JP6359604B2 - Cleaning blade for electrophotographic equipment - Google Patents

Description

  The present invention relates to a polyurethane cleaning blade used in an electrophotographic apparatus. Examples of the electrophotographic apparatus include an electrophotographic copying machine, a printer, and a facsimile. In particular, the present invention relates to a cleaning blade using a polyurethane rubber elastic member having a contact portion and a back portion.

  The present applicant has continuously proposed inventions relating to a polyurethane cleaning blade for an electrophotographic apparatus made of polyurethane having a composition in which the back portion and the contact portion are different.

Patent Document 1 (Patent No. 4974490) proposes a polyurethane rubber elastic member for a cleaning blade having a two-layer structure with an arcuate edge as an abutting portion, and provides stable characteristics of the abutting portion and the back surface portion. We have developed a cleaning blade that can function according to the conditions.
In Patent Document 2 (Patent No. 4820161), after casting a liquid synthetic resin forming a partial layer into a bead shape having a cross-section of an arc in one mold of a split mold, the mold is assembled, We developed a polyurethane rubber elastic member in which a liquid synthetic resin that forms the base layer was cast, and both resins were heat-cured at the same time and were integrally molded.
In Patent Document 3 (Japanese Patent No. 4818945), a polyurethane rubber elastic member utilizing the characteristics of both polyurethanes has been developed by using an ester polyurethane as the contact portion and an ether polyurethane as the back portion.

In Patent Document 4 (Japanese Patent Laid-Open No. 2009-300551), the size of the edge portion can be clearly distinguished by changing the colors of the edge portion and the back portion serving as the contact portions, thereby improving the quality. A rubber elastic member was developed.
In patent document 5 (Unexamined-Japanese-Patent No. 2010-66332), by adding a friction reducing agent, an abrasive | polishing agent, a electrically conductive agent, etc. to the polyurethane of the edge part used as a contact part, a composition change of only a contact part, respectively, We have developed a polyurethane rubber elastic member that demonstrates the above functions.
In Patent Document 6 (Japanese Patent Laid-Open No. 2010-66333), the tan δ peak temperature is −3 ° C. or higher and 15 ° C. or lower as the polyurethane forming the edge portion, and the tan δ peak temperature is −15 ° C. or higher as the polyurethane forming the backup layer. By using -5 ° C or less, polyurethane rubber elasticity that exhibits stable cleaning performance in low temperature and low humidity environments and maintains durability even in harsh environments at high temperatures and high humidity The material was developed.
In Patent Document 7 (Japanese Patent Laid-Open No. 2010-139737), the isocyanate component of the edge layer polyurethane is a polyurethane having a hardness of 80 ° (JIS-A) or more using 1,5-naphthalene diisocyanate (NDI), and the backup layer However, an elastic rubber member made of polyurethane for an electrophotographic cleaning blade excellent in the slip-through prevention property of a toner which is an isocyanate component other than NDI and has a hardness of less than 80 °.

Based on a design philosophy that emphasizes convenience, the mechanism for toner supply, development, and transfer for electrophotographic devices such as copiers is widely used as a cartridge that can be replaced as part of the toner replacement. . Therefore, this replacement is also a guide for the life of cartridge components. In general, the toner is stored in an amount of about 2000 to 3000 sheets based on the amount of toner stored.
On the other hand, from the viewpoint of environmental problems such as the depletion of global resources and the tightness of energy, recycling and long-term durability of parts have become global issues.

Japanese Patent No. 4974490 Japanese Patent No. 4820161 Japanese Patent No. 4818945 JP 2009-300551 A JP 2010-66332 A JP 2010-66333 A JP 2010-139737 A

  An object of the present invention is to improve the durability of a cleaning blade and to extend its life.

  The inventor of the present application finds that a polyurethane having a specific hard domain size of the contact part polyurethane can be used by paying attention to the microstructure of the polyurethane, and searches the combination of the contact part and the back part to complete the present invention. It is a thing.

The main solution of the present invention is as follows.
1. An elastic rubber member made of polyurethane for a cleaning blade for an electrophotographic apparatus comprising a contact part and a back part,
The contact part and the back part are different polyurethane compositions,
The polyurethane in the contact portion contains 15 to 25.2% by weight of isocyanate groups , and contains 1 to 50 μm size hard domains in a ratio of 0.1 to 0.9 . Polyurethane elastic rubber member.
2. The size of the hard domain of the polyurethane in the contact portion is 2 to 50 μm . An elastic rubber member made of polyurethane for a cleaning blade for an electrophotographic apparatus according to 1.
3. The contact part polyurethane is an ester polyurethane. Or 2. An elastic rubber member made of polyurethane for a cleaning blade for an electrophotographic apparatus according to 1.
4). The contact part polyurethane is an ether-based polyurethane. ~ 3. An elastic rubber member made of polyurethane for a cleaning blade for an electrophotographic apparatus according to any one of the above.
5.1. ~ 4. Method of manufacturing by molding means a polyurethane elastic rubber member described, continuous molding using a rotating molding drum with a groove formed in the outer periphery on either.
6.1. ~ 4. Method of manufacturing by molding means a polyurethane elastic rubber member according to any one of, molded by using a split mold.
7.1. ~ 4. A cleaning blade for an electrophotographic apparatus, wherein the polyurethane elastic rubber member according to any one of the above is attached to a metal support member.

We have developed a cleaning blade with excellent durability and good cleaning performance. In particular, the cleaning blade has a high image quality and a long service life. The cleaning blade obtained by the present invention can also remove the external additive well, prevent filming, and improve the durability with no chipping.
It has been confirmed that the cleaning blade provided by the present invention exhibits durability of, for example, 60000 sheets or more.
This high durability was realized by forming a hard domain having a ratio of 0.1 to 0.9 in the contact portion with a two-layer structure of the contact portion and the back portion. The size of the hard domain of the contact portion is preferably 2 to 50 μm. By forming a two-layer structure and a hard domain, it is possible to use ester urethane or ether urethane for the contact portion.
A prepolymer containing 15 to 25.2% by weight of isocyanate groups is particularly effective for forming hard domains.
When using a molding means that continuously molds using a rotary molding drum with grooves formed on the outer periphery, the abutment portion can be provided only in the abutment portion that directly rubs, so the abutment ratio is reduced. By doing so, the cause of distortion based on the difference in physical properties between the two types of polyurethane can be reduced, and a stable cleaning action can be exhibited. Further, as a means for providing the contact portion only in the contact portion that directly rubs, a special method using a split mold proposed by the present applicant can be employed.

The figure which shows typically the cross section of the cleaning blade of 2 layer structure. The figure which shows typically the cross section of the cleaning blade which used the edge part as the contact part. Example of binarized hard domain evaluation diagram

<Blade shape and configuration>
The polyurethane elastic member used in the cleaning blade of the present invention has an example in which the contact part is provided on the entire surface and is laminated with the back part to have a two-layer structure (for example, the example in FIG. 1). There is an example (for example, the example of FIG. 2) formed only in the contact portion. In the cleaning blade, the abutting portion of the abutting portion abuts against and rubs against the mating material, scraping off residual toner and external additives, and exerts a cleaning action.

The overall shape and configuration of the cleaning blade is the same as in the conventional example, and is formed by bonding a polyurethane rubber elastic member to a support member.
The cleaning blade comes into contact with the edge of the surface of the photosensitive drum or the like in order to scrape off the toner. It is often formed by attaching a polyurethane rubber elastic member having a thickness of 1 to 3 mm, a width of 5 to 20 mm, and a length of 200 to 500 mm to a metal support member.
Since the physical properties of the contact portion and the back portion are different, it is preferable to make the contact portion thin and small from the viewpoint of suppressing the occurrence of distortion and the like.
The thickness of the abutting portion is formed to be thinner than the back portion, and is preferably 1/3 or less as a whole, and is preferably thinner. Actually, since there are restrictions on product accuracy such as limitations and uniformity by molding means, the thickness can be 0.8 mm or less.
In the method in which only the contact portion shown in FIG. 2 obtained by the continuous molding method and the split mold method is formed in the contact portion, the size of the contact portion is centered on the contact portion. It can be 0.03 to 0.8 mm × 0.03 to 5 mm.
In terms of manufacturing, since the thickness of about 0.1 to 0.8 mm can be manufactured by the centrifugal molding method, it can be formed into two layers in all layers shown in FIG. 1, but the edge shown in FIG. It is difficult to form a contact part only on the part.
Hard domains having a ratio of 0.1 to 0.9 are formed at the contact portion of the rubber elastic member formed in a two-layer structure. And the size of the hard domain of a contact part is 1-50 micrometers, and 2-50 micrometers is preferable. By forming a two-layer structure and a hard domain, ether urethane can be used for the contact portion.

<Types of polyurethane>
The rubber elastic member used in the present invention uses a thermosetting polyurethane resin.
As the urethane forming material, a polyurethane composition containing a polyisocyanate and a polyol is used.
Increasing the isocyanate concentration in the prepolymer is effective for hard domain growth. As a result of tests for forming hard domains, the composition of hard domains having a size of 1 to 50 μm is preferably 15 to 25.2% by weight of isocyanate groups in the prepolymer.

<Polyol>
As the polyol, polycaprolactone polyol, polyester polyol or polyether polyol is used.

(1) Ester polyol
Examples of the polyester polyol include those that can be obtained by reacting dicarboxylic acid and glycol according to a conventional method. Examples of the dicarboxylic acid include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and 2,6-naphthalenedicarboxylic acid, aliphatic dicarboxylic acids such as adipic acid, azelaic acid, and sebacic acid, and oxycarboxylic acids such as oxybenzoic acid. And ester-forming derivatives thereof.

Examples of the glycol include aliphatic glycols such as ethylene glycol, 1,4-butanediol, diethylene glycol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1,9-nonanediol, and triethylene glycol. An alicyclic glycol such as 1,4-cyclohexanedimethanol, an aromatic diol such as p-xylenediol, a polyoxyalkylene glycol such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol.
Polyester polyols based on these have a linear structure, but may be branched polyesters using a trivalent or higher valent ester-forming component.

  Examples of the polyester polyol include polycaprolactone polyol. It is preferable to use a polycaprolactone polyol obtained by ring-opening addition of ε-caprolactone using a low molecular weight glycol as an initiator in the presence of a catalyst. The low molecular weight glycol is preferably a divalent alcohol such as ethylene glycol, propylene glycol, 1,3-butylene glycol or neopentyl glycol, or a trivalent alcohol such as trimethylene glycol or glycerin.

  As the catalyst, organotitanium compounds such as tetrabutyl titanate, tetrapropyl titanate, and tetraethyl titanate, tin compounds such as tin octylate, dibutyltin oxide, dibutyltin laurate, stannous chloride, and stannous bromide are used. It is preferable. In addition to ε-caprolactone, other cyclic lactones such as trimethylcaprolactone and valerolactone may be partially mixed.

(2) Ether type polyol Polyether polyols such as polyoxytetramethylene glycol and polypropylene glycol are listed.
Polyether polyols include ring-opening polymers of cyclic ethers such as ethylene oxide, propylene oxide, trimethylene oxide, butylene oxide, α-methyltrimethylene oxide, 3,3′-dimethyltrimethylene oxide, tetrahydrofuran, dioxane and dioxamine. can give.

(3) Polyisocyanate
As the polyisocyanate, 4,4′-diphenylmethane diisocyanate (MDI) and 1,5-naphthalene diisocyanate (NDI), which are conventionally used, are mainly used. In addition, 4,4'-dicyclohexylmethane diisocyanate (hydrogenated MDI), carbodiimide-modified MDI, 2,4-tolylene diisocyanate (2,4-TDI), 2,6-tolylene diisocyanate (2,6-TDI), 3,3′-Bitrylene-4,4′-diisocyanate, 3,3′-dimethyldiphenylmethane-4,4′-diisocyanate, 2,4-tolylene diisocyanate uretidinedione (2,4-TDI dimer) , Metaphenylene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, orthotoluidine diisocyanate, xylene diisocyanate, paraphenylene diisocyanate, lysine diisocyanate, and the like, triphenylmethane-4,4 ', 4 "-triisocyanate Triisocyanates sulfonates such as polymeric MDI and the like. These may be used either alone or in combination.

(4) Other materials In addition to the above polyisocyanates and polyols, the polyurethane composition contains a crosslinking agent, (chain extender), surfactant, flame retardant, colorant, filler, plasticizer, stabilizer, mold release. Commonly used agents such as agents and catalysts can be blended.

  The crosslinking agent is not particularly limited as long as it is a conventionally known crosslinking agent. For example, 1,4-butanediol (1,4-BD), ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, hexanediol. , 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, xylene glycol, triethylene glycol, trimethylolpropane (TMP), glycerin, pentaerythritol, sorbitol, 1,2,6-hexanetriol, etc. The following polyols are mentioned. These may be used alone or in combination of two or more.

Examples of the catalyst include amine compounds such as tertiary amines and organometallic compounds such as organic tin compounds. Of these, amine compounds are preferred.
Tertiary amines include trialkylamines such as triethylamine, tetraalkyldiamines such as N, N, N ′, N′-tetramethyl-1,3-butanediamine, aminoalcohols such as dimethylethanolamine, and ethoxyl. Amines, ethoxylated diamines, ester amines such as bis (diethylethanolamine) adipate, triethylenediamine, cyclohexylamine derivatives such as N, N-dimethylcyclohexylamine, N-methylmorpholine, N- (2- Morpholine derivatives such as hydroxypropyl) -dimethylmorpholine, piperazine such as trimethylaminoethylpiperazine, N, N'-diethyl-2-methylpiperazine, N, N'-bis- (2-hydroxypropyl) -2-methylpiperazine Derivatives etc. That.
Examples of the organic tin compound include dialkyltin compounds such as dibutyltin dilaurate and dibutyltin di (2-ethylhexoate). Moreover, 2-ethyl caproic acid stannous, oleic acid stannous, etc. are mention | raise | lifted.
In a molding means for continuously molding using a rotary molding drum having grooves formed on the outer periphery, 1,8-diazabicyclo (5,4,0) undecene-7-organic acid salt (DBU), 1, 5-diazabicyclo (4,3,0) nonene-5-organic acid salt (DBN) or a mixture thereof. Such a reaction accelerator is used in an amount of 0.01 to 0.5 parts by weight, preferably 0.05 to 0.3 parts by weight, based on 100 parts by weight of the prepolymer as an effective amount.

(5) Resin Example The synthetic resin used in the present invention is a thermosetting polyurethane resin. Polyurethane can be produced by a known method using raw materials, and non-solvent type and organic solvent type can be used. For example, by using a catalyst in an appropriate organic solvent as necessary, adjusting the equivalent ratio of OH group / NCO group to 0.80 to 1.10, reacting by melting without solvent, etc. Can be manufactured. Moreover, it can manufacture by the method of making all the raw materials react simultaneously, the prepolymer method, etc.
In particular, a non-solvent two-component thermosetting polyurethane is suitable. In the continuous molding method using the outer peripheral molding groove rotating drum, a non-solvent two-component thermosetting polyurethane is used. The time from casting to removal is within one rotation of the forming drum, and it is necessary to be polymerized and solidified to such an extent that it can be removed in about 60 seconds. Select and design isocyanates and polyols, crosslinking agents, and catalysts that satisfy these conditions. In the step after removal, secondary crosslinking and aging steps can be performed. Even when the split mold is used, it is desirable to shorten the initial curing time of the polyurethane to be the contact portion.
The prepolymer that forms the abutting portion and the prepolymer that forms the back portion are separately manufactured and cast in two portions.

<Method for producing polyurethane rubber elastic member>
The method of forming the polyurethane layer at the contact portion and the polyurethane layer at the back portion is as follows: (a) a method of continuous molding using a rotary molding drum having grooves formed on the outer periphery; A molding method can be used. (C) In the case of forming the entire surface in two layers, a centrifugal molding method can also be employed.

Method of Continuous Molding Using a Rotating Molding Drum with Grooves Formed on the Peripheral For this molding means, the means disclosed in Japanese Patent No. 4974490 previously proposed by the present inventor can be used. A belt-like elastic rubber member having a width equal to or larger than the width of the polyurethane elastic rubber member used in the blade is continuously manufactured, and the belt-like elastic rubber member is cut to a fixed size to be made of metal. A technique for joining a side edge of a support and finishing it to a developing blade, a cleaning blade or the like is a basic manufacturing method.
This continuous molding method includes a plurality of casting machines. This is a method for producing a synthetic resin blade material having two partial synthetic resin layers by continuously supplying synthetic resins having different compositions from the respective casting machines to the molding grooves of the molding drum. When the casting port is arranged at the front and back of the molding groove of the continuously rotating molding drum, it hardens with the synthetic resin cast later on the synthetic resin cast earlier. Layer is formed. The position, width, and thickness of the resin layer serving as the contact portion can be controlled by the position, supply amount, composition and type of the synthetic resin, the rotational speed of the molding drum, and the like. The synthetic resin to be cast later will supply an amount necessary for filling the whole, and forms a back surface portion (base layer).

The polyurethane resin composition that forms the contact portion is cast first, and then the polyurethane resin composition that forms the back surface portion is cast to obtain a polyurethane elastic rubber member having a necessary size. A polyurethane rubber elastic member for a cleaning blade is formed by cutting the width and length so that the contact portion can be formed.
By forming with the polyurethane of the composition for the contact portion, the influence of the physical properties of the polyurethane of the contact portion can be limited to a small size without affecting the entire elastic member. Thereby, generation | occurrence | production of the distortion etc. which arise by combining the polyurethane raw material of a different physical property can be made small.

(3) Individual molding method using split mold (split mold molding method)
The split mold method combines two mold members that mold a cavity corresponding to the size of a single polyurethane elastic blade, casts a liquid polyurethane material into the cavity, and after polymerization and curing. It is manufactured by demolding. Before forming the mold, apply a liquid polyurethane raw material that forms a streak-like abutment to the wall surface of one of the split molds, and after semi-curing, mold the mold and inject the back part (base layer) polyurethane raw material Thus, the blade material is cured and demolded to obtain a blade material formed with two partial layers.
The method disclosed in Japanese Patent No. 4820161 filed by the present applicant can be used for the method of forming the partial two layers by the split mold.
That is, it is as follows. After casting so that the thermosetting resin is applied in a bead shape by moving the head for discharging the liquid synthetic resin, which is a thermosetting resin, to the position corresponding to the contact portion, or by moving the mold Then, a split mold is assembled, a thermosetting resin as a base is cast, and is integrally formed in a heating furnace. The integrally formed blade material is disassembled and taken out from the split mold, cut into a predetermined size, and used as a blade. When a mold is assembled, a part of the support is set inside the cavity, and the base-forming resin is cast to integrally bond the support and the blade rubber body.

<Prepolymer production example>
The compositions of Prepolymer Production Examples 1 to 8 are shown in Table 1.
1. Prepolymer Production Example 1
Polycaprolactone (Placcel 220 manufactured by Daicel Chemical Industries, Ltd., molecular weight 2000) was used as the polyol. This was dehydrated under reduced pressure at 110 ° C. for 2 hours. To 100 parts by weight of this polyol, 150 parts by weight of 4,4-diphenylmethane diisocyanate (MDI) (manufactured by Nippon Polyurethane Industry Co., Ltd., Millionate MT) is added as a polyisocyanate, and synthesized at 100 ° C. for 3 hours under a nitrogen atmosphere. Polymer 1 was obtained. This prepolymer is ester-based.
2. Prepolymer production examples 2-8
A prepolymer having the composition shown in Table 1 was prepared in the same manner as in Production Example 1.
The prepolymers of Production Examples 1, 3, 5, and 7 are ester-based, and the prepolymers of Production Examples 2, 4, 6, and 8 are ether-based.

Prepolymer production example 1 in the prepolymer tank of the contact portion casting machine, Plaxel 220 in the polyol tank, 1,4-butanediol (manufactured by Mitsubishi Chemical Corporation) in the crosslinking agent tank, 1,1, 1-trimethylolpropane (manufactured by Mitsubishi Gas Chemical Co., Inc.), 1,8-diazabicyclo (5,4,0) -undecene-7, catalyst) was charged to the ratio shown in Table 1 (liquid temperature 60 ° C.) The mixture was stirred and poured into a continuous mold. The injection amount was set in a substantially arc shape with a width direction of 10 mm and a thickness direction of 0.3 mm.
Prepolymer production example 4 for the prepolymer tank of the back side casting machine, PTG2000SN for the polyol tank, 1,4-butanediol, 1,1,1-trimethylolpropane, 1,8- for the crosslinking agent tank Diazabicyclo (5,4,0) -undecene-7 was charged so as to have the ratio shown in Table 1 (liquid temperature 60 ° C.), mixed and stirred, and poured into a continuous molding die (after injecting the contact portion) ). The injection amount was just enough to fill the mold cavity. The mold cavity cross-sectional dimensions were a width of 25 mm, a depth of 2 mm, a mold temperature of 140 ° C., and a crosslinking time of 45 seconds. The obtained continuous strip-shaped sheet was cut to 232 mm in the length direction, and then cut at the center in the width direction to obtain a strip having a width of 12.5 mm. The shape of the abutting portion was an approximately arc shape with a width direction of 5 mm and a thickness direction of 0.3 mm.

[Examples 2 to 10, Comparative Examples 1 to 3]
Examples 2-10, Comparative Examples 1-2
Strips having the composition shown in Table 2 were obtained in the same manner as in Example 1.

Comparative Example 3
A single layer was formed with the same composition as the contact portion of Example 5.
Table 2 shows the composition of urethane used in Examples and Comparative Examples.
As for polyurethane of the contact part, Examples 1 to 3, 7, and 9 are ester-based urethanes, Examples 4 to 6, 8, and 10 are ether-based urethanes, Comparative Example 1 is an ester-based urethane, and Comparative Example 2 is an ether-based urethane. In urethane, Comparative Example 3 has the same composition as the contact portion of Example 5, but is a single layer.

[Evaluation test]
The hard domains of the elastic rubber members made of polyurethane obtained in Examples and Comparative Examples were measured, and these elastic rubber members were attached to a metal support member, and evaluated by performing a slip-through test of external additives and a slip-through test of toner.

<Measurement test of hard domain>
As for the hard domain size, the diameter of the hard domain was obtained from the photographed image of urethane at each contact portion formed to a thickness of 100 μm using a polarizing microscope Carl Zeiss Axio Scope A1 (objective lens × 100, transmission, crossed Nicol). .
The hard domain ratio was obtained by dividing the above image into 255 levels with image processing software WinROOF and binarizing with black and white at a threshold of 80.

<Preparation of cleaning blade>
Using a dimer acid-based hot melt adhesive on a 1.6 mm thick steel plate metal support, the polyurethane rubber elastic members of Examples and Comparative Examples were joined to prepare a cleaning blade.
This cleaning blade was mounted on a DELL (cn3110) machine and evaluated.

<Slip through of external additives>
A printing test of 1000 sheets was performed in an environment of 10 ° C. × 15% RH. The surface condition of the charging roller was determined by ranking the contamination state of the external additive.

<Durability evaluation>
A paper passing test was conducted at 28 ° C. × 85% RH, and durability was evaluated by the number of paper passing until the occurrence of an image defect due to toner slipping out due to chipping of the blade edge. The number of sheets passed was set to 1K with 1000 sheets.
Evaluation is as follows. X: less than 6k △: less than 6-12k ○: less than 12-24k ◎: 24k or more

The results are shown in Table 3.

[Discussion]
(1) In Examples 1 to 10, it was confirmed that good cleaning could be maintained for a long time. In particular, in Examples 4 to 6, 8, and 10, there is no slipping through of the external additive, and the toner passing durability is as good as 60 to 80 k. It can be said that an ether-based polyurethane having a hard domain as the contact portion is suitable.
(2) When the fine composition of the polyurethane of the edge part which is a contact part was investigated, in Examples 1-10 whose hard domain is 2-50 micrometers in size, durability of 60 k or more was shown. On the other hand, it can be seen that sufficient durability cannot be obtained with a submicron size of less than 1 μm. Accordingly, the durability can be satisfied when the size of the hard domain is 1 to 50 μm. (3) When the ratio of the hard domain of the contact portion is 0.11 to 0.90, the external additive slips through and passes through. The number of sheets was good. Therefore, it can be judged that the polyurethane hard domain ratio of the contact portion is 0.1 to 0.9.
(4) Focusing on the isocyanate group, it was confirmed that the size of the hard domain was 1 to 50 μm when the prepolymer contained 15 to 25.2% by weight. In Comparative Examples 1 and 2 using the polyols of Production Examples 3 and 4 of 14.7% by weight, the hard domain is less than 1 μm, resulting in poor durability. On the other hand, in Examples 7 and 8 using 15% by weight of the polyols of Production Examples 5 and 6, the hard domains were 1 μm and 2 μm, and the external additive slipping through and the paper passing durability were also good. . In Examples 9 and 10 using the polyols of Production Examples 7 and 8 of 25.2% by weight, the hard domains were 48 μm and 50 μm, respectively, and the external additive slipping through and the paper passing durability were also good.
In addition, when the concentration of the isocyanate group in the prepolymer was further increased, self-reaction between isocyanates occurred, and since it could only be used for a short time, it was confirmed that it could not be used practically. Therefore, the concentration of the isocyanate group in the prepolymer was 15 ˜25.2% by weight is suitable.
(5) On the other hand, paying attention to the comparative example, comparative examples 1 and 2 have a structure in which an abutting portion and a back surface portion are provided, and comparative example 1 is hard even in a configuration in which ester urethane is adopted as the abutting portion. The difference is that the domain is not formed, and as a result, the paper passing durability is inferior.
Comparative Example 2 employs ether-based urethane as the contact portion, and is the same as Examples 4 to 6, except that a hard domain is not formed. The result is inferior.
(6) Comparative Example 3 is an ether urethane single-layer elastic rubber member having a hard domain of 12 μm and a ratio of 0.23. ing. Although the hard domain size is large and suitable as a contact portion, a single layer is inappropriate.
(7) It should be noted that the comparative examples 2 and 3 have better slipping through the external additive than the comparative example 1 in a low temperature environment, which means that the ether polyurethane has excellent low temperature characteristics.

DESCRIPTION OF SYMBOLS 1 Elastic rubber member 2 Support member 5 Back surface part 6 Contact part

Claims (7)

An elastic rubber member made of polyurethane for a cleaning blade for an electrophotographic apparatus comprising a contact part and a back part,
The contact part and the back part are different polyurethane compositions,
The polyurethane in the contact portion contains 15 to 25.2% by weight of isocyanate groups , and contains 1 to 50 μm size hard domains in a ratio of 0.1 to 0.9 . Polyurethane elastic rubber member. Those size of the hard domains of polyurethane contact portion, polyurethane elastic rubber member for a cleaning blade for an electrophotographic apparatus according to claim 1, characterized in that a 2 to 50 [mu] m. Abutment polyurethanes, polyurethane elastic rubber member for a cleaning blade for an electrophotographic apparatus according to claim 1 or 2, characterized in that an ester based polyurethane. Abutment polyurethanes, polyurethane elastic rubber member for a cleaning blade for an electrophotographic apparatus according to any one of claims 1 to 3, characterized in that an ether-based polyurethane. A method for producing the polyurethane elastic rubber member according to any one of claims 1 to 4 by a molding means for continuously molding using a rotary molding drum having grooves formed on the outer periphery. A method for producing the polyurethane elastic rubber member according to any one of claims 1 to 4 by a molding means for molding using a split mold. Claim 1-4 electrophotographic apparatus cleaning blade polyurethane elastic rubber member is characterized by being attached to a metal support member as claimed in any one of.

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