JP6366067B2 - Thermosetting coating composition - Google Patents

Description

The present invention relates to a thermosetting coating composition excellent in coating film curability and coating film appearance despite substantially not containing an organic tin compound, and a coated article coated with the coating composition.

  Isocyanate curing agents are generally used as curing agents for paints and the like, but since the reaction between isocyanate groups and active hydrogen proceeds even at room temperature, a resin having active hydrogen and a polyisocyanate curing agent are mixed in advance. It is difficult to use as a so-called one-component paint. Therefore, a method using a blocked isocyanate obtained by reacting a polyisocyanate with an active hydrogen group-containing compound (blocking agent) and inactivating at normal temperature has been put into practical use.

  This blocked isocyanate does not react with the resin at room temperature, but when heated, the blocking agent dissociates to regenerate the isocyanate group, and the crosslinking reaction with the resin having active hydrogen proceeds. For this reason, there is no restriction | limiting in pot life, It can be set as a one-pack type coating material, Furthermore, application to the water-based coating material which uses water and alcohol which have active hydrogen as a medium is also possible.

As the blocking agent used in the above-mentioned blocked isocyanate, compounds such as phenolic, caprolactam-based, oxime-based, active methylene-based and pyrazole-based compounds are known, and as a dissociation catalyst for the blocking agent, dibutyltin dibenzoate is used. Organic tin compounds such as dioctyl tin oxide and dibutyl tin oxide have been generally used. (Patent Document 1, Patent Document 2)
However, although the organotin compound has very high catalytic performance, its toxicity has become a problem in recent years, and thus a catalyst that replaces the organotin compound has been demanded. As an alternative, bismuth-based, titanium-based, or zinc-based catalysts have been developed. (For example, Patent Document 3 and Patent Document 4)
However, there are problems that they are expensive, have insufficient catalytic effect, and are unstable in water-based paints.

JP-A-8-283366 Japanese Patent No. 3062625 Special table 2010-536943 gazette JP 2012-152725 A

The problem to be solved by the present invention is that a thermosetting paint containing a blocked isocyanate dissociation catalyst having catalyst effectiveness and paint stability without substantially using a toxic compound such as an organic tin compound. It is to provide a composition.

As a result of intensive investigations to solve the above-mentioned problems, the inventors have obtained a thermosetting coating composition characterized by containing a specific metal catalyst, an amino group-containing resin, and a blocked isocyanate curing agent. The present inventors have found that the solution to the problem can be achieved and have completed the present invention. That is, the present invention provides a thermosetting coating composition containing the following blocked isocyanate dissociation catalyst and a coated article coated with the coating composition.
Item 1. A thermosetting coating composition comprising an amino group-containing resin (A), a blocked isocyanate curing agent (B), and a metal catalyst (C) containing a metal element selected from alkali metals and alkaline earth metals object.
Item 2. Item 2. The thermosetting coating composition according to Item 1, which contains an amine compound (D).
Item 3. Item 3. The thermosetting coating composition according to item 1 or 2, wherein the amine value is 5 mgKOH / g or more based on the total resin solid mass of the coating composition.
Item 4. Item 4. The thermosetting coating composition according to any one of Items 1 to 3, wherein the amino group-containing resin (A) has a tertiary amino group.
Item 5. Any one of Items 1 to 4, wherein the metal catalyst (C) is a metal fatty acid salt of a metal selected from an alkali metal and an alkaline earth metal and a fatty acid having 2 to 12 carbon atoms in the hydrocarbon group. 2. The thermosetting coating composition according to item 1.
Item 6. Item 6. The thermosetting coating composition according to any one of Items 1 to 5, wherein the metal of the metal catalyst (C) is at least one selected from calcium, barium, and potassium.
Item 7. Item 7. The item 1-6, wherein the blocking agent of the blocked isocyanate compound (B) is at least one selected from alcohol compounds, pyrazole compounds, oxime compounds, and lactam compounds. 2. A thermosetting coating composition according to 1.
Item 8. Item 8. The thermosetting coating composition according to any one of Items 1 to 7, which contains a color pigment, a rust preventive pigment, and / or an extender pigment.
Item 9. A coating film forming method in which the thermosetting coating composition according to any one of Items 1 to 8 is applied to an object to be coated, and is heated and cured.
Item 10. A coated article obtained by coating the article to be coated with the thermosetting coating composition according to any one of Items 1 to 8.

The thermosetting coating composition of the present invention has excellent coating film curability without using a toxic organotin compound while maintaining good coating stability. Moreover, the obtained coating film has good finish and can form a coating film excellent in chemical resistance, weather resistance, corrosion resistance, water resistance and the like.

The present invention relates to a thermosetting coating composition containing a specific metal catalyst, an amino group-containing resin, and a blocked isocyanate curing agent.
Details will be described below.

Amino group-containing resin (A)
As the amino group-containing resin (A) that can be used in the thermosetting coating composition of the present invention, known resins are particularly suitable as long as they contain amino groups and can be crosslinked with the blocked isocyanate curing agent (B). Can be used without limitation.
Examples of the reactive functional group of the amino group-containing resin that can be crosslinked with the blocked isocyanate include a reactive functional group having active hydrogen such as a hydroxyl group, a carboxyl group, and an active methylene group, as well as an epoxy group and a carboxylic anhydride group. It is done. These can be used alone or in combination of two or more, but preferably contain a hydroxyl group.
The amino group-containing resin (A) preferably has a tertiary amino group as an amino group.

Examples of the amino group-containing resin (A) include acrylic resins, polyester resins, epoxy resins, alkyd resins, polyether resins, polyurethane resins, polyamide resins, and the like. The above can be used in combination. Especially, it is preferable that it is at least 1 sort (s) chosen from an acrylic resin (A1) and an epoxy resin (A2).

Acrylic resin (A1)
The acrylic resin (A1) that can be used in the thermosetting coating composition of the present invention can be produced by radical copolymerization of an acrylic monomer.

  As the acrylic monomer, known ones can be used without particular limitation, but it is necessary to use at least one amino group-containing acrylic monomer. Examples of the amino group-containing acrylic monomer include N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, and N, N-di. -T-butylaminoethyl (meth) acrylate etc. are mentioned.

  Moreover, except using an amino group-containing acrylic monomer, (1) Acrylic resin (A1) can be obtained by reacting glycidyl (meth) acrylate with an amino compound simultaneously with or before and after copolymerization using glycidyl (meth) acrylate. ) A method containing an amino group, (2) using an isocyanate group-containing acrylic monomer and reacting the isocyanate group-containing acrylic monomer with an amino compound simultaneously with or before copolymerization, the acrylic resin (A1) is reacted with amino. Examples thereof include a method containing a group.

  Examples of acrylic monomers other than amino group-containing acrylic monomers include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 2-hydroxyethyl (meth) acrylate. Hydroxyl-containing acrylic monomers such as addition products with caprolactone (for example, PLACEL FA-2 and FM-3 as trade names manufactured by Daicel Corporation); aromatic vinyl monomers such as styrene, vinyltoluene and α-methylstyrene; methyl (Meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, t-butyl (meth) acrylate, Rohekishiru (meth) acrylate, 2-ethylhexyl (meth) acrylate, polyalkylene glycol (meth) acrylate, isobornyl (meth) acrylate, and (meth) acrylic acid. These can be used alone or in combination of two or more.

  The acrylic resin (A1) can be obtained by subjecting the above monomer to a radical copolymerization reaction by a known method.

  The amine value of the acrylic resin (A1) is usually in the range of 5 to 300 mgKOH / g, preferably in the range of 15 to 200 mgKOH / g, more preferably in the range of 30 to 100 mgKOH / g, and the hydroxyl value is usually Within the range of 0 to 300 mgKOH / g, preferably within the range of 10 to 200 mgKOH / g, more preferably within the range of 20 to 100 mgKOH / g, and the weight average molecular weight is usually within the range of 1,000 to 100,000, preferably Is suitably in the range of 2,000 to 30,000.

In this specification, the number average molecular weight and the weight average molecular weight are the retention time (retention capacity) measured using a gel permeation chromatograph (GPC) and the retention time of a standard polystyrene with a known molecular weight measured under the same conditions. (Retention capacity) is a value obtained by converting to the molecular weight of polystyrene. Specifically, “HLC8120GPC” (trade name, manufactured by Tosoh Corporation) is used as a gel permeation chromatograph, and “TSKgel G-4000HXL”, “TSKgel G-3000HXL”, “TSKgel G-2500HXL” are used as columns. ”And“ TSKgel G-2000HXL ”(trade names, all manufactured by Tosoh Corporation), and can be measured under the conditions of mobile phase tetrahydrofuran, measurement temperature 40 ° C., flow rate 1 mL / min, and detector RI. it can.

Epoxy resin (A2)
As an epoxy resin (A2) which can be used for the thermosetting coating composition of the present invention, an epoxy resin (A2-1), an amine compound (A2-2), and a modifier (A2- It can be obtained by reacting with 3).

  The epoxy resin (A2-1) that can be used as a raw material for the epoxy resin (A2) is a compound having at least one, preferably two or more epoxy groups in one molecule, and has a molecular weight of at least 300, Preferably a number average molecular weight in the range of 400 to 4,000, more preferably in the range of 800 to 2,500 and an epoxy equivalent weight in the range of at least 160, preferably 180 to 2,500, more preferably 400 to 1,500. What you have is suitable. As this epoxy resin (A3-1), what is obtained by reaction of a polyphenol compound and epihalohydrin (for example, epichlorohydrin etc.) can be used, for example.

  Examples of the polyphenol compound used for forming the epoxy resin (A2-1) include bis (4-hydroxyphenyl) -2,2-propane [bisphenol A] and bis (4-hydroxyphenyl) methane [bisphenol. F], bis (4-hydroxycyclohexyl) methane [hydrogenated bisphenol F], 2,2-bis (4-hydroxycyclohexyl) propane [hydrogenated bisphenol A], 4,4′-dihydroxybenzophenone, bis (4-hydroxy Phenyl) -1,1-ethane, bis (4-hydroxyphenyl) -1,1-isobutane, bis (4-hydroxy-3-tert-butyl-phenyl) -2,2-propane, bis (2-hydroxynaphthyl) ) Methane, tetra (4-hydroxyphenyl) -1,1,2,2-e Emissions, 4,4'-dihydroxydiphenyl sulfone, phenol novolak, and the like cresol novolak.

  Moreover, as an epoxy resin (A2-1) obtained by reaction of a polyphenol compound and epihalohydrin, the resin of the following formula induced | guided | derived from bisphenol A is suitable especially.

Here, what is shown by n = 0-8 is suitable.

  As a commercial item of this epoxy resin (A2-1), what is marketed by Mitsubishi Chemical Corporation by the brand name called jER828EL, jER1002, jER1004, jER1007 is mentioned, for example.

  The amine compound (A2-2) that can be used as a raw material for the epoxy resin (A2) is not particularly limited as long as it is an amine compound containing at least one active hydrogen that reacts with an epoxy group. For example, monomethylamine , Dimethylamine, monoethylamine, diethylamine, monoisopropylamine, diisopropylamine, monobutylamine, dibutylamine and other mono- or di-alkylamines; monoethanolamine, diethanolamine, mono (2-hydroxypropyl) amine, di (2- Alkanolamines such as hydroxypropyl) amine, monomethylaminoethanol, monoethylaminoethanol; ethylenediamine, propylenediamine, butylenediamine, hexamethylenediamine, tetraethylenepen , Pentaethylene hexamine, diethylamino propylamine, diethylene triamine, an alkylene polyamine such as triethylene tetramine; ethyleneimine, alkylene imine such as propylene imine; piperazine, morpholine, and cyclic amines, such as pyrazine and the like. These amines and amines obtained by ketiminizing primary amines can also be used in combination.

  The modifier (A2-3) that can be used as a raw material for the epoxy resin (A2) is not particularly limited as long as it is a component having reactivity with the epoxy resin (A2-1). , Monohydric alcohols, acidic compounds, phenols, amine compounds, lactones, isocyanate compounds, xylene formaldehyde compounds, and the like.

Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, , 5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8-octanediol, 1,9-nonanediol, 2-methyl-1,3-propanesiol, 3-methyl-1 , 5-pentanediol, 2-methylpentane-2,4-diol, 2,2,4-trimethyl-1,3-pentanediol, triethylene glycol, 2-butyl-2-ethyl-1,3-propanediol , Tricyclodecane dimethanol, triethylene glycol, neopentyl glycol, , 4-cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, bisphenol A, bisphenol F, hydrogenated bisphenol A, hydrogenated bisphenol F, and other dihydric alcohols; polyethylene glycol, polypropylene glycol, poly Examples include polyether diols such as butylene glycol; trihydric alcohols such as glycerin, trimethylolpropane and tris (2-hydroxyethyl) isocyanurate; tetrahydric alcohols such as pentaerythritol; polyester polyols and acrylic polyols.
Examples of the monohydric alcohol include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-butanol, pentanol, hexanol, n-octanol, 2-ethylhexanol, dodecyl alcohol, stearyl alcohol, and benzyl alcohol. Is mentioned.
Examples of the acidic compound include acidic compounds such as acetic acid, propionic acid, butyric acid, valeric acid, acrylic acid, oleic acid, glycolic acid, lactic acid, benzoic acid, gallic acid, fatty acid, and dibasic acid.
Examples of the phenols include phenol, cresol, ethylphenol, para-tert-butylphenol, nonylphenol, catechol, resorcinol, 4-tert-butylcatechol and the like.
These can be used individually by 1 type or in combination of 2 or more types.

As a manufacturing method of the said epoxy resin (A2), the said epoxy resin (A2-1), an amine compound (A2-2), and also a modifier | denaturant (A2-3) as needed are a well-known method. It can be produced by reacting.
The number average molecular weight of the epoxy resin (A2) is usually in the range of 1,000 to 50,000, preferably in the range of 1,300 to 20,000, from the viewpoints of paint stability and finish. And more preferably within the range of 1,600 to 10,000.
The amine value of the epoxy resin (A2) is usually 5 to 300 mgKOH / g, preferably 15 to 250 mgKOH / g, more preferably 30 to 200 mgKOH / g, from the viewpoint of curability of the resulting coating film. Preferably it is.
The hydroxyl value of the epoxy resin (A2) is usually 10 to 300 mgKOH / g, preferably 20 to 250 mgKOH / g, more preferably 30 to 200 mgKOH / g, from the viewpoint of curability of the resulting coating film. Preferably it is.

Block isocyanate curing agent (B)
The blocked isocyanate curing agent (B) is an addition reaction product of a polyisocyanate compound and an isocyanate blocking agent in an approximately chemical theoretical amount. As the polyisocyanate compound used in the blocked isocyanate curing agent (B), known compounds can be used without particular limitation. For example, tolylene diisocyanate, xylylene diisocyanate, phenylene diisocyanate, diphenylmethane-2,2′- Diisocyanate, diphenylmethane-2,4′-diisocyanate, diphenylmethane-4,4′-diisocyanate, crude MDI [polymethylene polyphenyl isocyanate], bis (isocyanate methyl) cyclohexane, tetramethylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, isophorone diisocyanate Aromatic, aliphatic or alicyclic polyisocyanate compounds such as: cyclized polymers of these polyisocyanate compounds The biuret thereof; may be mentioned, or a combination thereof.

  On the other hand, the isocyanate blocking agent is added and blocked to the isocyanate group of the polyisocyanate compound, and the blocked polyisocyanate compound produced by the addition is stable at normal temperature, but the baking temperature of the coating film (usually about 80 ° C.). When heated to ˜about 200 ° C., it is desirable that the blocking agent dissociates to regenerate free isocyanate groups.

Examples of the isocyanate blocking agent used in the blocked isocyanate curing agent (B) include oxime compounds such as methyl ethyl ketoxime and cyclohexanone oxime; phenol compounds such as phenol, para-t-butylphenol and cresol; n-butanol, 2 -Alcohol compounds such as ethyl hexanol, phenyl carbinol, methyl phenyl carbinol, ethylene glycol monobutyl ether, diethylene glycol monoethyl ether, ethylene glycol, propylene glycol; lactam compounds such as ε-caprolactam and γ-butyrolactam; dimethyl malonate Active methylene series such as diethyl malonate, diisopropyl malonate, ethyl acetoacetate, methyl acetoacetate, acetylacetone Compound: Examples include pyrazole compounds such as dimethylpyrazole, and these can be used alone or in combination of two or more.
Among these, from the viewpoint of dissociation temperature and paint stability, it is preferable to use at least one selected from alcohol compounds, pyrazole compounds, oxime compounds, and lactam compounds.

Metal catalyst (C)
The metal catalyst (C) that can be used in the thermosetting coating composition of the present invention is a metal catalyst containing a metal element selected from alkali metals and alkaline earth metals. Especially, it is preferable that it is a metal fatty acid salt (C1) shown by following formula (1).
M {OOC-R} n (1)
(In the formula, n is an integer of 1 or 2. R is an organic group. The two RCOO groups may be the same or different. M is selected from alkali metals or alkaline earth metals. At least one metal element.)
As the organic group of R in the above formula (1), a saturated, unsaturated, linear, branched or cyclic group can be suitably used. Examples of the fatty acid of the metal fatty acid salt (C1) include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, 2-ethylhexanoic acid, pelargonic acid, capric acid, undecanoic acid, and lauric acid. , Tridecylic acid, octylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, arachidic acid, behenic acid, lignoceric acid, serotic acid, montanic acid, melicic acid, and laxelic acid Fatty acids; undecylenic acid, lindelic acid, tuzuic acid, fizeteric acid, myristoleic acid, 2-hexadecenoic acid, 6-hexadecenoic acid, 7-hexadecenoic acid, palmitoleic acid, petroceric acid, oleic acid, elaidic acid, asclepic acid, Vaccenoic acid, gadoleic acid, gondoic acid, ceto Mono-unsaturated fatty acids such as inic acid, erucic acid, brassic acid, ceracoleic acid, ximenic acid, lumenic acid, acrylic acid, methacrylic acid, angelic acid, crotonic acid, isocrotonic acid, 10-undecenoic acid; linoelaidic acid, linol Acid, 10,12-octadecadienoic acid, hiragoic acid, α-eleostearic acid, β-eleostearic acid, punicic acid, linolenic acid, 8,11,14-eicosatrienoic acid, 7,10,13 -Docosatrienoic acid, 4,8,11,14-hexadecatetraenoic acid, moloctic acid, stearidonic acid, arachidonic acid, 8,12,16,19-docosatetraenoic acid, 4,8,12,15,18- Polyene unsaturated fatty acids such as eicosapentaenoic acid, sardine acid, nisic acid, docosahexaenoic acid; 1-methylbutyric acid, iso Branched fatty acids such as acid, 2-ethylbutyric acid, isovaleric acid, tuberculostearic acid, pivalic acid, neodecanoic acid; propiolic acid, talylic acid, stearolic acid, crepenic acid, xymenic acid, 7-hexadesinic acid, etc. Fatty acids having a triple bond of: alicyclic carboxylic acids such as naphthenic acid, malvalic acid, sterlic acid, hydnocarbic acid, sorghumulinic acid, gorulinic acid; acetoacetic acid, ethoxyacetic acid, glyoxylic acid, glycolic acid, gluconic acid, Sabinic acid, 2-hydroxytetradecanoic acid, iprolic acid, 2-hydroxyhexadecanoic acid, yarapinolic acid, uniperic acid, ambretoleic acid, aleurit acid, 2-hydroxyoctadecanoic acid, 12-hydroxyoctadecanoic acid, 18-hydroxyoctadecanoic acid , 9, 10- Oxygenated fatty acids such as hydroxyoctadecanoic acid, ricinoleic acid, camlorenic acid, ricanoic acid, ferronic acid, cerebronic acid; benzoic acid, 9-anthracenecarboxylic acid, atrolactic acid, anisic acid, isopropylbenzoic acid, salicylic acid, toluic acid, etc. Aromatic monocarboxylic acids, and the like, and these can be used alone or in combination of two or more. Further, from the viewpoint of easy availability and low cost, the fatty acid is preferably 2-ethylhexanoic acid, octylic acid, neodecanoic acid, oleic acid, naphthenic acid, lauric acid, or the like.

  In addition, when the fatty acid has a large number of carbon atoms (high molecular weight), the carboxylic acid metal salt having an acid group becomes a solid or highly viscous liquid, is difficult to handle, and has poor solubility and stability in paints. . On the contrary, when the number of carbon atoms of the fatty acid is small (molecular weight is small), the fatty acid metal salt contains many components that are easily volatilized by heating, and the catalytic ability may decrease. Therefore, the number of carbon atoms including the carbon of the carbonyl group is usually 2-40, preferably 2-12, more preferably 4-12, and 6-12. Is particularly preferred.

The metal element of the metal fatty acid salt (C1) is usually at least one selected from alkali metals or alkaline earth metals, preferably at least one selected from calcium, barium and potassium. It is.

Amine compound (D)
As the amine compound (D) that can be used in the thermosetting coating composition of the present invention, any known amine compound containing at least one amino group can be used without particular limitation. it can. Specifically, for example, trimethylamine, triethylamine, tributylamine, dimethylethylamine, dimethylethanolamine, triethanolamine, triisopropanolamine, triallylamine, N-methyldiallylamine, N-methylmorpholine, N, N, N ′, N Tertiary amines such as' -tetramethyl-1,2-diaminoethane, N-methylpiperidine, pyridine, 4-ethylpyridine; dimethylenetriamine, diethylenetriamine, dipropylenetriamine, dibutylenetriamine, bis (hexamethylene) triamine, etc. Dialkylenetriamines; trialkylenetetramines such as triethylenetetramine and tripropylenetetramine; tetraalkylenes such as tetraethylenepentamine and tetrapropylpentamine Pentaamine; pentaalkylenehexamine; hexaalkyleneheptamine; monomethylamine, dimethylamine, monoethylamine, diethylamine, dipropylamine, dibutylamine, dihexylamine, dioctylamine, monoisopropylamine, diisopropylamine, monobutylamine, monooctylamine, methyl Mono-alkylamine or di-alkylamine such as butylamine and dibutylamine; monoethanolamine, N-methylethanolamine, N-ethylethanolamine, diethanolamine, mono (2-hydroxypropyl) amine, di (2-hydroxypropyl) Amine, N-butylethanolamine, dipropanolamine, monomethylaminoethanol, N- (2-hydroxypropyl) ethylenedia , Alkanolamines such as 3-methylamine-1,2-propanediol, 3-tert-butylamino-1,2-propanediol, N-methylglucamine, N-octylglucamine; polymethylenediamine, polyether Alkylene polyamines such as diamine, ethylenediamine, propylenediamine, butylenediamine, hexamethylenediamine, trimethylhexamethylenediamine, dimethylaminopropylamine, diethylaminopropylamine, bis (4-aminobutyl) amine; mensendiamine, isophoronediamine, bis ( 4-amino-3-methylcyclohexyl) aromatic or alicyclic polyamines such as methane, metaxylylenediamine, metaphenylenediamine, naphthylenediamine, dimethylaminomethylbenzene; pipette Polyamines having a heterocyclic ring such as gin, 1-methylpiperazine, 3-pyrrolidinol, 3-piperidinol, 4-pyrrolidinol; epoxy obtained by adding 1 to 30 mol of an epoxy group-containing compound to 1 mol of the polyamine Addition polyamine; one or more in the molecule of the polyamide resin formed by condensation of the polyamine with the aromatic acid anhydride, cycloaliphatic acid anhydride, aliphatic acid anhydride, halogenated acid anhydride and / or dimer acid A polyamidopolyamine containing a primary or secondary amine of the above; a ketiminated amine obtained by reacting one or more primary or secondary amines in the polyamine with a ketone compound; Or in combination of two or more. Especially, the amine compound (D1) which has a tertiary amino group from a sclerosing | hardenable viewpoint is preferable.

Thermosetting coating composition As a blending ratio of the amino group-containing resin (A) and the blocked isocyanate curing agent (B) in the thermosetting coating composition of the present invention, the component ( A) is usually 10 to 90% by mass, preferably 20 to 80% by mass, and the component (B) is usually 10 to 60% by mass, preferably 15 to 55% by mass. It is also preferable for obtaining a coated article having excellent curability. Outside the above range, either the coating properties or the coating film performance may be impaired, which is not preferable.
Moreover, as content of a metal catalyst (C) and an amine compound (D), a component (C) is 0.1-4 mass% normally on the basis of the total mass of the resin solid content of a thermosetting coating, It is preferable from the viewpoint of curability that the content is preferably 0.2 to 3% by mass and the component (D) is usually in the range of 0 to 10% by mass, preferably 0.5 to 5% by mass.

The amine value of the thermosetting coating composition is usually 5 mgKOH / g or more, preferably 10 to 200 mgKOH / g, based on the total mass of resin solids of the thermosetting coating composition, from the viewpoint of curability. Yes, more preferably 15 to 150 mg KOH / g, and particularly preferably in the range of 20 to 100 mg KOH / g.

  The thermosetting coating composition of the present invention is not particularly limited. For example, in addition to the components (A) to (D), if necessary, a pigment dispersion paste, a solvent such as water or an organic solvent, Additives for paints such as neutralizers, surfactants, surface conditioners, thickeners, anti-settling agents, dissociation catalysts, ultraviolet absorbers, light stabilizers, antifoaming agents, plasticizers and the like can be contained.

  The pigment dispersion paste is a dispersion of pigments such as colored pigments, rust preventive pigments and extender pigments in advance, for example, a pigment dispersion resin, a neutralizing agent, a solvent and a pigment are blended, a ball mill, A pigment dispersion paste can be prepared by dispersing in a dispersion mixer such as a sand mill or a pebble mill.

  As the pigment, known pigments can be used without particular limitation. For example, titanium dioxide, zinc oxide, zinc phosphate, aluminum phosphate, zinc molybdate, calcium molybdate, bitumen, ultramarine, cobalt blue, copper phthalocyanine blue, Indanthrone Blue, Synthetic Yellow Iron Oxide, Transparent Bengara (Yellow), Bismuth Vanadate, Titanium Yellow, Zinc Yellow (Zinc Yellow), Monoazo Yellow, Isoindolinone Yellow, Metal Complex Salt Azo Yellow, Quinophthalone Yellow, Benzimidazolone Yellow, Bengara, monoazo red, quinacridone red, azo lake (Mn salt), quinacridone magenta, ansanthrone orange, dianslaquinonyl red, perylene maroon, quinacridone magenta, perylene red, diketopyrrolopyrrole chromium -Colored pigments such as Million, Chlorinated Phthalocyanine Green, Brominated Phthalocyanine Green, Pyrazolone Orange, Benzimidazolone Orange, Dioxazine Violet, Perylene Violet; Barita Powder, Barium Sulfate, Barium Carbonate, Calcium Carbonate, Gypsum, Clay, White Carbon, An extender pigment such as diatomaceous earth, talc, magnesium carbonate, alumina white, gloss white and mica powder; a rust preventive pigment such as aluminum phosphomolybdate, aluminum tripolyphosphate and zinc oxide (zinc white) can be added.

  As said solvent, well-known things, such as water and an organic solvent, can be used without a restriction | limiting. Examples of the organic solvent include hydrocarbons such as toluene, xylene, cyclohexane, and n-hexane; esters such as methyl acetate, ethyl acetate, and butyl acetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and methyl amyl ketone. Amides such as dimethylformamide and dimethylacetamide; alcohols such as methanol, ethanol, n-propanol and iso-propanol; ether alcohols such as ethylene glycol monobutyl ether and diethylene glycol monoethyl ether; or a mixture thereof It is done.

In addition to the metal catalyst (C) used in the present application, a bismuth compound, a zinc compound, a titanium compound, and the like can be suitably used as the dissociation catalyst for the isocyanate blocking agent, but dibutyltin dibenzoate, dioctyltin, and the like. It is preferable not to use organic tin compounds such as oxide and dibutyltin oxide from the viewpoint of environmental considerations.

Coating Film Forming Method As the coating film forming method used in the present invention, known coatings such as brush coating, roller coating, dipping coating, bar coder coating, applicator coating, curtain coating, spray coating, rotary atomization coating, electrodeposition coating, etc. The method can be used without particular limitation.

  Although the film thickness of a coating film is not specifically limited, Generally, it can be 5-60 micrometers based on a dry coating film, Preferably it can be in the range of 10-40 micrometers.

  The coating film is baked and dried by using a drying facility such as an electric hot air dryer or a gas hot air dryer at a temperature of the surface of the coated material of 60 to 300 ° C, preferably 80 to 200 ° C. For 3 to 180 minutes, preferably 10 to 50 minutes. A cured coating film can be obtained by baking and drying.

Examples of the object to be coated of the present invention include automobile bodies, automobile parts, motorcycle parts, household equipment, other equipment, etc., and materials include metals, plastics, inorganic materials, wood, fiber materials, etc. There is no limit. In the case of a metal material, for example, a surface that has been subjected to surface treatment such as phosphate chemical treatment or chromate treatment as necessary after washing the surface such as alkaline degreasing as necessary can be used.

Hereinafter, the present invention will be described in more detail with reference to Production Examples, Examples, and Comparative Examples, but the present invention is not limited thereto. In each example, “parts” indicates mass parts, and “%” indicates mass%.

Production and production example 1 of amino group-containing acrylic resin
31 parts of propylene glycol monomethyl ether was charged into a four-necked flask equipped with a stirrer, a thermometer, a condenser, and a nitrogen gas inlet, and the temperature was raised to 115 ° C. under nitrogen gas flow. After reaching 115 ° C., the nitrogen gas flow was stopped, 22 parts 2-hydroxyethyl acrylate, 22 parts methyl methacrylate, 22 parts 2-ethylhexyl acrylate, 25 parts styrene, 1 part acrylic acid, N, N-dimethyl A mixture consisting of 8 parts of aminoethyl methacrylate and 4 parts of 2,2′-azobis (isobutyronitrile) was added dropwise over 4 hours. Next, the mixture was aged for 2 hours while flowing nitrogen gas at 115 ° C., and then diluted with propylene glycol monomethyl ether to obtain an amino group-containing acrylic resin (A-1) solution having a solid content of 60%.
The amino group-containing acrylic resin (A-1) had a weight average molecular weight of 14,000, a hydroxyl value of 106 mgKOH / g, and an amine value of 28.5 mgKOH / g.

Production Examples 2 to 4
Except as shown in Table 1 below, the amino group-containing acrylic resins (A-2) to (A-3) and the acrylic resin (A-4) having a solid content of 60% were obtained in the same manner as in Production Example 1. The characteristic values of the resin are shown in Table 1 below.

An acrylic resin (A-4) is an acrylic resin for a comparative example.

Production example 5 of amino group-containing epoxy resin Production of amino group-containing epoxy resin (A-5) In a flask equipped with a stirrer, thermometer, nitrogen introduction tube and reflux condenser, jER828EL 1200 parts, bisphenol A 500 parts and dimethylbenzylamine 0.2 part was added and it was made to react until it became epoxy equivalent 850 at 130 degreeC. Next, 118 parts of 1,6-hexanediol and 84 parts of diethanolamine were added and reacted at 120 ° C. for 4 hours, and then adjusted with ethylene glycol monobutyl ether to prepare a hydroxyl group-containing epoxy resin having a solid content of 80% (A-5). A solution was obtained. The number average molecular weight of the amino group-containing epoxy resin (A-5) was 2,500, and the amine value was 24 mgKOH / g.

Production Example 6 Amino group-containing epoxy resin (A-6)
To a flask equipped with a stirrer, thermometer, nitrogen inlet tube and reflux condenser, 950 parts of jER1001 (trade name, manufactured by Mitsubishi Chemical Corporation, epoxy resin, epoxy equivalent 475, number average molecular weight 900), 150 parts of monomethylethanolamine, dimethyl Add 0.2 g of benzylamine and react at 200 ° C. until the epoxy equivalent reaches 30,000 or more, and then add ethylene glycol monobutyl ether to obtain an amino group-containing epoxy resin (A-6) solution having a solid content of 80%. It was. The number average molecular weight of the amino group-containing epoxy resin (A-6) was 2,300, and the amine value was 51 mgKOH / g.

Production Example 7 Modified Epoxy Resin (A-7)
To a flask equipped with a stirrer, thermometer, nitrogen inlet tube and reflux condenser, 950 parts of jER1001 (trade name, manufactured by Mitsubishi Chemical Corporation, epoxy resin, epoxy equivalent 475, number average molecular weight 900), 1,6-hexanediol 236 Part, 0.2 g of dimethylbenzylamine was added and reacted at 200 ° C. until the epoxy equivalent reached 30,000 or more. Further, ethylene glycol monobutyl ether was added to obtain a modified epoxy resin (A-7) solution having a solid content of 80%. Obtained. The number average molecular weight of the modified epoxy resin (A-7) was 2,500, and the amine value was 0 mgKOH / g.

Block isocyanate curing agent production example 8 Block isocyanate curing agent (B-1)
In a reaction container, 270 parts of Cosmonate M-200 (trade name, manufactured by Mitsui Chemicals, Crude MDI) and 127 parts of methyl isobutyl ketone were added and heated to 70 ° C. In this, 236 parts of ethylene glycol monobutyl ether was added dropwise over 1 hour, then heated to 100 ° C., sampled over time while maintaining this temperature, and unreacted isocyanate group was measured by infrared absorption spectrum measurement. After confirming that the absorption of the resin was lost, methyl isobutyl ketone was further added to obtain a blocked isocyanate curing agent (B-1) having a resin solid content of 70%. The NCO amount of the obtained blocked isocyanate curing agent (B-1) was 16.7%.
In the present specification, the amount of NCO means the amount (%) of NCO groups with respect to 100 parts by mass of resin solid content.

Production Example 9 Blocked isocyanate curing agent (B-2)
A four-necked flask equipped with a stirrer, a heating device, a cooling device, and a decompression device was charged with 272 parts of hexamethylene diisocyanate and 214 parts of methyl ethyl ketone and heated to 60 ° C. Next, 169 parts of methyl ethyl ketoxime was gradually added over 1 hour with stirring. Then, after making it react at 60 degreeC for 2 hours, 59 parts of trimethylol propane was gradually added so that temperature might not become 70 degreeC or more. Under stirring, the reaction mixture was reacted at 60 ° C. until no free isocyanate groups were detected by infrared spectroscopy. After completion of the reaction, a blocked isocyanate curing agent (B-2) having a solid content of 70% was obtained. The NCO content of the obtained blocked isocyanate curing agent (B-2) was 16.4%.

Production Example 10 Blocked isocyanate curing agent (B-3)
In a four-necked flask equipped with a stirrer, a heating device, a cooling device, and a decompression device, “Sumidule N3300” (manufactured by Sumika Bayer Urethane Co., Ltd., trade name, isocyanurate of hexamethylene diisocyanate) and 125 parts of methyl ethyl ketone were added. Charged and heated to 30 ° C. Subsequently, 126 parts of 3,5-dimethylpyrazole was gradually added over 2 hours with stirring, and the reaction mixture was reacted at 30 ° C. with stirring until no free isocyanate group was detected by infrared spectroscopy. I let you. After completion of the reaction, a blocked isocyanate curing agent (B-3) having a pyrazole block having a solid content of 70% was obtained. The NCO content of the obtained blocked isocyanate curing agent (B-3) of the pyrazole block was 14.4%.

Production and Production Example 11 of Pigment Dispersion Paste Pigment Dispersion Paste A flask equipped with a stirrer, thermometer, dropping funnel and reflux condenser was charged with 1010 parts of jER828EL, 390 parts of bisphenol A, Plaxel 212 (trade name, polycaprolactone diol, Daicel Chemical). Kogyo Co., Ltd., weight average molecular weight of about 1,250) 240 parts and dimethylbenzylamine 0.2 parts were added and reacted at 130 ° C. until the epoxy equivalent reached about 1,090. Next, 134 parts of dimethylethanolamine and 150 parts of a 90% aqueous lactic acid solution were added and reacted at 120 ° C. for 4 hours. Subsequently, methyl isobutyl ketone was added to adjust the solid content to obtain a resin solution for dispersing a quaternary ammonium salt pigment having a solid content of 60%.
Subsequently, 8.3 parts of the resin solution for pigment dispersion (5 parts of solid content), 14.5 parts of titanium oxide, 8.0 parts of purified clay, 0.3 part of carbon black, and 24.5 parts of propylene glycol monomethyl ether were added. In addition, the mixture was dispersed in a ball mill for 20 hours to obtain a pigment dispersion paste having a solid content of 50%.

Production Example 1 of Thermosetting Paint Thermosetting Paint (X-1)
80.3 parts (solid content 48.2 parts) of the amino group-containing acrylic resin (A-2) solution obtained in Production Example 2, Desmodur BL1265 / 1 MPA / X (trade name, manufactured by Sumika Bayer Urethane Co., Ltd.) , Ε-caprolactam block of TDI, solid content 65%, NCO amount 4.8%) was mixed with 79.7 parts (solid content 51.8 parts) and potassium octylate 0.57 parts, and stirred uniformly. Further, propylene glycol monomethyl ether was added to produce a thermosetting paint (X-1) having a solid content of 50%.

Examples 2 to 24 and Comparative Examples 1 to 4 Thermosetting paints (X-2) to (X-28)
Except as shown in Table 2 below, thermosetting paints (X-2) to (X-28) having a solid content of 50% were produced in the same manner as in Example 1.
Moreover, the evaluation test (gel fraction) was done by the method mentioned later. The evaluation results are shown in the table.

In addition, the compounding quantity in a table | surface is the value of solid content or the amount of active ingredients.
The “amine value (in paint)” in the table is a numerical value based on the total mass of resin solids in the paint composition.

Example 25 Thermosetting paint (X-29)
72 parts (solid content: 43.2 parts) of the acrylic resin (A-2) solution obtained in Production Example 2, Death Module BL1265 / 1 MPA / X (trade name, manufactured by Sumika Bayer Urethane Co., Ltd., TDI ε- 79.7 parts (solid content 51.8 parts) of caprolactam block, solid content 65%, NCO amount 4.8%), and 55.6 parts (solid content 27.8 parts) of the pigment dispersion paste obtained in Production Example 11. Part, resin solid content 5 parts) and potassium octylate 0.57 part, and stirred uniformly, and further added propylene glycol monomethyl ether to produce a thermosetting paint (X-29) with a solid content of 50% did.

Examples 26 to 48 and Comparative Examples 5 to 8 Thermosetting paints (X-30) to (X-56)
Except as shown in Table 3 below, thermosetting paints (X-30) to (X-56) having a solid content of 50% were produced in the same manner as in Example 25.
Further, an evaluation test [water resistance (gloss retention)] was performed by a method described later. The evaluation results are shown in the table.

In addition, the compounding quantity in a table | surface is the value of solid content or the amount of active ingredients.
The “amine value (in paint)” in the table is a numerical value based on the total mass of resin solids in the paint composition.

Evaluation test <Gel fraction>
The thermosetting paint of Example or Comparative Example was applied to a glass plate using an applicator so as to have a cured film thickness of about 30 μm, and heat-cured for 30 minutes at the temperature shown in Table 1, and the coating film was peeled off from the glass plate. . Next, the coating film put in the wire mesh was placed in a separate type round bottom flask, 100 g of acetone was added to 1 g of the coating film, and the mixture was refluxed for 5 hours. The taken-out coating film was dried at 105 ° C. for 1 hour, the coating film weight was measured, and the gel fraction was calculated by the following formula.
Gel fraction (%) = weight of coating film after reflux / weight of coating film before reflux × 100
The higher the gel fraction, the better the curability, and less than 70% is unacceptable.

<Water resistance (gloss retention)>
Cold rolled steel sheet (size 400 x 300 x 0.8 mm) with "Palbond # 3020" (Nihon Parkerizing Co., Ltd., zinc phosphate treatment) applied to "Electron GT-10" (Kansai Paint Co., Ltd., thermosetting An epoxy resin-based cationic electrodeposition coating) is electrodeposited so as to have a film thickness of 20 μm, cured by heating at 170 ° C. for 30 minutes, and “TP-65” (trade name, manufactured by Kansai Paint Co., Ltd.) on the coating film. Polyester / melamine resin-based automotive intermediate coating) was air spray coated to a dry film thickness of 35 μm and cured by heating at 140 ° C. for 30 minutes.
Then, the thermosetting paint of Example or Comparative Example was applied thereon using an applicator so as to have a cured coating film thickness of about 20 μm, and was heat-cured for 30 minutes at the temperature shown in Table 2.

The obtained test plate was immersed in pure water and allowed to stand at 40 ° C. for 240 hours, and the glossiness after immersion was measured to calculate the gloss retention.
The gloss retention is calculated by the following formula based on the value obtained by measuring the surface (test surface) of the mirror according to JIS Z 8741-1997 and the specular gloss at an incident angle of 60 degrees. is there.
Gloss retention (%) = (Glossiness after water resistance test / initial glossiness) × 100
The evaluation was performed according to the following criteria. S to B are acceptable and C is unacceptable.
S: The gloss retention is 90% or more, which is very excellent.
A: The gloss retention is 80% or more and less than 90%, which is excellent.
B: The gloss retention is 70% or more and less than 80%, which is normal.
C: The gloss retention is less than 70%, which is inferior.

Claims (7)

A metal fatty acid salt of an amino group-containing resin (A), a blocked isocyanate curing agent (B), and a fatty acid having 4 to 12 carbon atoms including carbon of a carbonyl group , and at least one metal selected from calcium and barium. A thermosetting coating composition comprising a metal catalyst (C) and having an amine value of 5 mgKOH / g or more based on the total mass of resin solids of the coating composition.   The thermosetting coating composition according to claim 1, comprising an amine compound (D). The thermosetting coating composition according to claim 1 or 2 , wherein the amino group-containing resin (A) has a tertiary amino group. Blocking agent of the block isocyanate compound (B), alcohol compounds, pyrazole compounds, oxime compounds, and any one of claims 1 to 3, characterized in that at least one selected from lactam compounds 2. A thermosetting coating composition according to 1. The thermosetting paint composition according to any one of claims 1 to 4, further comprising a color pigment, a rust preventive pigment, and / or an extender pigment. A coating film forming method in which the thermosetting coating composition according to any one of claims 1 to 5 is applied to an object to be cured and heat-cured. A coated article obtained by coating the object to be coated with the thermosetting coating composition according to any one of claims 1 to 5 .