JP6337411B2 - Press processing method and press processing system - Google Patents

Press processing method and press processing system Download PDF

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JP6337411B2
JP6337411B2 JP2015143429A JP2015143429A JP6337411B2 JP 6337411 B2 JP6337411 B2 JP 6337411B2 JP 2015143429 A JP2015143429 A JP 2015143429A JP 2015143429 A JP2015143429 A JP 2015143429A JP 6337411 B2 JP6337411 B2 JP 6337411B2
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plate
temporary fixing
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fixing jig
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豊 辻川
豊 辻川
小西 徹
徹 小西
竜司 吉田
竜司 吉田
克宏 渡辺
克宏 渡辺
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ツジカワ株式会社
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Description

本発明は、押圧により薄片状被加工物を所定形状に加工する押圧加工システムに関し、詳しくは、押圧により、薄片状被加工物の所定領域に所定形状の三次元凹凸パターンを転写加工して所定形状の転写三次元凹凸パターンを形成加工する平板式の押圧加工方法および押圧加工システムに関する。  The present invention relates to a pressing processing system for processing a flaky workpiece into a predetermined shape by pressing, and more specifically, a predetermined three-dimensional concavo-convex pattern is transferred to a predetermined region of the flaky workpiece by pressing to be predetermined. The present invention relates to a flat plate pressing method and a pressing processing system for forming and processing a shape-transfer three-dimensional uneven pattern.

一般的な平板式押圧加工装置は、互いに押圧駆動可能に設計された一対の第一基盤と第二基盤とを備える。一般的な押圧加工方法は、これらの第一基盤と第二基盤との少なくとも一つの基盤に三次元凹凸パターンを刻設した版型を固定するとともに、第一基盤と第二基盤の間に被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、版型を被加工物に押圧することにより、版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを被加工物の表面に形成する方法である。
このような平板式押圧加工方法において、(A)一方の基盤に設置された三次元凹凸パターンを刻設した版型を使用して、被加工物の表面に三次元凹凸パターンを形成する型押押圧加工方法と、(B)互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型と第二版型のそれぞれの版型を、第一基盤と第二基盤に固定するとともに、第一基盤と第二基盤の間に薄片状被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物を挟んだ状態で、これらの一対の第一版型と第二版型を互いに押圧することにより、一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを薄片状被加工物に形成加工する方法、がある。
A general flat plate pressing apparatus includes a pair of a first base and a second base designed so as to be capable of being driven to press each other. A general pressing method is to fix a plate having a three-dimensional concavo-convex pattern on at least one of the first base and the second base and to cover the first base and the second base. Three-dimensional engraved in the plate mold by driving at least one of the first substrate and the second substrate and pressing the plate mold against the workpiece while the workpiece is installed. In this method, a three-dimensional uneven pattern having a shape matching the uneven pattern is formed on the surface of the workpiece.
In such a flat plate pressing method, (A) using a plate engraved with a three-dimensional concavo-convex pattern installed on one base, a mold pressing for forming a three-dimensional concavo-convex pattern on the surface of the workpiece. And (B) fixing each plate mold of the pair of first plate mold and second plate mold engraved with a three-dimensional concavo-convex pattern that can be fitted to each other to the first substrate and the second substrate The flaky workpiece is sandwiched by driving at least one of the first and second substrates with the flaky workpiece between the first and second substrates. In this state, by pressing the pair of the first plate mold and the second plate mold with each other, the three-dimensional concavo-convex pattern having a shape matching the three-dimensional concavo-convex pattern engraved in the pair of plate dies There is a method of forming and processing a workpiece.

上記の(B)の平板式押圧加工方法において、(B−1)薄片状被加工物として薄片状被加工物基材のみを使用して、一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを、その薄片状被加工物基材に形成加工する一対版型押圧加工方法と、(B−2)薄片状被加工物として薄片状被加工物基材と薄片状箔押用箔材を使用して、一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンに一致する形状の薄片状箔押用箔材により形成された箔押三次元凹凸パターンを薄片状被加工物基材に付着形成加工する箔押押圧加工方法、がある。
本発明は、これらの一対版型押圧加工方法および箔押押圧加工方法に関する。
In the flat plate pressing method of (B) above, (B-1) three-dimensional irregularities engraved in a pair of plates using only a flaky workpiece substrate as a flaky workpiece A pair of plate press working method for forming and processing a three-dimensional concavo-convex pattern having a shape corresponding to the pattern on the flaky workpiece substrate, and (B-2) a flaky workpiece substrate as the flaky workpiece And flaky foil stamping foil material, using a flaky foil stamping foil material with a shape that matches the three-dimensional concavo-convex pattern of the shape that matches the three-dimensional concavo-convex pattern engraved on a pair of plates There is a foil pressing method in which the formed foil pressing three-dimensional concavo-convex pattern is attached to a flaky workpiece substrate.
The present invention relates to these pair plate pressing method and foil pressing method.

汎用の平板式押圧加工装置を使用した箔押押圧加工方法の概略工程模式図を図22に示す。図22において、箔押押圧加工方法としては、(A)のように、互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型30と第二版型40のそれぞれの版型を平板式押圧加工装置1の第一基盤11と第二基盤12に取り付けて固定するとともに、第一基盤11と第二基盤12の間に薄片状被加工物基材71と薄片状箔押用箔材72を設置する。そして、(B)のように、被加工物71,72を設置した状態で第一基盤11と第二基盤12とのうちの少なくとも一方の基盤を駆動して、被加工物71,72を挟んだ状態でこれらの一対の第一版型11と第二版型12を互いに押圧することにより、薄片状被加工物基材71と薄片状箔押用箔材72とは、互いに第一版型30と第二版型40とにより強く押圧されて、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状に変形する。その後、(C)のように、第一基盤11と第二基盤12とのうちの少なくとも一方の基盤を駆動して押圧を解除することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の薄片状箔押用箔材により転写形成された箔押三次元凹凸パターン73aが凹凸形状で薄片状被加工物基材71に付着形成されるとともに、凹凸形状で薄片状被加工物基材に形成加工される。  A schematic process schematic diagram of a foil pressing process using a general-purpose flat pressing apparatus is shown in FIG. In FIG. 22, as the foil pressing process method, as shown in FIG. 22A, each of the pair of first plate mold 30 and second plate mold 40 in which a three-dimensional concavo-convex pattern that can be fitted to each other is engraved. Is attached and fixed to the first base 11 and the second base 12 of the flat plate pressing device 1, and the flaky workpiece substrate 71 and the flaky foil press are interposed between the first base 11 and the second base 12. The foil material 72 is installed. Then, as shown in (B), at least one of the first substrate 11 and the second substrate 12 is driven with the workpieces 71 and 72 installed, and the workpieces 71 and 72 are sandwiched. By pressing the pair of the first plate mold 11 and the second plate mold 12 with each other in the state, the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 are mutually connected to the first plate mold. 30 and the second plate mold 40 are strongly pressed to be deformed into a shape that matches the three-dimensional concavo-convex pattern engraved in the pair of plate molds. After that, as shown in (C), by driving at least one of the first base 11 and the second base 12 to release the pressure, the tertiary engraved in the pair of plates. A foil-pressed three-dimensional concavo-convex pattern 73a transferred and formed by a flaky foil pressing foil material having a shape corresponding to the original concavo-convex pattern is attached to and formed on the flaky workpiece substrate 71 in a concavo-convex shape, and also in a concavo-convex shape and a thin piece. Formed into a workpiece substrate.

また、一対版型押圧加工方法としては、互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型と第二版型のそれぞれの版型を第一基盤と第二基盤に固定するとともに、第一基盤と第二基盤の間に薄片状被加工物としての薄片状被加工物基材を設置した状態で第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物基材を挟んだ状態でこれらの一対の第一版型と第二版型を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを凹凸形状で薄片状被加工物基材に形成加工する方法が知られている。この加工方法としては、図22に図示した加工方法において、薄片状箔押用箔材72を使用することなく、薄片状被加工物基材71のみを使用して、薄片状被加工物基材71に一対の版型に刻設されている三次元凹凸パターンに一致する形状の凹凸パターンが形成される。  Also, as a pair plate pressing method, a pair of first plate mold and second plate mold each having a three-dimensional concavo-convex pattern that can be fitted to each other is fixed to the first substrate and the second substrate. And driving at least one of the first substrate and the second substrate with a flaky workpiece substrate as a flaky workpiece placed between the first substrate and the second substrate. The three-dimensional concavo-convex pattern engraved in the pair of plate molds by pressing the pair of first plate molds and the second plate molds with the flaky workpiece substrate sandwiched therebetween There is known a method of forming and processing a three-dimensional concavo-convex pattern having a shape corresponding to 1 to a flaky workpiece substrate in a concavo-convex shape. As this processing method, in the processing method shown in FIG. 22, only the flaky workpiece substrate 71 is used without using the flaky foil pressing foil material 72, and the flaky workpiece substrate 71 is used. A concavo-convex pattern having a shape corresponding to the three-dimensional concavo-convex pattern engraved on the pair of plate dies is formed on 71.

一般的な平板式押圧加工装置のそれぞれの第一基盤と第二基盤には、版型を取付けて固定するための多数個の基盤取付穴が形成されている。例えば、それらの基盤取付穴はネジ切側面を有するネジ穴が形成され、版型がネジ部材により基盤のネジ穴に取付取外し自在に固定される構成を有する。
また、第一基盤と第二基盤には、金属製で、基盤自体を加熱する機構が備わっている装置もある。例えば、上記の箔押押圧加工方法において、第一基盤と第二基盤の少なくとも一つの基盤が加熱された状態で押圧加工される方法も実施可能であり、特に、上記の箔押用箔材を使用した箔押押圧加工方法において、箔押用箔材を薄片状被加工物基材に接着しやすくするために第一基盤と第二基盤の少なくとも一つの基盤を加熱する方法も一般的に知られている。
A large number of base mounting holes for mounting and fixing a plate mold are formed in each of the first base and the second base of a general flat plate pressing apparatus. For example, the base mounting holes are formed with screw holes having threaded side surfaces, and the plate is fixed to the base screw holes by a screw member so as to be detachable.
In addition, there is a device that is made of metal and has a mechanism for heating the base itself in the first base and the second base. For example, in the above foil pressing and pressing method, a method in which at least one of the first base and the second base is pressed in a heated state can be implemented. In the foil pressing method used, a method of heating at least one base of the first base and the second base to make it easy to bond the foil pressing foil material to the flaky workpiece substrate is also generally known. It has been.

一般に、版型は、押圧により被加工物を変形できる機械的強度や硬さを必要とするために、鋼鉄・真鍮・銅・マグネシウム・アルミニウム等の金属により作製される。
第一版型と第二版型の一対のそれぞれの版型は、略平面形状の表面を有し、その表面に、所定の文字・数字・模様・紋様・図柄・絵柄・画像・これらに類似する形状等の三次元凹凸パターンが凹凸形状で刻設され、それぞれの版型の三次元凹凸パターンは、互いに押圧した時にその凹凸が嵌合可能になるような三次元凹凸形状で刻設されている。
Generally, a plate mold is made of a metal such as steel, brass, copper, magnesium, or aluminum because it requires mechanical strength and hardness that can deform a workpiece by pressing.
Each of the pair of plates of the first plate mold and the second plate mold has a substantially flat surface, and on the surface, a predetermined letter, number, pattern, pattern, design, pattern, image, similar to these 3D concavo-convex pattern such as the shape to be engraved in concavo-convex shape, and the 3D concavo-convex pattern of each plate is engraved in 3D concavo-convex shape so that the concavo-convex can be fitted when pressed against each other Yes.

一対版型押圧加工方法および箔押押圧加工方法に使用される薄片状被加工物基材としては、紙、紙類、プラスチック材料、皮革、木材、布、金属などの押圧により変形可能な材料が使用可能であり、包装容器、包装紙、装飾用品、本、カレンダー、ラベル、プラスチッ製品、皮革製品、布製品、金属製品、エンブレム等の各種製品に応用されている。
箔押押圧加工方法に使用される薄片状箔押用箔材としては、少なくともベースフィルム層と転写箔層とを有するベースフィルム層付転写箔材料が使用され、例えば、少なくともベースフィルム層・離形層・着色フィルム層(又は金属箔層)・接着層を備えた薄片状箔押用箔材、および、ベースフィルム層・離型層・表面保護層・着色フィルム層・金属箔層・接着層とを備えた薄片状箔押用箔材が使用される。このような薄片状箔押用箔材を使用した箔押押圧加工方法において、箔押加工時に、離型層を境として、転写箔層のみ、すなわち、着色フィルム層(金属箔層)・接着層のみが被加工物基材の表面に転写されるとともに接着されて、箔押用箔材により転写形成された箔押三次元凹凸パターンが被加工物基材の表面に転写形成される。この場合、ベースフィルム層はキャリアフィルムとしての役割を有し、被加工物表面に転写されることなく、薄片状箔押用箔材の側に残存する。
As the flaky workpiece substrate used in the pair plate pressing method and the foil pressing method, materials that can be deformed by pressing such as paper, paper, plastic materials, leather, wood, cloth, metal, etc. It can be used and applied to various products such as packaging containers, wrapping paper, decorative articles, books, calendars, labels, plastic products, leather products, fabric products, metal products, and emblems.
As a foil material for flaky foil pressing used in the foil pressing process method, a transfer foil material with a base film layer having at least a base film layer and a transfer foil layer is used. For example, at least a base film layer / release Foil-like foil pressing foil material provided with a layer, a colored film layer (or metal foil layer), and an adhesive layer, and a base film layer, a release layer, a surface protective layer, a colored film layer, a metal foil layer, and an adhesive layer A flaky foil pressing foil material is used. In the foil pressing method using such a flaky foil pressing foil material, only the transfer foil layer, that is, the colored film layer (metal foil layer) / adhesive layer, with the release layer as a boundary at the time of foil pressing Is transferred and adhered to the surface of the workpiece substrate, and a foil-pressed three-dimensional concavo-convex pattern transferred and formed by the foil-pressing foil material is transferred and formed on the surface of the workpiece substrate. In this case, the base film layer serves as a carrier film and remains on the flaky foil pressing foil material side without being transferred to the workpiece surface.

このような押圧加工システムとして、実公平7−55065号公報には、熱基盤に支持された凹凸パターンを刻設した版型と、対向基盤との間に、薄片状箔押用箔材と被加工物を構成したホットスタンピング転写機が開示され、特に、版型の凹凸で形成されている凹部にゴム素材を付着して、凸部と同一平面となるように加工用版型の表面を形成した押圧加工用版型が開示されている。  As such a pressing process system, Japanese Utility Model Publication No. 7-55065 discloses a flaky foil pressing foil material and a covering between a plate mold in which a concavo-convex pattern supported by a thermal base is engraved and an opposing base. Disclosed is a hot stamping transfer machine that constitutes a workpiece. In particular, a rubber material is attached to the concave portion formed by the concave and convex portions of the plate mold to form the surface of the processing plate so as to be flush with the convex portion. A press working plate has been disclosed.

また、特開2002−99196号公報には、箔押用版としてのホットスタンプ版と、受け部との間に、転写箔材料としてのホログラム転写箔と、加工製品としての被加工材料を構成した押圧転写加工方法が開示されている。
また、特開2005−22272号公報には、エンボス部を有する一対の雌雄型間に箔シートと被加工材を供給し、雌雄型で箔シートと被加工材を挟んで被加工材に凸部を形成すると同時に、雌型または雄型のエンボス部の箔押し部のみを加熱して、箔シート上の箔を被加工材のエンボスされた凸部の上に転写する箔押押圧加工方法が開示されている。
In JP-A-2002-99196, a hologram transfer foil as a transfer foil material and a work material as a processed product are configured between a hot stamp plate as a foil pressing plate and a receiving part. A pressure transfer processing method is disclosed.
Japanese Patent Application Laid-Open No. 2005-22272 discloses that a foil sheet and a workpiece are supplied between a pair of male and female dies having an embossed portion, and a convex portion is formed on the workpiece by sandwiching the foil sheet and the workpiece by the male and female dies. At the same time, a foil pressing process method is disclosed in which only the foil pressing part of the embossed part of the female or male mold is heated and the foil on the foil sheet is transferred onto the embossed convex part of the workpiece. ing.

実公平7−55065号公報No. 7-55065 特開2002−99196号公報JP 2002-99196 A 特開2005−22272号公報JP 2005-22272 A

本発明は、前述の押圧加工方法のうち、「互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型と第二版型を使用して、薄片状被加工物に所定形状の転写三次元凹凸パターンを形成加工する一対版型押圧加工方法および箔押押圧加工方法」に関する。
前述の平板式押圧加工方法の「(B)互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型と第二版型のそれぞれの版型を、第一基盤と第二基盤に固定するとともに、第一基盤と第二基盤の間に薄片状被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物を挟んだ状態で、これらの一対の第一版型と第二版型を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを薄片状被加工物に形成加工する方法」において、一般に、第一版型と第二版型とが互いに押圧された時に、第一版型に刻設された第一版型三次元パターンと第二版型に刻設された第二版型三次元パターンとが正確に嵌合することなく位置的に僅かにずれた状態で嵌合し、そのために、被加工物に形成される転写三次元凹凸パターンの必要部分において、転写凹凸パターンの乱れが発生するなどの、版型に刻設された三次元パターンに一致した正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できないという課題があった。この課題を解決するために、押圧加工の予備作業として、第一版型または第二版型の基盤への取付固定位置を何回も変えて被加工物を押圧加工する実験を繰り返して、第一版型または第二版型の基盤への取付固定位置を最終的に決定していたが、この場合にも、予備作業にかなりの長時間を必要とするなどの不都合があった。特に、一方の基盤に複数個の版型を取付固定し、他方の基盤にも複数個の版型を取付固定して使用する多面版型押圧加工においては、これらの全ての版型を所定位置に正確に取付固定するためには、複数個の版型の数に比例して更に長時間が必要であるなどの不都合があった。
The present invention is the above-described pressing method, wherein “a pair of first plate mold and second plate mold engraved with a three-dimensional concavo-convex pattern that can be fitted to each other is used to form a predetermined shape on a flaky workpiece. To a one-press type pressing process and a foil pressing process method for forming and processing the transferred three-dimensional concavo-convex pattern.
“(B) A pair of first plate mold and second plate mold each provided with a three-dimensional concavo-convex pattern which can be fitted to each other, the first substrate and the second substrate The flaky workpiece is driven by driving at least one of the first substrate and the second substrate with the flaky workpiece placed between the first substrate and the second substrate. A three-dimensional shape that matches the three-dimensional concavo-convex pattern engraved in the pair of plate dies by pressing the pair of first and second plate dies together while sandwiching an object. In the method of forming and processing a concavo-convex pattern on a flaky workpiece, generally, the first plate 3D engraved in the first plate when the first plate and the second plate are pressed against each other The position of the pattern and the second plate 3D pattern engraved on the second plate is not accurately fitted. Because of this, the third-order engraved in the plate mold, such as disturbance of the transferred uneven pattern occurs at the necessary part of the transferred 3D uneven pattern formed on the workpiece. There has been a problem that an accurate and faithful clear three-dimensional concavo-convex pattern that matches the original pattern cannot be formed and processed on a flaky workpiece. In order to solve this problem, as a preliminary work of the pressing process, an experiment of pressing the workpiece by repeatedly changing the mounting and fixing position of the first plate mold or the second plate mold on the substrate is repeated, Although the mounting and fixing position on the base plate of the first plate type or the second plate type has been finally determined, there are also disadvantages such as requiring a considerably long time for the preliminary work. In particular, in a multi-face plate pressing process in which a plurality of plate molds are mounted and fixed on one base and a plurality of plate molds are mounted and fixed on the other base, all these plate molds are placed at predetermined positions. However, in order to mount and fix accurately, there is a disadvantage that a longer time is required in proportion to the number of the plurality of plate dies.

また、特に、前述の(B−2)薄片状被加工物として薄片状被加工物基材と薄片状箔押用箔材を使用して、一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンに一致する形状の薄片状箔押用箔材により形成された箔押三次元凹凸パターンを薄片状被加工物基材に付着形成加工する箔押押圧加工方法において、前述の課題に加えて、第一版型に刻設された第一版型三次元パターンと第二版型に刻設された第二版型三次元パターンとが正確に嵌合することなく位置的に僅かにずれた状態で嵌合した場合には、薄片状被加工物基材と薄片状箔押用箔材とが互いに強く押圧されないために、被加工物基材の表面に箔材の箔材の浮き上がり、接着不良、しわの発生、歪みの発生等の乱れが発生するなどの不都合が生じることがある。  In particular, three-dimensional unevenness engraved in a pair of plates using a flaky workpiece substrate and a flaky foil pressing foil material as the above-mentioned (B-2) flaky workpiece. Foil pressing process method for forming and processing a foil-pressed three-dimensional concavo-convex pattern formed by a flaky foil pressing foil material having a shape matching a pattern on a flaky workpiece substrate In addition to the above-described problems, the first plate 3D pattern engraved in the first plate and the second plate 3D pattern engraved in the second plate must be accurately fitted. If the flaky workpiece base material and the flaky foil pressing foil material are not pressed against each other when they are fitted in a slightly displaced position, the foil is applied to the surface of the workpiece base material. Inconveniences such as turbulence such as floating of foil material, adhesion failure, wrinkle generation, distortion generation etc. occur That there is.

本発明は、上述した課題を解決して、「互いに嵌合可能な三次元凹凸パターンを刻設した一対の第一版型と第二版型のそれぞれの版型を、第一基盤と第二基盤に固定するとともに、第一基盤と第二基盤の間に薄片状被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物を挟んだ状態でこれらの一対の第一版型と第二版型を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを薄片状被加工物に形成加工する押圧加工方法および押圧加工システム」において、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に高精度で正確に容易に、一対の第一版型と第二版型のそれぞれの版型を押圧装置の所望位置に位置合わせして設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できる押圧加工方法および押圧加工システム」を提供する。  The present invention solves the above-described problems by providing a first base plate and a second base plate as a pair of first plate mold and second plate mold each having a three-dimensional concavo-convex pattern that can be fitted to each other. With the flaky workpiece being fixed between the first base and the second base, driving at least one of the first base and the second base to drive the flaky base By pressing the pair of first plate mold and the second plate mold with each other with the workpiece sandwiched therebetween, a three-dimensional shape that matches the three-dimensional uneven pattern engraved on the pair of plate molds "Pressing method and press processing system for forming and processing uneven patterns on flaky workpieces" "With high accuracy in a short time without the need for skill, without the need for repeated preparatory work for a long time" Exactly and easily, each of a pair of first and second plate molds The plate mold can be placed at the desired position of the pressing device, and a clear three-dimensional concavo-convex pattern that is accurate and faithful to each three-dimensional concavo-convex pattern engraved in a pair of plate molds A press working method and a press working system capable of forming and processing a workpiece are provided.

また、薄片状被加工物として薄片状被加工物基材と薄片状箔押用箔材を使用して、一対の版型に刻設されているそれぞれの三次元凹凸パターンに一致する形状の薄片状箔押用箔材により形成された箔押三次元凹凸パターンを薄片状被加工物基材に付着形成加工する箔押押圧加工方法において、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に高精度で正確に容易に版型を押圧装置の所望位置に所望位置に位置合わせして設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できるとともに、被加工物基材の表面に箔材の箔材の浮き上がり、接着不良、しわの発生、歪みの発生等の乱れの発生を抑制できる押圧加工方法および押圧加工システム」を提供する。  In addition, using a flaky workpiece substrate and a flaky foil pressing foil material as a flaky workpiece, a thin piece having a shape that matches each three-dimensional concavo-convex pattern engraved in a pair of plates In the foil pressing process method for forming and processing a foil pressing three-dimensional concavo-convex pattern formed by a foil pressing foil material on a flaky workpiece substrate, `` without requiring a long and repeated preliminary work, Without requiring skill, it is possible to easily and accurately align the plate mold in a short time with the desired position of the pressing device and install it on the pair of plate molds. A clear and accurate 3D concavo-convex pattern that is accurate and faithful to the three-dimensional concavo-convex pattern can be formed and processed on the flaky workpiece, and the foil material floats on the surface of the workpiece substrate, causing poor adhesion and wrinkles. Suppresses the occurrence of turbulence such as generation and distortion Providing press working method and the press working system "that.

本発明の押圧加工方法は、次の工程を備える。
(a)工程:
(a−1)所定の間隔で互いに対向する位置に設置された第一基盤(11)と第二基盤(12)とを備え、前記第一基盤(11)と前記第二基盤(12)のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成された押圧加工装置(1)を準備する工程。
(a−3)表面に凹凸形状で形成された第一版型三次元パターン部(32a)と、前記第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔(35)を有する第一版型(3)を準備する工程。
(a−4)表面に凹凸形状で形成された第二版型三次元パターン部(42a)と、前記第二版型三次元パターン部を除く領域に形成された少なくとも2か所の第二版型仮止孔(45)を有する第二版型(4)を準備する工程、ここで、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とは互いに逆の凹凸形状を有する嵌合可能な形状であって、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した際に、前記第一版型仮止孔(35)と前記第二版型仮止孔(45)とが平面方向において同じ位置に位置するように形成されている。
(a−5)前記第一版型(3)と前記第二版型(4)との相対位置を仮止めするための複数個の仮止め治具(5)を準備する工程、ここで、前記複数個の仮止め治具(5)のそれぞれの仮止め治具(5)は前記第一版型仮止孔(35)に挿入可能な仮止治具第一版型孔挿入部(5m)と前記第二版型仮止孔(45)に挿入可能な仮止治具第二版型孔挿入部(5n)とを備えた形状を有し、前記仮止治具第一版型孔挿入部(5m)は仮止治具第一版型挿入長を有し、前記仮止治具第二版型孔挿入部(5n)は仮止め治具第二版型挿入長を有する。
(a−6)前記第一版型(3)を前記第一基盤(11)に脱着可能に取付設置するための第一版型第一基盤取付部材(39)を準備する工程。
(a−8)前記第二版型(4)を前記第二基盤(12)に脱着可能に取付設置するための第二版型第二基盤取付部材(49)を準備する工程。
(a−9)薄片状被加工物(7)を準備する工程。
これにより、前記押圧加工装置(1)と前記第一版型(3)と前記第二版型(4)と前記複数個の仮止め治具(5)と前記第一版型第一基盤取付部材(39)と前記第二版型第二基盤取付部材(49)と前記薄片状被加工物(7)を準備する。
(b)工程:
前記第一版型(3)を前記第一版型第一基盤取付部材(39)により前記第一基盤(11)に取付取外自在に取付固定する工程。
(d)工程:
(d−1)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m)を、前記第一版型(3)に形成された前記それぞれの第一版型仮止孔(35)に挿入する工程。
(d−2)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)を、前記第二版型(4)に形成された前記それぞれの第二版型仮止孔(45)に挿入する工程、これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けする。
(e)工程:
(e−1)前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記第二版型(4)との双方の版型を取付設置した前記第一基盤(11)と、前記第二基盤(12)とのうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する工程。
(e−2)前記(e−1)工程の後に、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に取付固定する工程、これにより、前記第二版型(4)を前記第二基盤(12)に位置決めして取付固定する。
(f)工程:
(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記第二基盤(12)を互いに離反させる工程、これにより、(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持する、または、(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m)が前記第一版型仮止孔(35)から抜けて、前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持する。
(f−2)前記(f−1)工程の後に、(i)前記第一版型仮止孔(35)または(ii)前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞれの仮止め治具(5)を、前記第一版型仮止孔(35)または前記第二版型仮止孔(45)から取り外す工程、これにより、前記第一基盤(11)に取付固定された前記第一版型(3)に嵌合可能な位置に、前記第二版型(4)を前記第二基盤(12)に取付固定して、前記押圧加工装置(1)に前記第一版型(3)と前記第二版型(4)との取付固定を完了する。
(g)前記(f)工程の後に、前記薄片状被加工物(7)を前記第一版型(3)と前記第二版型(4)との間に位置し、その状態で前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物(7)を間に位置する状態で前記第一版型(3)と前記第二版型(4)とを互いに押圧する工程、これにより、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とに合致する転写三次元凹凸パターン(73)が前記薄片状被加工物(7)に転写形成される。
(h)前記(g)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一版型(3)と前記第二版型(4)を互いに離反させる工程、これにより、前記転写三次元凹凸パターン(73)を形成加工した薄片状加工物が得られる。
The pressing method of the present invention includes the following steps.
(A) Process:
(A-1) A first base (11) and a second base (12) installed at positions facing each other at a predetermined interval, and the first base (11) and the second base (12) A step of preparing a pressing device (1) configured such that at least one of the bases is driven so as to be able to press and move away from the other base.
(A-3) First plate type three-dimensional pattern portion (32a) formed in a concavo-convex shape on the surface, and at least two first plates formed in a region excluding the first plate type three-dimensional pattern portion A step of preparing a first plate mold (3) having a mold temporary fixing hole (35).
(A-4) The second plate type three-dimensional pattern portion (42a) formed in a concavo-convex shape on the surface and at least two second plates formed in a region excluding the second plate type three-dimensional pattern portion Preparing a second plate mold (4) having a mold temporary fixing hole (45), wherein the first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42a); Is a shape that can be fitted to each other having opposite concavo-convex shapes, and when the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) are fitted to each other. The first plate temporary fixing hole (35) and the second plate temporary fixing hole (45) are formed so as to be located at the same position in the plane direction.
(A-5) a step of preparing a plurality of temporary fixing jigs (5) for temporarily fixing the relative positions of the first plate mold (3) and the second plate mold (4), It said plurality of temporary fixing jig (5) each temporarily fixed jig (5) is the first edition type tacking hole (35) in the insertable tacking jig first Edition type hole inserting portion (5m ) And a temporary fixing jig second plate mold hole insertion portion (5n) that can be inserted into the second mold temporary fixing hole (45), and the temporary fixing jig first plate hole The insertion part (5m) has a temporary fixing jig second plate insertion length, and the temporary fixing jig second plate hole insertion part (5n) has a temporary fixing jig second plate insertion length.
(A-6) A step of preparing a first plate type first base mounting member (39) for detachably mounting the first plate type (3) on the first base (11).
(A-8) A step of preparing a second plate mold second base mounting member (49) for mounting and installing the second plate mold (4) on the second base (12) in a detachable manner.
(A-9) A step of preparing a flaky workpiece (7).
Accordingly, the pressing device (1), the first plate die (3), the second plate die (4), the plurality of temporary fixing jigs (5), and the first plate die first base mounting. A member (39), the second plate type second base mounting member (49), and the flaky workpiece (7) are prepared.
(B) Process:
Attaching and fixing the first plate mold (3) to the first substrate (11) by the first plate mold first substrate mounting member (39) so as to be detachable.
(D) Process:
(D-1) The temporary fixing jig first plate mold hole insertion portion (5m) of each temporary fixing jig (5) is formed on the first plate mold (3). The step of inserting into the plate temporary fixing hole (35).
(D-2) The temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) is formed on the second plate mold (4). Step of inserting into the plate temporary fixing hole (45), thereby the first plate three-dimensional pattern portion (32a) formed in the first plate (3) and the second plate (4) The first plate mold (3) and the second plate mold (4) are temporarily mounted temporarily in a state where the formed second plate mold three-dimensional pattern portion (42a) is fitted to each other.
(E) Process:
(E-1) The first plate (3) and the second plate (4) temporarily attached to the first plate (3) are both mounted and installed. Driving at least one of the base (11) and the second base (12) to press the back surface of the second plate mold (4) against the second base (12) Process.
(E-2) After the step (e-1), the second plate mold (4) is moved in the state where the back surface of the second plate mold (4) is pressed against the second base (12). A step of detachably mounting and fixing to the second base (12) by a second base plate second base mounting member (49), whereby the second base plate (4) is fixed to the second base (12). Position and fix to position.
(F) Process:
(F-1) After the step (e), at least one of the first base (11) and the second base (12) is driven, and the first base (11) A step of separating the second bases (12) from each other, whereby (i) the temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) is The state where the respective temporary fixing jigs (5) are inserted into the first plate temporary fixing holes (35) by being removed from the temporary fixing holes (45), or (ii) the respective The temporary fixing jig first plate mold hole insertion portion (5m) of the temporary fixing jig (5) comes out of the first plate temporary fixing hole (35), and each temporary fixing jig (5) The state of being inserted into the second plate mold temporary fixing hole (45) is maintained.
(F-2) After the step (f-1), (i) a state where the first plate die temporary fixing hole (35) or (ii) the second plate die temporary fixing hole (45) is inserted. The step of removing the temporary fixing jigs (5) maintained from the first plate temporary fixing holes (35) or the second plate temporary fixing holes (45), thereby the first base The second plate mold (4) is mounted and fixed to the second base (12) at a position where it can be fitted to the first plate mold (3) mounted and fixed to (11), and the pressing device In (1), the fixing of the first plate mold (3) and the second plate mold (4) is completed.
(G) After the step (f), the flaky workpiece (7) is positioned between the first plate mold (3) and the second plate mold (4), and in this state, the first At least one of the base (11) and the second base (12) is driven to place the flaky workpiece (7) between the first plate mold (3 ) And the second plate mold (4) are pressed against each other, thereby transferring the first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42a). A three-dimensional uneven pattern (73) is transferred and formed on the flaky workpiece (7).
(H) After the step (g), at least one of the first substrate (11) and the second substrate (12) is driven, and the first plate mold (3) and the A step of separating the second plate molds (4) from each other, thereby obtaining a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern (73).

本発明の押圧加工方法において、望ましくは、前記(a)工程において、さらに、(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材(2)を準備する工程、[ここで、該第一版型用ベース基材(2)は第一版型用ベース基材厚(2h)の厚さ寸法を有する]、及び前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するための第一版型第一版型用ベース基材取付部材(38)を準備する工程、を備える。
前記(a−3)工程において前記第一版型(3)を準備する工程は、複数個の第一版型(3)を準備する工程、を備え、ここで、複数個の第一版型(3)のそれぞれの第一版型(3)は、表面に凹凸形状で形成されたそれぞれの第一版型三次元パターン部(32a)と、前記第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔(35)を有する。
前記(a−4)工程において前記第二版型(4)を準備する工程は、複数個の第二版型(4)を準備する工程、を備え、ここで、前記複数個の第二版型(4)のそれぞれの第二版型(4)は、表面に凹凸形状で形成された第二版型三次元パターン部(42a)と、前記第二版型三次元パターン部(42a)を除く領域に形成された少なくとも2か所の第二版型仮止孔(45)を有し、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とは互いに嵌合可能な形状であって、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した際に、前記第一版型仮止孔(35)と前記第二版型仮止孔(45)とが平面方向において同じ位置に位置するように形成されている。
前記(a−5)工程は、前記複数個の第一版型(3)と前記複数個の第二版型(4)との相対位置を位置決めするための複数個の仮止め治具(5)を準備する工程、を備え、ここで、複数個の仮止め治具(5)のそれぞれの仮止め治具(5)は前記第一版型仮止孔(35)に挿入可能な仮止治具第一版型孔挿入部(5m)と前記第二版型仮止孔(45)に挿入可能な仮止治具第二版型孔挿入部(5n)とを備えた形状を有し、前記仮止治具第一版型孔挿入部(5m)は仮止め治具第一版型挿入長を有し、前記仮止治具第二版型孔挿入部(5n)は仮止め治具第二版型挿入長を有する。
前記(a−6)工程に替えて、(a−6a)前記複数個の第一版型(3)を前記第一版型用ベース基材(2)に取付設置するための複数個の第一版型第一版型用ベース基材取付部材(38)を準備する工程、及び、(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置するための第一版型用ベース基材第一基盤取付部材(28)を準備する工程、を備える。
前記(a−8)工程に替えて、前記複数個の第二版型(4)を前記第二基盤(12)に取付設置するための複数個の第二版型第二基盤取付部材(49)を準備する工程、を備える。
これにより、前記押圧加工装置(1)と前記第一版型用ベース基材(2)と前記複数個の第一版型(3)と前記複数個の第二版型(4)と前記複数個の仮止め治具(5)と前記第一版型用ベース基材第一基盤取付部材(28)と前記複数個の第一版型第一版型用ベース基材取付部材(38)と前記複数個の第二版型第二基盤取付部材(49)と前記薄片状被加工物(7)を準備する。
前記(b)工程に替えて、(b−1)前記それぞれの第一版型(3)を前記複数個の第一版型第一版型用ベース基材取付部材(38)の前記それぞれの第一版型第一版型用ベース基材取付部材(38)により前記第一版型用ベース基材(2)の表面の所定位置に取付取外自在に取付固定する工程、及び、(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工程、を備え、前記(d)工程は、(d−1)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m)を、前記それぞれの第一版型(3)に形成された前記それぞれの第一版型仮止孔(35)に挿入する工程、及び、(d−2)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)を、前記それぞれの第二版型(4)に形成された前記それぞれの第二版型仮止孔(45)に挿入する工程、を備え、前記(b)工程と前記(d)工程により、前記第一版型用ベース基材(2)を介して、前記複数個の第一版型(3)を前記第一基盤(11)に取付取外自在に取付固定するとともに、前記それぞれの第一版型(3)に形成された前記それぞれの第一版型三次元パターン部(32a)と前記それぞれの第二版型(4)に形成された前記それぞれの第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記複数個の第一版型(3)と前記複数個の第二版型(4)とを一時的に仮取付けする。
前記(e)工程に替えて、(e−1)前記第一版型用ベース基材(2)に取付設置された前記それぞれの第一版型(3)と前記それぞれの第一版型(3)に一時的に仮取付された前記それぞれの第二版型(4)との双方の型を取付設置した前記第一基盤(11)と、前記第二基盤(12)とのうちの少なくともいずれか一つの基盤を駆動して、前記それぞれの第二版型(4)の裏面を前記第二基盤(12)に押圧する工程、及び、(e−2)前記(e−1)の後に、前記それぞれの第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記それぞれの第二版型(4)を前記それぞれの第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に取付固定する工程、を備え、これにより、前記複数個の第二版型(4)を前記第二基盤(12)に位置決めして取付固定する。
前記(f)工程は、(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記第二基盤(12)を互いに離反させる工程、を備える。これにより、(i)前記複数個の第一版型(3)と前記複数個の第二版型(4)とが一時的に仮取付けされている前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)が前記それぞれの第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が前記それぞれの第一版型仮止孔(35)に挿入された状態を維持する、又は、(ii)前記複数個の第一版型(3)と前記複数個の第二版型(4)とが一時的に仮取付けされている前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m)が前記それぞれの第一版型仮止孔(35)から抜けて、前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持する。(f−2)前記(f−1)工程の後に、(i)前記第一版型仮止孔(35)または(ii)前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞれの仮止め治具(5)を、前記それぞれの第一版型仮止孔(35)または前記それぞれの第二版型仮止孔(45)から取り外す工程、を備え、これにより、前記第一基盤に前記第一版型用ベース基材(2)を介して取付固定された前記それぞれの第一版型(3)に嵌合可能な位置に、前記それぞれの第二版型(4)を前記第二基盤(12)に取付固定して、前記押圧加工装置(1)に前記複数個の第一版型(3)と前記複数個の第二版型(4)との取付固定を完了する。
前記(g)工程は、前記(f)工程の後に、前記薄片状被加工物(7)を前記複数個の第一版型(3)と前記複数個の第二版型(4)との間に位置し、その状態で前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物(7)を間に位置する状態で前記それぞれの第一版型(3)と前記それぞれの第二版型(4)とを互いに押圧する工程を備え、これにより、前記それぞれの第一版型三次元パターン部(32a)と前記それぞれの第二版型三次元パターン部(42a)とに合致する複数個のそれぞれの転写三次元凹凸パターン(73)が前記薄片状被加工物(7)に転写形成される。
前記(h)工程は、前記(g)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記それぞれの第一版型(3)と前記それぞれの第二版型(4)を互いに離反させる工程、を備え、これにより、前記複数個のそれぞれの転写三次元凹凸パターン(73)を形成加工した薄片状加工物が得られる。
なお、この押圧加工方法において、複数個の第一版型(3)と複数個の第二版型(4)を使用した複数対の版型(3、4)を構成する方法に替えて、一対の第一版型(3)と第二版型(4)を構成する押圧加工方法も実施可能である。
In the pressing method of the present invention, desirably, in the step (a), (a-2) a step of preparing a first base plate base (2) having a planar surface and a planar back surface, [Wherein the base plate (2) for the first plate mold has a thickness dimension of the base substrate thickness (2h) for the first plate mold], and the first plate (3) is the first plate A step of preparing a first plate mold base substrate mounting member (38) for mounting on the plate mold base substrate (2).
In the step (a-3), the step of preparing the first plate mold (3) comprises a step of preparing a plurality of first plate molds (3), wherein a plurality of first plates type (3) each of the first edition type (3), the first edition type three-dimensional pattern of each formed on the surface with irregularities and (32a), except for the first version type three-dimensional pattern part It has at least two first plate temporary fixing holes (35) formed in the region.
Oite the (a-4) step, the step of preparing the second edition type (4) is provided with a step, of preparing a plurality of second edition type (4), wherein, of said plurality second edition type (4) each second edition type (4), second edition type three-dimensional pattern formed on the surface with irregularities and (42a), the second edition type three-dimensional pattern part ( 42a) has at least two second plate mold temporary fixing holes (45) formed in a region excluding the first plate mold three-dimensional pattern portion (32a) and the second plate mold three-dimensional pattern portion. (42a) is a shape that can be fitted to each other, and when the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) are fitted to each other, The first plate temporary fixing hole (35) and the second plate temporary fixing hole (45) are formed so as to be located at the same position in the plane direction. There.
The step (a-5) includes a plurality of temporary fixing jigs (5) for positioning relative positions of the plurality of first plate molds (3) and the plurality of second plate molds (4). ), Wherein the temporary fixing jigs (5) of the plurality of temporary fixing jigs (5) can be inserted into the first plate temporary fixing holes (35). It has a shape including a jig first plate die hole insertion portion (5m) and a temporary jig second plate die hole insertion portion (5n) that can be inserted into the second plate die temporary fixation hole (45). The temporary fixing jig first plate die hole insertion portion (5m) has a temporary fixing jig first plate die insertion length, and the temporary fixing jig second plate die insertion portion (5n) is temporarily fixed. The tool has a second plate type insertion length.
Wherein instead of (a-6) process, (a-6a) the said plurality of first edition types (3) of the plurality for mounting installed in the first edition type for the base substrate (2) A step of preparing a base plate mounting member (38) for a first plate type and a first plate type; and (a-6b) mounting the base substrate (2) for the first plate type to the first substrate (11) Providing a first base plate base substrate first base mounting member (28) for installation.
Instead of the step (a-8), a plurality of second plate mold second base mounting members (49) for mounting and installing the plurality of second plate molds (4) on the second base (12). A step of preparing a).
Accordingly, the pressing device (1), the base plate for the first plate (2), the plurality of first plates (3), the plurality of second plates (4), and the plurality A plurality of temporary fixing jigs (5), the first base plate base substrate first base mounting member (28), and the plurality of first base plate base plate mounting members (38). The plurality of second plate type second base mounting members (49) and the flaky workpiece (7) are prepared.
In place of the step (b), (b-1) each of the first plate molds (3) is replaced with each of the plurality of first plate mold base plate mounting members (38) . a step of mounting removable freely mounted and fixed to a predetermined position of the surface of the first edition type for the base substrate (2) by the first edition type first edition type for the base substrate mounting member (38), and, (b -2) The first base plate base material (2) is attached and fixed to the first base plate (11) by the first base plate base substrate first base mounting member (28). The step (d) includes the step (d-1) the temporary fixing jig first plate mold hole insertion portion (5m) of each temporary fixing jig (5), the first first A step of inserting into each first plate temporary fixing hole (35) formed in the plate (3), and (d-2) each temporary fixing jig (5 ) Is inserted into the respective second plate temporary fixing holes (45) formed in the respective second plate molds (4). The plurality of first plate molds (3) are transferred to the first substrate (3) through the first plate mold base substrate (2) by the steps (b) and (d). 11) and detachably attached and fixed to each of the first plate three-dimensional pattern portions (32a) formed on the first plate (3) and the second plate ( The plurality of first plate molds (3) and the plurality of second plate molds (in the state where the respective second plate mold three-dimensional pattern portions (42a) formed in 4) are fitted to each other. 4) is temporarily attached temporarily.
Wherein instead of step (e), (e-1) the first version type for the base material (2) to the mounting the installed said respective first edition type (3) and the respective first edition type ( 3) At least one of the first base plate (11) and the second base plate (12) on which both types of the second plate mold (4) temporarily mounted temporarily are attached and installed. Driving any one of the substrates and pressing the back surface of each second plate mold (4) against the second substrate (12); and (e-2) after (e-1) The second plate mold (4) is attached to the second plate mold (4) with the second plate mold (4) attached to the second plate mold (4) with the back surface of the second plate mold (4) pressed against the second substrate (12). A step of detachably mounting and fixing to the second base (12) by means of a member (49). Type (4) is positioned on said second base (12) is attached and fixed.
In the step (f), after the step (f-1) and the step (e), at least one of the first base (11) and the second base (12) is driven, A step of separating the first base (11) and the second base (12) from each other. Accordingly, (i) the plurality of first plate dies (3) and the plurality of second plate dies (4) are temporarily attached to the respective temporary fixing jigs (5). The temporary fixing jig second plate mold hole insertion portion (5n) comes out of the respective second plate mold temporary fixing holes (45), and the respective temporary fixing jigs (5) are connected to the respective first plates. Maintain the state of being inserted into the mold temporary fixing holes (35), or (ii) the plurality of first plate molds (3) and the plurality of second plate molds (4) are temporarily The temporary fixing jig first plate mold hole insertion portion (5m) of each of the attached temporary fixing jigs (5) comes out of the respective first plate temporary fixing holes (35), and The temporary fixing jig (5) is inserted into the second plate temporary fixing hole (45). (F-2) After the step (f-1), (i) a state where the first plate die temporary fixing hole (35) or (ii) the second plate die temporary fixing hole (45) is inserted. Removing each of the temporary fixing jigs (5) maintained from the respective first plate temporary fixing holes (35) or the respective second plate temporary fixing holes (45), Thereby, each said 2nd in the position which can be fitted to each said 1st plate type | mold (3) attached and fixed to said 1st base via said 1st plate type base substrate (2). The plate mold (4) is attached and fixed to the second base (12), and the plurality of first plate molds (3) and the plurality of second plate molds (4) are attached to the pressing device (1). Complete mounting and fixing.
In the step (g), after the step (f), the flaky workpiece (7) is divided into the plurality of first plate dies (3) and the plurality of second plate dies (4). In this state, at least one of the first substrate (11) and the second substrate (12) is driven to position the flaky workpiece (7) between them. A step of pressing each of the first plate mold (3) and each of the second plate mold (4) with each other, whereby the respective first plate mold three-dimensional pattern portion (32a) A plurality of transfer three-dimensional uneven patterns (73) matching the second plate type three-dimensional pattern portions (42a) are transferred and formed on the flaky workpiece (7).
In the step (h), after the step (g), the first plate is driven by driving at least one of the first substrate (11) and the second substrate (12). A step of separating the mold (3) and the respective second plate molds (4) from each other, whereby a flaky workpiece obtained by forming and processing the plurality of respective transfer three-dimensional uneven patterns (73) can get.
In this pressing method, instead of a method of forming a plurality of pairs of plate dies (3, 4) using a plurality of first plate dies (3) and a plurality of second plate dies (4), A pressing method for forming the pair of first plate molds (3) and second plate molds (4) can also be implemented.

本発明の押圧加工方法において、望ましくは、前記(a−5)工程において、前記仮止め治具(5)は、仮止治具外装中空部(51d)を形成した仮止治具外装部材(51)と、前記仮止治具外装中空部(51d)の中に配置された仮止治具中空部弾性部材(53)と、前記仮止治具中空部弾性部材(53)を押圧可能に前記仮止治具外装中空部(51d)の中から突出して配置された仮止治具内装部材(52)と、を備える。前記仮止治具外装部材(51)は、前記第一版型仮止孔(35)の中に所定距離で挿入されて前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する前記仮止治具第一版型孔挿入部(51m)と、前記仮止治具外装中空部(51d)と、を有し、前記仮止治具第一版型孔挿入部(51m)は、前記第一版型仮止孔(35)の中に所定距離で挿入される長さと、前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する。
前記仮止治具内装部材(52)は、前記第二版型仮止孔(45)の中に所定距離で挿入されて前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する仮止治具第二版型孔挿入部(52n)と、前記仮止治具外装部材(51)に形成された前記仮止治具外装中空部(51d)の中で前記仮止治具中空部弾性部材(53)を押圧して軸方向に変位可能な形状を有する内装部材中空内挿入部(52d)と、を有し、前記仮止治具第二版型孔挿入部(52n)は、前記第二版型仮止孔(45)の中に所定距離で挿入される長さと、前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する。
前記仮止治具中空部弾性部材(53)は押圧により圧縮されるとともに押圧解除により元の形状に戻る伸縮可能な性質を有し、前記仮止治具中空部弾性部材(53)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に伸縮可能に配置されている。
前記仮止治具内装部材(52)の前記内装部材中空内挿入部(52d)が前記仮止治具中空弾性部材(53)を押圧可能に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に挿入配置されるとともに前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)が軸方向に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)から引込み突出自在に変位可能になるように前記仮止治具内装部材(52)が配置されてなる。
前記(d−1)工程において、前記仮止め治具(5)の前記仮止治具外装部材の前記仮止治具第一版型孔挿入部(51m)の先端が前記第一版型3の裏面から突出しない状態で、前記仮止治具第一版型孔挿入部(51m)を前記第一版型仮止孔(35)に挿入する。
前記(d−2)工程において、(i)前記仮止め治具(5)の前記仮止治具内装部材の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型4の裏面から突出する状態で前記仮止治具第二版型孔挿入部(52n)を前記第二版型仮止孔(45)に挿入 し、又は、(ii)前記仮止め治具(5)の前記仮止治具内装部材の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型4の裏面から突出しない状態で挿入する。これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で仮取付けされた状態になる。
前記(e−1)工程において、前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧する。これにより、(i)前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出している場合に、前記仮止治具中空部弾性部材(53)が押圧圧縮され、それにより、前記仮止治具内装部材(52)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の軸方向に引っ込み移動して、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型の裏面と同一面になるとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する、又は、(ii)前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出していない場合に、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する。
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定する。
前記(f−1)工程において、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記第二基盤(12)を互いに離反させ、これにより、(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持し、前記仮止治具中空部弾性部材(53)の圧縮解除による伸長により前記仮止治具第二版型孔挿入部(52n)の前記軸方向端面が前記仮止治具外装中空部(51d)から突出して元の状態に戻る、又は、(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(51m)が前記第一版型仮止孔(35)から抜けて、前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持する。
前記(f−2)工程において、(i)前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持している場合に、前記第一版型仮止孔(35)に挿入された状態を維持している前記それぞれの仮止め治具(5)を前記第一版型仮止孔(35)から取り外す、又は、(ii)前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持している場合に、前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞれの仮止め治具(5)を前記第二版型仮止孔(45)から取り外す。これにより、前記第一基盤(11)に取付固定された前記第一版型(3)に嵌合可能な位置に、前記第二版型(4)を前記第二基盤(12)に取付固定して、前記押圧加工装置(1)に前記第一版型(3)と前記第二版型(4)との取付固定を完了する。
In the pressing method of the present invention, preferably, in the step (a-5), the temporary fixing jig (5) is a temporary fixing jig exterior member (51d) formed with a temporary fixing jig exterior hollow portion (51d). 51), the temporary fixing jig hollow portion elastic member (53) disposed in the temporary fixing jig exterior hollow portion (51d), and the temporary fixing jig hollow portion elastic member (53) can be pressed. wherein comprises a temporary fixing jig interior member which is arranged so as to protrude from the temporary fixing jig outer hollow section (51d) (52), the. The temporary fixing jig exterior member (51) is inserted into the first plate mold temporary fixing hole (35) at a predetermined distance, and the first plate mold (3) and the temporary fixing jig (5) The temporary fixing jig first plate has the outer shape capable of holding the temporary fixing jig first plate mold hole insertion portion (51m) and the temporary fixing jig exterior hollow portion (51d). The mold hole insertion portion (51m) includes a length inserted into the first plate temporary fixing hole (35) at a predetermined distance, the first plate mold (3), and the temporary fixing jig (5). It has an outer shape that can hold.
The temporary fixing jig interior member (52) is inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, and the second plate mold (4) and the temporary fixing jig (5) A temporary fixing jig second plate mold hole insertion portion (52n) having an outer shape capable of holding the temporary fixing jig exterior hollow portion (51d) formed in the temporary fixing jig exterior member (51). An inner member hollow internal insertion portion (52d) having a shape that can be displaced in the axial direction by pressing the temporary fixing jig hollow elastic member (53) therein, and the temporary fixing jig second plate The mold hole insertion portion (52n) includes a length inserted into the second plate die temporary fixing hole (45) at a predetermined distance, the second plate die (4), and the temporary fixing jig (5). It has an outer shape that can hold.
The temporary fixing jig hollow portion elastic member (53) has a property of being compressed by pressing and returning to its original shape by releasing the pressure, and the temporary fixing jig hollow portion elastic member (53) is temporarily attached. It arrange | positions in the said temporary fixing jig exterior hollow part (51d) of a fixing jig exterior member (51) so that expansion-contraction is possible in an axial direction.
The temporary attachment jig exterior member (51) has a temporary insertion member (52d) in which the insertion member hollow inner insertion portion (52d) can press the temporary fixation jig hollow elastic member (53). The temporary fixing jig second plate hole insertion portion (52n) of the temporary fixing jig interior member (52) is axially inserted and arranged in the fixing jig exterior hollow portion (51d). The temporary fixing jig inner member (52) is arranged so as to be able to be retracted and displaced from the temporary fixing jig outer hollow portion (51d) of the temporary fixing jig outer member (51).
In the step (d-1), the tip of the temporary fixing jig first plate hole insertion portion (51m) of the temporary fixing jig exterior member of the temporary fixing jig (5) is the first plate 3 The temporary fixing jig first plate hole inserting portion (51m) is inserted into the first plate temporary fixing hole (35) without protruding from the back surface of the first plate.
In the step (d-2), (i ) the axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member of the temporary fixing jig (5) is The temporary fixing jig second plate mold hole insertion portion (52n) is inserted into the second plate mold temporary fixing hole (45) in a state of protruding from the back surface of the second plate mold 4 , or (ii) the temporary Insert the temporary fixing jig second plate mold hole insertion part (52n) of the temporary fixing jig interior member of the fixing jig (5) without protruding from the back surface of the second mold 4. . As a result, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion (32) formed on the second plate (4) ( 42a) is temporarily attached in a state of being fitted to each other.
Wherein (e-1) in the step, both mold mounting fixed between the first edition type (3) and the first edition type (3) temporarily provisionally attached to said second version type (4) The at least one of the first base (11) and the second base (12) is driven so that the back surface of the second plate mold (4) is connected to the second base (12). Press. Thereby, (i) when the axial end face of the temporary jig second plate mold hole insertion portion (52n) protrudes from the back surface of the second mold (4), the temporary jig hollow portion The elastic member (53) is pressed and compressed, so that the temporary fixing jig inner member (52) extends in the axial direction of the temporary fixing jig outer hollow portion (51d) of the temporary fixing jig outer member (51). Withdrawing and moving, the axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member (52) is flush with the back surface of the second plate mold, With the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) fitted to each other, the back surface of the second plate type (4) is placed on the second base ( 12) or (ii) the axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) is the second plate mold ( ) In the state in which the first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42a) are fitted to each other, The back surface of 4) is pressed against the second base (12).
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. The base mounting member (49) is positioned and fixed to the second base (12) so as to be detachable.
In the step (f-1), the first base (11) and the second base are driven by driving at least one base of the first base (11) and the second base (12). (12) are separated from each other, whereby (i) the temporary fixing jig second plate hole insertion portion (52n) of each temporary fixing jig (5) is moved to the second plate temporary fixing hole (52n). 45) to maintain the state in which the respective temporary fixing jigs (5) are inserted into the first plate type temporary fixing holes (35), and the temporary fixing jig hollow portion elastic member (53) The axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) protrudes from the temporary fixing jig exterior hollow portion (51d) due to the extension by the compression release, or returns to the original state (ii) ) The temporary fixing jig first plate mold hole insertion portion (51m) of each temporary fixing jig (5) The state that the respective temporary fixing jigs (5) are inserted into the second plate-type temporary fixing holes (45) is maintained through the stop holes (35).
In the step (f-2), (i) when the respective temporary fixing jigs (5) are maintained in the state of being inserted into the first plate temporary fixing holes (35), the first Remove each temporary fixing jig (5) maintained in the state of being inserted into the plate temporary fixing hole (35) from the first plate temporary fixing hole (35), or (ii) each of the above When the temporary fixing jig (5) is maintained in the state inserted into the second plate temporary fixing hole (45), the state of being inserted into the second plate temporary fixing hole (45) The temporary fixing jigs (5) maintained are removed from the second plate type temporary fixing holes (45). Thereby, the second plate mold (4) is mounted and fixed to the second base plate (12) at a position where it can be fitted to the first plate mold (3) fixed to the first base plate (11). Then, the mounting and fixing of the first plate mold (3) and the second plate mold (4) to the pressing device (1) is completed.

本発明の押圧加工方法において、望ましくは、前記(a−1)工程において、前記第一基盤(11)は所定位置に形成された複数個の第一基盤取付穴(11p)を有し、前記(a−2)工程において、前記第一版型用ベース基材(2)は、(i)前記第一版型用ベース基材(2)の所定の表面から裏面に貫通して形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔(21)、ここで、第一版型用ベース基材第一基盤取付孔(21)は、前記第一版型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面(21t)を有する、を備える。
前記(a−6)工程において、(a−6a)前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するための第一版型第一版型用ベース基材取付部材(38)を準備する工程、及び、(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置するための第一版型用ベース基材第一基盤取付部材(28)を準備する工程、を備える。
前記(b)工程において、(b−1)前記第一版型(3)を前記第一版型第一版型用ベース基材取付部材(38)により前記第一版型用ベース基材(2)の表面の所定位置に取付取外自在に取付固定する工程、ここで、(i)前記第一版型用ベース基材取付孔傾斜端面(21t)の少なくとも一部分に、前記第一版型用ベース基材第一基盤取付部材(28)の少なくとも一部分を押圧できる状態で、前記第一版型用ベース基材第一基盤取付部材(28)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に取付取外自在に取付固定する、及び、(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工程、を備える。
これにより、前記第一版型(3)を取付固定した前記第一版型用ベース基材(2)を前記第一基盤(11)に取付取外自在に取付固定する、ことを特徴とする。
In the pressing method of the present invention, preferably, in the step (a-1), the first base (11) has a plurality of first base mounting holes (11p) formed at predetermined positions, In the step (a-2), the first base plate base material (2) is formed to penetrate from the predetermined surface of the first base plate base material (2) to the back surface. First base plate base substrate first base mounting hole (21) as first base plate base base first base mounting portion, where first base plate base base first base mounting hole (21 ) Is an inclination of the base plate mounting hole for the first plate mold in which the opening end surface of the base substrate first substrate mounting hole (21) for the first plate mold is inclined in the direction of narrowing the opening from the front surface to the back surface. Having an end face (21t).
In the above (a-6) process, (a-6a) the first version type for the first edition type first edition type for mounting installed in said (3) First Edition type for the base substrate (2) A step of preparing a base substrate mounting member (38); and (a-6b) a first plate mold for mounting and installing the first plate mold base substrate (2) on the first substrate (11). Preparing a base base material first base mounting member (28).
In the step (b), (b-1) the first version type (3) the first version type for the base substrate by the first edition type first edition type for the base substrate mounting member (38) ( 2) A step of mounting and fixing at a predetermined position on the surface of the surface, wherein (i) the first plate mold is formed on at least a part of the base plate mounting hole inclined end surface (21t) for the first plate mold. The base plate first base mounting member ( 28 ) for the first plate mold is formed on the first base (11) in a state where at least a part of the base base first base mounting member (28) can be pressed. ( 1) The first base plate base material (2) is fixed to the first base plate mounting hole (11p), and (b-2) the first base plate base material (1). And a step of detachably mounting and fixing to the first base (11) by the base mounting member (28) .
Thus, the first plate base substrate (2) to which the first plate (3) is mounted and fixed is mounted and fixed to the first base (11) so as to be detachable. .

本発明の押圧加工方法において、望ましくは、前記(a−1)工程において、前記第一基盤は所定位置に形成された複数個の第一基盤取付穴(11p)を有し、前記(a−2)工程において、前記第一版型用ベース基材(2)は、(ii)前記第一版型用ベース基材(2)の所定の端部に形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部(22)、ここで、前記第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から裏面に対して広がる方向に傾斜するベース基材取付傾斜端面(22t)を有する、を備える。
前記(a−6)工程において、(a−6a)前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するための第一版型第一版型用ベース基材取付部材(38)を準備する工程、及び、(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置するための第一版型用ベース基材第一基盤取付部材(28)を準備する工程、を備える。
前記(b)工程において、(b−1b)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工程、ここで、(ii)前記ベース基材取付傾斜端面(22t)の少なくとも一部分に、前記第一版型用ベース基材第一基盤取付部材(28)の少なくとも一部分を押圧できる状態で、前記第一版型用ベース基材第一基盤取付部材(28)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に固定する工程、及び、(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工程、を備える。
これにより、前記第一版型(3)を取付固定した前記第一版型用ベース基材(2)を前記第一基盤(11)に取付取外自在に取付固定する、ことを特徴とする。
In the pressing method of the present invention, preferably, in the step (a-1), the first base has a plurality of first base mounting holes (11p) formed at predetermined positions, and the (a- 2) In the step, the first plate base substrate (2) is (ii) a first plate base substrate formed at a predetermined end of the first plate base (2). First base plate base substrate first base mounting end portion (22) as a first plate base mounting portion, here, an end portion of the first base base substrate first base mounting end portion (22) It has a base substrate attachment inclined end surface (22t) that is inclined in a direction in which the end surface extends from the front surface to the back surface.
In the step (a-6), (a-6a) for the first plate type and the first plate type for mounting the first plate type (3) on the first plate type base substrate (2) A step of preparing a base substrate mounting member (38); and (a-6b) a first plate mold for mounting and installing the first plate mold base substrate (2) on the first substrate (11). Preparing a base base material first base mounting member (28).
In the step (b), (b-1b) the base plate (2) for the first plate mold is attached to the first substrate (11) by the base plate first substrate mounting member (28) for the first plate mold. And (ii) at least part of the base substrate mounting inclined end surface (22t), wherein the base plate first base mounting member (28) for the first plate mold is attached to the base plate mounting inclined end surface (22t). Fixing the first base plate base substrate first base mounting member (28) to the first base mounting hole (11p) formed in the first base (11) in a state where at least a part can be pressed. (B-2) The first base plate base material (2) is attached to and detached from the first base plate (11) by the first base plate base substrate first base mounting member (28). A step of mounting and fixing freely.
Thus, the first plate base substrate (2) to which the first plate (3) is mounted and fixed is mounted and fixed to the first base (11) so as to be detachable. .

本発明の加工システムは、前述の押圧加工方法において使用されて構成される少なくとも一対の第一版型(3)と第二版型(4)を備えた押圧加工システムであり、(A)前記第一版型(3)は、略平面形状表面を有する第一版型基材部(31)と、該第一版型基材部(31)から突出する第一版型突起部(32)を有し、前記第一版型三次元パターン部(32a)は前記第一版型突起部(32)の表面に形成されてなり、前記第一版型(3)は第一版型厚(3h)の厚さを有し、前記第一版型基材部(31)は第一版型基材部厚の厚さを有し、前記第一版型突起部(32)は第一版型突起部高(32h)の高さを有し、前記第一版型仮止孔(35)は前記第一版型突起部(32)を除く前記第一版型基材部(31)に形成されてなり、前記第二版型(4)は、該第二版型(4)の表面に形成された前記第二版型三次元パターン部(42a)を有し、前記第二版型仮止孔(45)は前記第二版型三次元パターン部(42a)を除く前記第二版型(4)の表面に形成されてなり、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態であるとともに、前記第一版型の前記第一版型基材部(31)の表面と前記第二版型の前記第二版型三次元パターン部(42a)以外の領域の表面との間隔が前記第一版型突起部高(32h)に相当する間隔状態で、前記第一版型(3)と前記第二版型(4)とが前記第一版型仮止孔(35)と前記第二版型仮止孔(45)に挿入される前記仮止め治具(5)により一時的に仮取付け可能な構成を有する。
又は、(B)前記第一版型(3)は、該第一版型(3)の表面に形成された前記第一版型三次元パターン部(32a)を有し、前記第一版型仮止孔(35)は前記第一版型三次元パターン部(32a)を除く前記第一版型基材部(31)に形成されてなり、前記第二版型(4)は、第二版型基材部(41)と、前記第二版型基材部から突出する第二版型突起部(42)を有し、前記第二版型三次元パターン部(42a)は前記第二版型突起部(42)の表面に形成されてなり、前記第二版型(4)は第二版型厚(4h)の厚さを有し、前記第二版型基材部(41)は第二版型基材部厚の厚さを有し、前記第二版型突起部(42)は第二版型突起部高(42h)の高さを有し、前記第二版型仮止孔(45)は前記第二版型突起部(42)を除く前記第二版型(4)の表面に形成されてなり、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態であるとともに、前記第一版型の前記第一版型三次元パターン部(32a)以外の領域の表面と前記第二版型の前記第二版型突起部(42)の表面との間隔が前記第二版型突起部高(42h)に相当する間隔状態で、前記第一版型(3)と前記第二版型(4)とが前記第一版型仮止孔(35)と前記第二版型仮止孔(45)に挿入される前記仮止め治具(5)により一時的に仮取付け可能な構成を有する。
又は、(C)前記第一版型(3)は、略平面形状表面を有する第一版型基材部(31)と、該第一版型基材部(31)から突出する第一版型突起部(32)を有し、前記第一版型三次元パターン部(32a)は前記第一版型突起部(32)の表面に形成されてなり、前記第一版型(3)は第一版型厚(3h)の厚さを有し、前記第一版型基材部(31)は第一版型基材部厚の厚さを有し、前記第一版型突起部(32)は第一版型突起部高(32h)の高さを有し、前記第一版型仮止孔(35)は前記第一版型突起部(32)を除く前記第一版型基材部(31)に形成されてなり、前記第二版型(4)は、第二版型基材部(41) と、前記第二版型基材部から突出する第二版型突起部(42)を有し、前記第二版型三次元パターン部(42a)は前記第二版型突起部(42)の表面に形成されてなり、前記第二版型(4)は第二版型厚(4h)の厚さを有し、前記第二版型基材部(41)は第二版型基材部厚の厚さを有し、前記第二版型突起部(42)は第二版型突起部高(42h)の高さを有し、前記第二版型仮止孔(45)は前記第二版型突起部(42)を除く前記第二版型(4)の表面に形成されてなり、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態であるとともに、前記第一版型の前記第一版型突起部(32)の表面と前記第二版型の前記第二版型突起部(42)の表面との間隔が前記第一版型突起部高(32h)と前記第二版型突起部高(42h)との合計に相当する間隔状態で、前記第一版型(3)と前記第二版型(4)とが前記第一版型仮止孔(35)と前記第二版型仮止孔(45)に挿入される前記仮止め治具(5)により一時的に仮取付け可能な構成を有する。
The processing system of the present invention is a press processing system including at least a pair of a first plate mold (3) and a second plate mold (4) configured to be used in the press processing method described above. The first plate mold (3) includes a first plate base portion (31) having a substantially planar surface and a first plate protrusion (32) protruding from the first plate base portion (31). The first plate three-dimensional pattern portion (32a) is formed on the surface of the first plate mold protrusion (32), and the first plate mold (3) has a first plate mold thickness ( 3h), the first plate base portion (31) has a thickness of the first plate base portion thickness, and the first plate protrusion (32) is the first plate portion. The first plate mold temporary fixing hole (35) has a height of the mold projection portion height (32h), and the first plate mold base portion (31) excluding the first plate mold projection portion (32). Formed and said The second plate mold (4) has the second plate mold three-dimensional pattern portion (42a) formed on the surface of the second plate mold (4), and the second plate mold temporary retaining hole (45) The first plate three-dimensional pattern section (32a) formed on the surface of the second plate mold (4) excluding the second plate mold three-dimensional pattern section (42a) and formed on the first plate mold. ) And the second plate mold three-dimensional pattern portion (42a) formed on the second plate mold, and the first plate base portion of the first plate mold ( The distance between the surface of 31) and the surface of the region other than the second plate type three-dimensional pattern portion (42a) of the second plate type corresponds to the first plate mold protrusion height (32h), Before the first plate mold (3) and the second plate mold (4) are inserted into the first plate mold temporary retaining hole (35) and the second plate mold temporary retaining hole (45). Having temporarily provisionally attached configurable by temporarily fixing jig (5).
Or (B) the first plate mold (3) has the first plate mold three-dimensional pattern portion (32a) formed on the surface of the first plate mold (3), and the first plate mold The temporary fixing hole (35) is formed in the first plate base portion (31) excluding the first plate three-dimensional pattern portion (32a), and the second plate (4) It has a plate base part (41) and a second plate protrusion (42) protruding from the second plate base part, and the second plate three-dimensional pattern part (42a) Formed on the surface of the plate projection (42), the second plate (4) has a second plate thickness (4h), and the second plate base (41) Has a thickness of a second plate mold base part thickness, and the second plate mold projection (42) has a height of a second plate mold projection (42h), and the second plate mold temporary The stop hole (45) excludes the second plate mold protrusion (42). Formed on the surface of the second plate mold (4), the first plate three-dimensional pattern portion (32a) formed on the first plate mold and the second plate formed on the second plate mold. The plate mold three-dimensional pattern portion (42a) is in a state of being fitted to each other, and the surface of the region other than the first plate mold three-dimensional pattern portion (32a) of the first plate mold and the second plate mold The first plate mold (3) and the second plate mold (in the state where the distance from the surface of the second plate mold protrusion (42) corresponds to the second plate mold protrusion height (42h). 4) has a configuration that can be temporarily attached by the temporary fixing jig (5) inserted into the first plate temporary fixing hole (35) and the second plate temporary fixing hole (45). .
Or (C) the first plate mold (3) includes a first plate base portion (31) having a substantially planar surface and a first plate protruding from the first plate base portion (31). The first plate three-dimensional pattern portion (32a) is formed on the surface of the first plate mold projection (32), and the first plate mold (3) The first plate mold base portion (31) has a thickness of a first plate mold base portion (31), and the first plate mold protrusion ( 32) has a height of the first plate mold protrusion (32h), and the first plate temporary fixing hole (35) is the first plate mold base excluding the first plate mold protrusion (32). The second plate mold (4) is formed on the material part (31), the second plate mold base part (41) and the second plate mold protrusion protruding from the second plate mold base part (42), the second plate type three-dimensional pattern portion (42a) It is formed on the surface of the second plate mold projection (42), the second plate mold (4) has a thickness of the second plate mold thickness (4h), and the second plate mold base portion (41) has a thickness of the second plate mold base portion thickness, the second plate mold projection (42) has a height of the second plate mold projection height (42h), The first plate formed in the first plate die is formed on the surface of the second plate die (4) excluding the second plate die projection (42). The mold three-dimensional pattern portion (32a) and the second plate mold three-dimensional pattern portion (42a) formed on the second plate mold are fitted to each other, and the first plate mold The distance between the surface of the first plate projection (32) and the surface of the second plate projection (42) of the second plate mold is such that the first plate projection height (32h) and the second plate mold Projection height (42h) In the state corresponding to the total, the first plate mold (3) and the second plate mold (4) are the first plate mold temporary fixing hole (35) and the second plate mold temporary fixing hole (45). The temporary fixing jig (5) inserted into the temporary mounting jig can be temporarily attached temporarily.

本発明の加工システムは、所定の間隔で互いに対向する位置に設置された第一基盤(11)と第二基盤(12)、[ここで、前記第一基盤(11)と前記第二基盤(12)のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成され、前記第一基盤(11)は所定位置に形成された複数個の第一基盤取付穴(11p)を有する]、表面に凹凸形状で形成された第一版型三次元パターン部(32a)を有する少なくとも一つの第一版型(3)と、表面に凹凸形状で形成された第二版型三次元パターン部(42a)を有する少なくとも一つの第二版型(4)、[ここで、前記第一版型(3)は前記第一基盤(11)の側に取付取外自在に取付固定可能に構成され、該第二版型(4)は前記第二基盤(12)の側に取付取外自在に取付固定可能に構成される]、平面状表面と平面状裏面を有する第一版型用ベース基材(2)と、該第一版型用ベース基材(2)を前記第一基盤(11)に取付取外自在に取付設置するための第一版型用ベース基材第一基盤取付部材(28)、[ここで、前記第一版型用ベース基材(2)は、該第一版型用ベース基材(2)の表面に前記第一版型(3)を取付取外自在に取付固定可能であるとともに、該第一版型用ベース基材(2)の裏面を前記第一基盤(11)に取付取外自在に取付固定可能に構成される]、ここで、前記第一版型用ベース基材(2)は、(i)前記第一版型用ベース基材(2)の所定の表面から裏面に貫通して形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔(21)、[ここで、第一版型用ベース基材第一基盤取付孔(21)は、前記第一版型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面(21t)を有する]、及び、(ii)前記第一版型用ベース基材(2)の所定の端部に形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部(22)、[ここで、前記第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から裏面に対して広がる方向に傾斜するベース基材取付傾斜端面(22t)を有する]、のうちの少なくとも一つの構成を備え、前記第一版型用ベース基材第一基盤取付部材(28)は、前記第一版型用ベース基材取付孔傾斜端面(21t)または前記ベース基材取付傾斜端面(22t)に合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面(281t)を有する第一版型用ベース基材第一基盤取付補助部材(281)と、前記第一版型用ベース基材第一基盤取付補助部材(281)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に挿入して取付固定するための第一版型用ベース基材第一基盤取付固定部材(282)と、を有する、構成を備える。 The processing system of the present invention includes a first base (11) and a second base (12) installed at positions facing each other at a predetermined interval [where the first base (11) and the second base ( 12), at least one of the bases is configured to be driven to be separated from the other base, and the first base (11) has a plurality of first base mounting holes (in a predetermined position). 11p)], at least one first plate mold (3) having a first plate three-dimensional pattern portion (32a) formed in a concavo-convex shape on the surface, and a second plate formed in a concavo-convex shape on the surface At least one second plate mold (4) having a three-dimensional pattern portion (42a), wherein the first plate mold (3) is mounted on the first base (11) side so as to be detachable. The second plate mold (4) is configured to be fixable, and the second plate mold (4) side of the second base (12) The first base plate base material (2) having a flat surface and a flat back surface, and the first plate base material (2). First base plate base substrate first base mounting member (28) for removably mounting on the first base plate (11) [where the first base plate base material (2) The first plate mold (3) can be detachably mounted and fixed to the surface of the first plate mold base substrate (2), and the first plate mold base substrate (2). The back surface of the base plate (2) is configured to be detachably mounted and fixed to the first base (11). Here, the base substrate (2) for the first plate mold is (i) the first plate mold Base substrate first base plate removal for the first plate mold as the base plate first base mounting portion for the first plate mold formed through the predetermined surface of the base substrate (2) for the back surface Hole (21), [wherein, the first base plate base substrate first base mounting hole (21) has the opening end surface of the first base plate base base first base mounting hole (21) on the surface. A first plate mold base substrate mounting hole inclined end surface (21t) inclined in the direction of narrowing the opening with respect to the back surface], and (ii) of the first plate mold base substrate (2) First base plate base substrate first base mounting end (22) as a first base plate base base first base mounting portion formed at a predetermined end, [where the first plate type At least one configuration of the base substrate mounting inclined end surface (22t) in which the end surface of the base substrate first substrate mounting end (22) is inclined in a direction extending from the front surface to the back surface]. The first base plate base substrate first base mounting member (28) includes a first base plate base base mounting hole inclined end. A first base plate base plate having a first plate base base member first base plate mounting member inclined end surface (281t) that is inclined to match the surface (21t) or the base base plate mounting inclined end surface (22t). One base mounting auxiliary member (281) and the first base plate base base first base mounting auxiliary member (281) are formed in the first base mounting hole (11p) formed in the first base (11). And a first base plate base substrate first base mounting fixing member (282) for insertion and fixing.

本発明の仮止め治具は、第一版型三次元パターン部(32a)を刻設した第一版型(3)と第二版型三次元パターン部(42a)刻設した第二版型(4)の一対の版型のそれぞれの版型を、互いに対向して位置する第一基盤(11)と第二基盤(12)に固定するとともに、第一基盤(11)と第二基盤(12)の間に被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、これらの一対の第一版型(3)と第二版型(4)を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状を前記被加工物に形成加工する方法において使用される仮止め治具(5)である。
仮止治具外装中空部(51d)を形成した仮止治具外装部材(51)と、前記仮止治具外装中空部(51d)の中に配置された仮止治具中空部弾性部材(53)と、前記仮止治具中空部弾性部材(53)を押圧可能に前記仮止治具外装中空部(51d)から突出して配置された仮止治具内装部材(52)と、を備える。
前記仮止治具外装部材(51)は、前記第一版型仮止孔(35)の中に所定距離で挿入されて前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する前記仮止治具第一版型孔挿入部(51m)と、前記仮止治具外装中空部(51d)と、を有し、
前記仮止治具第一版型孔挿入部(51m)は、前記第一版型仮止孔(35)の中に所定距離で挿入される長さと、前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する。
前記仮止治具内装部材(52)は、前記第二版型仮止孔(45)の中に所定距離で挿入されて前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する仮止治具第二版型孔挿入部(52n)と、前記仮止治具外装部材(51)に形成された前記仮止治具外装中空部(51d)の中で前記仮止治具中空部弾性部材(53)を押圧して軸方向に変位可能な形状を有する内装部材中空内挿入部(52d)と、を有する。
前記仮止治具第二版型孔挿入部(52n)は、前記第二版型仮止孔(45)の中に所定距離で挿入される長さと、前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する。
前記仮止治具中空部弾性部材(53)は押圧により圧縮されるとともに押圧解除により元の形状に戻る伸縮可能な性質を有し、前記仮止治具中空部弾性部材(53)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に伸縮可能に配置される。
前記仮止治具内装部材(52)の前記内装部材中空内挿入部(52d)が前記仮止治具中空弾性部材(53)を押圧可能に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に挿入配置されるとともに、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)が軸方向に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)から引込み突出自在に変位可能になるように前記仮止治具内装部材(52)が配置されてなる。
このように構成されてなることを特徴とする第一版型(3)と第二版型(4)とを一時的に仮取付するための仮止め治具(5)である。
The temporary fixing jig of the present invention includes a first plate mold (3) engraved with a first plate mold three-dimensional pattern portion (32a) and a second plate mold formed with a second plate mold three-dimensional pattern portion (42a). The plate molds of the pair of plate molds (4) are fixed to the first base plate (11) and the second base plate (12) positioned to face each other, and the first base plate (11) and the second base plate ( 12) In a state where the workpiece is installed between the first base plate and the second base plate, at least one of the first base plate and the second plate die is driven. Temporary fixing jigs (5) used in a method for forming and processing a shape corresponding to the three-dimensional concavo-convex pattern engraved on the pair of plate dies by pressing (4) on each other. ).
A temporary fixing jig exterior member (51) in which a temporary fixing jig outer hollow part (51d) is formed, and a temporary fixing jig hollow part elastic member (in the temporary fixing jig outer hollow part (51d)) ( 53) and a temporary fixing jig interior member (52) disposed so as to protrude from the temporary fixing jig exterior hollow part (51d) so as to be able to press the temporary fixing jig hollow part elastic member (53). .
The temporary fixing jig exterior member (51) is inserted into the first plate mold temporary fixing hole (35) at a predetermined distance, and the first plate mold (3) and the temporary fixing jig (5) The temporary fixing jig first plate mold hole insertion part (51m) having an outer shape capable of holding the temporary fixing jig exterior hollow part (51d),
The temporary fixing jig first plate die hole insertion portion (51m) has a length inserted into the first plate temporary fixing hole (35) at a predetermined distance, the first plate die (3), and the first plate die It has an outer shape capable of holding the temporary fixing jig (5).
The temporary fixing jig interior member (52) is inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, and the second plate mold (4) and the temporary fixing jig (5) A temporary fixing jig second plate mold hole insertion portion (52n) having an outer shape capable of holding the temporary fixing jig exterior hollow portion (51d) formed in the temporary fixing jig exterior member (51). An internal member hollow internal insertion portion (52d) having a shape that can be displaced in the axial direction by pressing the temporary fixing jig hollow portion elastic member (53).
The temporary fixing jig second plate mold hole insertion portion (52n) has a length inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, the second plate mold (4), and the It has an outer shape capable of holding the temporary fixing jig (5).
The temporary fixing jig hollow portion elastic member (53) has a property of being compressed by pressing and returning to its original shape by releasing the pressure, and the temporary fixing jig hollow portion elastic member (53) is temporarily attached. It arrange | positions so that it can expand-contract in an axial direction in the said temporary fixing jig exterior hollow part (51d) of a fixing jig exterior member (51).
The temporary attachment jig exterior member (51) has a temporary insertion member (52d) in which the insertion member hollow inner insertion portion (52d) can press the temporary fixation jig hollow elastic member (53). While being inserted and arranged in the axial direction in the fixing jig exterior hollow part (51d), the temporary fixing jig second plate mold hole insertion part (52n) of the temporary fixing jig interior member (52) is in the axial direction. The temporary fixing jig interior member (52) is disposed so as to be able to be retracted and retracted from the temporary fixing jig exterior hollow portion (51d) of the temporary fixing jig exterior member (51).
The temporary fixing jig (5) for temporarily temporarily attaching the first plate mold (3) and the second plate mold (4), which is configured as described above.

本発明の「互いに嵌合可能な三次元凹凸パターンを刻設した少なくとも一対の第一版型と第二版型を準備し、第一版型を第一基盤に取付固定し、第二版型を第二基盤に取付固定して、第一基盤と第二基盤の間に薄片状被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物を挟んだ状態でこれらの一対の第一版型と第二版型を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを薄片状被加工物に形成加工する押圧加工方法および押圧加工システム」において、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に高精度で正確に容易に、一対の第一版型と第二版型のそれぞれの版型を、押圧装置の所望位置に設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できる」という作用効果が得られる。  The present invention provides at least a pair of a first plate mold and a second plate mold engraved with a three-dimensional concavo-convex pattern that can be fitted to each other. Is mounted and fixed to the second base, and at least one of the first base and the second base is driven while the flaky workpiece is installed between the first base and the second base. By pressing the pair of the first plate mold and the second plate mold with the flaky workpiece sandwiched therebetween, the three-dimensional concavo-convex pattern engraved on the pair of plate molds is matched. "Pressing method and press processing system for forming and processing a three-dimensional concavo-convex pattern of a shape on a flaky workpiece" in a short period of time without requiring proficiency without requiring long-time repeated preliminary work A pair of first and second plate types, each with high precision and accuracy. The plate mold can be placed at the desired position of the pressing device, and a crisp transfer three-dimensional concavo-convex pattern that is accurate and faithful to each three-dimensional concavo-convex pattern engraved in a pair of plate dies It is possible to obtain an effect that “the material can be formed and processed”.

上記の押圧加工方法および押圧加工システムにおいて、特に、「薄片状被加工物として薄片状被加工物基材と薄片状箔押用箔材を使用して、少なくとも一対の版型に刻設されているそれぞれの三次元凹凸パターンに一致する形状の薄片状箔押用箔材により形成された箔押三次元凹凸パターンを薄片状被加工物基材に付着形成加工する箔押押圧加工方法および箔押押圧加工システム」において、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、、短時間に高精度で正確に容易に、一対の第一版型と第二版型のそれぞれの版型を、押圧装置の所望位置に設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できるとともに、被加工物基材の表面に箔材の箔材の浮き上がり、接着不良、しわの発生、歪みの発生等の乱れの発生を抑制できる」という作用効果が得られる。  In the above-described pressing method and pressing processing system, in particular, “a flaky workpiece substrate and a flaky foil pressing foil material are used as the flaky workpiece, and are engraved in at least a pair of plates. A foil pressing method and a foil pressing method for forming and processing a foil pressing three-dimensional concavo-convex pattern formed by a flaky foil pressing foil material having a shape corresponding to each three-dimensional concavo-convex pattern on the flaky workpiece substrate. In the "Pressing processing system", a pair of first and second plate molds can be accurately and easily made in a short period of time without the need for repeated preparatory work over a long period of time and without skill. Each plate of the mold can be installed at the desired position of the pressing device, and a clear three-dimensional concavo-convex pattern that is accurate and faithful to each three-dimensional concavo-convex pattern engraved in a pair of plate dies Can be formed and processed on the workpiece Both floating foil material Hakuzai the surface of the workpiece substrates, adhesion failure, occurrence of wrinkles, effect that can suppress the occurrence of turbulence such as the occurrence of distortion "is obtained.

本発明の一実施例の押圧加工方法に構成される第一版型の概略構成模式図。The schematic structure schematic diagram of the 1st plate type comprised by the press processing method of one example of the present invention. 本発明の一実施例の押圧加工方法に構成される第二版型の概略構成模式図。The schematic structure schematic diagram of the 2nd plate type | mold comprised by the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法に構成される仮止め治具の概略構成の断面模式図。The cross-sectional schematic diagram of schematic structure of the temporary fixing jig comprised by the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法に構成される他の仮止め治具の概略構成の断面模式図。The cross-sectional schematic diagram of the schematic structure of the other temporary fixing jig comprised by the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の仮止め治具と一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration schematic diagram of a temporary fixing jig and a pair of plate molds for explaining a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法を説明する為の仮止め治具と一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration schematic diagram of a temporary fixing jig and a pair of plate molds for explaining a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration diagram of at least a pair of plate dies configured in a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration diagram of at least a pair of plate dies configured in a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration diagram of at least a pair of plate dies configured in a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成模式図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic configuration diagram of at least a pair of plate dies configured in a pressing method according to an embodiment of the present invention. 本発明の一実施例の押圧加工方法に構成される複数個の第一版型を基盤に固定した概略構成模式図。The schematic structure schematic diagram which fixed to the base | substrate the some 1st plate type | mold comprised by the press work method of one Example of this invention. 本発明の他の一実施例の押圧加工方法に構成される複数個の第一版型を基盤に固定した概略構成模式図。The schematic structure schematic diagram which fixed to the base | substrate the some 1st plate type | mold comprised by the pressing method of other one Example of this invention. 本発明の一実施例の押圧加工方法に構成される第一版型を第一版型用ベース基材を介して第一基盤に第一版型用ベース基材第一基盤取付部材を使用して取付固定された状態を説明する概略構成模式図。The first plate mold configured in the pressing method according to one embodiment of the present invention uses the first base plate base substrate first base mounting member for the first base plate through the first plate base substrate. The schematic structure schematic diagram explaining the state fixed by mounting. 本発明の一実施例の押圧加工方法に使用される仮止治具取外工具の概略模式図。The schematic diagram of the temporary fixture removal tool used for the press work method of one Example of this invention. 本発明の一実施例の押圧加工方法を説明する為の概略工程模式図。The schematic process schematic diagram for demonstrating the press work method of one Example of this invention. 汎用の平板型押圧加工装置を使用した押圧加工方法の概略工程模式図。The schematic process schematic diagram of the press processing method using a general purpose flat plate type press processing apparatus.

本発明の一実施例の押圧加工方法に構成される各部材の概略構成模式図、及び、押圧加工方法を説明するための概略工程模式図が図1〜図22に示される。  A schematic configuration schematic diagram of each member configured in the pressing method of one embodiment of the present invention and a schematic process schematic diagram for explaining the pressing method are shown in FIGS.

本発明の薄片状被加工物に転写三次元凹凸パターンを形成する押圧加工方法は、下記の工程を備える。
(a)工程:
(a−1)所定の間隔で互いに対向する位置に設置された第一基盤11と第二基盤12とを備え、第一基盤11と第二基盤12のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成された押圧加工装置1を準備する工程。
(a−3)表面に凹凸形状で形成された第一版型三次元パターン部32aと、第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔35を有する第一版型3を準備する工程。
(a−4)表面に凹凸形状で形成された第二版型三次元パターン部42aと、第二版型三次元パターン部を除く領域に形成された少なくとも2か所の第二版型仮止孔45を有する第二版型4を準備する工程、(ここで、第一版型三次元パターン部42aと第二版型三次元パターン部32aとは互いに逆の凹凸形状を有する嵌合可能な形状であって、第一版型三次元パターン部42aと第二版型三次元パターン部32aとが互いに嵌合した際に、第一版型仮止孔35と第二版型仮止孔45とが平面方向において同じ位置に位置するように形成されている)。
(a−5)第一版型3と第二版型4との相対位置を仮止めするための複数個の仮止め治具5を準備する工程、(ここで、それぞれの仮止め治具5は第一版型仮止孔35に挿入可能な仮止治具第一版型孔挿入部5eと仮止治具第二版型仮止孔5nに挿入可能な仮止治具第二版型孔挿入部5nとを備えた形状を有し、仮止治具第一版型孔挿入部5mは仮止め治具第一版型挿入長を有し、仮止治具第二版型孔挿入部5nは仮止め治具第二版型挿入長を有する)。
(a−6)第一版型3を第一基盤11に脱着可能に取付設置するための第一版型第一基盤取付部材39を準備する工程。
(a−8)第二版型4を第二基盤12に脱着可能に取付設置するための第二版型第二基盤取付部材49を準備する工程。
(a−9)薄片状被加工物7を準備する工程。
The pressing method for forming a transferred three-dimensional uneven pattern on a flaky workpiece of the present invention comprises the following steps.
(A) Process:
(A-1) It includes a first base 11 and a second base 12 installed at positions facing each other at a predetermined interval, and at least one of the first base 11 and the second base 12 is the other base A step of preparing a pressing device 1 configured to be driven so as to be able to be pressed and separated freely.
(A-3) First plate type three-dimensional pattern portion 32a formed in a concavo-convex shape on the surface and at least two first plate type temporary tacks formed in a region excluding the first plate type three-dimensional pattern portion A step of preparing a first plate mold 3 having holes 35;
(A-4) The second plate type three-dimensional pattern portion 42a formed in a concavo-convex shape on the surface, and at least two second plate type temporary tacks formed in a region excluding the second plate type three-dimensional pattern portion A step of preparing the second plate mold 4 having the holes 45, wherein the first plate mold three-dimensional pattern portion 42a and the second plate mold three-dimensional pattern portion 32a have a concave and convex shape opposite to each other. When the first plate three-dimensional pattern portion 42a and the second plate three-dimensional pattern portion 32a are fitted to each other, the first plate temporary fixing hole 35 and the second plate temporary fixing hole 45 are formed. Are located at the same position in the plane direction).
(A-5) a step of preparing a plurality of temporary fixing jigs 5 for temporarily fixing the relative positions of the first plate mold 3 and the second plate mold 4 (here, each temporary fixing jig 5 Is a temporary fixing jig first plate hole insertion portion 5e that can be inserted into the first plate temporary fixing hole 35 and a temporary fixing jig second plate that can be inserted into the temporary fixing jig second plate die temporary fixing hole 5n. The hole insertion part 5n has a shape including a temporary fixing jig first plate mold hole insertion part 5m having a temporary fixing jig first plate insertion length, and a temporary fixing jig second plate hole insertion. The part 5n has a temporary fixing jig second plate mold insertion length).
(A-6) A step of preparing a first plate type first base mounting member 39 for detachably mounting and installing the first plate 3 on the first base 11.
(A-8) A step of preparing a second plate mold second base mounting member 49 for detachably mounting the second plate mold 4 on the second base 12.
(A-9) A step of preparing the flaky workpiece 7.

(b)工程:第一版型3を第一版型第一基盤取付部材39により第一基盤11に取付取外自在に取付固定する工程。  (B) Process: The process which attaches and fixes the 1st plate type | mold 3 to the 1st board | substrate 11 by the 1st plate type | mold 1st board | substrate attachment member 39 so that attachment or detachment is possible.

(d)工程:(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備え、これにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型3と第二版型4とを一時的に仮取付けする。  (D) Step: (d-1) Each first plate temporary fixing hole formed in the first plate 3 with the temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5 35, and (d-2) the respective second plate molds formed in the second plate mold 4 with the temporary-fixing jig second plate mold hole insertion portions 5n of the respective temporary fixing jigs 5 A step of inserting into the temporary fixing hole 45, whereby the first plate three-dimensional pattern portion 32 a formed on the first plate 3 and the second plate three-dimensional pattern formed on the second plate 4. The first plate 3 and the second plate 4 are temporarily temporarily attached in a state where the portions 42a are fitted to each other.

(e)工程:(e−1)第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12に押圧する工程、その後、(e−2)第二版型4の裏面が第二基盤12に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12に取付取外自在に取付固定する工程、を備え、これにより、第二版型4を第二基盤12に位置決めして取付固定する。  (E) Step: (e-1) a first base plate 11 on which both the first plate mold 3 and the second plate mold 4 temporarily attached to the first plate mold 3 are mounted and installed; A step of driving at least one of the two substrates 12 and pressing the back surface of the second plate 4 against the second substrate 12, and then (e-2) the back surface of the second plate 4 is A step of attaching and fixing the second plate mold 4 to the second base plate 12 by the second plate type second base mounting member 49 in a state of being pressed against the second base plate 12, The two-plate mold 4 is positioned and fixed to the second base 12.

(f)工程:前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程を備え、これにより、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する。(f−2)前記(f−1)工程の後に、第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程を備え、これにより、第一基盤11に取付固定された第一版型3に嵌合可能な位置に、第二版型4を第二基盤12に取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。  (F) Step: After the step (e), (f-1) the first substrate 11 and the second substrate 12 are driven by driving at least one of the first substrate 11 and the second substrate 12. (I) the temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5 is removed from the second plate temporary fixing hole 45, and The state where the fixing jig 5 is inserted into the first plate die temporary fixing hole 35 is maintained, or (ii) the temporary fixing jig first plate die hole insertion portion 5m of each temporary fixing jig 5 is the first. The state that the temporary fixing jigs 5 are inserted into the second plate temporary fixing holes 45 is maintained after coming out of the temporary fixing holes 35. (F-2) After the step (f-1), the respective temporary fixing jigs 5 maintaining the state of being inserted into the first plate temporary fixing holes 35 or the second plate temporary fixing holes 45 , A step of detaching from the first plate mold temporary fixing hole 35 or the second plate mold temporary fixing hole 45, so that the first plate mold 3 attached and fixed to the first base 11 can be fitted into the first plate mold 3 at a position where it can be fitted. The second plate 4 is attached and fixed to the second base 12, and the pressing and fixing device 1 completes the attachment and fixing of the first plate 3 and the second plate 4.

(g)工程:前記(f)工程の後に、薄片状被加工物7を第一版型3と第二版型4との間に位置し、その状態で第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態で第一版型3と第二版型4とを互いに押圧する工程、を備え、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73が薄片状被加工物7に転写形成される。
(h)工程:前記(g)工程の後に、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させる工程、を備え、これにより、転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。
(G) Step: After the step (f), the flaky workpiece 7 is positioned between the first plate 3 and the second plate 4, and in this state, the first substrate 11 and the second substrate 12. Driving at least one of the substrates, and pressing the first plate mold 3 and the second plate mold 4 with the flaky workpiece 7 positioned therebetween, thereby The transferred three-dimensional uneven pattern 73 that matches the first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a is transferred and formed on the flaky workpiece 7.
(H) Step: After the step (g), at least one of the first substrate 11 and the second substrate 12 is driven to separate the first plate 3 and the second plate 4 from each other. In this manner, a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern 73 is obtained.

本発明の押圧加工方法において、望ましくは、第一版型用ベース基材2を備えた下記の工程を備える。
前記(a)工程において、さらに、(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する工程、ここで、該第一版型用ベース基材2は第一版型用ベース基材厚2hの厚さ寸法を有する、を備える。
前記(a−6)工程において、(a−6a)第一版型3を第一版型用ベース基材2に取付設置するための第一版型第一版型用ベース基材取付部材38を準備する工程、及び、(a−6b)第一版型用ベース基材2を第一基盤11に取付設置するための第一版型用ベース基材第一基盤取付部材28を準備する工程、を備える。
これにより、少なくとも、押圧加工装置1と第一版型3と第二版型4と第一版型用ベース基材2と複数個の仮止め治具5と第一版型第一基盤取付部材39と第二版型第二基盤取付部材49と薄片状被加工物7を準備する。
In the pressing method of the present invention, preferably, the following steps including the first base plate base material 2 are provided.
In the step (a), further, (a-2) a step of preparing a base plate 2 for a first plate having a flat surface and a flat back surface, wherein the base material 2 for the first plate Has a thickness dimension of the base substrate thickness 2h for the first plate mold.
In the step (a-6), (a-6a) a first plate mold base plate mounting member 38 for mounting and installing the first plate mold 3 on the first plate mold base plate 2. And (a-6b) a step of preparing a first base plate base substrate first base mounting member 28 for mounting and installing the first base plate base material 2 on the first base 11. .
Accordingly, at least the pressing device 1, the first plate 3, the second plate 4, the first plate base 2, the plurality of temporary fixing jigs 5, and the first plate first base mounting member. 39, the second plate type second base mounting member 49 and the flaky workpiece 7 are prepared.

前記(b)工程及び前記(d)工程において、(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する工程、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備える。
これにより、第一版型用ベース基材2を介して、第一版型3を第一基盤11に取付取外自在に取付固定するとともに、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型3と第二版型4とを一時的に仮取付けする。
In the step (b) and the step (d), (b-1) the first plate mold 3 is formed on the first plate mold base substrate 2 by the first plate mold first plate mold base mounting member 38. (B-2) The first base plate base material 2 is fixed to the first base plate 11 by the first base plate first base mounting member 28. (D-1) a temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5, and a first plate formed in the first plate 3; The step of inserting into the plate temporary fixing hole 35, and (d-2) the temporary fixing jig second plate die hole inserting portion 5n of each temporary fixing jig 5, respectively, formed in the second plate 4 A step of inserting into the second plate mold temporary fixing hole 45.
As a result, the first plate 3 is attached and fixed to the first base 11 via the first plate base 2 so that the first plate 3 is detachably mounted. In a state where the three-dimensional pattern portion 32a and the second plate mold three-dimensional pattern portion 42a formed on the second plate mold 4 are fitted to each other, the first plate mold 3 and the second plate mold 4 are temporarily temporarily Install.

なお、前記(b)工程及び前記(d)工程において、次の方法が実施可能である。
(i)前記(b−1)工程、前記(b−2)工程、前記(d−1)工程、前記(d−2)工程の順に実施する方法。
(ii)前記(b−1)工程、前記(b−2)工程、前記(d−2)工程、前記(d−1)工程の順に実施する方法。
(iii)前記(b−2)工程、前記(b−1)工程、前記(d−1)工程、前記(d−2)工程の順に実施する方法。
(iv)前記(b−2)工程、前記(b−1)工程、前記(d−2)工程、前記(d−1)工程の順に実施する方法。
(v)前記(d−1)工程、前記(d−2)工程、前記(b−1)工程、前記(b−2)工程の順にを実施する方法。
(vi)前記(d−1)工程、前記(d−2)工程、前記(b−2)工程、前記(b−1)工程の順にを実施する方法。
(vii)前記(d−2)工程、前記(d−1)工程、前記(b−1)工程、前記(b−2)工程の順にを実施する方法。
(viii)前記(d−2)工程、前記(d−1)工程、前記(b−2)工程、前記(b−1)工程の順にを実施する方法。
(ix)前記(b−1)工程、前記(d−1)工程、前記(d−2)工程、前記(b−2)工程の順に実施する方法。
(x))前記(b−1)工程、前記(d−2)工程、前記(d−1)工程、前記(b−2)工程の順に実施する方法。
(xi)前記(b−2)工程、前記(d−1)工程、前記(d−2)工程、前記(b−1)工程の順に実施する方法。
(xii)前記(b−2)工程、前記(d−2)工程、前記(d−1)工程、前記(b−1)工程の順に実施する方法。
これらのうち、特に、前記(i)又は前記(ix)の方法が望ましい。
In the step (b) and the step (d), the following method can be implemented.
(I) The method of implementing in order of the said (b-1) process, the said (b-2) process, the said (d-1) process, and the said (d-2) process.
(Ii) The method of implementing in order of the said (b-1) process, the said (b-2) process, the said (d-2) process, and the said (d-1) process.
(Iii) The method implemented in order of the said (b-2) process, the said (b-1) process, the said (d-1) process, and the said (d-2) process.
(Iv) The method of implementing in order of the said (b-2) process, the said (b-1) process, the said (d-2) process, and the said (d-1) process.
(V) A method of performing the steps (d-1), (d-2), (b-1), and (b-2) in this order.
(Vi) A method in which the step (d-1), the step (d-2), the step (b-2), and the step (b-1) are performed in this order.
(Vii) A method in which the step (d-2), the step (d-1), the step (b-1), and the step (b-2) are performed in this order.
(Viii) A method in which the step (d-2), the step (d-1), the step (b-2), and the step (b-1) are performed in this order.
(Ix) A method that is performed in the order of the step (b-1), the step (d-1), the step (d-2), and the step (b-2).
(X)) A method which is carried out in the order of the step (b-1), the step (d-2), the step (d-1) and the step (b-2).
(Xi) The method implemented in order of the said (b-2) process, the said (d-1) process, the said (d-2) process, and the said (b-1) process.
(Xii) A method which is carried out in the order of the step (b-2), the step (d-2), the step (d-1) and the step (b-1).
Among these, the method (i) or (ix) is particularly desirable.

前記(e)工程において、(e−1)第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12に押圧する工程、その後、(e−2)第二版型4の裏面が第二基盤12に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12に取付取外自在に取付固定する工程、を備え、これにより、第二版型4を第二基盤12に位置決めして取付固定する。  In the step (e), (e-1) the first base plate 11 on which both the first plate mold 3 and the second plate mold 4 temporarily attached to the first plate mold 3 are mounted and installed. , A step of driving at least one of the second substrate 12 and pressing the back surface of the second plate 4 against the second substrate 12, and then (e-2) the second plate 4 A step of attaching and fixing the second plate die 4 to the second substrate 12 by the second plate die second substrate attachment member 49 in a state where the back surface is pressed against the second substrate 12, thereby The second plate 4 is positioned and fixed to the second base 12.

前記(f)工程において、前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程を備え、これにより、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する。その後、(f−2)第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程を備え、これにより、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3に嵌合可能な位置に、第二版型4を第二基盤12に取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。  In the step (f), after the step (e), the first substrate 11 and the second substrate (f-1) are driven by driving at least one of the first substrate 11 and the second substrate 12. A step of separating the bases 12 from each other, whereby (i) the temporary fixing jig second plate mold hole insertion portion 5n of each temporary fixing jig 5 comes out of the second plate temporary fixing hole 45, and The temporary fixing jig 5 is kept inserted in the first plate temporary fixing hole 35, or (ii) the temporary fixing jig first plate hole inserting portion 5m of each temporary fixing jig 5 is provided. The state is removed from the first plate temporary fixing hole 35 and the respective temporary fixing jigs 5 are inserted into the second plate temporary fixing holes 45. Thereafter, (f-2) each temporary fixing jig 5 maintaining the state inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 is replaced with the first plate temporary fixing hole. 35 or the process of removing from the second plate temporary fixing hole 45, thereby enabling fitting to the first plate 3 attached and fixed to the first substrate 11 via the first plate base 2. At the position, the second plate mold 4 is attached and fixed to the second base 12, and the pressing and fixing device 1 completes the attachment and fixing of the first plate mold 3 and the second plate mold 4.

前記(g)工程において、前記(f)工程の後に、前記薄片状被加工物7を第一版型3と第二版型4との間に位置し、その状態で第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態で第一版型3と第二版型4とを互いに押圧する工程、を備え、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73が薄片状被加工物7に転写形成される。
前記(h)工程において、前記(g)工程の後に、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させる工程、を備え、これにより、転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。
In the step (g), after the step (f), the flaky workpiece 7 is positioned between the first plate mold 3 and the second plate mold 4, and in this state, the first substrate 11 and the first plate A step of driving at least one of the two substrates 12 and pressing the first plate 3 and the second plate 4 together with the flaky workpiece 7 positioned therebetween. As a result, a transfer three-dimensional uneven pattern 73 matching the first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a is transferred and formed on the flaky workpiece 7.
In the step (h), after the step (g), at least one of the first base plate 11 and the second base plate 12 is driven, and the first plate mold 3 and the second plate mold 4 are moved. A step of separating them from each other, whereby a flaky workpiece with the transferred three-dimensional concavo-convex pattern 73 formed thereon is obtained.

本発明において、特に望ましくは、第一版型用ベース基材2を構成すると共に、複数個の第一版型3と複数個の第二版型4を備える複数対の版型3、4を構成した押圧加工方法も実施可能である。
すなわち、本発明の望ましい押圧加工方法は、以下の工程を備える。
(a)工程:
(a−1)所定の間隔で互いに対向する位置に設置された第一基盤11と第二基盤12とを備え、第一基盤11と第二基盤12のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成された押圧加工装置1を準備する工程。
(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する工程、(ここで、該第一版型用ベース基材2は第一版型用ベース基材厚2hの厚さ寸法を有する)。
(a−3)複数個の第一版型3を準備する工程、(ここで、複数個の第一版型3のそれぞれの第一版型3は、表面に凹凸形状で形成されたそれぞれの第一版型三次元パターン部32aと、それぞれの第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔35を有する)。
(a−4)複数個の第二版型4を準備する工程、(ここで、複数個の第二版型4のそれぞれの第二版型4は、表面に凹凸形状で形成された第二版型三次元パターン部42aと、第二版型三次元パターン部42aを除く領域に形成された少なくとも2か所の第二版型仮止孔45を有し、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとは互いに逆の凹凸形状を有する嵌合可能な形状であって、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとが互いに嵌合した際に、それぞれの第一版型仮止孔35とそれぞれの第二版型仮止孔45とが平面方向において同じ位置に位置するように形成されている)。
(a−5)複数個の第一版型3と複数個の第二版型4との相対位置を位置決めするための複数個の仮止め治具5を準備する工程、(ここで、それぞれの仮止め治具5は第一版型仮止孔35に挿入可能な仮止治具第一版型孔挿入部5mと第二版型仮止孔45に挿入可能な仮止治具第二版型孔挿入部5nとを備えた形状を有し、仮止治具第一版型孔挿入部5mは仮止め治具第一版型挿入長を有し、仮止治具第二版型孔挿入部5nは仮止め治具第二版型挿入長を有する)。
(a−6)(a−6a)複数個の第一版型3を第一版型用ベース基材2に取付設置するための複数個の第一版型第一版型用ベース基材取付部材38を準備する工程、及び、(a−6b)第一版型用ベース基材2を第一基盤11に取付設置するための第一版型用ベース基材第一基盤取付部材28を準備する工程。
(a−7)複数個の第一版型3を第一版型用ベース基材2に取付設置するための第一版型第一版型用ベース基材取付部材38を準備する工程。
(a−8)複数個の第二版型4を第二基盤12に取付設置するための複数個の第二版型第二基盤取付部材49を準備する工程。
(a−9)薄片状被加工物7を準備する工程。
これにより、押圧加工装置1と第一版型用ベース基材2と複数個の第一版型3と複数個の第二版型4と複数個の仮止め治具5と第一版型用ベース基材第一基盤取付部材28と複数個の第一版型第一版型用ベース基材取付部材38と複数個の第二版型第二基盤取付部材49と薄片状被加工物7を準備する。
In the present invention, it is particularly desirable to form a plurality of pairs of plate dies 3, 4 comprising the first plate die base substrate 2 and a plurality of first plate dies 3 and a plurality of second plate dies 4. The configured pressing method can also be implemented.
That is, the desirable pressing method of the present invention includes the following steps.
(A) Process:
(A-1) It includes a first base 11 and a second base 12 installed at positions facing each other at a predetermined interval, and at least one of the first base 11 and the second base 12 is the other base A step of preparing a pressing device 1 configured to be driven so as to be able to be pressed and separated freely.
(A-2) a step of preparing a first plate mold base substrate 2 having a planar surface and a planar back surface, wherein the first plate mold base substrate 2 is a first plate mold base substrate The material has a thickness dimension of 2h).
(A-3) a step of preparing a plurality of first plate molds 3 (here, each of the first plate molds 3 of the plurality of first plate molds 3 is formed in an uneven shape on the surface. A first plate type three-dimensional pattern portion 32a and at least two first plate type temporary fixing holes 35 formed in a region excluding the respective first plate type three-dimensional pattern portions).
(A-4) a step of preparing a plurality of second plate dies 4 (here, each of the second plate dies 4 of the plurality of second plate dies 4 is formed in a concavo-convex shape on the surface) The plate mold three-dimensional pattern portion 42a and at least two second plate mold temporary fixing holes 45 formed in a region excluding the second plate mold three-dimensional pattern portion 42a, each of the first plate mold three-dimensional The pattern portions 32a and the respective second plate type three-dimensional pattern portions 42a are matable shapes having opposite concavo-convex shapes, and each first plate type three-dimensional pattern portion 32a and each second plate When the mold three-dimensional pattern portion 42a is fitted to each other, each first plate temporary fixing hole 35 and each second plate temporary fixing hole 45 are formed so as to be located at the same position in the plane direction. ing).
(A-5) a step of preparing a plurality of temporary fixing jigs 5 for positioning relative positions of the plurality of first plate molds 3 and the plurality of second plate molds 4 (here, The temporary fixing jig 5 is a temporary fixing jig second plate that can be inserted into the temporary fixing jig first plate mold hole insertion portion 5m and the second plate temporary fixing hole 45 that can be inserted into the first plate temporary fixing hole 35. And a temporary fixing jig first plate die insertion length 5m having a temporary fixing jig first plate insertion length, and a temporary fixing jig second plate die hole. The insertion portion 5n has a temporary fixing jig second plate mold insertion length).
(A-6) (a-6a) A plurality of first plate mold base plate mountings for mounting a plurality of first plate molds 3 on a first plate mold base substrate 2 A step of preparing the member 38, and (a-6b) preparing a first base plate base substrate first base mounting member 28 for mounting and installing the first base plate base material 2 on the first base 11 Process.
(A-7) A step of preparing a first plate mold base plate mounting member 38 for mounting and installing a plurality of first plate molds 3 on the first plate mold base substrate 2.
(A-8) A step of preparing a plurality of second plate mold second substrate mounting members 49 for mounting and installing a plurality of second plate molds 4 on the second substrate 12.
(A-9) A step of preparing the flaky workpiece 7.
Thereby, the press working apparatus 1, the first base plate base material 2, the plurality of first plate dies 3, the plurality of second plate dies 4, the plurality of temporary fixing jigs 5 and the first plate dies. A base substrate first substrate mounting member 28, a plurality of first plate mold base substrate mounting members 38, a plurality of second plate mold second substrate mounting members 49, and a flaky workpiece 7 prepare.

(b)工程及び(d)工程:
(b−1)それぞれの第一版型3をそれぞれの第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、(b−2)第一版型用ベース基材2を第一版型第一基盤取付部材39により第一基盤11に取付取外自在に取付固定する工程、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、それぞれの第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、それぞれの第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備える。
これにより、第一版型用ベース基材2を介して、複数個の第一版型3を第一基盤11に取付取外自在に取付固定するとともに、それぞれの第一版型3に形成されたそれぞれの第一版型三次元パターン部32aとそれぞれの第二版型4に形成されたそれぞれの第二版型三次元パターン部42aとを互いに嵌合した状態で、複数個の第一版型3と複数個の第二版型4とを一時的に仮取付けする。
(B) Process and (d) Process:
(B-1) Each first plate 3 can be attached to and detached from a predetermined position on the surface of the first plate base 2 by each first plate 1 base plate attachment member 38. (B-2) a step of attaching and fixing the first base plate base material 2 to the first base plate 11 by the first plate type first base mounting member 39, (d- 1) a step of inserting the temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5 into each first plate temporary fixing hole 35 formed in each first plate 3; (D-2) The temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5 is replaced with each second plate temporary fixing hole 45 formed in each second plate 4. And a step of inserting into.
As a result, a plurality of first plate dies 3 are attached and fixed to the first base plate 11 via the first plate die base substrate 2 so as to be detachable and formed on the respective first plate dies 3. In addition, a plurality of first plates in a state in which each first plate three-dimensional pattern portion 32a and each second plate three-dimensional pattern portion 42a formed on each second plate 4 are fitted to each other. The mold 3 and the plurality of second plate molds 4 are temporarily attached temporarily.

なお、前記(b)工程及び前記(d)工程において、次の方法が実施可能である。
(i)前記(b−1)工程、前記(b−2)工程、前記(d−1)工程、前記(d−2)工程の順に実施する方法。
(ii)前記(b−1)工程、前記(b−2)工程、前記(d−2)工程、前記(d−1)工程の順に実施する方法。
(iii)前記(b−2)工程、前記(b−1)工程、前記(d−1)工程、前記(d−2)工程の順に実施する方法。
(iv)前記(b−2)工程、前記(b−1)工程、前記(d−2)工程、前記(d−1)工程の順に実施する方法。
(v)前記(d−1)工程、前記(d−2)工程、前記(b−1)工程、前記(b−2)工程の順にを実施する方法。
(vi)前記(d−1)工程、前記(d−2)工程、前記(b−2)工程、前記(b−1)工程の順にを実施する方法。
(vii)前記(d−2)工程、前記(d−1)工程、前記(b−1)工程、前記(b−2)工程の順にを実施する方法。
(viii)前記(d−2)工程、前記(d−1)工程、前記(b−2)工程、前記(b−1)工程の順にを実施する方法。
(ix)前記(b−1)工程、前記(d−1)工程、前記(d−2)工程、前記(b−2)工程の順に実施する方法。
(x))前記(b−1)工程、前記(d−2)工程、前記(d−1)工程、前記(b−2)工程の順に実施する方法。
(xi)前記(b−2)工程、前記(d−1)工程、前記(d−2)工程、前記(b−1)工程の順に実施する方法。
(xii)前記(b−2)工程、前記(d−2)工程、前記(d−1)工程、前記(b−1)工程の順に実施する方法。
これらのうち、特に、前記(i)又は前記(ix)の方法が望ましい。
In the step (b) and the step (d), the following method can be implemented.
(I) The method of implementing in order of the said (b-1) process, the said (b-2) process, the said (d-1) process, and the said (d-2) process.
(Ii) The method of implementing in order of the said (b-1) process, the said (b-2) process, the said (d-2) process, and the said (d-1) process.
(Iii) The method implemented in order of the said (b-2) process, the said (b-1) process, the said (d-1) process, and the said (d-2) process.
(Iv) The method of implementing in order of the said (b-2) process, the said (b-1) process, the said (d-2) process, and the said (d-1) process.
(V) A method of performing the steps (d-1), (d-2), (b-1), and (b-2) in this order.
(Vi) A method in which the step (d-1), the step (d-2), the step (b-2), and the step (b-1) are performed in this order.
(Vii) A method in which the step (d-2), the step (d-1), the step (b-1), and the step (b-2) are performed in this order.
(Viii) A method in which the step (d-2), the step (d-1), the step (b-2), and the step (b-1) are performed in this order.
(Ix) A method that is performed in the order of the step (b-1), the step (d-1), the step (d-2), and the step (b-2).
(X)) A method which is carried out in the order of the step (b-1), the step (d-2), the step (d-1) and the step (b-2).
(Xi) The method implemented in order of the said (b-2) process, the said (d-1) process, the said (d-2) process, and the said (b-1) process.
(Xii) A method which is carried out in the order of the step (b-2), the step (d-2), the step (d-1) and the step (b-1).
Among these, the method (i) or (ix) is particularly desirable.

(e)工程:(e−1)第一版型用ベース基材2に取付設置されたそれぞれの第一版型3とそれぞれの第一版型3に一時的に仮取付されたそれぞれの第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、それぞれの第二版型4の裏面を第二基盤12に押圧する工程、その後、(e−2)それぞれの第二版型4の裏面が第二基盤12に押圧された状態で、それぞれの第二版型4をそれぞれの第二版型第二基盤取付部材49により第二基盤12に取付取外自在に取付固定する工程、を備え、これにより、複数個の第二版型4を第二基盤12に位置決めして取付固定する。  (E) Step: (e-1) Each first plate 3 attached and installed on the base plate 2 for the first plate and each first temporarily mounted on each first plate 3 By driving at least one of the first base plate 11 and the second base plate 12 on which both molds of the two plate molds 4 are installed, the back surface of each second plate mold 4 is set to the second base plate 4. A step of pressing the base plate 12, and then (e-2) in a state where the back surface of the respective second plate mold 4 is pressed against the second base plate 12, the respective second plate die 4 is moved to the respective second plate mold No. A step of detachably mounting and fixing to the second base 12 by the two base mounting members 49, whereby the plurality of second plate dies 4 are positioned and fixed to the second base 12.

(f)工程:前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、これにより、(i)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する、その後、(f−2)第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程、を備え、これにより、第一基盤11に第一版型用ベース基材2を介して取付固定されたそれぞれの第一版型3に嵌合可能な位置に、それぞれの第二版型4を第二基盤12に取付固定して、押圧加工装置1に複数個の第一版型3と複数個の第二版型4との取付固定を完了する。  (F) Step: After the step (e), (f-1) the first substrate 11 and the second substrate 12 are driven by driving at least one of the first substrate 11 and the second substrate 12. And (i) temporary fixing of each temporary fixing jig 5 in which a plurality of first plate molds 3 and a plurality of second plate molds 4 are temporarily temporarily attached. The tool second plate mold hole insertion portion 5n comes out of the second plate mold temporary fixing hole 45, and the respective temporary fixing jigs 5 are inserted into the first plate mold temporary fixing holes 35, or ( ii) A temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5 to which a plurality of first plate molds 3 and a plurality of second plate molds 4 are temporarily attached is provided. The first plate die temporary fixing hole 35 is pulled out, and the respective temporary fixing jigs 5 are maintained in the state of being inserted into the second plate die temporary fixing hole 45. Thereafter, (f-2) No. Each temporary fixing jig 5 that is maintained in the state of being inserted into the printing plate temporary fixing hole 35 or the second printing plate temporary fixing hole 45 is replaced with the first printing plate temporary fixing hole 35 or the second printing plate temporary fixing hole. 45, so that each of the first plate molds 3 can be fitted to the first base plate 11 through the first base plate 2 via the first base plate 2 at positions where the first plate molds 3 can be fitted. The two-plate mold 4 is attached and fixed to the second base 12, and the pressing and fixing device 1 completes the attachment and fixing of the plurality of first plate molds 3 and the plurality of second plate molds 4.

(g)工程:前記(f)工程の後に、薄片状被加工物7を複数個の第一版型3と複数個の第二版型4との間に位置し、その状態で第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態でそれぞれの第一版型3とそれぞれの第二版型4とを互いに押圧する工程を備え、これにより、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとに合致する複数個のそれぞれの転写三次元凹凸パターン73が薄片状被加工物7に転写形成される、  (G) Step: After the step (f), the flaky workpiece 7 is positioned between the plurality of first plate dies 3 and the plurality of second plate dies 4, and in this state, the first substrate 11 and the second base 12 are driven, and the first plate 3 and the second plate 4 are moved in a state where the flaky workpiece 7 is positioned therebetween. A step of pressing each other, whereby a plurality of transfer three-dimensional uneven patterns 73 corresponding to the respective first plate three-dimensional pattern portions 32a and the respective second plate three-dimensional pattern portions 42a Transferred to the workpiece 7,

(h)工程:前記(g)工程の後に、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、を備え、これにより、複数個のそれぞれの転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。  (H) Step: After the step (g), driving at least one of the first base 11 and the second base 12 to separate the first base 11 and the second base 12 from each other. Thus, a flaky workpiece obtained by forming and processing a plurality of respective transfer three-dimensional uneven patterns 73 is obtained.

本発明において、特に望ましくは、前記(a−9)工程において、薄片状被加工物7は、押圧により塑性変形可能な材料より構成されてなり、前記(g)工程において、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73が薄片状被加工物に凹凸形状で形成されることを特徴とする。  In the present invention, particularly preferably, in the step (a-9), the flaky workpiece 7 is made of a material that can be plastically deformed by pressing. In the step (g), the first plate type tertiary A transfer three-dimensional uneven pattern 73 that matches the original pattern portion 32a and the second plate type three-dimensional pattern portion 42a is formed in an uneven shape on the flaky workpiece.

本発明において、特に望ましくは、前記(a−9)工程において、薄片状被加工物7は、押圧により塑性変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72とを有し、前記(g)工程において、薄片状被加工物基材71と薄片状箔押用箔材72とを、第一版型と第二版型との間に位置し、その状態で第一基盤と第二基盤のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物基材と薄片状箔押用箔材とを間に位置する状態で第一版型と第二版型とを互いに押圧し、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する薄片状箔押用箔材により形成された転写三次元凹凸パターン73が凹凸形状で薄片状被加工物基材に付着するとともに薄片状被加工物基材に転写形成される、ことを特徴とする。  In the present invention, it is particularly desirable that in the step (a-9), the flaky workpiece 7 includes a flaky workpiece substrate 71 made of a material that can be plastically deformed by pressing, and a flaky workpiece. A flaky foil pressing foil material 72 that can be transferred to the workpiece substrate, and in the step (g), the flaky workpiece substrate 71 and the flaky foil pressing foil material 72, Located between the first plate mold and the second plate mold, and in that state, drives at least one of the first substrate and the second substrate to form a flaky workpiece substrate and a flaky substrate The first plate mold and the second plate mold are pressed against each other with the foil pressing foil material interposed therebetween, whereby the first plate three-dimensional pattern portion 32a and the second plate three-dimensional pattern portion 42a. The transfer three-dimensional concavo-convex pattern 73 formed by the flaky foil pressing foil material conforming to It is transferred and formed on flaky workpiece substrate while attached to, characterized in that.

以下に本発明の押圧加工方法及び押圧加工システム等について、図面を示しながら発明を実施するための実施形態を詳細に説明する。図面において、構成要素の形状・大きさ・寸法等は正確に示すものではなく形状、構成、作用効果等の特徴を説明するための概略の構成模式図、または、概略の工程模式図を示すものである。  Embodiments for carrying out the present invention will now be described in detail with reference to the drawings with respect to the pressing method and the pressing system of the present invention. In the drawings, the shape, size, dimensions, etc. of the constituent elements are not shown accurately, but a schematic configuration diagram for explaining the characteristics of the shape, configuration, operational effect, etc., or a schematic process diagram is shown. It is.

〈押圧加工装置について〉
本発明の一実施例の押圧加工方法において準備供給される押圧加工装置としては、図22に示されるような一般の汎用の平板型押圧加工装置が使用される。すなわち、図22において、平板型押圧加工装置1は、第一基盤11と第二基盤12とを備え、これらの第一基盤11と第二基盤12のうちの少なくとも一つの基盤が互いに押圧可能な方向に駆動自在に構成されている。一方の基盤に第一版型が取付固定され、他方の基盤に第二版型が取付固定されるように構成されている。これらの基盤の表面には、版型を取付固定するための多数の取付穴が形成されている。また、これらの基盤を所定温度に加熱する機構も備えられている。図22の第一基盤11と第二基盤12は互いに縦方向に図示されているが、これに限定されることなく、第一基盤11と第二基盤12が互いに横方向に設置構成された平板型押圧加工装置、又は、第一基盤11と第二基盤12が互いに所定の角度に設置構成された平板型押圧加工装置が使用できる。
<Pressing device>
As a press working apparatus that is prepared and supplied in the press working method of one embodiment of the present invention, a general general-purpose flat plate press working apparatus as shown in FIG. 22 is used. That is, in FIG. 22, the flat plate pressing device 1 includes a first base 11 and a second base 12, and at least one of the first base 11 and the second base 12 can press each other. It can be driven in any direction. The first plate is attached and fixed to one base, and the second plate is attached and fixed to the other base. A large number of mounting holes for mounting and fixing the plate mold are formed on the surfaces of these bases. A mechanism for heating these substrates to a predetermined temperature is also provided. The first base plate 11 and the second base plate 12 shown in FIG. 22 are illustrated in the vertical direction, but the present invention is not limited thereto, and the first base plate 11 and the second base plate 12 are configured to be installed in the horizontal direction. A die pressing machine or a flat plate pressing machine in which the first base 11 and the second base 12 are installed at a predetermined angle can be used.

なお、図22は、薄片状被加工物基材71と薄片状箔押用箔材72とを使用した箔押押圧加工方法を図示しているが、これに限定されることなく、薄片状被加工物のみを使用した一対版型押圧加工方法にも使用できる。箔押押圧加工方法は、薄片状被加工物基材71と薄片状箔押用箔材72とを使用し、一対の版型に刻設されている三次元凹凸パターンに一致する形状の薄片状箔押用箔材により転写形成された箔押三次元凹凸パターン73aが凹凸形状で薄片状被加工物基材71に付着形成されるとともに、凹凸形状で薄片状被加工物基材に形成加工される加工方法である。一対版型押圧加工は、エンボス加工、凹凸加工、とも言われ、薄片状被加工物を使用し、一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンが凹凸形状で薄片状被加工物に形成加工される加工方法である。  FIG. 22 shows a foil pressing method using the flaky workpiece substrate 71 and the flaky foil pressing foil material 72, but the flaky workpiece is not limited to this. It can also be used for a one-press type pressing method using only a workpiece. The foil pressing process uses a flaky workpiece substrate 71 and a flaky foil pressing foil material 72, and has a flaky shape that matches the three-dimensional concavo-convex pattern engraved on a pair of plates. The foil stamping three-dimensional concavo-convex pattern 73a transferred and formed by the foil pressing foil material is formed on the flaky workpiece substrate 71 in a concavo-convex shape and is formed and processed in a concavo-convex shape on the flaky workpiece substrate. This is a processing method. The paired plate pressing process is also called embossing or concavo-convex processing, and uses a flaky workpiece, and a three-dimensional concavo-convex pattern with a shape that matches the three-dimensional concavo-convex pattern engraved in a pair of plate dies. This is a processing method for forming and processing a flaky workpiece in an uneven shape.

このような押圧加工装置1の大きさ形状は、特に限定されることなく任意の大きさ形状を有する押圧加工装置1が使用可能であるが、一般的には、汎用の平板型押圧加工装置1の仕様としては種々の規格定格装置があり、使用目的に合う板型押圧加工装置1が使用できる。
例えば、押圧加工装置1の基盤11、12の縦幅及び横幅としては、使用する版型を取付固定可能な約10mm〜約10000mmの押圧加工装置が使用できる。また、押圧加工装置1の基盤の駆動距離(ストローク)も規格定格されている場合が多く、例えば、約7mm厚の第一版型3を使用できるように規格された押圧加工装置が使用される。
The size and shape of the pressing device 1 is not particularly limited, and the pressing device 1 having an arbitrary size and shape can be used, but in general, the general-purpose flat plate pressing device 1 is used. There are various standard rating devices, and the plate pressing device 1 suitable for the purpose of use can be used.
For example, as the vertical width and the horizontal width of the bases 11 and 12 of the pressing device 1, a pressing device of about 10 mm to about 10000 mm capable of mounting and fixing the used plate mold can be used. In addition, the driving distance (stroke) of the base of the pressing device 1 is often rated as standard, for example, a pressing device that is standardized so that the first plate 3 having a thickness of about 7 mm can be used. .

〈第一版型及び第一版型用ベース基材について〉
本発明の押圧加工方法において準備供給されて構成される一実施例の第一版型の概略構成模式図が図1に示される。
本発明において使用される第一版型としては、一実施例として、図1の(A−1)、(A−2)に示される第一版型、又は、(B−1)、(B−2)に示される第一版型用ベース基材を有する第一版型が使用できる。
<About the base plate for the first plate and the first plate>
FIG. 1 shows a schematic configuration schematic diagram of a first plate mold of one embodiment prepared and supplied in the pressing method of the present invention.
As the first plate mold used in the present invention, as one example, the first plate mold shown in (A-1) and (A-2) of FIG. 1 or (B-1) and (B A first plate having the base material for the first plate shown in -2) can be used.

図1において、(A−1)は、本発明において使用される第一版型の模式的断面図であり、(A−2)はその模式的平面図である。(A−1)と(A−2)において、表面に凹凸形状で形成された第一版型三次元パターン部32aと、第一版型三次元パターン部を除く領域に形成された3か所(少なくとも2か所)の第一版型仮止孔35と、第一版型第一基盤取付孔36bを有する第一版型3が準備される。
望ましくは、第一版型3は、略平面形状表面を有する第一版型基材部31と、第一版型基材部31から突出する第一版型突起部32を有し、第一版型突起部32の表面は滑らかに凹状態に湾曲した第一版型凹湾曲表面3uを有し、その第一版型凹湾曲表面3uに第一版型三次元パターン部32aが形成されてなる。第一版型3は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有し、第一版型三次元パターン部32aの凹凸形状は第一版型三次元パターン凹寸法3sで形成されている。
In FIG. 1, (A-1) is a schematic sectional view of a first plate mold used in the present invention, and (A-2) is a schematic plan view thereof. In (A-1) and (A-2), the first plate type three-dimensional pattern portion 32a formed in a concavo-convex shape on the surface and the three places formed in the region excluding the first plate type three-dimensional pattern portion A first plate mold 3 having (at least two) first plate mold temporary fixing holes 35 and a first plate mold first base mounting hole 36b is prepared.
Desirably, the 1st plate type 3 has the 1st plate type substrate part 31 which has a substantially plane shape surface, and the 1st plate type projection part 32 which protrudes from the 1st plate type substrate part 31, The surface of the plate mold protrusion 32 has a first plate concave curved surface 3u that is smoothly curved in a concave state, and a first plate three-dimensional pattern portion 32a is formed on the first plate concave curved surface 3u. Become. The first plate mold 3 has a thickness of the first plate mold thickness 3h, the first plate mold base portion 31 has the thickness of the first plate mold base portion thickness, and the first plate mold protrusion 32. Has a height of the first plate mold protrusion 32h, and the uneven shape of the first plate mold three-dimensional pattern portion 32a is formed with a first plate mold three-dimensional pattern concave dimension 3s.

図1の(A−1)、(A−2)に示すような、第一版型用ベース基材を構成しない第一版型3のみを使用する場合には、第一版型第一基盤取付部材(図示なし)としては、ネジ切された第一版型第一基盤取付部材を使用して、第一版型第一基盤取付孔36bから第一基盤(図示なし)に形成されている第一基盤取付穴(図示なし)にネジ止めすることにより、第一版型3が第一基盤(図示なし)に取付固定される。  When only the first plate 3 that does not constitute the first base plate base material as shown in FIGS. 1A-1 and 1A-2 is used, the first plate first base The mounting member (not shown) is formed on the first base (not shown) from the first plate type first base mounting hole 36b using a threaded first plate type first base mounting member. The first plate 3 is attached and fixed to the first base (not shown) by screwing it into the first base mounting hole (not shown).

本発明において使用される第一版型3の他の実施例として、図1(B−1)、(B−2)に示される第一版型用ベース基材を有する第一版型が使用できる。図1(B−1)は第一版型と第一版型用ベース基材を備える模式的断面図、(B−2)はその模式的平面図である。
図1において、(B−1)と(B−2)は、第一版型3を取付けて固定する第一版型用ベース基材2を構成する図であり、表面に凹凸形状で形成された第一版型三次元パターン部32aと、第一版型三次元パターン部を除く領域に形成された3か所(少なくとも2か所)の第一版型仮止孔35と、第一版型ベース基材取付孔36と、を有する第一版型3が供給される。
第一版型3の他の形状としては、第一版型3は、略平面形状表面を有する第一版型基材部31と、第一版型基材部31から突出する第一版型突起部32を有し、第一版型突起部32の表面は滑らかに凹状態に湾曲した第一版型凹湾曲表面3uを有し、その第一版型凹湾曲表面3uに第一版型三次元パターン部32aが形成されてなる。第一版型3は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有し、第一版型三次元パターン部32aの凹凸形状は第一版型三次元パターン凹寸法3sで形成されている第一版型3も実施可能である。
第一版型用ベース基材2は、平面状表面と平面状裏面の形状の第一版型用ベース基材厚2hを有し、第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔21と第一版型用ベース基材第一版型取付孔26を有する。第一版型用ベース基材第一版型取付孔26と第一版型ベース基材取付孔36はそれらの孔26,36が互いに同じ位置に位置するように設置される。
As another embodiment of the first plate mold 3 used in the present invention, a first plate mold having a base substrate for the first plate mold shown in FIGS. 1 (B-1) and (B-2) is used. it can. FIG. 1B-1 is a schematic cross-sectional view including a first plate mold and a first plate mold base substrate, and FIG. 1B-2 is a schematic plan view thereof.
In FIG. 1, (B-1) and (B-2) are figures which comprise the base material 2 for 1st plate type | molds which attach and fix the 1st plate type | mold 3, and are formed in the uneven | corrugated shape on the surface. A first plate type three-dimensional pattern portion 32a, three (at least two) first plate type temporary retaining holes 35 formed in a region excluding the first plate type three-dimensional pattern portion, and the first plate A first plate mold 3 having a mold base substrate mounting hole 36 is supplied.
As other shapes of the first plate 3, the first plate 3 includes a first plate base 31 having a substantially planar surface, and a first plate protruding from the first plate base 31. The first plate-type projecting portion 32 has a first plate-type concave curved surface 3u that is smoothly curved in a concave state, and the first plate-type concave curved surface 3u has a first plate-type mold. A three-dimensional pattern portion 32a is formed. The first plate mold 3 has a thickness of the first plate mold thickness 3h, the first plate mold base portion 31 has the thickness of the first plate mold base portion thickness, and the first plate mold protrusion 32. Has a height of the first plate mold protrusion 32h, and the first plate 3 is formed with a concave shape 3s of the first plate 3D pattern 32a. It can be implemented.
The first mold base substrate 2 has a first plate base thickness 2h in the shape of a planar surface and a planar back surface, and serves as a first mold base substrate first base mounting portion. The first plate base base first plate mounting hole 21 and the first plate base base first plate mounting hole 26 are provided. The first plate base mounting hole 26 and the first plate base mounting hole 36 are installed so that the holes 26 and 36 are located at the same position.

図1の(B−1)、(B−2)において、例えば、本実施例の第一版型用ベース基材第一版型取付孔26はネジ切された第一版型用ベース基材第一版型取付ネジ切孔26を有し、第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付ネジ切孔26とが同じ位置になるように設置される。そして、後で説明するが、例えば、第一版型第一版型用ベース基材取付部材(図示なし)としてネジ切された第一版型第一版型用ベース基材取付ネジ部材を使用して、第一版型ベース基材取付孔36から第一版型用ベース基材第一版型取付ネジ切孔26にネジ止めすることにより、第一版型第一版型用ベース基材2に複数個の第一版型3が取付固定される。
例えば、第一版型用ベース基材第一基盤取付部材(図示なし)としてネジ切された第一版型用ベース基材第一基盤取付固定部材を使用して、第一版型用ベース基材第一基盤取付孔21から第一基盤取付穴(図示なし)にネジ止めすることにより、第一版型3が取付固定された第一版型第一版型用ベース基材2が第一基盤(図示なし)に取付固定される。
In FIG. 1 (B-1) and (B-2), for example, the first plate mold base substrate of the present embodiment is formed by threading the first plate mold base substrate. The first plate-type mounting screw hole 26 is provided so that the first plate-type base substrate mounting hole 36 and the first plate-type base substrate first plate-type mounting screw hole 26 are located at the same position. Is done. And, as will be described later, for example, a base plate mounting screw member for the first plate type and the first plate type that is threaded is used as the base plate mounting member for the first plate type and the first plate type (not shown). Then, by screwing the first plate mold base substrate mounting hole 36 to the first plate mold base substrate first plate mold mounting screw hole 26, the first plate mold first plate base substrate A plurality of first plate molds 3 are attached and fixed to 2.
For example, by using a first base plate base substrate first base mounting fixing member threaded as a first base plate base base first base mounting member (not shown), The first base plate base plate 2 for the first plate type 1 to which the first plate type 3 is mounted and fixed is screwed into the first base plate mounting hole (not shown) from the material first base plate mounting hole 21. Affixed to a base (not shown).

第一版型3の材質としては特に限定されることなく、例えば、鉄、銅、アルミニウム、ステンレス、真鍮、ジュラルミン、マグネシウム合金、等の金属製材、又は、被加工物材料よりも硬い硬度を有する熱硬化性樹脂、熱可塑性樹脂、硬質樹脂や硬質プラスチック材、等が使用される。
このような第一版型3の大きさ形状は、特に限定されることなく任意の大きさ形状を有する第一版型3が使用可能であるが、一般的には、使用する平板型押圧加工装置1の仕様に合うような大きさ形状の第一版型3が使用できる。
第一版型3を第一基盤11に固定する場合の構成としては、特に限定されることなく、例えば、凹凸パターン部に影響を及ぼさない領域におけるボルト等の固定部材の使用による固定、又は、接着手段による固定等が実施される。または、別体の取付板を使用して第一基盤に固定するとともに、その取付板に第一版型3を固定する構成も使用できる。
The material of the first plate 3 is not particularly limited, and has a hardness that is harder than, for example, a metal material such as iron, copper, aluminum, stainless steel, brass, duralumin, magnesium alloy, or a workpiece material. A thermosetting resin, a thermoplastic resin, a hard resin, a hard plastic material, or the like is used.
The size and shape of the first plate 3 is not particularly limited, and the first plate 3 having an arbitrary size and shape can be used. A first plate 3 having a size and shape that meets the specifications of the apparatus 1 can be used.
The configuration for fixing the first mold 3 to the first base 11 is not particularly limited, for example, fixing by using a fixing member such as a bolt in an area that does not affect the uneven pattern portion, or Fixing or the like by an adhesive means is performed. Or while fixing to a 1st base | substrate using a separate mounting plate, the structure which fixes the 1st plate type | mold 3 to the mounting plate can also be used.

その第一版型3の縦幅及び横幅としては、例えば、使用する平板型押圧加工装置に取付固定可能な約10mm〜約10000mmの版型が使用できる。特に、その第一版型3の厚さとしては、汎用の定格化された平板型押圧加工装置の基盤の稼働可能なストロークに対応して、例えば、約7mm厚の第一版型3が一般に使用され、特に、第一版型用ベース基材2を構成する場合には、約4mm厚さ形状の第一版型用ベース基材2と約3mmの厚さ形状の第一版型3との併用使用が望ましい。  As the vertical width and the horizontal width of the first plate 3, for example, a plate of about 10 mm to about 10000 mm that can be attached and fixed to the flat plate pressing machine to be used can be used. In particular, as the thickness of the first plate 3, for example, the first plate 3 having a thickness of about 7 mm generally corresponds to the operable stroke of the base of a general-purpose rated flat plate pressing machine. In particular, when the base plate 2 for the first plate mold 2 is configured, the base plate 2 for the first plate mold having a thickness of about 4 mm and the first plate mold 3 having a thickness of about 3 mm are used. Use in combination is desirable.

第一版型用ベース基材2の材質としては特に限定されなく、例えば、鉄、銅、アルミニウム、ステンレス、真鍮、ジュラルミン、マグネシウム合金、等の金属製材、又は、変形しにくい硬い硬度を有する硬質樹脂や硬質プラスチック材、等が使用される。
第一版型用ベース基材2を第一基盤11に固定する構成としては特に限定されることなく、例えば、第一版型の取付固定に影響を及ぼさない領域におけるボルト等の固定部材の使用による固定が望ましいが、接着手段による固定等も実施可能である。
第一版型用ベース基材2の縦幅、横幅形状としては、使用する平板型押圧加工装置に取付固定可能な大きさであれば特に限定されなく、例えば、約10mm〜約10000mmの版型が使用できる。
約7mm厚の第一版型3を使用する汎用平板型押圧加工装置の基盤の稼働可能なストロークは定格化されている。そのため、例えば、約7mm厚の第一版型3を使用できる汎用平板型押圧加工装置を使用して押圧加工する場合において、約4mm厚さ形状の第一版型用ベース基材2と約3mmの厚さ形状の第一版型3との併用使用が望ましい。
The material of the base plate 2 for the first plate mold is not particularly limited. For example, a metal material such as iron, copper, aluminum, stainless steel, brass, duralumin, magnesium alloy, or a hard material that is hard to be deformed. Resin, hard plastic material, etc. are used.
The structure for fixing the first base plate base material 2 to the first base plate 11 is not particularly limited. For example, the use of a fixing member such as a bolt in an area that does not affect the mounting and fixing of the first plate mold. Although it is desirable to fix by, it is also possible to perform fixing by an adhesive means.
The vertical width and the horizontal width shape of the base plate 2 for the first plate mold are not particularly limited as long as it is a size that can be attached and fixed to the flat plate pressing machine to be used. For example, a plate mold of about 10 mm to about 10,000 mm Can be used.
The operable stroke of the base of the general-purpose flat plate pressing apparatus using the first plate mold 3 having a thickness of about 7 mm is rated. Therefore, for example, in the case of pressing using a general-purpose flat plate pressing apparatus capable of using the first plate 3 having a thickness of about 7 mm, the base plate 2 for the first plate having a shape of about 4 mm and the thickness of about 3 mm are used. It is desirable to use in combination with the first plate mold 3 of the thickness shape.

なお、本発明の押圧加工方法において、第一版型用ベース基材を構成しない押圧加工方法も実施可能である。この場合、第一版型は、前述の図1の(A−1)、(A−2)の形状を有し、その第一版型3の厚さとしては、汎用の定格化された平板型押圧加工装置の基盤の稼働可能なストロークに対応して、例えば、約7mm厚の第一版型3が使用される。  In the pressing method of the present invention, a pressing method that does not constitute the first base plate base material can also be implemented. In this case, the first plate mold has the shapes of (A-1) and (A-2) in FIG. 1 described above, and the thickness of the first plate mold 3 is a general-purpose rated flat plate. For example, the first plate 3 having a thickness of about 7 mm is used in accordance with the operable stroke of the base of the die pressing machine.

〈第二版型について〉
本発明の一実施例の押圧加工方法において準備供給されて構成される第二版型の概略構成模式図が図2に示され、(A−1)は第二版型の模式的断面図であり、(A−2)は第二版型の模式的平面図である。図2において、第二版型4は、凹凸形状で形成された第二版型三次元パターン部42aと、第二版型三次元パターン部を除く領域に形成された3か所(少なくとも2か所)の第二版型仮止孔45を有する。
第二版型4の他の形状としては、略平面を有する第二版型基材部41と、その第二版型基材部41から滑らかに湾曲状に突出して形成された第二版型凸湾曲表面4uを有する第二版型突起部42と、その第二版型凸湾曲表面4uに凹凸形状で形成された第二版型三次元パターン部42aと、第二版型三次元パターン部を除く領域に形成された3か所(少なくとも2か所)の第二版型仮止孔45を有する、第二版型4も実施可能である。なお、図2において、第二版型凸湾曲表面4uを有する第二版型突起部42において、第二版型基材部41から連続して第二版型凸湾曲表面4uが突出して形成されている。
第二版型三次元パターン部32aと第一版型三次元パターン部42aとは互いに逆の凹凸形状を有する嵌合可能な形状であって、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した際に、第一版型仮止孔35と第二版型仮止孔45とが平面方向において同じ位置に位置するように形成されている。また、第二版型凸湾曲表面4uと第一版型凹湾曲表面3uは互いに逆の湾曲形状を有する嵌合可能な形状である。
第二版型4は第二版型厚4hの厚さを有し、第二版型基材部41は第二版型基材部厚の厚さを有し、第二版型突起部は第二版型突起部高42hの高さを有し、第二版型三次元パターン部42aの凹凸形状は第二版型三次元パターン凸寸法4sで形成されている。
第二版型4の厚さ形状としては、特に限定されることなく任意の大きさ形状を有する第二版型4が使用可能であるが、一般的には、使用する平板型押圧加工装置1の仕様に合うような大きさ形状の第二版型3が使用できる。例えば、約7mm厚又は約3mm厚保の第一版型3を使用する場合には、約0.5m厚m〜約5mm厚の第二版型4が使用される。
<About the second version>
FIG. 2 shows a schematic configuration schematic diagram of a second plate mold prepared and supplied in the pressing method of one embodiment of the present invention, and (A-1) is a schematic cross-sectional view of the second plate mold. Yes, (A-2) is a schematic plan view of the second plate type. In FIG. 2, the second plate mold 4 includes a second plate mold three-dimensional pattern portion 42a formed in a concavo-convex shape and three places (at least two in the region excluding the second plate mold three-dimensional pattern portion). 2) the second plate-type temporary fixing hole 45.
As other shapes of the second plate mold 4, a second plate mold base portion 41 having a substantially flat surface and a second plate mold formed so as to smoothly protrude from the second plate mold base portion 41 in a curved shape. A second plate-type protrusion 42 having a convex curved surface 4u, a second plate-type three-dimensional pattern portion 42a formed in an uneven shape on the second plate-type convex curved surface 4u, and a second plate-type three-dimensional pattern portion The second plate mold 4 having three (at least two) second plate mold temporary fixing holes 45 formed in the region excluding the above-described region is also feasible. In FIG. 2, the second plate-type convex curved surface 4 u having the second plate-type convex curved surface 4 u is formed so that the second plate-type convex curved surface 4 u protrudes continuously from the second plate-type base material portion 41. ing.
The second plate type three-dimensional pattern portion 32a and the first plate type three-dimensional pattern portion 42a have fitting shapes having opposite concavo-convex shapes, and the first plate type three-dimensional pattern portion 32a and the second plate type When the mold three-dimensional pattern portion 42a is fitted to each other, the first plate temporary fixing hole 35 and the second plate temporary fixing hole 45 are formed so as to be located at the same position in the plane direction. Further, the second plate-type convex curved surface 4u and the first plate-type concave curved surface 3u have fitting shapes having opposite curved shapes.
The second plate mold 4 has a thickness of the second plate mold thickness 4h, the second plate mold base portion 41 has a thickness of the second plate mold base portion thickness, The second plate 3D pattern portion 42a has a height of the second plate mold projection 42h, and the second plate 3D pattern portion 42a is formed to have a second plate 3D pattern convex dimension 4s.
The thickness shape of the second plate mold 4 is not particularly limited, and the second plate mold 4 having an arbitrary size and shape can be used. In general, the flat plate pressing machine 1 to be used is used. The second plate 3 having a size and shape that meets the specifications can be used. For example, when the first plate 3 having a thickness of about 7 mm or about 3 mm is used, the second plate 4 having a thickness of about 0.5 m to about 5 mm is used.

第二版型4の材質としては特に限定されることなく、押圧時に第二版型三次元パターン部42aが変形しない程度の硬さを有する材質材料が使用され、その使用される目的に応じて、例えば、鉄、銅、アルミニウム、真鍮、ジュラルミン、マグネシウム合金、等の金属製材、又は、被加工物材料よりも硬い硬度を有する熱硬化性樹脂、熱可塑性樹脂、硬質樹脂や硬質プラスチック材、ラバー、ゴム、等のラバー・ゴム材料、等が使用される。視認的観点においては、透明材料、着色材料等の材料も使用できる。
第二版型4の材質としては特に第一版型を元型として注型方法により作製した樹脂製の第二版型が望ましい。
例えば、第一版型3に類似する金属製の凹凸形状の第一版型三次元パターン部を有する第一版型元型を作製し、少なくとも該第一版型元型の第一版型三次元パターン部の凹凸形状部を覆ってエポキシ樹脂原液を充填設置し、その第一版型三次元パターン部の凹凸形状部に充填設置されたエポキシ樹脂原液を覆って、ガラス繊維強化エポキシ樹脂板を配置して後、熱版プレスすることにより、ガラス繊維強化エポキシ樹脂板の表面に硬化エポキシ樹脂製の第二版型三次元パターン部を形成した第二版型4を作製する。これにより、第一版型三次元パターン部に精密に嵌合可能な第二版型三次元パターン部を有する第二版型4を作製する。この場合、エポキシ樹脂に替えて、フェノール樹脂、不飽和ポリエステル樹脂、アルキッド樹脂、硬質シリコーン樹脂、硬質アクリル樹脂、その他の樹脂などの注型製造可能な汎用の硬質樹脂が使用できる。
The material of the second plate mold 4 is not particularly limited, and a material material having such a hardness that the second plate mold three-dimensional pattern portion 42a is not deformed at the time of pressing is used, depending on the purpose of use. For example, metal materials such as iron, copper, aluminum, brass, duralumin, and magnesium alloys, or thermosetting resins, thermoplastic resins, hard resins and hard plastic materials having a hardness higher than the workpiece material, rubber Rubber and rubber materials such as rubber are used. From a visual point of view, materials such as transparent materials and colored materials can also be used.
As the material of the second plate mold 4, a resin-made second plate mold produced by a casting method using the first plate mold as a master mold is particularly desirable.
For example, a first plate mold master having a metal uneven first plate three-dimensional pattern portion similar to the first plate mold 3 is manufactured, and at least a first plate mold tertiary of the first plate mold Cover the concavo-convex shape of the original pattern part and fill with the epoxy resin stock solution, cover the epoxy resin stock solution filled in the concavo-convex shape part of the first plate type three-dimensional pattern part, and put the glass fiber reinforced epoxy resin plate After the arrangement, the second plate mold 4 in which the second plate mold three-dimensional pattern portion made of a cured epoxy resin is formed on the surface of the glass fiber reinforced epoxy resin plate is produced by hot plate pressing. Thereby, the 2nd plate type 4 which has the 2nd plate type | mold 3D pattern part which can be precisely fitted to a 1st plate type | mold 3D pattern part is produced. In this case, a general-purpose hard resin that can be cast and manufactured such as a phenol resin, an unsaturated polyester resin, an alkyd resin, a hard silicone resin, a hard acrylic resin, and other resins can be used instead of the epoxy resin.

樹脂製の第二版型4を使用し、裏面が透き通って見える程度の透明性を有する透明な第二版型4が使用可能である。さらに、このような透明な樹脂製の第二版型4であって、第二版型三次元パターン部を着色して、第二版型三次元パターン部を明確に視認できるような第二版型4も使用可能である。この場合、第二版型三次元パターン部の着色も表面から裏面が透けて見える程度の着色が望ましい。この構成により、第二版型4と第一版型3とが嵌合される時に、それらの両版型3,4の三次元パターン部の嵌合状態を視認して確認できるようになる。  The resin second plate 4 can be used, and a transparent second plate 4 having such transparency that the back surface can be seen through can be used. Further, the second plate 4 is made of such a transparent resin, and the second plate 3 can be clearly seen by coloring the second plate three-dimensional pattern portion. Type 4 can also be used. In this case, it is desirable that the second plate type three-dimensional pattern portion is colored so that the back surface can be seen through from the front surface. With this configuration, when the second plate mold 4 and the first plate mold 3 are fitted, the fitting state of the three-dimensional pattern portions of the two plate molds 3 and 4 can be visually confirmed.

第二版型4を第二基盤12に固定する構成としては特に限定されることなく、例えば、接着手段による固定、または、凹凸パターンに影響を及ぼさない領域におけるボルト等の固定部材の使用による固定が実施される。または、別体の取付板を使用して第二基盤に固定するとともに、その取付板に第二版型4を固定する構成も使用できる。  The configuration for fixing the second mold 4 to the second base 12 is not particularly limited, for example, fixing by an adhesive means, or fixing by using a fixing member such as a bolt in an area that does not affect the uneven pattern. Is implemented. Or while fixing to a 2nd base | substrate using a separate mounting plate, the structure which fixes the 2nd plate type | mold 4 to the mounting plate can also be used.

なお、図1における第一版型三次元パターン部32aは凹形状で図示され、図2における第二版型三次元パターン部42aは凸形状で図示されているが、これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合することを単純化して説明するものであり、この形状に限定されるものでない。例えば、第一版型三次元パターン部32aが凸形状で形成され、第二版型三次元パターン部42aが凹形状で形成された形状、または、第一版型三次元パターン部32aが凹部と凸部との凹凸形状で形成され、第二版型三次元パターン部42aが凹部と凸部との凹凸形状で形成された形状であって、これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとが、互いに嵌合可能な形状も実施可能である。  1 is illustrated in a concave shape, and the second plate three-dimensional pattern portion 42a in FIG. 2 is illustrated in a convex shape. The original pattern portion 32a and the second plate type three-dimensional pattern portion 42a are simply described as being fitted to each other, and are not limited to this shape. For example, the first plate three-dimensional pattern portion 32a is formed in a convex shape, the second plate three-dimensional pattern portion 42a is formed in a concave shape, or the first plate three-dimensional pattern portion 32a is a concave portion. The second plate three-dimensional pattern portion 42a is formed in a concavo-convex shape with a convex portion, and the second plate three-dimensional pattern portion 42a is formed with a concavo-convex shape with a concave portion and a convex portion. A shape in which the two-plate type three-dimensional pattern portion 42a can be fitted to each other is also possible.

〈押圧加工工程について〉
本発明の一実施例の押圧加工方法を説明するための概略工程模式図が図7〜図9、図11、図12に示され、それぞれの構成要素の概略模式的断面図で説明する概略工程模式図である。なお、図7〜図9、図11、図12に示す押圧加工方法は、第一版型3と第一版型3を取付けて固定する第一版型用ベース基材2とを構成した押圧加工方法であり、この第一版型用ベース基材2を使用した押圧加工方法について説明する。
(a)工程:
前述のように、第一版型用ベース基材2、第一版型3、第二版型4、複数個の仮止め治具5、第一版型第一基盤取付部材39、第二版型第二基盤取付部材49、薄片状被加工物7を準備する。
(b)工程及び(d)工程:
(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する工程、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔3)に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備える。
これにより、第一版型用ベース基材2を介して第一版型3を第一基盤11に取付取外自在に取付固定するとともに、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型3と第二版型4とを一時的に仮取付けする。
<Pressing process>
Schematic process schematic diagrams for explaining a pressing method according to an embodiment of the present invention are shown in FIG. 7 to FIG. 9, FIG. 11, and FIG. It is a schematic diagram. 7 to 9, 11, and 12, the pressing method includes the first plate 3 and the first plate base 2 for fixing the first plate 3. A pressing method using the first plate mold base substrate 2 as a processing method will be described.
(A) Process:
As described above, the base plate 2 for the first plate, the first plate 3, the second plate 4, the plurality of temporary fixing jigs 5, the first plate first base mounting member 39, the second plate A mold second base mounting member 49 and a flaky workpiece 7 are prepared.
(B) Process and (d) Process:
(B-1) The first plate 3 is mounted and fixed to a predetermined position on the surface of the first plate base 2 by the first plate 1 base plate mounting member 38. (B-2) a step of attaching and fixing the first base plate base material 2 to the first base plate 11 by the first base plate base base material first base mounting member 28, (d- 1) a step of inserting the temporary fixing jig first plate die hole insertion portion 5m of each temporary fixing jig 5 into each first plate temporary fixing hole 3) formed in the first plate 3; (D-2) The temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5 is inserted into each second plate die temporary fixing hole 45 formed in the second plate die 4. Process.
As a result, the first plate 3 is attached and fixed to the first base 11 via the first plate base 2 so as to be detachable, and the first plate 3 formed on the first plate 3 is tertiary. The first plate 3 and the second plate 4 are temporarily temporarily attached while the original pattern portion 32a and the second plate 3D pattern portion 42a formed on the second plate 4 are fitted to each other. To do.

例えば、前述の図1の(B−1)、(B−2)に示される第一版型3と第一版型用ベース基材2とを使用して、図7に示されるように、(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、及び、(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する工程を備え、これにより、第一版型用ベース基材2に取付固定された第一版型3が第一基盤11に取付取外自在に取付固定される。そして、その後、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備え、これにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で、第一版型3と第二版型4とが一時的に仮取付けされる。  For example, using the first plate 3 and the first plate base 2 shown in (B-1) and (B-2) of FIG. 1, as shown in FIG. (B-1) The first plate 3 is mounted and fixed to a predetermined position on the surface of the first plate base 2 by the first plate 1 base plate mounting member 38. And (b-2) a step of mounting and fixing the first base plate base material 2 to the first base plate 11 by the first base plate base base plate first base mounting member 28 so as to be detachable. As a result, the first plate 3 attached and fixed to the base plate 2 for the first plate is attached and fixed to the first base 11 so as to be detachable. After that, (d-1) the temporary fixing jig first plate hole insertion portion 5m of each temporary fixing jig 5 is replaced with each first plate temporary fixing hole 35 formed in the first plate 3. And (d-2) the temporary fixing jig second plate mold hole insertion portion 5n of each temporary fixing jig 5, and the respective second plate mold temporary formed in the second plate mold 4. A first plate three-dimensional pattern portion 32a formed on the first plate 3 and a second plate three-dimensional pattern portion formed on the second plate 4. The first plate mold 3 and the second plate mold 4 are temporarily temporarily attached in a state in which 42a is fitted to each other.

本説明における第一版型3と第二版型4としては、後述の図13(B)に示される形状の第一版型3と第二版型4を使用する実施例を説明するが、これに限定されることなく、の図13(D)に示されるような版型3,4を使用する構成も実施可能である。すなわち、第一版型3が、略平面形状表面を有する第一版型基材部31と、第一版型基材部31から突出する第一版型突起部32を有し、第一版型三次元パターン部32aは第一版型突起部32の表面に形成されてなるとともに、第二版型4が第二版型基材部41と、第二版型基材部から突出する第二版型突起部42を有し、第二版型三次元パターン部42aが第二版型突起部42の表面に形成されてなり、(d−1)及び(d−2)工程において、第一版型に形成された第一版型三次元パターン部2aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合された状態であるとともに、第一版型の第一版型三次元パターン部32a以外の領域の表面と第二版型4の第二版型突起部42の表面との間隔が第二版型突起部高の間隔である状態で記第一版型3と第二版型4とが一時的に仮取付けされる。  As the first plate mold 3 and the second plate mold 4 in this description, an embodiment using the first plate mold 3 and the second plate mold 4 having the shape shown in FIG. Without being limited thereto, a configuration using plate dies 3 and 4 as shown in FIG. 13D can also be implemented. That is, the first plate 3 has a first plate base 31 having a substantially planar surface and a first plate protrusion 32 protruding from the first plate base 31. The mold three-dimensional pattern portion 32a is formed on the surface of the first plate mold protrusion 32, and the second plate mold 4 protrudes from the second plate mold base portion 41 and the second plate mold base portion. A second plate type three-dimensional pattern portion 42a is formed on the surface of the second plate type protrusion 42, and in the steps (d-1) and (d-2), The first plate mold 3D pattern portion 2a formed in the one plate mold and the second plate mold three dimensional pattern portion 42a formed in the second plate mold are fitted to each other, and the first plate mold The distance between the surface of the region other than the first plate type three-dimensional pattern portion 32a and the surface of the second plate type projection portion 42 of the second plate type 4 is the height of the second plate type projection portion. While a septum and serial first edition type 3 and the second edition type 4 is temporarily provisionally mounted.

なお、前記の(b−1)工程、(b−2)工程、(d−1)工程、(d−2)工程において、前述のように種々の加工順が実施可能である。例えば、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程により、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型3と第二版型4とを一時的に仮取付けを行い、その後、(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、及び.(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定を行い、これにより、第一版型用ベース基材2に取付固定された第一版型3とその第一版型3に嵌合して仮取付けされた第二版型4を第一基盤11に取付取外自在に取付固定する、工程を備えた方法も実施可能である。  In the steps (b-1), (b-2), (d-1), and (d-2), various processing orders can be performed as described above. For example, (d-1) the temporary fixing jig first plate die hole insertion portion 5 m of each temporary fixing jig 5 is inserted into each first plate temporary fixing hole 35 formed in the first plate 3. And (d-2) the second plate die temporary fixing holes formed in the second plate die 4 with the temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5. 45, the first plate three-dimensional pattern portion 32a formed on the first plate 3 and the second plate three-dimensional pattern portion 42a formed on the second plate 4 are fitted to each other. In the state, the first plate 3 and the second plate 4 are temporarily attached temporarily, and then (b-1) the first plate 3 is attached to the base material for the first plate 1 A step of detachably mounting and fixing at a predetermined position on the surface of the base plate 2 for the first plate mold by the member 38; (B-2) The first base plate base material 2 is attached and fixed to the first base plate 11 by the first base plate base base material first base mounting member 28 so as to be detachable. The first plate 3 attached and fixed to the plate base 2 and the second plate 4 temporarily attached by fitting to the first plate 3 are attached to the first base 11 so as to be detachable. A fixing method comprising a step can also be carried out.

図8に示されるように、(e)(e−1)第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12に押圧する工程、その後、(e−2)第二版型4の裏面が第二基盤12に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12に取付取外自在に取付固定する工程、を備え、これにより、第二版型4を第二基盤12に位置決めして取付固定する。  As shown in FIG. 8, (e) (e-1) The first plate 3 and the second plate 4 temporarily attached temporarily to the first plate 3 are mounted and installed. A step of driving at least one of the one substrate 11 and the second substrate 12 to press the back surface of the second plate 4 against the second substrate 12, and then (e-2) second A step of attaching and fixing the second plate mold 4 to the second base plate 12 by the second plate mold second base mounting member 49 in a state where the back surface of the plate mold 4 is pressed against the second base plate 12. And thereby, the second plate mold 4 is positioned and fixed to the second base 12.

(f)前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、により、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する。
その後、(f−2)第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程、により、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3に嵌合可能な位置に、第二版型4を第二基盤12に位置決めして取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。
(F) After the step (e), (f-1) driving at least one of the first substrate 11 and the second substrate 12 to connect the first substrate 11 and the second substrate 12 to each other. By the step of separating, (i) the temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5 is removed from the second plate temporary fixing hole 45, and each temporary fixing jig 5 is The state of being inserted into the first plate temporary fixing hole 35 is maintained, or (ii) the temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5 is the first plate temporary fixing hole. 35, the temporary fixing jig 5 is inserted into the second plate temporary fixing hole 45.
Thereafter, (f-2) each temporary fixing jig 5 maintaining the state inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 is replaced with the first plate temporary fixing hole. 35 or the step of removing from the second plate die temporary fixing hole 45, at a position where it can be fitted to the first plate 3 attached and fixed to the first substrate 11 via the first plate die base substrate 2, The second plate mold 4 is positioned and fixed on the second base 12 to complete the fixing of the first plate mold 3 and the second plate mold 4 on the pressing device 1.

〈第二版型第二基盤取付部材を使用して第二型版を第二基盤に取り付けて固定する方法について〉
第二版型を第二基盤に取付設置するための第二版型第二基盤取付部材49として、望ましい方法としては、第二版型を第二基盤に取付設置するための第二版型第二基盤取付部材49が両面接着部材または接着部材である構成が望ましい。この場合、図7の(d−2)と図8の(e−1)に示されるように、前記(d−2)工程または前記(e)工程において、予め、(i)第二版型4の裏面、及び、(ii)第二基盤12の表面の、少なくとも一つに、両面接着材(基材の両面に接着剤を付着した両面接着部材)を付着しておき、第一版型用ベース基材2に取付固定された第一版型3と第一版型3に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12の表面に押圧し、その時に、第二版型4の裏面が第二基盤12の表面に押圧された状態において、第一基盤11と第二基盤12との間の押圧力により、両面接着材を介して第二版型4の裏面を第二基盤12に接着して取付固定し、これにより、第二版型4を第二基盤12に位置決めして固定することができる。
<About the method of attaching and fixing the second mold plate to the second board using the second board mold second board mounting member>
As the second plate type second base mounting member 49 for mounting and installing the second plate type on the second base, as a desirable method, the second plate type second for mounting and mounting the second plate type on the second base A configuration in which the two-base mounting member 49 is a double-sided adhesive member or an adhesive member is desirable. In this case, as shown in (d-2) of FIG. 7 and (e-1) of FIG. 8, in the step (d-2) or the step (e), (i) the second printing plate 4, and (ii) a double-sided adhesive (a double-sided adhesive member with an adhesive attached to both sides of the base material) is attached to at least one of the surface of the second substrate 12, and the first plate mold A first base plate 11 attached and fixed to a first base plate 3 attached and fixed to the base substrate 2 and a second base plate 4 temporarily attached to the first base plate 3; Any one base is driven, and the back surface of the second plate mold 4 is pressed against the surface of the second base plate 12, and the back surface of the second plate mold 4 is pressed against the surface of the second base plate 12 at that time. 2, the back surface of the second mold 4 is bonded to the second substrate 12 through a double-sided adhesive by the pressing force between the first substrate 11 and the second substrate 12. Fixed, which makes it possible to position and fix the second edition type 4 in the second base 12.

他の方法として、例えば、(e−1)工程の前、または、(e−1)工程において、(i)予め、第二版型の裏面及び(ii)第二基盤の表面の少なくとも一つに、接着剤を付着しておき、第一版型用ベース基材2に取付固定された第一版型3と第一版型3に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12の表面に押圧し、その時に、第二版型4の裏面が第二基盤12の表面に押圧された状態において、第一基盤11と第二基盤12との間の押圧力により、接着剤を介して第二版型4の裏面を第二基盤12に接着して取付固定し、これにより、第二版型4を第二基盤12に位置決めして固定することができる。
この場合、使用される両面接着部材または接着部材としては、所定の押圧加工操作の終了後に、第二版型4が第二基盤12から引き剥がし操作により強制的に取り外し可能であるとともに、第二版型4または第二基盤12に付着した残渣を容易に除去できるような両面接着部材または接着部材が使用できる。このような両面接着部材または接着部材としては特に限定なく、例えば、汎用のプラスチック製フィルム状基材または布製フィルム状基材の両面に接着剤が設置結成され、約0.5mm未満の厚さを有する両面接着剤が使用でき、また、汎用の接着剤を約0.5mm未満の厚さに塗布して使用できる。
図7において、両面接着剤または接着剤は)第二版型4の裏面と第二基盤12の表面に接着する方法が図示されているが、これに限定されることなく、予め、(i)第二版型4の裏面、(ii)第二基盤12の表面、又は、(iii)第二版型4の裏面と第二基盤12の表面に接着する方法が実施可能である。
As another method, for example, before the step (e-1) or in the step (e-1), at least one of (i) a back surface of the second plate mold and (ii) a surface of the second base in advance. The first plate 3 attached and fixed to the base plate 2 for the first plate and the second plate 4 temporarily attached to the first plate 3 were attached and fixed in advance. At least one of the first base plate 11 and the second base plate 12 is driven to press the back surface of the second plate mold 4 against the surface of the second substrate plate 12. In a state where the back surface of the second base plate 12 is pressed against the surface of the second base plate 12, the back surface of the second plate mold 4 is attached to the second base plate 12 via the adhesive by the pressing force between the first base plate 11 and the second base plate 12. The second plate mold 4 can be positioned and fixed to the second substrate 12 by being adhered and fixed to.
In this case, as the double-sided adhesive member or adhesive member to be used, the second plate 4 can be forcibly removed from the second substrate 12 by a peeling operation after the end of the predetermined pressing operation, and the second A double-sided adhesive member or an adhesive member that can easily remove the residue attached to the plate 4 or the second substrate 12 can be used. Such a double-sided adhesive member or adhesive member is not particularly limited. For example, an adhesive is installed and formed on both sides of a general-purpose plastic film-like substrate or cloth-made film-like substrate, and has a thickness of less than about 0.5 mm. A double-sided adhesive can be used, and a general-purpose adhesive can be applied to a thickness of less than about 0.5 mm.
In FIG. 7, a method of adhering to the back surface of the second plate mold 4 and the surface of the second substrate 12 is illustrated. However, the present invention is not limited to this, and (i) A method of adhering the back surface of the second mold 4, (ii) the surface of the second substrate 12, or (iii) the back surface of the second plate 4 and the surface of the second substrate 12 can be implemented.

図示されていないが、他の方法として、第二版型4を第二基盤12に取付設置するための第二版型第二基盤取付部材49が接着テープなどの接着部材である構成も実施可能である。この場合、前記(e−1)工程において、第一版型用ベース基材2に固定された第一版型3と第一版型4に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12の表面に押圧し、その後、前記(e−2)工程において、第二版型4の裏面が第二基盤12の表面に押圧された状態で、接着テープ(図示されていない)などの接着部材により、第二版型4を第二基盤12に取付固定し、これにより、第二版型4を第二基盤12に位置決めして固定することができる。
例えば、前記(e−2)工程において、第二版型4の裏面が第二基盤12の表面に押圧された状態で、第二版型4の周縁表面と第二基盤12の表面にまたがる様に、接着テープを貼り付けて、これにより、第二版型4を第二基盤12に位置決めして固定することができる。接着テープとしては、プラスチックフィルム基材にゴム系接着剤や熱可塑性樹脂含有溶液接着剤などの汎用の接着テープが使用できる。また、所定の押圧加工操作の終了後に、第二版型4と第二基盤12とから剥がされることが可能な汎用の接着テープが使用できる。
Although not shown, as another method, a configuration in which the second plate mold second substrate mounting member 49 for mounting and installing the second plate mold 4 on the second substrate 12 is an adhesive member such as an adhesive tape can be implemented. It is. In this case, in the step (e-1), the first plate 3 fixed to the base plate 2 for the first plate and the second plate 4 temporarily attached to the first plate 4 are attached and fixed. And driving the at least one of the first base 11 and the second base 12 to press the back surface of the second plate 4 against the surface of the second base 12, and then (e-2 ) In the process, with the back surface of the second plate 4 pressed against the surface of the second substrate 12, the second plate 4 is attached to the second substrate 12 by an adhesive member such as an adhesive tape (not shown). The second plate 4 can be positioned and fixed to the second base 12 by mounting and fixing.
For example, in the step (e-2), the second plate mold 4 straddles the peripheral surface of the second plate mold 4 and the surface of the second substrate 12 in a state where the back surface of the second plate mold 4 is pressed against the surface of the second substrate 12. In addition, an adhesive tape is affixed, whereby the second plate mold 4 can be positioned and fixed to the second substrate 12. As the adhesive tape, a general-purpose adhesive tape such as a rubber adhesive or a thermoplastic resin-containing solution adhesive can be used for the plastic film substrate. In addition, a general-purpose adhesive tape that can be peeled off from the second plate mold 4 and the second substrate 12 after completion of a predetermined pressing process operation can be used.

〈薄片状被加工物を使用したエンボス加工について〉
本発明の押圧加工方法において、被加工物として薄片状被加工物が使用される構成が望ましい。
すなわち、本発明の押圧加工方法の前記(a−9)工程において、薄片状被加工物7は、押圧により塑性変形可能な材料より構成されてなり、前記(g)工程において、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73が薄片状被加工物に凹凸形状で形成されることを特徴とする。
図11は本発明の一実施例の押圧加工方法を説明するための概略工程模式図である。(g−1)において、前述の図8の(f−2)工程で説明したような、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3の第一版型三次元パターン部32aに嵌合可能な位置に、第二版型三次元パターン部42aが嵌合可能な第二基盤12の位置に第二版型4を位置決めして取付固定されて、押圧加工装置に第一版型3と第二版型4との取付固定が完了されている。第一版型3と第二版型4との間に、薄片状被加工物7が設置される。
<About embossing using flaky workpiece>
In the pressing method of the present invention, a configuration in which a flaky workpiece is used as the workpiece is desirable.
That is, in the step (a-9) of the pressing method of the present invention, the flaky workpiece 7 is made of a material that can be plastically deformed by pressing. In the step (g), the first plate mold A transfer three-dimensional uneven pattern 73 that matches the three-dimensional pattern portion 32a and the second plate-type three-dimensional pattern portion 42a is formed in an uneven shape on the flaky workpiece.
FIG. 11 is a schematic process diagram for explaining the pressing method according to one embodiment of the present invention. In (g-1), the first plate 3 attached and fixed to the first substrate 11 via the first plate base 2 as described in the step (f-2) of FIG. The second plate 4 is positioned and fixed at the position of the second base 12 where the second plate three-dimensional pattern portion 42a can be fitted at the position where the second plate three-dimensional pattern portion 32a can be fitted. Thus, the fixing of the first plate mold 3 and the second plate mold 4 is completed on the pressing device. A flaky workpiece 7 is installed between the first plate mold 3 and the second plate mold 4.

図11の(g−2)において、薄片状被加工物7を第一版型3と第二版型4との間に位置した状態で、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態で第一版型3と第二版型4とを互いに押圧し、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73が薄片状被加工物7に転写形成される。その後、(h)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させる。これにより、転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。  In (g-2) of FIG. 11, at least one of the first substrate 11 and the second substrate 12 with the flaky workpiece 7 positioned between the first plate 3 and the second plate 4. The first plate mold 3 and the second plate mold 4 are pressed against each other while driving any one of the substrates, with the flaky workpiece 7 positioned between them, whereby the first plate mold 3D pattern A transferred three-dimensional concavo-convex pattern 73 that matches the portion 32 a and the second plate type three-dimensional pattern portion 42 a is transferred and formed on the flaky workpiece 7. Thereafter, (h) at least one of the first base plate 11 and the second base plate 12 is driven to separate the first plate mold 3 and the second plate mold 4 from each other. Thereby, a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern 73 is obtained.

薄片状加工物7としては、押圧により塑性変形可能な材料が使用でき、特に限定されないが、例えば、薄紙・厚紙等の紙類、不織紙、段ボール紙、ボール紙、化学合成紙、プラスチック製フィルム、ラミネート紙、ラミネートフィルム、等が使用できる。薄片状加工物7の厚さとしては、特に限定されないが、例えば、約0.001mm〜約5mmの厚さを有し、第一版型3と第二版型4との間に設置可能な厚さの薄片状加工物7が使用できる。これの薄片状加工物7を使用した製品としては、包装紙、包装容器、包装フィルム、装飾紙、カレンダー、エンブレム、本、テーブルクロス、壁紙、壁布、服、薄片状金属、金属箔、等のあらゆる薄片状のエンボス製品に使用できる。  The flaky workpiece 7 can be made of a material that can be plastically deformed by pressing, and is not particularly limited. For example, paper such as thin paper and cardboard, non-woven paper, corrugated paper, cardboard, chemically synthesized paper, plastic Film, laminated paper, laminated film, etc. can be used. The thickness of the flaky workpiece 7 is not particularly limited. For example, it has a thickness of about 0.001 mm to about 5 mm and can be installed between the first plate mold 3 and the second plate mold 4. A flaky workpiece 7 having a thickness can be used. Products using this flaky processed product 7 include wrapping paper, wrapping containers, wrapping films, decorative paper, calendars, emblems, books, tablecloths, wallpaper, wall cloth, clothes, flaky metal, metal foil, etc. Can be used for any flaky embossed product.

〈薄片状被加工物基材と薄片状箔押用箔材を使用した箔押加工について〉
本発明の押圧加工方法において、被加工物として、押圧により塑性変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72とを使用した箔押加工方法が望ましい。
すなわち、本発明の押圧加工方法の前記(a−9)工程おいて、薄片状被加工物7は、押圧により塑性変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72とを有し、前記(g)工程において、薄片状被加工物基材71と薄片状箔押用箔材72とを、第一版型と第二版型との間に位置し、その状態で第一基盤と第二基盤のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物基材と薄片状箔押用箔材とを間に位置する状態で第一版型と第二版型とを互いに押圧し、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する薄片状箔押用箔材により形成された転写三次元凹凸パターン73が凹凸形状で薄片状被加工物基材に接着するとともに薄片状被加工物基材に転写形成される、ことを特徴とする。
<About foil stamping using flaky workpiece substrate and flaky foil stamping foil>
In the pressing method of the present invention, as a workpiece, a flaky workpiece substrate 71 made of a material that can be plastically deformed by pressing, and a flaky shape that can be foil-transferred to the flaky workpiece substrate A foil stamping method using the foil stamping foil material 72 is desirable.
That is, in the step (a-9) of the pressing method of the present invention, the flaky workpiece 7 is a flaky workpiece substrate 71 made of a material that can be plastically deformed by pressing, and a flaky piece. A flaky foil pressing foil material 72 that can be transferred onto the workpiece substrate, and in the step (g), the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 Is positioned between the first plate mold and the second plate mold, and in that state, at least one of the first substrate and the second substrate is driven, and the flaky workpiece substrate The first plate mold and the second plate mold are pressed against each other with the flaky foil pressing foil material interposed therebetween, whereby the first plate mold three-dimensional pattern portion 32a and the second plate mold three-dimensional pattern are pressed. The transferred three-dimensional concavo-convex pattern 73 formed by the flaky foil pressing foil material that matches the portion 42a has a concavo-convex shape and is a flaky workpiece substrate With bonding is transferred and formed on flaky workpiece substrate, characterized in that.

図12は本発明の一実施例の押圧加工方法を説明するための概略工程模式図である。(g−1)において、前述の図8の(f−2)工程で説明したような、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3の第一版型三次元パターン部32aに嵌合可能な位置に、第二版型三次元パターン部42aが嵌合可能な第二基盤12の位置に第二版型4を位置決めして取付固定されて、押圧加工装置に第一版型3と第二版型4との取付固定が完了されている。第一版型3と第二版型4との間に、薄片状被加工物としての薄片状被加工物基材71と薄片状箔押用箔材72が設置される。  FIG. 12 is a schematic process schematic diagram for explaining the pressing method according to one embodiment of the present invention. In (g-1), the first plate 3 attached and fixed to the first substrate 11 via the first plate base 2 as described in the step (f-2) of FIG. The second plate 4 is positioned and fixed at the position of the second base 12 where the second plate three-dimensional pattern portion 42a can be fitted at the position where the second plate three-dimensional pattern portion 32a can be fitted. Thus, the fixing of the first plate mold 3 and the second plate mold 4 is completed on the pressing device. Between the first plate mold 3 and the second plate mold 4, a flaky workpiece substrate 71 and a flaky foil pressing foil material 72 are installed as a flaky workpiece.

図12の(g−2)において、薄片状被加工物基材71と薄片状箔押用箔材72を第一版型3と第二版型4との間に位置した状態で、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物基材71と薄片状箔押用箔材72を間に位置する状態で第一版型3と第二版型4とを互いに押圧し、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する薄片状箔押用箔材により形成された転写三次元凹凸パターン73が凹凸形状で薄片状被加工物基材に接着するとともに薄片状被加工物基材に転写形成される。この場合、薄片状被加工物基材も第二版型三次元パターン部42aとに合致する凹凸形状に転写形成される。
その後、(h)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させる。
これにより、転写三次元凹凸パターン73が凹凸形状で薄片状被加工物基材に接着して薄片状被加工物基材に転写形成されるとともに、薄片状被加工物基材も第二版型三次元パターン部42aとに合致する凹凸形状に転写形成されて、箔押しされた加工物が得られる。
12 (g-2), the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 are positioned between the first plate 3 and the second plate 4 in the first state. At least one of the base 11 and the second base 12 is driven, and the first plate 3 is placed with the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 positioned therebetween. And the second plate mold 4 are pressed against each other, whereby a transfer formed by a flaky foil pressing foil material that matches the first plate three-dimensional pattern portion 32a and the second plate three-dimensional pattern portion 42a. The three-dimensional concavo-convex pattern 73 is concavo-convexly adhered to the flaky workpiece substrate and transferred to the flaky workpiece substrate. In this case, the flaky workpiece substrate is also transferred and formed in a concavo-convex shape matching the second plate type three-dimensional pattern portion 42a.
Thereafter, (h) at least one of the first base plate 11 and the second base plate 12 is driven to separate the first plate mold 3 and the second plate mold 4 from each other.
As a result, the transferred three-dimensional concavo-convex pattern 73 is unevenly bonded to the flaky workpiece substrate and transferred to the flaky workpiece substrate, and the flaky workpiece substrate is also a second plate mold. A processed product which is transferred and formed into a concavo-convex shape matching the three-dimensional pattern portion 42a and pressed with a foil is obtained.

薄片状被加工物基材71としては、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72としては、公知の薄片状箔押用箔材が使用され、例えば、キャリアフィルム層・離型層・保護層・着色層・金属層・接着層とから構成された積層フィルム製箔押用箔材が使用され、箔押転写時には、保護層・着色層・金属層・接着層が被加工物の表面に転写接着されて、所望の箔押し転写三次元凹凸パターンが転写印刷形成されるとともに、キャリアフィルム層は転写されることなく残存する。一般には、このような積層フィルム製箔押用箔材が使用され、この場合、前述の(g)工程において、積層フィルム製転写箔材料の保護層・着色層・金属層・接着層が被加工物4の表面に転写接着され、(h)工程において、キャリアフィルム層は転写されることなく残存する。
また、薄片状箔押用箔材72としてはこれに限定されることなく、例えば、金属蒸着フィルム、着色フィルム、金属箔積層フィルム、酸化金属薄膜付フィルム、金属箔、着色紙、これらの積層材料、等も使用可能である。供給される薄片状箔押用箔材72の形状としては、例えば、帯状、または、任意形状の薄片状箔押用箔材72が所定位置に供給される。
As the flaky workpiece substrate 71, a known flaky foil pressing foil material is used as the flaky foil pressing foil material 72 that can be foil-transferred to the flaky workpiece substrate. Foil stamping foil made of laminated film composed of carrier film layer, release layer, protective layer, colored layer, metal layer, and adhesive layer is used. During foil stamping transfer, protective layer, colored layer, metal layer, The adhesive layer is transferred and adhered to the surface of the workpiece, and a desired foil-pressed transfer three-dimensional concavo-convex pattern is transferred and formed, and the carrier film layer remains without being transferred. In general, such a foil pressing material for laminated film is used. In this case, the protective layer, colored layer, metal layer and adhesive layer of the laminated film transfer foil material are processed in the above-mentioned step (g). The carrier film layer is transferred and adhered to the surface of the product 4, and the carrier film layer remains without being transferred in the step (h).
Further, the foil material 72 for pressing the flaky foil is not limited thereto, and for example, a metal vapor-deposited film, a colored film, a metal foil laminated film, a film with a metal oxide thin film, a metal foil, a colored paper, and a laminated material thereof. , Etc. can also be used. As the shape of the supplied flaky foil pressing foil material 72, for example, a strip-shaped or arbitrary-shaped flaky foil pressing foil material 72 is supplied to a predetermined position.

薄片状加工物基材71としては、押圧により塑性変形可能な材料が使用でき、特に限定されないが、例えば、薄紙・厚紙等の紙類、不織紙、段ボール紙、ボール紙、化学合成紙、プラスチック製フィルム、ラミネート紙、ラミネートフィルム、等が使用でき、その厚さとしては、特に限定されないが、例えば、約0.001mm〜約5mmの厚さを有し、第一版型3と第二版型4との間に設置可能な厚さの薄片状加工物7が使用できる。
これの薄片状加工物基材71と薄片状箔押箔材72を使用した製品としては、包装紙、包装容器、包装フィルム、装飾紙、カレンダー、エンブレム、本、テーブルクロス、壁紙、壁布、服、等のあらゆる薄片状製品に使用できる。
As the flaky workpiece substrate 71, a material that can be plastically deformed by pressing can be used, and is not particularly limited. For example, paper such as thin paper and cardboard, nonwoven paper, corrugated paper, cardboard, chemically synthesized paper A plastic film, a laminated paper, a laminated film, and the like can be used, and the thickness thereof is not particularly limited. For example, the first plate 3 and the second plate 3 have a thickness of about 0.001 mm to about 5 mm. A flaky workpiece 7 having a thickness that can be placed between the plate 4 and the plate mold 4 can be used.
Products using the flaky workpiece substrate 71 and the flaky foil stamping material 72 include wrapping paper, packaging containers, wrapping films, decorative paper, calendars, emblems, books, tablecloths, wallpaper, wall cloth, Can be used for any flaky products such as clothes.

〈第一型版と第二型版版型との組み合わせ構成及びこれらの版型を使用した押圧加工方法について〉
第一版型3および第二版型4の組み合わせ構成としては、図13、図14、図15、又は、図16に示す形状を有する版型の組み合わせが使用できる。図13、図14、図15、又は、図16は本発明の押圧加工方法に構成される少なくとも一対の第一版型3と第二版型4の概略構成模式図であり、その概略模式的断面図である。
<Combination structure of first mold plate and second mold plate mold and press working method using these plate molds>
As a combination configuration of the first plate mold 3 and the second plate mold 4, a combination of plate molds having the shapes shown in FIG. 13, FIG. 14, FIG. 15, or FIG. 16 can be used. FIG. 13, FIG. 14, FIG. 15 or FIG. 16 is a schematic configuration schematic diagram of at least a pair of first plate mold 3 and second plate mold 4 configured in the pressing method of the present invention. It is sectional drawing.

図13は本発明の一実施例の押圧加工方法に構成される少なくとも一対の版型3,4の概略構成を示す断面模式図である。  FIG. 13 is a schematic cross-sectional view showing a schematic configuration of at least a pair of plate dies 3 and 4 configured in the pressing method of the embodiment of the present invention.

図13(A)において、第一版型3は略平面を有し、その表面に第一版型三次元パターン凹寸法3sの凹形状(凹凸寸法3sの凹凸形状も可能)で第一版型三次元パターン部32aが形成され、第一版型は第一版型厚3hの厚さを有する。他方、第二版型4は略平面を有し、その表面に第二版型三次元パターン凸寸法4sの凸形状(凹凸寸法4sの凹凸形状も可能)で第二版型三次元パターン部42aが形成され、第二版型は第二版型厚4hの厚さを有する。これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとは互いに嵌合可能な凹凸形状で形成されている。  In FIG. 13A, the first plate mold 3 has a substantially flat surface, and the first plate mold has a concave shape with a concave dimension of 3 s on the surface of the first plate mold 3 s (an uneven shape with a concavo-convex dimension of 3 s is also possible). A three-dimensional pattern portion 32a is formed, and the first plate has a thickness of the first plate 3h. On the other hand, the second plate mold 4 has a substantially flat surface, and the surface of the second plate mold 3D pattern portion 42a has a convex shape with a convex size of the second plate three-dimensional pattern 4s (a concave / convex shape with a concave / convex dimension of 4s is also possible). The second plate mold has a thickness of the second plate mold thickness 4h. The first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a are formed in an uneven shape that can be fitted to each other.

図13(B)において、第一版型3は、略平面形状表面を有する第一版型基材部31と、該第一版型基材部31から突出する第一版型突起部32を有し、その第一版型突起部32の表面に第一版型三次元パターン凹寸法3sの凹形状(凹凸寸法3sの凹凸形状も可能)で第一版型三次元パターン部32aが形成されている。第一版型は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有する。
他方、第二版型4は略平面を有し、その表面に第二版型三次元パターン凸寸法4sの凸形状(凹凸寸法4sの凹凸形状も可能)で第二版型三次元パターン部42aが形成され、第二版型は第二版型厚4hの厚さを有する。これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとは互いに嵌合可能な凹凸形状で形成されている。
In FIG. 13B, the first plate 3 includes a first plate base 31 having a substantially planar surface, and a first plate protrusion 32 protruding from the first plate base 31. And a first plate three-dimensional pattern portion 32a is formed on the surface of the first plate projection 32 with a concave shape with a first plate three-dimensional pattern with a concave size of 3s (an uneven shape with an uneven size of 3s is also possible). ing. The first plate mold has a thickness of the first plate mold thickness 3h, the first plate mold base portion 31 has the thickness of the first plate mold base portion thickness, and the first plate mold protrusion 32 has The first plate-type protrusion has a height of 32h.
On the other hand, the second plate mold 4 has a substantially flat surface, and the surface of the second plate mold 3D pattern portion 42a has a convex shape with a convex size of the second plate three-dimensional pattern 4s (a concave / convex shape with a concave / convex dimension of 4s is also possible). The second plate mold has a thickness of the second plate mold thickness 4h. The first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a are formed in an uneven shape that can be fitted to each other.

図13(C)において、第一版型3は略平面を有し、その表面に第一版型三次元パターン凹寸法3sの凹形状(凹凸寸法3sの凹凸形状も可能)で第一版型三次元パターン部32aが形成され、第一版型は第一版型厚3hの厚さを有する。
他方、第二版型4は、略平面形状表面を有する第二版型基材部41と、該第二版型基材部41から突出する第二版型突起部42を有し、その第二版型突起部42の表面に第二版型三次元パターン凸寸法4sの凸形状(凹凸寸法4sの凹凸形状も可能)で第二版型三次元パターン部42aが形成されている。第二版型は第二版型厚4hの厚さを有し、第二版型基材部41は第二版型基材部厚の厚さを有し、第二版型突起部42は第二版型突起部高42hの高さを有する。これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとは互いに嵌合する凹凸形状で形成されている。
In FIG. 13C, the first plate 3 has a substantially flat surface, and the surface of the first plate 3 has a concave shape with a concave dimension of 3 s on the first plate mold (an uneven shape with a concave and convex dimension of 3 s is also possible). A three-dimensional pattern portion 32a is formed, and the first plate mold has a thickness of the first plate mold thickness 3h.
On the other hand, the second plate mold 4 has a second plate mold base portion 41 having a substantially planar surface, and a second plate mold protrusion 42 protruding from the second plate mold base portion 41, A second plate type three-dimensional pattern portion 42a is formed on the surface of the two plate type projecting portion 42 with a convex shape having a convex size of the second plate type three-dimensional pattern 4s (an uneven shape having a concave / convex size of 4s is also possible). The second plate mold has a thickness of the second plate mold thickness 4h, the second plate mold base portion 41 has a thickness of the second plate mold base portion thickness, and the second plate mold projection 42 has It has a height of the second plate type protrusion height 42h. The first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a are formed in a concavo-convex shape to be fitted to each other.

図13(D)において、第一版型3は、略平面形状表面を有する第一版型基材部31と、該第一版型基材部31から突出する第一版型突起部32を有し、その第一版型突起部32の表面に第一版型三次元パターン凹寸法3sの凹形状(凹凸寸法3sの凹凸形状も可能)で第一版型三次元パターン部32aが形成されている。第一版型は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有する。
他方、第二版型4は、略平面形状表面を有する第二版型基材部41と、該第二版型基材部41から突出する第二版型突起部42を有し、その第二版型突起部42の表面に第二版型三次元パターン凸寸法4sの凸形状(凹凸寸法4sの凹凸形状も可能)で第二版型三次元パターン部42aが形成されている。第二版型は第二版型厚4hの厚さを有し、第二版型基材部41は第二版型基材部厚の厚さを有し、第二版型突起部42は第二版型突起部高42hの高さを有する。これらの第一版型三次元パターン部32aと第二版型三次元パターン部42aとは互いに嵌合する凹凸形状で形成されている。
In FIG. 13 (D), the first plate 3 includes a first plate base 31 having a substantially planar surface and a first plate protrusion 32 protruding from the first plate 31. And a first plate three-dimensional pattern portion 32a is formed on the surface of the first plate projection 32 with a concave shape with a first plate three-dimensional pattern with a concave size of 3s (an uneven shape with an uneven size of 3s is also possible). ing. The first plate mold has a thickness of the first plate mold thickness 3h, the first plate mold base portion 31 has the thickness of the first plate mold base portion thickness, and the first plate mold protrusion 32 has The first plate-type protrusion has a height of 32h.
On the other hand, the second plate mold 4 has a second plate mold base portion 41 having a substantially planar surface, and a second plate mold protrusion 42 protruding from the second plate mold base portion 41, A second plate type three-dimensional pattern portion 42a is formed on the surface of the two plate type projecting portion 42 with a convex shape having a convex size of the second plate type three-dimensional pattern 4s (an uneven shape having a concave / convex size of 4s is also possible). The second plate mold has a thickness of the second plate mold thickness 4h, the second plate mold base portion 41 has a thickness of the second plate mold base portion thickness, and the second plate mold projection 42 has It has a height of the second plate type protrusion height 42h. The first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a are formed in a concavo-convex shape to be fitted to each other.

なお、図13(B)、(D)に示すように、第一版型三次元パターン部32aの端部である第一版型三次元パターン端部32pは尖った角度を有する形状が望ましく、これにより、箔押加工において、薄片状箔押用箔材72の転写形成する所望の箔部分を好適に切断して薄片状被加工物基材71に転写形成することができる。
図13において、第一版型三次元パターン部32aの断面が凹形状で図示され、第二版型三次元パターン部42aの断面が凸形状で図示されているが、これに限定されることなく、第一版型三次元パターン部32aの断面が凹凸形状を有し、第二版型三次元パターン部42aの断面も凹凸形状を有し、これら双方の凹凸形状が互いに嵌合可能な形状を有する構成も実施可能である。
第二版型三次元パターン部42aが第二版型4の表面から突出した形状で図示されているが、これに限定されることなく、第二版型三次元パターン部42aの断面が凹凸形状を有し、第一版型三次元パターン部32aの断面も凹凸形状を有し、これら双方の凹凸形状が互いに嵌合可能な形状を有する構成も実施可能である。
このように、図13において、第一版型三次元パターン部32aの断面が凹形状で図示され、第二版型三次元パターン部42aの断面が凸形状で図示されているが、これは第一版型3と第二版型4の互いに嵌合可能な凹凸形状を説明する状態を説明して図示したものである。
As shown in FIGS. 13B and 13D, the first plate three-dimensional pattern end 32p, which is the end of the first plate three-dimensional pattern 32a, desirably has a sharp angle. Thereby, in foil stamping, a desired foil portion to be transferred and formed on the flaky foil pressing foil material 72 can be suitably cut and transferred to the flaky workpiece substrate 71.
In FIG. 13, the cross section of the first plate three-dimensional pattern portion 32a is illustrated as a concave shape, and the cross section of the second plate three-dimensional pattern portion 42a is illustrated as a convex shape. However, the present invention is not limited to this. The cross section of the first plate type three-dimensional pattern portion 32a has a concavo-convex shape, and the cross section of the second plate type three-dimensional pattern portion 42a also has a concavo-convex shape. It is also possible to implement a configuration having this.
Although the second plate type three-dimensional pattern portion 42a is illustrated in a shape protruding from the surface of the second plate die 4, the cross section of the second plate type three-dimensional pattern portion 42a is not limited to this, and the cross section is uneven. The cross section of the first plate type three-dimensional pattern portion 32a also has an uneven shape, and a configuration in which both the uneven shapes can be fitted to each other is also possible.
In this way, in FIG. 13, the cross section of the first plate three-dimensional pattern portion 32a is shown in a concave shape, and the cross section of the second plate three-dimensional pattern portion 42a is shown in a convex shape. The state explaining the uneven | corrugated shape which the 1st plate type | mold 3 and the 2nd plate type | mold 4 can mutually fit is demonstrated and illustrated.

図14は本発明の他の一実施例の押圧加工方法に構成される少なくとも一対の第一版型3と第二版型4の概略構成を示す断面模式図である。
図14の(A)、(B)、(C)、(D)において、第一版型3に複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成され、第二版型4に複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成され、これらの第一版型3に形成された第一版型三次元パターン部32a、32b、32cと第二版型4に形成された第二版型三次元パターン部42a、42b、42cとか互いに嵌合するように形成されている。
その他の形状は、前述の図13の(A)、(B)、(C)、(D)において説明した形状と同じである。第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cは互いに同じ凹凸形状である構成、又は、互いに異なる凹凸形状である構成が実施可能であり、第二版型4に形成されたそれぞれの第二版型三次元パターン部42a、42b、42cは第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cに嵌合可能な凹凸形状を有する。
FIG. 14 is a schematic cross-sectional view showing a schematic configuration of at least a pair of the first plate mold 3 and the second plate mold 4 configured in the pressing method according to another embodiment of the present invention.
14A, 14 </ b> B, 14 </ b> C, and 14 </ b> D, the first plate three-dimensional pattern portions 32 a, 32 b, and 32 c having a plurality of concave shapes (an uneven shape is also possible) in the first plate 3. The second plate 4 is formed with a plurality of convex plate-shaped (a concavo-convex shape) second plate three-dimensional pattern portions 42 a, 42 b, 42 c are formed on the first plate 3. The one-plate type three-dimensional pattern portions 32a, 32b, and 32c and the second plate-type three-dimensional pattern portions 42a, 42b, and 42c formed on the second plate type 4 are formed so as to be fitted to each other.
Other shapes are the same as those described in FIGS. 13A, 13B, 13C, and 13D. Each of the first plate three-dimensional pattern portions 32a, 32b, 32c formed on the first plate 3 can have the same concavo-convex shape or a different concavo-convex shape. The second plate three-dimensional pattern portions 42a, 42b, and 42c formed on the plate 4 are fitted to the first plate three-dimensional pattern portions 32a, 32b, and 32c formed on the first plate 3, respectively. It has a possible uneven shape.

図15は本発明の他の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成を示す断面模式図である。
図15の(A)、(B)、(C)、(D)において、第一版型3に凹んだ状態で複数の凹凸部を有する第一版型三次元パターン部32aが形成され、第二版型4に第二版型4の表面から突出した状態で複数の凹凸部を有する第二版型三次元パターン部42aが形成され、これらの第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとか互いに嵌合するように形成されている。
図15の第一版型三次元パターン部32と図14の第一版型三次元パターン部32との差異としては、例えば、図14の一つの第一版型三次元パターン部32aが図15に示す複数の凹凸部を有する第一版型三次元パターン部32aにより形成された形状であり、図14の第一版型三次元パターン部はこのような複数の凹凸部を有する第一版型三次元パターン部32、32b、32cにより構成された形状である。
その他の形状は、前述の図13において説明した形状と同じである。第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cは互いに同じ凹凸形状である構成、又は、互いに異なる凹凸形状である構成が実施可能であり、第二版型4に形成されたそれぞれの第二版型三次元パターン部42a、42b、42cは第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cに嵌合可能な凹凸形状を有する。
FIG. 15 is a schematic cross-sectional view showing a schematic configuration of at least a pair of plate dies configured in a pressing method according to another embodiment of the present invention.
In (A), (B), (C), and (D) of FIG. 15, a first plate three-dimensional pattern portion 32 a having a plurality of concave and convex portions is formed in a state of being recessed in the first plate 3. A second plate type three-dimensional pattern portion 42 a having a plurality of concavo-convex portions is formed on the second plate die 4 so as to protrude from the surface of the second plate die 4, and the first plate formed on these first plate dies 3. The mold three-dimensional pattern portion 32a and the second plate three-dimensional pattern portion 42a formed on the second plate mold 4 are formed so as to be fitted to each other.
As a difference between the first plate type three-dimensional pattern portion 32 of FIG. 15 and the first plate type three-dimensional pattern portion 32 of FIG. 14, for example, one first plate type three-dimensional pattern portion 32a of FIG. 14 is a shape formed by the first plate three-dimensional pattern portion 32a having a plurality of uneven portions, and the first plate three-dimensional pattern portion in FIG. 14 is a first plate having such a plurality of uneven portions. The shape is constituted by the three-dimensional pattern portions 32, 32b, and 32c.
Other shapes are the same as those described with reference to FIG. Each of the first plate three-dimensional pattern portions 32a, 32b, 32c formed on the first plate 3 can have the same concavo-convex shape or a different concavo-convex shape. The second plate three-dimensional pattern portions 42a, 42b, and 42c formed on the plate 4 are fitted to the first plate three-dimensional pattern portions 32a, 32b, and 32c formed on the first plate 3, respectively. It has a possible uneven shape.

図13〜図15において、図13(B)、図14(B)、図15(B)に示されるような、第一版型3が第一版型突起部32を有するとともにこの第一版型突起部32に第一版型三次元パターン部32aが形成された第一版型3と、第二版型4に突起部を形成することなく第二版型4の表面から突出する形状で第二版型三次元パターン部42aを形成した第二版型4との組み合わせ使用が望ましい。
または、図13(D)、図14(D)、図15(D)に示されるような、第一版型3が第一版型突起部32を有するとともにこの第一版型突起部32に第一版型三次元パターン部が形成された第一版型3と、第二版型4が第二版型突起部42を有するとともにこの第二版型突起部42に第二版型三次元パターン部が形成された第二版型4との組み合わせ使用が望ましい。
13 to 15, as shown in FIGS. 13B, 14 </ b> B, and 15 </ b> B, the first plate mold 3 has the first plate mold protrusion 32 and the first plate. The first plate 3 in which the first plate three-dimensional pattern portion 32a is formed on the mold protrusion 32, and the shape that protrudes from the surface of the second plate 4 without forming the protrusion on the second plate 4 It is desirable to use a combination with the second plate mold 4 in which the second plate mold three-dimensional pattern portion 42a is formed.
Alternatively, as shown in FIG. 13D, FIG. 14D, and FIG. 15D, the first plate mold 3 has a first plate mold protrusion 32 and the first plate mold protrusion 32 The first plate mold 3 on which the first plate mold three-dimensional pattern portion is formed, and the second plate mold 4 have a second plate mold projection 42 and the second plate mold projection 42 has a second plate mold three-dimensional. It is desirable to use in combination with the second plate mold 4 on which the pattern portion is formed.

図16は本発明の他の一実施例の押圧加工方法に構成される少なくとも一対の版型の概略構成を示す概略模式的断面図である。
図16(A)において、第一版型3に、第一版型3の表面から滑らかに連続して凹状に湾曲状に窪んだ状態の第一版型凹湾曲表面3uが形成され、その第一版型凹湾曲表面3uの表面に複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成されている。第二版型4に、第二版型基材部41の表面から滑らかに連続して凸状に突出した状態の第二版型凸湾曲表面4uが形成され、その第二版型凸湾曲表面4uに複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成されている。これらの第一版型3に形成された第一版型三次元パターン部32a、32b、32cと第二版型4に形成された第二版型三次元パターン部42a、42b、42cとか互いに嵌合するように形成されている。
FIG. 16 is a schematic cross-sectional view showing a schematic configuration of at least a pair of plate dies configured in the pressing method according to another embodiment of the present invention.
In FIG. 16 (A), the first plate mold 3 is formed with a first plate mold concave curved surface 3u that is smoothly and continuously concaved from the surface of the first plate mold 3 in a concave shape. A plurality of concave shapes (uneven shapes are also possible) first plate type three-dimensional pattern portions 32a, 32b, 32c are formed on the surface of the one plate type concave curved surface 3u. A second plate-type convex curved surface 4u is formed on the second plate type 4 in a state of smoothly and continuously projecting from the surface of the second plate-type base material portion 41, and the second plate-type convex curved surface. A plurality of convex shapes (a concavo-convex shape is also possible) second plate type three-dimensional pattern portions 42a, 42b, and 42c are formed on 4u. The first plate three-dimensional pattern portions 32a, 32b, 32c formed on the first plate 3 and the second plate three-dimensional pattern portions 42a, 42b, 42c formed on the second plate 4 are fitted to each other. It is formed to match.

図16(B)において、第一版型3に、第一版型基材部に31から突出した第一版型突起部32が形成され、その第一版型突起部32の表面に滑らかに連続して凹状に湾曲状に窪んだ状態の第一版型凹湾曲表面3uが形成され、その第一版型凹湾曲表面3uに複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成されている。第二版型4に、第二版型基材部41の表面から滑らかに連続して凸状に突出した状態の第二版型凸湾曲表面4uが形成され、その第二版型凸湾曲表面4uに複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成されている。これらの第一版型3に形成された第一版型三次元パターン部32a、32b、32cと第二版型4に形成された第二版型三次元パターン部42a、42b、42cとか互いに嵌合するように形成されている。
図16(C)において、第一版型3に、第一版型3の表面から滑らかに連続して凹状に湾曲状に窪んだ状態の第一版型凹湾曲表面3uが形成され、その第一版型凹湾曲表面3uの表面に複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成されている。第二版型4に、第二版型基材部41の表面から突出した第二版型突起部42が形成され、その第二版型突起部42の表面に滑らかに連続して凸状に突出した状態の第二版型凸湾曲表面4uが形成され、その第二版型凸湾曲表面4uに複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成されている。
図16(D)において、第一版型3に、第一版型基材部に31から突出した第一版型突起部32が形成され、その第一版型突起部32の表面に滑らかに連続して凹状に湾曲状に窪んだ状態の第一版型凹湾曲表面3uが形成され、その第一版型凹湾曲表面3uの表面に複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成されている。第二版型4に、第二版型基材部41の表面から突出した第二版型突起部42が形成され、その第二版型突起部42の表面に滑らかに連続して凸状に突出した状態の第二版型凸湾曲表面4uが形成され、その第二版型凸湾曲表面4uに複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成されている。
In FIG. 16B, the first plate mold 3 is formed with a first plate mold protrusion 32 protruding from 31 on the first plate substrate portion, and the surface of the first plate mold protrusion 32 is smooth. A first plate-type concave curved surface 3u that is continuously concavely concavely curved is formed, and the first plate-type tertiary having a plurality of concave shapes (an uneven shape is also possible) on the first plate-type concave curved surface 3u. Original pattern portions 32a, 32b, and 32c are formed. A second plate-type convex curved surface 4u is formed on the second plate type 4 in a state of smoothly and continuously projecting from the surface of the second plate-type base material portion 41, and the second plate-type convex curved surface. A plurality of convex shapes (a concavo-convex shape is also possible) second plate type three-dimensional pattern portions 42a, 42b, and 42c are formed on 4u. The first plate three-dimensional pattern portions 32a, 32b, 32c formed on the first plate 3 and the second plate three-dimensional pattern portions 42a, 42b, 42c formed on the second plate 4 are fitted to each other. It is formed to match.
In FIG. 16C, the first plate mold 3 is formed with a first plate mold concave curved surface 3u that is smoothly and continuously concave from the surface of the first plate mold 3 in a concavely curved manner. A plurality of concave shapes (uneven shapes are also possible) first plate type three-dimensional pattern portions 32a, 32b, 32c are formed on the surface of the one plate type concave curved surface 3u. A second plate mold protrusion 42 protruding from the surface of the second plate mold base portion 41 is formed on the second plate mold 4, and the second plate mold protrusion 42 is smoothly and continuously convex on the surface of the second plate mold protrusion 42. The second plate-type convex curved surface 4u in a protruding state is formed, and the second plate-type convex curved surface 4u has a plurality of convex shapes (an uneven shape is also possible) and the second plate-type three-dimensional pattern portions 42a, 42b, 42c. Is formed.
In FIG. 16D, a first plate mold protrusion 32 protruding from 31 is formed on the first plate mold base portion 3 on the first plate mold 3, and the surface of the first plate mold protrusion 32 is smooth. A first plate-type concave curved surface 3u that is continuously concavely concaved is formed, and a first plate having a plurality of concave shapes (an uneven shape is also possible) on the surface of the first plate-type concave curved surface 3u. Mold three-dimensional pattern portions 32a, 32b, and 32c are formed. A second plate mold protrusion 42 protruding from the surface of the second plate mold base portion 41 is formed on the second plate mold 4, and the second plate mold protrusion 42 is smoothly and continuously convex on the surface of the second plate mold protrusion 42. The second plate-type convex curved surface 4u in a protruding state is formed, and the second plate-type convex curved surface 4u has a plurality of convex shapes (an uneven shape is also possible) and the second plate-type three-dimensional pattern portions 42a, 42b, 42c. Is formed.

第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cは互いに同じ凹凸形状である構成、又は、互いに異なる凹凸形状である構成が実施可能であり、第二版型4に形成されたそれぞれの第二版型三次元パターン部42a、42b、42cは第一版型3に形成されたそれぞれの第一版型三次元パターン部32a、32b、32cに嵌合可能な凹凸形状を有する。  Each of the first plate three-dimensional pattern portions 32a, 32b, 32c formed on the first plate 3 can have the same concavo-convex shape or a different concavo-convex shape. The second plate three-dimensional pattern portions 42a, 42b, and 42c formed on the plate 4 are fitted to the first plate three-dimensional pattern portions 32a, 32b, and 32c formed on the first plate 3, respectively. It has a possible uneven shape.

このような図13〜図16に示される第一版型3と第二版型4を使用した押圧加工方法において、特に、望ましい押圧加工方法は、前記(a−3)工程において、第一版型3は、略平面形状表面を有する第一版型基材部31と、該第一版型基材部31から突出する第一版型突起部32を有し、第一版型三次元パターン部32aは第一版型突起部32の表面に形成されてなり、第一版型3は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有し、前記(a−4)工程において、第二版型三次元パターン部は第二版型4の表面に形成されてなり、前記(d)工程において、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合された状態であるとともに、第一版型の第一版型基材部31の表面と第二版型の第二版型三次元パターン部42a以外の領域の表面との間隔が第一版型突起部高32hの間隔である状態で、第一版型3と第二版型4とが一時的に仮取付けされる、ことを特徴とする押圧加工方法である。本加工方法は、例えば、図13(B)、図14(B)、図15(B)、図16(B)に示される第一版型3と第二版型4を使用した加工方法である。  In the press working method using the first plate mold 3 and the second plate mold 4 shown in FIGS. 13 to 16, in particular, a desirable press working method is the first plate in the step (a-3). The mold 3 includes a first plate base portion 31 having a substantially planar surface, and a first plate protrusion 32 protruding from the first plate base portion 31, and a first plate three-dimensional pattern. The portion 32a is formed on the surface of the first plate mold projection 32, the first plate 3 has a thickness of the first plate mold thickness 3h, and the first plate base 31 is the first plate mold. The first plate protrusion 32 has a thickness of a first plate protrusion 32h, and in the step (a-4), the second plate three-dimensional pattern has a thickness of the substrate portion. The portion is formed on the surface of the second plate 4, and in the step (d), the first plate three-dimensional pattern portion 32 a formed on the first plate and the second plate are formed. The two-plate type three-dimensional pattern portion 42a is in a state of being fitted to each other, and the surface of the first plate type first base material portion 31 and the second plate type second plate type three-dimensional pattern portion 42a. The first plate 3 and the second plate 4 are temporarily mounted temporarily in a state where the distance from the surface of the other region is the distance of the first plate mold protrusion height 32h. This is a pressing method. This processing method is, for example, a processing method using the first plate mold 3 and the second plate mold 4 shown in FIGS. 13 (B), 14 (B), 15 (B), and 16 (B). is there.

特に、望ましい他の押圧加工方法は、前記(a−3)工程において、第一版型三次元パターン部32aは第一版型の表面に形成されてなり、前記(a−4)工程において、第二版型4は、第二版型基材部41と、第二版型基材部から突出する第二版型突起部42を有し、第二版型三次元パターン部42aは第二版型突起部42の表面に形成されてなり、第二版型は第二版型厚の厚さを有し、第二版型基材部41は第二版型基材部厚の厚さを有し、第二版型突起部は第二版型突起部高の高さを有し、前記(d)工程において、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合された状態であるとともに、第一版型の第一版型三次元パターン部32a以外の領域の表面と第二版型4の第二版型突起部42の表面との間隔が第二版型突起部高の間隔である状態で、第一版型3と第二版型4とが一時的に仮取付けされる、ことを特徴とする押圧加工方法である。本加工方法は、例えば、図13(C)、図14(C)、図15(C)、図16(C)に示される第一版型3と第二版型4を使用した加工方法である。  Particularly, another desirable pressing method is that in the step (a-3), the first plate three-dimensional pattern portion 32a is formed on the surface of the first plate, and in the step (a-4), The second plate mold 4 has a second plate mold base portion 41 and a second plate mold projection 42 protruding from the second plate mold base portion, and the second plate mold three-dimensional pattern portion 42a is a second plate mold portion 42a. Formed on the surface of the plate projection 42, the second plate has a thickness of the second plate, and the second plate base 41 has a thickness of the second plate base. The second plate mold protrusion has a height equal to the height of the second plate mold protrusion, and the first plate three-dimensional pattern portion 32a formed on the first plate 3 in the step (d). And the second plate 3D pattern portion 42a formed on the second plate 4 are in a state of being fitted to each other, and the region other than the first plate 3D pattern portion 32a of the first plate In a state where the distance between the surface and the surface of the second plate mold protrusion 42 of the second plate mold 4 is the second plate mold protrusion height, the first plate mold 3 and the second plate mold 4 are temporarily It is a press working method characterized by being temporarily attached to. This processing method is, for example, a processing method using the first plate mold 3 and the second plate mold 4 shown in FIGS. 13 (C), 14 (C), 15 (C), and 16 (C). is there.

特に、望ましい他の押圧加工方法は、前記(a−3)工程において、第一版型は、略平面形状表面を有する第一版型基材部31と、該第一版型基材部31から突出する第一版型突起部32を有し、第一版型三次元パターン部32aは第一版型突起部32の表面に形成されてなり、第一版型は第一版型厚3hの厚さを有し、第一版型基材部31は第一版型基材部厚の厚さを有し、第一版型突起部32は第一版型突起部高32hの高さを有し、前記(a−4)工程において、第二版型は第二版型基材部41と、第二版型基材部41から突出する第二版型突起部42を有し、第二版型三次元パターン部42aは第二版型突起部42の表面に形成されてなり、第二版型は第二版型厚の厚さを有し、第二版型基材部41は第二版型基材部厚の厚さを有し、第二版型突起部42は第二版型突起部高の高さを有し、前記(d)工程において、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合された状態であるとともに、第一版型の第一版型突起部32の表面と第二版型の第二版型突起部42の表面との間隔が第一版型突起部高32hと第二版型突起部高とを合計した間隔である状態で、第一版型3と第二版型4とが一時的に仮取付けされる、ことを特徴とする押圧加工方法である。本加工方法は、例えば、図13(D)、図14(D)、図15(D)、図16(D)に示される第一版型3と第二版型4を使用した加工方法である。  In particular, in another preferable pressing method, in the step (a-3), the first plate mold includes a first plate substrate portion 31 having a substantially planar surface, and the first plate substrate portion 31. The first plate three-dimensional pattern portion 32a is formed on the surface of the first plate protrusion 32, and the first plate has a first plate thickness 3h. The first plate base 31 has a thickness of the first plate base, and the first plate protrusion 32 has a height of the first plate protrusion 32h. In the step (a-4), the second plate mold has a second plate mold base portion 41 and a second plate mold protrusion 42 protruding from the second plate mold base portion 41. The second plate mold three-dimensional pattern portion 42a is formed on the surface of the second plate mold projection 42, and the second plate mold has a thickness of the second plate mold, and the second plate mold base 41 Has the thickness of the second plate mold base part thickness The second plate mold protrusion 42 has a height equal to the height of the second plate mold protrusion, and in the step (d), the first plate three-dimensional pattern portion 32a formed on the first plate mold and the second plate. The second plate three-dimensional pattern portion 42a formed on the mold is in a state of being fitted to each other, and the surface of the first plate protrusion 32 of the first plate and the second plate of the second plate The first plate 3 and the second plate 4 are temporarily in a state where the distance from the surface of the protrusion 42 is the sum of the first plate protrusion height 32h and the second plate protrusion height. It is a press working method characterized by being temporarily attached to. This processing method is, for example, a processing method using the first plate mold 3 and the second plate mold 4 shown in FIGS. 13 (D), 14 (D), 15 (D), and 16 (D). is there.

特に、望ましい他の押圧加工方法は、前記(a−3)工程において、前記第一版型三次元パターン部(32a)は滑らかに連続して窪んだ凹形状面に凹凸形状で形成されてなり、前記(a−4)工程において、前記第二版型三次元パターン部(42a)は滑らかに連続して突出した凸形状面に凹凸形状で形成されてなり、 前記第一版型3に形成された滑らかに連続して窪んだ凹形状面と、前記第二版型4に形成された滑らかに連続して突出した凸形状面は、互いに嵌合可能な形状面であることを特徴とする押圧加工方法である。この構成において、特に、箔押押圧加工方法において、薄片状被加工物基材71と薄片状箔押用箔材72との間の気泡の発生が抑制された箔押し転写三次元凹凸パターンが得られる。  In particular, in another desirable pressing method, in the step (a-3), the first plate type three-dimensional pattern portion (32a) is formed in an uneven shape on a concave surface that is smoothly and continuously depressed. In the step (a-4), the second plate type three-dimensional pattern portion (42a) is formed in a concavo-convex shape on a convex surface that protrudes smoothly and continuously. The smoothly and continuously depressed concave surface and the smoothly and continuously protruding convex surface formed on the second plate mold 4 are shape surfaces that can be fitted to each other. This is a pressing method. In this configuration, in particular, in the foil pressing process, a foil pressing three-dimensional concavo-convex pattern in which the generation of bubbles between the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 is suppressed is obtained. .

このような図13、図14、図15、図16に示される第一版型3と第二版型4を使用して、前述の加工方法において説明した前記(d)工程において、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合された状態であるとともに、第一版型3の第一版型基材部31の表面と第二版型4の第二版型三次元パターン部42a以外の領域の表面との間隔が第一版型突起部高32hの間隔である状態で、第一版型3と第二版型4とが一時的に仮取付けされる。その後、前述の(e)工程、(f)工程、(g)工程を経て、転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。  Using the first plate mold 3 and the second plate mold 4 shown in FIG. 13, FIG. 14, FIG. 15 and FIG. The first plate three-dimensional pattern portion 32a formed on the mold 3 and the second plate three-dimensional pattern portion 42a formed on the second plate 4 are in a state of being fitted to each other, and the first plate mold 3 is a state in which the distance between the surface of the first plate base 31 of the third plate and the surface of the second plate 4 other than the second plate 3D pattern portion 42a is the space of the first plate protrusion 32h. Thus, the first plate 3 and the second plate 4 are temporarily attached temporarily. Thereafter, a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern 73 is obtained through the steps (e), (f), and (g).

このように、図13〜図16で説明される第一版型3と第二版型4と、図3、図4で説明される仮止め治具を使用して、図7、図8で説明される押圧加工方法により、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できる」という効果が得られる。  Thus, using the first plate mold 3 and the second plate mold 4 described with reference to FIGS. 13 to 16 and the temporary fixing jig described with reference to FIGS. According to the described pressing method, “the plate can be easily set at a desired position of the pressing device in a short time without requiring a long-time repeated preliminary work and without requiring skill. The effect of forming and processing a clear three-dimensional concavo-convex pattern that is accurate and faithful to each three-dimensional concavo-convex pattern engraved in the plate mold can be obtained.

本発明の押し圧加工方法において、版型の材質として、望ましくは、金属材により調製された金属製第一版型3と、金属材により調製された金属製第一版型用ベース基材2とを有し、第二版型4が被加工物よりも硬い硬さを有する樹脂材料により調製された樹脂製第二版型である構成が望ましい。このような樹脂製第二版型の樹脂材としては、例えば、アクリル樹脂、ポリアミド樹脂、スチロール樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、フェノール樹脂、ユリア樹脂、メラミン樹脂その他の硬質の樹脂やプラスチックが使用できる。
この構成により、特に、「第一版型3と第二版型4とが薄片状被加工物7を間に介した状態で嵌合した時の第一版型三次元パターン部32aの欠けや摩耗変形、等の劣化が抑制される」効果が得られる。また、「第二版型4の第二版型三次元パターン部42aを調製する時に、金属製の第一版型三次元パターン部32aを参考型として使用して、溶融状態の樹脂材料をその第一版型三次元パターン部参考型に流し込み、その後、その溶融状態の樹脂材料を硬化して、第二版型三次元パターン部42aを調製することにより、第一版型三次元パターン部32aに忠実に嵌合可能な凹凸形状を有する第二版型三次元パターン部42aを調製することができる」という効果が得られる。
In the pressing process method of the present invention, as a plate material, desirably, a metal first plate mold 3 prepared from a metal material and a metal base plate 2 for a metal first plate mold prepared from a metal material are used. The second plate mold 4 is preferably a resin second plate mold prepared from a resin material having a hardness higher than that of the workpiece. Examples of such resin second-plate type resin materials include acrylic resin, polyamide resin, styrene resin, epoxy resin, unsaturated polyester resin, phenol resin, urea resin, melamine resin, and other hard resins and plastics. Can be used.
With this configuration, in particular, “the first plate mold 3 and the second plate mold 4 are fitted with the flaky workpiece 7 interposed therebetween, and the first plate mold 3D pattern portion 32a is "Deterioration of wear deformation and the like is suppressed" is obtained. Further, “when preparing the second plate type three-dimensional pattern portion 42a of the second plate type 4, the metal first plate type three-dimensional pattern portion 32a is used as a reference mold, and the molten resin material is The first plate three-dimensional pattern portion 32a is prepared by pouring the first plate three-dimensional pattern portion reference mold and then curing the molten resin material to prepare the second plate three-dimensional pattern portion 42a. The second plate type three-dimensional pattern portion 42a having a concavo-convex shape that can be accurately fitted can be prepared ".

本発明の押し圧加工方法において、望ましくは、第二版型の第二版型基材部41は厚さ方向に表裏が透けて視認できる程度の透明性を有し、第二版型の第二版型三次元パターン部42aは表裏が透けて視認できない程度の非透明性を有する性質を有し、前記(d)工程において、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型と第二版型とを一時的に仮取付けする工程を有する構成が望ましい。
例えば、第二版型4の第二版型基材部41が表裏が透けて見える程度の略透明なガラス繊維含有エポキシ樹脂により調製され、第二版型の第二版型三次元パターン部42aの表面が黒色に着色されて表裏が透けて視認できない程度の非透明性を有する性質を有する構成が実施できる。
この構成により、第一版型三次元パターン部32aと第二版型三次元パターン部42aとの嵌合状態を視認して確認できるようになり、第二版型の位置決めを一層、正確にすることができる。例えば、図7の(d−1)工程、(d−2)工程において、第一版型三次元パターン部32aと第二版型三次元パターン部42aとの嵌合状態を視認して確認できるようになる効果が得られる。
In the pressing process method of the present invention, desirably, the second plate mold base part 41 of the second plate mold has transparency to the extent that the front and back can be seen through in the thickness direction, The two-plate type three-dimensional pattern part 42a has a property of non-transparency such that the front and back cannot be seen through, and in the step (d), the first plate type three-dimensional pattern part formed in the first plate type 32a and the second plate three-dimensional pattern portion 42a formed on the second plate are in a state of being fitted to each other, and the first plate and the second plate are temporarily attached temporarily. desirable.
For example, the second plate mold base material portion 41 of the second plate mold 4 is prepared with a substantially transparent glass fiber-containing epoxy resin so that the front and back sides can be seen through, and the second plate mold second plate mold three-dimensional pattern portion 42a. The structure which has the property which has the non-transparency of the grade which the surface of this is colored black and the front and back see through and cannot be visually recognized can be implemented.
With this configuration, the fitting state between the first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a can be visually confirmed and the positioning of the second plate type can be made more accurate. be able to. For example, in the steps (d-1) and (d-2) of FIG. 7, the fitting state between the first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a can be visually confirmed. The effect which becomes is obtained.

第二版型の第二版型基材41は厚さ方向に表裏が透けて視認できる程度の透明性を有し、第二版型の第二版型三次元パターン部42aは着色された色彩を有し、これにより、前記(d)工程において、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型と第二版型とを一時的に仮取付けする構成が望ましい。
例えば、第二版型4が表面から裏面が透けて見える程度の透明なエポキシ樹脂により調製され、第二版型の第二版型三次元パターン部42aの表面が赤色、黄色、青色などに着色された構成が実施できる。なお、この場合、着色された第二版型三次元パターン部42aは、表裏が透けて視認でる程度の透明性、又は、表裏が透けて視認できない程度の非透明性を有する性質を有する構成が実施できる。
この構成により、「第一版型三次元パターン部32aと第二版型三次元パターン部42aとの嵌合状態を視認して確認できるようになり、第二版型の位置決めを著しく正確にすることができる」という効果が得られる。
The second plate base material 41 of the second plate type is transparent enough to be seen through the front and back in the thickness direction, and the second plate type second plate type three-dimensional pattern portion 42a is colored. Thus, in the step (d), the first plate three-dimensional pattern portion 32a formed on the first plate and the second plate three-dimensional pattern portion 42a formed on the second plate. A configuration in which the first plate mold and the second plate mold are temporarily temporarily attached in a state where the two are fitted to each other is desirable.
For example, the second plate mold 4 is prepared with a transparent epoxy resin so that the back surface can be seen through from the front surface, and the surface of the second plate three-dimensional pattern portion 42a of the second plate mold is colored red, yellow, blue, etc. Can be implemented. In this case, the colored second plate type three-dimensional pattern portion 42a has a configuration having transparency that allows the front and back to be seen through, or non-transparency such that the front and back cannot be seen through. Can be implemented.
With this configuration, “the fitting state between the first plate type three-dimensional pattern portion 32a and the second plate type three-dimensional pattern portion 42a can be visually confirmed and the positioning of the second plate type can be made remarkably accurate. Can be obtained.

〈仮止め治具の構成について〉
上記の本発明の一実施例の押圧加工方法に構成される仮止め治具の概略構成の模式図が図3に示される。図3は、本発明の一実施例の押圧加工方法に構成される仮止め治具の概略構成の模式的断面図であり、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとが互いに一体に形成された形状を有する。
図3の(A)において、仮止め治具5は、円柱状の仮止治具第一版型孔挿入部5mと、円柱状の仮止治具第二版型孔挿入部5nと、さらに、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとの間に形成された円柱状の仮止治具間隔制御部5cとを有し、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nと仮止治具間隔制御部5cは互いに一体に形成され、仮止治具第一版型孔挿入部5mと仮止治具間隔制御部5cと第二版型孔挿入部5nは軸方向に形成されている。
仮止治具第一版型孔挿入部5mは、第一版型仮止孔35の中に所定距離で挿入される長さと、第一版型と仮止め治具5とを保持可能な外形状を有する。仮止治具第二版型孔挿入部5nは、第二版型仮止孔45の中に所定距離で挿入される長さと、第二版型と仮止め治具5とを保持可能な外形状を有する。仮止治具間隔制御部5cは第一版型仮止孔35と第二版型仮止孔45よりも径方向に大きな寸法径を有するとともに第一版型と第二版型との間隔を制御するための仮止治具間隔制御部厚55hの厚さを有する。
<Regarding the configuration of temporary fixing jig>
FIG. 3 shows a schematic diagram of a schematic configuration of the temporary fixing jig configured in the pressing method according to the embodiment of the present invention. FIG. 3 is a schematic cross-sectional view of a schematic configuration of a temporary fixing jig configured in the pressing method according to one embodiment of the present invention, in which the temporary fixing jig first plate mold hole insertion portion 5m and the temporary fixing jig are provided. The second plate mold hole insertion portion 5n has a shape formed integrally with each other.
In FIG. 3A, the temporary fixing jig 5 includes a cylindrical temporary fixing jig first plate die hole insertion portion 5m, a cylindrical temporary fixing jig second plate die hole insertion portion 5n, A temporary fixing jig interval control portion 5c formed between the temporary fixing jig first plate mold hole insertion portion 5m and the temporary fixing jig second plate mold hole insertion portion 5n. The fixing jig first plate mold hole insertion portion 5m, the temporary fixing jig second plate mold hole insertion portion 5n, and the temporary fixing jig interval control portion 5c are formed integrally with each other to insert the temporary fixing jig first plate hole insertion portion. The part 5m, the temporary fixing jig interval control part 5c, and the second plate hole inserting part 5n are formed in the axial direction.
The temporary fixing jig first plate mold hole insertion portion 5m has a length to be inserted into the first plate temporary fixing hole 35 at a predetermined distance, and an outer portion capable of holding the first plate mold and the temporary fixing jig 5. Has a shape. The temporary fixing jig second plate mold hole insertion portion 5n has a length inserted into the second plate mold temporary fixing hole 45 at a predetermined distance, and an outer portion capable of holding the second plate mold and the temporary fixing jig 5. Has a shape. The temporary fixing jig interval control unit 5c has a larger dimension diameter in the radial direction than the first plate temporary fixing hole 35 and the second plate temporary fixing hole 45, and sets the interval between the first plate and the second plate. It has a thickness of the temporary fixture interval control portion thickness 55h for control.

図3の(B)において、仮止め治具5は、円柱状の仮止治具間隔制御部5cはその外周に段差を有する形状であり、第二版型孔挿入部5nの側に位置する仮止治具間隔制御部5cの外径は、仮止治具第一版型孔挿入部5mの側に位置する外径よりも大きな外径を有する形状である。また、仮止治具第二版型孔挿入部5nの外径が第一版型孔挿入部5mの外径よりも小さい形状を有する。
図3の(C)において、仮止め治具5は、(A)の仮止め治具5に加えて、第一版型孔挿入部5mの外周に設置された仮止治具第一版型孔挿入外周部弾性部材5eと、仮止治具第二版型孔挿入部5nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材5fを備える。
図3の(D)において、仮止め治具5は、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nを形成した版型挿入部材とその版型挿入部材の外周に設置された仮止治具間隔制御部材55とを備えるとともに、仮止治具第一版型孔挿入部5mの外周に設置された仮止治具第一版型孔挿入外周部弾性部材5eと、仮止治具第二版型孔挿入部5nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材5fを備える。
(C)と(D)において、仮止治具第一版型孔挿入外周部弾性部材5eは、押圧に対応して変形する性質を有し、仮止治具第一版型孔挿入部5mが第一版型仮止孔35の中に挿入されたときに変形するとともに仮止め治具5を第一版型3に一時的に仮固定する性質を有する。また、仮止治具第二版型孔挿入外周部弾性部材5fは、押圧に対応して変形する性質を有し、仮止治具第二版型孔挿入部5nが第二版型仮止孔45の中に挿入されたときに変形するとともに仮止め治具5を第一版型4に一時的に仮固定する性質を有する。
In FIG. 3B, the temporary fixing jig 5 has a columnar temporary fixing jig interval control portion 5c having a step on the outer periphery thereof, and is located on the second plate hole insertion portion 5n side. The outer diameter of the temporary fixing jig interval control part 5c is a shape having an outer diameter larger than the outer diameter located on the temporary fixing jig first plate mold hole insertion part 5m side. Further, the temporary fixing jig second plate mold hole insertion portion 5n has a smaller outer diameter than the first plate mold hole insertion portion 5m.
In FIG. 3C, the temporary fixing jig 5 is a temporary fixing jig first plate installed on the outer periphery of the first plate hole inserting portion 5m in addition to the temporary fixing jig 5 of FIG. A hole insertion outer peripheral portion elastic member 5e and a temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 5f installed on the outer periphery of the temporary fixing jig second plate mold hole inserting portion 5n are provided.
In FIG. 3D, a temporary fixing jig 5 includes a plate insertion member formed with a temporary fixing jig first plate die hole insertion portion 5m and a temporary fixing jig second plate die hole insertion portion 5n, and its plate. And a temporary fixing jig first plate hole insertion provided on the outer periphery of the temporary fixing jig first plate hole insertion portion 5m. The outer peripheral part elastic member 5e and the temporary fixing jig second plate mold hole insertion outer peripheral part elastic member 5f installed on the outer periphery of the temporary fixing jig second plate mold hole inserting part 5n are provided.
In (C) and (D), the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 5e has a property of deforming in response to the pressing, and the temporary fixing jig first plate mold hole insertion portion 5m. Is deformed when inserted into the first plate temporary fixing hole 35 and has the property of temporarily fixing the temporary fixing jig 5 to the first plate 3. Further, the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 5f has a property of deforming in response to the pressing, and the temporary fixing jig second plate mold hole inserting section 5n is provided with the second plate mold temporary fixing. It is deformed when inserted into the hole 45 and has a property of temporarily fixing the temporary fixing jig 5 to the first plate 4.

図3の(E)において、仮止め治具5は、第一版型仮止孔35の中にネジ止め可能にネジ切された仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nを形成した版型挿入部材と、該版型挿入部材の外周のネジ切部の所定位置にネジ止めされた仮止治具間隔制御部材55とを備えるとともに、仮止治具第二版型孔挿入部5nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材5fを備える。
図3の(F)において、仮止め治具5は、第一版型仮止孔35の中にネジ止め可能にネジ切された仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nを形成した版型挿入部材を備えると共に、仮止治具第二版型孔挿入部5nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材5fを備える。
図3の(G)において、仮止め治具5は、仮止治具第一版型孔挿入部5mと、仮止治具第二版型孔挿入部5nと、さらに、仮止治具第一版型孔挿入部5mと、仮止治第二版型孔挿入部5nとの間に形成された仮止治具間隔制御部5cとを有し、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nと仮止治具間隔制御部5cは互いに一体に形成され、仮止治具第一版型孔挿入部5mは第一版型仮止孔35の中にネジ止め可能にネジ切された形状を有し、さらに、仮止治具第二版型孔挿入部5nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材5fを備える。
図3の(E)、(F)、(G)において、ネジ切された第一版型孔挿入部5mは第一版型仮止孔35の中にネジ止めにより第一版型に一時的に仮固定される。また、また、仮止治具第二版型孔挿入外周部弾性部材5fは、押圧に対応して変形する性質を有し、仮止治具第二版型孔挿入部5nが第二版型仮止孔45の中に挿入されたときに変形するとともに仮止め治具5を第一版型4に一時的に仮固定する性質を有する。また、前記(d−1)工程の仮止め治具5を第一版型3に挿入する時、ネジ切された第一版型孔挿入部5mをネジ切された第一版型仮止孔35の所望の深さに挿入して固定することにより、第一版型3から突出する仮止治第二版型孔挿入部5nの長さを制御することができ、さらに、前記(f−1)工程の第一基盤11と第二基盤12を互いに離反させた時に、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する状態になる。
In FIG. 3E, the temporary fixing jig 5 includes a temporary fixing jig first plate hole insertion portion 5m screwed into the first plate temporary fixing hole 35 so as to be screwed and a temporary fixing jig. A plate insertion member formed with a second plate mold hole insertion portion 5n, and a temporary jig spacing control member 55 screwed at a predetermined position of a threaded portion on the outer periphery of the plate insertion member; A temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 5f is provided on the outer periphery of the temporary fixing jig second plate mold hole insertion portion 5n.
In FIG. 3F, the temporary fixing jig 5 includes a temporary fixing jig first plate hole insertion portion 5m screwed into the first plate temporary fixing hole 35 so as to be screwed and a temporary fixing jig. Temporary jig second plate die hole insertion outer peripheral portion provided on the outer periphery of the temporary fixture second plate die hole insertion portion 5n, with a plate die insertion member having the tool second plate die hole insertion portion 5n formed thereon An elastic member 5f is provided.
In FIG. 3G, the temporary fixing jig 5 includes a temporary fixing jig first plate hole inserting portion 5m, a temporary fixing jig second plate hole inserting portion 5n, and a temporary fixing jig first. A temporary fixing jig first plate hole insertion has a temporary fixing jig interval control portion 5c formed between the one plate mold hole inserting portion 5m and the temporary fixing second plate die insertion portion 5n. The portion 5m, the temporary fixing jig second plate mold hole insertion portion 5n and the temporary fixing jig interval control portion 5c are formed integrally with each other, and the temporary fixing jig first plate hole insertion portion 5m is the first plate temporary fixing The hole 35 has a shape that is threaded so that it can be screwed, and is further provided with a temporary fixing jig second plate die hole insertion outer peripheral portion installed on the outer periphery of the temporary fixing jig second plate die hole insertion portion 5n. An elastic member 5f is provided.
3E, 3F and 3G, the threaded first plate mold hole insertion portion 5m is temporarily attached to the first plate mold by screwing into the first plate mold temporary fixing hole 35. Temporarily fixed. Moreover, the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 5f has a property of being deformed in response to the pressing, and the temporary fixing jig second plate mold hole inserting portion 5n is the second plate mold. It is deformed when inserted into the temporary fixing hole 45 and has a property of temporarily fixing the temporary fixing jig 5 to the first plate 4. Further, when the temporary fixing jig 5 in the step (d-1) is inserted into the first plate 3, the first plate temporary fixing hole in which the threaded first plate hole insertion portion 5 m is threaded. By inserting and fixing to a desired depth of 35, the length of the temporary fixing second plate mold hole insertion portion 5n protruding from the first plate mold 3 can be controlled, and the (f− 1) When the first base plate 11 and the second base plate 12 are separated from each other, (i) the temporary fixing jig second plate die hole insertion portion 5n of each temporary fixing jig 5 is temporarily attached to the second plate die. The state where the respective temporary fixing jigs 5 are inserted into the first plate temporary fixing holes 35 through the holes 45 is maintained.

仮止め治具5の材質が金属製又は硬質樹脂製の場合には、図3の(C)〜(G)の構成の仮止め治具5が望ましい。仮止め治具5の材質が応力に対応して弾性を有する軟質樹脂製の場合には、図3の(A)、(B)の構成の仮止め治具5が望ましく、この場合、その弾性力により、仮止治具第二版型孔挿入部5nが第二版型仮止孔45の中に挿入されたときに径方向に圧縮変形するとともに仮止め治具5を第一版型4に一時的に仮固定される。  When the material of the temporary fixing jig 5 is made of metal or hard resin, the temporary fixing jig 5 having the configuration shown in FIGS. 3C to 3G is desirable. When the material of the temporary fixing jig 5 is made of a soft resin having elasticity corresponding to the stress, the temporary fixing jig 5 having the configuration shown in FIGS. 3A and 3B is desirable. When the temporary fixing jig second plate die hole insertion portion 5n is inserted into the second plate temporary fixing hole 45 by force, the temporary fixing jig 5 is compressed and deformed in the radial direction, and the first fixing die 4 Temporarily fixed temporarily.

このように、本発明に使用される仮止め治具5の基本的な構成として、望ましくは、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nと、さらに、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとの間に形成された仮止治具間隔制御部5cとを有し、仮止治具第一版型孔挿入部5mと仮止治具間隔制御部5cと第二版型孔挿入部は軸方向に形成され、仮止治具第一版型孔挿入部5mは、第一版型仮止孔35の中に所定距離で挿入される長さと、第一版型と仮止め治具5とを保持可能な外形状を有し、仮止治具第二版型孔挿入部5nは、第二版型仮止孔45の中に所定距離で挿入される長さと、第二版型と仮止め治具5とを保持可能な外形状を有し、仮止治具間隔制御部5cは第一版型仮止孔35と第二版型仮止孔45よりも径方向に大きな寸法径を有するとともに第一版型と第二版型との間隔を制御するための仮止治具間隔制御部厚55hの厚さを有するような形状が望ましい。  Thus, as a basic configuration of the temporary fixing jig 5 used in the present invention, desirably, the temporary fixing jig first plate mold hole insertion portion 5m and the temporary fixing jig second plate hole insertion portion 5n. And a temporary fixing jig interval control part 5c formed between the temporary fixing jig first mold hole insertion part 5m and the temporary fixing jig second mold hole insertion part 5n. The fixing jig first plate die hole insertion portion 5m, the temporary fixing jig interval control portion 5c, and the second printing die hole insertion portion are formed in the axial direction, and the temporary fixing jig first plate die hole insertion portion 5m It has a length to be inserted into the one plate mold temporary fixing hole 35 at a predetermined distance, and an outer shape capable of holding the first plate mold and the temporary fixing jig 5, and is inserted into the second plate mold hole of the temporary fixing jig. The portion 5n has a length that is inserted into the second plate mold temporary fixing hole 45 at a predetermined distance, and has an outer shape that can hold the second plate mold and the temporary fixing jig 5, and the temporary jig interval. The control unit 5c includes a first plate mold temporary fixing hole 35 and a second plate mold temporary hole. Shaped having a first edition type and thickness of the temporary fixing jig interval control unit thickness 55h for controlling the distance between the second edition type and has a larger dimension diameter radial direction from the hole 45 is desired.

なお、図3の(A)、(B)、(C)、(F)、(G)に図示されたように、仮止め治具5の仮止治具第一版型孔挿入部5mと第二版型孔挿入部と仮止治具間隔制御部5cは互いに一体に形成された構成、又は、(D)、(F)に図示されたように、これらが別体部品から構成された構成が実施可能である。
また、仮止治具第一版型孔挿入部5mの長さ寸法は、第一版型基材部31の厚さ寸法と同じ寸法又は短い寸法であって、仮止治具第一版型孔挿入部5mが第一版型仮止孔35に挿入されたときに仮止治具第一版型孔挿入部5mの先端が第一版型3の裏面から突出しない形状が望ましい。仮止治具第二版型孔挿入部5nの長さ寸法は、第二版型基材部41の厚さ寸法と同じ寸法又は短い寸法であって、仮止治具第二版型孔挿入部5nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出しない形状が望ましい。
In addition, as illustrated in FIGS. 3A, 3B, 3C, 3F, and 3G, the temporary fixing jig first plate hole insertion portion 5m of the temporary fixing jig 5 The second plate mold hole insertion portion and the temporary fixing jig interval control portion 5c are formed integrally with each other, or as shown in (D) and (F), these are constituted by separate parts. Configuration is possible.
The length dimension of the temporary fixing jig first plate mold hole insertion portion 5m is the same as or shorter than the thickness dimension of the first plate base portion 31, and the temporary fixing jig first plate mold. A shape in which the tip of the temporary fixing jig first plate mold hole insertion portion 5m does not protrude from the back surface of the first plate mold 3 when the hole insertion portion 5m is inserted into the first plate mold temporary fixing hole 35 is desirable. The length dimension of the temporary fixing jig second plate mold hole insertion portion 5n is the same as or shorter than the thickness dimension of the second plate mold base portion 41, and the temporary fixing jig second plate mold hole insertion A shape in which the tip of the temporary fixing jig second plate mold hole insertion portion 5n does not protrude from the back surface of the second plate mold 4 when the portion 5n is inserted into the second plate mold temporary fixing hole 45 is desirable.

本発明の一実施例の押圧加工方法に構成される他の仮止め治具の概略構成の模式的断面図が図4に示される。
図4の(A)において、仮止め治具5は、仮止治具外装中空部51dを有する仮止治具外装部材51と、仮止治具外装中空部51dの中に収納された仮止治具中空部弾性部材53と、仮止治具中空部弾性部材53を押圧可能に仮止治具外装中空部51dの中に出没自在に設置された仮止治具内装部材52を備える。仮止治具外装部材51の外周は第一版型3の第一版型仮止孔35に挿入可能に形成された仮止治具第一版型孔挿入部51mを有する。仮止治具内装部材52の外周は第二版型4の第二版型仮止孔45に挿入可能に形成された仮止治具第二版型孔挿入部52nを有する。
(B)において、仮止め治具5は、前記(A)の構成に加えて、仮止治具第一版型孔挿入部51mの外周に設置された仮止治具第一版型孔挿入外周部弾性部材51eと、仮止治具第二版型孔挿入部52nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材52fを備える。なお、仮止治具第一版型孔挿入部51mの外周に溝が形成され、その溝に仮止治具第一版型孔挿入外周部弾性部材51eが設置された構成、及び、仮止治具第二版型孔挿入部52nの外周に溝が形成され、その溝に仮止治具第二版型孔挿入外周部弾性部材52fが設置された構成も実施可能である。
(C)の仮止め治具5において、前記(A)の構成と異なる点は、仮止治具第一版型孔挿入部51mの外周がネジ切された仮止治具第一版型孔挿入部51mを有し、仮止治具第二版型孔挿入部52nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材52fを備える構成である。
FIG. 4 shows a schematic cross-sectional view of a schematic configuration of another temporary fixing jig configured in the pressing method according to the embodiment of the present invention.
4A, the temporary fixing jig 5 includes a temporary fixing jig exterior member 51 having a temporary fixing jig outer hollow portion 51d and a temporary fixing accommodated in the temporary fixing jig outer hollow portion 51d. A jig hollow portion elastic member 53 and a temporary fixing jig interior member 52 that can be pushed and retracted in the temporary fixing jig outer hollow portion 51d so as to be able to press the temporary fixing jig hollow portion elastic member 53 are provided. The outer periphery of the temporary fixing jig exterior member 51 has a temporary fixing jig first plate die hole insertion portion 51m formed so as to be inserted into the first plate temporary fixing hole 35 of the first plate die 3. The outer periphery of the temporary fixing jig interior member 52 has a temporary fixing jig second plate mold hole insertion portion 52 n formed so as to be inserted into the second plate mold temporary fixing hole 45 of the second plate mold 4.
In (B), in addition to the configuration of (A), the temporary fixing jig 5 is inserted into the temporary fixing jig first plate hole insertion portion 51m provided on the outer periphery of the temporary fixing jig first plate hole insertion portion 51m. An outer peripheral elastic member 51e and a temporary fixing jig second plate mold hole insertion outer peripheral elastic member 52f installed on the outer periphery of the temporary fixing jig second mold hole inserting part 52n are provided. In addition, the groove | channel is formed in the outer periphery of the temporary fixing jig 1st plate type | mold hole insertion part 51m, and the temporary fixing jig 1st plate type | mold hole insertion outer peripheral part elastic member 51e is installed in the groove | channel, and temporary fixing A configuration in which a groove is formed on the outer periphery of the jig second plate mold hole insertion portion 52n and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f is installed in the groove is also possible.
In the temporary fixing jig 5 of (C), the difference from the configuration of (A) is that the outer periphery of the temporary fixing jig first mold hole insertion portion 51m is threaded. It has a configuration including an insertion portion 51m and a temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f installed on the outer periphery of the temporary fixing jig second plate mold hole insertion portion 52n.

図4の(D)、(E)、(F)、(G)は仮止治具間隔制御部厚55hを有する仮止治具間隔制御部材55を設置した構成である。
(D)において、仮止め治具5は、仮止治具外装中空部51dを有する仮止治具外装部材51と、仮止治具外装中空部51dの中に収納された仮止治具中空部弾性部材53と、仮止治具中空部弾性部材53を押圧可能に仮止治具外装中空部51dの中に出没自在に設置された仮止治具内装部材52と、仮止治具外装部材51の外周形成された仮止治具間隔制御部材55と、さらに、仮止治具第一版型孔挿入部51mの外周に設置された仮止治具第一版型孔挿入外周部弾性部材51eと、仮止治具第二版型孔挿入部52nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材52fを備える。仮止治具間隔制御部材55は、仮止治具間隔制御部厚55hを有し、仮止治具外装部材51の外周に設置固定された構成である。
(E)の仮止め治具5において、前記(D)の構成と異なる点は、仮止治具外装部材51と仮止治具間隔制御部材55とが一体に形成されている構成である。また、仮止治具間隔制御部材55は仮止治具外装部材51と一体に形成されると共に、仮止治具間隔制御部材55はその外周において段差を有する形状である。
(F)において、仮止め治具は、前記(C)の構成に加えて、ネジ切された仮止治具第一版型孔挿入部51mの外周に仮止治具間隔制御部材55がネジで設置された構成である。
(F)において、仮止め治具5は、仮止治具外装中空部51dを有する仮止治具外装部材51と、仮止治具外装中空部51dの中に収納された仮止治具中空部弾性部材53と、仮止治具中空部弾性部材53を押圧可能に仮止治具外装中空部51dの中に出没自在に設置された仮止治具内装部材52と、仮止治具外装部材51の外周形成された仮止治具間隔制御部材55と、さらに、仮止治具第一版型孔挿入部51mの外周に設置された仮止治具第一版型孔挿入外周部弾性部材51eと、仮止治具第二版型孔挿入部52nの外周に設置された仮止治具第二版型孔挿入外周部弾性部材52fを備える。
(D), (E), (F), and (G) of FIG. 4 have a configuration in which a temporary fixing jig interval control member 55 having a temporary fixing jig interval control portion thickness 55h is installed.
In (D), the temporary fixing jig 5 includes a temporary fixing jig outer member 51 having a temporary fixing jig outer hollow portion 51d, and a temporary fixing jig hollow housed in the temporary fixing jig outer hollow portion 51d. Elastic member 53, temporary fixing jig hollow portion elastic member 53, temporary fixing jig interior member 52 installed in a temporary fixing jig exterior hollow portion 51d so as to be able to press, and temporary fixing jig exterior The temporary fixing jig interval control member 55 formed on the outer periphery of the member 51, and further, the temporary fixing jig first plate die hole insertion outer peripheral portion elasticity provided on the outer periphery of the temporary fixing jig first plate hole insertion portion 51m. A member 51e and a temporary fixing jig second plate die hole insertion outer peripheral portion elastic member 52f provided on the outer periphery of the temporary fixing jig second plate die hole insertion portion 52n are provided. The temporary fixing jig interval control member 55 has a temporary fixing jig interval control portion thickness 55 h and is configured to be installed and fixed on the outer periphery of the temporary fixing jig exterior member 51.
The temporary fixing jig 5 of (E) is different from the configuration of (D) in that the temporary fixing jig exterior member 51 and the temporary fixing jig interval control member 55 are integrally formed. Further, the temporary fixing jig interval control member 55 is formed integrally with the temporary fixing jig exterior member 51, and the temporary fixing jig interval control member 55 has a step shape on the outer periphery thereof.
In (F), in addition to the configuration of (C), the temporary fixing jig interval control member 55 is screwed on the outer periphery of the threaded temporary fixing jig first plate mold hole insertion portion 51m. It is the configuration installed in.
In (F), the temporary fixing jig 5 includes a temporary fixing jig outer member 51 having a temporary fixing jig outer hollow portion 51d, and a temporary fixing jig hollow housed in the temporary fixing jig outer hollow portion 51d. Elastic member 53, temporary fixing jig hollow portion elastic member 53, temporary fixing jig interior member 52 installed in a temporary fixing jig exterior hollow portion 51d so as to be able to press, and temporary fixing jig exterior The temporary fixing jig interval control member 55 formed on the outer periphery of the member 51, and further, the temporary fixing jig first plate die hole insertion outer peripheral portion elasticity provided on the outer periphery of the temporary fixing jig first plate hole insertion portion 51m. A member 51e and a temporary fixing jig second plate die hole insertion outer peripheral portion elastic member 52f provided on the outer periphery of the temporary fixing jig second plate die hole insertion portion 52n are provided.

図4の(A)〜(G)において、仮止治具外装部材51の外周は第一版型3の第一版型仮止孔35に挿入可能に形成された仮止治具第一版型孔挿入部51mを有する。仮止治具内装部材52の外周は第二版型4の第二版型仮止孔45に挿入可能に形成された仮止治具第二版型孔挿入部52nを有する。
また、仮止治具第一版型孔挿入部51mの長さ寸法は、第一版型基材部31の厚さ寸法と同じ寸法又は短い寸法であって、仮止治具第一版型孔挿入部5mが第一版型仮止孔35に挿入されたときに仮止治具第一版型孔挿入部51mの先端が第一版型3の裏面から突出しない形状が望ましい。
4A to 4G, the outer periphery of the temporary fixing jig exterior member 51 is formed so that the outer periphery of the temporary fixing jig outer plate 51 can be inserted into the first printing mold temporary fixing hole 35 of the first printing mold 3. A mold hole insertion portion 51m is provided. The outer periphery of the temporary fixing jig interior member 52 has a temporary fixing jig second plate mold hole insertion portion 52 n formed so as to be inserted into the second plate mold temporary fixing hole 45 of the second plate mold 4.
The length dimension of the temporary fixing jig first plate mold hole insertion portion 51m is the same as or shorter than the thickness dimension of the first plate base portion 31, and the temporary fixing jig first plate mold. A shape in which the tip of the temporary fixing jig first plate die hole insertion portion 51m does not protrude from the back surface of the first plate die 3 when the hole insertion portion 5m is inserted into the first plate temporary fixing hole 35 is desirable.

これに対して、仮止治具第二版型孔挿入部52nの長さ寸法は、第二版型基材部41の厚さ寸法よりも短い寸法、同じ寸法、又は、長い寸法の何れの形状も使用可能であるが、仮止治具第二版型孔挿入部52nの長さ寸法が第二版型基材部41の厚さ寸法よりも長く、仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入された時に仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出する形状が特に望ましい。
この仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出する部分は押圧加工装置に第一版型と第二版型を取付固定する前述の(e−1)工程において、基盤11、12を駆動して、第二版型4の裏面を第二基盤12に押圧した時に、仮止治具中空部弾性部材53が圧縮変形し、それにより、仮止治具第二版型孔挿入部52nが第二版型仮止孔45の中方向に移動して、仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面と同じ位置になるように移動できる。
この仮止治具第二版型孔挿入部52nの長さ寸法が第二版型基材部41の厚さ寸法よりも長い寸法を有することにより、前述の(d−2)工程において、仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入した時に、第二版型仮止孔45の全領域に仮止治具第二版型孔挿入部52nが挿入されるために、第二版型4が仮止治具第二版型孔挿入部52nから外れることが抑制され、第一版型3と第二版型4とを仮止め治具5を介して、確実に、仮止め固定することができる。例えば、第二版型基材部41の厚さが約0.5〜2mmの薄い第二版型4を使用した場合においても、仮止め治具5を介して第一版型3と第二版型4とを確実に仮止め固定することが可能となる。
On the other hand, the length dimension of the temporary fixing jig second plate mold hole insertion portion 52n is any of a dimension shorter than the thickness dimension of the second plate mold base portion 41, the same dimension, or a longer dimension. Although the shape can be used, the length dimension of the temporary fixing jig second plate mold hole insertion portion 52n is longer than the thickness dimension of the second plate mold base portion 41, and the temporary fixing jig second plate hole A shape in which the tip of the temporary fixing jig second plate die hole insertion portion 52n protrudes from the back surface of the second plate die 4 when the insertion portion 52n is inserted into the second plate die temporary fixing hole 45 is particularly desirable.
The portion where the tip of the temporary fixing jig second plate mold hole insertion portion 52n protrudes from the back surface of the second plate mold 4 attaches and fixes the first plate mold and the second plate mold to the pressing machine (e- 1) In the process, when the bases 11 and 12 are driven and the back surface of the second plate 4 is pressed against the second base 12, the temporary fixing jig hollow portion elastic member 53 is compressed and deformed. The jig second plate mold hole insertion portion 52n moves in the middle direction of the second plate mold temporary fixing hole 45, and the tip of the temporary fixing jig second plate mold hole insertion portion 52n is connected to the back surface of the second plate mold 4. You can move to the same position.
Since the length dimension of the temporary fixing jig second plate mold hole insertion portion 52n is longer than the thickness dimension of the second plate mold base portion 41, in the step (d-2) described above, When the fixing jig second plate mold hole insertion portion 52n is inserted into the second plate mold temporary fixing hole 45, the temporary fixing jig second plate mold hole insertion portion 52n is formed in the entire area of the second plate mold temporary fixing hole 45. Since the second plate mold 4 is inserted, it is suppressed that the second plate mold 4 is disengaged from the temporary plate 2nd mold hole insertion portion 52n. Thus, it can be securely fixed temporarily. For example, even when a thin second plate mold 4 having a thickness of the second plate mold base portion 41 of about 0.5 to 2 mm is used, the first plate mold 3 and the second plate mold 2 are interposed via the temporary fixing jig 5. It is possible to securely fix the plate 4 to the temporary fixing.

図4において、(D)、(F)、(G)に示されるように、仮止治具外装中空部51dの中に収納される仮止治具内装部材52の一部分が仮止治具外装部材51から抜けないような形状も実施可能であり、このような形状が望ましく、例えば、仮止治具外装中空部51dの中に収納される仮止治具内装部材52の先端領域の外径が仮止治具外装中空部51dの開口径よりも大きく設計された形状が望ましい。  In FIG. 4, as shown in (D), (F), and (G), a part of the temporary fixing jig interior member 52 housed in the temporary fixing jig exterior hollow portion 51d is the temporary fixing jig exterior. A shape that does not come off the member 51 is also possible, and such a shape is desirable. For example, the outer diameter of the distal end region of the temporary fixing jig interior member 52 accommodated in the temporary fixing jig exterior hollow portion 51d However, a shape designed to be larger than the opening diameter of the temporary fixing jig exterior hollow portion 51d is desirable.

図4の仮止治具外装部材51及び仮止治具内装部材52に使用される材質としては特に限定されなく、例えば、鉄、銅、アルミニウム、ステンレス、真鍮、ジュラルミン、マグネシウム合金、等の金属製材、又は、アクリル樹脂、ポリアミド樹脂、スチロール樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、フェノール樹脂、ユリア樹脂、メラミン樹脂、ポリエチレン樹脂、フッ素樹脂、シリコーン樹脂、合成ゴム、天然ゴム、などの、樹脂などが使用できる。
図4の(A)の構成の仮止め治具5の場合には、仮止治具外装部材51や仮止治具内装部材52の材質が応力に対応して弾性を有する軟質樹脂製が望ましく使用され、この場合、その弾性力により、仮止治具第一版型孔挿入部5mが第二版型仮止孔45の中に挿入されたとき、及び、仮止治具第二版型孔挿入部5nが第二版型仮止孔45の中に挿入されたときに、径方向に圧縮変形するとともに仮止め治具5を第一版型4に一時的に仮固定される。
The material used for the temporary fixing jig exterior member 51 and the temporary fixing jig interior member 52 of FIG. 4 is not particularly limited. For example, a metal such as iron, copper, aluminum, stainless steel, brass, duralumin, magnesium alloy, etc. Lumber, or resin such as acrylic resin, polyamide resin, styrene resin, epoxy resin, unsaturated polyester resin, phenol resin, urea resin, melamine resin, polyethylene resin, fluorine resin, silicone resin, synthetic rubber, natural rubber, etc. Can be used.
In the case of the temporary fixing jig 5 having the configuration shown in FIG. 4A, the material of the temporary fixing jig exterior member 51 and the temporary fixing jig interior member 52 is preferably made of a soft resin having elasticity corresponding to stress. In this case, when the temporary fixing jig first plate die hole insertion portion 5m is inserted into the second plate die temporary fixing hole 45 by the elastic force, and when the temporary fixing jig second plate die is used. When the hole insertion portion 5n is inserted into the second plate die temporary fixing hole 45, the temporary fixing jig 5 is temporarily fixed temporarily to the first plate die 4 while being compressed and deformed in the radial direction.

図4の(D)、(F)のように仮止治具間隔制御部材55と仮止治具外装部材51が別体に構成される構成において、仮止治具間隔制御部材55の材質としては、上記の仮止治具外装部材51で説明した金属類や樹脂類が使用でき、また、版型3,4よりも柔らかい材質のゴム類、シリコーン樹脂、ウレタン樹脂などの軟質樹脂類も使用可能である。
また、図4の(C)、(F)に示されるネジ切された第一版型孔挿入部51mを有する仮止め治具5において、前記(d−1)工程の仮止め治具5を第一版型3に挿入する時、ネジ切された第一版型孔挿入部51mをネジ切された第一版型仮止孔35の所望の深さに挿入して固定することにより、第一版型3から突出する仮止治第二版型孔挿入部5nの長さを制御することができ、さらに、前記(f−1)工程の第一基盤11と第二基盤12を互いに離反させた時に、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する状態になる。
As shown in FIGS. 4D and 4F, in the configuration in which the temporary fixing jig interval control member 55 and the temporary fixing jig exterior member 51 are configured separately, Can use the metals and resins described in the above-mentioned temporary fixing jig exterior member 51, and also use soft resins such as rubbers, silicone resins, and urethane resins that are softer than the plates 3 and 4. Is possible.
Further, in the temporary fixing jig 5 having the threaded first plate mold hole insertion portion 51m shown in FIGS. 4C and 4F, the temporary fixing jig 5 in the step (d-1) is provided. When inserting into the first plate 3, the first plate mold hole insertion portion 51 m that has been threaded is inserted and fixed at a desired depth of the first plate mold temporary retaining hole 35 that has been threaded. The length of the temporary fixing second plate mold hole insertion portion 5n protruding from the one mold 3 can be controlled, and the first substrate 11 and the second substrate 12 in the step (f-1) are separated from each other. (I) the temporary fixing jig second plate mold hole insertion portion 52n of each temporary fixing jig 5 comes out of the second plate temporary fixing hole 45, and each temporary fixing jig 5 becomes the first. It will be in the state which maintains the state inserted in the plate temporary fixing hole 35. FIG.

図4の仮止治具中空部弾性部材53が仮止治具外装部材51又は/及び仮止治具内装部材52に固定された構成としては、例えば、(i)ゴム製弾性部材部材やバネ性弾性部材などの仮止治具中空部弾性部材53が仮止治具外装部材51又は/及び仮止治具内装部材52に接着剤により固定された構成が実施可能である。また、(ii)図4の(B)、(E)に示されるように、仮止治具中空部弾性部材53の一端が仮止治具内装部材52に形成された穴の中に固定された構成も実施できる。また、(C)、(E)に示されるように、仮止治具中空部弾性部材53の他端が仮止治具外装部材51に形成された穴の中に固定された構成も実施できる。  For example, (i) a rubber elastic member member or a spring may be used as a configuration in which the temporary fixing jig hollow portion elastic member 53 of FIG. 4 is fixed to the temporary fixing jig exterior member 51 and / or the temporary fixing jig interior member 52. It is possible to implement a configuration in which the temporary fixing jig hollow portion elastic member 53 such as the elastic elastic member is fixed to the temporary fixing jig exterior member 51 and / or the temporary fixing jig interior member 52 with an adhesive. (Ii) As shown in FIGS. 4B and 4E, one end of the temporary fixing jig hollow portion elastic member 53 is fixed in a hole formed in the temporary fixing jig interior member 52. Can also be implemented. Moreover, as shown in (C) and (E), a configuration in which the other end of the temporary fixing jig hollow portion elastic member 53 is fixed in a hole formed in the temporary fixing jig exterior member 51 can also be implemented. .

図4の仮止治具中空部弾性部材53としては、特に限定されないが、押圧により圧縮されるとともに押圧解除により元の形状に戻る性質を有する材質より形成されたゴム製弾性部材部材又はバネ性弾性部材が使用される。ゴム製弾性部材部材としては、例えば、ポリブタジエン系、ポリイソプレン系、ポリウレタン系、ポリシリコーン系などの合成ゴム、天然ゴム、その他のゴム弾性を有するゴム製弾性部材部材が使用できる。バネ性弾性部材としては、例えば、形状分類において、コイル状バネ、つるまきバネ、ねじりバネ、板バネ、皿バネ、渦巻き状バネ、等の形状であって、材質においては、鋼、リン青銅、ベリリウム銅、ゴム、合成樹脂、形状記憶合金、超弾性合金、等であり、動作としては、圧縮ばね又は押しバネ等が使用できる。また、これらのゴム製弾性部材部材とバネ性弾性部材とを複合した構成の仮止治具中空部弾性部材53も使用できる。  The temporary fixing jig hollow portion elastic member 53 of FIG. 4 is not particularly limited, but is a rubber elastic member member or spring property formed of a material that has a property of being compressed by pressing and returning to its original shape by releasing the pressure. An elastic member is used. As the rubber elastic member, for example, synthetic rubber such as polybutadiene, polyisoprene, polyurethane, and polysilicon, natural rubber, and other rubber elastic members having rubber elasticity can be used. As the elastic elastic member, for example, in the shape classification, it is in the shape of a coil spring, a helical spring, a torsion spring, a leaf spring, a disc spring, a spiral spring, etc., and the material is steel, phosphor bronze, Examples of the operation include beryllium copper, rubber, synthetic resin, shape memory alloy, superelastic alloy, and a compression spring or a push spring can be used. Moreover, the temporary fixing jig hollow part elastic member 53 of the structure which compounded these rubber-made elastic member members and a spring-like elastic member can also be used.

図3又は図4に構成される仮止治具第一版型孔挿入外周部弾性部材5e、51e及び仮止治具第二版型孔挿入外周部弾性部材5f、52fの形状や材質としては特に限定されないが、例えば、弾性反発力を有する環状のO型‐リング又は半環状のC型−リングが使用できる。
環状のO型‐リングとしては、例えば、ゴム弾性を有する合成ゴム製、天然ゴム製であって、環状のO型に形成されたゴム製O型−リングが使用され、このゴム製O型‐リングが、仮止治具第一版型孔挿入部5m、51mの外周、及び、仮止治具第二版型孔挿入部5n、52nの外周にそれぞれ設置されて構成される。この場合、図示されているように、仮止治具第一版型孔挿入部5m、51m、及び、仮止治具第二版型孔挿入部5n、52nの外周に溝が形成され、その溝にゴム製O型−リングの内周側が嵌ると共にゴム製O型−リングの外周部の一部が突出した形状でゴム製O型‐リングが設置された構成も実施可能である。
半環状のC型−リングとしては、金属製または高強度樹脂製の環状一部欠落したC形状を有するC型−リングであって、その環状一部欠落部分を閉じる方向に弾性反発力を有するC型−リングが使用され、このC型−リングが、仮止治具第一版型孔挿入部5m、51mの外周、及び、仮止治具第二版型孔挿入部5n、52nの外周にそれぞれ設置されて構成される。この場合、図示されているように、仮止治具第一版型孔挿入部5m、51m、及び、仮止治具第二版型孔挿入部5n、52nの外周に溝が形成され、その溝にC型−リングが嵌る形状で設置された構成も実施可能である。
As the shapes and materials of the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e and 51e and the temporary fixing jig second plate mold hole insertion outer peripheral elastic members 5f and 52f configured in FIG. 3 or FIG. Although not particularly limited, for example, an annular O-type ring or a semi-annular C-type ring having an elastic repulsive force can be used.
As the annular O-ring, for example, a rubber O-shaped ring made of a synthetic rubber or natural rubber having rubber elasticity and formed into an annular O-shape is used. Rings are respectively installed on the outer periphery of the temporary fixing jig first plate mold hole insertion portions 5m and 51m and the outer periphery of the temporary fixing jig second plate mold hole insertion portions 5n and 52n. In this case, as shown in the figure, grooves are formed on the outer circumferences of the temporary fixing jig first plate mold hole inserting portions 5m and 51m and the temporary fixing jig second plate mold hole inserting portions 5n and 52n. A configuration in which the rubber O-shaped ring is installed in a shape in which the inner peripheral side of the rubber O-shaped ring fits into the groove and a part of the outer peripheral portion of the rubber O-shaped ring protrudes is also possible.
The semi-circular C-shaped ring is a C-shaped ring having a C-shape that is made of a metal or high-strength resin and lacks an annular portion, and has an elastic repulsion force in the direction of closing the annular portion. C-type ring is used, and this C-type ring is the outer periphery of the temporary fixing jig first plate die hole insertion portion 5m, 51m, and the outer periphery of the temporary fixing jig second plate die insertion portion 5n, 52n. Each is installed and configured. In this case, as shown in the figure, grooves are formed on the outer circumferences of the temporary fixing jig first plate mold hole inserting portions 5m and 51m and the temporary fixing jig second plate mold hole inserting portions 5n and 52n. A configuration in which the C-ring is fitted in the groove can also be implemented.

図3又は図4に構成される仮止治具第一版型孔挿入外周部弾性部材5e、51e及び仮止治具第二版型孔挿入外周部弾性部材5f、52fの形状や材質の構成としては、これらのO型‐リングとC型−リングとを使用状況に対応して選択した組み合わせ構成が使用できる。
特に、仮止め治具5において、(i)仮止治具第一版型孔挿入外周部弾性部材5eが仮止治具第二版型孔挿入外周部弾性部材5fよりも強い圧縮反発弾性力を有する材質と形状を有する構成、及び、(ii)仮止治具第一版型孔挿入部5m、51mの外周寸法が仮止治具第二版型孔挿入部5n、52nの外周寸法よりも長くなるような形状構成、の少なくとも一つの構成を有する構成が望ましい。これらの具体的組み合わせ構成については、後述の加工方法の説明の欄で詳細に説明する。
Configuration of the shapes and materials of the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e, 51e and the temporary fixing jig second plate mold hole insertion outer peripheral elastic members 5f, 52f configured in FIG. 3 or FIG. As such, a combination configuration in which these O-type ring and C-type ring are selected in accordance with the use situation can be used.
In particular, in the temporary fixing jig 5, (i) the temporary fixing jig first plate hole insertion outer peripheral portion elastic member 5 e is stronger than the temporary fixing jig second plate hole insertion outer peripheral elastic member 5 f. And (ii) the outer dimensions of the temporary fixing jig first plate mold hole insertion portions 5m and 51m are larger than the outer dimensions of the temporary fixing jig second plate mold hole insertion portions 5n and 52n. It is desirable to have at least one configuration that is longer in shape. These specific combinations will be described in detail in the description of processing methods described later.

〈仮止め治具の形状寸法について〉
次に、仮止め治具5の形状寸法について説明する。
仮止め治具5としては、使用する押圧加工装置1の第一基盤11と第二基盤12の駆動距離(ストローク)、第一版型3の形状寸法、第二版型4の形状寸法などに適用できる形状寸法の仮止め治具5が使用される。特に、これらの基盤11、12の駆動距離、版型3、4の厚さ寸法に適用できる仮止め治具5を使用する。
前述したように、一般に、押圧加工装置1の基盤の駆動距離は規格定格されている場合が多く、例えば、約7mm厚の第一版型3を使用できるように規格された押圧加工装置が使用される。
<Shape dimensions of temporary fixing jig>
Next, the shape dimension of the temporary fixing jig 5 will be described.
As the temporary fixing jig 5, the driving distance (stroke) of the first base plate 11 and the second base plate 12 of the press working apparatus 1 to be used, the shape dimension of the first plate mold 3, the shape dimension of the second plate mold 4, etc. A temporary fixing jig 5 having an applicable shape and size is used. In particular, a temporary fixing jig 5 that can be applied to the driving distance of the bases 11 and 12 and the thickness dimensions of the plate dies 3 and 4 is used.
As described above, generally, the driving distance of the base of the press working device 1 is often rated as standard, for example, a press working device that is standardized so that the first plate 3 having a thickness of about 7 mm can be used. Is done.

図3の仮止め治具5において、仮止治具長5hは、使用する第一版型3の厚さと第二版型4の厚さの合計厚さよりも短い長さ、仮止治具第一版型孔挿入部5mは第一版型基材部31よりも短い長さ、仮止治具第二版型孔挿入部5nは第二版型基材部41よりも短い長さを有し、この形状により、仮止治具第一版型孔挿入部51mが第一版型仮止孔35に挿入されたときに仮止治具第一版型孔挿入部51mの先端が第一版型仮止孔35の中に挿入された状態であって、第一版型3の裏面から突出して設置される現象が防止され、また、仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部52nmの先端が第二版型仮止孔45の中に挿入された状態であって、第二版型4の裏面から突出して設置される現象が防止される。
仮止治具間隔制御部5cの仮止治具間隔制御部厚55hは第一版型突起部高32hと第二版型突起部高42hとの合計高さと同等以上の厚さを有する。
In the temporary fixing jig 5 in FIG. 3, the temporary fixing jig length 5h is shorter than the total thickness of the first plate mold 3 and the second plate mold 4 to be used. The one-plate mold hole insertion portion 5m has a length shorter than that of the first plate mold base portion 31, and the temporary fixing jig second plate mold hole insertion portion 5n has a length shorter than that of the second plate mold base portion 41. With this shape, when the temporary fixing jig first plate die hole insertion portion 51m is inserted into the first plate temporary fixing hole 35, the tip of the temporary fixing jig first plate die hole insertion portion 51m is first. The phenomenon of being inserted into the plate temporary fixing hole 35 and protruding from the back surface of the first plate 3 is prevented, and the temporary fixing jig second plate hole inserting portion 52n is provided. The tip of the temporary fixing jig second plate mold hole insertion portion 52 nm is inserted into the second plate temporary fixing hole 45 when inserted into the second plate temporary fixing hole 45, Installed protruding from the back of the plate 4 Phenomenon can be prevented.
The temporary fixing jig interval control portion thickness 55h of the temporary fixing jig interval control portion 5c is equal to or greater than the total height of the first plate mold protrusion height 32h and the second plate mold protrusion height 42h.

特に、約7mm厚の第一版型3を使用できるように規格された押圧加工装置を使用し、第一版型用ベース基材2を使用した押圧加工においては、例えば、約4mm厚の第一版型用ベース基材2と、図13の(D)に示されるような第一版型基材部31の厚さ(約2mm)と第一版型突起部高32hの高さ(約1mm)の合計厚さの第一版型厚3h(約3mm)を有する第一版型3と、第二版型基材部41の厚さ(0.5mm)と第二版型突起部42の高さ(0.5mm)との合計厚さの第二版型厚4h(1.0mm)を有する第二版型4が使用される場合、仮止治具長5hは、第一版型厚3h(約3mm)と第二版型厚4h(1mm)との合計厚さ(約4mm)以下であって、第一版型突起部高32hの高さ(約1mm)と第二版型突起部42の高さ(0.5mm)との合計高さ(1.5mm)以上であると共に、第一版型仮止孔35の裏面から突出しない程度の仮止治具第一版型孔挿入部5mの長さと、第二版型仮止孔45の裏面から突出しない程度の仮止治具第二版型孔挿入部5nの長さとの合計長さ以下の長さを有する仮止め治具5が使用できる。  In particular, in a pressing process using a first base plate 2 for a first plate using a standard pressing unit that can use the first plate 3 having a thickness of about 7 mm, for example, a first plate having a thickness of about 4 mm is used. The base plate 2 for one plate mold, the thickness (about 2 mm) of the first plate base portion 31 as shown in FIG. 1 mm), the first plate mold 3 having a total thickness of 3 h (about 3 mm), the thickness of the second plate mold base 41 (0.5 mm), and the second plate projection 42. When the second plate mold 4 having a total thickness of 4 mm (1.0 mm) with a total thickness of 0.5 mm is used, the temporary fixing jig length 5 h is the first plate mold The total thickness (about 4 mm) of the thickness 3h (about 3 mm) and the second plate mold thickness 4h (1 mm) is less than the total thickness (about 4 mm), and the height of the first plate mold protrusion height 32h (about 1 mm) and the second plate mold Projection 4 And the total height (1.5 mm) of the first plate mold temporary hole 35 and a temporary fixing jig first plate mold hole insertion portion 5 m that does not protrude from the back surface of the first plate mold temporary hole 35. And a temporary fixing jig 5 having a length equal to or shorter than the total length of the temporary printing jig second plate mold hole insertion portion 5n so as not to protrude from the back surface of the second printing mold temporary fixing hole 45. Can be used.

図13の(A)、(B)、(C)に示されるような第一版型基材部31(約3mm厚)と第二版型基材部41(約1mm厚)とが使用される場合においても、仮止治具第一版型孔挿入部5mの長さは第一版型基材部31の厚さよりも強く、仮止治具第二版型孔挿入部5nの長さは第二版型厚4hよりも短く、仮止め治具5が第一版型3と第二版型4に挿入されたときに仮止め治具5の両端が第一版型3と第二版型4から突出しないような形状長さであって、仮止治具間隔制御部55hが第一版型突起部32の高さと第二版型突起部42の高さとの合計高さと略同等の厚さを有する仮止め治具5が望ましい。
なお、約4mm厚の第一版型用ベース基材2を使用することなく、約長さを有する7mm厚の第一版型3を使用した場合にも、このような約3mm厚の第一版型3の使用時に使用した同じ仮止め治具5が使用できる。
しかしながら、仮止め治具5が約4mm厚の第一版型用ベース基材2を使用することなく約7mm厚の第一版型3を使用する場合のみに適用できるような形状であって、仮止治具第一版型孔挿入部5mの長さが約3mmよりも長い形状を有する仮止め治具5は約3mm厚の第一版型3には使用できない。
すなわち、3mm未満の仮止治具第一版型孔挿入部5mの長さを有する仮止め治具5が望ましく、これにより、汎用の基盤の間隔やストロークが規格された押圧加工装置を使用して、7mm厚の第一版型と3mmの第一版型の双方の第一版型3を使用することが可能となる。
A first plate base 31 (about 3 mm thick) and a second plate base 41 (about 1 mm thick) as shown in FIGS. 13A, 13B and 13C are used. In this case, the length of the temporary fixing jig first plate die hole insertion portion 5m is stronger than the thickness of the first plate base material portion 31, and the length of the temporary fixing jig second plate die hole insertion portion 5n. Is shorter than the second plate die thickness 4h, and when the temporary fixing jig 5 is inserted into the first plate die 3 and the second plate die 4, both ends of the temporary fixing jig 5 are connected to the first plate die 3 and the second plate die 2. The length is such that it does not protrude from the plate 4, and the temporary fixture interval control unit 55 h is substantially equal to the total height of the first plate protrusion 32 and the second plate protrusion 42. A temporary fixing jig 5 having a thickness of 5 mm is desirable.
Even when the first plate 3 having a length of about 7 mm is used without using the base substrate 2 for the first plate having a thickness of about 4 mm, the first plate having the thickness of about 3 mm is used. The same temporary fixing jig 5 used when the plate 3 is used can be used.
However, the temporary fixing jig 5 has a shape that can be applied only when the first plate 3 having a thickness of about 7 mm is used without using the base substrate 2 for the first plate having a thickness of about 4 mm. The temporary fixing jig 5 in which the length of the temporary fixing jig first plate mold hole insertion portion 5m is longer than about 3 mm cannot be used for the first plate 3 having a thickness of about 3 mm.
That is, the temporary fixing jig 5 having a length of the temporary fixing jig first plate mold hole insertion portion 5m of less than 3 mm is desirable, and thus, a press working apparatus in which a general-purpose base interval and stroke are standardized is used. Thus, it is possible to use the first plate 3 of both the 7 mm thick first plate and the 3 mm first plate.

図4の仮止治具外装部材51、仮止治具内装部材52、仮止治具中空部弾性部材53及び仮止治具間隔制御部材55を備えた仮止め治具5において、仮止治具間隔制御部材55の仮止治具間隔制御部厚55hは第一版型突起部高32hと第二版型突起部高42hとの合計高さと同等以上の寸法の厚さを有する。また、仮止治具第一版型孔挿入部51mは第一版型基材部31の厚さ寸法よりも短い長さを有し、この形状により、仮止治具第一版型孔挿入部51mが第一版型仮止孔35に挿入されたときに仮止治具第一版型孔挿入部51mの先端が第一版型仮止孔35の中に挿入された状態であって、第一版型3の裏面から突出して設置される現象が防止される。こられの点における形状は図3と同じである。  In the temporary fixing jig 5 provided with the temporary fixing jig exterior member 51, the temporary fixing jig interior member 52, the temporary fixing jig hollow portion elastic member 53, and the temporary fixing jig interval control member 55 of FIG. The temporary fixing jig interval control portion thickness 55h of the tool interval control member 55 has a thickness equal to or greater than the total height of the first plate mold protrusion height 32h and the second plate mold protrusion height 42h. Further, the temporary fixing jig first plate mold hole insertion portion 51m has a length shorter than the thickness dimension of the first plate base material portion 31, and this shape allows the temporary fixing jig first plate mold hole insertion. When the portion 51m is inserted into the first plate temporary fixing hole 35, the tip of the temporary fixing jig first plate mold hole inserting portion 51m is inserted into the first plate temporary fixing hole 35. The phenomenon of protruding from the back surface of the first plate 3 is prevented. The shape at these points is the same as in FIG.

図4の仮止め治具5において、仮止治具第二版型孔挿入部52nは、第二版型基材部41の厚さ寸法よりも小さい長さ寸法、同じ長さ寸法、又は、大きい長さ寸法の何れの形状も使用できるが、特に望ましくは、仮止治具第二版型孔挿入部52nは第二版型基材部41の厚さ寸法よりも大きい長さ寸法を有する形状が望ましい。この点における形状は図3と異なる。
仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から僅かに突出する長さを有する場合、この僅かに突出する長さは、押圧加工方法の(e−1)工程において、基盤が駆動されて、第二版型4の裏面が第二基盤12に押圧されたときに、第二版型4の裏面が第二基盤12の表面に押圧されると共に、仮止治具中空部弾性部材53の伸縮作用によりその第二版型の裏面から僅かに突出している仮止め治具5の仮止治具第二版型孔挿入部52nの先端が第二基盤12の表面と同じ面になるまで第二版型仮止孔45の中に引っ込み移動し、これにより、そして、第二版型4の裏面が第二基盤12の表面に押圧された状態となり、第二版型4を第二基盤12に取り付けて固定することが可能となる。
In the temporary fixing jig 5 in FIG. 4, the temporary fixing jig second plate mold hole insertion portion 52n has a length dimension smaller than the thickness dimension of the second plate mold base portion 41, the same length dimension, or Although any shape having a large length dimension can be used, it is particularly desirable that the temporary fixing jig second plate mold hole insertion portion 52n has a length dimension larger than the thickness dimension of the second plate mold base portion 41. Shape is desirable. The shape at this point is different from FIG.
When the temporary fixing jig second plate mold hole inserting portion 52n is inserted into the second plate mold temporary fixing hole 45, the tip of the temporary fixing jig second plate mold hole inserting portion 52n is from the back surface of the second plate mold 4. In the case of having a slightly projecting length, the slightly projecting length is determined by the substrate being driven in the step (e-1) of the pressing method, so that the back surface of the second plate 4 is moved to the second substrate 12. When pressed, the back surface of the second plate mold 4 is pressed against the surface of the second base 12 and slightly protrudes from the back surface of the second plate mold due to the expansion and contraction action of the temporary fixing jig hollow elastic member 53. The temporary fixing jig 5 of the temporary fixing jig 5 is retracted and moved into the second plate temporary fixing hole 45 until the tip of the second plate mold hole inserting portion 52n is flush with the surface of the second substrate 12, As a result, the back surface of the second plate 4 is pressed against the surface of the second substrate 12, and the second plate 4 is attached to the second substrate 12. It is possible only by fixing.

図4の仮止め治具5において、特に、約7mm厚の第一版型3を使用できるように規格された押圧加工装置を使用し、第一版型用ベース基材2を使用した押圧加工においては、例えば、約4mm厚の第一版型用ベース基材2と、図13の(D)に示されるような第一版型基材部31の厚さ(約2mm)と第一版型突起部高32hの高さ(約1mm)の第一版型厚3h(約3mm)を有する第一版型3と、第二版型基材部41の厚さ(約0.5mm)と第二版型突起部高42hの高さ(約0.5mm)の第二版型厚4h(約1.0mm)を有する第二版型4とが使用される場合、仮止治具外装部材51の長さは、仮止治具第一版型孔挿入部51mを第一版型仮止孔35に挿入した時に仮止治具第一版型孔挿入部51mの端部が第一版型3の裏面から突出しない程度の第一版型厚3h(約3mm)よりも短い長さ(約3mm以下)を有し、仮止治具間隔制御部厚55hは、第一版型突起部高32h(約1mm)と第二版型突起部高42h(約0.5mm)との合計高さ(約1.5mm)と略同じ寸法を有し、仮止治具内装部材52は、仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入した時に仮止治具第二版型孔挿入部52nの端部が第二版型4の裏面から僅かに突出する仮止治具第二版型孔挿入部52nの長さを有し、例えば、第二版型厚4hの厚さ(約2mm)よりも、約0.1〜約1.0mm長い長さ(約2.1〜約3.0mm)を有する、形状を備えた仮止め治具5が使用される。  In the temporary fixing jig 5 shown in FIG. 4, in particular, a pressing process using a first press die base substrate 2 using a press working apparatus standardized so that the first plate mold 3 having a thickness of about 7 mm can be used. In, for example, the base plate 2 for the first plate mold having a thickness of about 4 mm, and the thickness (about 2 mm) of the first plate base portion 31 as shown in FIG. A first plate mold 3 having a mold projection height 32h (about 1 mm) and a first plate mold thickness 3h (about 3 mm); and a thickness of the second plate mold base 41 (about 0.5 mm); When a second plate die 4 having a second plate die thickness 4h (about 1.0 mm) having a height (about 0.5 mm) of a second plate die protrusion 42h is used, a temporary fixing jig exterior member The length of 51 is such that when the temporary fixing jig first plate die hole insertion portion 51m is inserted into the first plate temporary fixing hole 35, the end portion of the temporary fixing jig first plate die insertion portion 51m is the first plate. Back side of mold 3 The first plate die thickness 3h (about 3 mm) is shorter than the first plate die thickness 3h (about 3 mm), and the temporary fixture interval control portion thickness 55h is the first plate die protrusion height 32h (about 1 mm) and the second plate mold protrusion height 42 h (about 0.5 mm) and substantially the same dimension (about 1.5 mm). Temporary fixing in which the end portion of the second plate mold hole insertion portion 52n slightly protrudes from the back surface of the second plate mold 4 when the two plate mold hole insertion portion 52n is inserted into the second plate mold temporary fixing hole 45. The length of the jig second plate mold hole insertion portion 52n is, for example, about 0.1 to about 1.0 mm longer (about 2 mm) than the thickness (about 2 mm) of the second plate mold thickness 4h. .1 to about 3.0 mm) and a temporary fixing jig 5 having a shape is used.

図13の(A)、(B)、(C)に示されるような第一版型基材部31(約3mm厚)と第二版型基材部41(約1mm厚)とが使用される場合においても、仮止治具長5hは、第一版型厚3h(約3mm)と第二版型厚4h(約1mm)との合計厚さ(約4mm)よりも約0.1〜約1.0mm長い長さを上限として、仮止治具第一版型孔挿入部51mの長さは第一版型基材部31の厚さ(約3mm厚)よりも短く、仮止め治具5が第一版型3に挿入されたときに仮止治具第一版型孔挿入部51mの先端が第一版型3の裏面から突出しないような形状長さであって、仮止治具間隔制御部55hが第一版型突起部32の高さ(約1mm)と第二版型突起部42の高さ(約0.5mm)との合計高さ(約1.5mm)と略同等の厚さを有し、仮止め治具5が第二版型4に挿入されたときに仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出しない長さ、仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面と同じ長さ、又は、仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から約0.1〜約1.0mmの僅かに突出する長さを有する仮止め治具5が使用できる。  A first plate base 31 (about 3 mm thick) and a second plate base 41 (about 1 mm thick) as shown in FIGS. 13A, 13B and 13C are used. In this case, the temporary fixing jig length 5h is about 0.1 to more than the total thickness (about 4 mm) of the first plate mold thickness 3h (about 3 mm) and the second plate mold thickness 4h (about 1 mm). The length of the temporary fixing jig first plate mold hole insertion portion 51m is shorter than the thickness (approximately 3 mm thickness) of the first plate base material portion 31 with the length being about 1.0 mm as the upper limit. When the tool 5 is inserted into the first plate 3, the temporary fixing jig first plate mold hole insertion portion 51 m has a shape length so that the tip does not protrude from the back surface of the first plate 3. The jig interval control unit 55h has a total height (about 1.5 mm) of the height (about 1 mm) of the first plate mold projection 32 and the height (about 0.5 mm) of the second plate projection 42. Have approximately the same thickness, The length of the temporary fixing jig second plate die hole insertion portion 52n when the first jig 5 is inserted into the second plate 4 does not protrude from the back surface of the second plate 4; The front end of the plate mold hole insertion portion 52n has the same length as the back surface of the second plate mold 4, or the front end of the temporary fixing jig second plate mold hole insertion portion 52n is about 0.1 from the back surface of the second plate mold 4. A temporary fixing jig 5 having a slightly protruding length of about 1.0 mm can be used.

なお、約4mm厚の第一版型用ベース基材2を使用することなく、約7mm厚の第一版型3を使用した場合にも、このような約3mm厚の第一版型3の使用時に使用した同じ仮止め治具5が使用できる。
しかしながら、仮止め治具5が約4mm厚の第一版型用ベース基材2を使用することなく約7mm厚の第一版型3を使用する場合のみに適用できるような形状であって、仮止治具第一版型孔挿入部51mの長さが約3mmよりも長い形状を有する仮止め治具5は約3mm厚の第一版型3には使用できない。
すなわち、3mm未満の仮止治具第一版型孔挿入部51mの長さを有する仮止め治具5が望ましく、これにより、汎用の基盤の間隔やストロークが規格された押圧加工装置を使用して、7mm厚の第一版型3と3mmの第一版型3の双方の第一版型3を使用することが可能となる。
Even when the first plate 3 having a thickness of about 7 mm is used without using the base substrate 2 for the first plate having a thickness of about 4 mm, the first plate 3 having a thickness of about 3 mm is used. The same temporary fixing jig 5 used at the time of use can be used.
However, the temporary fixing jig 5 has a shape that can be applied only when the first plate 3 having a thickness of about 7 mm is used without using the base substrate 2 for the first plate having a thickness of about 4 mm. The temporary fixing jig 5 having a shape in which the length of the temporary fixing jig first plate mold hole insertion portion 51m is longer than about 3 mm cannot be used for the first plate 3 having a thickness of about 3 mm.
That is, the temporary fixing jig 5 having a length of the temporary fixing jig first plate mold hole insertion portion 51m of less than 3 mm is desirable, and thus, a press working apparatus in which a general-purpose base interval and stroke are standardized is used. Thus, it is possible to use both the first plate 3 having a thickness of 7 mm and the first plate 3 having a thickness of 3 mm.

また、図4の仮止め治具5において、仮止治具中空部弾性部材53としては、前述のように、押圧により圧縮されるとともに押圧解除により元の形状に戻る性質を有する材質より形成されたゴム製弾性部材部材又はバネ性弾性部材が使用できる。この場合、圧縮により縮み押圧解除により元の長さに伸長して戻る距離(ストローク)としては、前記(e−1)工程において、仮止治具第二版型孔挿入部52nの先端が仮止治具外装部材51の端面から僅かに突出する約0.2〜約1.0mm長い長さ有する形状が望ましい。  Further, in the temporary fixing jig 5 of FIG. 4, the temporary fixing jig hollow portion elastic member 53 is formed of a material having a property of being compressed by pressing and returning to its original shape by releasing the pressing as described above. A rubber elastic member or a spring elastic member can be used. In this case, as the distance (stroke) that is contracted by compression and extended to the original length by releasing the pressure, the tip of the temporary fixing jig second plate mold hole insertion portion 52n is temporarily set in the step (e-1). A shape having a length of about 0.2 to about 1.0 mm that slightly protrudes from the end face of the fixing jig exterior member 51 is desirable.

以上に説明したように、本発明の押圧加工方法に使用される仮止め治具5の形状寸法として、図3に示されるような仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとが一体に形成された仮止め治具5の場合、仮止治具第一版型孔挿入部5mの長さが約1〜約3mmであり、仮止治具第二版型孔挿入部5nの長さが約0.9〜約1.5mmである形状寸法を有する仮止め治具5が望ましく、特に望ましくは、仮止治具第一版型孔挿入部5mの長さが約1.5〜約3mmであり、仮止治具第二版型孔挿入部5nの長さが約1.0〜約1.0mmである形状寸法を有する仮止め治具5が特に望ましい。
これにより、約7mmの厚い第一版型3を使用した場合と約3mm厚の薄い第一版型3を使用した場合の双方の第一版型3を使用した場合に、前記(d−1)工程において仮止治具第一版型孔挿入部5mの先端が第一版型3の裏面から突出することなく仮止治具第一版型孔挿入部5mを第一版型仮止孔35に挿入可能になるとともに、前記(d−2)工程において仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出することなく仮止治具第二版型孔挿入部5nを第二版型仮止孔45に挿入可能になり、前記(e−1)工程の第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の版型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧する工程において、仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出していない為に、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)の表面を押圧して接触する状態になることが可能になるとともに、前記(e−1)工程において、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)の表面に押圧接触した状態で第二版型4を第二基盤12(又は第二版型用ベース基材6)に取付固定できる。
これに対して、仮止治具第一版型孔挿入部5mの長さが約1mm未満の場合、仮止め治具5が第一版型仮止孔35に保持固定される力が弱くなるために第一版型3との保持固定が不完全なる。仮止治具第一版型孔挿入部5mの長さが約約3mmを超える場合、仮止治具第一版型孔挿入部5mの先端が第一版型3の裏面から突出する状態になる為に、第一版型3との保持固定が不完全なる。仮止治具第二版型孔挿入部5nの長さが約0.9mm未満の場合、仮止め治具5が第二版型仮止孔45に保持固定される力が弱くなるために第二版型4との保持固定が不完全なる。仮止治具第二版型孔挿入部5nの長さが約1.5mmを超える場合、仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出する状態になる為に、第二版型4との保持固定が不完全なる。
As described above, as the shape and size of the temporary fixing jig 5 used in the pressing method of the present invention, the temporary fixing jig first plate mold hole insertion portion 5m and the temporary fixing jig as shown in FIG. In the case of the temporary fixing jig 5 integrally formed with the tool second plate mold hole insertion portion 5n, the length of the temporary fixing jig first plate mold hole insertion portion 5m is about 1 to about 3 mm. The temporary fixing jig 5 having a shape dimension in which the length of the jig second plate mold hole insertion portion 5n is about 0.9 to about 1.5 mm is desirable, and particularly preferably the temporary fixing jig first plate hole. Temporary fixing having a shape dimension in which the length of the insertion portion 5m is about 1.5 to about 3 mm and the length of the temporary fixing jig second plate mold hole insertion portion 5n is about 1.0 to about 1.0 mm. The jig 5 is particularly desirable.
As a result, when both the first plate mold 3 when the thick first plate mold 3 of about 7 mm and the thin first plate mold 3 of about 3 mm are used are used (d-1 ) In the process, the temporary fixing jig first plate die hole insertion portion 5m is not protruded from the back surface of the first plate die 3 without the tip of the temporary fixing jig first plate die hole insertion portion 5m. 35 and the tip of the temporary fixing jig second plate mold hole insertion portion 5n does not protrude from the back surface of the second plate 4 in the step (d-2). The second plate temporarily inserted into the first plate 3 and the first plate 3 in the step (e-1) so that the mold hole insertion portion 5n can be inserted into the second plate temporary fixing hole 45. By driving at least one of the first base plate 11 and the second base plate 12 on which both plate molds of the mold 4 are mounted and installed, the back surface of the second plate mold 4 is moved to the second side. In the step of pressing against the board 12 (or the base plate 6 for the second plate mold), the tip of the temporary fixing jig second plate mold hole insertion portion 5n does not protrude from the back surface of the second plate mold 4. In the step (e-1), the back surface of the two-plate mold 4 can be brought into a state of pressing and contacting the surface of the second base 12 (or the second base plate base material 6). In the state where the back surface of the second plate mold 4 is in press contact with the surface of the second base plate 12 (or the second base plate base material 6), the second plate mold 4 is moved to the second base plate 12 (or the second plate mold base). It can be attached and fixed to the substrate 6).
On the other hand, when the length of the temporary fixing jig first plate mold hole insertion portion 5m is less than about 1 mm, the force with which the temporary fixing jig 5 is held and fixed to the first plate temporary fixing hole 35 is weakened. Therefore, the holding and fixing with the first plate mold 3 is incomplete. When the length of the temporary fixing jig first plate mold hole insertion portion 5m exceeds about 3 mm, the tip of the temporary fixing jig first plate mold hole insertion portion 5m protrudes from the back surface of the first mold 3 Therefore, the holding and fixing with the first plate mold 3 is incomplete. If the length of the temporary fixing jig second plate mold hole insertion portion 5n is less than about 0.9 mm, the force with which the temporary fixing jig 5 is held and fixed to the second plate temporary fixing hole 45 becomes weak. Holding and fixing with the two-plate mold 4 is incomplete. When the length of the temporary fixing jig second plate mold hole insertion portion 5n exceeds about 1.5 mm, the tip of the temporary fixing jig second plate mold hole insertion portion 5n protrudes from the back surface of the second plate mold 4 Therefore, the holding and fixing with the second plate mold 4 is incomplete.

図4に示されるような仮止治具第一版型孔挿入部51mと仮止治具第二版型孔挿入部52nとが別体に形成されるとともに仮止治具中空部弾性部材53を構成した仮止め治具5の場合、仮止治具第一版型孔挿入部51mの長さが約1〜約3mmであり、仮止治具第二版型孔挿入部52nの長さが約1.1〜約2.0mmである形状寸法を有する仮止め治具5が望ましく、特に望ましくは、仮止治具第一版型孔挿入部51mの長さが約1.5〜約3mmであり、仮止治具第二版型孔挿入部52nの長さが約1.1〜約1.5mmである形状寸法を有する仮止め治具5が特に望ましい。
これにより、約7mmの厚い第一版型3を使用した場合と約3mm厚の薄い第一版型3を使用した場合の双方の第一版型3を使用した場合に、前記(d−1)工程において仮止治具第一版型孔挿入部51mの先端が第一版型3の裏面から突出することなく仮止治具第一版型孔挿入部51mを第一版型仮止孔35に挿入可能になる。更に、前記(d−2)工程において仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から僅かに突出した状態で仮止治具第二版型孔挿入部5nを第二版型仮止孔45に挿入可能になる為に、仮止治具第二版型孔挿入部52nと第二版型との一時的な仮止め保持固定が完全になる。
前記(e−1)工程の第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の版型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧する工程において、第二版型4の裏面から僅かに突出していた仮止治具第二版型孔挿入部52nの先端が仮止治具中空部弾性部材5の作用により第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)の表面を押圧して接触する状態になることが可能になる。そして、前記(e−1)工程において、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)の表面に押圧接触した状態で第二版型4を第二基盤12(又は第二版型用ベース基材6)に取付固定できる。
これに対して、仮止治具第一版型孔挿入部51mの長さが約1mm未満の場合、仮止め治具5が第一版型仮止孔35に保持固定される力が弱くなるために第一版型3との保持固定が不完全なる。
仮止治具第一版型孔挿入部51mの長さが約約3mmを超える場合、仮止治具第一版型孔挿入部51mの先端が第一版型3の裏面から突出する状態になる為に、第一版型3との保持固定が不完全なる。
仮止治具第二版型孔挿入部52nの長さが約1.1mm未満の場合、仮止治具第二版型孔挿入部52nの先端が第二版型仮止孔45の中にある状態で仮止め治具5が第二版型仮止孔45に保持固定されるために、その保持固定力が若干に弱くなるために第二版型4との保持固定が不完全なる。
仮止治具第二版型孔挿入部52nの長さが約2.0mmを超える場合、仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から著しく長く突出する状態になる為に、前記(e−1)工程において仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出した状態を維持する為に、第二版型4との保持固定が不完全なる。
The temporary fixing jig first plate mold hole insertion portion 51m and the temporary fixing jig second plate mold hole insertion portion 52n as shown in FIG. 4 are formed separately and the temporary fixing jig hollow portion elastic member 53. In the case of the temporary fixing jig 5 configured as described above, the length of the temporary fixing jig first plate mold hole insertion portion 51m is about 1 to about 3 mm, and the length of the temporary fixing jig second plate mold hole insertion portion 52n. The temporary fixing jig 5 having a shape dimension of about 1.1 to about 2.0 mm is desirable, and the length of the temporary fixing jig first plate mold hole insertion portion 51m is particularly preferably about 1.5 to about 2.0 mm. The temporary fixing jig 5 having a shape dimension of 3 mm and the length of the temporary fixing jig second plate mold hole insertion portion 52n being about 1.1 to about 1.5 mm is particularly desirable.
As a result, when both the first plate mold 3 when the thick first plate mold 3 of about 7 mm and the thin first plate mold 3 of about 3 mm are used are used (d-1 ) In the process, the temporary fixing jig first plate die hole insertion portion 51m is not protruded from the back surface of the first plate die 3 in the first fixing die first hole insertion portion 51m. 35 can be inserted. Further, in the step (d-2), the temporary fixing jig second plate mold hole insertion portion with the tip of the temporary fixing jig second plate mold hole insertion portion 52n slightly protruding from the back surface of the second plate mold 4. Since 5n can be inserted into the second plate die temporary fixing hole 45, temporary temporary holding holding and fixing between the temporary fixing jig second plate die hole inserting portion 52n and the second plate die are completed.
A first base plate 11 in which both the first plate 3 in the step (e-1) and the second plate 4 temporarily attached temporarily to the first plate 3 are mounted and installed; In the step of driving at least one of the substrates 12 and pressing the back surface of the second plate mold 4 against the second substrate 12 (or the second plate mold base substrate 6), the second plate The tip of the temporary fixing jig second plate mold hole insertion portion 52n that slightly protrudes from the back surface of the mold 4 is caused by the action of the temporary fixing jig hollow portion elastic member 5 so that the back surface of the second plate 4 is the second base 12 ( Or it becomes possible to be in the state which presses and contacts the surface of the base material 6) for 2nd plate type | molds. In the step (e-1), the second plate 4 is moved in the state where the back surface of the second plate 4 is in press contact with the surface of the second substrate 12 (or the base substrate 6 for the second plate). It can be attached and fixed to the two bases 12 (or the second base plate base material 6).
In contrast, when the length of the temporary fixing jig first plate mold hole insertion portion 51m is less than about 1 mm, the force with which the temporary fixing jig 5 is held and fixed to the first plate temporary fixing hole 35 is weakened. Therefore, the holding and fixing with the first plate mold 3 is incomplete.
When the length of the temporary fixing jig first plate die hole insertion portion 51m exceeds about 3 mm, the tip of the temporary fixing jig first plate die hole insertion portion 51m protrudes from the back surface of the first die 3 Therefore, the holding and fixing with the first plate mold 3 is incomplete.
When the length of the temporary fixing jig second plate mold hole insertion portion 52n is less than about 1.1 mm, the tip of the temporary fixing jig second plate mold hole insertion portion 52n is in the second plate mold temporary fixing hole 45. Since the temporary fixing jig 5 is held and fixed in the second plate mold temporary fixing hole 45 in a certain state, the holding and fixing force is slightly weakened, so that the holding and fixing with the second plate mold 4 is incomplete.
When the length of the temporary fixing jig second plate mold hole insertion portion 52n exceeds about 2.0 mm, the tip of the temporary fixing jig second plate mold hole insertion portion 5n protrudes significantly longer from the back surface of the second mold 4 In order to maintain the state where the tip of the temporary fixing jig second plate mold hole insertion portion 52n protrudes from the back surface of the second plate mold 4 in the step (e-1), the second plate Holding and fixing with the mold 4 is incomplete.

〈図3に示す仮止め治具を使用して第一型版と第二型版とを位置決めして各基盤に取り付けて固定する方法について〉
図5は図3に示す仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとが一体に形成された形状を有する仮止め治具5を使用して第一版型と第二版型とを仮止めした状態を示す概略模式的断面図であり、(A)は図3に示す仮止め治具5を使用した望ましい構成の概略模式的断面図であり、(B)と(C)は図3に示す仮止め治具5を使用した望ましくない構成の概略模式的断面図である。
図5の(A)において、仮止治具第一版型孔挿入部5mの先端面(軸方向端面)は第一版型3の裏面から突出することなく第一版型仮止孔35の中に所定距離で挿入されて仮取付固定されていると共に、仮止治具第二版型孔挿入部5nの先端面(軸方向端面)は第二版型4の裏面から突出することなく第一版型仮止孔35の中に所定距離で挿入された状態で仮取付固定されている。
図5の(B)において、仮止治具第一版型孔挿入部5mの先端面(軸方向端面)は第一版型3の裏面から突出することなく第一版型仮止孔35の中に所定距離で挿入されて仮取付固定されているが、しかしながら、仮止治具第二版型孔挿入部5nの先端面(軸方向端面)は第二版型4の裏面から突出した状態で第一版型仮止孔35の中に挿入された状態で仮取付固定されている。
図5の(C)において、仮止治具第一版型孔挿入部5mの先端面(軸方向端面)は第一版型3の裏面から突出した状態で第一版型仮止孔35の中に挿入されて仮取付固定され、仮止治具第二版型孔挿入部5nの先端面(軸方向端面)は第二版型4の裏面から突出することなく第一版型仮止孔35の中に所定距離で挿入されて第一版型仮止孔35の中に挿入された状態で仮取付固定されている。
<About the method of positioning the first mold and the second mold using the temporary fixing jig shown in FIG.
5 uses the temporary fixing jig 5 having a shape in which the temporary fixing jig first plate mold hole insertion portion 5m and the temporary fixing jig second plate hole insertion portion 5n shown in FIG. 3 are integrally formed. 4A is a schematic schematic cross-sectional view showing a state where the first plate mold and the second plate mold are temporarily fixed, and FIG. 5A is a schematic schematic cross-sectional view of a desirable configuration using the temporary fixing jig 5 shown in FIG. (B) and (C) are schematic schematic cross-sectional views of an undesirable configuration using the temporary fixing jig 5 shown in FIG.
In FIG. 5A, the front end surface (axial end surface) of the temporary fixing jig first plate mold hole insertion portion 5m does not protrude from the back surface of the first plate mold 3 and The front end surface (axial end surface) of the temporary fixing jig second plate mold hole insertion portion 5n is inserted into the second plate mold 4 without protruding from the back surface. Temporarily attached and fixed in a state of being inserted into the one-plate type temporary fixing hole 35 at a predetermined distance.
In FIG. 5B, the front end surface (axial end surface) of the temporary fixing jig first plate mold hole insertion portion 5 m does not protrude from the back surface of the first plate mold 3. However, the tip end surface (axial end surface) of the temporary fixing jig second plate mold hole insertion portion 5n protrudes from the back surface of the second plate mold 4. And temporarily attached and fixed in a state of being inserted into the first plate die temporary fixing hole 35.
5C, the front end surface (axial end surface) of the temporary fixing jig first plate mold hole insertion portion 5m protrudes from the back surface of the first plate mold 3 so that The first plate temporary fixing hole is inserted and fixed temporarily, and the front end surface (axial end surface) of the temporary fixing jig second plate die hole insertion portion 5n does not protrude from the back surface of the second plate die 4. It is temporarily attached and fixed in a state in which it is inserted into the first plate mold temporary fixing hole 35 by being inserted into the first plate mold 35 at a predetermined distance.

本発明の一実施例の図3に示す仮止め治具を使用した押圧加工方法について、図5、図7、図8を参照して以下に説明する。
本発明の押圧加工方法において、望ましくは、前述の図7で示される押圧加工方法において、図3の(A)〜(E)、(G)で説明される仮止め治具を使用する。すなわち、前記(a−5)工程において、仮止め治具5は、仮止治具第一版型孔挿入部5mと、仮止治具第二版型孔挿入部5nと、さらに、仮止治具第一版型孔挿入部5mと仮止治具第二版型孔挿入部5nとの間に形成された仮止治具間隔制御部5cとを有する。仮止治具第一版型孔挿入部5mと仮止治具間隔制御部5cと第二版型孔挿入部は軸方向に形成され、仮止治具第一版型孔挿入部5mは、第一版型仮止孔35の中に所定距離で挿入される長さと、第一版型と仮止め治具5とを保持可能な外形状を有し、仮止治具第二版型孔挿入部5nは、第二版型仮止孔45の中に所定距離で挿入される長さと、第二版型と仮止め治具5とを保持可能な外形状を有し、仮止治具間隔制御部5cは第一版型と第二版型との間隔を制御するための仮止治具間隔制御部厚55hの厚さを有する。
なお、図7の(d−1)工程、(d−2)工程の図示において、仮止治具第二版型孔挿入部5nの先端(軸方向端面)が第二版型4の裏面から突出した構成になっているが、図3に示す仮止め治具5を使用する押圧加工方法の場合には、図5(A)に示されるように、仮止治具第二版型孔挿入部5nの先端(軸方向端面)が第二版型4の裏面から突出することなく、仮止治具第二版型孔挿入部5nの先端(軸方向端面)が第一版型仮止孔35の中に位置することができるような形状が必要である。
A pressing method using the temporary fixing jig shown in FIG. 3 according to an embodiment of the present invention will be described below with reference to FIGS. 5, 7, and 8.
In the press working method of the present invention, desirably, in the press working method shown in FIG. 7 described above, a temporary fixing jig described in (A) to (E) and (G) of FIG. 3 is used. That is, in the step (a-5), the temporary fixing jig 5 includes a temporary fixing jig first plate hole inserting portion 5m, a temporary fixing jig second plate hole inserting portion 5n, and a temporary fixing. There is a temporary fixing jig interval control part 5c formed between the jig first plate mold hole insertion part 5m and the temporary fixing jig second mold hole insertion part 5n. The temporary fixing jig first plate die hole insertion portion 5m, the temporary fixing jig interval control portion 5c, and the second plate die hole insertion portion are formed in the axial direction. The first plate mold temporary fixing hole 35 has a length inserted at a predetermined distance, and has an outer shape capable of holding the first plate mold and the temporary fixing jig 5. The insertion portion 5n has a length inserted at a predetermined distance into the second plate mold temporary fixing hole 45, and an outer shape capable of holding the second plate mold and the temporary fixing jig 5, and the temporary fixing jig. The interval controller 5c has a thickness of 55h for a temporary fixing jig interval controller for controlling the interval between the first plate mold and the second plate mold.
In the illustration of the steps (d-1) and (d-2) in FIG. 7, the tip (axial end surface) of the temporary fixing jig second plate mold hole insertion portion 5 n is from the back surface of the second plate mold 4. In the case of the pressing method using the temporary fixing jig 5 shown in FIG. 3 as shown in FIG. 3A, the temporary fixing jig second plate hole is inserted as shown in FIG. 5A. The front end (axial end surface) of the portion 5n does not protrude from the back surface of the second plate 4 and the front end (axial end surface) of the temporary fixing jig second plate hole insertion portion 5n is the first plate temporary stop hole. A shape that can be located in 35 is required.

図7に示すように、(d−1)工程において、それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型に形成されたそれぞれの第一版型仮止孔35に第一版型3の裏面から突出しない位置まで挿入し、前記(d−2)工程において、それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4の裏面から突出しない位置まで第二版型に形成されたそれぞれの第二版型仮止孔45に挿入し、これにより、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型と第二版型とを一時的に仮取付けする。
但し、図7において、仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出して図示されているが、図3に示す仮止め治具5を使用する押圧加工方法の場合には、図5の(A)に示されるように、仮止治具第二版型孔挿入部5nの先端が第二版型4の裏面から突出することなく、仮止治具第二版型孔挿入部5nの先端が第一版型仮止孔35の中に位置する構成が必要である。
As shown in FIG. 7, in the step (d-1), each first plate formed in the first plate is used as the first plate die hole insertion portion 5 m of the temporary fixture 1 in each temporary fixture 5. Insert into the mold temporary fixing hole 35 to a position where it does not protrude from the back surface of the first mold 3, and in the step (d-2), the temporary fixing jig second mold hole insertion portion 5 n of each temporary fixing jig 5. Are inserted into the respective second plate mold temporary fixing holes 45 formed in the second plate mold so as not to protrude from the back surface of the second plate mold 4, and thereby the first plate formed in the first plate mold The first plate mold and the second plate mold are temporarily temporarily attached while the mold three-dimensional pattern portion 32a and the second plate mold three-dimensional pattern portion 42a formed on the second plate mold are fitted to each other. .
However, in FIG. 7, the tip of the temporary fixing jig second plate mold hole insertion portion 5n is shown protruding from the back surface of the second plate mold 4, but the pressing using the temporary fixing jig 5 shown in FIG. In the case of the processing method, as shown in FIG. 5A, the temporary fixing treatment is performed without the tip of the temporary fixing jig second plate die hole insertion portion 5 n protruding from the back surface of the second plate die 4. A configuration in which the tip of the tool second plate mold hole insertion portion 5n is positioned in the first plate mold temporary fixing hole 35 is required.

ここで、図5(C)に示されるような、仮止治具第一版型孔挿入部5mの先端面が第一版型3の裏面から突出した状態で第一版型仮止孔35の中に挿入されて仮取付固定される構成は望ましくなく、この場合、第一版型3の裏面が第一版型用ベース基材2(又は第一基盤11)に正確に取付固定することができなくなる。
また、図5(B)に示されるような、仮止治具第二版型孔挿入部5nの先端面が第二版型4の裏面から突出した状態で第一版型仮止孔35の中に挿入される構成は望ましくなく、この場合、第二版型4の裏面が第二版型用ベース基材6(又は第二基盤12)に正確に取付固定することができなくなる。
Here, as shown in FIG. 5C, the first plate temporary fixing hole 35 in a state where the front end surface of the temporary fixing jig first plate mold hole inserting portion 5 m protrudes from the back surface of the first plate 3. The configuration in which the first plate 3 is inserted and fixed temporarily is not desirable. In this case, the back surface of the first plate 3 is accurately fixed to the first plate base 2 (or the first substrate 11). Can not be.
Further, as shown in FIG. 5B, the first plate die temporary fixing hole 35 of the first plate die is inserted in a state where the front end surface of the temporary fixing jig second plate die hole inserting portion 5 n protrudes from the back surface of the second plate die 4. The configuration inserted therein is not desirable, and in this case, the back surface of the second plate mold 4 cannot be accurately attached and fixed to the base substrate 6 for the second plate mold (or the second substrate 12).

その後、図8に示すように、(e−1)工程において、第一版型用ベース基材2に取付設置された第一版型3と第一版型に一時的に仮取付された第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12に押圧した際に、仮止め治具5の仮止治具間隔制御部厚の厚さに制御された間隔で第一版型と第二版型との間隔が維持され、これにより第一版型と第二版型との間の過剰な押圧が防止されて、第一版型の第一版型三次元パターン部32aと第二版型の第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型の裏面を第二基盤に押圧し、(e−2)工程において、第二版型の裏面が第二基盤に押圧された状態で、第二版型を第二版型第二基盤取付部材49により第二基盤に取付取外自在に位置決めして取付固定する。  Thereafter, as shown in FIG. 8, in the step (e-1), the first plate 3 attached and installed on the base plate 2 for the first plate and the first temporarily attached to the first plate. By driving at least one of the first base plate 11 and the second base plate 12 on which both molds of the second plate mold 4 are installed, the second plate mold 4 has the back surface of the second base plate 12 When pressed, the interval between the first plate die and the second plate die is maintained at an interval controlled by the thickness of the temporary fixture interval control part thickness of the temporary fixture 5, thereby the first plate Excessive pressing between the mold and the second plate mold is prevented so that the first plate three-dimensional pattern portion 32a of the first plate mold and the second plate three-dimensional pattern portion 42a of the second plate mold are mutually connected. In the fitted state, the back surface of the second plate mold is pressed against the second substrate. In the step (e-2), the second plate die is pressed with the back surface of the second plate mold pressed against the second substrate. Mounting detaching freely positioned to be attached and fixed by second edition type second base mounting member 49 to the second base.

この構成において、図3の(A)、(B)、(C)、(G)に示されるように、仮止治具間隔制御部5cが、第一版型仮止孔35と第二版型仮止孔45よりも径方向に大きな寸法径を有する構成、又は/及び、仮止め治具5の仮止治具第一版型孔挿入部5mと第二版型孔挿入部5nと仮止治具間隔制御部5cは互いに一体に形成された構成が使用できる。  In this configuration, as shown in FIGS. 3A, 3 </ b> B, 3 </ b> C, and 3 </ b> G, the temporary fixing jig interval control unit 5 c includes the first plate type temporary fixing hole 35 and the second plate. The structure having a larger diameter in the radial direction than the mold temporary fixing hole 45, and / or the temporary fixing jig first plate hole inserting portion 5m and the second plate mold hole inserting portion 5n of the temporary fixing jig 5 The stop jig | tool space | interval control part 5c can use the structure integrally formed mutually.

図3の(D)、(E)に示されるように、仮止治具間隔制御部5cが、第一版型仮止孔35と第二版型仮止孔45よりも径方向に大きな寸法径を有する構成、又は/及び、仮止治具間隔制御部5cとして、仮止治具間隔制御部材55を別体として構成し、その仮止治具間隔制御部材55を仮止治具第一版型孔挿入部5mまたは仮止治具第二版型孔挿入部5nの周囲に設置した構成が使用できる。
この構成により、(e−1)工程において「第二版型が第二基盤の表面に押圧した際に、仮止め治具5の仮止治具間隔制御部厚の厚さ5cに制御された間隔で第一版型と第二版型との間隔が維持されるために第一版型と第二版型との間の過剰な押圧が防止されるとともに、第一版型に嵌合対応する位置に第二版型が第二基盤に位置決めされて取付固定される」という効果が得られる。
As shown in FIGS. 3D and 3E, the temporary fixing jig interval control portion 5c is larger in the radial direction than the first plate temporary fixing hole 35 and the second plate temporary fixing hole 45. The temporary fixing jig interval control member 55 is configured as a separate member as the temporary fixing jig interval control unit 5c, and the temporary fixing jig interval control member 55 is used as the temporary fixing jig first. The structure installed around the plate mold hole insertion part 5m or the temporary fixing jig second plate mold hole insertion part 5n can be used.
With this configuration, in the step (e-1), when the second plate mold is pressed against the surface of the second base, the thickness 5c of the temporary fixing jig interval control part thickness of the temporary fixing jig 5 is controlled. Since the distance between the first plate mold and the second plate mold is maintained at an interval, excessive pressing between the first plate mold and the second plate mold is prevented and the first plate mold can be fitted. The second plate mold is positioned on and fixed to the second base at the position to be fixed.

図3の(E)、(F)、(G)に示されるように、仮止治具間隔制御部5cとして、仮止治具第一版型孔挿入部5mの外周がネジ切された仮止治具第一版型孔挿入部ネジ部を有し、その仮止治具第一版型孔挿入部ネジ部を第一版型仮止孔35に所望の深さ距離で挿入することにより、仮止治具第二版型孔挿入部5nの突出長さを調節する方法も実施可能である。特に、(F)の仮止め治具は、第一版型仮止孔35または第二版型仮止孔45よりも径方向に大きな寸法径を有する部分を有しなく、第一版型仮止孔35に挿入深さ距離を制御してネジ止めすることにより、仮止治具間隔制御部5cとしての機能を奏することができる。これにより、(e−1)工程において第一版型と第二版型との間の過剰な押圧が防止される構成も、実施可能であり、この構成においても前述と同じ効果が得られる。  As shown in (E), (F), and (G) of FIG. 3, the temporary fixing jig interval control unit 5 c is a temporary fixing jig in which the outer periphery of the first fixing plate die hole insertion portion 5 m is threaded. By having a fixing jig first plate die hole insertion portion screw portion and inserting the temporary fixing jig first plate die hole insertion portion screw portion into the first plate temporary fixing hole 35 at a desired depth distance. A method of adjusting the protruding length of the temporary fixing jig second plate mold hole insertion portion 5n can also be implemented. In particular, the temporary fixing jig (F) does not have a portion having a larger diameter in the radial direction than the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45, and the first plate temporary fixing jig. By controlling the insertion depth distance to the stop hole 35 and screwing it, the function as the temporary fixing jig interval control part 5c can be exhibited. Thereby, the structure which prevents the excessive press between a 1st plate type | mold and a 2nd plate type | mold in (e-1) process is also feasible, and the same effect as the above is acquired also in this structure.

図3で説明される仮止め治具を使用した押圧加工方法において、望ましくは、仮止め治具5の仮止治具間隔制御部厚は、第一版型の第一版型突起部高32hまたは第二版型の第二版型突起部高と同等以上の厚さ寸法を有する構成である。
すなわち、望ましくは、本発明の押圧加工方法において、仮止め治具5の仮止治具間隔制御部厚は、第一版型の第一版型突起部高32hまたは第二版型の第二版型突起部高と同等以上の厚さ寸法を有し、
前記(e−1)工程において、第一版型用ベース基材2に固定された第一版型と第一版型に仮取付された第二版型とを取付固定した第一基盤と、第二基盤のうちの少なくともいずれか一つの基盤を駆動して、第二版型の裏面が第二基盤の表面に押圧した際に、仮止め治具5の仮止治具間隔制御部厚55hの厚さに制御された間隔で第一版型と第二版型との間隔が維持され、これにより第一版型と第二版型との間の過剰な押圧が防止されて、第一版型の第一版型三次元パターン部32aと第二版型の第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型の裏面を第二基盤の表面に押圧し、前記(e−2)工程において、第二版型の裏面が第二基盤の表面に押圧された状態で、第二版型を第二版型第二基盤取付部材49により第二基盤に取付取外自在に位置決めして取付固定することを特徴とする。
この構成により、(e−1)工程において、第一版型の第一版型突起部高32hまたは第二版型の第二版型突起部高と同等以上の厚さ寸法を有するために、「第二版型が第二基盤の表面に押圧した際に、仮止め治具5の仮止治具間隔制御部厚の厚さ5cに制御された間隔で第一版型と第二版型との間隔が維持されるために第一版型と第二版型との間の過剰な押圧が防止されるとともに、第一版型に嵌合対応する位置に第二版型が第二基盤に位置決めされて取付固定される」という効果が得られる。
In the press working method using the temporary fixing jig illustrated in FIG. 3, the temporary fixing jig interval control portion thickness of the temporary fixing jig 5 is desirably set to a first plate mold protrusion height 32 h of the first plate mold. Or it is the structure which has the thickness dimension more than equivalent to the 2nd plate type projection part height of a 2nd plate type.
That is, desirably, in the press working method of the present invention, the thickness of the temporary fixing jig interval control portion of the temporary fixing jig 5 is the first plate protrusion height 32h of the first plate mold or the second plate mold second height. It has a thickness dimension equal to or greater than the plate mold protrusion height,
In the step (e-1), a first base on which the first plate fixed to the base plate 2 for the first plate and the second plate temporarily attached to the first plate are attached and fixed; When at least one of the second substrates is driven and the back surface of the second plate mold is pressed against the surface of the second substrate, the temporary fixing jig interval control portion thickness 55h of the temporary fixing jig 5 is increased. The distance between the first plate mold and the second plate mold is maintained at an interval controlled to the thickness of the first plate mold, thereby preventing excessive pressing between the first plate mold and the second plate mold. In the state where the first plate 3D pattern portion 32a of the plate mold and the second plate 3D pattern portion 42a of the second plate mold are fitted to each other, the back surface of the second plate mold is pressed against the surface of the second substrate. In the step (e-2), the second plate mold is moved by the second plate mold second substrate mounting member 49 while the back surface of the second plate mold is pressed against the surface of the second substrate. Characterized by mounting positioning and fixing the base mounting detachment freely.
With this configuration, in the step (e-1), in order to have a thickness dimension equal to or greater than the first plate mold protrusion height 32h of the first plate mold or the second plate mold protrusion height of the second plate mold, “When the second plate mold is pressed against the surface of the second base plate, the first plate mold and the second plate mold are controlled at an interval controlled by the thickness 5c of the temporary fixing jig interval control portion thickness of the temporary fixing jig 5. Is maintained so that excessive pressing between the first plate mold and the second plate mold is prevented, and the second plate mold is located at a position corresponding to the first plate mold. It is possible to obtain the effect of “positioning and fixing to the position”.

〈図4に示される仮止治具中空部弾性部材を構成した仮止め治具を使用して第一型版と第二型版とを位置決めして各基盤に取り付けて固定する方法について〉
図6は、図4に示す仮止治具第一版型孔挿入部51mと仮止治具第一版型孔挿入部51mとが仮止治具中空部弾性部材53を介して構成された形状を有する仮止め治具5を使用して第一版型と第二版型とを仮止めした状態を示す概略模式的断面図であり、(A)は図4に示す仮止め治具5を使用した望ましい構成の概略模式的断面図であり、(B)は仮止めした第一版型と第二版型の第二版型の裏面を第二基盤に設置された第二版型用ベース基材6に押圧した状態を示す概略模式的断面図である。なお、図6(B)において第二版型用ベース基材6が設置されなく、仮止めした第一版型と第二版型の第二版型の裏面を第二基盤に押圧した状態も実施可能である。
(C)は図4に示す仮止め治具5を使用した望ましくない構成の概略模式的断面図である。
<Method for Positioning First Fixing Plate and Second Mold Using the Temporary Fixing Jig that Configures the Temporary Fixing Jig Hollow Part Elastic Member Shown in FIG.
FIG. 6 shows that the temporary fixing jig first plate mold hole insertion portion 51m and the temporary fixing jig first plate mold hole insertion portion 51m shown in FIG. It is a schematic sectional drawing which shows the state which temporarily fixed the 1st plate type | mold and the 2nd plate type | mold using the temporary fixing jig 5 which has a shape, (A) is the temporary fixing jig 5 shown in FIG. FIG. 2B is a schematic cross-sectional view of a desirable configuration using the second plate mold in which the back surfaces of the first plate mold and the second plate mold of the second plate mold that are temporarily fixed are installed on the second base. It is a schematic typical sectional view showing the state where it pressed to base substrate 6. In addition, in FIG. 6 (B), the second base plate base material 6 is not installed, and the back side of the second plate type of the first plate type and the second plate type temporarily fixed is pressed against the second base. It can be implemented.
FIG. 5C is a schematic cross-sectional view of an undesirable configuration using the temporary fixing jig 5 shown in FIG.

本発明の一実施例の図4に示される他の仮止め治具を使用した押圧加工方法について、図4、図6(A)、図6(B)、図9を参照して以下に説明する。図9は本発明の一実施例の押圧加工方法を説明するための概略工程模式図である。
本発明の押圧加工方法において、図4の(A)〜(G)に示される仮止治具中空部弾性部材を構成した仮止め治具を使用した押圧加工方法が実施可能である。図6(A)、図9においては、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から突出する長さを有する構成を図示しているが、これに限定されることなく、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出することなく第二版型仮止孔45の中に位置する長さを有する構成も実施可能である。
A pressing method using another temporary fixing jig shown in FIG. 4 according to an embodiment of the present invention will be described below with reference to FIGS. 4, 6 (A), 6 (B), and 9. To do. FIG. 9 is a schematic process schematic diagram for explaining the pressing method according to one embodiment of the present invention.
In the pressing method of the present invention, a pressing method using a temporary fixing jig that constitutes the temporary fixing jig hollow elastic member shown in FIGS. 4A to 4G can be implemented. 6A and 9, when the temporary fixing jig second plate mold hole insertion portion 52 n of the temporary fixing jig 5 is inserted into the second plate temporary fixing hole 45, the temporary fixing jig second is used. Although the structure in which the axial front end surface of the plate mold hole insertion portion 52n has a length protruding from the back surface of the second plate mold 4 is illustrated, the present invention is not limited thereto, and the temporary fixing of the temporary fixing jig 5 is not limited thereto. When the jig second plate mold hole insertion portion 52n is inserted into the second plate mold temporary fixing hole 45, the tip of the temporary fixing jig second plate mold hole insertion portion 52n protrudes from the back surface of the second plate mold 4. The structure which has the length located in the 2nd plate type temporary fixing hole 45 without being possible is also possible.

本発明の望ましい他の押圧加工方法は、前記(a−5)工程において、仮止め治具5は、仮止治具外装中空部51dを形成した仮止治具外装部材51と、仮止治具外装中空部51dの中に配置された仮止治具中空部弾性部材53と、仮止治具外装中空部51dに引込み突出自在に配置された仮止治具内装部材52と、を備える。
仮止治具外装部材51は、第一版型仮止孔35の中に所定距離で挿入されて第一版型3と仮止め治具5とを保持可能な外形状を有する仮止治具第一版型孔挿入部51mと、仮止治具外装中空部51dと、を有し、仮止治具第一版型孔挿入部51mは、第一版型仮止孔35の中に所定距離で挿入される長さと、第一版型と仮止め治具5とを保持可能な外形状を有する。
仮止治具内装部材52は、第二版型仮止孔45の中に所定距離で挿入されて第二版型4と仮止め治具5とを保持可能な外形状を有する仮止治具第二版型孔挿入部52nと、仮止治具外装部材51に形成された仮止治具外装中空部51dの中で軸方向に変位可能な形状を有する内装部材中空内挿入部52dと、を有し、仮止治具第二版型孔挿入部52nは、第二版型仮止孔45の中に所定距離で挿入される長さと、第二版型4と仮止め治具5とを保持可能な外形状を有する。
仮止治具中空部弾性部材53は、押圧により圧縮されるとともに押圧解除により元の形状に戻る性質を有する。
In another desirable pressing method of the present invention, in the step (a-5), the temporary fixing jig 5 includes a temporary fixing jig exterior member 51 in which a temporary fixing jig exterior hollow portion 51d is formed, and temporary fixing. A temporary fixing jig hollow portion elastic member 53 disposed in the instrument outer hollow portion 51d and a temporary fixing jig interior member 52 disposed so as to be retractable and retractable into the temporary jig outer hollow portion 51d are provided.
The temporary fixing jig exterior member 51 is inserted into the first plate temporary fixing hole 35 at a predetermined distance and has an outer shape capable of holding the first plate 3 and the temporary fixing jig 5. The first plate mold hole insertion portion 51m and the temporary fixing jig exterior hollow portion 51d are provided. It has an outer shape capable of holding the length inserted at a distance and the first plate mold and the temporary fixing jig 5.
The temporary fixing jig interior member 52 is inserted into the second plate temporary fixing hole 45 at a predetermined distance and has an outer shape capable of holding the second plate 4 and the temporary fixing jig 5. A second plate mold hole insertion portion 52n, and an inner member hollow inner insertion portion 52d having a shape that can be displaced in the axial direction in the temporary fixing jig outer hollow portion 51d formed in the temporary fixing jig outer member 51; The temporary fixing jig second plate mold hole insertion portion 52n has a length inserted into the second plate mold temporary fixing hole 45 at a predetermined distance, and the second plate mold 4 and the temporary fixing jig 5 It has an outer shape that can hold.
The temporary fixing jig hollow portion elastic member 53 has a property of being compressed by pressing and returning to its original shape by releasing the pressing.

仮止治具中空部弾性部材53が仮止治具外装部材51の仮止治具外装中空部51dの中に軸方向に伸縮可能に配置され、仮止治具内装部材52の内装部材中空内挿入部52dが仮止治具中空弾性部材53を押圧可能に仮止治具外装部材51の仮止治具外装中空部51dの中に軸方向に挿入配置されるとともに仮止治具内装部材52の仮止治具第二版型孔挿入部52nが軸方向に仮止治具外装部材51の仮止治具外装中空部51dから引込み突出自在に変位可能になるように仮止治具内装部材52が配置されてなる。  The temporary fixing jig hollow portion elastic member 53 is disposed in the temporary fixing jig exterior hollow portion 51d of the temporary fixing jig exterior member 51 so as to be expandable and contractable in the axial direction. The insertion portion 52d is axially inserted and disposed in the temporary fixing jig exterior hollow portion 51d of the temporary fixing jig exterior member 51 so that the temporary fixing jig hollow elastic member 53 can be pressed. The temporary fixing jig interior member so that the second plate mold hole insertion portion 52n of the temporary fixing jig can be retracted and retracted from the temporary fixing jig exterior hollow portion 51d of the temporary fixing jig exterior member 51 in the axial direction. 52 is arranged.

そして、図9の(d−1)において、仮止め治具5の仮止治具外装部材51の仮止治具第一版型孔挿入部51mを、仮止治具第一版型孔挿入部51mの軸方向先端面が第一版型3の裏面から突出しない状態で、第一版型仮止孔35に挿入し、(d−2)において、仮止治具第二版型孔挿入部52nを、(i)仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から突出しない状態、又は、(ii)仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から突出する状態で、第二版型仮止孔45に挿入し、これにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で仮取付けされた状態になる。  9 (d-1), the temporary fixing jig first plate hole insertion portion 51m of the temporary fixing jig exterior member 51 of the temporary fixing jig 5 is inserted into the temporary fixing jig first plate hole. Inserting into the first plate temporary fixing hole 35 in a state where the axial front end surface of the portion 51m does not protrude from the back surface of the first plate 3, and in (d-2), inserting the temporary fixing jig second plate hole The portion 52n is either (i) a state in which the tip end surface in the axial direction of the temporary fixing jig second plate mold hole insertion portion 52n does not protrude from the back surface of the second plate 4 or (ii) a temporary fixing jig second plate mold. The first plate formed in the first plate 3 is inserted into the second plate temporary fixing hole 45 in a state where the axial front end surface of the hole insertion portion 52n protrudes from the back surface of the second plate 4. The mold 3D pattern portion 32a and the second plate mold 3D pattern portion 42a formed on the second plate mold 4 are temporarily attached in a state of being fitted to each other.

前記(e−1)工程において、第一版型3と第一版型3に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12に押圧し、これにより、(ii)仮止治具第二版型孔挿入部52nの軸方向端面が第二版型の裏面から突出している場合に、仮止治具中空部弾性部材53が押圧圧縮され、それにより、仮止治具内装部材52が仮止治具外装部材51の仮止治具外装中空部51dの軸方向に引っ込み移動して、仮止治具内装部材52の仮止治具第二版型孔挿入部52nの軸方向端面が第二版型の裏面と同一面になるとともに、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧する。
前記(e−2)工程において、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12(又は第二版型用ベース基材6)に取付取外自在に位置決めして取付固定する。
In the step (e-1), at least one of the first base plate 11 and the second base plate 12 in which the first plate die 3 and the second plate die 4 temporarily attached to the first plate die 3 are fixedly attached. One base is driven, and the back surface of the second mold 4 is pressed against the second base 12, whereby (ii) the axial end face of the temporary fixing jig second mold hole insertion portion 52n is the second. When protruding from the back side of the printing plate, the temporary fixing jig hollow portion elastic member 53 is pressed and compressed, whereby the temporary fixing jig interior member 52 is temporarily attached to the temporary fixing jig exterior member 51. The axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig interior member 52 is flush with the back surface of the second mold, With the one-plate type three-dimensional pattern portion 32a and the second plate-type three-dimensional pattern portion 42a fitted to each other, Pressing the two base 12 (or second edition type for the base substrate 6).
In the step (e-2), in the state where the back surface of the second plate mold 4 is pressed against the second base 12 (or the base substrate 6 for the second plate mold), the second plate mold 4 is replaced with the second plate mold. The second base mounting member 49 is positioned and fixed to the second base 12 (or the second base plate base 6) so as to be detachable.

前記(f−1)工程において、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持し、仮止治具中空部弾性部材53の圧縮解除による伸長により仮止治具第二版型孔挿入部52nの軸方向端面が仮止治具外装中空部51dから突出して元の状態に戻る。そして、前記(f−2)工程において、第一版型仮止孔35に挿入された状態を維持しているそれぞれの仮止め治具5を、人体指又は専用の取外し工具を使用して、第一版型仮止孔35から取り外す工程、を備える  In the step (f-1), (i) the temporary fixing jig second plate mold hole insertion portion 52n of each temporary fixing jig 5 is removed from the second plate temporary fixing hole 45, and each temporary fixing jig is fixed. The tool 5 is maintained inserted in the first plate temporary fixing hole 35, and the temporary fixing jig hollow plate elastic member 53 is expanded by releasing the compression, so that the axial direction of the temporary fixing jig second plate hole inserting portion 52n is increased. The end surface protrudes from the temporary fixing jig exterior hollow portion 51d and returns to the original state. And in the said (f-2) process, using each human finger | toe or an exclusive removal tool, each temporary fixing jig | tool 5 which has maintained the state inserted in the 1st plate type | mold temporary fixing hole 35, A step of removing from the first plate-type temporary fixing hole 35.

この押圧加工方法において、図6(A)、図6(B)に示されるように、特に、前記(a−5)工程において、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第一版型孔挿入部51mの軸方向先端面が第二版型4の裏面から突出する長さを有し、前記(d−2)工程において、仮止め治具5の仮止治具内装部材52の仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から突出する状態になるように、仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入し、前記(e−1)工程において、基盤が駆動されて、第二版型4の裏面が第二基盤12に押圧されたときに、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)に押圧されると共に、仮止治具中空部弾性部材53の伸縮作用によりその第二版型の裏面から突出している仮止め治具5の仮止治具第二版型孔挿入部52nが仮止治具第二版型孔挿入部52nの軸方向先端面が第二基盤12(又は第二版型用ベース基材6)の表面と同じ面になるまで第二版型仮止孔45の中に引っ込み移動する、ことを特徴とする押圧加工方法が望ましい。  In this pressing method, as shown in FIGS. 6 (A) and 6 (B), in particular, in the step (a-5), the temporary fixing jig 5 is inserted into the second plate mold hole. When the portion 52n is inserted into the second plate mold temporary fixing hole 45, the front end surface of the temporary fixing jig first plate mold hole inserting portion 51m has a length protruding from the back surface of the second plate mold 4. In the step (d-2), the axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig interior member 52 of the temporary fixing jig 5 is from the back surface of the second mold 4. The temporary fixing jig second plate die hole insertion portion 52n is inserted into the second plate die temporary fixing hole 45 so as to protrude, and in the step (e-1), the base is driven, and the second When the back surface of the plate 4 is pressed against the second substrate 12, the back surface of the second plate 4 is pressed against the second substrate 12 (or the second substrate base 6) and temporarily fixed. The temporary fixing jig second plate hole insertion portion 52n of the temporary fixing jig 5 protruding from the back surface of the second plate mold by the expansion and contraction action of the hollow elastic member 53 is the temporary fixing jig second plate hole insertion portion. 52n is retracted and moved into the second plate temporary fixing hole 45 until the axial front end surface thereof becomes the same surface as the surface of the second substrate 12 (or the second plate mold base substrate 6). A pressing method is desirable.

すなわち、本発明の望ましい他の押圧加工方法は、図6(A)、図6(B)、図9に示されるように、前記(a−5)工程において、仮止め治具5は、仮止治具外装中空部51dを形成した仮止治具外装部材51と、仮止治具外装中空部51dの中に配置された仮止治具中空部弾性部材53と、仮止治具外装中空部51dに引込み突出自在に配置された仮止治具内装部材52と、を備える。
仮止治具外装部材51は、第一版型仮止孔35の中に第一版型の裏面から突出することなく所定距離で挿入されて第一版型3と仮止め治具5とを保持可能な外形状を有する仮止治具第一版型孔挿入部51mと、仮止治具外装中空部51dとを有する。仮止治具第一版型孔挿入部51mは、第一版型仮止孔35の中に(i)第二版型の裏面から突出することなく所定距離で挿入される長さ、又は、(ii)第二版型の裏面から僅かに突出する程度の長さを有する。
That is, another desirable pressing method of the present invention is as shown in FIGS. 6 (A), 6 (B), and 9, in which the temporary fixing jig 5 Temporary jig outer member 51 formed with a fixing jig outer hollow portion 51d, a temporary fixing jig hollow portion elastic member 53 disposed in the temporary fixing jig outer hollow portion 51d, and a temporary fixing jig outer hollow A temporary fixing jig interior member 52 that is disposed so as to be retractable and retractable into the portion 51d.
The temporary fixing jig exterior member 51 is inserted into the first plate mold temporary fixing hole 35 at a predetermined distance without protruding from the back surface of the first plate mold, and the first plate mold 3 and the temporary fixing jig 5 are connected. A temporary fixing jig first plate mold hole insertion portion 51m having an outer shape that can be held and a temporary fixing jig exterior hollow portion 51d are provided. The temporary fixing jig first plate mold hole insertion portion 51m is (i) a length inserted at a predetermined distance without protruding from the back surface of the second plate mold in the first plate mold temporary fixing hole 35, or (Ii) It has a length that slightly protrudes from the back surface of the second plate mold.

仮止治具内装部材52は、第二版型仮止孔45の中に所定距離で挿入されて第二版型と仮止め治具5とを保持可能な外形状を有する仮止治具第二版型孔挿入部52nと、仮止治具外装部材51に形成された仮止治具外装中空部51dの中で軸方向に変位可能な形状を有する内装部材中空内挿入部52dと、を有し、仮止治具第二版型孔挿入部52nは、第二版型仮止孔45の中に所定距離で挿入される長さと、第二版型4と仮止め治具5とを保持可能な外形状を有する。
特に、これらの構成において、第二版型仮止孔45の長さは、図6(A)に示されるような、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45に挿入されたときに仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から僅かに突出する長さを有する構成が特に望ましい。
The temporary fixing jig interior member 52 is inserted into the second plate mold temporary fixing hole 45 at a predetermined distance, and has the outer shape capable of holding the second plate mold and the temporary fixing jig 5. A two-plate mold hole insertion portion 52n and an inner member hollow inner insertion portion 52d having a shape that can be displaced in the axial direction in the temporary fixing jig outer hollow portion 51d formed in the temporary fixing jig outer member 51. The temporary fixing jig second plate mold hole insertion portion 52n has a length inserted into the second plate mold temporary fixing hole 45 at a predetermined distance, and the second plate mold 4 and the temporary fixing jig 5. It has a holdable outer shape.
In particular, in these configurations, the length of the second plate type temporary fixing hole 45 is such that the temporary fixing jig second plate type hole insertion portion 52n of the temporary fixing jig 5 as shown in FIG. A configuration in which the front end surface of the temporary fixing jig second plate mold hole insertion portion 52n has a length that slightly protrudes from the back surface of the second plate mold 4 when inserted into the second plate mold temporary fixing hole 45. Particularly desirable.

仮止治具中空部弾性部材53は、押圧により圧縮されるとともに押圧解除により元の形状に戻る性質を有し、仮止治具中空部弾性部材53が仮止治具外装部材51の仮止治具外装中空部51dの中に軸方向に伸縮可能に配置される。
仮止治具内装部材52の内装部材中空内挿入部52dが仮止治具中空弾性部材53を押圧可能に仮止治具外装部材51の仮止治具外装中空部51dの中に軸方向に挿入配置されるとともに仮止治具内装部材52の仮止治具第二版型孔挿入部52nが軸方向に仮止治具外装部材51の仮止治具外装中空部51dから引込み突出自在に変位可能になるように仮止治具内装部材52が配置されてなる。
The temporary fixing jig hollow portion elastic member 53 has a property of being compressed by pressing and returning to its original shape by releasing the pressure, and the temporary fixing jig hollow portion elastic member 53 temporarily fixes the temporary fixing jig exterior member 51. It arrange | positions so that it can expand-contract in the axial direction in the jig exterior hollow part 51d.
The internal member hollow inner insertion portion 52d of the temporary fixing jig inner member 52 can press the temporary fixing jig hollow elastic member 53 in the temporary fixing jig outer hollow portion 51d of the temporary fixing jig outer member 51 in the axial direction. The temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig interior member 52 is inserted and disposed in the axial direction from the temporary fixing jig exterior hollow portion 51d of the temporary fixing jig exterior member 51 so as to be freely protruded. The temporary fixing jig interior member 52 is disposed so as to be displaceable.

そして、図6(A)、図6(B)、図9に示されるように、(d−1)工程において、仮止め治具5の仮止治具外装部材の仮止治具第一版型孔挿入部51mを第一版型仮止孔35に挿入し、(d−2)工程において、仮止め治具5の仮止治具内装部材52の仮止治具第二版型孔挿入部52nの軸方向端面が第二版型4の裏面から突出する状態になるように、仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入し、これにより、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で仮取付けされた状態になる。  Then, as shown in FIGS. 6A, 6B, and 9, in the step (d-1), the temporary fixing jig first plate of the temporary fixing jig exterior member of the temporary fixing jig 5 is used. The mold hole insertion portion 51m is inserted into the first plate temporary fixing hole 35, and in step (d-2), the temporary fixing jig second plate hole insertion of the temporary fixing jig interior member 52 of the temporary fixing jig 5 is inserted. The temporary fixing jig second plate die hole insertion portion 52n is inserted into the second plate temporary fixing hole 45 so that the axial end surface of the portion 52n protrudes from the back surface of the second plate die 4, thereby The first plate three-dimensional pattern portion 32a formed on the first plate and the second plate three-dimensional pattern 42a formed on the second plate are temporarily attached in a state of being fitted to each other. Become.

図9の(e−1)工程において、第一版型3と第一版型3に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)を押圧し、これにより、仮止治具内装部材52が仮止治具中空部弾性部材53を押圧圧縮し、それにより仮止治具内装部材52が仮止治具外装部材51の仮止治具外装中空部51dの軸方向に引っ込み移動して、仮止治具内装部材52の仮止治具第二版型孔挿入部52nの軸方向端面が第二版型の裏面と同一面になるとともに、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧する。
(e−2)工程において、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)の表面に押圧された状態で、第二版型を第二版型第二基盤取付部材49により(第二版型用ベース基材6を介して)第二基盤12に取付取外自在に位置決めして取付固定する。
In the step (e-1) of FIG. 9, of the first base plate 11 and the second base plate 12 that are fixedly attached to the first plate die 3 and the second plate die 4 temporarily attached to the first plate die 3. At least one of the bases is driven, and the back surface of the second plate 4 presses the second base 12 (or the base plate 6 for the second plate), whereby the temporary fixing jig interior member 52 is The temporary fixing jig hollow portion elastic member 53 is pressed and compressed, whereby the temporary fixing jig interior member 52 is retracted and moved in the axial direction of the temporary fixing jig exterior hollow portion 51d of the temporary fixing jig exterior member 51, The axial end face of the temporary fixing jig second plate mold hole insertion portion 52n of the fixing jig interior member 52 is flush with the back surface of the second plate mold, and the first plate three-dimensional pattern portion 32a and the second plate. In a state where the mold three-dimensional pattern portion 42a is fitted to each other, the back surface of the second plate mold is placed on the second substrate 12 (or the second plate mold base substrate 6). To press on.
In the step (e-2), the second plate mold is changed to the second plate mold in a state where the back surface of the second plate mold 4 is pressed against the surface of the second substrate 12 (or the base substrate 6 for the second plate mold). The second base mounting member 49 is positioned and fixed to the second base 12 so as to be detachable (via the second base plate base material 6).

図9の(f−1)工程において、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持し、仮止治具中空部弾性部材53の圧縮解除による伸長により仮止治具第二版型孔挿入部52nの軸方向端面が仮止治具外装中空部51dから突出して元の状態に戻り、(f−2)工程において、第一版型仮止孔35に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35から取り外す。  In the step (f-1) of FIG. 9, (i) the temporary fixing jig second plate mold hole insertion portion 52n of each temporary fixing jig 5 comes out of the second plate temporary fixing hole 45, and each temporary fixing jig 5 The state where the fixing jig 5 is inserted into the first plate temporary fixing hole 35 and the temporary fixing jig hollow portion elastic member 53 is expanded by releasing the compression of the temporary fixing jig second plate hole inserting portion 52n. The axial end face protrudes from the temporary fixing jig exterior hollow portion 51d to return to the original state, and in the step (f-2), each temporary state maintaining the state inserted in the first plate temporary fixing hole 35 is maintained. The fixing jig 5 is removed from the first plate mold temporary fixing hole 35.

なお、前記(e−1)工程において、第一版型3が第一基盤11に固定された構成、又は、第一版型3が第一版型用ベース基材2に取付固定されると共に第一版型用ベース基材2が第一基盤11に固定された構成が実施可能である。
図9の(d)工程において、予め、(i)予め、両面接着剤48が第二版型4の裏面にのみ設置された構成を図示しているがこれに限定されることなく、(ii)予め、両面接着剤48が第二基盤の表面、又は、(iii)予め、両面接着剤48が第二版型4の裏面と第二基盤の表面に設置された構成も実施可能である。
In the step (e-1), the first plate 3 is fixed to the first base 11 or the first plate 3 is attached and fixed to the base substrate 2 for the first plate. A configuration in which the first base plate base material 2 is fixed to the first base plate 11 can be implemented.
In the step (d) of FIG. 9, (i) a configuration in which the double-sided adhesive 48 is previously installed only on the back surface of the second plate mold 4 is illustrated in advance. It is also possible to implement a configuration in which the double-sided adhesive 48 is previously installed on the surface of the second substrate, or (iii) the double-sided adhesive 48 is previously installed on the back surface of the second plate 4 and the surface of the second substrate.

この構成により、特に、前記(d−2)工程において、特に、「薄い厚さを有する第二版型4を使用した場合においても、仮止治具第二版型孔挿入部52nが第二版型仮止孔45を突き抜けて挿入可能になり、その結果、確実に第一版型3と第二版型4とを嵌合して保持可能になる」という効果が得られる。  With this configuration, in particular, in the step (d-2), in particular, even when the second plate 4 having a thin thickness is used, the temporary fixing jig second plate mold hole insertion portion 52n is second. It is possible to insert through the plate temporary fixing hole 45, and as a result, it is possible to reliably hold the first plate 3 and the second plate 4 by fitting.

特に、前記(e)工程において、第一版型3と第一版型に仮取付された第二版型4とを取付固定した第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)に押圧した時に、仮止治具内装部材52が仮止治具中空部弾性部材53を押圧圧縮し、仮止治具中空部弾性部材53の押圧方向の長さが短くなり、それにより仮止治具内装部材52が仮止治具外装部材51の仮止治具外装中空部51dの軸方向に引っ込み移動して、仮止治具第二版型孔挿入部52nの軸方向端面が第二版型4の裏面と同一面になって、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型4の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧し、この状態で、第二版型4が第二版型第二基盤取付部材49により(第二版型用ベース基材6を介して)第二基盤12に取付取外自在に位置決めして取付固定され、そして、前記(f−1)工程において、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持した状態となる。従って、(f−2)工程において、必然的に、第一版型仮止孔35は第一版型3側のみに挿入された状態となるため、それぞれの仮止め治具5を第一版型3から取り外すだけとなるために、仮止め治具5を第二版型4から取り外す場合が皆無となり、仮止め治具5の取外し工程の作業が著しく画一化可能となり、その結果、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に位置決めして設置可能である」、という更に優れた上記の効果が得られる。  In particular, in the step (e), at least one of the first base plate 11 and the second base plate 12 in which the first plate die 3 and the second plate die 4 temporarily attached to the first plate die are attached and fixed. When the two bases are driven and the back surface of the second plate 4 is pressed against the second base 12 (or the base plate 6 for the second plate), the temporary fixing jig interior member 52 is the temporary fixing jig hollow portion. The elastic member 53 is pressed and compressed, and the length of the temporary fixing jig hollow portion elastic member 53 in the pressing direction is shortened, whereby the temporary fixing jig interior member 52 is attached to the temporary fixing jig exterior member 51. Retracted and moved in the axial direction of the hollow portion 51d, the axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n is flush with the back surface of the second plate mold 4, and the first plate three-dimensional pattern In a state where the portion 32a and the second plate mold three-dimensional pattern portion 42a are fitted to each other, the back surface of the second plate mold 4 is placed on the second substrate 12 (or the second plate 12). In this state, the second plate 4 is pressed by the second plate mold second base mounting member 49 (via the second plate base 6). In step (f-1), (i) the temporary fixing jig second plate mold hole insertion portion 52n of each temporary fixing jig 5 is provided in the first (f-1) step. The two plate-type temporary fixing holes 45 come out, and the respective temporary fixing jigs 5 are maintained in the state of being inserted into the first plate-type temporary fixing holes 35. Accordingly, in the step (f-2), the first plate die temporary fixing holes 35 are inevitably inserted only on the first plate die 3 side. Since the temporary fixing jig 5 is simply removed from the mold 3, there is no need to remove the temporary fixing jig 5 from the second plate mold 4, and the work of the temporary fixing jig 5 removal process can be remarkably made uniform. It is possible to position and install the plate mold at a desired position of the pressing device easily in a short time without the need for repeated preparatory work for a long time and without skill. An effect is obtained.

この効果は、前述の「第二版型第二基盤取付部材49として、予め、第二版型4の裏面及び第二基盤12の表面のうちの少なくとも一つに、接着剤または両面接着剤を設置した構成」において、特に著しく優れた効果が得られる。例えば、(e)工程において、第二版型第二基盤取付部材49として両面接着剤48を予め第二版型4の裏面及び第二基盤12(又は第二版型用ベース基材6)の表面のうちの少なくとも一つに設置しておき、仮止治具第二版型孔挿入部52nの軸方向端面が第二版型4の裏面と同一面になるとともに、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型4の裏面を第二基盤12に押圧し、この状態で、第二版型4が両面接着剤48により第二基盤12(又は第二版型用ベース基材6)に取付取外自在に位置決めして取付固定される。  This effect is obtained by previously applying an adhesive or a double-sided adhesive to at least one of the back surface of the second plate mold 4 and the surface of the second substrate 12 as the second plate mold second substrate mounting member 49 described above. In the “installed configuration”, a particularly excellent effect is obtained. For example, in the step (e), the double-sided adhesive 48 is preliminarily applied to the back surface of the second plate mold 4 and the second substrate 12 (or the second plate mold base substrate 6) as the second plate mold second substrate mounting member 49. It is installed on at least one of the front surfaces, and the axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n is flush with the back surface of the second plate mold 4, and the first plate three-dimensional In a state where the pattern portion 32a and the second plate type three-dimensional pattern portion 42a are fitted to each other, the back surface of the second plate die 4 is pressed against the second substrate 12, and in this state, the second plate die 4 is bonded on both sides. The material 48 is attached and fixed to the second base 12 (or the base plate 6 for the second plate mold) by being detachably positioned.

前記(f−1)工程において、仮止治具第一版型孔挿入部51mが第一版型仮止孔35から抜けることが防止され、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する工程において、確実に、仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜ける。
従って、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に位置決めして設置可能である」という特に優れた上記の効果を発揮できる。
In the step (f-1), the temporary fixing jig first plate die hole insertion portion 51m is prevented from coming out of the first plate temporary fixing hole 35, and (i) the temporary fixing of the temporary fixing jig 5 is performed. In the step of maintaining the state where the jig second plate mold hole insertion portion 52n is removed from the second plate mold temporary fixing hole 45 and each temporary fixing jig 5 is inserted into the first plate mold temporary fixing hole 35, The temporary fixing jig second plate mold hole insertion portion 52n is surely removed from the second plate mold temporary fixing hole 45.
Therefore, it is particularly excellent that “the plate can be easily positioned and installed at a desired position of the pressing device in a short time without requiring repetitive preparatory work for a long time and without requiring skill”. The above effects can be exhibited.

図4に説明される仮止め治具を使用した本発明の押圧加工方法において、さらに望ましい方法は、図4の(D)〜(G)に示されるように、仮止め治具5は、さらに、仮止治具第一版型孔挿入部51mと仮止治具第二版型孔挿入部52nとの間に位置する仮止治具間隔制御部材55を有し、該仮止治具間隔制御部材55は第一版型仮止孔35と第二版型仮止孔45よりも径方向に大きな寸法径を有するとともに第一版型と第二版型との間隔を制御するための仮止治具間隔制御部厚55hを有する。
(e−1)工程において、第一版型3と第一版型に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12に押圧した際に、仮止め治具5の仮止治具間隔制御部材55の仮止治具間隔制御部厚55hの厚さに制御された間隔で第一版型3と第二版型4との間隔が維持され、これにより第一版型3と第二版型4との間の過剰な押圧が防止されて第一版型3と第二版型4とが互いに嵌合して押圧され、(e−2)工程において、第二版型4の裏面が第二基盤12に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12に取付取外自在に位置決めして取付固定することを特徴とする。
In the press working method of the present invention using the temporary fixing jig illustrated in FIG. 4, a more desirable method is that the temporary fixing jig 5 further includes a temporary fixing jig 5 as shown in FIGS. The temporary fixing jig first plate mold hole insertion portion 51m and the temporary fixing jig second plate mold hole insertion portion 52n are provided between the temporary fixing jig interval control member 55 and the temporary fixing jig interval. The control member 55 has a larger diameter in the radial direction than the first plate temporary fixing hole 35 and the second plate temporary fixing hole 45, and is a temporary member for controlling the distance between the first plate and the second plate. It has a stop jig interval control part thickness 55h.
In the step (e-1), at least one of the first base plate 11 and the second base plate 12 in which the first plate die 3 and the second plate die 4 temporarily attached to the first plate die are attached and fixed. When the two bases are driven and the back surface of the second plate 4 is pressed against the second base 12, the temporary fixing jig interval control portion 55 of the temporary fixing jig interval control member 55 of the temporary fixing jig 5 The distance between the first plate mold 3 and the second plate mold 4 is maintained at an interval controlled by the thickness, thereby preventing excessive pressing between the first plate mold 3 and the second plate mold 4. The first plate mold 3 and the second plate mold 4 are fitted and pressed to each other, and in the step (e-2), the second plate mold 4 is pressed against the second base 12 in the second state. The plate mold 4 is positioned and fixed to the second substrate 12 by the second plate mold second substrate mounting member 49 so as to be mounted and detachable.

この方法により、「第二版型4が第二基盤12に押圧した際に、仮止治具間隔制御部材55の仮止治具間隔制御部厚55hの厚さに制御された間隔で第一版型3と第二版型4との間隔が維持され、第一版型3と第二版型4との間の過剰な押圧が防止されて第一版型3と第二版型4とが互いに嵌合して押圧され、これらの版型の破損が防止されるとともに、第一版型3に嵌合対応する位置に第二版型4が第二基盤12に位置決めされて取付固定できる」という効果が著しく発揮できる。  According to this method, “when the second plate 4 is pressed against the second base 12, the first fixing die interval control member 55 of the temporary fixing jig interval control member 55 is controlled at a thickness controlled to a thickness of 55 h. The distance between the plate 3 and the second plate 4 is maintained, and excessive pressing between the first plate 3 and the second plate 4 is prevented, so that the first plate 3 and the second plate 4 Are fitted to each other and pressed to prevent these plates from being damaged, and the second plate 4 can be positioned and fixed to the second base 12 at a position corresponding to the first plate 3 by fitting. "Can be remarkably exhibited.

本押圧加工方法において望ましくは、図4の(E)、(G)に示されるように、仮止治具間隔制御部材55と仮止治具外装部材51とが一体に固定された形状を有する仮止め治具5を使用することを特徴とする。これにより、「使用される複数個の仮止め治具5の形状が画一的に安定した形状となり、仮止め治具5をこれらの版型3,4に仮取付する作業が安定化して、その結果、第一版型3に嵌合対応する位置に第二版型4が第二基盤12に位置決めされて取付固定できる」という効果が得られる。  Desirably, in the present pressing method, as shown in FIGS. 4E and 4G, the temporary fixing jig interval control member 55 and the temporary fixing jig exterior member 51 are integrally fixed. A temporary fixing jig 5 is used. As a result, “the shape of the plurality of temporary fixing jigs 5 to be used becomes a uniform and stable shape, and the work of temporarily attaching the temporary fixing jigs 5 to these plate dies 3 and 4 is stabilized. As a result, the effect that the second plate 4 can be positioned and fixed on the second base 12 at a position corresponding to the first plate 3 can be obtained.

本押圧加工方法において望ましくは、図4の(D)、(F)に示されるように、仮止治具間隔制御部材55と仮止治具外装部材51とが別体に構成され、(F)のように仮止治具外装部材51の所定位置にネジ止めにより固定された構成、又は、(D)のように仮止治具外装部材51の外周に圧入または接着固定された構成が使用できる。この場合、仮止治具間隔制御部材55として、例えば、版型3,4よりも柔らかい樹脂材料などにより形成することも可能である。
これにより、「使用される複数個の仮止め治具5の形状が画一的に安定した形状となり、仮止め治具5をこれらの版型3,4に仮取付する作業が安定化して、その結果、第一版型3に嵌合対応する位置に第二版型4が第二基盤12に位置決めされて取付固定できる」、また、「前記(e)工程において仮止治具間隔制御部材55を版型3,4よりも柔らかい樹脂材料などにより形成することにより版型の損傷を抑制できる効果を奏する」という効果が得られる。
Desirably, in the present pressing method, as shown in FIGS. 4D and 4F, the temporary fixing jig interval control member 55 and the temporary fixing jig exterior member 51 are configured separately, and (F The structure fixed by screwing at a predetermined position of the temporary fixing jig exterior member 51 as shown in FIG. 9 or the structure fixed by press-fitting or adhesively fixing to the outer periphery of the temporary fixing jig exterior member 51 as shown in FIG. it can. In this case, the temporary fixing jig interval control member 55 can be formed of, for example, a resin material softer than the plates 3 and 4.
As a result, “the shape of the plurality of temporary fixing jigs 5 to be used becomes a uniform and stable shape, and the work of temporarily attaching the temporary fixing jigs 5 to these plate dies 3 and 4 is stabilized. As a result, the second mold 4 can be positioned and fixed on the second base 12 at a position corresponding to the first mold 3, and “the temporary jig spacing control member in the step (e)”. By forming 55 with a resin material softer than the plates 3 and 4, the effect of suppressing damage to the plate can be obtained.

本押圧加工方法において望ましくは、図4の(A)〜(G)に示される仮止め治具5に構成される仮止治具中空部弾性部材53として、押圧により軸方向に圧縮されるとともに押圧解除により元の形状に伸びる性質を有し、伸縮反発性弾性ゴム部材、伸縮反発性コイルバネ部材、及び、伸縮反発性板バネ部材からなる群から選ばれる少なくとも一つの仮止治具中空部弾性部材53を使用した押圧加工方法であることを特徴とする。伸縮反発性コイルバネ部材、及び、伸縮反発性板バネ部材としては、特に金属製コイルバネ、金属製板バネが望ましい。
これにより、前記(e−1)工程における仮止治具中空部弾性部材53の圧縮と、前記(f−1)工程における仮止治具中空部弾性部材53の圧縮解除による伸長の状態動作が安定した動作となると共に、繰り返し使用においても、その安定した圧縮・伸長の状態動作が発揮され、その結果、「使用される複数個の仮止め治具5の形状が画一的に安定した形状となり、仮止め治具5をこれらの版型3,4に仮取付する作業が安定化して、その結果、第一版型3に嵌合対応する位置に第二版型4が第二基盤12に位置決めされて取付固定できる」という効果が著しく得られる。
In the present pressing method, the temporary fixing jig hollow portion elastic member 53 configured in the temporary fixing jig 5 shown in FIGS. 4A to 4G is preferably compressed in the axial direction by pressing. Elasticity of at least one temporary fixing jig selected from the group consisting of a stretch-resilience elastic rubber member, a stretch-resilience coil spring member, and a stretch-resilience leaf spring member. This is a pressing method using the member 53. As the expansion / contraction repulsion coil spring member and expansion / contraction repulsion leaf spring member, a metal coil spring and a metal leaf spring are particularly desirable.
Thereby, the state operation of the extension by compression of the temporary fixing jig hollow part elastic member 53 in the step (e-1) and the compression release of the temporary fixing jig hollow part elastic member 53 in the step (f-1) is performed. In addition to stable operation, even in repeated use, the stable compression / expansion state operation is demonstrated. As a result, “the shape of the plurality of temporary fixing jigs 5 used is a uniform and stable shape. Thus, the work of temporarily attaching the temporary fixing jig 5 to these plate dies 3 and 4 is stabilized, and as a result, the second plate 4 is fitted to the second substrate 12 at a position corresponding to the first plate 3. The effect that it can be positioned and fixed in place ”is remarkably obtained.

図4に説明されるにおいて、特に望ましくは、仮止治具間隔制御部材55の仮止治具間隔制御部厚55hは、第一版型の第一版型突起部高32hまたは第二版型4の第二版型突起部高と同等以上の厚さ寸法を有する。
前記(e−1)工程において、第一版型用ベース基材2に固定された第一版型3と第一版型に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12に押圧した際に、仮止め治具5の仮止治具間隔制御部材55の仮止治具間隔制御部厚の厚さに制御された間隔で第一版型3と第二版型4との間隔が維持され、これにより第一版型3と第二版型4との間の過剰な押圧が防止されて、第一版型の第一版型三次元パターン部32aと第二版型の第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型4の裏面を前記第二基盤12に押圧し、前記(e−2)工程において、第二版型4の裏面が第二基盤に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により第二基盤12に取付取外自在に位置決めして取付固定することを特徴とする。
In FIG. 4, it is particularly desirable that the temporary fixing jig interval control portion 55 of the temporary fixing jig interval control member 55 has the first plate mold protrusion height 32 h of the first plate mold or the second plate mold. 4 has a thickness dimension equal to or greater than the height of the second plate mold protrusion.
In the step (e-1), a first base in which the first plate 3 fixed to the base plate 2 for the first plate and the second plate 4 temporarily attached to the first plate are mounted and fixed. 11 and at least one of the second bases 12 is driven, and when the back surface of the second plate 4 is pressed against the second base 12, the temporary fixing jig interval of the temporary fixing jig 5. The interval between the first plate 3 and the second plate 4 is maintained at an interval controlled by the thickness of the temporary fixture interval control portion thickness of the control member 55, whereby the first plate 3 and the second plate 3 are maintained. Excessive pressing between the mold 4 is prevented, and the first plate 3D pattern portion 32a of the first plate mold and the second plate 3D pattern portion 42a of the second plate mold are fitted to each other. Then, the second plate 4 is pressed against the second base 12, and in the step (e-2), the second plate 4 is pressed against the second base while the second plate 4 is pressed against the second base. 4 a second edition type second base by the mounting member 49 second base 12 to the mounting detachment and freely positioned, characterized in that the attachment fixing.

これにより、「第二版型4が第二基盤12に押圧した際に、仮止治具間隔制御部材55の仮止治具間隔制御部厚55hの厚さに制御された間隔で第一版型3と第二版型4との間隔が維持され、第一版型3と第二版型4との間の過剰な押圧が防止されて第一版型3と第二版型4とが互いに嵌合して押圧され、これらの版型の破損が防止されるとともに、第一版型3に嵌合対応する位置に第二版型4が第二基盤12に位置決めされて取付固定できる」という効果が更に著しく奏せられる。  As a result, “when the second plate 4 is pressed against the second base 12, the first plate at an interval controlled to the thickness of the temporary fixing jig interval control portion thickness 55 h of the temporary fixing jig interval control member 55. The distance between the mold 3 and the second plate mold 4 is maintained, and excessive pressing between the first plate mold 3 and the second plate mold 4 is prevented, so that the first plate mold 3 and the second plate mold 4 The plates are fitted and pressed together to prevent breakage of these plates, and the second plate 4 can be positioned and fixed on the second base 12 at a position corresponding to the first plate 3 ”. The effect is further remarkably exhibited.

〈図3の仮止め治具と図4の仮止め治具に共通する構成の仮止め治具を使用した押圧加工方法〉
上記の図3又は図4で説明される仮止め治具を使用した押圧加工方法において、特に望ましくは、仮止め治具5の仮止治具第一版型孔挿入部5m,51mの外周の所定位置に仮止治具第一版型孔挿入外周部弾性部材5eが設置され、仮止め治具5の仮止治第二版型孔挿入部5n,52nの外周の所定位置に仮止治具第二版型孔挿入外周部弾性部材5fが設置された構成であって、第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部5m、51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部5n、52nの弾性反発力よりも大きくなるように、仮止め治具5が構成され、仮止め治具5が、(i)仮止治具第一版型孔挿入外周部弾性部材5eが仮止治具第二版型孔挿入外周部弾性部材5fよりも強い圧縮反発弾性力を有する材質または形状を有する構成、及び、(ii)仮止治具第一版型孔挿入部5m、51mの外周寸法が仮止治具第二版型孔挿入部5n、52nの外周寸法よりも長くなるような形状構成、の少なくとも一つの構成を有する、構成が望ましい。
<Pressing Method Using Temporary Fixing Jig with Configuration Common to Temporary Fixing Jig of FIG. 3 and Temporary Fixing Jig of FIG. 4>
In the press working method using the temporary fixing jig described in FIG. 3 or FIG. 4 above, it is particularly desirable that the outer periphery of the temporary fixing jig first plate mold hole insertion portions 5m and 51m of the temporary fixing jig 5 is used. The temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 5e is installed at a predetermined position, and the temporary fixing jig is temporarily fixed at a predetermined position on the outer periphery of the second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5. The second plate mold hole insertion outer periphery elastic member 5f is installed, and the elastic repulsion of the temporary fixing jig first plate mold hole insertion portions 5m and 51m inserted into the first plate temporary lock hole 35 is provided. The temporary fixing jig 5 is configured so that the force is larger than the elastic repulsion force of the temporary fixing jig second hole insertion holes 5n and 52n inserted into the second plate temporary fixing hole 45. The jig 5 is (i) a compression reaction in which the temporary fixing jig first plate mold hole insertion outer peripheral part elastic member 5e is stronger than the temporary fixing jig second plate mold hole insertion outer peripheral part elastic member 5f. A structure having an elastic material or shape, and (ii) the outer circumference of the temporary fixing jig first plate mold hole inserting portions 5m and 51m is the outer periphery of the temporary fixing jig second plate mold hole inserting portions 5n and 52n. A configuration having at least one of the configurations that are longer than the dimensions is desirable.

そして、この構成において、(d−1)工程において、第一版型3に形成された第一版型仮止孔35に仮止め治具5の仮止治具第一版型孔挿入部5m、51mを挿入した際に、仮止治具第一版型孔挿入外周部弾性部材5eの弾性力により仮止め治具5と第一版型3とが互いに保持され、(d−2)工程において、第二版型4に形成された第二版型仮止孔45に仮止め治具5の仮止治具第二版型孔挿入部5n,52nを挿入した際に、仮止治具第二版型孔挿入外周部弾性部材5fの弾性力により仮止め治具5と第二版型とが互いに保持され、これにより、仮止め治具5と仮止め治具5の外周に設置された仮止治具第一版型孔挿入外周部弾性部材5eと仮止治具第二版型孔挿入外周部弾性部材5fとにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で仮取付けされた状態となる。  In this configuration, in the step (d-1), the temporary fixing jig first plate die hole insertion portion 5m of the temporary fixing jig 5 is inserted into the first plate temporary fixing hole 35 formed in the first plate die 3. , 51m is inserted, the temporary fixing jig 5 and the first plate 3 are held together by the elastic force of the temporary fixing jig first plate mold hole insertion outer peripheral portion 5e, and step (d-2) When the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5 are inserted into the second plate temporary fixing hole 45 formed in the second mold 4, the temporary fixing jig The temporary fixing jig 5 and the second plate mold are held together by the elastic force of the second plate mold hole insertion outer peripheral portion elastic member 5f, and are thereby installed on the outer periphery of the temporary fixing jig 5 and the temporary fixing jig 5. The first plate mold tertiary formed in the first plate 3 by the temporary fixing jig first plate mold hole insertion outer peripheral elastic member 5e and the temporary fixing jig second plate mold hole insertion outer peripheral elastic member 5f. A state in which the pattern portion 32a and the second edition type three-dimensional pattern portion 42a formed in the second edition type is temporarily attached in a state fitted to each other.

(f−1)工程において、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させた際に、第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部5m、51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部5n、52nの弾性反発力よりも大きくなるように、仮止め治具5が構成されているために、仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、仮止め治具5の第一版型挿入部5m、51mが第一版型仮止孔35に挿入された状態を維持し、(f−2)工程において、第一版型仮止孔35に挿入されている仮止め治具5を、第一版型仮止孔35から引き抜き取り外す。  In the step (f-1), when at least one of the first substrate 11 and the second substrate 12 is driven and the first substrate 11 and the second substrate 12 are separated from each other, Temporary jig second plate mold hole in which the elastic repulsive force of the first plate mold hole insertion portions 5m and 51m inserted into the plate temporary mold hole 35 is inserted into the second plate mold temporary hole 45. Since the temporary fixing jig 5 is configured to be larger than the elastic repulsive force of the insertion portions 5n and 52n, the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5 are The state where the first plate mold insertion portions 5m and 51m of the temporary fixing jig 5 are inserted into the first plate temporary fixing hole 35 is maintained after being removed from the second plate temporary fixing hole 45, (f-2) In the process, the temporary fixing jig 5 inserted in the first plate temporary fixing hole 35 is pulled out of the first plate temporary fixing hole 35 and removed.

このような仮止治具第一版型孔挿入外周部弾性部材5e、51eと仮止治具第二版型孔挿入外周部弾性部材5f、52fを構成した仮止め治具5を使用した押圧加工方法において、特に望ましくは、仮止治具第一版型孔挿入部5m、51mの外周の所定位置に第一版型挿入部溝が形成され、仮止治具第一版型孔挿入外周部弾性部材5e、51eは弾性反発力を有するゴム製O型弾性部材または金属製C型弾性部材であり、仮止治具第一版型孔挿入外周部弾性部材5e、51eが第一版型挿入部溝に配置される。この場合、ゴム製O型弾性部材または金属製C型弾性部材5e、51eの断面が円形であり、第一版型挿入部溝に配置された時に、その断面円形の略半分を超える部分が第一版型挿入部溝の中に位置し、残りの断面円形の略半分未満の部分が仮止治具第一版型孔挿入外周部から突出する状態になる構成が望ましい。これにより、(d−1)工程において、ゴム製O型弾性部材または金属製C型弾性部材5e、51eが第一版型挿入部溝から外れることなく、また、軽い力で容易に、仮止治具第一版型孔挿入部5m、51mを第一版型仮止孔35に挿入できる。  Press using the temporary fixing jig 5 comprising the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e, 51e and the temporary fixing jig second plate hole insertion outer peripheral elastic members 5f, 52f. In the processing method, it is particularly desirable that a first plate insertion portion groove is formed at a predetermined position on the outer periphery of the temporary fixing jig first plate mold hole insertion portion 5m, 51m, and the temporary fixing jig first plate mold hole insertion outer periphery is formed. The elastic members 5e and 51e are rubber O-type elastic members or metal C-type elastic members having elastic repulsion, and the temporary fixing jig first plate hole insertion outer peripheral elastic members 5e and 51e are the first plate type. Arranged in the insertion groove. In this case, the cross section of the rubber O-type elastic member or the metal C-type elastic member 5e, 51e is circular, and when it is placed in the first plate mold insertion portion groove, a portion exceeding approximately half of the circular shape of the cross section is the first. It is desirable to have a configuration that is located in the one-plate mold insertion portion groove and that the portion of the remaining circular shape that is less than half of the cross section protrudes from the temporary fixing jig first plate mold hole insertion outer peripheral portion. As a result, in the step (d-1), the rubber O-type elastic member or the metal C-type elastic member 5e, 51e is not temporarily detached from the first plate mold insertion portion groove, and can be temporarily fixed with a light force. The jig first plate mold hole insertion portions 5 m and 51 m can be inserted into the first plate mold temporary fixing hole 35.

第二版型孔挿入部5の外周の所定位置に第二版型挿入部溝が形成され、仮止治具第二版型孔挿入外周部弾性部材5f、52fはゴム弾性を有するゴム製O型弾性部材または金属製C型弾性部材であり、仮止治具第二版型孔挿入外周部弾性部材5f、52fが第二版型挿入部溝に配置される。この場合、ゴム製O型弾性部材または金属製C型弾性部材5f、52fの断面が円形であり、第二版型挿入部溝に配置された時に、その断面円形の略半分を超える部分が第二版型挿入部溝の中に位置し、残りの断面円形の略半分未満の部分が仮止治具第二版型孔挿入外周部から突出する状態になる構成が望ましい。これにより、(d−2)工程において、ゴム製O型弾性部材または金属製C型弾性部材5f、52fが第二版型挿入部溝から外れることなく、また、軽い力で容易に、仮止治具第二版型孔挿入部5n、52nを第二版型仮止孔45に挿入できる。
第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部5m、51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部5n、52nの弾性反発力よりも大きくなるように、仮止め治具5が構成される。
例えば、仮止め治具5が、(i)仮止治具第一版型孔挿入外周部弾性部材5e、51eが仮止治具第二版型孔挿入外周部弾性部材5f、52fよりも強い圧縮反発弾性力を有する材質または形状を有する構成、及び、(ii)仮止治具第一版型孔挿入部5m、51mの外周寸法が仮止治具第二版型孔挿入部5n、52nの外周寸法よりも長くなるような形状構成、の少なくとも一つの構成を有する、構成が望ましい。
A second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the second plate mold hole insertion portion 5, and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic members 5 f and 52 f are made of rubber O having rubber elasticity. It is a type | mold elastic member or metal C-type elastic members, and temporary fixing jig 2nd plate type | mold hole insertion outer peripheral part elastic members 5f and 52f are arrange | positioned in a 2nd plate type | mold insertion part groove | channel. In this case, the cross section of the rubber O-type elastic member or the metal C-type elastic member 5f, 52f is circular, and when it is disposed in the second plate mold insertion portion groove, a portion that exceeds approximately half of the circular cross section is the first. It is desirable to have a configuration that is located in the groove of the two-plate mold insertion portion and that the portion of the remaining circular shape that is less than approximately half protrudes from the outer periphery of the temporary fixing jig second plate mold hole insertion. As a result, in the step (d-2), the rubber O-type elastic member or the metal C-type elastic member 5f, 52f does not come out of the second plate mold insertion portion groove, and can be temporarily fixed with a light force. The jig second plate mold hole insertion portions 5n and 52n can be inserted into the second plate mold temporary fixing hole 45.
Temporary jig 2nd plate in which the elastic repulsive force of the first plate mold hole insertion portions 5m and 51m inserted into the first plate mold temporary stop hole 35 is inserted into the second plate mold temporary stop hole 45. The temporary fixing jig 5 is configured to be larger than the elastic repulsive force of the mold hole insertion portions 5n and 52n.
For example, the temporary fixing jig 5 is stronger than (i) the temporary fixing jig first plate hole inserting outer peripheral elastic members 5e and 51e than the temporary fixing jig second plate hole inserting outer peripheral elastic members 5f and 52f. Configuration having a material or a shape having a compression repulsive elastic force, and (ii) Temporary jig first plate mold hole insertion portions 5m and 51m have temporary jig second plate mold hole insertion portions 5n and 52n. A configuration having at least one configuration of a shape that is longer than the outer peripheral dimension of is desirable.

そして、この構成において、前記(d−1)工程において、第一版型に形成された第一版型仮止孔35に仮止め治具5の仮止治具第一版型孔挿入部5m、51mを挿入した際に、仮止治具第一版型孔挿入外周部弾性部材5e、51eの弾性力により仮止め治具5と第一版型3とが互いに保持され、前記(d−2)工程において、第二版型に形成された第二版型仮止孔45に仮止め治具5の仮止治具第二版型孔挿入部5n、52nを挿入した際に、仮止治具第二版型孔挿入外周部弾性部材5f、52fの弾性力により仮止め治具5と第二版型とが互いに保持され、これにより、仮止め治具5と仮止め治具5の外周に設置された仮止治具第一版型孔挿入外周部弾性部材5e、51eと仮止治具第二版型孔挿入外周部弾性部材5f、52fとにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で仮取付けされた状態となる。  In this configuration, in the step (d-1), the temporary fixing jig first plate mold hole insertion portion 5m of the temporary fixing jig 5 is inserted into the first plate mold temporary fixing hole 35 formed in the first plate mold. , 51m is inserted, the temporary fixing jig 5 and the first plate 3 are held together by the elastic force of the temporary fixing jig first plate hole insertion outer peripheral elastic members 5e, 51e, and the (d− 2) In the process, when the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5 are inserted into the second plate temporary fixing hole 45 formed in the second mold, temporary fixing The temporary fixing jig 5 and the second plate mold are held together by the elastic force of the jig second plate mold hole insertion outer peripheral elastic members 5f and 52f, whereby the temporary fixing jig 5 and the temporary fixing jig 5 The temporary fixing jig first plate mold hole insertion outer peripheral part elastic members 5e and 51e and the temporary fixing jig second plate mold hole insertion outer peripheral part elastic members 5f and 52f installed on the outer periphery. A state in which the first plate three-dimensional pattern portion 32a formed on the first plate 3 and the second plate three-dimensional pattern portion 42a formed on the second plate 4 are temporarily attached while being fitted to each other. It becomes.

前記(f−1)工程において、第一基盤と第二基盤のうちの少なくともいずれか一つの基盤を駆動して、第一基盤と第二基盤を互いに離反させた際に、第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部5m、51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部5n、52nの弾性反発力よりも大きくなるように仮止め治具5が構成されているために、仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、仮止め治具5の第一版型挿入部5m、51mが第一版型仮止孔35に挿入された状態を維持し、前記(f−2)工程において、第一版型仮止孔35に挿入されている仮止め治具5を、第一版型仮止孔35から引き抜き取り外す、ことを特徴とする。  In the step (f-1), when the first base and the second base are separated from each other by driving at least one base of the first base and the second base, Temporary jig second plate hole insertion portion 5n in which the elastic repulsion force of the first plate mold hole insertion portions 5m and 51m inserted into the stop hole 35 is inserted into the second plate temporary stop hole 45. Since the temporary fixing jig 5 is configured to be larger than the elastic repulsive force of 52n, the temporary fixing jig second plate mold hole insertion portions 5n, 52n of the temporary fixing jig 5 are the second plate mold. In the step (f-2), the state where the first plate mold insertion portions 5m and 51m of the temporary fixing jig 5 are inserted into the first plate mold temporary fixing holes 35 after being removed from the temporary fixing holes 45. The temporary fixing jig 5 inserted into the first plate temporary fixing hole 35 is extracted from the first plate temporary fixing hole 35 and removed.

上記の図3又は図4で説明される仮止め治具を使用した押圧加工方法において、仮止め治具5が、(i)仮止治具第一版型孔挿入外周部弾性部材5e、51eが仮止治具第二版型孔挿入外周部弾性部材5f、52fよりも強い圧縮反発弾性力を有する材質と形状を有する構成、及び、(ii)仮止治具第一版型孔挿入部5m、51mの外周寸法が仮止治具第二版型孔挿入部5n、52nの外周寸法よりも長くなるような形状構成、の少なくとも一つの構成を有する構成が望ましい。  In the pressing method using the temporary fixing jig described in FIG. 3 or FIG. 4 above, the temporary fixing jig 5 is (i) a temporary fixing jig first plate hole insertion outer peripheral elastic member 5e, 51e. Has a material and shape having a compression repulsive elastic force stronger than that of the temporary fixing jig second plate mold hole insertion outer periphery elastic members 5f and 52f, and (ii) a temporary jig first plate hole insertion portion. A configuration having at least one of a configuration in which the outer peripheral dimensions of 5 m and 51 m are longer than the outer peripheral dimensions of the temporary fixing jig second plate mold hole insertion portions 5 n and 52 n is desirable.

仮止め治具5が、(i)仮止治具第一版型孔挿入外周部弾性部材5e、51eが仮止治具第二版型孔挿入外周部弾性部材5f、52fよりも強い圧縮反発弾性力を有する材質と形状を有する構成、としては、例えば、次の構成が実施可能である。
(i−a)仮止治具第一版型孔挿入外周部弾性部材5e、51eの材質が仮止治具第二版型孔挿入外周部弾性部材5f、52fの材質よりも強い圧縮反発弾性力を有するゴム製O型−リング材質の構成。
(i−b)仮止治具第一版型孔挿入外周部弾性部材5e、51eの材質と仮止治具第二版型孔挿入外周部弾性部材5f、52fの材質とが同じ材質であり、第一版型仮止孔35との接触面積が第二版型仮止孔45との接触面積よりも広くなるように仮止治具第一版型孔挿入外周部弾性部材5e、51eのゴム製O−リングの断面形状を大きくした形状の構成。
(i−c)仮止治具第一版型孔挿入外周部弾性部材5e、51eの形状が仮止治具第二版型孔挿入外周部弾性部材5f、52fの形状よりも強い圧縮反発弾性力を有するC型−リング形状の構成。
(i−d)仮止治具第一版型孔挿入外周部弾性部材5e、51eとして金属製のC型−リングを構成し、仮止治具第二版型孔挿入外周部弾性部材5f、52fとしてゴム製O型−リングを構成し、金属製のC型−リングがゴム製O型−リングよりも強い圧縮反発弾性力を有する構成。
(i−e)仮止治具第一版型孔挿入外周部弾性部材5e、51eとしてゴム製O型−リング金属製のC型−リングを構成し、仮止治具第二版型孔挿入外周部弾性部材5fとして金属製のC型−リングを構成し、ゴム製O型−リングが金属製のC型−リングよりも強い圧縮反発弾性力を有する構成。
The temporary fixing jig 5 is (i) the temporary fixing jig first plate mold hole insertion outer peripheral elastic member 5e, 51e is stronger than the temporary fixing jig second plate hole insertion outer peripheral elastic member 5f, 52f. As the configuration having a material and shape having elasticity, for example, the following configuration can be implemented.
(Ia) Compression rebound resilience of the material of the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic members 5e and 51e is stronger than the material of the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic members 5f and 52f. Structure of rubber O-type ring material with force.
(Ib) The material of the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic members 5e and 51e is the same as the material of the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic members 5f and 52f. The temporary fixing jig first plate die hole insertion outer peripheral elastic members 5e and 51e are arranged such that the contact area with the first plate temporary fixing hole 35 is larger than the contact area with the second plate temporary fixing hole 45. A configuration with a larger cross-sectional shape of a rubber O-ring.
(Ic) Compression rebound resilience in which the shape of the temporary fixing jig first plate hole insertion outer peripheral portion elastic members 5e, 51e is stronger than the shape of the temporary fixing jig second plate hole insertion outer peripheral elastic members 5f, 52f. C-ring configuration with force.
(Id) A temporary fixing jig first plate mold hole insertion outer peripheral elastic member 5e, 51e constitutes a metal C-ring, and a temporary fixing jig second plate mold hole insertion outer peripheral elastic member 5f, 52f comprises a rubber O-type ring, and the metal C-type ring has a stronger compression repulsion elastic force than the rubber O-type ring.
(Ie) Temporary jig first plate mold hole insertion outer peripheral elastic members 5e, 51e constitute rubber O type-ring metal C type ring to insert temporary jig second plate mold hole A metal C-type ring is formed as the outer peripheral elastic member 5f, and the rubber O-type ring has a stronger compression repulsion elastic force than the metal C-type ring.

また、仮止治具第一版型孔挿入部5m、51mの外周寸法が仮止治具第二版型孔挿入部5n、52nの外周寸法よりも長くなるような形状構成において、例えば、仮止め治具5の(ii)の構成としては、仮止治具第一版型孔挿入部5m、51mが断面円形であって、仮止治具第二版型孔挿入部5n、52nも断面円形であって、仮止治具第一版型孔挿入部5m、51mの断面直径が仮止治具第二版型孔挿入部5n、52nの断面直径よりも長くなるような形状に構成し、これにより、仮止治具第一版型孔挿入部5m、51mと第一版型仮止孔35との接触面積が仮止治具第二版型孔挿入部5n、52nと第二版型仮止孔45との接触面積よりも大きくする形状構成が実施できる。  Further, in the shape configuration in which the outer peripheral dimensions of the temporary fixing jig first plate mold hole insertion portions 5m and 51m are longer than the outer peripheral dimensions of the temporary fixing jig second mold hole insertion portions 5n and 52n, As for the structure (ii) of the fixing jig 5, the temporary fixing jig first plate mold hole insertion portions 5m and 51m are circular in cross section, and the temporary fixing jig second plate hole insertion portions 5n and 52n are also cross sections. It is circular and has a shape such that the cross-sectional diameter of the temporary fixing jig first plate mold hole insertion portions 5m and 51m is longer than the cross-sectional diameter of the temporary fixing jig second plate mold hole insertion portions 5n and 52n. Thus, the contact area between the temporary fixing jig first plate mold hole insertion portions 5m and 51m and the first plate temporary fixing hole 35 is changed to the temporary fixing jig second plate mold hole insertion portions 5n and 52n and the second plate. A shape configuration that is larger than the contact area with the mold temporary fixing hole 45 can be implemented.

これらの構成により、前記(f−1)工程において、第一基盤と第二基盤を互いに離反させた際に、第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部5m、51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部5n、52nの弾性反発力よりも大きくなるように、仮止め治具5が構成されているために、必然的に、仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、仮止め治具5の第一版型挿入部が第一版型仮止孔35に挿入された状態を維持するようになり、(f−2)工程において、第一版型3だけから第一版型仮止孔35に挿入されている複数個の仮止め治具5を取り外すだけでよくなり、第一版型3が第一版型第一版型用ベース基材取付部材38や第一版型第一基盤取付部材により強く第一基盤11に固定されているために、第一版型3が第一基盤11から動くことなく、容易に複数個の仮止め治具5を取り外すことが可能となり、この仮止め治具5の取外し作業が画一化でき、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に位置決めして設置可能である、という特に優れた上記の効果を発揮できる。  With these configurations, when the first substrate and the second substrate are separated from each other in the step (f-1), the temporary fixing jig first plate hole inserted into the first plate temporary fixing hole 35. The temporary fixing treatment is performed so that the elastic repulsive force of the insertion portions 5m and 51m is larger than the elastic repulsive force of the temporary fixing jig second plate mold hole inserting portions 5n and 52n inserted into the second plate temporary fixing hole 45. Since the tool 5 is configured, the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5 are inevitably detached from the second plate mold temporary fixing hole 45, and temporarily fixed. The first plate mold insertion portion of the tool 5 is maintained in the state of being inserted into the first plate mold temporary fixing hole 35. In the step (f-2), the first plate mold temporary is changed from the first plate mold 3 alone. It is only necessary to remove the plurality of temporary fixing jigs 5 inserted into the stop holes 35, and the first plate 3 is used as the first plate 1 and the first plate base mounting member 38 and the first plate. Since the mold first base mounting member is firmly fixed to the first base 11, the plurality of temporary fixing jigs 5 can be easily removed without the first plate mold 3 moving from the first base 11. The removal work of the temporary fixing jig 5 can be made uniform, and it is particularly excellent that the plate can be easily positioned and installed at a desired position of the pressing device in a short time without requiring skill. The above effects can be exhibited.

これに対して、(f−2)工程において、仮止め治具5が第二版型4に挿入されている場合には、仮止め治具5を第二版型仮止孔45から引き抜いて取り出す際に、第二基盤12に取付固定された第二版型4が動き、又は、剥離する恐れが生じる傾向があり、その結果、第二版型4の第二基盤への取付固定が不完全になり、不都合が生じる。また、プラスチック製の約1mm程度の薄い厚さを有する第二版型4を使用した場合、仮止め治具5を第二版型仮止孔45から引き抜いて取り出す際に、プラスチック製の第二版型4を破損しやすくなる傾向がある。  On the other hand, in the step (f-2), when the temporary fixing jig 5 is inserted into the second plate 4, the temporary fixing jig 5 is pulled out from the second plate temporary fixing hole 45. When taking out, there is a tendency that the second plate mold 4 attached and fixed to the second base plate 12 may move or peel off. As a result, the second plate die 4 is not fixed and fixed to the second base plate. It becomes complete and inconvenience occurs. Further, when the second plate 4 having a thin thickness of about 1 mm made of plastic is used, when the temporary fixing jig 5 is pulled out from the second plate temporary fixing hole 45 and taken out, the second plastic plate 4 is removed. There is a tendency that the plate 4 is easily damaged.

上記の図3又は図4で説明される仮止め治具を使用した押圧加工方法において、特に望ましくは、第一版型の第一版型仮止孔35の内周に第一版型仮止孔35内周ネジ切部が形成され、仮止め治具5の仮止治具第一版型孔挿入部5m、51mの外周に仮止治具第一版型孔挿入部外周ネジ切部が形成され、仮止め治具5の第二版型孔挿入部の外周の所定位置に仮止治具第二版型孔挿入外周部弾性部材が設置された構成が望ましい。
この構成において、前記(d−1)工程において、第一版型に形成された第一版型仮止孔35に仮止め治具5の仮止治具第一版型孔挿入部5m、51mをネジ回転で挿入してネジ止め固定し、前記(d−2)工程において、第二版型に形成された第二版型仮止孔45に仮止め治具5の仮止治具第二版型孔挿入部5nを挿入した際に、仮止治具第二版型孔挿入外周部弾性部材の弾性力により仮止め治具5と第二版型とが互いに保持され、これにより、仮止め治具5と仮止め治具5の外周に設置された仮止治具第一版型孔挿入外周部弾性部材と仮止治具第二版型孔挿入外周部弾性部材とにより、第一版型に形成された第一版型三次元パターン部32aと第二版型に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で仮取付けされた状態となる。そして、前記(f−1)工程において、第一基盤と第二基盤のうちの少なくともいずれか一つの基盤を駆動して、第一基盤と第二基盤を互いに離反させた際に、仮止め治具5の第一版型挿入部が第一版型仮止孔35に挿入ネジ止めされた状態を維持し、仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜け、前記(f−2)工程において、第一版型仮止孔35に挿入されている仮止め治具5を、第一版型仮止孔35から逆ネジ回転により取り外す、ことを特徴とする。
In the pressing method using the temporary fixing jig described in FIG. 3 or FIG. 4 above, it is particularly desirable that the first plate temporary fixing is provided on the inner periphery of the first plate temporary fixing hole 35 of the first plate. The inner periphery threaded portion of the hole 35 is formed, and the outer periphery threaded portion of the temporary fixing jig first plate mold hole insertion portion is formed on the outer periphery of the temporary fixing jig first plate mold hole insertion portions 5m and 51m of the temporary fixing jig 5. It is preferable that the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member is installed at a predetermined position on the outer periphery of the second plate mold hole insertion portion of the temporary fixing jig 5.
In this configuration, in the step (d-1), the temporary fixing jig first plate hole insertion portions 5m and 51m of the temporary fixing jig 5 are inserted into the first plate temporary fixing holes 35 formed in the first plate mold. Is fixed by screw rotation, and in step (d-2), the temporary fixing jig 2 of the temporary fixing jig 5 is inserted into the second plate mold temporary fixing hole 45 formed in the second plate mold. When the plate mold hole insertion portion 5n is inserted, the temporary fixing jig 5 and the second plate mold are held together by the elastic force of the elastic member of the temporary fixing jig second plate mold hole insertion outer peripheral portion. The fastening jig 5 and the temporary fixing jig first plate mold hole insertion outer peripheral part elastic member installed on the outer periphery of the temporary fixing jig 5 and the temporary fixing jig second plate mold hole insertion outer peripheral part elastic member The first plate three-dimensional pattern portion 32a formed on the plate mold and the second plate three-dimensional pattern portion 42a formed on the second plate mold are temporarily attached in a state of being fitted to each other. The state. In the step (f-1), when the first base and the second base are separated from each other by driving at least one base of the first base and the second base, the temporary fixing treatment is performed. The first plate mold insertion portion of the tool 5 is maintained in a state where the first plate mold temporary fixing hole 35 is inserted and screwed, and the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the temporary fixing jig 5 are provided. The temporary fixing jig 5 inserted into the first plate temporary fixing hole 35 is reversed from the first plate temporary fixing hole 35 in the step (f-2). It is removed by screw rotation.

この構成により、前記(d−1)工程において、第一版型に形成された第一版型仮止孔35に仮止め治具5の仮止治具第一版型孔挿入部5m、51mをネジ回転で挿入してネジ止め固定されているために、(f−1)工程において、必然的に、仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、仮止め治具5の第一版型挿入部が第一版型仮止孔35に挿入された状態を維持するようになり、前記(f−2)工程において、第一版型3だけから第一版型仮止孔35に挿入されている複数個の仮止め治具5を取り外すだけでよくなり、第一版型3が第一版型第一版型用ベース基材取付部材38や第一版型第一基盤取付部材により強く第一基盤11に固定されているために、第一版型3が第一基盤11から動くことなく、容易に複数個の仮止め治具5を取り外すことが可能となり、この仮止め治具5の取外し作業が画一化でき、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に位置決めして設置可能である、という特に優れた上記の効果を発揮できる。  With this configuration, in the step (d-1), the temporary fixing jig first plate hole inserting portions 5m and 51m of the temporary fixing jig 5 are inserted into the first plate temporary fixing holes 35 formed in the first plate mold. In the step (f-1), the temporary fixing jig second plate mold hole insertion portions 5n and 52n are inevitably provided in the step (f-1). The state where the first plate mold insertion portion of the temporary fixing jig 5 is inserted into the first plate temporary fixing hole 35 is maintained after being removed from the second plate temporary fixing hole 45, and the above (f-2) In the process, it is only necessary to remove the plurality of temporary fixing jigs 5 inserted into the first plate temporary fixing holes 35 from only the first plate 3 and the first plate 3 is the first plate first. The first plate 3 is moved from the first substrate 11 because it is firmly fixed to the first substrate 11 by the plate base substrate mounting member 38 and the first plate first substrate mounting member. It is possible to easily remove a plurality of temporary fixing jigs 5 without the need for skill, and to easily remove the temporary fixing jigs 5 in a short time without requiring skill. It is possible to exhibit the particularly excellent effect of being able to be positioned and installed at a desired position of the pressing device.

このように、本発明の「互いに嵌合可能な三次元凹凸パターンを刻設した少なくとも一対の第一版型と第二版型を準備し、第一版型を第一基盤に取付固定し、第二版型を第二基盤に取付固定して、第一基盤と第二基盤の間に薄片状被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、薄片状被加工物を挟んだ状態でこれらの一対の第一版型と第二版型を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状の三次元凹凸パターンを薄片状被加工物に形成加工する押圧加工方法」において、上記のような仮止め治具5を使用することにより、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できる」という作用効果が得られる。  Thus, the present invention "preparing at least a pair of a first plate mold and a second plate mold engraved with a three-dimensional concavo-convex pattern that can be fitted to each other, mounting and fixing the first plate mold to the first base, At least one base of the first base and the second base with the second plate mold attached and fixed to the second base and the flaky workpiece placed between the first base and the second base The three-dimensional unevenness engraved in the pair of plate dies by pressing the pair of first and second plate dies against each other while sandwiching the flaky workpiece In the “pressing method for forming and processing a three-dimensional concavo-convex pattern of a shape matching the pattern on a flaky workpiece”, by using the temporary fixing jig 5 as described above, “repetitive preliminary work for a long time is required. And press the plate easily in a short time without the need for skill. It can be installed at a desired position, and it is possible to form and process a clear transferred three-dimensional uneven pattern on a flaky workpiece accurately and faithfully to each three-dimensional uneven pattern engraved in a pair of plates. An effect is obtained.

なお、本発明の押圧加工方法において、図7〜図9に示される押圧加工方法に限定されることなく、前記の(b−1)工程、(b−2)工程、(d−1)工程、(d−2)工程において、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5m、51mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5n、52nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程により、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、仮止め治具5により第一版型3と第二版型4とを一時的に仮取付けを行い、その後、(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、及び、(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定を行い、これにより、第一版型用ベース基材2に取付固定された第一版型3とその第一版型3に嵌合して仮取付けされた第二版型4を、第一基盤11に取付取外自在に取付固定する、工程を備えた方法も実施可能である。  In addition, in the press processing method of this invention, it is not limited to the press processing method shown by FIGS. 7-9, Said (b-1) process, (b-2) process, (d-1) process (D-2) In the step (d-2), (d-1) the temporary fixing jig first plate mold hole insertion portions 5m and 51m of the respective temporary fixing jigs 5 are formed in the first plate 3 respectively. A step of inserting into the first plate temporary fixing hole 35, and (d-2) forming the temporary fixing jig second plate die hole inserting portions 5n and 52n of each temporary fixing jig 5 in the second plate 4 The first plate 3D pattern portion 32a formed on the first plate 3 and the second plate 4 formed on the second plate 4 by the step of inserting into the respective second plate temporary fixing holes 45. The first plate 3 and the second plate 4 are temporarily attached temporarily by the temporary fixing jig 5 in a state where the three-dimensional pattern portion 42a is fitted to each other, (B-1) The first plate 3 is mounted and fixed to a predetermined position on the surface of the first plate base 2 by the first plate 1 base plate mounting member 38. (B-2) The first base plate base material 2 is attached and fixed to the first base plate 11 by the first base plate base base material first base mounting member 28 so as to be removable. The first plate 3 attached and fixed to the base plate 2 for the first plate and the second plate 4 fitted and temporarily attached to the first plate 3 are attached to the first base 11. A method including a process of detachably mounting and fixing is also possible.

〈図4に示される仮止治具中空部弾性部材を構成した仮止め治具を使用して第一型版と第二型版とを位置決めして各基盤に取り付けて固定する最も望ましい押圧加工方法について〉
前述の仮止治具外装部材51と仮止治具中空部弾性部材53と仮止治具内装部材52とを備えた図4に示す仮止め治具5を使用した押圧加工方法において、特に、「仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から突出する」と共に、「仮止治具第二版型孔挿入部52nの外周の所定位置に第二版型挿入部溝が形成され、仮止治具第二版型孔挿入外周部弾性部材52fは断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または金属製C型弾性部材であり、仮止治具第二版型孔挿入外周部弾性部材52fの略円形状断面の半分を超える部分が第二版型挿入部溝の中に埋まる状態で第二版型挿入部溝に配置される」構成が特に望ましい。
<The most desirable pressing process for positioning the first mold plate and the second mold plate using the temporary fixing jig constituting the temporary elastic jig hollow portion elastic member shown in FIG. About the method>
In the pressing method using the temporary fixing jig 5 shown in FIG. 4 provided with the temporary fixing jig exterior member 51, the temporary fixing jig hollow portion elastic member 53, and the temporary fixing jig interior member 52, in particular, “Axial front end surface of the temporary fixing jig second plate mold hole inserting portion 52n protrudes from the back surface of the second plate mold 4” and “Predetermined position on the outer periphery of the temporary fixing jig second plate mold hole inserting portion 52n” The second plate mold insertion portion groove is formed in the outer peripheral elastic member 52f of the temporary fixing jig second plate mold hole insertion, and the annular rubber O-type elastic member or metal having a substantially circular cross section and elastic repulsion force. The second plate is a C-shaped elastic member, and a portion of the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f that exceeds half of the substantially circular cross section is buried in the second plate mold insertion portion groove. The configuration "located in the mold insert groove" is particularly desirable.

すなわち、本発明の望ましい押圧加工方法は、図6(A)に示されるように、仮止治具第一版型孔挿入部51mの外周の所定位置に第一版型挿入部溝が形成され、仮止治具第一版型孔挿入外周部弾性部材51eは断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または半環状の金属製C型弾性部材であり、仮止治具第一版型孔挿入外周部弾性部材51eの略円形状断面の半分を超える部分が第一版型挿入部溝の中に埋まる状態で第一版型挿入部溝に配置される。
他方、図6(A)に示されるように、仮止治具第二版型孔挿入部52nの外周の所定位置に第二版型挿入部溝が形成され、仮止治具第二版型孔挿入外周部弾性部材52fは断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または金属製C型弾性部材であり、仮止治具第二版型孔挿入外周部弾性部材52fの略円形状断面の半分を超える部分が第二版型挿入部溝の中に埋まる状態で第二版型挿入部溝に配置される。
第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部52nの弾性反発力よりも大きくなるように、仮止め治具5が構成される。
That is, in the preferred pressing method of the present invention, as shown in FIG. 6 (A), the first plate mold insert groove is formed at a predetermined position on the outer periphery of the temporary jig first plate mold hole insert 51m. The temporary fixing jig first plate hole insertion outer peripheral portion elastic member 51e is an annular rubber O-type elastic member or a semi-annular metal C-type elastic member having a substantially circular cross section and an elastic repulsion force, The portion of the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e that is more than half of the substantially circular cross section is disposed in the first plate mold insertion portion groove in a state of being embedded in the first plate mold insertion portion groove. .
On the other hand, as shown in FIG. 6 (A), a second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion 52n. The hole insertion outer peripheral portion elastic member 52f is an annular rubber O-type elastic member or metal C-type elastic member having a substantially circular cross section and an elastic repulsive force. The elastic member 52f is disposed in the second plate mold insertion portion groove in a state where more than half of the substantially circular cross section is buried in the second plate mold insertion portion groove.
Temporary jig second plate mold hole in which the elastic repulsion force of the first plate mold hole insertion portion 51m inserted into the first plate mold temporary hole 35 is inserted into the second plate mold temporary hole 45. The temporary fixing jig 5 is configured to be larger than the elastic repulsion force of the insertion portion 52n.

前記(d−1)工程において、第一版型に形成された第一版型仮止孔35に仮止め治具5の仮止治具第一版型孔挿入部51mを挿入した際に、仮止治具第一版型孔挿入外周部弾性部材51eの弾性力により仮止め治具5と第一版型3とが互いに保持され、前記(d−2)工程において、図6(A)に示されるように、仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から僅かに突出するとともに、略円形状断面を有する仮止治具第二版型孔挿入外周部弾性部材52fの頂部が第二版型仮止孔45から露出することなく第二版型仮止孔45の中に位置する状態で、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型に形成された第二版型仮止孔45に挿入され、仮止治具第二版型孔挿入外周部弾性部材52fの弾性力により仮止め治具5と第二版型4とが互いに保持され、これにより、第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとが互いに嵌合した状態で第一版型3と第二版型4が仮止め治具5により仮取付けされた状態となる。  In the step (d-1), when the temporary fixing jig first plate die hole insertion portion 51m of the temporary fixing jig 5 is inserted into the first plate temporary fixing hole 35 formed in the first plate mold, The temporary fixing jig 5 and the first plate 3 are held together by the elastic force of the temporary fixing jig first plate mold hole insertion outer periphery elastic member 51e, and in the step (d-2), FIG. As shown in FIG. 3, the temporary fixing jig second plate mold hole insertion portion 52n has a tip end surface in the axial direction slightly protruding from the back surface of the second plate mold 4, and a temporary fixing jig second having a substantially circular cross section. Temporary fixing of the temporary fixing jig 5 in a state where the top of the plate hole inserting outer peripheral portion elastic member 52f is located in the second plate temporary fixing hole 45 without being exposed from the second plate temporary fixing hole 45. The second plate mold hole insertion part 52n is inserted into the second plate mold temporary fixing hole 45 formed in the second plate mold, and the elasticity of the temporary fixing jig second plate mold hole insertion outer peripheral part 52f is elastic. Thus, the temporary fixing jig 5 and the second plate 4 are held together, whereby the first plate three-dimensional pattern portion 32a formed on the first plate 3 and the second plate 4 formed on the second plate 4 are The first plate 3 and the second plate 4 are temporarily attached by the temporary fixing jig 5 in a state in which the two-plate three-dimensional pattern portion 42a is fitted to each other.

前記(e−1)工程において、図6(B)に示されるように、第一版型3と第一版型に仮取付された第二版型4とを取付固定した第一基盤11と、第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)に押圧し、これにより、仮止治具中空部弾性部材53が押圧圧縮され、それにより、仮止治具内装部材52が仮止治具外装部材51の仮止治具外装中空部51dの軸方向に引っ込み移動して、仮止治具内装部材52の仮止治具第二版型孔挿入部52nの突出していた軸方向端面が第二版型の裏面と同一面になるとともに、第一版型三次元パターン部32aと第二版型三次元パターン部42aとが互いに嵌合した状態で、第二版型4の裏面を第二基盤12(又は第二版型用ベース基材6)に押圧し、前記(e−2)工程において、第二版型4の裏面が第二基盤12(又は第二版型用ベース基材6)に押圧された状態で、第二版型4を第二版型第二基盤取付部材49により(第二版型用ベース基材6を介して)第二基盤12に取付取外自在に位置決めして取付固定する。  In the step (e-1), as shown in FIG. 6 (B), a first base plate 11 that is attached and fixed to the first plate 3 and the second plate 4 temporarily attached to the first plate. , By driving at least one of the second substrates 12, the back surface of the second plate 4 is pressed against the second substrate 12 (or the second plate base 6), The temporary fixing jig hollow portion elastic member 53 is pressed and compressed, whereby the temporary fixing jig inner member 52 is retracted and moved in the axial direction of the temporary fixing jig outer hollow portion 51d of the temporary fixing jig outer member 51, The projected axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig interior member 52 is flush with the back surface of the second plate mold, and the first plate three-dimensional pattern portion 32a. And the second plate mold 3D pattern portion 42a are fitted to each other, the back surface of the second plate mold 4 is placed on the second substrate 12 (or the first plate 12). Pressed against the mold base substrate 6), and in the step (e-2), the back surface of the second mold 4 was pressed against the second substrate 12 (or the second plate base 6). Then, the second plate mold 4 is positioned and mounted and fixed to the second substrate 12 by the second plate mold second substrate mounting member 49 (via the second plate mold base substrate 6).

前記(f−1)工程において、第一基盤と第二基盤のうちの少なくともいずれか一つの基盤を駆動して、第一基盤と第二基盤を互いに離反させた際に、第一版型仮止孔35に挿入された仮止治具第一版型孔挿入部51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部52nの弾性反発力よりも大きくなるように仮止め治具5が構成されているために、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、仮止め治具5の第一版型挿入部51mが第一版型仮止孔35に挿入された状態を維持し、前記(f−2)工程において、第一版型仮止孔35に挿入されている仮止め治具5を、第一版型仮止孔(35)から引き抜き取り外す。これにより、これにより、第一版型3に嵌合可能な位置に、第二版型4を(第二版型用ベース基材6を介して)第二基盤12に取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。  In the step (f-1), when the first base and the second base are separated from each other by driving at least one base of the first base and the second base, The elastic repulsion force of the temporary fixing jig first plate mold hole insertion portion 51m inserted into the stop hole 35 is elastic of the temporary fixing jig second plate mold hole insertion portion 52n inserted into the second plate temporary stop hole 45. Since the temporary fixing jig 5 is configured to be larger than the repulsive force, the temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig 5 is detached from the second plate temporary fixing hole 45. Then, the first plate mold insertion portion 51m of the temporary fixing jig 5 is maintained in the state of being inserted into the first plate mold temporary fixing hole 35. In the step (f-2), the first plate mold temporary fixing hole 35 is maintained. The temporary fixing jig 5 inserted into the first plate is removed from the first plate temporary fixing hole (35). Thereby, the second plate 4 is attached and fixed to the second base 12 (via the second plate base 6) at a position where it can be fitted to the first plate 3 and pressed. The fixing of the first plate 3 and the second plate 4 is completed on the processing apparatus 1.

この押圧加工方法において、「仮止治具第二版型孔挿入部52nの外周の所定位置に第二版型挿入部溝が形成され、仮止治具第二版型孔挿入外周部弾性部材52fは断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または金属製C型弾性部材であり、仮止治具第二版型孔挿入外周部弾性部材52fの略円形状断面の半分を超える部分が第二版型挿入部溝の中に埋まる状態で第二版型挿入部溝に配置される」構成により、前記(d−2)工程において、「仮止治具第二版型孔挿入外周部弾性部材52fが仮止治具第二版型孔挿入部52nの外周位置から移動してズレルことなく、更に、仮止治具第二版型孔挿入外周部弾性部材52fの圧縮変形している部分の体積が少ないために、少ない抵抗で、仮止治具第二版型孔挿入外周部弾性部材52fを設置した仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入することができ、挿入時の第二版型4の破損が抑制できる」という効果が得られる。  In this pressing method, “a second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion 52n, and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member is formed. 52f is an annular rubber O-type elastic member or metal C-type elastic member having a substantially circular cross section and an elastic repulsive force, and is a substantially circular shape of the temporary fixing jig second plate hole insertion outer peripheral portion elastic member 52f. In the step (d-2), the “temporary fixing jig” is arranged by a configuration in which a portion exceeding half of the shape cross section is disposed in the second plate mold insertion portion groove in a state of being embedded in the second plate mold insertion portion groove. The second plate mold hole insertion outer peripheral portion elastic member 52f moves from the outer peripheral position of the temporary fixing jig second plate mold hole insertion portion 52n, and the temporary fixing jig second plate mold hole insertion outer peripheral portion elasticity does not move. Since the volume of the portion of the member 52f that is compressively deformed is small, the temporary fixing jig second plate type with a small amount of resistance. The temporary fixing jig second plate mold hole insertion portion 52n provided with the insertion outer peripheral elastic member 52f can be inserted into the second plate temporary fixing hole 45, and damage to the second mold 4 during insertion can be suppressed. Is obtained.

更に、前記(d−2)工程において、特に、「仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から突出する」と共に、「略円形状断面を有する仮止治具第二版型孔挿入外周部弾性部材52fの頂部が第二版型仮止孔45から露出することなく第二版型仮止孔45の中に位置する状態で、仮止め治具5の前記仮止治具第二版型孔挿入部52nが第二版型4に形成された第二版型仮止孔45に挿入される」構成が特に望ましい。
すなわち、本発明の特に望ましい押圧加工方法は、図6(A)に示されるように、仮止治具第二版型孔挿入部52nの外周の所定位置に第二版型挿入部溝が形成され、仮止治具第二版型孔挿入外周部弾性部材52fは断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材(または半環状の金属製C型弾性部材)であり、仮止治具第二版型孔挿入外周部弾性部材52fの略円形状断面の半分を超える部分が第一版型挿入部溝の中に埋まる状態で第一版型挿入部溝に配置されると共に、略円形状断面を有する仮止治具第二版型孔挿入外周部弾性部材52fの頂部が第二版型仮止孔45から露出することなく第二版型仮止孔45の中に位置する状態で、仮止め治具5の前記仮止治具第二版型孔挿入部52nが第二版型4に形成された第二版型仮止孔45に挿入される、構成が特に望ましい。
この構成により、前記(d−2)工程において、「仮止治具第二版型孔挿入外周部弾性部材52fが仮止治具第二版型孔挿入部52nの外周位置から移動してズレルことなく、更に、仮止治具第二版型孔挿入外周部弾性部材52fの圧縮変形している部分の体積が少ないために、少ない抵抗で、仮止治具第二版型孔挿入外周部弾性部材52fを設置した仮止治具第二版型孔挿入部52nを第二版型仮止孔45に挿入することができ、挿入時の第二版型4の破損が抑制できる」という効果が得られるとともに、更に、「略円形状断面を有する仮止治具第二版型孔挿入外周部弾性部材52fの断面頂部が第二版型仮止孔45の滑らかな内壁に接触しているために、前記(e−1)工程において、第二版型4の裏面が前記第二基盤12(又は第二版型用ベース基材6)に押圧されて、第二版型4の裏面から突出していた仮止治具第二版型孔挿入部52nの軸方向端面が第二版型仮止孔45の中に引っ込み移動する時に、第二版型仮止孔45の内周端部の角部の形状の如何に影響なく、仮止治具第二版型孔挿入外周部弾性部材52fの接触部が第二版型仮止孔45の内周に沿って滑らかに接触移動して、仮止治具第二版型孔挿入部52nの軸方向端面が第二版型4の裏面と同じ位置に移動する為に、第二版型4の第二版型仮止孔45の中における仮止治具第二版型孔挿入部52nの移動時における第二版型4の破損が抑制できる」という効果が得られる。
Further, in the step (d-2), in particular, “the tip of the temporary fixing jig second plate mold hole insertion portion 52n protrudes from the back surface of the second plate mold 4” and “a temporary section having a substantially circular cross section. Temporary fixing jig in a state where the top of the second plate mold hole insertion outer peripheral elastic member 52f is positioned in the second plate temporary fixing hole 45 without being exposed from the second plate temporary fixing hole 45. 5 is particularly desirable in that the temporary fixing jig second plate die hole insertion portion 52n is inserted into the second plate die temporary fixing hole 45 formed in the second plate die 4.
That is, a particularly desirable pressing method according to the present invention is that, as shown in FIG. 6 (A), the second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the temporary jig second plate mold hole insertion portion 52n. The temporary fixing jig second plate type hole insertion outer peripheral portion elastic member 52f has an annular rubber O-type elastic member (or semi-circular metal C-type elastic member) having a substantially circular cross section and an elastic repulsion force. In the state where the portion exceeding half of the substantially circular cross section of the temporary fixing jig second plate hole insertion outer peripheral portion elastic member 52f is buried in the first plate mold insertion portion groove, The top plate of the temporary fixing jig second plate mold hole insertion outer peripheral portion 52f that is disposed and has a substantially circular cross section is not exposed from the second plate mold temporary fixing hole 45, and the second plate temporary fixing hole 45 is exposed. The temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig 5 is formed in the second plate mold 4 in a state of being located inside Is inserted into the second edition type tacking hole 45 that is, configuration is particularly desirable.
With this configuration, in the step (d-2), “the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f moves from the outer peripheral position of the temporary fixing jig second plate mold hole insertion portion 52n, and the Furthermore, since the volume of the compression deformed portion of the temporary fixing jig second plate mold hole insertion outer peripheral portion 52f is small, the temporary fixing jig second plate mold hole insertion outer peripheral portion is reduced with a small resistance. The temporary fixing jig second plate mold hole insertion portion 52n provided with the elastic member 52f can be inserted into the second plate mold temporary fixing hole 45, and damage to the second plate mold 4 during insertion can be suppressed. Furthermore, “the top of the cross section of the temporary fixing jig second plate die hole insertion outer peripheral portion 52f having a substantially circular cross section is in contact with the smooth inner wall of the second plate temporary fixing hole 45”. Therefore, in the step (e-1), the back surface of the second plate mold 4 is the second substrate 12 (or the second plate). The axial end surface of the temporary fixing jig second plate die hole insertion portion 52n that is pressed by the base substrate 6) and protrudes from the back surface of the second plate die 4 is in the second plate temporary fixing hole 45. When the retraction movement is performed, the contact portion of the temporary fixing jig second plate die hole insertion outer peripheral portion 52f is not affected by the shape of the corner portion of the inner peripheral end portion of the second plate die temporary fixing hole 45. For smooth contact and movement along the inner periphery of the printing plate temporary fixing hole 45, the axial end surface of the temporary fixing jig second printing plate hole insertion portion 52n moves to the same position as the back surface of the second printing plate 4. In addition, the second plate mold 4 can be prevented from being damaged during the movement of the temporary fixing jig second plate mold hole insertion portion 52n in the second plate mold temporary lock hole 45 of the second plate mold 4 ". It is done.

このような図6(A)に示されるような望ましい構成に対して、図6(C)に示されるように、仮止治具第二版型孔挿入部52nの軸方向先端面が第二版型4の裏面から僅かに突出するとともに、略円形状断面を有する仮止治具第二版型孔挿入外周部弾性部材52fの頂部が第二版型仮止孔45から露出する状態で、仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型に形成された第二版型仮止孔45に挿入されて、第一版型3と第二版型4が仮止め治具5により仮取付けされた状態となる場合には、前記(e−1)工程において、第二版型4の裏面が前記第二基盤12(又は第二版型用ベース基材6)に押圧されて、第二版型4の裏面から突出していた仮止治具第二版型孔挿入部52nの軸方向端面が第二版型仮止孔45の中に引っ込み移動する時に、第二版型仮止孔45の内周端部の角部の形状に影響を受けて、第二版型仮止孔45の内周端部の角部に引っ掛かり現象等の大きな抵抗を受け、これにより、第二版型4の第二版型仮止孔45の中における仮止治具第二版型孔挿入部52nの移動時における第二版型4の破損が発生する傾向がある。  In contrast to such a desirable configuration as shown in FIG. 6 (A), as shown in FIG. In a state where the top portion of the temporary fixing jig second plate die hole insertion outer peripheral portion elastic member 52f that protrudes slightly from the back surface of the plate die 4 and has a substantially circular cross section is exposed from the second plate die temporary fixing hole 45, Temporary fixing jig second plate die hole insertion portion 52n of temporary fixing jig 5 is inserted into second plate die temporary fixing hole 45 formed in the second plate die, and first plate die 3 and second plate die. When 4 is temporarily attached by the temporary fixing jig 5, in the step (e-1), the back surface of the second plate 4 is the second base 12 (or the second plate base). The axial end surface of the temporary fixing jig second plate mold hole insertion portion 52n which is pressed by the material 6) and protrudes from the back surface of the second mold 4 is pulled into the second plate temporary fixing hole 45. When the second plate mold temporary fixing hole 45 is moved, it is influenced by the shape of the corner part of the inner peripheral end part of the second plate mold temporary fixing hole 45 and is caught in the corner part of the inner peripheral end part of the second plate mold temporary fixing hole 45. Due to the large resistance, the second plate mold 4 is damaged when the temporary fixing jig second plate mold hole insertion portion 52n moves in the second plate mold temporary stop hole 45 of the second plate mold 4. Tend to.

〈仮止治具取外工具の使用について〉
上記の図3又は図4で説明される仮止め治具を使用した押圧加工方法において、前記(f−1)工程において、(i)仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、仮止め治具5が第一版型仮止孔35に挿入された状態を維持する場合、図3(B)又は図4(E)に示されるように、仮止治具間隔制御部材55(又は仮止治具間隔制御部5c)が段差を有する形状の仮止め治具5を使用した場合は、段差を形成しない形状の仮止め治具5を使用した場合と比べて、前記(d−2)工程の仮止治具第二版型孔挿入部5nを、第二版型4に形成された第二版型仮止孔45に挿入する工程において、第一版型3の第一版型三次元パターン部32aと第二版型の第二版型三次元パターン部42aとの互いの位置の嵌合状態を目視で確認し難くなる傾向があるが、しかしながら、前記の(f−2)工程において、仮止治具間隔制御部材55(又は仮止治具間隔制御部5c)の段差に治具(例えば、マイナス形状ドライバー)を引っ掛けて容易に仮止め治具5を取り外すことができる利点がある。
<Use of temporary jig removal tool>
In the pressing method using the temporary fixing jig described in FIG. 3 or FIG. 4 above, in the step (f-1), (i) the temporary fixing jig second plate mold hole insertion portion 5n is second. As shown in FIG. 3 (B) or FIG. 4 (E), when the temporary fixing jig 5 is removed from the temporary mold fixing hole 45 and the temporary fixing jig 5 is inserted into the first temporary mold fixing hole 35. When the temporary fixing jig interval control member 55 (or the temporary fixing jig interval control unit 5c) uses the temporary fixing jig 5 having a step, the temporary fixing jig 5 having a shape that does not form a step is used. Compared to the case where the temporary fixing jig second plate mold hole insertion portion 5n of the step (d-2) is inserted into the second plate mold temporary fixing hole 45 formed in the second plate mold 4, The fitting state of the first plate 3 and the second plate 3D pattern portion 42a of the first plate 3 and the second plate 3D pattern 42a of the second plate 3 is visually checked. However, in the step (f-2), a jig (for example, a negative shape) is formed on the step of the temporary fixing jig interval control member 55 (or the temporary fixing jig interval control unit 5c). There is an advantage that the temporary fixing jig 5 can be easily removed by hooking a screwdriver.

本発明の押圧加工方法において、前記(f−2)工程において、特殊な仮止治具取外工具を用いて仮止め治具5を取り外す加工方法が望ましい。
本押圧加工方法に使用される仮止治具取外工具9の一実施例の外観概略模式図が図20に示される。図20(A)は仮止治具取外工具9の要部の外観概略模式図であり、図20(B)は本構成に使用される仮止治具取外工具9の先端部分の外観概略模式図である。図20(A)における仮止治具取外工具9は、スライド構造のピポッド(ジョイント部分)を有するコンビネーションプライヤ工具に類似する形状を有する。
In the pressing method according to the present invention, it is desirable that the step (f-2) is a processing method in which the temporary fixing jig 5 is removed using a special temporary fixing jig removing tool.
FIG. 20 shows a schematic external view of an embodiment of the temporary jig removal tool 9 used in this pressing method. FIG. 20A is a schematic external view of the main part of the temporary jig removal tool 9, and FIG. 20B is an external view of the tip of the temporary jig removal tool 9 used in this configuration. It is a schematic diagram. The temporary fixing jig removal tool 9 in FIG. 20A has a shape similar to a combination plier tool having a slide-structured pipette (joint portion).

本発明の押圧加工方法において、望ましくは、前記(a)工程において、更に、(a−10)仮止治具取外工具9を準備する工程、を備える。図9(A)に示すように、仮止治具取外工具9は、仮止め治具5を挟んで掴むことができる第一挟部91と第二挟部92とを備え、第一挟部91は、仮止め治具5の略先端部に形成された第一先端挟掴部91aと、第一先端挟掴部91aの先端から他端方向に延びる第一挟直線状溝部91cを有し、第二挟部92は、仮止め治具5の略先端部に形成された第二先端挟掴部92aと、第二先端挟掴部92aの先端から他端方向に延びる第二挟直線状溝部92cを有し、前記第一先端挟掴部91aと第二先端挟掴部92aとは、(i)仮止治具第二版型挿入部5n、52n、又は、(ii)仮止治具第二版型挿入部5m、51mを挟んで掴むことができるように構成される。第一先端挟掴部91aに一体に形成された第一挟握部と91eと、第二先端挟掴部92aに一体に形成された第二挟握部と92eとは、ジョイント部(ピポッド)94で交差した構成であり、第一挟握部と91eと第二挟握部92eとを握って第一挟部91と第二挟部92とを動作させて、対象物を挟んで掴むことができる。
前記(f−2)工程において、仮止治具取外工具9を用いて、第一版型仮止孔35又は第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35又は第二版型仮止孔45から取り外す工程、を備え、ここで、仮止め治具5が、仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fを有する構成の場合、仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fが仮止治具取外工具9に形成された第一挟直線状溝部91cと第二挟直線状溝部92cとの中に位置する状態で、仮止治具取外工具9が前記仮止め治具5を挟んで掴みながら、第一版型仮止孔35又は第二版型仮止孔45から仮止め治具5を取り外すことを特徴とする。
Preferably, in the pressing method of the present invention, the step (a) further includes (a-10) a step of preparing a temporary jig removing tool 9. As shown in FIG. 9A, the temporary fixing jig removal tool 9 includes a first clamping portion 91 and a second clamping portion 92 that can be gripped with the temporary fixing jig 5 interposed therebetween. The portion 91 has a first tip gripping portion 91a formed at a substantially tip portion of the temporary fixing jig 5, and a first sandwiching linear groove portion 91c extending from the tip of the first tip gripping portion 91a in the other end direction. The second pinching portion 92 includes a second tip pinching portion 92a formed at a substantially tip portion of the temporary fixing jig 5, and a second pinching straight line extending in the other end direction from the tip of the second tip pinching portion 92a. The first tip gripping portion 91a and the second tip gripping portion 92a have (i) a temporary fastening jig second plate mold insertion portion 5n, 52n, or (ii) temporary fastening. It is comprised so that it can be clamped on both sides of jig 2nd plate type | mold insertion parts 5m and 51m. The first gripping portion 91e formed integrally with the first tip gripping portion 91a and the second gripping portion 92e integrally formed with the second tip gripping portion 92a are a joint portion (pipod). 94. The first and second gripping portions 91e and 91e are gripped by moving the first and second gripping portions 91 and 92e, and the object is sandwiched and gripped. Can do.
In the step (f-2), using the temporary jig removal tool 9, the state of being inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 is maintained. A step of removing the temporary fixing jig 5 from the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45, wherein the temporary fixing jig 5 is the temporary fixing first plate mold hole. In the case of the configuration having the insertion outer peripheral elastic member 5e, 51e or the temporary fixing jig second plate mold hole insertion outer peripheral elastic member 5f, 52f, the temporary fixing jig first plate hole insertion outer peripheral elastic member 5e, 51e or The temporary fixing jig second plate mold hole insertion outer peripheral elastic members 5f and 52f are positioned in the first pinched linear groove portion 91c and the second pinched linear groove portion 92c formed in the temporary fixing jig removing tool 9. In this state, the temporary fixing jig removal tool 9 holds the temporary fixing jig 5 and holds the temporary fixing jig 5 through the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45. Characterized in that removing the fit jig 5.

これにより、仮止め治具5が、仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fを有する構成の場合、前記(f−2)工程において、仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fが仮止治具取外工具9に形成された第一挟直線状溝部91cと第二挟直線状溝部92cとの中に位置する状態で、仮止治具取外工具9が前記仮止め治具5を挟んで掴むことが可能なり、仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fを損傷することなく、第一版型仮止孔35又は第二版型仮止孔45から仮止め治具5を取り外すことが可能となる。  Thereby, the temporary fixing jig 5 has a configuration including the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e and 51e or the temporary fixing jig second mold hole insertion outer peripheral elastic members 5f and 52f. In the step (f-2), the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e and 51e or the temporary fixing jig second plate hole insertion outer peripheral elastic members 5f and 52f are temporarily fixed jigs. The temporary fixing jig removal tool 9 sandwiches the temporary fixing jig 5 in a state where the temporary fixing jig 9 is positioned in the first linear clamping groove portion 91c and the second linear clamping groove portion 92c formed in the removal tool 9. The first plate can be gripped without damaging the temporary fixing jig first plate mold hole insertion outer peripheral elastic members 5e, 51e or the temporary fixing jig second plate mold hole insertion outer peripheral elastic members 5f, 52f. The temporary fixing jig 5 can be removed from the temporary mold fixing hole 35 or the second plate temporary fixing hole 45.

仮止治具取外工具9の第一挟直線状溝部91cと第二挟直線状溝部92cのそれぞれの溝部の形状大きさは、使用する仮止め治具5の略断面環状の仮止治具第一版型孔挿入外周部弾性部材5e、51e又は仮止治具第二版型孔挿入外周部弾性部材5f、52fを囲むで挟むことができる程度の大きさ寸法が望ましく、例えば、断面約0.7mm直径の弾性ゴム製部材を構成した仮止め治具5の場合には、第一挟直線状溝部91cと第二挟直線状溝部92cのそれぞれの溝部は、約0.7mm直径の弾性ゴム製部材を覆って掴むことが可能な、断面が約半円形状で、約0.8〜約1.1mm直径を有する溝部の大きさを有する仮止治具取外工具9が望ましい。
第一挟直線状溝部91c及びと第二挟直線状溝部92cの直径が約0.8mm未満の場合には、仮止治具第二版型挿入部5n、52n(又は仮止治具第一版型挿入部5m、51m)の外周に設置されている仮止治具第二版型孔挿入外周部弾性部材5f、52f(又は仮止治具第一版型孔挿入外周部弾性部材5e、51e)を完全に覆うことができなく、その仮止治具第二版型孔挿入外周部弾性部材5f、52f(又は仮止治具第一版型挿入部5m、51m)を損傷する恐れがある。第一挟直線状溝部91c及びと第二挟直線状溝部92cの直径が約1.1mmを超える場合には、必然的に第一挟部91(及び第二挟部92)の幅寸法が大きい寸法となるため、約1〜約2mmの短い長さを有する仮止治具第二版型挿入部5n、52n(又は仮止治具第一版型挿入部5m、51m)を掴むことに不都合となる傾向がある。
The shape size of each of the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c of the temporary fastening jig removing tool 9 is substantially the same as the temporary fastening jig having an annular cross section of the temporary fastening jig 5 to be used. Desirably, the size is such that the first plate mold hole insertion outer periphery elastic members 5e, 51e or the temporary fixing jig second plate mold hole insertion outer periphery elastic members 5f, 52f can be sandwiched. In the case of the temporary fixing jig 5 configured with a 0.7 mm diameter elastic rubber member, each of the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c has an elasticity of about 0.7 mm diameter. A temporary jig removal tool 9 having a semi-circular cross section and a groove size having a diameter of about 0.8 to about 1.1 mm that can be gripped over a rubber member is desirable.
When the diameters of the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c are less than about 0.8 mm, the temporary fixing jig second plate insertion portion 5n, 52n (or the temporary fixing jig first) Temporary fixing jig second plate mold hole insertion outer peripheral elastic member 5f, 52f (or temporary fixing jig first mold hole insertion outer peripheral elastic member 5e, installed on the outer periphery of the plate mold insertion part 5m, 51m), 51e) cannot be completely covered, and there is a risk of damaging the temporary fixing jig second plate mold hole insertion outer peripheral elastic members 5f and 52f (or temporary fixing jig first plate insertion parts 5m and 51m). is there. When the diameters of the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c exceed about 1.1 mm, the width dimension of the first sandwiched portion 91 (and the second sandwiched portion 92) is inevitably large. Due to the dimensions, it is inconvenient to grasp the temporary fixing jig second plate mold insertion portions 5n and 52n (or temporary fixing jig first plate insertion portions 5m and 51m) having a short length of about 1 to about 2 mm. Tend to be.

本実施例の仮止治具取外工具9において、仮止治具取外工具9の第一挟鋭角先端部91b(及び第二挟鋭角先端部92b)の角度は、約10〜90度以下が望ましく、特に、約30〜約60度が望ましい。仮止治具取外工具9の第一挟部91(及び第二挟部92)の幅寸法は、約1.0mm直径の第一挟直線状溝部91c(第二挟直線状溝部92c)を形成可能な約1.2〜約5mm幅を有する仮止治具取外工具9が望ましい。
これにより、仮止め治具5の軸方向の長さ形状が約10mm以下であり、版型挿入部51m、52nの外径が約10mmの短い形状を有する仮止め治具5の場合においても、仮止め治具5を容易に挟んで掴むことができる。
仮止治具取外工具9の第一挟鋭角先端部91b(及び第二挟鋭角先端部92b)の角度が約90度を超える場合、又は、仮止治具取外工具9の第一挟部91(及び第二挟部92)の幅寸法が約5mmを超える場合には、約1〜約2mmの短い長さを有する仮止治具第二版型挿入部5n、52n(又は仮止治具第一版型挿入部5m、51m)を掴むことに不都合となる傾向があるとともに、版型挿入部51m、52nを視認し難くなり、仮止め治具5を挟み難くなる傾向がある。
仮止治具取外工具9の第一挟鋭角先端部91b(及び第二挟鋭角先端部92b)の角度が約10度未満の場合には、これらの先端部の機械的強度が弱くなり、挟み掴む作業時に損傷する恐れがある。第一挟鋭角先端部91b(及び第二挟鋭角先端部92b)の幅が約1.2mm未満の場合には、約1.0mm直径の第一挟直線状溝部91c(第二挟直線状溝部92c)を形成できない傾向にある。
In the temporary jig removal tool 9 of the present embodiment, the angle of the first acute angle tip 91b (and the second acute angle tip 92b) of the temporary jig removal tool 9 is about 10 to 90 degrees or less. In particular, about 30 to about 60 degrees is desirable. The first clamping portion 91 (and the second clamping portion 92) of the temporary jig removing tool 9 has a width dimension of the first clamping linear groove portion 91c (second clamping linear groove portion 92c) having a diameter of about 1.0 mm. A temporary fixing jig removal tool 9 having a width of about 1.2 to about 5 mm that can be formed is desirable.
Thereby, even in the case of the temporary fixing jig 5 having a short shape in which the axial length of the temporary fixing jig 5 is about 10 mm or less and the outer diameters of the plate mold insertion portions 51 m and 52 n are about 10 mm, The temporary fixing jig 5 can be easily pinched and grasped.
When the angle of the first pinching angle tip 91b (and the second pinching angle tip 92b) of the temporary fixing jig removal tool 9 exceeds about 90 degrees, or the first pinching of the temporary jig removal tool 9 When the width dimension of the part 91 (and the second clamping part 92) exceeds about 5 mm, the temporary fixing jig second plate mold insertion part 5n, 52n (or temporary fixing) having a short length of about 1 to about 2 mm. There is a tendency that it becomes inconvenient to grasp the jig first plate mold insertion portions 5m, 51m), it is difficult to visually recognize the plate mold insertion portions 51m, 52n, and it is difficult to sandwich the temporary fixing jig 5.
When the angle of the first pinching angle tip 91b (and the second pinching angle tip 92b) of the temporary fixing jig removal tool 9 is less than about 10 degrees, the mechanical strength of these tips is weakened, There is a risk of damage during pinching. When the width of the first narrow angle tip 91b (and the second sharp angle tip 92b) is less than about 1.2 mm, the first narrow straight groove 91c (second narrow straight groove) having a diameter of about 1.0 mm. 92c) tends not to be formed.

図示されていないが、本仮止治具取外工具9において、第一先端挟掴部91a及び第二先端挟掴部92aの表面が第一挟直線状溝部91cと第二挟直線状溝部92cに直交する方向に断面波上の凹凸形状表面を有する形状が望ましい。これにより、円柱状を有する(i)仮止治具第二版型挿入部5n、52n、又は、(ii)仮止治具第二版型挿入部5m、51mを、その断面凹凸形状の第一先端挟掴部91a及び第二先端挟掴部92aにより滑ることなく容易に挟んで掴むことができる。  Although not shown, in the temporary fixing jig removing tool 9, the surfaces of the first tip gripping portion 91a and the second tip gripping portion 92a are the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c. A shape having a concavo-convex surface on the cross-sectional wave in a direction perpendicular to the cross section is desirable. Thereby, (i) temporary fixing jig second plate type insertion part 5n, 52n which has a columnar shape, or (ii) temporary fixing jig second plate type insertion part 5m, 51m is made into the 1st of the concavo-convex shape of the section. The first tip gripping portion 91a and the second tip gripping portion 92a can be easily gripped without slipping.

特に望ましくは、仮止め治具5として、図4に示される仮止治具外装部材51、仮止治具内装部材52、仮止治具中空部弾性部材53を備えた仮止め治具5を使用すると共に、前記(f−1)工程において、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5の仮止治具第一版型孔挿入部51mが第一版型仮止孔35に挿入された状態を維持し、前記(f−2)工程において、第一版型仮止孔35に挿入された状態を維持しているそれぞれの仮止め治具5の仮止治具第二版型孔挿入部51nを挟んで掴みながら、それぞれの仮止め治具5を第一版型仮止孔(35)から取り外す工程、が望ましい。  Particularly preferably, the temporary fixing jig 5 including the temporary fixing jig exterior member 51, the temporary fixing jig interior member 52, and the temporary fixing jig hollow portion elastic member 53 shown in FIG. In use, in the step (f-1), (i) the temporary fixing jig second plate mold hole insertion portion 52n of each temporary fixing jig 5 comes out of the second plate temporary fixing hole 45, The temporary fixing jig first plate die hole insertion portion 51m of the temporary fixing jig 5 is maintained inserted in the first plate temporary fixing hole 35, and in the step (f-2), the first plate die While holding the temporary fixing jig second plate mold hole insertion portion 51n of each temporary fixing jig 5 maintaining the state of being inserted into the temporary fixing holes 35, each temporary fixing jig 5 is held in the first position. A step of removing from the plate temporary fixing hole (35) is desirable.

本実施例において、図20(A)に示される仮止治具取外工具9に限定されることなく、例えば、図20(B)に示されるように、細長い形状を有する第一挟部91と細長い形状を有する第二挟部92とを有する仮止治具取外工具9も実施可能である。図20(B)において、第一挟部91は、先端部分に形成された第一先端挟掴部91aと、断面鋭角を有する第一挟鋭角先端部91bと、第一先端挟掴部91aに形成された第一挟直線状溝部91cを有する。第一挟直線状溝部91cはその先端から他端方向に延びる断面が略半円状の直線状溝部を有する。第一先端挟掴部91aの表面は第一挟直線状溝部91cに対して直交する方向に断面が凹凸形状の直線状凹凸が形成された表面を有する。
第二挟部92は、先端部分に形成された第二先端挟掴部92aと、断面鋭角を有する第二挟鋭角先端部92bと、第二先端挟掴部92aに形成された第二挟直線状溝部92cを有する。第二挟直線状溝部92cはその先端から他端方向に延びる断面が略半円状の直線状溝部を有する。第二先端挟掴部92aの表面は第二挟直線状溝部92cに対して直交する方向に断面が凹凸形状の直線状凹凸が形成された表面を有する。
一般に、本実施例において使用される仮止治具取外工具9に類似する工具は、プライヤ、コンビネーションプライヤ、ニードルノズルプライヤ、ペンチ、又は、フラットペンチ、等と呼ばれる。
In the present embodiment, the first clamping portion 91 having an elongated shape is not limited to the temporary jig removing tool 9 shown in FIG. 20A, for example, as shown in FIG. 20B. A temporary fixing jig removing tool 9 having a long and narrow second sandwiching portion 92 can also be implemented. In FIG. 20B, the first sandwiching portion 91 is divided into a first tip sandwiching portion 91a formed at the distal end portion, a first sandwiching acute tip portion 91b having an acute cross section, and a first tip sandwiching portion 91a. It has the 1st pinched linear groove part 91c formed. The first sandwiched linear groove portion 91c has a linear groove portion having a substantially semicircular cross section extending from the tip to the other end direction. The surface of the first tip gripping portion 91a has a surface on which straight unevenness having a concave-convex cross section is formed in a direction orthogonal to the first sandwich linear groove portion 91c.
The second pinching portion 92 includes a second tip pinching portion 92a formed at the tip portion, a second pinching angle tip portion 92b having an acute cross section, and a second pinching straight line formed at the second tip pinching portion 92a. A groove 92c. The second sandwiched linear groove 92c has a linear groove having a substantially semicircular cross section extending from the tip to the other end. The surface of the second tip gripping portion 92a has a surface on which straight unevenness having a concave-convex cross section is formed in a direction orthogonal to the second sandwich linear groove portion 92c.
In general, a tool similar to the temporary jig removing tool 9 used in this embodiment is called a pliers, a combination pliers, a needle nozzle pliers, pliers, or flat pliers.

〈複数個の第一版型と複数個の第二版型を構成した押圧加工方法について〉
本発明において、特に望ましくは、第一版型用ベース基材2を構成すると共に、複数個の第一版型3と複数個の第二版型4を構成し、複数個の第一版型3が第一版型用ベース基材2に取付固定された構成を有する押圧加工方法である。この方法において、図3又は図4に示される仮止め治具5が使用できる。
<Pressing method comprising a plurality of first plate molds and a plurality of second plate molds>
In the present invention, it is particularly preferable that the base plate 2 for the first plate mold is formed, the plurality of first plate molds 3 and the plurality of second plate molds 4 are formed, and the plurality of first plate molds are formed. Reference numeral 3 denotes a pressing method having a configuration in which it is fixedly attached to the first base plate base material 2. In this method, the temporary fixing jig 5 shown in FIG. 3 or 4 can be used.

すなわち、本発明の押圧加工方法は、望ましくは、次の工程を備える。
(a)工程:
(a−1)所定の間隔で互いに対向する位置に設置された第一基盤11と第二基盤12とを備え、第一基盤11と第二基盤12のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成された押圧加工装置1を準備する工程。
(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する工程、(ここで、該第一版型用ベース基材2は第一版型用ベース基材厚2hの厚さ寸法を有する)。
(a−3)複数個の第一版型3を準備する工程、(ここで、それぞれの第一版型3は、表面に凹凸形状で形成されたそれぞれの第一版型三次元パターン部32aと、それぞれの第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔35を有する)。
(a−4)複数個の第二版型4を準備する工程、(ここで、それぞれの第二版型4は、表面に凹凸形状で形成された第二版型三次元パターン部42aと、第二版型三次元パターン部42aを除く領域に形成された少なくとも2か所の第二版型仮止孔45を有し、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとは互いに逆の凹凸形状を有する嵌合可能な形状であって、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとが互いに嵌合した際に、それぞれの第一版型仮止孔35とそれぞれの第二版型仮止孔45とが平面方向において同じ位置に位置するように形成されている)。
That is, the pressing method of the present invention preferably includes the following steps.
(A) Process:
(A-1) It includes a first base 11 and a second base 12 installed at positions facing each other at a predetermined interval, and at least one of the first base 11 and the second base 12 is the other base A step of preparing a pressing device 1 configured to be driven so as to be able to be pressed and separated freely.
(A-2) a step of preparing a first plate mold base substrate 2 having a planar surface and a planar back surface, wherein the first plate mold base substrate 2 is a first plate mold base substrate The material has a thickness dimension of 2h).
(A-3) a step of preparing a plurality of first plate molds 3 (here, each first plate mold 3 has a first plate mold three-dimensional pattern portion 32a formed in an uneven shape on the surface. And at least two first plate temporary fixing holes 35 formed in regions excluding the respective first plate three-dimensional pattern portions).
(A-4) a step of preparing a plurality of second plate molds 4 (here, each of the second plate molds 4 is a second plate mold three-dimensional pattern portion 42a formed in an uneven shape on the surface; It has at least two second plate type temporary fixing holes 45 formed in a region excluding the second plate type three dimensional pattern portion 42a, and each first plate type three dimensional pattern portion 32a and each second plate type. The mold three-dimensional pattern portion 42a is a shape that can be fitted to have a concave and convex shape opposite to each other, and each first plate three-dimensional pattern portion 32a and each second plate three-dimensional pattern portion 42a are mutually connected. When fitted, each first plate temporary fixing hole 35 and each second plate temporary fixing hole 45 are formed in the same position in the plane direction).

(a−5)第一版型3と第二版型4との相対位置を位置決めするための複数個の仮止め治具5を準備する工程、(ここで、それぞれの仮止め治具5は第一版型仮止孔35に挿入可能な仮止治具第一版型孔挿入部5m、51mと第二版型仮止孔45に挿入可能な仮止治具第二版型孔挿入部5n、52nとを備えた形状を有し、仮止治具第一版型孔挿入部5m、51mは仮止め治具第一版型挿入長を有し、仮止治具第二版型孔挿入部5n、52nは仮止め治具第二版型挿入長を有する)。
(a−6):(a−6a)複数個の第一版型3を第一版型用ベース基材2に取付設置するための複数個の第一版型第一版型用ベース基材取付部材38を準備する工程、及び、(a−6b)第一版型用ベース基材2を第一基盤11に取付設置するための第一版型用ベース基材第一基盤取付部材28を準備する工程。
(a−7)第一版型3を第一版型用ベース基材2に取付設置するための第一版型第一版型用ベース基材取付部材38を準備する工程。
(a−8)複数個の第二版型4を第二基盤12に取付設置するための複数個の第二版型第二基盤取付部材49を準備する工程。
(a−9)薄片状被加工物7を準備する工程。
これにより、押圧加工装置1と第一版型用ベース基材2と複数個の第一版型3と複数個の第二版型4と複数個の仮止め治具5と第一版型用ベース基材第一基盤取付部材28と複数個の第一版型第一版型用ベース基材取付部材38と複数個の第二版型第二基盤取付部材49と薄片状被加工物7を準備する。
(A-5) a step of preparing a plurality of temporary fixing jigs 5 for positioning relative positions of the first plate mold 3 and the second plate mold 4 (where each temporary fixing jig 5 is Temporary jig first plate mold hole insertion portions 5m and 51m that can be inserted into first plate mold temporary stop hole 35 and temporary plate jig second plate mold hole insertion portion that can be inserted into second plate mold temporary stop hole 45 5n, 52n, temporary fixing jig first plate hole insertion portion 5m, 51m has a temporary fixing jig first plate insertion length, temporary fixing jig second plate hole The insertion portions 5n and 52n have a temporary fixing jig second plate type insertion length).
(A-6): (a-6a) A plurality of first plate mold base plates for first plate molds for mounting and installing a plurality of first plate molds 3 on the first plate mold base substrate 2 A step of preparing the mounting member 38; and (a-6b) a first base plate base substrate first base mounting member 28 for mounting and installing the first base plate base material 2 on the first base plate 11. Step to prepare.
(A-7) A step of preparing a first plate mold base plate mounting member 38 for mounting the first plate mold 3 on the first plate mold base substrate 2.
(A-8) A step of preparing a plurality of second plate mold second substrate mounting members 49 for mounting and installing a plurality of second plate molds 4 on the second substrate 12.
(A-9) A step of preparing the flaky workpiece 7.
Thereby, the press working apparatus 1, the first base plate base material 2, the plurality of first plate dies 3, the plurality of second plate dies 4, the plurality of temporary fixing jigs 5 and the first plate dies. A base substrate first substrate mounting member 28, a plurality of first plate mold base substrate mounting members 38, a plurality of second plate mold second substrate mounting members 49, and a flaky workpiece 7 prepare.

(b)工程及び(d)工程:
(b−1)それぞれの第一版型3をそれぞれの第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、(b−2)第一版型用ベース基材2を第一版型第一基盤取付部材39により第一基盤11に取付取外自在に取付固定する工程、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5m、51mを、それぞれの第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する工程、及び、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5n、52nを、それぞれの第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する工程、を備える。
これにより、第一版型用ベース基材2を介して、複数個の第一版型3を第一基盤11に取付取外自在に取付固定するとともに、それぞれの第一版型3に形成されたそれぞれの第一版型三次元パターン部32aとそれぞれの第二版型4に形成されたそれぞれの第二版型三次元パターン部42aとを互いに嵌合した状態で、複数個の第一版型3と複数個の第二版型4とを一時的に仮取付けする。
(B) Process and (d) Process:
(B-1) Each first plate 3 can be attached to and detached from a predetermined position on the surface of the first plate base 2 by each first plate 1 base plate attachment member 38. (B-2) a step of attaching and fixing the first base plate base material 2 to the first base plate 11 by the first plate type first base mounting member 39, (d- 1) The temporary fixing jig first plate die hole insertion portions 5m and 51m of the temporary fixing jig 5 are inserted into the first plate temporary fixing holes 35 formed in the first plate 3 respectively. And (d-2) the respective second plate molds formed in the respective second plate molds 4 with the temporary jig second plate mold hole insertion portions 5n and 52n of the respective temporary fix jigs 5. A step of inserting into the temporary fixing hole 45.
As a result, a plurality of first plate dies 3 are attached and fixed to the first base plate 11 via the first plate die base substrate 2 so as to be detachable and formed on the respective first plate dies 3. In addition, a plurality of first plates in a state in which each first plate three-dimensional pattern portion 32a and each second plate three-dimensional pattern portion 42a formed on each second plate 4 are fitted to each other. The mold 3 and the plurality of second plate molds 4 are temporarily attached temporarily.

(e)工程:
(e−1)第一版型用ベース基材2に取付設置されたそれぞれの第一版型3とそれぞれの第一版型3に一時的に仮取付されたそれぞれの第二版型4との双方の型を取付設置した第一基盤11と、第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、それぞれの第二版型4の裏面を第二基盤12に押圧する工程、及び、(e−2)前記(e−1)の後に、それぞれの第二版型4の裏面が第二基盤12に押圧された状態で、それぞれの第二版型4をそれぞれの第二版型第二基盤取付部材49により第二基盤12に取付取外自在に取付固定する工程、を備え、これにより、複数個の第二版型4を第二基盤12に位置決めして取付固定する。
(E) Process:
(E-1) Each first plate 3 attached and installed on the base plate 2 for the first plate and each second plate 4 temporarily temporarily attached to each first plate 3 The at least one of the first base plate 11 and the second base plate 12 to which both molds are attached and installed is driven to press the back surface of each second plate mold 4 against the second base plate 12. Step and (e-2) After the step (e-1), the second plate mold 4 is moved to the second plate mold 4 with the back surface of the second plate mold 4 pressed against the second base 12. A step of detachably mounting and fixing to the second base 12 by the two-plate type second base mounting member 49, thereby positioning and fixing the plurality of second plate dies 4 on the second base 12. To do.

(f)工程:
前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、これにより、(i)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第一版型孔挿入部5m、51mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する。その後、(f−2)前記(f−1)工程の後に、第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程、これにより、第一基盤11に第一版型用ベース基材2を介して取付固定されたそれぞれの第一版型3に嵌合可能な位置に、それぞれの第二版型4を第二基盤12に取付固定して、押圧加工装置1に複数個の第一版型3と複数個の第二版型4との取付固定を完了する。
(F) Process:
After the step (e), (f-1) a step of driving at least one of the first substrate 11 and the second substrate 12 to separate the first substrate 11 and the second substrate 12 from each other. Thus, (i) a temporary fixing jig second plate mold of each temporary fixing jig 5 in which a plurality of first plate molds 3 and a plurality of second plate molds 4 are temporarily attached temporarily. The hole insertion portions 5n, 52n are removed from the second plate temporary fixing holes 45, and the respective temporary fixing jigs 5 are maintained inserted into the first plate temporary fixing holes 35, or (ii) plural Temporary fixing jig first plate mold hole insertion portions 5m and 51m of the temporary fixing jig 5 in which the first plate mold 3 and the plurality of second plate molds 4 are temporarily attached temporarily. The state is removed from the first plate temporary fixing hole 35 and the respective temporary fixing jigs 5 are inserted into the second plate temporary fixing holes 45. Thereafter, (f-2) each temporary fixing jig that maintains the state inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 after the step (f-1). 5 is removed from the first plate die temporary fixing hole 35 or the second plate die temporary fixing hole 45, whereby each of the first plate die temporary fixing holes 45 attached and fixed to the first substrate 11 via the first plate die base substrate 2. Each second plate 4 is attached and fixed to the second base 12 at a position where it can be fitted to the first plate 3, and the pressing device 1 is provided with a plurality of first plates 3 and a plurality of second plates. The mounting and fixing with the plate 4 is completed.

(g)工程:
前記(f)工程の後に、薄片状被加工物7を複数個の第一版型3と複数個の第二版型4との間に位置し、その状態で第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態でそれぞれの第一版型3とそれぞれの第二版型4とを互いに押圧する工程、これにより、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとに合致する複数個のそれぞれの転写三次元凹凸パターン73が薄片状被加工物7に転写形成される。
(G) Process:
After the step (f), the flaky workpiece 7 is positioned between the plurality of first plate molds 3 and the plurality of second plate molds 4, and in this state, the first substrate 11 and the second substrate Driving at least one of the substrates 12 and pressing the first plate mold 3 and the second plate mold 4 with each other with the flaky workpiece 7 positioned therebetween, As a result, a plurality of transferred three-dimensional uneven patterns 73 matching the respective first plate type three-dimensional pattern portions 32 a and the respective second plate type three-dimensional pattern portions 42 a are transferred to the flaky workpiece 7. It is formed.

(h)工程:
前記(g)工程の後に、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、これにより、複数個のそれぞれの転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。
(H) Process:
After the step (g), driving at least one of the first base 11 and the second base 12 to separate the first base 11 and the second base 12 from each other, thereby A flaky workpiece obtained by forming each transferred three-dimensional uneven pattern 73 is obtained.

このような複数個の版型を使用した押圧加工方法について、図面を用いて説明する。
図17は、本発明の一実施例の押圧加工方法に構成される第一版型用ベース基材2に複数個の第一版型を設置した概略構成模式図である。(A−1)は第一版型用ベース基材2と複数個の第一版型との固定する前の概略模式的断面図、(A−2)はその概略模式的平面図である。(B−1)は第一版型用ベース基材第一基盤取付部材と第一版型第一版型用ベース基材取付部材を使用して第一版型用ベース基材2に複数個の第一版型を取付けるとともに第一基盤に取り付けた後の概略模式的断面図、(B−2)はその概略模式的平面図である。
A pressing method using such a plurality of plates will be described with reference to the drawings.
FIG. 17 is a schematic configuration schematic diagram in which a plurality of first plate molds are installed on the first plate mold base substrate 2 configured in the pressing method according to one embodiment of the present invention. (A-1) is a schematic schematic cross-sectional view before fixing the base material 2 for the first plate mold and the plurality of first plate molds, and (A-2) is a schematic schematic plan view thereof. (B-1) is a plurality of first base plate 2 for the first plate using the first base plate mounting member for the first plate and the first base plate mounting member for the first plate. A schematic schematic cross-sectional view after attaching the first plate mold and attaching to the first base, (B-2) is a schematic schematic plan view thereof.

図17の(A−1)、(A−2)において、第一版型用ベース基材厚2hの厚さ寸法を有する平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する。その第一版型用ベース基材2の所定の位置に第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔21と第一版型用ベース基材第一版型取付孔26が形成されている。例えば、本実施例の第一版型用ベース基材第一版型取付孔26はネジ切された第一版型用ベース基材第一版型取付ネジ切孔26を有する。
複数個の第一版型3が準備され、それぞれの第一版型3には、表面に凹凸形状で形成されたそれぞれの第一版型三次元パターン部と、それぞれの第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔35と第一版型ベース基材取付孔36が形成されている。
これらの第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付ネジ切孔26とが同じ位置になるように設置される。
In (A-1) and (A-2) of FIG. 17, a first base plate base material 2 having a planar surface and a planar back surface having a thickness dimension of a first plate base material thickness 2h. Prepare. The base plate first base mounting hole 21 for the first plate as the base base first base mounting portion for the first plate and the first base plate mounting hole 21 as a first base base mounting portion 21 in a predetermined position of the base plate 2 for the first plate A base substrate first plate mold mounting hole 26 is formed. For example, the first base plate base plate first plate mounting hole 26 of the first embodiment has a threaded first base plate base plate first plate mounting screw hole 26.
A plurality of first plate molds 3 are prepared, and each first plate mold 3 includes a first plate three-dimensional pattern portion formed in a concavo-convex shape on the surface and each first plate three-dimensional. At least two first plate mold temporary fixing holes 35 and first plate mold base substrate attachment holes 36 formed in a region excluding the pattern portion are formed.
These first plate mold base substrate mounting holes 36 and the first plate mold base substrate first plate mold mounting screw holes 26 are installed at the same position.

図17の(B−1)、(B−2)において、第一版型第一版型用ベース基材取付部材38を第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付孔26とに挿入して、第一版型第一版型用ベース基材2に複数個の第一版型3を取付固定する。例えば、本実施例の第一版型第一版型用ベース基材取付部材38としてはネジ切された第一版型第一版型用ベース基材取付ネジ部材38が使用され、このネジ切された第一版型第一版型用ベース基材取付ネジ部材38を使用して第一版型ベース基材取付孔36から第一版型用ベース基材第一版型取付ネジ切孔26にネジ止めすることにより、第一版型第一版型用ベース基材2に複数個の第一版型3が取付固定される。
第一版型用ベース基材第一基盤取付部材28を第一版型用ベース基材第一基盤取付孔21と第一基盤取付穴(図示なし)とに挿入して、第一基盤11に、複数個の第一版型3を取付固定した第一版型第一版型用ベース基材2を取付固定する。例えば、本実施例の第一版型用ベース基材第一基盤取付部材28としてはネジ切された第一版型用ベース基材第一基盤取付ネジ部材28が使用され、このネジ切された第一版型用ベース基材第一基盤取付ネジ部材28を使用して第一版型用ベース基材第一基盤取付孔21から第一基盤取付穴(図示なし)にネジ止めすることにより、複数個の第一版型3が取付固定した第一版型第一版型用ベース基材2が第一基盤1に取付固定される。
17 (B-1) and 17 (B-2), the first plate mold base substrate mounting member 38 is replaced with the first plate mold base substrate mounting hole 36 and the first plate mold base substrate. A plurality of first plate molds 3 are mounted and fixed to the first plate mold first plate mold base substrate 2 by being inserted into the material first plate mold mounting hole 26. For example, as the base plate mounting member 38 for the first plate type and the first plate type of this embodiment, a threaded base plate mounting screw member 38 for the first plate type is used. The first plate base base plate mounting hole 36 is used to make the first plate base plate first plate mounting screw hole 26 using the first plate base plate mounting screw member 38. A plurality of first plate molds 3 are attached and fixed to the base plate 2 for the first plate mold and the first plate mold.
The first base plate base substrate first base mounting member 28 is inserted into the first base plate base base first base mounting hole 21 and the first base mounting hole (not shown), and the first base plate 11 The base plate 2 for the first plate mold and the first plate mold to which the plurality of first plate molds 3 are mounted and fixed is mounted and fixed. For example, as the first base plate base substrate first base mounting member 28 of the first embodiment, a threaded first base plate base base first base mounting screw member 28 is used. By screwing from the first base plate base substrate first base mounting hole 21 to the first base mounting hole (not shown) using the first base plate base base first base mounting screw member 28, A base substrate 2 for a first plate mold and a first plate mold, to which a plurality of first plate molds 3 are mounted and fixed, is mounted and fixed to the first substrate 1.

図17に示すような第一版型第一版型用ベース基材2と複数個の第一版型3とを使用し、また、薄片状被加工物を使用し、前述の図7〜図8で説明したような押圧加工方法と同じ押圧加工方法により、複数個の転写三次元凹凸パターンを形成加工した薄片状加工物が得られる。  17 using the first base plate 2 for the first plate mold and the plurality of first plate molds 3 as shown in FIG. 17 and using the flaky workpiece, By the same pressing method as the pressing method described in FIG. 8, a flaky workpiece obtained by forming a plurality of transferred three-dimensional concavo-convex patterns is obtained.

このように、第一版型用ベース基材2、複数個の第一版型3、複数個の第二版型4、及び、それぞれの版型3,4を仮止めするための多数の仮止め治具5を構成するとともに、薄片状被加工物7を使用して、押圧加工した場合に、複数個の版型3、4のそれぞれの一対の第一版型三次元パターン部32a、32b、32cと第二版型三次元パターン部42a、42b、42cとが互いに高精度で嵌合可能になり、薄片状被加工物7の所定の領域に高精度で転写三次元凹凸パターン73が転写形成される。
第一版型用ベース基材2、複数個の第一版型3、複数個の第二版型4、及び、それぞれの版型3,4を仮止めするための多数の仮止め治具5を構成するとともに、薄片状被加工物基材71と薄片状箔押用箔材72を使用して、箔押押圧加工した場合に、複数個の版型3、4のそれぞれの一対の第一版型三次元パターン部32a、32b、32cと第二版型三次元パターン部42a、42b、42cとが互いに高精度で嵌合可能になり、薄片状被加工物基材71の所定の領域に高精度で転写形成された箔押し転写三次元凹凸パターン73aが転写形成される。
このように、「対になっている複数個の版型3,4の個々の対の版型3,4の嵌合ズレが防止されて、全ての版型3,4が高い精度で嵌合可能になる」、という効果が得られる。
As described above, the first base plate base material 2, the plurality of first plate dies 3, the plurality of second plate dies 4, and a number of temporary plates for temporarily fixing the respective plate dies 3, 4 are used. When the pressing jig 5 is pressed using the flaky workpiece 7, the pair of first plate three-dimensional pattern portions 32 a and 32 b of the plurality of plate dies 3 and 4 are configured. 32c and the second plate type three-dimensional pattern portions 42a, 42b, 42c can be fitted to each other with high accuracy, and the transfer three-dimensional uneven pattern 73 is transferred with high accuracy to a predetermined region of the flaky workpiece 7. It is formed.
First base plate base material 2, a plurality of first plate dies 3, a plurality of second plate dies 4, and a number of temporary fixing jigs 5 for temporarily fixing the respective plate dies 3, 4. When the foil pressing process is performed using the flaky workpiece substrate 71 and the flaky foil pressing foil material 72, each pair of first plates 3 and 4 is paired with the first The plate mold three-dimensional pattern portions 32a, 32b, and 32c and the second plate mold three-dimensional pattern portions 42a, 42b, and 42c can be fitted to each other with high accuracy, and are placed in a predetermined region of the flaky workpiece substrate 71. A foil-pressed transfer three-dimensional uneven pattern 73a transferred and formed with high accuracy is transferred and formed.
In this way, “the misalignment of each pair of plate dies 3 and 4 of the plurality of plate dies 3 and 4 in pairs is prevented, and all the plate dies 3 and 4 are fitted with high accuracy. The effect that “it becomes possible” is obtained.

特に、第一版型用ベース基材2、複数個の第一版型3、及び、複数個の第二版型4を構成して押圧加工する場合に、複数個の第一版型3を予め第一版型用ベース基材2に取り付け、その複数個の第一版型3を取付けた第一版型用ベース基材2を第一基盤11に取り付けて固定するだけで良く、その為に、複数個の第一版型を押圧加工装置に設置する作業を著しく簡略化して容易に取付固定することが可能となる効果が得られると共に、さらに、仮止め治具5を使用して、複数個の第二版型4のそれぞれの第二版型4を容易に仮止めすることが可能となり、複数個の第一版型3と複数個の第二版型4とを位置合わせして、複数個の第二版型4を押圧加工装置に正確に、そして、容易に取付固定することが可能となる効果が得られる。  In particular, when the first base plate base material 2, the plurality of first plate dies 3, and the plurality of second plate dies 4 are configured and pressed, the plurality of first plate dies 3 are It is only necessary to attach the base plate 2 for the first plate mold 2 with the first plate mold 3 attached in advance to the first base plate 11 and fix it to the first base plate 11. In addition, the work of installing a plurality of first plate molds in the pressing device can be greatly simplified and can be easily fixed and fixed. It is possible to easily temporarily fix the second plate molds 4 of the plurality of second plate molds 4, and align the plurality of first plate molds 3 and the plurality of second plate molds 4 with each other. Thus, an effect is obtained in which a plurality of second plate dies 4 can be accurately and easily attached and fixed to the pressing device.

〈第一版型用ベース基材の形状構成及びその第一版型用ベース基材を第一基盤に取り付けて固定する方法について〉
本発明の押圧加工方法において、第一版型用ベース基材2を第一基盤11に取り付けて固定する方法について説明する。図19は、本発明の一実施例の押圧加工方法に構成される第一版型3を第一版型用ベース基材2を介して第一基盤11に第一版型用ベース基材第一基盤取付部材28を使用して取付固定された構成状態を説明する概略模式的断面図である。
図19の(A)において、ネジ切されている第一基盤取付穴11pが第一基盤11に形成され、第一版型用ベース基材第一基盤取付孔21が第一版型用ベース基材2に形成され、第一版型3が第一版型用ベース基材2に取り付けられている。第一版型用ベース基材第一基盤取付部材28は第一版型用ベース基材2を押さえて基盤11に押圧できる形状に形成された基材押圧部28aと第一基盤取付穴11pに挿入してネジ止め可能なネジ切された基盤板取付部材ネジ部28bを有する。基材押圧部28aが第一版型用ベース基材2を押さえて基盤11に押圧した状態で基盤板取付部材ネジ部28bを第一基盤取付穴11pにネジ止めし、これにより、第一版型用ベース基材2が第一基盤11に取り付けられて固定される。
<About the shape configuration of the first base plate base material and the method of fixing the first base plate base material to the first base plate>
In the pressing method of the present invention, a method for attaching and fixing the first base plate base material 2 to the first substrate 11 will be described. FIG. 19 shows the first plate mold base 3 formed on the first base plate 11 via the first plate mold base substrate 2 through the first plate mold 3 formed in the pressing method according to the embodiment of the present invention. 3 is a schematic cross-sectional view illustrating a configuration state in which the base mounting member 28 is mounted and fixed. FIG.
In FIG. 19A, a threaded first base mounting hole 11p is formed in the first base 11, and the first base plate base base first base mounting hole 21 is the base plate base for the first base plate. The first plate 3 is formed on the material 2 and attached to the first plate base 2. The base plate first base mounting member 28 for the first plate mold is formed in the base plate pressing portion 28a and the first base mounting hole 11p formed in a shape that can press the base plate 2 for the first plate mold and press the base plate 11. It has a threaded base plate mounting member screw portion 28b that can be inserted and screwed. The base plate attaching member screw portion 28b is screwed to the first base mounting hole 11p in a state where the base pressing portion 28a presses the base plate 2 for the first plate mold and presses the base plate 11, thereby the first plate The base substrate 2 for a mold is attached to the first base 11 and fixed.

図19(B)において、(A)と異なる点は、第一版型用ベース基材第一基盤取付孔21が段差を有する形状であり、基材押圧部28aが第一版型用ベース基材2の表面から突出することなく第一版型用ベース基材第一基盤取付孔21の中に挿入された構成である。その他の構成は上記の(A)で説明した構成と同じである。  In FIG. 19 (B), the difference from (A) is the shape of the first base plate base substrate first base mounting hole 21 having a step, and the base plate pressing portion 28a is the first base plate base. In this configuration, the first plate mold base substrate first base mounting hole 21 is inserted without protruding from the surface of the material 2. Other configurations are the same as those described in the above (A).

なお、図19の(A)〜(F)において、第一版型用ベース基材第一基盤取付部材28としては、基材押圧部28aと第一基盤取付穴11pに挿入してネジ止め可能なネジ切された基盤板取付部材ネジ部28bを有する構成に限定されることなく、基材押圧部28aと、第一版型用ベース基材第一基盤取付孔21に挿入して固定可能なネジ切されていない基盤板取付部材固定部28bとを有する構成も実施可能である。例えば、第一版型用ベース基材第一基盤取付孔21に挿入して固定可能なネジ切されていない基盤板取付部材固定部28bとして、周囲に弾性ゴムリングを装着して該第一基盤取付孔21に圧入して固定可能な形状を有する基盤板取付部材固定部28bが使用できる。  In FIGS. 19A to 19F, the first base plate base substrate first base mounting member 28 can be inserted into the base pressing portion 28a and the first base mounting hole 11p and screwed. Without being limited to the configuration having the threaded base plate mounting member screw portion 28b, the base plate pressing portion 28a and the first plate base base base plate first base mounting hole 21 can be inserted and fixed. A configuration having a base plate attachment member fixing portion 28b that is not threaded is also possible. For example, a non-threaded base plate mounting member fixing portion 28b that can be inserted and fixed in the first base plate base base first base mounting hole 21 is attached with an elastic rubber ring around the first base plate. A base plate mounting member fixing portion 28b having a shape that can be fixed by being press-fitted into the mounting hole 21 can be used.

このような第一版型用ベース基材第一基盤取付部材28を使用して、前述の図7〜図8、及び、図17で説明したような押圧加工方法と同じ押圧加工方法により、転写三次元凹凸パターンを形成加工した薄片状加工物が得られる。  Using such a first base plate base substrate first base mounting member 28, the same pressing process as described in FIGS. 7 to 8 and FIG. A flaky workpiece obtained by forming and processing a three-dimensional uneven pattern is obtained.

本発明の押圧加工方法において、特に、望ましくは、第一版型第一版型用ベース基材2と第一版型3とを使用し、第一版型第一版型用ベース基材2の第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する構成が望ましい。
すなわち、本発明の望ましい他の押圧加工方法は、次の工程を備える。
前記(a−1)工程において、第一基盤は所定位置に形成された複数個の第一基盤取付穴11pを有する。
前記(a)工程において、さらに、(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する工程を備える。ここで、該第一版型用ベース基材2は第一版型用ベース基材厚2hの厚さ寸法を有する。
前記(a−2)工程において、第一版型用ベース基材2は、(i)第一版型用ベース基材2の所定の表面から裏面に貫通して形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔(21)を備える。ここで、第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する。
前記(a−6)工程は、(a−6a)第一版型3を第一版型用ベース基材2に取付設置するための第一版型第一版型用ベース基材取付部材38を準備する工程、及び、(a−6b)第一版型用ベース基材2を第一基盤11に取付設置するための第一版型用ベース基材第一基盤取付部材28を準備する工程、を備える。
In the press working method of the present invention, it is particularly desirable to use the first plate type first plate type base substrate 2 and the first plate type 3 and use the first plate type first plate type base substrate 2. The first plate mold base base material first base mounting hole 21 has an opening end surface that has a first plate base base hole mounting hole inclined end surface 21t that is inclined in the direction of narrowing the opening from the front surface to the back surface. Is desirable.
That is, another desirable pressing method of the present invention includes the following steps.
In the step (a-1), the first base has a plurality of first base mounting holes 11p formed at predetermined positions.
The step (a) further includes a step (a-2) of preparing a first base plate base material 2 having a planar surface and a planar back surface. Here, the first base plate base material 2 has a thickness dimension of the first plate base material thickness 2h.
In the step (a-2), the first mold base substrate 2 is (i) a first plate mold formed by penetrating from a predetermined surface to a back surface of the first plate base 2. A first base plate base base first base mounting hole (21) is provided as a base base first base mounting part. Here, the base plate mounting hole inclined end surface 21t for the first plate mold in which the opening end surface of the first base plate base substrate first base mounting hole 21 is inclined in the direction of narrowing the opening from the front surface to the back surface is provided. Have.
In the step (a-6), (a-6a) a first plate mold base plate mounting member 38 for mounting and installing the first plate mold 3 on the first plate mold base substrate 2. And (a-6b) a step of preparing a first base plate base substrate first base mounting member 28 for mounting and installing the first base plate base material 2 on the first base 11. .

前記(b)工程は、(b−1)第一版型3を第一版型第一版型用ベース基材取付部材38により第一版型用ベース基材2の表面の所定位置に取付取外自在に取付固定する工程、を備え、ここで、(i)第一版型用ベース基材取付孔傾斜端面21tの少なくとも一部分に、第一版型用ベース基材第一基盤取付部材28の少なくとも一部分を押圧できる状態で、第一版型用ベース基材第一基盤取付固定部材282を第一基盤11に形成された第一基盤取付穴11pに固定し、これにより、第一版型3を取付固定した第一版型用ベース基材2を第一基盤11に取付取外自在に取付固定する。
なお、特に、前記(b−1)工程において、第一版型用ベース基材第一基盤取付固定部材282として、ネジ切された第一版型用ベース基材第一基盤取付ネジ部材282が使用され、第一版型用ベース基材第一基盤取付ネジ部材282を第一基盤11に形成された第一基盤取付穴11pにネジ止めして取付固定する方法が望ましい。
In the step (b), (b-1) the first plate 3 is attached to a predetermined position on the surface of the first plate base 2 by the first plate first plate base attachment member 38. A step of detachably mounting and fixing, wherein (i) a first base plate base substrate first base mounting member 28 is provided on at least a part of the first base plate mounting hole inclined end surface 21t. The base plate first base mounting fixing member 282 for the first plate mold is fixed to the first base mounting hole 11p formed in the first base 11 in a state where at least a part of the first base plate can be pressed. The base substrate 2 for the first plate mold, to which 3 is attached and fixed, is attached and fixed to the first base 11 so as to be detachable.
In particular, in the step (b-1), a threaded base plate first base mounting screw member 282 for the first plate is used as the base plate first base mounting fixing member 282 for the first plate mold. It is desirable to use and fix the first base plate base substrate first base mounting screw member 282 to the first base mounting hole 11p formed in the first base 11 by screwing.

この押圧加工方法において使用される第一版型用ベース基材2と第一版型用ベース基材第一基盤取付部材28の構成の一実施例が図19の(D)に図示される。また、この押圧加工方法において構成される第一版型用ベース基材2と第一版型3と第一版型用ベース基材第一基盤取付部材28の構成の一実施例が図18に図示される。  One example of the configuration of the first plate base substrate 2 and the first plate base first base mounting member 28 used in this pressing method is shown in FIG. FIG. 18 shows an example of the configuration of the first plate mold base substrate 2, the first plate mold 3, and the first plate mold base substrate first base mounting member 28 configured in this pressing method. Illustrated.

図19の(D)において、第一版型用ベース基材2に形成されている第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する。第一版型用ベース基材第一基盤取付部材28は第一版型用ベース基材2を押さえて基盤11に押圧できる形状に形成された基材押圧部28aと第一基盤取付穴11pに挿入してネジ止め可能なネジ切された基盤板取付部材ネジ部28bを有する。基材押圧部28aの下側面角部が第一版型用ベース基材2の第一版型用ベース基材取付孔傾斜端面21tを押さえると共に第一基盤11を押圧した状態で基盤板取付部材ネジ部28bを第一基盤取付穴11pにネジ止めする。これにより、第一版型用ベース基材2が第一基盤11に取り付けられて固定される。
このような第一版型用ベース基材第一基盤取付部材28を使用して、前述の図7〜図8、及び、図17で説明したような押圧加工方法と同じ押圧加工方法により、転写三次元凹凸パターンを形成加工した薄片状加工物が得られる。
In FIG. 19D, the opening end face of the first plate base substrate first base mounting hole 21 formed in the first plate base substrate 2 narrows the opening from the front surface to the back surface. The base plate mounting hole inclined end surface 21t for the first plate mold is inclined in the direction to be moved. The base plate first base mounting member 28 for the first plate mold is formed in the base plate pressing portion 28a and the first base mounting hole 11p formed in a shape that can press the base plate 2 for the first plate mold and press the base plate 11. It has a threaded base plate mounting member screw portion 28b that can be inserted and screwed. The base plate mounting member in a state where the lower side corner portion of the base pressing portion 28a presses the first base plate mounting hole inclined end surface 21t of the first base plate 2 and presses the first base plate 11 of the first base plate 2 The screw portion 28b is screwed to the first base mounting hole 11p. Thereby, the base substrate 2 for 1st plate type | molds is attached to the 1st base | substrate 11, and is fixed.
Using such a first base plate base substrate first base mounting member 28, the same pressing process as described in FIGS. 7 to 8 and FIG. A flaky workpiece obtained by forming and processing a three-dimensional uneven pattern is obtained.

この加工方法により、「第一版型用ベース基材2の第一版型用ベース基材取付孔傾斜端面21tが第一版型用ベース基材第一基盤取付部材28の基材押圧部28aの下側面角部により押圧されているため、第一版型用ベース基材2の平面方向と平面に直交する方向との両方向の押圧力が働いて、その平面方向の押圧力により第一版型用ベース基材2の平面方向の位置決め取付固定が確実になるとともに、さらに、その平面方向に直交する方向の押圧力により第一版型用ベース基材2の平面方向に直交する方向の取付固定が確実になり、押圧加工装置の駆動中における第一版型用ベース基材2の浮き上がりが防止される」という効果が得られる。  According to this processing method, “the first plate mold base substrate mounting hole inclined end surface 21t of the first plate mold base substrate 2 is the substrate pressing portion 28a of the first plate mold base substrate first substrate mounting member 28”. Is pressed by the lower side corner of the first plate mold, the pressing force in both directions of the plane direction of the base plate 2 for the first plate mold and the direction orthogonal to the plane acts, and the first plate is pressed by the pressing force in the plane direction. The positioning and fixing of the mold base substrate 2 in the plane direction is ensured, and the mounting in the direction orthogonal to the plane direction of the first mold base substrate 2 is further performed by the pressing force in the direction orthogonal to the plane direction. Fixing is ensured, and the effect of preventing the first base plate base material 2 from being lifted during driving of the pressing device is obtained.

本発明の押圧加工方法において、特に、望ましくは、第一版型第一版型用ベース基材2と第一版型3とを使用し、第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する構成が望ましい。
すなわち、本発明の望ましい他の押圧加工方法は、次の工程を備える。
前記(a−1)工程において、第一基盤は所定位置に形成された複数個の第一基盤取付穴11pを有する。
前記(a)工程において、さらに、(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する工程(ここで、該第一版型用ベース基材2は第一版型用ベース基材厚2hの厚さ寸法を有する)を備え、前記(a−2)工程において、第一版型用ベース基材2は、(ii)第一版型用ベース基材2の所定の端部に形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部22を備える。ここで、第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する。
前記(a−6)工程は、(a−6a)第一版型3を第一版型用ベース基材2に取付設置するための第一版型第一版型用ベース基材取付部材38を準備する工程、及び、(a−6b)第一版型用ベース基材2を第一基盤11に取付設置するための第一版型用ベース基材第一基盤取付部材28を準備する工程、を備える。
In the pressing method according to the present invention, it is particularly desirable to use the first plate mold base substrate 2 and the first plate mold 3, and use the first plate mold base substrate first base mounting end. It is desirable that the end surface of the end portion 22 of the portion 22 has a first plate-type base base material mounting inclined end surface 22t that is inclined in a direction extending from the front surface to the back surface.
That is, another desirable pressing method of the present invention includes the following steps.
In the step (a-1), the first base has a plurality of first base mounting holes 11p formed at predetermined positions.
In the step (a), further, (a-2) a step of preparing a first plate base substrate 2 having a flat surface and a flat back surface (here, the first plate base substrate 2). In the step (a-2), the base plate 2 for the first plate is (ii) the base for the first plate. A base plate first base mounting end 22 for the first plate is provided as a base base first base mounting portion for the first plate mold formed at a predetermined end of the base 2. Here, it has the 1st plate type base substrate attachment inclination end surface 22t which inclines in the direction which the edge part end surface of the base substrate 1st base attachment end part 22 for 1st plate spreads from the surface to a back surface.
In the step (a-6), (a-6a) a first plate mold base plate mounting member 38 for mounting and installing the first plate mold 3 on the first plate mold base substrate 2. And (a-6b) a step of preparing a first base plate base substrate first base mounting member 28 for mounting and installing the first base plate base material 2 on the first base 11. .

前記(b)工程は、(b−2)第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する工程、を備え、ここで、(ii)第一版型用ベース基材取付傾斜端面22tの少なくとも一部分に、第一版型用ベース基材第一基盤取付部材28の少なくとも一部分を押圧できる状態で、第一版型用ベース基材第一基盤取付固定部材282を第一基盤11に形成された第一基盤取付穴11pに固定し、これにより、第一版型3を取付固定した第一版型用ベース基材2を第一基盤11に取付取外自在に取付固定する。
なお、特に、、前記(b−2)工程において、第一版型用ベース基材第一基盤取付固定部材282としては、ネジ切された第一版型用ベース基材第一基盤取付ネジ部材282が使用され、第一版型用ベース基材第一基盤取付ネジ部材282を第一基盤11に形成された第一基盤取付穴11pにネジ止めして取付固定する方法が望ましい。
In the step (b), (b-2) the first base plate base material 2 is attached and fixed to the first base plate 11 by the first base plate base substrate first base mounting member 28 so as to be detachable. Where (ii) at least a portion of the first base plate first base mounting member 28 is pressed against at least a portion of the first base plate mounting inclined end surface 22t. The first plate in which the first plate mold 3 is fixed by fixing the base substrate first substrate mounting fixing member 282 for the first plate mold in the first substrate mounting hole 11p formed in the first substrate 11. The base substrate 2 for a mold is attached and fixed to the first base 11 so as to be detachable.
In particular, in the step (b-2), as the first base plate base substrate first base mounting fixing member 282, the first base plate base base plate first base mounting screw member that is threaded is used. 282 is used, and a method of fixing the first base plate base substrate first base mounting screw member 282 to the first base mounting hole 11p formed in the first base 11 is desirable.

この押圧加工方法において使用される第一版型用ベース基材2と第一版型用ベース基材第一基盤取付部材28の構成の一実施例が図19の(E)に図示される。また、この押圧加工方法において構成される第一版型用ベース基材2と第一版型3と第一版型用ベース基材第一基盤取付部材28の構成の一実施例が図18に図示される。  An example of the configuration of the first plate base substrate 2 and the first plate base substrate first base mounting member 28 used in this pressing method is shown in FIG. FIG. 18 shows an example of the configuration of the first plate mold base substrate 2, the first plate mold 3, and the first plate mold base substrate first base mounting member 28 configured in this pressing method. Illustrated.

図19の(E)において、第一版型用ベース基材2に形成されている第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する、第一版型用ベース基材第一基盤取付部を有する。第一版型用ベース基材第一基盤取付部材28は第一版型用ベース基材2を押さえて基盤11に押圧できる形状に形成された基材押圧部28aと第一基盤取付穴11pに挿入してネジ止め可能なネジ切された基盤板取付部材ネジ部28bを有する。
基材押圧部28aの下側面角部が第一版型用ベース基材2の第一版型用ベース基材取付傾斜端面22tを押さえると共に第一基盤11を押圧した状態で基盤板取付部材ネジ部28bを第一基盤取付穴11pにネジ止めする。これにより、第一版型用ベース基材2が第一基盤11に取り付けられて固定される。
In FIG. 19E, the end surface of the first plate base substrate first base mounting end (22) formed on the first plate base substrate 2 is from the front surface to the back surface. A first plate base substrate base first base mounting portion having a first plate base base substrate mounting inclined end surface 22t inclined in the spreading direction is provided. The base plate first base mounting member 28 for the first plate mold is formed in the base plate pressing portion 28a and the first base mounting hole 11p formed in a shape that can press the base plate 2 for the first plate mold and press the base plate 11. It has a threaded base plate mounting member screw portion 28b that can be inserted and screwed.
The base plate attaching member screw in a state where the lower side corner portion of the base pressing portion 28a presses the first base plate mounting inclined end face 22t of the first base plate 2 and presses the first base plate 11. The part 28b is screwed to the first base mounting hole 11p. Thereby, the base substrate 2 for 1st plate type | molds is attached to the 1st base | substrate 11, and is fixed.

この加工方法により、「第一版型用ベース基材2の第一版型用ベース基材取付傾斜端面22tが第一版型用ベース基材第一基盤取付部材28の基材押圧部28aの下側面角部により押圧されているため、第一版型用ベース基材2の平面方向と平面に直交する方向との両方向の押圧力が働いて、その平面方向の押圧力により第一版型用ベース基材2の平面方向の位置決め取付固定が確実になるとともに、さらに、その平面方向に直交する方向の押圧力により第一版型用ベース基材2の平面方向に直交する方向の取付固定が確実になり、押圧加工装置の駆動中における第一版型用ベース基材2の浮き上がりが防止される」という効果が得られる。さらに「、箔押し押圧加工においてに、第一版型用ベース基材2を固定している第一基盤11を昇温した場合、その昇温に起因して第一版型用ベース基材2が平面方向に熱膨張する傾向にあるが、この場合、熱膨張に対応して第一版型用ベース基材取付傾斜端面22tと第一版型用ベース基材第一基盤取付部材28(又は基材押圧部28a)との接触状態が僅かにずれて、この熱膨張による寸法変化に対応して第一版型用ベース基材2の形状を維持することができ、その結果、第一版型用ベース基材2の浮き上がりが防止される」という効果も得られる。
また、第一版型用ベース基材第一基盤取付部材28の基材押圧部28aの少なくとも一部分が第一版型用ベース基材取付傾斜端面22tに接触することにより、第一版型用ベース基材2を容易に第一基盤11に取付固定することができるという効果も得られる。
According to this processing method, “the first plate base attachment base end slope 22t of the first plate base 2 is the base plate pressing portion 28a of the first plate base first base attachment member 28”. Since it is pressed by the lower side corner portion, the pressing force in both directions of the plane direction of the base plate 2 for the first plate mold and the direction perpendicular to the plane is applied, and the first plate mold is pressed by the pressing force in the plane direction. The positioning and fixing of the base base material 2 in the plane direction is ensured, and further, the mounting and fixing in the direction orthogonal to the plane direction of the base substrate 2 for the first plate mold is performed by the pressing force in the direction orthogonal to the plane direction. And the lifting of the base plate 2 for the first plate mold during the driving of the pressing device is prevented. ” Further, when the temperature of the first base plate 11 to which the first base plate base material 2 is fixed is increased in the foil pressing process, the first base plate base material 2 is caused by the temperature increase. Although there is a tendency to thermally expand in the planar direction, in this case, the first plate base base substrate mounting inclined end face 22t and the first plate base base substrate first base mounting member 28 (or the base plate) correspond to the thermal expansion. The state of contact with the material pressing portion 28a) is slightly shifted, and the shape of the base plate 2 for the first plate mold 2 can be maintained corresponding to the dimensional change due to the thermal expansion. As a result, the first plate mold The effect that the base substrate 2 for use is prevented from being lifted is also obtained.
Further, at least a part of the substrate pressing portion 28a of the first plate mold base substrate first substrate mounting member 28 comes into contact with the first plate mold base substrate mounting inclined end surface 22t. The effect that the base material 2 can be attached and fixed to the 1st base | substrate 11 easily is also acquired.

本発明の押圧加工方法において、第一版型第一版型用ベース基材2と第一版型3とを使用し、(i)第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する構成、(ii)第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する構成の第一版型用ベース基材第一基盤取付部を有する構成において、特に、次の押圧加工方法が望ましい。
すなわち、前記(a−6b)工程において、第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材取付孔傾斜端面21tまたは第一版型用ベース基材取付傾斜端面22tに合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面281tを有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付補助部材281を第一基盤11に形成された第一基盤取付穴11pに挿入して取付固定するための第一版型用ベース基材第一基盤取付ネジ部材282と、を有し、前記(b−2)工程において、(i)第一版型用ベース基材取付孔傾斜端面21t及び(ii)第一版型用ベース基材取付傾斜端面22tのうちの少なくとも一つに、第一版型用ベース基材第一基盤取付補助部材281の第一版型用ベース基材第一基盤取付部材傾斜端面281tを嵌合した状態で、第一版型用ベース基材第一基盤取付ネジ部材282を第一基盤11に形成された第一基盤取付穴11pネジ止めし、これにより、第一版型3を取付固定した第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する。
この押圧加工方法において構成される第一版型用ベース基材2と第一版型3と第一版型用ベース基材第一基盤取付部材28の構成の一実施例が図18に図示される。
In the press working method of the present invention, the first base plate 1 and the first base plate 3 are used, and (i) the first base plate base substrate first base mounting hole 21 is used. A structure having a base plate mounting hole inclined end surface 21t for a first plate mold, in which an end surface of the opening portion is inclined in a direction of narrowing the opening from the front surface to the back surface; A first base plate base substrate first base mounting portion having a first plate base mounting inclined end surface 22t in which the end surface of the end portion (22) is inclined in a direction extending from the front surface to the back surface. In particular, the following pressing method is desirable.
That is, in the step (a-6b), the first plate base substrate base mounting member 28 is attached to the first plate base mounting hole inclined end surface 21t or the first plate base mounting. First base plate base base material first base plate mounting member 281t having a first base plate base base plate first base mounting member tilted end surface 281t that is inclined so as to be able to match the inclined end surface 22t, and a first base plate base A base plate first base mounting screw member 282 for a first plate for inserting and fixing the base first base mounting auxiliary member 281 into the first base mounting hole 11p formed in the first base 11; And in the step (b-2), at least one of (i) first plate mold base substrate mounting hole inclined end surface 21t and (ii) first plate mold base substrate mounting inclined end surface 22t. First, base substrate first base mounting auxiliary member for the first plate mold A first base plate first base mounting screw member 282 is formed on the first base plate 11 with the first base plate base base plate first base mounting member inclined end surface 281t fitted thereto. One base mounting hole 11p is screwed so that the first base plate base material 2 to which the first plate 3 is attached and fixed is attached to the first base plate 11 by the first base plate base base material first base mounting member 28. Attach and fix it in a removable manner.
FIG. 18 shows an example of the configuration of the first base plate base material 2, the first plate die 3, and the first base plate base substrate first base mounting member 28 configured in this pressing method. The

図18は、本発明の一実施例の押圧加工方法に構成される第一版型用ベース基材2に複数個の第一版型を設置した概略構成模式図である。(A−1)は第一版型用ベース基材2と複数個の第一版型との固定する前の概略模式的断面図、(A−2)はその概略模式的平面図である。(B−1)は第一版型用ベース基材第一基盤取付部材と第一版型第一版型用ベース基材取付部材を使用して第一版型用ベース基材2に複数個の第一版型を取付けるとともに第一基盤に取り付けた後の概略模式的断面図、(B−2)はその概略模式的平面図である。
図18において、図17と異なる構成は、図18の(A−1)と(A−2)において、第一版型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する形状であり、第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する形状であり、また、(B−1)と(B−2)において、第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材取付孔傾斜端面21tまたは第一版型用ベース基材取付傾斜端面22tに合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面281tを有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付補助部材281を第一基盤11に形成された第一基盤取付穴11pに挿入して取付固定するための第一版型用ベース基材第一基盤取付ネジ部材282と、を有する点である。その他の構成は、前述の図17で説明した構成と同じである。
FIG. 18 is a schematic configuration schematic diagram in which a plurality of first plate molds are installed on the base plate 2 for first plate molds configured in the pressing method according to one embodiment of the present invention. (A-1) is a schematic schematic cross-sectional view before fixing the base material 2 for the first plate mold and the plurality of first plate molds, and (A-2) is a schematic schematic plan view thereof. (B-1) is a plurality of first base plate 2 for the first plate using the first base plate mounting member for the first plate and the first base plate mounting member for the first plate. A schematic schematic cross-sectional view after attaching the first plate mold and attaching to the first base, (B-2) is a schematic schematic plan view thereof.
In FIG. 18, the configuration different from FIG. 17 is that, in (A-1) and (A-2) of FIG. 18, the opening end face of the first base plate first base mounting hole (21) is from the surface. End plate end surface of first base plate base substrate first base mounting end portion 22 having a shape with first plate base base hole mounting hole inclined end surface 21t inclined in the direction of narrowing the opening relative to the back surface. Is a shape having a base substrate mounting inclined end face 22t inclined in a direction extending from the front surface to the back surface, and in (B-1) and (B-2), for the first plate mold The base substrate first base mounting member 28 is a first base plate base base that inclines so as to match the base plate mounting hole inclined end surface 21t for the first plate mold or the base substrate mounting inclined end surface 22t for the first plate mold. First base base material for base plate having base material first base mounting member inclined end surface 281t Attaching auxiliary member 281 and first base plate base substrate first base mounting auxiliary member 281 are inserted into a first base mounting hole 11p formed in first base 11 for mounting and fixing. And a base substrate first base mounting screw member 282. Other configurations are the same as those described with reference to FIG.

すなわち、図18の(A−1)、(A−2)において、第一版型用ベース基材厚2hの厚さ寸法を有する平面状表面と平面状裏面を有する第一版型用ベース基材2を準備する。その第一版型用ベース基材2の所定の位置に第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔21と第一版型用ベース基材第一版型取付孔26が形成されている。例えば、本実施例の第一版型用ベース基材第一版型取付孔26はネジ切された第一版型用ベース基材第一版型取付ネジ切孔26を有する。
図18において特徴とする点は、第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する形状であり、また、第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する形状である。
複数個の第一版型3が準備され、それぞれの第一版型3には、表面に凹凸形状で形成されたそれぞれの第一版型三次元パターン部と、それぞれの第一版型三次元パターン部を除く領域に形成された少なくとも2か所の第一版型仮止孔35と第一版型ベース基材取付孔36が形成されている。
これらの第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付ネジ切孔26とが同じ位置になるように設置される。
That is, in (A-1) and (A-2) of FIG. 18, a first base plate base having a planar surface and a planar back surface having a thickness dimension of the first plate base material thickness 2h. Material 2 is prepared. The base plate first base mounting hole 21 for the first plate as the base base first base mounting portion for the first plate and the first base plate mounting hole 21 as a first base base mounting portion 21 in a predetermined position of the base plate 2 for the first plate A base substrate first plate mold mounting hole 26 is formed. For example, the first base plate base plate first plate mounting hole 26 of the first embodiment has a threaded first base plate base plate first plate mounting screw hole 26.
In FIG. 18, a feature is that the first plate mold base substrate in which the opening end face of the first plate mold base substrate first substrate mounting hole 21 is inclined in the direction of narrowing the opening from the front surface to the back surface. A first plate base having a shape having a mounting hole inclined end surface 21t, and an end surface of the first plate base substrate first substrate mounting end 22 is inclined in a direction extending from the front surface to the back surface. It is the shape which has the base-material attachment inclination end surface 22t.
A plurality of first plate molds 3 are prepared, and each first plate mold 3 includes a first plate three-dimensional pattern portion formed in a concavo-convex shape on the surface and each first plate three-dimensional. At least two first plate mold temporary fixing holes 35 and first plate mold base substrate attachment holes 36 formed in a region excluding the pattern portion are formed.
These first plate mold base substrate mounting holes 36 and the first plate mold base substrate first plate mold mounting screw holes 26 are installed at the same position.

図18の(B−1)、(B−2)において、第一版型第一版型用ベース基材取付部材38を第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付孔26とに挿入して、第一版型第一版型用ベース基材2に複数個の第一版型3を取付固定する。例えば、本実施例の第一版型第一版型用ベース基材取付部材38としてはネジ切された第一版型第一版型用ベース基材取付ネジ部材38が使用され、このネジ切された第一版型第一版型用ベース基材取付ネジ部材38を使用して第一版型ベース基材取付孔36から第一版型用ベース基材第一版型取付ネジ切孔26にネジ止めすることにより、第一版型第一版型用ベース基材2に複数個の第一版型3が取付固定される。また、第一版型用ベース基材第一基盤取付部材28を第一版型用ベース基材第一基盤取付孔21と第一基盤取付穴(図示なし)とに挿入して、第一基盤に、複数個の第一版型3を取付固定した第一版型第一版型用ベース基材2を取付固定する。例えば、本実施例の第一版型用ベース基材第一基盤取付部材28としてはネジ切された第一版型用ベース基材第一基盤取付ネジ部材28が使用され、このネジ切された第一版型用ベース基材第一基盤取付ネジ部材28を使用して第一版型用ベース基材第一基盤取付孔21から第一基盤取付穴(図示なし)にネジ止めすることにより、複数個の第一版型3が取付固定した第一版型第一版型用ベース基材2が第一基盤1に取付固定される。  18 (B-1) and 18 (B-2), the first plate mold base substrate mounting member 38 is connected to the first plate mold base substrate mounting hole 36 and the first plate mold base base. A plurality of first plate molds 3 are mounted and fixed to the first plate mold first plate mold base substrate 2 by being inserted into the material first plate mold mounting hole 26. For example, as the base plate mounting member 38 for the first plate type and the first plate type of this embodiment, a threaded base plate mounting screw member 38 for the first plate type is used. The first plate base base plate mounting hole 36 is used to make the first plate base plate first plate mounting screw hole 26 using the first plate base plate mounting screw member 38. A plurality of first plate molds 3 are attached and fixed to the base plate 2 for the first plate mold and the first plate mold. Further, the first base plate base base first base mounting member 28 is inserted into the first base plate base base first base mounting hole 21 and the first base mounting hole (not shown), so that the first base Next, the base plate 2 for the first plate type and the first plate type to which the plurality of first plate types 3 are mounted and fixed is mounted and fixed. For example, as the first base plate base substrate first base mounting member 28 of the first embodiment, a threaded first base plate base base first base mounting screw member 28 is used. By screwing from the first base plate base substrate first base mounting hole 21 to the first base mounting hole (not shown) using the first base plate base base first base mounting screw member 28, A base substrate 2 for a first plate mold and a first plate mold, to which a plurality of first plate molds 3 are mounted and fixed, is mounted and fixed to the first substrate 1.

図18において特徴とする点は、第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材取付孔傾斜端面21tまたは第一版型用ベース基材取付傾斜端面22tに合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面281tを有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付補助部材281を第一基盤11に形成された第一基盤取付穴11pに挿入して取付固定するための第一版型用ベース基材第一基盤取付ネジ部材282と、を有する点である。
そして、このような第一版型用ベース基材第一基盤取付部材28を使用して、前記(b−2)工程において、(i)第一版型用ベース基材取付孔傾斜端面21t及び(ii)第一版型用ベース基材取付傾斜端面22tのうちの少なくとも一つに、第一版型用ベース基材第一基盤取付補助部材281の第一版型用ベース基材第一基盤取付部材傾斜端面281tを嵌合した状態で、第一版型用ベース基材第一基盤取付ネジ部材282を第一基盤11に形成された第一基盤取付穴11pにネジ止めし、これにより、第一版型3を取付固定した第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する。
18 is characterized in that the first plate base base substrate first base mounting member 28 is a first plate base base base mounting hole inclined end surface 21t or a first plate base base mounting inclined end surface. First base plate base substrate first base plate mounting auxiliary member 281 having a first base plate base substrate first base plate mounting member inclined end surface 281t inclined so as to match 22t, and a first plate base substrate A first base mounting base member first base mounting screw member 282 for inserting and fixing the first base mounting auxiliary member 281 into the first base mounting hole 11p formed in the first base 11; Is a point.
And using such a 1st plate type base base material 1st base mounting member 28, in the said (b-2) process, (i) 1st plate type base base material mounting hole inclination end surface 21t and (Ii) The first base plate base substrate first base plate of the first plate base base base plate first base mounting auxiliary member 281 on at least one of the first base plate base base plate mounting inclined end surfaces 22t. With the mounting member inclined end face 281t fitted, the first base plate base substrate first base mounting screw member 282 is screwed into the first base mounting hole 11p formed in the first base 11, thereby The base plate 2 for the first plate mold to which the first plate 3 is mounted and fixed is mounted and fixed to the first substrate 11 by the first plate base substrate first base mounting member 28 so as to be detachable.

本発明の押圧加工方法において使用される他の第一版型用ベース基材2と第一版型用ベース基材第一基盤取付部材28の構成が図19の(C)に図示される。
図19の(C)において、第一版型用ベース基材2に形成されている第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する。第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材第一基盤取付補助部材281と第一版型用ベース基材第一基盤取付ネジ部材282とから構成される。第一版型用ベース基材第一基盤取付補助部材281は略中央部に形成された貫通孔と第一版型用ベース基材第一基盤取付部材傾斜端面281tとを有する。第一版型用ベース基材第一基盤取付部材傾斜端面281tは第一版型用ベース基材第一基盤取付孔21の第一版型用ベース基材取付孔傾斜端面21tと略同じ傾斜角を有する。第一版型用ベース基材第一基盤取付ネジ部材282を第一版型用ベース基材第一基盤取付補助部材281の貫通孔に挿入すると共に、第一基盤11の第一基盤取付穴11pにネジ止めし、これにより、第一版型用ベース基材第一基盤取付部材傾斜端面281tと第一版型用ベース基材取付孔傾斜端面21tとが互いに嵌合して 第一版型用ベース基材第一基盤取付補助部材281が第一版型用ベース基材2を第一基盤11に押圧した状態で、第一版型用ベース基材2が第一基盤11に取付固定される。
このような第一版型用ベース基材第一基盤取付部材28を使用して、前述の図7〜図8、及び、図17で説明したような押圧加工方法と同じ押圧加工方法により、転写三次元凹凸パターンを形成加工した薄片状加工物が得られる。
The configuration of another base plate 2 for the first plate mold and the base substrate first base mounting member 28 for the first plate mold used in the pressing method of the present invention is shown in FIG.
In FIG. 19C, the opening end surface of the first plate base substrate first base mounting hole 21 formed in the first plate base substrate 2 narrows the opening from the front surface to the back surface. The base plate mounting hole inclined end surface 21t for the first plate mold is inclined in the direction to be moved. The first base plate base substrate first base mounting member 28 includes a first base plate base base first base mounting auxiliary member 281 and a first base plate base base first base mounting screw member 282. Is done. The first base plate base substrate first base plate mounting auxiliary member 281 has a through hole formed in a substantially central portion and a first base plate base base plate first base mounting member inclined end surface 281t. The base plate first base mounting member inclined end surface 281t for the first plate mold has substantially the same tilt angle as the base plate mounting hole inclined end surface 21t for the first plate mold of the first base plate first base mounting hole 21. Have The first base plate base substrate first base mounting screw member 282 is inserted into the through hole of the first base plate base base first base mounting auxiliary member 281 and the first base mounting hole 11p of the first base plate 11 is inserted. As a result, the first base plate base substrate first base mounting member inclined end surface 281t and the first base plate mounting hole inclined end surface 21t are fitted to each other so that the first plate type The first base plate base material 2 is attached and fixed to the first base plate 11 with the base base material first base plate mounting auxiliary member 281 pressing the first base plate base material 2 against the first base plate 11. .
Using such a first base plate base substrate first base mounting member 28, the same pressing process as described in FIGS. 7 to 8 and FIG. A flaky workpiece obtained by forming and processing a three-dimensional uneven pattern is obtained.

この加工方法により、「第一版型用ベース基材2の第一版型用ベース基材取付孔傾斜端面21tが第一版型用ベース基材第一基盤取付補助部材281の第一版型用ベース基材第一基盤取付部材傾斜端面281tにより押圧されているため、第一版型用ベース基材2の平面方向と平面に直交する方向との両方向の押圧力が働いて、その平面方向の押圧力により第一版型用ベース基材2の平面方向の位置決め取付固定が確実になるとともに、さらに、その平面方向に直交する方向の押圧力により第一版型用ベース基材2の平面方向に直交する方向の取付固定が確実になり、第一版型用ベース基材2の浮き上がりが防止される」という効果が得られる。  According to this processing method, “the first plate mold base substrate first substrate mounting auxiliary member 281 is formed in the first plate mold base substrate mounting hole inclined end surface 21t of the first plate mold base plate 2”. Since the base substrate first base mounting member inclined end surface 281t is pressed, the pressing force in both directions of the plane direction of the first plate base substrate 2 and the direction orthogonal to the plane acts, and the plane direction The first plate base substrate 2 is positioned and fixed in the plane direction by the pressing force of the first plate mold, and the plane of the first plate base substrate 2 is pressed by the pressing force in the direction orthogonal to the plane direction. The mounting and fixing in the direction orthogonal to the direction is ensured, and the effect that the first base plate base material 2 is prevented from being lifted is obtained.

本発明の押圧加工方法において使用される他の第一版型用ベース基材2と第一版型用ベース基材第一基盤取付部材28の構成が図19の(F)に図示される。図19の(F)において、第一版型用ベース基材2に形成されている第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する。第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材第一基盤取付補助部材281と第一版型用ベース基材第一基盤取付ネジ部材282とから構成される。第一版型用ベース基材第一基盤取付補助部材281は略中央部に形成された貫通孔と第一版型用ベース基材第一基盤取付部材傾斜端面281tとを有する。第一版型用ベース基材第一基盤取付部材傾斜端面281tは第一版型用ベース基材取付傾斜端面22tと略同じ傾斜角を有する。第一版型用ベース基材第一基盤取付ネジ部材282を第一版型用ベース基材第一基盤取付補助部材281の貫通孔に挿入すると共に、第一基盤11の第一基盤取付穴11pにネジ止めし、これにより、第一版型用ベース基材第一基盤取付部材傾斜端面281tと第一版型用ベース基材取付傾斜端面22tとが互いに嵌合して 第一版型用ベース基材第一基盤取付補助部材281が第一版型用ベース基材2を第一基盤11に押圧した状態で、第一版型用ベース基材2が第一基盤11に取付固定される。  The structure of the other base substrate 2 for the first plate mold and the first substrate mounting base member 28 for the first plate mold used in the pressing method of the present invention is shown in FIG. In FIG. 19F, the direction in which the end face of the first plate base substrate first base mounting end 22 formed on the first plate mold base 2 spreads from the front surface to the back surface. The base plate mounting inclined end surface 22t for the first plate mold is inclined. The first base plate base substrate first base mounting member 28 includes a first base plate base base first base mounting auxiliary member 281 and a first base plate base base first base mounting screw member 282. Is done. The first base plate base substrate first base plate mounting auxiliary member 281 has a through hole formed in a substantially central portion and a first base plate base base plate first base mounting member inclined end surface 281t. The base plate first base mounting member inclined end surface 281t for the first plate mold has substantially the same tilt angle as the base plate mounting inclined end surface 22t for the first plate die. The first base plate base substrate first base mounting screw member 282 is inserted into the through hole of the first base plate base base first base mounting auxiliary member 281 and the first base mounting hole 11p of the first base plate 11 is inserted. Accordingly, the first plate base base member first base mounting member inclined end surface 281t and the first plate base base member mounting inclined end surface 22t are fitted to each other so that the first plate base The first plate base substrate 2 is attached and fixed to the first substrate 11 in a state where the substrate first substrate mounting auxiliary member 281 presses the first plate substrate base 2 against the first substrate 11.

この加工方法により、「第一版型用ベース基材2の第一版型用ベース基材取付傾斜端面22tが第一版型用ベース基材第一基盤取付補助部材281の第一版型用ベース基材第一基盤取付部材傾斜端面281tにより押圧されているため、第一版型用ベース基材2の平面方向と平面に直交する方向との両方向の押圧力が働いて、その平面方向の押圧力により第一版型用ベース基材2の平面方向の位置決め取付固定が確実になるとともに、さらに、その平面方向に直交する方向の押圧力により第一版型用ベース基材2の平面方向に直交する方向の取付固定が確実になり、第一版型用ベース基材2の浮き上がりが防止される」という効果が得られる。  According to this processing method, “the first base plate mounting inclined base surface 22t of the first base plate 2 is used for the first base plate first base mounting auxiliary member 281 for the first base plate”. Since it is pressed by the base substrate first substrate mounting member inclined end surface 281t, the pressing force in both directions of the plane direction of the first plate base substrate 2 and the direction orthogonal to the plane acts, The pressing plate ensures the positioning and fixing of the first plate base substrate 2 in the plane direction, and the plane direction of the first plate base substrate 2 by the pressing force in the direction orthogonal to the plane direction. The mounting and fixing in the direction perpendicular to the direction is ensured, and the first plate mold base substrate 2 is prevented from being lifted. ”

このように、図18及び図19(C)〜(F)に示されるような、第一版型用ベース基材第一基盤取付孔21の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面21tを有する形状、及び、第一版型用ベース基材第一基盤取付端部22の端部端面が表面から裏面に対して広がる方向に傾斜する第一版型用ベース基材取付傾斜端面22tを有する形状を備えた第一版型用ベース基材2を使用すると共に、第一版型用ベース基材第一基盤取付部材28は、第一版型用ベース基材取付孔傾斜端面21tまたは第一版型用ベース基材取付傾斜端面22tに合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面281tを有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付補助部材281を第一基盤11に形成された第一基盤取付穴11pに挿入して取付固定するための第一版型用ベース基材第一基盤取付ネジ部材282と、を備えた第一版型用ベース基材第一基盤取付部材28を使用して、(b−2)工程において、(i)第一版型用ベース基材取付孔傾斜端面21t及び(ii)第一版型用ベース基材取付傾斜端面22tのうちの少なくとも一つに、第一版型用ベース基材第一基盤取付補助部材281の第一版型用ベース基材第一基盤取付部材傾斜端面281tを嵌合した状態で、第一版型用ベース基材第一基盤取付ネジ部材282を第一基盤11に形成された第一基盤取付穴11pにネジ止めし、これにより、第一版型3を取付固定した第一版型用ベース基材2を第一版型用ベース基材第一基盤取付部材28により第一基盤11に取付取外自在に取付固定する押圧加工方法が、特に望ましい。  Thus, as shown in FIG. 18 and FIGS. 19C to 19F, the opening end surface of the first base plate base substrate first base mounting hole 21 narrows the opening from the front surface to the back surface. The shape having the base plate mounting hole inclined end surface 21t for the first plate mold that is inclined in the direction to be moved, and the end surface of the first plate base substrate first base mounting end portion 22 from the front surface to the back surface While using the first base plate base material 2 having the shape having the first base plate mounting inclined end face 22t inclined in the spreading direction, the first base plate base base material first base mounting member 28 is a first base plate base substrate first base mounting member inclined end surface which is inclined so as to be matched with the first plate base base substrate mounting hole inclined end surface 21t or the first plate base base substrate mounting inclined end surface 22t. A base material first base mounting auxiliary member 281 for first plate mold having 281t; First base plate base substrate first base for inserting and fixing the first base plate base base first base mounting auxiliary member 281 into the first base mounting hole 11p formed in the first base 11 In the step (b-2), using the first base plate base substrate first base mounting member 28 provided with the mounting screw member 282, (i) tilting the base plate mounting hole for the first plate mold At least one of the end face 21t and (ii) the first base plate mounting base end attachment inclined end face 22t has a base plate base base for the first base plate first support base member 281 for the first base plate. With the first base mounting member inclined end face 281t fitted, the first base plate base base first base mounting screw member 282 is screwed into the first base mounting hole 11p formed in the first base 11, As a result, the first base plate base material 2 to which the first plate 3 is attached and fixed is first Pressing processing method for freely mounted fixedly attached removable to the first base 11 by the mold for the base substrate first base mounting member 28 is particularly desirable.

この押圧加工方法により、「第一版型用ベース基材2の平面方向と平面に直交する方向との両方向の押圧力が働いて、その平面方向の押圧力により第一版型用ベース基材2の平面方向の位置決め取付固定が精度よく確実になるとともに、さらに、その平面方向に直交する方向の押圧力により第一版型用ベース基材2の平面方向に直交する方向の取付固定が確実になり、本押圧加工方法の(d)工程と(e)工程における第一版型用ベース基材2の微少な変異や浮き上がりが防止され、また、押圧加工装置の駆動中における第一版型用ベース基材2の浮き上がりも防止され、さらに、押圧加工装置の駆動中において、対向して取付固定されている第二版型との相対位置のズレが防止され、その結果、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に版型を押圧装置の所望位置に設置可能であるとともに、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを薄片状被加工物に形成加工できる」という作用効果が得られる。  By this pressing method, “pressing force in both directions of the plane direction of the base plate 2 for the first plate mold and the direction orthogonal to the plane acts, and the base substrate for the first plate mold by the pressing force in the plane direction. The positioning mounting and fixing in the plane direction of 2 is ensured with high accuracy, and the mounting and fixing in the direction perpendicular to the plane direction of the base plate 2 for the first mold die is further ensured by the pressing force in the direction orthogonal to the plane direction. Thus, slight variations and lifting of the base plate 2 for the first plate mold in the steps (d) and (e) of the present press working method are prevented, and the first plate mold during driving of the press working device is prevented. The base substrate 2 for use is also prevented from being lifted, and further, during the operation of the pressing device, the displacement of the relative position with the second plate mold that is mounted and fixed facing is prevented. Requires repeated preparatory work Without requiring skill, the plate can be easily set at a desired position of the pressing device in a short time, and accurate and faithful to each three-dimensional uneven pattern engraved on the pair of plates. The effect is that a clear and clear three-dimensional concavo-convex pattern can be formed and processed on a flaky workpiece.

〈第二版型用ベース基材を第二版型を使用して第二基盤に取付固定する方法について〉
第二版型4を第二基盤12に取り付けて固定する方法として、前述の、第二版型4を直接に第二基盤12に取り付けて固定する方法に限定されることなく、第二版型用ベース基材6を使用し、その第二版型用ベース基材6を介して、第二版型を第二基盤に取付固定する方法も実施可能である。この場合、前述の第二版型用ベース基材を使用しない加工方法の説明において、「第二版型4の裏面を第二基盤12の表面に押圧する」又は「第二版型4の裏面を第二基盤12に押圧する」工程に替えて、「第二版型4の裏面を第二版型用ベース基材の表面に押圧する」又は「第二版型4の裏面を第二版型用ベース基材のに押圧する」工程になり、また、「第二版型4の裏面が第二基盤12の表面に取付固定される」の構成に替えて、「第二版型4の裏面が第二版型用ベース基材の表面に取付固定される」または「第二版型4の裏面が第二版型用ベース基材6を介して第二版型4に取付固定される」の構成になる。
本発明の一実施例の押圧加工方法を説明するための概略工程模式図が図10に示される。
本発明の望ましい他の押圧加工方法は、次の工程を備える。
前記(a)工程において、さらに、(a−7)平面状表面と平面状裏面を有する第二版型用ベース基材6を準備する工程、(ここで、該第二版型用ベース基材6は第二版型用ベース基材厚の厚さ寸法を有する)、及び、(a−9)第二版型用ベース基材6を第二基盤12に取付設置するための第二版型用ベース基材第二基盤取付部材68、および、第二版型4を第二版型用ベース基材6に脱着可能に取付固定するための第二版型用ベース基材取付部材48を準備する工程、(ここで、該第二版型用ベース基材取付部材49は第二版型第二基盤取付部材49と同じであり、を備える。
<About the method of mounting and fixing the base material for the second plate to the second substrate using the second plate>
The method of attaching and fixing the second plate mold 4 to the second base plate 12 is not limited to the above-described method of directly attaching and fixing the second plate die 4 to the second base plate 12, but the second plate mold It is also possible to implement a method in which the second base plate 6 is attached and fixed to the second base plate via the second base plate base member 6 using the base base member 6 for the second plate. In this case, in the description of the processing method that does not use the second base plate base material described above, “press the back surface of the second plate mold 4 against the surface of the second substrate 12” or “back surface of the second plate mold 4”. In place of the step of “pressing the second plate 12 against the second substrate 12”, “pressing the back surface of the second plate die 4 against the surface of the base substrate for the second plate die” or “pressing the back surface of the second plate die 4 to the second plate”. The process of “pressing against the base substrate for the mold”, and instead of the configuration of “the rear surface of the second mold 4 is attached and fixed to the surface of the second base 12”, The back surface is attached and fixed to the surface of the base plate for the second plate mold ”or“ the back surface of the second plate die 4 is mounted and fixed to the second plate die 4 via the base substrate 6 for the second plate mold. It becomes the configuration of “.
FIG. 10 shows a schematic process diagram for explaining the pressing method according to one embodiment of the present invention.
Another desirable pressing method of the present invention includes the following steps.
In the step (a), further, (a-7) a step of preparing a base plate 6 for a second plate mold having a flat surface and a flat back surface, wherein the second plate base substrate 6 has the thickness dimension of the base plate thickness for the second plate mold), and (a-9) the second plate mold for mounting and mounting the base substrate 6 for the second plate mold on the second base 12 Base substrate second base mounting member 68 and second plate base substrate mounting member 48 for detachably mounting and fixing the second plate mold 4 to the second plate mold base substrate 6 are prepared. (Here, the second plate-type base substrate mounting member 49 is the same as the second plate-type second base mounting member 49).

そして、この構成において、図10の(c)に示されるように、さらに、(c)第二版型用ベース基材6を第二版型用ベース基材第二基盤取付部材68により第二基盤12に取付固定する工程、を備える。
前記(e)工程は、図10の(e−1b)に示されるように、第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の型を取付設置した第一基盤11と第二版型用ベース基材6を取付固定した第二基盤12とのうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二版型用ベース基材6の表面に押圧する工程、その後、(e−2b)第二版型4の裏面が第二版型用ベース基材6の表面に押圧された状態で、第二版型4の裏面を第二版型用ベース基材取付部材48により第二版型用ベース基材6の表面に位置決めして取付固定する工程、を備える。
In this configuration, as shown in (c) of FIG. 10, (c) the second plate mold base substrate 6 is further moved by the second plate mold base substrate second substrate mounting member 68. A step of attaching and fixing to the base 12.
In the step (e), as shown in FIG. 10E-1B, both the first plate 3 and the second plate 4 temporarily attached temporarily to the first plate 3 are used. Is driven to drive at least one of the first base plate 11 and the second base plate 12 to which the base plate 6 for the second plate mold is fixed, and the back surface of the second plate mold 4 is The step of pressing against the surface of the base plate 6 for the two-plate mold, and then (e-2b) in the state where the back surface of the second plate 4 is pressed against the surface of the base substrate 6 for the second plate A step of positioning and fixing the back surface of the plate mold 4 to the surface of the base substrate 6 for the second plate mold by the base substrate mounting member 48 for the second plate mold.

前記(f)工程は、図10に示されるように、前記(e)工程の後に、(f−1)第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一基盤11と第二基盤12を互いに離反させる工程を備え、これにより、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5n、52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する、または、(ii)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5m、51mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する。その後、(f−2)第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外す工程、を備え、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3に嵌合可能な位置に、第二版型4を第二基盤12に位置決めして取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。これにより、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3に嵌合可能な位置に、第二版型4を第二版型用ベース基材6を介して第二基盤12に位置決めして取付固定して、押圧加工装置1に第一版型3と第二版型4との取付固定を完了する。  In the step (f), as shown in FIG. 10, after the step (e), (f-1) driving at least one of the first substrate 11 and the second substrate 12 is performed. And a step of separating the first base plate 11 and the second base plate 12 from each other, whereby (i) the temporary fixing jig second plate mold hole insertion portions 5n and 52n of the respective temporary fixing jigs 5 are provided in the second plate. The state where each temporary fixing jig 5 is inserted into the first plate temporary fixing hole 35 through the mold temporary fixing hole 45 or (ii) temporary fixing of each temporary fixing jig 5 is maintained. The first plate mold hole insertion portions 5m and 51m are removed from the first plate mold temporary fixing hole 35, and the respective temporary fixing jigs 5 are inserted into the second plate mold temporary fixing holes 45. Thereafter, (f-2) each temporary fixing jig 5 maintaining the state inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 is replaced with the first plate temporary fixing hole. 35 or a step of removing from the second plate die temporary fixing hole 45, and at a position that can be fitted to the first plate 3 attached and fixed to the first base plate 11 via the first plate die base substrate 2. Then, the second plate mold 4 is positioned and fixed on the second base 12 to complete the fixing of the first plate mold 3 and the second plate mold 4 to the pressing device 1. As a result, the second plate 4 is placed on the first plate 11 at a position where it can be fitted to the first plate 3 attached and fixed to the first substrate 11 via the first plate base 2. Positioning and fixing to the second base 12 via the material 6, the mounting and fixing of the first plate 3 and the second plate 4 to the pressing device 1 is completed.

ここで、前記(c)工程において、第二版型用ベース基材6は第二版型用ベース基材第二基盤取付部材68により、第二基盤12に取付固定される。この場合、第二版型用ベース基材第二基盤取付部材68としては、例えば、図10に示されるように、両面接着剤または接着剤が使用され、第二版型用ベース基材6は第二版型用ベース基材第二基盤取付部材68としての接着剤68により、第二基盤12に取付固定される。又は、第二版型用ベース基材6は、予め、第二版型用ベース基材第二基盤取付部材68としての接着テープ第二基盤12の表面に取付固定される。  Here, in the step (c), the second base plate base material 6 is fixedly attached to the second base plate 12 by the second base plate base substrate second base mounting member 68. In this case, as the second base plate base substrate second base mounting member 68, for example, as shown in FIG. 10, a double-sided adhesive or an adhesive is used. The second base plate is attached and fixed to the second base 12 with an adhesive 68 as the second base mounting member 68. Alternatively, the second plate mold base substrate 6 is attached and fixed in advance to the surface of the adhesive tape second substrate 12 as the second plate mold base substrate second substrate mounting member 68.

また、第二版型用ベース基材取付部材48は第二版型第二基盤取付部材49と同じであり、例えば、図10(c)のように、(e)工程の前に、予め、第二版型用ベース基材取付部材48としての両面接着剤又は接着剤により第二版型4の裏面又は第二版型用ベース基材6の表面に設置される。  Further, the second plate mold base substrate mounting member 48 is the same as the second plate mold second substrate mounting member 49. For example, as shown in FIG. 10 (c), before the step (e), It is installed on the back surface of the second plate mold 4 or the surface of the base substrate 6 for the second plate mold by a double-sided adhesive or adhesive as the second plate mold base substrate mounting member 48.

なお、第二版型4を第二版型用ベース基材6に取付設置するための第二版型用ベース基材取付部材48が両面接着部材または接着部材である構成の場合、前記(d−2)工程または前記(e)工程において、予め、(i)第二版型4の裏面、(ii)第二版型用ベース基材6の表面、又は(iii)第二版型4の裏面と第二版型用ベース基材6の表面に、両面接着材又は接着剤を付着しておき、第一版型用ベース基材2に取付固定された第一版型3と第一版型3に仮取付された第二版型4とを取付固定した第一基盤11と、第二版型用ベース基材6を設置した第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第二版型4の裏面を第二版型用ベース基材6の表面に押圧し、その時に、第二版型4の裏面が第二版型用ベース基材6の表面に押圧された状態において、第一基盤11と第二基盤12との間の押圧力により、両面接着材又は接着剤を介して第二版型4の裏面を第二版型用ベース基材6に接着して取付固定し、これにより、第二版型用ベース基材6を介して第二版型4を第二基盤12に位置決めして固定することができる。
この構成により、第二基盤の表面状態が粗い凹凸形状である場合においても、平らな表面状態を有する第二版型用ベース基材6の表面に第二版型4の裏面を取付けて固定でき、それにより、「第二版型4を第一版型3に嵌合する位置に正確に位置合わせして取付固定できる効果」が更に著しく発揮される効果が得られる。さらに、第一基盤と第二基盤のストローク間隔などが定格化された押圧装置を使用する場合に、所望の厚さを有する第二版型用ベース基材6を使用することにより、その使用する押圧装置に適合して押圧加工をすることができるようになる。
In the case where the second plate mold base substrate mounting member 48 for mounting and mounting the second plate mold 4 on the second plate mold base substrate 6 is a double-sided adhesive member or an adhesive member, (d -2) In the step or step (e), in advance, (i) the back surface of the second plate mold 4, (ii) the surface of the base plate 6 for the second plate die, or (iii) the second plate die 4 A first plate 3 and a first plate are attached to and fixed to the base plate 2 for the first plate by attaching a double-sided adhesive or an adhesive to the back surface and the surface of the base plate 6 for the second plate. Drives at least one of the first base plate 11 on which the second plate die 4 temporarily attached to the die 3 is fixed and the second base plate 12 on which the base plate 6 for the second plate die is installed. Then, the back surface of the second plate mold 4 is pressed against the surface of the base plate 6 for the second plate mold, and at this time, the back surface of the second plate mold 4 is the base substrate for the second plate mold. In the state of being pressed against the surface of the base plate, the back surface of the second plate mold 4 is made to adhere to the base plate for the second plate mold through a double-sided adhesive or adhesive by the pressing force between the first substrate 11 and the second substrate 12. The second plate 4 can be positioned and fixed to the second base 12 via the second plate base 6 by bonding and fixing to the material 6.
With this configuration, even when the surface state of the second substrate is a rough uneven shape, the back surface of the second plate mold 4 can be attached and fixed to the surface of the base substrate 6 for the second plate mold having a flat surface state. As a result, an effect is obtained in which “the effect that the second plate mold 4 can be accurately aligned and fixed to the position where the second plate mold 4 is fitted to the first plate mold 3” is further remarkably exhibited. Further, when using a pressing device in which the stroke distance between the first base and the second base is rated, the second plate base 6 having a desired thickness is used. The pressing process can be performed in conformity with the pressing device.

第二版型用ベース基材第二基盤取付部材68としては、両面接着剤または接着剤に限定されることなく、例えば、ネジ部材と第二版型用ベース基材6の周囲を覆う補助部材を使用して、第二版型用ベース基材6を介して、そのネジ部材を第二基盤に形成されている第二基盤取付ネジ穴に接合することにより、第二版型用ベース基材6を第二基盤12に取付固定することも可能である。  The base plate second base mounting member 68 for the second plate mold is not limited to the double-sided adhesive or the adhesive, and for example, an auxiliary member that covers the periphery of the screw member and the second plate base substrate 6. The second base plate base material 6 by joining the screw member to the second base mounting screw hole formed in the second base through the second base plate base material 6. It is also possible to attach and fix 6 to the second base 12.

第二版型用ベース基材6の材質としては、特に限定されなく、例えば、ポリエステル、アクリル樹脂、シリコーン樹脂、ポリフロン樹脂、エポキシ樹脂、フェノール樹脂、鉄、真鍮、アルミニウム、合金、等の、プラスチック類、合成樹脂類、金属類、等の材質より作成され、平らな表面を有する板状、薄い板状、シート状、又はフィルム状の部材が使用できる。
第二版型用ベース基材6の形状としては、特に限定されないが、使用する押圧装置に設置可能な平面形状と厚さを有する部材が使用可能であり、例えば、基盤の設置可能な平面形状であって、厚さが約0.01mm〜約5mmのシート状又は板状部材が使用できる。
The material of the second base plate base material 6 is not particularly limited. For example, plastic such as polyester, acrylic resin, silicone resin, polyflon resin, epoxy resin, phenol resin, iron, brass, aluminum, alloy, etc. A plate-like, thin plate-like, sheet-like, or film-like member having a flat surface, which is made of a material such as a metal, a synthetic resin, or a metal, can be used.
Although it does not specifically limit as a shape of the base material 6 for 2nd plate type | molds, the member which has the planar shape and thickness which can be installed in the pressing apparatus to be used can be used, for example, the planar shape in which a base | substrate can be installed In addition, a sheet-like or plate-like member having a thickness of about 0.01 mm to about 5 mm can be used.

〈被加工物挟持用弾性部材と被加工物挟持用押圧部を備えた押圧加工方法について〉
本発明の押圧加工方法において、被加工物挟持用弾性部材と被加工物挟持用押圧部を備えた押圧加工方法も実施可能である。
図21は、本発明の一実施例の押圧加工方法を説明する為の概略工程模式図である。
すなわち、本発明押圧加工方法において、望ましくは、次の工程を備える。
前記(a−1)工程において、押圧加工装置は、さらに、前記第一基盤11または前記第二基盤12に設置固定された被加工物挟持用弾性部材13と、被加工物固定用弾性部材13に対向する位置であって、被加工物挟持用弾性部材13を設置固定されていない他方の基盤に位置する被加工物挟持用押圧部14とを備え、被加工物挟持用弾性部材13と被加工物挟持用押圧部14は第一版型3又は第二版型4の少なくとも両側方向の位置に設置される。ここで、前記(a−9)工程において、薄片状被加工物7は、押圧により変形可能な材料より構成されてなり、帯状に供給されてくる。
被加工物挟持用弾性部材13は加えられた力に応じて変形するとともに力を取り去れば元の形に戻る性質を有する。
<Pressing Method with Workpiece Holding Elastic Member and Workpiece Holding Pressing Section>
In the pressing method of the present invention, a pressing method including an elastic member for clamping a workpiece and a pressing portion for clamping the workpiece can also be implemented.
FIG. 21 is a schematic process schematic diagram for explaining the pressing method according to one embodiment of the present invention.
That is, the press processing method of the present invention preferably includes the following steps.
In the step (a-1), the pressing device further includes a workpiece clamping elastic member 13 installed and fixed on the first substrate 11 or the second substrate 12, and a workpiece fixing elastic member 13. The workpiece clamping elastic member 13 and the workpiece clamping elastic member 13 are located on the other base on which the workpiece clamping elastic member 13 is not fixed. The workpiece sandwiching pressing portion 14 is installed at a position in at least both sides of the first plate mold 3 or the second plate mold 4. Here, in the step (a-9), the flaky workpiece 7 is made of a material that can be deformed by pressing, and is supplied in a strip shape.
The workpiece clamping elastic member 13 has a property of deforming according to the applied force and returning to its original shape when the force is removed.

前記(g)工程において、(i)薄片状被加工物7を第一版型3と第二版型4との間に位置し、その後、(ii)薄片状被加工物を第一版型3と第二版型4との間に位置した状態で第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、薄片状被加工物7を間に位置する状態で第一版型3と第二版型4とを互いに押圧していく過程において、その押圧駆動に同期して、薄片状被加工物7が被加工物挟持用弾性部材13と被加工物挟持用押圧部14との間に挟まれた状態で保持されるとともに、被加工物挟持用弾性部材13が押圧力に対応して変形して圧縮していき、その圧縮状態で、薄片状被加工物7が被加工物挟持用弾性部材13と被加工物挟持用押圧部14とにより張力を保って保持されて固定された張力保持固定状態となる。
(iii)続いて、更に第一基盤11と第二基盤12のうちの少なくともひとつを押圧駆動していく時、被加工物挟持用弾性部材13が押圧力に対応して更に変形して圧縮していき、張力保持固定状態にある薄片状被加工物を介して第一版型3と第二版型4とが互いに押圧され、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73aが薄片状被加工物7に転写形成される。
前記(h)工程において、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させた時、被加工物挟持用弾性部材13は、変形して縮んだ圧縮状態から元の形状の圧縮解除復元状態に戻るとともに、被加工物挟持用弾性部材13と被加工物挟持用押圧部14とによる薄片状被加工物の保持固定状態が解除され、これにより、転写三次元凹凸パターン73aを形成加工した薄片状加工物が得られる、ことを特徴とする。
In the step (g), (i) the flaky workpiece 7 is positioned between the first plate mold 3 and the second plate mold 4, and then (ii) the flaky workpiece is moved to the first plate mold. A state in which at least one of the first base plate 11 and the second base plate 12 is driven while being positioned between the third plate 4 and the second plate mold 4, and the flaky workpiece 7 is positioned therebetween. In the process of pressing the first plate 3 and the second plate 4 with each other, in synchronization with the pressing drive, the flaky workpiece 7 holds the workpiece clamping elastic member 13 and the workpiece. The elastic member 13 for sandwiching the workpiece is deformed and compressed corresponding to the pressing force, and the flaky workpiece is compressed in the compressed state. Tension retention in which the object 7 is held and fixed by the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14 while maintaining tension. Serving as a constant state.
(Iii) Subsequently, when further pressing at least one of the first base plate 11 and the second base plate 12, the workpiece clamping elastic member 13 further deforms and compresses in response to the pressing force. The first plate mold 3 and the second plate mold 4 are pressed against each other through the flaky workpiece in a tension holding and fixed state, whereby the first plate three-dimensional pattern portion 32a and the second plate A transferred three-dimensional concavo-convex pattern 73a matching the mold three-dimensional pattern portion 42a is transferred and formed on the flaky workpiece 7.
In the step (h), when at least one of the first base plate 11 and the second base plate 12 is driven and the first plate mold 3 and the second plate mold 4 are separated from each other, The elastic member 13 for sandwiching the object returns from the deformed and contracted compressed state to the decompressed and restored state of the original shape. The state in which the workpiece is held and fixed is released, whereby a flaky workpiece obtained by forming the transferred three-dimensional uneven pattern 73a is obtained.

上記の構成において、望ましくは、下記の工程を備える。
被加工物挟持用弾性部材13は、加えられた力に応じて変形するとともに力を取り去れば元の形に戻る性質を有する被加工物挟持用弾性変形部と、薄片状被加工物7に接触して押圧する被加工物挟持用押圧接触部とを有し、被加工物挟持用弾性変形部は金属製バネ部材および弾性ゴム部材とのうちの少なくとも一つを有する。
被加工物挟持用押圧部14は、(i)被加工物挟持用弾性部材を設置固定されていない他方の基盤の表面自体であって、被加工物挟持用弾性部材13に対向する位置に相当する基盤被加工物押圧表面部、又は、(ii)被加工物挟持用弾性部材を設置固定されていない他方の基盤の表面から突出する状態で設置形成された被加工物挟持用押圧突起部である。
薄片状被加工物7は、(i)押圧により変形可能な材料より構成されてなると共に帯状形状を有する帯状薄片状被加工物、又は、(ii)押圧により変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72との双方の被加工物である。
帯状薄片状被加工物の長手方向であるとともに第一版型の両側方向の少なくとも2か所に、被加工物挟持用弾性部材13が設置され、被加工物挟持用弾性部材13に対向する位置に被加工物挟持用押圧部14が設置されてなる、ことを特徴とする。
In the above configuration, preferably, the following steps are provided.
The workpiece clamping elastic member 13 is deformed according to the applied force, and when the force is removed, the workpiece clamping elastic deformation portion and the flaky workpiece 7 have a property of returning to the original shape. And a workpiece contact pressing contact portion that presses in contact with the workpiece, and the workpiece clamping elastic deformation portion includes at least one of a metal spring member and an elastic rubber member.
The workpiece clamping pressure portion 14 is (i) the surface of the other substrate itself on which the workpiece clamping elastic member is not fixed, and corresponds to the position facing the workpiece clamping elastic member 13. Or (ii) a workpiece projection pressing projection formed and installed in a state of protruding from the surface of the other substrate that is not installed and fixed. is there.
The flaky workpiece 7 is made of a material that can be deformed by pressing (i) and has a belt-like shape, or (ii) a material that can be deformed by pressing. It is a workpiece of both the flaky workpiece substrate 71 and a flaky foil pressing foil material 72 that can be foil-transferred onto the flaky workpiece substrate.
Positions where the workpiece clamping elastic members 13 are installed in at least two places in the longitudinal direction of the strip-shaped flaky workpiece and on both sides of the first plate mold, and face the workpiece clamping elastic members 13 A pressing part 14 for sandwiching a workpiece is provided on the machine.

望ましくは、被加工物挟持用弾性部材13と被加工物挟持用押圧部14は、(i)帯状の薄片状被加工物7の長手方向であって、第一版型3又は第二版型4の少なくとも両側方向の位置、又は、(ii)、第一版型3又は第二版型4の互いに直交する四方向に設置される。
望ましくは、被加工物挟持用弾性部材13の高さは第二版型4の高さよりも高い位置になる様に構成される。望ましくは、被加工物挟持用押圧部14の高さは第一版型3の高さよりも低い位置になる様に構成される。
望ましくは、箔固定用弾性部材13は、少なくとも、成形体部と、成形体部の他端に固定されたバネ部とを備え、バネ部の他端が第一基盤に固定されてなる。望ましくは、箔固定用弾性部材は、少なくとも、成形体部と、成形体部の一端に固定された摩擦体部と、成形体部の他端に固定されたバネ部とを備え、バネ部の他端が第一基盤に固定されてなる。箔固定用弾性部材13に押圧力がかかった時に、バネ部が変形して圧縮状態となり、そして、押圧力が解除された時に前記バネ部が元の形状に戻る機能を有する。
望ましくは、被加工物挟持用弾性部材13と被加工物挟持用押圧部14は、(i)被加工物挟持用弾性部材13の高さが、該被加工物挟持用弾性部材13を取付固定している第一基盤11又は第二基盤12に設置されている第一版型3又は第二版型4の高さよりも高い位置になる構成、及び/又は、(ii)被加工物挟持用押圧部14の高さが、該被加工物挟持用押圧部14を取付固定している第一基盤11又は第二基盤12に設置されている第一版型3又は第二版型4の高さよりも高い位置になる構成、である。
Desirably, the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14 are (i) the longitudinal direction of the strip-shaped flaky workpiece 7, and the first plate mold 3 or the second plate mold. 4 at least in both sides, or (ii), the first plate 3 or the second plate 4 is installed in four directions orthogonal to each other.
Desirably, the height of the workpiece clamping elastic member 13 is configured to be higher than the height of the second plate 4. Desirably, the height of the pressing part 14 for clamping a workpiece is configured to be lower than the height of the first plate 3.
Desirably, the foil fixing elastic member 13 includes at least a molded body part and a spring part fixed to the other end of the molded body part, and the other end of the spring part is fixed to the first base. Desirably, the elastic member for fixing a foil includes at least a molded body part, a friction body part fixed to one end of the molded body part, and a spring part fixed to the other end of the molded body part. The other end is fixed to the first base. When a pressing force is applied to the foil fixing elastic member 13, the spring portion is deformed to be in a compressed state, and when the pressing force is released, the spring portion returns to its original shape.
Desirably, the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14 are (i) the height of the workpiece clamping elastic member 13 is fixed by attaching and fixing the workpiece clamping elastic member 13. The structure which becomes higher than the height of the first plate mold 3 or the second plate mold 4 installed on the first substrate 11 or the second substrate 12 and / or (ii) for clamping a workpiece The height of the pressing portion 14 is the height of the first plate mold 3 or the second plate die 4 installed on the first base plate 11 or the second base plate 12 to which the workpiece clamping press portion 14 is fixed. It is the structure which becomes a position higher than this.

上記の被加工物挟持用弾性部材13と被加工物挟持用押圧部14とにより、被加工物が挟まれてを構成した方法により、薄片状被加工物7が被加工物挟持用弾性部材13と被加工物挟持用押圧部14との間に挟まれて保持された張力保持固定状態で、第一版型と第二版型とにより押圧加工される為に、薄片状被加工物7と対の版型3、4との相対的な位置が正確な精度で制御され、その結果、薄片状被加工物7の所望の位置に転写三次元凹凸パターン73aが転写形成される。
特に、薄片状被加工物7として、薄片状被加工物基材71と薄片状箔押用箔材72との双方の被加工物を使用した押圧加工方法の場合、薄片状被加工物基材71と薄片状箔押用箔材72との相対的な位置が正確な精度で制御されると共に、薄片状被加工物基材71と薄片状箔押用箔材72とが被加工物挟持用弾性部材13と被加工物挟持用押圧部14との間に挟まれて保持された張力保持固定される為に、一対の版型3,4に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターン73aを薄片状被加工物基材71に形成加工できるとともに、薄片状被加工物基材71の表面に転写形成された箔材の浮き上がり、接着不良、しわの発生、歪みの発生等の乱れの発生を抑制できる効果が得られる。
なお、図21において、薄片状被加工物7として、薄片状被加工物基材71と薄片状箔押用箔材72とを使用した場合の箔押し押圧加工方法の工程図が示される。これに限定されることなく、薄片状被加工物7として、薄片状被加工物7のみを構成した型押し押圧加工方法も実施可能である。
The flaky workpiece 7 is clamped by the method in which the workpiece is sandwiched between the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14. In order to be pressed by the first plate die and the second plate die in a tension holding and fixed state sandwiched and held between the workpiece and the workpiece clamping pressing portion 14, the flaky workpiece 7 and The relative position between the pair of molds 3 and 4 is controlled with an accurate accuracy, and as a result, the transfer three-dimensional uneven pattern 73a is transferred and formed at a desired position of the flaky workpiece 7.
In particular, in the case of a pressing method using both the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 as the flaky workpiece 7, the flaky workpiece substrate The relative position of 71 and the flaky foil pressing foil material 72 is controlled with an accurate accuracy, and the flaky workpiece pressing base material 71 and the flaky foil pressing foil material 72 are used for holding the workpiece. In order to hold and fix the tension held between the elastic member 13 and the workpiece clamping pressing portion 14, the three-dimensional concavo-convex patterns engraved in the pair of plates 3 and 4 An accurate and faithful clear transfer three-dimensional uneven pattern 73a can be formed and processed on the flaky workpiece substrate 71, and the foil material transferred and formed on the surface of the flaky workpiece substrate 71 is lifted, poor adhesion, It is possible to obtain an effect of suppressing occurrence of disturbance such as generation of wrinkles and distortion.
In addition, in FIG. 21, the process drawing of the foil pressing process method in the case of using the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 as the flaky workpiece 7 is shown. Without being limited thereto, as the flaky workpiece 7, an embossing pressing method in which only the flaky workpiece 7 is configured can be implemented.

以下に本発明の押圧加工方法について、典型的実施例を説明する。図面において、構成要素の形状・大きさ・寸法等は正確に示すものではなく形状、構成、作用効果等の特徴を説明するための概略を示すものである。  Hereinafter, typical examples of the pressing method of the present invention will be described. In the drawings, the shape, size, dimensions, and the like of the constituent elements are not shown accurately, but outlines for explaining the features such as the shape, configuration, and operational effects.

実施例1a
以下に示す構成要素を使用する。
(a−1)押圧加工装置1の準備工程:
図22に示される汎用の定格化された平板式押圧加工装置を使用する。
(a−2)第一版型用ベース基材2の準備工程:
図18に示される第一版型用ベース基材2であって、横幅[900mm]、縦幅[600mm]、第一版型用ベース基材厚[4mm]を有する。材質は[ジュラルミン17S]であり、図19(F)に示される第一版型用ベース基材取付傾斜端面22t[傾斜角度約45度]を有する第一版型用ベース基材第一基盤取付端部22が形成されているとともに、図19(C)に示される第一版型用ベース基材取付孔傾斜端面21t[傾斜角度約45度]を有する第一版型用ベース基材第一基盤取付孔21が形成されている。
Example 1a
The following components are used.
(A-1) Preparatory process of the pressing device 1:
A general-purpose rated flat plate pressing apparatus shown in FIG. 22 is used.
(A-2) Preparation process of base material 2 for first plate mold:
A first base plate base material 2 shown in FIG. 18 has a horizontal width [900 mm], a vertical width [600 mm], and a first base plate thickness [4 mm]. The material is [Duralumin 17S], and the first base plate base substrate first base mounting having a tilt base surface 22t [inclination angle of about 45 degrees] shown in FIG. 19 (F). First plate base substrate first having an end 22 and having a base plate mounting hole inclined end surface 21t [tilt angle of about 45 degrees] shown in FIG. 19C. A base mounting hole 21 is formed.

(a−3)第一版型3の準備工程:
図18に示される6個の第一版型3であって、それぞれの第一版型3は、図15(B)に示されるように、第一版型基材部31と第一版型突起部32を有し、その第一版型突起部32の表面に第一版型三次元パターン部32aが凹凸形状(凹寸法3s)で形成されている。この第一版型三次元パターン部32a(又は、第一版型三次元パターン部32a、32b、32c)は図1(B−2)に示される第一版型三次元パターン部32aに相当する。3か所の第一版型仮止孔35と4か所の第一版型ベース基材取付孔36が形成されている。
それぞれの第一版型3の材質は真鍮であり、横幅[150mm]、縦幅[150mm]、第一版型厚3h[3mm]であり、第一版型基材部31の第一版型基材部厚[1.9mm]、第一版型突起部32の第一版型突起部高32h[1.1mm]、第一版型仮止孔35の口径[6.23mm]、第一版型三次元パターン部32aの凹凸形状の凹寸法3s[約0.1mm]である。これらの第一版型3は機械彫刻により作製される。
(A-3) Preparation process of the first plate mold 3:
FIG. 18 shows six first plate molds 3, and each of the first plate molds 3 includes a first plate base portion 31 and a first plate mold as shown in FIG. A projection plate 32 is provided, and a first plate three-dimensional pattern portion 32a is formed in a concavo-convex shape (concave dimension 3s) on the surface of the first plate projection 32. This first plate type three-dimensional pattern portion 32a (or first plate type three-dimensional pattern portion 32a, 32b, 32c) corresponds to the first plate type three-dimensional pattern portion 32a shown in FIG. . Three first plate mold temporary fixing holes 35 and four first plate mold base substrate attachment holes 36 are formed.
The material of each of the first plate molds 3 is brass, and has a horizontal width [150 mm], a vertical width [150 mm], and a first plate mold thickness 3 h [3 mm]. The base plate thickness [1.9 mm], the first plate projection height 32 h [1.1 mm] of the first plate projection 32, the diameter [6.23 mm] of the first plate temporary fixing hole 35, the first It is the concave dimension 3s [about 0.1 mm] of the uneven shape of the plate type three-dimensional pattern part 32a. These first plate molds 3 are produced by mechanical engraving.

(a−4))第二版型4の準備工程:
図18に示される6個の第一版型のそれぞれの第一版型3に嵌合可能な第二版型4であって、6個のそれぞれの第二版型4は、図15(B)に示されるように、第二版型4の表面にから突出して第二版型三次元パターン部42aが凹凸形状(凸寸法4s)で形成されている。この第二版型三次元パターン部42aは凹凸形状は第一版型三次元パターン部32aと嵌合可能な凹凸形状を有する。この第二版型三次元パターン部42aは図2(A−2)に示される第二版型三次元パターン部42aに相当する。3か所の第二版型仮止孔45が形成されている。
それぞれの第二版型4の材質は表面から裏面が透けて見える程度の透明性を有するエポキシ樹脂であり、第二版型突起部42は黒色に着色され、横幅[150mm]、縦幅[150mm]、第二版型厚4h[0.8mm]、第二版型仮止孔45の口径[3.0mm]、第二版型三次元パターン部42aの凹凸形状の凸寸法4s[約0.1mm]である。
これらの第二版型4は、第一版型に類似の第一版型元型の凹部で形成された第一版型三次元パターン部32aにエポキシ樹脂原料を充填し、その充填設置されたエポキシ樹脂原料を覆って、ガラス繊維含有エポキシ樹脂板(0.7mm厚)を設置して、熱プレスすることにより、ガラス繊維含有エポキシ樹脂板の表面にエポキシ樹脂により注型硬化された第二版型三次元パターン部42aを形成した第二版型4が作製され、その後、第二版型三次元パターン部42aの表面が黒色に着色される。
(A-4)) Preparation process of second plate mold 4:
18 are second plate molds 4 that can be fitted to the respective first plate molds 6 of the six first plate molds shown in FIG. 2), the second plate three-dimensional pattern portion 42a protrudes from the surface of the second plate 4 and is formed in a concavo-convex shape (convex dimension 4s). The second plate type three-dimensional pattern portion 42a has a concave and convex shape that can be fitted to the first plate type three-dimensional pattern portion 32a. The second plate type three-dimensional pattern portion 42a corresponds to the second plate type three-dimensional pattern portion 42a shown in FIG. Three second plate-type temporary fixing holes 45 are formed.
The material of each of the second plate molds 4 is an epoxy resin having such transparency that the back surface can be seen through from the front surface, and the second plate mold projections 42 are colored black, with a horizontal width [150 mm] and a vertical width [150 mm]. ], The second plate mold thickness 4 h [0.8 mm], the diameter of the second plate temporary fixing hole 45 [3.0 mm], and the convex and concave convex dimension 4 s of the second plate mold three-dimensional pattern portion 42 a [about 0. 1 mm].
These second plate molds 4 were filled with an epoxy resin raw material into a first plate mold three-dimensional pattern portion 32a formed by a concave portion of a first plate mold original mold similar to the first plate mold, and the filling was installed. The second version was cast-cured with epoxy resin on the surface of the glass fiber-containing epoxy resin plate by covering the epoxy resin raw material, placing a glass fiber-containing epoxy resin plate (0.7 mm thick), and hot pressing. The second plate mold 4 in which the mold three-dimensional pattern portion 42a is formed is produced, and then the surface of the second plate mold three-dimensional pattern portion 42a is colored black.

(a−5)仮止め治具5の準備工程:
図4(G)に示されるような仮止治具外装部材51と仮止治具内装部材52と仮止治具中空部弾性部材53と仮止治具間隔制御部材55を備えた仮止め治具5であって、仮止治具外装部材51と仮止治具内装部材52はステンレス(SUS303)製であり、仮止治具中空部弾性部材53は金属製のコイルバネである。仮止治具外装部材51の仮止治具第一版型孔挿入部51mには環状溝が形成され、その環状溝に仮止治具第一版型孔挿入外周部弾性部材51eとしての金属製C−リングが設置されている。仮止治具内装部材52の仮止治具第二版型孔挿入部52nには環状溝が形成され、その環状溝に仮止治具第二版型孔挿入外周部弾性部材52eとしての弾性ゴム製O−リングが設置されている。
なお、本実施例における第一版型仮止孔35に挿入された前記仮止治具第一版型孔挿入部51mの弾性反発力が第二版型仮止孔45に挿入された仮止治具第二版型孔挿入部52nの弾性反発力よりも大きくなるように、仮止治具第一版型孔挿入外周部弾性部材51eと仮止治具第二版型孔挿入外周部弾性部材52eが構成される。
これに替えて、仮止治具第一版型孔挿入外周部弾性部材51eとしてのゴム製のO−リングを構成するとともに、仮止治具第二版型孔挿入外周部弾性部材52eとして仮止治具第一版型孔挿入外周部弾性部材51eの弾性ゴム製O−リングよりも弱い弾性反発力を有するゴム製のO−リングを構成する仮止め治具5も使用可能である。
(A-5) Preparatory process for temporary fixing jig 5:
A temporary fixing jig provided with a temporary fixing jig exterior member 51, a temporary fixing jig interior member 52, a temporary fixing jig hollow portion elastic member 53, and a temporary fixing jig interval control member 55 as shown in FIG. The temporary fixing jig exterior member 51 and the temporary fixing jig interior member 52 are made of stainless steel (SUS303), and the temporary fixing jig hollow portion elastic member 53 is a metal coil spring. An annular groove is formed in the temporary fixing jig first plate hole insertion portion 51m of the temporary fixing jig exterior member 51, and a metal as the temporary fixing jig first plate hole insertion outer peripheral portion elastic member 51e is formed in the annular groove. A made C-ring is installed. An annular groove is formed in the temporary fixing jig second plate mold hole insertion portion 52n of the temporary fixing jig interior member 52, and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52e is formed in the annular groove. A rubber O-ring is installed.
In this embodiment, the elastic repulsive force of the temporary fixing jig first plate die hole insertion portion 51m inserted into the first plate temporary fixing hole 35 in this embodiment is temporarily inserted into the second plate temporary fixing hole 45. The temporary fixing jig first plate die hole insertion outer peripheral portion elastic member 51e and the temporary fixing jig second plate die hole insertion outer peripheral portion elasticity so as to be larger than the elastic repulsion force of the jig second plate die hole insertion portion 52n. A member 52e is configured.
Instead, a rubber O-ring is formed as the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e, and a temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52e is temporarily formed. The temporary fixing jig 5 constituting a rubber O-ring having a weaker elastic repulsive force than the elastic rubber O-ring of the outer peripheral elastic member 51e of the fixing jig first plate mold hole insertion outer peripheral portion 51e can also be used.

仮止治具外装部材51の長さは3.1mm、仮止治具第一版型孔挿入部51mの長さは1.9mm、仮止治具間隔制御部厚55hは1.2mm、底板の厚さは0.4mm、仮止治具第一版型孔挿入部51mの外径は6.2mm、仮止治具外装中空部51dの内径は4.0mm、仮止治具間隔制御部55の外径は10.0mm、仮止治具第一版型孔挿入部51mに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第一版型孔挿入外周部弾性部材51eの断面径は0.71mmである。
仮止治具内装部材52の長さは1.7mm、仮止治具第二版型孔挿入部52nの外径は2.97mm、仮止治具第二版型孔挿入部52nに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第二版型孔挿入外周部弾性部材52fの断面径は0.71mmである。仮止治具中空部弾性部材53としての金属製のコイルバネの伸長時の長さは2.0mmであり、コイルバネの縮時の長さは約1.0mmであり、約1.0mmの伸縮ストロークが可能である。仮止治具外装中空部51dの中にコイルバネ53と仮止治具内装部材52の一端を位置した状態で仮止治具外装部材51と仮止治具内装部材52と仮止治具中空部弾性部材53と仮止治具間隔制御部材55を組み立てた時に、仮止治具間隔制御部55の表面から突出する仮止治具第二版型孔挿入部52nの長さが1.0mmになるようにコイルバネ53が設置される。
すなわち、仮止治具第一版型孔挿入部51mの長さは1.9mm、仮止治具間隔制御部厚55hは1.2mm、仮止治具間隔制御部55の表面から突出する仮止治具第二版型孔挿入部52nの長さは1.0mmであり、仮止孔治具長5hの組み立て後の長さは4.1mmである。
The length of the temporary fixing jig exterior member 51 is 3.1 mm, the length of the temporary fixing jig first plate mold hole insertion portion 51 m is 1.9 mm, the temporary fixing jig interval control portion thickness 55 h is 1.2 mm, and the bottom plate Is 0.4 mm, the outer diameter of the temporary fixing jig first mold hole insertion part 51 m is 6.2 mm, the inner diameter of the temporary fixing jig exterior hollow part 51 d is 4.0 mm, and the temporary fixing jig interval control part The outer diameter of 55 is 10.0 mm, the radius of the annular groove to which the outer peripheral elastic member formed in the temporary fixing jig first plate mold hole insertion portion 51 m is mounted is 0.35 mm, and the temporary fixing jig first plate. The cross-sectional diameter of the mold hole insertion outer periphery elastic member 51e is 0.71 mm.
The length of the temporary fixing jig interior member 52 is 1.7 mm, the outer diameter of the temporary fixing jig second plate mold hole insertion portion 52n is 2.97 mm, and the temporary fixing jig second plate mold hole insertion portion 52n is formed. The radius of the annular groove on which the outer peripheral elastic member is mounted is 0.35 mm, and the cross-sectional diameter of the temporary fixing jig second plate hole inserting outer peripheral elastic member 52f is 0.71 mm. The length of the metal coil spring as the temporary fixing jig hollow portion elastic member 53 when extended is 2.0 mm, the length of the coil spring when contracted is about 1.0 mm, and an expansion stroke of about 1.0 mm. Is possible. The temporary fixing jig exterior member 51, the temporary fixing jig internal member 52, and the temporary fixing jig hollow portion in a state where the coil spring 53 and one end of the temporary fixing jig internal member 52 are positioned in the temporary fixing jig outer hollow portion 51d. When the elastic member 53 and the temporary fixing jig interval control member 55 are assembled, the length of the temporary fixing jig second plate mold hole insertion portion 52n protruding from the surface of the temporary fixing jig interval control unit 55 is 1.0 mm. A coil spring 53 is installed so that
That is, the length of the temporary fixing jig first mold hole insertion portion 51m is 1.9 mm, the temporary fixing jig interval control portion thickness 55h is 1.2 mm, and the temporary fixing jig interval control portion 55 protrudes from the surface of the temporary fixing jig interval control portion 55. The length of the stop jig second plate mold hole insertion portion 52n is 1.0 mm, and the length of the temporary stop hole jig length 5h after assembly is 4.1 mm.

(a−6a)第一版型第一版型用ベース基材取付部材38の準備工程:
図18に示されるように、第一版型3を第一版型用ベース基材2に取り次付けて固定するための第一版型第一版型用ベース基材取付部材38として図18(B−1)に示されるような汎用のネジ部材38を準備する。
(A-6a) Preparation process of first base plate first base plate base substrate mounting member 38:
As shown in FIG. 18, the first plate mold 1 is used as a first plate mold base substrate mounting member 38 for attaching and fixing the first plate mold 3 to the first plate mold base substrate 2. A general-purpose screw member 38 as shown in (B-1) is prepared.

(a−6b)第一版型用ベース基材第一基盤取付部材28の準備工程:
図18に示されるように、第一版型用ベース基材2を第一基盤11に取り次付けて固定するための第一版型用ベース基材第一基盤取付ネジ部材28を準備する。第一版型用ベース基材第一基盤取付ネジ部材28としては、第一版型用ベース基材取付孔傾斜端面21tを有する第一版型用ベース基材第一基盤取付孔21を第一基盤11に取付固定するための第一版型用ベース基材第一基盤取付ネジ部材28と、第一版型用ベース基材取付傾斜端面22tを有する第一版型用ベース基材第一基盤取付端部22を第一基盤11に取付固定するための第一版型用ベース基材第一基盤取付ネジ部材28とがあり、本実施例においては、同じ形状の第一版型用ベース基材第一基盤取付ネジ部材28を準備する。
(A-6b) Preparation process of first base plate base substrate first base mounting member 28:
As shown in FIG. 18, a first plate base base substrate first base mounting screw member 28 for preparing and fixing the first plate base substrate 2 to the first base 11 is prepared. As the first base plate base base first base mounting screw member 28, the first base plate base base first base mounting hole 21 having the first base plate base mounting hole inclined end face 21t is used as the first base plate base base first base mounting screw member 28. A first base plate base substrate first base plate having a first base plate base base plate mounting screw member 28 for fixing to the base plate 11 and a first base plate base plate mounting inclined end face 22t. There is a first base plate base substrate first base mounting screw member 28 for mounting and fixing the mounting end 22 to the first base plate 11. In this embodiment, the base plate base plate for the first plate mold having the same shape is used. A material first base mounting screw member 28 is prepared.

第一版型用ベース基材第一基盤取付孔21を介する第一版型用ベース基材第一基盤取付ネジ部材28としては、図19(C)に示されるような、第一版型用ベース基材第一基盤取付部材傾斜端面281t[傾斜角度45度]を有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付固定部材(第一版型用ベース基材第一基盤取付ネジ部材)282を準備する。第一版型用ベース基材第一基盤取付部材傾斜端面281t[傾斜角度45度]は第一版型用ベース基材取付孔傾斜端面21t[傾斜角度45度]と同じ角度[傾斜角度45度]を有する。  As the first base plate base substrate first base mounting screw member 28 through the first base plate base base first base mounting hole 21, as shown in FIG. Base substrate first substrate mounting member inclined end surface 281t [inclination angle 45 degrees] first plate mold base substrate first substrate mounting auxiliary member 281 and first plate mold base substrate first substrate mounting fixing member (Base plate first base mounting screw member for first plate mold) 282 is prepared. The base plate first base mounting member inclined end surface 281t [inclination angle 45 degrees] for the first plate mold is the same angle [inclination angle 45 degrees] as the first plate base base substrate mounting hole inclined end surface 21t [inclination angle 45 degrees]. ].

第一版型用ベース基材第一基盤取付端部22を介する第一版型用ベース基材第一基盤取付ネジ部材28としては、図19(F)に示されるような、第一版型用ベース基材第一基盤取付部材傾斜端面281t[傾斜角度45度]を有する第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付固定部材(第一版型用ベース基材第一基盤取付ネジ部材)282を準備する。第一版型用ベース基材第一基盤取付部材傾斜端面281t[傾斜角度45度]は第一版型用ベース基材取付傾斜端面22t[傾斜角度45度]と同じ角度[傾斜角度45度]を有する。
なお、これらの第一版型用ベース基材第一基盤取付ネジ部材28のネジ部は第一基盤に形成されている第一基盤取付穴11pのネジ部に取付固定可能な形状を有する。
As the first base plate base substrate first base mounting screw member 28 via the first base plate base base first base mounting end 22, the first plate type as shown in FIG. Base base material first base plate mounting member inclined end face 281t [inclination angle 45 degrees] first base plate base base material first base plate mounting auxiliary member 281 and first base plate base base plate first base mounting fixing A member (base plate first base mounting screw member for first plate mold) 282 is prepared. The base plate first base mounting member inclined end surface 281t [inclination angle 45 degrees] for the first plate mold is the same angle [inclination angle 45 degrees] as the base plate mounting inclined end surface 22t [inclination angle 45 degrees] for the first plate mold. Have
The thread portion of the first base plate base substrate first base mounting screw member 28 has a shape that can be fixedly attached to the screw portion of the first base mounting hole 11p formed in the first base.

(a−7)第二版型用ベース基材6の準備工程:
図10に示されるように、予め第二基盤12の表面に設置固定して使用するための第二版型用ベース基材6を準備する。但し、図10は一対の第一版型3と第二版型4とを使用した場合の模式図であって、本実施例においては、図10の一対の第一版型3と第二版型4に替えて、複数個の第一版型3と第二版型4とを使用する。
第二版型用ベース基材6としては、横幅[900mm]、縦幅[600mm]、第二版型用ベース基材厚[約1mm]を有する平らな表面を有する[アルミニウム]製の金属板を使用する。このアルミニウム製の金属板に替えて、エポキシ樹脂製、ベークライト製、ポリエステル製、ポリアミド性、ポリアクリル製などのプラスチック製の板又は薄板も使用できる。また、押圧装置の仕様に応じて、厚さが「約1mm未満」プラスチック製フィルムも使用できる。
(A-7) Preparatory process of second base plate base material 6:
As shown in FIG. 10, a second base plate base material 6 is prepared for use by being fixed to the surface of the second base 12 in advance. However, FIG. 10 is a schematic view when a pair of first plate mold 3 and second plate mold 4 is used, and in this embodiment, the pair of first plate mold 3 and second plate of FIG. Instead of the mold 4, a plurality of first plate molds 3 and second plate molds 4 are used.
As the base plate 6 for the second plate mold, a metal plate made of [aluminum] having a flat surface having a width [900 mm], a vertical width [600 mm], and a base plate thickness [about 1 mm] for the second plate mold. Is used. Instead of this aluminum metal plate, a plastic plate or thin plate made of epoxy resin, bakelite, polyester, polyamide, polyacryl or the like can also be used. A plastic film having a thickness of “less than about 1 mm” can also be used depending on the specifications of the pressing device.

(a−8a)第二版型用ベース基材第二基盤取付部材68の準備工程:
第二版型用ベース基材6を第二基盤12に取付設置するための第二版型用ベース基材第二基盤取付部材68として、ポリエステルフィルムの両面に接着剤が設置された約0.1mmの厚さを有する汎用の耐熱性両面接着材を準備する。
(a−8b)第二版型用ベース基材取付部材48の準備工程:
第二版型4を第二版型用ベース基材6に脱着可能に取付固定するための第二版型用ベース基材取付部材48として、ポリエステルフィルムの両面に接着剤が設置された約0.1mmの厚さを有する汎用の耐熱性両面接着材を準備する。
(A-8a) Preparation process of second base plate base base material second base mounting member 68:
As a second plate mold base substrate second substrate mounting member 68 for mounting and mounting the second plate mold base substrate 6 on the second substrate 12, an adhesive is disposed on both sides of the polyester film. A general-purpose heat-resistant double-sided adhesive having a thickness of 1 mm is prepared.
(A-8b) Preparatory process of base substrate mounting member 48 for second plate mold:
As a second plate mold base substrate mounting member 48 for detachably mounting and fixing the second plate mold 4 to the second plate mold base substrate 6, an adhesive was installed on both sides of the polyester film. A general heat-resistant double-sided adhesive having a thickness of 1 mm is prepared.

(a−9)薄片状被加工物7の準備工程:
薄片状被加工物基材71として、絵柄及び文字が印刷された厚さが約0.1mmの汎用の帯状に供給する汎用の厚紙と、薄片状箔押用箔材72として、キャリアフィルム層・離型層・保護層・着色層・金属層・接着層とから構成された厚さが約0.1mm未満の帯状に供給する汎用の積層フィルム製箔押用箔材を準備する。
(a−10)仮止治具取外工具9の準備工程:
仮止治具取外工具9として、図20に示されるような鋼鉄製の開口幅自動調節式プライヤ−9を準備する。
仮止治具取外工具9は約150mm長さの第一挟部91と約150mm長さの第二挟部92とを備える。第一挟部91は、第一挟部91の略先端部に形成された第一先端挟掴部91aと、第一先端挟掴部91aの先端から他端方向に延びる第一挟直線状溝部91cを有し、第二挟部92は、仮止め治具5の略先端部に形成された第二先端挟掴部92aと、第二先端挟掴部92aの先端から他端方向に延びる第二挟直線状溝部92cを有する。第一先端挟掴部91a及び第二先端挟掴部92aの長さは約20mmであり、第一先端挟掴部91a及び第二先端挟掴部92aの幅は約5mmであり、第一挟鋭角先端部91b及び第二挟鋭角先端部92bは約45度であり、第一挟直線状溝部91c及び第二挟直線状溝部92cの直径は約1.0mmである。第一先端挟掴部91aと第二先端挟掴部92aとは、(i)前記仮止治具第二版型挿入部5n、52n、又は、(ii)前記仮止治具第二版型挿入部5m、51mを挟んで掴むことができるように構成されている。
(A-9) Preparation process of flaky workpiece 7:
As a flaky workpiece substrate 71, a general-purpose cardboard for supplying a general-purpose strip having a thickness of about 0.1 mm on which a pattern and characters are printed, and a flaky foil pressing foil material 72 as a carrier film layer A general-purpose laminated film foil pressing foil material is prepared that is supplied from a release layer, a protective layer, a colored layer, a metal layer, and an adhesive layer and has a thickness of less than about 0.1 mm.
(A-10) Preparatory process for temporary fixing jig removing tool 9:
As the temporary jig removing tool 9, a steel automatic opening width adjusting plier 9 as shown in FIG. 20 is prepared.
The temporary fixing jig removal tool 9 includes a first sandwiching portion 91 having a length of about 150 mm and a second sandwiching portion 92 having a length of about 150 mm. The first pinching portion 91 includes a first tip pinching portion 91a formed at a substantially tip portion of the first pinching portion 91, and a first pinching linear groove portion extending from the tip end of the first tip pinching portion 91a to the other end direction. The second pinching portion 92 includes a second tip pinching portion 92a formed at a substantially tip portion of the temporary fixing jig 5, and a second pinching portion 92a extending in the other end direction from the tip of the second tip pinching portion 92a. It has two sandwiched linear grooves 92c. The lengths of the first tip gripping portion 91a and the second tip gripping portion 92a are about 20 mm, and the widths of the first tip gripping portion 91a and the second tip gripping portion 92a are about 5 mm. The acute angle tip portion 91b and the second sandwiched acute angle tip portion 92b are about 45 degrees, and the diameters of the first sandwiched linear groove portion 91c and the second sandwiched linear groove portion 92c are about 1.0 mm. The first tip clamping portion 91a and the second tip clamping portion 92a are: (i) the temporary fixing jig second plate insertion portion 5n, 52n, or (ii) the temporary fixing jig second plate mold. It is comprised so that it can be clamped on both sides of the insertion parts 5m and 51m.

次に、押圧加工方法について説明する。
(c)第二版型用ベース基材6を第二版型用ベース基材第二基盤取付部材68により第二基盤12の表面に取付固定する工程:
図10(c)に示すように、第二版型用ベース基材(約1mm厚のアルミニウム製板)6を両面接着剤(第二版型用ベース基材第二基盤取付部材)68により第二基盤12の表面に取付固定する。
Next, the pressing method will be described.
(C) A step of mounting and fixing the second base plate base material 6 to the surface of the second base plate 12 by the second base plate base substrate second base mounting member 68:
As shown in FIG. 10 (c), the second plate mold base substrate (aluminum plate having a thickness of about 1 mm) 6 is attached by a double-sided adhesive (second plate mold base substrate second substrate mounting member) 68. It is attached and fixed to the surface of the two bases 12.

(b)第一版型3を第一版型用ベース基材2に取付固定し、その第一版型用ベース基材2を第一基盤11に取付取外自在に取付固定する工程:
図7(b−1)に示すように、汎用ネジ部材(第一版型第一版型用ベース基材取付部材)38を用いて第一版型ベース基材取付孔36と第一版型用ベース基材第一版型取付孔26にネジ止めして、複数個の第一版型3を第一版型用ベース基材2に取付固定する。
(b−2)に示すように、前述の第一版型用ベース基材第一基盤取付補助部材281と、第一版型用ベース基材第一基盤取付固定部材(第一版型用ベース基材第一基盤取付ネジ部材)282を有する第一版型用ベース基材第一基盤取付ネジ部材28を用いて、(第一版型用ベース基材取付孔傾斜端面21tを有する)第一版型用ベース基材第一基盤取付孔21と第一基盤取付穴11pとにネジ止めする。この場合の詳細な構成は図19(C)に示される。さらに、(第一版型用ベース基材取付傾斜端面22tを有する)第一版型用ベース基材第一基盤取付端部22と第一基盤取付穴11pとにネジ止めして、これにより、第一版型用ベース基材2に取付固定された第一版型3を第一基盤11に取付取外自在に取付固定する。この場合の詳細な構成は図19(F)に示される。
これにより、「第一版型用ベース基材第一基盤取付補助部材281と第一版型用ベース基材第一基盤取付固定部材282を有する第一版型用ベース基材第一基盤取付ネジ部材28を用いて、(第一版型用ベース基材取付孔傾斜端面21tを形成した第一版型用ベース基材第一基盤取付孔21又は/及び(第一版型用ベース基材取付傾斜端面22tを形成した)第一版型用ベース基材第一基盤取付端部22などを、第一基盤11に取付固定することにより、第一版型用ベース基材2の撓み、変形が抑制される効果)が得られる。
(B) A step of attaching and fixing the first plate mold 3 to the first plate mold base substrate 2 and mounting and fixing the first plate mold base substrate 2 to the first substrate 11 so as to be detachable:
As shown in FIG. 7 (b-1), the first plate mold base substrate mounting hole 36 and the first plate mold using a general-purpose screw member (base plate mounting member for the first plate mold and first plate mold) 38 are used. A plurality of first plate molds 3 are mounted and fixed to the first plate mold base substrate 2 by screwing into the base substrate first plate mold mounting holes 26.
As shown in (b-2), the above-mentioned first base plate base substrate first base mounting auxiliary member 281 and the first base plate base base first base mounting fixing member (first base plate base) First base plate base substrate first base mounting screw member 28 having base material first base plate mounting screw member 282 is used to have a first plate base base mounting hole inclined end surface 21t (first plate type). The plate base base first base mounting hole 21 and the first base mounting hole 11p are screwed. A detailed configuration in this case is shown in FIG. Furthermore, it is screwed to the first base plate first base mounting end portion 22 and the first base mounting hole 11p (having the first base plate mounting base member mounting inclined end surface 22t), thereby The first plate 3 attached and fixed to the base plate 2 for the first plate is attached and fixed to the first base 11 so as to be freely removable. A detailed configuration in this case is shown in FIG.
As a result, “the first base plate base substrate first base mounting screw having the first base plate base base first base mounting auxiliary member 281 and the first base plate base base first base mounting fixing member 282”. Using the member 28, the first base plate base base first base mounting hole 21 formed with the first base plate base hole mounting hole inclined end surface 21t and / or the first base plate base base mounting By attaching and fixing the first base plate base substrate first base mounting end portion 22 and the like (formed with the inclined end face 22t) to the first base plate 11, the first base plate base material 2 is bent and deformed. (Suppressed effect) is obtained.

(d)仮止め治具5を使用して第一版型3と第二版型4とを一時的に仮取付けする工程:
図7(d−1)に示すように、それぞれの仮止め治具5の仮止治具第一版型孔挿入部51mを、それぞれの第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入する。この場合、仮止治具第一版型孔挿入部51mの長さが第一版型仮止孔35の長さよりも同等以下であるために、仮止治具第一版型孔挿入部51mの先端が第一版型3の裏面から突出することなくこと第一版型仮止孔35の内部に位置する状態で仮止め治具5を第一版型3に設置できる。
(d−2)に示すように、仮止治具第二版型孔挿入部52nを、それぞれの第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入する。これにより、それぞれの第一版型3に形成されたそれぞれの第一版型三次元パターン部32aとそれぞれの第二版型4に形成されたそれぞれの第二版型三次元パターン部42aとを互いに嵌合した状態で、複数個の第一版型3と複数個の第二版型4とを一時的に仮取付けする。この場合、仮止治具第二版型孔挿入部52nの長さは第二版型仮止孔45の長さよりも僅かに長いために仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から僅かに(本実施例では、約0.2mm)突出した状態で、複数個の第一版型3と複数個の第二版型4とが仮止め治具5により一時的に仮取付けされる。
(D) Temporarily temporarily attaching the first plate 3 and the second plate 4 using the temporary fixing jig 5:
As shown in FIG. 7 (d-1), each first plate formed in each first plate 3 with the first fixing plate hole insertion portion 51 m of the temporary fixing jig 5 of each temporary fixing jig 5. Insert into the mold temporary fixing hole 35. In this case, since the length of the temporary fixing jig first plate mold hole insertion portion 51m is equal to or less than the length of the first plate temporary fixing hole 35, the temporary fixing jig first plate mold hole insertion portion 51m. The temporary fixing jig 5 can be installed in the first plate 3 in a state where the front end of the first plate 3 is located inside the first plate temporary fixing hole 35 without protruding from the back surface of the first plate 3.
As shown in (d-2), the temporary fixing jig second plate die hole insertion portion 52n is inserted into each second plate die temporary fixing hole 45 formed in each second plate die 4. Thereby, each first plate three-dimensional pattern portion 32a formed on each first plate 3 and each second plate three-dimensional pattern 42a formed on each second plate 4 are A plurality of first plate molds 3 and a plurality of second plate molds 4 are temporarily temporarily attached in a state of being fitted to each other. In this case, since the length of the temporary fixing jig second plate mold hole insertion portion 52n is slightly longer than the length of the second plate mold temporary fixing hole 45, the tip of the temporary fixing jig second plate mold hole insertion portion 52n. Is temporarily protruded from the back surface of the second plate 4 (about 0.2 mm in this embodiment), and the plurality of first plates 3 and the plurality of second plates 4 are temporarily fixed jigs. 5 is temporarily attached temporarily.

一般に、薄い約0.8mm厚さを有する第二版型4を使用した場合、第二版型仮止孔45の長さよりも短い仮止治具第二版型孔挿入部52nを有する仮止め治具5を使用した時には、これらの挿入係合する接触部の面積が少なくなるために仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けやすく完全に仮止め固定することが困難になる傾向があるが、これに対して、本実施例のように、仮止治具第二版型孔挿入部52nの長さは第二版型仮止孔45の長さよりも僅かに長い長さを有する仮止め治具5を使用することにより、仮止治具第二版型孔挿入部52nの先端が第二版型4の裏面から僅かに突出した状態で仮取付けされるため、この仮止め状態において仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜け難くなり完全に仮止め固定することができるようになるという効果が得られる。  Generally, when the second plate 4 having a thin thickness of about 0.8 mm is used, the temporary fixing having the temporary fixing jig second plate die hole insertion portion 52n shorter than the length of the second plate temporary fixing hole 45 is used. When the jig 5 is used, the area of the contact portion to be inserted and engaged is reduced, so that the temporary fixing jig second plate mold hole insertion portion 52n is easily removed from the second plate mold temporary fixing hole 45, and is completely temporary. On the other hand, there is a tendency that it is difficult to fix and fix, but as in this embodiment, the length of the temporary fixing jig second plate mold hole insertion portion 52n is the length of the second plate temporary fixing hole 45. By using the temporary fixing jig 5 having a length slightly longer than the length, the tip of the temporary fixing jig second plate mold hole insertion portion 52n slightly protrudes from the back surface of the second plate mold 4. Since it is temporarily attached, the temporary fixing jig second plate mold hole insertion portion 52n is unlikely to come out of the second plate temporary fixing hole 45 in this temporarily fixed state. Ri effect is obtained that completely becomes possible to temporarily fixed.

(e)複数個の第二版型4を第二基盤12に位置決めして取付固定する工程:
図10(e−1b)に示すように、複数個の第一版型3とそれぞれの第一版型3に一時的に仮取付されたそれぞれの第二版型4との双方の型を取付設置した第一基盤11を駆動して、第二版型4の裏面を第二基盤12の表面に取付固定された第二版型用ベース基材6の表面に押圧する。この場合、第二版型4の裏面から僅かに突出している仮止治具第二版型孔挿入部52nの先端が第二版型用ベース基材6に押圧された時に、仮止め治具5のコイルバネ(仮止治具中空部弾性部材)53の作用により第二版型仮止孔45の内部に引っ込み、第二版型4の裏面が第二版型用ベース基材6の表面に押圧される。
この状態において、(e−2b)それぞれの第二版型4の裏面が第二版型用ベース基材6の表面に押圧された状態で、それぞれの第二版型4の裏面を両面接着剤(第二版型用ベース基材取付部材)48によりそれぞれの第二版型用ベース基材6の表面に位置決めして取付固定する。
なお、この工程において、両面接着剤(第二版型用ベース基材取付部材)48の片面が、予め、それぞれの第二版型4の裏面又は第二版型用ベース基材6の表面に接着しておき、それぞれの第二版型4の裏面が第二版型用ベース基材6の表面に押圧された時に、それぞれの第二版型4が第二版型用ベース基材6に接着固定され、その第二版型用ベース基材6を介して、複数個の第二版型4が第二基盤12の所望位置に位置決めされて取付固定される。
(E) Step of positioning and fixing a plurality of second plate dies 4 on the second base 12:
As shown in FIG. 10 (e-1b), both the plurality of first plate molds 3 and the respective second plate molds 4 temporarily attached to the respective first plate molds 3 are mounted. The installed first base plate 11 is driven to press the back surface of the second plate mold 4 against the surface of the base plate 6 for the second plate die attached and fixed to the surface of the second base plate 12. In this case, when the front end of the second plate mold hole insertion portion 52n slightly protruding from the back surface of the second plate mold 4 is pressed against the second plate mold base substrate 6, the temporary fix jig 5 is retracted into the second plate die temporary fixing hole 45 by the action of the coil spring (temporary jig hollow portion elastic member) 53, and the back surface of the second plate die 4 is brought into contact with the surface of the base substrate 6 for the second plate die. Pressed.
In this state, (e-2b) In the state where the back surface of each second plate mold 4 is pressed against the surface of the base substrate 6 for second plate mold, the back surface of each second plate mold 4 is bonded to the double-sided adhesive. (Second plate mold base substrate mounting member) 48 is positioned and fixed on the surface of each second plate mold base substrate 6.
In this step, one side of the double-sided adhesive (second plate mold base substrate mounting member) 48 is previously applied to the back surface of each second plate mold 4 or the surface of the second plate mold base substrate 6. The second plate 4 is bonded to the second plate base 6 when the second plate 4 is pressed against the surface of the second plate base 6. A plurality of second plate dies 4 are positioned and fixedly mounted at desired positions on the second substrate 12 via the base plate 6 for the second plate dies.

(f)一時的に仮取付けされている仮止め治具5を取り外して、複数個の第一版型3に嵌合可能な位置に、それぞれの第二版型4を第二基盤12に取付固定を完了する工程:
図10の(f−1)に示すように、第一基盤11を駆動して、第一基盤11と前記第二基盤12を互いに離反させる。これにより、(i)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第二版型孔挿入部52nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する状態、または、(ii)複数個の第一版型3と複数個の第二版型4とが一時的に仮取付けされているそれぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する状態、のいずれかの状態になる。
その後、(f−2)第一版型仮止孔35(又は第二版型仮止孔45)に挿入された状態を維持しているそれぞれの仮止め治具5を、準備した仮止治具取外工具9により、仮止治具取外工具9の第一挟直線状溝部91cと第二挟直線状溝部92cとが仮止治具第二版型孔挿入部52n(仮止治具第一版型孔挿入部51m)の仮止治具第二版型孔挿入外周部弾性部材52f(仮止治具第一版型孔挿入外周部弾性部材51e)を覆うように仮止治具第二版型孔挿入部52n(仮止治具第一版型孔挿入部51m)挟んで掴みながら第二版型仮止孔45(又は第二版型仮止孔35)から取り外す。これにより、第一基盤に第一版型用ベース基材2を介して取付固定されたそれぞれの第一版型3に嵌合可能な位置に、それぞれの第二版型4を第二版型用ベース基材6を介して第二基盤12に取付固定して、押圧加工装置1に複数個の第一版型3と複数個の第二版型4との取付固定を完了する。
(F) The temporary fixing jig 5 temporarily attached is removed, and each second plate 4 is attached to the second base 12 at a position where it can be fitted to the plurality of first plates 3. Steps to complete the fixation:
As shown in (f-1) of FIG. 10, the first base 11 is driven to separate the first base 11 and the second base 12 from each other. Accordingly, (i) a temporary fixing jig second plate mold hole of each temporary fixing jig 5 in which a plurality of first plate molds 3 and a plurality of second plate molds 4 are temporarily attached. A state in which the insertion portion 52n comes out of the second plate temporary fixing hole 45 and the temporary fixing jig 5 is inserted into the first plate temporary fixing hole 35, or (ii) a plurality of The first plate mold hole insertion portion 5m of each temporary fixing jig 5 to which the first plate mold 3 and the plurality of second plate molds 4 are temporarily temporarily attached is the first plate mold temporary. It will be in one of the states where it comes out of the stop hole 35 and maintains the state where each temporary fix jig 5 is inserted into the second plate temporary stop hole 45.
Then, (f-2) Temporary fixing prepared for each temporary fixing jig 5 maintaining the state inserted in the first plate type temporary fixing hole 35 (or the second plate type temporary fixing hole 45). With the tool removal tool 9, the first pinned linear groove portion 91c and the second pinched linear groove portion 92c of the temporary jig removal tool 9 are moved to the temporary jig second plate hole insertion portion 52n (temporary jig). Temporary fixing jig so as to cover the temporary fixing jig second plate hole insertion outer peripheral elastic member 52f (temporary fixing jig first hole insertion outer peripheral elastic member 51e) of the first printing plate hole insertion portion 51m). The second plate die hole insertion portion 52n (temporary fixing jig first plate die hole insertion portion 51m) is sandwiched and removed from the second plate die temporary fixation hole 45 (or the second plate die temporary fixation hole 35). Thereby, each 2nd plate type | mold 4 is made into the 2nd plate type | mold at the position which can be fitted to each 1st plate type | mold 3 attached and fixed to the 1st base via the base substrate 2 for 1st plate type | molds. The base plate 6 is attached and fixed to the second base 12 to complete the mounting and fixing of the plurality of first plate dies 3 and the plurality of second plate dies 4 to the pressing device 1.

なお、本実施例の仮止め治具5において、仮止治具第一版型孔挿入外周部弾性部材51eと仮止治具第一版型孔挿入外周部弾性部材52fの断面径が同じ0.71mmあるが、仮止治具第一版型孔挿入外周部弾性部材51eとして金属製C−リングを構成し、仮止治具第二版型孔挿入外周部弾性部材52eとして金属製C−リングよりも弾性反発力の弱い弾性ゴム製O−リングを構成し、さらに、仮止治具第一版型孔挿入部51mの口径が仮止治具第二版型孔挿入部51nの口径よりも大きい構成を有するため、仮止治具第二版型孔挿入部52nと第二版型4との弾性反発力が仮止治具第一版型孔挿入部51mと第一版型3との弾性反発力よりも小さくなり、これらの弾性反発力の差異により、仮止治具第二版型孔挿入部52nが第二版型4から抜けて、仮止め治具5は前述の(i)それぞれの仮止め治具5の仮止治具第一版型孔挿入部51mが第一版型仮止孔45に挿入された状態を維持する状態になる。  In the temporary fixing jig 5 of this embodiment, the temporary fixing jig first plate die hole insertion outer peripheral portion elastic member 51e and the temporary fixing jig first plate hole insertion outer peripheral elastic member 52f have the same cross-sectional diameter. .71 mm, a metal C-ring is formed as the temporary fixing jig first plate hole insertion outer peripheral elastic member 51e, and a metal C-ring is used as the temporary fixing jig second plate hole insertion outer peripheral elastic member 52e. An elastic rubber O-ring having a weaker elastic repulsive force than the ring is configured, and the diameter of the temporary fixing jig first plate mold hole insertion portion 51m is larger than the diameter of the temporary fixing jig second plate mold hole insertion portion 51n. Since the elastic repulsive force between the temporary fixing jig second plate mold hole inserting portion 52n and the second plate mold 4 is the same as that of the temporary fixing jig first plate mold hole inserting portion 51m and the first plate mold 3, The elastic repulsive force is smaller than the elastic repulsive force, and the difference between these elastic repulsive forces causes the temporary fixing jig second plate die hole insertion portion 52n to be in the second plate die 4. The temporary fixing jig 5 is in a state in which the temporary fixing jig first plate mold hole insertion portion 51m of each temporary fixing jig 5 is inserted into the first plate temporary fixing hole 45 (i). It will be in the state to maintain.

これに替えて、仮止治具第一版型孔挿入外周部弾性部材51eとしてのゴム製のO−リングを構成するとともに、仮止治具第二版型孔挿入外周部弾性部材52eとして仮止治具第一版型孔挿入外周部弾性部材51eの弾性ゴム製O−リングよりも弱い弾性反発力を有するゴム製のO−リングを構成する仮止め治具5を使用した場合には、前述の(ii)それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する状態になる。  Instead, a rubber O-ring is formed as the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e, and a temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52e is temporarily formed. When the temporary fixing jig 5 constituting a rubber O-ring having a weaker elastic repulsive force than the elastic rubber O-ring of the first plate mold hole insertion outer peripheral elastic member 51e is used, (Ii) Each temporary fixing jig 5 is maintained in a state of being inserted into the second plate temporary fixing hole 45.

これらの何れの構成も使用可能であるが、上記の(i)になるような仮止め治具5の構成と押圧加工方法が望ましく、これにより、(f−2)工程における仮止め治具5を取り外す工程において、プラスチック(エポキシ樹脂)製であって薄い形状を有する第二版型4を使用した場合においても、第二版型4の破損損傷を抑制して、仮止め治具5を取り外すことができる効果が得られる。  Any of these configurations can be used, but the configuration of the temporary fixing jig 5 and the pressing method as described in (i) above are desirable, whereby the temporary fixing jig 5 in the step (f-2). When the second plate mold 4 made of plastic (epoxy resin) and having a thin shape is used in the process of removing the temporary mold, the temporary fixing jig 5 is removed while suppressing damage to the second plate mold 4. The effect that can be obtained.

(g)箔押し転写押圧加工により薄片状被加工物基材71に薄片状箔押用箔材72により形成された箔押し転写三次元凹凸パターン73aを転写形成する工程:
図12の(g−1)、(g−2)に示すように、薄片状被加工物基材71と薄片状箔押用箔材72との薄片状被加工物7を複数個の第一版型3と複数個の第二版型4との間に位置し、その状態で第一基盤11を駆動して、薄片状被加工物7を間に位置する状態でそれぞれの第一版型3とそれぞれの第二版型4とを互いに押圧する。これにより、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとに合致する複数個のそれぞれの箔押し転写三次元凹凸パターン73aが薄片状被加工物基材71に凹凸形状で転写形成される。
なお、本工程において、第一基盤11は所定の温度に加熱された状態で箔押し転写押圧加工される。第一基盤11の加熱により、使用する薄片状箔押用箔材72を構成する接着層の軟化により薄片状箔押用箔材72が薄片状被加工物基材71に転写され接着される。
(G) A step of transferring and forming the foil press transfer three-dimensional uneven pattern 73a formed by the foil material 72 for pressing the foil on the workpiece base 71 by the foil press transfer pressing process:
As shown in (g-1) and (g-2) of FIG. 12, the flaky workpiece 7 of the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 is formed into a plurality of first pieces. Each of the first plate molds is positioned between the plate mold 3 and the plurality of second plate molds 4, and the first substrate 11 is driven in that state, and the flaky workpiece 7 is positioned therebetween. 3 and the respective second plate molds 4 are pressed against each other. As a result, a plurality of respective foil-pressed transfer three-dimensional uneven patterns 73a that match the respective first plate type three-dimensional pattern portions 32a and the respective second plate type three-dimensional pattern portions 42a are formed into flaky workpiece substrates. 71 is transferred and formed in an uneven shape.
In addition, in this process, the 1st base | substrate 11 is foil stamped and pressed by the state heated to predetermined temperature. By heating the first substrate 11, the flaky foil pressing foil material 72 is transferred to and bonded to the flaky workpiece substrate 71 by softening the adhesive layer constituting the flaky foil pressing foil material 72 to be used.

(h)複数個のそれぞれの転写三次元凹凸パターン73を形成加工した薄片状加工物を得て押圧加工を完成する工程:
第一基盤11を駆動して第一版型3と第二版型4を互いに離反させ、これにより、複数個のそれぞれの箔押し転写三次元凹凸パターン73aを形成加工した薄片状加工物が得られる。
(H) A step of obtaining a flaky workpiece obtained by forming a plurality of transferred three-dimensional concavo-convex patterns 73 to complete pressing.
The first base plate 11 is driven to separate the first plate mold 3 and the second plate mold 4 from each other, whereby a flaky workpiece obtained by forming and processing a plurality of respective foil press-transfer three-dimensional uneven patterns 73a is obtained. .

本実施例により、複数種類の対になった第一版型3と第二版型4を使用して、複数種類の箔押し転写三次元凹凸パターン73aを薄片状被加工物基材71に転写形成する押圧転写加工方法において、「長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に複数個の第一版型3に対応する第二基盤12の位置にそれぞれの第二版型4を取付けて固定することが可能となり」、さらに、「一対のそれぞれの版型3,4に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な箔押し転写三次元凹凸パターン73aを薄片状被加工物に形成加工できるとともに、被加工物基材の表面に箔材の箔材の浮き上がり、接着不良、しわの発生、歪みの発生等の乱れの発生を抑制できる」という作用効果が得られる。  According to this embodiment, a plurality of types of pairs of the first plate 3 and the second plate 4 are used to transfer and form a plurality of types of foil-pressed transfer three-dimensional uneven patterns 73a on the flaky workpiece substrate 71. In the press transfer processing method, “the second substrate 12 corresponding to a plurality of first plate molds 3 can be easily and in a short time without requiring repeated preparatory work for a long time and without skill. It is possible to attach and fix each second plate 4 at a position. ”Furthermore,“ a clear and accurate faithful to each three-dimensional uneven pattern engraved in each pair of plates 3 and 4 ” The foil stamping transfer three-dimensional concavo-convex pattern 73a can be formed and processed into a flaky workpiece, and the foil material floats on the surface of the workpiece substrate, resulting in irregularities such as adhesion failure, wrinkles, and distortion The effect of `` can suppress the occurrence '' Obtained.

なお、本実施例において、仮止め治具5として、図4(G)に示される仮止め治具5に替えて、図4の(A)〜(F)及びに示される仮止め治具5を使用することも可能である。但し、図4(C)、(F)に示される仮止め治具5を使用する場合には、第一版型仮止孔35として、ネジ切された第一版型仮止孔内周ネジ切部を形成した第一版型3を使用する必要がある。  In this embodiment, the temporary fixing jig 5 shown in FIGS. 4A to 4F is used instead of the temporary fixing jig 5 shown in FIG. Can also be used. However, when the temporary fixing jig 5 shown in FIGS. 4C and 4F is used, the first plate temporary fixing hole inner peripheral screw threaded as the first plate temporary fixing hole 35 is used. It is necessary to use the first plate mold 3 in which the cut portion is formed.

本実施例の(a−2)第一版型用ベース基材2の準備工程において、図18に示される第一版型用ベース基材取付傾斜端面22t[傾斜角度約45度]を有する第一版型用ベース基材第一基盤取付端部22が形成されているとともに、図19(C)に示される第一版型用ベース基材取付孔傾斜端面21t[傾斜角度約45度]を有する第一版型用ベース基材第一基盤取付孔21が形成されている第一版型用ベース基材2に替えて、図17の(B−1)、(B−2)に示されるような、第一版型用ベース基材取付傾斜端面22tが傾斜角度を形成なく、第一版型用ベース基材取付孔傾斜端面21tが傾斜角度を形成ないような、第一版型用ベース基材2を使用した構成も実施可能である。
但し、この場合、複数個の第一版型用ベース基材第一基盤取付孔21を第一版型用ベース基材2の端部付近に形成し、その複数個の第一版型用ベース基材第一基盤取付孔21を通って第一版型用ベース基材第一基盤取付部材28を使用して第一基盤11に形成された第一基盤取付穴11pに取付固定する。この場合、これらの複数個の第一版型用ベース基材第一基盤取付孔21と第一基盤取付穴11pとの位置が合致するように、複数個の第一版型用ベース基材第一基盤取付孔21の位置を精密に加工形成しておく必要がある。
これに対して、[傾斜角度約45度]を有する第一版型用ベース基材取付傾斜端面22tが形成されている第一版型用ベース基材2の場合には、第一版型用ベース基材第一基盤取付部材28の少なくとも一部分が第一版型用ベース基材取付傾斜端面22tに接触することにより、第一版型用ベース基材2を容易に第一基盤11に取付固定することができるとともに、第一基盤11の加熱等に起因する第一版型用ベース基材2の膨張による歪をその第一版型用ベース基材取付傾斜端面22tが受け止めることにより、第一版型用ベース基材2の浮きや変形を抑制するという利点がある。
また、本実施例の(e)工程と(g)工程において第一基盤11を押圧駆動し、(f)工程と(h)工程において第一基盤11を離反駆動するが、これに替えて、(e)工程と(g)工程において第二基盤12を押圧駆動し、(f)工程と(h)工程において第二基盤12を離反駆動する方法も実施可能である。
In the preparation step of the base plate 2 for the first plate mold (a-2) of this embodiment, the first plate base mounting inclined end surface 22t [tilt angle of about 45 degrees] shown in FIG. The base plate first base mounting end portion 22 for one plate mold is formed, and the base plate mounting hole inclined end surface 21t [tilt angle of about 45 degrees] for the first plate mold shown in FIG. It replaces with the base material 1 for 1st plate type | molds in which the base substrate 1st base mounting hole 21 for the 1st plate type | mold which has is shown by (B-1) and (B-2) of FIG. The first plate base for which the first plate base attachment inclined end surface 22t does not form an inclination angle, and the first plate base attachment base inclined hole 21t does not form an inclination angle. A configuration using the substrate 2 can also be implemented.
However, in this case, a plurality of first plate mold base substrate first substrate mounting holes 21 are formed near the end of the first plate mold base substrate 2, and the plurality of first plate mold bases are formed. The first base plate first base mounting member 28 is used to pass through the base first base mounting hole 21 and is fixed to the first base mounting hole 11p formed in the first base 11. In this case, the plurality of first base plate base base plates are arranged so that the positions of the plurality of first base plate base base plate first base mounting holes 21 and the first base plate mounting holes 11p match. It is necessary to precisely process and form the position of the one base mounting hole 21.
On the other hand, in the case of the first plate base 2 having the first plate base attachment inclined end face 22t having the [tilt angle of about 45 degrees], the first plate At least a part of the base substrate first base mounting member 28 comes into contact with the first base plate mounting base end inclined surface 22t, so that the first base plate base material 2 is easily fixed to the first base 11. The first plate base substrate mounting inclined end face 22t receives the distortion caused by the expansion of the first plate base substrate 2 due to the heating of the first base plate 11 and the like. There is an advantage that the floating and deformation of the plate base substrate 2 are suppressed.
Further, the first substrate 11 is pressed and driven in the steps (e) and (g) of the present embodiment, and the first substrate 11 is driven away in the steps (f) and (h). It is also possible to implement a method in which the second substrate 12 is pressed and driven in the steps (e) and (g), and the second substrate 12 is driven away in the steps (f) and (h).

実施例1b〜1f
前述の実施例1aにおいて、他の種々の仮止め治具5を使用して、実施例1aと類似の方法により押圧加工を行った。使用した仮止め治具5の構成、及び、前記の(f−1)工程の第一基盤11と第二基盤12を離反駆動した時に、仮止め治具5が挿入された状態を保持されている版型を観察した結果を表1に示す。
Examples 1b-1f
In Example 1a described above, other various temporary fixing jigs 5 were used, and pressing was performed by a method similar to Example 1a. The structure of the temporary fixing jig 5 used, and when the first base 11 and the second base 12 in the step (f-1) are driven apart, the state where the temporary fixing jig 5 is inserted is held. Table 1 shows the result of observing the plate type.

Figure 0006337411
Figure 0006337411
Figure 0006337411
Figure 0006337411

表1において、実施例1aと異なる点は、実施例1bは仮止治具第一版型孔挿入外周部弾性部材51eとして断面径0.7mm弾性ゴム製O−リングを使用した点が異なり、実施例1cは仮止治具第二版型孔挿入外周部弾性部材52fとして断面径0.7mm金属製C−リングを使用した点が異なり、実施例1d〜1fは仮止治具中空部弾性部材53として伸縮長1.0〜2.0mmの伸縮反発性弾性ゴム部材を使用した点が異なる。
何れの実施例においても、(d−2)工程の第一版型3と第二版型4を仮止めした時における仮止治具第二版型孔挿入部が第二版裏面から突出する長さは約0.2mmである。また、(f−1)工程において、第一基盤11と第二基盤12とのうちの少なくとも一つの基盤を離反駆動した時に、仮止め治具5が挿入された状態を保持されている版型は、いずれも第一版型3に仮止め治具が固定された状態を維持している。
In Table 1, Example 1a differs from Example 1a in that Example 1b uses an O-ring made of elastic rubber having a cross-sectional diameter of 0.7 mm as the temporary fixing jig first plate mold hole insertion outer peripheral part elastic member 51e. Example 1c is different in that a metal C-ring having a cross-sectional diameter of 0.7 mm is used as the temporary fixing jig second plate mold hole insertion outer peripheral part elastic member 52f. Examples 1d to 1f are temporary fixing jig hollow part elasticities. The difference is that an elastic rubber member having an expansion / contraction length of 1.0 to 2.0 mm is used as the member 53.
In any embodiment, the temporary fixing jig second plate die hole insertion portion protrudes from the back surface of the second plate when the first plate 3 and the second plate 4 in step (d-2) are temporarily fixed. The length is about 0.2 mm. Further, in the step (f-1), when the at least one base of the first base 11 and the second base 12 is driven away, the plate mold in which the temporary fixing jig 5 is held inserted. In both cases, the temporary fixing jig is fixed to the first plate 3.

比較例1a
実施例1aにおいて、仮止治具第一版型孔挿入外周部弾性部材51eが仮止治具第二版型孔挿入外周部弾性部材52fよりも弱い圧縮反発弾性力を有する材質または形状を有する構成として、仮止治具第一版型孔挿入外周部弾性部材51eとして断面径0.70mmの金属製C−リングを使用した場合、(f−1)工程において、第一基盤11を離反駆動した時に、仮止め治具5が挿入された状態を保持されている版型は第一版型4に仮止め治具が固定された状態を維持する。
Comparative Example 1a
In Example 1a, the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e has a material or shape having a compression repulsive elastic force weaker than the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f. As a configuration, when a metal C-ring having a cross-sectional diameter of 0.70 mm is used as the temporary fixing jig first plate hole insertion outer peripheral elastic member 51e, the first base 11 is driven away in the step (f-1). In this case, the plate mold in which the temporary fixing jig 5 is inserted is maintained in a state in which the temporary fixing jig is fixed to the first plate mold 4.

比較例1b
実施例1bにおいて、仮止治具第一版型孔挿入外周部弾性部材51eが仮止治具第二版型孔挿入外周部弾性部材52fよりも弱い圧縮反発弾性力を有する材質または形状を有する構成として、仮止治具第一版型孔挿入外周部弾性部材51eとして断面径0.70mmの弾性ゴム製O−リングを使用した場合、(f−1)工程において、第一基盤11を離反駆動した時に、仮止め治具5が挿入された状態を保持されている版型は第一版型4に仮止め治具が固定された状態を維持する。
Comparative Example 1b
In Example 1b, the temporary fixing jig first plate mold hole insertion outer peripheral elastic member 51e has a material or shape having a compression repulsive elastic force weaker than the temporary fixing jig second plate mold hole insertion outer peripheral elastic member 52f. As a configuration, when an elastic rubber O-ring having a cross-sectional diameter of 0.70 mm is used as the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e, the first base 11 is separated in the step (f-1). When driven, the plate mold in which the temporary fixing jig 5 is inserted is maintained in a state where the temporary fixing jig is fixed to the first plate mold 4.

比較例1c
実施例1cにおいて、仮止治具第一版型孔挿入外周部弾性部材51eが仮止治具第二版型孔挿入外周部弾性部材52fよりも弱い圧縮反発弾性力を有する材質または形状を有する構成として、仮止治具第一版型孔挿入外周部弾性部材51eとして断面径0.70mmの金属製C−リングを使用した場合、(f−1)工程において、第一基盤11を離反駆動した時に、仮止め治具5が挿入された状態を保持されている版型は第一版型4に仮止め治具が固定された状態を維持する。
Comparative Example 1c
In Example 1c, the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e has a material or shape having a compression repulsive elastic force weaker than the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f. As a configuration, when a metal C-ring having a cross-sectional diameter of 0.70 mm is used as the temporary fixing jig first plate hole insertion outer peripheral elastic member 51e, the first base 11 is driven away in the step (f-1). In this case, the plate mold in which the temporary fixing jig 5 is inserted is maintained in a state in which the temporary fixing jig is fixed to the first plate mold 4.

このような比較例1a〜比較例1cにおいて、仮止治具第一版型孔挿入外周部弾性部材51eが仮止治具第二版型孔挿入外周部弾性部材52fよりも弱い圧縮反発弾性力を有する材質または形状を有するようになるために、(f−1)工程において、第一基盤11を離反駆動した時に、仮止治具第一版型孔挿入部5mが第一版型3から抜けて、仮止め治具5が第二版型4に挿入された状態を維持する場合、第二版型4として約0.8mmの薄い厚さを有するプラスチック製の破損しやすい版型を使用している場合には、(f−2)工程の仮止め治具5の取外し工程において、第二版型4が破損しやすくなる傾向がある。  In such comparative examples 1a to 1c, the compression rebound elastic force of the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member 51e is weaker than the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member 52f. When the first base plate 11 is driven away in the step (f-1), the temporary fixing jig first plate mold hole insertion portion 5m is removed from the first plate 3 If the temporary fixing jig 5 is inserted and kept in the state where it is inserted into the second plate 4, a plastic plate having a thin thickness of about 0.8 mm is used as the second plate 4. If it is, the second plate 4 tends to be easily damaged in the removal step of the temporary fixing jig 5 in the step (f-2).

実施例2
前述の実施例1aにおいて、他の第一版型と第二版型を使用する押圧加工方法である。すなわち、前記(a−3)工程の第一版型3の準備工程において、それぞれの第一版型3は、図16(B)に示されるような、第一版型基材部31と第一版型突起部32を有し、その第一版型突起部32の表面に滑らかに凹状に湾曲する第一版型凹湾曲表面3uを形成し、その第一版型凹湾曲表面3uに複数の凹形状(凹凸形状も可能)の第一版型三次元パターン部32a、32b、32cが形成されている構成の第一版型3を準備する。凹状に湾曲する第一版型凹湾曲表面3uの凹寸法は約0.2mm深さであり、第一版型三次元パターン部32a、32b、32cの凹凸形状の凹部寸法は約0.1mmである。その他の形状は前述の実施例1aと同じである。
(a−4))工程の第二版型4の準備工程において、それぞれの第二版型4は、図16(B)に示されるように、第二版型4の表面から滑らかに凸状に湾曲する突出した状態の第二版型凸湾曲表面4uが形成され、その第二版型凸湾曲表面4uの表面に複数の凸形状(凹凸形状も可能)の第二版型三次元パターン部42a、42b、42cが形成されている。この第二版型三次元パターン部42a、42b、42cの形状は第一版型三次元パターン部32a、32b、32cと嵌合可能な形状を有する。凸状に湾曲する第二版型凸湾曲表面4uの凸寸法は約0.2mmであり、第二版型三次元パターン部32a、32b、32cの凹凸形状の凸部寸法は約0.1mmである。
その他の準備工程及び加工工程は前述の実施例1aに類似する押圧加工方法である。
Example 2
In the above-described Example 1a, this is a pressing method using other first plate mold and second plate mold. That is, in the preparation process of the first plate mold 3 in the step (a-3), each first plate mold 3 has a first plate mold base 31 and a first plate mold 31 as shown in FIG. A first plate-type projecting portion 32 is formed, and a first plate-type concave curved surface 3u that is smoothly curved in a concave shape is formed on the surface of the first plate-type projecting portion 32, and a plurality of the first plate-type concavely curved surface 3u is formed on the first plate-type projecting curved surface 3u. The first plate 3 having a configuration in which the first plate three-dimensional pattern portions 32a, 32b and 32c having a concave shape (which can also be uneven) is prepared. The concave dimension of the first plate-type concave curved surface 3u that curves in a concave shape is about 0.2 mm deep, and the concave-convex shape of the first plate three-dimensional pattern portions 32a, 32b, 32c is about 0.1 mm. is there. Other shapes are the same as those of the first embodiment.
(A-4)) In the preparation process of the second plate mold 4 in the step, each second plate mold 4 is smoothly convex from the surface of the second plate mold 4 as shown in FIG. The second plate-type convex curved surface 4u is formed in a protruding state that is curved in a curved shape, and the second plate-type convex curved surface 4u has a plurality of convex shapes (an uneven shape is also possible) on the surface of the second plate-type convex curved surface 4u. 42a, 42b, and 42c are formed. The second plate type three-dimensional pattern portions 42a, 42b, and 42c have shapes that can be fitted to the first plate type three-dimensional pattern portions 32a, 32b, and 32c. The convex dimension of the convexly curved second plate type curved surface 4u is about 0.2 mm, and the convex dimension of the concave and convex shapes of the second type three-dimensional pattern portions 32a, 32b, 32c is about 0.1 mm. is there.
Other preparation steps and processing steps are pressing methods similar to those of the above-described Example 1a.

実施例3
前述の実施例1aにおいて、(a−7)工程の第二版型用ベース基材6を使用しない押圧加工方法である。すなわち、前記(e)工程において、(e−1)第一版型用ベース基材2に取付設置されたそれぞれの第一版型3とそれぞれの第一版型3に一時的に仮取付された前記それぞれの第二版型4との双方の型を取付設置した前記第一基盤11を駆動して、それぞれの第二版型4の裏面を第二基盤12に押圧し、その後、(e−2)それぞれの第二版型4の裏面が第二基盤12に押圧された状態で、それぞれの第二版型4をそれぞれの第二版型第二基盤取付部材(両面接着剤)4により第二基盤12に取付取外自在に取付固定し、これにより、複数個の第二版型4を第二基盤12に位置決めして取付固定する工程、を備える。その他の工程は、実施例1aに類似する押圧加工方法である。
Example 3
In Example 1a described above, this is a pressing method that does not use the base plate 6 for the second plate mold in the step (a-7). That is, in the step (e), (e-1) the first plate 3 attached and installed on the base plate 2 for the first plate and the temporary attachment to each first plate 3 temporarily. Further, the first base plate 11 on which both molds of the respective second plate molds 4 are mounted is driven to press the back surface of each second plate mold 4 against the second base plate 12, and then (e -2) In the state where the back surface of each second plate mold 4 is pressed against the second base plate 12, each second plate mold 4 is moved by each second plate mold second base mounting member (double-sided adhesive) 4. A step of mounting and fixing the second base plate 12 on the second base plate 12 in a freely detachable manner, thereby positioning and fixing the plurality of second plate dies 4 on the second base plate 12. The other process is a pressing method similar to Example 1a.

実施例4
前述の実施例1aにおいて、(a−5)仮止め治具5の準備工程において、図3(C)に示される仮止め治具5を使用し、その他の工程は、実施例1aに類似する押圧加工方法である。
すなわち、仮止め治具5として、図3(C)に示される形状を有する仮止め治具5であつて、ポリアミド(ナイロン)製であり、仮止治具第一版型孔挿入部5mの長さ[1.9mm]、直径[6.2mm]であり、仮止治具第二版型孔挿入部5nの長さ[0.8mm]、直径[2.97mm]であり、仮止治具間隔制御部5cの幅長さ[1.2mm]、直径[10mm]であり、仮止孔治具長5hの総長さは[3.9mm]である。仮止治具第一版型孔挿入外周部弾性部材5eとして弾性ゴム製O−リングが構成され、仮止治具第二版型孔挿入外周部弾性部材5fとして弾性ゴム製O−リングが構成されている。特に、仮止治具第二版型孔挿入部5nの長さ[0.8mm]は第二版型4の厚さ[0.8mm]と同等以下の長さである。
仮止治具第一版型孔挿入部5mに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第一版型孔挿入外周部弾性部材5eの断面径は0.71mmである。仮止治具第二版型孔挿入部5nに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第二版型孔挿入外周部弾性部材5fの断面径は0.71mmである。
Example 4
In the above-mentioned Example 1a, (a-5) In the preparation process of the temporary fixing jig 5, the temporary fixing jig 5 shown in FIG. 3C is used, and the other processes are similar to those of Example 1a. This is a pressing method.
That is, as the temporary fixing jig 5, the temporary fixing jig 5 having the shape shown in FIG. 3C, which is made of polyamide (nylon), the temporary fixing jig first plate hole insertion portion 5m The length [1.9 mm] and the diameter [6.2 mm], the length [0.8 mm] and the diameter [2.97 mm] of the temporary fixing jig second plate mold hole insertion portion 5n, and the temporary fixing The tool spacing controller 5c has a width length [1.2 mm] and a diameter [10 mm], and the total length of the temporary fixing hole jig length 5h is [3.9 mm]. An elastic rubber O-ring is formed as the temporary fixing jig first plate hole insertion outer peripheral elastic member 5e, and an elastic rubber O-ring is formed as the temporary fixing jig second plate hole inserting outer peripheral elastic member 5f. Has been. In particular, the length [0.8 mm] of the temporary fixing jig second plate mold hole insertion portion 5 n is equal to or less than the thickness [0.8 mm] of the second plate mold 4.
The radius of the annular groove to which the outer peripheral elastic member formed in the temporary fixing jig first plate hole inserting portion 5m is mounted is 0.35 mm, and the temporary fixing jig first plate hole inserting outer peripheral elastic member 5e The cross-sectional diameter is 0.71 mm. The radius of the annular groove on which the outer peripheral elastic member formed in the temporary fixing jig second plate mold hole insertion portion 5n is mounted is 0.35 mm, and the temporary fixing jig second plate mold hole insertion outer peripheral elastic member 5f The cross-sectional diameter is 0.71 mm.

(d)工程において、(d−1)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mを、第一版型3に形成されたそれぞれの第一版型仮止孔35に挿入し、そして、(d−2)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nを、第二版型4に形成されたそれぞれの第二版型仮止孔45に挿入し、これにより記第一版型3に形成された第一版型三次元パターン部32aと第二版型4に形成された第二版型三次元パターン部42aとを互いに嵌合した状態で、第一版型3と第二版型4とを一時的に仮取付けする。この場合、仮止治具第一版型孔挿入部5mの長さ[1.9mm]は第一版型3の厚さ[3mm]よりみ短いために仮止治具第一版型孔挿入部5mの先端は第一版型3の裏面から突出することはなく第一版型仮止孔35の中に位置する状態となる。また、仮止治具第二版型孔挿入部5nの長さ[0.8mm]は第二版型4の厚さ[0.8mm]と同等以下であるために仮止治具第二版型孔挿入部5nの先端は第二版型4の裏面から突出することはなく第二版型仮止孔45の中に位置する状態となり、この点において実施例1と異なる。  In the step (d), (d-1) the first plate die temporary fixing formed in the first plate 3 with the temporary fixing jig first plate die hole insertion portion 5m of each temporary fixing jig 5 The second plate molds formed in the second mold 4 are inserted into the holes 35, and (d-2) the temporary fix jig second plate mold hole insertion portions 5n of the respective temporary fix jigs 5 are formed. The first plate 3D pattern portion 32a formed in the first plate 3 and the second plate 3D pattern portion 42a formed in the second plate 4 are inserted into the temporary fixing holes 45. The first plate 3 and the second plate 4 are temporarily temporarily attached in a state of being fitted to each other. In this case, since the length [1.9 mm] of the temporary fixing jig first plate mold hole insertion portion 5 m is shorter than the thickness [3 mm] of the first plate mold 3, the temporary fixing jig first plate mold hole insertion is performed. The tip of the part 5m does not protrude from the back surface of the first plate 3 and is positioned in the first plate temporary fixing hole 35. Moreover, since the length [0.8 mm] of the temporary fixing jig second plate mold hole insertion portion 5 n is equal to or less than the thickness [0.8 mm] of the second plate mold 4, the temporary fixing jig second plate. The tip of the mold hole insertion portion 5n does not protrude from the back surface of the second plate mold 4 and is positioned in the second plate mold temporary fixing hole 45. This is different from the first embodiment.

(e)工程において、(e−1)第一版型3と第一版型3に一時的に仮取付された第二版型4との双方の型を取付設置した前記第一基盤11を駆動して、第二版型4の裏面を第二版型用ベース基材6の表面に押圧する。そして、(e−2)第二版型4の裏面が第二版型用ベース基材6の表面にに押圧された状態で、第二版型4に予め設置された両面接着剤(第二版型第二基盤取付部材)49により第二版型4が第二版型用ベース基材6にに取付取外自在に取付固定し、これにより、複数個の第二版型4を第二版型用ベース基材6を介して第二基盤12に位置決めして取付固定する。  In the step (e), (e-1) the first base 11 on which both the first plate 3 and the second plate 4 temporarily temporarily attached to the first plate 3 are mounted and installed. Driven to press the back surface of the second plate 4 against the surface of the base plate 6 for the second plate. Then, (e-2) a double-sided adhesive (second) installed in advance on the second plate mold 4 with the back surface of the second plate mold 4 pressed against the surface of the base substrate 6 for the second plate mold. The second plate die 4 is attached and fixed to the second plate die base substrate 6 by the plate die second base attachment member 49 so that the plurality of second plate dies 4 are secondly fixed. It is positioned and fixed to the second base 12 via the plate base substrate 6.

(f)工程において、(f−1)第一基盤11を駆動して、第一基盤11と第二基盤12を互いに離反させる工程、これにより、(i)それぞれの仮止め治具5の仮止治具第二版型孔挿入部5nが第二版型仮止孔45から抜けて、それぞれの仮止め治具5が第一版型仮止孔35に挿入された状態を維持する状態になる。または、(ii)それぞれの仮止め治具5の仮止治具第一版型孔挿入部5mが第一版型仮止孔35から抜けて、それぞれの仮止め治具5が第二版型仮止孔45に挿入された状態を維持する状態になる。この場合、仮止治具第一版型孔挿入外周部弾性部材5eと仮止治具第一版型孔挿入外周部弾性部材5fの断面径が同じ0.71mmあるが、仮止治具第二版型孔挿入部5nの口径[2.97mm]が仮止治具第一版型孔挿入部5mの口径[6.2mm]よりも小さいために、仮止治具第二版型孔挿入部5nと第二版型4との弾性反発力が仮止治具第一版型孔挿入部5mと第一版型3との弾性反発力よりも小さくなり、これらの弾性反発力の差異により、仮止治具第二版型孔挿入部5nが第二版型4から抜けて、仮止治具第一版型孔挿入部5mが第一版型3に取り付けられた状態を維持する。
その後、(f−2)第一版型仮止孔35または第二版型仮止孔45に挿入された状態を維持しているそれぞれの仮止め治具5を、第一版型仮止孔35または第二版型仮止孔45から取り外し、これにより、第一基盤11に第一版型用ベース基材2を介して取付固定された第一版型3に嵌合可能な位置に、それぞれの第二版型4を第二版型用ベース基材6を介して第二基盤12に取付固定して、押圧加工装置1に複数個の第一版型3と複数個の第二版型4との取付固定を完了する。その他の方法は実施例1で説明した方法と同じである。
これらの何れの構成も使用可能であるが、上記の(i)になるような仮止め治具5の構成と押圧加工方法が望ましく、これにより、(f−2)工程における仮止め治具5を取り外す工程において、プラスチック(エポキシ樹脂)製であって薄い形状を有する第二版型4を使用した場合においても、第二版型4の破損損傷を抑制して、仮止め治具5を取り外すことができる効果が得られる。
In the step (f), (f-1) the step of driving the first base 11 to separate the first base 11 and the second base 12 from each other, thereby (i) the temporary fixing jig 5 The fixing jig second plate mold hole insertion portion 5n comes out of the second plate mold temporary fixing hole 45, and each temporary fixing jig 5 is maintained in a state of being inserted into the first plate mold temporary fixing hole 35. Become. Or (ii) the temporary fixing jig first plate mold hole insertion portion 5m of each temporary fixing jig 5 comes out of the first plate temporary fixing hole 35, and each temporary fixing jig 5 becomes the second plate mold. It will be in the state which maintains the state inserted in the temporary fixing hole 45. FIG. In this case, the temporary fixing jig first mold hole insertion outer peripheral elastic member 5e and the temporary fixing jig first mold hole insertion outer peripheral elastic member 5f have the same cross-sectional diameter of 0.71 mm. Since the diameter [2.97 mm] of the two-plate mold hole inserting portion 5n is smaller than the diameter [6.2 mm] of the temporary fixing jig first plate mold hole inserting portion 5m, the temporary fixing jig second plate mold hole insertion The elastic repulsive force between the portion 5n and the second plate mold 4 is smaller than the elastic repulsive force between the temporary fixing jig first plate mold hole inserting portion 5m and the first plate mold 3, and due to the difference between these elastic repulsive forces. Then, the temporary fixing jig second plate die hole insertion portion 5n comes out of the second plate die 4 and the temporary fixing jig first plate die hole insertion portion 5m is maintained attached to the first plate die 3.
Thereafter, (f-2) each temporary fixing jig 5 maintaining the state inserted into the first plate temporary fixing hole 35 or the second plate temporary fixing hole 45 is replaced with the first plate temporary fixing hole. 35 or the second plate die temporary fixing hole 45, thereby, at a position that can be fitted to the first plate die 3 attached and fixed to the first base plate 11 via the first plate die base substrate 2, Each of the second plate molds 4 is fixedly attached to the second base 12 via the base substrate 6 for the second plate mold, and a plurality of first plate molds 3 and a plurality of second plates are attached to the pressing device 1. Complete mounting and fixing with the mold 4. Other methods are the same as those described in the first embodiment.
Any of these configurations can be used, but the configuration of the temporary fixing jig 5 and the pressing method as described in (i) above are desirable, whereby the temporary fixing jig 5 in the step (f-2). When the second plate mold 4 made of plastic (epoxy resin) and having a thin shape is used in the process of removing the temporary mold, the temporary fixing jig 5 is removed while suppressing damage to the second plate mold 4. The effect that can be obtained.

なお、本実施例において、仮止め治具5として、図3(C)に示される仮止め治具5に替えて、図3の(A)、(B)、(D)〜(G)に示される仮止め治具5を使用することも可能である。但し、図3(E)〜(G)に示される仮止め治具5を使用する場合には、第一版型仮止孔35として、ネジ切された第一版型仮止孔内周ネジ切部を形成した第一版型3を使用する必要がある。  In this embodiment, instead of the temporary fixing jig 5 shown in FIG. 3C, the temporary fixing jig 5 is changed to (A), (B), (D) to (G) in FIG. It is also possible to use the temporary fixing jig 5 shown. However, when the temporary fixing jig 5 shown in FIGS. 3E to 3G is used, the first plate temporary fixing hole inner peripheral screw that is threaded as the first plate temporary fixing hole 35 is used. It is necessary to use the first plate mold 3 in which the cut portion is formed.

比較例4
実施例4において、仮止治具第一版型孔挿入部5mに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第一版型孔挿入外周部弾性部材5eの断面径は0.70mmであり、仮止治具第二版型孔挿入部5nに形成されている外周部弾性部材が装着される環状溝の半径は0.35mm、仮止治具第二版型孔挿入外周部弾性部材5fの断面径は0.71mmである場合、仮止治具第一版型孔挿入外周部弾性部材5eが仮止治具第二版型孔挿入外周部弾性部材5fよりも弱い圧縮反発弾性力を有する材質または形状を有するようになるために、(f−1)工程において、第一基盤11と第二基盤を離反駆動した時に、仮止治具第一版型孔挿入部5mが第一版型3から抜けて、仮止め治具5が第二版型4に挿入された状態を維持する。
この場合、第二版型4として約0.8mmの薄い厚さを有するプラスチック製の破損しやすい版型を使用している場合には、(f−2)工程の仮止め治具5の取外し工程において、第二版型4が破損しやすくなる傾向がある。
Comparative Example 4
In Example 4, the radius of the annular groove to which the outer peripheral elastic member formed in the temporary fixing jig first plate mold hole insertion portion 5m is mounted is 0.35 mm, and the temporary fixing jig first plate mold hole insertion outer periphery The section elastic member 5e has a cross-sectional diameter of 0.70 mm, and the radius of the annular groove on which the outer periphery elastic member formed in the temporary fixing jig second plate mold hole insertion portion 5n is mounted is 0.35 mm. When the cross-sectional diameter of the jig second plate mold hole insertion outer peripheral portion elastic member 5f is 0.71 mm, the temporary fixing jig first plate hole insertion outer peripheral portion elastic member 5e is inserted into the temporary jig second plate mold hole insertion. In order to have a material or shape having a compression repulsion elastic force weaker than that of the outer peripheral elastic member 5f, when the first base plate 11 and the second base plate are driven apart in the step (f-1), temporary fixing is performed. The first plate mold hole insertion portion 5m is removed from the first plate mold 3, and the temporary fixing jig 5 is inserted into the second plate mold 4. To maintain the state.
In this case, when a plastic plate having a thin thickness of about 0.8 mm is used as the second plate 4, the temporary fixing jig 5 in the step (f-2) is removed. In the process, the second plate mold 4 tends to break.

実施例5
前述の実施例4において、(a−7)工程の第二版型用ベース基材6を使用しない押圧加工方法である。すなわち、前記(e)工程において、(e−1)第一版型用ベース基材2に取付設置されたそれぞれの第一版型3とそれぞれの第一版型3に一時的に仮取付されたそれぞれの第二版型4との双方の型を取付設置した第一基盤11を駆動して、それぞれの第二版型4の裏面を第二基盤12に押圧し、その後、(e−2)それぞれの第二版型4の裏面が第二基盤12に押圧された状態で、それぞれの第二版型4をそれぞれの第二版型第二基盤取付部材(両面接着剤、接着剤、又は、接着テープ)4により第二基盤12に取付取外自在に取付固定し、これにより、複数個の第二版型4を第二基盤12に位置決めして取付固定する工程、を備える。その他の工程は、実施例1aに類似する押圧加工方法である。
この場合、第二基盤12の表面が、微細凹凸がなく、異物の付着がなく、平らな表面を有していることが必要である。このような観点において、一般的には、本実施例よりも、前述の実施例1a、実施例3のように、、平らな表面を有する第二版型用ベース基材6を使用した押圧加工方法が望ましい。
Example 5
In Example 4 described above, this is a pressing method that does not use the second plate mold base substrate 6 in the step (a-7). That is, in the step (e), (e-1) the first plate 3 attached and installed on the base plate 2 for the first plate and the temporary attachment to each first plate 3 temporarily. In addition, the first base plate 11 on which both the molds of the second plate molds 4 are mounted is driven to press the back surface of each second plate mold 4 against the second base plate 12, and then (e-2 ) In the state where the back surface of each second plate mold 4 is pressed against the second base 12, each second plate mold 4 is connected to each second plate second base mounting member (double-sided adhesive, adhesive, or , Adhesive tape 4) and detachably attached to the second base 12, thereby positioning the plurality of second plate dies 4 on the second base 12 and fixing them. The other process is a pressing method similar to Example 1a.
In this case, the surface of the second substrate 12 needs to have a flat surface with no fine irregularities, no adhesion of foreign matters. From this point of view, in general, press working using the base plate 6 for the second plate mold having a flat surface as in Example 1a and Example 3 described above than in this example. The method is desirable.

実施例6
一対の第一版型3と第二版型4と、第一版型用ベース基材2と、第二版型用ベース基材6と、仮止め治具5を使用した押圧加工方法の実施例について説明する。なお、本実施例が前述の実施例1aと異なる点は、実施例1aは複数個の対になった複数個の第一版型3と複数個の第二版型4を使用しているが、これに対して、本実施例では、一対の第一版型3と第二版型4を使用している点であり、その他の加工方法は実施例1aと類似する。
(a−1)押圧加工装置1の準備工程:図22に示される汎用の定格化された平板式押圧加工装置(小型)を使用する。
(a−2)第一版型用ベース基材2の準備工程:図1(B−1)、(B−2)に類似する、アルミニウム製の、横幅[60mm]、縦幅[60mm]、第一版型用ベース基材厚2h[4mm]を有する第一版型用ベース基材2を準備する。但し、図1の第一版型用ベース基材は長方形であるが、本実施例では正方形を使用する。第一版型用ベース基材2の4か所に第一版型用ベース基材第一基盤取付孔21が形成されている。
Example 6
Implementation of a press working method using a pair of first plate mold 3, second plate mold 4, first plate mold base substrate 2, second plate mold base substrate 6, and temporary fixing jig 5 An example will be described. The present embodiment is different from the above-described embodiment 1a in that the embodiment 1a uses a plurality of first plate molds 3 and a plurality of second plate molds 4 in pairs. On the other hand, in this embodiment, a pair of the first plate mold 3 and the second plate mold 4 are used, and other processing methods are similar to those of the embodiment 1a.
(A-1) Preparatory process of the pressing device 1: A general-purpose rated flat plate pressing device (small size) shown in FIG. 22 is used.
(A-2) Preparatory process of the base plate 2 for the first plate mold: similar to FIGS. 1 (B-1) and (B-2), made of aluminum, having a horizontal width [60 mm], a vertical width [60 mm], A first base plate base material 2 having a first base plate thickness 2h [4 mm] is prepared. However, although the base material for the first plate in FIG. 1 is rectangular, a square is used in this embodiment. First plate mold base substrate first base mounting holes 21 are formed at four locations on the first plate mold base substrate 2.

(a−3)第一版型3の準備工程:図1(B−1)、(B−2)に示されるような第一版型3であって、第一版型3は、第一版型基材部31と第一版型突起部32を有し、第一版型突起部32の表面はなめらかな凹状表面であり、その凹状表面に第一版型三次元パターン部32aが凹凸形状で形成されている。
(この第一版型三次元パターン部32aは図16(B)に示される第一版型三次元パターン部32a、32b、32cに相当するものであっても使用可能である。)3か所の第一版型仮止孔35と4か所の第一版型ベース基材取付孔36が形成されている。
それぞれの第一版型3の材質は真鍮であり、横幅[50mm]、縦幅[50mm]、第一版型厚3h[3mm]であり、第一版型基材部31の第一版型基材部厚[1.9mm]、第一版型突起部32の第一版型突起部高32h[1.1mm]である。第一版型三次元パターン部32aが腐食エッチング加工機械的切削加工、彫刻加工により凹凸形状で作製される。
(A-3) Preparatory process for first plate mold 3: First plate mold 3 as shown in FIGS. 1 (B-1) and (B-2). It has a plate mold base portion 31 and a first plate mold projection 32, the surface of the first plate mold projection 32 is a smooth concave surface, and the first plate three-dimensional pattern portion 32a is uneven on the concave surface. It is formed in a shape.
(This first plate type three-dimensional pattern portion 32a can be used even if it corresponds to the first plate type three-dimensional pattern portions 32a, 32b, and 32c shown in FIG. 16B). The first plate mold temporary fixing holes 35 and four first plate mold base substrate mounting holes 36 are formed.
The material of each of the first plate molds 3 is brass, and has a horizontal width [50 mm], a vertical width [50 mm], and a first plate mold thickness 3 h [3 mm]. The base part thickness is [1.9 mm], and the first plate mold protrusion height of the first plate mold protrusion 32 is 32 h [1.1 mm]. The first plate type three-dimensional pattern portion 32a is formed in a concavo-convex shape by corrosion etching mechanical cutting and engraving.

(a−4)第二版型4の準備工程:図2の(A−1)、(A−2)に示される第二版型4であって、第二版型4は、図1に示されるように、第二版型基材部41と第二版型突起部42を有し、第二版型突起部42は第二版型基材部41の表面からなめらかに突出する凸状表面であり、その凸状表面に第二版型三次元パターン部42a、42b、42cが凹凸形状で形成されている。(この第二版型三次元パターン部42aは図16(B)に示される第二版型三次元パターン部42a、42b、42cに相当するものも使用可能である。)3か所の第二版型仮止孔45が形成されている。なお、第二版型三次元パターン部42aと第一版型三次元パターン部32aとは互いに嵌合する凹凸形状で形成される。(また、第二版型三次元パターン部42a、42b、42cと第一版型三次元パターン部32a、32b、32cとは互いに嵌合する凹凸形状で形成される。)
第二版型4のと第二版型突起部42の材質は表面から裏面が透けて見える程度の透明性を有するガラス繊維含有エポキシ樹脂製であり、第二版型4の材質は表面から裏面が透けて見える程度の透明性を有する注型法により作製されるエポキシ樹脂製であり、その表面は黒色に着色されている。横幅[50mm]、縦幅[50mm]、第二版型厚4h[0.8mm]である。この第二版型4は、第一版型に類似の第一版型元型の凹部で形成された第一版型三次元パターン部32aにエポキシ樹脂原料を充填設置し、その充填設置されたエポキシ樹脂原料を覆って、ガラス繊維含有エポキシ樹脂板(0.8mm厚)を設置して、熱プレスすることにより、ガラス繊維含有エポキシ樹脂板の表面にエポキシ樹脂により注型硬化された第二版型三次元パターン部42aを形成した第二版型4が作製され、その後、第二版型三次元パターン部42aの表面が黒色に着色される。
(A-4) Preparatory process of the second plate mold 4: The second plate mold 4 shown in (A-1) and (A-2) of FIG. As shown, the second plate mold base portion 41 and the second plate mold projection portion 42 are provided, and the second plate mold projection portion 42 is a convex shape that projects smoothly from the surface of the second plate mold base portion 41. The second plate type three-dimensional pattern portions 42a, 42b, and 42c are formed in a concavo-convex shape on the convex surface. (This second plate type three-dimensional pattern portion 42a can also be used corresponding to the second plate type three-dimensional pattern portions 42a, 42b, and 42c shown in FIG. 16B.) A plate mold temporary fixing hole 45 is formed. In addition, the 2nd plate type | mold 3D pattern part 42a and the 1st plate type | mold 3D pattern part 32a are formed in the uneven | corrugated shape which mutually fits. (In addition, the second plate type three-dimensional pattern portions 42a, 42b, and 42c and the first plate type three-dimensional pattern portions 32a, 32b, and 32c are formed in a concavo-convex shape that fits each other.)
The material of the second plate mold 4 and the second plate mold protrusion 42 is made of a glass fiber-containing epoxy resin having such transparency that the back surface can be seen through from the front surface. The material of the second plate mold 4 is formed from the front surface to the back surface. It is made of an epoxy resin produced by a casting method having transparency to show through, and its surface is colored black. The horizontal width [50 mm], the vertical width [50 mm], and the second plate mold thickness 4 h [0.8 mm]. In the second plate 4, an epoxy resin raw material is filled and installed in a first plate three-dimensional pattern portion 32 a formed by a concave portion of a first plate master similar to the first plate, and the filling is installed. Cover the epoxy resin raw material, install a glass fiber-containing epoxy resin plate (0.8 mm thick), and heat-press the second version of the glass fiber-containing epoxy resin plate cast and cured with epoxy resin The second plate mold 4 in which the mold three-dimensional pattern portion 42a is formed is produced, and then the surface of the second plate mold three-dimensional pattern portion 42a is colored black.

(a−5)仮止め治具5の準備工程:前述の実施例1aと同じの図4(G)に示されるような仮止治具外装部材51と仮止治具内装部材52と仮止治具中空部弾性部材53と仮止治具間隔制御部材55を備えた仮止め治具5を準備する。  (A-5) Preparatory process of temporary fixing jig 5: Temporary fixing jig exterior member 51, temporary fixing jig interior member 52, and temporary fixing as shown in FIG. A temporary fixing jig 5 including a jig hollow portion elastic member 53 and a temporary fixing jig interval control member 55 is prepared.

(a−6a)第一版型第一版型用ベース基材取付部材38の準備工程:第一版型3を第一版型用ベース基材2に取り次付けて固定するための第一版型第一版型用ベース基材取付部材38として図7(b−1)に示されるような汎用のネジ部材38を準備する。  (A-6a) Preparatory step of first base plate first base plate mounting member 38: first base plate 3 for first mounting and fixing the first base plate 3 to the first base plate base material 2 A general-purpose screw member 38 as shown in FIG. 7 (b-1) is prepared as the base plate mounting member 38 for the first plate mold.

(a−6b)第一版型用ベース基材第一基盤取付部材28の準備工程:第一版型用ベース基材2を第一基盤11に取り次付けて固定するための第一版型用ベース基材第一基盤取付部材28として、図7(b−2)に示されるような第一版型用ベース基材第一基盤取付ネジ部材28を準備する。  (A-6b) First plate mold base substrate first substrate mounting member 28 preparing step: first plate mold for attaching and fixing the first plate mold base substrate 2 to the first substrate 11 As the base substrate first base mounting member 28, a first plate base base first base mounting screw member 28 as shown in FIG. 7B-2 is prepared.

(a−7)第二版型用ベース基材6の準備工程:図10に示されるように、予め第二基盤12の表面に設置固定して使用するための第二版型用ベース基材6を準備する。第二版型用ベース基材6としては、横幅[60mm]、縦幅[60mm]、第二版型用ベース基材厚[約1mm]を有する平らな表面を有する[アルミニウム]製の金属板を使用する。このアルミニウム製の金属板に替えて、ベークライト製、ポリエステル製、ポリアミド性、ポリアクリル製などのプラスチック製の板又は薄板も使用できる。また、第二版型用ベース基材6の横幅、縦幅としては、第二版型よりも大きな横幅、縦幅を有する形状であれば、特に限定されない。  (A-7) Preparatory step of second plate mold base substrate 6: As shown in FIG. 10, the second plate mold base substrate to be used by being fixedly installed on the surface of the second substrate 12 in advance. Prepare 6. As the base plate 6 for the second plate mold, a metal plate made of [aluminum] having a flat surface having a width [60 mm], a vertical width [60 mm], and a base plate thickness [about 1 mm] for the second plate mold. Is used. In place of the aluminum metal plate, a plate made of bakelite, polyester, polyamide, polyacryl, or other plastic plate or thin plate can also be used. Further, the horizontal width and the vertical width of the base plate 6 for the second plate mold are not particularly limited as long as the width and the vertical width are larger than those of the second plate mold.

(a−8a)第二版型用ベース基材第二基盤取付部材68の準備工程:第二版型用ベース基材6を第二基盤12に取付設置するための第二版型用ベース基材第二基盤取付部材68として、ポリエステルフィルムの両面に接着剤が設置された約0.1mmの厚さを有する汎用の耐熱性両面接着材を準備する。  (A-8a) Step of preparing second base plate base substrate second base mounting member 68: second base plate base base for mounting and installing second base plate base material 6 on second base 12 As the material second base mounting member 68, a general heat-resistant double-sided adhesive material having a thickness of about 0.1 mm in which an adhesive is installed on both sides of a polyester film is prepared.

(a−8b)第二版型用ベース基材取付部材48の準備工程:第二版型4を第二版型用ベース基材6に脱着可能に取付固定するための第二版型用ベース基材取付部材48として、ポリエステルフィルムの両面に接着剤が設置された約0.1mmの厚さを有する汎用の耐熱性両面接着材を準備する。  (A-8b) Second plate mold base substrate mounting member 48: Step of second plate mold base for detachably mounting and fixing the second plate mold 4 to the second plate mold base substrate 6 As the base material mounting member 48, a general-purpose heat-resistant double-sided adhesive material having a thickness of about 0.1 mm in which an adhesive is installed on both sides of a polyester film is prepared.

(a−9)薄片状被加工物7の準備工程:薄片状被加工物基材71として絵柄及び文字が印刷された約0.1mmの汎用の帯状に供給する汎用の厚紙と、薄片状箔押用箔材72として、キャリアフィルム層・離型層・保護層・着色層・金属層・接着層とから構成された約0.1mm未満の帯状に供給する汎用の積層フィルム製箔押用箔材を準備する。  (A-9) Preparatory step for flaky workpiece 7: general-purpose cardboard for supplying a strip of approximately 0.1 mm on which patterns and characters are printed as flaky workpiece substrate 71, and flaky foil As the pressing foil material 72, a general-purpose laminated film foil pressing foil that is supplied from a carrier film layer, a release layer, a protective layer, a colored layer, a metal layer, and an adhesive layer and is supplied in a strip shape of less than about 0.1 mm Prepare the materials.

このような押圧加工装置1、第一版型用ベース基材2、第一版型3、第二版型4、仮止め治具5、第一版型第一版型用ベース基材取付部材38、第一版型用ベース基材第一基盤取付部材28、第二版型用ベース基材第二基盤取付部材68、第二版型用ベース基材取付部材48、及び、薄片状被加工物7を使用して、実施例1aと類似の、(b)工程、(c)工程、(d)工程、(e)工程、(f)工程、(g)工程を備えた押圧加工方法を行うことにより、薄片状被加工物基材71に箔押し転写三次元凹凸パターン73aを形成加工した薄片状加工物が得られる。  Such press working apparatus 1, first base plate base material 2, first plate die 3, second plate die 4, temporary fixing jig 5, first plate first base plate base member mounting member 38, first plate base substrate first substrate mounting member 28, second plate base substrate second substrate mounting member 68, second plate base substrate mounting member 48, and flaky workpiece Using the object 7, a pressing method comprising the steps (b), (c), (d), (e), (f), (g) similar to Example 1a. By doing so, a flaky workpiece obtained by forming and processing a foil stamped transfer three-dimensional uneven pattern 73a on the flaky workpiece substrate 71 is obtained.

実施例7
本実施例は、実施例6において、第一版型用ベース基材2を使用しなく、厚い厚さを有する第一版型3を使用する押圧加工方法であり、その他の加工方法は実施例6と同じである。
Example 7
The present embodiment is a pressing method using the first plate mold 3 having a thick thickness without using the base substrate 2 for the first plate mold in the sixth embodiment. Same as 6.

(a−3)第一版型3の準備工程:図1(A−1)、(A−2)に示されるような第一版型3であって、第一版型3は、第一版型基材部31と第一版型突起部32を有し、第一版型突起部32の表面はなめらかな凹状表面であり、その凹状表面に第一版型三次元パターン部32aが凹凸形状で形成されている。(この第一版型三次元パターン部32aは図16(B)に示される第一版型三次元パターン部32a、32b、32cに相当するものであっても使用可能である。)3か所の第一版型仮止孔35と4か所の第一版型第一基盤取付孔36bが形成されている。
それぞれの第一版型3の材質は真鍮であり、横幅[50mm]、縦幅[50mm]、第一版型厚3h[7mm]であり、第一版型基材部31の第一版型基材部厚[5.9mm]、第一版型突起部32の第一版型突起部高32h[1.1mm]である。第一版型三次元パターン部32aが腐食エッチング加工機械的切削加工、彫刻加工により凹凸形状で作製される。実施例5と異なる点は、第一版型3の第一版型厚3hが[7mm]であり、第一版型第一基盤取付孔36bが形成されている点が異なる。
(A-3) Preparatory process for first plate mold 3: First plate mold 3 as shown in FIGS. 1 (A-1) and (A-2). It has a plate mold base portion 31 and a first plate mold projection 32, the surface of the first plate mold projection 32 is a smooth concave surface, and the first plate three-dimensional pattern portion 32a is uneven on the concave surface. It is formed in a shape. (This first plate type three-dimensional pattern portion 32a can be used even if it corresponds to the first plate type three-dimensional pattern portions 32a, 32b, and 32c shown in FIG. 16B). The first plate mold temporary fixing holes 35 and four first plate mold first base mounting holes 36b are formed.
The material of each of the first plate molds 3 is brass, and has a horizontal width [50 mm], a vertical width [50 mm], and a first plate mold thickness 3 h [7 mm]. The base part thickness is 5.9 mm, and the first plate mold protrusion height of the first plate mold protrusion 32 is 32 h [1.1 mm]. The first plate type three-dimensional pattern portion 32a is formed in a concavo-convex shape by corrosion etching mechanical cutting and engraving. The difference from Example 5 is that the first plate thickness 3h of the first plate 3 is [7 mm], and the first plate first substrate mounting hole 36b is formed.

(a−5)仮止め治具5の準備工程: 前述の実施例1a、実施例6と同じの図4(G)に示されるような仮止治具外装部材51と仮止治具内装部材52と仮止治具中空部弾性部材53と仮止治具間隔制御部材55を備えた仮止め治具5を準備する。(A-5) Preparatory process for temporary fixing jig 5: Temporary fixing jig exterior member 51 and temporary fixing jig interior member as shown in FIG. 52, a temporary fixing jig hollow portion elastic member 53, and a temporary fixing jig interval control member 55 are prepared.

(a−6)第一版型第一基盤取付部材(39)の準備工程:第一版型3を第一基盤11に脱着可能に取付設置するための第一版型第一基盤取付部材39として汎用のネジ部材39を準備する。(図示なし)(A-6) First plate type first base plate mounting member (39) preparation step: first plate type first base plate mounting member 39 for detachably mounting the first plate type 3 on the first base plate 11 A general-purpose screw member 39 is prepared. (Not shown)

その他の準備工程は前述の実施例6と類似するものを準備する。  Other preparation steps are similar to those in the sixth embodiment.

このような押圧加工装置1、第一版型3、第二版型4、仮止め治具5、第一版型第一基盤取付部材39、第二版型用ベース基材第二基盤取付部材68、第二版型用ベース基材取付部材48、及び、薄片状被加工物7を使用して、実施例5と類似の、(b)工程、(d)工程、(e)工程、(f)工程、(g)工程を備えた押圧加工方法を行うことにより、薄片状被加工物基材71に箔押し転写三次元凹凸パターン73aを形成加工した薄片状加工物が得られる。
なお、本実施例において、実施例1a、実施例6において使用した仮止治具第一版型孔挿入部51mの長さ[1.9mm]を有する仮止め治具5と同じ仮止め治具5が使用可能である。すなわち、本実施例の仮止め治具5は厚い厚さ[7mm]を有する第一版型3を使用した押圧加工方法と、薄い厚さ[3mm]を有する第一版型3を使用した押圧加工方法との双方の加工方法において、兼用使用できる利点がある。
Such press working device 1, first plate mold 3, second plate mold 4, temporary fixing jig 5, first plate mold first base mounting member 39, second base plate base substrate second base mounting member 68, (b) step, (d) step, (e) step, similar to Example 5, using the second base plate base member mounting member 48 and the flaky workpiece 7 ( By performing the pressing method comprising the steps f) and (g), a flaky workpiece obtained by forming and processing the foil-pressed transfer three-dimensional uneven pattern 73a on the flaky workpiece substrate 71 is obtained.
In this example, the same temporary fixing jig 5 as the temporary fixing jig 5 having the length [1.9 mm] of the temporary fixing jig first hole mold insertion part 51m used in Examples 1a and 6 is used. 5 can be used. That is, the temporary fixing jig 5 of the present embodiment is a pressing method using the first plate 3 having a thick thickness [7 mm] and a pressing using the first plate 3 having a thin thickness [3 mm]. In both processing methods, there is an advantage that they can be used in combination.

実施例8
前述の実施例1aにおいて、薄片状箔押用箔材を使用した箔押し押圧加工方法に替えて、薄片状被加工物7として厚紙を使用して薄片状被加工物7に凹凸形状の転写三次元凹凸パターンを形成する押圧加工方法の実施例である。
(a−9)薄片状被加工物7の準備工程:薄片状被加工物7として絵柄及び文字が印刷された厚さが約0.1mmの汎用の帯状に供給する汎用の厚紙を準備する。その他の準備工程は実施例1aと同じである。
実施例1aと同じ方法で、(b)工程、(c)工程、(d)工程、(e)工程、及び、(f)工程により、第一版型3と第二版型4を所望の位置に取付固定する。
Example 8
In the above-described Example 1a, instead of the foil pressing method using the foil material for pressing a flaky foil, a three-dimensional transfer three-dimensional shape is used on the flaky workpiece 7 using a thick paper as the flaky workpiece 7. It is an Example of the press processing method which forms an uneven | corrugated pattern.
(A-9) Preparatory process of flaky workpiece 7: A general-purpose cardboard is prepared as a flaky workpiece 7 to be supplied in a general-purpose strip shape having a thickness of about 0.1 mm on which a pattern and characters are printed. Other preparation steps are the same as those in Example 1a.
In the same manner as in Example 1a, the first plate 3 and the second plate 4 are obtained in the desired manner by the steps (b), (c), (d), (e), and (f). Install and fix in position.

図11は、本発明の一実施例の押圧加工方法を説明するための概略工程模式図であり、薄片状被加工物7に凹凸形状の転写三次元凹凸パターンを形成する押圧加工方法の工程図である。
(g)薄片状被加工物7に凹凸形状で形成された転写三次元凹凸パターン73を形成する工程:図11に示すように、(g−1)薄片状被加工物7を複数個の第一版型3と複数個の第二版型4との間に位置し、(g−2)その状態で第一基盤11を駆動して、薄片状被加工物7を間に位置する状態でそれぞれの第一版型3とそれぞれの第二版型4とを互いに押圧する。これにより、それぞれの第一版型三次元パターン部32aとそれぞれの第二版型三次元パターン部42aとに合致する複数個のそれぞれの転写三次元凹凸パターン73が薄片状被加工物7に凹凸形状で転写形成される。
FIG. 11 is a schematic process diagram for explaining the pressing method according to one embodiment of the present invention, and is a process diagram of the pressing method for forming a concavo-convex transferred three-dimensional concavo-convex pattern on the flaky workpiece 7. It is.
(G) Step of forming a transfer three-dimensional uneven pattern 73 formed in an uneven shape on the flaky workpiece 7: As shown in FIG. 11, (g-1) a plurality of flaky workpieces 7 Located between the first plate 3 and the plurality of second plates 4, (g-2) In this state, the first substrate 11 is driven and the flaky workpiece 7 is positioned between them. Each first plate 3 and each second plate 4 are pressed against each other. As a result, a plurality of transfer three-dimensional uneven patterns 73 corresponding to the respective first plate type three-dimensional pattern portions 32a and the respective second plate type three-dimensional pattern portions 42a are formed on the flaky workpiece 7. Transfer-formed in shape.

(h)複数個のそれぞれの転写三次元凹凸パターン73を形成加工した薄片状加工物を得て押圧加工を完成する工程:第一基盤11を駆動して第一版型3と第二版型4を互いに離反させ、これにより、複数個のそれぞれの転写三次元凹凸パターン73を形成加工した薄片状加工物が得られる。  (H) A step of obtaining a flaky workpiece obtained by forming and processing a plurality of transfer three-dimensional uneven patterns 73 to complete the pressing process: driving the first base plate 11 and the first plate mold 3 and the second plate mold 4 are separated from each other, whereby a flaky workpiece obtained by forming a plurality of transferred three-dimensional uneven patterns 73 is obtained.

実施例9
被加工物挟持用弾性部材と被加工物挟持用押圧部を備えた押圧加工方法の実施例を説明する。
図21は、本発明の一実施例の押圧加工方法を説明する為の概略工程模式図である。
図21の(A)において、前記(a−1)工程として、押圧加工装置は、さらに、前記第二基盤12に設置固定された被加工物挟持用弾性部材13と、被加工物固定用弾性部材13に対向する位置であって、被加工物挟持用弾性部材13を設置固定されていない他方の基盤に位置する被加工物挟持用押圧部14とを備える。被加工物挟持用弾性部材13の高さは第二版型4の高さよりも高い位置になる様に構成される。被加工物挟持用押圧部14の高さは第一版型3の高さよりも低い位置になる様に構成される。
前記(a−9)工程において、薄片状被加工物7は、(ii)押圧により変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72との双方の被加工物であり、これらの薄片状被加工物基材71と薄片状箔押用箔材72は帯状に供給されてくる。また、被加工物挟持用弾性部材13と被加工物挟持用押圧部14は帯状に供給されてくる薄片状被加工物71、72の長手方向であって、第一版型3又は第二版型4の両側方向の位置に設置される。
被加工物挟持用弾性部材13は、加えられた力に応じて変形するとともに力を取り去れば元の形に戻る性質を有する被加工物挟持用弾性変形部と、薄片状被加工物71、72に接触して押圧する被加工物挟持用押圧接触部とを有し、被加工物挟持用弾性変形部は金属製バネ部材から形成され、被加工物挟持用押圧接触部は表面に微細凹凸を形成した金属製成形物が構成される。なお、被加工物挟持用押圧接触部は表面に微細凹凸を形成したプラスチック製成形物も実施可能である。被加工物挟持用押圧接触部の表面に形成された微細凹凸部は、滑りを抑制して、薄片状被加工物71、72を効率よく挟持する機能を有する。
Example 9
An embodiment of a pressing method including a workpiece clamping elastic member and a workpiece clamping pressing portion will be described.
FIG. 21 is a schematic process schematic diagram for explaining the pressing method according to one embodiment of the present invention.
In FIG. 21A, as the step (a-1), the pressing device further includes a workpiece clamping elastic member 13 installed and fixed on the second base 12, and a workpiece fixing elasticity. A workpiece clamping pressing portion 14 is provided at a position opposite to the member 13 and located on the other base on which the workpiece clamping elastic member 13 is not fixed. The height of the workpiece clamping elastic member 13 is configured to be higher than the height of the second plate 4. The height of the workpiece clamping pressure portion 14 is configured to be lower than the height of the first plate 3.
In the step (a-9), the flaky workpiece 7 includes (ii) a flaky workpiece substrate 71 made of a material that can be deformed by pressing, and a foil on the flaky workpiece substrate. The flaky foil pressing foil material 72 is a workpiece to be pressed and transferred, and the flaky workpiece pressing base material 71 and the flaky foil pressing foil material 72 are supplied in a strip shape. Further, the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14 are in the longitudinal direction of the flaky workpieces 71 and 72 supplied in a strip shape, and are the first plate 3 or the second plate. It is installed at a position on both sides of the mold 4.
The workpiece clamping elastic member 13 is deformed according to the applied force and returns to its original shape when the force is removed, and a lamellar workpiece 71 having a property of returning to its original shape, And a workpiece clamping elastic contact portion formed of a metal spring member, and the workpiece clamping pressure contact portion has fine irregularities on the surface. The metal molding which formed this is comprised. The pressing contact portion for clamping the workpiece can also be a plastic molded product having fine irregularities formed on the surface. The fine concavo-convex portion formed on the surface of the pressing contact portion for holding the workpiece has a function of efficiently holding the flaky workpieces 71 and 72 while suppressing slippage.

図21(A)に示されるように、前記(g)工程として、(i)薄片状被加工物基材71と薄片状箔押用箔材72を第一版型3と第二版型4との間に位置する。その後、図21(B)のように、(ii)薄片状被加工物71、72を第一版型3と第二版型4との間に位置した状態で第二基盤12を駆動して、薄片状被加工物基材71と薄片状箔押用箔材72を間に位置する状態で第一版型3と第二版型4とを互いに押圧していく過程において、その押圧駆動に同期して、薄片状被加工物基材71と薄片状箔押用箔材72が被加工物挟持用弾性部材13と被加工物挟持用押圧部14との間に挟まれた状態で保持されるとともに、被加工物挟持用弾性部材13が押圧力に対応して変形して圧縮していき、その圧縮状態で、薄片状被加工物71、72が被加工物挟持用弾性部材13と被加工物挟持用押圧部14とにより張力を保って保持されて固定された張力保持固定状態となる。  As shown in FIG. 21A, in the step (g), (i) the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 are replaced with the first plate 3 and the second plate 4. Located between and. Thereafter, as shown in FIG. 21B, (ii) the second substrate 12 is driven with the flaky workpieces 71 and 72 positioned between the first plate 3 and the second plate 4. In the process of pressing the first plate mold 3 and the second plate mold 4 with the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 positioned therebetween, In synchronization, the flaky workpiece substrate 71 and the flaky foil pressing foil material 72 are held in a state of being sandwiched between the workpiece clamping elastic member 13 and the workpiece clamping pressing portion 14. In addition, the workpiece clamping elastic member 13 is deformed and compressed in response to the pressing force, and in this compressed state, the flaky workpieces 71 and 72 are in contact with the workpiece clamping elastic member 13 and the workpiece. A tension holding and fixing state in which the workpiece is held and fixed by the pressing portion 14 for clamping the workpiece is obtained.

図21(C)のように、(iii)続いて、更に第一基盤11と第二基盤12のうちの少なくともひとつを押圧駆動していく時、被加工物挟持用弾性部材13が押圧力に対応して更に変形して圧縮していき、張力保持固定状態にある薄片状被加工物71,72を介して第一版型3と第二版型4とが互いに押圧され、これにより、第一版型三次元パターン部32aと第二版型三次元パターン部42aとに合致する転写三次元凹凸パターン73aが薄片状被加工物基材71に凹凸形状で転写形成される。  As shown in FIG. 21C, (iii) Subsequently, when further pressing and driving at least one of the first substrate 11 and the second substrate 12, the workpiece clamping elastic member 13 is subjected to the pressing force. Correspondingly, the first plate 3 and the second plate 4 are pressed against each other via the flaky workpieces 71 and 72 in a tension-holding and fixed state. A transferred three-dimensional concavo-convex pattern 73a matching the first plate three-dimensional pattern portion 32a and the second plate three-dimensional pattern portion 42a is transferred and formed in a concavo-convex shape on the flaky workpiece substrate 71.

図21(Dのように、前記(h)工程として、第一基盤11と第二基盤12のうちの少なくともいずれか一つの基盤を駆動して、第一版型3と第二版型4を互いに離反させた時、被加工物挟持用弾性部材13は、変形して縮んだ圧縮状態から元の形状の圧縮解除復元状態に戻るとともに、被加工物挟持用弾性部材13と被加工物挟持用押圧部14とによる薄片状被加工物の保持固定状態が解除され、これにより、転写三次元凹凸パターン73aを形成加工した薄片状加工物が得られる。  21 (D), as the step (h), at least one of the first base plate 11 and the second base plate 12 is driven, and the first plate mold 3 and the second plate mold 4 are moved. When separated from each other, the workpiece clamping elastic member 13 returns from the compressed and deformed compressed state to the original decompressed and restored state, and the workpiece clamping elastic member 13 and the workpiece clamping The state in which the flaky workpiece is held and fixed by the pressing portion 14 is released, whereby a flaky workpiece with the transferred three-dimensional uneven pattern 73a formed thereon is obtained.

なお、本実施例において、薄片状被加工物7としては、(ii)押圧により変形可能な材料より構成されてなる薄片状被加工物基材71と、薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材72との双方の被加工物を使用した箔押し押圧加工方法であるが、これに限定されることなく、(i)押圧により変形可能な材料より構成されてなる薄片状被加工物7のみを使用した型押し押圧加工方法も実施可能である。  In this embodiment, the flaky workpiece 7 includes (ii) a flaky workpiece substrate 71 made of a material that can be deformed by pressing, and a foil stamp on the flaky workpiece substrate. Although it is the foil press processing method using both the workpieces with the foil material 72 for foil-shaped foil press which can be transferred, it is not limited to this, (i) It is comprised from the material which can be deformed by press. An embossing pressing method using only the flaky workpiece 7 is also possible.

本発明の押圧加工方法及び押圧加工システムにより、長時間の繰り返し予備作業を必要とすることなく、熟練を必要とすることなく、短時間に容易に、一対の第一版型と第二版型のそれぞれの版型を、押圧装置の所望位置に設置可能であり、一対の版型に刻設されているそれぞれの三次元凹凸パターンに正確で忠実な鮮明な転写三次元凹凸パターンを転写形成した凹凸形状の薄片状加工物、又は、箔押しにより転写三次元凹凸パターンを転写形成した箔押し凹凸形状の薄片状加工物が得られる。  By the pressing method and the pressing processing system of the present invention, a pair of first plate mold and second plate mold can be easily formed in a short time without requiring repeated preparatory work for a long time and without requiring skill. Each of the plate molds can be placed at a desired position of the pressing device, and a clear and accurate three-dimensional concavo-convex pattern is transferred to each three-dimensional concavo-convex pattern engraved on the pair of dies. An uneven flaky workpiece or a foil-pressed uneven flaky workpiece obtained by transferring and forming a transferred three-dimensional uneven pattern by foil pressing is obtained.

1 押圧加工装置
11 第一基盤
11p 第一基盤取付穴
12 第二基盤
13 被加工物挟持用弾性部材
14 被加工物挟持用押圧部
2 第一版型用ベース基材(金属製第一版型用ベース基材)
2h 第一版型用ベース基材厚
21 第一版型用ベース基材第一基盤取付孔(第一版型用ベース基材第一基盤取付部)
21t 第一版型用ベース基材取付孔傾斜端面
22 第一版型用ベース基材第一基盤取付端部(第一版型用ベース基材第一基盤取付部)
22t 第一版型用ベース基材取付傾斜端面
26 第一版型用ベース基材第一版型取付孔
28 第一版型用ベース基材第一基盤取付部材
28a 基材押圧部
28b 基盤板取付部材ネジ部
281 第一版型用ベース基材第一基盤取付補助部材
281t 第一版型用ベース基材第一基盤取付部材傾斜端面
282 第一版型用ベース基材第一基盤取付固定部材(第一版型用ベース基材第一基盤取付ネジ部材)
3 第一版型 金属製第一版型
3h 第一版型厚
3s 第一版型三次元パターン凹寸法(第一版型三次元パターン凹凸寸法)
3u 第一版型凹湾曲表面
31 第一版型基材部
32 第一版型突起部
32a,32b,32c 第一版型三次元パターン部
32h 第一版型突起部高
32p 第一版型三次元パターン端部
35 第一版型仮止孔
36 第一版型ベース基材取付孔
36b 第一版型第一基盤取付孔
38 第一版型第一版型用ベース基材取付部材
39 第一版型第一基盤取付部材
4 第二版型 樹脂製第二版型
4h 第二版型厚
4s 第二版型三次元パターン凸寸法(第二版型三次元パターン凹凸寸法)
4u 第二版型凸湾曲表面
41 第二版型基材部
42 第二版型突起部
42a,42b,42c 第二版型三次元パターン部
42h 第二版型突起部高
45 第二版型仮止孔
48 第二版型用ベース基材取付部材(接着部材、両面接着部材)
49 第二版型第二基盤取付部材(接着部材、両面接着部材)
5 仮止め治具
5h 仮止孔治具長
5m、51m 仮止治具第一版型孔挿入部
5n、52n 仮止治具第二版型孔挿入部
5c 仮止治具間隔制御部
5e、51e 仮止治具第一版型孔挿入外周部弾性部材
5f、52f 仮止治具第二版型孔挿入外周部弾性部材
5t,51t 仮止め治具第一版型孔挿入部外周ネジ切部
51 仮止治具外装部材
51d 仮止治具外装中空部
52 仮止治具内装部材
52d 内装部材中空内挿入部
53 仮止治具中空部弾性部材(伸縮反発性弾性ゴム部材、伸縮反発性コイルバネ部材、伸縮反発性板バネ部材)
55 仮止治具間隔制御部材
55h 仮止治具間隔制御部厚
6 第二版型用ベース基材
68 第二版型用ベース基材第二基盤取付部材
7 薄片状被加工物
71 薄片状被加工物基材
72 薄片状箔押用箔材
73 転写三次元凹凸パターン
73a 箔押し転写三次元凹凸パターン
9 仮止治具取外工具
91 第一挟部
91a 第一先端挟掴部
91b 第一挟鋭角先端部
91c 第一挟直線状溝部
92 第二挟部
92a 第二先端挟掴部
92b 第二挟鋭角先端部
92c 第二挟直線状溝部
94 ジョイント部分
DESCRIPTION OF SYMBOLS 1 Press processing apparatus 11 1st base | substrate 11p 1st base | substrate mounting hole 12 2nd base | substrate 13 Elastic member for workpiece clamping 14 Press part for workpiece clamping 2 Base substrate for 1st plate type | mold (metal 1st plate type | mold) Base material)
2h Base substrate thickness for first plate mold 21 Base substrate first substrate mounting hole for first plate mold (base substrate first substrate mounting portion for first plate mold)
21t First base plate base substrate mounting hole inclined end surface 22 First base plate base substrate first base mounting end (first base plate base base first base mounting portion)
22t Base plate mounting inclined end face for first plate mold 26 Base plate first plate mounting hole 28 for first plate mold 28 Base substrate first base mounting member 28a base pressing portion 28b Base plate mounting Member screw portion 281 First base plate base substrate first base plate mounting auxiliary member 281t First base plate base base plate first base mounting member inclined end surface 282 First base plate base base plate first base mounting fixing member ( 1st plate base material 1st base mounting screw member)
3 First plate type Metal first plate type 3h First plate type thickness 3s First plate type 3D pattern concave dimension (first plate type 3D pattern uneven dimension)
3u 1st plate type concave curved surface 31 1st plate type substrate part 32 1st plate type projection part 32a, 32b, 32c 1st plate type three-dimensional pattern part 32h 1st plate type projection part height 32p 1st plate type | mold tertiary Original pattern end portion 35 First plate type temporary fixing hole 36 First plate type base substrate mounting hole 36b First plate type first substrate mounting hole 38 First plate type first plate type base substrate mounting member 39 First Plate mold first base mounting member 4 Second plate mold Resin second plate mold 4h Second plate mold thickness 4s Second plate three-dimensional pattern convex dimension (second plate three-dimensional pattern irregular dimension)
4u 2nd plate type convex curved surface 41 2nd plate type substrate part 42 2nd plate type projection part 42a, 42b, 42c 2nd plate type three-dimensional pattern part 42h 2nd plate type projection part height 45 2nd plate type provisional Stop hole 48 Base plate mounting member for 2nd plate (adhesive member, double-sided adhesive member)
49 Second plate type second base mounting member (adhesive member, double-sided adhesive member)
5 Temporary fixing jig 5h Temporary fixing hole jig length 5m, 51m Temporary fixing jig first plate hole insertion portion 5n, 52n Temporary fixing jig second plate hole insertion portion 5c Temporary fixing jig interval control portion 5e, 51e Temporary fixing jig first plate hole insertion outer peripheral elastic member 5f, 52f Temporary fixing jig second plate hole insertion outer peripheral elastic member 5t, 51t Temporary fixing jig first plate hole insertion outer peripheral threaded portion 51 Temporary Fixing Jig Exterior Member 51d Temporary Fixing Jig Exterior Hollow 52 Temporary Fixing Jig Interior Member 52d Internal Member Hollow Inside Insertion Port 53 Temporary Fixing Jig Hollow Part Elastic Member (Extension Repulsive Elastic Rubber Member, Stretch Repulsive Coil Spring Member, expansion and resilience leaf spring member)
55 Temporary jig interval control member 55h Temporary jig interval control section thickness 6 Second plate mold base substrate 68 Second plate mold base substrate second base mounting member 7 Flaky workpiece 71 Flaky workpiece Workpiece substrate 72 Foil material for pressing flaky foil 73 Three-dimensional uneven pattern for transfer 73a Three-dimensional uneven pattern for foil press transfer 9 Temporary jig removal tool 91 First clamping part 91a First tip clamping part 91b First clamping acute angle Tip portion 91c First pinched linear groove portion 92 Second pinching portion 92a Second tip pinching portion 92b Second pinching acute angle tip portion 92c Second pinching linear groove portion 94 Joint portion

Claims (35)

(a)(a−1)所定の間隔で互いに対向する位置に設置された第一基盤(11)と第二 基盤(12)とを備え、前記第一基盤(11)と前記第二基盤(12) のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に 駆動するように構成された押圧加工装置(1)を準備する工程、
(a−3)表面に凹凸形状で形成された第一版型三次元パターン部(32a)と、 前記第一版型三次元パターン部を除く領域に形成された少なくとも2か 所の第一版型仮止孔(35)を有する第一版型(3)を準備する工程、
(a−4)表面に凹凸形状で形成された第二版型三次元パターン部(42a)と、 前記第二版型三次元パターン部を除く領域に形成された少なくとも2か 所の第二版型仮止孔(45)を有する第二版型(4)を準備する工程、
ここで、前記第一版型三次元パターン部(32a)と前記第二版型三次 元パターン部(42a)とは互いに嵌合可能な形状であって、前記第一 版型三次元パターン部(32a)と前記第二版型三次元パターン部(4 2a)とが互いに嵌合した際に、前記第一版型仮止孔(35)と前記第 二版型仮止孔(45)とが平面方向において同じ位置に位置するように 形成されている、
(a−5)前記第一版型(3)と前記第二版型(4)との相対位置を仮止めするた めの複数個の仮止め治具(5)を準備する工程、
ここで、前記複数個の仮止め治具(5)のそれぞれの仮止め治具(5) は前記第一版型仮止孔(35)に挿入可能な仮止治具第一版型孔挿入部 (5m)と前記第二版型仮止孔(45)に挿入可能な仮止治具第二版型 孔挿入部(5n)とを備えた形状を有し、前記仮止治具第一版型孔挿入 部(5m)は仮止治具第一版型挿入長を有し、前記仮止治具第二版型孔 挿入部(5n)は仮止め治具第二版型挿入長を有する、
(a−6)前記第一版型(3)を前記第一基盤(11)に脱着可能に取付設置する ための第一版型第一基盤取付部材(39)を準備する工程、
(a−8)前記第二版型(4)を前記第二基盤(12)に脱着可能に取付設置する ための第二版型第二基盤取付部材(49)を準備する工程、
(a−9)薄片状被加工物(7)を準備する工程、
これにより、前記押圧加工装置(1)と前記第一版型(3)と前記第二版型(4) と前記複数個の仮止め治具(5)と前記第一版型第一基盤取付部材(39)と前記 第二版型第二基盤取付部材(49)と前記薄片状被加工物(7)を準備する、
(b)前記第一版型(3)を前記第一版型第一基盤取付部材(39)により前記第一基盤 (11)に取付取外自在に取付固定する工程、
(d)(d−1)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5 m)を、前記第一版型(3)に形成された前記第一版型仮止孔(35) に挿入する工程、
(d−2)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5 n)を、前記第二版型(4)に形成された前記第二版型仮止孔(45) に挿入する工程、
これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(3 2a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a )とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時 的に仮取付けする、
(e)(e−1)前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記 第二版型(4)との双方の版型を取付設置した前記第一基盤(11)と 、前記第二基盤(12)とのうちの少なくともいずれか一つの基盤を駆 動して、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する 工程、
(e−2)前記(e−1)工程の後に、前記第二版型(4)の裏面が前記第二基盤 (12)に押圧された状態で、前記第二版型(4)を前記第二版型第二 基盤取付部材(49)により前記第二基盤(12)に取付取外自在に取 付固定する工程、
これにより、前記第二版型(4)を前記第二基盤(12)に位置決めして取付固定 する、
(f)(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12) のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(1 1)と前記第二基盤(12)を互いに離反させる工程、
これにより、
(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部( 5n)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮 止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維 持する、または、
(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部 (5m)が前記第一版型仮止孔(35)から抜けて、前記それぞれの 仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を 維持する、
(f−2)前記(f−1)工程の後に、(i)前記第一版型仮止孔(35)または (ii)前記第二版型仮止孔(45)に挿入された状態を維持している 前記それぞれの仮止め治具(5)を、前記第一版型仮止孔(35)また は前記第二版型仮止孔(45)から取り外す工程、
これにより、前記第一基盤(11)に取付固定された前記第一版型(3)に嵌合 可能な位置に、前記第二版型(4)を前記第二基盤(12)に取付固定して、前 記押圧加工装置(1)に前記第一版型(3)と前記第二版型(4)との取付固定 を完了する、
(g)前記(f)工程の後に、前記薄片状被加工物(7)を前記第一版型(3)と前記第 二版型(4)との間に位置し、その状態で前記第一基盤(11)と前記第二基盤( 12)のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物( 7)を間に位置する状態で前記第一版型(3)と前記第二版型(4)とを互いに押 圧する工程、
これにより、前記第一版型三次元パターン部(32a)と前記第二版型三次元パタ ーン部(42a)とに合致する転写三次元凹凸パターン(73)が前記薄片状被加 工物(7)に形成される、
及び、
(h)前記(g)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少 なくともいずれか一つの基盤を駆動して、前記第一版型(3)と前記第二版型(4 )を互いに離反させる工程、
これにより、前記転写三次元凹凸パターン(73)を形成加工した薄片状加工物が 得られる、
を備えることを特徴とする薄片状被加工物に転写三次元凹凸パターンを形成する押圧加工方法。
(A) (a-1) A first base (11) and a second base (12) installed at positions facing each other at a predetermined interval, the first base (11) and the second base ( 12) a step of preparing a pressing device (1) configured such that at least one of the substrates is driven so as to be capable of being pressed and separated toward the other substrate;
(A-3) First plate type three-dimensional pattern part (32a) formed in a concavo-convex shape on the surface, and at least two first plates formed in a region excluding the first plate type three-dimensional pattern part Preparing a first plate mold (3) having a mold temporary fixing hole (35);
(A-4) A second plate type three-dimensional pattern portion (42a) formed in an uneven shape on the surface, and at least two second plates formed in a region excluding the second plate type three-dimensional pattern portion. Preparing a second plate mold (4) having a mold temporary fixing hole (45);
Here, the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) can be fitted to each other, and the first plate type three-dimensional pattern portion ( 32a) and the second plate type three-dimensional pattern portion (42a) are fitted to each other, the first plate type temporary fixing hole (35) and the second plate type temporary fixing hole (45) are formed. It is formed to be located at the same position in the plane direction,
(A-5) a step of preparing a plurality of temporary fixing jigs (5) for temporarily fixing the relative positions of the first plate mold (3) and the second plate mold (4);
Here, each temporary fixing jig (5) of the plurality of temporary fixing jigs (5) is inserted into the first plate temporary fixing hole (35). A temporary fixing jig second plate mold hole insertion portion (5n) that can be inserted into the second plate mold temporary fixing hole (45), and the temporary fixing jig first The plate mold hole insertion part (5m) has a temporary fixing jig first plate insertion length, and the temporary jig second plate hole insertion part (5n) has a temporary fixing jig second plate insertion length. Have
(A-6) a step of preparing a first plate type first base mounting member (39) for detachably mounting and installing the first plate type (3) on the first base (11);
(A-8) a step of preparing a second plate mold second base mounting member (49) for detachably mounting and mounting the second plate mold (4) on the second base (12);
(A-9) preparing a flaky workpiece (7),
Accordingly, the pressing device (1), the first plate die (3), the second plate die (4), the plurality of temporary fixing jigs (5), and the first plate die first base mounting. Preparing a member (39), the second plate type second base mounting member (49) and the flaky workpiece (7);
(B) A step of mounting and fixing the first plate mold (3) to the first substrate (11) by the first plate mold first substrate mounting member (39) so as to be detachable.
(D) (d-1) The temporary fixing jig first plate die hole insertion portion (5 m) of each temporary fixing jig (5) is formed in the first plate (3). Inserting into the first plate die temporary retaining hole (35),
(D-2) The second plate formed on the second plate mold (4) with the temporary jig second plate mold hole insertion portion (5n) of each of the temporary clamp jigs (5). Inserting into the mold temporary fixing hole (45),
Thereby, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion formed on the second plate (4). (42a) are temporarily attached to the first plate mold (3) and the second plate mold (4) in a state of being fitted to each other.
(E) (e-1) Mounting and installing both the first plate mold (3) and the second plate mold (4) temporarily temporarily attached to the first plate mold (3) By driving at least one of the first substrate (11) and the second substrate (12), the back surface of the second plate mold (4) is attached to the second substrate (12). Step)
(E-2) After the step (e-1), the second plate mold (4) is moved to the second plate mold (4) while the back surface of the second plate mold (4) is pressed against the second substrate (12). A step of detachably mounting and fixing to the second base (12) by the second plate type second base mounting member (49);
Thus, the second plate mold (4) is positioned and fixed to the second base (12).
(F) (f-1) After the step (e), at least one of the first base (11) and the second base (12) is driven, and the first base ( 1 1) and separating the second base (12) from each other;
This
(I) The temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) comes out of the second plate temporary fixing hole (45), and each temporary fixing Maintain the state where the jig (5) is inserted into the first plate-type temporary fixing hole (35), or
(Ii) The temporary fixing jig first plate mold hole insertion portion (5m) of each temporary fixing jig (5) comes out of the first plate temporary fixing hole (35), and each temporary fixing Maintaining the state where the jig (5) is inserted into the second plate temporary fixing hole (45),
(F-2) After the step (f-1), (i) the first plate type temporary fixing hole (35) or (ii) the second plate type temporary fixing hole (45) inserted. Maintaining the step of removing each temporary fixing jig (5) from the first plate temporary fixing hole (35) or the second plate temporary fixing hole (45);
Thus, the second plate mold (4) is mounted and fixed to the second base plate (12) at a position where it can be fitted to the first plate mold (3) mounted and fixed to the first base plate (11). Then, the mounting and fixing of the first plate mold (3) and the second plate mold (4) to the pressing device (1) is completed.
(G) After the step (f), the flaky workpiece (7) is positioned between the first plate mold (3) and the second plate mold (4), and in this state, the first Driving the at least one of the one base (11) and the second base (12) to place the first plate mold (3) with the flaky workpiece (7) positioned therebetween And the second plate mold (4) are pressed against each other,
As a result, the transferred three-dimensional uneven pattern (73) matching the first plate type three-dimensional pattern part (32a) and the second plate type three-dimensional pattern part (42a) becomes the flaky workpiece. Formed in (7),
as well as,
(H) After the step (g), at least one of the first substrate (11) and the second substrate (12) is driven, and the first plate mold (3) And the second plate mold (4) are separated from each other,
Thereby, a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern (73) is obtained.
A press working method for forming a transferred three-dimensional uneven pattern on a flaky workpiece.
前記(a)工程は、さらに、
(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材(2)を準備する工 程、ここで、該第一版型用ベース基材(2)は第一版型用ベース基材厚(2 h)の厚さ寸法を有する、を備え、
前記(a−6)工程に替えて、
(a−6a)前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するた めの第一版型第一版型用ベース基材取付部材(38)を準備する工程、及 び、
(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置する ための第一版型用ベース基材第一基盤取付部材(28)を準備する工程、 を備え、
前記(b)工程に替えて、
(b−1)前記第一版型(3)を前記第一版型第一版型用ベース基材取付部材(38) により前記第一版型用ベース基材(2)の表面の所定位置に取付取外自在に 取付固定する工程、及び、
(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付 部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工 程、を備え、
前記(d)工程は、
(d−1)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m) を、前記第一版型(3)に形成された前記第一版型仮止孔(35)に挿入す る工程、及び、
(d−2)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n) を、前記第二版型(4)に形成された前記第二版型仮止孔(45)に挿入す る工程、を備え、
前記(b)工程と前記(d)工程により、前記第一版型用ベース基材(2)を介して前 記第一版型(3)を前記第一基盤(11)に取付取外自在に取付固定するとともに、前 記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版 型(4)に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状 態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けする、
前記(e)工程に替えて、
(e−1)前記第一版型用ベース基材(2)に取付設置された前記第一版型(3)と前 記第一版型(3)に一時的に仮取付された前記第二版型(4)との双方の型 を取付設置した前記第一基盤(11)と、前記第二基盤(12)とのうちの 少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面を前 記第二基盤(12)に押圧する工程、及び、
(e−2)前記(e−1)工程の後、前記第二版型(4)の裏面が前記第二基盤(12 )に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部 材(49)により前記第二基盤(12)に取付取外自在に取付固定する工程 、を備え、
これにより、前記第二版型(4)を前記第二基盤(12)に位置決めして取付固定す る、
前記(f)工程は、
(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12)のう ちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記 第二基盤(12)を互いに離反させる工程、
これにより、
(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)が 前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が 前記第一版型仮止孔(35)に挿入された状態を維持する、又は、
(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m) が前記第一版型仮止孔(35)から抜けて、前記それぞれの仮止め治具(5) が前記第二版型仮止孔(45)に挿入された状態を維持する、
及び、
(f−2)前記(f−1)工程の後に、(i)前記第一版型仮止孔(35)または(i i)前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞ れの仮止め治具(5)を、前記第一版型仮止孔(35)または前記第二版型仮 止孔(45)から取り外す工程、を備え、
これにより、前記第一基盤(11)に前記第一版型用ベース基材(2)を介して取付 固定された前記第一版型(3)に嵌合可能な位置に、前記第二版型(4)を前記第二 基盤(12)に取付固定して、前記押圧加工装置(1)に前記第一版型(3)と前記 第二版型(4)との取付固定を完了する、
前記(g)工程は、
前記(f)工程の後に、前記薄片状被加工物(7)を前記第一版型(3)と前記第二 版型(4)との間に位置し、その状態で前記第一基盤(11)と前記第二基盤(12 )のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物(7)を 間に位置する状態で前記第一版型(3)と前記第二版型(4)とを互いに押圧する工 程、を備え、
これにより、前記第一版型三次元パターン部(32a)と前記第二版型三次元パター ン部(42a)とに合致する転写三次元凹凸パターン(73)が前記薄片状被加工物 (7)に形成される、
前記(h)工程は、
前記(g)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少なく ともいずれか一つの基盤を駆動して、前記第一版型(3)と前記第二版型(4)を互い に離反させる工程、を備え、
これにより、前記転写三次元凹凸パターン(73)を形成加工した薄片状加工物が得ら れる、
ことを特徴とする請求項1に記載の押圧加工方法。
The step (a) further includes:
(A-2) Process for preparing a first base plate base material (2) having a flat surface and a flat back surface, wherein the first plate base material (2) is a first plate Having a thickness dimension of a base substrate thickness for molds (2 h),
Instead of the step (a-6),
(A-6a) First base plate first base plate mounting member (38) for mounting and mounting the first plate mold (3) on the first base plate base material (2) The process of preparing
(A-6b) First base plate base substrate first base mounting member (28) for mounting and installing the first base plate base material (2) on the first base plate (11) is prepared. Process,
Instead of the step (b),
(B-1) Predetermined position of the surface of the first base plate base material (2) for the first plate mold (3) by the base plate mounting member (38) for the first plate type first plate mold The process of mounting and fixing to and from
(B-2) The first base plate base material (2) is detachably mounted on the first base plate (11) by the first base plate base substrate first base mounting member (28). Fixing process,
The step (d)
(D-1) The first plate die formed on the first plate die (3) with the temporary fixture jig first plate die hole insertion portion (5m) of each of the temporary fixture jigs (5). Inserting into the temporary fixing hole (35), and
(D-2) The second plate mold formed on the second plate mold (4) by replacing the temporary-fixing jig second plate mold hole insertion portion (5n) of each temporary lock jig (5). A step of inserting into the temporary fixing hole (45),
By the steps (b) and (d), the first plate mold (3) can be attached to and detached from the first substrate (11) through the base substrate for the first plate mold (2). And the second plate mold tertiary formed on the first plate three-dimensional pattern portion (32a) formed on the first plate mold (3) and the second plate mold (4). Temporarily mounting the first plate mold (3) and the second plate mold (4) in a state where the original pattern portion (42a) is fitted to each other;
Instead of the step (e),
(E-1) The first plate (3) attached and installed on the first base plate base (2) and the first plate temporarily attached to the first plate (3). The second plate is driven by driving at least one of the first base plate (11) and the second base plate (12) to which both types of the two plate molds (4) are attached. Pressing the back surface of the mold (4) against the second base (12); and
(E-2) After the step (e-1), in the state where the back surface of the second plate mold (4) is pressed against the second base (12), the second plate mold (4) is A second plate type second base mounting member (49), and a step of detachably mounting and fixing to the second base (12).
As a result, the second plate mold (4) is positioned and fixed to the second base (12).
The step (f)
(F-1) After the step (e), driving at least one of the first base (11) and the second base (12), the first base (11) Separating the second bases (12) from each other;
This
(I) The temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) comes out of the second plate temporary fixing hole (45), and each temporary fixing Maintain the state where the jig (5) is inserted into the first plate mold temporary fixing hole (35), or
(Ii) The temporary fixing jig first plate mold hole insertion portion (5m) of each temporary fixing jig (5) comes out of the first plate temporary fixing hole (35), and each temporary fixing Maintaining the state where the jig (5) is inserted into the second plate mold temporary fixing hole (45);
as well as,
(F-2) After the step (f-1), (i) the state inserted into the first plate temporary fixing hole (35) or (ii) the second plate temporary fixing hole (45) Removing each of the temporary fixing jigs (5) maintaining the above-mentioned from the first plate die temporary fixing hole (35) or the second plate die temporary fixing hole (45),
As a result, the second plate is placed at a position where it can be fitted to the first plate (3) fixedly attached to the first substrate (11) via the base substrate (2) for the first plate. The mold (4) is attached and fixed to the second base (12), and the pressing and fixing device (1) completes the attachment and fixing of the first plate mold (3) and the second plate mold (4). ,
The step (g)
After the step (f), the flaky workpiece (7) is positioned between the first plate mold (3) and the second plate mold (4), and the first substrate ( 11) and at least one of the second substrates (12) is driven, and the first plate mold (3) and the substrate are placed with the flaky workpiece (7) positioned therebetween. A step of pressing the second plate mold (4) together,
As a result, the transferred three-dimensional concavo-convex pattern (73) matching the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) becomes the flaky workpiece (7 Formed)
The step (h)
After the step (g), at least one of the first substrate (11) and the second substrate (12) is driven, and the first plate mold (3) and the second substrate (3) are driven. A step of separating the plate molds (4) from each other,
Thereby, a flaky workpiece obtained by forming and processing the transferred three-dimensional uneven pattern (73) is obtained.
The pressing method according to claim 1.
前記(a)工程において、さらに、
(a−2)平面状表面と平面状裏面を有する第一版型用ベース基材(2)を準備する工 程、ここで、該第一版型用ベース基材(2)は第一版型用ベース基材厚(2 h)の厚さ寸法を有する、及び、
前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するため の第一版型第一版型用ベース基材取付部材(38)を準備する工程、を備え 、
前記(a−3)工程において、
前記第一版型(3)を準備する工程は、複数個の第一版型(3)を準備する工程、を備 え、ここで、前記複数個の第一版型(3)のそれぞれの第一版型(3)は、表面に凹凸 形状で形成された第一版型三次元パターン部(32a)と、前記第一版型三次元パター ン部を除く領域に形成された少なくとも2か所の第一版型仮止孔(35)を有する、
前記(a−4)工程において、
前記第二版型(4)を準備する工程は、複数個の第二版型(4)を準備する工程、を備 え、ここで、前記複数個の第二版型(4)のそれぞれの第二版型(4)は、表面に凹凸 形状で形成された第二版型三次元パターン部(42a)と、前記第二版型三次元パター ン部(42a)を除く領域に形成された少なくとも2か所の第二版型仮止孔(45)を 有し、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(4 2a)とは互いに嵌合可能な形状であって、前記第一版型三次元パターン部(32a) と前記第二版型三次元パターン部(42a)とが互いに嵌合した際に、前記第一版型仮 止孔(35)と前記第二版型仮止孔(45)とが平面方向において同じ位置に位置する ように形成されている、
前記(a−5)工程は、
前記複数個の第一版型(3)と前記複数個の第二版型(4)との相対位置を位置決めす るための複数個の仮止め治具(5)を準備する工程、を備え、
ここで、前記複数個の仮止め治具(5)のそれぞれの仮止め治具(5)は前記第一版 型仮止孔(35)に挿入可能な仮止治具第一版型孔挿入部(5m)と前記第二版型仮止 孔(45)に挿入可能な仮止治具第二版型孔挿入部(5n)とを備えた形状を有し、前 記仮止治具第一版型孔挿入部(5m)は仮止め治具第一版型挿入長を有し、前記仮止治 具第二版型孔挿入部(5n)は仮止め治具第二版型挿入長を有する、
前記(a−6)工程に替えて、
(a−6a)前記複数個の第一版型(3)を前記第一版型用ベース基材(2)に取付 設置するための複数個の第一版型第一版型用ベース基材取付部材(38 )を準備する工程、及び、
(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置す るための第一版型用ベース基材第一基盤取付部材(28)を準備する工 程、を備え、
前記(a−8)工程に替えて、
前記複数個の第二版型(4)を前記第二基盤(12)に取付設置するための複数個の第 二版型第二基盤取付部材(49)を準備する工程、を備え、
これにより、前記押圧加工装置(1)と前記第一版型用ベース基材(2)と前記複数個 の第一版型(3)と前記複数個の第二版型(4)と前記複数個の仮止め治具(5)と前 記第一版型用ベース基材第一基盤取付部材(28)と前記複数個の第一版型第一版型用 ベース基材取付部材(38)と前記複数個の第二版型第二基盤取付部材(49)と前記 薄片状被加工物(7)を準備する、
前記(b)工程に替えて、
(b−1)前記それぞれの第一版型(3)を前記複数個の第一版型第一版型用ベース基 材取付部材(38)のそれぞれの第一版型第一版型用ベース基材取付部材( 38)により前記第一版型用ベース基材(2)の表面の所定位置に取付取外 自在に取付固定する工程、及び、
(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付 部材(28)により前記第一基盤(11)に取付取外自在に取付固定する工 程、を備え、
前記(d)工程は、
(d−1)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m) を、前記それぞれの第一版型(3)に形成された前記第一版型仮止孔(35 )に挿入する工程、及び、
(d−2)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n) を、前記それぞれの第二版型(4)に形成された前記第二版型仮止孔(45)に挿入す る工程、を備え、
前記(b)工程と前記(d)工程により、前記第一版型用ベース基材(2)を介して、 前記複数個の第一版型(3)を前記第一基盤(11)に取付取外自在に取付固定すると ともに、前記それぞれの第一版型(3)に形成された前記第一版型三次元パターン部( 32a)と前記それぞれの第二版型(4)に形成された前記第二版型三次元パターン部 (42a)とを互いに嵌合した状態で、前記複数個の第一版型(3)と前記複数個の第 二版型(4)とを一時的に仮取付けする、
前記(e)工程に替えて、
(e−1)前記第一版型用ベース基材(2)に取付設置された前記それぞれの第一版型 (3)と前記それぞれの第一版型(3)に一時的に仮取付された前記それぞれ の第二版型(4)との双方の型を取付設置した前記第一基盤(11)と、前記 第二基盤(12)とのうちの少なくともいずれか一つの基盤を駆動して、前記 それぞれの第二版型(4)の裏面を前記第二基盤(12)に押圧する工程、及 び、
(e−2)前記(e−1)の後に、前記それぞれの第二版型(4)の裏面が前記第二基 盤(12)に押圧された状態で、前記それぞれの第二版型(4)を前記複数個 の第二版型第二基盤取付部材(49)のそれぞれの第二版型第二基盤取付部材 (49)により前記第二基盤(12)に取付取外自在に取付固定する工程、を 備え、
これにより、前記複数個の第二版型(4)を前記第二基盤(12)に位置決めして取 付固定する、
前記(f)工程は、
(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12)のう ちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前 記第二基盤(12)を互いに離反させる工程、を備え、
これにより、
(i)前記複数個の第一版型(3)と前記複数個の第二版型(4)とが一時的に仮 取付けされている前記それぞれの仮止め治具(5)の前記仮止治具第二版型 孔挿入部(5n)が前記第二版型仮止孔(45)から抜けて、前記それぞれ の仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持 する、又は、
(ii)前記複数個の第一版型(3)と前記複数個の第二版型(4)とが一時的に 仮取付けされている前記それぞれの仮止め治具(5)の前記仮止治具第一版 型孔挿入部(5m)が前記第一版型仮止孔(35)から抜けて、前記それぞ れの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維 持する、
(f−2)前記(f−1)工程の後に、
(i)前記第一版型仮止孔(35)または(ii)前記第二版型仮止孔(45) に挿入された状態を維持している前記それぞれの仮止め治具(5)を、前記第一 版型仮止孔(35)または前記第二版型仮止孔(45)から取り外す工程、を備 え、これにより、前記第一基盤に前記第一版型用ベース基材(2)を介して取付 固定された前記それぞれの第一版型(3)に嵌合可能な位置に、前記それぞれの 第二版型(4)を前記第二基盤(12)に取付固定して、前記押圧加工装置(1 )に前記複数個の第一版型(3)と前記複数個の第二版型(4)との取付固定を 完了する、
前記(g)工程は、
前記(f)工程の後に、前記薄片状被加工物(7)を前記複数個の第一版型(3)と 前記複数個の第二版型(4)との間に位置し、その状態で前記第一基盤(11)と前 記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状 被加工物(7)を間に位置する状態で前記それぞれの第一版型(3)と前記それぞれ の第二版型(4)とを互いに押圧する工程、これにより、前記第一版型三次元パター ン部(32a)と前記第二版型三次元パターン部(42a)とに合致する複数個の転 写三次元凹凸パターン(73)が前記薄片状被加工物(7)に形成される、を備え、
前記(h)工程は、
前記(g)工程の後に、前記第一基盤(11)と前記第二基盤(12)のうちの少な くともいずれか一つの基盤を駆動して、前記それぞれの第一版型(3)と前記それぞ れの第二版型(4)を互いに離反させる工程、を備え、
これにより、前記複数個の転写三次元凹凸パターン(73)を形成加工した薄片状加工物が得られる、
ことを特徴とする請求項1に記載の押圧加工方法。
In the step (a),
(A-2) Process for preparing a first base plate base material (2) having a flat surface and a flat back surface, wherein the first plate base material (2) is a first plate Having a thickness dimension of the mold base substrate thickness (2 h), and
Preparing a first plate mold base plate mounting member (38) for mounting and mounting the first plate mold (3) on the first plate mold base substrate (2); Preparation
In the step (a-3),
The step of preparing the first plate mold (3) includes a step of preparing a plurality of first plate molds (3), wherein each of the plurality of first plate molds (3) is provided. The first plate mold (3) includes at least two first plate mold three-dimensional pattern portions (32a) formed in an uneven shape on the surface and at least two regions formed in the first plate mold three-dimensional pattern portion. Having a first plate type temporary fixing hole (35),
In the step (a-4),
The step of preparing the second plate mold (4) includes a step of preparing a plurality of second plate molds (4), wherein each of the plurality of second plate molds (4) is provided. The second plate mold (4) was formed in a region excluding the second plate mold three-dimensional pattern portion (42a) formed on the surface in an uneven shape and the second plate mold three-dimensional pattern portion (42a). There are at least two second plate type temporary fixing holes (45), and the first plate type three dimensional pattern portion (32a) and the second plate type three dimensional pattern portion (42a) are fitted to each other. When the first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42a) are fitted to each other, the first plate die fixing hole ( 35) and the second plate mold temporary fixing hole (45) are formed so as to be located at the same position in the plane direction,
The step (a-5)
Preparing a plurality of temporary fixing jigs (5) for positioning relative positions of the plurality of first plate molds (3) and the plurality of second plate molds (4). ,
Here, each temporary fixing jig (5) of the plurality of temporary fixing jigs (5) can be inserted into the first plate temporary fixing hole (35). Part (5m) and a temporary fixing jig second plate mold hole insertion part (5n) that can be inserted into the second plate temporary fixing hole (45). The one plate mold hole insertion portion (5m) has a temporary fixing jig first plate mold insertion length, and the temporary jig second plate mold hole insertion portion (5n) has a temporary fixing jig second plate insertion length. Having
Instead of the step (a-6),
(A-6a) A plurality of first plate mold base plates for mounting and mounting the plurality of first plate molds (3) on the first plate mold base substrate (2) Preparing a mounting member (38); and
(A-6b) Preparing a first base plate base substrate first base mounting member (28) for mounting and installing the first base plate base material (2) on the first base plate (11) Process
Instead of the step (a-8),
Preparing a plurality of second plate mold second base mounting members (49) for mounting and mounting the plurality of second plate molds (4) on the second base (12),
Accordingly, the pressing device (1), the base plate for the first plate (2), the plurality of first plates (3), the plurality of second plates (4), and the plurality The temporary fixing jigs (5), the base plate first base mounting member (28) for the first plate and the plurality of base plate mounting members (38) for the first plate and first plate And preparing a plurality of second plate type second base mounting members (49) and the flaky workpiece (7),
Instead of the step (b),
(B-1) Each of the first plate molds (3) is replaced with each of the plurality of first plate mold first plate mold base base mounting members (38). A step of detachably mounting and fixing at a predetermined position on the surface of the base substrate (2) for the first plate mold by the substrate mounting member (38); and
(B-2) The first base plate base material (2) is detachably mounted on the first base plate (11) by the first base plate base substrate first base mounting member (28). Fixing process,
The step (d)
(D-1) The temporary fixing jig first plate mold hole insertion portion (5m) of each temporary fixing jig (5) is formed on the first plate mold (3). Inserting into the plate temporary fixing hole (35), and
(D-2) The temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) is formed on the second plate mold (4). A step of inserting into the plate temporary fixing hole (45),
The plurality of first plate molds (3) are attached to the first substrate (11) through the first plate mold base substrate (2) by the steps (b) and (d). Removably mounted and fixed, and formed on the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate (4). The plurality of first plate molds (3) and the plurality of second plate molds (4) are temporarily temporarily attached while the second plate mold three-dimensional pattern portion (42a) is fitted to each other. Install,
Instead of the step (e),
(E-1) Temporarily temporarily attached to each of the first plate mold (3) and each of the first plate mold (3) installed and installed on the base substrate (2) for the first plate mold. And driving at least one of the first base (11) and the second base (12) on which both of the second version molds (4) are attached and installed. Pressing the back surface of each second plate mold (4) against the second substrate (12); and
(E-2) After the above (e-1), the respective second plate molds (4) with the back surface of each second plate mold (4) pressed against the second base plate (12) ( 4) The second plate type second base mounting member (49) of each of the plurality of second plate type second base mounting members (49) is detachably mounted and fixed to the second base (12). A process of
Accordingly, the plurality of second plate molds (4) are positioned and fixed to the second base (12).
The step (f)
(F-1) After the step (e), driving at least one of the first base (11) and the second base (12), the first base (11) A step of separating the second bases (12) from each other,
This
(I) The temporary fixing of the temporary fixing jigs (5) in which the plurality of first plate molds (3) and the plurality of second plate molds (4) are temporarily attached. The jig second plate mold hole insertion portion (5n) comes out of the second plate mold temporary fixing hole (45), and each of the temporary plate fixing jigs (5) becomes the first plate temporary fixing hole (35). Maintain the inserted state in the
(Ii) The temporary fixing of the temporary fixing jigs (5) in which the plurality of first plate molds (3) and the plurality of second plate molds (4) are temporarily temporarily mounted. The jig first plate mold hole insertion portion (5 m) comes out of the first plate temporary fixing hole (35), and each temporary fixing jig (5) is inserted into the second plate temporary fixing hole (5). 45) maintain the inserted state,
(F-2) After the step (f-1),
(I) The temporary fixing jigs (5) that maintain the state of being inserted into the first printing plate temporary fixing holes (35) or (ii) the second printing plate temporary fixing holes (45). Detaching from the first plate temporary fixing hole (35) or the second plate temporary fixing hole (45), whereby the first base substrate for the first plate ( 2) Attach and fix each of the second plate molds (4) to the second base plate (12) at a position where it can be fitted to each of the fixed first plate molds (3). The mounting of the plurality of first plate molds (3) and the plurality of second plate molds (4) to the pressing device (1) is completed.
The step (g)
After the step (f), the flaky workpiece (7) is positioned between the plurality of first plate molds (3) and the plurality of second plate molds (4), and the state And driving at least one of the first base (11) and the second base (12) to place the flaky workpiece (7) in between. A step of pressing the first plate mold (3) and the respective second plate mold (4) with each other, whereby the first plate mold three-dimensional pattern part (32a) and the second plate mold three-dimensional pattern A plurality of transferred three-dimensional concavo-convex patterns (73) matching the portion (42a) are formed on the flaky workpiece (7),
The step (h)
After the step (g), at least one of the first substrate (11) and the second substrate (12) is driven, and each of the first plate molds (3) and Separating each of the second plate molds (4) from each other,
Thereby, a flaky workpiece obtained by forming the plurality of transfer three-dimensional uneven patterns (73) is obtained.
The pressing method according to claim 1.
前記(a−3)工程において、前記第一版型(3)は、略平面形状表面を有する第一版型基材部(31)と、該第一版型基材部(31)から突出する第一版型突起部(32)を有し、前記第一版型三次元パターン部(32a)は前記第一版型突起部(32)の表面に形成されてなり、前記第一版型(3)は第一版型厚(3h)の厚さを有し、前記第一版型基材部(31)は第一版型基材部厚の厚さを有し、前記第一版型突起部(32)は第一版型突起部高(32h)の高さを有し、前記第一版型仮止孔(35)は前記第一版型突起部(32)を除く前記第一版型基材部(31)に形成されてなり、
前記(a−4)工程において、前記第二版型三次元パターン部(42a)は前記第二版型(4)の表面に形成されてなり、前記第二版型仮止孔(45)は前記第二版型三次元パターン部(42a)を除く前記第二版型(4)の表面に形成されてなり、
前記(d)工程において、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態であるとともに、前記第一版型の前記第一版型基材部(31)の表面と前記第二版型の前記第二版型三次元パターン部(42a)以外の領域の表面との間隔が前記第一版型突起部高(32h)に相当する間隔状態で、前記第一版型(3)と前記第二版型(4)とが前記それぞれの仮止め治具(5)により一時的に仮取付けされる、
ことを特徴とする請求項1乃至3のいずれかに記載の押圧加工方法。
In the step (a-3), the first plate mold (3) protrudes from the first plate substrate portion (31) having a substantially planar surface and the first plate substrate portion (31). And the first plate three-dimensional pattern portion (32a) is formed on the surface of the first plate protrusion (32), and the first plate mold (3) has a thickness of the first plate mold thickness (3h), the first plate mold base portion (31) has a thickness of the first plate mold base portion thickness, and the first plate The mold protrusion (32) has a height of the first plate mold protrusion (32h), and the first plate temporary fixing hole (35) is the first plate except for the first plate protrusion (32). It is formed on the one-plate type base material part (31),
In the step (a-4), the second plate three-dimensional pattern portion (42a) is formed on the surface of the second plate (4), and the second plate temporary fixing hole (45) Formed on the surface of the second plate mold (4) excluding the second plate mold three-dimensional pattern portion (42a),
In the step (d), the first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate. Are engaged with each other, and the surface of the first plate base portion (31) of the first plate mold and the second plate three-dimensional pattern portion (42a) of the second plate mold. The first plate mold (3) and the second plate mold (4) are each in a temporary state in which the distance from the surface of the other region corresponds to the first plate mold protrusion height (32h). Temporarily attached temporarily by the stop jig (5).
The pressing method according to any one of claims 1 to 3.
前記(a−3)工程において、前記第一版型三次元パターン部(32a)は滑らかに連続して凹状に窪んだ第一版型凹湾曲状面(3u)に凹凸形状で形成されてなり、
前記(a−4)工程において、前記第二版型三次元パターン部(42a)は滑らかに連続して凸状に突出した第二版型凸湾曲表面(4u)に凹凸形状で形成されてなり、
前記第一版型凹湾曲状面(3u)と、前記第二版型凸湾曲表面(4u)は、互いに嵌合可能な形状面を有するとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とは互いに嵌合可能な形状を有する、
前記(d)工程において、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けする、
ことを特徴とする請求項1乃至4のいずれかに記載の押圧加工方法。
In the step (a-3), the first plate type three-dimensional pattern portion (32a) is formed in a concave-convex shape on the first plate type concave curved surface (3u) which is smoothly and continuously depressed in a concave shape. ,
In the step (a-4), the second plate type three-dimensional pattern portion (42a) is formed in a concavo-convex shape on the second plate type convex curved surface (4u) protruding smoothly and continuously. ,
The first plate-type concave curved surface (3u) and the second plate-type convex curved surface (4u) have shape surfaces that can be fitted to each other, and the first plate-type three-dimensional pattern portion (32a). And the second plate type three-dimensional pattern portion (42a) have shapes that can be fitted to each other,
In the step (d), the first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate. And temporarily fitting the first plate mold (3) and the second plate mold (4) in a state of being fitted to each other.
The pressing method according to any one of claims 1 to 4, wherein the pressing method is provided.
前記第一版型(3)は金属材により調製された金属製第一版型(3)であり、
前記第一版型用ベース基材(2)は金属材により調製された金属製第一版型用ベース基材(2)であり、
前記第二版型(4)は樹脂材により調製された樹脂製第二版型(4)であり、
前記(d)工程において、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けする、
ことを特徴とする請求項1乃至5のいずれかに記載の押圧加工方法。
The first plate mold (3) is a metal first plate mold (3) prepared from a metal material,
The first plate base substrate (2) is a metal first plate base substrate (2) prepared from a metal material,
The second plate mold (4) is a resin second plate mold (4) prepared from a resin material,
In the step (d), the first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate. And temporarily fitting the first plate mold (3) and the second plate mold (4) in a state of being fitted to each other.
The pressing method according to any one of claims 1 to 5.
前記第二版型(4)は前記第二版型三次元パターン部(42a)と第二版型基材部(41)を有し、
前記第二版型(4)の前記第二版型基材部(41)は厚さ方向に表裏が透けて視認できる程度の透明性を有し、
前記第二版型(4)の前記第二版型三次元パターン部(42a)は、(i)表裏が透けて視認できない程度の非透明性、及び/又は(ii)着色された色彩、を有し、
前記(d)工程において、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けする、
ことを特徴とする請求項1乃至6のいずれかに記載の押圧加工方法。
The second plate mold (4) has the second plate mold three-dimensional pattern portion (42a) and a second plate mold base portion (41),
The second plate mold base portion (41) of the second plate mold (4) has transparency so that the front and back can be seen through in the thickness direction,
The second plate type three-dimensional pattern portion (42a) of the second plate type (4) has (i) non-transparency to the extent that the front and back cannot be seen and / or (ii) a colored color. Have
In the step (d), the first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate. And temporarily fitting the first plate mold (3) and the second plate mold (4) in a state of being fitted to each other.
The pressing method according to any one of claims 1 to 6.
前記第二版型(4)を前記第二基盤(12)に取付設置するための前記第二版型第二基盤取付部材(49)は接着部材であり、
前記(e−1)工程において、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧し、その後、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記接着部材(49)により、前記第二版型(4)を前記第二基盤(12)に取付固定し、
これにより、前記第二版型(4)を前記第二基盤(12)に位置決めして固定する、
ことを特徴とする請求項1乃至7のいずれかに記載の押圧加工方法。
The second plate type second base mounting member (49) for mounting and installing the second plate type (4) to the second base (12) is an adhesive member,
In the step (e-1), the first plate mold (3) and the second plate mold (4) temporarily mounted temporarily on the first plate mold are mounted and fixed. Driving at least one of the base (11) and the second base (12), the back surface of the second plate mold (4) is pressed against the second base (12), after that,
In the step (e-2), the second plate mold (4) is formed by the adhesive member (49) with the back surface of the second plate mold (4) pressed against the second substrate (12). Is fixed to the second base (12),
Thereby, the second plate mold (4) is positioned and fixed to the second base (12).
The pressing method according to any one of claims 1 to 7, wherein
前記第二版型(4)を前記第二基盤(12)に取付設置するための前記第二版型第二基盤取付部材(49)は両面接着部材または接着部材であり、
前記(e)工程において、予め、(i)前記第二版型(4)の裏面、及び、(ii)前記第二基盤(12)の表面、の少なくとも一つに、前記両面接着材(49)又は前記接着剤(49)を付着しておき、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面を前記第二基盤(12)に押圧して、その時に、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態において、前記第一基盤と前記第二基盤との間の押圧力により、前記両面接着材(49)又は前記接着剤(49)を介して前記第二版型(4)の裏面を前記第二基盤(12)に接着して取付固定し、
これにより、前記第二版型(4)を前記第二基盤(12)に位置決めして固定する、
ことを特徴とする請求項1乃至7のいずれかに記載の押圧加工方法。
The second plate mold second substrate mounting member (49) for mounting and installing the second plate mold (4) on the second substrate (12) is a double-sided adhesive member or an adhesive member,
In the step (e), the double-sided adhesive (49) is previously applied to at least one of (i) the back surface of the second plate mold (4) and (ii) the surface of the second substrate (12). ) Or the adhesive (49) is attached, and both the first plate mold (3) and the second plate mold (4) temporarily attached temporarily to the first plate mold are used. By driving at least one of the first base (11) and the second base (12) that are fixedly mounted, the back surface of the second plate mold (4) is placed on the second base (12). ) At that time, in a state where the back surface of the second plate mold (4) is pressed against the second base (12), by the pressing force between the first base and the second base The back surface of the second plate mold (4) is bonded to the second substrate (12) through the double-sided adhesive (49) or the adhesive (49). And mounted and fixed Te,
Thereby, the second plate mold (4) is positioned and fixed to the second base (12).
The pressing method according to any one of claims 1 to 7, wherein
前記(a−5)工程において、前記仮止め治具(5)は、前記仮止治具第一版型孔挿入部(5m)と、前記仮止治具第二版型孔挿入部(5n)と、さらに、前記仮止治具第一版型孔挿入部(5m)と前記仮止治具第二版型孔挿入部(5n)との間に形成された仮止治具間隔制御部(5c)とを有し、
前記仮止治具第一版型孔挿入部(5m)と前記仮止治具間隔制御部(5c)と前記仮止治具第二版型孔挿入部(5n)は軸方向に形成され、
前記仮止治具第一版型孔挿入部(5m)は、前記第一版型仮止孔(35)の中に所定距離で挿入される長さと、前記第一版型と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具第二版型孔挿入部(5n)は、前記第二版型仮止孔(45)の中に所定距離で挿入される長さと、前記第二版型と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具間隔制御部(5c)は前記第一版型と前記第二版型との間隔を制御するための仮止治具間隔制御部厚(55h)の厚さを有し、
前記(d−1)工程において、前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m)を、前記第一版型(3)に形成された前記それぞれの第一版型仮止孔(35)に挿入し、
前記(d−2)工程において、前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)を、前記第二版型に形成された前記それぞれの第二版型仮止孔(45)に挿入し、
これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とを互いに嵌合した状態で、前記第一版型(3)と前記第二版型(4)とを一時的に仮取付けし、
その後、
前記(e−1)工程において、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)との双方の版型を取付設置した前記第一基盤(11)と、前記第二基盤(12)とのうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧した際に、前記仮止め治具(5)の前記仮止治具間隔制御部厚(55h)の厚さに制御された間隔で前記第一版型(3)と前記第二版型(4)との間隔が維持され、これにより前記第一版型(3)と前記第二版型(4)との間の過剰な押圧が防止されて、前記第一版型の前記第一版型三次元パターン部(32a)と前記第二版型の前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧し、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定する、
ことを特徴とする請求項1乃至9のいずれかに記載の押圧加工方法。
In the step (a-5), the temporary fixing jig (5) includes the temporary fixing jig first plate hole inserting portion (5m) and the temporary fixing jig second plate hole inserting portion (5n). ), And further, a temporary jig interval control unit formed between the temporary jig first plate hole insertion part (5m) and the temporary jig second plate hole insertion part (5n). (5c)
The temporary fixing jig first plate die hole insertion portion (5m), the temporary fixing jig interval control portion (5c), and the temporary fixing jig second plate die hole insertion portion (5n) are formed in the axial direction,
The temporary fixing jig first plate mold hole insertion portion (5m) has a length inserted into the first plate mold temporary fixing hole (35) at a predetermined distance, and the first plate mold and the temporary fixing jig. Having an outer shape capable of holding the tool (5),
The temporary fixing jig second plate mold hole insertion portion (5n) has a length inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, and the second plate mold and the temporary fixing jig. Having an outer shape capable of holding the tool (5),
The temporary fixing jig interval control section (5c) has a thickness of a temporary fixing jig interval control section thickness (55h) for controlling the interval between the first plate mold and the second plate mold,
In the step (d-1), the temporary fixing jig first plate die hole insertion portion (5m) of each temporary fixing jig (5) is formed in the first plate (3). Insert into each first plate type temporary fixing hole (35),
In the step (d-2), the temporary fixing jig second plate mold hole insertion portion (5n) of each temporary fixing jig (5) is formed in the second plate mold. Insert it into the two-plate temporary fixing hole (45),
As a result, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion (32) formed on the second plate (4) ( 42a) and the first plate mold (3) and the second plate mold (4) are temporarily attached temporarily,
after that,
In the step (e-1), the plates of both the first plate (3) and the second plate (4) temporarily attached to the first plate are mounted and installed. Driving at least one of the first base (11) and the second base (12), the back surface of the second plate mold (4) is pressed against the second base (12). The first plate mold (3) and the second plate mold (4) at an interval controlled to the thickness of the temporary fixture jig interval control portion thickness (55h) of the temporary fixture jig (5). ) Is maintained, thereby preventing excessive pressing between the first plate mold (3) and the second plate mold (4), and the first plate mold of the first plate mold With the three-dimensional pattern portion (32a) and the second plate-type three-dimensional pattern portion (42a) of the second plate mold fitted to each other, the back surface of the second plate mold (4) is placed on the second plate Pressed against the base (12),
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. The base mounting member (49) is positioned and fixed to the second base (12) so as to be detachable.
A pressing method according to any one of claims 1 to 9, wherein:
前記仮止治具第一版型孔挿入部(5m)と前記仮止治具第二版型孔挿入部(5n)とが、互いに一体に形成された形状を有し、
前記仮止治具間隔制御部(5c)が、
(i)前記仮止治具第一版型孔挿入部(5m)と前記仮止治具第二版型孔挿入部(5n)とに、一体に形成された仮止治具間隔制御部材(55)を有し、その仮止治具間隔制御部材(55)が仮止治具第一版型孔挿入部(5m)または仮止治具第二版型孔挿入部(5n)の周囲に設置された構成、
または、
(ii)前記仮止治具第一版型孔挿入部(5m)と前記仮止治具第二版型孔挿入部(5n)とに、別体に形成された仮止治具間隔制御部材(55)を有し、その仮止治具間隔制御部材(55)が仮止治具第一版型孔挿入部(5m)または仮止治具第二版型孔挿入部(5n)の周囲に設置された構成、
または、
(iii)仮止治具第一版型孔挿入部(5m)の外周がネジ切された仮止治具第一版型孔挿入部ネジ部を有し、その仮止治具第一版型孔挿入部ネジ部を第一版型仮止孔(35)に所望の深さ距離で挿入することにより、仮止治具第二版型孔挿入部(5n)の突出長さを調節して仮止治具間隔を制御する構成、
を備えることを特徴とする請求項10に記載の押圧加工方法。
The temporary fixing jig first plate mold hole insertion portion (5m) and the temporary fixing jig second plate mold hole insertion portion (5n) have a shape formed integrally with each other,
The temporary fixture interval control unit (5c)
(I) Temporary jig interval control member (5) integrally formed with the temporary jig first plate hole insertion portion (5m) and the temporary jig second plate hole insertion portion (5n) 55), and the temporary fixing jig interval control member (55) is disposed around the temporary fixing jig first plate hole inserting portion (5m) or the temporary fixing jig second plate hole inserting portion (5n). Installed configuration,
Or
(Ii) Temporary jig interval control member formed separately in the temporary jig first plate hole insertion portion (5m) and the temporary jig second plate hole insertion portion (5n) (55), and the temporary fixing jig interval control member (55) is around the temporary fixing jig first plate hole inserting portion (5m) or the temporary fixing jig second plate hole inserting portion (5n). Configuration installed in the
Or
(Iii) Temporary jig first plate mold hole insertion portion (5m) has a temporary fixing jig first plate die hole insertion portion screw portion whose outer periphery is threaded, and the temporary fixing jig first plate die By inserting the hole insertion portion screw portion into the first plate temporary fixing hole (35) at a desired depth distance, the protruding length of the temporary fixing jig second plate die insertion portion (5n) is adjusted. Configuration to control the temporary fixing jig interval,
The pressing method according to claim 10, comprising:
前記(a−5)工程において、
前記仮止め治具(5)は、仮止治具外装中空部(51d)を形成した仮止治具外装部材(51)と、前記仮止治具外装中空部(51d)の中に配置された仮止治具中空部弾性部材(53)と、前記仮止治具中空部弾性部材(53)を押圧可能に前記仮止治具外装中空部(51d)の中から突出して配置された仮止治具内装部材(52)と、を備え、
前記仮止治具外装部材(51)は、前記第一版型仮止孔(35)の中に所定距離で挿入されて前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する前記仮止治具第一版型孔挿入部(51m)と、前記仮止治具外装中空部(51d)と、を有し、前記仮止治具第一版型孔挿入部(51m)は、前記第一版型仮止孔(35)の中に所定距離で挿入される長さと、前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具内装部材(52)は、前記第二版型仮止孔(45)の中に所定距離で挿入されて前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する仮止治具第二版型孔挿入部(52n)と、前記仮止治具外装部材(51)に形成された前記仮止治具外装中空部(51d)の中で前記仮止治具中空部弾性部材(53)を押圧して軸方向に変位可能な形状を有する内装部材中空内挿入部(52d)と、を有し、前記仮止治具第二版型孔挿入部(52n)は、前記第二版型仮止孔(45)の中に所定距離で挿入される長さと、前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具中空部弾性部材(53)は押圧により圧縮されるとともに押圧解除により元の形状に戻る伸縮可能な性質を有し、前記仮止治具中空部弾性部材(53)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に伸縮可能に配置され、
前記仮止治具内装部材(52)の前記内装部材中空内挿入部(52d)が前記仮止治具中空弾性部材(53)を押圧可能に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に挿入配置されるとともに前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)が軸方向に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)から引込み突出自在に変位可能になるように前記仮止治具内装部材(52)が配置されてなり、
前記(d−1)工程において、前記仮止め治具(5)の前記仮止治具外装部材の前記仮止治具第一版型孔挿入部(51m)の先端が前記第一版型(3)の裏面から突出しない状態で、前記仮止治具第一版型孔挿入部(51m)を前記第一版型仮止孔(35)に挿入し、
前記(d−2)工程において、
(i)前記仮止め治具(5)の前記仮止治具内装部材の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型4の裏面から突出する状態で前記仮止治具第二版型孔挿入部(52n)を前記第二版型仮止孔(45)に挿入し、又は、
(ii)前記仮止め治具(5)の前記仮止治具内装部材の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型4の裏面から突出しない状態で前記仮止治具第二版型孔挿入部(52n)を前記第二版型仮止孔(45)に挿入し、
これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で仮取付けされた状態になり、
前記(e−1)工程において、前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧し、
これにより、
(i)前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出している場合に、前記仮止治具中空部弾性部材(53)が押圧圧縮され、それにより、前記仮止治具内装部材(52)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の軸方向に引っ込み移動して、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型の裏面と同一面になるとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する、又は、
(ii)前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出していない場合に、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧する、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定し、
前記(f−1)工程において、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記第二基盤(12)を互いに離反させ、これにより、
(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持し、前記仮止治具中空部弾性部材(53)の圧縮解除による伸長により前記仮止治具第二版型孔挿入部(52n)の前記軸方向端面が前記仮止治具外装中空部(51d)から突出して元の状態に戻る、又は、
(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(51m)が前記第一版型仮止孔(35)から抜けて、前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持し、
前記(f−2)工程において、
(i)前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持している場合に、前記第一版型仮止孔(35)に挿入された状態を維持している前記それぞれの仮止め治具(5)を前記第一版型仮止孔(35)から取り外す、又は、
(ii)前記それぞれの仮止め治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持している場合に、前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞれの仮止め治具(5)を前記第二版型仮止孔(45)から取り外す、
これにより、前記第一基盤(11)に取付固定された前記第一版型(3)に嵌合可能な位置に、前記第二版型(4)を前記第二基盤(12)に取付固定して、前記押圧加工装置(1)に前記第一版型(3)と前記第二版型(4)との取付固定を完了する、
ことを特徴とする請求項1乃至9のいずれかに記載の押圧加工方法。
In the step (a-5),
The temporary fixing jig (5) is disposed in the temporary fixing jig exterior member (51) in which the temporary fixing jig exterior hollow part (51d) is formed, and the temporary fixing jig exterior hollow part (51d). The temporary fixing jig hollow portion elastic member (53) and the temporary fixing jig hollow portion elastic member (53) are disposed so as to protrude from the temporary fixing jig exterior hollow portion (51d) so as to be pressed. A stop jig interior member (52),
The temporary fixing jig exterior member (51) is inserted into the first plate mold temporary fixing hole (35) at a predetermined distance, and the first plate mold (3) and the temporary fixing jig (5) The temporary fixing jig first plate has the outer shape capable of holding the temporary fixing jig first plate mold hole insertion portion (51m) and the temporary fixing jig exterior hollow portion (51d). The mold hole insertion portion (51m) includes a length inserted into the first plate temporary fixing hole (35) at a predetermined distance, the first plate mold (3), and the temporary fixing jig (5). Have an outer shape that can hold
The temporary fixing jig interior member (52) is inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, and the second plate mold (4) and the temporary fixing jig (5) A temporary fixing jig second plate mold hole insertion portion (52n) having an outer shape capable of holding the temporary fixing jig exterior hollow portion (51d) formed in the temporary fixing jig exterior member (51). An inner member hollow internal insertion portion (52d) having a shape that can be displaced in the axial direction by pressing the temporary fixing jig hollow elastic member (53) therein, and the temporary fixing jig second plate The mold hole insertion portion (52n) includes a length inserted into the second plate die temporary fixing hole (45) at a predetermined distance, the second plate die (4), and the temporary fixing jig (5). Have an outer shape that can hold
The temporary fixing jig hollow portion elastic member (53) has a property of being compressed by pressing and returning to its original shape by releasing the pressure, and the temporary fixing jig hollow portion elastic member (53) is temporarily attached. It is arranged in the temporary fixing jig exterior hollow part (51d) of the fixing jig exterior member (51) so as to be extendable and contractible in the axial direction,
The temporary attachment jig exterior member (51) has a temporary insertion member (52d) in which the insertion member hollow inner insertion portion (52d) can press the temporary fixation jig hollow elastic member (53). The temporary fixing jig second plate hole insertion portion (52n) of the temporary fixing jig interior member (52) is axially inserted and arranged in the fixing jig exterior hollow portion (51d). The temporary fixing jig inner member (52) is arranged so as to be able to be retracted and displaced freely from the temporary fixing jig outer hollow portion (51d) of the temporary fixing jig outer member (51),
In the step (d-1), the tip of the temporary fixing jig first plate mold hole insertion portion (51m) of the temporary fixing jig exterior member of the temporary fixing jig (5) is the first mold ( 3) Inserting the temporary fixing jig first plate mold hole insertion portion (51m) into the first plate temporary fixing hole (35) without protruding from the back surface,
In the step (d-2),
(I) The axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member of the temporary fixing jig (5) protrudes from the back surface of the second mold 4 Insert the temporary jig second plate mold hole insertion portion (52n) into the second plate temporary lock hole (45)
(Ii) The axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member of the temporary fixing jig (5) protrudes from the back surface of the second mold 4 Without inserting the temporary fixing jig second plate die hole insertion portion (52n) into the second plate temporary fixing hole (45),
As a result, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion (32) formed on the second plate (4) ( 42a) are temporarily attached in a state of being fitted to each other,
In the step (e-1), both the first plate mold (3) and the second plate mold (4) temporarily temporarily attached to the first plate mold (3) are attached and fixed. The at least one of the first base (11) and the second base (12) is driven so that the back surface of the second plate mold (4) is connected to the second base (12). Press and
This
(I) When the axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) protrudes from the back surface of the second plate mold (4), the temporary fixing jig hollow portion elastic member ( 53) is pressed and compressed, whereby the temporary fixing jig inner member (52) is retracted and moved in the axial direction of the temporary fixing jig outer hollow portion (51d) of the temporary fixing jig outer member (51). The axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member (52) is flush with the back surface of the second mold, and the first With the plate mold three-dimensional pattern portion (32a) and the second plate mold three-dimensional pattern portion (42a) fitted to each other, the back surface of the second plate mold (4) is placed on the second substrate (12). Press or
(Ii) When the axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) does not protrude from the back surface of the second plate mold (4), the first plate three-dimensional pattern portion ( 32a) and the second plate mold three-dimensional pattern portion (42a) are fitted to each other, and the back surface of the second plate mold (4) is pressed against the second substrate (12).
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. A base mounting member (49) is used to position and detachably mount and fix to the second base (12),
In the step (f-1), the first base (11) and the second base are driven by driving at least one base of the first base (11) and the second base (12). (12) are separated from each other,
(I) The temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig (5) is detached from the second plate temporary fixing hole (45), and the temporary fixing is performed. The jig (5) is maintained inserted in the first plate-type temporary fixing hole (35), and the temporary fixing jig hollow portion elastic member (53) is stretched by the compression release to extend the temporary fixing jig. The axial end surface of the two-plate mold hole insertion portion (52n) protrudes from the temporary fixing jig exterior hollow portion (51d) and returns to the original state, or
(Ii) The temporary fixing jig first plate mold hole insertion portion (51m) of each temporary fixing jig (5) comes out of the first plate temporary fixing hole (35), and each temporary fixing Maintaining the state where the jig (5) is inserted into the second plate temporary fixing hole (45),
In the step (f-2),
(I) When each of the temporary fixing jigs (5) maintains the state of being inserted into the first plate temporary fixing hole (35), the first plate temporary fixing hole (35) Remove each temporary fixing jig (5) maintaining the inserted state from the first plate type temporary fixing hole (35), or
(Ii) When the respective temporary fixing jigs (5) are maintained in the state of being inserted into the second plate mold temporary fixing holes (45), the second plate mold temporary fixing holes (45) Removing each temporary fixing jig (5) maintaining the inserted state from the second plate temporary fixing hole (45);
Thereby, the second plate mold (4) is mounted and fixed to the second base plate (12) at a position where it can be fitted to the first plate mold (3) fixed to the first base plate (11). Then, the mounting and fixing of the first plate mold (3) and the second plate mold (4) is completed on the pressing device (1).
A pressing method according to any one of claims 1 to 9, wherein:
前記(a−5)工程において、
前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)の長さは、(i)前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出する長さを有し、
前記(d−1)工程において、前記仮止め治具(5)の前記仮止治具外装部材の前記仮止治具第一版型孔挿入部(51m)を前記第一版型仮止孔(35)に挿入し、
前記(d−2)工程において、前記仮止め治具(5)の前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出する状態になるように、前記仮止治具第二版型孔挿入部(52n)を前記第二版型仮止孔(45)に挿入し、
これにより、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で仮取付けされた状態になり、
前記(e−1)工程において、前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)を押圧し、これにより、(i)前記仮止治具内装部材(52)が前記仮止治具中空部弾性部材(53)を押圧圧縮し、それにより前記仮止治具内装部材(52)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の軸方向に引っ込み移動して、前記第二版型(4)の裏面から突出していた前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型の裏面と同一面になるとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤に押圧し、
前記(e−2)工程において、前記第二版型の裏面が前記第二基盤の表面に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定し、
前記(f−1)工程において、(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治具(5)が前記第一版型仮止孔(35)に挿入された状態を維持し、前記仮止治具中空部弾性部材(53)の圧縮解除による伸長により前記仮止治具第二版型孔挿入部(52n)の前記軸方向端面が前記仮止治具外装中空部(51d)から突出して元の状態に戻り、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入された状態を維持している前記それぞれの仮止め治具(5)を、前記第一版型仮止孔(35)から取り外す工程、を備える
ことを特徴とする請求項12に記載の押圧加工方法。
In the step (a-5),
The length of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig (5) is as follows. Length that the axial end surface of the temporary fixing jig second plate die hole insertion portion (52n) protrudes from the back surface of the second plate die (4) when inserted into the two plate die temporary fixing hole (45). Have
In the step (d-1), the temporary fixing jig first plate hole insertion portion (51m) of the temporary fixing jig exterior member of the temporary fixing jig (5) is replaced with the first temporary fixing hole. (35)
In the step (d-2), the axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member (52) of the temporary fixing jig (5) is The temporary fixing jig second plate mold hole insertion portion (52n) is inserted into the second plate mold temporary fixing hole (45) so as to protrude from the back surface of the second plate mold (4),
Thus, the first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate (4). Are temporarily attached in a state of being fitted to each other,
In the step (e-1), both the first plate mold (3) and the second plate mold (4) temporarily temporarily attached to the first plate mold (3) are attached and fixed. The at least one of the first base (11) and the second base (12) is driven so that the back surface of the second plate mold (4) has the second base (12). Thus, (i) the temporary fixing jig interior member (52) presses and compresses the temporary fixing jig hollow portion elastic member (53), whereby the temporary fixing jig internal member (52) is compressed. The temporary fixing jig that has been retracted and moved in the axial direction of the temporary fixing jig outer hollow portion (51d) of the temporary fixing jig outer member (51) and protruded from the back surface of the second mold (4). The axial end face of the second plate mold hole insertion portion (52n) is flush with the back surface of the second plate mold, and the first plate three-dimensional pattern (32a) and the second edition type three-dimensional pattern portion in a state in which (42a) and are fitted to each other, to press the back surface of the second edition type (4) to said second base,
In the step (e-2), in the state where the back surface of the second plate mold is pressed against the surface of the second substrate, the second plate mold (4) is moved to the second plate mold second substrate mounting member ( 49) to the second base (12) according to 49) and detachably positioned and fixed,
In the step (f-1), (i) the temporary fixing jig second plate hole insertion portion (5n) of each temporary fixing jig (5) is the second plate temporary fixing hole (45). The temporary fixing jig (5) is removed from the first plate-type temporary fixing hole (35), and the temporary fixing jig hollow elastic member (53) is released from compression. The axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) protrudes from the temporary fixing jig exterior hollow portion (51d) and returns to the original state due to the elongation by
In the step (f-2), each temporary fixing jig (5) maintained in the state inserted into the first plate temporary fixing hole (35) is replaced with the first plate temporary fixing hole. The pressing method according to claim 12, further comprising a step of removing from (35).
前記仮止治具中空部弾性部材(53)は、押圧により軸方向に圧縮されるとともに押圧解除により元の形状に伸びる性質を有し、
前記仮止治具中空部弾性部材(53)は、伸縮反発性弾性ゴム部材、伸縮反発性コイルバネ、及び、伸縮反発性板バネからなる群から選ばれる少なくとも一つの弾性部材であることを特徴とする請求項12または13に記載の押圧加工方法。
The temporary fixing jig hollow elastic member (53) has a property of being compressed in the axial direction by pressing and extending to an original shape by releasing the pressure,
The temporary fixing jig hollow portion elastic member (53) is at least one elastic member selected from the group consisting of a stretch repulsion elastic rubber member, a stretch repulsion coil spring, and a stretch repulsion leaf spring. The pressing method according to claim 12 or 13.
前記仮止め治具(5)は、さらに、前記仮止治具第一版型孔挿入部(51m)と前記仮止治具第二版型孔挿入部(52n)との間に位置する仮止治具間隔制御部材(55)を有し、
前記(e−1)工程において、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)とを取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧した際に、前記仮止め治具(5)の前記仮止治具間隔制御部材(55)の前記仮止治具間隔制御部厚(55h)の厚さに制御された間隔で前記第一版型(3)と前記第二版型(4)との間隔が維持され、これにより前記第一版型(3)と前記第二版型(4)との間の過剰な押圧が防止されて、前記第一版型の前記第一版型三次元パターン部(32a)と前記第二版型の前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧し、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定することを特徴とする請求項12乃至14のいずれかに記載の押圧加工方法。
The temporary fixing jig (5) is further provided between the temporary fixing jig first plate die hole insertion portion (51m) and the temporary fixing jig second plate die hole insertion portion (52n). Having a stop jig interval control member (55),
In the step (e-1), the first base plate (11) in which the first plate die (3) and the second plate die (4) temporarily attached to the first plate die are attached and fixed. ) And at least one of the second substrates (12), and when the back surface of the second plate mold (4) is pressed against the second substrate (12), the temporary substrate The first plate mold (3) and the first mold (3) are arranged at an interval controlled to a thickness of the temporary fixing jig interval control portion thickness (55h) of the temporary fixing jig interval control member (55) of the fixing jig (5). The distance from the second plate mold (4) is maintained, thereby preventing excessive pressing between the first plate mold (3) and the second plate mold (4). In the state where the first plate type three-dimensional pattern portion (32a) of the second plate type and the second plate type three-dimensional pattern portion (42a) of the second plate type are fitted to each other, the second plate type The back surface 4) pressed against the said second base (12),
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. The press working method according to any one of claims 12 to 14, wherein the base mounting member (49) is detachably positioned and fixed to the second base (12).
前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m,51m)の外周の所定位置に仮止治具第一版型孔挿入外周部弾性部材(5e、51e)が設置され、
前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n,52n)の外周の所定位置に仮止治具第二版型孔挿入外周部弾性部材(5f、52f)が設置された構成であって、
前記仮止め治具(5)は、(i)前記仮止治具第一版型孔挿入外周部弾性部材(5e,51e)が前記仮止治具第二版型孔挿入外周部弾性部材(5f,52f)よりも強い圧縮反発弾性力を有する材質または形状を有する構成、及び、(ii)前記仮止治具第一版型孔挿入部(5m、51m)の外周寸法が前記仮止治具第二版型孔挿入部(5n、52n)の外周寸法よりも長くなるような形状構成、のうちの少なくとも一つの構成を有し、これにより、前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(5m、51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(5n、52n)の弾性反発力よりも大きくなるように、前記仮止め治具(5)が構成され、
前記(d−1)工程において、前記第一版型(3)に形成された前記第一版型仮止孔(35)に前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m,51m)を挿入した際に、前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)の弾性力により前記仮止め治具(5)と前記第一版型とが互いに保持され、
前記(d−2)工程において、前記第二版型(4)に形成された前記第二版型仮止孔(45)に前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n,52n)を挿入した際に、前記仮止治具第二版型孔挿入外周部弾性部材(5f、52f)の弾性力により前記仮止め治具(5)と前記第二版型とが互いに保持され、これにより、前記仮止め治具(5)と前記仮止め治具(5)の外周に設置された前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)と仮止治具第二版型孔挿入外周部弾性部材(5f、52f)とにより、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で仮取付けされた状態となり、
前記(f−1)工程において、前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前記第二基盤(12)を互いに離反させた際に、前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(5m、51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(5n、52n)の弾性反発力よりも大きくなるように、前記仮止め治具(5)が構成されているために、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、52n)が前記第二版型仮止孔(45)から抜けて、前記仮止め治具(5)の前記第一版型挿入部(5m、51m)が前記第一版型仮止孔(35)に挿入された状態を維持し、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入されている前記仮止め治具(5)を、前記第一版型仮止孔(35)から引き抜き取り外す、
ことを特徴とする請求項10乃至15のいずれかに記載の押圧加工方法。
Temporary fixing jig first plate hole insertion outer peripheral portion elastic member (5e, 51e) at a predetermined position on the outer periphery of the temporary fixing jig first plate mold hole insertion portion (5m, 51m) of the temporary fixing jig (5). )
Temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member (5f, 52f) at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion (5n, 52n) of the temporary fixing jig (5). ) Is installed, and
The temporary fixing jig (5) includes: (i) the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member (5e, 51e) is the temporary fixing jig second plate mold hole insertion outer peripheral elastic member ( 5f, 52f) having a material or shape having a stronger compression repulsion elastic force, and (ii) the outer diameter of the temporary fixing jig first plate mold hole insertion portion (5m, 51m) is the temporary fixing It has at least one configuration of the shape configuration that is longer than the outer peripheral dimension of the second plate mold hole insertion portion (5n, 52n), whereby the first plate mold temporary fixing hole (35) The temporary fixing jig second plate mold in which the elastic repulsion force of the temporary fixing jig first plate mold hole insertion portion (5m, 51m) inserted into the second plate mold temporary fixing hole (45) is inserted. The temporary fixing jig (5) is configured to be larger than the elastic repulsion force of the hole insertion portion (5n, 52n),
In the step (d-1), the temporary fixing jig first plate of the temporary fixing jig (5) in the first plate temporary fixing hole (35) formed in the first plate mold (3). When the mold hole insertion portion (5m, 51m) is inserted, the temporary fixing jig (5) and the first fixing jig (5e, 51e) and the temporary fixing jig (5e) are elastically applied by the elastic member (5e, 51e). One plate type is held together,
In the step (d-2), the temporary fixing jig second plate of the temporary fixing jig (5) is inserted into the second plate mold temporary fixing hole (45) formed in the second plate mold (4). When the mold hole insertion part (5n, 52n) is inserted, the temporary fixing jig (5) and the first fixing jig are inserted by the elastic force of the temporary fixing jig second plate mold hole insertion outer peripheral part (5f, 52f). The two plate molds are held together, whereby the temporary fixing jig (5) and the temporary fixing jig first plate mold hole insertion outer peripheral elastic member installed on the outer periphery of the temporary fixing jig (5). (5e, 51e) and the first plate three-dimensional pattern portion (32a) formed on the first plate by the temporary jig second plate mold hole insertion outer peripheral elastic member (5f, 52f) The second plate three-dimensional pattern portion (42a) formed on the second plate is temporarily attached in a state of being fitted to each other,
In the step (f-1), the first base (11) and the second base are driven by driving at least one base of the first base (11) and the second base (12). When the (12) are separated from each other, the elastic repulsion force of the temporary fixing jig first plate mold hole insertion portion (5m, 51m) inserted into the first plate temporary fixing hole (35) is The temporary fixing jig (5) is larger than the elastic repulsion force of the temporary fixing jig second plate mold hole insertion portion (5n, 52n) inserted into the two-plate temporary fixing hole (45). Because of the configuration, the temporary fixing jig second plate mold hole insertion portion (5n, 52n) of the temporary fixing jig (5) comes out of the second plate temporary fixing hole (45), and Maintaining the state where the first plate mold insertion portion (5m, 51m) of the temporary fixing jig (5) is inserted into the first plate mold temporary fixing hole (35);
In the step (f-2), the temporary fixing jig (5) inserted in the first plate temporary fixing hole (35) is pulled out and removed from the first plate temporary fixing hole (35).
The pressing method according to any one of claims 10 to 15, wherein:
前記仮止治具第一版型孔挿入部(5m、51m)の外周の所定位置に第一版型挿入部溝が形成され、前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)は弾性反発力を有するゴム製O型弾性部材または金属製C型弾性部材であり、前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)が前記第一版型挿入部溝に配置され、
前記仮止治具第二版型孔挿入部(5n、52n)の外周の所定位置に第二版型挿入部溝が形成され、前記仮止治具第二版型孔挿入外周部弾性部材(5f、52f)は弾性反発力を有するゴム製O型弾性部材または金属製C型弾性部材であり、前記仮止治具第二版型孔挿入外周部弾性部材(5f、52f)が前記第二版型挿入部溝に配置され、
前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(5m、51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(5n、52n)の弾性反発力よりも大きくなるように、前記仮止め治具(5)が構成され、
前記(d−1)工程において、前記第一版型に形成された前記第一版型仮止孔(35)に前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m、51m)を挿入した際に、前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)の弾性力により前記仮止め治具(5)と前記第一版型(3)とが互いに保持され、
前記(d−2)工程において、前記第二版型に形成された前記第二版型仮止孔(45)に前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、52n)を挿入した際に、前記仮止治具第二版型孔挿入外周部弾性部材(5f、52f)の弾性力により前記仮止め治具(5)と前記第二版型(4)とが互いに保持され、
これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で前記第一版型(3)と前記出すに版型(4)が仮止め治具(5)により前記仮取付けされた状態となり、
前記(f−1)工程において、前記第一基盤と前記第二基盤のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤と前記第二基盤を互いに離反させた際に、前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(5m、51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(5n、52n)の弾性反発力よりも大きくなるように前記仮止め治具(5)が構成されているために、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、52n)が前記第二版型仮止孔(45)から抜けて、前記仮止め治具(5)の前記第一版型挿入部(5m、51m)が前記第一版型仮止孔(35)に挿入された状態を維持し、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入されている前記仮止め治具(5)を、前記第一版型仮止孔(35)から引き抜き取り外す、
ことを特徴とする請求項10乃至15のいずれかに記載の押圧加工方法。
A first plate insertion slot is formed at a predetermined position on the outer periphery of the temporary fixing jig first plate hole insertion portion (5m, 51m), and the temporary fixing jig first plate hole insertion outer peripheral elastic member ( 5e and 51e) are rubber O-type elastic members or metal C-type elastic members having an elastic repulsive force, and the temporary fixing jig first plate hole insertion outer peripheral portion elastic members (5e and 51e) are the first ones. Placed in the plate insert groove,
A second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion (5n, 52n), and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member ( 5f, 52f) are rubber O-type elastic members or metal C-type elastic members having an elastic repulsive force, and the temporary fixing jig second plate type hole insertion outer peripheral portion elastic members (5f, 52f) are the second ones. Placed in the plate insert groove,
The elastic repulsion force of the temporary fixing jig first plate die hole insertion portion (5m, 51m) inserted into the first plate temporary fixing hole (35) is inserted into the second plate temporary fixing hole (45). The temporary fixing jig (5) is configured to be larger than the elastic repulsion force of the temporary fixing jig second plate mold hole insertion portion (5n, 52n),
In the step (d-1), the temporary fixing jig first plate mold hole insertion of the temporary fixing jig (5) into the first plate temporary fixing hole (35) formed in the first plate mold. When the portion (5m, 51m) is inserted, the temporary fixing jig (5) and the first plate mold are caused by the elastic force of the temporary fixing jig first plate die hole insertion outer peripheral portion (5e, 51e). (3) are held together,
In the step (d-2), the temporary fixing jig second plate mold hole insertion of the temporary fixing jig (5) into the second plate temporary fixing hole (45) formed in the second plate mold. When the portion (5n, 52n) is inserted, the temporary fixing jig (5) and the second plate mold are caused by the elastic force of the temporary fixing jig second plate die hole insertion outer peripheral portion elastic member (5f, 52f). (4) are held together,
As a result, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion (32) formed on the second plate (4) ( 42a) is in a state where the first plate mold (3) and the plate mold (4) are temporarily attached by the temporary fixing jig (5) in a state of being fitted to each other,
In the step (f-1), when driving at least one of the first base and the second base to separate the first base and the second base from each other, The elastic repulsion force of the temporary fixing jig first plate die hole insertion portion (5m, 51m) inserted into the first plate temporary fixing hole (35) is inserted into the second plate temporary fixing hole (45). Since the temporary fixing jig (5) is configured to be larger than the elastic repulsion force of the temporary fixing jig second plate mold hole insertion portion (5n, 52n), the temporary fixing jig ( 5) of the temporary fixing jig second plate mold hole insertion portion (5n, 52n) comes out of the second plate mold temporary fixing hole (45) and the first plate mold of the temporary fixing jig (5). Maintain the state where the insertion portion (5m, 51m) is inserted into the first plate mold temporary fixing hole (35),
In the step (f-2), the temporary fixing jig (5) inserted in the first plate temporary fixing hole (35) is pulled out and removed from the first plate temporary fixing hole (35).
The pressing method according to any one of claims 10 to 15, wherein:
前記第一版型の前記第一版型仮止孔(35)の内周に第一版型仮止孔内周ネジ切部が形成され、
前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m、51m)の外周に仮止治具第一版型孔挿入部外周ネジ切部が形成され、
前記仮止め治具(5)の前記第二版型孔挿入部の外周の所定位置に仮止治具第二版型孔挿入外周部弾性部材が設置され、
前記(d−1)工程において、前記第一版型に形成された前記第一版型仮止孔(35)の前記第一版型仮止孔内周ネジ切部に前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m、51m)をネジ回転で挿入してネジ止め固定し、
前記(d−2)工程において、前記第二版型に形成された前記第二版型仮止孔(45)に前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、52n)を挿入した際に、前記仮止治具第二版型孔挿入外周部弾性部材の弾性力により前記仮止め治具(5)と前記第二版型とが互いに保持され、
これにより、前記仮止め治具(5)と前記仮止め治具(5)の外周に設置された前記仮止治具第一版型孔挿入外周部弾性部材と仮止治具第二版型孔挿入外周部弾性部材とにより、前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で一時的に仮取付けされた状態となり、
前記(f−1)工程において、前記第一基盤と前記第二基盤のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤と前記第二基盤を互いに離反させた際に、前記仮止め治具(5)の前記第一版型挿入部が前記第一版型仮止孔(35)に挿入ネジ止めされた状態を維持し、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、52n)が前記第二版型仮止孔(45)から抜け、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入されている前記仮止め治具(5)を、前記第一版型仮止孔(35)から逆ネジ回転により取り外す、
ことを特徴とする請求項10乃至15のいずれかに記載の押圧加工方法。
A first plate mold temporary fixing hole inner peripheral threaded portion is formed on the inner periphery of the first plate mold temporary fixing hole (35) of the first plate mold,
A temporary fixing jig first plate die hole insertion portion outer peripheral threaded portion is formed on the outer periphery of the temporary fixing jig first plate die hole insertion portion (5m, 51m) of the temporary fixing jig (5),
A temporary fixing jig second plate mold hole insertion outer peripheral part elastic member is installed at a predetermined position on the outer periphery of the second plate mold hole insertion part of the temporary fixing jig (5),
In the step (d-1), in the first plate temporary fixing hole (35) formed in the first plate, the temporary fixing jig ( 5) The temporary fixing jig first plate mold hole insertion portion (5m, 51m) of 5) is inserted by screw rotation and fixed with screws.
In the step (d-2), the temporary fixing jig second plate mold hole insertion of the temporary fixing jig (5) into the second plate temporary fixing hole (45) formed in the second plate mold. When the portions (5n, 52n) are inserted, the temporary fixing jig (5) and the second plate mold are held together by the elastic force of the temporary fixing jig second plate mold hole insertion outer peripheral portion. ,
Thereby, the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member and the temporary fixing jig second plate mold installed on the outer periphery of the temporary fixing jig (5) and the temporary fixing jig (5). The first plate three-dimensional pattern portion (32a) formed on the first plate mold and the second plate three-dimensional pattern portion (second plate mold) formed on the second plate die by the hole insertion outer peripheral portion elastic member ( 42a) are temporarily attached in a state of being fitted to each other,
In the step (f-1), when driving at least one of the first base and the second base to separate the first base and the second base from each other, Maintaining the state where the first plate mold insertion portion of the temporary fixing jig (5) is screwed into the first plate temporary fixing hole (35), the temporary fixing of the temporary fixing jig (5) The jig second plate mold hole insertion portion (5n, 52n) comes out of the second plate mold temporary fixing hole (45),
In the step (f-2), the temporary fixing jig (5) inserted into the first plate temporary fixing hole (35) is rotated by reverse screw from the first plate temporary fixing hole (35). Remove by
The pressing method according to any one of claims 10 to 15, wherein:
前記(a−5)工程において、
前記仮止め治具(5)は、
前記仮止治具第一版型孔挿入部(51m)の外周の所定位置に第一版型挿入部溝が形成され、前記仮止治具第一版型孔挿入外周部弾性部材(51e)は断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または半環状の金属製C型弾性部材であり、前記仮止治具第一版型孔挿入外周部弾性部材(51e)の略円形状断面の半分を超える部分が前記第一版型挿入部溝の中に埋まる状態で前記第一版型挿入部溝に配置された構成、及び、
前記仮止治具第二版型孔挿入部(52n)の外周の所定位置に第二版型挿入部溝が形成され、前記仮止治具第二版型孔挿入外周部弾性部材(52f)は断面が略円形状を有するとともに弾性反発力を有する環状ゴム製O型弾性部材または金属製C型弾性部材であり、前記仮止治具第二版型孔挿入外周部弾性部材(52f)の略円形状断面の半分を超える部分が前記第二版型挿入部溝の中に埋まる状態で前記第二版型挿入部溝に配置された構成、の構成形状を備え、
前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(52n)の弾性反発力よりも大きくなるように、前記仮止め治具(5)が構成され、
前記(d−1)工程において、前記第一版型に形成された前記第一版型仮止孔(35)に前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(51m)を挿入した際に、前記仮止め治具(5)の前記仮止治具第一版型孔挿入部(51m)の先端が前記第一版型(3)の裏面から突出しない状態で、前記仮止治具第一版型孔挿入部(51m)が前記第一版型仮止孔(35)に挿入されるとともに、前記仮止治具第一版型孔挿入外周部弾性部材(51e)の弾性力により前記仮止め治具(5)と前記第一版型(3)とが互いに保持され、
前記(d−2)工程において、前記仮止治具第二版型孔挿入部(52n)の先端が前記第二版型(4)の裏面から突出するとともに、略円形状断面を有する前記仮止治具第二版型孔挿入外周部弾性部材(52f)の頂部が前記第二版型仮止孔(45)から露出することなく前記第二版型仮止孔(45)の中に位置する状態で、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)が前記第二版型に形成された前記第二版型仮止孔(45)に挿入され、前記仮止治具第二版型孔挿入外周部弾性部材(52f)の弾性力により前記仮止め治具(5)と前記第二版型(4)とが互いに保持され、
これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で前記第一版型(3)と前記第二版型(4)が仮止め治具(5)により一時的に仮取付けされた状態になり、
前記(e−1)工程において、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧し、これにより、前記仮止治具中空部弾性部材(53)が押圧圧縮され、それにより、前記仮止治具内装部材(52)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の軸方向に引っ込み移動して、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)の突出していた軸方向端面が前記第二版型の裏面と同一面になるとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧し、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定し、
前記(f−1)工程において、前記第一基盤と前記第二基盤のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤と前記第二基盤を互いに離反させた際に、前記第一版型仮止孔(35)に挿入された前記仮止治具第一版型孔挿入部(51m)の弾性反発力が前記第二版型仮止孔(45)に挿入された前記仮止治具第二版型孔挿入部(52n)の弾性反発力よりも大きくなるように前記仮止め治具(5)が構成されているために、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)から抜けて、前記仮止め治具(5)の前記第一版型挿入部(51m)が前記第一版型仮止孔(35)に挿入された状態を維持し、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入されている前記仮止め治具(5)を、前記第一版型仮止孔(35)から引き抜き取り外す、
ことを特徴とする請求項12乃至15のいずれかに記載の押圧加工方法。
In the step (a-5),
The temporary fixing jig (5)
A first plate insertion slot is formed at a predetermined position on the outer periphery of the temporary fixing jig first plate hole insertion portion (51m), and the temporary fixing jig first plate hole insertion outer peripheral elastic member (51e). Is an annular rubber O-type elastic member or a semi-annular metal C-type elastic member having a substantially circular cross section and an elastic repulsive force, and the temporary fixing jig first plate hole insertion outer peripheral portion elastic member ( 51e) a configuration in which a portion exceeding half of the substantially circular cross section is disposed in the first plate mold insertion portion groove in a state of being embedded in the first plate mold insertion portion groove, and
A second plate mold insertion portion groove is formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion (52n), and the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member (52f). Is an annular rubber O-type elastic member or metal C-type elastic member having a substantially circular cross section and an elastic repulsive force. The temporary fixing jig second plate type hole insertion outer peripheral portion elastic member (52f) A configuration in which a portion exceeding a half of the substantially circular cross-section is embedded in the second plate mold insertion portion groove and disposed in the second plate mold insertion portion groove,
The elastic repulsion force of the temporary fixing jig first plate die hole insertion portion (51m) inserted into the first plate temporary fixing hole (35) was inserted into the second plate temporary fixing hole (45). The temporary fixing jig (5) is configured to be larger than the elastic repulsive force of the temporary fixing jig second plate mold hole insertion portion (52n),
In the step (d-1), the temporary fixing jig first plate mold hole insertion of the temporary fixing jig (5) into the first plate temporary fixing hole (35) formed in the first plate mold. When the portion (51m) is inserted, the tip of the temporary fixing jig first plate die hole insertion portion (51m) of the temporary fixing jig (5) does not protrude from the back surface of the first plate (3). In the state, the temporary fixing jig first plate die hole insertion portion (51m) is inserted into the first plate temporary fixing hole (35), and the temporary fixing jig first plate die hole insertion outer peripheral portion is elastic. The temporary fixing jig (5) and the first plate mold (3) are held together by the elastic force of the member (51e),
In the step (d-2), the temporary fixing jig second plate mold hole insertion portion (52n) has a tip protruding from the back surface of the second plate mold (4) and having a substantially circular cross section. The top portion of the stopper plate second plate mold hole insertion outer peripheral portion elastic member (52f) is located in the second plate mold temporary stop hole (45) without being exposed from the second plate mold temporary stop hole (45). In this state, the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig (5) is formed in the second plate temporary fixing hole (45) formed in the second plate mold. The temporary fixing jig (5) and the second plate mold (4) are held together by the elastic force of the temporary fixing jig second plate mold hole insertion outer periphery elastic member (52f) inserted,
As a result, the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate three-dimensional pattern portion (32) formed on the second plate (4) ( 42a) and the first plate mold (3) and the second plate mold (4) are temporarily attached temporarily by the temporary fixing jig (5),
In the step (e-1), the first plate mold (3) and the second plate mold (4) temporarily mounted temporarily on the first plate mold are mounted and fixed. Driving at least one of the base (11) and the second base (12), the back surface of the second plate mold (4) is pressed against the second base (12), Thereby, the temporary fixing jig hollow portion elastic member (53) is pressed and compressed, whereby the temporary fixing jig interior member (52) is fixed to the temporary fixing jig exterior member (51). Retracting and moving in the axial direction of the exterior hollow part (51d), the axial end surface from which the temporary fixing jig second plate hole insertion part (52n) of the temporary fixing jig interior member (52) protruded is The first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern are flush with the back surface of the second plate mold. In a state where the emission unit and (42a) mated with each other, and pressed against the second base (12) a rear surface of the second edition type (4),
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. A base mounting member (49) is used to position and detachably mount and fix to the second base (12),
In the step (f-1), when driving at least one of the first base and the second base to separate the first base and the second base from each other, The elastic repulsive force of the temporary fixing jig first plate die hole insertion portion (51m) inserted into the first plate temporary fixing hole (35) is inserted into the second plate temporary fixing hole (45). Since the temporary fixing jig (5) is configured to be larger than the elastic repulsive force of the temporary fixing jig second plate mold hole insertion portion (52n), The temporary fixing jig second plate mold hole insertion portion (52n) comes out of the second plate mold temporary fixing hole (45), and the first plate mold insertion portion (51m) of the temporary fixing jig (5) Maintaining the state inserted in the first plate-type temporary fixing hole (35),
In the step (f-2), the temporary fixing jig (5) inserted in the first plate temporary fixing hole (35) is pulled out and removed from the first plate temporary fixing hole (35).
The pressing method according to any one of claims 12 to 15, wherein:
前記(a−5)工程において、前記仮止め治具(5)は、さらに、前記仮止治具第二版型孔挿入部(52n)の外周の所定位置に形成された第二版型挿入部溝、及び、前記仮止治具第二版型孔挿入部(52n)の外周の所定位置に設置された仮止治具第二版型孔挿入外周部弾性部材(52f)を備え、該仮止治具第二版型孔挿入外周部弾性部材(52f)は、略円形状の断面を有するとともに弾性反発力を有する環状ゴム製O型弾性部材、または、略円形状の断面を有するとともに弾性反発力を有する金属製C型弾性部材であり、
前記仮止治具第二版型孔挿入外周部弾性部材(52f)の少なくとも一部分が前記第二版型挿入部溝の中に位置する状態で配置され、
前記仮止治具第二版型孔挿入部(52n)の長さは、前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出する長さを有し、
前記仮止治具第二版型孔挿入外周部弾性部材(52f)は、該仮止治具第二版型孔挿入外周部弾性部材(52f)を外周に設置した前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに略円形状断面を有する前記仮止治具第二版型孔挿入外周部弾性部材(52f)の頂部が前記第二版型仮止孔(45)から露出することなく前記第二版型仮止孔(45)の中に位置する状態になるように設置された構成を有し、
前記(d−1)工程において、前記仮止め治具(5)の前記仮止治具外装部材の前記仮止治具第一版型孔挿入部(51m)の先端が前記第一版型(3)の裏面から突出しない状態で、前記仮止治具第一版型孔挿入部(51m)を前記第一版型仮止孔(35)に挿入し、
前記(d−2)工程において、前記仮止治具第二版型孔挿入部(52n)の軸方向端面の先端が前記第二版型(4)の裏面から突出するとともに、略円形状断面を有する前記仮止治具第二版型孔挿入外周部弾性部材(52f)の頂部が前記第二版型仮止孔(45)から露出することなく前記第二版型仮止孔(45)の中に位置する状態で、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)を前記第二版型に形成された前記第二版型仮止孔(45)に挿入し、これにより、前記第一版型(3)に形成された前記第一版型三次元パターン部(32a)と前記第二版型(4)に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で前記第一版型(3)と前記第二版型(4)が仮止め治具(5)により一時的に仮取付けされた状態になり、
前記(e−1)工程において、前記第一版型(3)と前記第一版型に一時的に仮取付された前記第二版型(4)との双方の型を取付固定した前記第一基盤(11)と、前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の裏面が前記第二基盤(12)に押圧し、前記仮止治具中空部弾性部材(53)が押圧圧縮され、それにより、前記仮止治具内装部材(52)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の軸方向に引っ込み移動して、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)の突出していた軸方向端面が前記第二版型の裏面と同一面になるとともに、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とが互いに嵌合した状態で、前記第二版型(4)の裏面を前記第二基盤(12)に押圧し、
前記(e−2)工程において、前記第二版型(4)の裏面が前記第二基盤(12)に押圧された状態で、前記第二版型(4)を前記第二版型第二基盤取付部材(49)により前記第二基盤(12)に取付取外自在に位置決めして取付固定し、
前記(f−1)工程において、
前記第一基盤と前記第二基盤のうちの少なくともいずれか一つの基盤を駆動して、前記第一基盤と前記第二基盤を互いに離反させた際に、前記仮止め治具(5)の前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)から抜けて、前記仮止め治具(5)の前記第一版型挿入部(51m)が前記第一版型仮止孔(35)に挿入された状態を維持し、
前記(f−2)工程において、前記第一版型仮止孔(35)に挿入された状態を維持している前記仮止め治具(5)を、前記第一版型仮止孔(35)から引き抜き取り外す、
ことを特徴とする請求項12乃至15のいずれかに記載の押圧加工方法。
In the step (a-5), the temporary fixing jig (5) is further inserted into a second plate mold formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion (52n). A temporary fixing jig second plate die hole insertion outer peripheral portion elastic member (52f) installed at a predetermined position on the outer periphery of the groove and the temporary fixing jig second plate die hole insertion portion (52n), The temporary fixing jig second plate mold hole insertion outer peripheral elastic member (52f) has a substantially circular cross section and an elastic O-ring elastic member having an elastic repulsion force, or a substantially circular cross section. A metal C-type elastic member having an elastic repulsive force;
At least a part of the temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member (52f) is disposed in the second plate mold insertion portion groove,
The length of the temporary fixing jig second plate mold hole insertion portion (52n) is such that the temporary fixing jig second plate mold hole insertion portion (52n) is inserted into the second plate mold temporary fixing hole (45). The temporary fixing jig second plate mold hole insertion portion (52n) has a length in which the axial end surface protrudes from the back surface of the second plate mold (4),
The temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member (52f) is the temporary fixing jig second plate insertion hole outer peripheral portion elastic member (52f) provided on the outer periphery. The temporary fixing jig second plate hole inserting outer peripheral elastic member (52f) having a substantially circular cross section when the plate hole inserting portion (52n) is inserted into the second plate temporary fixing hole (45). The top of the second plate die temporary fixing hole (45) without being exposed from the second plate die temporary fixing hole (45) is placed in a state that is located,
In the step (d-1), the tip of the temporary fixing jig first plate mold hole insertion portion (51m) of the temporary fixing jig exterior member of the temporary fixing jig (5) is the first mold ( 3) Inserting the temporary fixing jig first plate mold hole insertion portion (51m) into the first plate temporary fixing hole (35) without protruding from the back surface,
In the step (d-2), the tip end of the axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) protrudes from the back surface of the second plate mold (4) and has a substantially circular cross section. The second plate mold temporary fixing hole (45) without exposing the top of the temporary plate jig second plate mold hole insertion outer peripheral portion elastic member (52f) having the second plate mold temporary fixing hole (45). The second plate die temporary fixing hole formed in the second plate die with the temporary fixing jig second plate die hole insertion portion (52n) of the temporary fixing jig (5) (45), whereby the first plate three-dimensional pattern portion (32a) formed on the first plate (3) and the second plate (4) formed on the second plate (4). The first plate mold (3) and the second plate mold (4) are temporarily mounted by the temporary fixing jig (5) in a state in which the plate mold three-dimensional pattern portion (42a) is fitted to each other. It will be temporarily attached state to,
In the step (e-1), the first plate mold (3) and the second plate mold (4) temporarily mounted temporarily on the first plate mold are mounted and fixed. Driving at least one of the base (11) and the second base (12), the back surface of the second plate mold (4) is pressed against the second base (12), The temporary fixing jig hollow part elastic member (53) is pressed and compressed, whereby the temporary fixing jig interior member (52) is the temporary fixing jig exterior hollow part of the temporary fixing jig exterior member (51). (51d) is retracted and moved in the axial direction, and the axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) of the temporary fixing jig interior member (52) is the second plate. The first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42 ) And is in a state of fitted together, and pressed to the second base (12) a rear surface of the second edition type (4),
In the step (e-2), in the state where the back surface of the second plate mold (4) is pressed against the second substrate (12), the second plate mold (4) is moved to the second plate mold second. A base mounting member (49) is used to position and detachably mount and fix to the second base (12),
In the step (f-1),
When the first base and the second base are separated from each other by driving at least one base of the first base and the second base, the temporary fixing jig (5) The temporary fixing jig second plate mold hole insertion portion (52n) comes out of the second plate mold temporary fixing hole (45), and the first plate mold insertion portion (51m) of the temporary fixing jig (5) Maintaining the state inserted in the first plate-type temporary fixing hole (35),
In the step (f-2), the temporary fixing jig (5) maintained in the state inserted into the first plate temporary fixing hole (35) is replaced with the first plate temporary fixing hole (35). )
The pressing method according to any one of claims 12 to 15, wherein:
前記(a)工程において、さらに、
(a−7)平面状表面と平面状裏面を有する第二版型用ベース基材(6)を準備する工程、ここで、該第二版型用ベース基材(6)は第二版型用ベース基材厚の厚さ寸法を有する、を備え、
前記(a−8)工程に替えて、
(a−8a)第二版型用ベース基材(6)を前記第二基盤(12)に取付設置するため の第二版型用ベース基材第二基盤取付部材(68)を準備する工程、
(a−8b)前記第二版型(4)を前記第二版型用ベース基材(6)に脱着可能に取付 固定するための第二版型用ベース基材取付部材(48)を準備する工程、
及び、
(a−8c)前記第二版型用ベース基材(6)を前記第二版型用ベース基材第二基盤取 付部材(68)により前記第二基盤(12)に取付固定する工程、を備え 、
前記(e)工程に替えて、
(e−1b)前記第一版型(3)と前記第一版型(3)に一時的に仮取付された前記第 二版型(4)との双方の型を取付設置した前記第一基盤(11)と、前記 第二版型用ベース基材(6)を取付固定した前記第二基盤(12)と、の うちの少なくともいずれか一つの基盤を駆動して、前記第二版型(4)の 裏面を前記第二版型用ベース基材(6)の表面に押圧する工程、及び、
(e−2b)前記(e−1b)工程の後に、前記第二版型(4)の裏面が前記第二版型 用ベース基材(6)の表面に押圧された状態で、前記第二版型(4)の裏 面を前記第二版型用ベース基材取付部材(48)により前記第二版型用ベ ース基材(6)の表面に位置決めして取付固定する工程、
を備え、
前記(f)工程は、
(f−1)前記(e)工程の後に、前記第一基盤(11)と前記第二基盤(12)のう ちの少なくともいずれか一つの基盤を駆動して、前記第一基盤(11)と前 記第二基盤(12)を互いに離反させる工程、
これにより、
(i)前記それぞれの仮止め治具(5)の前記仮止治具第二版型孔挿入部(5n、 52み)が前記第二版型仮止孔(45)から抜けて、前記それぞれの仮止め治 具(5)が前記第一版型仮止孔(35)に挿入された状態を維持する、または 、
(ii)前記それぞれの仮止め治具(5)の前記仮止治具第一版型孔挿入部(5m 、51m)が前記第一版型仮止孔(35)から抜けて、前記それぞれの仮止め 治具(5)が前記第二版型仮止孔(45)に挿入された状態を維持する、
及び、
(f−2)前記(f−1)工程の後に、(i)前記第一版型仮止孔(35)または(i i)前記第二版型仮止孔(45)に挿入された状態を維持している前記それ ぞれの仮止め治具(5)を、前記第一版型仮止孔(35)または前記第二版 型仮止孔(45)から取り外す工程、
これにより、前記第一基盤(11)に取付固定された前記第一版型(3)に嵌合可能 な位置に、前記第二版型(4)を前記第二版型用ベース基材(6)を介して前記第二 基盤(12)に位置決めして取付固定して、前記押圧加工装置(1)に前記第一版型 (3)と前記第二版型(4)との取付固定を完了する、
を備えることを特徴とする請求項1乃至20のいずれかに記載の押圧加工方法。
In the step (a),
(A-7) Step of preparing a second base plate base material (6) having a flat surface and a flat back surface, wherein the second plate base material (6) is a second plate type Having a base substrate thickness thickness dimension,
Instead of the step (a-8),
(A-8a) A step of preparing a second base plate base substrate second base mounting member (68) for mounting and installing the second base plate base material (6) on the second base plate (12). ,
(A-8b) A second plate mold base substrate mounting member (48) is prepared for detachably mounting and fixing the second plate mold (4) to the second plate mold base substrate (6). The process of
as well as,
(A-8c) attaching and fixing the second base plate base material (6) to the second base plate (12) by the second base plate base substrate second base mounting member (68); With
Instead of the step (e),
(E-1b) The first plate in which both the first plate mold (3) and the second plate mold (4) temporarily mounted on the first plate mold (3) are mounted and installed. The second plate mold is driven by driving at least one of the substrate (11) and the second substrate (12) to which the second plate mold base substrate (6) is attached and fixed. The step of pressing the back surface of (4) against the surface of the second base plate base material (6), and
(E-2b) After the step (e-1b), the second plate mold (4) is pressed against the surface of the second plate mold base substrate (6). Positioning and fixing the back surface of the plate mold (4) to the surface of the second plate mold base substrate (6) by the second plate mold base substrate mounting member (48);
With
The step (f)
(F-1) After the step (e), driving at least one of the first base (11) and the second base (12), the first base (11) A step of separating the second bases (12) from each other;
This
(I) The temporary fixing jig second plate mold hole insertion portion (5n, 52) of each temporary fixing jig (5) comes out of the second plate temporary fixing hole (45), and Maintaining the state where the temporary fixing jig (5) is inserted into the first plate type temporary fixing hole (35), or
(Ii) The temporary fixing jig first plate mold hole insertion portion (5m, 51m) of the respective temporary fixing jig (5) comes out of the first plate temporary fixing hole (35), and The temporary fixing jig (5) is kept inserted in the second plate type temporary fixing hole (45).
as well as,
(F-2) After the step (f-1), (i) the state inserted into the first plate temporary fixing hole (35) or (ii) the second plate temporary fixing hole (45) Removing the respective temporary fixing jigs (5) maintaining the above-mentioned first plate mold temporary fixing holes (35) or the second plate mold temporary fixing holes (45);
As a result, the second plate mold (4) is placed on the base plate for the second plate mold (4) at a position that can be fitted into the first plate mold (3) fixedly attached to the first substrate (11). 6) through the second base plate (12) through the positioning and fixing, the mounting and fixing of the first plate mold (3) and the second plate mold (4) to the pressing device (1) To complete the
21. The pressing method according to any one of claims 1 to 20, further comprising:
前記(a−1)工程において、前記第一基盤(11)は所定位置に形成された複数個の第一基盤取付穴(11p)を有し、
前記(a−2)工程において、前記第一版型用ベース基材(2)は、
(i)前記第一版型用ベース基材(2)の所定の表面から裏面に貫通して形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔(21)、ここで、第一版型用ベース基材第一基盤取付孔(21)は、前記第一版型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面(21t)を有する、を備え、
前記(a−6)工程において、
(a−6a)前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置するた めの第一版型第一版型用ベース基材取付部材(38)を準備する工程、及 び、
(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置する ための第一版型用ベース基材第一基盤取付部材(28)を準備する工程、 を備え、
前記(b)工程において、
(b−1)前記第一版型(3)を前記第一版型第一版型用ベース基材取付部材(38) により前記第一版型用ベース基材(2)の表面の所定位置に取付取外自在に 取付固定する工程、
ここで、(i)前記第一版型用ベース基材取付孔傾斜端面(21t)の少な くとも一部分に、前記第一版型用ベース基材第一基盤取付部材(28)の少 なくとも一部分を押圧できる状態で、前記第一版型用ベース基材第一基盤取 付部材(28)を前記第一基盤(11)に形成された前記第一基盤取付穴( 11p)に取付取外自在に取付固定する、及び、
(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取 付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する 工程、を備え、
これにより、前記第一版型(3)を取付固定した前記第一版型用ベース基材(2)を 前記第一基盤(11)に取付取外自在に取付固定する、
ことを特徴とする請求項2乃至21のいずれかに記載の押圧加工方法。
In the step (a-1), the first base (11) has a plurality of first base mounting holes (11p) formed at predetermined positions.
In the step (a-2), the first base plate base material (2) is
(I) First base plate base as a first base plate first base mounting portion formed from the predetermined front surface to the back surface of the first base plate base material (2). The material first base mounting hole (21), wherein the first base plate base base first base mounting hole (21) is an opening of the first base base base first base mounting hole (21). The part end surface has a base plate mounting hole inclined end surface (21t) for the first plate mold that is inclined in a direction of narrowing the opening from the front surface to the back surface,
In the step (a-6),
(A-6a) First base plate first base plate mounting member (38) for mounting and mounting the first plate mold (3) on the first base plate base material (2) The process of preparing
(A-6b) First base plate base substrate first base mounting member (28) for mounting and installing the first base plate base material (2) on the first base plate (11) is prepared. Process,
In the step (b),
(B-1) Predetermined position of the surface of the first base plate base material (2) for the first plate mold (3) by the base plate mounting member (38) for the first plate type first plate mold The process of mounting and fixing to and from freely,
Here, (i) at least a part of the first base plate base substrate first base mounting member (28) is provided on at least a part of the first base plate base substrate mounting hole inclined end surface (21t). The first base plate base substrate first base mounting member (28) is attached to and detached from the first base mounting hole (11p) formed in the first base (11) in a state where a part can be pressed. Freely mount and fix, and
(B-2) The first base plate base material (2) can be attached to and detached from the first base plate (11) by the first base plate base substrate first base mounting member (28). A mounting and fixing process,
Thereby, the first base plate base material (2) to which the first plate mold (3) is mounted and fixed is mounted and fixed to the first base plate (11) so as to be removable.
The pressing method according to any one of claims 2 to 21, wherein the pressing method is provided.
前記(a−1)工程において、前記第一基盤は所定位置に形成された複数個の第一基盤取付穴(11p)を有し、
前記(a−2)工程において、
前記第一版型用ベース基材(2)は、
(ii)前記第一版型用ベース基材(2)の所定の端部に形成された第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部(22)、ここで、前記第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から裏面に対して広がる方向に傾斜するベース基材取付傾斜端面(22t)を有する、を備え、
前記(a−6)工程において、
(a−6a)前記第一版型(3)を前記第一版型用ベース基材(2)に取付設置する ための第一版型第一版型用ベース基材取付部材(38)を準備する工程 、及び、
(a−6b)前記第一版型用ベース基材(2)を前記第一基盤(11)に取付設置す るための第一版型用ベース基材第一基盤取付部材(28)を準備する工 程、を備え、
前記(b)工程において、
(b−1b)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤 取付部材(28)により前記第一基盤(11)に取付取外自在に取付固 定する工程、
ここで、(ii)前記ベース基材取付傾斜端面(22t)の少なくとも 一部分に、前記第一版型用ベース基材第一基盤取付部材(28)の少な くとも一部分を押圧できる状態で、前記第一版型用ベース基材第一基盤 取付部材(28)を前記第一基盤(11)に形成された前記第一基盤取 付穴(11p)に固定する工程、及び、
(b−2)前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取 付部材(28)により前記第一基盤(11)に取付取外自在に取付固定す る工程、を備え、
これにより、前記第一版型(3)を取付固定した前記第一版型用ベース基材(2)を 前記第一基盤(11)に取付取外自在に取付固定する、
ことを特徴とする請求項2乃至22のいずれかに記載の押圧加工方法。
In the step (a-1), the first base has a plurality of first base mounting holes (11p) formed at predetermined positions.
In the step (a-2),
The base plate for the first plate mold (2)
(Ii) First base plate base substrate first base plate as a first base plate base base plate first base mounting portion formed at a predetermined end of the first base plate base material (2). Mounting end portion (22), where the end surface of the first base plate base substrate first base mounting end portion (22) is inclined in a direction in which the end surface of the first base plate extends from the front surface to the back surface. (22t)
In the step (a-6),
(A-6a) First base plate first base plate mounting member (38) for mounting and mounting the first plate mold (3) on the first base plate base material (2) Preparation process and
(A-6b) Preparing a first base plate base substrate first base mounting member (28) for mounting and installing the first base plate base material (2) on the first base plate (11) Process
In the step (b),
(B-1b) The first base plate base material (2) is attached to the first base plate (11) in a detachable manner by the first base plate base material first base mounting member (28). Fixing process,
Here, (ii) at least a part of the base substrate first base mounting member (28) for the first plate mold can be pressed against at least a part of the base substrate mounting inclined end surface (22t), Fixing the base substrate first base mounting member (28) for the first plate mold to the first base mounting hole (11p) formed in the first base (11); and
(B-2) The first base plate base material (2) can be attached to and detached from the first base plate (11) by the first base plate base substrate first base mounting member (28). Mounting and fixing process,
Thereby, the first base plate base material (2) to which the first plate mold (3) is mounted and fixed is mounted and fixed to the first base plate (11) so as to be removable.
The pressing method according to any one of claims 2 to 22, wherein the pressing method is provided.
前記(a−6b)工程において、前記第一版型用ベース基材第一基盤取付部材(28)は、前記第一版型用ベース基材取付孔傾斜端面(21t)または前記ベース基材取付傾斜端面(22t)に合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面(281t)を有する第一版型用ベース基材第一基盤取付補助部材(281)と、前記第一版型用ベース基材第一基盤取付補助部材(281)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に挿入して取付固定するための第一版型用ベース基材第一基盤取付固定部材(282)と、を有し
前記(b−2)工程において、(i)前記第一版型用ベース基材取付孔傾斜端面(21t)及び(ii)前記ベース基材取付傾斜端面(22t)のうちの少なくとも一つに、前記第一版型用ベース基材第一基盤取付補助部材(281)の第一版型用ベース基材第一基盤取付部材傾斜端面(281t)を嵌合した状態で、前記第一版型用ベース基材第一基盤取付固定部材(282)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に固定し、これにより、前記第一版型(3)を取付固定した前記第一版型用ベース基材(2)を前記第一版型用ベース基材第一基盤取付部材(28)により前記第一基盤(11)に取付取外自在に取付固定する、
ことを特徴とする請求項22または23に記載の押圧加工方法。
In the step (a-6b), the first base plate base substrate first base mounting member (28) is provided with the first base plate base base mounting hole inclined end surface (21t) or the base base plate mounting. A first plate base substrate first substrate mounting auxiliary member (281) having a first plate mold base substrate first substrate mounting member inclined end surface (281t) which is inclined so as to match the inclined end surface (22t); A first base for inserting and fixing the first base plate base substrate first base mounting auxiliary member (281) into the first base mounting hole (11p) formed in the first base (11). Plate base base first base mounting fixing member (282), and in the step (b-2), (i) the base plate mounting hole inclined end surface (21t) for the first plate and ( ii) At least one of the base substrate attachment inclined end faces (22t) In the state in which the first base plate first base mounting member inclined end surface (281t) of the first base plate first base mounting auxiliary member (281) is fitted to the first plate, A base substrate first base mounting fixing member (282) for a mold is fixed to the first base mounting hole (11p) formed in the first base (11), whereby the first plate mold (3) The first base plate base material (2) to which the first plate is attached and fixed is detachably attached to the first base plate (11) by the first base plate base substrate first base mounting member (28). To
24. The pressing method according to claim 22 or 23.
前記(a)工程において、更に、(a−10)仮止治具取外工具(9)を準備する工程、を備え、
前記仮止治具取外工具(9)は、前記仮止め治具を挟んで掴むことができる第一挟部(91)と第二挟部(92)とを備え、
前記第一挟部(91)は、前記第二挟部(92)の略先端部に形成された第一先端挟掴部(91a)と、前記第一先端挟掴部(91a)の先端から他端方向に延びる第一挟直線状溝部(91c)を有し、
前記第二挟部(92)は、前記第二挟部(92)の略先端部に形成された第二先端挟掴部(92a)と、前記第二先端挟掴部(92a)の先端から他端方向に延びる第二挟直線状溝部(92c)を有し、
前記第一先端挟掴部(91a)と前記第二先端挟掴部(92a)とは、(i)前記仮止治具第二版型挿入部(5n、52n)、又は、(ii)前記仮止治具第二版型挿入部(5m、51m)を挟んで掴むことができるように構成され、
前記(f−2)工程において、前記仮止治具取外工具(9)を用いて、前記第一版型仮止孔(35)又は前記第二版型仮止孔(45)に挿入された状態を維持している前記それぞれの仮止め治具(5)を、前記第一版型仮止孔(35)又は前記第二版型仮止孔(45)から取り外す工程、を備え、
ここで、前記仮止め治具(5)が、仮止治具第一版型孔挿入外周部弾性部材(5e、51e)又は仮止治具第二版型孔挿入外周部弾性部材(5f、52f)を有する構成の場合、前記仮止治具第一版型孔挿入外周部弾性部材(5e、51e)又は仮止治具第二版型孔挿入外周部弾性部材(5f、52f)が前記仮止治具取外工具(9)に形成された第一挟直線状溝部(91c)と第二挟直線状溝部(92c)との中に位置する状態で、前記仮止治具取外工具(9)が前記仮止め治具(5)を挟んで掴みながら、前記第一版型仮止孔(35)又は前記第二版型仮止孔(45)から前記仮止め治具(5)を取り外す、
ことを特徴とする請求項16、17及び19のいずれかに記載の押圧加工方法。
In the step (a), the method further comprises (a-10) a step of preparing a temporary jig removal tool (9),
The temporary fixing jig removal tool (9) includes a first clamping part (91) and a second clamping part (92) that can be gripped by sandwiching the temporary fixing jig,
The first pinching portion (91) includes a first tip pinching portion (91a) formed at a substantially tip portion of the second pinching portion (92) and a tip of the first tip pinching portion (91a). A first sandwich linear groove (91c) extending in the other end direction;
The second pinching portion (92) includes a second tip pinching portion (92a) formed at a substantially tip portion of the second pinching portion (92), and a tip of the second tip pinching portion (92a). A second sandwiched linear groove (92c) extending in the other end direction;
The first tip gripping portion (91a) and the second tip gripping portion (92a) are (i) the temporary fixing jig second plate insertion portion (5n, 52n), or (ii) the It is configured so that it can be sandwiched and clamped with a temporary jig second plate mold insertion part (5 m, 51 m),
In the step (f-2), the temporary fixing jig removal tool (9) is used to insert the first plate temporary fixing hole (35) or the second plate temporary fixing hole (45). Removing each of the temporary fixing jigs (5) maintaining the state from the first plate temporary fixing hole (35) or the second plate temporary fixing hole (45),
Here, the temporary fixing jig (5) is a temporary fixing jig first plate mold hole insertion outer peripheral elastic member (5e, 51e) or a temporary fixing jig second mold hole insertion outer peripheral elastic member (5f, 52f), the temporary fixing jig first plate mold hole insertion outer peripheral portion elastic member (5e, 51e) or the temporary fixing jig second plate mold hole insertion outer peripheral elastic member (5f, 52f) The temporary fixing jig removing tool is positioned in the first pinched linear groove portion (91c) and the second pinched linear groove portion (92c) formed in the temporary jig removing tool (9). (9) While holding the temporary fixing jig (5), the temporary fixing jig (5) from the first plate temporary fixing hole (35) or the second plate temporary fixing hole (45). Remove,
The pressing method according to any one of claims 16, 17 and 19, wherein:
前記(a−1)工程において、前記押圧加工装置は、さらに、前記第一基盤(11)または前記第二基盤(12)に設置固定された被加工物挟持用弾性部材(13)と、前記被加工物固定用弾性部材に対向する位置であって、前記被加工物挟持用弾性部材を設置固定されていない他方の基盤に位置する被加工物挟持用押圧部(14)と、を備え、前記被加工物挟持用弾性部材(13)と前記被加工物挟持用押圧部(14)は前記第一版型(3)又は第二版型(4)の少なくとも両側方向の位置に設置され、
前記(a−9)工程において、前記薄片状被加工物(7)は帯状に供給され、
前記被加工物挟持用弾性部材(13)は加えられた力に応じて変形するとともに力を取り去れば元の形に戻る性質を有し、
前記(g)工程において、
(i)前記薄片状被加工物を前記第一版型(3)と前記第二版型(4)との間に位置し、その後、
(ii)前記薄片状被加工物を前記第一版型(3)と前記第二版型(4)との間に位置した状態で前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物(7)を間に位置する状態で前記第一版型(3)と前記第二版型(4)とを互いに押圧していく過程において、その押圧駆動に同期して、前記薄片状被加工物(7)が前記被加工物挟持用弾性部材(13)と前記被加工物挟持用押圧部(14)との間に挟まれた状態で保持されるとともに、前記被加工物挟持用弾性部材(13)が押圧力に対応して変形して圧縮していき、その圧縮状態で、前記薄片状被加工物(7)が前記被加工物挟持用弾性部材(13)と前記被加工物挟持用押圧部(14)とにより張力を保って保持されて固定された張力保持固定状態となり、
(iii)続いて、更に前記第一基盤(11)と前記第二基盤(12)のうちの少なくともひとつを押圧駆動していく時、前記被加工物挟持用弾性部材(13)が押圧力に対応して更に変形して圧縮していき、張力保持固定状態にある前記薄片状被加工物を介して前記第一版型(3)と前記第二版型(4)とが互いに押圧され、これにより、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とに合致する前記転写三次元凹凸パターン(73a)が前記薄片状被加工物(7)に形成され、
前記(h)工程において、
前記第一基盤(11)と前記第二基盤(12)のうちの少なくともいずれか一つの基盤を駆動して、前記第一版型(3)と前記第二版型(4)を互いに離反させた時、前記被加工物挟持用弾性部材(13)は、変形して縮んだ圧縮状態から元の形状の圧縮解除復元状態に戻るとともに、前記被加工物挟持用弾性部材(13)と被加工物挟持用押圧部(14)とによる前記薄片状被加工物の保持固定状態が解除され、これにより、前記転写三次元凹凸パターン(73a)を形成加工した薄片状加工物が得られる、
ことを特徴とする請求項1乃至25のいずれかに記載の押圧加工方法。
In the step (a-1), the pressing device further includes a workpiece clamping elastic member (13) installed and fixed on the first base (11) or the second base (12), A workpiece clamping pressing portion (14) located on the other base that is positioned opposite to the workpiece fixing elastic member and is not installed and fixed to the workpiece clamping elastic member, The workpiece clamping elastic member (13) and the workpiece clamping pressing portion (14) are installed at positions on at least both sides of the first plate mold (3) or the second plate mold (4),
In the step (a-9), the flaky workpiece (7) is supplied in a band shape,
The workpiece clamping elastic member (13) has a property of deforming according to the applied force and returning to its original shape when the force is removed,
In the step (g),
(I) positioning the flaky workpiece between the first plate mold (3) and the second plate mold (4);
(Ii) The first substrate (11) and the second substrate (12) in a state where the flaky workpiece is positioned between the first plate mold (3) and the second plate mold (4). And driving the first plate mold (3) and the second plate mold (4) to each other with the flaky workpiece (7) positioned between them. In the process of pressing, in synchronization with the pressing drive, the flaky workpiece (7) is connected between the workpiece clamping elastic member (13) and the workpiece clamping pressing portion (14). While being held in between, the workpiece clamping elastic member (13) is deformed and compressed in response to the pressing force, and in the compressed state, the flaky workpiece ( 7) is held by the workpiece clamping elastic member (13) and the workpiece clamping pressing portion (14) while maintaining tension. Becomes tension carrying fixed state of being fixed Te,
(Iii) Subsequently, when pressing and driving at least one of the first base (11) and the second base (12), the workpiece clamping elastic member (13) is subjected to a pressing force. Correspondingly further deforming and compressing, the first plate mold (3) and the second plate mold (4) are pressed against each other through the flaky workpiece in a tension holding and fixed state, As a result, the transferred three-dimensional uneven pattern (73a) matching the first plate type three-dimensional pattern portion (32a) and the second plate type three-dimensional pattern portion (42a) becomes the flaky workpiece (7 )
In the step (h),
The first plate (3) and the second plate (4) are separated from each other by driving at least one of the first substrate (11) and the second substrate (12). When the elastic member (13) for clamping the workpiece returns from the compressed state deformed and contracted to the decompressed and restored state of the original shape, the elastic member (13) for clamping the workpiece and the workpiece The holding and fixing state of the flaky workpiece by the object clamping pressing portion (14) is released, whereby a flaky workpiece with the transferred three-dimensional concavo-convex pattern (73a) formed thereon is obtained.
The pressing method according to any one of claims 1 to 25.
前記(a−9)工程において、前記薄片状被加工物(7)は、押圧により変形可能な材料より構成されてなり、
前記(g)工程において、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とに合致する転写三次元凹凸パターン(73)が前記薄片状被加工物に凹凸形状で形成されることを特徴とする請求項1乃至26のいずれかに記載の押圧加工方法。
In the step (a-9), the flaky workpiece (7) is made of a material that can be deformed by pressing,
In the step (g), the transferred three-dimensional uneven pattern (73) matching the first plate three-dimensional pattern portion (32a) and the second plate three-dimensional pattern portion (42a) is formed into the flaky workpiece. 27. The pressing method according to any one of claims 1 to 26, wherein the pressing is formed in an uneven shape on the object.
前記(a−9)工程において、前記薄片状被加工物(7)は、薄片状被加工物基材(71)と、前記薄片状被加工物基材に箔押転写可能な薄片状箔押用箔材(72)とを構成し、
前記(g)工程において、前記薄片状被加工物基材(71)と前記薄片状箔押用箔材(72)とを、前記第一版型と前記第二版型との間に位置し、その状態で前記第一基盤と前記第二基盤のうちの少なくともいずれか一つの基盤を駆動して、前記薄片状被加工物基材と前記薄片状箔押用箔材とを間に位置する状態で前記第一版型と前記第二版型とを互いに押圧し、これにより、前記第一版型三次元パターン部(32a)と前記第二版型三次元パターン部(42a)とに合致する前記薄片状箔押用箔材により形成された前記転写三次元凹凸パターン(73)が、前記薄片状被加工物基材に接着するとともに前記薄片状被加工物基材に転写形成される、
ことを特徴とする請求項1乃至26のいずれかに記載の押圧加工方法。
In the step (a-9), the flaky workpiece (7) includes a flaky workpiece substrate (71) and a flaky foil stamp that can be transferred to the flaky workpiece substrate. Foil material (72) for
In the step (g), the flaky workpiece substrate (71) and the flaky foil pressing foil material (72) are positioned between the first plate mold and the second plate mold. In this state, at least one of the first base and the second base is driven to position the flaky workpiece substrate and the flaky foil pressing foil material in between. In the state, the first plate mold and the second plate mold are pressed against each other, thereby matching the first plate mold three-dimensional pattern portion (32a) and the second plate mold three-dimensional pattern portion (42a). The transfer three-dimensional concavo-convex pattern (73) formed by the flaky foil pressing foil material is adhered to the flaky workpiece substrate and transferred to the flaky workpiece substrate.
The pressing method according to any one of claims 1 to 26.
請求項10乃至20のいずれかに記載の押圧加工方法において使用されて構成される仮止め治具(5)。  A temporary fixing jig (5) configured and used in the pressing method according to any one of claims 10 to 20. 請求項4乃至28のいずれかに記載の押圧加工方法において使用されて構成される少なくとも一対の第一版型(3)と第二版型(4)を備えた押圧加工システムであって、
(A)前記第一版型(3)は、略平面形状表面を有する第一版型基材部(31)と、該第 一版型基材部(31)から突出する第一版型突起部(32)を有し、前記第一版型三 次元パターン部(32a)は前記第一版型突起部(32)の表面に形成されてなり、 前記第一版型(3)は第一版型厚(3h)の厚さを有し、前記第一版型基材部(31 )は第一版型基材部厚の厚さを有し、前記第一版型突起部(32)は第一版型突起部 高(32h)の高さを有し、前記第一版型仮止孔(35)は前記第一版型突起部(3 2)を除く前記第一版型基材部(31)に形成されてなり、
前記第二版型(4)は、該第二版型(4)の表面に形成された前記第二版型三次元パ ターン部(42a)を有し、前記第二版型仮止孔(45)は前記第二版型三次元パタ ーン部(42a)を除く前記第二版型(4)の表面に形成されてなり、
前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版型 に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態で あるとともに、前記第一版型の前記第一版型基材部(31)の表面と前記第二版型の 前記第二版型三次元パターン部(42a)以外の領域の表面との間隔が前記第一版型 突起部高(32h)に相当する間隔状態で、前記第一版型(3)と前記第二版型(4 )とが前記第一版型仮止孔(35)と前記第二版型仮止孔(45)に挿入される前記 仮止め治具(5)により一時的に仮取付け可能な構成を有する、
又は、
(B)前記第一版型(3)は、該第一版型(3)の表面に形成された前記第一版型三次元 パターン部(32a)を有し、前記第一版型仮止孔(35)は前記第一版型三次元パ ターン部(32a)を除く前記第一版型基材部(31)に形成されてなり、
前記第二版型(4)は、第二版型基材部(41)と、前記第二版型基材部から突出す る第二版型突起部(42)を有し、前記第二版型三次元パターン部(42a)は前記 第二版型突起部(42)の表面に形成されてなり、前記第二版型(4)は第二版型厚 (4h)の厚さを有し、前記第二版型基材部(41)は第二版型基材部厚の厚さを有 し、前記第二版型突起部(42)は第二版型突起部高(42h)の高さを有し、前記 第二版型仮止孔(45)は前記第二版型突起部(42)を除く前記第二版型(4)の 表面に形成されてなり、
前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版 型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態 であるとともに、前記第一版型の前記第一版型三次元パターン部(32a)以外の領 域の表面と前記第二版型の前記第二版型突起部(42)の表面との間隔が前記第二版 型突起部高(42h)に相当する間隔状態で、前記第一版型(3)と前記第二版型( 4)とが前記第一版型仮止孔(35)と前記第二版型仮止孔(45)に挿入される前 記仮止め治具(5)により一時的に仮取付け可能な構成を有する、
又は、
(C)前記第一版型(3)は、略平面形状表面を有する第一版型基材部(31)と、該第 一版型基材部(31)から突出する第一版型突起部(32)を有し、前記第一版型三 次元パターン部(32a)は前記第一版型突起部(32)の表面に形成されてなり、 前記第一版型(3)は第一版型厚(3h)の厚さを有し、前記第一版型基材部(31 )は第一版型基材部厚の厚さを有し、前記第一版型突起部(32)は第一版型突起部 高(32h)の高さを有し、前記第一版型仮止孔(35)は前記第一版型突起部(3 2)を除く前記第一版型基材部(31)に形成されてなり、
前記第二版型(4)は、第二版型基材部(41)と、前記第二版型基材部から突出す る第二版型突起部(42)を有し、前記第二版型三次元パターン部(42a)は前記 第二版型突起部(42)の表面に形成されてなり、前記第二版型(4)は第二版型厚 (4h)の厚さを有し、前記第二版型基材部(41)は第二版型基材部厚の厚さを有 し、前記第二版型突起部(42)は第二版型突起部高(42h)の高さを有し、前記 第二版型仮止孔(45)は前記第二版型突起部(42)を除く前記第二版型(4)の 表面に形成されてなり、
前記第一版型に形成された前記第一版型三次元パターン部(32a)と前記第二版 型に形成された前記第二版型三次元パターン部(42a)とが互いに嵌合された状態 であるとともに、前記第一版型の前記第一版型突起部(32)の表面と前記第二版型 の前記第二版型突起部(42)の表面との間隔が前記第一版型突起部高(32h)と 前記第二版型突起部高(42h)との合計に相当する間隔状態で、前記第一版型(3 )と前記第二版型(4)とが前記第一版型仮止孔(35)と前記第二版型仮止孔(4 5)に挿入される前記仮止め治具(5)により一時的に仮取付け可能な構成を有する 、
ことを特徴とする押圧加工システム。
A pressing system comprising at least a pair of a first plate mold (3) and a second plate mold (4) configured to be used in the pressing method according to any one of claims 4 to 28,
(A) The first plate mold (3) includes a first plate mold base portion (31) having a substantially planar surface, and a first plate mold protrusion protruding from the first plate mold base portion (31). A first plate mold three-dimensional pattern portion (32a) is formed on the surface of the first plate mold protrusion (32), and the first plate mold (3) is a first plate mold (3). The first plate mold base portion (31) has a thickness of the first plate mold base portion, and the first plate mold protrusion (32) has a plate mold thickness (3h). Has the height of the first plate mold protrusion (32h), and the first plate mold temporary fixing hole (35) is the first plate mold base excluding the first plate mold protrusion (32). Formed in the part (31),
The second plate mold (4) has the second plate mold three-dimensional pattern portion (42a) formed on the surface of the second plate mold (4), and the second plate mold temporary retaining hole ( 45) is formed on the surface of the second plate mold (4) excluding the second plate mold three-dimensional pattern portion (42a),
The first plate three-dimensional pattern portion (32a) formed on the first plate mold and the second plate three-dimensional pattern portion (42a) formed on the second plate die are fitted to each other. Between the surface of the first plate base portion (31) of the first plate mold and the surface of the region other than the second plate three-dimensional pattern portion (42a) of the second plate mold. The first plate mold (3) and the second plate mold (4) are arranged in the first plate mold temporary retaining hole (35) with the distance corresponding to the projection plate height (32h). And having a configuration that can be temporarily attached by the temporary fixing jig (5) inserted into the second plate temporary fixing hole (45),
Or
(B) The first plate mold (3) includes the first plate mold three-dimensional pattern portion (32a) formed on the surface of the first plate mold (3), and the first plate mold temporary fixing The hole (35) is formed in the first plate base part (31) excluding the first plate type three-dimensional pattern part (32a),
The second plate mold (4) has a second plate mold base portion (41) and a second plate mold protrusion (42) protruding from the second plate mold base portion, The plate mold three-dimensional pattern portion (42a) is formed on the surface of the second plate mold protrusion (42), and the second plate mold (4) has a thickness of the second plate mold thickness (4h). The second plate mold base part (41) has a thickness of the second plate mold base part thickness, and the second plate mold protrusion part (42) has a second plate mold protrusion part height (42h). The second plate mold temporary fixing hole (45) is formed on the surface of the second plate mold (4) excluding the second plate mold protrusion (42),
The first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate are fitted to each other. And the surface of the region other than the first plate three-dimensional pattern portion (32a) of the first plate and the surface of the second plate protrusion (42) of the second plate. The first plate die (3) and the second plate die (4) are in the first plate die temporary retaining hole (35) in a state corresponding to the second plate die protrusion height (42h). And having a configuration that can be temporarily mounted by the temporary fixing jig (5) inserted into the second plate type temporary fixing hole (45),
Or
(C) The first plate mold (3) includes a first plate mold base portion (31) having a substantially planar surface, and a first plate mold protrusion protruding from the first plate mold base portion (31). A first plate mold three-dimensional pattern portion (32a) is formed on the surface of the first plate mold protrusion (32), and the first plate mold (3) is a first plate mold (3). The first plate mold base portion (31) has a thickness of the first plate mold base portion, and the first plate mold protrusion (32) has a plate mold thickness (3h). Has the height of the first plate mold protrusion (32h), and the first plate mold temporary fixing hole (35) is the first plate mold base excluding the first plate mold protrusion (32). Formed in the part (31),
The second plate mold (4) has a second plate mold base portion (41) and a second plate mold protrusion (42) protruding from the second plate mold base portion, The plate mold three-dimensional pattern portion (42a) is formed on the surface of the second plate mold protrusion (42), and the second plate mold (4) has a thickness of the second plate mold thickness (4h). The second plate mold base part (41) has a thickness of the second plate mold base part thickness, and the second plate mold protrusion part (42) has a second plate mold protrusion part height (42h). The second plate mold temporary fixing hole (45) is formed on the surface of the second plate mold (4) excluding the second plate mold protrusion (42),
The first plate three-dimensional pattern portion (32a) formed on the first plate and the second plate three-dimensional pattern portion (42a) formed on the second plate are fitted to each other. And the distance between the surface of the first plate mold protrusion (32) of the first plate mold and the surface of the second plate protrusion (42) of the second plate mold is the first plate. The first plate mold (3) and the second plate mold (4) are arranged in a distance corresponding to the sum of the mold projection height (32h) and the second plate mold projection height (42h). A structure that can be temporarily attached by the temporary fixing jig (5) inserted into the first plate temporary fixing hole (35) and the second plate temporary fixing hole (45);
A pressing system characterized by that.
請求項24に記載の押圧加工方法において使用されて構成される第一版型用ベース基材(2)及び第一版型用ベース基材第一基盤取付部材(28)を備えた押圧加工システムであって、
前記第一版型用ベース基材(2)は、
(i)前記第一版型用ベース基材(2)の所定の表面から裏面に貫通して形成された第 一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付孔 (21)、ここで、第一版型用ベース基材第一基盤取付孔(21)は、前記第一版 型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開口 を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面(21t)を有す る、及び、
(ii)前記第一版型用ベース基材(2)の所定の端部に形成された第一版型用ベース 基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部(22)、こ こで、前記第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面から 裏面に対して広がる方向に傾斜するベース基材取付傾斜端面(22t)を有する、
のうちの少なくとも一つの構成を備え、
前記第一版型用ベース基材第一基盤取付部材(28)は、前記第一版型用ベース基材取付孔傾斜端面(21t)または前記ベース基材取付傾斜端面(22t)に合致可能に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面(281t)を有する第一版型用ベース基材第一基盤取付補助部材(281)と、前記第一版型用ベース基材第一基盤取付補助部材(281)を前記第一基盤(11)に形成された前記第一基盤取付穴(11p)に挿入して取付固定するための第一版型用ベース基材第一基盤取付固定部材(282)と、を有する
ことを特徴とする押圧加工システム。
A press working system comprising a first base plate base material (2) and a first base plate base substrate first base mounting member (28) configured to be used in the press processing method according to claim 24. Because
The base plate for the first plate mold (2)
(I) A first base for a first plate as a first base mounting portion for a first base formed by penetrating from a predetermined surface to a back surface of the base for the first plate (2). Material first base mounting hole (21), wherein the first base plate base base first base mounting hole (21) is an opening of the first base plate base base first base mounting hole (21). The end surface of the plate has a first base plate mounting hole inclined end surface (21t) that is inclined in the direction of narrowing the opening from the front surface to the back surface, and
(Ii) First plate base for first plate as a first substrate mounting portion for first plate formed on a predetermined end of the first plate base substrate (2). Mounting end (22), where the base plate mounting tilt is such that the end surface of the first base plate first base mounting end (22) is inclined in a direction extending from the front surface to the back surface. Having an end face (22t),
Comprising at least one of
The first plate base base substrate first base mounting member (28) can be matched with the first plate base base mounting hole inclined end surface (21t) or the base substrate mounting inclined end surface (22t). First plate mold base substrate first substrate mounting auxiliary member (281) having a tilted end surface (281t), and the first plate mold base substrate. First base plate base substrate first base for inserting and fixing the first base mounting auxiliary member (281) into the first base mounting hole (11p) formed in the first base (11). And a pressing and fixing system (282).
第一版型三次元パターン部(32a)を刻設した第一版型(3)と第二版型三次元パターン部(42a)刻設した第二版型(4)の一対の版型のそれぞれの版型を、互いに対向して位置する第一基盤(11)と第二基盤(12)に固定するとともに、第一基盤(11)と第二基盤(12)の間に被加工物を設置した状態で、第一基盤と第二基盤とのうちの少なくとも一方の基盤を駆動して、これらの一対の第一版型(3)と第二版型(4)を互いに押圧することにより、これらの一対の版型に刻設されている三次元凹凸パターンに一致する形状を前記被加工物に形成加工する方法において使用される仮止め治具(5)であって、
仮止治具外装中空部(51d)を形成した仮止治具外装部材(51)と、前記仮止治具外装中空部(51d)の中に配置された仮止治具中空部弾性部材(53)と、前記仮止治具中空部弾性部材(53)を押圧可能に前記仮止治具外装中空部(51d)から突出して配置された仮止治具内装部材(52)と、を備え、
前記仮止治具外装部材(51)は、前記第一版型仮止孔(35)の中に所定距離で挿入されて前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有する前記仮止治具第一版型孔挿入部(51m)と、前記仮止治具外装中空部(51d)と、を有し、
前記仮止治具第一版型孔挿入部(51m)は、前記第一版型仮止孔(35)の中に所定距離で挿入される長さと、前記第一版型(3)と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具内装部材(52)は、前記第二版型仮止孔(45)の中に所定距離で挿入されて前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有する仮止治具第二版型孔挿入部(52n)と、前記仮止治具外装部材(51)に形成された前記仮止治具外装中空部(51d)の中で前記仮止治具中空部弾性部材(53)を押圧して軸方向に変位可能な形状を有する内装部材中空内挿入部(52d)と、を有し、
前記仮止治具第二版型孔挿入部(52n)は、前記第二版型仮止孔(45)の中に所定距離で挿入される長さと、前記第二版型(4)と前記仮止め治具(5)とを保持可能な外形状を有し、
前記仮止治具中空部弾性部材(53)は押圧により圧縮されるとともに押圧解除により元の形状に戻る伸縮可能な性質を有し、前記仮止治具中空部弾性部材(53)が前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に伸縮可能に配置され、
前記仮止治具内装部材(52)の前記内装部材中空内挿入部(52d)が前記仮止治具中空弾性部材(53)を押圧可能に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)の中に軸方向に挿入配置されるとともに、前記仮止治具内装部材(52)の前記仮止治具第二版型孔挿入部(52n)が軸方向に前記仮止治具外装部材(51)の前記仮止治具外装中空部(51d)から引込み突出自在に変位可能になるように前記仮止治具内装部材(52)が配置されてなる、
ことを特徴とする第一版型(3)と第二版型(4)とを一時的に仮取付するための仮止め治具(5)。
A pair of printing plates, a first printing plate (3) engraved with a first printing plate three-dimensional pattern portion (32a) and a second printing plate (4) formed with a second printing plate three-dimensional pattern portion (42a). Each plate mold is fixed to the first base plate (11) and the second base plate (12) positioned to face each other, and a workpiece is placed between the first base plate (11) and the second base plate (12). By driving at least one of the first base and the second base in the installed state, the pair of the first plate (3) and the second plate (4) are pressed against each other. A temporary fixing jig (5) used in a method of forming and processing a shape corresponding to the three-dimensional uneven pattern engraved in the pair of plate dies,
A temporary fixing jig exterior member (51) in which a temporary fixing jig outer hollow part (51d) is formed, and a temporary fixing jig hollow part elastic member (in the temporary fixing jig outer hollow part (51d)) ( 53) and a temporary fixing jig interior member (52) disposed so as to protrude from the temporary fixing jig exterior hollow portion (51d) so as to be able to press the temporary fixing jig hollow portion elastic member (53). ,
The temporary fixing jig exterior member (51) is inserted into the first plate mold temporary fixing hole (35) at a predetermined distance, and the first plate mold (3) and the temporary fixing jig (5) The temporary fixing jig first plate mold hole insertion part (51m) having an outer shape capable of holding the temporary fixing jig exterior hollow part (51d),
The temporary fixing jig first plate die hole insertion portion (51m) has a length inserted into the first plate temporary fixing hole (35) at a predetermined distance, the first plate die (3), and the first plate die It has an outer shape that can hold the temporary fixing jig (5),
The temporary fixing jig interior member (52) is inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, and the second plate mold (4) and the temporary fixing jig (5) A temporary fixing jig second plate mold hole insertion portion (52n) having an outer shape capable of holding the temporary fixing jig exterior hollow portion (51d) formed in the temporary fixing jig exterior member (51). An internal member hollow internal insertion portion (52d) having a shape that can be displaced in the axial direction by pressing the temporary fixing jig hollow elastic member (53) therein,
The temporary fixing jig second plate mold hole insertion portion (52n) has a length inserted into the second plate mold temporary fixing hole (45) at a predetermined distance, the second plate mold (4), and the It has an outer shape that can hold the temporary fixing jig (5),
The temporary fixing jig hollow portion elastic member (53) has a property of being compressed by pressing and returning to its original shape by releasing the pressure, and the temporary fixing jig hollow portion elastic member (53) is temporarily attached. It is arranged in the temporary fixing jig exterior hollow part (51d) of the fixing jig exterior member (51) so as to be extendable and contractible in the axial direction,
The temporary attachment jig exterior member (51) has a temporary insertion member (52d) in which the insertion member hollow inner insertion portion (52d) can press the temporary fixation jig hollow elastic member (53). While being inserted and arranged in the axial direction in the fixing jig exterior hollow part (51d), the temporary fixing jig second plate mold hole insertion part (52n) of the temporary fixing jig interior member (52) is in the axial direction. The temporary fixing jig interior member (52) is arranged so that the temporary fixing jig exterior member (51) can be retracted and retracted from the temporary fixing jig exterior hollow portion (51d).
A temporary fixing jig (5) for temporarily temporarily attaching the first plate mold (3) and the second plate mold (4) characterized in that.
前記第一版型(3)は、前記仮止治具第一版型孔挿入部(51m)が挿入可能な第一版型仮止孔(35)有し、
前記第二版型(4)は、前記仮止治具第二版型孔挿入部(52n)が挿入可能な第二版型仮止孔(45)有し、
前記仮止治具第一版型孔挿入部(51m)の長さは、前記仮止治具第一版型孔挿入部(51m)が前記第一版型仮止孔(35)に挿入されたときに前記仮止治具第一版型孔挿入部(51m)の軸方向端面が前記第一版型(4)の前記第一版型仮止孔(35)の中に位置する、長さを有し、
前記仮止治具第二版型孔挿入部(52n)の長さは、前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出する長さを有するとともに、前記第二版型(4)の裏面から突出する前記仮止治具第二版型孔挿入部(52n)の軸方向端面が、前記第二版型(4)の裏面の方向に押圧されたときに前記第二版型(4)の裏面から突出していた前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型の裏面と同一面になる、長さを有する、
構成を備えることを特徴とする請求項32に記載の仮止め治具(5)。
The first plate mold (3) has a first plate mold temporary fixing hole (35) into which the temporary fixing jig first plate mold hole insertion portion (51m) can be inserted,
The second plate mold (4) has a second plate mold temporary fixing hole (45) into which the temporary fixing jig second plate mold hole insertion portion (52n) can be inserted,
The length of the temporary fixing jig first plate mold hole insertion portion (51m) is such that the temporary fixing jig first plate mold hole insertion portion (51m) is inserted into the first plate temporary fixing hole (35). The axial end face of the temporary fixing jig first plate die hole insertion portion (51m) is positioned in the first plate temporary fixing hole (35) of the first plate die (4). Have
The length of the temporary fixing jig second plate mold hole insertion portion (52n) is such that the temporary fixing jig second plate mold hole insertion portion (52n) is inserted into the second plate mold temporary fixing hole (45). The temporary end fixture second plate mold hole insertion portion (52n) has an axial end surface protruding from the back surface of the second plate mold (4) and the second plate mold (4). When the axial end surface of the temporary fixing jig second plate mold hole insertion portion (52n) protruding from the back surface of the second plate mold (4) is pressed in the direction of the back surface of the second plate mold (4), 4) The temporary fixing jig second plate mold hole insertion portion (52n) projecting from the back surface of 4) has an axial end surface that is flush with the back surface of the second plate mold.
The temporary fixing jig (5) according to claim 32 , comprising a configuration.
さらに、前記仮止治具第二版型孔挿入部(52n)の外周の所定位置に形成された第二版型挿入部溝と、前記第二版型挿入部溝の少なくとも一部分に設置された仮止治具第二版型孔挿入外周部弾性部材(52f)を備え、該仮止治具第二版型孔挿入外周部弾性部材(52f)は、略円形状の断面を有するとともに弾性反発力を有する環状ゴム製O型弾性部材、または、略円形状の断面を有するとともに弾性反発力を有する金属製C型弾性部材であり、
前記仮止治具第二版型孔挿入部(52n)の長さは、(I)前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに前記仮止治具第二版型孔挿入部(52n)の軸方向端面が前記第二版型(4)の裏面から突出する長さを有するとともに、
前記仮止治具第二版型孔挿入外周部弾性部材(52f)は、該仮止治具第二版型孔挿入外周部弾性部材(52f)を外周に設置した前記仮止治具第二版型孔挿入部(52n)が前記第二版型仮止孔(45)に挿入されたときに略円形状断面を有する前記仮止治具第二版型孔挿入外周部弾性部材(52f)の頂部が前記第二版型仮止孔(45)から露出することなく前記第二版型仮止孔(45)の中に位置する状態になるように設置されてなる、
構成を備えることを特徴とする請求項33に記載の仮止め治具(5)。
Furthermore, the second plate mold insertion portion groove formed at a predetermined position on the outer periphery of the temporary fixing jig second plate mold hole insertion portion (52n) and the second plate mold insertion portion groove are installed in at least a part of the groove. A temporary fixing jig second plate type hole insertion outer peripheral part elastic member (52f) is provided, and the temporary fixing jig second plate type hole insertion outer peripheral part elastic member (52f) has a substantially circular cross section and elastic resilience. An annular rubber O-type elastic member having a force, or a metal C-type elastic member having a substantially circular cross section and having an elastic repulsion force,
The length of the temporary fixing jig second plate mold hole insertion portion (52n) is as follows. (I) The temporary fixing jig second plate mold hole insertion portion (52n) is the second plate temporary fixing hole (45). The axial end face of the temporary fixing jig second plate mold hole insertion portion (52n) has a length protruding from the back surface of the second mold (4),
The temporary fixing jig second plate mold hole insertion outer peripheral portion elastic member (52f) is the temporary fixing jig second plate insertion hole outer peripheral portion elastic member (52f) provided on the outer periphery. The temporary fixing jig second plate hole inserting outer peripheral elastic member (52f) having a substantially circular cross section when the plate hole inserting portion (52n) is inserted into the second plate temporary fixing hole (45). Is installed so that the top of the second plate die temporary fixing hole (45) is not exposed from the second plate die temporary fixing hole (45).
The temporary fixing jig (5) according to claim 33 , comprising a structure.
所定の間隔で互いに対向する位置に設置された第一基盤(11)と第二基盤(12)、ここで、前記第一基盤(11)と前記第二基盤(12)のうちの少なくとも一つの基盤が他方の基盤に向かって押圧離反自在に駆動するように構成され、前記第一基盤(11)は所定位置に形成された複数個の第一基盤取付穴(11p)を有する、
表面に凹凸形状で形成された第一版型三次元パターン部(32a)を有する少なくとも一つの第一版型(3)と、表面に凹凸形状で形成された第二版型三次元パターン部(42a)を有する少なくとも一つの第二版型(4)、ここで、前記第一版型(3)は前記第一基盤(11)の側に取付取外自在に取付固定可能に構成され、該第二版型(4)は前記第二基盤(12)の側に取付取外自在に取付固定可能に構成される、
平面状表面と平面状裏面を有する第一版型用ベース基材(2)と、該第一版型用ベース基材(2)を前記第一基盤(11)に取付取外自在に取付設置するための第一版型用ベース基材第一基盤取付部材(28)、ここで、前記第一版型用ベース基材(2)は、該第一版型用ベース基材(2)の表面前記第一版型(3)を取付取外自在に取付固定可能であるとともに、該第一版型用ベース基材(2)の裏面を前記第一基盤(11)に取付取外自在に取付固定可能に構成される、
ここで、前記第一版型用ベース基材(2)は、
(i)前記第一版型用ベース基材(2)の所定の表面から裏面に貫通して形成された 第一版型用ベース基材第一基盤取付部としての第一版型用ベース基材第一基盤取付 孔(21)、ここで、第一版型用ベース基材第一基盤取付孔(21)は、前記第一 版型用ベース基材第一基盤取付孔(21)の開口部端面が表面から裏面に対して開 口を狭くする方向に傾斜する第一版型用ベース基材取付孔傾斜端面(21t)を有 する、及び、
(ii)前記第一版型用ベース基材(2)の所定の端部に形成された第一版型用ベー ス基材第一基盤取付部としての第一版型用ベース基材第一基盤取付端部(22)、 ここで、前記第一版型用ベース基材第一基盤取付端部(22)の端部端面が表面か ら裏面に対して広がる方向に傾斜するベース基材取付傾斜端面(22t)を有する 、
のうちの少なくとも一つの構成を備え、
前記第一版型用ベース基材第一基盤取付部材(28)は、前記第一版型用ベース基材 取付孔傾斜端面(21t)または前記ベース基材取付傾斜端面(22t)に合致可能 に傾斜する第一版型用ベース基材第一基盤取付部材傾斜端面(281t)を有する第 一版型用ベース基材第一基盤取付補助部材(281)と、前記第一版型用ベース基材 第一基盤取付補助部材(281)を前記第一基盤(11)に形成された前記第一基盤 取付穴(11p)に挿入して取付固定するための第一版型用ベース基材第一基盤取付 固定部材(282)と、を有する、
構成を備えることを特徴とする押圧加工システム。
A first base (11) and a second base (12) installed at positions facing each other at a predetermined interval, wherein at least one of the first base (11) and the second base (12) The base is configured to be driven so as to be able to be pressed and separated toward the other base, and the first base (11) has a plurality of first base mounting holes (11p) formed at predetermined positions.
At least one first plate mold (3) having a first plate type three-dimensional pattern portion (32a) formed in a concavo-convex shape on the surface, and a second plate type three-dimensional pattern portion (formed in a concavo-convex shape on the surface ( 42a) at least one second plate mold (4), wherein the first plate mold (3) is configured to be detachably mounted and fixed to the first base (11) side, The second plate mold (4) is configured to be detachably mounted and fixed on the second base (12) side.
A first base plate base material (2) having a flat surface and a flat back surface, and the first base plate base material (2) are attached to and detached from the first base plate (11). First base plate base substrate first base mounting member (28) , wherein the first base plate base material (2) is the first base plate base material (2) wherein the surface first edition type (3) with a mounting removable freely attachable fixed, attachable detachment said first edition type for the base material the back surface (2) to said first base (11) Configured to be fixed to
Here, the base substrate (2) for the first plate mold is
(I) A first base for a first plate as a first base mounting portion for a first base for a first plate formed by penetrating from a predetermined surface to a back surface of the base for a first plate (2) Material first base mounting hole (21), wherein the first base plate base base first base mounting hole (21) is the opening of the first base plate base base first base mounting hole (21). The part end face has a base plate mounting hole inclined end face (21t) for the first plate mold that is inclined in the direction of narrowing the opening from the front face to the back face, and
(Ii) First base plate base material 1 as a first base plate base substrate first base mounting portion formed at a predetermined end of the first base plate base material (2). Base mounting end (22), where the base plate mounting is such that the end surface of the first base plate first base mounting end (22) is inclined from the front surface to the back surface. Having an inclined end face (22t),
Comprising at least one of
The base plate first base mounting member (28) for the first plate mold can be matched with the base plate mounting hole inclined end surface (21t) or the base substrate mounting inclined end surface (22t) for the first plate mold. First plate mold base substrate first substrate mounting auxiliary member (281) having an inclined first base plate first substrate mounting member inclined end surface (281t), and the first plate mold base substrate A base substrate first base for a first mold for inserting and fixing a first base mounting auxiliary member (281) into the first base mounting hole (11p) formed in the first base (11). An attachment fixing member (282),
A press working system comprising a configuration.
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