JP6529916B2 - Air conditioner - Google Patents

Description

  The present invention relates to an air conditioner such as a dehumidifier, and more particularly to an air conditioner having a function of detecting the water level of a tank.

  A dehumidifier as an example of an air conditioner is provided with a drain tank for storing generated drain water. The drain tank is provided with a full water detection mechanism for detecting full water. When the full water is detected, the dehumidifier stops the operation of the compressor and notifies the user of the full water (for example, Patent Document 1).

JP-A-8-296870

  Products such as air conditioners are efficiently produced using parts that are common to multiple models. Also in the dehumidifier full water detection mechanism, it is preferable that common parts be effectively used in the drain tank, the full water detection mechanism, and the like. However, when changing the water level corresponding to the drain tank full for each model, it is necessary to re-examine the installation location considering the relative position of the float and the sensor and to change the mold of the drain tank and the inner case accordingly. Become. This leads to an increase in the number of design processes and a reduction in cost saving, which lowers the productivity of the entire product.

  The present invention has been made in consideration of such circumstances, and an object thereof is to provide an air conditioner capable of improving productivity.

  In order to solve the problems described above, an air conditioner according to the present invention includes a tank for storing water, an inner case for storing the tank, a float that moves up and down according to the water level in the tank, and the float. A magnet provided, an AMR (Anisotropic-Magneto-Resistance) sensor provided in the inner case for detecting the magnetic field of the magnet, and a control unit for detecting the water level of the tank based on the detection result of the AMR sensor A position adjusting unit is provided which adjusts the relative position between the inner case and the AMR sensor in the vertical movement direction of the float.

  In the air conditioner according to the present invention, productivity can be improved.

BRIEF DESCRIPTION OF THE DRAWINGS The external appearance perspective view of the dehumidifier in this embodiment. The disassembled perspective view of a dehumidifier. The longitudinal cross-sectional view of a dehumidifier. The schematic functional block diagram which shows the function structure of a dehumidifier. The perspective view which looked at the drain tank from upper direction. It is a figure which shows especially the floating accommodation part in which the floating seen from the inside of the drain tank was accommodated, (A) is a longitudinal cross-sectional view of the floating accommodation part, (B) shows the floating accommodation part when the floating is inserted. The longitudinal cross-sectional view of a drain tank, (C) is a longitudinal cross-sectional view of a drain tank when the float of FIG. 6 (B) rises. The longitudinal cross-sectional view of the dehumidifier which demonstrates a fullness detection unit especially. (A) is an external appearance perspective view seen from the surface of a float, (B) is an external appearance perspective view seen from the back surface of a float, (C) is a longitudinal cross-sectional view of a float. The disassembled perspective view explaining the position adjustment part when a several board | substrate side attachment member is provided. Explanatory drawing for comparing the AMR sensor position according to the attachment position of the position adjustment part of FIG. The disassembled perspective view explaining the position adjustment part when a several case side attachment member is provided. Explanatory drawing for comparing the AMR sensor position according to the attachment position of the position adjustment part of FIG.

  An embodiment of an air conditioner according to the present invention will be described based on the attached drawings. In the present embodiment, the air conditioner according to the present invention is applied to a dehumidifier that uses a vapor compression refrigeration cycle to condense moisture in the air to dehumidify the moisture.

FIG. 1 is an external perspective view of the dehumidifier 1 according to the present embodiment.
FIG. 2 is an exploded perspective view of the dehumidifier 1.
FIG. 3 is a longitudinal sectional view of the dehumidifier 1.
FIG. 4 is a schematic functional block diagram showing a functional configuration of the dehumidifier 1.

  The dehumidifier 1 has a right frame 2 that constitutes the external appearance of the dehumidifier 1, a left frame 3, a decorative plate 4, and a base 5. The upper end portion in which the right frame 2 and the left frame 3 fit together forms a handle 10. The right frame 2 has a suction port 11 having a plurality of slits. The suction port 11 has a filter 13 and a filter case 14 on the outer surface 12 side. The filter 13 is made of resin mesh or non-woven fabric, and removes dust and odor components mixed in the intake air. The filter case 14 attaches the filter 13 to the suction port 11. Further, the right frame 2 has a tank insertion port 16 in the lower part of the suction port 11 in which the drain tank 15 is attached and detached.

  The left frame 3 has an air outlet 20 having a plurality of slits at the top. The blowout port 20 has a wind direction plate 21 capable of horizontally controlling the blow-off direction of the dry air from the obliquely upper direction. The wind direction plate 21 is driven by a wind direction plate motor 22.

  The decorative plate 4 has an operation unit 25 at the upper side. The operation part 25 is comprised by the upper surface 26 of the decorative board 4, the operation part case 27, and the operation unit 28, as shown in FIG. The operation unit 25 includes, for example, switches 29 such as an operation switch, a timer switch, and an operation mode selection switch, and lamps 30 such as an operation lamp.

  The dehumidifier 1 has, as main internal components, a sirocco fan 31, a fan motor 32, a refrigeration system, a drain tank 15, a control unit 34, and a full water detection mechanism.

  The rotation center of the sirocco fan 31 is fixed coaxially with the rotation axis of the fan motor 32. The sirocco fan 31 sucks in air from the suction port 11 and forms an air passage blown out from the blowout port 20. The sirocco fan 31 and the fan motor 32 are attached to a fan case 36.

  The refrigeration system includes a compressor 40, a condenser 41, a pressure reducing device 42, an evaporator 43, and an accumulator 44 in the order in which the refrigerant flows. As the refrigerant flows through the evaporator 43, it takes heat from the air passing through the outside of the evaporator 43 and evaporates. As a result, the surface of the evaporator 43 is cooled to the dew point temperature or lower, and moisture in the air passing therethrough condenses on the surface of the evaporator 43. According to this principle, the dehumidifier 1 removes moisture from the air and dehumidifies it.

  The compressor 40 is fixed on the base 5 and is connected to the evaporator 43 and the condenser 41 via a pipe 45. The evaporator 43 and the condenser 41 are respectively configured by a first heat exchanger 48 and a second heat exchanger 49. The first heat exchanger 48 and the second heat exchanger 49 are fin-tube type heat exchangers, respectively, and the first heat exchanger 48 and the second heat exchanger 49 are arranged in the same air path from the upstream side. It is arranged. The evaporator 43 and the condenser 41 are fixed to the surface of the fan case 36 opposite to the surface to which the sirocco fan 31 is fixed via a drain pan 50. The drain pan 50 receives the dew condensation water generated in the evaporator 43 and guides the dew condensation water from the drain port 51 to the drain tank 15.

  With the above configuration, the air sucked from the suction port 11 is subjected to removal of dust and odor components by the filter 13, then moisture is removed by the evaporator 43, and passes through the condenser 41, and the sirocco fan 31 is used. It blows off from the blower outlet 20.

  The drain tank (tank) 15 stores generated drain water drained from the drain port 51 of the drain pan 50. The drain tank 15 is attached to and detached from the fan case 36 by a horizontal slide via the tank insertion port 16. The drain tank 15 is mounted in a tank chamber 52 (FIG. 3) formed by the fan case 36.

The drain tank 15 has a tank lid 53, and the condensed water from the drain port 51 falls from the tank lid 53 into the drain tank 15. The drain tank 15 has a float accommodating portion 54 that accommodates the float 80 inserted with the vertically downward direction as the insertion direction.
Here, FIG. 5 is a perspective view of the drain tank 15 as viewed from above.

  FIG. 6 is a view particularly showing the float accommodating portion 54 in which the float 80 viewed from the inside of the drain tank 15 is accommodated, wherein (A) is a longitudinal sectional view of the float accommodating portion 54 and (B) is a float 80 inserted. (C) is a longitudinal cross-sectional view of the drain tank 15 when the float 80 of (B) rises as shown in FIG.

  The floating accommodation portion 54 is provided at the back side in the drain tank 15 mounting direction and at a position facing the AMR sensor 82 described later. The floating housing portion 54 has a slit 55, an insertion guide 56, a rising portion 57, and a removal prevention pin 58. The slits 55 are provided in the vertical direction from the upper end 60 to the lower end 61 of the floating housing, and allow the drain water in the drain tank 15 to enter the floating housing 54. In addition, the slit 55 guides the projection 87 in the insertion direction of the float 80. The insertion guide 56 is formed to rise from the side surface 62 of the floating housing 54. The rising height of the insertion guide 56 from the left and right side surfaces 62 to the floating 80 changes. As a result, the wide area 63 and the narrow area 64 (FIG. 6C) are formed in the space in which the float 80 is accommodated from the front side to the rear side in the insertion direction of the float 80 with respect to the float housing portion 54.

  The rising portions 57 are two members that vertically rise from the bottom surface 65 of the floating housing portion 54 and the end of the slit 55 toward the inside of the floating housing portion 54. The insertion guide 56 and the rising portion 57 are in line contact with the inserted float 80 and support the float 80 so that the side surface 62 or the bottom surface 65 of the float housing portion 54 comes into surface contact with the float 80 and is stuck by surface tension. To prevent it from The detachment prevention pin 58 is detachably provided on the upper end of the float housing portion 54, and supports the float 80 so that the float 80 does not fall from the float housing portion 54.

  The control unit 34 (control unit) shown in FIG. 4 controls the operation of the dehumidifier 1 by electrically controlling the wind direction plate motor 22, the fan motor 32, the compressor 40, and the like based on the instructions from the switches 29. Control. The control unit 34 has a storage unit 70 and a timer 71. The storage unit 70 stores an operation program of the wind direction plate motor 22, the fan motor 32, the compressor 40, and the lamps 30 which are executed based on the instruction received from the switches 29. The timer 71 measures time for timer operation of the dehumidifier 1 or the like. The temperature sensor 75 and the humidity sensor 76 are provided at predetermined positions of the dehumidifier 1 main body, measure the ambient temperature and humidity of the dehumidifier 1, and the control unit 34 uses values obtained as needed for control. The notification unit 78 notifies an alarm for notifying the user of the situation based on an instruction of the control unit 34.

The control unit 34 detects the water level (full water) of the drain tank 15 based on the detection result of the AMR sensor 82. Hereinafter, details of the full water detection unit including the AMR sensor 82 will be described.
FIG. 7 is a vertical cross-sectional view of the dehumidifier 1 that particularly describes the full water detection unit.

  The full water detection unit includes a float 80, a magnet 81 provided on the float 80, and an AMR sensor 82 that detects the magnetic field of the magnet 81.

  FIG. 8A is an external appearance perspective view seen from the front surface 88 of the float 80, FIG. 8B is an external appearance perspective view seen from the back surface 86 of the float 80, and FIG. 8C is a longitudinal sectional view of the float 80.

The float 80 is accommodated in the float accommodation portion 54 of the drain tank 15, and moves up and down according to the water level in the drain tank 15. The float 80 is a vertically long rectangular solid, and is formed of a material having buoyancy such as expanded polystyrene. The float 80 has a wide portion 85 at the upper end, which increases the width. As shown in FIG. 6C, the width W ₁ of the wide portion 85 shown in FIG. 8A is larger than the width of the narrow region 64 formed in the floating housing portion 54, and Less than the width. On the other hand, the width W ₂ of the float 80 other than the wide portion 85 is smaller than the width of the narrow region 64. The length of the wide portion 85 (wide region 63) in the insertion direction (X-axis direction in FIG. 7) is not particularly limited, and may be longer or shorter than illustrated in the present embodiment.

  The float 80 has a projection 87 on the back surface 86 opposite to the surface facing the AMR sensor 82. The projection 87 has a dimension that can be inserted into the floating housing 54 along the slit 55. The projecting direction (Y-axis direction) of the projection 87 is a direction orthogonal to the width direction (Z-axis direction) of the wide portion 85.

The magnet 81 is a thin-plate, vertically long rectangular parallelepiped having a magnetization direction (the position of the N pole or the S pole does not matter) in the horizontal direction (Z-axis direction) on the surface facing the AMR sensor 82. The dimensions of the magnet 81 are, for example, length 15 mm × width 8 mm × thickness 3 mm. The magnet 81 is disposed in a recess formed on the surface 88 which is the surface of the float 80 facing the AMR sensor 82 so that the center in the width direction of the magnet 81 coincides with the center in the width direction of the float 80 . In addition, since the width W _{2 of the} float 80 is smaller than the width of the narrow region 64, the float 80 moves in the width direction in the float housing portion 54. The magnet 81 is designed so that the AMR sensor 82 can detect the magnetic field of the magnet 81 even in this case.

  An AMR sensor (Anisotropic-Magneto-Resistance) 82 is mounted on the substrate 90 together with a signal processing circuit etc., and is a fan to detect a horizontal magnetic field parallel to the magnetization direction of the magnet 81. It is attached to the case 36. Specifically, the AMR sensor 82 is provided at a position opposite to the tank chamber 52 of the fan case 36 and at a position corresponding to the floating storage portion 54 (float 80, magnet 81) of the drain tank 15. That is, the magnet 81 and the AMR sensor 82 face each other in the direction (Y-axis direction) orthogonal to the insertion direction.

  The positional relationship between the magnet 81 and the AMR sensor 82 is such that the AMR sensor 82 detects the magnetic field of the magnet 81 (detects the magnetic field having a strength of a predetermined value or more) until the water level of the drain tank 15 reaches the prescribed full water position; It is specified that the magnetic field is not detected (a magnetic field with a strength smaller than a predetermined value is detected) when the water is full.

  The dehumidifier 1 in the present embodiment can adjust the relative position between the fan case 36 (inner case) and the AMR sensor 82 in the vertical movement direction of the float 80, and can adjust the water level corresponding to the drain tank 15 full of water. It has a position adjustment part. Details of this position adjustment unit will be described later.

  Next, the operation of the full water detection unit in the present embodiment will be described.

  When the drain tank 15 is mounted in the tank chamber 52, the AMR sensor 82 detects the magnetic field of the magnet 81 having a strength greater than or equal to a predetermined value. The detection result of the AMR sensor 82 is transmitted to the control unit 34, and the control unit 34 determines that the drain tank 15 is attached.

When the water level of the drain water rises, the drain water infiltrates into the floating accommodation portion 54 from the slit 55, and the floating 80 gradually rises due to the buoyancy. The width W ₂ of the float 80 is smaller than the width of the narrow region 64 in the accommodating space in the float housing portion 54, there is a possibility to move in the width direction. However, even in such a case, the magnet 81 is designed to be sized so that the AMR sensor 82 can detect a magnetic field having a strength of a predetermined value or more. For this reason, even if movement of the float 80 in the width direction occurs, detection accuracy is secured.

  Further, the shape of the magnet 81 is a vertically elongated rectangular parallelepiped along the movement (vertical movement) direction of the float 80, and the magnetization direction is the horizontal direction on the surface facing the AMR sensor 82. Thereby, the magnetic field generated from the magnet 81 can generate a magnetic flux widely in the vertical movement direction of the magnet 81, and the horizontal component of the magnetic field can effectively act on the AMR sensor 82 in a wide range.

  The AMR sensor 82 continues to detect the magnetic field of a predetermined value or more generated by the magnet 81 until the drain water level reaches the specified full water position. Based on the detection result, the control unit 34 determines that the drain water level has not yet reached full.

  When the drain water level reaches a prescribed full water position, the strength of the magnetic field detected by the AMR sensor 82 changes smaller than a predetermined value. The control unit 34 determines that the water level of the drain water has reached the full water position based on the detection result. Along with this, the control unit 34 notifies the user of full water via the notification unit 78, or stops the operation of the fan motor 32 and the compressor 40.

  Here, the dehumidifier 1 may be designed and manufactured in accordance with the needs of the user while using common parts. For example, in the model without the tank lid 53 of the drain tank 15, the full water level of the drain tank 15 is designed to be lower than that in the model with the tank lid 53. In addition, the model for users (for example, elderly people, etc.) whose drainage work becomes difficult when the amount of full water in the drain tank 15 is large is designed so that the full water level in the drain tank 15 is low. Thereby, it is considered that drain water does not overflow at the time of drainage work.

  The dehumidifier 1 in the present embodiment has a position adjustment unit that can adjust the full water level for each model without changing the design of the mold and surrounding parts.

  FIG. 9 is an exploded perspective view illustrating the position adjustment unit when a plurality of substrate side attachment members are provided.

  FIG. 10 is an explanatory view for comparing the position of the AMR sensor 82 according to the mounting position of the position adjustment unit of FIG.

  The position adjustment unit is the case-side mounting member and the substrate-side mounting member. The case-side mounting member is a mounting boss hole 91, and is a member for mounting a substrate 90 (AMR sensor 82) provided on the fan case 36 (internal case). The board-side mounting member is a mounting hole 95 provided in the substrate 90, and is a member provided in plurality along the vertical movement direction of the float 80 and paired with the case-side mounting member. The mounting hole 95 is a hole for fixing the mounting boss hole 91 using a fastening member such as a screw.

  The fan case 36 has a positioning boss 92 and the substrate 90 has a positioning hole 96 as an aid to the position adjustment unit. The positioning hole 96 is a hole through which the positioning boss 92 passes.

  For example, three sets of mounting holes 95 and positioning holes 96 are provided as shown in FIG. The substrate 90 (AMR sensor 82) is attached to the mounting boss hole 91 and the positioning boss 92 via a selected one of three sets of the mounting holes 95 and the positioning holes 96. In the example of FIG. 10, the case where the middle stage 97 is selected among the three sets of mounting holes 95 and the positioning holes 96 and the case where the upper stage 98 is selected are shown. When the upper stage 98 is selected, the position of the substrate 90 is lower than when the middle stage 97 is selected, so the position of the AMR sensor 82 is lowered. As a result, the timing at which the magnetic field of the magnet 81 detected by the AMR sensor 82 changes smaller than a predetermined value is advanced, and as a result, the control unit 34 determines that the full position has been reached faster. to decide).

  The position adjustment unit may be provided with a plurality of mounting boss holes 91 which are case-side mounting members.

  FIG. 11 is an exploded perspective view illustrating the position adjustment unit in the case where a plurality of case-side attachment members are provided.

  FIG. 12 is an explanatory view for comparing the position of the AMR sensor 82 according to the mounting position of the position adjustment unit of FIG.

  The case-side mounting member is a mounting boss hole 91, and is a member provided in plurality along the vertical movement direction of the float 80. The substrate side mounting member is a mounting hole 95, which is a member paired with the case side mounting member.

  For example, three sets of mounting boss holes 91 are provided as shown in FIG. The substrate 90 (AMR sensor 82) is attached to a selected one of the three sets of attachment boss holes 91 via the attachment holes 95. In the example of FIG. 12, the case where the middle step 99 is selected among the three sets of mounting boss holes 91 and the case where the lower step 100 is selected are shown. When the lower stage 100 is selected, the position of the substrate 90 is lower than when the middle stage 99 is selected, so the position of the AMR sensor 82 is lowered. Thereby, the same action as that of FIG. 10 is obtained.

  Such a dehumidifier 1 according to the present embodiment can perform water level detection with high accuracy by having a full water detection unit using the AMR sensor 82, and can simplify the structure.

  That is, when a float having a rotating shaft is used as the full water detection unit, the structure of the float is complicated, and it is necessary to provide the drain tank with a structure for supporting the rotating shaft. This reduces the manufacturability due to the complexity of the structure, and also reduces the usability and cleanability for the user. In addition, when a reed switch or a micro switch is used for detection of a magnetic field, there is a possibility that the mechanical operation at the contact point may cause deterioration, which is unreliable. Moreover, these switches can not be made larger due to the detection mechanism. Furthermore, it is conceivable to use a Hall IC which is a semiconductor magnetic sensor similar to the AMR sensor 82. However, the Hall IC has a limited detection range due to the characteristic of detecting the magnetic field in the vertical direction, and the limit in the dehumidifier is limited. The degree of freedom in the design of the arrangement of the magnet and the Hall IC in the space is greatly reduced.

  On the other hand, when the AMR sensor 82 is used, the component size can be reduced as compared with the above method. In addition, the AMR sensor 82 has a high degree of design freedom in terms of arrangement because of the sensor characteristic that it can detect the horizontal magnetic field.

  Furthermore, in consideration of the movement range of the float 80, the magnet 81 is in the form of a thin-plate, vertically-long rectangular parallelepiped having a magnetization direction in the horizontal direction on the surface facing the AMR sensor 82. For this reason, water level detection is performed with high accuracy in a wide range. For example, if the shape of the magnet is, for example, circular, the diameter of the circular magnet is equal to the height dimension of the magnet 81 if the AMR sensor 82 tries to detect the magnetic field in the same range as the magnet 81 in this embodiment. For example, it needs to be larger than 15 mm. As the magnet gets larger, the float 80 needs more buoyancy, so the float 80 has a larger volume. As a result, the overall size of the full water detection unit may be increased, or care must be taken to level the magnetizing direction during the assembly operation. Also in this respect, the shape of the magnet 81 in the present embodiment can realize the miniaturization of the full water detection unit and hence the dehumidifier 1.

  Moreover, the dehumidifier 1 can adjust the water level of the drain tank 15 which AMR sensor 82 detects full water easily by having a position adjustment part for every model. For this reason, the dehumidifier 1 can use common parts for a plurality of models, and can improve productivity.

  While certain embodiments of the present invention have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the invention. These novel embodiments can be implemented in various other forms, and various omissions, substitutions, and modifications can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and the gist of the invention, and are included in the invention described in the claims and the equivalent scope thereof.

  For example, the air conditioner according to the present invention can be applied not only to the dehumidifier 1 but also to an apparatus having a tank that requires water level detection, such as an air conditioner, a humidifier, and a dryer.

DESCRIPTION OF SYMBOLS 1 Dehumidifier 15 Drain tank 16 Tank insertion port 34 Control unit 36 Fan case 40 Compressor 41 Condenser 43 Evaporator 52 Tank chamber 53 Tank cover 54 Floating accommodation part 80 Floating 81 Magnet 82 AMR sensor 90 Base plate 91 Boss hole 92 for attachment Positioning boss 95 Mounting hole 96 Positioning hole

Claims (6)

And a tank for storing water,
An internal case for containing the tank;
Float that moves up and down according to the water level in the tank,
A magnet provided to the float;
An AMR (Anisotropic-Magneto-Resistance) sensor provided in the inner case for detecting the magnetic field of the magnet;
A control unit that detects the water level of the tank based on the detection result of the AMR sensor;
An air conditioner comprising: a position adjustment unit configured to adjust a relative position between the inner case and the AMR sensor in a vertical movement direction of the float. The AMR sensor is mounted on a substrate,
The position adjustment unit is provided with a case-side attachment member provided to the inner case for attaching the substrate, and a plurality of the substrate provided along the up-and-down movement direction of the float and paired with the case-side attachment member. Side mounting member,
The air conditioner according to claim 1, wherein the substrate is attached to the case attachment member via a selected one of the plurality of substrate attachment members. The AMR sensor is mounted on a substrate,
The position adjustment portion is a case side mounting member provided in a plurality on the inner case along the vertical movement direction of the float for mounting the substrate, and a substrate provided on the substrate and paired with the case side mounting member Side mounting member,
The air conditioner according to claim 1, wherein the substrate is attached to a selected one of the plurality of case attachment members via the substrate attachment member. The case-side mounting member is a mounting boss hole,
The air conditioner according to claim 2 or 3, wherein the board-side mounting member is a mounting hole for fixing the mounting boss hole to the mounting boss hole using a fastening member. The magnet is a vertically long rectangular parallelepiped having a magnetization direction in the horizontal direction on the surface facing the AMR sensor,
The air conditioner according to any one of claims 1 to 4, wherein the AMR sensor detects a magnetic field parallel to the magnetization direction.   The air conditioner according to any one of claims 1 to 5, wherein the air conditioner is a dehumidifier.

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