JP6513550B2 - Folded plate roofing material and its construction method - Google Patents

Folded plate roofing material and its construction method Download PDF

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JP6513550B2
JP6513550B2 JP2015203136A JP2015203136A JP6513550B2 JP 6513550 B2 JP6513550 B2 JP 6513550B2 JP 2015203136 A JP2015203136 A JP 2015203136A JP 2015203136 A JP2015203136 A JP 2015203136A JP 6513550 B2 JP6513550 B2 JP 6513550B2
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舩木 主税
主税 舩木
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本発明は、施工がし易く、断熱性に優れておりかつ施工後に長期に亘って耐久性を保つことができる折板屋根材及びその施工方法に関する。   The present invention relates to a folded plate roofing material which is easy to install, is excellent in heat insulation, and can maintain durability for a long time after installation, and a method of installing the same.

折板(折版)屋根材は、低コストで大きな屋根面積を葺くことができるために近年、幹線道路沿いにあるコンビニエンスストアや、倉庫、郊外の大型店舗等の建造物の屋根に広く用いられている。この折板屋根材は、金属板により形成されているために内側裏面に結露防止、室内で発生する音の反射防止、更には夏の直射日光による室内の高温、冬の寒さによる室内の低温に対処するべく断熱効果を得るために断熱材を取り付ける必要がある。   In recent years, folded sheet (folded sheet) roofing materials are widely used for the roofs of buildings such as convenience stores, warehouses, large-scale stores in the suburbs, etc. along the main roads because they can cover large roof areas at low cost. It is done. This folded sheet roofing is formed of a metal plate to prevent condensation on the inner back surface, to prevent reflection of sound generated in the room, and further to high temperature in the room due to direct sunlight in summer and low temperature in the room due to cold in winter. In order to cope with it, it is necessary to attach a heat insulating material to obtain a heat insulating effect.

なお、断熱材を例えば天井裏に敷きつめた場合、天井裏の電気コードの配線作業やエアコン等のダクト設置作業が極めて困難になるため、折板屋根材に断熱材を一体化させた構造のものが知られている。(特許文献1及び特許文献2参照)   If a heat insulating material is laid on the ceiling, for example, wiring work of electric cords on the back of the ceiling and installation of a duct such as an air conditioner become extremely difficult. It has been known. (See Patent Document 1 and Patent Document 2)

特開平5−86690号公報JP-A 5-86690 実開平4−66230号公報Japanese Utility Model Application Publication No. 4-66230

上記特許文献1及び特許文献2に記載の断熱材を備えた記載の折板屋根材は、2枚の折板屋根材の間に断熱材を挟み込んだサンドイッチ構造を有している。このような断熱材を挟み込んだ屋根材を用いた場合、以下のような問題点が生じる。   The folded plate roofing material provided with the heat insulating material described in Patent Document 1 and Patent Document 2 described above has a sandwich structure in which the heat insulating material is sandwiched between two folded plate roofing materials. In the case of using a roof material sandwiching such a heat insulating material, the following problems occur.

第1の問題点として、上述したような2枚の折板屋根材で断熱材を挟んだ構造を有しているので、屋根を施工する際に単位面積あたりに必要とする折板屋根材が2枚となり、屋根全体に亘って同形状の2枚の折板屋根材を必要とし、屋根を施工するにあたってコスト高となってしまう。   As the first problem, since the heat insulating material is sandwiched between the two folded sheet roofing materials as described above, the folded sheet roofing material required per unit area when constructing the roof is It becomes two sheets, requires two folded sheet roof materials of the same shape over the whole roof, and it will be expensive in constructing the roof.

また、第2の問題点として、屋根の施工作業を効率的にかつ安全に行うことができない点が挙げられる。具体的には、上述した引用文献に記載した折板屋根材によると、例えば屋根を施工する際に、屋根を支持する母屋に下側の折板屋根材を最初にしっかりと固定し、断熱材をその上に被せた後、上側の折板屋根材を断熱材の上面に被せて、この上側の折板屋根材と下側の屋根材、これに挟まれる断熱材を母屋に固定する作業が必要となる。   A second problem is that the roof construction work can not be performed efficiently and safely. Specifically, according to the folded sheet roofing material described in the above cited reference, for example, when constructing a roof, the lower folded sheet roofing material is first firmly fixed to a purlin supporting the roof, and the heat insulating material The upper folded sheet roofing material is put on the upper surface of the heat insulating material, and the upper folded sheet roofing material, the lower roofing material, and the heat insulating material sandwiched between them are fixed to the main building. It will be necessary.

そのため、屋根支持材である母屋での作業が多くなり、屋根の施工を終えるためにそれなりの施工期間を必要とすると共にその期間中の作業中の安全性を充分確保することが要求される。   Therefore, the work in the main house which is a roof support material increases, and in order to finish construction of a roof, it is required to require a proper construction period and to ensure sufficient safety during the operation during that period.

また、屋根を施工する際は天候が良く、かつ強風の吹いていないような安全な作業環境下で行う必要があるので、近年の気象環境の悪化に基づく天候不順により、屋根の施工作業の完成が大幅に遅れてしまい、施工作業完了のスケジュールに間に合わない虞がある。このようなスケジュールの遅れは、屋根施工後の建物内の内装作業のスケジュールにも悪影響を与えてしまうため、大きな問題となる。   In addition, when constructing a roof, it is necessary to carry out in a safe working environment where the weather is good and strong winds are not blowing, so completion of roof construction work due to unseasonable weather based on the recent deterioration of the weather environment. There is a possibility that the schedule for the completion of construction work may not be in time. Such a delay of schedule causes a negative effect on the schedule of interior work in the building after roof construction, which is a serious problem.

そのため、上述した屋根材の構成とは異なり、断熱材とこの断熱材の上側に被せる1枚の折板屋根材のみを用いて、これを母屋の上に取り付ける屋根の施工方法も行なわれている。この場合、屋根の母屋に断熱材を接続固定した後、断熱材とこの上側に被さる折板屋根材を接続固定する構造とすると、母屋と折板屋根材との間の寸法関係に断熱材の厚みが関与することとなる。これによって以下のような新たな問題が生じる。   Therefore, unlike the construction of the roofing material mentioned above, the construction method of the roof which attaches this on the top of a purlin is also carried out using only the heat insulating material and one folded sheet roofing material put on the upper side of this heat insulating material. . In this case, after the heat insulating material is connected and fixed to the roof purlin, if the heat insulating material and the folded plate roofing material covering the upper side are connected and fixed, the dimensional relationship between the mother building and the folded plate roofing material is the heat insulating material. Thickness will be involved. This causes the following new problems.

例えば第1の問題として、上述したような近年の気象変動に伴う降雪地帯のみならず、さほど雪が降らない南岸地域においても南岸上の低気圧の低下等に伴い、冬場にかなりの積雪に見舞われることがある。このように、上述したような1枚の折板屋根材と断熱材との組合せによる屋根の上に予期せぬかなりの量の雪が堆積すると、この重みによって断熱材が潰れて(塑性変形して)、折板屋根材と断熱材との間に空間が生じてしまうことがある。   For example, as the first problem, not only snowfall areas associated with recent weather variations as described above, but also south coast areas where snow does not fall so much, due to a drop in the low pressure over the south coast, etc. Sometimes. As described above, when an unexpectedly large amount of snow is deposited on the roof by the combination of a single folded sheet roofing material and a heat insulating material as described above, the weight causes the heat insulating material to be crushed (plastic deformation ), Space may occur between the folded sheet roofing material and the heat insulating material.

特に隣接する折板屋根材同士の接続部のあたりにこのような現象が生じると、この双方の折板屋根材同士のハゼ部のあたりに隙間が生じてしまう。一旦このような隙間が生じると、雪が降り積もって堆積した後に溶け出した場合や、近年頻繁に生じているいわゆるゲリラ豪雨のような多量の雨が降った際などに、隣接する折板屋根材との間に生じた隙間から水が浸入して、屋根から天井を介して室内に漏水が生じる虞がある。   In particular, when such a phenomenon occurs at the connection portion between adjacent folded sheet roof materials, a gap is generated at the goby part of the two folded sheet roof materials. Once such a gap is generated, it may be melted with snow and deposited, or melted away, or when a large amount of rain such as so-called guerrilla heavy rain that frequently occurs in recent years has fallen, etc. There is a possibility that water may infiltrate from the gap generated between the two and leak from the roof to the room through the ceiling.

また、断熱材は塑性変形して凹んだままとなっても、折板屋根材は金属製で元の状態に戻ることもあるので、この間の隙間が大きいと例えば近年の気象変動に伴いかなり大きいダウンバーストが生じ、これにより折板屋根材に正圧がかかったり、大型低気圧の通過に伴ってこの屋根材の部分に強風が吹き付けたり、負圧により屋根が上方に引っ張られたりすることを繰り返すことによって、いわゆる交番荷重が折板屋根材に作用し、屋根材の上述した隙間ができたガタつく(暴れる)部分の機械的強度が低下し、破断が生じたり最悪の場合は折板屋根材が強風に煽られ屋根から剥がれ飛んでしまったりする虞も生じる。   In addition, even if the heat insulating material is plastically deformed and remains recessed, the folded plate roofing material may be made of metal and may return to the original state, so if the gap between these is large, for example, it is considerably large with recent weather fluctuations. A downburst occurs, which causes positive pressure to be applied to the folded sheet roofing material, strong wind is blown to the roofing material part as the large low pressure passes, and the roof is pulled upward by negative pressure. Repeatedly, so-called alternating load acts on the folded plate roofing material, and the mechanical strength of the above-mentioned gap portion of the roofing material is reduced, causing breakage or in the worst case the folded plate roofing There is also a possibility that the material is blown away by strong wind and peeled off from the roof.

本発明の目的は、施工がし易く、断熱性に優れておりかつ施工後に長期に亘って耐久性を保つことができる折板屋根材及びその施工方法を提供することにある。   The object of the present invention is to provide a folded plate roofing material which is easy to install, is excellent in heat insulation, and can maintain durability for a long time after installation, and a method of installing the same.

本発明の請求項1に係る折板屋根材は、
折板屋根材本体と、前記折板屋根材本体に嵌め込まれる面を一方に有し、他方の面の所定部分が屋根支持材の載置面となった断熱部材と、前記断熱部材を前記屋根支持材に載置し、かつ当該断熱部材の上面に折板屋根材本体を嵌合した状態において、これらを前記屋根支持材に固定する固定支持部材を有し、
固定支持部材は、所定の厚さを有する略長方形形状の板状からなり、支持部本体と、前記支持部本体の長手方向一方の端部から一方の方向に折れ曲がって延在する屋根材固定部と、前記支持部本体の他方の端部から前記屋根材固定部と反対方向に折れ曲がって延在する屋根支持材固定部を有し、
前記固定支持部材の屋根材固定部を前記折板屋根材本体に固定し、前記屋根支持材固定部を前記屋根支持材に固定した状態で、前記支持部本体が前記折板屋根材本体と前記屋根支持との間隔を常に一定に保つ支柱としての役目を果たすようになっており、
前記折板屋根材の内側面に前記断熱部材の上面が当該断熱部材の幅方向及び長手方向全体に亘って当接していることを特徴としている。
また、本発明の請求項2に係る折板屋根材は、請求項1に記載の折板屋根材において、
前記折板屋根材本体は、山部と谷部が交互に連なるように金属屋根材を折り曲げて形成されており、
前記断熱部材の上面には前記折板屋根材本体の各山部と対応する位置にこれと嵌り合う凸部が形成されると共に、前記折板屋根材本体の各谷部と対応する位置にこれと嵌り合う凹部が形成され、前記折板屋根材本体の何れかの凸部にはハゼ部が形成され、当該ハゼ部に嵌合して前記折板屋根材本体と前記断熱部材とを一体化させる嵌合突出部が前記断熱部材の何れかの凸部に形成されていることを特徴としている。
また、本発明の請求項3に係る折板屋根材は、請求項2に記載の折板屋根材において、
前記断熱部材の嵌合突出部は、当該断熱部材の幅方向中央部に形成されると共に、これが嵌合する前記折板屋根材本体のハゼ部も当該折板屋根材の幅方向中央部に形成されていることを特徴としている。
The folded plate roofing material according to claim 1 of the present invention is
Wherein the folding plate roofing material body, having a surface to be fitted to the folding plate roofing material body in one direction, and the heat insulating member which predetermined portion of the other face becomes the mounting surface of the roof supporting lifting member, the heat insulating member placed on the roof support member, and in a state fitted to folded plate roof member main body on the upper surface of the insulating member, has a fixed support member for fixing them to the roof support member,
The fixed support member is formed of a substantially rectangular plate having a predetermined thickness, and a support body and a roof material fixing portion extending from one longitudinal end of the support body by bending in one direction. And a roof support fixing portion extending in a direction opposite to the roof fixing portion from the other end of the support main body,
In a state in which the roof material fixing portion of the fixed support member is fixed to the folded plate roofing material main body and the roof support material fixing portion is fixed to the roof supporting material, the support portion main body is the folded plate roofing material main body and the distance between the roof support member is always adapted to act as a strut to maintain a constant,
It is characterized in that the upper surface of the heat insulating member is in contact with the inner side surface of the folded plate roof material over the entire width direction and the longitudinal direction of the heat insulating member .
In the folded plate roofing material according to claim 2 of the present invention, in the folded plate roofing material according to claim 1,
The folded sheet roofing main body is formed by bending a metal roofing material so that peaks and valleys are alternately connected,
On the upper surface of the heat insulating member, there are formed convex portions fitted to the respective peak portions of the folded plate roof material main body at positions corresponding to respective valley portions of the folded plate roof material main body. A recessed portion to be fitted is formed, and a gouged part is formed on any convex part of the folded plate roofing material main body, and the folded plate roofing material main body and the heat insulating member are integrated by being fitted to the said folded portion It is characterized in that a fitting projection to be made is formed on any one of the projections of the heat insulating member.
In the folded sheet roofing material according to claim 3 of the present invention, in the folded sheet roofing material according to claim 2,
The fitting protrusion of the heat insulating member is formed in the widthwise central portion of the heat insulating member, and the gouged portion of the folded plate roofing material main body to which it is fitted is also formed in the widthwise central portion of the folded plate roofing material It is characterized by being done.

また、本発明の請求項に係る折板屋根材の施工方法は、
請求項1乃至請求項3の何れかに記載の折板屋根材の折板屋根材本体と断熱部材と固定支持部材を互いに組み付け前の状態で用意し、
前記折板屋根材本体と前記断熱部材とを組み付ける第1の工程と、
前記第1の工程によって組み付けられた折板屋根材本体と断熱部材を、これを取り付ける屋根支持材に載置する第2の工程と、
前記第2の工程によって前記屋根支持材に載置した折板屋根材本体と断熱部材を前記固定支持部材で前記屋根支持材に固定する第3の工程を有し、
前記第1の工程乃至第3の工程を経て特定の折板屋根材を前記屋根支持材に取り付けた後に、この折板屋根材に別の折板屋根材を前記屋根支持材に既に取り付けられた屋根固定支持部材を挟み込むように並べて配置し、前記第1の工程乃至第3の工程を当該折板屋根材に関しても繰り返して前記固定支持部材を介してこの折板屋根材を前記屋根支持材に取り付け、前記屋根支持材の配置状態で規定される必要な領域に前記折板屋根材を必要数だけ前記第1の工程乃至第3の工程を繰り返すことで取り付けて前記折板屋根材を前記屋根支持材に取り付けることを特徴としている。
Moreover, the construction method of the folding plate roof material which concerns on Claim 4 of this invention is:
A folded plate roofing material main body, a heat insulating member and a fixed supporting member of the folded plate roofing material according to any one of claims 1 to 3 are prepared in a state before being assembled with each other,
A first step of assembling the folded plate roofing material main body and the heat insulating member;
A second step of placing the folded sheet roofing material main body and the heat insulating member assembled in the first step on a roof supporting member to which the folded sheet roofing member and the heat insulating member are attached;
And a third step of fixing the folded plate roofing material main body and the heat insulating member placed on the roof support member in the second step to the roof support member by the fixed support member,
After attaching a specific folded sheet roofing material to the roof support through the first to third steps, another folded sheet roofing material is already attached to the roof supported material on the folded sheet roofing material The roof fixed support members are arranged side by side so as to sandwich the same, and the first to third steps are repeated also with respect to the folded sheet roof material, and the folded sheet roof material is applied to the roof support material via the fixed support members. Attaching and attaching the folded plate roofing material to the required area defined by the arrangement state of the roof supporting material by repeating the first to third steps as many times as necessary to attach the folded plate roofing material to the roof It is characterized in that it is attached to a support.

本発明によると、施工がし易く、断熱性に優れておりかつ施工後に長期に亘って耐久性を保つことができる折板屋根材及びその施工方法を提供することができる。   According to the present invention, it is possible to provide a folded plate roofing material which is easy to install, is excellent in heat insulation, and can maintain durability for a long time after installation, and a method of installing the same.

本発明の一実施形態に係る折板屋根材を母屋に取り付けた状態を示す側面図である。It is a side view which shows the state which attached the folded sheet roof material which concerns on one Embodiment of this invention to a purlin. 図1に示した金属屋根材を長手方向一部省略して示す斜視図である。It is a perspective view which partially omits and shows the metal roof material shown in FIG. 1 in the longitudinal direction. 図2に示した金属屋根材の端面図である。It is an end elevation of the metal roof material shown in FIG. 図1に示した折板屋根材の断熱下地材を示す斜視図である。It is a perspective view which shows the heat insulation base material of the folded plate roof material shown in FIG. 図4に示した断熱下地材の端面図である。It is an end elevation of the heat insulation base material shown in FIG. 図1に示した折板屋根材に使用される吊子である。It is a hanger used for the folding board roofing material shown in FIG. 図1に示した折板屋根材の金属屋根材に断熱下地材を組み付ける方法を示す斜視図である。It is a perspective view which shows the method of assembling a heat insulation base material to the metal roof material of the folded sheet roof material shown in FIG. 図1に示した折板屋根材の金属屋根材に断熱下地材を組み付ける方法を示す端面図である。It is an end elevation which shows the method of assembling a heat insulation base material to the metal roof material of the folded sheet roof material shown in FIG. 図1に示した折板屋根材の吊子を介した母屋との連結部分を拡大して示す斜視図である。It is a perspective view which expands and shows the connection part with the purlin from the suspension plate of the folding plate roof material shown in FIG. 図1に示した折板屋根材を屋根に一部取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the folding plate roof material shown in FIG. 1 in part to the roof. 折板屋根材同士の結合方法を示す説明図である。It is explanatory drawing which shows the connection method of folding board roof materials.

以下、本発明の実施形態に係る折板屋根材1について図面に基づいて説明する。図1は、本発明の一実施形態に係る折板屋根材1を示す側面図である。なお、図1は、左側に配置した折板屋根材1に右側に配置した折板屋根材1’を結合した状態を示している。   Hereinafter, the folded sheet roof material 1 which concerns on embodiment of this invention is demonstrated based on drawing. FIG. 1 is a side view showing a folded plate roofing 1 according to an embodiment of the present invention. In addition, FIG. 1 has shown the state which couple | bonded folding-plate roofing material 1 'arrange | positioned on the right side with folding-plate roofing material 1 arrange | positioned on the left side.

本実施形態に係る折板屋根材1は、折板屋根材本体としての金属屋根材(以下「金属屋根材」とする)100と、金属屋根材100に嵌め込まれる面を一方に有し、他方の面の所定部分が屋根支持部材である母屋(以下、全て「母屋」とする)50への載置面となった断熱部材としての断熱下地材(以下、全て「断熱下地材」とする)200と、金属屋根材100と断熱下地材200を組み合わせた状態において、断熱下地材200の下面を母屋50に載置し、これらを母屋50に固定すると共に、金属屋根材100と断熱下地材200との間隔を常に一定に保つ固定支持部材としての吊子(以下、全て「吊子」とする)300を有している。   The folded sheet roofing material 1 according to the present embodiment has a metal roofing material (hereinafter referred to as "metal roofing material") 100 as a folded sheet roofing material main body and a surface fitted into the metal roofing material 100 on one side, A heat insulating base material as a heat insulating member (hereinafter referred to as all “heat insulation base material”) as a mounting surface on a roof supporting member (hereinafter referred to as all “main houses”) 50 as a predetermined part of the surface of the roof The lower surface of the heat insulation base material 200 is placed on the main building 50 in a state where the metal roofing material 100 and the heat insulation base material 200 are combined, and these are fixed to the main building 50. There is a suspension 300 as a fixed support member which keeps the interval between the two always constant.

以下、上述した本実施形態の各構成要素について詳細に説明する。なお、下記に記載する各構成要素の材料や形状、寸法についてはあくまで一例を示したものに過ぎず、本発明の効果を発揮し得る範囲内で様々な材料や形状、寸法とすることが可能である。   Hereinafter, each component of the present embodiment described above will be described in detail. The materials, shapes, and dimensions of the components described below are merely examples, and various materials, shapes, and dimensions can be made within the range where the effects of the present invention can be exhibited. It is.

最初に金属屋根材100の構造について説明する。図2は、図1に示した金属屋根材100を長手方向一部省略して示す斜視図である。また、図3は、図2に示した金属屋根材の端面図である。金属屋根材100は、長尺の金属板をその長手方向端部から見て複数の山部110と谷部120が交互に連なるように折り曲げられて形成されている。そして、隣接する山部110間が谷部120となっている。かかる形状の金属屋根材100は、本実施形態の場合、例えば耐銹性に優れたガルバリウム鋼板で形成されている。   First, the structure of the metal roofing material 100 will be described. FIG. 2 is a perspective view showing the metal roofing material 100 shown in FIG. 1 with its longitudinal direction partially omitted. FIG. 3 is an end view of the metal roofing material shown in FIG. The metal roofing material 100 is formed by bending a long metal plate so that a plurality of peak portions 110 and valley portions 120 are alternately connected when viewed from the end in the longitudinal direction. And between the adjacent mountain parts 110 is the valley part 120. In the case of this embodiment, the metal roofing material 100 of this shape is formed, for example, of a galvary steel plate excellent in weather resistance.

また、図3において幅方向中央の山部110の頂部には、随所に金属屋根材の長手方向全長に亘りハゼ部110hが形成されている。そして、図3から明らかなように、幅方向両端部以外の山部は、左右両側に対称に傾斜する傾斜面111を有している。なお、左右の半山部131,132は、それぞれ外側半分が切り欠かれて内側半分の傾斜面131a,132aを有し、それぞれ一側半分が欠けた半山部の形状をなしている。また、金属屋根材100の幅方向端部両側(図3中左右両側の半山部131,132の上部には、それぞれ下ハゼ部132hと上ハゼ部131hが形成されている。そして、下ハゼ部132hに上ハゼ部131hが上側から嵌合することで互いの弾性力を介してしっかりと一体化して重なりハゼ部130hとなる。つまり、図1に示すように、左側の金属屋根材100の半山部132と、これに隣接する右側の金属屋根材100の半山部131とが重なることで、他の山部110と同等の重なり山部130が形成される。なお、この重なり山部130は、隣り合う鉄板屋根材同士の結合部をなしている。   Further, in FIG. 3, at the top of the mountain portion 110 at the center in the width direction, a gouged portion 110 h is formed everywhere along the entire length in the longitudinal direction of the metal roofing material. And as is clear from FIG. 3, the mountain portions other than the widthwise end portions have inclined surfaces 111 which are symmetrically inclined on the left and right sides. The left and right half peaks 131 and 132 are respectively formed by cutting out the outer half and forming inclined faces 131a and 132a on the inner half, each of which has a half peak lacking one side half. Further, a lower gouged part 132h and an upper gouged part 131h are respectively formed on both sides in the width direction of the metal roofing material 100 (the upper parts of the half peak parts 131 and 132 on the left and right in FIG. 3). The upper gouged part 131h is engaged with the upper part 132h from the upper side so that they are integrally integrated via their respective elastic forces and overlap to form the gouged part 130h, that is, as shown in FIG. By overlapping the portion 132 and the semi-peak portion 131 of the metal roof material 100 on the right side adjacent thereto, an overlapping peak portion 130 equivalent to the other peak portions 110 is formed. It forms a joint between adjacent steel sheet roofing materials.

また、本実施形態の場合、金属屋根材100の内側面(裏面)には、略全面に亘り結露防止用の断熱材が成型により裏張りされている。この断熱材としては例えばポリエチレンフォームが用いられている。なお、この金属屋根材100に裏張りされた断熱材は、例えば図1や図3における金属屋根材100の裏側の厚さが厚くなっている部分として示している。   Further, in the case of the present embodiment, a heat insulating material for preventing condensation is lined over the substantially entire surface of the inner side surface (back surface) of the metal roof material 100 by molding. For example, polyethylene foam is used as the heat insulating material. The heat insulating material lined with the metal roofing material 100 is shown as, for example, a portion where the thickness of the back side of the metal roofing material 100 in FIG. 1 or 3 is thick.

金属屋根材100の寸法の一例は、長手方向が12m程度、幅方向が50cm程度である。そして、山部110の高さが75cm、金属屋根材自体の厚さが0.6mmで耐熱裏張りの厚さが4mmになっている。しかしながら、本発明に係る金属屋根材100の寸法はこれに限定されるものでないことは言うまでもない。   One example of the dimensions of the metal roofing material 100 is about 12 m in the longitudinal direction and about 50 cm in the width direction. The height of the mountain portion 110 is 75 cm, the thickness of the metal roofing material itself is 0.6 mm, and the thickness of the heat-resistant lining is 4 mm. However, it goes without saying that the dimensions of the metal roofing material 100 according to the present invention are not limited to this.

続いて、断熱下地材200の構造について説明する。また、図4は、図1に示した折板屋根材1の断熱下地材200を示す斜視図である。また、図5は、図4に示した断熱下地材200の端面図である。断熱下地材200は、折板金属屋根材100の裏側と対応する形状を上面に有し、下面は平面上をなし、下面の何れの場所においても母屋50に載置可能となっている。そして、上面には金属屋根材100の各山部110と対応する位置にこれと嵌り合う凸部210が形成されると共に、金属屋根材100の各谷部120と対応する位置にこれと嵌り合う凹部220が形成されている。また、図5において幅方向中央の凸部210には、その上部に金属屋根材100のハゼ部110hに嵌合して金属屋根材100と断熱下地材200を一体化させる嵌合突出部210hが形成されている。   Subsequently, the structure of the heat insulating base material 200 will be described. Moreover, FIG. 4 is a perspective view which shows the heat insulation base material 200 of the folded-plate roof material 1 shown in FIG. FIG. 5 is an end view of the heat insulating base material 200 shown in FIG. The heat insulating base material 200 has a shape corresponding to the back side of the folded sheet metal roofing material 100 on the upper surface, and the lower surface is flat, and can be placed on the main building 50 at any place on the lower surface. And while the convex part 210 fitted with this is formed in the position corresponding to each peak part 110 of the metal roof material 100 on an upper surface, it fits with this at the position corresponding to each valley part 120 of the metal roof material 100 A recess 220 is formed. Further, in FIG. 5, the protrusion 210 at the center in the width direction is fitted with a fitting protrusion 210h that fits the gob 110h of the metal roofing material 100 at the top to integrate the metal roofing material 100 and the heat insulating foundation material 200. It is formed.

図5においては、このような嵌合突出部210hを上部に備えた凸部210が断熱下地材200の幅方向中央部に形成されると共に、断熱下地材200の嵌合突出部210hを備えていない凸部210がその両側に形成されている。   In FIG. 5, a convex portion 210 provided with such a fitting protrusion portion 210 h at the top is formed at the center in the width direction of the heat insulating foundation material 200, and is provided with the fitting protrusion portion 210 h of the heat insulation foundation material 200. The convex part 210 is formed in the both sides.

また、断熱下地材200の幅方向一方の端部には、金属屋根材100の傾斜面132aに対応したテーパ面を有しかつ下ハゼ部132hにそれぞれ対応する形状を備えた一端側凸部232及びこの上部の嵌合突出部232hが形成され、幅方向他方の端部には金属屋根材100の傾斜面131aに対応したテーパ面を有する他端側凸部231が形成されている。   Further, one end side convex portion 232 having a tapered surface corresponding to the inclined surface 132a of the metal roofing material 100 and having a shape corresponding to the lower blind portion 132h at one end in the width direction of the heat insulating base material 200. The upper fitting protrusion 232 h is formed, and the other end side convex portion 231 having a tapered surface corresponding to the inclined surface 131 a of the metal roof material 100 is formed at the other end in the width direction.

断熱下地材200は、本実施形態の場合、例えば発泡ポリスチレンにより一体に形成されている。また、断熱下地材200の寸法は、本実施形態の場合、上述した金属屋根材100の山部110と谷部120に対応しており、長さが120cm程度、幅が50cm程度、山部110に対応する凸部210の高さが10cm、谷部120に対応する凹部220の高さが3cmである。そして、金属屋根材100の全長に合わせてその長手方向必要な数の断熱下地材200を直列に嵌め込むと共に、金属屋根材100の一方の端部に嵌る断熱下地材200については、金属屋根材100の全長に合わせて適宜切断して使用する。なお、上述した断熱下地材200の寸法は、金属屋根材100の寸法に対応して適宜変わることは言うまでもない。   In the case of the present embodiment, the heat insulating base material 200 is integrally formed of, for example, expanded polystyrene. Further, in the case of this embodiment, the dimensions of the heat insulating base material 200 correspond to the peak portion 110 and the valley portion 120 of the metal roofing material 100 described above, and the length is about 120 cm, the width is about 50 cm, and the peak 110 The height of the convex portion 210 corresponding to 10 cm and the height of the concave portion 220 corresponding to the valley portion 120 are 3 cm. And while fitting the heat insulation foundation material 200 of the required number in a longitudinal direction in series according to the full length of metal roofing material 100, about the heat insulation foundation material 200 which fits in one end of metal roofing material 100, metal roofing material Cut appropriately according to the total length of 100 and use. It is needless to say that the dimensions of the above-described heat insulating base material 200 appropriately change in accordance with the dimensions of the metal roofing material 100.

続いて、吊子300の構造について説明する。図6は、図1に示した折板屋根材1に使用される吊子300である。吊子300は、上述したように、所定の厚さを有する長方形形状の例えばステンレス鋼でできた板材からなり、支持部本体310と、支持部本体310の一方の端部312から連結折曲部340を介して一方の方向に折れ曲がって延在した屋根材固定部320と、支持部本体310の他方の端部313から屋根材固定部320と反対方向に折れ曲がって延在した母屋固定部(屋根支持材固定部)330を有している。   Subsequently, the structure of the suspension 300 will be described. FIG. 6 shows a hanger 300 used for the folded plate roofing 1 shown in FIG. The hanger 300 is, as described above, formed of a plate material made of, for example, stainless steel in a rectangular shape having a predetermined thickness, and from the support portion main body 310 and one end portion 312 of the support portion main body 310 A roofing material fixing portion 320 bent and extended in one direction through 340, and a purlin fixing portion bent and extending in the opposite direction to the roofing material fixing portion 320 from the other end 313 of the support portion main body 310 A support fixing portion) 330 is provided.

そして、屋根材固定部320を金属屋根材100に固定し、母屋固定部330を母屋50に固定した状態で、支持部本体310が金属屋根材100と母屋50との間隔を常に一定に保つ強度を有している。   Then, with the roof fixing part 320 fixed to the metal roof 100 and the purlin fixing part 330 fixed to the purlin 50, the strength of the support main body 310 keeping the distance between the metal roof 100 and the purlin 50 constant at all times. have.

支持部本体310には、その長手方向に補強用のリブ315が2本延在している。このようなリブ315が形成されていることで、折板屋根材1を母屋50に取り付けた状態で支持部本体310が金属屋根材100と母屋50との間隔を常に一定に保つようになっている。   In the supporting portion main body 310, two reinforcing ribs 315 extend in the longitudinal direction. By forming such a rib 315, the support main body 310 always keeps the distance between the metal roof material 100 and the purlin 50 constant while the folded sheet roofing 1 is attached to the purlin 50. There is.

なお、連結折曲部340は、これに対応する金属屋根材100の下ハゼ部132hにちょうど合致するように所定形状に折れ曲がっている。   The connecting bent portion 340 is bent in a predetermined shape so as to be just fitted to the lower fly portion 132h of the metal roof material 100 corresponding to this.

屋根材固定部320には、その幅方向所定間隔隔てて固定ビスねじ込み孔321が二箇所形成されている。この固定ビスねじ込み孔321は、吊子300を金属屋根材100に固定するためのねじ込み孔である。一方、母屋固定部330には、その幅方向を略中央部分に固定ビスねじ込み孔331が一箇所形成されている。この固定ビスねじ込み孔331は、吊子300を母屋50に固定するためのねじ込み孔である。そして、吊子300を介して折板屋根材1を母屋50に取り付ける際には、これらの固定ビスねじ込み孔321,331にセルフタッピングビス350をねじ込む。   Two fixed screw holes 321 are formed in the roof material fixing portion 320 at predetermined intervals in the width direction. The fixing screw screw holes 321 are screw holes for fixing the hanger 300 to the metal roofing material 100. On the other hand, in the purlin fixing portion 330, a fixing screw insertion hole 331 is formed at one position substantially at the center in the width direction. The fixing screw screw hole 331 is a screw hole for fixing the sling 300 to the purlin 50. Then, when attaching the folded plate roofing material 1 to the purlin 50 via the suspension 300, the self tapping screw 350 is screwed into these fixing screw screw holes 321, 331.

吊子300を介して折板屋根材1を母屋50に適当な間隔で取り付けることで、吊子300の強度と金属屋根材100の強度が相俟って、折板屋根材1に例えばダウンバーストにより過大な正圧がかかったり雪が降り積もってかなりの量が堆積したりしても、金属屋根材100が断熱下地材200を押し潰すことなくこの断熱下地材200が永久変形(塑性変形)するのを防止している。   By attaching the folded plate roofing material 1 to the purlin 50 at an appropriate distance via the sling 300, the strength of the sling 300 and the strength of the metal roofing material 100 combine to form, for example, a downburst on the folded plate roofing material 1. The metal roofing material 100 causes permanent deformation (plastic deformation) without the metal roofing material 100 crushing the heat insulation foundation material 200 even if excessive positive pressure is applied or snow accumulates and a considerable amount is deposited. To prevent.

続いて、本実施形態に係る折板屋根材1を建築中の建物に取り付ける施工方法(以下単に「施工方法」とし、この折板屋根材を建物に取り付ける施工現場を単に「施工現場」とする)について説明する。図7は、図1に示した折板屋根材1の金属屋根材100に断熱下地材200を嵌合する方法を示す斜視図である。また、図8は、図1に示した折板屋根材1の金属屋根材100に断熱下地材200を嵌合する方法を示す端面図である。   Subsequently, a construction method for attaching the folded sheet roofing material 1 according to the present embodiment to a building under construction (hereinafter simply referred to as “construction method” and a construction site for attaching the folded sheet roofing material to a building is simply referred to as “construction site” Will be described. FIG. 7: is a perspective view which shows the method of fitting the heat insulation base material 200 to the metal roof material 100 of the folded-plate roof material 1 shown in FIG. Moreover, FIG. 8 is an end elevation which shows the method of fitting the heat insulation base material 200 to the metal roof material 100 of the folded-plate roof material 1 shown in FIG.

施工手順としては、金属屋根材100と断熱下地材200を施工現場に別々に搬入するか、金属屋根材100に断熱下地材200を工場で取り付けた状態で施工現場に搬入する。以下に断熱下地材200を金属屋根材100に取り付ける手順について説明する。なお、この取付け手順は、金属屋根材100と断熱下地材200を施工現場で取り付ける場合と工場で取り付ける場合の双方において共通している。   As a construction procedure, the metal roofing material 100 and the heat insulation foundation material 200 are separately carried into the construction site, or the heat insulation foundation material 200 is carried to the construction site with the heat insulation foundation material 200 attached at the factory. The procedure of attaching the heat insulation base material 200 to the metal roofing material 100 will be described below. Note that this mounting procedure is common to both of the case of mounting the metal roofing material 100 and the heat insulating base material 200 at the construction site and the case of mounting at the factory.

折板屋根材1を施工するにあたって、最初に金属屋根材100を裏返してこの部分に断熱下地材200を嵌合させる。なお、この嵌合作業の前に金属屋根材100の全長に合わせた数の断熱下地材200を用意する。ここで、必要に応じて一部の断熱下地材200を切断してその長さを短くし、金属屋根材100の全長と断熱下地材200の長手方向合計長を合致させておく。   When constructing the folded sheet roofing material 1, first, the metal roofing material 100 is turned over and the heat insulating base material 200 is fitted to this part. In addition, the heat insulation foundation material 200 of the number according to the full length of the metal roof material 100 is prepared before this fitting operation. Here, if necessary, part of the heat insulating base material 200 is cut to shorten its length, and the entire length of the metal roofing material 100 and the total length in the longitudinal direction of the heat insulating base material 200 are matched.

嵌合作業を行う際は、金属屋根材100の中央のハゼ部110hに断熱下地材200の凸部210の嵌合突出部210hが嵌るようにする。併せて、金属屋根材100の下ハゼ部132hに断熱下地材200の一端側凸部232の嵌合突出部232hが嵌るようにする。また、金属屋根材100の上ハゼ部131h近傍の傾斜部内側面に断熱下地材200の他端側凸部231をしっかりと当接させる。以上の組み付け作業は、金属屋根材100の可撓性及び断熱下地材200の弾性を上手く利用して行う。   When the fitting operation is performed, the fitting protrusion portion 210h of the convex portion 210 of the heat insulating foundation material 200 is fitted in the central haze portion 110h of the metal roofing material 100. At the same time, the fitting projection 232 h of the one-end-side projection 232 of the heat insulating base material 200 is fitted in the lower gouged portion 132 h of the metal roofing material 100. Further, the other end side convex portion 231 of the heat insulating base material 200 is firmly abutted on the inner side surface of the inclined portion in the vicinity of the upper goug portion 131 h of the metal roofing material 100. The above assembly work is performed by using the flexibility of the metal roofing material 100 and the elasticity of the heat insulating base material 200 well.

この作業を行うにあたり、金属屋根材100には折り曲げ形状の異なる上ハゼ部131hと下ハゼ部132hがあり、断熱下地材200もその幅方向両端部の形状はこれらに対応して異なっているので、金属屋根材100と断熱下地材200を組み付ける際にこれを確認しながら行う。   In performing this work, metal roof material 100 has upper gouged part 131h and lower gouged part 132h having different bending shapes, and the shape of both ends in the width direction of heat insulation base sheet 200 is also different correspondingly. When assembling the metal roofing material 100 and the heat insulation base material 200, it carries out, confirming this.

続いて、金属屋根材100と断熱下地材200を組み合わせた折板屋根材1を母屋50に取り付ける手順について説明する。図9は、図1に示した折板屋根材1の吊子300を介した母屋50との連結部分を拡大して示す斜視図である。また、図10は、図1に示した折板屋根材1を屋根の母屋50に一部取り付けた状態を示す斜視図である。また、図11は、折板屋根材同士の結合方法を示す説明図である。   Subsequently, a procedure for attaching the folded sheet roofing material 1 in which the metal roofing material 100 and the heat insulating base material 200 are combined to the main building 50 will be described. FIG. 9 is an enlarged perspective view showing a connecting portion of the folded sheet roof material 1 shown in FIG. Moreover, FIG. 10 is a perspective view which shows the state which partially attached the folded-plate roof material 1 shown in FIG. 1 to the roof building 50. Moreover, FIG. 11 is explanatory drawing which shows the connection method of folding board roof materials.

なお、折板屋根材1を母屋50の基準墨に合わせて母屋50に載置する。施工現場での組み付けは、葺き方向に注意して軒先寸法を確認して所定の位置に載置する。この際、折板屋根材1の長手方向が建築中の建物の母屋50を横切るように母屋50に載置する。   The folded sheet roofing material 1 is placed on the main building 50 in accordance with the standard color of the main building 50. Assembling at the construction site, pay attention to the winding direction, check the dimensions of the eaves, and place it at a predetermined position. At this time, the folded sheet roof material 1 is placed on the main building 50 so that the longitudinal direction of the folded sheet roof material 1 crosses the main building 50 of the building under construction.

そして、割り付け墨に合わせかつ軒先寸法を確認して吊子300の上側の屋根材固定部320を金属屋根材100の下ハゼ部132hの所定位置にセルフタッピングビス350を介してビス止めする。併せて、吊子300の下側の母屋固定部330を割り付け墨に合わせて母屋50に当接し、かつ軒先寸法を確認して吊子300を母屋50の所定位置にセルフタッピングビス350を介してビス止めする。   Then, according to the allocated ink and confirming the eaves tip dimension, the upper roof material fixing portion 320 of the suspension 300 is screwed to a predetermined position of the lower fly portion 132 h of the metal roof material 100 via the self tapping screw 350. At the same time, the lower purlin fixing portion 330 on the lower side of the sling 300 is assigned to be in contact with the ink and abuts on the hail 50, and the eaves point size is confirmed to confirm the sloping 300 at a predetermined position of the haft 50 via the self tapping screw 350 Stop the screw.

次いで、金属屋根材100と断熱下地材200を一体化させた折板屋根材1’(図10参照)を先程母屋50に取り付けた折板屋根材1に並列配置する。そして、母屋50に取り付けた折板屋根材1の下ハゼ部132hに折板屋根材1’の上ハゼ部131hが完全に被さるように嵌め込む。これによって、吊子300の上側の屋根材固定部320と金属屋根材100の下ハゼ部132hのビス止め部分についても折板屋根材1’の上ハゼ部131hで覆うことができる。   Next, a folded sheet roofing material 1 '(see FIG. 10) in which the metal roofing material 100 and the heat insulating base material 200 are integrated is disposed in parallel on the folded sheet roofing material 1 previously attached to the main building 50. Then, the upper goug portion 131 h of the folded sheet roof material 1 ′ is fitted on the lower gouged part 132 h of the folded sheet roof material 1 attached to the purlin 50 so as to completely cover. By this, the screwing portion of the roof material fixing portion 320 on the upper side of the suspension 300 and the lower hook portion 132h of the metal roof member 100 can also be covered by the upper hook portion 131h of the folded sheet roof 1 '.

このようにして折板屋根材1の下ハゼ部132hに折板屋根材1’の上ハゼ部131hを完全に被せることで、これらの隙間から雨水等が屋根の内部に侵入するのを防止すると共に、強風によりこの重なりハゼ部130hを構成する上ハゼ部131hが下ハゼ部132hから捲れ上がるのを防止する。   In this way, by completely covering the upper gouged part 131h of the folded sheet roofing material 1 'on the lower folded part 132h of the folded sheet roofing material 1, rain water etc. are prevented from invading the inside of the roof from these gaps. At the same time, the upper wind part 131h constituting the overlapping goby part 130h is prevented from rolling up from the lower wind part 132h due to strong wind.

なお、母屋50に取り付けた折板屋根材1の下ハゼ部132hに折板屋根材1’の上ハゼ部131hが完全に被さるように嵌め込む作業を行うにあたって、例えば図11に示すように、足900を使って折板屋根材1の下ハゼ部132hに折板屋根材1’の上ハゼ部131hを嵌め込むと、この部分の接続作業を容易にかつ確実に行うことができる。   Note that, for example, as shown in FIG. 11, when the upper lid portion 131 h of the folded sheet roof member 1 ′ is fitted so as to completely cover the lower lid portion 132 h of the folded sheet roof member 1 attached to the purlin 50. When the upper lid portion 131h of the folded sheet roofing member 1 ′ is fitted into the lower lip portion 132h of the folded sheet roofing material 1 using the foot 900, the connection work of this portion can be performed easily and reliably.

次いで、折板屋根材1’の下ハゼ部132hの所定位置に先程と同様に吊子300の屋根材固定部320をセルフタッピングビス350のねじ込みによって取り付けると共に、吊子300の屋根材支持部330をセルフタッピングビス350のねじ込みによって取り付ける。これによって、図1の右側及び図10の軒桁上流から2番目の折板屋根材1’についても、金属屋根材100と母屋50との間隔を吊子300の支持部本体310で一定に保つ。その結果、吊子300の強度と金属屋根材100の強度が相俟って折板屋根材1’に例えばダウンバーストにより過大な正圧がかかったり雪が降り積もってかなりの量が堆積したりしても、金属屋根材100が断熱下地材200を押し潰すことがなく、断熱下地材200が永久変形(塑性変形)するのを防止する。   Next, the roof material fixing portion 320 of the sling 300 is attached to a predetermined position of the lower lip portion 132h of the folded plate roofing 1 ′ by screwing in the self tapping screw 350 in the same manner as above. By screwing in the self tapping screw 350. By this, the distance between the metal roofing material 100 and the main building 50 is kept constant by the supporting portion main body 310 of the sling 300 also with respect to the folded sheet roofing material 1 'at the right side of FIG. . As a result, the strength of the sling 300 and the strength of the metal roofing material 100 combine to cause excessive pressure on the folded sheet roofing material 1 'due to, for example, down bursting, or a considerable amount of snow is accumulated. Also, the metal roofing material 100 does not crush the heat insulation base material 200, and the heat insulation base material 200 is prevented from being permanently deformed (plasticly deformed).

このようにして、基準墨から割り付け墨に沿って上述の作業を順次繰り返し、複数枚の折板屋根材1,1’,1”,・・・を母屋50に取り付けて屋根の施工作業を完了する。   In this manner, the above-described work is sequentially repeated along the allocated black ink from the standard ink, and a plurality of folded sheet roofing materials 1, 1 ', 1' ', ... are attached to the main building 50, and the roof construction work is completed. Do.

以下に、上述した実施形態に基づく本発明特有の作用について説明する。本発明に係る折板屋根材及びこの折板屋根材の施工方法によると、第1の利点として簡単な構成で強度と耐久性に優れる折板屋根材を施工することができることが挙げられる。具体的には、固定支持部材と折板屋根材本体との相互の強度が組み合わさって、固定支持部材間の折板屋根材本体の領域に例えば積雪により多量の雪が堆積しても、断熱材を押し潰すことがない。これにより、折板屋根材同士の接続部に隙間が生じることがなく、雨水の建物内への浸入による天井からの漏水や、折板屋根材本体同士の重なり部に隙間が生じて、この隙間が台風や低気圧の通過に伴う強風や近年の気象変動に伴うダウンバーストなどの劣悪な気象条件の影響を受けて破損したり、折板屋根材の一部又は全部が剥がれて屋根から飛び去ったりするのを防止する。   In the following, the specific operation of the present invention based on the above-described embodiment will be described. According to the folded sheet roofing material according to the present invention and the construction method of the folded sheet roofing material, as a first advantage, a folded sheet roofing material excellent in strength and durability can be applied with a simple configuration. Specifically, the mutual strength of the fixed support member and the folded plate roofing material is combined, and the heat insulating material is accumulated even if a large amount of snow is deposited, for example, by snow accumulation in the region of the folded plate roofing material between the fixed supporting members. There is no chance to crush. As a result, no gap is generated at the connection between the folded sheet roofing materials, water leakage from the ceiling due to the intrusion of rain water into the building, or a gap is generated at the overlapping part of the folded sheet roofing material main bodies. May be damaged under the influence of severe weather conditions such as strong wind accompanying the passing of a typhoon or a low pressure, or downburst due to recent weather changes, or part or all of the folded roofing material may peel off from the roof To prevent

また、上述のような構成に起因して、折板屋根材の施工に必要な部品点数を抑えることができるので、折板屋根材全体の部品価格のコストダウンにつなげることができる。   Moreover, since the number of parts required for construction of a folding plate roof material can be restrained according to the above-mentioned structure, it can lead to the cost reduction of the component price of the whole folding plate roof material.

また、第2の利点として上述した折板屋根材の施工方向からも明らかなように、折板屋根材の施工がし易い点が挙げられる。これによって従来の折板屋根材の施工の際に必要とする熟練したいわゆる屋根職人のように経験を積んだ施工者でなくても耐漏水性や耐久性に優れた一定品質の折板屋根材を施工することが可能となる。また、施工手順が単純なため、折板屋根材の施工作業を短期間で終わらせることができる。これによって、施工コストを抑えることができると共に、天候不順の季節であっても天候に影響されることなく施工作業をスケジュール通り迅速に完了することができる。これによって、開店日時が予め決まっていて建築中にこの開店日時を表示しているコンビニエンスストア等の建築作業の施工スケジュールを遅らせるようなことがなくなる。   As a second advantage, as is apparent from the direction of application of the folded sheet roofing material described above, the point is that it is easy to apply the folded sheet roofing material. Even if you are not an experienced installer like a so-called roofer who is required for the construction of a conventional folded sheet roofing material, a constant quality folded sheet roofing material with excellent water leakage resistance and durability. It becomes possible to construct. Moreover, since the construction procedure is simple, the construction work of the folded sheet roofing material can be completed in a short time. Thus, the construction cost can be reduced, and the construction work can be completed promptly as scheduled without being influenced by the weather even in irregular weather seasons. As a result, there is no possibility of delaying the construction schedule of the construction work of a convenience store or the like whose opening date and time is determined in advance and the opening date and time is displayed during construction.

なお、以上本発明の実施形態で説明した折板屋根材の材質や形状、寸法、個数についてはあくまで実施形態における一例を示したものに過ぎず、本発明の作用を発揮し得る範囲内であればどのような折板屋根材の材質や形状、寸法、個数のものであっても適用可能であることは言うまでもない。   The materials, shape, dimensions, and number of the folded plate roofing materials described in the embodiments of the present invention are merely examples shown in the embodiments and may be within the range where the effects of the present invention can be exhibited. It goes without saying that any material, shape, size and number of folded sheet roof materials are applicable.

1,1’,1”,・・・ 折板屋根材
50 母屋
100 金属屋根材(折板屋根材本体)
110 山部
111 傾斜面
110h ハゼ部
120 谷部
130 重なり山部
130h 重なりハゼ部
131 半山部
131a 傾斜面
131h 上ハゼ部
132 半山部
132a 傾斜面
132h 下ハゼ部
200 断熱下地材(断熱部材)
210 凸部
220 凹部
231 他端側凸部
232 一端側凸部
232h 嵌合突出部
300 吊子(固定支持部材)
310 支持部本体
312 一方の端部
313 他方の端部
315 リブ
320 屋根材固定部
321 固定ビスねじ込み孔
330 母屋固定部(屋根支持材固定部)
331 固定ビスねじ込み孔
340 連結折曲部
350 セルフタッピングビス
900 足
1,1 ', 1 ", ... Folded roofing material 50 Purlin 100 Metal roofing material (folded material roofing material main body)
DESCRIPTION OF SYMBOLS 110 mountain part 111 inclined surface 110 h gouge part 120 valley part 130 overlap mountain part 130 h overlap goend part 131 half mountain part 131 a inclined plane 131 h upper goug part 132 half mountain part 132a inclined plane 132h lower gouged part 200 heat insulation base material (heat insulation member)
210 convex part 220 concave part 231 other end side convex part 232 one end side convex part 232 h fitting projection part 300 hook (fixed support member)
310 Support Main Body 312 One End 313 Other End 315 Rib 320 Roofing Material Fixing Part 321 Fixing Screw Threaded Hole 330 Purlin Fixing Part (Roof Support Material Fixing Part)
331 Fixing screw hole 340 Connecting bending part 350 Self tapping screw 900 feet

Claims (4)

折板屋根材本体と、前記折板屋根材本体に嵌め込まれる面を一方に有し、他方の面の所定部分が屋根支持材の載置面となった断熱部材と、前記断熱部材を前記屋根支持材に載置し、かつ当該断熱部材の上面に折板屋根材本体を嵌合した状態において、これらを前記屋根支持材に固定する固定支持部材を有し、
固定支持部材は、所定の厚さを有する略長方形形状の板状からなり、支持部本体と、前記支持部本体の長手方向一方の端部から一方の方向に折れ曲がって延在する屋根材固定部と、前記支持部本体の他方の端部から前記屋根材固定部と反対方向に折れ曲がって延在する屋根支持材固定部を有し、
前記固定支持部材の屋根材固定部を前記折板屋根材本体に固定し、前記屋根支持材固定部を前記屋根支持材に固定した状態で、前記支持部本体が前記折板屋根材本体と前記屋根支持との間隔を常に一定に保つ支柱としての役目を果たすようになっており、
前記折板屋根材の内側面に前記断熱部材の上面が当該断熱部材の幅方向及び長手方向全体に亘って当接していることを特徴とする折板屋根材。
Wherein the folding plate roofing material body, having a surface to be fitted to the folding plate roofing material body in one direction, and the heat insulating member which predetermined portion of the other face becomes the mounting surface of the roof supporting lifting member, the heat insulating member placed on the roof support member, and in a state fitted to folded plate roof member main body on the upper surface of the insulating member, has a fixed support member for fixing them to the roof support member,
The fixed support member is formed of a substantially rectangular plate having a predetermined thickness, and a support body and a roof material fixing portion extending from one longitudinal end of the support body by bending in one direction. And a roof support fixing portion extending in a direction opposite to the roof fixing portion from the other end of the support main body,
In a state in which the roof material fixing portion of the fixed support member is fixed to the folded plate roofing material main body and the roof support material fixing portion is fixed to the roof supporting material, the support portion main body is the folded plate roofing material main body and the distance between the roof support member is always adapted to act as a strut to maintain a constant,
The upper surface of the heat insulation member is in contact with the inner side surface of the folded plate roof material over the entire width direction and the longitudinal direction of the heat insulation member .
前記折板屋根材本体は、山部と谷部が交互に連なるように金属屋根材を折り曲げて形成されており、The folded sheet roofing main body is formed by bending a metal roofing material so that peaks and valleys are alternately connected,
前記断熱部材の上面には前記折板屋根材本体の各山部と対応する位置にこれと嵌り合う凸部が形成されると共に、前記折板屋根材本体の各谷部と対応する位置にこれと嵌り合う凹部が形成され、前記折板屋根材本体の何れかの凸部にはハゼ部が形成され、当該ハゼ部に嵌合して前記折板屋根材本体と前記断熱部材とを一体化させる嵌合突出部が前記断熱部材の何れかの凸部に形成されていることを特徴とする請求項1に記載の折板屋根材。On the upper surface of the heat insulating member, there are formed convex portions fitted to the respective peak portions of the folded plate roof material main body at positions corresponding to respective valley portions of the folded plate roof material main body. A recessed portion to be fitted is formed, and a gouged part is formed on any convex part of the folded plate roofing material main body, and the folded plate roofing material main body and the heat insulating member are integrated by being fitted to the said folded portion The folded plate roofing material according to claim 1, wherein the fitting projection to be made is formed on any of the projections of the heat insulating member.
前記断熱部材の嵌合突出部は、当該断熱部材の幅方向中央部に形成されると共に、これが嵌合する前記折板屋根材本体のハゼ部も当該折板屋根材の幅方向中央部に形成されていることを特徴とする請求項2に記載の折板屋根材。The fitting protrusion of the heat insulating member is formed in the widthwise central portion of the heat insulating member, and the gouged portion of the folded plate roofing material main body to which it is fitted is also formed in the widthwise central portion of the folded plate roofing material A folded sheet roofing material according to claim 2, characterized in that 請求項1乃至請求項3の何れかに記載の折板屋根材の折板屋根材本体と断熱部材と固定支持部材を互いに組み付け前の状態で用意し、A folded plate roofing material main body, a heat insulating member and a fixed supporting member of the folded plate roofing material according to any one of claims 1 to 3 are prepared in a state before being assembled with each other,
前記折板屋根材本体と前記断熱部材とを組み付ける第1の工程と、A first step of assembling the folded plate roofing material main body and the heat insulating member;
前記第1の工程によって組み付けられた折板屋根材本体と断熱部材を、これを取り付ける屋根支持材に載置する第2の工程と、A second step of placing the folded sheet roofing material main body and the heat insulating member assembled in the first step on a roof supporting member to which the folded sheet roofing member and the heat insulating member are attached;
前記第2の工程によって前記屋根支持材に載置した折板屋根材本体と断熱部材を前記固定支持部材で前記屋根支持材に固定する第3の工程を有し、And a third step of fixing the folded plate roofing material main body and the heat insulating member placed on the roof support member in the second step to the roof support member by the fixed support member,
前記第1の工程乃至第3の工程を経て特定の折板屋根材を前記屋根支持材に取り付けた後に、この折板屋根材に別の折板屋根材を前記屋根支持材に既に取り付けられた屋根固定支持部材を挟み込むように並べて配置し、前記第1の工程乃至第3の工程を当該折板屋根材に関しても繰り返して前記固定支持部材を介してこの折板屋根材を前記屋根支持材に取り付け、前記屋根支持材の配置状態で規定される必要な領域に前記折板屋根材を必要数だけ前記第1の工程乃至第3の工程を繰り返すことで取り付けて前記折板屋根材を前記屋根支持材に取り付けることを特徴とする折板屋根材の施工方法。After attaching a specific folded sheet roofing material to the roof support through the first to third steps, another folded sheet roofing material is already attached to the roof supported material on the folded sheet roofing material The roof fixed support members are arranged side by side so as to sandwich the same, and the first to third steps are repeated also with respect to the folded sheet roof material, and the folded sheet roof material is applied to the roof support material via the fixed support members. Attaching and attaching the folded plate roofing material to the required area defined by the arrangement state of the roof supporting material by repeating the first to third steps as many times as necessary to attach the folded plate roofing material to the roof A method of constructing a folded sheet roof material, comprising attaching to a support material.
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