JP6499442B2 - Positive electrode active material for lithium ion battery and method for producing positive electrode active material for lithium ion battery - Google Patents

Positive electrode active material for lithium ion battery and method for producing positive electrode active material for lithium ion battery Download PDF

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JP6499442B2
JP6499442B2 JP2014261306A JP2014261306A JP6499442B2 JP 6499442 B2 JP6499442 B2 JP 6499442B2 JP 2014261306 A JP2014261306 A JP 2014261306A JP 2014261306 A JP2014261306 A JP 2014261306A JP 6499442 B2 JP6499442 B2 JP 6499442B2
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武範 遠山
武範 遠山
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JX Nippon Mining and Metals Corp
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、リチウムイオン電池用正極活物質及びリチウムイオン電池用正極活物質の製造方法に関する。   The present invention relates to a positive electrode active material for lithium ion batteries and a method for producing a positive electrode active material for lithium ion batteries.

リチウム二次電池用の正極活物質として、Li(Ni、Co、Mn)O2があり、必要とされる電池特性に応じて様々なNi、Co、Mnの組成比が設定されている。このうち、Niの多い組成については容量、出力、安全性の3つをバランスよく満たすため、電気自動車用途への応用が始まっている。 As a positive electrode active material for a lithium secondary battery, there is Li (Ni, Co, Mn) O 2 , and various composition ratios of Ni, Co, and Mn are set according to required battery characteristics. Among these, the composition containing a large amount of Ni satisfies the three requirements of capacity, output, and safety in a well-balanced manner, so that application to electric vehicle applications has begun.

リチウム二次電池用の正極活物質の製造方法について、従来、種々の技術が研究されている。例えば、特許文献1には、リチウム化合物と、V、Cr、Mn、Fe、Co、Ni、及びCuから選ばれる少なくとも1種の遷移金属化合物と、構造式中にAs、Ge、P、Pb、Sb、Si及びSnからなる群より選ばれる少なくとも一種の元素を有する化合物とを、液体媒体中で粉砕し、これらを均一に分散させたスラリーを調製する工程と、スラリーを噴霧乾燥する噴霧乾燥工程と、得られた噴霧乾燥体を酸素含有ガス雰囲気下、950℃以上で焼成する焼成工程とを含むリチウム二次電池正極材料用リチウム遷移金属系化合物粉体の製造方法が開示されている。   Various techniques have been studied for producing a positive electrode active material for a lithium secondary battery. For example, Patent Document 1 includes a lithium compound, at least one transition metal compound selected from V, Cr, Mn, Fe, Co, Ni, and Cu, and As, Ge, P, Pb, A step of pulverizing a compound having at least one element selected from the group consisting of Sb, Si and Sn in a liquid medium, and preparing a slurry in which these are uniformly dispersed, and a spray drying step of spray drying the slurry And a method for producing a lithium transition metal-based compound powder for a lithium secondary battery positive electrode material, including a firing step of firing the obtained spray-dried body at 950 ° C. or higher in an oxygen-containing gas atmosphere.

さらに、特許文献2には、リチウム化合物と、少なくともMn、Ni、及びCoを含む1種類以上の遷移金属化合物と、焼成時の粒成長及び焼結を抑制する添加剤とを、液体媒体中で粉砕し、これらを均一に分散させたスラリーを得るスラリー調製工程と、得られたスラリーを噴霧乾燥する噴霧乾燥工程と、得られた噴霧乾燥粉体を焼成する焼成工程とを少なくとも含む製造方法により得られたリチウム含有遷移金属複合酸化物粉体Aと、層状構造を有し、Li及び遷移金属として少なくともNiとCoを含有するリチウム含有遷移金属複合酸化物粉体Bとを混合してなることを特徴とするリチウム二次電池用正極活物質材料の製造方法が開示されている。   Further, Patent Document 2 discloses a lithium compound, one or more transition metal compounds containing at least Mn, Ni, and Co, and an additive for suppressing grain growth and sintering during firing in a liquid medium. By a production method comprising at least a slurry preparation step for pulverizing and obtaining a slurry in which these are uniformly dispersed, a spray drying step for spray-drying the obtained slurry, and a firing step for firing the obtained spray-dried powder Mixing the obtained lithium-containing transition metal composite oxide powder A with lithium-containing transition metal composite oxide powder B having a layered structure and containing at least Ni and Co as transition metals and Li A method for producing a positive electrode active material for a lithium secondary battery is disclosed.

さらに、特許文献3には、Li2CO3、MnCO3、CoCO3を秤量し、これにエタノールを加えてボールミルで混合し、乾燥した後、熱処理を行い、次にまたエタノールを加えてから2時間のボールミルによる粉砕を行うリチウム二次電池用正極活物質材料の製造方法が開示されている。 Further, in Patent Document 3, Li 2 CO 3 , MnCO 3 , and CoCO 3 are weighed, ethanol is added thereto, mixed with a ball mill, dried, heat-treated, and then ethanol is added again. A method for producing a positive electrode active material for a lithium secondary battery that is pulverized for a time by a ball mill is disclosed.

WO2011/083861号WO2011 / 083861 特開2009−32647号公報JP 2009-32647 A 特開平4−106875号公報JP-A-4-106875

特許文献1及び2に記載の製造方法は、従来行われてきた乾式配合で製造する方法(特許文献3の実施例2等)に比べて、遷移金属化合物の表面にLi化合物が均一にコーティングされるか、遷移金属化合物とLiとが密に配合され、その結果、噴霧乾燥後の粉体を焼成したものを用いた電極について、残存Liによるゲル化発生が少なく不良品が少ないことがある。しかしながら、これらの噴霧方法においては、特許文献1の実施例1、特許文献2の実施例1にあるように、例えば、Li化合物、Ni化合物、Co化合物、Mn化合物、及び、添加材をそれぞれ個別に配合し噴霧するという方法がこれまで採られていた。この場合、Ni化合物、Co化合物、Mn化合物の粒子径が大きいものが存在するため、焼成後の活物質粉体において、粒子内部および/または粒子表面にNiリッチ、Coリッチ、Mnリッチな箇所が生じてしまっていた。これは、特にリチウムニッケルコバルトマンガン酸化物のようなNi2+の多い化合物と、Niリッチな部分がLiと反応して生成するような大方Ni3+を有する化合物とでは、最適な焼成条件が異なる。このため、特にLiNiO2やLiCoO2のような、遷移金属の種類が単一のものに比べて、電池特性が最適化されていないという問題があった。これを解決するために、特許文献2などでは噴霧前に湿式粉砕を実施しているが、湿式粉砕の際に用いたメディアの表面には良好に配合されていない状態の遷移金属化合物が残っており、これらがメディアから剥がれてスラリーに入ってしまうことで、噴霧乾燥後の焼成において、やはり粒子内部および/または粒子表面にNiリッチ、Coリッチ、Mnリッチな箇所が生じてしまい、結果として電池特性が最適化されていない現象は残っており、本質的には十分に解決されているとは言えなかった。 The production methods described in Patent Documents 1 and 2 are such that the Li compound is uniformly coated on the surface of the transition metal compound as compared with the conventional dry production method (Example 2 of Patent Document 3). Alternatively, the transition metal compound and Li are blended intimately, and as a result, the electrode using the powder obtained by firing the powder after spray drying is less likely to cause gelation due to residual Li and may have fewer defective products. However, in these spraying methods, as in Example 1 of Patent Document 1 and Example 1 of Patent Document 2, for example, a Li compound, a Ni compound, a Co compound, a Mn compound, and an additive are individually added. In the past, a method of blending and spraying was used. In this case, there are Ni compounds, Co compounds, and Mn compounds with large particle diameters, so in the active material powder after firing, there are Ni-rich, Co-rich, and Mn-rich spots inside the particles and / or on the particle surfaces. It has occurred. This is because, in particular, a compound having a large amount of Ni 2+ such as lithium nickel cobalt manganese oxide and a compound having a Ni 3+ which is formed by reacting a Ni-rich portion with Li have optimum firing conditions. Different. For this reason, there has been a problem that the battery characteristics are not optimized as compared with a single transition metal such as LiNiO 2 or LiCoO 2 . In order to solve this, in Patent Document 2, etc., wet pulverization is performed before spraying, but the transition metal compound in a state of not being well blended remains on the surface of the media used in the wet pulverization. However, since these are peeled off from the media and entered into the slurry, Ni-rich, Co-rich, and Mn-rich portions are also produced in the particles and / or on the particle surface in the firing after spray drying, resulting in a battery. The phenomenon in which the characteristics are not optimized remains, and it cannot be said that the phenomenon has been solved sufficiently.

また一般的に、Ni組成比が多くなればなるほど充放電容量が増加する傾向があるが、その反面、繰り返し充放電した時の容量維持率、いわゆるサイクル特性が悪くなる傾向もあるため、特に高容量が求められかつ高温・高電流下で充放電する必要のある電気自動車用途においてサイクル特性の改善が常に求められていた。サイクル特性の改善が求められる場合、リチウムイオン電池用正極活物質の製造プロセス中に、正極活物質(或いはその前駆体、又は、その中間体)の粉砕の工程が入ると、それによって生じる微粒子は電解液を通常粒子よりも激しく分解してしまい、このことからも特許文献1、特許文献2のリチウムイオン電池用正極活物質のサイクル特性は改善の余地があった。   In general, as the Ni composition ratio increases, the charge / discharge capacity tends to increase, but on the other hand, the capacity retention rate when repeatedly charged / discharged, so-called cycle characteristics, tends to deteriorate, so that it is particularly high. There has always been a need for improved cycle characteristics in electric vehicle applications that require capacity and need to be charged and discharged at high temperatures and high currents. When improvement of cycle characteristics is required, if a step of pulverizing the positive electrode active material (or its precursor or its intermediate) is entered during the manufacturing process of the positive electrode active material for lithium ion batteries, the resulting fine particles are The electrolytic solution was decomposed more violently than the normal particles, and from this, there was room for improvement in the cycle characteristics of the positive electrode active material for lithium ion batteries of Patent Document 1 and Patent Document 2.

そこで、本発明は、サイクル特性が良好となるリチウムイオン電池用正極活物質及びリチウムイオン電池用正極活物質の製造方法を提供することを課題とする。   Then, this invention makes it a subject to provide the manufacturing method of the positive electrode active material for lithium ion batteries with which cycling characteristics become favorable, and the positive electrode active material for lithium ion batteries.

本発明者は、このような問題を解決するため種々の検討を行った結果、所定の組成を有し、ドープされる金属元素の粒子中の存在比のばらつき、すなわち粒子間のばらつきを制御することで、サイクル特性が改善した正極活物質を得ることができることを見出した。   As a result of various studies to solve such problems, the present inventor has a predetermined composition, and controls variation in the abundance ratio of doped metal elements in the particles, that is, variation between particles. Thus, it was found that a positive electrode active material with improved cycle characteristics can be obtained.

上記知見を基礎にして完成した本発明は一側面において、組成式:LiaNixCoyMnzb2
(前記式において、MはMg及びAlを含む元素群から選択された少なくとも1種又は2種以上であり、0.9<a<1.2、0.5≦x≦1.0、0<b<0.1、x+y+z+b=1.0である。)
で表され、粒子間の金属元素Mの変動係数(A)が0.20以下であるリチウムイオン電池用正極活物質である。
In one aspect, the present invention completed based on the above knowledge has a composition formula: Li a Ni x Co y Mn z M b O 2
(In the above formula, M is at least one selected from an element group containing Mg and Al, or two or more, and 0.9 <a <1.2, 0.5 ≦ x ≦ 1.0, 0 < (b <0.1, x + y + z + b = 1.0)
And a coefficient of variation (A) of the metal element M between the particles is 0.20 or less.

本発明のリチウムイオン電池用正極活物質は一実施形態において、前記金属元素Mの変動係数(A)が0.15以下である。   In one embodiment of the positive electrode active material for a lithium ion battery of the present invention, the coefficient of variation (A) of the metal element M is 0.15 or less.

本発明のリチウムイオン電池用正極活物質は別の一実施形態において、粒子間のNi、Co及びMnの変動係数(B)が0.15以下である。   In another embodiment of the positive electrode active material for a lithium ion battery of the present invention, the coefficient of variation (B) of Ni, Co, and Mn between particles is 0.15 or less.

本発明のリチウムイオン電池用正極活物質は更に別の一実施形態において、粒子間のNi、Co及びMnの変動係数(B)が0.12以下である。   In still another embodiment of the positive electrode active material for a lithium ion battery of the present invention, the coefficient of variation (B) of Ni, Co, and Mn between particles is 0.12 or less.

本発明は別の一側面において、(I)リチウム塩と、(II)Ni、Mn及びCoと、Mg及びAlを含む元素群から選択された少なくとも1種又は2種以上である金属元素Mとを含有する金属塩とを含み、且つ、固形分の平均粒径が5μm以上であるリチウム金属塩溶液スラリーを準備する工程と、前記リチウム金属塩溶液スラリーを噴霧乾燥することでリチウム金属塩の複合体の粉末を得る工程と、前記粉末を焼成する工程とを含むリチウムイオン電池用正極活物質の製造方法である。   In another aspect of the present invention, (I) a lithium salt, (II) Ni, Mn, and Co, and at least one or two or more metal elements M selected from an element group including Mg and Al, A lithium metal salt solution slurry having a solid average particle size of 5 μm or more, and spray-drying the lithium metal salt solution slurry to form a composite of lithium metal salts A method for producing a positive electrode active material for a lithium ion battery, comprising: obtaining a body powder; and firing the powder.

本発明のリチウムイオン電池用正極活物質の製造方法は一実施形態において、前記噴霧乾燥を、マイクロミストドライヤーを用いて行う。   In one embodiment of the method for producing a positive electrode active material for a lithium ion battery of the present invention, the spray drying is performed using a micro mist dryer.

本発明のリチウムイオン電池用正極活物質の製造方法は別の一実施形態において、前記金属塩が硝酸塩である。   In another embodiment of the method for producing a positive electrode active material for a lithium ion battery of the present invention, the metal salt is a nitrate.

本発明のリチウムイオン電池用正極活物質の製造方法は更に別の一実施形態において、前記リチウム塩が炭酸リチウムである。   In still another embodiment of the method for producing a positive electrode active material for a lithium ion battery of the present invention, the lithium salt is lithium carbonate.

本発明のリチウムイオン電池用正極活物質の製造方法は更に別の一実施形態において、前記リチウムイオン電池用正極活物質が、組成式:LiaNixCoyMnzb2
(前記式において、MはMg及びAlを含む元素群から選択された少なくとも1種又は2種以上であり、0.9<a<1.2、0.5≦x≦1.0、0<b<0.1、x+y+z+b=1.0である。)
で表される。
In still another embodiment of the method for producing a positive electrode active material for a lithium ion battery according to the present invention, the positive electrode active material for a lithium ion battery has a composition formula: Li a Ni x Co y Mn z M b O 2
(In the above formula, M is at least one selected from an element group containing Mg and Al, or two or more, and 0.9 <a <1.2, 0.5 ≦ x ≦ 1.0, 0 < (b <0.1, x + y + z + b = 1.0)
It is represented by

本発明によれば、サイクル特性が良好となるリチウムイオン電池用正極活物質及びリチウムイオン電池用正極活物質の製造方法を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of the positive electrode active material for lithium ion batteries from which cycling characteristics become favorable, and the positive electrode active material for lithium ion batteries can be provided.

実施例において、変動係数を評価するために観察する粒子を示すマッピング像である。In an Example, it is a mapping image which shows the particle | grains observed in order to evaluate a variation coefficient.

(リチウムイオン電池用正極活物質の構成)
本発明のリチウムイオン電池用正極活物質は、
組成式:LiaNixCoyMnzb2
(前記式において、MはMg及びAlを含む元素群から選択された少なくとも1種又は2種以上であり、0.9<a<1.2、0.5≦x≦1.0、0<b<0.1、x+y+z+b=1.0である。)
で表される。
リチウムイオン電池用正極活物質における全金属に対するリチウムの比率が0.9〜1.2であるが、これは、0.9未満では、安定した結晶構造を保持し難く、1.2超では電池の高容量が確保できなくなるためである。
また、ニッケルの比率が0.5未満では、正極活物質1モルを焼成するために必要な酸素量の絶対量が少なく、金属塩中の酸化剤の効果が十分に得られない。
(Configuration of positive electrode active material for lithium ion battery)
The positive electrode active material for a lithium ion battery of the present invention is
Composition formula: Li a Ni x Co y Mn z M b O 2
(In the above formula, M is at least one selected from an element group containing Mg and Al, or two or more, and 0.9 <a <1.2, 0.5 ≦ x ≦ 1.0, 0 < (b <0.1, x + y + z + b = 1.0)
It is represented by
The ratio of lithium to all metals in the positive electrode active material for a lithium ion battery is 0.9 to 1.2. If the ratio is less than 0.9, it is difficult to maintain a stable crystal structure. This is because the high capacity cannot be secured.
On the other hand, when the nickel ratio is less than 0.5, the absolute amount of oxygen necessary for firing 1 mol of the positive electrode active material is small, and the effect of the oxidizing agent in the metal salt cannot be sufficiently obtained.

金属元素Mは、サイクル特性を向上させるために添加された微量元素である。金属元素Mの変動係数が後述の製造方法によって制御されているが、金属元素Mの組成Mbにおいて、bが0.1以上であると、電池特性が不良となることがある。そのため、金属元素Mについて、組成Mb:0<b<0.1に制御されている。金属元素Mは、Mg及びAlを含み、さらにZr、Ti、Fe、Zn等を含む元素群から選択される。また、金属元素Mは、Mg及び/又はAlであるのが好ましい。また、金属元素MはMgであるのがより好ましい。 The metal element M is a trace element added to improve cycle characteristics. The coefficient of variation of the metal element M is controlled by the manufacturing method described later. If b is 0.1 or more in the composition M b of the metal element M, battery characteristics may be poor. Therefore, the composition of the metal element M is controlled so that the composition M b is 0 <b <0.1. The metal element M includes Mg and Al, and is further selected from an element group including Zr, Ti, Fe, Zn, and the like. The metal element M is preferably Mg and / or Al. The metal element M is more preferably Mg.

組成式:LiaNixCoyMnzb2で表されたリチウムイオン電池用正極活物質において、ドープされる金属元素の粒子中の存在比のばらつき(粒子間のばらつき)を制御することで、サイクル特性が改善した正極活物質を得ることができる。特に、微量元素である金属元素は通常、変動係数が大きくなるが、本発明では当該微量元素である金属元素Mのばらつきに着目した。微量に添加されたAlやMgは、粒子中に含有、あるいは粒子をコーティングする形で存在し、電池の使用によって結晶が劣化するのを抑制する効果がある。そのため、正極活物質全体で(バルクで)ニッケル、マンガン、コバルトの主組成のばらつきが抑制されていることも好ましいが、微量元素が各粒子において均等に存在していることがより重要である。本発明は、このような微量元素の粒子間のばらつきを抑制することの重要性を見出したものであり、このような観点から、本発明のリチウムイオン電池用正極活物質は、粒子間の金属元素Mの変動係数(A)が0.20以下に制御されている。ドープされる微量の金属元素Mの粒子中の存在比のばらつき(粒子間のばらつき)の指標である変動係数(A)を0.20以下に制御することにより、ドープされる微量の金属元素Mが正極活物質の各粒子間で均一に存在することができ、正極活物質のサイクル特性が良好となる。粒子間の金属元素Mの変動係数(A)は、好ましくは0.15以下であり、典型的には0.02〜0.20である。なお、本発明において、金属元素Mの変動係数は、金属元素Mが一種類の元素で構成されている場合は当該一種類の元素の変動係数を示す。このため、「粒子間の金属元素Mの変動係数(A)が0.20以下」とは、当該一種類の元素の変動係数が0.20以下であることを示す。また、金属元素Mの変動係数は、金属元素Mが複数種類の元素で構成されている場合は各種類の元素の変動係数を示す。このため、「粒子間の金属元素Mの変動係数(A)が0.20以下」とは、元素の種類ごとの変動係数がいずれも0.20以下であることを示す。 In a positive electrode active material for a lithium ion battery represented by a composition formula: Li a Ni x Co y Mn z M b O 2 , the variation in the abundance ratio (variation between particles) of the metal element to be doped is controlled. Thus, a positive electrode active material with improved cycle characteristics can be obtained. In particular, a metal element that is a trace element usually has a large coefficient of variation, but in the present invention, attention is paid to variations in the metal element M that is the trace element. Al or Mg added in a small amount is contained in the particles or exists in the form of coating the particles, and has an effect of suppressing the deterioration of the crystals due to the use of the battery. Therefore, it is also preferable that variation in the main composition of nickel, manganese, and cobalt is suppressed (in bulk) in the entire positive electrode active material, but it is more important that the trace elements are present uniformly in each particle. The present invention has found the importance of suppressing the variation between particles of such trace elements, and from this point of view, the positive electrode active material for a lithium ion battery of the present invention is a metal between particles. The variation coefficient (A) of the element M is controlled to 0.20 or less. By controlling the coefficient of variation (A), which is an indicator of the variation in the abundance ratio (variation between particles) of the trace amount of the metal element M to be doped to 0.20 or less, the trace amount of the metal element M to be doped Can exist uniformly among the respective particles of the positive electrode active material, and the cycle characteristics of the positive electrode active material become good. The coefficient of variation (A) of the metal element M between the particles is preferably 0.15 or less, and typically 0.02 to 0.20. In the present invention, the coefficient of variation of the metal element M indicates the coefficient of variation of the one kind of element when the metal element M is composed of one kind of element. For this reason, “the coefficient of variation (A) of the metal element M between particles is 0.20 or less” indicates that the coefficient of variation of the one kind of element is 0.20 or less. The variation coefficient of the metal element M indicates the variation coefficient of each type of element when the metal element M is composed of a plurality of types of elements. Therefore, “the coefficient of variation (A) of the metal element M between the particles is 0.20 or less” indicates that the coefficient of variation for each element type is 0.20 or less.

本発明のリチウムイオン電池用正極活物質は、粒子間のNi、Co及びMnの変動係数(B)が0.15以下であるのが好ましい。このような構成によれば、粒子間のNi、Co及びMnが正極活物質の各粒子間で均一に存在することができ、正極活物質のサイクル特性及び放電容量が良好となる。また、本発明のリチウムイオン電池用正極活物質は、上述のように微量に添加されたAlやMg等の、粒子間の金属元素Mの変動係数(A)が0.20以下に制御されていると共に、このように粒子間のNi、Co及びMnの変動係数(B)が0.15以下に制御されている。粒子間のNi、Co及びMnの濃度は、微量に添加されたAlやMg等の粒子間の金属元素Mの濃度の約10倍以上であるが、本発明のリチウムイオン電池用正極活物質は、これほどの濃度差のある金属元素MとNi、Co及びMnとの変動係数が同程度に制御されており、正極活物質のサイクル特性が非常に良好となる。粒子間のNi、Co及びMnの変動係数(B)は、より好ましくは0.12以下、更により好ましくは0.10以下、更により好ましくは0.05以下、更により好ましくは0.03以下であり、典型的には0.01〜0.15である。   The positive electrode active material for a lithium ion battery of the present invention preferably has a coefficient of variation (B) of Ni, Co and Mn between particles of 0.15 or less. According to such a configuration, Ni, Co, and Mn between the particles can exist uniformly between the particles of the positive electrode active material, and the cycle characteristics and the discharge capacity of the positive electrode active material are improved. In addition, the positive electrode active material for a lithium ion battery of the present invention has a coefficient of variation (A) of the metal element M between particles such as Al and Mg added in a small amount as described above is controlled to 0.20 or less. In addition, the coefficient of variation (B) of Ni, Co, and Mn between particles is controlled to 0.15 or less. The concentration of Ni, Co, and Mn between particles is about 10 times or more the concentration of metal element M between particles such as Al and Mg added in a small amount. The coefficient of variation between the metal element M having such a concentration difference and Ni, Co, and Mn is controlled to the same level, and the cycle characteristics of the positive electrode active material become very good. The variation coefficient (B) of Ni, Co and Mn between particles is more preferably 0.12 or less, still more preferably 0.10 or less, even more preferably 0.05 or less, and even more preferably 0.03 or less. It is typically 0.01 to 0.15.

なお、本発明における粒子間の金属元素Mg、Al、及び、Ni、Mn、Coの変動係数は、電子線プローブマイクロアナライザー:EPMA(日本電子株式会社:JXA-8500F)を用いて求める。変動係数の具体的な算出方法としては、まず、正極材の粉末に断面SEMを行って粒子の画像を取り、次に上記電子線プローブマイクロアナライザーにて元素マッピングを行う。EPMA測定時の加速電圧は15.0keV、照射電流は2.0×10-8Aとする。続いて、得られたマッピング像の中で、粒径が7μm以上の粒子を任意に20個選び出し、その中心部分の電子線プローブマイクロアナライザー強度から組成比を算出し、最後にその20点のデータから平均をとることで、金属元素金属元素Mg、Al、及び、Ni、Mn、Coの変動係数を以下の式により算出する。
金属元素Mgの変動係数=(Mg組成の標準偏差(20点分))/(Mg組成の平均値(20点分))
金属元素Alの変動係数=(Al組成の標準偏差(20点分))/(Al組成の平均値(20点分))
金属元素Niの変動係数=(Ni組成の標準偏差(20点分))/(Ni組成の平均値(20点分))
金属元素Mnの変動係数=(Mn組成の標準偏差(20点分))/(Mn組成の平均値(20点分))
金属元素Coの変動係数=(Co組成の標準偏差(20点分))/(Co組成の平均値(20点分))
なお、MgとAlとを同時に添加した場合は、各元素について上記式にて変動係数を求める。
In addition, the coefficient of variation of metal elements Mg, Al, Ni, Mn, and Co between particles in the present invention is obtained using an electron beam probe microanalyzer: EPMA (JEOL Ltd .: JXA-8500F). As a specific method of calculating the coefficient of variation, first, a cross-sectional SEM is performed on the positive electrode material powder to obtain an image of the particles, and then element mapping is performed using the electron probe microanalyzer. The acceleration voltage at the time of EPMA measurement is 15.0 keV, and the irradiation current is 2.0 × 10 −8 A. Subsequently, 20 particles having a particle diameter of 7 μm or more are arbitrarily selected from the obtained mapping image, and the composition ratio is calculated from the intensity of the electron probe microanalyzer at the center portion. From these, the coefficient of variation of the metal elements metal elements Mg, Al, Ni, Mn, and Co is calculated by the following equation.
Coefficient of variation of metal element Mg = (standard deviation of Mg composition (for 20 points)) / (average value of Mg composition (for 20 points))
Coefficient of variation of metal element Al = (standard deviation of Al composition (for 20 points)) / (average value of Al composition (for 20 points))
Coefficient of variation of metal element Ni = (standard deviation of Ni composition (for 20 points)) / (average value of Ni composition (for 20 points))
Coefficient of variation of metal element Mn = (standard deviation of Mn composition (for 20 points)) / (average value of Mn composition (for 20 points))
Coefficient of variation of metal element Co = (standard deviation of Co composition (for 20 points)) / (average value of Co composition (for 20 points))
In addition, when adding Mg and Al simultaneously, a variation coefficient is calculated | required by said formula about each element.

(リチウムイオン電池用正極活物質の製造方法)
本発明の実施形態に係るリチウムイオン電池用正極活物質の製造方法について説明する。
まず、Ni、Mn及びCoと、Mg及びAlを含む元素群から選択された少なくとも1種又は2種以上である金属元素Mとを含有する金属塩の水溶液を作製する。金属塩は、硝酸塩、水酸化物、炭酸塩あるいはオキシ水酸化物等を用いることができ、なかでも硝酸塩が酸化剤としての作用が大きいためより好ましい。また、このとき、金属塩溶液に含まれる各金属を所望のモル比率となるように調整しておく。これにより、正極活物質中の各金属のモル比率が決定する。金属元素Mは、サイクル特性向上のためにドープする元素であり、Mg及びAlを含む元素群から選択された少なくとも1種又は2種以上である。金属元素Mは、必要に応じて適宜選択することができる。
(Method for producing positive electrode active material for lithium ion battery)
The manufacturing method of the positive electrode active material for lithium ion batteries which concerns on embodiment of this invention is demonstrated.
First, an aqueous solution of a metal salt containing Ni, Mn and Co and at least one or more metal elements M selected from an element group containing Mg and Al is prepared. As the metal salt, nitrates, hydroxides, carbonates, oxyhydroxides, and the like can be used. Among these, nitrates are more preferable because they have a large action as an oxidizing agent. At this time, each metal contained in the metal salt solution is adjusted to have a desired molar ratio. Thereby, the molar ratio of each metal in the positive electrode active material is determined. The metal element M is an element that is doped to improve cycle characteristics, and is at least one or more selected from the group of elements including Mg and Al. The metal element M can be appropriately selected as necessary.

次に、リチウム源として、例えば炭酸リチウムを純水に懸濁させ、その後、上記の金属の金属塩溶液を投入してリチウム金属塩溶液スラリーを調製する。このとき、平均粒径が5μm以上のリチウム源(例えば炭酸リチウム)を原料として使用することで、スラリーの固形分の平均粒径を5μm以上に調製することができる。スラリーの固形分の平均粒径を5μm以上とすることにより、固形分の平均粒径が大きくなる。このため、当該粒子をもとにして得られる乾燥粉、焼成粉の粒径も大きくなり、焼成粉のTAP密度が向上するという効果が得られる。   Next, as a lithium source, for example, lithium carbonate is suspended in pure water, and then the above-described metal salt solution of metal is added to prepare a lithium metal salt solution slurry. At this time, the average particle diameter of the slurry can be adjusted to 5 μm or more by using a lithium source (for example, lithium carbonate) having an average particle diameter of 5 μm or more as a raw material. By setting the average particle size of the solid content of the slurry to 5 μm or more, the average particle size of the solid content becomes large. For this reason, the particle size of the dried powder and the calcined powder obtained based on the particles is increased, and the effect of improving the TAP density of the calcined powder is obtained.

次に、リチウム金属塩溶液スラリーを噴霧乾燥することにより、リチウム金属塩の複合体の粉末を得る。噴霧乾燥には、マイクロミストドライヤーを用いるのが好ましい。マイクロミストドライヤーは、微粒化装置を利用した噴霧乾燥機であり、リチウム金属塩溶液スラリーを複数経路で高速気流によって薄く延ばし、それらを所定の衝突焦点で衝突させることにより衝撃波を起こし、これによって数μm〜数十μmのミストを形成することができる。微粒化装置としては、例えば三流体ノズル或いは四流体ノズルを備えたものが好ましい。三流体ノズル或いは四流体ノズルを備えた微粒化装置は、ノズルエッジを対称に、液体及び気体の系路が2つずつ設けられ、例えばエッジ先端での流体流動面と衝突焦点により微粒化を行う。
生成したミストはマイクロミストドライヤー内の乾燥室で乾燥されて、主に上記の式の右辺の化合物からなる平均粒径が30〜60μmであるリチウム金属塩の複合体の乾燥粉末が生成する。
このように、マイクロミストドライヤーを用いることによって、少なくとも以下の効果が得られる:
(1)シングルミクロン液滴の大量噴霧が可能となる。
(2)気液比を変化させることで液滴平均径のコントロールが可能となる。
(3)粒子の粒度分布がシャープになって粒径のバラツキが良好に抑制される。
(4)外部混合方式で生じていたノズル詰まりが抑制されて長時間連続噴霧が可能となる。
(5)エッジ長さの調整により容易に必要噴霧量が得られる。
(6)乾燥と粉体分散とを同時に行うことができ、製造効率が良好となる。
Next, the lithium metal salt solution slurry is spray-dried to obtain a lithium metal salt composite powder. For spray drying, a micro mist dryer is preferably used. A micro mist dryer is a spray dryer that uses a pulverizer, and thinly spreads a lithium metal salt solution slurry by a high-speed air stream in multiple paths and causes them to collide at a predetermined collision focal point, thereby generating shock waves. A mist of μm to several tens of μm can be formed. As the atomizer, for example, a device provided with a three-fluid nozzle or a four-fluid nozzle is preferable. The atomization apparatus provided with the three-fluid nozzle or the four-fluid nozzle is provided with two liquid and gas system paths symmetrically with respect to the nozzle edge. .
The produced mist is dried in a drying chamber in a micro mist dryer to produce a dry powder of a lithium metal salt composite having an average particle size of 30 to 60 μm mainly composed of the compound on the right side of the above formula.
Thus, at least the following effects can be obtained by using the micro mist dryer:
(1) A large amount of single micron droplets can be sprayed.
(2) The average droplet diameter can be controlled by changing the gas-liquid ratio.
(3) The particle size distribution of the particles becomes sharp, and the variation in the particle size is satisfactorily suppressed.
(4) Nozzle clogging that has occurred in the external mixing method is suppressed, enabling continuous spraying for a long time.
(5) The necessary spray amount can be easily obtained by adjusting the edge length.
(6) Drying and powder dispersion can be performed simultaneously, and the production efficiency is improved.

次に、上記乾燥粉末を、所定の大きさの焼成容器に所定の厚みとなるように充填し、例えば大気雰囲気下で、700〜1000℃×2〜18時間の加熱保持を行う焼成を行うことにより正極活物質の粉体を得る。このとき、必要に応じて大気雰囲気中に酸素を吹き込んでもよい。吹き込むタイミングは任意に設定できるが、硝酸根の無くなった焼成プロセス後半において吹き込むことが特に好ましい。   Next, the dry powder is filled in a baking container of a predetermined size so as to have a predetermined thickness, and baking is performed, for example, by heating and holding at 700 to 1000 ° C. for 2 to 18 hours in an air atmosphere. Thus, a positive electrode active material powder is obtained. At this time, oxygen may be blown into the air atmosphere as necessary. Although the timing of blowing can be set arbitrarily, it is particularly preferable to blow in the latter half of the firing process in which the nitrate radical has disappeared.

上記の本発明の製造方法により、サイクル特性の良好なリチウムイオン電池用正極活物質を製造できるが、これは、Ni、Co、Mn化合物を溶液に溶けた状態で混合して噴霧乾燥し、しかも従来必要であったメディアによる湿式粉砕のような工程を必要とせず、Niリッチ、Coリッチ、Mnリッチな箇所が焼成後の粉体に現われないような(すなわち電子線プローブマイクロアナライザーによって求められる金属元素Mの変動係数(A)が0.20以下となるような)、且つ、5μm以上の平均粒径を持つ固形分を有するスラリーをマイクロミストドライヤーによる微粒化のみによって噴霧することで、焼成解砕後の粉体をリチウムイオン電池用正極活物質として用いた時に良好なサイクル特性を得ることができたものである。   According to the production method of the present invention, a positive electrode active material for a lithium ion battery having good cycle characteristics can be produced. This is achieved by mixing, spray-drying, and mixing Ni, Co, and Mn compounds in a solution. It does not require a conventional process such as wet grinding with media, and Ni-rich, Co-rich, and Mn-rich parts do not appear in the powder after firing (that is, a metal required by an electron probe microanalyzer). By spraying a slurry having a solid content with an average particle diameter of 5 μm or more only by atomization with a micromist dryer, the variation coefficient (A) of the element M is 0.20 or less). When the crushed powder was used as a positive electrode active material for a lithium ion battery, good cycle characteristics could be obtained.

なお、本発明において、「解砕」は二次粒子の凝集状態を個々の一次粒子にすること、或いは、二次粒子同士で形成された三次凝集を解すことを意味する。すなわち、「解砕」は元々の一次粒子以上二次粒子以下の粉のみの状態にすることを示す。この点で、当該「解砕」は、元々の一次粒子自体を割ったり、より微細な粒子にする「粉砕」とは異なる。粉砕を行うと、元々の一次粒子より微細な粒子が出現してしまい、正極材ではサイクル特性の悪化の原因となるため、本発明では「粉砕」ではなく「解砕」を行っている。   In the present invention, “pulverization” means that the secondary particles are aggregated into individual primary particles, or the tertiary aggregation formed by the secondary particles is solved. That is, “pulverization” indicates that only the powder of primary particles to secondary particles is used. In this respect, the “pulverization” is different from “pulverization” in which the original primary particles themselves are broken or made into finer particles. When pulverization is performed, finer particles than the original primary particles appear, and the cathode material causes deterioration of cycle characteristics. Therefore, in the present invention, “pulverization” is performed instead of “pulverization”.

以下、本発明及びその利点をより良く理解するための実施例を提供するが、本発明はこれらの実施例に限られるものではない。   Examples for better understanding of the present invention and its advantages are provided below, but the present invention is not limited to these examples.

(実施例1〜11)
−スラリーの作製−
まず、硝酸(60%水溶液)、金属ニッケル、金属コバルト、金属マンガンを用意し、さらに金属元素MとしてMg及びAlを添加して、これら5種類の金属を硝酸に溶解させた(この液を「液I」とする)。これとは別に、水に炭酸リチウムを分散させ、45Hzで撹拌混合させた。次に、この炭酸リチウムが分散された水に液Iを約2L/minで滴下し、Li、Ni、Co、Mn、Mg、Alを含むスラリーを作製した。また、平均粒径が5μm以上の炭酸リチウムを原料として使用することで、このスラリーの固形分の平均粒径を5μm以上に制御した。当該スラリーの固形分の平均粒径は、日機装株式会社製のマイクロトラック(湿式粒度分布測定装置)を用いて観察した。
(Examples 1 to 11)
-Production of slurry-
First, nitric acid (60% aqueous solution), metallic nickel, metallic cobalt, and metallic manganese were prepared, and Mg and Al were further added as metallic elements M to dissolve these five kinds of metals in nitric acid (this solution is referred to as “ Liquid I ”). Separately, lithium carbonate was dispersed in water and stirred and mixed at 45 Hz. Next, the liquid I was dripped at about 2 L / min in the water in which this lithium carbonate was disperse | distributed, and the slurry containing Li, Ni, Co, Mn, Mg, and Al was produced. Moreover, the average particle diameter of this slurry was controlled to 5 micrometers or more by using lithium carbonate with an average particle diameter of 5 micrometers or more as a raw material. The average particle size of the solid content of the slurry was observed using Microtrack (wet particle size distribution measuring device) manufactured by Nikkiso Co., Ltd.

−噴霧乾燥−
上記原料混合で得られたスラリーを、三流体ノズルを有するマイクロミストドライヤーを用いて給気温度および排気温度を調節して、G/Sが2000となるように噴霧した。このときの給気温度は320℃、排気温度は165℃であった。
-Spray drying-
The slurry obtained by the raw material mixing was sprayed so that the G / S was 2000 by adjusting the supply air temperature and the exhaust gas temperature using a micro mist dryer having a three-fluid nozzle. At this time, the supply air temperature was 320 ° C., and the exhaust temperature was 165 ° C.

−焼成・解砕−
乾燥して得られた粉末を、ローラーハースキルンを用いて900℃で2時間焼成後、750℃まで降温して当該温度で2時間焼成した。焼成後の塊を、ロールミルとパルべライザを用いて解砕し、活物質粉末を得た。
-Firing and crushing-
The powder obtained by drying was calcined at 900 ° C. for 2 hours using a roller hearth kiln, then cooled to 750 ° C. and calcined at that temperature for 2 hours. The mass after firing was crushed using a roll mill and a pulverizer to obtain an active material powder.

(比較例1〜3)
スラリーの作製において、金属元素Mg、Alを加えなかった以外は、実施例と同様にして活物質粉体を得た。
(Comparative Examples 1-3)
In the production of the slurry, an active material powder was obtained in the same manner as in the example except that the metal elements Mg and Al were not added.

(比較例4〜6)
Mg、Alが均質に分散されていない活物質粉体を作製するため、以下の工程を行った。すなわち、スラリーの作製において、金属元素Mg、Alを加えずにスラリーの作製を実施例と同様に行った。続いて、実施例と同様に乾燥噴霧を行った。続いて、得られた乾燥粉にMg、Alを乾式混合した後、実施例と同様に焼成・解砕を行うことで、活物質粉末を得た。
(Comparative Examples 4-6)
In order to produce an active material powder in which Mg and Al are not uniformly dispersed, the following steps were performed. That is, in the preparation of the slurry, the slurry was prepared in the same manner as in the example without adding the metal elements Mg and Al. Subsequently, dry spraying was performed in the same manner as in the example. Then, after dry-mixing Mg and Al to the obtained dry powder, active material powder was obtained by performing baking and crushing like an Example.

(比較例7〜9、11、13)
スラリーの作製において、Li化合物(LiOH、Li2CO3)、Ni化合物(NiO)、Co化合物(Co34)、Mn化合物(Mn23)、Mg化合物(MgO)、及びAl化合物(Al23)を原料とし、溶媒中で湿式混合してスラリーを作成した。続いて、実施例と同様に噴霧乾燥、焼成・解砕を行うことで、活物質粉末を得た。
(Comparative Examples 7-9, 11, 13)
In the preparation of the slurry, Li compound (LiOH, Li 2 CO 3 ), Ni compound (NiO), Co compound (Co 3 O 4 ), Mn compound (Mn 2 O 3 ), Mg compound (MgO), and Al compound ( A slurry was prepared using Al 2 O 3 ) as a raw material and wet-mixed in a solvent. Then, active material powder was obtained by performing spray drying, baking, and crushing similarly to the Example.

(比較例10、12)
スラリーの作製において、金属元素Mg、Alの添加量が多い以外は実施例と同様に活物質粉末を作製した。
(Comparative Examples 10 and 12)
In the production of the slurry, an active material powder was produced in the same manner as in the example except that the addition amounts of the metal elements Mg and Al were large.

(評価)
−組成−
得られた正極材の粉末はXRD回折で層状構造であることを確認し、ICP及びイオンクロマトグラフ法により、Li、Ni、Mn、Co及び金属元素Mg、Alの含有量を測定した。分析結果から、製品をLiaNixCoyMnzb2の化学式で表した場合の、a、x、y、z及びbを求めた。得られた各比率を表1〜3に記載した。
(Evaluation)
-Composition-
The obtained positive electrode powder was confirmed to have a layered structure by XRD diffraction, and the contents of Li, Ni, Mn, Co and metal elements Mg and Al were measured by ICP and ion chromatography. From the analysis results, a, x, y, z, and b in the case where the product is expressed by a chemical formula of Li a Ni x Co y Mn z M b O 2 were obtained. Each obtained ratio was described in Tables 1-3.

−変動係数−
得られた正極材の粉末について、電子線プローブマイクロアナライザー:EPMA(日本電子株式会社:JXA-8500F)を用い、粒子間の金属元素Mg、Al、及び、Ni、Mn、Coの変動係数を求めた。変動係数の具体的な算出方法としては、まず、得られた正極材の粉末に断面SEMを行って粒子の画像を取り、次に上記電子線プローブマイクロアナライザーにて元素マッピングを行った。EPMA測定時の加速電圧は15.0keV、照射電流は2.0×10-8Aとした。続いて、得られたマッピング像の中で、粒径が7μm以上の粒子を20個選び出し、その中心部分の電子線プローブマイクロアナライザー強度から組成比を算出し、最後にその20点のデータから平均をとることで、金属元素金属元素Mg、Al、及び、Ni、Mn、Coの変動係数を以下の式により算出した。
金属元素Mgの変動係数=(Mg組成の標準偏差(20点分))/(Mg組成の平均値(20点分))
金属元素Alの変動係数=(Al組成の標準偏差(20点分))/(Al組成の平均値(20点分))
金属元素Niの変動係数=(Ni組成の標準偏差(20点分))/(Ni組成の平均値(20点分))
金属元素Mnの変動係数=(Mn組成の標準偏差(20点分))/(Mn組成の平均値(20点分))
金属元素Coの変動係数=(Co組成の標準偏差(20点分))/(Co組成の平均値(20点分))
なお、MgとAlとを同時に添加した場合は、各元素について上記式にて変動係数を求めた。
-Coefficient of variation-
About the obtained positive electrode powder, electron beam probe microanalyzer: EPMA (JEOL Ltd .: JXA-8500F) was used to determine the coefficient of variation of metallic elements Mg, Al, and Ni, Mn, Co between particles. It was. As a specific calculation method of the coefficient of variation, first, a cross-sectional SEM was performed on the obtained positive electrode powder to obtain an image of particles, and then element mapping was performed using the electron beam probe microanalyzer. The acceleration voltage during EPMA measurement was 15.0 keV and the irradiation current was 2.0 × 10 −8 A. Subsequently, in the obtained mapping image, 20 particles having a particle size of 7 μm or more are selected, the composition ratio is calculated from the electron probe microanalyzer intensity at the center, and finally the average is obtained from the data of the 20 points. The coefficient of variation of the metal elements metal elements Mg, Al, Ni, Mn, and Co was calculated by the following formula.
Coefficient of variation of metal element Mg = (standard deviation of Mg composition (for 20 points)) / (average value of Mg composition (for 20 points))
Coefficient of variation of metal element Al = (standard deviation of Al composition (for 20 points)) / (average value of Al composition (for 20 points))
Coefficient of variation of metal element Ni = (standard deviation of Ni composition (for 20 points)) / (average value of Ni composition (for 20 points))
Coefficient of variation of metal element Mn = (standard deviation of Mn composition (for 20 points)) / (average value of Mn composition (for 20 points))
Coefficient of variation of metal element Co = (standard deviation of Co composition (for 20 points)) / (average value of Co composition (for 20 points))
In addition, when adding Mg and Al simultaneously, the variation coefficient was calculated | required by the said formula about each element.

図1に、マッピング像の中で、20点のデータを採取するための粒径が7μm以上の粒子の例を示す。図1の丸印で示すような周辺よりもサイズの大きい粒子の中心部分の組成を測定している。なお、Alのみが多く(あるいは少なく)検出された特異点が存在したが、これらの値が平均値±(3×標準偏差)の範囲外であった場合には外れ値と判断し、変動係数を算出する際にはこのような特異点を除外している。   FIG. 1 shows an example of particles having a particle diameter of 7 μm or more for collecting 20 points of data in the mapping image. The composition of the central portion of the particle having a size larger than that of the periphery as shown by a circle in FIG. 1 is measured. Although there were singular points where only a large amount (or few) of Al was detected, if these values were outside the range of the average value ± (3 × standard deviation), it was judged as an outlier, and the coefficient of variation Such singular points are excluded when calculating.

−電池特性−
電池特性評価用の電極は、活物質:バインダー:導電材=96:2:2の比率で有機溶媒であるNMP(N−メチルピロリドン)に混錬したものをAl箔に塗布し、乾燥後にプレスして作製した。これらを用いて対極をLiとした評価用の2032型コイン電池を作製し、電解液に1MのLiPF6を用い、電解質にはエチレンカーボネート(EC)及びジメチルカーボネート(DMC)を体積比1:1となるように溶解したものを使用し、充電は定電流定電圧モードで電圧を4.3V、放電は定電流モードで電圧を3.0Vとして充放電を行った。初期容量と初期効率(放電量/充電量)とは0.1Cでの充放電で確認し、電池特性(サイクル特性:55℃で20サイクル充放電を繰り返した後の容量保持率)を評価した。
実施例1〜11及び比較例1〜13の各試験条件及び評価結果を、表1〜3に示す。また、実施例1の組成比及びそれを用いた算出された変動係数を表4に示す。なお、表4における「Sigma」は、Al、Ni、Mn、Mg、Coの各組成偏差値(20点分)を示し、変動係数は当該Sigmaを用いて以下のように算出した:
変動係数=Sigma/Average
-Battery characteristics-
The electrode for battery characteristic evaluation was applied to an Al foil by kneading an organic solvent NMP (N-methylpyrrolidone) at a ratio of active material: binder: conductive material = 96: 2: 2 and pressed after drying. And produced. Using these, a 2032 type coin battery for evaluation with Li as the counter electrode was prepared, 1M LiPF 6 was used as the electrolyte, and ethylene carbonate (EC) and dimethyl carbonate (DMC) were used as the electrolyte in a volume ratio of 1: 1. What was melt | dissolved so that it might become was used, charge was performed in constant current constant voltage mode, voltage was set to 4.3V, and discharge was performed in constant current mode and voltage was set to 3.0V. The initial capacity and initial efficiency (discharge amount / charge amount) were confirmed by charging / discharging at 0.1 C, and the battery characteristics (cycle characteristics: capacity retention after repeating 20 cycles of charging / discharging at 55 ° C.) were evaluated. .
Tables 1 to 3 show the test conditions and evaluation results of Examples 1 to 11 and Comparative Examples 1 to 13. Table 4 shows the composition ratio of Example 1 and the coefficient of variation calculated using the composition ratio. In Table 4, “Sigma” indicates the composition deviation value (for 20 points) of Al, Ni, Mn, Mg, and Co, and the coefficient of variation was calculated as follows using the Sigma:
Coefficient of variation = Sigma / Average

(評価結果)
実施例1〜11は、いずれも電池特性が良好であった。
比較例1〜3は、金属元素Mを含まず、電池特性が不良であった。
比較例4〜9は、金属元素Mの変動係数が0.20を超えたため、電池特性が不良であった。
比較例10〜13は、金属元素Mの組成比(Mb)において、bが0.1以上であったため、電池特性が不良であった。
(Evaluation results)
Examples 1 to 11 all had good battery characteristics.
Comparative Examples 1 to 3 did not contain the metal element M, and the battery characteristics were poor.
In Comparative Examples 4 to 9, since the coefficient of variation of the metal element M exceeded 0.20, the battery characteristics were poor.
In Comparative Examples 10 to 13, in the composition ratio (M b ) of the metal element M, b was 0.1 or more, and thus the battery characteristics were poor.

Claims (8)

組成式:LiaNixCoyMnzb2
(前記式において、MはMg及びAlを含む元素群から選択された少なくとも1種又は2種以上であり、0.9<a<1.2、0.5≦x≦1.0、0<b<0.1、x+y+z+b=1.0である。)
で表され、
粒子間の金属元素Mの変動係数(A)が0.20以下であるリチウムイオン電池用正極活物質。
Composition formula: Li a Ni x Co y Mn z M b O 2
(In the above formula, M is at least one selected from an element group containing Mg and Al, or two or more, and 0.9 <a <1.2, 0.5 ≦ x ≦ 1.0, 0 < (b <0.1, x + y + z + b = 1.0)
Represented by
The positive electrode active material for lithium ion batteries whose coefficient of variation (A) of the metallic element M between particles is 0.20 or less.
前記金属元素Mの変動係数(A)が0.15以下である請求項1に記載のリチウムイオン電池用正極活物質。   The positive electrode active material for a lithium ion battery according to claim 1, wherein the coefficient of variation (A) of the metal element M is 0.15 or less. 粒子間のNi、Co及びMnの変動係数(B)が0.15以下である請求項1又は2に記載のリチウムイオン電池用正極活物質。   The positive electrode active material for a lithium ion battery according to claim 1 or 2, wherein the coefficient of variation (B) of Ni, Co, and Mn between the particles is 0.15 or less. 粒子間のNi、Co及びMnの変動係数(B)が0.12以下である請求項1又は2に記載のリチウムイオン電池用正極活物質。   The positive electrode active material for a lithium ion battery according to claim 1 or 2, wherein the coefficient of variation (B) of Ni, Co, and Mn between the particles is 0.12 or less. (I)リチウム塩と、
(II)Ni、Mn及びCoと、Mg及びAlを含む元素群から選択された少なくとも1種又は2種以上である金属元素Mとを含有する金属塩と、
を含み、且つ、固形分の平均粒径が5μm以上であるリチウム金属塩溶液スラリーを準備する工程と、
前記リチウム金属塩溶液スラリーを噴霧乾燥することでリチウム金属塩の複合体の粉末を得る工程と、
前記粉末を焼成する工程と、
を含むリチウムイオン電池用正極活物質の製造方法であり、
前記リチウムイオン電池用正極活物質が、組成式:Li a Ni x Co y Mn z b 2
(前記式において、MはMg及びAlを含む元素群から選択された少なくとも1種又は2種以上であり、0.9<a<1.2、0.5≦x≦1.0、0<b<0.1、x+y+z+b=1.0である。)
で表され、
粒子間の金属元素Mの変動係数(A)が0.20以下である
リチウムイオン電池用正極活物質の製造方法
(I) a lithium salt;
(II) a metal salt containing Ni, Mn and Co, and at least one or more metal elements M selected from the element group containing Mg and Al;
And preparing a lithium metal salt solution slurry having an average particle size of solids of 5 μm or more, and
Obtaining a lithium metal salt composite powder by spray drying the lithium metal salt solution slurry; and
Firing the powder;
A method for producing a positive electrode active material for a lithium ion battery, comprising :
The positive electrode active material for a lithium ion battery has a composition formula: Li a Ni x Co y Mn z M b O 2
(In the above formula, M is at least one selected from an element group containing Mg and Al, or two or more, and 0.9 <a <1.2, 0.5 ≦ x ≦ 1.0, 0 < (b <0.1, x + y + z + b = 1.0)
Represented by
The coefficient of variation (A) of the metal element M between the particles is 0.20 or less.
A method for producing a positive electrode active material for a lithium ion battery .
前記噴霧乾燥を、マイクロミストドライヤーを用いて行う請求項5に記載のリチウムイオン電池用正極活物質の製造方法。   The manufacturing method of the positive electrode active material for lithium ion batteries of Claim 5 which performs the said spray drying using a micro mist dryer. 前記金属塩が硝酸塩である請求項5又は6に記載のリチウムイオン電池用正極活物質の製造方法。   The method for producing a positive electrode active material for a lithium ion battery according to claim 5 or 6, wherein the metal salt is a nitrate. 前記リチウム塩が炭酸リチウムである請求項5〜7のいずれか一項に記載のリチウムイオン電池用正極活物質の製造方法。   The said lithium salt is lithium carbonate, The manufacturing method of the positive electrode active material for lithium ion batteries as described in any one of Claims 5-7.
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