JP6442955B2 - Laser welding jig and laser welding method - Google Patents

Laser welding jig and laser welding method Download PDF

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JP6442955B2
JP6442955B2 JP2014198350A JP2014198350A JP6442955B2 JP 6442955 B2 JP6442955 B2 JP 6442955B2 JP 2014198350 A JP2014198350 A JP 2014198350A JP 2014198350 A JP2014198350 A JP 2014198350A JP 6442955 B2 JP6442955 B2 JP 6442955B2
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welding
jig
laser
terminal
support member
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JP2016068103A (en
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貴之 弘瀬
貴之 弘瀬
耕二郎 田丸
耕二郎 田丸
元章 奥田
元章 奥田
寛恭 西原
寛恭 西原
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Toyota Industries Corp
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Description

本明細書では、レーザ溶接用治具(治具と省略することがある)と、レーザ溶接方法を開示する。   In this specification, a laser welding jig (may be abbreviated as a jig) and a laser welding method are disclosed.

特許文献1に、一対の部材をレーザ溶接する際に用いる治具が開示されている。本明細書では、溶接する部材を溶接部材という。特許文献1の治具は、一方の溶接部材の溶接箇所の周辺を他方の溶接部材に押付ける形状を備えており、溶接箇所に溶接用レーザ光(レーザ光と省略することがある)を導く貫通孔が形成されている。   Patent Document 1 discloses a jig used when laser welding a pair of members. In this specification, a member to be welded is referred to as a welding member. The jig of Patent Document 1 has a shape that presses the periphery of the welded portion of one welding member against the other welding member, and guides a welding laser beam (may be abbreviated as laser beam) to the welded portion. A through hole is formed.

特開平10−284035号公報Japanese Patent Laid-Open No. 10-284035

レーザ溶接の場合、溶接箇所で反射したレーザ光が、レーザ光から保護する必要がある部材に到達し、反射したレーザ光によってその部材が損傷することがある。本明細書では、溶接箇所で反射したレーザ光を反射レーザ光といい、反射レーザ光から保護する必要がある部材を被保護部材という。
特許文献1の治具を用いると、反射レーザ光が貫通孔の内壁に遮られ、反射レーザ光が被保護部材に到達することを防止する効果が期待される。しかしながら、特許文献1の技術は、治具によって反射レーザ光を遮蔽する必要性と有用性を認識していない。このため、特許文献1の治具は、反射レーザ光から被保護部材を保護する点で万全でない。特に、溶接部材の複数箇所を溶接する場合は、例えば貫通孔を大きくしたり、あるいは貫通孔の数を増やしたりすることが考えられるが、貫通孔を大きくすると反射レーザ光が当該貫通孔を通過して治具の外部に漏れ易くなり、また、貫通孔の数を増やすと反射レーザ光が何れかの貫通孔を通過して治具の外部に漏れ易くなる。
In the case of laser welding, the laser beam reflected at the welding spot may reach a member that needs to be protected from the laser beam, and the member may be damaged by the reflected laser beam. In this specification, the laser beam reflected at the welding site is referred to as a reflected laser beam, and a member that needs to be protected from the reflected laser beam is referred to as a protected member.
When the jig of Patent Document 1 is used, the effect of preventing the reflected laser light from being blocked by the inner wall of the through-hole and reaching the protected member is expected. However, the technique of Patent Document 1 does not recognize the necessity and usefulness of shielding the reflected laser beam with a jig. For this reason, the jig | tool of patent document 1 is not perfect at the point which protects a to-be-protected member from a reflected laser beam. In particular, when welding a plurality of locations on a welding member, for example, it may be possible to enlarge the through-hole or increase the number of through-holes. However, if the through-hole is enlarged, the reflected laser beam passes through the through-hole. As a result, it is easy to leak out of the jig, and when the number of through holes is increased, the reflected laser light easily passes through any of the through holes and leaks out of the jig.

本明細書では、溶接部材を複数箇所においてレーザ溶接する際に、治具を利用して反射レーザ光から被保護部材を保護する技術を開示する。   The present specification discloses a technique for protecting a member to be protected from reflected laser light using a jig when laser welding a welding member at a plurality of locations.

本明細書が開示するレーザ溶接用治具は、第1の溶接部材を第2の溶接部材に押付け、押付けた状態で第1の溶接部材の複数個の溶接箇所のそれぞれに溶接用レーザ光が到達することを許容し、複数個の溶接箇所のそれぞれからの反射レーザ光が被保護部材に到達することを防止する。この治具は、第1の溶接部材を第2の溶接部材に押付けた位置関係において、複数個の溶接箇所の全部を覆う形状を備えている。また、この治具には、複数個の溶接箇所のそれぞれに溶接用レーザ光が到達することを許容する単数又は複数の貫通孔が設けられている。この治具は、複数個の溶接箇所のそれぞれと被保護部材を結ぶ複数本の直線のいずれもが、貫通孔を通過しない関係にあることを特徴としている。なお、「貫通孔を通過しない」とは、貫通孔の一方の開口から貫通孔の内部空間を経て他方の開口に通り抜けることがないことを意味する。   In the laser welding jig disclosed in this specification, the first welding member is pressed against the second welding member, and the welding laser beam is applied to each of the plurality of welding locations of the first welding member in the pressed state. It reaches | attains that it reaches | attains, and prevents that the reflected laser beam from each of several welding location reaches | attains a to-be-protected member. This jig has a shape that covers all of the plurality of welding locations in the positional relationship in which the first welding member is pressed against the second welding member. In addition, the jig is provided with one or a plurality of through holes that allow the welding laser beam to reach each of the plurality of welding locations. This jig is characterized in that none of the plurality of straight lines connecting each of the plurality of welding locations and the protected member pass through the through hole. Note that “does not pass through the through-hole” means that it does not pass from one opening of the through-hole to the other opening through the internal space of the through-hole.

複数個の溶接箇所のそれぞれに溶接用レーザ光が到達することを許容する単数又は複数の貫通孔がレーザ溶接用治具に設けられていると、貫通孔を通過して溶接箇所に到達したレーザ光が当該溶接箇所で反射し、反射レーザ光が貫通孔(貫通孔が複数設けられている場合は、いずれかの貫通孔)を通過して治具の外部に漏れる場合がある。本明細書に開示する治具は、複数個の溶接箇所の全部を覆う形状を備えているとともに、複数個の溶接箇所のそれぞれと被保護部材を結ぶ複数本の直線のいずれもが貫通孔を通過しない関係に設定されている。このため、溶接箇所から被保護部材に向かおうとする反射レーザ光は貫通孔を通過できず(即ち、治具に遮られ)、反射レーザ光が被保護部材に到達することがない。また、本明細書に開示する治具によると、複数個の溶接箇所を溶接する間に治具と溶接部材の相対的位置関係を変化させる必要がない。被保護部材を確実に保護しながら複数個の溶接箇所を効率的に溶接していくことができる。   When one or more through holes that allow welding laser light to reach each of the plurality of welding locations are provided in the laser welding jig, the laser that has passed through the through holes and reached the welding location The light is reflected at the welding location, and the reflected laser light may pass through the through hole (or one of the through holes when a plurality of through holes are provided) and leak outside the jig. The jig disclosed in this specification has a shape that covers all of the plurality of welding locations, and each of the plurality of straight lines connecting each of the plurality of welding locations and the protected member has a through hole. A relationship that does not pass is set. For this reason, the reflected laser beam that is directed from the welded part to the protected member cannot pass through the through hole (that is, blocked by the jig), and the reflected laser beam does not reach the protected member. In addition, according to the jig disclosed in this specification, it is not necessary to change the relative positional relationship between the jig and the welding member while welding a plurality of welding locations. A plurality of welding locations can be efficiently welded while reliably protecting the protected member.

本明細書では、新規なレーザ溶接方法をも開示する。このレーザ溶接方法では、第1の溶接部材と第2の溶接部材を複数個の溶接箇所においてレーザ溶接する。このレーザ溶接方法は、溶接部材配置工程と、溶接部材押付け工程と、レーザ溶接工程を備える。溶接部材配置工程では、第1の溶接部材と第2の溶接部材を所定の順番で重ねて配置する。溶接部材押付け工程は、溶接部材配置工程を実施した後に、第1の溶接部材を第2の溶接部材に対して押付けて、複数個の溶接箇所を当接させる。レーザ溶接工程では、溶接部材押付け工程を実施した後に、溶接用レーザ光を第1の溶接部材の複数個の溶接箇所に照射し、第1の溶接部材と第2の溶接部材とを溶接する。上記のレーザ溶接工程では、次の2つを実施することを特徴とする。即ち、(1)溶接用レーザ光が溶接箇所に照射されている間、溶接用レーザ光が照射されていない溶接箇所においても第1の溶接部材を第2の溶接部材に押付けておき、(2)複数個の溶接箇所の全部と、レーザ光から保護する必要がある被保護部材の間に遮蔽部材を配置しておく。遮蔽部材は、治具の一部であってもよい。   The present specification also discloses a novel laser welding method. In this laser welding method, the first welding member and the second welding member are laser welded at a plurality of welding locations. This laser welding method includes a welding member arranging step, a welding member pressing step, and a laser welding step. In the welding member arranging step, the first welding member and the second welding member are arranged in a predetermined order. In the welding member pressing step, after performing the welding member arranging step, the first welding member is pressed against the second welding member to bring a plurality of welding locations into contact with each other. In the laser welding process, after performing the welding member pressing process, the laser beam for welding is irradiated to a plurality of welding locations of the first welding member to weld the first welding member and the second welding member. The above laser welding process is characterized in that the following two are performed. That is, (1) While the welding laser beam is irradiated to the welding portion, the first welding member is pressed against the second welding member even in the welding portion where the welding laser beam is not irradiated, (2 ) A shielding member is disposed between all of the plurality of welding locations and a member to be protected that needs to be protected from the laser beam. The shielding member may be a part of a jig.

上記の方法によると、レーザ光が溶接箇所に照射されている間、レーザ光が照射されていない溶接箇所においても第1の溶接部材を第2の溶接部材に押付けておく。このため、ある溶接箇所におけるレーザ溶接が終了した後に、次の溶接箇所に対する溶接部材押付け工程を実施する必要がなく、直ちに次の溶接箇所にレーザ光を照射することができる。即ち、溶接部材押付け工程を一度実施するだけで、複数個の溶接箇所の全てにおいてレーザ溶接することができる。このため、複数個の溶接箇所を効率的にレーザ溶接できる。また、この方法では、複数個の溶接箇所の全部と、被保護部材の間に遮蔽部材が配置される。このため、溶接箇所で反射した反射レーザ光は遮蔽部材に遮られ、反射レーザ光が被保護部材に到達することを抑制できる。従って、上記の方法によると、被保護部材を反射レーザ光から保護しながら、複数個の溶接箇所において効率的にレーザ溶接できる。   According to said method, while the laser beam is irradiated to the welding location, the 1st welding member is pressed against the 2nd welding member also in the welding location where the laser beam is not irradiated. For this reason, it is not necessary to perform the welding member pressing process with respect to the following welding location, after the laser welding in a certain welding location is complete | finished, and a laser beam can be irradiated to the following welding location immediately. In other words, laser welding can be performed at all of the plurality of welding locations by performing the welding member pressing step once. For this reason, a plurality of welding locations can be laser-welded efficiently. Moreover, in this method, a shielding member is arrange | positioned between all the some welding locations and a to-be-protected member. For this reason, the reflected laser beam reflected at the welding location is blocked by the shielding member, and the reflected laser beam can be prevented from reaching the protected member. Therefore, according to the above method, laser welding can be efficiently performed at a plurality of welding locations while protecting the protected member from the reflected laser beam.

本発明によると、第1の溶接部材と第2の溶接部材を複数箇所においてレーザ溶接する際に、治具を利用して反射レーザ光から被保護部材を保護しながら、複数箇所の溶接を高効率に実施することができる。   According to the present invention, when the first welding member and the second welding member are laser-welded at a plurality of locations, the jig is used to protect the protected member from the reflected laser beam, and the welding at the plurality of locations is enhanced. Can be implemented efficiently.

本明細書が開示する技術の詳細、及び、さらなる改良は、発明を実施するための形態、及び、実施例にて詳しく説明する。   Details of the technology disclosed in this specification and further improvements will be described in detail in the detailed description and examples.

(a)は実施例1のレーザ溶接用治具の平面図を示し、(b)は図1(a)のI(b)−I(b)線における断面図を示す。(A) shows the top view of the jig | tool for laser welding of Example 1, (b) shows sectional drawing in the I (b) -I (b) line | wire of Fig.1 (a). 蓄電装置の縦断面図を示す。The longitudinal cross-sectional view of an electrical storage apparatus is shown. 図1の負極端子を構成するかしめ端子近傍の部分拡大図を示す。The elements on larger scale of the vicinity of the crimping terminal which comprises the negative terminal of FIG. 1 are shown. 実施例1のレーザ溶接方法を示す図であり、変形板をかしめ端子上に配置した様子を示す。It is a figure which shows the laser welding method of Example 1, and shows a mode that the deformation | transformation board has been arrange | positioned on the crimping terminal. 実施例1のレーザ溶接用治具で変形板をかしめ端子に押付け、変形板の溶接箇所にレーザ光を照射する様子を示す。A mode that a deformation | transformation board is pressed on a crimping terminal with the laser welding jig | tool of Example 1, and a mode that a laser beam is irradiated to the welding location of a deformation | transformation board is shown. 実施例1において変形板上に破断板を配置した様子を示す。The mode that the fracture | rupture board was arrange | positioned on a deformation | transformation board in Example 1 is shown. 実施例2のレーザ溶接用治具で変形板をかしめ端子に押付けた様子を示す。A mode that the deformation | transformation board was pressed on the crimping terminal with the laser welding jig | tool of Example 2 is shown. 実施例3のレーザ溶接用治具で変形板をかしめ端子に押付けた様子を示す。A mode that the deformation | transformation board was pressed on the crimping terminal with the laser welding jig | tool of Example 3 is shown. 実施例4のレーザ溶接用治具の平面図を示す。The top view of the jig for laser welding of Example 4 is shown.

以下に説明する実施例の主要な特徴を列記しておく。なお、以下に記載する技術要素は、それぞれ独立した技術要素であって、単独であるいは各種の組合せによって技術的有用性を発揮するものであり、出願時請求項記載の組合せに限定されるものではない。   The main features of the embodiments described below are listed. The technical elements described below are independent technical elements and exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. Absent.

(特徴1) 治具に複数の貫通孔が形成されている。貫通孔の個数と、溶接箇所の個数が等しい。治具によって、第1の溶接部材を第2の溶接部材に押付けた位置関係において、各貫通孔が各溶接箇所と対応する位置に設けられている。
(特徴2) 各貫通孔の周囲に位置する治具が、溶接箇所を一巡する範囲において、第1の溶接部材に密着する。このため、治具が第1の溶接部材に密着して第2の溶接部材に押付けると、各貫通孔の開口は一方の溶接部材に塞がれる構成となる。従って、治具の内部においては、各貫通孔の内部空間が互いに分断される。この結果、1個の貫通孔を通過して当該貫通孔に対応する溶接箇所で反射した反射レーザ光が、他の貫通孔から治具の外部に漏れ出ることがない。また、治具のメンテナンス(例えば、治具が反射レーザ光により損傷されていないかどうかの確認など)が容易となる。
(Feature 1) A plurality of through holes are formed in the jig. The number of through holes is equal to the number of welds. In the positional relationship in which the first welding member is pressed against the second welding member by the jig, each through hole is provided at a position corresponding to each welding location.
(Characteristic 2) A jig positioned around each through-hole is in close contact with the first welding member within a range of making a round of the welding location. For this reason, when the jig is in close contact with the first welding member and pressed against the second welding member, the opening of each through hole is closed by one welding member. Therefore, inside the jig, the internal spaces of the through holes are separated from each other. As a result, the reflected laser beam that passes through one through hole and is reflected at the welding location corresponding to the through hole does not leak out from the other through hole to the outside of the jig. In addition, maintenance of the jig (for example, confirmation whether the jig is not damaged by the reflected laser beam or the like) is facilitated.

実施例1のレーザ溶接用治具50について図1〜図6を参照して説明する。以下では、レーザ溶接用治具50を単に治具50とも称する。図1に示すように、x軸、y軸及びz軸を規定すると、治具50は、xy平面上に位置する円板形状の基部52と、−z方向に延びる円筒形状の脚部54を有する。脚部54は12個形成されており、基部52の外周部に、周方向に等間隔に接続されている。図1(b)に示すように、治具50には、基部52と脚部54を、脚部54の軸方向(z方向)に貫通する円柱形状の貫通孔56が形成されている。脚部54は、−z方向の端部に環状の面58を有している。面58は、xy平面上に延びており、12個の面58は、全て同一平面上に位置している。面58は、「押付け面」の一例に相当する。   A laser welding jig 50 of Example 1 will be described with reference to FIGS. Hereinafter, the laser welding jig 50 is also simply referred to as a jig 50. As shown in FIG. 1, when the x axis, the y axis, and the z axis are defined, the jig 50 includes a disk-shaped base portion 52 located on the xy plane and a cylindrical leg portion 54 extending in the −z direction. Have. Twelve leg portions 54 are formed, and are connected to the outer peripheral portion of the base portion 52 at equal intervals in the circumferential direction. As shown in FIG. 1B, the jig 50 is formed with a cylindrical through-hole 56 that penetrates the base 52 and the leg 54 in the axial direction (z direction) of the leg 54. The leg portion 54 has an annular surface 58 at the end in the −z direction. The surface 58 extends on the xy plane, and the twelve surfaces 58 are all located on the same plane. The surface 58 corresponds to an example of a “pressing surface”.

本実施例では、治具50は鉄製であり、図2に示す、蓄電装置100を構成する銅製の変形板32と銅製のかしめ端子5をレーザ溶接する際に用いられる。蓄電装置100は、二次電池の一種であるリチウムイオン二次電池である。蓄電装置100は、ケース1と、負極集電タブ3a及び正極集電タブ3bを備える電極組立体3と、負極側のかしめ端子5と、正極側のかしめ端子7と、電流遮断装置30等を備えている。かしめ端子5は、ケース1の蓋9に形成された開口11に取付けられている。ケース1の外部には、外部接続用の外部端子60及びボルト64が配置されている。かしめ端子5、外部端子60及びボルト64は、互いに電気的に接続されており、負極端子を構成している。蓋9と外部端子60の間、及び蓋9とかしめ端子5の間には、樹脂製のガスケット62が配置されている。ガスケット62により、蓋9が外部端子60及びかしめ端子5から絶縁されている。かしめ端子5のz方向の端部には変形板32がレーザ溶接されている。変形板32の中央部には破断板34がレーザ溶接されている。変形板32と破断板34により、電流遮断装置30が構成されている。電流遮断装置30は、接続端子23などを介して電極組立体3の負極集電タブ3aに電気的に接続されている。なお、変形板32は「第1の溶接部材」の一例に相当し、かしめ端子5は「第2の溶接部材」の一例に相当する。なお、治具50の材料は鉄に限られず、銅以上の融点を有する材料(例えば鉄の合金又はステンレス等)により形成されていてもよい。
正極側のかしめ端子7についてもほぼ同様であり、ケース1の内部で電極組立体3の正極集電タブ3bに電気的に接続されており、蓋9から絶縁されており、外部端子61とボルト65に電気的に接続されている。外部端子61とボルト65は、蓋9から絶縁されている。正極側には、電流遮断装置が用意されていない。かしめ端子5,7は、かしめることで(塑性変形することで)蓋9に固定されている。
In the present embodiment, the jig 50 is made of iron, and is used when laser welding the copper deformation plate 32 and the copper crimping terminal 5 constituting the power storage device 100 shown in FIG. The power storage device 100 is a lithium ion secondary battery that is a type of secondary battery. The power storage device 100 includes a case 1, an electrode assembly 3 including a negative current collecting tab 3 a and a positive current collecting tab 3 b, a negative side crimping terminal 5, a positive side crimping terminal 7, a current interrupting device 30, and the like. I have. The caulking terminal 5 is attached to an opening 11 formed in the lid 9 of the case 1. An external terminal 60 and a bolt 64 for external connection are disposed outside the case 1. The caulking terminal 5, the external terminal 60, and the bolt 64 are electrically connected to each other and constitute a negative terminal. A resin gasket 62 is disposed between the lid 9 and the external terminal 60 and between the lid 9 and the crimping terminal 5. The lid 9 is insulated from the external terminal 60 and the crimping terminal 5 by the gasket 62. A deformation plate 32 is laser welded to the end of the crimping terminal 5 in the z direction. A fracture plate 34 is laser welded to the central portion of the deformation plate 32. The deformation plate 32 and the breaking plate 34 constitute a current interrupt device 30. The current interrupt device 30 is electrically connected to the negative electrode current collecting tab 3a of the electrode assembly 3 through the connection terminal 23 and the like. The deformable plate 32 corresponds to an example of “first welding member”, and the crimping terminal 5 corresponds to an example of “second welding member”. The material of the jig 50 is not limited to iron, and may be formed of a material having a melting point equal to or higher than copper (for example, an iron alloy or stainless steel).
The same applies to the crimping terminal 7 on the positive electrode side, which is electrically connected to the positive electrode current collecting tab 3b of the electrode assembly 3 inside the case 1 and insulated from the lid 9, and is connected to the external terminal 61 and the bolt. 65 is electrically connected. The external terminal 61 and the bolt 65 are insulated from the lid 9. A current interrupt device is not prepared on the positive electrode side. The caulking terminals 5 and 7 are fixed to the lid 9 by caulking (by plastic deformation).

図3は、図2のかしめ端子5近傍の部分拡大図を示す。かしめ端子5は、円筒部14、基底部15及び固定部16を有する。円筒部14は円筒形状をしており、開口11を貫通している。基底部15は平面視すると円環状であり、円筒部14のz方向側に位置している。基底部15の外径は開口11の径よりも大きい。かしめ端子5は、変形板32がレーザ溶接される前に、蓋9の開口11に取付けられる。かしめ端子5を蓋9に取付ける際は、まず、かしめ端子5の円筒部分(即ち、円筒部14と、かしめる前の固定部16とによって構成される円筒状の部分)にOリング19を挿通させて、Oリング19を基底部15上に配置させる。同様に、円筒部分(14,16)に支持部材36の部分36a(後述)を挿通させて、部分36aを基底部15上に配置させる。一方、蓋9の開口11には、ガスケット62を取付けると共に、外部端子60を配置する。この状態で、円筒部分(14,16)をケース1の内部から開口11、ガスケット62の開口及び外部端子60の開口に挿通する。その後、円筒部分(14,16)の端部(ケース1の外部に突出している部分)を径方向外側に屈曲させて径方向外側に押し広げる。これにより、円筒部分(14,16)の端部は外部端子60の上面に当接し、かしめ端子5が蓋9にかしめ固定される。円筒部分(14,16)のうち径方向外側に屈曲させた部分(即ち、端部)が固定部16に相当する。かしめ端子5が蓋9にかしめ固定されると、Oリング19、支持部材36の部分36a、ガスケット62及び外部端子60がかしめ端子5と蓋9との間に挟持される。なお、支持部材36は溶接用レーザ光が照射されると損傷し、「被保護部材」の一例に相当する。   FIG. 3 shows a partially enlarged view of the vicinity of the crimping terminal 5 of FIG. The caulking terminal 5 has a cylindrical portion 14, a base portion 15, and a fixing portion 16. The cylindrical portion 14 has a cylindrical shape and passes through the opening 11. The base portion 15 has an annular shape in plan view, and is located on the z direction side of the cylindrical portion 14. The outer diameter of the base portion 15 is larger than the diameter of the opening 11. The crimp terminal 5 is attached to the opening 11 of the lid 9 before the deformation plate 32 is laser welded. When the caulking terminal 5 is attached to the lid 9, first, the O-ring 19 is inserted into the cylindrical portion of the caulking terminal 5 (that is, the cylindrical portion constituted by the cylindrical portion 14 and the fixing portion 16 before caulking). Then, the O-ring 19 is disposed on the base portion 15. Similarly, a portion 36 a (described later) of the support member 36 is inserted into the cylindrical portion (14, 16), and the portion 36 a is disposed on the base portion 15. On the other hand, the gasket 62 is attached to the opening 11 of the lid 9 and the external terminal 60 is disposed. In this state, the cylindrical portions (14, 16) are inserted from the inside of the case 1 through the opening 11, the opening of the gasket 62, and the opening of the external terminal 60. Thereafter, the ends of the cylindrical portions (14, 16) (portions protruding outside the case 1) are bent outward in the radial direction and pushed outward in the radial direction. As a result, the end portions of the cylindrical portions (14, 16) abut on the upper surface of the external terminal 60, and the crimp terminal 5 is caulked and fixed to the lid 9. Of the cylindrical portions (14, 16), a portion (that is, an end portion) bent outward in the radial direction corresponds to the fixing portion 16. When the caulking terminal 5 is caulked and fixed to the lid 9, the O-ring 19, the portion 36 a of the support member 36, the gasket 62 and the external terminal 60 are sandwiched between the caulking terminal 5 and the lid 9. The support member 36 is damaged when irradiated with the laser beam for welding, and corresponds to an example of a “protected member”.

基底部15の端面15aには、変形板32の外周部32aがレーザ溶接により接合されている。変形板32は、平面視したときに円形を有する導電性のダイアフラムであり、中央部が下方に突出している。変形板32の径は基底部15の外径と略同一である。変形板32の中央部は平坦である。変形板32のz方向側には、環状の絶縁部材38を介して破断板34が配置されている。破断板34は円形の略平坦な板材であり、接続端子23により電極組立体3の負極集電タブ3a(図2参照)に接続されている。変形板32の中央部と破断板34はレーザ溶接により接合されている。基底部15、変形板32、絶縁部材38及び破断板34は、支持部材36によりz方向に挟持されている。
具体的には、支持部材36は、熱可塑性樹脂であるポリフェニレンサルファイド(PPS)により形成されており、部分36aと、部分36bと、部分36cを有する。部分36aは、円環状であり、蓋9と基底部15の間に配置され、基底部15の外縁まで延びている。部分36bは、略円筒形状であり、基底部15の側周面の全体を覆っている。部分36bは、z方向の端部に端面36b1を有している。端面36b1は、変形板32の中央部と略同一の高さに位置している。部分36cは、破断板34が固定される前は円柱形状を有しており(図4参照)、端面36b1上に分散して配置されている。本実施例では、部分36cは4個形成されている。破断板34には、部分36cと対応する位置に取付孔34cが形成されている。取付孔34cは、z方向に向かうにつれて拡径する円錐台形状の孔である。部分36cを破断板34の取付孔34cに挿入し、部分36cに熱を加えると、部分36cは取付孔34cの形状に倣って変形する。部分36cの内部に生じる熱変形による収縮力により、破断板34は支持部材36に固定される。これにより、支持部材36は、基底部15、変形板32、絶縁部材38及び破断板34をz方向に挟持している。破断板34には貫通孔34bが形成されており、ケース1内の圧力と、変形板32の下面に作用する圧力を一致させる。
The outer peripheral portion 32a of the deformation plate 32 is joined to the end surface 15a of the base portion 15 by laser welding. The deformation plate 32 is a conductive diaphragm having a circular shape when seen in a plan view, and a central portion projects downward. The diameter of the deformation plate 32 is substantially the same as the outer diameter of the base portion 15. The central part of the deformation plate 32 is flat. On the z direction side of the deformable plate 32, a fracture plate 34 is disposed via an annular insulating member 38. The fracture plate 34 is a circular, substantially flat plate material, and is connected to the negative electrode current collecting tab 3 a (see FIG. 2) of the electrode assembly 3 by the connection terminal 23. The central portion of the deformable plate 32 and the fracture plate 34 are joined by laser welding. The base portion 15, the deformation plate 32, the insulating member 38, and the fracture plate 34 are sandwiched in the z direction by the support member 36.
Specifically, the support member 36 is made of polyphenylene sulfide (PPS), which is a thermoplastic resin, and includes a portion 36a, a portion 36b, and a portion 36c. The portion 36 a has an annular shape, is disposed between the lid 9 and the base portion 15, and extends to the outer edge of the base portion 15. The portion 36b has a substantially cylindrical shape and covers the entire side peripheral surface of the base portion 15. The portion 36b has an end face 36b1 at the end in the z direction. The end surface 36b1 is located at substantially the same height as the central portion of the deformation plate 32. The portion 36c has a cylindrical shape before the breaker plate 34 is fixed (see FIG. 4), and is disposed in a distributed manner on the end surface 36b1. In the present embodiment, four portions 36c are formed. A mounting hole 34c is formed in the fracture plate 34 at a position corresponding to the portion 36c. The attachment hole 34c is a frustum-shaped hole whose diameter increases in the z direction. When the portion 36c is inserted into the mounting hole 34c of the fracture plate 34 and heat is applied to the portion 36c, the portion 36c deforms following the shape of the mounting hole 34c. The fracture plate 34 is fixed to the support member 36 by contraction force caused by thermal deformation generated in the portion 36c. Accordingly, the support member 36 sandwiches the base portion 15, the deformation plate 32, the insulating member 38, and the fracture plate 34 in the z direction. A through hole 34 b is formed in the fracture plate 34, and the pressure in the case 1 and the pressure acting on the lower surface of the deformation plate 32 are matched.

電流遮断装置30は、接続端子23と、破断板34と、変形板32と、かしめ端子5とを直列につなぐ通電経路を有している。このため、電極組立体3とかしめ端子5は、電流遮断装置30の通電経路を介して電気的に接続されている。ケース1の内圧が上昇して所定値を超えると、その圧力が変形板32の下面(z方向側の面)に作用し、変形板32が−z方向に反転する。すると、変形板32の中央部に接続されていた破断板34が、機械的に脆弱な溝部34aを起点に破断する。そして、破断板34は、溝部34aで囲まれていた部分と、溝部34aの外周部分とに分離する。これによって、破断板34と変形板32とを接続する通電経路が遮断され、電極組立体3とかしめ端子5との間の通電が遮断される。   The current interrupt device 30 has an energization path that connects the connection terminal 23, the fracture plate 34, the deformation plate 32, and the crimping terminal 5 in series. For this reason, the electrode assembly 3 and the caulking terminal 5 are electrically connected via the energization path of the current interrupt device 30. When the internal pressure of the case 1 rises and exceeds a predetermined value, the pressure acts on the lower surface (the surface on the z direction side) of the deformation plate 32, and the deformation plate 32 is reversed in the -z direction. Then, the break plate 34 connected to the central portion of the deformable plate 32 breaks starting from the mechanically fragile groove 34a. And the fracture | rupture board 34 isolate | separates into the part enclosed by the groove part 34a, and the outer peripheral part of the groove part 34a. As a result, the energization path connecting the fracture plate 34 and the deformation plate 32 is interrupted, and the energization between the electrode assembly 3 and the crimping terminal 5 is interrupted.

次に、電流遮断装置30の製造方法について説明する。本実施例では、治具50を用いて変形板32とかしめ端子5をレーザ溶接する工程に特徴があり、その他の工程については従来公知の工程を用いることができる。このため、以下では、本実施例の特徴部分を主に説明する。   Next, a method for manufacturing the current interrupt device 30 will be described. The present embodiment is characterized in the step of laser welding the deformable plate 32 and the crimping terminal 5 using the jig 50, and conventionally known steps can be used for the other steps. For this reason, below, the characteristic part of a present Example is mainly demonstrated.

(溶接部材配置工程)
溶接工程は、図2、図3に示した姿勢から上下を反転した姿勢で実施する。まず、図4に示すように、かしめ端子5の基底部15の端面15a上に変形板32の外周部32aが配置される。変形板32は、その外縁が基底部15の外縁と揃うように配置される。基底部15の端面15aの径方向の長さと、変形板32の外周部32aの径方向の長さは互いに等しい。また、端面15a及び外周部32aは、xy平面方向に延びる平坦な面である。このため、端面15aと外周部32aは、これらの全面で当接する。なお、図4に示すように、本工程は、かしめ端子5が蓋9に取付けられた後で行われる。このため、変形板32及びかしめ端子5の周囲には、支持部材36が配置されている。支持部材36は、溶接用レーザ光から保護する必要がある被保護部材である。
(Welding member placement process)
The welding process is performed in a posture that is upside down from the posture shown in FIGS. First, as shown in FIG. 4, the outer peripheral portion 32 a of the deformation plate 32 is disposed on the end surface 15 a of the base portion 15 of the crimp terminal 5. The deformation plate 32 is arranged such that the outer edge thereof is aligned with the outer edge of the base portion 15. The length in the radial direction of the end face 15a of the base portion 15 and the length in the radial direction of the outer peripheral portion 32a of the deformation plate 32 are equal to each other. The end surface 15a and the outer peripheral portion 32a are flat surfaces extending in the xy plane direction. For this reason, the end surface 15a and the outer peripheral part 32a contact | abut on these whole surfaces. As shown in FIG. 4, this step is performed after the crimping terminal 5 is attached to the lid 9. Therefore, a support member 36 is disposed around the deformation plate 32 and the crimping terminal 5. The support member 36 is a protected member that needs to be protected from the laser beam for welding.

(溶接部材押付け工程)
次に、図5に示すように、治具50を用いて変形板32をかしめ端子5に向かって押付ける。なお、かしめ端子5は蓋9にかしめられており、図示しない治具によって、かしめ端子5が下方に移動することが禁止されている。治具50を下方に移動させると変形板32がかしめ端子5に押付けられる。治具50を平面視すると、12個の脚部54は円形形状を有する。この12個の円の全てを内接させる円の径(本実施例では、治具50の基部52の径と同一)は、変形板32の外周部32aの外径よりも小さい。また、この12個の円の全てに外接する円の径は、外周部32aの内径よりも大きい。このため、治具50の基部52の中心と変形板32の中心が平面視したときに重なるように治具50を変形板32上に配置すると、各脚部54は、変形板32の外周部32a上に位置することになる。即ち、各脚部54の面58は、外周部32aと当接する。
本実施例では、変形板32の外周部32aには、12箇所においてレーザ光が照射される。以下では、レーザ光が照射される予定の箇所、及びレーザ光が照射された箇所を、溶接箇所40と総称する。溶接箇所40は、変形板32の外周部32aに周方向に等間隔に位置している。治具50は、各脚部54が各溶接箇所40を覆うように配置される。即ち、各貫通孔56から各溶接箇所40を視認可能である。治具50に図5の下方(−z方向)に向かう力を印加すると、各脚部54の各面58が、変形板32をかしめ端子5に押付ける。これにより、少なくとも各面58の周囲では(即ち、全ての溶接箇所40では)、変形板32とかしめ端子5が隙間なく密着する。
ここで、図5に示す2本の直線L1、L2は、溶接箇所40と支持部材36を結ぶ直線の例である。直線L1、L2はいずれも貫通孔56を通過していない。溶接箇所40と支持部材36を結ぶ直線は一意に決まらず、ある範囲内において自在にあり得る。本明細書でいう溶接箇所と支持部材を結ぶ直線は、溶接箇所と支持部材を結ぶ任意の直線を意味する。溶接箇所40と支持部材36を結ぶ直線であればいずれも上記直線に相当し、図5に示す直線に限られない。図5から明らかなように、本実施例では、溶接箇所40と支持部材36を結ぶ任意の直線L1、L2をどのように設定しても、直線L1、L2が貫通孔56を通過することはない。
(Welding member pressing process)
Next, as shown in FIG. 5, the deformation plate 32 is pressed toward the crimping terminal 5 using the jig 50. The caulking terminal 5 is caulked to the lid 9, and the caulking terminal 5 is prohibited from moving downward by a jig (not shown). When the jig 50 is moved downward, the deformation plate 32 is pressed against the crimping terminal 5. When the jig 50 is viewed in plan, the twelve leg portions 54 have a circular shape. The diameter of the circle that inscribes all the 12 circles (same as the diameter of the base portion 52 of the jig 50 in this embodiment) is smaller than the outer diameter of the outer peripheral portion 32a of the deformable plate 32. Further, the diameter of the circle circumscribing all the 12 circles is larger than the inner diameter of the outer peripheral portion 32a. For this reason, when the jig 50 is arranged on the deformation plate 32 so that the center of the base 52 of the jig 50 and the center of the deformation plate 32 overlap when viewed in plan, each leg portion 54 has an outer peripheral portion of the deformation plate 32. It will be located on 32a. That is, the surface 58 of each leg portion 54 comes into contact with the outer peripheral portion 32a.
In this embodiment, the outer peripheral portion 32a of the deformation plate 32 is irradiated with laser light at 12 locations. Below, the location where the laser beam is scheduled to be irradiated and the location where the laser beam is irradiated are collectively referred to as a welding location 40. The welding locations 40 are located at equal intervals in the circumferential direction on the outer peripheral portion 32 a of the deformable plate 32. The jig 50 is disposed so that each leg portion 54 covers each welding point 40. In other words, each welding point 40 can be visually recognized from each through hole 56. When a downward force (−z direction) in FIG. 5 is applied to the jig 50, each surface 58 of each leg portion 54 presses the deformable plate 32 against the crimping terminal 5. Thereby, at least around each surface 58 (that is, at all the welded portions 40), the deformable plate 32 and the crimping terminal 5 are in close contact with each other without a gap.
Here, two straight lines L <b> 1 and L <b> 2 shown in FIG. 5 are examples of straight lines connecting the welding location 40 and the support member 36. None of the straight lines L1 and L2 pass through the through hole 56. The straight line connecting the welding point 40 and the support member 36 is not uniquely determined and may be freely within a certain range. The straight line which connects a welding location and a support member as used in this specification means the arbitrary straight lines which connect a welding location and a support member. Any straight line connecting the welding location 40 and the support member 36 corresponds to the straight line, and is not limited to the straight line shown in FIG. As is apparent from FIG. 5, in this embodiment, the straight lines L1 and L2 pass through the through hole 56 no matter how the arbitrary straight lines L1 and L2 connecting the welding point 40 and the support member 36 are set. Absent.

(レーザ溶接工程)
続いて、図5に示すように、レーザ70を用いてレーザ光を変形板32に照射し、変形板32とかしめ端子5をレーザ溶接する。本実施例では、12個の溶接箇所40を、1箇所ずつ順に溶接する。具体的には、まず、レーザ70が治具50の1個の貫通孔56の上方に位置するように、レーザ70を移動させる。次に、レーザ光を、貫通孔56を介して、当該貫通孔56の内部に位置している溶接箇所40に照射する。これにより、溶接箇所40において変形板32とかしめ端子5がレーザ溶接され、結果として溶接ビード42が形成される。続いて、レーザ70が別の貫通孔56の上方に位置するように、レーザ70を移動させ、同様の手順でレーザ光を照射する。この作業を12回繰り返すことにより、12個の溶接箇所40において変形板32とかしめ端子5がレーザ溶接される。この結果、変形板32の上面には12個の溶接ビード42が形成される。
溶接部材押付け工程において配置された治具50は、レーザ溶接工程が終了するまで下方に向かう力が印加された状態でその位置に固定されている。このため、レーザ光が12個の溶接箇所40のうちの1個に照射されている間、レーザ光が照射されていない残りの11個の溶接箇所40においても、変形板32はかしめ端子5に押付けられている。これにより、1個の溶接箇所40におけるレーザ溶接が終了する度に、次に溶接される溶接箇所40において変形板32をかしめ端子5に押付け直す必要がなくなる。治具50を一旦所定の位置に配置したら、12個の溶接箇所40に連続してレーザ光を照射できるため、レーザ溶接を効率的に実施することができる。また、溶接箇所40と支持部材36の間には、治具50が介在している。このため、溶接箇所40での反射レーザ光は治具50に遮られ、支持部材36に到達することを抑制できる。なお、治具50は「遮蔽部材」の一例に相当する。
(Laser welding process)
Subsequently, as shown in FIG. 5, laser light is applied to the deformable plate 32 using a laser 70, and the deformable plate 32 and the crimping terminal 5 are laser-welded. In this embodiment, twelve welding points 40 are welded one by one in order. Specifically, first, the laser 70 is moved so that the laser 70 is positioned above one through hole 56 of the jig 50. Next, the laser beam is irradiated to the welding portion 40 located inside the through hole 56 through the through hole 56. As a result, the deformable plate 32 and the crimping terminal 5 are laser-welded at the weld location 40, and as a result, a weld bead 42 is formed. Subsequently, the laser 70 is moved so that the laser 70 is positioned above another through-hole 56, and laser light is irradiated in the same procedure. By repeating this operation 12 times, the deformable plate 32 and the caulking terminal 5 are laser-welded at the 12 welding locations 40. As a result, twelve weld beads 42 are formed on the upper surface of the deformable plate 32.
The jig 50 arranged in the welding member pressing step is fixed at that position in a state where a downward force is applied until the laser welding step is completed. For this reason, while the laser beam is radiated to one of the twelve welded portions 40, the deformed plate 32 is attached to the crimping terminal 5 also in the remaining eleven welded portions 40 that are not irradiated with the laser beam. It is pressed. Thereby, it is not necessary to press the deformable plate 32 against the crimping terminal 5 again at the welding point 40 to be welded next every time laser welding at one welding point 40 is completed. Once the jig 50 is placed at a predetermined position, the 12 welding locations 40 can be continuously irradiated with laser light, so that laser welding can be performed efficiently. A jig 50 is interposed between the weld location 40 and the support member 36. For this reason, the reflected laser beam at the welding point 40 is blocked by the jig 50 and can be prevented from reaching the support member 36. The jig 50 corresponds to an example of a “shielding member”.

(破断板配置工程)(変形板中央部溶接工程)
次に、図6に示すように、変形板32の外周部32a上に環状の絶縁部材38を配置し、続いて破断板34を配置する。破断板34は、破断板34の取付孔34cに支持部材36の部分36cが挿通された状態で、部分36bの端面36b1上に配置される。このとき、絶縁部材38は変形板32と破断板34の両者に当接する。また、破断板34の中央部は変形板32の中央部と当接する。次に、接続端子23を破断板34に接続する。そして、支持部材36の部分36cに熱を加えて、部分36cを破断板34の取付孔34cの形状に倣って変形させる(図3参照)。これにより、破断板34が支持部材36に固定される。その後、変形板32の中央部と破断板34の中央部がレーザ溶接される。具体的には、レーザ光は、かしめ端子5の円筒部14の内部空間を通過して変形板32に照射される。これにより、変形板32の下面(−z方向側の面)には、溶接ビード(図示省略)が形成される。上記の工程を実施することで、図3に示すような電流遮断装置30が製造される。
(Break plate placement process) (Deformation plate center welding process)
Next, as shown in FIG. 6, the annular insulating member 38 is disposed on the outer peripheral portion 32 a of the deformable plate 32, and then the fracture plate 34 is disposed. The breaking plate 34 is disposed on the end surface 36b1 of the portion 36b in a state where the portion 36c of the support member 36 is inserted into the mounting hole 34c of the breaking plate 34. At this time, the insulating member 38 contacts both the deformable plate 32 and the fracture plate 34. Further, the central portion of the fracture plate 34 abuts on the central portion of the deformation plate 32. Next, the connection terminal 23 is connected to the fracture plate 34. Then, heat is applied to the portion 36c of the support member 36 to deform the portion 36c following the shape of the mounting hole 34c of the fracture plate 34 (see FIG. 3). Thereby, the breaking plate 34 is fixed to the support member 36. Thereafter, the central portion of the deformable plate 32 and the central portion of the fracture plate 34 are laser welded. Specifically, the laser light passes through the internal space of the cylindrical portion 14 of the crimping terminal 5 and is irradiated onto the deformation plate 32. Thereby, a weld bead (not shown) is formed on the lower surface (the surface on the −z direction side) of the deformation plate 32. By performing the above steps, a current interrupt device 30 as shown in FIG. 3 is manufactured.

実施例1の作用効果について説明する。本実施例では、治具50で変形板32をかしめ端子5に押付けながら、レーザ光を貫通孔56を介して変形板32の溶接箇所40に照射する。このため、溶接箇所40で反射した反射レーザ光が、貫通孔56を通過して治具50の外部に漏れることがある(図5のレーザ光B2参照)。しかしながら、本実施例では、治具50を用いて変形板32をかしめ端子5に押付けた位置関係において、溶接箇所40と支持部材36を結ぶ複数の直線のいずれもが、貫通孔56を通過しない構成となっている。このため、反射レーザ光が、レーザ光B2のように貫通孔56を通過して外部に漏れたとしても、レーザ光B2の直進経路上には支持部材36は存在しないため、支持部材36をレーザ光B2から保護できる。この構成によると、溶接箇所40で反射した反射レーザ光から支持部材36を保護することができる。   The operational effects of the first embodiment will be described. In this embodiment, the laser beam is applied to the welded portion 40 of the deformable plate 32 through the through hole 56 while pressing the deformable plate 32 against the crimping terminal 5 with the jig 50. For this reason, the reflected laser beam reflected by the welding location 40 may pass through the through hole 56 and leak to the outside of the jig 50 (see laser beam B2 in FIG. 5). However, in this embodiment, none of the plurality of straight lines connecting the welded portion 40 and the support member 36 pass through the through hole 56 in the positional relationship in which the deformable plate 32 is pressed against the crimping terminal 5 using the jig 50. It has a configuration. For this reason, even if the reflected laser light passes through the through-hole 56 and leaks to the outside like the laser light B2, the support member 36 does not exist on the straight path of the laser light B2, so the support member 36 is It can protect from light B2. According to this configuration, the support member 36 can be protected from the reflected laser light reflected at the welding location 40.

特に、本実施例では、貫通孔56は、面58に開口している。即ち、治具50を変形板32上に配置すると、貫通孔56の−z方向側の開口は、変形板32によって塞がれる。このため、溶接箇所40からの反射レーザ光は、貫通孔56の内壁によって遮られるか(レーザ光B1)、貫通孔56を通過して治具50の外部に漏れるか(レーザ光B2)のいずれかの経路をたどる。即ち、治具50のうち反射レーザ光が当たるのは、貫通孔56の内壁に限定される。従って、反射レーザ光が治具の内壁でさらに反射するなどして、二次的な反射レーザ光が予期せぬ箇所(例えば、変形板32の中央部など)に当たってしまう可能性を回避できる。また、反射レーザ光によりダメージを受けるのは貫通孔56の内壁に留められるため、治具50のメンテナンスが容易となる。   In particular, in the present embodiment, the through hole 56 opens in the surface 58. That is, when the jig 50 is disposed on the deformation plate 32, the opening on the −z direction side of the through hole 56 is blocked by the deformation plate 32. For this reason, the reflected laser light from the welded part 40 is blocked by the inner wall of the through hole 56 (laser light B1), or passes through the through hole 56 and leaks to the outside of the jig 50 (laser light B2). Follow that path. That is, the reflected laser beam hits the jig 50 only on the inner wall of the through hole 56. Therefore, it is possible to avoid a possibility that the reflected laser beam is further reflected by the inner wall of the jig and the secondary reflected laser beam hits an unexpected location (for example, the central portion of the deformation plate 32). Further, since the damage caused by the reflected laser beam is retained on the inner wall of the through hole 56, the maintenance of the jig 50 is facilitated.

次に、図7を参照して実施例2について説明する。以下では、実施例1と相違する点について説明し、実施例1と同一の構成についてはその詳細な説明を省略する。   Next, Example 2 will be described with reference to FIG. Hereinafter, differences from the first embodiment will be described, and detailed description of the same configurations as those of the first embodiment will be omitted.

本実施例では、治具150は、xy平面上に位置する円板形状の基部152と、基部152の外縁から−z方向に延びる覆い部154を有する。覆い部154は、基部152の全周に亘って基部152に接続されている。基部152の外周部には、基部152をz方向に貫通する貫通孔156が形成されている。貫通孔156は12個形成されており、基部152に周方向に等間隔に位置している。貫通孔156の−z方向側の端部は、治具150と変形板32によって囲まれる空間に開口している。変形板32は、12個の溶接箇所40において溶接される。貫通孔156は、基部152を平面視したときに、貫通孔156から溶接箇所40を視認できる位置に設けられている。覆い部154は、その−z方向側の端部に環状の面158を有している。治具150が変形板32をかしめ端子5に対して押付けると、面158の全体が変形板32と当接し、少なくとも面158の周囲では(即ち、全ての溶接箇所40では)、変形板32とかしめ端子5が隙間なく密着する。
溶接箇所40と支持部材36を結ぶ直線の例である直線L3、L4はいずれも貫通孔156を通過していない。図7から明らかなように、溶接箇所と支持部材を結ぶ直線L3、L4をどのように設定しても、これらが貫通孔156を通過することはない。また、12個の溶接箇所40は、覆い部154によって覆われており、支持部材36から遮蔽されている。このため、溶接箇所40で反射した反射レーザ光の例であるレーザ光B3、B4は、いずれも治具150の内壁に遮られて治具150の外部に漏れることはない。また、反射レーザ光の別の例であるレーザ光B5は、貫通孔156を通過するものの、支持部材36に当たることはない。この構成によっても、実施例1と同様の作用効果を奏することができる。また、治具150は、実施例1の治具50のように複数個の脚部54を有していないため、比較的に容易に製造することができる。
In the present embodiment, the jig 150 includes a disk-shaped base portion 152 located on the xy plane, and a cover portion 154 extending from the outer edge of the base portion 152 in the −z direction. The cover 154 is connected to the base 152 over the entire circumference of the base 152. A through-hole 156 that penetrates the base 152 in the z direction is formed on the outer periphery of the base 152. Twelve through-holes 156 are formed, and are located in the base portion 152 at equal intervals in the circumferential direction. An end of the through hole 156 on the −z direction side is open to a space surrounded by the jig 150 and the deformation plate 32. The deformable plate 32 is welded at 12 welding points 40. The through hole 156 is provided at a position where the welded portion 40 can be visually recognized from the through hole 156 when the base 152 is viewed in plan. The cover portion 154 has an annular surface 158 at the end on the −z direction side. When the jig 150 presses the deformation plate 32 against the crimping terminal 5, the entire surface 158 comes into contact with the deformation plate 32, and at least around the surface 158 (that is, at all the welding points 40), the deformation plate 32. The crimped terminal 5 adheres without a gap.
None of the straight lines L3 and L4, which are examples of straight lines connecting the welded portion 40 and the support member 36, pass through the through hole 156. As is apparent from FIG. 7, no matter how the straight lines L3 and L4 connecting the welding location and the support member are set, they do not pass through the through hole 156. Further, the twelve welded portions 40 are covered with the cover portion 154 and are shielded from the support member 36. For this reason, neither of the laser beams B3 and B4, which are examples of the reflected laser beam reflected at the welding location 40, is blocked by the inner wall of the jig 150 and leaks to the outside of the jig 150. Further, although the laser beam B5, which is another example of the reflected laser beam, passes through the through hole 156, it does not hit the support member 36. Also with this configuration, the same effects as those of the first embodiment can be obtained. Moreover, since the jig 150 does not have the plurality of leg portions 54 unlike the jig 50 of the first embodiment, it can be manufactured relatively easily.

次に、図8を参照して実施例3について説明する。以下では、実施例2と相違する点について説明し、実施例2と同一の構成についてはその詳細な説明を省略する。   Next, Embodiment 3 will be described with reference to FIG. Hereinafter, differences from the second embodiment will be described, and detailed description of the same configurations as those of the second embodiment will be omitted.

本実施例の治具250は、基部252の径が変形板32の径より大きい。また、溶接部材押付け工程では、基部252の中央部が変形板32の中央部と当接するように治具250を配置して、変形板32をかしめ端子5に対して押付ける。本実施例では、覆い部254の−z方向側の面258は、変形板32の外周部32aよりも−z方向側に位置することが好ましい。こうすることで、溶接箇所40と支持部材36を結ぶ直線の例である直線L5、L6をどのように設定しても、これらが貫通孔256を通過することがなくなる。即ち、溶接箇所40からの反射レーザ光B6〜B8が支持部材36に到達することを防止できる。この構成によっても、実施例2と同様の作用効果を奏することができる。また、治具250を変形板32の中央部と当接させることにより、変形板32の中央部は治具250によって覆われる。このため、反射レーザ光が治具250の内壁でさらに反射するなどして変形板32の中央部に到達することを抑制できる。この結果、変形板32の中央部と破断板34を溶接する際に溶接不良等が生じる可能性を回避できる。   In the jig 250 of this embodiment, the diameter of the base 252 is larger than the diameter of the deformation plate 32. In the welding member pressing step, the jig 250 is arranged so that the center portion of the base portion 252 contacts the center portion of the deformable plate 32, and the deformable plate 32 is pressed against the crimping terminal 5. In the present embodiment, the surface 258 on the −z direction side of the cover portion 254 is preferably located on the −z direction side with respect to the outer peripheral portion 32 a of the deformation plate 32. By doing so, no matter how the straight lines L5 and L6, which are examples of straight lines connecting the welding location 40 and the support member 36, are set, they will not pass through the through hole 256. That is, it is possible to prevent the reflected laser beams B <b> 6 to B <b> 8 from the welding location 40 from reaching the support member 36. Also with this configuration, the same effects as those of the second embodiment can be achieved. Further, by bringing the jig 250 into contact with the central portion of the deformation plate 32, the central portion of the deformation plate 32 is covered with the jig 250. For this reason, it is possible to suppress the reflected laser beam from reaching the central portion of the deformable plate 32 by being further reflected by the inner wall of the jig 250. As a result, it is possible to avoid the possibility of poor welding or the like when the central portion of the deformable plate 32 and the fracture plate 34 are welded.

次に、図9を参照して実施例4について説明する。以下では、実施例1と相違する点について説明し、実施例1と同一の構成についてはその詳細な説明を省略する。   Next, Example 4 will be described with reference to FIG. Hereinafter, differences from the first embodiment will be described, and detailed description of the same configurations as those of the first embodiment will be omitted.

本実施例の治具350は、貫通孔356の形状が実施例1の治具50と異なっている。即ち、本実施例では、治具350の基部352に、略C字形状の貫通孔356が1個形成されている。貫通孔356は、基部352の外周部に、周方向に沿って形成されている。なお、図示は省略しているが、治具350は、貫通孔356の形状に準じた筒状の脚部を有していてもよいし、実施例2、3のように基部352の外縁から延びる覆い部を有していてもよい。この構成によっても、実施例1と同様の作用効果を奏することができる。   The jig 350 of the present embodiment is different from the jig 50 of the first embodiment in the shape of the through hole 356. That is, in the present embodiment, one substantially C-shaped through hole 356 is formed in the base 352 of the jig 350. The through hole 356 is formed in the outer peripheral portion of the base portion 352 along the circumferential direction. Although not shown, the jig 350 may have a cylindrical leg portion conforming to the shape of the through-hole 356, or from the outer edge of the base portion 352 as in the second and third embodiments. You may have the extending cover part. Also with this configuration, the same effects as those of the first embodiment can be obtained.

以上、本明細書が開示する技術の実施例について詳細に説明したが、これらは例示に過ぎず、本明細書が開示するレーザ溶接用治具とレーザ溶接方法は、上記の実施例を様々に変形、変更したものが含まれる。   As mentioned above, although the Example of the technique which this specification discloses was described in detail, these are only illustrations, The jig for laser welding and the laser welding method which this specification disclose are various in said Example. Includes transformations and changes.

例えば、治具50は、蓄電装置100における変形板32とかしめ端子5のレーザ溶接以外にも用いることができる。また、治具50の基部52は円板形状に限られず、例えば中央部がくり抜かれた環状形状でもよい。また、治具50は、2つの溶接部材のレーザ溶接に限られず、3つ以上の溶接部材のレーザ溶接に用いられてもよい。また、溶接部材押付け工程では、全ての溶接箇所40における変形板32とかしめ端子5が隙間なく密着しているため、レーザ光は、複数個の溶接箇所40に同時に照射されてもよい。   For example, the jig 50 can be used other than the laser welding of the deformation plate 32 and the crimping terminal 5 in the power storage device 100. Further, the base 52 of the jig 50 is not limited to a disc shape, and may be, for example, an annular shape in which a central portion is cut out. The jig 50 is not limited to laser welding of two welding members, and may be used for laser welding of three or more welding members. Further, in the welding member pressing step, the deformed plate 32 and the crimping terminal 5 in all the welding locations 40 are in close contact with each other without any gap, so that the laser beam may be applied to the plurality of welding locations 40 simultaneously.

また、上記の実施例では、変形板32の外周部32aとかしめ端子5の基底部15の端面15aは全面に亘って当接していたが、この構成に限られない。外周部32aと端面15aとが重なる部分を有しており、当該重なる部分における外周部32aにレーザ光が照射される構成であってもよい。   In the above-described embodiment, the outer peripheral portion 32a of the deformable plate 32 and the end surface 15a of the base portion 15 of the crimping terminal 5 are in contact with each other, but the present invention is not limited to this configuration. The outer peripheral part 32a and the end surface 15a may have a part which overlaps, and the structure which a laser beam is irradiated to the outer peripheral part 32a in the said overlapping part may be sufficient.

また、上記の実施例のレーザ溶接工程ではレーザ70を移動させたが、この構成に限られない。例えば、レーザ70は固定されており、レーザ溶接は、次の手順で行われてもよい。即ち、まず、溶接部材押付け工程で治具50によって押さえつけられている変形板32、かしめ端子5及びその他の接続物(蓋9、支持部材36等)をテーブルに載置する。次に、レーザ70の下方に治具50の貫通孔56が位置するようにテーブルを移動させる。続いて、レーザ光を、当該貫通孔56を介して溶接箇所40に照射する。当該溶接箇所40における溶接が終了したら、レーザ70の下方に別の貫通孔56が位置するようにテーブルを移動(回転)させて、当該別の貫通孔56を介してレーザ光を照射する。以下、同様の作業を全ての溶接箇所40に対して実施する。このようにレーザ溶接を行っても、実施例1と同様の作用効果を奏することができる。   In the laser welding process of the above embodiment, the laser 70 is moved, but the present invention is not limited to this configuration. For example, the laser 70 may be fixed, and laser welding may be performed by the following procedure. That is, first, the deformable plate 32, the crimping terminal 5 and other connected objects (the lid 9, the support member 36, etc.) pressed by the jig 50 in the welding member pressing step are placed on the table. Next, the table is moved so that the through hole 56 of the jig 50 is positioned below the laser 70. Subsequently, the laser beam is irradiated to the welding portion 40 through the through hole 56. When the welding at the welding point 40 is completed, the table is moved (rotated) so that another through hole 56 is positioned below the laser 70, and laser light is irradiated through the other through hole 56. Hereinafter, the same operation is performed on all the welded portions 40. Even if laser welding is performed in this manner, the same effects as those of the first embodiment can be obtained.

また、上記の実施例では、治具50は変形板32とかしめ端子5のレーザ溶接に用いられたが、かしめタイプの端子に限られず、例えば蓋9の外部からナットにより締結されるタイプの端子が用いられてもよい。このタイプの端子に変形板32をレーザ溶接する場合、(1)先に変形板32を端子に溶接してから端子をナットにより蓋9に固定する製造方法と、(2)端子を蓋9に固定してから変形板32を端子に溶接する製造方法の2通りが考えられるが、治具50は、製造方法(2)の場合に特に有用である。即ち、製造方法(2)では、レーザ溶接前に既に端子が蓋9に固定され、支持部材36が端子の周囲に配置されているため、治具50を用いてレーザ溶接することで、反射レーザ光から支持部材36を保護することができる。治具50を用いることで、各部品の組立順序の自由度が向上する。   In the above embodiment, the jig 50 is used for laser welding of the deformable plate 32 and the crimping terminal 5. However, the jig 50 is not limited to the crimping type terminal, but is a terminal that is fastened by a nut from the outside of the lid 9, for example. May be used. When laser welding the deformation plate 32 to this type of terminal, (1) a manufacturing method in which the deformation plate 32 is first welded to the terminal and then the terminal is fixed to the lid 9 with a nut, and (2) the terminal is attached to the lid 9. There are two possible manufacturing methods in which the deformation plate 32 is welded to the terminal after being fixed, but the jig 50 is particularly useful in the case of the manufacturing method (2). That is, in the manufacturing method (2), since the terminal is already fixed to the lid 9 and the support member 36 is disposed around the terminal before the laser welding, the laser beam is welded using the jig 50, so that the reflected laser is obtained. The support member 36 can be protected from light. By using the jig 50, the degree of freedom of the assembly order of each component is improved.

また、上記の実施例では、被保護部材として、PPSを材料とする支持部材36が用いられたが、被保護部材を形成する材料はこれに限られない。一般に、レーザ光の温度は約1300℃もの高温に達するので、当該温度で損傷する可能性のある材料で形成されているあらゆる部材が保護されるべき対象となる。   In the above embodiment, the support member 36 made of PPS is used as the member to be protected. However, the material forming the member to be protected is not limited to this. In general, since the temperature of the laser beam reaches as high as about 1300 ° C., any member formed of a material that can be damaged at the temperature is an object to be protected.

また、上記の実施例では、治具50は、1枚の変形板32を有するタイプの電流遮断装置30のレーザ溶接に用いられたが、これに限られず、例えば、2枚の変形板を有するタイプの電流遮断装置のレーザ溶接に用いられてもよい。   In the above embodiment, the jig 50 is used for laser welding of the type of current interrupting device 30 having one deformation plate 32. However, the present invention is not limited to this. For example, the jig 50 has two deformation plates. It may be used for laser welding of type current interrupters.

また、覆い部154は、基部152の全周に亘って接続されている構成に限られず、基部152の周方向の一部にのみ接続されている構成であってもよい。例えば、覆い部154がなくても反射レーザ光が支持部材36に到達しないことが明らかな範囲においては、覆い部154が形成されていなくてもよい。   Further, the cover portion 154 is not limited to the configuration connected over the entire circumference of the base portion 152, and may be configured to be connected only to a part of the base portion 152 in the circumferential direction. For example, the cover portion 154 may not be formed as long as it is clear that the reflected laser light does not reach the support member 36 without the cover portion 154.

以上、本発明の具体例を詳細に説明したが、これらは例示にすぎず、特許請求の範囲を限定するものではない。特許請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。また、本明細書または図面に説明した技術要素は、単独であるいは各種の組合せによって技術的有用性を発揮するものであり、出願時請求項記載の組合せに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成するものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。   Specific examples of the present invention have been described in detail above, but these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and changes of the specific examples illustrated above. The technical elements described in this specification or the drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology illustrated in the present specification or the drawings achieves a plurality of objects at the same time, and has technical utility by achieving one of the objects.

32:変形板
34:破断板
36:支持部材
40:溶接箇所
50:レーザ溶接用治具
56:貫通孔
58:面

32: Deformation plate 34: Breaking plate 36: Support member 40: Welding location 50: Laser welding jig 56: Through hole 58: Surface

Claims (3)

第1の溶接部材を第2の溶接部材に押付け、押付けた状態で前記第1の溶接部材の複数個の溶接箇所のそれぞれに溶接用レーザ光が到達することを許容し、前記複数個の溶接箇所のそれぞれからの反射レーザ光が、反射レーザ光から保護する必要がある被保護部材に到達することを防止するレーザ溶接用治具であって、
前記第1の溶接部材、前記第2の溶接部材及び前記被保護部材は、蓄電装置に設けられており、
前記蓄電装置は、
ケースと、
前記ケースに収容される電極組立体と、
前記ケースに設けられる端子と、
前記ケース内に収容され、前記電極組立体と前記端子とが電気的に接続される導通状態と、前記電極組立体とが電気的に非接続となる非導通状態とに切換える電流遮断装置と、を備えており、
前記電流遮断装置は、
前記ケースと前記端子との間に配置され、その内部空間に前記端子の一端を収容する支持部材と、
前記支持部材の内部空間に収容され、前記端子の一端と電気的に接続される第1通電板と、
前記第1通電板と対向して配置され、前記支持部材に接続して前記支持部材の内部空間を閉じると共に、前記電極組立体と電気的に接続される第2通電板と、を備えており、
前記第1の溶接部材は、前記第1通電板であり、
前記第2の溶接部材は、前記端子であり、
前記被保護部材は、前記支持部材であり、
前記複数個の溶接箇所は、前記支持部材の内部空間に位置しており、
前記レーザ溶接用治具は、前記第1の溶接部材を前記第2の溶接部材に押付けた位置関係において、前記複数個の溶接箇所の全部を覆うと共に、当該レーザ溶接用治具の前記第1の溶接部材と当接する部位が前記支持部材の内部空間に収容される形状であり、
前記複数個の溶接箇所のそれぞれに溶接用レーザ光が到達することを許容する単数又は複数の貫通孔が設けられており、
前記複数個の溶接箇所のそれぞれと前記被保護部材を結ぶ複数本の直線を規定したとき、前記複数本の直線のいずれもが、前記貫通孔を通過しない関係にあることを特徴とするレーザ溶接用治具。
The first welding member is pressed against the second welding member, and welding laser light is allowed to reach each of the plurality of welding locations of the first welding member in the pressed state, and the plurality of weldings A laser welding jig for preventing reflected laser light from each of the locations from reaching a protected member that needs to be protected from the reflected laser light,
The first welding member, the second welding member, and the protected member are provided in a power storage device,
The power storage device
Case and
An electrode assembly housed in the case;
A terminal provided in the case;
A current interrupt device that is housed in the case and switches between a conductive state in which the electrode assembly and the terminal are electrically connected and a non-conductive state in which the electrode assembly is electrically disconnected; With
The current interrupt device is
A support member disposed between the case and the terminal and accommodating one end of the terminal in an internal space thereof;
A first energization plate housed in the internal space of the support member and electrically connected to one end of the terminal;
A second energization plate disposed opposite to the first energization plate, connected to the support member to close the internal space of the support member, and electrically connected to the electrode assembly; ,
The first welding member is the first current-carrying plate;
The second welding member is the terminal;
The protected member is the support member,
The plurality of welding locations are located in an internal space of the support member;
The laser welding jig covers all of the plurality of welding locations in the positional relationship in which the first welding member is pressed against the second welding member, and the laser welding jig includes the first welding jig . The portion that contacts the welding member is a shape that is accommodated in the internal space of the support member ,
A single or a plurality of through-holes that allow welding laser light to reach each of the plurality of welding locations;
Laser welding characterized in that when a plurality of straight lines connecting each of the plurality of welding locations and the protected member are defined, none of the plurality of straight lines pass through the through hole. Jig.
前記複数の貫通孔は、前記第1の溶接部材を前記第2の溶接部材に押付けた位置関係において、前記各貫通孔が前記各溶接箇所と対応する位置に設けられており、かつ、前記第1の溶接部材を前記第2の溶接部材に押付ける押付け面に開口していることを特徴とする請求項1に記載のレーザ溶接用治具。   The plurality of through holes are provided at positions where the respective through holes correspond to the respective welding locations in the positional relationship in which the first welding member is pressed against the second welding member, and 2. The laser welding jig according to claim 1, wherein one welding member is opened in a pressing surface that presses the second welding member against the second welding member. 第1の溶接部材と第2の溶接部材を複数個の溶接箇所においてレーザ溶接する方法であって、
前記第1の溶接部材と前記第2の溶接部材を所定の順番で重ねて配置する溶接部材配置工程と、
前記溶接部材配置工程の後で、前記第1の溶接部材を前記第2の溶接部材に対して押付けて、前記複数個の溶接箇所を当接させる溶接部材押付け工程と、
前記溶接部材押付け工程で押付けた後で、溶接用レーザ光を前記第1の溶接部材の前記複数個の溶接箇所に照射して、前記第1の溶接部材と前記第2の溶接部材とを溶接するレーザ溶接工程を備えており、
前記第1の溶接部材及び前記第2の溶接部材は、蓄電装置に設けられており、
前記蓄電装置は、
ケースと、
前記ケースに収容される電極組立体と、
前記ケースに設けられる端子と、
前記ケース内に収容され、前記電極組立体と前記端子とが電気的に接続される導通状態と、前記電極組立体とが電気的に非接続となる非導通状態とに切換える電流遮断装置と、を備えており、
前記電流遮断装置は、
前記ケースと前記端子との間に配置され、その内部空間に前記端子の一端を収容する支持部材と、
前記支持部材の内部空間に収容され、前記端子の一端と電気的に接続される第1通電板と、
前記第1通電板と対向して配置され、前記支持部材に接続して前記支持部材の内部空間を閉じると共に、前記電極組立体と電気的に接続される第2通電板と、を備えており、
前記第1の溶接部材は、前記第1通電板であり、
前記第2の溶接部材は、前記端子であり、
前記複数個の溶接箇所は、前記支持部材の内部空間に位置しており、
前記レーザ溶接工程では、
(1)溶接用レーザ光が溶接箇所に照射されている間、溶接用レーザ光が照射されていない溶接箇所においても前記第1の溶接部材を前記第2の溶接部材に押付けておき、
(2)前記複数個の溶接箇所の全部と、レーザ光から保護する必要がある被保護部材の間に遮蔽部材を配置しておき、
前記被保護部材は、前記支持部材であることを特徴とするレーザ溶接方法。
A method of laser welding a first welding member and a second welding member at a plurality of welding locations,
A welding member arranging step of arranging the first welding member and the second welding member in a predetermined order;
A welding member pressing step of pressing the first welding member against the second welding member and abutting the plurality of welding points after the welding member arranging step;
After pressing in the welding member pressing step, welding laser light is applied to the plurality of welding locations of the first welding member to weld the first welding member and the second welding member. Equipped with a laser welding process
The first welding member and the second welding member are provided in a power storage device,
The power storage device
Case and
An electrode assembly housed in the case;
A terminal provided in the case;
A current interrupt device that is housed in the case and switches between a conductive state in which the electrode assembly and the terminal are electrically connected and a non-conductive state in which the electrode assembly is electrically disconnected; With
The current interrupt device is
A support member disposed between the case and the terminal and accommodating one end of the terminal in an internal space thereof;
A first energization plate housed in the internal space of the support member and electrically connected to one end of the terminal;
A second energization plate disposed opposite to the first energization plate, connected to the support member to close the internal space of the support member, and electrically connected to the electrode assembly; ,
The first welding member is the first current-carrying plate;
The second welding member is the terminal;
The plurality of welding locations are located in an internal space of the support member;
In the laser welding process,
(1) While the welding laser beam is irradiated to the welding portion, the first welding member is pressed against the second welding member even in the welding portion where the welding laser beam is not irradiated,
(2) and all of the plurality of welding points, can you place the shielding member between the protection member that needs to be protected from the laser beam,
The laser welding method , wherein the member to be protected is the support member .
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