JP6344131B2 - Component attitude control device - Google Patents

Component attitude control device Download PDF

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JP6344131B2
JP6344131B2 JP2014163334A JP2014163334A JP6344131B2 JP 6344131 B2 JP6344131 B2 JP 6344131B2 JP 2014163334 A JP2014163334 A JP 2014163334A JP 2014163334 A JP2014163334 A JP 2014163334A JP 6344131 B2 JP6344131 B2 JP 6344131B2
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component
posture
belt conveyor
conveyor
base
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JP2016037380A (en
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吉田 隆
吉田  隆
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Fuji Electric Co Ltd
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Fuji Electric Co Ltd
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Description

本発明は、搬送用ベルトコンベヤに載置されて搬送される部品の姿勢を制御する部品姿勢制御装置に関するものであり、特に基部から突部が突出している部品の搬送中に当該部品の姿勢を制御するのに好適なものである。   The present invention relates to a component attitude control device that controls the attitude of a component that is placed on and conveyed by a conveyor belt conveyor, and in particular, the orientation of the component during the conveyance of a component that protrudes from a base. It is suitable for control.

例えば電子機器の自動化ラインでは、部品を予め設定された姿勢で搬送することが要求される。搬送前の部品姿勢がバラバラである場合には、姿勢がバラバラのままの部品を、例えば下記特許文献1に記載されるような一般的にパーツフィーダーと呼ばれる部品供給装置に投入し、その部品供給装置で予め設定された姿勢に制御された部品を切り出して、例えば搬送用ベルトコンベヤに供給する。   For example, in an automated line of an electronic device, it is required to convey parts in a preset posture. In the case where the postures of the parts before transporting are different, the parts whose postures are kept apart are put into a parts supply device generally called a parts feeder as described in, for example, Patent Document 1 below, and the parts are supplied. A part controlled in a preset posture by the apparatus is cut out and supplied to, for example, a conveyor belt conveyor.

特開2001−261006号公報JP 2001-261006 A

ところで、電子機器の自動化ラインでは、若干、形状は異なるものの、全体としてはほぼ同じ形状の部品を同一の搬送用ベルトコンベヤで搬送することがある。また、そうした形状類似部品の種類が数種類に及ぶこともある。これら僅かに形状の異なる数種類の部品を凡そ同じ姿勢で同一の搬送用ベルトコンベヤで搬送する際、それらの部品の姿勢をパーツフィーダーで制御して供給する場合には、各種類に応じたパーツフィーダーが必要とされる。しかしながら、部品形状の種類に応じて種類分のパーツフィーダーを配置するのは場所を必要とすると共に、パーツフィーダーそのものが複雑な構造で且つ高価であることからコスト高の原因ともなる。
本発明はこれらの諸問題を解決すべくなされたものであり、簡易な構造にして、僅かに形状の異なる類似形状の部品を凡そ同じ姿勢に制御することが可能な部品姿勢制御装置を提供することを目的とするものである。
By the way, in the automated line of electronic equipment, although the shape is slightly different, parts having almost the same shape as a whole may be conveyed by the same conveying belt conveyor. Also, there may be several types of such shape-like parts. When transporting several types of parts with slightly different shapes on the same conveyor belt conveyor with approximately the same posture, if the posture of those components is controlled by the parts feeder, the parts feeder corresponding to each type Is needed. However, the arrangement of parts feeders corresponding to the types of parts requires a place, and the parts feeder itself has a complicated structure and is expensive, leading to high costs.
The present invention has been made to solve these various problems, and provides a component attitude control device capable of controlling parts of similar shapes having slightly different shapes to approximately the same attitude with a simple structure. It is for the purpose.

以上の課題を解決するため、本発明の一態様によれば、基部に対して突部が形成され且つ搬送用ベルトコンベヤに載置されて搬送される部品の姿勢を搬送用ベルトコンベヤによる部品の搬送中に制御する部品姿勢制御装置であって、搬送用ベルトコンベヤの上方に配置され、回転軸の径方向にプレート及びブラシが突出し、搬送用ベルトコンベヤ側の下端部が搬送用ベルトコンベヤによる部品の搬送方向と逆方向に回転し、プレートが部品の突部に当接して姿勢を変更する姿勢変更機構と、姿勢変更機構の搬送用ベルトコンベヤ側の下端部と搬送用ベルトコンベヤとの隙間を調整するための隙間調整機構とを備えた部品姿勢制御装置が提供される。   In order to solve the above-described problems, according to one aspect of the present invention, a protrusion is formed with respect to a base, and the posture of a component that is placed on and conveyed by a conveyor belt conveyor is changed. It is a component attitude control device that controls during conveyance, and is arranged above the conveyor belt conveyor, the plate and brush project in the radial direction of the rotating shaft, and the lower end on the conveyor belt conveyor side is the component by the conveyor belt conveyor The gap between the lower end of the posture changing mechanism on the conveyor belt conveyor side and the conveyor belt conveyor is changed. A component attitude control device including a gap adjustment mechanism for adjustment is provided.

而して、本発明の部品姿勢制御装置によれば、簡易な構造にして、僅かに形状の異なる類似形状の部品を凡そ同じ姿勢に制御することが可能となる。   Thus, according to the component posture control apparatus of the present invention, it is possible to control components of similar shapes having slightly different shapes to approximately the same posture with a simple structure.

本発明の部品姿勢制御装置が適用された搬送用ベルトコンベヤの正面図である。It is a front view of the belt conveyor for conveyance to which the component attitude | position control apparatus of this invention was applied. 図1の姿勢変更機構及び進入角度調整機構近傍の平面図である。It is a top view of the attitude | position change mechanism and approach angle adjustment mechanism vicinity of FIG. 図1の搬送用ベルトコンベヤで搬送される部品とその姿勢の説明図であり、(a)は左側面図、(b)は正面図である。It is explanatory drawing of the components conveyed with the belt conveyor for conveyance of FIG. 1, and its attitude | position, (a) is a left view, (b) is a front view. 図1の搬送用ベルトコンベヤで搬送される部品とその姿勢の説明図であり、(a)は左側面図、(b)は正面図である。It is explanatory drawing of the components conveyed with the belt conveyor for conveyance of FIG. 1, and its attitude | position, (a) is a left view, (b) is a front view. 図1の姿勢変更機構及び隙間調整機構の正面図である。It is a front view of the attitude | position change mechanism and clearance gap adjustment mechanism of FIG. 図5の姿勢変更機構の詳細図である。FIG. 6 is a detailed view of the posture change mechanism of FIG. 5. 図5の隙間調整機構の作用の説明図である。It is explanatory drawing of an effect | action of the clearance gap adjustment mechanism of FIG. 図5の隙間調整機構の作用の説明図である。It is explanatory drawing of an effect | action of the clearance gap adjustment mechanism of FIG. 図1の進入角度調整機構の作用の説明図である。It is explanatory drawing of an effect | action of the approach angle adjustment mechanism of FIG. 図1の進入角度調整機構の作用の説明図である。It is explanatory drawing of an effect | action of the approach angle adjustment mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG. 図6の姿勢変更機構の作用の説明図である。It is explanatory drawing of an effect | action of the attitude | position change mechanism of FIG.

以下、本発明の部品姿勢制御装置の一実施形態について、図面を引用して説明する。この実施形態の部品姿勢制御装置は、図1に示すように、搬送用ベルトコンベヤ1に載置されて搬送される部品Wの姿勢を、その搬送中に制御するものである。搬送用ベルトコンベヤ1は、図1の左右両端部にローラ2を配置し、これらのローラ2に薄板状可撓性のベルト3を巻回して構成される。これらのローラ2のうちの何れか一方のローラ2が図示しないモータによって回転駆動され、ベルト3の上面に載置された部品Wは、図1の右から左に搬送される。なお、ベルト3は、既存の搬送用ベルトコンベヤ1と同様に、若干の撓みを有し、更に若干の撓みを許容する。また、既存の搬送用ベルトコンベヤと同様に、ベルト3の蛇行を防止するために、例えばベルト3の幅方向中央部が僅かに高くなるガイドを設ける場合もある。   Hereinafter, an embodiment of a component attitude control device of the present invention will be described with reference to the drawings. As shown in FIG. 1, the component posture control device of this embodiment controls the posture of a component W that is placed on and conveyed by the conveyor belt conveyor 1 during the conveyance. The conveyor belt conveyor 1 is configured by disposing rollers 2 at both left and right ends in FIG. 1 and winding a thin plate-like flexible belt 3 around these rollers 2. Any one of these rollers 2 is rotationally driven by a motor (not shown), and the component W placed on the upper surface of the belt 3 is conveyed from right to left in FIG. In addition, the belt 3 has some bending similarly to the existing conveyor belt conveyor 1, and further allows some bending. Further, like the existing conveyor belt conveyor, in order to prevent the belt 3 from meandering, for example, a guide in which the central portion in the width direction of the belt 3 is slightly raised may be provided.

搬送用ベルトコンベヤ1による部品Wの搬送方向において、搬送用ベルトコンベヤ1の最上流側には、部品Wが重ならないようにベルト3の上面に供給する部品供給装置4が配置されている。但し、この部品供給装置4は、部品Wの姿勢を制御しながら切り出す、所謂パーツフィーダーではない。この部品供給装置4の部品搬送方向下流側の搬送用ベルトコンベヤ1上方には、図2にも示すように、後述する姿勢変更機構への部品Wの進入角度を調整する進入角度調整機構5が配置されている。この進入角度調整機構5の部品搬送方向下流側の搬送用ベルトコンベヤ1上方には、搬送中の部品Wの姿勢を予め設定された姿勢に変更する姿勢変更機構6が配置されている。この姿勢変更機構6の部品搬送方向下流側の搬送用ベルトコンベヤ1上方には、搬送される部品Wの姿勢を撮像するカメラ7が配置され、その更に部品搬送方向下流側の搬送用ベルトコンベヤ1上方には、カメラ7で撮像された部品姿勢のうち、予め設定された姿勢でない部品Wを除去する部品除去装置(マニプレータ)8が配置されている。そして、搬送用ベルトコンベヤ1の部品搬送方向最下流側には、次工程への図示しない搬送装置が配置されている。   In the conveying direction of the component W by the conveying belt conveyor 1, a component supplying device 4 that supplies the upper surface of the belt 3 is arranged on the uppermost stream side of the conveying belt conveyor 1 so that the components W do not overlap. However, the component supply device 4 is not a so-called parts feeder that cuts out while controlling the posture of the component W. As shown in FIG. 2, an approach angle adjusting mechanism 5 that adjusts the approach angle of the part W to the posture changing mechanism, which will be described later, is provided above the conveyor belt conveyor 1 on the downstream side of the parts feeding direction of the parts supply device 4. Has been placed. An attitude changing mechanism 6 that changes the attitude of the component W being conveyed to a preset attitude is disposed above the conveyor belt conveyor 1 on the downstream side in the component conveying direction of the approach angle adjusting mechanism 5. A camera 7 that images the posture of the component W to be conveyed is disposed above the conveying belt conveyor 1 on the downstream side in the component conveying direction of the posture changing mechanism 6, and further the conveying belt conveyor 1 on the downstream side in the component conveying direction. A component removal device (manipulator) 8 that removes a component W that is not in a preset posture from among the component postures captured by the camera 7 is disposed above. And the conveyance apparatus which is not illustrated to the following process is arrange | positioned in the component conveyance direction most downstream side of the conveyor belt conveyor 1. FIG.

この実施形態で搬送され且つ姿勢制御される部品Wについて、図3、図4を用いて説明する。この実施形態における部品Wは、方形(長方形)板状の基部Bの長手方向一方の端部から板厚方向に同じく方形板状の突部Pが突出していて、全体にL字状に形成されている。また、基部Bの方が突部Pよりも幅広である。この実施形態では、次工程のために、部品Wを図3の状態に姿勢制御する。部品Wは、形状及び大きさから、より安定的な図4の姿勢になりがちであるが、これを搬送用ベルトコンベヤ1による搬送中に図3の姿勢に制御する。なお、図3の部品姿勢を正姿勢、図4の部品姿勢を逆姿勢とも記す。また、図では、部品Wの形状が1種類であるが、実際には、若干形状の異なる3〜4種類の部品Wが搬送用ベルトコンベヤ1によって搬送される。   A component W that is transported and controlled in posture in this embodiment will be described with reference to FIGS. The component W in this embodiment has a rectangular plate-like projection P projecting in the thickness direction from one end in the longitudinal direction of the rectangular (rectangular) plate-like base B, and is formed in an L shape as a whole. ing. Further, the base B is wider than the protrusion P. In this embodiment, the posture of the component W is controlled to the state shown in FIG. 3 for the next process. The component W tends to have a more stable posture of FIG. 4 due to its shape and size, but this is controlled to the posture of FIG. 3 while being conveyed by the conveying belt conveyor 1. 3 is also referred to as a normal posture, and the component posture in FIG. 4 is also referred to as a reverse posture. In the drawing, the shape of the component W is one type, but actually, three to four types of components W having slightly different shapes are conveyed by the conveyor belt conveyor 1.

図6に示す姿勢変更機構6は、図5に示す隙間調整機構9に保持されている。姿勢変更機構6は、回転軸10から径方向に複数枚、具体的には8枚のプレート11が等間隔に突出され、各プレート11の間で、同じく回転軸10から径方向に多数のブラシ12が突出されている。プレート11は、図6の紙面垂直方向に連続する樹脂製の板部材であり、ブラシ12は、樹脂製のものである。従って、プレート11もブラシ12も可撓性及び弾性を有する。また、ブラシ12の径方向外側端部はプレート11の径方向外側端部と同等か又は径方向内側に位置している。プレート11は、部品Wの突部Pの突出端部に当接して部品Wを反転させ、これにより部品姿勢を変更するものである。また、ブラシ12は、反転する部品Wがプレート11間の隙間に挟まらないようにするためのものである。なお、姿勢変更機構6、即ちプレート11やブラシ12は、搬送用ベルトコンベヤ1側の下端部が部品Wの搬送方向と逆方向に回転する。また、姿勢変更機構6の外径部、つまりプレート11やブラシ12の径方向先端部は、搬送用ベルトコンベヤ1による部品Wの搬送速度よりも速い速度で回転している。   The posture changing mechanism 6 shown in FIG. 6 is held by the gap adjusting mechanism 9 shown in FIG. In the posture changing mechanism 6, a plurality of, specifically eight, plates 11 are projected from the rotating shaft 10 in the radial direction at equal intervals, and a large number of brushes are also radially spaced from the rotating shaft 10 between the plates 11. 12 is projected. The plate 11 is a resin plate member continuous in the direction perpendicular to the paper surface of FIG. 6, and the brush 12 is made of resin. Therefore, both the plate 11 and the brush 12 are flexible and elastic. Further, the radially outer end portion of the brush 12 is equivalent to the radially outer end portion of the plate 11 or is located on the radially inner side. The plate 11 abuts against the protruding end of the protrusion P of the component W to invert the component W, thereby changing the component posture. The brush 12 is for preventing the component W to be reversed from being caught in the gap between the plates 11. Note that the posture changing mechanism 6, that is, the plate 11 and the brush 12 rotates in the direction opposite to the conveying direction of the component W at the lower end portion on the conveying belt conveyor 1 side. Further, the outer diameter portion of the posture changing mechanism 6, that is, the radial front end portion of the plate 11 and the brush 12 rotates at a speed faster than the conveying speed of the component W by the conveying belt conveyor 1.

隙間調整機構9は、姿勢変更機構6の回転軸10を搬送用ベルトコンベヤ1のベルト3の幅方向に向けて回転自在に支持する軸受ブロック13と、この軸受ブロック13を鉛直方向に移動させる移動機構14とを備えて構成される。移動機構14としては、例えば軸受ブロック13に固定され且つ架台15に摺動可能に挿通された鉛直上下向きのガイド16と、軸受ブロック13を下方から支持すると共に架台15の雌ねじに螺合してねじの推力で軸受ブロック13を鉛直上下方向に移動するねじ部材17とを備えて構成される。従って、移動機構14のねじ部材17を回転させると、ガイド16によって案内されながら、ねじの推力によって軸受ブロック13が鉛直方向に移動される。これにより、姿勢変更機構6の搬送用ベルトコンベヤ1側下端部、特にプレート11の下端部と搬送用ベルトコンベヤ1、特にベルト3の上面との隙間が調整される。   The gap adjusting mechanism 9 is a bearing block 13 that rotatably supports the rotation shaft 10 of the posture changing mechanism 6 in the width direction of the belt 3 of the conveyor belt conveyor 1 and a movement that moves the bearing block 13 in the vertical direction. And a mechanism 14. As the moving mechanism 14, for example, a vertically vertical guide 16 fixed to the bearing block 13 and slidably inserted into the gantry 15, and the bearing block 13 is supported from below and screwed into a female screw of the gantry 15. And a screw member 17 that moves the bearing block 13 in the vertical vertical direction by the thrust of the screw. Therefore, when the screw member 17 of the moving mechanism 14 is rotated, the bearing block 13 is moved in the vertical direction by the thrust of the screw while being guided by the guide 16. As a result, the gap between the lower end of the posture changing mechanism 6 on the conveyor belt conveyor 1 side, particularly the lower end of the plate 11, and the upper surface of the conveyor belt conveyor 1, particularly the belt 3 is adjusted.

このようにプレート11の下端部とベルト3の上面との隙間を調整すると、図7、図8に示すように、ベルト3の上面に載置されている部品Wへのプレート11の当接状態を調整することができる。図7に示す逆姿勢の部品Wではベルト3の上面から突部Pの上端部までの距離(高さ)が、図8に示す正姿勢の部品Wにおける頂部までのベルト3の上面からの距離(高さ)より少し長い(少し高い)。また、正姿勢にある部品Wでは、基部Bの突出端部及び突部Pの突出端部がベルト3の上面に接触しており、接触面積が小さいことから接触応力も大きくなりがちで、プレート11が部品Wを搬送方向と逆方向に押してもずれにくく、プレート11が部品Wを下方に押圧するとベルト3が下方に撓みやすい。一方、逆姿勢にある部品Wでは、基部Bの板面がベルト3の上面に接触しており、接触面積が大きいことから接触応力は小さく、プレート11が部品Wを下方に押圧してもベルト3はあまり下方に撓まず、プレート11が部品Wを搬送方向と逆方向に押すと、部品Wがずれたり弾かれたりする。従って、姿勢変更機構6の搬送用ベルトコンベヤ1側下端部と搬送用ベルトコンベヤ1との隙間を調整すれば、逆姿勢にある部品Wを正姿勢に反転させることが可能となると共に、正姿勢にある部品Wの姿勢を維持させることができる。   When the gap between the lower end portion of the plate 11 and the upper surface of the belt 3 is adjusted in this way, the contact state of the plate 11 with the component W placed on the upper surface of the belt 3 as shown in FIGS. Can be adjusted. 7, the distance (height) from the upper surface of the belt 3 to the upper end of the protrusion P is the distance from the upper surface of the belt 3 to the top of the component W in the normal posture shown in FIG. 8. A little longer (a little higher) than (height). Further, in the component W in the normal posture, the protruding end portion of the base B and the protruding end portion of the protruding portion P are in contact with the upper surface of the belt 3, and the contact area tends to be large because the contact area is small. When the plate 11 presses the component W in the direction opposite to the conveying direction, the belt 3 is not easily displaced, and when the plate 11 presses the component W downward, the belt 3 is easily bent downward. On the other hand, in the component W in the reverse posture, the plate surface of the base B is in contact with the upper surface of the belt 3 and the contact area is large, so that the contact stress is small, and the belt even if the plate 11 presses the component W downward. 3 does not bend down so much, and when the plate 11 pushes the component W in the direction opposite to the conveying direction, the component W is displaced or flipped. Therefore, by adjusting the gap between the lower end of the posture changing mechanism 6 on the conveyor belt conveyor 1 side and the conveyor belt conveyor 1, the component W in the opposite posture can be reversed to the normal posture, and the normal posture can be reversed. It is possible to maintain the posture of the component W at the position.

このように回転するプレート11を部品Wの突部Pに当接させて逆姿勢の部品Wを正姿勢に反転させる場合、後述するように、部品Wの姿勢反転機構への進入角度、即ち搬送用ベルトコンベヤ1上での向きが重要になる。そこで、姿勢変更機構6の部品搬送方向上流側に、部品Wの進入角度を調整する進入角度調整機構5を配置している。この進入角度調整機構5は、例えば搬送用ベルトコンベヤ1のベルト3の上方に配置されたガイドプレート18からなる。ガイドプレート18は、例えば部品搬送方向に長手な長方形の板部材であり、部品Wが当接する当接面19を有する。この実施形態では、図2に示すように、ベルト幅方向両外側で部品搬送方向上流側がベルト幅方向外側広がりで且つ部品搬送方向下流側がベルト幅方向内側すぼまりの外側ガイドプレート18と、外側ガイドプレート18より少し部品搬送方向上流側に配置され、ベルト幅方向中央部が部品搬送方向上流向きに向けて接合され且つ部品搬送方向下流側がベルト幅方向外側広がりの内側ガイドプレート18とを備えて構成される。夫々のガイドプレート18の当接面19の部品搬送方向に対する傾斜角度は予め設定されている。その結果、姿勢変更機構6の回転軸軸線に対する部品Wの基部Bの長手方向の姿勢変更機構6への進入角度は45°又は−45°(135°又は−135°)となる。なお、部品Wの姿勢変更機構6への進入角度は厳密に±45°又は±135°でなくても、凡そその近傍の進入角度であればよいことが分かっている。   When the rotating plate 11 is brought into contact with the projecting portion P of the component W and the component W in the reverse posture is reversed to the normal posture, the approach angle of the component W to the posture reversal mechanism, that is, the conveyance, as will be described later. The direction on the belt conveyor 1 is important. Therefore, an approach angle adjusting mechanism 5 that adjusts the approach angle of the component W is disposed upstream of the posture changing mechanism 6 in the component transport direction. The approach angle adjusting mechanism 5 includes a guide plate 18 disposed above the belt 3 of the conveyor belt conveyor 1, for example. The guide plate 18 is a rectangular plate member that is long in the component conveyance direction, for example, and has a contact surface 19 with which the component W contacts. In this embodiment, as shown in FIG. 2, the outer guide plate 18 having both the outer side in the belt width direction on the outer side in the belt width direction and the outer side spreading in the belt width direction on the outer side and the outer side in the belt width direction on the inner side in the belt width direction. An inner guide plate 18 that is disposed slightly upstream from the guide plate 18 in the component conveying direction, has a central portion in the belt width direction that is joined toward the upstream in the component conveying direction, and a downstream side in the component conveying direction that extends outward in the belt width direction. Composed. The inclination angle of the contact surface 19 of each guide plate 18 with respect to the component conveying direction is set in advance. As a result, the approach angle of the base portion B of the part W with respect to the rotational axis of the posture changing mechanism 6 into the posture changing mechanism 6 in the longitudinal direction is 45 ° or −45 ° (135 ° or −135 °). It has been found that the approach angle of the part W to the posture changing mechanism 6 may be an approach angle in the vicinity thereof, even if it is not strictly ± 45 ° or ± 135 °.

この実施形態では、図9に示すように、各ガイドプレート18のうち、部品Wが当接する当接面19の上端部が部品搬送方向上流向きになるように各ガイドプレート18を予め設定された傾斜角度で斜めに配置している。例えば、図10aに示すように、ガイドプレート18の当接面19が鉛直であると、正姿勢にある部品Wのうち、幅広の基部Bだけがガイドプレート18の当接面19の上部に当接する。このとき、ベルト3の上面に接触している部品Wの突部Pは部品搬送方向に押され、ガイドプレート18の当接面19の上部からの反力で基部Bは部品搬送方向と逆方向に押されて部品Wが傾く。部品Wの基部Bはやがてガイドプレート18の当接面19から離れるが、図10bに示すように、突部Pの突出端部の一方の角隅部がガイドプレート18の当接面19の上部に当接し、他方の角隅部はベルト3の上面に当接している。このときは、部品Wの突部Pの他方の角隅部は搬送用ベルトコンベヤ1によって部品搬送方向に押され、一方の角隅部はガイドプレート18の当接面19の上部からの反力で部品搬送方向と逆方向に押されて部品Wが回転する。部品Wの突部Pの他方の角隅部はやがてベルト3から離れるが、図10cに示すように、部品Wの突部Pの突出端部がベルト3の上面から離れた状態でガイドプレート18の当接面19に当接し、部品Wの基部Bがベルト3の上面に当接している。このときは、部品Wの基部Bが搬送用ベルトコンベヤ1によって部品搬送方向に押され、部品Wの突部Pがガイドプレート18の当接面19からの反力で部品搬送方向と逆方向に押されて部品Wが更に回転する。その結果、図10dに示すように、部品Wは基部Bがベルト3の上面に面接触し、このときガイドプレート18の当接面19の下部にも基部Bが当接する。この状態、つまり逆姿勢では、部品Wには偶力が生じにくいので、部品Wは回転せず、部品Wの基部Bはベルト3の上面で滑る。つまり、ガイドプレート18の当接面19が鉛直であると、本来、必要な正姿勢の部品Wを逆姿勢に反転させてしまう。そこで、ガイドプレート18の当接面19の上端部が部品搬送方向上流向きになるようにガイドプレート18を予め設定された傾斜角度で斜めに配置する。このガイドプレート18の当接面19の搬送用ベルトコンベヤ1に対する傾斜角度は、正姿勢にある部品Wの基部Bがガイドプレート18の当接面19に当接し且つ部品Wの突部Pがベルト3の上面に当接している状態で、部品Wに偶力が生じても部品Wが回転しない角度とする。   In this embodiment, as shown in FIG. 9, each guide plate 18 is set in advance so that the upper end portion of the contact surface 19 with which the component W abuts is directed upstream in the component conveying direction. It is arranged obliquely at an inclination angle. For example, as shown in FIG. 10 a, when the contact surface 19 of the guide plate 18 is vertical, only the wide base B of the component W in the normal posture contacts the upper portion of the contact surface 19 of the guide plate 18. Touch. At this time, the protrusion P of the component W that is in contact with the upper surface of the belt 3 is pushed in the component conveyance direction, and the base B is in the direction opposite to the component conveyance direction by the reaction force from the upper part of the contact surface 19 of the guide plate 18. The part W is tilted by being pushed. The base B of the part W is eventually separated from the contact surface 19 of the guide plate 18, but as shown in FIG. 10b, one corner of the protruding end of the protrusion P is the upper portion of the contact surface 19 of the guide plate 18. The other corner is in contact with the upper surface of the belt 3. At this time, the other corner of the protrusion P of the component W is pushed in the component conveyance direction by the conveyor belt conveyor 1, and the one corner is a reaction force from the upper part of the contact surface 19 of the guide plate 18. Thus, the component W is rotated by being pushed in the direction opposite to the component conveying direction. The other corner of the projection P of the component W is eventually separated from the belt 3, but the guide plate 18 is in a state where the protruding end of the projection P of the component W is separated from the upper surface of the belt 3 as shown in FIG. The base B of the component W is in contact with the upper surface of the belt 3. At this time, the base B of the component W is pushed in the component conveying direction by the conveyor belt conveyor 1, and the protrusion P of the component W is opposite to the component conveying direction by the reaction force from the contact surface 19 of the guide plate 18. The component W is further rotated by being pushed. As a result, as shown in FIG. 10 d, the base B of the component W comes into surface contact with the upper surface of the belt 3, and at this time, the base B comes into contact with the lower portion of the contact surface 19 of the guide plate 18. In this state, that is, in the reverse posture, the component W is unlikely to generate a couple, so the component W does not rotate and the base B of the component W slides on the upper surface of the belt 3. In other words, if the contact surface 19 of the guide plate 18 is vertical, the component W that is normally required in the normal posture is reversed to the reverse posture. Therefore, the guide plate 18 is disposed obliquely at a preset inclination angle so that the upper end portion of the contact surface 19 of the guide plate 18 faces upstream in the component conveying direction. The inclination angle of the contact surface 19 of the guide plate 18 with respect to the conveyor belt conveyor 1 is such that the base B of the component W in the normal posture contacts the contact surface 19 of the guide plate 18 and the protrusion P of the component W is the belt. 3, the angle at which the component W does not rotate even if a couple is generated in the component W.

このようにして進入角度調整機構5であるガイドプレート18によって部品Wの進入角度を調整することができるようになったのであるが、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に変更することができる部品Wの進入角度について説明する。ここでは、図11に示すように、姿勢変更機構6の回転軸10の軸線を基準として、部品Wの基部Bの突出端部から突部P側に向かう基部Bの長手方向の回転軸軸線からの反時計回りの角度を種々に変更して、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に変更できるかどうかを検討した。   In this way, the approach angle of the component W can be adjusted by the guide plate 18 which is the approach angle adjusting mechanism 5, but the component W in the reverse posture is changed to the normal posture by the posture changing mechanism 6. The approach angle of the part W that can be performed will be described. Here, as shown in FIG. 11, with reference to the axis of the rotating shaft 10 of the posture changing mechanism 6, the axis of rotation of the base B in the longitudinal direction from the protruding end of the base B of the component W toward the protruding portion P is used. It was examined whether or not the component W in the reverse posture can be changed to the normal posture by the posture changing mechanism 6 by changing the counterclockwise angle of.

図11は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの突部Pが部品搬送方向上流側、基部Bの突出端部が部品搬送方向下流側に向いているので基部Bの長手方向の回転軸軸線に対する角度は+90°である。図12は、図11の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図12から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が+90°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することはできない。これは、部品Wの基部Bの突出端部が先行して姿勢変更機構6に搬送され、その際、基部Bがブラシ12によって押さえられてしまうためであると考えられる。   FIG. 11 is a plan view showing a state immediately before the component W is transported to the posture changing mechanism 6, where the protrusion P of the component W is upstream in the component transport direction and the protruding end of the base B is downstream in the component transport direction. The angle with respect to the axis of rotation of the base B in the longitudinal direction is + 90 °. FIG. 12 is a plan view showing a state of the component W immediately after the component W of FIG. 11 is conveyed to the posture changing mechanism 6. As is apparent from FIG. 12, when the angle of the base B with respect to the longitudinal axis of rotation is + 90 °, the posture changing mechanism 6 cannot reverse the component W in the reverse posture to the normal posture. This is presumably because the protruding end of the base B of the part W is conveyed to the posture changing mechanism 6 in advance, and the base B is pressed by the brush 12 at that time.

図13は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの基部Bの突出端部が部品搬送方向上流側、突部Pが部品搬送方向下流側に向いているので基部Bの長手方向の回転軸軸線に対する角度は−90°である。図14は、図13の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図14から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が−90°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することはできない。これは、部品Wの突部Pが先行して姿勢変更機構6に搬送され、その際、突部Pがプレート11によって搬送方向と逆方向に押されたり弾かれたりしてしまうためであると考えられる。   FIG. 13 is a plan view showing a state immediately before the component W is transported to the posture changing mechanism 6, where the protruding end of the base B of the component W is upstream in the component transport direction and the protrusion P is downstream in the component transport direction. Therefore, the angle of the base B with respect to the rotation axis in the longitudinal direction is −90 °. FIG. 14 is a plan view showing a state of the component W immediately after the component W of FIG. 13 is conveyed to the posture changing mechanism 6. As is clear from FIG. 14, when the angle of the base B with respect to the longitudinal axis of the rotation axis is −90 °, the posture changing mechanism 6 cannot reverse the component W in the reverse posture to the normal posture. This is because the protrusion P of the component W is transported to the posture changing mechanism 6 in advance, and the protrusion P is pushed or repelled by the plate 11 in the direction opposite to the transport direction. Conceivable.

図15は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの基部Bが横向きに姿勢変更機構6に送り込まれるので基部Bの長手方向の回転軸軸線に対する角度は0°である。図16は、図15の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図16から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が0°である場合、姿勢変更機構6によって逆姿勢にある部品Wを或る程度正姿勢に反転することができる(突部Pが表れていないものは正姿勢)。これは、部品Wの突部Pがプレート11に引っ掛かって部品W全体が反転するためであるが、単に突部Pがプレート11によって搬送方向と逆方向に押された場合には反転しないと考えられる。   FIG. 15 is a plan view showing a state immediately before the component W is conveyed to the posture changing mechanism 6, and since the base B of the component W is fed sideways to the posture changing mechanism 6, the rotation axis of the base B in the longitudinal direction The angle to is 0 °. FIG. 16 is a plan view showing a state of the component W immediately after the component W of FIG. 15 is conveyed to the posture changing mechanism 6. As can be seen from FIG. 16, when the angle of the base B with respect to the longitudinal axis of the rotation axis is 0 °, the posture changing mechanism 6 can reverse the component W in the reverse posture to a certain normal posture ( Those in which the protrusion P does not appear are normal postures). This is because the projection P of the component W is caught by the plate 11 and the entire component W is inverted, but it is considered that the projection does not reverse if the projection P is simply pushed in the direction opposite to the conveying direction by the plate 11. It is done.

図17は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの突部Pが部品搬送方向上流側でベルト幅方向外向き、基部Bの突出端部が部品搬送方向下流側でベルト幅方向内向きに向いているので基部Bの長手方向の回転軸軸線に対する角度は+45°である。図18は、図17の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図18から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が+45°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することはできない。これは、基部Bの突出端部が先行して姿勢変更機構6に搬送されて基部Bがブラシ12によって押さえられてしまったり、突部Pがプレート11によって搬送方向と逆方向に弾かれたりするためであると考えられる。   FIG. 17 is a plan view showing a state immediately before the component W is transported to the posture changing mechanism 6, where the protrusion P of the component W faces outward in the belt width direction on the upstream side in the component transport direction, and the protruding end of the base B Is directed inward in the belt width direction on the downstream side in the component conveying direction, and therefore the angle of the base B with respect to the longitudinal axis of rotation is + 45 °. FIG. 18 is a plan view showing a state of the component W immediately after the component W of FIG. 17 is conveyed to the posture changing mechanism 6. As is apparent from FIG. 18, when the angle of the base B with respect to the rotation axis in the longitudinal direction is + 45 °, the posture changing mechanism 6 cannot reverse the component W in the reverse posture to the normal posture. This is because the projecting end portion of the base B is first transported to the posture changing mechanism 6 and the base B is pressed by the brush 12, or the projecting portion P is flipped by the plate 11 in the direction opposite to the transport direction. This is probably because of this.

図19は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの突部Pが部品搬送方向上流側でベルト幅方向内向き、基部Bの突出端部が部品搬送方向下流側でベルト幅方向外向きに向いているので基部Bの長手方向の回転軸軸線に対する角度は+135°である。図20は、図19の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図20から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が+135°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することはできない。これは、基部Bの突出端部が先行して姿勢変更機構6に搬送されて基部Bがブラシ12によって押さえられてしまったり、突部Pがプレート11によって搬送方向と逆方向に弾かれたりするためであると考えられる。   FIG. 19 is a plan view showing a state immediately before the component W is conveyed to the posture changing mechanism 6, where the protrusion P of the component W is inward in the belt width direction on the upstream side of the component conveyance direction, and the protruding end of the base B Is directed outward in the belt width direction on the downstream side in the component conveying direction, and therefore, the angle of the base B with respect to the longitudinal axis of the longitudinal axis is + 135 °. FIG. 20 is a plan view showing a state of the component W immediately after the component W of FIG. 19 is conveyed to the posture changing mechanism 6. As can be seen from FIG. 20, when the angle of the base B with respect to the longitudinal axis of rotation is + 135 °, the posture changing mechanism 6 cannot reverse the component W in the reverse posture to the normal posture. This is because the projecting end of the base B is transported to the posture changing mechanism 6 in advance and the base B is pressed by the brush 12, or the projecting part P is flipped by the plate 11 in the direction opposite to the transport direction. This is probably because of this.

図21は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの基部Bの突出端部が部品搬送方向上流側でベルト幅方向外向き、突部Pが部品搬送方向下流側でベルト幅方向内向きに向いているので基部Bの長手方向の回転軸軸線に対する角度は−135°である。図22は、図21の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図22から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が−135°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することができる。これは、部品Wの突部Pがプレート11に引っ掛かって部品W全体が反転するためであると考えられる。   FIG. 21 is a plan view showing a state immediately before the component W is conveyed to the posture changing mechanism 6, and the protruding end portion of the base B of the component W faces outward in the belt width direction on the upstream side in the component conveying direction. Is directed inward in the belt width direction on the downstream side in the parts conveying direction, and therefore the angle of the base B with respect to the longitudinal axis of the longitudinal axis is −135 °. FIG. 22 is a plan view showing a state of the component W immediately after the component W of FIG. 21 is conveyed to the posture changing mechanism 6. As is apparent from FIG. 22, when the angle of the base B with respect to the rotation axis in the longitudinal direction is −135 °, the posture changing mechanism 6 can reverse the component W in the reverse posture to the normal posture. This is considered to be because the protrusion P of the component W is caught by the plate 11 and the entire component W is inverted.

図23は、部品Wが姿勢変更機構6に搬送される直前の状態を示す平面図であり、部品Wの基部Bの突出端部が部品搬送方向上流側でベルト幅方向内向き、突部Pが部品搬送方向下流側でベルト幅方向外向きに向いているので基部Bの長手方向の回転軸軸線に対する角度は−45°である。図24は、図23の部品Wが姿勢変更機構6に搬送された直後の部品Wの状態を示す平面図である。図24から明らかなように、基部Bの長手方向の回転軸軸線に対する角度が−45°である場合、姿勢変更機構6によって逆姿勢にある部品Wを正姿勢に反転することができる。これは、部品Wの突部Pがプレート11に引っ掛かって部品W全体が反転するためであると考えられる。   FIG. 23 is a plan view showing a state immediately before the component W is conveyed to the posture changing mechanism 6, and the protruding end of the base B of the component W is inward in the belt width direction on the upstream side in the component conveying direction. Is directed outward in the belt width direction on the downstream side in the component conveying direction, and therefore the angle of the base B with respect to the longitudinal axis of the base B is −45 °. FIG. 24 is a plan view showing a state of the component W immediately after the component W of FIG. 23 is conveyed to the posture changing mechanism 6. As is apparent from FIG. 24, when the angle of the base B with respect to the rotation axis in the longitudinal direction is −45 °, the posture changing mechanism 6 can reverse the component W in the reverse posture to the normal posture. This is considered to be because the protrusion P of the component W is caught by the plate 11 and the entire component W is inverted.

進入角度調整機構5であるガイドプレート18を前述したように配置することで、この実施形態では、姿勢変更機構6への部品Wの基部Bの進入角度を±45°又は±135°とすることができる。このうち、部品Wの基部Bの姿勢変更機構6への進入角度が−45°又は−135°の場合には逆姿勢にある部品Wを正姿勢に反転することができる。また、部品Wの基部Bの姿勢変更機構6への進入角度が+45°又は+135°の場合には、逆姿勢にある部品Wを正姿勢に反転することができないが、突部Pがプレート11によって搬送方向と逆方向に弾かれた場合に、ガイドプレート18によって部品Wの基部Bの姿勢変更機構6への進入角度が−45°又は−135°になることがあり、そのようになると逆姿勢にある部品Wが正姿勢に反転される。   By arranging the guide plate 18 as the approach angle adjusting mechanism 5 as described above, in this embodiment, the approach angle of the base B of the part W to the posture changing mechanism 6 is set to ± 45 ° or ± 135 °. Can do. Among these, when the approach angle of the base part B of the part W to the posture changing mechanism 6 is −45 ° or −135 °, the component W in the reverse posture can be reversed to the normal posture. When the approach angle of the base part B of the part W to the posture changing mechanism 6 is + 45 ° or + 135 °, the part W in the reverse posture cannot be reversed to the normal posture. If the guide plate 18 is flipped in the direction opposite to the conveying direction, the approach angle of the base part B of the component W to the posture changing mechanism 6 may be −45 ° or −135 ° by the guide plate 18. The component W in the posture is reversed to the normal posture.

下記表1は、1回当たり285個の部品Wを重ならないように且つ姿勢や向きについては無作為に搬送用ベルトコンベヤ1に投入し、進入角度調整機構5を経て姿勢変更機構6を通過させ、姿勢変更機構6を通過した部品Wの姿勢を5回判定した結果である。表から明らかなように、無作為に投入した部品Wの99.2%を正姿勢とすることができている。なお、この実施形態では、前述したように正姿勢にない部品Wは、カメラ7と部品除去装置8によって搬送用ベルトコンベヤ1から除去されるので、姿勢変更装置によって部品Wの姿勢を完全に正姿勢にする必要はない。但し、簡易な構造にして、正姿勢にある部品Wの頻度を高めれば、その分だけ、部品Wの除去数を低減することができるので、作業効率が向上する。   Table 1 below shows that 285 parts W are not overlapped at a time, and the posture and direction are randomly introduced into the conveyor belt conveyor 1 and passed through the posture changing mechanism 6 through the entrance angle adjusting mechanism 5. This is a result of determining the posture of the component W that has passed through the posture changing mechanism 6 five times. As is apparent from the table, 99.2% of the parts W randomly input can be in the normal posture. In this embodiment, as described above, the component W that is not in the normal posture is removed from the conveyor belt conveyor 1 by the camera 7 and the component removing device 8, so that the posture of the component W is completely corrected by the posture changing device. It is not necessary to be in a posture. However, if the frequency of the component W in the normal posture is increased with a simple structure, the number of removal of the component W can be reduced by that amount, so that the work efficiency is improved.

Figure 0006344131
Figure 0006344131

以上説明したように、この実施形態の部品姿勢制御装置では、基部Bに対して突部Pが形成され且つ搬送用ベルトコンベヤ1に載置されて搬送される部品Wの姿勢を当該部品Wの搬送中に制御する。その際、搬送用ベルトコンベヤ1の上方に配置され、搬送用ベルトコンベヤ1側の下端部が搬送用ベルトコンベヤ1による部品Wの搬送方向と逆方向に回転する姿勢変更機構6と、姿勢変更機構6の搬送用ベルトコンベヤ1側の下端部と搬送用ベルトコンベヤ1との隙間を調整するための隙間調整機構9を配置する。姿勢変更機構6は、回転軸10の径方向にプレート11及びブラシ12が突出し、そのプレート11が部品Wの突部Pに当接して姿勢を変更する。そのため、突部Pが上向きになっている逆姿勢の部品Wを引っ掛けて反転し、正姿勢にすることができる。従って、簡易な構造にして、僅かに形状の異なる類似形状の部品Wを凡そ同じ姿勢に制御することが可能となる。   As described above, in the component attitude control device of this embodiment, the protrusion P is formed with respect to the base B, and the attitude of the component W that is carried on the conveyor belt conveyor 1 is conveyed. Control during transport. At that time, an attitude changing mechanism 6 disposed above the conveyor belt conveyor 1 and having a lower end on the conveyor belt conveyor 1 side rotating in a direction opposite to the conveying direction of the parts W by the conveyor belt conveyor 1, and an attitude changing mechanism A gap adjusting mechanism 9 for adjusting a gap between the lower end of the conveyor belt conveyor 1 on the side 6 and the conveyor belt conveyor 1 is disposed. In the posture changing mechanism 6, the plate 11 and the brush 12 protrude in the radial direction of the rotating shaft 10, and the plate 11 contacts the protruding portion P of the component W to change the posture. For this reason, it is possible to hook and reverse the component W in the reverse posture in which the protrusion P is facing upward to be in the normal posture. Accordingly, it is possible to control the parts W of similar shapes having slightly different shapes to approximately the same posture with a simple structure.

また、基部Bが方形板状であり且つ突部Pが方形板状の基部Bから板厚方向に突出する部品Wである場合に、進入角度調整機構5を姿勢変更機構6より搬送用ベルトコンベヤ1による部品Wの搬送方向上流側に配置する。この進入角度調整機構5は、搬送用ベルトコンベヤ1によって搬送される部品Wが当接する当接面19が搬送用ベルトコンベヤ1による部品Wの搬送方向に対して予め設定された角度で傾斜している。そのため、方形板状の基部Bが搬送用ベルトコンベヤ1に面で接触している逆姿勢の部品Wの姿勢変更機構6への進入角度を予め設定された角度にすることができ、これにより僅かに形状の異なる類似形状の部品Wを凡そ同じ姿勢に制御することができる。
また、進入角度調整機構5は、当接面19が搬送用ベルトコンベヤ1の搬送面、つまりベルト3の上面に対して予め設定された傾斜角度で傾斜している。これにより、突部Pが搬送用ベルトコンベヤ1に接触している正姿勢の部品Wが逆姿勢になるのを防止することができる。
Further, when the base B is a square plate and the protrusion P is a part W protruding from the square plate-like base B in the plate thickness direction, the approach angle adjusting mechanism 5 is transferred from the attitude changing mechanism 6 to a conveyor belt conveyor. 1 on the upstream side in the conveying direction of the part W. In this approach angle adjusting mechanism 5, the contact surface 19 with which the component W conveyed by the conveyor belt conveyor 1 abuts is inclined at a preset angle with respect to the conveying direction of the component W by the conveyor belt conveyor 1. Yes. Therefore, the approach angle to the posture changing mechanism 6 of the reversely oriented component W in which the rectangular plate-like base B is in contact with the conveyor belt conveyor 1 can be set to a preset angle. It is possible to control parts W of similar shapes having different shapes to approximately the same posture.
Further, in the approach angle adjusting mechanism 5, the contact surface 19 is inclined at a preset inclination angle with respect to the conveyance surface of the conveyance belt conveyor 1, that is, the upper surface of the belt 3. Thereby, it can prevent that the component W of the normal attitude | position in which the protrusion P is contacting the conveyor belt conveyor 1 becomes a reverse attitude | position.

1 搬送用ベルトコンベヤ
2 ローラ
3 ベルト
4 部品供給装置
5 進入角度調整機構
6 姿勢変更機構
7 カメラ
8 部品除去装置
9 隙間調整機構
10 回転軸
11 プレート
12 ブラシ
13 軸受ブロック
14 移動機構
15 架台
16 ガイド
17 ねじ部材
18 ガイドプレート
19 当接面
B 基部
P 突部
W 部品
DESCRIPTION OF SYMBOLS 1 Conveyor belt conveyor 2 Roller 3 Belt 4 Parts supply apparatus 5 Approach angle adjustment mechanism 6 Attitude change mechanism 7 Camera 8 Parts removal apparatus 9 Gap adjustment mechanism 10 Rotating shaft 11 Plate 12 Brush 13 Bearing block 14 Moving mechanism 15 Base 16 Guide 17 Screw member 18 Guide plate 19 Contact surface B Base P Projection W Parts

Claims (5)

基部に対して突部が形成され且つ搬送用ベルトコンベヤに載置されて搬送される部品の姿勢を前記搬送用ベルトコンベヤによる当該部品の搬送中に制御する部品姿勢制御装置であって、
前記搬送用ベルトコンベヤの上方に配置され、回転軸の径方向にプレート及びブラシが突出し、前記搬送用ベルトコンベヤ側の下端部が前記搬送用ベルトコンベヤによる部品の搬送方向と逆方向に回転し、前記プレートが前記部品の突部に当接して姿勢を変更する姿勢変更機構と、
前記姿勢変更機構の前記搬送用ベルトコンベヤ側の下端部と前記搬送用ベルトコンベヤとの隙間を調整するための隙間調整機構と
を備えたことを特徴とする部品姿勢制御装置。
A component posture control device that controls the posture of a component that is formed with a protrusion with respect to a base and is carried on a conveyor belt conveyor during conveyance of the component by the conveyor belt conveyor,
Located above the conveyor belt conveyor, the plate and the brush protrude in the radial direction of the rotation shaft, the lower end of the conveyor belt conveyor side rotates in the direction opposite to the conveying direction of the parts by the conveyor belt conveyor, A posture changing mechanism in which the plate abuts against the protrusion of the component to change the posture;
A component attitude control device comprising a gap adjusting mechanism for adjusting a gap between a lower end portion of the attitude changing mechanism on the conveyor belt conveyor side and the conveyor belt conveyor.
前記基部が方形板状であり且つ前記突部が前記方形板状の基部から板厚方向に突出する部品である場合、
前記搬送用ベルトコンベヤによる部品の搬送方向における前記姿勢変更機構より上流側に配置され、前記搬送用ベルトコンベヤによって搬送される部品が当接し、前記部品が当接する当接面が前記搬送用ベルトコンベヤによる部品の搬送方向に対して予め設定された角度で傾斜している進入角度調整機構を
備えたことを特徴とする請求項1に記載の部品姿勢制御装置。
When the base is a square plate and the protrusion is a component protruding in the thickness direction from the square plate base,
Arranged on the upstream side of the posture changing mechanism in the conveying direction of the parts by the conveying belt conveyor, the parts conveyed by the conveying belt conveyor abut, and the abutting surface on which the parts abut is the conveying belt conveyor The component attitude control device according to claim 1, further comprising an approach angle adjustment mechanism that is inclined at a preset angle with respect to a component conveyance direction.
前記進入角度調整機構は、前記当接面が前記搬送用ベルトコンベヤの搬送面に対して予め設定された傾斜角度で傾斜している
ことを特徴とする請求項2に記載の部品姿勢制御装置。
The component approach control device according to claim 2, wherein the abutment angle adjusting mechanism is configured such that the contact surface is inclined at a preset inclination angle with respect to a conveyance surface of the conveyance belt conveyor.
前記部品は、方形板状の基部の長手方向端部から方形板状の突部が板厚方向に突出している
ことを特徴とする請求項3に記載の部品姿勢制御装置。
The component posture control device according to claim 3, wherein the component has a rectangular plate-shaped protrusion protruding in a plate thickness direction from a longitudinal end portion of a rectangular plate-shaped base.
前記ブラシの径方向外側端部が前記プレートの径方向外側端部と同等か又は径方向内側に位置している
ことを特徴とする請求項1乃至4の何れか一項に記載の部品姿勢制御装置。
The component posture control according to any one of claims 1 to 4, wherein a radially outer end portion of the brush is equal to or radially inward of a radially outer end portion of the plate. apparatus.
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