JP6514926B2 - Terminal - Google Patents

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JP6514926B2
JP6514926B2 JP2015057482A JP2015057482A JP6514926B2 JP 6514926 B2 JP6514926 B2 JP 6514926B2 JP 2015057482 A JP2015057482 A JP 2015057482A JP 2015057482 A JP2015057482 A JP 2015057482A JP 6514926 B2 JP6514926 B2 JP 6514926B2
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terminal
connection member
piece
wire
support
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JP2016177995A (en
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大崎 卓也
卓也 大崎
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Fujikura Ltd
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Fujikura Ltd
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Description

本発明は、端子に関するものである。   The present invention relates to a terminal.

収容空間に収容された相手方端子と接触して電気的に接続される複数の接触片を備えた端子が知られている(例えば特許文献1参照)。   DESCRIPTION OF RELATED ART The terminal provided with the several contact piece electrically contacted by making contact with the other party terminal accommodated in accommodation space is known (for example, refer patent document 1).

特開2013−232283号公報JP, 2013-232283, A

上記端子の複数の接触片は、金属製棒材を鍛造することによって長手方向に沿った溝部を内壁に有する筒状体を作製した後、当該筒状体の外壁を切削除去してスリットを形成することにより設けられる。このため、端子の製造工程が複雑となり、製造コストが増大するという問題がある。   A plurality of contact pieces of the above-mentioned terminal produce a cylindrical body which has a slot along the longitudinal direction in the inner wall by forging a metal rod, then cut and remove the outer wall of the cylindrical body to form a slit It is provided by doing. For this reason, the manufacturing process of a terminal becomes complicated and there exists a problem that manufacturing cost increases.

本発明が解決しようとする課題は、製造コストを低減することができる端子を提供することである。   The problem to be solved by the present invention is to provide a terminal whose manufacturing cost can be reduced.

[1]本発明に係る端子は、電線が接続される電線接続部材と、相手方端子が接続される端子接続部材と、前記端子接続部材に挿入された補強部材と、を備えており、前記端子接続部材は、円筒状の支持部と、前記支持部の一端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の接続片と、前記支持部の他端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の挿入片と、を有し、前記電線接続部材は、前記支持部及び前記挿入片が挿入される穴部を有しており、前記補強部材は、外周が円形の断面形状を少なくとも一部に有する本体部を備え、前記本体部は、前記支持部及び前記挿入片によって囲繞された収容空間に収容されている端子である。   [1] A terminal according to the present invention includes a wire connecting member to which a wire is connected, a terminal connecting member to which a mating terminal is connected, and a reinforcing member inserted into the terminal connecting member, The connection member extends from the cylindrical support portion, a plurality of connection pieces extending from the one end of the support portion and arranged circumferentially at intervals, and extending from the other end of the support portion. A plurality of insertion pieces circumferentially spaced apart from each other, and the wire connection member has a hole into which the support portion and the insertion piece are inserted, The reinforcing member includes a main body having at least a part of a cross-sectional shape having a circular outer periphery, and the main body is a terminal housed in a housing space surrounded by the support and the insertion piece.

[2]上記発明において、前記電線接続部材は、前記穴部に形成された段差を有し、前記挿入片のうちの少なくとも一つは、前記段差に係止する係止片を有しており、前記補強部材は、前記本体部から径方向に突出する複数の凸条部を有し、前記凸条部は、相互に隣り合う前記挿入片の間に形成されたスリットに入り込んでいてもよい。   [2] In the above invention, the wire connection member has a step formed in the hole, and at least one of the insertion pieces has a locking piece that locks onto the step. The reinforcing member may have a plurality of ridges projecting radially from the main body, and the ridges may enter a slit formed between the insertion pieces adjacent to each other. .

[3]上記発明において、前記本体部は、前記支持部に対向する胴部と、前記胴部の外径に対して相対的に小さな外径を有し、前記挿入片に対向する小径部と、を含んでもよい。   [3] In the above invention, the main body portion has a body portion facing the support portion, an outer diameter relatively smaller than the outer diameter of the body portion, and a small diameter portion facing the insertion piece, , May be included.

本発明によれば、端子接続部材と補強部材を電線接続部に挿入することにより端子を製造するため、当該端子の製造工程を簡易化し、製造コストを低減することができる。   According to the present invention, since the terminal is manufactured by inserting the terminal connection member and the reinforcing member into the wire connection portion, the manufacturing process of the terminal can be simplified and the manufacturing cost can be reduced.

図1は、本発明の第1実施形態における端子を示す斜視図である。FIG. 1 is a perspective view showing a terminal according to a first embodiment of the present invention. 図2は、本発明の第1実施形態における端子の電線接続部材を示す断面図である。FIG. 2 is a cross-sectional view showing the wire connection member of the terminal in the first embodiment of the present invention. 図3(A)及び図3(B)は本発明の第1実施形態における端子の端子接続部材を示す図であり、図3(A)は斜視図であり、図3(B)は図3(A)のIIIB-IIIB線に沿った断面図である。3 (A) and 3 (B) are views showing the terminal connection member of the terminal in the first embodiment of the present invention, FIG. 3 (A) is a perspective view, and FIG. 3 (B) is FIG. It is sectional drawing which followed the IIIB-IIIB line of (A). 図4は、図1のIV方向矢視図である。FIG. 4 is a view on arrow IV in FIG. 図5は、本発明の第1実施形態における補強部材を示す斜視図である。FIG. 5 is a perspective view showing a reinforcing member in the first embodiment of the present invention. 図6は、図5のVI-VI線に沿った断面図である。6 is a cross-sectional view taken along the line VI-VI of FIG. 図7は、本発明の第1実施形態における補強部材の変形例を示す斜視図である。FIG. 7 is a perspective view showing a modification of the reinforcing member in the first embodiment of the present invention. 図8(A)〜図8(D)は、本発明の第1実施形態における端子の製造工程をそれぞれ示す斜視図である。FIGS. 8A to 8D are perspective views respectively showing manufacturing steps of the terminal in the first embodiment of the present invention. 図9(A)及び図9(B)は、本発明の第1実施形態における端子の製造工程をそれぞれ示す断面図である。FIG. 9A and FIG. 9B are cross-sectional views respectively showing manufacturing steps of the terminal in the first embodiment of the present invention. 図10は、本発明の第1実施形態における端子を示す断面図である。FIG. 10 is a cross-sectional view showing the terminal in the first embodiment of the present invention. 図11は、本発明の第2実施形態における補強部材を示す斜視図である。FIG. 11 is a perspective view showing a reinforcing member in the second embodiment of the present invention. 図12は、図11のXII-XII線に沿った断面図である。FIG. 12 is a cross-sectional view along the line XII-XII in FIG. 図13(A)及び図13(B)は、本発明の第2実施形態における端子の製造工程をそれぞれ示す断面図である。13 (A) and 13 (B) are cross-sectional views showing steps of manufacturing a terminal in the second embodiment of the present invention. 図14は、本発明の第2実施形態における端子を示す断面図である。FIG. 14 is a cross-sectional view showing a terminal in the second embodiment of the present invention.

以下、本発明の実施形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described based on the drawings.

<<第1実施形態>>
図1は第1実施形態における端子を示す斜視図であり、図2は第1実施形態における端子の電線接続部材を示す断面図であり、図3(A)及び図3(B)は第1実施形態における端子の端子接続部材をそれぞれ示す斜視図及び断面図であり、図4は図1のIV方向矢視図である。
<< First Embodiment >>
FIG. 1 is a perspective view showing a terminal in the first embodiment, FIG. 2 is a cross-sectional view showing a wire connecting member of the terminal in the first embodiment, and FIGS. 3 (A) and 3 (B) are first It is a perspective view and sectional view showing a terminal connection member of a terminal in an embodiment, respectively, and Drawing 4 is an IV direction arrow line view of Drawing 1. Drawing 4 is a perspective view showing a terminal connection member of a terminal in an embodiment.

本実施形態における端子1は、例えば、電気自動車の車両側に搭載される充電用コネクタに用いられる端子(雌端子)である。この端子1は、実装時において電線51が接続される電線接続部材2と、相手方端子5が接続される端子接続部材3と、端子接続部材3に挿入されて、電線接続部材2と端子接続部材3との接続を補強する補強部材4と、を備えている。なお、本実施形態における相手方端子5は、図1に示すように、端子1の端子接続部材3に挿入可能な円柱形状を有している。   The terminal 1 in the present embodiment is, for example, a terminal (female terminal) used for a charging connector mounted on the vehicle side of an electric vehicle. The terminal 1 is inserted into the wire connection member 2 to which the electric wire 51 is connected at the time of mounting, the terminal connection member 3 to which the mating terminal 5 is connected, and the terminal connection member 3, and the wire connection member 2 and the terminal connection member And 3) a reinforcing member 4 for reinforcing the connection with 3. In addition, the other party terminal 5 in this embodiment has a cylindrical shape which can be inserted in the terminal connection member 3 of the terminal 1, as shown in FIG.

電線接続部材2は、図2に示すように、中心軸C1を中心として回転対称となるような断面形状を有しており、端子接続部材3及び補強部材4が取り付けられる第1の取付部21と、実装時に電線51(図1参照)が取り付けられる第2の取付部22と、を備えている。この電線接続部材2の第1の取付部21と第2の取付部22は、全体として一体的に形成されている。この電線接続部材2を構成する材料としては、純銅、黄銅等の銅合金、アルミニウム、ステンレス等の金属材料を例示することができる。   As shown in FIG. 2, the wire connecting member 2 has a cross-sectional shape that is rotationally symmetrical about the central axis C1, and the first attaching portion 21 to which the terminal connecting member 3 and the reinforcing member 4 are attached. And a second attachment portion 22 to which the electric wire 51 (see FIG. 1) is attached at the time of mounting. The first attachment portion 21 and the second attachment portion 22 of the wire connection member 2 are integrally formed as a whole. As a material which comprises this electric wire connection member 2, metal materials, such as copper alloys, such as pure copper and brass, aluminum, stainless steel, can be illustrated.

第1の取付部21には、穴部210が形成されている。この穴部210は、内径R1の円形状の断面を有する小径部211と、内径R1よりも大きい内径R2(R2>R1)の円形状の断面を有する大径部212と、を備えている。小径部211は、大径部212における図2中の−Y方向側に設けられている。小径部211と大径部212との境界における内壁には、それらの内径の違いによって段差215が全周に亘って形成されている。この穴部210に端子接続部材3が挿入されており、段差215を利用することで、端子接続部材3が電線接続部材2に固定されている。小径部211の端部にはテーパ形状213が全周に亘って形成されている。このテーパ形状213の存在により、端子接続部材3を第1の取付部21に取り付ける際の挿入操作が容易となる。本実施形態における穴部210が、本発明の穴部の一例に相当する。   A hole 210 is formed in the first attachment portion 21. The hole 210 includes a small diameter portion 211 having a circular cross section with an inner diameter R1, and a large diameter portion 212 having a circular cross section with an inner diameter R2 (R2> R1), which is larger than the inner diameter R1. The small diameter portion 211 is provided on the large diameter portion 212 side in the −Y direction in FIG. 2. On the inner wall at the boundary between the small diameter portion 211 and the large diameter portion 212, a step 215 is formed over the entire circumference due to the difference in the inner diameter thereof. The terminal connection member 3 is inserted into the hole 210, and the terminal connection member 3 is fixed to the wire connection member 2 by using the step 215. A tapered shape 213 is formed at the end of the small diameter portion 211 over the entire circumference. The presence of the tapered shape 213 facilitates the insertion operation when attaching the terminal connection member 3 to the first attachment portion 21. The hole 210 in the present embodiment corresponds to an example of the hole of the present invention.

第2の取付部22には、電線51の導体部の径に応じた所定の内径を有する穴部220が形成されている。この穴部220の端部に、テーパ形状214が全周に亘って形成されている。端子1の実装時には、穴部220の内部に電線51の導体部を挿入し、第2の取付部22を外周から加締めて圧着することにより、当該導体部と第2の取付部22との導通が図られる。テーパ形状214の存在により、電線51を第2の取付部22に取り付ける際の挿入操作が容易となる。   The second mounting portion 22 is formed with a hole 220 having a predetermined inner diameter corresponding to the diameter of the conductor of the electric wire 51. A tapered shape 214 is formed at the end of the hole 220 over the entire circumference. At the time of mounting of the terminal 1, the conductor of the electric wire 51 is inserted into the inside of the hole 220, and the second mounting portion 22 is crimped from the outer periphery and crimped, whereby the conductor and the second mounting portion 22 are Conduction is achieved. The presence of the tapered shape 214 facilitates the insertion operation when attaching the electric wire 51 to the second attachment portion 22.

第2の取付部22に取り付けられる電線51としては、銅やアルミニウム等の金属材料から構成される複数の細線を撚って形成された撚線や単線等を例示することができる。本実施形態では、隔壁23によって第2の取付部22が第1の取付部21と仕切られており、端子接続部材3側から電線51への水等の浸入の抑制が図られている。   As the electric wire 51 attached to the 2nd attaching part 22, the twisted wire formed by twisting several thin wires comprised from metal materials, such as copper and aluminum, a single wire etc. can be illustrated. In the present embodiment, the second mounting portion 22 is separated from the first mounting portion 21 by the partition wall 23 so that the intrusion of water or the like from the terminal connection member 3 side to the electric wire 51 can be suppressed.

端子接続部材3は、図3(A)に示すように、全体として略円筒状に形成されており、円筒状の支持部31と、当該支持部31によって支持された第1の接続片32及び第2の接続片33と、当該支持部31によって支持された第1の挿入片34及び第2の挿入片35と、を備えている。   The terminal connection member 3 is formed in a substantially cylindrical shape as a whole as shown in FIG. 3A, and has a cylindrical support portion 31, a first connection piece 32 supported by the support portion 31, and the terminal connection member 3. A second connection piece 33 and a first insertion piece 34 and a second insertion piece 35 supported by the support portion 31 are provided.

本実施形態において、第1及び第2の接続片32,33は、当該第1及び第2の接続片32,33の基端で支持部31によって連結されており、相互に間隔を空けて円周状に配置されている。第1及び第2の挿入片34,35も、当該第1及び第2の挿入片34,35の基端で支持部31によって連結されており、相互に間隔を空けて円周状に配置されている。そして、相互に隣り合う挿入片34,34(または挿入片34,35)の間にはスリット36が形成されている。   In the present embodiment, the first and second connection pieces 32 and 33 are connected by the support portion 31 at the proximal end of the first and second connection pieces 32 and 33, and are spaced apart from each other, and are circular. It is arranged circumferentially. The first and second insertion pieces 34, 35 are also connected by the support portion 31 at the proximal end of the first and second insertion pieces 34, 35, and are circumferentially spaced apart from each other. ing. And the slit 36 is formed between the insertion pieces 34 and 34 (or the insertion pieces 34 and 35) which mutually adjacent | abut.

第1及び第2の接続片32、33は、支持部31から相手方端子5側(図3(A)中の−Y方向側)にそれぞれ延出するように設けられている。一方、第1及び第2の挿入片34、35は、支持部31から電線51側(図3(A)中の+Y方向側)にそれぞれ延出するように設けられている。本実施形態では、支持部31は、周方向Dに沿って略一定の幅を有している。また、端子接続部材3の内側には、相手方端子5が挿入される挿入空間30が形成されていると共に、補強部材4を収容する収容空間301が形成されている。   The first and second connection pieces 32 and 33 are provided so as to extend from the support portion 31 to the counterpart terminal 5 side (the -Y direction side in FIG. 3A). On the other hand, the first and second insertion pieces 34 and 35 are provided so as to extend from the support portion 31 to the electric wire 51 side (the + Y direction side in FIG. 3A). In the present embodiment, the support portion 31 has a substantially constant width along the circumferential direction D. Further, inside the terminal connection member 3, an insertion space 30 into which the mating terminal 5 is inserted is formed, and an accommodation space 301 in which the reinforcing member 4 is accommodated is formed.

端子接続部材3を構成する材料としては、電線接続部材2を構成する材料のヤング率に対して相対的に高いヤング率を有する金属材料が好ましい。このような材料としては、マグネシウム入り銅合金(好適にはMSP−1)、ベリリウム銅、リン青銅等を例示することができる。本実施形態において、支持部31、第1及び第2の接続片32,33、並びに、第1及び第2の挿入片34,35は一体的に形成されている。   As a material which comprises the terminal connection member 3, the metal material which has a Young's modulus relatively high with respect to the Young's modulus of the material which comprises the electric wire connection member 2 is preferable. As such a material, a magnesium-containing copper alloy (preferably MSP-1), beryllium copper, phosphor bronze and the like can be exemplified. In the present embodiment, the support portion 31, the first and second connection pieces 32, 33, and the first and second insertion pieces 34, 35 are integrally formed.

本実施形態における端子接続部材3では、図4に示すように、第1の接続片32及び第2の接続片33が、挿入空間30の周方向Dに沿って実質的に等間隔で配置されていると共に、当該周方向Dに沿って第1の接続片32及び第2の接続片33が交互に配置されている。これにより、相手方端子5を挿入空間30に挿入する際に、当該相手方端子5及び挿入空間30の中心軸を合わせる作業が容易となる。本実施形態では、第1の接続片32及び第2の接続片33が、互いに略等しい幅(周方向Dに沿った幅)を有しているが、特にこれに限定されず、第1及び第2の接続片32、33が互いに異なる幅を有していてもよい。   In the terminal connection member 3 in the present embodiment, as shown in FIG. 4, the first connection pieces 32 and the second connection pieces 33 are arranged at substantially equal intervals along the circumferential direction D of the insertion space 30. In addition, along the circumferential direction D, the first connection pieces 32 and the second connection pieces 33 are alternately arranged. Thereby, when inserting the other party terminal 5 in the insertion space 30, the operation | work which aligns the central axis of the said other party terminal 5 and the insertion space 30 becomes easy. In the present embodiment, the first connection piece 32 and the second connection piece 33 have substantially equal widths (widths along the circumferential direction D), but the present invention is not particularly limited thereto. The second connection pieces 32, 33 may have different widths.

なお、本実施形態では、端子接続部3が合計4つの第1の接続片32及び合計4つの第2の接続片33を有しているが、端子接続部3が有する第1の接続片32及び第2の接続片33の数は特に上記に限定されない。また、支持部31に支持される第1及び第2の接続片32、33の配置も特に上記に限定されない。なお、端子1を相手方端子5と接続する際の位置合わせ(中心軸合わせ)精度の向上及び接続信頼性の向上を図る観点から、本実施形態のように、端子接続部3が4つの第1の接続片32と4つの第2の接続片33を有することが好ましい。   In the present embodiment, the terminal connection portion 3 includes a total of four first connection pieces 32 and a total of four second connection pieces 33. However, the first connection pieces 32 included in the terminal connection portion 3 The number of the second connection pieces 33 is not particularly limited to the above. Further, the arrangement of the first and second connection pieces 32 and 33 supported by the support portion 31 is not particularly limited to the above. Note that from the viewpoint of improving the alignment accuracy (center axis alignment) accuracy and connection reliability when connecting the terminal 1 to the other party terminal 5, as in the present embodiment, the first number of terminal connection portions 3 is four. It is preferable to have a connection piece 32 and four second connection pieces 33.

第1の接続片32の先端には、図3(B)に示すように、当該第1の接続片32が中心軸C2側に向かって凸状となるように折り曲げられて形成された第1の接触部321が設けられている。この第1の接触部321において、第1の接続片32は端子接続部材3の中心軸C2に最も接近しており、相手方端子5との接続時には当該相手方端子5の側部に第1の接触部321が接触して電気的接続が図られる。   A first connection piece 32 is formed by being bent so as to be convex toward the central axis C2 side, as shown in FIG. 3B, at the end of the first connection piece 32. The contact portion 321 is provided. In the first contact portion 321, the first connection piece 32 is closest to the central axis C2 of the terminal connection member 3, and when connected to the opposite terminal 5, the first contact is made to the side of the opposite terminal 5. The portion 321 is in contact and electrical connection is made.

同様に、第2の接続片33の先端にも、図3(B)に示すように、当該第2の接続片33が中心軸C2側に向かって凸状となるように折り曲げられて形成された第2の接触部331が設けられており、この第2の接触部331において、当該第2の接続片33は端子接続部材3の中心軸C2に最も接近している。相手方端子5との接続時には当該相手方端子5の側部に第2の接触部331が接触して電気的接続が図られる。   Similarly, as shown in FIG. 3 (B), the second connection piece 33 is also bent and formed so as to be convex toward the central axis C2 side, as shown in FIG. 3B. A second contact portion 331 is provided, and in the second contact portion 331, the second connection piece 33 is closest to the central axis C2 of the terminal connection member 3. At the time of connection with the opposite terminal 5, the second contact portion 331 is in contact with the side of the opposite terminal 5, and electrical connection is made.

なお、第1及び第2の接触部321、331の形態は特に上記に限定されない。例えば、第1及び第2の接続片32、33の先端をU字状に内側に折り曲げて第1及び第2の接触部321、331をそれぞれ形成してもよい。また、例えば、第1及び第2の接続片32、33の先端に、内側に向かって突出する突起や肉厚部を設けることにより、第1及び第2の接触部321、331をそれぞれ形成してもよい。   In addition, the form in particular of the 1st and 2nd contact parts 321 and 331 is not limited above. For example, the tips of the first and second connection pieces 32 and 33 may be bent inward in a U-shape to form the first and second contact portions 321 and 331, respectively. Further, for example, the first and second contact portions 321 and 331 are respectively formed by providing inward projections or thick portions at the tips of the first and second connection pieces 32 and 33. May be

本実施形態では、図3(B)に示すように、第1の接触部321は、第2の接触部331に対して相対的に端子接続部材3の先端側(図3(B)中の−Y方向側)に位置している。また、端子接続部材3の中心軸C2方向に沿った第1の接続片32の長さL1は、端子接続部材3の中心軸C2に沿った第2の接続片33の長さL2に対して相対的に長くなっている(L1>L2)。本実施形態では、第1及び第2の接続片32、33の基端の位置(中心軸C2方向に沿った位置)は略等しいため、当該第1の接続片32の先端部は、第2の接続片33の先端部に対して相対的に先端側(図3(B)中の−Y方向側)に位置している。これにより、端子1を相手方端子5と接続する際の位置合わせ(中心軸合わせ)が容易になると共に、相手方端子5を挿入空間30に挿入する際に必要となる押圧力を低減することができる。   In the present embodiment, as shown in FIG. 3B, the first contact portion 321 is relative to the second contact portion 331 at the distal end side of the terminal connection member 3 (in FIG. 3B). It is located on the -Y direction side). Further, the length L1 of the first connection piece 32 along the central axis C2 direction of the terminal connection member 3 is different from the length L2 of the second connection piece 33 along the central axis C2 of the terminal connection member 3 It is relatively long (L1> L2). In the present embodiment, since the positions of the proximal ends of the first and second connection pieces 32 and 33 (the positions along the central axis C2 direction) are substantially the same, the tip of the first connection piece 32 is the second It is located in the front end side (the -Y direction side in FIG. 3 (B)) relatively to the front end portion of the connection piece 33. Thus, alignment (center axis alignment) when connecting the terminal 1 to the other party's terminal 5 is facilitated, and pressing force required when inserting the other party's terminal 5 into the insertion space 30 can be reduced. .

また、第1の接触部321は、図4に示すように、第2の接触部331に対して相対的に端子接続部材3の中心軸C2側に位置している。すなわち、第1の接触部321に接触する仮想円W1の径は、第2の接触部331に接触する仮想円W2の径に対して相対的に小さくなっている。これらの仮想円W1、W2の径は、何れも相手方端子5の径R5(図1参照)よりも小さくなっている。このため、端子1が相手方端子5と接続される際は、第1及び第2の接続片32、33の先端部は、当該相手方端子5によって径方向の外側に向かってそれぞれ押し広げられ、これにより当該相手方端子5は第1及び第2の接続片32、33によって弾性挟持される。   Further, as shown in FIG. 4, the first contact portion 321 is located on the central axis C2 side of the terminal connection member 3 relatively to the second contact portion 331. That is, the diameter of the imaginary circle W1 in contact with the first contact portion 321 is relatively smaller than the diameter of the imaginary circle W2 in contact with the second contact portion 331. The diameters of these imaginary circles W1 and W2 are smaller than the diameter R5 of the mating terminal 5 (see FIG. 1). Therefore, when the terminal 1 is connected to the mating terminal 5, the tip end portions of the first and second connection pieces 32 and 33 are respectively spread outward in the radial direction by the mating terminal 5, and Thus, the mating terminal 5 is elastically held by the first and second connection pieces 32 and 33.

第1の挿入片34は、図3(A)又は図3(B)に示すように、図中の+Y方向に向かって支持部31から延出しており、本実施形態では2つの第1の挿入片34が端子接続部材3に設けられている。それら2つの第1の挿入片34は、端子接続部材3の中心軸C2を介して互いに対向するように配置されている。なお、端子接続部材3に設けられる第1の挿入片34の数は、特に限定されない。例えば、端子接続部材3の周方向に沿って略等間隔に配置された3つ又は4つの第1の挿入片34を設けてもよい。   As shown in FIG. 3 (A) or 3 (B), the first insertion piece 34 extends from the support portion 31 in the + Y direction in the drawing, and in the present embodiment, two first first pieces are inserted. An insertion piece 34 is provided on the terminal connection member 3. The two first insertion pieces 34 are arranged to face each other via the central axis C2 of the terminal connection member 3. The number of first insertion pieces 34 provided in the terminal connection member 3 is not particularly limited. For example, three or four first insertion pieces 34 may be provided at substantially equal intervals along the circumferential direction of the terminal connection member 3.

第1の挿入片34の先端部の外面には、端子接続部材3の径方向外側に向かって突出する係止片341が設けられている。端子接続部材3を電線接続部材2に取り付ける際、この係止片341は電線接続部材2における小径部211と大径部212との間の段差215(図2参照)に係止する。従って、係止片341を除く端子接続部材3の支持部31の径R3が電線接続部材2の小径部211の径R1未満となっていると共に(R3<R1)、当該係止片341における端子接続部材3の最大径R4が電線接続部材2の小径部211の径R1より大きく、且つ、大径部212の径R2未満となっている(R1<R4<R2)。また、端子接続部材3の中心軸C2に沿った係止片341の長さは、電線接続部材2の大径部212の長さ未満となっている。なお、端子接続部材3の支持部31の径R3は、端子接続部材3を電線接続部材2に取り付けた際の安定性向上の観点から、端子接続部材3が電線接続部材2の小径部211に挿入可能な程度に径R1に近い大きさであることが好ましい。   On the outer surface of the distal end portion of the first insertion piece 34, a locking piece 341 that protrudes outward in the radial direction of the terminal connection member 3 is provided. When attaching the terminal connection member 3 to the wire connection member 2, the engagement piece 341 engages with the step 215 (see FIG. 2) between the small diameter portion 211 and the large diameter portion 212 in the electric wire connection member 2. Therefore, while the diameter R3 of the support portion 31 of the terminal connection member 3 excluding the locking piece 341 is smaller than the diameter R1 of the small diameter portion 211 of the wire connection member 2 (R3 <R1) The maximum diameter R4 of the connection member 3 is larger than the diameter R1 of the small diameter portion 211 of the wire connection member 2 and smaller than the diameter R2 of the large diameter portion 212 (R1 <R4 <R2). Further, the length of the locking piece 341 along the central axis C2 of the terminal connection member 3 is less than the length of the large diameter portion 212 of the wire connection member 2. The diameter R3 of the support portion 31 of the terminal connection member 3 is smaller than that of the small diameter portion 211 of the wire connection member 2 from the viewpoint of improving the stability when the terminal connection member 3 is attached to the wire connection member 2. It is preferable that the size is close to the diameter R1 so as to be insertable.

第2の挿入片35は、第1の挿入片34同士の間に3つずつ周方向Dに沿って略等間隔で配置されている。第2の挿入片35の幅は、第1の挿入片34の幅に対して相対的に狭くなっていると共に、端子接続部材3の中心軸C2に沿った第2の挿入片35の長さは、第1の挿入片34の長さに対して相対的に短くなっている。なお、第1の挿入片34同士の間に設けられる第2の挿入片35の数は特に上記に限定されない。   The second insertion pieces 35 are arranged between the first insertion pieces 34 at three equal intervals along the circumferential direction D three by three. The width of the second insertion piece 35 is narrower than the width of the first insertion piece 34, and the length of the second insertion piece 35 along the central axis C2 of the terminal connection member 3 Is relatively short with respect to the length of the first insertion piece 34. The number of second insertion pieces 35 provided between the first insertion pieces 34 is not particularly limited to the above.

第2の挿入片35の先端部には、図3(A)に示すように、端子接続部材3の径方向外側に向かって突出する突起351が設けられている。この突起351は、端子接続部材3が電線接続部材2に取り付けられた際、電線接続部材2の小径部211の内壁に当接するように配置されている。本実施形態では、1つの第2の挿入片35に対して1つの突起351が設けられているが、第2の挿入片35に設けられる突起351の数は特に限定されない。また、本実施形態における突起351は半球状であるが、当該突起351の形状も特にこれに限定されない。   As shown in FIG. 3A, a projection 351 that protrudes outward in the radial direction of the terminal connection member 3 is provided at the tip of the second insertion piece 35. The projection 351 is arranged to abut on the inner wall of the small diameter portion 211 of the wire connection member 2 when the terminal connection member 3 is attached to the wire connection member 2. In the present embodiment, one protrusion 351 is provided for one second insertion piece 35, but the number of the protrusions 351 provided on the second insertion piece 35 is not particularly limited. Moreover, although the protrusion 351 in this embodiment is hemispherical, the shape in particular of the said protrusion 351 is not limited to this, either.

また、本実施形態では、第1及び第2の挿入片34、35及び上述の第1及び第2の接続片32、33は、端子接続部材3の中心軸C2に沿って略一定の幅をそれぞれ有しているが、特にこれに限定されない。例えば、第1及び第2の挿入片34、35又は第1及び第2の接続片32、33が、中心軸C2に沿って不均一な幅を有していてもよい。   Further, in the present embodiment, the first and second insertion pieces 34, 35 and the above-described first and second connection pieces 32, 33 have a substantially constant width along the central axis C2 of the terminal connection member 3. Although each has, it is not particularly limited to this. For example, the first and second insertion pieces 34, 35 or the first and second connection pieces 32, 33 may have non-uniform widths along the central axis C2.

本実施形態における端子接続部材3の内側には、支持部31及び第1及び第2の挿入片34、35によって囲まれることにより収容空間301が形成されており、当該収容空間301には補強部材4が収容される。   An accommodation space 301 is formed inside the terminal connection member 3 in the present embodiment by being surrounded by the support portion 31 and the first and second insertion pieces 34 and 35, and a reinforcement member is formed in the accommodation space 301. 4 are accommodated.

図5は本実施形態における補強部材を示す斜視図であり、図6は図5のVI-VI線に沿った断面図である。   FIG. 5 is a perspective view showing a reinforcing member in the present embodiment, and FIG. 6 is a cross-sectional view taken along the line VI-VI in FIG.

本実施形態における補強部材4は、図5又は図6に示すように、円筒形状を有する本体部41と、当該本体部41の外周に設けられた凸条部414と、を有している。補強部材4を構成する材料としては、純銅、黄銅等の銅合金、アルミニウム、ステンレス等の金属材料を例示することができる。本実施形態では、本体部41及び凸条部414は一体的に構成されている。また、本実施形態における補強部材4の全長L4は、電線接続部材2の穴部210の深さSと略等しくなっている(L4≒S)。   The reinforcing member 4 in the present embodiment, as shown in FIG. 5 or FIG. 6, has a main body portion 41 having a cylindrical shape, and a convex streak portion 414 provided on the outer periphery of the main body portion 41. As a material which comprises the reinforcement member 4, metal materials, such as copper alloys, such as pure copper and brass, aluminum, stainless steel, can be illustrated. In the present embodiment, the main body 41 and the ridges 414 are integrally configured. Further, the total length L4 of the reinforcing member 4 in the present embodiment is substantially equal to the depth S of the hole 210 of the wire connection member 2 (L4 ≒ S).

本体部41は、胴部411と小径部412とから構成されている。胴部411は外径R6の直筒状となっている。この外径R6は、端子接続部材3の収容空間301に胴部411を収容し得る限度で端子接続部材3の内径R7(図3(B)参照)に近い大きさの径となっている。このため、胴部411が端子接続部材3の収容空間301に収容された際の当該胴部411の収容空間301内での遊びは非常に小さくなっている。本実施形態における胴部411の端部にはテーパ形状413が形成されており、これにより補強部材4を収容空間301に収容する際の作業性が向上する。   The main body 41 includes a body 411 and a small diameter portion 412. The body 411 has a straight cylindrical shape with an outer diameter R6. The outer diameter R6 has a diameter close to the inner diameter R7 (see FIG. 3B) of the terminal connection member 3 as far as the trunk portion 411 can be accommodated in the accommodation space 301 of the terminal connection member 3. For this reason, the play in the accommodation space 301 of the said trunk | drum 411 when the trunk | drum 411 is accommodated in the accommodation space 301 of the terminal connection member 3 is very small. A tapered shape 413 is formed at the end of the body 411 in the present embodiment, whereby the workability at the time of housing the reinforcing member 4 in the housing space 301 is improved.

小径部412は、胴部411の後端側(電線接続部材2における隔壁23側)に設けられており、後端部412aに向かうに従って外径が漸次的に小さくなるテーパ形状となっている。このため、当該後端部412aにおける外径R8は、胴部411の外径R6よりも小さくなっている(R8<R6)。後端部412aにおける外径R8と胴部411の外径R6との差ΔR(ΔR=R6−R8)は、端子接続部材3の第1の挿入片34に設けられた係止片341の高さの2倍の高さよりも大きくなっており、端子接続部材3を電線接続部材2の穴部210に挿入する際の第1の挿入片34の弾性変形を許容することが可能となっている。   The small diameter portion 412 is provided on the rear end side (the partition 23 side of the wire connection member 2) of the trunk portion 411, and has a tapered shape in which the outer diameter gradually decreases toward the rear end portion 412a. Therefore, the outer diameter R8 at the rear end portion 412a is smaller than the outer diameter R6 of the body 411 (R8 <R6). The difference ΔR (ΔR = R6-R8) between the outer diameter R8 at the rear end portion 412a and the outer diameter R6 of the body 411 is the height of the locking piece 341 provided on the first insertion piece 34 of the terminal connection member 3. It is possible to allow the elastic deformation of the first insertion piece 34 when inserting the terminal connection member 3 into the hole portion 210 of the wire connection member 2 which is larger than the height of twice the height. .

なお、本実施形態では、第2の挿入片35に対応する小径部412の部分の外径が、第1の挿入片34に対応する小径部412の部分の外径に対して相対的に小さくなっているが(図9(A)〜図10参照)、特にこれに限定されない。例えば、小径部412の外径を全周に亘って同一としてもよい。   In the present embodiment, the outer diameter of the portion of the small diameter portion 412 corresponding to the second insertion piece 35 is relatively smaller than the outer diameter of the portion of the small diameter portion 412 corresponding to the first insertion piece 34 Although it has become (refer to Drawing 9 (A)-Drawing 10), it is not limited in particular to this. For example, the outer diameter of the small diameter portion 412 may be the same over the entire circumference.

本実施形態では、小径部412の長さL3は、端子接続部材3の第1の挿入片34の長さL5(第1の挿入片34の先端から支持部31までの長さ。図3(B)参照。)と略等しくなっている(L3≒L5)。   In the present embodiment, the length L3 of the small diameter portion 412 is the length L5 of the first insertion piece 34 of the terminal connection member 3 (the length from the tip of the first insertion piece 34 to the support 31). B) (refer to B.) (L3 ≒ L5).

なお、本実施形態における補強部材4の本体部41は円筒形状を有しているが、特にこれに限定されない。例えば、図7に示す補強部材4Bのように、本体部41が中実の円柱形状を有していてもよい。この場合には、補強部材4の剛性が向上することにより端子接続部材3を電線接続部材2により安定して保持させることができる。また、特に図示しないが、補強部材4の本体部が円筒形状と円柱形状とを連結させた形状(すなわち有底開口状)であってもよい。   In addition, although the main-body part 41 of the reinforcement member 4 in this embodiment has cylindrical shape, it is not specifically limited to this. For example, as in a reinforcing member 4B shown in FIG. 7, the main body portion 41 may have a solid cylindrical shape. In this case, the terminal connecting member 3 can be stably held by the wire connecting member 2 by improving the rigidity of the reinforcing member 4. Further, although not particularly illustrated, the main body portion of the reinforcing member 4 may have a shape in which a cylindrical shape and a cylindrical shape are connected (that is, an open bottomed shape).

本実施形態では、図5に示すように、小径部412の外周に、複数の凸条部414が設けられている。この凸条部414は、補強部材4の中心軸C3方向に沿って延在する形状を有しており、当該補強部材4の径方向外側に向かって突出している。凸条部414の幅(補強部材4の周方向に沿った幅)は、端子接続部材3のスリット36の幅よりも狭くなっている。また、凸条部414の全長(中心軸C3方向に沿った長さ)は、補強部材4の小径部412の長さL3(図6参照)と略等しくなっている。このため、補強部材4が収容空間301に収容された際に、凸条部414の端部415が、端子接続部材3におけるスリット36の端部で支持部31に係止する。   In the present embodiment, as shown in FIG. 5, a plurality of ridges 414 are provided on the outer periphery of the small diameter portion 412. The ridges 414 have a shape extending along the direction of the central axis C3 of the reinforcing member 4 and project outward in the radial direction of the reinforcing member 4. The width (the width along the circumferential direction of the reinforcing member 4) of the convex streak portion 414 is narrower than the width of the slit 36 of the terminal connection member 3. Further, the total length (length along the central axis C3 direction) of the ridges 414 is substantially equal to the length L3 (see FIG. 6) of the small diameter portion 412 of the reinforcing member 4. For this reason, when the reinforcing member 4 is accommodated in the accommodation space 301, the end 415 of the ridge 414 is engaged with the support 31 at the end of the slit 36 in the terminal connection member 3.

本実施形態では、端子接続部材3におけるスリット36の数と等しい数の凸条部414が小径部412に設けられている。そして、全てのスリット36に凸条部414が入り込んでおり、当該凸条部414の端部415が支持部31に係止している。この係止によって、補強部材4が収容空間301に収容されて端子1が組み立てられた後に、当該補強部材4が端子1から抜け落ちることを防ぐことができる。なお、この凸条部414の形状は、支持部31に係止する端部415を有していればよく、必ずしも小径部412の長さL3と略等しい長さを有していなくてもよい。また、補強部材4が有する凸条部414の数は特に上記に限定されない。   In the present embodiment, the small-diameter portion 412 is provided with the same number of convex streaks 414 as the number of slits 36 in the terminal connection member 3. The ridges 414 enter all the slits 36, and the end portions 415 of the ridges 414 are engaged with the support portions 31. By this locking, it is possible to prevent the reinforcing member 4 from falling off the terminal 1 after the reinforcing member 4 is housed in the housing space 301 and the terminal 1 is assembled. In addition, the shape of the ridge portion 414 may have an end portion 415 to be locked to the support portion 31 and may not necessarily have a length substantially equal to the length L3 of the small diameter portion 412. . Moreover, the number in particular of the ridges 414 which the reinforcing member 4 has is not limited to the above.

次に、本実施形態における端子の製造方法について説明する。図8(A)〜図8(D)は、本実施形態における端子の製造工程をそれぞれ示す斜視図であり、図9(A)及び図9(B)は本実施形態における端子の製造工程をそれぞれ示す断面図(図4のP−P線に沿った断面図に相当する図)であり、図10は本実施形態における端子を示す断面図(図4のQ−Q線に沿った断面図に相当する図)である。   Next, a method of manufacturing the terminal in the present embodiment will be described. FIGS. 8A to 8D are perspective views respectively showing manufacturing steps of the terminal in the present embodiment, and FIGS. 9A and 9B show manufacturing steps of the terminal in the present embodiment. FIG. 10 is a cross-sectional view (a view corresponding to a cross-sectional view taken along the line PP in FIG. 4), and FIG. 10 is a cross-sectional view showing a terminal in the present embodiment Is a diagram corresponding to

まず、図8(A)に示すように、端子接続部材3を構成するための金属材料からなる板状部材に対して打ち抜き加工を施し、第1の接続片32に対応する第1片形状611、第2の接続片33に対応する第2片形状612、第1の挿入片34に対応する第3片形状613及び第2の挿入片35に対応する第4片形状614がそれぞれ設けられた第1加工体61を作製する。   First, as shown in FIG. 8A, a plate-like member made of a metal material for forming the terminal connection member 3 is stamped out, and a first piece shape 611 corresponding to the first connection piece 32 is formed. A second piece shape 612 corresponding to the second connection piece 33, a third piece shape 613 corresponding to the first insertion piece 34, and a fourth piece shape 614 corresponding to the second insertion piece 35, respectively. The first processed body 61 is produced.

次いで、図8(B)に示すように、第1加工体61に対してプレス加工を施し、第2加工体62を形成する。具体的には、第1片形状611の先端に第1の接触部321を形成すると共に、第2片形状612の先端に第2の接触部331を形成する。また、第3片形状613の先端に係止片341を形成すると共に、第4片形状614の先端に突起351を形成する。   Next, as shown in FIG. 8B, the first processed body 61 is subjected to press processing to form a second processed body 62. Specifically, the first contact portion 321 is formed at the tip of the first piece shape 611, and the second contact portion 331 is formed at the tip of the second piece shape 612. Further, the locking piece 341 is formed at the tip of the third piece shape 613, and the protrusion 351 is formed at the tip of the fourth piece shape 614.

続いて、図8(C)に示すように、支持部31の外径が所定の外径R3となるように第2加工体62を円筒状に加工することにより、端子接続部材3を形成する。この際、端子接続部材3における支持部31の幅を周方向に沿って略一定とすることにより、第2加工体62を円筒状に加工する際の加工精度の向上を図ることができる。   Subsequently, as shown in FIG. 8C, the terminal connection member 3 is formed by processing the second processed body 62 into a cylindrical shape so that the outer diameter of the support portion 31 becomes a predetermined outer diameter R3. . At this time, by making the width of the support portion 31 in the terminal connection member 3 substantially constant along the circumferential direction, it is possible to improve processing accuracy when processing the second processed body 62 into a cylindrical shape.

また、特に図示しないが、端子接続部材3の形成と並行して、電線接続部材2及び補強部材4を作製する。具体的には、電線接続部材2及び補強部材4をそれぞれ構成するための金属材料からなる棒状部材を切削加工等することにより、電線接続部材2及び補強部材4をそれぞれ作製する。   Further, although not shown in the drawings, the wire connection member 2 and the reinforcing member 4 are manufactured in parallel with the formation of the terminal connection member 3. Specifically, the wire connecting member 2 and the reinforcing member 4 are respectively manufactured by cutting a rod-like member made of a metal material for forming the wire connecting member 2 and the reinforcing member 4 respectively.

次いで、端子接続部材3におけるスリット36に補強部材4の凸条部414を入り込ませつつ、当該補強部材4を端子接続部3の収容空間301に収容し、凸条部414を支持部31に係止した状態とする。そして、この状態で、端子接続部材3及び補強部材4を、電線接続部材2の穴部210内に挿入する。   Then, while inserting the ridges 414 of the reinforcing member 4 into the slits 36 in the terminal connection member 3, the reinforcement 4 is accommodated in the housing space 301 of the terminal connection 3, and the ridges 414 are engaged with the support 31. Let's stop. Then, in this state, the terminal connection member 3 and the reinforcing member 4 are inserted into the hole 210 of the wire connection member 2.

端子接続部材3及び補強部材4を穴部210に挿入した直後は、図9(A)に示すように、係止片341における端子接続部材3の最大径R4(穴部210への挿入前の径。図3B参照)が穴部210の小径部211の径R1(図2参照)よりも大きいために、端子接続部材3の第1の挿入片34に、穴部210の中心側に向かって湾曲するような応力が生じる。この際、補強部材4が小径部412を有していることから、穴部210の中心側への第1の挿入片34の湾曲が許容されるため、当該第1の挿入片34は僅かに穴部210の中心側に向かって湾曲するよう弾性変形する。   Immediately after the terminal connecting member 3 and the reinforcing member 4 are inserted into the hole 210, as shown in FIG. 9A, the maximum diameter R4 of the terminal connecting member 3 in the locking piece 341 (before insertion into the hole 210). 3B) is larger than the diameter R1 (see FIG. 2) of the small diameter portion 211 of the hole 210, the first insertion piece 34 of the terminal connection member 3 is directed toward the center of the hole 210. A bending stress is generated. Under the present circumstances, since the reinforcement member 4 has the small diameter part 412, since the curve of the 1st insertion piece 34 to the center side of the hole 210 is accept | permitted, the said 1st insertion piece 34 slightly It elastically deforms so as to curve toward the center side of the hole 210.

続いて、図9(B)に示すように、第1の挿入片34を弾性変形させた状態で、端子接続部材3及び補強部材4を穴部210の底部に向かってさらに押し込む。そして、第1の挿入片34の係止片341が穴部210の大径部212に到達すると、当該係止片341の弾性変形が大径部212によって解放され、当該係止片341が穴部210の段差215に係止する。これにより、端子接続部材3の収容空間301に補強部材4は収容される。   Subsequently, as shown in FIG. 9B, the terminal connection member 3 and the reinforcing member 4 are further pushed toward the bottom of the hole 210 in a state in which the first insertion piece 34 is elastically deformed. Then, when the locking piece 341 of the first insertion piece 34 reaches the large diameter portion 212 of the hole 210, the elastic deformation of the locking piece 341 is released by the large diameter portion 212, and the locking piece 341 is a hole. It is locked to the step 215 of the part 210. Thus, the reinforcing member 4 is accommodated in the accommodation space 301 of the terminal connection member 3.

なお、この際、図10に示すように、第2の挿入片35の先端部に設けられた突起351は、電線接続部材2の小径部211の内壁に当接する。これにより、端子接続部材3と電線接続部材2との間の電気的な接続が図られる。   At this time, as shown in FIG. 10, the protrusion 351 provided at the tip of the second insertion piece 35 abuts on the inner wall of the small diameter portion 211 of the wire connection member 2. Thereby, the electrical connection between the terminal connection member 3 and the wire connection member 2 is achieved.

以上の工程を経て、電線接続部材2と端子接続部材3とが相互に固定されると共に、端子接続部材3と電線接続部材2とが電気的に接続され、本実施形態における端子1が完成する。   Through the above steps, the wire connection member 2 and the terminal connection member 3 are fixed to each other, and the terminal connection member 3 and the wire connection member 2 are electrically connected to complete the terminal 1 in the present embodiment. .

次に、本実施形態における端子1の作用について説明する。   Next, the operation of the terminal 1 in the present embodiment will be described.

本実施形態の端子1は、板状部材に打ち抜き加工及びプレス加工をすることにより作製した第2加工体62を円筒状に加工して端子接続部材3を形成する。そして、端子接続部材3の収容空間301に補強部材4を収容した状態で、当該端子接続部材3を電線接続部材2の穴部210に挿入することにより端子1を製造する。これにより、相手方端子5と接続するための第1及び第2の接続片32、33等を容易に形成することができる。このため、切削工程等により端子全体を製造する場合に比べ、端子1の製造工程を簡易化することが可能となり、製造コストを低減することができる。   The terminal 1 of the present embodiment forms the terminal connection member 3 by processing the second processed body 62 manufactured by punching and pressing a plate-like member into a cylindrical shape. Then, the terminal 1 is manufactured by inserting the terminal connection member 3 into the hole 210 of the wire connection member 2 in a state where the reinforcing member 4 is housed in the housing space 301 of the terminal connection member 3. As a result, the first and second connection pieces 32, 33 and the like for connecting to the opposite terminal 5 can be easily formed. For this reason, compared with the case where the whole terminal is manufactured by a cutting process etc., it becomes possible to simplify the manufacturing process of terminal 1, and manufacturing cost can be reduced.

また、端子接続部材3の収容空間301に補強部材4が収容されていることにより、端子接続部材3をより強固に電線接続部材2に固定し、相手方端子5との接続時における端子1の温度上昇を抑制することができる。   Further, since the reinforcing member 4 is accommodated in the accommodation space 301 of the terminal connection member 3, the terminal connection member 3 is more firmly fixed to the wire connection member 2, and the temperature of the terminal 1 at the time of connection with the opposite terminal 5. It is possible to suppress the rise.

すなわち、例えば、端子1の中心軸方向(図1におけるY軸方向)に対して傾斜した状態で、相手方端子5が端子接続部材3の挿入空間30に挿入された場合には、当該相手方端子5が傾斜していることによって端子接続部材3に応力が生じ、端子接続部材3が僅かに弾性変形した状態となる。その結果、端子接続部材3における第2の挿入片35の突起351と電線接続部材2の小径部211の内壁との接触状態が不均一となり、これにより突起351と小径部211の内壁との接触力が相対的に弱い部分において端子1が過度に温度上昇する場合がある。   That is, for example, when the mating terminal 5 is inserted into the insertion space 30 of the terminal connection member 3 in a state of being inclined with respect to the central axis direction (the Y axis direction in FIG. 1) of the terminal 1, the mating terminal 5 As a result of the inclination, the stress is generated in the terminal connection member 3 and the terminal connection member 3 is in a state of being slightly elastically deformed. As a result, the contact state between the projection 351 of the second insertion piece 35 in the terminal connection member 3 and the inner wall of the small diameter portion 211 of the wire connection member 2 becomes uneven, whereby the contact between the projection 351 and the inner wall of the small diameter portion 211 There is a case where the temperature of the terminal 1 is excessively increased at a portion where the force is relatively weak.

これに対し、本実施形態では、収容空間301に補強部材4が収容されている。このため、相手方端子5が傾斜した状態で端子接続部材3の挿入空間30に挿入された場合であっても、当該相手方端子5の傾斜に伴って生じる応力により端子接続部材3が弾性変形してしまうのを抑制することができる。これにより、端子接続部材3における第2の挿入片35の突起351と電線接続部材2の小径部211の内壁との接触を均一な状態で維持することが可能となるため、端子1の温度上昇を抑制することができる。   On the other hand, in the present embodiment, the reinforcing member 4 is accommodated in the accommodation space 301. For this reason, even when the mating terminal 5 is inserted into the insertion space 30 of the terminal connection member 3 in a tilted state, the terminal connection member 3 is elastically deformed by the stress generated along with the tilting of the mating terminal 5. It is possible to suppress it. This makes it possible to maintain the contact between the projection 351 of the second insertion piece 35 of the terminal connection member 3 and the inner wall of the small diameter portion 211 of the wire connection member 2 in a uniform state, so the temperature rise of the terminal 1 Can be suppressed.

<<第2実施形態>>
図11は第2実施形態における端子が備える補強部材の斜視図であり、図12は図11のXII-XII線に沿った断面図であり、図13(A)及び図13(B)は第2実施形態における端子の製造工程をそれぞれ示す断面図(図4のP−P線に沿った断面図に相当する図)であり、図14は第2実施形態における端子を示す断面図(図4のQ−Q線に沿った断面図に相当する図)である。
<< Second Embodiment >>
11 is a perspective view of a reinforcing member provided in the terminal in the second embodiment, FIG. 12 is a cross-sectional view along the line XII-XII in FIG. 11, and FIGS. 13 (A) and 13 (B) are It is sectional drawing (figure corresponded to sectional drawing along the PP line of FIG. 4) which shows the manufacturing process of the terminal in 2 embodiment, respectively, and FIG. 14 is sectional drawing (FIG. 4) which shows the terminal in 2nd Embodiment. A cross-sectional view taken along the line QQ of FIG.

第2実施形態における端子1Bは、補強部材4Cの構成が第1実施形態と異なる以外は、上述した第1実施形態と同様であるので、第1実施形態と相違する部分についてのみ説明し、第1実施形態と同一である部分については、第1実施形態と同一の符号を付して説明を省略する。   The terminal 1B in the second embodiment is the same as the first embodiment described above except that the configuration of the reinforcing member 4C is different from the first embodiment, so only the parts different from the first embodiment will be described. About the part same as 1st Embodiment, the code | symbol same as 1st Embodiment is attached | subjected, and description is abbreviate | omitted.

本実施形態における補強部材4Cは、図11に示すように、本体部41と凸条部414とを有しており、本体部41は胴部411と小径部412Bとから構成されている。本体部41は円筒形状を有しているが、第1実施形態において図7を参照して説明したように、当該本体部41が円柱形状を有していてもよい。   As shown in FIG. 11, the reinforcing member 4C in the present embodiment has a main body portion 41 and a ridge portion 414, and the main body portion 41 is constituted by a trunk portion 411 and a small diameter portion 412B. The main body 41 has a cylindrical shape, but as described with reference to FIG. 7 in the first embodiment, the main body 41 may have a cylindrical shape.

小径部412Bは、図12に示すように、胴部411の外径R6よりも小さい外径R9を有する直筒形状となっている(R9<R6)。外径R9と胴部411の外径R6との差ΔR(ΔR=R6−R9)は、端子接続部材3を電線接続部材2の穴部210に挿入する際の第1の挿入片34の弾性変形を許容できるよう、第1の挿入片34に設けられた係止片341の高さの2倍の高さよりも大きくなっている。   As shown in FIG. 12, the small diameter portion 412B has a straight cylindrical shape having an outer diameter R9 smaller than the outer diameter R6 of the trunk portion 411 (R9 <R6). The difference ΔR (ΔR = R6-R9) between the outer diameter R9 and the outer diameter R6 of the body 411 is the elasticity of the first insertion piece 34 when the terminal connection member 3 is inserted into the hole 210 of the wire connection member 2. In order to allow deformation, the height is greater than twice the height of the locking piece 341 provided on the first insertion piece 34.

なお、本実施形態でも、第1実施形態と同様に、第2の挿入片35に対向する小径部412Bの部分の外径が、第1の挿入片34に対向する小径部412Bの部分の外径に対して相対的に小さくなっているが(図13(A)〜図14参照)、特にこれに限定されない。例えば、小径部412Bの外径を全周に亘って同一としてもよい。   Also in this embodiment, as in the first embodiment, the outer diameter of the portion of the small diameter portion 412B facing the second insertion piece 35 is the outside of the portion of the small diameter portion 412B facing the first insertion piece 34. Although it is relatively small with respect to the diameter (see FIG. 13A to FIG. 14), it is not particularly limited thereto. For example, the outer diameter of the small diameter portion 412B may be the same over the entire circumference.

本実施形態では、小径部412Bの長さL3は、端子接続部材3の第1の挿入片34の長さL5(第1の挿入片34の先端から支持部31までの長さ。図3(B)参照。)と略等しくなっている(L3≒L5)。当該小径部412Bの外周には、凸条部414が複数設けられており、端子接続部材3における全てのスリット46で、当該凸条部414の端部415が支持部31に係止している。   In the present embodiment, the length L3 of the small diameter portion 412B is the length L5 of the first insertion piece 34 of the terminal connection member 3 (the length from the tip of the first insertion piece 34 to the support 31). B) (refer to B.) (L3 ≒ L5). A plurality of ridges 414 are provided on the outer periphery of the small diameter portion 412B, and the end portions 415 of the ridges 414 are engaged with the support 31 at all the slits 46 in the terminal connection member 3 .

本実施形態における補強部材4Cを備えた端子1Bの製造時においても、図13(A)に示すように、端子接続部材3及び補強部材4Cを穴部210に挿入した直後は、係止片341における端子接続部材3の最大径R4(穴部210への挿入前の径。図3(B)参照)が穴部210の小径部211の径R1(図2参照)よりも大きいことにより、端子接続部材3の第1の挿入片34に、穴部210の中心側に向かって湾曲するような応力が生じる。この際、補強部材4Cが小径部412Bを有していることから、穴部210の中心側への第1の挿入片34の湾曲が許容されるため、当該第1の挿入片34は僅かに穴部210の中心側に向かって湾曲するよう弾性変形する。   Even when the terminal 1B including the reinforcing member 4C in the present embodiment is manufactured, as shown in FIG. 13A, immediately after the terminal connecting member 3 and the reinforcing member 4C are inserted into the hole 210, the locking pieces 341 are provided. The maximum diameter R4 (diameter before insertion into the hole 210. See FIG. 3B) of the terminal connection member 3 in the terminal is larger than the diameter R1 (see FIG. 2) of the small diameter portion 211 of the hole 210. A stress is generated in the first insertion piece 34 of the connection member 3 so as to be curved toward the center of the hole 210. At this time, since the reinforcing member 4C has the small diameter portion 412B, the bending of the first insertion piece 34 toward the center of the hole 210 is allowed, so the first insertion piece 34 is slightly It elastically deforms so as to curve toward the center side of the hole 210.

続いて、図13(B)に示すように、第1の挿入片34を弾性変形させた状態で、端子接続部材3及び補強部材4Cを穴部210の底部に向かってさらに押し込む。そして、第1の挿入片34の係止片341が穴部210の大径部212に到達すると、当該係止片341の弾性変形が大径部212によって解放され、当該係止片341が穴部210の段差215に係止する。これにより、電線接続部材2の穴部210に補強部材4Cが収容される。   Subsequently, as shown in FIG. 13B, in a state where the first insertion piece 34 is elastically deformed, the terminal connection member 3 and the reinforcing member 4C are further pushed toward the bottom of the hole 210. Then, when the locking piece 341 of the first insertion piece 34 reaches the large diameter portion 212 of the hole 210, the elastic deformation of the locking piece 341 is released by the large diameter portion 212, and the locking piece 341 is a hole. It is locked to the step 215 of the part 210. Thereby, the reinforcing member 4 </ b> C is accommodated in the hole 210 of the wire connection member 2.

なお、この際、第2の挿入片35の先端部に設けられた突起351は、図14に示すように、電線接続部材2の小径部211の内壁に当接する。これにより、端子接続部材3と電線接続部材2との間の電気的な接続が図られる。   At this time, as shown in FIG. 14, the projection 351 provided at the tip of the second insertion piece 35 abuts on the inner wall of the small diameter portion 211 of the wire connection member 2. Thereby, the electrical connection between the terminal connection member 3 and the wire connection member 2 is achieved.

本実施形態における端子1Bにおいても、第1実施形態で説明した端子1の効果と同様の効果を奏することができる。   Also in the terminal 1B in the present embodiment, the same effects as the effects of the terminal 1 described in the first embodiment can be obtained.

なお、以上に説明した実施形態は、本発明の理解を容易にするために記載されたものであって、本発明を限定するために記載されたものではない。したがって、上記の実施形態に開示された各要素は、本発明の技術的範囲に属する全ての設計変更や均等物をも含む趣旨である。   The embodiments described above are described to facilitate the understanding of the present invention, and are not described to limit the present invention. Therefore, each element disclosed in the above embodiment is intended to include all design changes and equivalents that fall within the technical scope of the present invention.

1、1B…端子
2…電線接続部材
21…第1の取付部
210…穴部
211…小径部
213…テーパ形状
215…段差
212…大径部
214…テーパ形状
22…第2の取付部
23…隔壁
3…端子接続部材
32…第1の接続片
321…第1の接触部
33…第2の接続片
331…第2の接触部
34…第1の挿入片
341…係止片
35…第2の挿入片
351…突起
36…スリット
4、4B、4C…補強部材
41…本体部
411…胴部
412、412B…小径部
413…テーパ形状
414…凸条部
415…端部
5…相手方端子
51…電線
61…第1加工体
62…第2加工体
DESCRIPTION OF SYMBOLS 1, 1B ... Terminal 2 ... Wire connection member 21 ... 1st attachment part 210 ... Hole part 211 ... Small diameter part
213 ... taper shape 215 ... level difference 212 ... large diameter part
214: taper shape 22: second attachment portion 23: partition wall 3: terminal connection member 32: first connection piece 321: first contact portion 33: second connection piece 331: second contact portion 34: second contact portion 1 insertion piece 341: locking piece 35: second insertion piece 351: projection 36: slit 4, 4B, 4C: reinforcing member 41: main body 411: body section 412, 412B: small diameter section 413: taper shape 414 ... Convex part 415 ... end 5 ... partner terminal 51 ... electric wire 61 ... first processed body 62 ... second processed body

Claims (3)

電線が接続される電線接続部材と、
相手方端子が接続される端子接続部材と、
前記端子接続部材に挿入された補強部材と、を備えており、
前記端子接続部材は、
円筒状の支持部と、
前記支持部の一端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の接続片と、
前記支持部の他端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の挿入片と、を有し、
前記電線接続部材は、前記支持部及び前記挿入片が挿入される穴部を有しており、
前記補強部材は、外周が円形の断面形状を少なくとも一部に有する本体部を備え、
前記本体部は、前記支持部及び前記挿入片によって囲繞された収容空間に収容されており、
さらに前記電線接続部材は、前記穴部に形成された段差を有し、
前記挿入片のうちの少なくとも一つは、前記段差に係止する係止片を有しており、
前記補強部材は、前記本体部から径方向に突出する複数の凸条部を有し、
前記凸条部は、相互に隣り合う前記挿入片の間に形成されたスリットに入り込んでいる端子。
A wire connecting member to which a wire is connected;
A terminal connection member to which the other party's terminal is connected;
And a reinforcing member inserted into the terminal connection member,
The terminal connection member is
A cylindrical support,
A plurality of connection pieces extending respectively from one end of the support portion and arranged circumferentially at mutually spaced intervals;
A plurality of insertion pieces extending respectively from the other end of the support and spaced apart from each other;
The wire connection member has a hole into which the support portion and the insertion piece are inserted,
The reinforcing member includes a main body having a cross-sectional shape with a circular outer periphery at least in part,
The main body portion is housed in a housing space surrounded by the support portion and the insertion piece ,
Furthermore, the wire connection member has a step formed in the hole,
At least one of the insertion pieces has a locking piece that locks onto the step,
The reinforcing member has a plurality of ridges projecting radially from the main body,
The convex strip portion is a terminal which is inserted into a slit formed between the insertion pieces adjacent to each other .
請求項1に記載の端子であって、
前記本体部は、
前記支持部に対向する胴部と、
前記胴部の外径に対して相対的に小さな外径を有し、前記挿入片に対向する小径部と、
を含む端子。
The terminal according to claim 1 , wherein
The body portion is
A body facing the support;
A small diameter portion having a relatively small outer diameter with respect to the outer diameter of the body portion and facing the insertion piece;
Terminal including.
電線が接続される電線接続部材と、A wire connecting member to which a wire is connected;
相手方端子が接続される端子接続部材と、A terminal connection member to which the other party's terminal is connected;
前記端子接続部材に挿入された補強部材と、を備えており、And a reinforcing member inserted into the terminal connection member,
前記端子接続部材は、The terminal connection member is
円筒状の支持部と、A cylindrical support,
前記支持部の一端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の接続片と、A plurality of connecting pieces extending respectively from one end of the support portion and arranged circumferentially at mutually spaced intervals;
前記支持部の他端からそれぞれ延出し、相互に間隔を空けて円周状に配置された複数の挿入片と、を有し、A plurality of insertion pieces extending respectively from the other end of the support and spaced apart from each other;
前記電線接続部材は、前記支持部及び前記挿入片が挿入される穴部を有しており、The wire connection member has a hole into which the support portion and the insertion piece are inserted,
前記補強部材は、外周が円形の断面形状を少なくとも一部に有する本体部を備え、The reinforcing member includes a main body having a cross-sectional shape with a circular outer periphery at least in part,
前記本体部は、前記支持部及び前記挿入片によって囲繞された収容空間に収容されており、The main body portion is housed in a housing space surrounded by the support portion and the insertion piece,
さらに前記本体部は、Furthermore, the main body portion is
前記支持部に対向する胴部と、A body facing the support;
前記胴部の外径に対して相対的に小さな外径を有し、前記挿入片に対向する小径部と、A small diameter portion having a relatively small outer diameter with respect to the outer diameter of the body portion and facing the insertion piece;
を含む端子。Terminal including.
JP2015057482A 2015-03-20 2015-03-20 Terminal Expired - Fee Related JP6514926B2 (en)

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