JP6455218B2 - Rotor and motor - Google Patents

Description

  The present invention relates to a rotor and a motor.

Conventionally, for example, a magnet-embedded (IPM type) rotor in which a magnet is embedded in a rotor core is known (see, for example, Patent Document 1).
In the rotor of Patent Document 1, a magnet in which a radially outer magnetic pole is an N pole and a magnet in which a radially outer magnetic pole is an S pole are circumferential in a circumferential direction with respect to a plurality of insertion holes formed in the circumferential direction in the rotor core. Are inserted alternately.

JP 2002-252947 A

By the way, in the rotor as described above, since a plurality of magnets are used, the number of parts tends to increase, and there remains room for improvement in terms of assembly.
The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a rotor and a motor capable of improving the assembling property while suppressing an increase in the number of parts.

A rotor that solves the above-described problems includes two first rotor cores and a second rotor core each having a substantially disc-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base . A rotor comprising a rotor core and an annular magnet that functions in a circumferential direction by contacting the claw-shaped magnetic poles in a radial direction so that the claw-shaped magnetic poles function as different magnetic poles in the circumferential direction , In the first and second rotor cores, the core bases are opposed to each other, the claw-shaped magnetic poles are alternately arranged in the circumferential direction, and the annular magnet is interposed between the axial directions of the core bases. The claw-shaped magnetic poles of the first rotor core function as the first magnetic poles and the claw-shaped magnetic poles of the second rotor core function as the second magnetic poles by being disposed and poled anisotropically. , And the said core base, non-magnetic material on at least a portion of which is integrally molded.

  According to this configuration, a plurality of claw-shaped magnetic poles provided in the circumferential direction by the annular magnets having polar orientation are functioned as different magnetic poles in the circumferential direction, so that the claw-shaped magnetic poles function as different magnetic poles by one annular magnet. be able to. Thereby, the number of parts can be suppressed and the assemblability can be improved. Further, since the annular magnet has polar anisotropic orientation, the magnetic flux can be concentrated as compared with the case of radial orientation, which can contribute to high output of a motor using the rotor of this configuration.

Moreover, by separating the rotor cores used for different magnetic poles, leakage of magnetic flux passing through the claw-shaped magnetic poles and the core base and short-circuit magnetic flux can be suppressed between different magnetic poles. Thereby, it can contribute to the high output of the motor using the rotor of this structure.
A rotor that solves the above problems includes two first and second rotor cores having a substantially disk-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base and provided in the circumferential direction. And a ring magnet that makes a plurality of the claw-shaped magnetic poles function as different magnetic poles in the circumferential direction by contacting the claw-shaped magnetic poles in the radial direction and being anisotropically oriented, In the first and second rotor cores, the core bases are opposed to each other, the claw-shaped magnetic poles are alternately arranged in the circumferential direction, and the annular magnet is arranged between the axial directions of the core bases. is, by being oriented polar anisotropic, the claw-like magnetic poles of the first rotor core to function as the first pole, also to function the claw-shaped magnetic poles of said second rotor core as a second magnetic pole The core base is provided at least partially over the entire axial direction of the core base with portions having lower magnetic properties than the claw-shaped magnetic poles exposed from both axial ends of the core base. It is .

According to this configuration, a plurality of claw-shaped magnetic poles provided in the circumferential direction by the annular magnets having polar orientation are functioned as different magnetic poles in the circumferential direction, so that the claw-shaped magnetic poles function as different magnetic poles by one annular magnet. be able to. Thereby, the number of parts can be suppressed and the assemblability can be improved. Further, since the annular magnet has polar anisotropic orientation, the magnetic flux can be concentrated as compared with the case of radial orientation, which can contribute to high output of a motor using the rotor of this configuration.
Moreover, by separating the rotor cores used for different magnetic poles, leakage of magnetic flux passing through the claw-shaped magnetic poles and the core base and short-circuit magnetic flux can be suppressed between different magnetic poles. Thereby, it can contribute to the high output of the motor using the rotor of this structure.

In addition, since the core base is provided over the entire axial direction of the core base in a state where at least part of the core base is exposed from both axial ends of the core base at least partially , the core base is exposed . The short circuit magnetic flux which the magnetic flux of an annular magnet tends to pass through a core base can be suppressed. Thereby, it can contribute to the high output of the motor using the rotor of this structure.
A rotor that solves the above problems includes two first and second rotor cores having a substantially disk-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base and provided in the circumferential direction. And a ring magnet that makes a plurality of the claw-shaped magnetic poles function as different magnetic poles in the circumferential direction by contacting the claw-shaped magnetic poles in the radial direction and being anisotropically oriented, In the first and second rotor cores, the core bases are opposed to each other, the claw-shaped magnetic poles are alternately arranged in the circumferential direction, and the annular magnet is arranged between the axial directions of the core bases. The claw-shaped magnetic pole of the first rotor core functions as a first magnetic pole and the claw-shaped magnetic pole of the second rotor core functions as a second magnetic pole by being anisotropically oriented. , And the said core base, the magnetic properties is lower than the claw-shaped magnetic poles.

In the rotor, a lower portion of front Symbol magnetic properties, it is preferably provided in an annular relative to the core base.
According to this arrangement, since the lower portion of magnetic properties in a ring shape relative to the core base is provided, it is possible to suppress a short circuit flux flux of the ring magnet is about to pass through the core base more reliably.

In the rotor, it is preferable that the claw-shaped magnetic pole has a groove portion along the axial direction or a slit along the axial direction on an outer peripheral surface thereof.
According to this configuration, since the magnetic flux distribution can be changed (adjusted) by the groove portion and the slit, the cogging torque and the torque ripple can be adjusted, which can contribute to lower vibration of the rotor.

A motor that solves the above problem includes a rotor having any one of the configurations described above and a stator that is disposed to face the rotor.
According to this configuration, any one of the above effects can be achieved in the motor.

  According to the rotor and motor of the present invention, it is possible to improve the assemblability by suppressing the increase in the number of components while suppressing the number of components.

It is sectional drawing of the motor in one Embodiment. It is a disassembled perspective view of the rotor in the same as the above. It is a perspective view of the rotor in the same as the above. It is sectional drawing of the rotor in the same as the above. It is a perspective view of the rotor core in another example. It is a top view of the rotor in the same as the above. It is a disassembled perspective view of the rotor in another example. It is a perspective view of the rotor in the same as the above. It is a top view of the rotor in the same as the above.

Hereinafter, an embodiment of the motor will be described.
As shown in FIG. 1, a motor case 12 of a brushless motor 11 as a motor has a yoke housing 13 formed in a substantially bottomed cylindrical shape, and an opening on the front side (left side in FIG. 1) of the yoke housing 13. And an end plate 14 to be closed.

  As shown in FIG. 1, a stator 16 is fixed to the inner peripheral surface of the yoke housing 13. The stator 16 includes a stator core 17 having a plurality of teeth 17 a extending radially inward, and a winding 19 wound around the teeth 17 a of the stator core 17 via an insulator 18. The stator 16 generates a rotating magnetic field when a drive current is supplied from the external control circuit S to the winding 19.

  As shown in FIG. 1, the rotor 21 of the brushless motor 11 has a rotating shaft 22 and is disposed inside the stator 16. The rotating shaft 22 is a non-magnetic metal shaft, and is rotatably supported by bearings 23 and 24 supported by the bottom 13 a of the yoke housing 13 and the end plate 14.

  As shown in FIG. 2 to FIG. 4, the rotor 21 includes two rotor cores 31 and 41 that are fixed to the rotating shaft 22 while the axial distance between the rotating shafts 22 is maintained by press-fitting the rotating shaft 22. And an annular magnet 51 interposed between the axial directions of the rotor cores 31 and 41.

  As shown in FIGS. 2 and 3, the rotor core 31 has a plurality of (five in the present embodiment) claw-shaped magnetic poles 36 on the outer peripheral portion of the substantially disc-shaped core base 32 at equal intervals in the circumferential direction. And extending in the axial direction.

  The core base 32 is formed by integrally molding an inner core base 33, an intermediate core base 34 positioned outside the inner core base 33, and an outer core base 35 positioned outside the intermediate core base 34. The inner core base 33 and the outer core base 35 are made of a magnetic material, and can be made of iron as an example. The intermediate core base 34 is made of, for example, a nonmagnetic material. Thereby, for example, the intermediate core base 34 has lower magnetic properties (for example, magnetic permeability) than the inner core base 33 and the outer core base 35.

  The claw-shaped magnetic pole 36 has a protrusion 37 that protrudes radially outward from the outer periphery of the core base 32 (outer core base 35), and a claw 38 that is provided at the tip of the protrusion 37 and extends in the axial direction. The protrusion 37 is formed in a substantially fan shape when viewed from the axial direction. The claw part 38 is formed in a substantially fan shape in the cross section in the direction perpendicular to the axis. The claw-shaped magnetic pole 36 is made of a magnetic material, and can be made of the same iron as the inner core base 33 and the outer core base 35 as an example.

  As shown in FIG. 2, the rotor core 41 is substantially the same shape as the rotor core 31, and a plurality of (five in the present embodiment) claws are arranged at equal intervals in the circumferential direction on the outer peripheral portion of the substantially disc-shaped core base 42. The magnetic pole 46 protrudes radially outward and extends in the axial direction.

  The core base 42 is configured by integrally molding an inner core base 43, an intermediate core base 44 positioned outside the inner core base 43, and an outer core base 45 positioned outside the intermediate core base 44. The inner core base 43 and the outer core base 45 are made of a magnetic material, and can be made of iron as an example. The intermediate core base 44 is made of, for example, a nonmagnetic material. Thereby, for example, the intermediate core base 44 has lower magnetic characteristics (for example, magnetic permeability) than the inner core base 43 and the outer core base 45.

  The claw-shaped magnetic pole 46 has a protrusion 47 that protrudes radially outward from the outer periphery of the core base 42 (outer core base 45), and a claw 48 that is provided at the tip of the protrusion 47 and extends in the axial direction. The protrusion 47 is formed in a substantially fan shape when viewed from the axial direction. The claw portion 48 has a substantially fan-shaped cross section in the direction perpendicular to the axis. The claw-shaped magnetic pole 46 is made of a magnetic material, and can be made of the same iron as the inner core base 43 and the outer core base 45 as an example.

  As shown in FIGS. 2 to 4, the annular magnet 51 has a disc part 52 and a protruding part 53. The disc portion 52 is configured to have a diameter larger than the diameter of the core bases 32 and 42 of the rotor cores 31 and 41. Specifically, the diameter of the disc part 52 is a length obtained by adding the diameters of the core bases 32 and 42 and the radial lengths of the projecting parts 37 and 47 together. Therefore, the inner surfaces 38a and 48a of the claw portions 38 and 48 of the claw-shaped magnetic poles 36 and 46 and the disc portion 52 are in contact with each other in the radial direction with the annular magnet 51 sandwiched between the rotor cores 31 and 41. Yes. The protrusion 53 is positioned between the claw 38 of the claw-shaped magnetic pole 36 and the claw 48 of the claw-shaped magnetic pole 46 in the circumferential direction.

  As shown in FIG. 4, the annular magnet 51 has a substantially constant axial length (thickness). Further, the annular magnet 51 is shorter in the axial direction than the claw-shaped magnetic poles 36 and 46 (claw portions 38 and 48) of the rotor cores 31 and 41.

  As shown in FIGS. 2 and 4, the annular magnet 51 has an anisotropic orientation, and the claw-shaped magnetic pole 36 (claw portion 38) of the abutting rotor core 31 serves as the S pole. The magnetic pole 46 (claw part 48) is made to function as an N pole. Thereby, different magnetic poles appear alternately in the circumferential direction. In other words, the rotor core 31 and the rotor core 41 have different magnetic poles. Here, as described above, since each of the claw-shaped magnetic poles 36 and 46 is formed, the number of poles is 10 (the number of pole pairs is 5) by the annular magnet 51.

  As shown in FIG. 1, the rotor 21 is provided with a sensor magnet 62 via a substantially disk-shaped magnet fixing member 61. Specifically, the magnet fixing member 61 includes a disc portion 61b having a boss portion 61a formed at the center, and a cylinder portion 61c extending in a cylindrical shape from the outer edge of the disc portion 61b, and the inner peripheral surface of the cylinder portion 61c. And the annular sensor magnet 62 is being fixed so that it may contact | abut to the surface of the disc part 61b. The magnet fixing member 61 is fixed to the rotating shaft 22 with its boss portion 61 a on the side close to the rotor core 31.

  In the end plate 14, a Hall IC 63 as a magnetic sensor is provided at a position facing the sensor magnet 62 in the axial direction. The Hall IC 63 outputs an H level detection signal and an L level detection signal to the control circuit S when sensing the N pole and S pole magnetic fields based on the sensor magnet 62.

Next, the operation of the brushless motor 11 configured as described above will be described.
When a three-phase drive current is supplied from the control circuit S to the winding 19, a rotating magnetic field is generated in the stator 16, and the rotor 21 is driven to rotate. At this time, as the sensor magnet 62 facing the Hall IC 63 rotates, the level of the detection signal output from the Hall IC 63 is switched according to the rotation angle (position) of the rotor 21, and the control circuit S is based on the detection signal. To the winding 19 is supplied with a three-phase drive current that switches at an optimal timing. As a result, a rotating magnetic field is generated satisfactorily, and the rotor 21 is driven to rotate continuously.

  Here, in the rotor 21 of the present embodiment, the claw-like magnetic poles 36 and 46 of the rotor cores 31 and 41 are caused to function as different magnetic poles in the circumferential direction by one annular magnet 51 that is polar-oriented.

Next, the effect of this embodiment will be described.
(1) In order to cause the claw-shaped magnetic poles 36 and 46 provided in the circumferential direction by the annular magnets 51 that are polar-orientated to function as different magnetic poles in the circumferential direction, the claw-shaped magnetic poles 36 and 46 are configured by one annular magnet 51. It can function as different magnetic poles. Thereby, the number of parts can be suppressed and the assemblability can be improved.

(2) Moreover, since the annular magnet 51 has polar anisotropic orientation, the magnetic flux can be concentrated compared to the case of radial orientation, which can contribute to higher output of the motor 11.
(3) By separating the rotor cores 31 and 41 used for different magnetic poles, leakage of magnetic flux passing through the claw-shaped magnetic poles 36 and 46 and the core bases 32 and 42 and short-circuit magnetic flux can be suppressed between the different magnetic poles. Thereby, it can contribute to the high output of the motor 11.

  (4) Since the core bases 32 and 42 are provided with the intermediate core bases 34 and 44 as parts having lower magnetic properties than the claw-shaped magnetic poles 36 and 46 at least in part, the magnetic flux of the annular magnet 51 is transferred to the core base 32. , 42 can be suppressed. Thereby, it can contribute to the high output of the motor 11.

  (5) Since the intermediate core bases 34 and 44 are provided in an annular shape with respect to the core bases 32 and 42, it is possible to more reliably suppress the short-circuit magnetic flux that the magnetic flux of the annular magnet 51 tries to pass through the core bases 32 and 42. it can.

In addition, you may change the said embodiment as follows.
In the above embodiment, the intermediate core bases 34 and 44 are made of a non-magnetic material. However, if the magnetic characteristics are lower than those of the claw-shaped magnetic pole 36 and the claw-shaped magnetic pole 46, the intermediate core bases 34 and 44 are made of a magnetic material. May be.

  In the above embodiment, the annular magnet 51 is provided with the intermediate core bases 34 and 44 having lower magnetic characteristics than the claw-shaped magnetic pole 36 and the claw-shaped magnetic pole 46, but the intermediate core bases 34 and 44 are provided with the claw-shaped magnetic pole 36 and 44. You may comprise by the member of the same magnetic characteristic as the nail | claw-shaped magnetic pole 46. FIG.

Further, the core bases 32 and 42 themselves may be formed of members having lower magnetic characteristics than the claw-shaped magnetic pole 36 and the claw-shaped magnetic pole 46.
As shown in FIGS. 5 and 6, for example, a configuration in which the claw portions 38 and 48 of the claw-shaped magnetic poles 36 and 46 are recessed in the radial direction and the grooves 38 b and 48 b along the axial direction may be employed. In FIG. 6, two groove portions 38b and 48b are formed in each of the claw portions 38 and 48, respectively, but these may be changed as appropriate.

  Moreover, you may employ | adopt the structure which provides not only a groove part but the slit penetrated to radial direction and followed the axial direction. As described above, since the magnetic flux distribution can be changed (adjusted) by forming the groove portion and the slit, the cogging torque and the torque ripple can be adjusted, which can contribute to lowering the vibration of the rotor.

  In the above embodiment, the annular magnet 51 is configured to have the disc portion 52 and the protruding portion 53, but is not limited thereto. For example, as shown in FIGS. 7 to 9, the annular magnet 51 may be configured by only the disc portion 52. Thus, the shape of the annular magnet 51 can be simplified by configuring the annular magnet 51 with only the disc portion 52.

  In the above embodiment, the two rotor cores 31 and 41 are used. However, the present invention is not limited to this. For example, a configuration using one rotor core may be adopted. In this case, the claw-shaped magnetic pole 36 of the rotor core 31 and the claw-shaped magnetic pole 46 of the rotor core 41 are formed on one rotor core, so that when the same annular magnet 51 is used, the number of poles of the rotor of the above embodiment may be the same. it can.

In the above embodiment, the number of poles by the annular magnet 51 and the claw-shaped magnetic poles 36 and 46 is 10. However, these can be arbitrarily changed.
-You may combine the said embodiment and said each modification suitably.

  DESCRIPTION OF SYMBOLS 11 ... Brushless motor (motor), 16 ... Stator, 21 ... Rotor, 31 ... Rotor core (1st rotor core), 32 ... Core base, 34 ... Intermediate core base (part with a low magnetic characteristic), 41 ... Rotor core (2nd rotor core) ), 42... Core base, 44... Intermediate core base (part with low magnetic properties), 36 and 46... Claw-shaped magnetic poles, 38 b and 48 b.

Claims (6)

Two first and second rotor cores having a substantially disc-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base and provided in the circumferential direction;
A rotor provided with an annular magnet that makes the claw-shaped magnetic poles function in the circumferential direction as different magnetic poles by contacting the claw-shaped magnetic poles in the radial direction and being anisotropically oriented .
In the first and second rotor cores, the core bases are opposed to each other, and the claw-shaped magnetic poles are alternately arranged in the circumferential direction.
The annular magnet is disposed between the axial directions of the core bases and is anisotropically oriented so that the claw-shaped magnetic pole of the first rotor core functions as a first magnetic pole, and the second rotor core The claw-shaped magnetic pole functions as a second magnetic pole,
A non-magnetic material is integrally formed on at least a part of the core base . Two first and second rotor cores having a substantially disc-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base and provided in the circumferential direction;
A rotor provided with an annular magnet that makes the claw-shaped magnetic poles function in the circumferential direction as different magnetic poles by contacting the claw-shaped magnetic poles in the radial direction and being anisotropically oriented.
In the first and second rotor cores, the core bases are opposed to each other, and the claw-shaped magnetic poles are alternately arranged in the circumferential direction.
The annular magnet is disposed between the axial directions of the core bases and is anisotropically oriented so that the claw-shaped magnetic pole of the first rotor core functions as a first magnetic pole, and the second rotor core The claw-shaped magnetic pole functions as a second magnetic pole ,
In the core base, at least a part thereof having a magnetic property lower than that of the claw-shaped magnetic pole is provided over the entire axial direction of the core base in a state of being exposed from both axial ends of the core base. Rotor characterized by Two first and second rotor cores having a substantially disc-shaped core base and a plurality of claw-shaped magnetic poles extending at least in the axial direction from the outer peripheral portion of the core base and provided in the circumferential direction;
A rotor provided with an annular magnet that makes the claw-shaped magnetic poles function in the circumferential direction as different magnetic poles by contacting the claw-shaped magnetic poles in the radial direction and being anisotropically oriented.
In the first and second rotor cores, the core bases are opposed to each other, and the claw-shaped magnetic poles are alternately arranged in the circumferential direction.
The annular magnet is disposed between the axial directions of the core bases and is anisotropically oriented so that the claw-shaped magnetic pole of the first rotor core functions as a first magnetic pole, and the second rotor core The claw-shaped magnetic pole functions as a second magnetic pole,
The rotor according to claim 1, wherein the core base has lower magnetic properties than the claw-shaped magnetic poles. The rotor according to claim 2 , wherein
Low sites before Symbol magnetic properties, rotor and which are located in an annular relative to the core base. In the rotor according to any one of claims 1 to 4,
The claw-shaped magnetic pole is formed with a groove portion along the axial direction or a slit along the axial direction on the outer peripheral surface thereof.   A motor comprising: the rotor according to claim 1; and a stator disposed to face the rotor.