JP6474560B2 - Defoamer for food - Google Patents

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JP6474560B2
JP6474560B2 JP2014160960A JP2014160960A JP6474560B2 JP 6474560 B2 JP6474560 B2 JP 6474560B2 JP 2014160960 A JP2014160960 A JP 2014160960A JP 2014160960 A JP2014160960 A JP 2014160960A JP 6474560 B2 JP6474560 B2 JP 6474560B2
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孝紀 安部
孝紀 安部
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本発明は、食品用消泡剤に関する。   The present invention relates to a food antifoaming agent.

食品の製造工程では、泡の発生により生産効率の低下や最終製品の品質不良をもたらす場合がある。例えば、ハム・ソーセージ類の製造では、ピックル液(塩漬剤の溶液)を用いる処理工程においてタンパク素材に起因する泡が発生すると、最終製品であるハム・ソーセージ類の品質不良につながる。また、ビート糖の製造では、酵素処理した糖蜜に生石灰を加え、ショ糖石灰として糖分を回収するステフェン工程において泡立ちによるライントラブルが発生すると、生産効率が低下する。   In the food manufacturing process, the generation of bubbles may lead to a decrease in production efficiency and poor quality of the final product. For example, in the production of ham and sausages, if foam caused by a protein material is generated in a treatment process using a pickle solution (salted solution), the quality of the final product, ham and sausages, is reduced. In addition, in the production of beet sugar, if a line trouble due to foaming occurs in the stefene process in which quick lime is added to molasses treated with enzyme and sugar is recovered as sucrose lime, production efficiency decreases.

このような問題に対し、従来シリコーン樹脂系消泡剤や食品用乳化剤を利用した消泡剤が用いられている。しかし、シリコーン樹脂系消泡剤は、食品に使用するには安全性のイメージが悪いという問題がある。また、シリコーン樹脂系消泡剤は、食品添加物としての使用量に制限があり、その制限内の使用では十分な効果を得難いという問題もある。このため、近時このような問題の少ない食品用乳化剤を利用した消泡剤が好まれる傾向にある。   Conventionally, antifoaming agents using silicone resin antifoaming agents and food emulsifiers have been used for such problems. However, silicone resin-based antifoaming agents have a problem that their safety image is poor for use in foods. In addition, the amount of the silicone resin antifoaming agent used is limited as a food additive, and there is also a problem that it is difficult to obtain a sufficient effect when used within the limitation. For this reason, recently, there is a tendency to favor an antifoaming agent using a food emulsifier with few such problems.

食品用乳化剤を利用した消泡剤としては、例えば、グリセリンの重合度が6以上、かつHLB値が7以下であるポリグリセリン脂肪酸エステルを有効成分とする飲料用消泡剤(特許文献1)、ポリグリセリンの平均重合度が4〜12で、その構成脂肪酸とケン化価を特定したポリグリセリン脂肪酸エステルを有効成分とする飲料用消泡剤(特許文献2及び3)、クエン酸モノグリセリドとHLB値が10〜16のポリグリセリン脂肪酸エステルを含有することを特徴とする抑泡剤(特許文献4)、ポリグリセリンの平均重合度が2〜20で、主構成脂肪酸にベヘン酸を有してなり、ケン化価が110〜160であるポリグリセリン脂肪酸エステルを有効成分とする低酸性飲料用消泡剤(特許文献5)、ポリグリセリン不飽和脂肪酸エステル12〜15重量%、グリセリン不飽和脂肪酸エステル8〜12重量%、グリセリン飽和脂肪酸エステル4〜8重量%、及び糖類65〜76重量%を含有することを特徴とする食品用消泡剤(特許文献6)、ジグリセリンとカプリル酸及び/又はカプリン酸とのエステル化化合物であって、モノ、ジ、トリ、テトラエステル体が特定の比率であるポリグリセリン脂肪酸エステルからなる食品用消泡剤(特許文献7)等が提案されている。   As an antifoaming agent using a food emulsifier, for example, a beverage antifoaming agent comprising a polyglycerol fatty acid ester having a polymerization degree of glycerin of 6 or more and an HLB value of 7 or less (Patent Document 1), Defoaming agent for beverages (Patent Documents 2 and 3) containing polyglycerin fatty acid esters whose polyglycerin average polymerization degree is 4 to 12 and whose constituent fatty acids and saponification values are specified as active ingredients, citric acid monoglyceride and HLB value Containing 10 to 16 polyglycerin fatty acid ester (Patent Document 4), polyglycerin having an average degree of polymerization of 2 to 20, and having behenic acid as the main constituent fatty acid, Anti-foaming agent for low-acid beverages containing polyglycerin fatty acid ester having a saponification value of 110 to 160 as an active ingredient (Patent Document 5), polyglycerin unsaturated fatty acid ester 1 A defoamer for foods containing -15% by weight, glycerin unsaturated fatty acid ester 8-12% by weight, glycerin saturated fatty acid ester 4-8% by weight, and sugars 65-76% by weight (Patent Document 6) ), An esterified compound of diglycerin and caprylic acid and / or capric acid, and a defoamer for foods comprising a polyglycerin fatty acid ester having a specific ratio of mono-, di-, tri-, and tetra-esters (Patent Document) 7) etc. are proposed.

ここで、食品の製造において泡が発生する原因としては、例えば、液体原料に対し撹拌や振動等の物理的な衝撃が加えられること、加熱による沸騰や微生物による発酵等により液体原料中で気体が生成すること、ポンプ等により液体原料に気体が供給されること等がある。そして、食品の製造において、このような原因が長時間連続して起こると、従来の食品用消泡剤を使用しても必ずしも満足できる効果が得られないのが現状である。従って、食品の製造において泡を抑制する効果が長時間持続する食品用消泡剤が求められていた。   Here, as the cause of the generation of bubbles in the production of food, for example, a physical impact such as stirring or vibration is applied to the liquid raw material, the gas is generated in the liquid raw material due to boiling by heating, fermentation by microorganisms, or the like. In some cases, gas is supplied to the liquid raw material by a pump or the like. In the production of food, when such a cause occurs continuously for a long time, even if a conventional antifoaming agent for food is used, a satisfactory effect is not always obtained. Accordingly, there has been a demand for a defoamer for foods that has a long-lasting effect of suppressing foam in the production of food.

特開平08−70827号公報Japanese Patent Laid-Open No. 08-70827 特開平09−187257号公報JP 09-187257 A 特開平09−224620号公報JP 09-224620 A 特開2008−119588号公報JP 2008-119588 A 特開2008−178359号公報JP 2008-178359 A 特開2010−193740号公報JP 2010-193740 A 国際公開公報WO2012/127961号International Publication No. WO2012 / 127961

本発明は、食品の製造において泡を抑制する効果が長時間持続する食品用消泡剤を提供することを課題とする。   This invention makes it a subject to provide the antifoamer for foodstuffs which the effect which suppresses foam in manufacture of foodstuff lasts for a long time.

本発明者は、上記課題を解決するため、鋭意検討した結果、特定の条件を満たすポリグリセリン脂肪酸エステルを食品用消泡剤として用いることにより、通気により発生する泡を十分に抑制できることを見出し、この知見に基づいて本発明をなすに至った。   As a result of intensive studies to solve the above problems, the present inventor found that by using a polyglycerin fatty acid ester satisfying specific conditions as a defoaming agent for food, foam generated by aeration can be sufficiently suppressed, The present invention has been made based on this finding.

即ち、本発明は、条件(A):ポリグリセリンの平均重合度が3〜12、条件(B):構成脂肪酸がカプリル酸及び条件(C):ケン化価が200〜250を満たすポリグリセリン脂肪酸エステルを有効成分とする食品用消泡剤、
からなっている。
That is, the present invention is such that the condition (A): the average polymerization degree of polyglycerol is 3 to 12, the condition (B): the constituent fatty acid is caprylic acid, and the condition (C): the polyglycerol fatty acid satisfying the saponification value is 200 to 250. An antifoaming agent for foods containing ester as an active ingredient,
It is made up of.

本発明の食品用消泡剤を食品の製造に使用すると、泡を抑制する効果が長時間持続する。   When the antifoaming agent for food of the present invention is used for the production of food, the effect of suppressing foam lasts for a long time.

本発明の食品用消泡剤において有効成分として用いられるポリグリセリン脂肪酸エステルは、下記条件(A)、(B)及び(C)を満たすものである。
(A)ポリグリセリンの平均重合度が3〜12
(B)構成脂肪酸がカプリル酸
(C)ケン化価が200〜250
The polyglycerin fatty acid ester used as an active ingredient in the food antifoaming agent of the present invention satisfies the following conditions (A), (B) and (C).
(A) The average degree of polymerization of polyglycerin is 3-12
(B) Constituent fatty acid is caprylic acid (C) Saponification value is 200-250

[条件(A)について]
本発明に用いられるポリグリセリン脂肪酸エステルを構成するポリグリセリンは、平均重合度が3〜12である。ポリグリセリンの平均重合度がこのような範囲であると、食品の製造において泡を抑制する効果が長時間持続する。具体的なポリグリセリンとしては、例えば、トリグリセリン(平均重合度3)、テトラグリセリン(平均重合度4)、ペンタグリセリン(平均重合度5)、ヘキサグリセリン(平均重合度6)、ヘプタグリセリン(平均重合度7)、オクタグリセリン(平均重合度8)、デカグリセリン(平均重合度10)等が挙げられる。
[Condition (A)]
The polyglycerin constituting the polyglycerin fatty acid ester used in the present invention has an average degree of polymerization of 3-12. When the average degree of polymerization of polyglycerin is within such a range, the effect of suppressing foam in food production lasts for a long time. Specific examples of polyglycerin include, for example, triglycerin (average degree of polymerization 3), tetraglycerin (average degree of polymerization 4), pentaglycerin (average degree of polymerization 5), hexaglycerin (average degree of polymerization 6), heptaglycerin (average). Polymerization degree 7), octaglycerin (average polymerization degree 8), decaglycerol (average polymerization degree 10), etc. are mentioned.

ここで、ポリグリセリンの平均重合度(n)は、次式(式1)及び(式2)に基づき算出される。   Here, the average degree of polymerization (n) of polyglycerin is calculated based on the following formulas (formula 1) and (formula 2).

分子量=74n+18・・・(1)
水酸基価=56110(n+2)/分子量・・・(2)
Molecular weight = 74n + 18 (1)
Hydroxyl value = 56110 (n + 2) / Molecular weight (2)

尚、上記(式2)中の水酸基価は、「基準油脂分析試験法(I)」(社団法人 日本油化学会編)の[2.3.6−1996 ヒドロキシル価]に従って測定される。   In addition, the hydroxyl value in the above (Formula 2) is measured in accordance with [2.3.6-1996 Hydroxyl Number] of “Standard Oil Analysis Test Method (I)” (edited by Japan Oil Chemists' Society).

[条件(B)について]
本発明に用いられるポリグリセリン脂肪酸エステルは、炭素数が8のカプリル酸を構成脂肪酸とする。構成脂肪酸がカプリル酸であることにより、食品の製造において泡を抑制する効果が長時間持続する。
[Condition (B)]
The polyglycerin fatty acid ester used in the present invention uses caprylic acid having 8 carbon atoms as a constituent fatty acid. When the constituent fatty acid is caprylic acid, the effect of suppressing foam in the production of food lasts for a long time.

[条件(C)について]
本発明に用いられるポリグリセリン脂肪酸エステルは、ケン化価が200〜250である。ケン化価が200未満であるか、又は250を超えると、食品の製造において泡を抑制する効果が長時間持続できないため好ましくない。上記ケン化価は、「基準油脂分析試験法(I)」(社団法人日本油化学会編)の[2.3.2−1996ケン化価]に従って測定される。尚、上記ケン化価の単位は「mg」である。
[Condition (C)]
The polyglycerol fatty acid ester used in the present invention has a saponification value of 200 to 250. If the saponification value is less than 200 or exceeds 250, the effect of suppressing foam in the production of food cannot be sustained for a long time, which is not preferable. The saponification value is measured according to [2.3.2-1996 saponification value] of “Standard Oil Analysis Test Method (I)” (edited by Japan Oil Chemists' Society). The unit of the saponification value is “mg”.

上記条件(A)、(B)及び(C)を満たすポリグリセリン脂肪酸エステル(以下、「本発明のポリグリセリン脂肪酸エステル」ともいう)は、ポリグリセリンと脂肪酸とのエステル化生成物であり、自体公知のエステル化反応等により製造される。   The polyglycerol fatty acid ester satisfying the above conditions (A), (B) and (C) (hereinafter also referred to as “polyglycerol fatty acid ester of the present invention”) is an esterification product of polyglycerol and a fatty acid, It is produced by a known esterification reaction or the like.

本発明のポリグリセリン脂肪酸エステルの原料となるポリグリセリンとしては、平均重合度が3〜12のポリグリセリンが好ましく用いられる。また、本発明のポリグリセリン脂肪酸エステルの原料となる脂肪酸としては、カプリル酸が好ましく用いられる。   As a polyglycerol used as the raw material of the polyglycerol fatty acid ester of the present invention, a polyglycerol having an average degree of polymerization of 3 to 12 is preferably used. In addition, caprylic acid is preferably used as the fatty acid as a raw material for the polyglycerol fatty acid ester of the present invention.

ポリグリセリンと脂肪酸とのエステル化反応により本発明のポリグリセリン脂肪酸エステルを製造するにあたり、ポリグリセリンに対する脂肪酸の仕込み量は、次の通りであることが好ましい。例えば、デカグリセリン及びカプリル酸を用いる場合、デカグリセリン1モルに対してカプリル酸が5.0〜7.8モルであることが好ましい。また、トリグリセリン及びカプリル酸を用いる場合、トリグリセリン1モルに対してカプリル酸が1.6〜2.5モルであることが好ましい。   In producing the polyglycerin fatty acid ester of the present invention by esterification reaction of polyglycerin and fatty acid, the amount of fatty acid charged to polyglycerin is preferably as follows. For example, when using decaglycerol and caprylic acid, it is preferable that caprylic acid is 5.0-7.8 mol with respect to 1 mol of decaglycerol. Moreover, when using triglycerol and caprylic acid, it is preferable that caprylic acid is 1.6-2.5 mol with respect to 1 mol of triglycerol.

また、上記エステル化反応は、通常アルカリを触媒として用いて行われる。アルカリ触媒としては、例えば水酸化カリウム、水酸化ナトリウム、炭酸カリウム、炭酸ナトリウム等が挙げられる。アルカリ触媒の使用量は、全仕込み量(乾燥物換算)100質量%中、0.01〜1.0質量%、好ましくは0.05〜0.5質量%である。   Moreover, the said esterification reaction is normally performed using an alkali as a catalyst. Examples of the alkali catalyst include potassium hydroxide, sodium hydroxide, potassium carbonate, sodium carbonate and the like. The usage-amount of an alkali catalyst is 0.01-1.0 mass% in the total preparation amount (dry matter conversion) 100 mass%, Preferably it is 0.05-0.5 mass%.

また、上記エステル化反応は、例えば攪拌機、加熱用のジャケット、邪魔板、不活性ガス吹き込み管、温度計及び冷却器付き水分分離器等を備えた通常の反応容器に、ポリグリセリン、脂肪酸及び触媒を供給して攪拌混合し、窒素又は二酸化炭素等の任意の不活性ガス雰囲気下で、エステル化反応により生成する水を系外に除去しながら、所定温度で一定時間加熱して行われるのが好ましい。反応温度は、通常180〜260℃であり、好ましくは200〜250℃である。また、反応における圧力条件は、減圧下又は常圧下であり、反応時間は、通常0.5〜15時間であり、好ましくは1〜4時間である。また、反応の終点は、反応混合物の酸価を測定し、その酸価が3以下であることを目安として決定するのが好ましい。   The esterification reaction is carried out in a normal reaction vessel equipped with, for example, a stirrer, a heating jacket, a baffle plate, an inert gas blowing tube, a thermometer and a water separator with a cooler, and the like. The mixture is stirred and mixed, and heated at a predetermined temperature for a certain period of time while removing water generated by the esterification reaction outside of the system under any inert gas atmosphere such as nitrogen or carbon dioxide. preferable. The reaction temperature is usually 180 to 260 ° C, preferably 200 to 250 ° C. Moreover, the pressure conditions in reaction are under pressure reduction or a normal pressure, Reaction time is 0.5 to 15 hours normally, Preferably it is 1 to 4 hours. The end point of the reaction is preferably determined by measuring the acid value of the reaction mixture and using the acid value of 3 or less as a guide.

エステル化反応終了後、必要により反応混合物中に残存する触媒を中和する。エステル化の反応温度が200℃を超える場合、中和処理は、反応混合物を120〜200℃に冷却してから行うのが好ましい。また、触媒として水酸化ナトリウムを使用した場合、中和処理では、反応混合物にリン酸(85質量%)を添加し、良く混合することが好ましい。この場合、中和処理で添加するリン酸(85質量%)の量は、以下に示す中和反応式(式1)で計算されるリン酸量を0.85で除した量(以下、「基準リン酸量」という)以上であることが好ましく、基準リン酸量の2〜3倍量であることがより好ましい。尚、基準リン酸量は、具体的には、水酸化ナトリウム1.0gに対し、0.96gである。   After completion of the esterification reaction, the catalyst remaining in the reaction mixture is neutralized as necessary. When the reaction temperature of esterification exceeds 200 degreeC, it is preferable to perform a neutralization process after cooling a reaction mixture to 120-200 degreeC. Moreover, when sodium hydroxide is used as a catalyst, it is preferable to add phosphoric acid (85 mass%) to the reaction mixture and mix well in the neutralization treatment. In this case, the amount of phosphoric acid (85% by mass) added in the neutralization treatment is the amount obtained by dividing the phosphoric acid amount calculated by the neutralization reaction formula (formula 1) shown below by 0.85 (hereinafter, “ The reference phosphoric acid amount is preferred), and more preferably 2 to 3 times the reference phosphoric acid amount. The reference phosphoric acid amount is specifically 0.96 g with respect to 1.0 g of sodium hydroxide.

Figure 0006474560
Figure 0006474560

中和処理後、その温度で、好ましくは0.5時間以上、更に好ましくは1〜10時間放置するのが好ましい。また、未反応のポリグリセリンが下層に分離した場合はそれを除去するのが好ましい。また、必要に応じて、常法に従い、脱色、脱臭等の処理を行うことができる。   After the neutralization treatment, it is preferably left at that temperature for preferably 0.5 hours or more, more preferably 1 to 10 hours. Moreover, when unreacted polyglycerin isolate | separates into a lower layer, it is preferable to remove it. If necessary, treatments such as decolorization and deodorization can be performed according to a conventional method.

本発明のポリグリセリン脂肪酸エステルは、そのまま食品用消泡剤として使用することができる。また、本発明のポリグリセリン脂肪酸エステルを有効成分として配合した製剤を食品用消泡剤として使用しても良い。このような製剤の形態に特に制限はないが、例えば、本発明のポリグリセリン脂肪酸エステルを油脂、乳化剤、アルコール等と溶融混合して得られる油性製剤、本発明のポリグリセリン脂肪酸エステルを澱粉、デキストリン等の粉末基材に吸着させて得られる粉末製剤、本発明のポリグリセリン脂肪酸エステルを水、エタノール、液糖等の極性分散媒に分散して得られる水中油型乳化製剤等が挙げられる。   The polyglycerol fatty acid ester of the present invention can be used as it is as an antifoaming agent for food. Moreover, you may use the formulation which mix | blended the polyglycerol fatty acid ester of this invention as an active ingredient as an antifoamer for foodstuffs. There is no particular limitation on the form of such a preparation. For example, an oily preparation obtained by melt-mixing the polyglycerin fatty acid ester of the present invention with oils, emulsifiers, alcohols, etc., and the polyglycerin fatty acid ester of the present invention in starch, dextrin Examples thereof include powder preparations obtained by adsorbing to a powder base material such as oil-in-water emulsion preparations obtained by dispersing the polyglycerin fatty acid ester of the present invention in a polar dispersion medium such as water, ethanol and liquid sugar.

尚、本発明における食品とは、ヒトが摂取する食品及びその製造のための食品素材のみならず、家畜用飼料及びペットフード並びにその製造のための飼料用素材や、ヒト、家畜又はペット用の医薬及びサプリメント並びにその製造のための原料をも包含する。   The food in the present invention is not only food for human consumption and food material for its production, but also for livestock feed and pet food and feed material for its production, for human, livestock or pet use. Also included are pharmaceuticals and supplements and ingredients for their production.

本発明の食品用消泡剤は、食品の製造工程で発生する泡の消泡又は泡立ちの抑制、製造された食品の運搬時や販売時等における泡立ちの抑制に使用することができる。具体的には、例えば、大豆磨砕物である「呉」を蒸煮して豆乳を得る工程を含む豆腐、油揚げ、凍豆腐、豆乳飲料等の製造における使用、発酵工程又は培養工程を含む乳製品等の発酵食品、抗生物質、乳酸菌等の微生物の生産における使用、飲料の製造や製糖等における使用が挙げられる。とりわけ、本発明の食品用消泡剤は、食品の製造において泡を抑制する効果が長時間持続するため、そのような効果の持続が求められる食品の製造工程で好ましく使用できる。   The antifoaming agent for food of the present invention can be used for defoaming foam or suppressing foaming generated in the production process of food, and suppressing foaming during transportation or sale of the manufactured food. Specifically, for example, the use in the production of tofu, fried tofu, frozen tofu, soymilk beverages, etc., including the step of steaming the soy ground product “Kure” to obtain soy milk, dairy products including the fermentation step or culture step, etc. Examples thereof include use in the production of microorganisms such as fermented foods, antibiotics, and lactic acid bacteria, and use in beverage production and sugar production. In particular, the antifoaming agent for foods of the present invention can be preferably used in the production process of foods that are required to maintain such effects because the effect of suppressing foams lasts for a long time in the production of foods.

また、本発明の食品用消泡剤は、タンパク質に起因する泡の消泡又は泡立ちを抑制する効果に優れているため、食品若しくはその原料又はそれらの製造過程における中間原料がタンパク質を含有するものである場合に、そのタンパク質に起因する泡の消泡又は泡立ちを抑制する目的で好ましく使用できる。そのようなタンパク質としては、例えば、牛乳、脱脂粉乳、全粉乳、濃縮乳、クリーム等の乳由来のタンパク質(例えば、カゼインナトリウム)や、豆乳、大豆等の豆由来のタンパク質、卵、動物由来のタンパク質が挙げられる。   In addition, since the antifoaming agent for food of the present invention is excellent in the effect of suppressing foam defoaming or foaming caused by protein, food or its raw material or intermediate raw material in the production process thereof contains protein When it is, it can use preferably for the purpose of suppressing the defoaming or foaming of the foam resulting from the protein. Examples of such proteins include proteins derived from milk such as milk, skim milk powder, whole milk powder, concentrated milk, cream, etc. (eg, sodium caseinate), proteins derived from beans such as soy milk and soybeans, eggs, and animals. Examples include proteins.

本発明の食品用消泡剤を食品に添加して使用する際の添加量に特に制限はないが、例えば、食品若しくはその原料又はそれらの製造過程における中間原料に対し、10〜2000ppm、好ましくは10〜500ppm添加することができる。   The amount of addition when the antifoaming agent for food of the present invention is added to food is not particularly limited, but for example, 10 to 2000 ppm, preferably with respect to food or its raw materials or intermediate raw materials in the production process thereof. 10-500 ppm can be added.

以下に本発明を実施例に基づいてより具体的に説明するが、本発明はこれらに限定されるものではない。   Hereinafter, the present invention will be described more specifically based on examples, but the present invention is not limited thereto.

[製造例1]
先ず、攪拌機、温度計、ガス吹込管及び水分離器を取り付けた反応釜にグリセリン20kgを仕込み、触媒として水酸化ナトリウム20w/v%水溶液100mlを加え、窒素ガス気流中250℃で4時間グリセリン縮合反応を行った。得られた反応生成物を約90℃まで冷却し、リン酸(85重量%)約20gを添加して中和した後ろ過し、ろ液を160℃、250Paの条件下で減圧蒸留してグリセリンを除き、更に蒸留残液を、200℃、20Paの高真空条件下で真空蒸留してジグリセリンを回収し、更に蒸留残液を、240℃、20Pの高真空条件下で真空蒸留し、ジグリセリン8%、トリグリセリン84%及びテトラグリセリン7.5%を含む留分約1.5kgを得た。該留分に対して1%の活性炭を加え、減圧下にて脱色処理した後ろ過した。得られたトリグリセリン混合物は、水酸基価が1165、その平均重合度が約3.0であった。
次に、撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記方法で得たトリグリセリン混合物170.8g、カプリル酸(商品名:NAA−82;日油社製)179.2gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品1)約300gを得た。該試作品1のケン化価は208.3であった。
[Production Example 1]
First, 20 kg of glycerin was charged into a reaction kettle equipped with a stirrer, thermometer, gas blowing pipe and water separator, 100 ml of a 20 w / v% sodium hydroxide aqueous solution was added as a catalyst, and glycerin condensation was performed at 250 ° C. for 4 hours in a nitrogen gas stream. Reaction was performed. The obtained reaction product was cooled to about 90 ° C., neutralized by adding about 20 g of phosphoric acid (85% by weight), filtered, and the filtrate was distilled under reduced pressure at 160 ° C. and 250 Pa for glycerin. The distiller was further distilled under vacuum at 200 ° C. and 20 Pa under high vacuum conditions to recover diglycerin, and the distiller was further vacuum distilled under high vacuum conditions at 240 ° C. and 20 P. About 1.5 kg of a fraction containing 8% glycerol, 84% triglycerol and 7.5% tetraglycerol was obtained. 1% activated carbon was added to the fraction, decolorized under reduced pressure, and filtered. The obtained triglycerin mixture had a hydroxyl value of 1165 and an average degree of polymerization of about 3.0.
Next, in a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 170.8 g of the triglycerin mixture obtained by the above method, caprylic acid (trade name: NAA-82; day) 179.2 g (manufactured by Oil Co., Ltd.) was added, 1.75 mL of a 10 w / v aqueous solution of sodium hydroxide was added as a catalyst, and the esterification reaction was performed at 200 ° C. for 1 hour under a normal pressure in a nitrogen gas stream. The esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 300 g of a food antifoam (prototype 1) which is a polyglycerin fatty acid ester. The saponification value of the prototype 1 was 208.3.

[製造例2]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記製造例1で得たトリグリセリン混合物149.1g、カプリル酸(商品名:NAA−82;日油社製)200.9gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品2)約300gを得た。該試作品2のケン化価は237.4であった。
[Production Example 2]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 149.1 g of the triglycerin mixture obtained in Production Example 1 above, caprylic acid (trade name: NAA-82; NOF Corporation) 200.9 g) was added, and 1.75 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. After esterification at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure, the temperature was further increased to 230 ° C. The esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 300 g of an antifoaming agent for food (prototype 2) which is a polyglycerol fatty acid ester. The saponification value of the prototype 2 was 237.4.

[製造例3]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記製造例1で得たトリグリセリン混合物140.0g、カプリル酸(商品名:NAA−82;日油社製)210.0gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品3)約300gを得た。該試作品3のケン化価は247.9であった。
[Production Example 3]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 140.0 g of the triglycerin mixture obtained in Production Example 1 above, caprylic acid (trade name: NAA-82; NOF) 210.0 g) was added, and 1.75 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. After esterification at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure, the temperature was further increased to 230 ° C. The esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 300 g of a food antifoam (prototype 3) which is a polyglycerin fatty acid ester. The saponification value of the prototype 3 was 247.9.

[製造例4]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、テトラグリセリン(商品名:ポリグリセリン#310;平均重合度4;阪本薬品工業社製)129.9g、カプリル酸(商品名:NAA−82;日油社製)170.1gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品4)約250gを得た。該試作品4のケン化価は241.0であった。
[Production Example 4]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 129.9 g of tetraglycerin (trade name: polyglycerin # 310; average polymerization degree 4; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 170.1 g of caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) was added, and 1.5 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. Under normal pressure and in a nitrogen gas stream at 200 ° C. for 1 hour. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 250 g of a food antifoam (prototype 4), which is a polyglycerin fatty acid ester. The saponification value of the prototype 4 was 241.0.

[製造例5]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、ヘキサグリセリン(商品名:ポリグリセリン#500;平均重合度6;阪本薬品工業社製)141.3g、カプリル酸(商品名:NAA−82;日油社製)158.7gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品5)約240gを得た。該試作品5のケン化価は226.6であった。
[Production Example 5]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 141.3 g of hexaglycerin (trade name: polyglycerin # 500; average polymerization degree 6; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 158.7 g of caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) was added, and 1.5 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. Under normal pressure and in a nitrogen gas stream at 200 ° C. for 1 hour. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 240 g of a food antifoam (prototype 5) which is a polyglycerin fatty acid ester. The saponification value of the prototype 5 was 226.6.

[製造例6]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた1Lの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)520.0g、カプリル酸(商品名:NAA−82;日油社製)480.0gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液5.0mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約3時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品6)約850gを得た。該試作品6のケン化価は206.6であった。
[Production Example 6]
To a 1 L four-necked flask equipped with a stirrer, a thermometer, a gas blowing tube and a water separator, 520.0 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 480.0 g of caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) was added, and 5.0 mL of a 10 w / v aqueous solution of sodium hydroxide was added as a catalyst. Under normal pressure and in a nitrogen gas stream at 200 ° C. for 1 hour. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 3 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 850 g of a food antifoam (prototype 6) which is a polyglycerin fatty acid ester. The saponification value of the prototype 6 was 206.6.

[製造例7]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)172.9g、カプリル酸(商品名:NAA−82;日油社製)177.1gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約3時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品7)約280gを得た。該試作品7のケン化価は215.6であった。
[Production Example 7]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 172.9 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 177.1 g of caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) was added, and 1.75 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 3 hours until the acid value became 2.0 or less. The resulting reaction mixture was cooled to obtain about 280 g of a food antifoam (prototype 7) which is a polyglycerin fatty acid ester. The saponification value of the prototype 7 was 215.6.

[製造例8]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)134.4g、カプリル酸(商品名:NAA−82;日油社製)165.6gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2.5時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品8)約230gを得た。該試作品8のケン化価は236.6であった。
[Production Example 8]
In a 500 mL four-necked flask equipped with a stirrer, a thermometer, a gas blowing tube and a water separator, 134.4 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 165.6 g of caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) was added, and 1.5 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. Under normal pressure and in a nitrogen gas stream at 200 ° C. for 1 hour. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 2.5 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 230 g of a food antifoaming agent (prototype 8) which is a polyglycerol fatty acid ester. The saponification value of the prototype 8 was 236.6.

[製造例9]
攪拌機、温度計、ガス吹込管及び水分離器を取り付けた反応釜にグリセリン20kgを仕込み、触媒として水酸化ナトリウム20w/v%水溶液100mLを加え、窒素ガス気流中250°で4時間グリセリン縮合反応を行った。得られた反応生成物を約90℃まで冷却し、リン酸(85重量%)約20gを添加して中和した後ろ過し、ろ液を160℃、250Paの条件下で減圧蒸留してグリセリンを除き、続いて200℃、20Paの高真空条件下で真空蒸留してグリセリン3%、ジグリセリン92%、トリグリセリン5%を含む留分約3.0kgを得た。該留分に対して1質量%の活性炭を加え、減圧下にて脱色処理した後ろ過した。得られたジグリセリン混合物は、水酸基価が1359、その平均重合度が約2.0であった。
次に、撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記方法で得たジグリセリン混合物176.6g、カプリル酸(商品名:NAA−82;日油社製)123.4gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価1.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品9)約270gを得た。該試作品9のケン化価は164.5であった。
[Production Example 9]
Into a reaction kettle equipped with a stirrer, thermometer, gas blowing tube and water separator, 20 kg of glycerin was added, 100 mL of a 20 w / v% sodium hydroxide aqueous solution was added as a catalyst, and a glycerin condensation reaction was performed at 250 ° in a nitrogen gas stream for 4 hours. went. The obtained reaction product was cooled to about 90 ° C., neutralized by adding about 20 g of phosphoric acid (85% by weight), filtered, and the filtrate was distilled under reduced pressure at 160 ° C. and 250 Pa for glycerin. Subsequently, vacuum distillation was performed under high vacuum conditions of 200 ° C. and 20 Pa to obtain about 3.0 kg of a fraction containing 3% glycerin, 92% diglycerin and 5% triglycerin. 1% by mass of activated carbon was added to the fraction, decolorized under reduced pressure, and filtered. The obtained diglycerin mixture had a hydroxyl value of 1359 and an average degree of polymerization of about 2.0.
Next, in a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 176.6 g of the diglycerin mixture obtained by the above method, caprylic acid (trade name: NAA-82; day) (Manufactured by Oil Co., Ltd.) was charged with 123.4 g of sodium hydroxide, and 1.5 mL of a 10 w / v% sodium hydroxide solution was added as a catalyst. The esterification reaction was carried out for about 2 hours until the acid value became 1.0 or less. The obtained reaction mixture was cooled to obtain about 270 g of a food antifoam (prototype 9) which is a polyglycerin fatty acid ester. The saponification value of the prototype 9 was 164.5.

[製造例10]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記製造例9で得たジグリセリン混合物125.1g、カプリル酸(商品名:NAA−82;日油社製)174.9gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価1.0以下となるまで約2.5時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品10)約270gを得た。該試作品10のケン化価は239.9であった。
[Production Example 10]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 125.1 g of the diglycerin mixture obtained in Production Example 9 above, caprylic acid (trade name: NAA-82; NOF Corporation) 174.9g), sodium hydroxide 10w / v% aqueous solution 1.5mL was added as a catalyst, and esterification was performed at 200 ° C for 1 hour in a nitrogen gas stream under normal pressure, and the temperature was further increased to 230 ° C. The esterification reaction was carried out for about 2.5 hours until the acid value became 1.0 or less. The obtained reaction mixture was cooled to obtain about 270 g of a food antifoam (prototype 10) which is a polyglycerin fatty acid ester. The saponification value of the prototype 10 was 239.9.

[製造例11]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、上記製造例9で得たジグリセリン混合物109.2g、カプリル酸(商品名:NAA−82;日油社製)190.8gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価1.0以下となるまで約3時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品11)約270gを得た。該試作品11のケン化価は266.6であった。
[Production Example 11]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 109.2 g of the diglycerin mixture obtained in Production Example 9 above, caprylic acid (trade name: NAA-82; NOF Corporation) 190.8 g) was added, and 1.5 mL of a 10 w / v% sodium hydroxide aqueous solution was added as a catalyst. After esterification at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure, the temperature was further increased to 230 ° C. The esterification reaction was carried out for about 3 hours until the acid value became 1.0 or less. The obtained reaction mixture was cooled to obtain about 270 g of a food antifoam (prototype 11) which is a polyglycerin fatty acid ester. The saponification value of the prototype 11 was 266.6.

[製造例12]
撹拌機、温度計、ガス吹込管および水分離器を取り付けた500mLの四つ口フラスコに、上記製造例1で得たトリグリセリン混合物76.5g、ラウリン酸(商品名:ラウリン酸98;ミヨシ油脂社製)223.5gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約3時間エステル化反応を行った。得られた反応混合物を冷却して食品用消泡剤(試作品12)約260gを得た。該試作品12のケン化価は220.5であった。
[Production Example 12]
In a 500 mL four-necked flask equipped with a stirrer, a thermometer, a gas blowing tube and a water separator, 76.5 g of the triglycerin mixture obtained in Production Example 1 above, lauric acid (trade name: lauric acid 98; Miyoshi oil and fat 223.5 g), sodium hydroxide 10 w / v% aqueous solution 1.5 mL was added, and the esterification reaction was performed at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure. The esterification reaction was carried out for about 3 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 260 g of a food antifoam (prototype 12). The saponification value of the prototype 12 was 220.5.

[製造例13]
撹拌機、温度計、ガス吹込管および水分離器を取り付けた1Lの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)127.8g、カプリン酸(商品名:NAA−102;日油社製)172.2gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却して食品用消泡剤(試作品13)約250gを得た。該試作品13のケン化価は204.0であった。
[Production Example 13]
To a 1 L four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.), 127.8 g, Capric acid (trade name: NAA-102; manufactured by NOF Corporation) was charged with 172.2 g, and 1.5 mL of a 10 w / v aqueous solution of sodium hydroxide was added as a catalyst. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 250 g of a food antifoam (prototype 13). The saponification value of the prototype 13 was 204.0.

[製造例14]
撹拌機、温度計、ガス吹込管および水分離器を取り付けた1Lの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)95.7g、ラウリン酸(商品名:ラウリン酸98;ミヨシ油脂社製)204.3gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価3.0以下となるまで約3時間エステル化反応を行った。得られた反応混合物を冷却して食品用消泡剤(試作品14)約260gを得た。該試作品14のケン化価は206.7であった。
[Production Example 14]
In a 1 L four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 95.7 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), 204.3 g of lauric acid (trade name: lauric acid 98; manufactured by Miyoshi Oil & Fats Co., Ltd.) was added, and 1.5 mL of a 10 w / v% sodium hydroxide aqueous solution was added as a catalyst. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 3 hours until the acid value became 3.0 or less. The obtained reaction mixture was cooled to obtain about 260 g of a food antifoam (prototype 14). The saponification value of the prototype 14 was 206.7.

[製造例15]
撹拌機、温度計、ガス吹込管および水分離器を取り付けた500mLの四つ口フラスコに、上記製造例1で得たトリグリセリン混合物171.3g、カプリル酸(商品名:NAA−82;日油社製)128.7gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価1.0以下となるまで約1時間エステル化反応を行った。得られた反応混合物を冷却して食品用消泡剤(試作品15)約260gを得た。該試作品15のケン化価は168.7であった。
[Production Example 15]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 171.3 g of the triglycerin mixture obtained in Production Example 1 above, caprylic acid (trade name: NAA-82; NOF) 128.7 g), and 1.5 mL of a 10 w / v aqueous solution of sodium hydroxide was added as a catalyst. After esterification at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure, the temperature was further raised to 230 ° C. The esterification reaction was carried out for about 1 hour until the acid value became 1.0 or less. The obtained reaction mixture was cooled to obtain about 260 g of a food antifoam (prototype 15). The saponification value of the prototype 15 was 168.7.

[製造例16]
撹拌機、温度計、ガス吹込管および水分離器を取り付けた500mLの四つ口フラスコに、上記製造例1で得たトリグリセリン混合物107.1g、カプリル酸(商品名:NAA−82;日油社製)192.9gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.5mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価1.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却して食品用消泡剤(試作品16)約250gを得た。該試作品16のケン化価は266.6であった。
[Production Example 16]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 107.1 g of the triglycerin mixture obtained in Production Example 1 above, caprylic acid (trade name: NAA-82; NOF Corporation) 192.9 g) was added, 1.5 mL of a 10 w / v aqueous solution of sodium hydroxide was added as a catalyst, esterified at 200 ° C. for 1 hour in a nitrogen gas stream under normal pressure, and the temperature was further increased to 230 ° C. The esterification reaction was carried out for about 2 hours until the acid value became 1.0 or less. The obtained reaction mixture was cooled to obtain about 250 g of a food antifoam (prototype 16). The saponification value of the prototype 16 was 266.6.

[製造例17]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)216.6g、カプリル酸(商品名:NAA−82;日油社製)133.4gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約2時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品17)約290gを得た。該試作品17のケン化価は160.9であった。
[Production Example 17]
In a 500 mL four-necked flask equipped with a stirrer, a thermometer, a gas blowing tube, and a water separator, 216.6 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), Capillic acid (trade name: NAA-82; manufactured by NOF Corporation) was charged with 133.4 g, and 1.75 mL of a 10 w / v% aqueous solution of sodium hydroxide was added as a catalyst. Under normal pressure and in a nitrogen gas stream at 200 ° C. for 1 hour. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 2 hours until the acid value became 2.0 or less. The resulting reaction mixture was cooled to obtain about 290 g of a food antifoam (prototype 17), which is a polyglycerin fatty acid ester. The saponification value of the prototype 17 was 160.9.

[製造例18]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた500mLの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)143.5g、カプリル酸(商品名:NAA−82;日油社製)206.5gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液1.75mLを加え、常圧下、窒素ガス気流中、200℃で1時間エステル化反応した後、さらに温度を230℃に上げ、酸価2.0以下となるまで約5時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品18)約290gを得た。該試作品18のケン化価は253.1であった。
[Production Example 18]
In a 500 mL four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 143.5 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), Capillic acid (trade name: NAA-82; manufactured by NOF Corporation) is charged with 206.5 g, and 1.75 mL of a 10 w / v% aqueous solution of sodium hydroxide is added as a catalyst. After the esterification reaction, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 5 hours until the acid value became 2.0 or less. The obtained reaction mixture was cooled to obtain about 290 g of an antifoaming agent for food (prototype 18) which is a polyglycerin fatty acid ester. The saponification value of the prototype 18 was 253.1.

[製造例19]
撹拌機、温度計、ガス吹込管及び水分離器を取り付けた1Lの四つ口フラスコに、デカグリセリン(商品名:ポリグリセリン#750;平均重合度10;阪本薬品工業社製)341.1g、カプリル酸(商品名:NAA−82;日油社製)558.9gを仕込み、触媒として水酸化ナトリウム10w/v%水溶液4.5mLを加え、常圧下、窒素ガス気流中、200℃で1.5時間エステル化反応した後、さらに温度を230℃に上げ、酸価3.0以下となるまで約7時間エステル化反応を行った。得られた反応混合物を冷却してポリグリセリン脂肪酸エステルである食品用消泡剤(試作品19)約290gを得た。該試作品19のケン化価は266.7であった。
[Production Example 19]
To a 1 L four-necked flask equipped with a stirrer, thermometer, gas blowing tube and water separator, 341.1 g of decaglycerin (trade name: polyglycerin # 750; average polymerization degree 10; manufactured by Sakamoto Pharmaceutical Co., Ltd.), Caprylic acid (trade name: NAA-82; manufactured by NOF Corporation) (558.9 g) was added, and a sodium hydroxide 10 w / v% aqueous solution (4.5 mL) was added as a catalyst, followed by 1. at 200 ° C. in a nitrogen gas stream under normal pressure. After the esterification reaction for 5 hours, the temperature was further raised to 230 ° C., and the esterification reaction was carried out for about 7 hours until the acid value became 3.0 or less. The obtained reaction mixture was cooled to obtain about 290 g of an antifoaming agent for food (prototype 19) which is a polyglycerol fatty acid ester. The saponification value of the prototype 19 was 266.7.

製造例1〜19で得た食品用消泡剤(試作品1〜19)のうち、試作品1〜8について、ポリグリセリンの平均重合度、構成脂肪酸の種類及びケン化価(mg)を表1に示す。また、これら食品用消泡剤のうち、試作品9〜19について、ポリグリセリンの平均重合度、構成脂肪酸の種類及びケン化価(mg)を表2に示す。ここで、表1に示す試作品1〜8は本発明の実施例であり、表2に示す試作品9〜19は、これらに対する比較例である。また、表2には、比較例として、市販の食品用乳化剤(市販品1〜6)並びにこれらについてポリグリセリンの平均重合度、構成脂肪酸の種類及びケン化価(mg)を併せて示す。   Among the antifoaming agents for foods obtained in Production Examples 1 to 19 (prototypes 1 to 19), the average degree of polymerization of polyglycerol, the type of constituent fatty acid, and the saponification value (mg) are shown for prototypes 1 to 8. It is shown in 1. Table 2 shows the average degree of polymerization of polyglycerin, the type of constituent fatty acids, and the saponification value (mg) for prototypes 9 to 19 among these antifoaming agents for food. Here, prototypes 1 to 8 shown in Table 1 are examples of the present invention, and prototypes 9 to 19 shown in Table 2 are comparative examples for these. Moreover, in Table 2, as a comparative example, the commercially available emulsifier for foodstuffs (commercial goods 1-6) and the average polymerization degree of polyglycerol, the kind of constituent fatty acid, and a saponification value (mg) are shown collectively about these.

Figure 0006474560
Figure 0006474560

Figure 0006474560
Figure 0006474560

[消泡性能の評価試験]
上記製造例1〜19で製造した食品用消泡剤(試作品1〜19)及び市販の食品用乳化剤(表2に示す市販品1〜6)について下記試験方法により消泡性能の評価試験を実施した。また、対照として、消泡剤・乳化剤を使用せずに同様に試験を実施した。結果を表3に示す。
<試験方法>
カゼインナトリウム5.0g及びグラニュー糖500.0gの混合物に水道水を加えて全体で5kgとした。これを約70℃に加温し、カゼインナトリウムが溶解するまで撹拌した。次に、これを25℃まで冷却した後、蒸発した水分を補正するために減少した重量分の水道水を加えた。これを再び25℃に調整し、試験液とした。
上記試験液200gを500mL容トールビーカーに入れ、食品用消泡剤又は食品用乳化剤0.01gを添加し、マグネチックスターラー(35×8mmの撹拌子使用)を用いて500rpmにて30秒間撹拌し、食品用消泡剤又は食品用乳化剤を試験液に分散させた。その後、ガラスボールフィルター(製品名:キノシタボールフィルター501G−4;木下理化工業製)を通じて乾燥窒素を0.3(L/分)の速度で試験液に送り込み、微細な泡を発生させた。そして、通気の開始から10分以内に泡の上面の位置がビーカーの500mL目盛りに到達した場合は、消泡効果が十分に得られていない(即ち、「×」)と判定した上で、その到達時間を記録し、試験を終了した。また、通気の開始から10分が経過しても泡の上面の位置がビーカーの500mL目盛りに到達しなかった場合は、消泡効果が十分に得られている(即ち、「○」)と判定した上で、ビーカーの目盛りを利用して泡の上面の位置(mL)を読み取り、試験を終了した。
[Evaluation test of defoaming performance]
About the antifoaming agent for foodstuffs manufactured in the said manufacture examples 1-19 (prototypes 1-19) and the commercially available emulsifier for foodstuffs (commercial goods 1-6 shown in Table 2), the evaluation test of antifoaming performance is carried out by the following test method. Carried out. Further, as a control, the same test was conducted without using an antifoaming agent / emulsifier. The results are shown in Table 3.
<Test method>
Tap water was added to a mixture of sodium casein 5.0 g and granulated sugar 500.0 g to make a total of 5 kg. This was heated to about 70 ° C. and stirred until sodium caseinate was dissolved. Next, after cooling this to 25 ° C., a reduced weight of tap water was added to correct the evaporated water. This was again adjusted to 25 ° C. to obtain a test solution.
Add 200 g of the above test solution to a 500 mL tall beaker, add 0.01 g of a food antifoam or food emulsifier, and stir at 500 rpm for 30 seconds using a magnetic stirrer (using a 35 × 8 mm stirrer). The food antifoaming agent or food emulsifier was dispersed in the test solution. Thereafter, dry nitrogen was fed into the test solution at a rate of 0.3 (L / min) through a glass ball filter (product name: Kinoshita Ball Filter 501G-4; manufactured by Kinoshita Rika Kogyo) to generate fine bubbles. And when the position of the upper surface of the foam reaches the 500 mL scale of the beaker within 10 minutes from the start of ventilation, it is determined that the defoaming effect is not sufficiently obtained (that is, “×”), The arrival time was recorded and the test was terminated. Further, if the position of the upper surface of the foam does not reach the 500 mL scale of the beaker even after 10 minutes have passed since the start of ventilation, it is determined that the defoaming effect is sufficiently obtained (that is, “◯”). Then, the position (mL) of the upper surface of the foam was read using the scale of the beaker, and the test was completed.

Figure 0006474560
Figure 0006474560

表3から明らかなように、本発明の食品用消泡剤(試作品1〜8)の使用により、試験液への通気開始から10分が経過しても、その泡の上面の位置は500mL以下であり、十分に泡が抑制されていた。これに対し、比較例の食品用消泡剤及び食品用乳化剤(試作品9〜19及び市販品1〜6)を添加した場合、並びに食品用消泡剤等を添加しなかった場合では、試験液への通気開始から10分以内に泡の上面の位置が500mLに到達し、十分な効果が得られなかった。   As is clear from Table 3, the use of the antifoaming agent for food of the present invention (prototypes 1 to 8) allows the position of the top surface of the foam to be 500 mL even after 10 minutes have passed since the start of aeration to the test solution. The bubbles were sufficiently suppressed. On the other hand, when the food antifoaming agent and the food emulsifier of the comparative example (prototypes 9 to 19 and commercial products 1 to 6) were added, and when the food antifoaming agent was not added, the test The position of the upper surface of the foam reached 500 mL within 10 minutes from the start of aeration to the liquid, and a sufficient effect was not obtained.

Claims (1)

下記条件(A)、(B)及び(C)を満たすポリグリセリン脂肪酸エステルを有効成分とする食品用消泡剤。
(A)ポリグリセリンの平均重合度が3〜12
(B)構成脂肪酸がカプリル酸
(C)ケン化価が200〜250
An antifoaming agent for foods comprising a polyglycerin fatty acid ester satisfying the following conditions (A), (B) and (C) as an active ingredient.
(A) The average degree of polymerization of polyglycerin is 3-12
(B) Constituent fatty acid is caprylic acid (C) Saponification value is 200-250
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