JP6358990B2 - Compressed solidified towel manufacturing method - Google Patents

Compressed solidified towel manufacturing method Download PDF

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JP6358990B2
JP6358990B2 JP2015144119A JP2015144119A JP6358990B2 JP 6358990 B2 JP6358990 B2 JP 6358990B2 JP 2015144119 A JP2015144119 A JP 2015144119A JP 2015144119 A JP2015144119 A JP 2015144119A JP 6358990 B2 JP6358990 B2 JP 6358990B2
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英治 福場
英治 福場
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株式会社光
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本発明は、例えば、動植物などの生物や飛行機などのあらゆる物体(以下、成形対象物と称す)を模した平面形状が円形ではない(非円形状)の圧縮固化タオルの製造方法に関するものである。The present invention relates to a method for producing a compressed and solidified towel having a non-circular shape (non-circular shape) in a planar shape that imitates any object (hereinafter referred to as a molding object) such as an organism such as animals and plants and an airplane. .

一般に、旅行などの際にはハンカチタオルなどのタオル類を複数枚携帯するが、通常のタオル類は意外と嵩張るため持ち運びに不便である。また、通常のタオル類は普通に折り畳んだ状態で市販されているため、形状的に面白味がなく、商品価値も高いとは言えない。  In general, a plurality of towels such as handkerchief towels are carried when traveling, but ordinary towels are unexpectedly bulky and are inconvenient to carry. Moreover, since normal towels are marketed in a normally folded state, they are not interesting in shape and cannot be said to have high commercial value.

本発明者らはこうした問題に鑑み、先に、圧縮固化したタオルを創案した(例えば、特許文献1参照)。この文献に記載の圧縮固化タオルは平面円形状を成しており、そのおもて面を球弧状に膨出させ、その膨出面に溝状の模様を形成して薔薇の花弁などを模している。これにより、持ち運びが便利で商品価値の高い圧縮固化タオルを提供している。なお、この文献に記載の圧縮固化タオルは、筒型内において上型と下型とで圧縮固化することによって製造している。  In view of these problems, the inventors of the present invention have invented a towel that has been compressed and solidified (see, for example, Patent Document 1). The compressed and solidified towel described in this document has a flat circular shape, and its front surface is bulged into a spherical arc shape, and a groove-like pattern is formed on the bulged surface to simulate a rose petal. ing. This provides a compacted towel that is easy to carry and has a high commercial value. The compressed and solidified towel described in this document is manufactured by compressing and solidifying the upper mold and the lower mold in a cylindrical mold.

実用新案登録第3143937号公報Utility Model Registration No. 3143937

本発明者らは、上記の圧縮固化タオルの完成に満足することなく、さらに形状的に面白みがあり、より商品価値に優れた圧縮固化タオルの提供を目指して試行錯誤を重ねた。その結果、平面円形状ではなく、例えば、動物の顔を模した平面非円形状で、より立体感のある圧縮固化タオルを製造することのできる技術を創案するに至った。  The inventors of the present invention were not satisfied with the completion of the above-mentioned compressed and solidified towels, and repeated trial and error with the aim of providing a compressed and solidified towel that is more interesting in shape and superior in commercial value. As a result, the inventors have devised a technique capable of producing a compressed and solidified towel having a more three-dimensional effect, for example, in a non-planar shape imitating an animal's face instead of a planar circular shape.

従って、本発明は平面非円形状で立体感のある圧縮固化タオルの製造方法を提供することを課題とするものである。また、上記の圧縮固化タオルは筒型内で圧縮固化されるため、当該筒型から取り出すのが厄介であるといった問題があった。本発明は、そうした問題を解決することも課題とする。Accordingly, an object of the present invention is to provide a method for producing a compressed and solidified towel having a flat non-circular shape and a three-dimensional feeling. Further, since the above-mentioned compressed and solidified towel is compressed and solidified in the cylinder mold, there is a problem that it is difficult to take out from the cylinder mold. This invention also makes it a subject to solve such a problem.

図面を参照して説明する。請求項1に記載の発明は、成形対象物を模した圧縮固化タオル1を製造する方法であって、前記成形対象物の外郭形状に近似する平面非円形状であり,凹んだ下面21に小凸部成形型部22を有する上型本体部20Aを,当該上型本体部20Aよりも大径の上型支持部20Bの下側に設けて形成したところの上型20と、前記成形対象物の外郭形状に近似し平面非円形状である下型本体部30Aの上面に隆起状成形型部32を突設し、下型本体部30Aを、当該下型本体部30Aよりも大径の下型支持部30Bの上側に設けて形成したところの下型30と、前記成形対象物の外郭形状と近似する内周面形状を有し且つ下端部を前記下型本体部30Aに着脱自在に嵌着し,而も上端部から上型本体部20Aを嵌入させる筒型40とを使用する。This will be described with reference to the drawings. The invention described in claim 1 is a method for manufacturing a compression-solidified towel 1 simulating a molding object, which is a planar non-circular shape that approximates the outer shape of the molding object, and is small on the recessed lower surface 21. The upper die 20 formed by providing the upper die main body portion 20A having the convex mold portion 22 below the upper die support portion 20B having a larger diameter than the upper die main body portion 20A, and the molding object The lower mold main body 30A protrudes from the upper surface of the lower mold main body 30A, which is similar to the outer shape of the lower mold main body 30A, and has a lower diameter than the lower mold main body 30A. The lower mold 30 is provided on the upper side of the mold support 30B, and has an inner peripheral surface shape similar to the outer shape of the molding object, and the lower end portion is detachably fitted to the lower mold body 30A. A cylindrical mold 40 is used that is worn and fitted with the upper mold main body 20A from the upper end.

そして本発明の製造方法は、筒型40の下端部を下型30の下型本体部30Aに嵌着する装着工程Aと,筒型に折り畳んだタオル1aを押し込む押込み工程Bと,筒型40の上端部から上型本体部20Aを嵌入させて、タオル1aを下型本体部30Aとの間で圧縮固化して前記成形対象物に模した圧縮固化タオル1を成形する圧縮固化工程Cと,上型の圧力を下げる圧力除去工程Dと,筒型40を上型本体部20Aに沿って上昇移動させて下型本体部30Aから抜き出すと共に,上型本体部20Aに固定させた後、上型20と筒型40とを一体に上昇移動させて圧縮固化タオル1を露出させる抜出し工程Eと,下型本体部30Aの上側で露出している前記圧縮固化タオル1を取出す取出し工程Fとより成る製造方法である。  The manufacturing method of the present invention includes a mounting process A in which the lower end portion of the cylindrical mold 40 is fitted into the lower mold main body 30A of the lower mold 30, a pressing process B in which the towel 1a folded into the cylindrical mold is pressed, and the cylindrical mold 40 A compression-solidification step C in which the upper mold body 20A is inserted from the upper end of the mold, and the towel 1a is compressed and solidified with the lower mold body 30A to mold the compression-solidified towel 1 imitating the object to be molded; After the pressure removal step D for lowering the pressure of the upper mold, the cylindrical mold 40 is moved upward along the upper mold main body 20A to be extracted from the lower mold main body 30A, and fixed to the upper mold main body 20A, the upper mold 20 and the cylindrical mold 40 are integrally moved up and removed to expose the compression-solidified towel 1, and the extraction process F is taken out of the compression-solidified towel 1 exposed on the upper side of the lower mold body 30A. It is a manufacturing method.

なお、請求項1に記載の方法によって製造される圧縮固化タオルは、成形対象物の外郭形状に近似する平面非円形状であり,凹んだ下面21に小凸部成形型部22を有する上型本体部20Aを、当該上型本体部20Aよりも大径の上型支持部20Bの下側に設けて形成したところの上型20と、前記成形対象物の外郭形状に近似し平面非円形状である下型本体部30Aに隆起状成形型部32突設した下型本体部30Aを,当該下型本体部30Aよりも大径の下型支持部30Bの上側に設けて形成したところの下型30と,前記成形対象物の外郭形状と近似する内周面形状を有し,且つ下端部を下型本体部30Aに着脱自在に嵌着し,而も上端部から上型本体部20Aを嵌入させる筒型40とによって成形された圧縮固化タオル1であって、前記成形対象物の外郭形状に近似する平面非円形状の筒状外周面2と膨出面3aから前記成形対象物の特徴的な造形を表す小凸部3bを突設した正面3と,窪み4aを有する背面4とを備える。 In addition, the compression-solidified towel manufactured by the method according to claim 1 has a planar non-circular shape that approximates the outer shape of the object to be molded, and an upper mold having a small convex portion molding die portion 22 on the concave lower surface 21. An upper die 20 formed by providing the main body portion 20A below the upper die support portion 20B having a larger diameter than the upper die main body portion 20A, and a planar non-circular shape that approximates the outer shape of the molding object. The lower mold main body 30A projecting from the lower mold main body 30A is provided on the upper side of the lower mold support 30B having a larger diameter than the lower mold main body 30A. The mold 30 has an inner peripheral surface shape that approximates the outer shape of the molding object, and a lower end portion is detachably fitted to the lower mold body portion 30A, and the upper mold body portion 20A is attached from the upper end portion. A compression-solidified towel 1 formed by a cylindrical mold 40 to be inserted, A front surface 3 in which a small convex portion 3b representing a characteristic modeling of the molding object is projected from a planar non-circular cylindrical outer peripheral surface 2 and a bulging surface 3a approximating the outer shape of the molding object, and a recess 4a. The back surface 4 which has.

また、請求項1に記載の方法によって製造される成形対象物の外郭形状に近似する平面非円形状の外周面2と、膨出面3aから前記成形対象物の特徴的な造形を表す小凸部3aを突設した正面3と,窪み4aを有する背面4とを備える圧縮固化タオル1は、以下の装置で製造することができる。 Further, a planar non-circular outer peripheral surface 2 approximating the outer shape of the molding object manufactured by the method according to claim 1, and a small convex portion representing a characteristic modeling of the molding object from the bulging surface 3a. The compressed and solidified towel 1 including a front surface 3 provided with a protrusion 3a and a back surface 4 having a recess 4a can be manufactured by the following apparatus.

この製造装置10は,前記成形対象物の外郭形状に近似する平面非円形状であり,凹んだ下面21に小凸部成形型部22を有する上型本体部20Aを,当該上型本体部20Aよりも大径の上型支持部20Bの下側に設けて形成したところの上型20と,前記成形対象物の外郭形状に近似し平面非円形状である下型本体部30Aの上面に隆起状成形型部32を突設し,前記下型本体部30Aを,当該下型本体部30Aよりも大径の下型支持部30Bの上側に設けて形成したところの下型30と,前記成形対象物の外郭形状と近似する内周面形状を有し且つ下端部を前記下型30に着脱自在に嵌着し,而も上端部から前記上型20の上型本体部20Aを嵌入させる筒型40とを備えた圧縮固化タオル製造装置である。 The manufacturing apparatus 10 has a planar non-circular shape that approximates the outer shape of the object to be molded, and includes an upper mold body 20A having a small convex mold 22 on a recessed lower surface 21, and the upper mold body 20A. The upper die 20 formed on the lower side of the upper die support portion 20B having a larger diameter than the upper die 20 and the upper surface of the lower die main body portion 30A which is similar to the outer shape of the object to be molded and has a planar non-circular shape. The lower mold 30 is formed by projecting a shaped mold part 32 and forming the lower mold body part 30A on the upper side of the lower mold support part 30B having a diameter larger than that of the lower mold body part 30A. A cylinder having an inner peripheral surface shape approximating the outer shape of the object and having a lower end portion detachably fitted to the lower die 30 and an upper die body portion 20A of the upper die 20 being fitted from the upper end portion. This is a compressed and solidified towel manufacturing apparatus provided with a mold 40.

請求項1に記載の圧縮固化タオル1の製造方法は、筒型40の下端部を下型本体部30Aに嵌合する装着工程Aと、筒型40に折り畳んだタオル1aを押し込む押込み工程Bと、筒型40の上端部から上型本体部20Aを嵌入させて、タオル1aを下型30との間で圧縮固化して圧縮固化タオル1を成形する圧縮固化工程Cと、上型の圧力を下げる圧力除去工程Dと、筒型40を上昇移動させて下型本体部30Aから抜き出すと共に、上型本体部20Aに装着させた後、上型20と筒型40とを一体に上昇移動させて、圧縮固化タオル1を露出させる抜出し工程Eと、下型本体部30Aの上側で露出している圧縮固化タオル1を取り出す取出し工程Fとを備えるので、圧縮固化タオル1を確実かつ容易に製造することができる。特に、筒型40を上型20と一体に上昇移動させることによって圧縮固化タオル1を露出させることができるので、その取り出しが極めて容易である。 The manufacturing method of the compression-solidified towel 1 according to claim 1 includes a mounting step A in which the lower end portion of the tubular mold 40 is fitted to the lower mold main body portion 30A, and a pressing step B in which the towel 1a folded into the tubular mold 40 is pushed in. The upper mold body 20A is inserted from the upper end of the cylindrical mold 40, and the towel 1a is compressed and solidified with the lower mold 30 to form the compression-solidified towel 1, and the pressure of the upper mold is set. The pressure removal step D for lowering and the cylindrical mold 40 are moved upward to be extracted from the lower mold main body 30A, and after being mounted on the upper mold main body 20A, the upper mold 20 and the cylindrical mold 40 are moved upward together. In addition, since it includes the extraction step E for exposing the compressed and solidified towel 1 and the extraction step F for extracting the compressed and solidified towel 1 exposed on the upper side of the lower mold main body 30A, the compressed and solidified towel 1 is reliably and easily manufactured. be able to. In particular, since the compressed and solidified towel 1 can be exposed by moving the tubular mold 40 integrally with the upper mold 20, it is very easy to take it out.

なお、請求項1に記載の方法で製造される圧縮固化タオル1は、外周面2が成形対象物の外郭形状に近似する非平面形状であるので、例えば、平面円形状のものと比較して形状的に面白みがあり、また、成形対象物に、より模することができる。従って、当該圧縮固化タオル1の製品価値を高めることができる。 In addition, since the outer peripheral surface 2 is a non-planar shape which approximates the outer shape of the molding object, the compression-solidified towel 1 manufactured by the method according to claim 1 is compared with, for example, a planar circular shape. It is interesting in shape and can be more imitated on a molding object. Therefore, the product value of the compressed and solidified towel 1 can be increased.

また、正面3は膨出面3aから成形対象物の特徴的な造形を表す小凸部3bを突設したので、当該成形対象物をより立体的に模することができる。すなわち、前述した従来公報に記載の固化タオルが膨出面に溝(凹所)を形成して模様を表しているのとは異なり、当該圧縮固化タオル1は、正面の膨出面3aからさらに小凸部3bを突設して成形対象物の特徴的な造形を表している。従って、当該成形対象物をより立体的に表して、より正確に模することができる。その結果、当該圧縮固化タオル1の製品価値をさらに高めることができる。  In addition, since the front surface 3 is provided with small convex portions 3b representing the characteristic modeling of the molding object from the bulging surface 3a, the molding object can be imitated more three-dimensionally. That is, unlike the solidified towel described in the above-mentioned conventional publication, a groove (recess) is formed on the bulging surface to represent a pattern, and the compressed solidified towel 1 is further protruded from the front bulging surface 3a. The part 3b is provided so as to represent a characteristic modeling of the molding object. Therefore, the molding object can be represented more three-dimensionally and imitated more accurately. As a result, the product value of the compressed and solidified towel 1 can be further increased.

また、背面4の窪み4aを有するので、この窪み4aに異なる圧縮固化タオル1の正面3の小凸起付膨出面を挿入するようにして重ね合わせることができる。これにより、例えば、製造工程において複数の圧縮固化タオル1を積み重ねて載置することができるので、作業スペースを有効利用することができる。  Moreover, since it has the dent 4a of the back surface 4, it can overlap | superpose so that the bulging surface with a small protrusion of the front surface 3 of the different compression hardening towel 1 may be inserted in this dent 4a. Thereby, for example, since a plurality of compressed and solidified towels 1 can be stacked and placed in the manufacturing process, the work space can be used effectively.

なお、請求項1に記載の方法で製造される圧縮固化タオル1を製造する装置は、上型本体部20Aおよび下型本体部20Aが、成形対象物の外郭形状に近似する平面非円形状であると共に、筒型40が成形対象物の外郭形状に近似する内周面形状を有するので、当該成形対象物に模した圧縮固化タオル1を容易かつ正確に成形することができる。 In addition, the apparatus which manufactures the compression-solidified towel 1 manufactured by the method of Claim 1 is that the upper mold | type main-body part 20A and the lower mold | type main-body part 20A are planar non-circular shapes which approximate the outer shape of a molding target object. In addition, since the cylindrical mold 40 has an inner peripheral surface shape that approximates the outer shape of the molding object, the compressed and solidified towel 1 imitating the molding object can be molded easily and accurately.

また、上型本体部20Aは、その下面21が凹んでいるので、当該下面21により圧縮固化タオル1の膨出した正面3を容易かつ正確に成形することができる。さらに、上型本体部20Aの下面21に成形対象物の特徴的な造形を形成するための小凸部成形型部22を有するので、圧縮固化タオル1に小凸部3bを容易かつ正確に成形することができる。その結果、当該成形対象物に模した圧縮固化タオル1をより正確に成形することができる。  Moreover, since the lower surface 21 of the upper mold main body portion 20A is recessed, the front surface 3 where the compressed and solidified towel 1 bulges can be easily and accurately formed by the lower surface 21. Furthermore, since it has the small convex part shaping | molding die part 22 for forming the characteristic shaping | molding of a molding target object in the lower surface 21 of 20 A of upper mold | type main parts, the small convex part 3b is shape | molded easily and correctly in the compression solidified towel 1. can do. As a result, the compression-solidified towel 1 imitating the object to be molded can be more accurately molded.

また、下型本体部30Aに隆起状成形型部32を突設しているので、当該隆起状成形型部32によって筒型40に挿入されたタオル1aをより強く圧縮固化することができる。これにより、小凸部成形型部22の作用を高めて小凸部3bを確実に成形することができる。その結果、より成形対象物に模した圧縮固化タオル1を成形することができる。  Further, since the raised mold part 32 protrudes from the lower mold body 30A, the towel 1a inserted into the tubular mold 40 by the raised mold part 32 can be more strongly compressed and solidified. Thereby, the effect | action of the small convex part shaping | molding die part 22 can be heightened, and the small convex part 3b can be shape | molded reliably. As a result, the compression-solidified towel 1 more imitating a molding object can be molded.

本発明の方法によって製造された圧縮固化タオルを示す正面図である。It is a front view which shows the compression-solidified towel manufactured by the method of this invention . 図1に示す圧縮固化タオルの背面図である。It is a rear view of the compression-solidified towel shown in FIG. 図1に示す圧縮固化タオルの側面図である。It is a side view of the compression-solidified towel shown in FIG. 本発明の方法によって製造された他の圧縮固化タオルを示す正面図である。It is a front view which shows the other compression-solidified towel manufactured by the method of this invention . 本発明の方法によって製造される圧縮固化タオルを製造する装置の一部断面正面図である。 It is a partial cross section front view of the apparatus which manufactures the compression hardening towel manufactured by the method of this invention . 図5に示す成形型の上型を示す下面図である。It is a bottom view which shows the upper mold | type of the shaping | molding die shown in FIG. 図6に示す上型本体部の側面図である。It is a side view of the upper mold | type main-body part shown in FIG. 図5に示す成形型の下型本体部を示す平面図である。It is a top view which shows the lower mold main-body part of the shaping | molding die shown in FIG. 図8に示す下型本体部の側面図である。It is a side view of the lower mold | type main-body part shown in FIG. 図5に示す成形型の筒型を示す平面断面図である。FIG. 6 is a cross-sectional plan view showing a cylindrical mold of the mold shown in FIG. 5. 本発明の方法によって製造された圧縮固化タオルを積み上げた状態を側面図である。 It is a side view which shows the state which piled up the compression-solidified towel manufactured by the method of this invention . 本発明の実施形態に係る圧縮固化タオルの製造方法を示すフローチャートである。It is a flowchart which shows the manufacturing method of the compression hardening towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における装着工程を示す断面図である。It is sectional drawing which shows the mounting process in the manufacturing method of the compression-solidified towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における押込み工程を示す断面図である。It is sectional drawing which shows the pressing process in the manufacturing method of the compression-solidified towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における圧縮固化工程を示す断面図である。It is sectional drawing which shows the compression-solidification process in the manufacturing method of the compression-solidification towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における圧力除去工程を示す断面図である。It is sectional drawing which shows the pressure removal process in the manufacturing method of the compression-solidified towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における抜き出し工程を示す断面図である。It is sectional drawing which shows the extraction process in the manufacturing method of the compression-solidified towel which concerns on embodiment of this invention. 本発明の実施形態に係る圧縮固化タオルの製造方法における取出し工程を示す断面図である。It is sectional drawing which shows the taking-out process in the manufacturing method of the compression-solidified towel which concerns on embodiment of this invention.

本発明に係る圧縮固化タオル1の製造方法の実施形態を、図12乃至図17に示す。本実施形態に係る製造方法は、装着工程A、押込み工程B、圧縮固化工程C、圧力除去工程D、抜出し工程E、および取出し工程Fを備える。なお、図13乃至図17においては、上型本体部20Aの下面に円弧状の凹部を、また下型本体部30Aの上面に円弧状凸部を画いているが、凹部及び凸部の形状はこれを限定されるものではない。  An embodiment of a method for producing the compressed and solidified towel 1 according to the present invention is shown in FIGS. The manufacturing method according to the present embodiment includes a mounting step A, an indentation step B, a compression solidification step C, a pressure removal step D, an extraction step E, and an extraction step F. In FIG. 13 to FIG. 17, an arc-shaped concave portion is defined on the lower surface of the upper mold main body portion 20A, and an arc-shaped convex portion is defined on the upper surface of the lower mold main body portion 30A. This is not limited.

装着工程A(図13参照)では、筒型40の下端部を下型30の下型本体部30Aの外周面に嵌め込むようにして設置する。この状態では、筒型40の下端面は下型支持部30Bの上面に当接する。  In the mounting step A (see FIG. 13), the lower end of the cylindrical mold 40 is installed so as to be fitted into the outer peripheral surface of the lower mold main body 30A of the lower mold 30. In this state, the lower end surface of the cylindrical mold 40 is in contact with the upper surface of the lower mold support portion 30B.

押込み工程B(図14)では、筒型40に折り畳んだタオル1aを押し込む。タオル1aの折り畳み方法は限定されないが、タオル1aの同じ一つの面が上型本体部20Aによって圧縮されるように折り畳むことによって、圧縮固化タオル1の正面3が円滑面となるので好ましい。  In the pushing step B (FIG. 14), the towel 1a folded into the cylindrical mold 40 is pushed. Although the folding method of the towel 1a is not limited, it is preferable because the front surface 3 of the compressed and solidified towel 1 becomes a smooth surface by folding the towel 1a so that the same surface of the towel 1a is compressed by the upper mold body 20A.

圧縮固化工程C(図15)では、筒型40の上端部からその内部に上型本体部20Aを下降移動させて嵌入させ、タオル1aを上型本体部20Aと下型本体部30Aとの間で圧縮固化する。この圧縮固化には、例えば、エアーシリンダーや油圧シリンダーを使用することができる。これによって、成形対象物を模した立体的な圧縮固化タオル1を良好に成形することができる。この圧縮固化工程においては、タオルの変形性により筒型40を放射方向に拡径する力が働いている。  In the compression-solidifying step C (FIG. 15), the upper mold main body 20A is moved downward from the upper end of the cylindrical mold 40 to be inserted thereinto, and the towel 1a is placed between the upper mold main body 20A and the lower mold main body 30A. Press to solidify. For this compression solidification, for example, an air cylinder or a hydraulic cylinder can be used. Thereby, the three-dimensional compression-solidified towel 1 simulating a molding object can be molded satisfactorily. In this compression and solidification step, a force that expands the cylindrical die 40 in the radial direction is acting due to the deformability of the towel.

圧力除去工程D(図16)では、上型本体部20Aに加わっている下向き力を除去すると、筒型40を放射方向に拡径する力が大きく低下する。このため、次の筒型の上昇工程を容易に行うことが出来るようになる。  In the pressure removal step D (FIG. 16), when the downward force applied to the upper mold body 20A is removed, the force for expanding the cylindrical mold 40 in the radial direction is greatly reduced. For this reason, it becomes possible to easily perform the next cylinder-shaped ascending step.

抜出し工程E(図17(a))では、上型本体部20Aを静止させたままの状態で筒型40を上昇移動させて下型本体部30Aから抜き出し、上型本体部20Aの外周面に固定させる(図17(a))。この際、上型本体部20Aで圧縮固化タオル1を圧縮したままの状態を維持し、これにより、筒型40のみを上昇移動させる。その後、上型20と筒型40の一体物を上昇させる(図17(b))。これにより、圧縮固化タオル1を下型本体部20Aの上面に露出させる。  In the extraction step E (FIG. 17A), the cylindrical mold 40 is moved up and extracted from the lower mold main body 30A while the upper mold main body 20A is kept stationary, and is removed from the outer surface of the upper mold main body 20A. It is fixed (FIG. 17A). At this time, the state in which the compressed and solidified towel 1 is compressed by the upper mold main body 20A is maintained, and only the cylindrical mold 40 is moved upward. Thereafter, the integrated body of the upper mold 20 and the cylindrical mold 40 is raised (FIG. 17B). Thereby, the compression-solidified towel 1 is exposed on the upper surface of the lower mold body 20A.

そして、取出し工程E(図18)では、下型本体部20A上で露出している圧縮固化タオル1を取出す。即ち、圧縮固化タオル1は下型本体部20Aの上面に露出された状態で載置されているため、例えば手で掴み上げるのみで極めて容易に取り出すことができる。このようにして、正確かつ容易に製品化された立体的な圧縮固化タオル1を製造することができる。  And in the taking-out process E (FIG. 18), the compression hardening towel 1 exposed on the lower mold | type main-body part 20A is taken out. That is, since the compressed and solidified towel 1 is placed in an exposed state on the upper surface of the lower mold main body 20A, it can be taken out very easily, for example, by simply grasping it by hand. Thus, the three-dimensional compression-solidified towel 1 manufactured accurately and easily can be manufactured.

本実施形態に係る圧縮固化タオル1の製造方法は、成形対象物に模した平面非円形状で立体的な圧縮固化タオル1を確実かつ容易に製造することができる。特に、筒型40を上昇移動させることによって、圧縮固化タオル1を露出状態とすることができるので、その取出しを極めて容易に行うことができるといった優れた作用効果を発揮する。  The method for producing the compressed and solidified towel 1 according to the present embodiment can reliably and easily produce a three-dimensional compressed and solidified towel 1 having a non-planar shape imitating a molding object. In particular, since the compressed and solidified towel 1 can be exposed by moving the cylindrical mold 40 upward, it exhibits an excellent effect that it can be taken out very easily.

なお、本発明に係る圧縮固化タオル1は前記した豚や熊を模したものに限定されず、他の動物(例えば、猿の顔)や植物を模したものとすることができるし、また、あらゆる物体(例えば、飛行機や新幹線など)を模したものとすることができる。なお、この圧縮固化タオル1は、通常の大きさのタオルや小型のいわゆるハンカチタオルを使用して成形することができる。  In addition, the compression-solidified towel 1 according to the present invention is not limited to those imitating pigs and bears described above, and can be imitated other animals (for example, monkey face) or plants, It can mimic any object (for example, an airplane or a bullet train). The compressed and solidified towel 1 can be formed using a normal size towel or a small so-called handkerchief towel.

次に、本発明の実施形態による製造方法によって製造された圧縮固化タオル1を、図面を参照して説明する。この圧縮固化タオル1は、タオル(ハンカチタオル)1aを圧縮固化して豚の顔を模したものであり、外周面2と正面3と背面4を備える。なお、当該圧縮固化タオル1は、成形対象物(動植物)の外郭形状に近似する平面非円形状であり、球弧状に陥没した下面21に小凸部成形型部22を有する上型本体部20Aを、それよりも大径の上型支持部20Aの下側に設けて形成したところの上型20と、前記成形対象物の外郭形状に近似する平面非円形状である下型本体部30Aの上面の中央部分に球弧状に膨出する隆起状成形型部32を……隆起の形状は限定されない……一つ突設し、その下型本体部30Aをそれよりも大径の下型支持部30Bの上側に設けて形成したところの下型30と、前記成形対象物の外郭形状と近似する内周面形状を有し、下端部を前記下型本体部30Aに着脱自在に嵌着し而も上端部から前記上型本体部20Aを嵌入させる筒型40と、を備えた圧縮固化装置10によって成形されたものである。 Next, the compressed and solidified towel 1 manufactured by the manufacturing method according to the embodiment of the present invention will be described with reference to the drawings. This compressed and solidified towel 1 is obtained by compressing and solidifying a towel (handkerchief towel) 1 a to imitate the face of a pig, and includes an outer peripheral surface 2, a front surface 3, and a back surface 4. The compressed and solidified towel 1 has a planar non-circular shape that approximates the outer shape of the object to be molded (animals and plants), and has an upper mold main body 20A having a small convex mold 22 on the lower surface 21 that is recessed in a spherical arc shape. Of the lower mold main body 30A having a non-planar shape close to the outer shape of the molding object. A raised mold portion 32 that bulges in a spherical arc shape at the center of the upper surface .... the shape of the bump is not limited .... one protrusion is provided, and the lower die body 30A is supported by a lower die having a larger diameter than that. The lower mold 30 is provided on the upper side of the portion 30B and has an inner peripheral surface shape that approximates the outer shape of the molding object, and the lower end portion is detachably fitted to the lower mold main body portion 30A. And a cylindrical mold 40 into which the upper mold body 20A is inserted from the upper end. Those which are formed by the apparatus 10.

外周面2は、豚の顔の外郭形状に近似させた平面非円形状である。すなわち、顔の本体部分を形成する略半円部分の左右上端部のそれぞれから耳を突設している。正面3は球弧状に膨出した膨出面3aから豚の特徴的な造形を表す小凸部3bを複数突設しており、これら小凸部3bによって耳、目、鼻、口などを突出させた状態で、実物の豚に似せて立体的に表している。また、背面4は、そのほぼ中央部分に当該背面4に窪み4a……窪み4aの形状は限定されない……を有している。なお、この窪み4aは個々の小凸部3bよりも大きく設定される。  The outer peripheral surface 2 has a planar non-circular shape that approximates the contour shape of the pig's face. That is, the ears are protruded from the left and right upper end portions of the substantially semicircular portion forming the main body portion of the face. The front surface 3 is provided with a plurality of small convex portions 3b representing the characteristic shaping of the pig from the bulging surface 3a bulging in a spherical arc shape, and these small convex portions 3b project ears, eyes, nose, mouth and the like. It is three-dimensionally resembling a real pig. In addition, the back surface 4 has a recess 4a in the back surface 4 in a substantially central portion thereof. The shape of the recess 4a is not limited. In addition, this hollow 4a is set larger than each small convex part 3b.

本発明の実施形態に係る方法で製造された他の圧縮固化タオル1を、図4に示す。この圧縮固化タオル1は熊の顔を模したものであり、前記と同様に、外周面2と正面3と背面4を備えている。FIG. 4 shows another compressed and solidified towel 1 manufactured by the method according to the embodiment of the present invention . This compression-solidified towel 1 is similar to a bear's face, and includes an outer peripheral surface 2, a front surface 3, and a back surface 4 as described above.

正面3は球弧状に膨出した膨出面3aから熊の特徴的な造形を表す小凸部3bを複数突設しており、これらの小凸部3bで鼻、耳、目、口などを表している。また、背面4は、そのほぼ中央部分に広範囲にわたって球弧状の窪み4aを少なくとも一つ有している。  The front surface 3 is provided with a plurality of small convex portions 3b representing a characteristic shape of the bear from the bulging surface 3a bulging in a spherical arc shape, and these small convex portions 3b represent the nose, ears, eyes, mouth, and the like. ing. Further, the back surface 4 has at least one spherical arc-shaped recess 4a over a wide range at a substantially central portion thereof.

上記二つの圧縮固化タオル1は、以下の作用効果を発揮する。
(甲)外周面2が動物(豚および熊)の外郭形状に近似する非平面形状であるので、例えば、平面円形状のものと比較して、形状的に面白みがあると共に動物に、より模することができる。従って、製品価値を高めることができる。
The two compressed and solidified towels 1 exhibit the following effects.
(A) Since the outer peripheral surface 2 has a non-planar shape that approximates the outline shape of animals (pigs and bears), for example, compared to a flat circular shape, the shape is more interesting and the animal is more can do. Therefore, the product value can be increased.

(乙)正面3を球弧状に膨出させた膨出面3aから動物の特徴的な造形を表す複数の小凸部3bを突設しているので、これらの動物の目や鼻などを含めた顔の全体を立体的に表現することができる。従って、これらの動物をより正確に模することができ、さらに製品価値を高めることができる。  (B) Since a plurality of small convex portions 3b representing a characteristic shape of the animal are projected from the bulging surface 3a obtained by bulging the front surface 3 in a spherical arc shape, the eyes and nose of these animals are included. The entire face can be represented in three dimensions. Therefore, these animals can be imitated more accurately, and the product value can be further increased.

(丙)背面4のほぼ中央部分に球弧状の窪み4aを少なくとも一つ有するので、この窪み4aに異なる圧縮固化タオル1の正面3(球弧状に膨出している)を嵌入させるようにして重ね合わせることができる(図11参照)。これにより、複数の圧縮固化タオル1を積み重ねることができるので、例えば、製造工程においては作業スペースを削減することができる。  (Ii) Since there is at least one spherical arc-shaped depression 4a in the substantially central portion of the back surface 4, the front 3 (which bulges in a spherical arc) of different compression-solidified towels 1 is overlapped in this depression 4a. (See FIG. 11). Thereby, since the some compression-solidification towel 1 can be stacked, a working space can be reduced in a manufacturing process, for example.

本発明による製造方法で製造される圧縮固化タオル1は、次の製造装置で製造すること ができる。この装置10は、図5乃至図10に示すように、上型20,下型30および筒型40を備える。 The compressed and solidified towel 1 manufactured by the manufacturing method according to the present invention can be manufactured by the following manufacturing apparatus . As shown in FIGS. 5 to 10, the device 10 includes an upper mold 20, a lower mold 30, and a tubular mold 40.

上型20は、図6および図7に示すように、上型本体部20Aおよび上型支持部20Bを備える。上型本体部20Aは、成形対象物の外郭形状に近似する平面非円形状であり、球弧状に陥没した下面21に小凸部成形型部22を設けている。球弧状に凹んだ下面21によって、圧縮固化タオル1の球弧状に膨出した膨出面3aを形成すると共に、小凸部成形型部22によって当該圧縮固化タオル1の膨出面3aから突設する小凸部3bを形成する。この上型20の材質は限定されないが、硬質の樹脂あるいは金属で構成することが好ましい。上型支持部20Bは上型本体部20Aよりも大径に設定されており、上型指示部20Bの下側外周面に筒体40の上端面が当接する。  As shown in FIGS. 6 and 7, the upper mold 20 includes an upper mold main body 20A and an upper mold support 20B. The upper mold main body 20A has a planar non-circular shape that approximates the outer shape of the object to be molded, and is provided with a small convex mold 22 on the lower surface 21 that is recessed in a spherical arc shape. The lower surface 21 recessed in a spherical arc shape forms a bulging surface 3 a that bulges in the shape of a spherical arc of the compressed and solidified towel 1, and the small convex portion molding die 22 projects from the bulged surface 3 a of the compressed and solidified towel 1. Protrusions 3b are formed. Although the material of this upper mold | type 20 is not limited, It is preferable to comprise with hard resin or a metal. The upper mold support portion 20B is set to have a larger diameter than the upper mold main body portion 20A, and the upper end surface of the cylindrical body 40 comes into contact with the lower outer peripheral surface of the upper mold instruction portion 20B.

下型30は、図8および図9に示すように、下型本体部30Aと下型支持部30Bを備える。下型本体部30Aは、成形対象物の外郭形状に近似する平面非円形状(従って、上型本体部20Aと同一形状)であり、その上面のほぼ中央部分に広範囲にわたって球弧状に膨出させた隆起状成形型部32を少なくとも一つ設けている。  As shown in FIGS. 8 and 9, the lower mold 30 includes a lower mold main body 30A and a lower mold support 30B. The lower die main body 30A has a planar non-circular shape that approximates the outer shape of the object to be molded (therefore, the same shape as the upper die main body 20A), and bulges in a spherical arc over a wide range at a substantially central portion of the upper surface. At least one raised mold part 32 is provided.

この隆起状成形型部32は主として二つのはたらきを担う。一つ目は、上型本体部20Aの球弧状に凹んだ下面21に適度な圧縮力を作用させることによって、圧縮固化タオル1の正面3の膨出面3aを正確に球弧状に膨出させると共に、小凸部3bを正確に形成することである。これにより、成形対象物により一層模した立体感に優れる圧縮固化タオル1を成形することができる。  The raised mold portion 32 mainly has two functions. First, by applying an appropriate compressive force to the lower surface 21 of the upper mold main body 20A that is recessed in a spherical arc shape, the bulging surface 3a of the front surface 3 of the compressed and solidified towel 1 is accurately bulged into a spherical arc shape. It is to accurately form the small convex portion 3b. Thereby, the compression-solidified towel 1 which is more excellent in the three-dimensional effect imitated by the molding object can be molded.

二つ目は、圧縮固化タオル1の背面4に窪み4aを形成することである。窪み4aを形成することによって、当該窪み4aに異なる圧縮固化タオル1の膨出した正面3を嵌入させた状態で上下に安定姿勢で積み重ねることができる(図11)。これにより、製造工程においては作業スペースや保管スペースを削減することができる。  The second is to form a recess 4 a on the back surface 4 of the compressed and solidified towel 1. By forming the dent 4a, it is possible to stack the dent 4a up and down in a stable posture with the swelled front surface 3 of a different compression-solidified towel 1 inserted (FIG. 11). Thereby, a work space and a storage space can be reduced in the manufacturing process.

なお、当該下型本体部30Aを含む下型30は、上型20よりも軟質の材料で形成することが好ましい。その材料は限定されるものではないが、例えば、硬質のウレタンゴムとすることができる。下型30を上型20よりも軟質材で形成することにより、圧縮固化する際にタオル1aに過剰な圧縮力が作用してもそれを吸収することができ、従って、圧縮固化タオル1の損傷を防止することができる。なお、この下型30は彫刻機や3Dプリンターを使用して成形することができる。  Note that the lower mold 30 including the lower mold main body portion 30 </ b> A is preferably formed of a softer material than the upper mold 20. Although the material is not limited, for example, it can be hard urethane rubber. By forming the lower mold 30 with a softer material than the upper mold 20, even if an excessive compressive force is applied to the towel 1a when it is compressed and solidified, it can be absorbed. Can be prevented. The lower mold 30 can be molded using an engraving machine or a 3D printer.

筒型40は、図10に示すように、成形対象物の外郭形状と近似する内周面形状を有し(すなわち、上型20および下型30の外周面形状と同じ内周面形状を有する)、その下端部を下型本体部30Aの外周面に着脱自在に装着し、上端の開口部分からその内部に上型本体部20Aを下降させながら嵌入させるものである。筒型40の成形材料は限定されるものではないが、上型20と同様に硬質の金属あるいは樹脂で成形するのが好ましい。  As shown in FIG. 10, the cylindrical mold 40 has an inner peripheral surface shape that approximates the outer shape of the object to be molded (that is, has the same inner peripheral surface shape as the outer peripheral surface shapes of the upper mold 20 and the lower mold 30). ), The lower end portion is detachably attached to the outer peripheral surface of the lower die main body portion 30A, and the upper die main body portion 20A is inserted into the inside thereof from the opening portion of the upper end while being lowered. Although the molding material of the cylinder mold 40 is not limited, it is preferable to mold it with a hard metal or resin as with the upper mold 20.

上記した圧縮固化タオル1を製造する装置10は、次の作用効果を発揮する。
(イ)上型20の上型本体部20Aおよび下型30の下型本体部30Aが、成形対象物の外郭形状に近似する平面非円形状であると共に、筒型40がそれと同一の内周面形状を有するので、当該成形対象物に模した圧縮固化タオル1を容易かつ正確に成形することができる。
The apparatus 10 which manufactures the above-mentioned compression solidified towel 1 exhibits the following effect.
(A) The upper mold body 20A of the upper mold 20 and the lower mold body 30A of the lower mold 30 have a planar non-circular shape that approximates the outer shape of the molding object, and the cylindrical mold 40 has the same inner circumference. Since it has a surface shape, the compressed and solidified towel 1 imitating the object to be molded can be easily and accurately molded.

(ロ)上型本体部20Aを、その下面21を球弧状に陥没させると共に、複数の小凸部成形型部22を設けているので、圧縮固化タオル1の正面3を球弧状に膨出させて膨出面3aとすることができると共に、その膨出面3aの上に複数の小凸部3bによって成形対象物(動植物)の例えば、耳や鼻などを突出した状態で表すことができる。従って、当該成形対象物を模した圧縮固化タオル1をより正確かつ立体的に成形することができる。  (B) Since the lower die 21 of the upper die main body 20A is depressed in a spherical arc shape and a plurality of small convex portion molding die portions 22 are provided, the front surface 3 of the compressed and solidified towel 1 is bulged in a spherical arc shape. For example, it can be expressed in a state in which, for example, an ear or a nose of a molding object (animals and plants) protrudes by a plurality of small convex portions 3b on the bulging surface 3a. Therefore, the compression-solidified towel 1 simulating the object to be molded can be more accurately and three-dimensionally formed.

(ハ)上記と関連するが、下型本体部30Aの中央部分に球弧状に隆起した成形型部32を設けているので、筒型40に挿入されたタオル1aの中央部分をより強く圧縮固化することができる。これにより、圧縮固化タオル1の正面3をより確実に球弧状に膨出させて膨出面3aとすることができると共に、小凸部成形型部22のはたらきをさらに促進して、より成形対象物に模した立体的な圧縮固化タオル1を成形することができる。  (C) Although related to the above, since the mold part 32 raised in a spherical arc shape is provided in the central part of the lower mold main body part 30A, the central part of the towel 1a inserted into the cylindrical mold 40 is more strongly compressed and solidified. can do. As a result, the front surface 3 of the compressed and solidified towel 1 can be more reliably bulged into a spherical arc shape to form the bulging surface 3a, and the function of the small convex mold portion 22 can be further promoted to further increase the molding object. The three-dimensional compression-solidified towel 1 imitating can be formed.

(ニ)下型本体部30Aに隆起状成形型部32を設けたので、圧縮固化タオル1の背面4に窪み4aを形成することができる。この窪み4aを利用して圧縮固化タオル1を積み重ねることができる。  (D) Since the raised mold part 32 is provided on the lower mold main body part 30 </ b> A, the depression 4 a can be formed on the back surface 4 of the compressed and solidified towel 1. The compression-solidified towel 1 can be stacked using the depression 4a.

(ホ)隆起状成形型部32を有する下型本体部30Aを含む下型30を上型20よりも軟質な材料で形成すれば、過剰の圧縮力をこの下型30によって吸収させることができる。これにより、当該成形型10によって圧縮固化タオル1が損傷するのを防止することができる。  (E) If the lower mold 30 including the lower mold main body 30 </ b> A having the raised mold part 32 is formed of a material softer than the upper mold 20, an excessive compressive force can be absorbed by the lower mold 30. . Thereby, it is possible to prevent the compressed and solidified towel 1 from being damaged by the mold 10.

1 圧縮固化タオル
1a タオル
2 外周面
3 正面
3a 膨出面
3b 小凸部
4 背面
4a 窪み
10 製造装置
20 上型
20A 上型本体部
20B 上型支持部
21 下面
22 小凸部成形型部
30 下型
30A 下型本体部
30B 下型支持部
32 隆起状成形型部
40 筒型
A 装着工程
B 押込み工程
C 圧縮固化工程
D 圧縮力除去工程
E 抜出し工程
F 取出し工程
DESCRIPTION OF SYMBOLS 1 Compressed solidified towel 1a Towel 2 Outer peripheral surface 3 Front 3a Swelling surface 3b Small convex part 4 Back surface 4a Indentation 10 Manufacturing apparatus 20 Upper mold 20A Upper mold main body part 20B Upper mold support part 21 Lower surface 22 Small convex part molding part 30 Lower mold 30A Lower mold body part 30B Lower mold support part 32 Raised mold part 40 Tubular mold A Mounting process B Pushing process C Compression solidification process D Compression force removal process E Extraction process F Extraction process

Claims (1)

成形対象物を模した圧縮固化タオル(1)を製造する方法であって、前記成形対象物の外郭形状に近似する平面非円形状であり,凹んだ下面(21)に小凸部成形型部(22)を有する上型本体部(20A)を,該上型本体部よりも大径の上型支持部(20B)の下側に設けて形成したところの上型(20)と、前記成形対象物の外郭形状に近似し平面非円形状である下型本体部(30A)の上面に隆起状成形型部(32)を突設し,下型本体部を、該下型本体部よりも大径の下型支持部(30B)の上側に設けて形成したとことの下型(30)と,前記成形対象物の外郭形状と近似する内周面形状を有し且つ下端部を下型本体部30Aに着脱自在に嵌着し而も上端部から上型本体部を嵌入させる筒型(40)とを使用し、筒型の下端部を下型の下型本体部に嵌着する装着工程(A)と、筒型に折り畳んだタオル1aを押し込む押込み工程(B)と、筒型の上端部から上型本体部を嵌入させて,タオルを下型本体部との間で圧縮固化して圧縮固化タオル(1)を成形する圧縮固化工程(C)と、上型本体部の圧力を下げる圧力除去工程(D)と、筒型を上型本体部20Aに沿って上昇移動させて下型本体部から抜き出すと共に,上型本体部に固定させた後,上型と筒型とを一体に上昇移動させて圧縮固化タオルを露出させる抜出し工程(E)と、前記下型本体部の上側でに露出している圧縮固化タオルを取出す取出し工程(F)と、を備えることを特徴とする圧縮固化タオル製造方法。  A method for producing a compression-solidified towel (1) simulating a molding object, which is a planar non-circular shape that approximates the outer shape of the molding object, and a small convex mold part on a recessed lower surface (21) The upper mold body (20A) having (22) is formed by providing the upper mold body (20A) below the upper mold support section (20B) having a larger diameter than the upper mold body section, and the molding A raised mold part (32) is projected on the upper surface of the lower mold body part (30A) that approximates the outer shape of the object and has a flat non-circular shape, and the lower mold body part is more than the lower mold body part. A lower die (30) formed on the upper side of a large-diameter lower die support portion (30B), an inner peripheral surface shape approximating the outer shape of the molding object, and a lower end portion of the lower die A cylindrical type (40) is used that is detachably fitted to the main body part 30A and the upper die main body part is fitted from the upper end part. A fitting process (A) for fitting to the lower mold main body part, a pushing process (B) for pushing the towel 1a folded into a cylindrical mold, and an upper mold main body part to be fitted from the upper end of the cylindrical mold to lower the towel A compression-solidification step (C) for forming a compression-solidified towel (1) by compression-solidifying with the die body, a pressure-removing step (D) for lowering the pressure of the upper die body, and a cylindrical die Extraction step (E) in which the upper mold body is moved upward along the portion 20A and extracted from the lower mold main body section, and after being fixed to the upper mold main body section, the upper mold and the cylindrical mold are moved upward integrally to expose the compression-solidified towel. And a take-off step (F) of taking out the compressed and solidified towel exposed on the upper side of the lower mold main body, and a method for producing the compressed and solidified towel.
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