JP6334609B2 - Rotating blade protector for ground improvement equipment - Google Patents

Rotating blade protector for ground improvement equipment Download PDF

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JP6334609B2
JP6334609B2 JP2016121563A JP2016121563A JP6334609B2 JP 6334609 B2 JP6334609 B2 JP 6334609B2 JP 2016121563 A JP2016121563 A JP 2016121563A JP 2016121563 A JP2016121563 A JP 2016121563A JP 6334609 B2 JP6334609 B2 JP 6334609B2
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昭男 荒木
昭男 荒木
伊藤 博
伊藤  博
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Estech Corp
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Description

本発明は、地盤改良装置の掘削翼や撹拌翼等の回転翼に取付けられ、該回転翼を摩耗から保護する回転翼保護体に関する。   The present invention relates to a rotor blade protector that is attached to a rotor blade such as an excavation blade or a stirring blade of a ground improvement device and protects the rotor blade from wear.

この種の回転翼保護体が特許文献1に、掘削翼(掘削刃体)用の摩耗低減プレートとして提案されている。一般に回転翼保護体は、地盤改良装置に付設される回転翼である掘削翼や撹拌翼において、最も摩耗が進行し易い先端面部に取付けられており、回転翼を摩耗から保護する。   This type of rotor blade protector is proposed in Patent Document 1 as a wear reduction plate for a drilling blade (excavation blade). Generally, a rotor blade protector is attached to a tip surface portion where wear is most likely to proceed in a drilling blade or a stirring blade, which is a rotor blade attached to a ground improvement device, and protects the rotor blade from wear.

特許文献1に記載の回転翼保護体は、回転翼に固定される母材本体と、母材本体に固定される耐摩耗板とを一体的に備える。耐摩耗板は、母材本体において最も摩耗が進行し易い箇所である母材上面と、回転翼の回転方向に向く母材前面とを被覆している。   The rotor blade protector described in Patent Document 1 integrally includes a base material body fixed to the rotor blade and a wear-resistant plate fixed to the base material body. The wear-resistant plate covers the upper surface of the base material, which is where the wear is most likely to proceed in the base material body, and the front surface of the base material facing the rotation direction of the rotor blades.

特許文献1に記載の回転翼保護体では、耐摩耗板は複数の耐摩耗板部から構成され、各耐摩耗板部どうしは、空隙部を介して分離した状態で母材本体に固定されている。各耐摩耗板部は、母材本体に比べて硬質である特殊鋼から形成されている。   In the rotor blade protector described in Patent Document 1, the wear-resistant plate is composed of a plurality of wear-resistant plate portions, and each wear-resistant plate portion is fixed to the base material main body in a state of being separated through a gap portion. Yes. Each wear-resistant plate portion is made of special steel that is harder than the base material body.

実用新案登録第3166428号公報Utility Model Registration No. 3166428

ところで、この種の回転翼保護体において、用いられる材料の硬度によっては、地盤中で回転翼を回転させている使用中に回転翼保護体が礫等に衝突すると、これが破損し易いことが知られている。破損が生じ易いのは、単一の材料により板状に形成する場合とされている。   By the way, in this type of rotor protection body, depending on the hardness of the material used, it is known that if the rotor protection body collides with gravel etc. during use while rotating the rotor blade in the ground, it is easily damaged. It has been. Damage is likely to occur when a single material is used to form a plate.

特許文献1の回転翼保護体は、母材本体に比べて硬質とした複数の耐摩耗板部を該母材本体に固着させてなる複合体であるが、耐摩耗板部どうしは空隙部を介して分離され、単一の材料である特殊鋼から板状に形成されている。このため、回転翼を地盤中で回転させている使用中に、耐摩耗板部が破損し易い点が指摘される。   The rotor blade protector of Patent Document 1 is a composite body in which a plurality of wear-resistant plate portions that are harder than the base material main body are fixed to the base material main body. And is formed into a plate shape from a special steel, which is a single material. For this reason, it is pointed out that the wear-resistant plate portion is easily damaged during use in which the rotary blade is rotated in the ground.

そこで本発明は、回転翼を地盤中で回転させている使用中において、破損を確実に抑制し得る、地盤改良装置における回転翼保護体の提供を課題とする。   Then, this invention makes it a subject to provide the rotary blade protective body in a ground improvement apparatus which can suppress a failure | damage reliably in the use which is rotating the rotary blade in the ground.

本発明は、地盤改良装置の回転翼の先端面に取付けられ、該回転翼を摩耗から保護する回転翼保護体であって、母材本体と耐摩耗体とを備え、前記母材本体は金属製であり、一面と該一面に対向する他面を有して前記回転翼の先端面に固着される板状に形成され、前記耐摩耗体は、前記母材本体に比べて高硬度の金属材料で形成されるとともに、前記他面を覆うように前記母材本体に固着されており、
前記耐摩耗体は、互いに硬度の異なる低硬度領域部および高硬度領域部を備え、前記低硬度領域部および高硬度領域部が、前記母材本体の他面の面方向に沿って隣合うよう一体的に形成され、前記母材本体は略直方体形状の板状に形成され、該母材本体の長手方向両側に、前記低硬度領域部が配置され、該低硬度領域部の間に、前記高硬度領域部が配置され、前記一方の低硬度領域部と前記高硬度領域部との間及び前記他方の低硬度領域部と前記高硬度領域部との間に前記母材本体の短辺方向に沿う凹部が形成され、前記高硬度領域部は、その表面を滑らかに形成した高硬度金属塊であり、前記高硬度領域部の上面のうち長手方向両側を前記母材本体側に向けて下傾斜する傾斜平面に形成していることを特徴としている。
The present invention relates to a rotor blade protector that is attached to a tip surface of a rotor blade of a ground improvement device and protects the rotor blade from wear, and includes a base material body and an abrasion resistant body, the base material body being a metal It is made of a plate having one surface and another surface opposite to the one surface, and is fixed to the tip surface of the rotor blade. The wear-resistant body is a metal having a higher hardness than the base material body. Formed of a material and fixed to the base material body so as to cover the other surface,
The wear-resistant body includes a low hardness region portion and a high hardness region portion having different hardnesses, and the low hardness region portion and the high hardness region portion are adjacent to each other along the surface direction of the other surface of the base material body. It is formed integrally, the base material main body is formed in a substantially rectangular parallelepiped plate shape, the low hardness region portions are disposed on both sides in the longitudinal direction of the base material main body, A high hardness region portion is disposed, and the short side direction of the base material body is between the one low hardness region portion and the high hardness region portion and between the other low hardness region portion and the high hardness region portion. The high hardness region portion is a high hardness metal lump whose surface is smoothly formed, and the longitudinal direction both sides of the upper surface of the high hardness region portion are directed downward toward the base material main body side. It is characterized by being formed on an inclined plane .

上記構成を備えた本発明の回転翼保護体のように、低硬度領域部および高硬度領域部が、母材本体の表面の面方向に沿って隣合うよう一体的に形成されていれば、母材本体の表面のうちの同一面積を高硬度領域部のみで覆う場合に比べて、低硬度領域部が存在する分だけ高硬度領域に対する衝撃が緩和されるから、回転翼を地盤中で回転させている使用中での耐摩耗体の破損が抑制される。   Like the rotor blade protector of the present invention having the above configuration, if the low hardness region portion and the high hardness region portion are integrally formed to be adjacent along the surface direction of the surface of the base material body, Compared with the case where the same area of the surface of the base metal body is covered only with the high hardness region part, the impact on the high hardness region is mitigated by the presence of the low hardness region part. Damage to the wear-resistant body during use is suppressed.

本発明の回転翼保護体では、地盤改良装置の回転翼の先端面に取付けられ、該回転翼を摩耗から保護する回転翼保護体であって、母材本体と耐摩耗体とを備え、
前記母材本体は金属製であり、一面と該一面に対向する他面を有して前記回転翼の先端面に固着される板状に形成され、前記耐摩耗体は、前記母材本体に比べて高硬度の金属材料で形成されるとともに、前記他面を覆うように前記母材本体に固着されており、前記耐摩耗体は、互いに硬度の異なる低硬度領域部および高硬度領域部を備え、前記低硬度領域部および高硬度領域部が、前記母材本体の他面の面方向に沿って隣合うよう一体的に形成され、前記母材本体は略直方体形状の板状に形成され、該母材本体の長手方向両側に、前記高硬度領域部が配置され、該高硬度領域部の間に、前記低硬度領域部が配置され、前記一方の高硬度領域部と前記低硬度領域部との間及び前記他方の高硬度領域部と前記低硬度領域部との間に前記母材本体の短辺方向に沿う凹部が形成され、前記高硬度領域部は、その表面を滑らかに形成した高硬度金属塊であり、前記各高硬度領域部の上面のうち長手方向外側面部を前記母材本体側に向けて下傾斜する傾斜平面に形成してもよい
The rotor blade protector of the present invention is a rotor blade protector that is attached to the tip surface of the rotor blade of the ground improvement device and protects the rotor blade from wear, and includes a base material body and an abrasion resistant body,
The base material body is made of metal, is formed in a plate shape that has one surface and another surface facing the one surface and is fixed to the tip surface of the rotor blade, and the wear-resistant body is attached to the base material body. Comparing to the base material main body so as to cover the other surface, the wear-resistant body has a low hardness region portion and a high hardness region portion having different hardness from each other. The low hardness region portion and the high hardness region portion are integrally formed so as to be adjacent along the surface direction of the other surface of the base material body, and the base material body is formed in a substantially rectangular parallelepiped plate shape. The high hardness region portion is disposed on both sides in the longitudinal direction of the base material main body, the low hardness region portion is disposed between the high hardness region portions, and the one high hardness region portion and the low hardness region are disposed. Of the base material main body and between the other high hardness region portion and the low hardness region portion. A concave portion is formed along the side direction, and the high-hardness region portion is a high-hardness metal lump whose surface is smoothly formed, and a longitudinal outer surface portion of the upper surface of each high-hardness region portion is the base material main body side. You may form in the inclined plane which inclines downward toward .

本発明の回転翼保護体では、前記低硬度領域部は、粒状に粉砕された粒状金属材料を分散させてなる低硬度金属塊であり、該低硬度金属塊の表面に、前記粒状金属材料による凹凸が形成されていてもよい。 In the rotor blade protector of the present invention, the low-hardness region portion is a low-hardness metal lump in which a granular metal material pulverized in a granular form is dispersed, and the surface of the low-hardness metal lump is made of the granular metal material. Irregularities may be formed.

上記構成の回転翼保護体において、回転翼を地盤中で回転させている使用中には、高硬度領域部の表面が摩耗する前に、低硬度領域部における表面の粒状金属材料が低硬度金属塊から経時的に離脱し、低硬度領域部が摩耗することで、高硬度領域部の摩耗が低減され、地盤中で回転している回転翼の先端面を摩耗から保護して、その分だけ回転翼保護体の長期的使用が可能になる。In the rotor blade protector configured as described above, during use in which the rotor blade is rotated in the ground, the granular metal material on the surface in the low hardness region portion is a low hardness metal before the surface of the high hardness region portion is worn. By detaching from the lump over time and wearing the low hardness region part, wear of the high hardness region part is reduced, and the tip surface of the rotating blade rotating in the ground is protected from wear, and that much Long-term use of the rotor blade protector becomes possible.

本発明の回転翼保護体では、前記低硬度領域部における前記母材本体の他面からの最大高さ寸法が、前記高硬度領域部における該他面からの高さ寸法に比べて大きく設定された構成を採用できる。 In the rotor blade protector of the present invention, the maximum height dimension from the other surface of the base material main body in the low hardness region portion is set larger than the height dimension from the other surface in the high hardness region portion. Can be adopted.

上記構成の回転翼保護体では、地盤中で回転している回転翼の使用中では、高硬度領域部よりも先に低硬度領域部が地盤に接触するから、低硬度領域部を摩耗させた後に、高硬度領域部を摩耗させて、地盤中で回転している回転翼の先端面を摩耗から保護する。   In the rotor blade protector configured as described above, the low hardness region portion is worn because the low hardness region portion contacts the ground prior to the high hardness region portion during use of the rotating blade rotating in the ground. Later, the high hardness region portion is worn to protect the tip surface of the rotating blade rotating in the ground from wear.

本発明の回転翼保護体によれば、回転翼を地盤中で回転させている使用中において、破損を確実に抑制し得る。   According to the rotor blade protector of the present invention, breakage can be reliably suppressed during use in which the rotor blade is rotated in the ground.

本発明の一実施形態に係る回転翼保護体の、掘削翼への取付状態を表す斜視図である。It is a perspective view showing the attachment state to the excavation blade of the rotor blade protection body which concerns on one Embodiment of this invention. 同回転翼保護体の、掘削翼への取付状態を表す側面図である。It is a side view showing the attachment state to the excavation blade of the rotary blade protection body. 同回転翼保護体の単体斜視図である。It is a single-piece | unit perspective view of the rotary blade protection body. 同回転翼保護体の側面図である。It is a side view of the rotary blade protection body. 同回転翼保護体の平面図である。It is a top view of the rotary blade protection body. 本発明の一実施形態に係る回転翼保護体の単体斜視図である。1 is a single perspective view of a rotor blade protector according to an embodiment of the present invention. 同回転翼保護体の側面図である。It is a side view of the rotary blade protection body. 同回転翼保護体の平面図である。It is a top view of the rotary blade protection body.

以下、図1ないし図5を参照して、本発明の第一の実施形態に係る回転翼保護体1を説明する。図1および図2に示すように、回転翼保護体1は、地盤改良機に付設される掘削ヘッド2の掘削翼(回転翼の一例)3に固定されて用いられる。   Hereinafter, with reference to FIG. 1 thru | or FIG. 5, the rotor protection body 1 which concerns on 1st embodiment of this invention is demonstrated. As shown in FIGS. 1 and 2, the rotating blade protector 1 is used by being fixed to a drilling blade (an example of a rotating blade) 3 of an excavation head 2 attached to a ground improvement machine.

第一の実施形態に係る回転翼保護体1は、礫等を多く含んだ硬い地盤の改良に用いる場合に適している。掘削ヘッド2は公知のものであるので、概ねの構造を説明するに留める。   The rotor blade protector 1 according to the first embodiment is suitable for use in improving hard ground containing a large amount of gravel and the like. Since the excavation head 2 is a known one, only the general structure will be described.

掘削ヘッド2は、地盤改良機のオーガロッドの先端に着脱自在に取付けられる。掘削ヘッド2は、オーガロッドの先端に着脱自在とされた回転中心軸4と、回転中心軸4の先端部外周面に、放射方向(径方向外方)に向けて延設された複数(この場合では二枚)の掘削翼3とを備える。各掘削翼3は板状に形成されており、回転中心軸4の軸心方向に対して傾斜して取付けられている。各掘削翼3の下面には、複数個の掘削ビット5が着脱自在に取付けられている。掘削翼3は、掘削ビット5の先端が回転中心軸4の回転方向を向くよう軸心方向に対して傾斜している。   The excavation head 2 is detachably attached to the tip of the auger rod of the ground improvement machine. The excavation head 2 includes a rotation center shaft 4 that is detachably attached to the tip of the auger rod, and a plurality of (this is radially outward) extending on the outer peripheral surface of the tip portion of the rotation center shaft 4. Two excavating blades 3 in some cases. Each excavation blade 3 is formed in a plate shape, and is attached to be inclined with respect to the axial direction of the rotation center shaft 4. A plurality of excavation bits 5 are detachably attached to the lower surface of each excavation blade 3. The excavation blade 3 is inclined with respect to the axial direction so that the tip of the excavation bit 5 faces the rotation direction of the rotation center shaft 4.

各掘削翼3は、径方向(長手方向)の外方端面である先端面6を備える。この先端面6は矩形の平面に形成され、掘削翼3が回転中心軸4の軸心方向に対して傾斜して取付けられているから、先端面6も回転中心軸4の軸心方向に対して傾斜した方向に倣っている。   Each excavation blade 3 includes a tip surface 6 which is an outer end surface in the radial direction (longitudinal direction). The tip surface 6 is formed in a rectangular plane, and the excavating blade 3 is attached to be inclined with respect to the axial direction of the rotation center shaft 4. It follows the inclined direction.

回転翼保護体1は、各掘削翼3の先端面6に取付けられる。回転翼保護体1は、掘削翼3の先端面6の大きさに応じて、一個または複数個が並べて取付けられる。回転翼保護体1は、略直方体形状に形成されている。図3ないし図5に示すように、回転翼保護体1は、母材本体10と耐摩耗体11とを備えている。   The rotor blade protector 1 is attached to the tip surface 6 of each excavation blade 3. Depending on the size of the tip surface 6 of the excavation blade 3, one or a plurality of the rotor blade protectors 1 are attached side by side. The rotor blade protector 1 is formed in a substantially rectangular parallelepiped shape. As shown in FIGS. 3 to 5, the rotor blade protector 1 includes a base material body 10 and a wear-resistant body 11.

母材本体10は板状に形成され、掘削翼3の先端面6に固着される金属塊である。母材本体10の幅寸法は、先端面6の幅寸法を超えない寸法に設定されている。母材本体10の厚み寸法は1cm程度に設定されている。母材本体10の成形材料は、例えばビッカース硬さ130HV程度の鉄鋼材料として、SS400が用いられている。   The base material body 10 is a metal lump that is formed in a plate shape and is fixed to the tip surface 6 of the excavation blade 3. The width dimension of the base material body 10 is set to a dimension that does not exceed the width dimension of the distal end surface 6. The thickness of the base material body 10 is set to about 1 cm. For example, SS400 is used as the molding material of the base material body 10 as a steel material having a Vickers hardness of about 130 HV.

耐摩耗体11は、互いに硬度の異なる高硬度領域部12、および低硬度領域部13を備える。この場合、耐摩耗体11は、一つの高硬度領域部12と、二つの低硬度領域部13とを備え、母材本体10において、掘削翼3の先端面6に取付けられる一面に対向する他面を覆うように設けられる。高硬度領域部12および低硬度領域部13は、母材本体10に比べて高硬度の金属材料で形成され、母材本体10の他面の面方向に沿って、すなわち、該他面の長手方向で隣合って一体的に形成されている。   The wear-resistant body 11 includes a high hardness region portion 12 and a low hardness region portion 13 having different hardnesses. In this case, the wear-resistant body 11 includes one high-hardness region portion 12 and two low-hardness region portions 13. In the base material body 10, the wear-resistant body 11 faces one surface attached to the tip surface 6 of the excavating blade 3. It is provided so as to cover the surface. The high hardness region portion 12 and the low hardness region portion 13 are formed of a metal material having a hardness higher than that of the base material body 10, and are along the surface direction of the other surface of the base material body 10, that is, the length of the other surface. Adjacent to each other in one direction.

高硬度領域部12は、前記他面の長手方向中心部に配置され、低硬度領域部13は、前記他面の長手方向端部側に配置され、高硬度領域部12は低硬度領域部13に、長手方向両側から挟まれるように設けられている。高硬度領域部12として、例えばビッカース硬さ940HV程度の超鋼合金が用いられている。   The high hardness region portion 12 is disposed at the longitudinal center portion of the other surface, the low hardness region portion 13 is disposed on the longitudinal direction end portion side of the other surface, and the high hardness region portion 12 is disposed at the low hardness region portion 13. Are provided so as to be sandwiched from both sides in the longitudinal direction. As the high hardness region portion 12, for example, a super steel alloy having a Vickers hardness of about 940 HV is used.

高硬度領域部12は、母材本体10と同幅の略直方体形状に形成された高硬度金属塊である。高硬度領域部12の裏面が母材本体10の他面に溶着されている。高硬度領域部12の上面12aは滑らかな平面とされている。上面12aのうち長手方向両面部が、母材本体10側へ向けて下傾斜する傾斜平面12bとされている。傾斜平面12bの傾斜角度は、先端辺12cが母材本体10の他面には至らないよう設定されている。   The high hardness region portion 12 is a high hardness metal lump formed in a substantially rectangular parallelepiped shape having the same width as the base material main body 10. The back surface of the high hardness region portion 12 is welded to the other surface of the base material body 10. The upper surface 12a of the high hardness region 12 is a smooth plane. Of the upper surface 12a, both longitudinal portions are inclined planes 12b that are inclined downward toward the base material body 10 side. The inclination angle of the inclined plane 12 b is set so that the tip side 12 c does not reach the other surface of the base material body 10.

換言すると、高硬度領域部12は、直方体形状の下台部12Aと、下台部12Aの上面に一体的に形成された上台形台部12Bとを備え、上台形台部12Bの底面と上面の幅寸法は、長手方向で同一であり、該上面に、母材本体10側へ向けて下傾斜する傾斜平面12bを備える。傾斜平面12bの先端辺12cは、下台部12Aの上面に一致する。高硬度領域部12の厚み寸法、すなわち下台部12Aの上面からの高さ寸法は、母材本体10の厚み寸法に比べて小さく設定されている。   In other words, the high hardness region portion 12 includes a rectangular parallelepiped lower base portion 12A and an upper trapezoid base portion 12B integrally formed on the upper surface of the lower base portion 12A, and the width of the bottom surface and the upper surface of the upper trapezoid base portion 12B. The dimensions are the same in the longitudinal direction, and an inclined flat surface 12b that is inclined downward toward the base material body 10 side is provided on the upper surface. The front end side 12c of the inclined plane 12b coincides with the upper surface of the lower base portion 12A. The thickness dimension of the high hardness region 12, that is, the height dimension from the upper surface of the lower base 12 </ b> A is set smaller than the thickness dimension of the base material body 10.

低硬度領域部13は、粒状に粉砕された多数の粒状金属材料13aを分散させてなる低硬度金属塊である。低硬度領域部13の表面には、粒状金属材料13aによる凹凸が形成されている。粒状金属材料13aは、高硬度領域部12と同じ材料の金属粒であり、その粒度は0.5〜1.0mm程度に形成されている。粒状金属材料13aどうしのバインダ13bとして、溶融硬化材として、例えばビッカース硬さ140HV程度の金属材料が用いられている。低硬度領域部13は、このバインダ13bによって、母材本体10の表面に固着されている。 The low hardness region portion 13 is a low hardness metal lump formed by dispersing a number of granular metal materials 13a pulverized into a granular shape. On the surface of the low hardness region 13, unevenness due to the particulate metal material 13a is made form. The granular metal material 13a is a metal particle of the same material as that of the high hardness region portion 12, and the particle size is formed to be about 0.5 to 1.0 mm. As the binder 13b between the granular metal materials 13a, a metal material having a Vickers hardness of about 140 HV, for example, is used as a melt-curing material. The low hardness region portion 13 is fixed to the surface of the base material body 10 by the binder 13b.

低硬度領域部13は、母材本体10の他面の長手方向に均一な厚みであってもよいし、不均一な厚みであってもよい。低硬度領域部13では、他面からの最大高さ寸法が、高硬度領域部12における、他面からの高さ寸法に比べて大きいことが好ましい。なお、低硬度領域部13不均一な厚みの場合では、長手方向の何れの位置を、他面からの最大高さ寸法としてもよい。本実施形態では、低硬度領域部13は、不均一な厚みであって、長手方向中心部において最大高さ寸法(厚み)に設定している。   The low hardness region portion 13 may have a uniform thickness or a non-uniform thickness in the longitudinal direction of the other surface of the base material body 10. In the low hardness region portion 13, the maximum height dimension from the other surface is preferably larger than the height dimension from the other surface in the high hardness region portion 12. In the case of the non-uniform thickness of the low hardness region portion 13, any position in the longitudinal direction may be the maximum height dimension from the other surface. In the present embodiment, the low hardness region portion 13 has a non-uniform thickness and is set to the maximum height dimension (thickness) in the central portion in the longitudinal direction.

この場合では、低硬度領域部13の最大高さ寸法は、高硬度領域部12の高さ寸法に比べて1〜3mm程度大きく設定されている。さらに具体的に、各低硬度領域部13の上面は、母材本体10の他面の長手方向両側が長手方向中心部に比べて低くなるよう形成されている。本実施形態では、低硬度領域部13において、粒状金属材料13aとバインダ13bの配合割合は、好ましく4:1ないし9:1であり、本実施形態では4:1としている。但し、粒状金属材料13aとバインダ13bの配合割合は、4:1ないし9:1の範囲であれば、特に限定されない。   In this case, the maximum height dimension of the low hardness region portion 13 is set to be about 1 to 3 mm larger than the height dimension of the high hardness region portion 12. More specifically, the upper surface of each low hardness region portion 13 is formed such that both longitudinal sides of the other surface of the base material body 10 are lower than the central portion in the longitudinal direction. In the present embodiment, the blending ratio of the granular metal material 13a and the binder 13b in the low hardness region 13 is preferably 4: 1 to 9: 1, and is 4: 1 in the present embodiment. However, the blending ratio of the granular metal material 13a and the binder 13b is not particularly limited as long as it is in the range of 4: 1 to 9: 1.

上記回転翼保護体1は、高硬度領域部12を形成しておき、母材本体10の他面に低硬度領域部13を形成し、低硬度領域部13のバインダ13bがまだ固化しないうちに、高硬度領域部12を低硬度領域部13の間の母材本体10の他面に圧接させ、バインダ13bの固化力により、高硬度領域部12および低硬度領域部13を一体化させて製造される。   The rotor blade protector 1 has a high hardness region portion 12 formed thereon, a low hardness region portion 13 is formed on the other surface of the base material body 10, and the binder 13b of the low hardness region portion 13 is not yet solidified. The high hardness region portion 12 is brought into pressure contact with the other surface of the base material body 10 between the low hardness region portions 13, and the high hardness region portion 12 and the low hardness region portion 13 are integrated by the solidification force of the binder 13b. Is done.

母材本体10の材料と溶接棒とは、互いに固着し易い材料からなる。そして、低硬度領域部13のバインダ13bがまだ固化しないうちに、高硬度領域部12を低硬度領域部13の間の母材本体10の他面に圧接させてバインダ13bの固化を待機するので、高硬度領域部12と低硬度領域部13とは連続し、且つ高硬度領域部12と低硬度領域部13との間には、回転翼保護体1の幅方向に沿う凹部11aが形成される。   The material of the base material main body 10 and the welding rod are made of materials that are easily fixed to each other. And since the binder 13b of the low hardness region portion 13 is not yet solidified, the high hardness region portion 12 is pressed against the other surface of the base material body 10 between the low hardness region portions 13 to wait for the binder 13b to solidify. The high hardness region portion 12 and the low hardness region portion 13 are continuous, and a concave portion 11 a is formed between the high hardness region portion 12 and the low hardness region portion 13 along the width direction of the rotor blade protector 1. The

上記構成の回転翼保護体1における母材本体10の一面が、掘削翼3の先端面6に、一個または複数個、溶接により固着される。掘削翼3の先端面6は、回転中心軸4の軸心方向に対して傾斜した方向に倣っており、回転翼保護体1はその長手方向を、先端面6の傾斜方向に沿わせて先端面6に固着させる。母材本体10の材料をSS400としていることで、母材本体10は掘削翼3に溶接し易く、掘削翼3に強固に固着される。   One or a plurality of base material main bodies 10 in the rotor blade protector 1 having the above-described configuration are fixed to the tip surface 6 of the excavation blade 3 by welding. The tip surface 6 of the excavation blade 3 follows the direction inclined with respect to the axial center direction of the rotation center shaft 4, and the rotor blade protector 1 has its longitudinal direction aligned with the inclination direction of the tip surface 6. Secure to surface 6. Since the base material body 10 is made of SS400, the base material body 10 is easily welded to the excavation blade 3 and is firmly fixed to the excavation blade 3.

掘削ヘッド2は、掘削翼3に回転翼保護体1を固着した状態で、回転中心軸4をオーガロッドに固定するよう取付けられる。そして、オーガロッドを回転させるとともに、オーガロッドから掘削ヘッド2に対して下方へ働く荷重を負荷させると、掘削ヘッド2が回転中心軸4の軸心回りに回転しつつ下降し、掘削ビット5により地盤が掘削される。掘削された地盤および固化材が、回転中心軸4の正回転(一方向への回転)、逆回転(一方向と反対の他方向への回転)に伴い、オーガロッド上に別に設けた撹拌翼が正回転、逆回転して混合撹拌されて、地盤中に地盤改良体が造成される。   The excavation head 2 is attached so that the rotation center shaft 4 is fixed to the auger rod in a state where the rotary blade protector 1 is fixed to the excavation blade 3. When the auger rod is rotated and a load acting downward from the auger rod is applied to the excavation head 2, the excavation head 2 descends while rotating about the axis of the rotation center shaft 4. The ground is excavated. The excavated ground and solidified material are separately provided on the auger rod with the forward rotation (rotation in one direction) and reverse rotation (rotation in the opposite direction opposite to one direction) of the rotation center shaft 4 Are mixed and stirred by rotating in the forward and reverse directions, and a ground improvement body is created in the ground.

上記構成の掘削ヘッド2では、掘削翼3は、掘削ビット5の先端が回転中心軸4の回転方向を向くよう軸心方向に対して傾斜しており、掘削翼3の先端面6も回転中心軸4の軸心方向に対して傾斜した方向に倣っている。このため、回転翼保護体1において、掘削翼3が地盤中で回転している使用中には、低硬度領域部13が高硬度領域部12に先行して地盤に接触する。よって、地盤中では、高硬度領域部12の表面が摩耗する前に、低硬度領域部13における表面の粒状金属材料13aが低硬度領域部13(低硬度金属塊)から経時的に離脱して、低硬度領域部13が摩耗する。   In the excavation head 2 configured as described above, the excavation blade 3 is inclined with respect to the axial direction so that the tip of the excavation bit 5 faces the rotation direction of the rotation center shaft 4, and the tip surface 6 of the excavation blade 3 is also the rotation center. It follows the direction inclined with respect to the axial direction of the shaft 4. For this reason, in the rotary blade protection body 1, the low hardness region portion 13 comes into contact with the ground prior to the high hardness region portion 12 while the excavation blade 3 is rotating in the ground. Therefore, in the ground, before the surface of the high hardness region portion 12 is worn, the granular metal material 13a on the surface in the low hardness region portion 13 is detached from the low hardness region portion 13 (low hardness metal block) with time. The low hardness region 13 is worn.

換言すると、低硬度領域部13が高硬度領域部12に先行して、礫等(以下、単に「礫」と称する)に衝突することで高硬度領域部12の摩耗が抑えられ、その分だけ回転翼保護体1の長期的な使用が可能になる。そして、低硬度領域部13が順次的に摩耗し、高硬度領域部12とともに、地盤中で回転している掘削翼3(その先端面6)を、摩耗から保護する。   In other words, wear of the high hardness region portion 12 is suppressed by the low hardness region portion 13 preceding the high hardness region portion 12 and colliding with gravel or the like (hereinafter simply referred to as “gravel”). Long-term use of the rotor blade protector 1 becomes possible. And the low hardness area | region part 13 wears sequentially, and the excavation wing | blade 3 (the front end surface 6) rotating in the ground with the high hardness area | region part 12 is protected from abrasion.

低硬度領域部13の、他面からの最大高さ寸法は、高硬度領域部12における他面からの高さ寸法に比べて大きく設定されている。この構成によっても、地盤中では、高硬度領域部12の表面が摩耗する前に、低硬度領域部13における表面の粒状金属材料13aが低硬度領域部13から経時的に離脱して、低硬度領域部13が摩耗する。これにより、高硬度領域部12の摩耗を抑えつつ、地盤中で回転している掘削翼3を、摩耗から保護する。   The maximum height dimension from the other surface of the low hardness region portion 13 is set larger than the height dimension from the other surface in the high hardness region portion 12. Even in this configuration, in the ground, before the surface of the high hardness region portion 12 is worn, the granular metal material 13a on the surface in the low hardness region portion 13 is separated from the low hardness region portion 13 with time, and the low hardness. The region 13 is worn. Thereby, the excavation blade 3 rotating in the ground is protected from wear while suppressing wear of the high hardness region portion 12.

このことは、掘削翼3の先端面6の傾斜方向に沿うよう回転翼保護体1が先端面6取付けられており、低硬度領域部13は、母材本体10の長手方向両側に配置されていることから、回転中心軸4を正回転、逆回転させる際にも同様である。したがって、第一の実施形態に係る回転翼保護体1は、礫を多く含んだ硬い地盤の改良に用いる場合に適している。   This is because the rotor blade protector 1 is attached to the tip surface 6 along the inclination direction of the tip surface 6 of the excavating blade 3, and the low hardness region portions 13 are arranged on both sides in the longitudinal direction of the base material body 10. Therefore, the same is true when the rotation center shaft 4 is rotated forward and backward. Therefore, the rotor blade protector 1 according to the first embodiment is suitable for use in improving hard ground containing a lot of gravel.

第一の実施形態に係る回転翼保護体1では、耐摩耗体11は、硬度の異なる低硬度領域部13および高硬度領域部12を備え、耐摩耗体11は、それよりも硬度の低い母材本体10の表面に一体化されている。一般に、高硬度の材料は靭性に乏しい。仮に、母材本体10と耐摩耗体11とを高硬度の材料で一体物として形成した場合では、高硬度の材料であっても地盤中で掘削翼3を回転させている使用中に、回転翼保護体が礫に衝突すると破損し易い。   In the rotor blade protector 1 according to the first embodiment, the wear resistant body 11 includes a low hardness region portion 13 and a high hardness region portion 12 having different hardnesses, and the wear resistant body 11 is a mother having a lower hardness. It is integrated with the surface of the material body 10. In general, high hardness materials have poor toughness. If the base material body 10 and the wear-resistant body 11 are integrally formed of a high-hardness material, even if it is a high-hardness material, it rotates while the excavation blade 3 is rotated in the ground. When the wing protector collides with gravel, it is easily damaged.

しかしながら、この回転翼保護体1のように、耐摩耗体11として硬度の異なる低硬度領域部13および高硬度領域部12を備え、耐摩耗体11は、それよりも硬度の低い母材本体10の他面に一体化されていれば、高硬度領域部12が使用中に礫に衝突したとしても、それに伴う衝撃が、一体化されている低硬度領域部13により緩衝されることで、高硬度領域部12の破損が抑制される。   However, like the rotor blade protector 1, the wear resistant body 11 includes the low hardness region portion 13 and the high hardness region portion 12 having different hardness, and the wear resistant body 11 has a base material body 10 having a lower hardness than that. If the high hardness region portion 12 collides with the gravel during use, the impact associated therewith is buffered by the integrated low hardness region portion 13. Damage to the hardness region portion 12 is suppressed.

しかも、低硬度領域部13および高硬度領域部12を母材本体10の他面に一体化している。このことで、母材本体10の表面のうちの同一面積を高硬度領域部12のみで覆う場合に比べて、あるいは、回転翼保護体全体を高硬度の金属材料で形成する場合に比べて、高硬度領域部12を小さくすることを実現している。この構成により、いっそう確実に高硬度領域部12の破損が抑制され、長期的な使用が可能になる。   In addition, the low hardness region portion 13 and the high hardness region portion 12 are integrated with the other surface of the base material body 10. By this, compared with the case where the same area of the surface of the base material body 10 is covered only by the high hardness region portion 12, or compared to the case where the entire rotor blade protector is formed of a high hardness metal material, A reduction in the high hardness region 12 is realized. With this configuration, the high hardness region 12 is more reliably prevented from being damaged and can be used for a long time.

高硬度領域部12の上面12aは滑らかな平面とされ、上面12aのうち長手方向両面部が、母材本体10側へ向けて下傾斜する傾斜平面12bとされている。高硬度領域部12の上面12aのうち長手方向両側を傾斜平面12bとすることにより、急激な角度変化を伴う部分をなくしているから、高硬度領域部12を単なる直方体の板状に形成する場合に比べて、欠け易い角部を少なくしているから、その分だけ礫の衝突に伴う高硬度領域部12の損傷を抑制できる。   The upper surface 12a of the high hardness region portion 12 is a smooth flat surface, and both longitudinal portions of the upper surface 12a are inclined flat surfaces 12b inclined downward toward the base material main body 10 side. In the case where the high hardness region portion 12 is formed in a simple rectangular parallelepiped plate shape by eliminating inclined portions 12b by making the both sides in the longitudinal direction of the upper surface 12a of the high hardness region portion 12 into inclined planes 12b. Compared to the above, since the corner portions that are easily chipped are reduced, damage to the high hardness region portion 12 due to the collision of gravel can be suppressed accordingly.

次に、図6ないし図8を参照しつつ、第二の実施形態に係る回転翼保護体1を説明する。第二の実施形態に係る回転翼保護体1は、第一の実施形態に係る回転翼保護体1と同様に、掘削翼3の先端面6に、溶接により取付けられる。第二の実施形態に係る回転翼保護体1は、泥、粘土、砂等を多く含んだ軟弱地盤の改良に用いる場合に適している。   Next, the rotor blade protector 1 according to the second embodiment will be described with reference to FIGS. 6 to 8. The rotor blade protector 1 according to the second embodiment is attached to the tip surface 6 of the excavating blade 3 by welding in the same manner as the rotor blade protector 1 according to the first embodiment. The rotor blade protector 1 according to the second embodiment is suitable for use in improving soft ground containing a large amount of mud, clay, sand and the like.

回転翼保護体1は、母材本体10、および耐摩耗体11を備える。母材本体10は、第一の実施形態と同様の構成であるので、同一の符合を付してその説明を繰返さない。   The rotor blade protector 1 includes a base material body 10 and a wear-resistant body 11. Since the base material main body 10 has the same configuration as that of the first embodiment, the same reference numerals are given and description thereof is not repeated.

上記第一の実施形態では、耐摩耗体11は、互いに硬度の異なる高硬度領域部12、および低硬度領域部13を備える。耐摩耗体11は、一つの高硬度領域部12と、二つの低硬度領域部13とを備えて、母材本体10において、掘削翼3の先端面6に取付けられる一面に対向する他面を覆うように設けられている。   In the first embodiment, the wear resistant body 11 includes a high hardness region portion 12 and a low hardness region portion 13 having different hardnesses. The wear-resistant body 11 includes one high hardness region portion 12 and two low hardness region portions 13, and the other surface of the base material body 10 that faces the one surface that is attached to the tip surface 6 of the excavating blade 3. It is provided to cover.

これに対し、第二の実施形態に係る耐摩耗体11は、二つの高硬度領域部12と、一つの低硬度領域部13とを備え、母材本体10において、掘削翼3の先端面6に取付けられる一面に対向する他面を覆うように設けられる。高硬度領域部12および低硬度領域部13は、母材本体10の他面の面方向に沿って、すなわち、該他面の長手方向で隣合って一体的に形成されている。   On the other hand, the wear-resistant body 11 according to the second embodiment includes two high hardness region portions 12 and one low hardness region portion 13, and the tip surface 6 of the excavating blade 3 in the base material body 10. It is provided so that the other surface facing one surface attached to may be covered. The high hardness region portion 12 and the low hardness region portion 13 are integrally formed along the surface direction of the other surface of the base material body 10, that is, adjacent to each other in the longitudinal direction of the other surface.

低硬度領域部13は、前記他面の長手方向中心部に配置され、高硬度領域部12は、前記他面の長手方向端部側に配置されている。低硬度領域部13は高硬度領域部12に、長手方向両側から挟まれるように設けられている。この場合、母材本体10の他面を覆う低硬度領域部13の面積は、第一の実施形態における高硬度領域部12が母材本体10の他面を覆う面積に対応させている。母材本体10の他面を覆う高硬度領域部12の面積は、第一の実施形態における低硬度領域部13が母材本体10の他面を覆う面積に対応させている。   The low hardness region portion 13 is disposed at the longitudinal center portion of the other surface, and the high hardness region portion 12 is disposed on the longitudinal end portion side of the other surface. The low hardness region 13 is provided in the high hardness region 12 so as to be sandwiched from both sides in the longitudinal direction. In this case, the area of the low hardness region portion 13 that covers the other surface of the base material body 10 corresponds to the area that the high hardness region portion 12 in the first embodiment covers the other surface of the base material body 10. The area of the high hardness region portion 12 that covers the other surface of the base material body 10 corresponds to the area that the low hardness region portion 13 in the first embodiment covers the other surface of the base material body 10.

各高硬度領域部12は、長手方向外側面部を、母材本体10側へ向けて下傾斜する傾斜平面12bとされている。傾斜平面12bの傾斜角度は、先端辺12cが母材本体10の他面には至らないよう設定されている。低硬度領域部13は、母材本体10の他面の長手方向に均一な厚みであってもよいし、不均一な厚みであってもよい。   Each high hardness region portion 12 is formed as an inclined flat surface 12b that inclines the outer side surface in the longitudinal direction downward toward the base material main body 10 side. The inclination angle of the inclined plane 12 b is set so that the tip side 12 c does not reach the other surface of the base material body 10. The low hardness region portion 13 may have a uniform thickness or a non-uniform thickness in the longitudinal direction of the other surface of the base material body 10.

低硬度領域部13では、母材本体10の他面からの最大高さ寸法が、高硬度領域部12における、他面からの高さ寸法に比べて大きいことが好ましい。本実施形態では、低硬度領域部13は、不均一な厚みであって、長手方向中心部において最大高さ寸法(厚み)に設定している。他の構成は、上記第一の実施形態と同様であるので、その説明を繰返さない。   In the low hardness region portion 13, the maximum height dimension from the other surface of the base material body 10 is preferably larger than the height dimension from the other surface in the high hardness region portion 12. In the present embodiment, the low hardness region portion 13 has a non-uniform thickness and is set to the maximum height dimension (thickness) in the central portion in the longitudinal direction. Since other configurations are the same as those of the first embodiment, description thereof will not be repeated.

第二の実施形態における回転翼保護体1は、高硬度領域部12を形成しておき、母材本体10の他面の長手方向中心部に低硬度領域部13を形成し、低硬度領域部13のバインダ13bがまだ固化しないうちに、低硬度領域部13を挟むように高硬度領域部12を母材本体10の他面に圧接させ、バインダ13bの固化力により、高硬度領域部12および低硬度領域部13を一体化させて、製造される。   The rotor blade protector 1 according to the second embodiment forms a high hardness region portion 12 and forms a low hardness region portion 13 at the center in the longitudinal direction of the other surface of the base body 10. Before the binder 13b of 13 is not yet solidified, the high hardness region portion 12 is pressed against the other surface of the base material body 10 so as to sandwich the low hardness region portion 13, and the high hardness region portion 12 and the solidified force of the binder 13b are used. It is manufactured by integrating the low hardness region portion 13.

低硬度領域部13のバインダ13bがまだ固化しないうちに、低硬度領域部13を挟むように母材本体10の他面に高硬度領域部12を圧接させてバインダ13bの固化を待機する。このため、高硬度領域部12と低硬度領域部13とは連続し、且つ高硬度領域部12と低硬度領域部13との間には、回転翼保護体1の幅方向に沿う凹部11aが形成される。   Before the binder 13b of the low hardness region 13 is not yet solidified, the high hardness region 12 is brought into pressure contact with the other surface of the base body 10 so as to sandwich the low hardness region 13, and the binder 13b is solidified. Therefore, the high hardness region portion 12 and the low hardness region portion 13 are continuous, and a concave portion 11a along the width direction of the rotor blade protector 1 is provided between the high hardness region portion 12 and the low hardness region portion 13. It is formed.

第二の実施形態における回転翼保護体1は、掘削翼3の正回転および逆回転の何れも、地盤に対し低硬度領域部13よりも高硬度領域部12が先行して接触する。このため、第二の実施形態における回転翼保護体1は、礫の少ない軟弱地盤の改良に用いる場合に適している。   In the rotor blade protector 1 in the second embodiment, the high hardness region portion 12 contacts the ground earlier than the low hardness region portion 13 in both the forward rotation and the reverse rotation of the excavation blade 3. For this reason, the rotor protection body 1 in the second embodiment is suitable for use in improving soft ground with less gravel.

但し、第二の実施形態における回転翼保護体1は、低硬度領域部13を備え、低硬度領域部13において、他面からの最大高さ寸法を、高硬度領域部12における、他面からの高さ寸法に比べて大きく設定しておく。このことで、軟弱地盤中に礫が存在したとしてこれが低硬度領域部13に衝突すれば、低硬度領域部13における表面の粒状金属材料13aが低硬度領域部13から経時的に離脱して、低硬度領域部13が摩耗する。礫によって低硬度領域部13が摩耗する分だけ高硬度領域部12が長期的に保護され、回転翼保護体1全体として長期的な使用が可能になる。   However, the rotor blade protector 1 in the second embodiment includes the low hardness region portion 13, and the low hardness region portion 13 has a maximum height dimension from the other surface, from the other surface in the high hardness region portion 12. It should be set larger than the height dimension. With this, if there is gravel in the soft ground and it collides with the low hardness region portion 13, the granular metal material 13a on the surface in the low hardness region portion 13 is detached from the low hardness region portion 13 with time, The low hardness region 13 is worn. The high hardness region portion 12 is protected for a long time by the amount of wear of the low hardness region portion 13 by gravel, and the rotor blade protector 1 as a whole can be used for a long time.

本発明は上記実施形態に限定されず、本発明の範囲内で種々変更が可能である。上記各実施形態では、耐摩耗体11は、母材本体10において、掘削翼3の先端面6に取付けられる一面に対向する他面のみを覆うように設けられる場合を例示した。しかしながら、耐摩耗体11は、母材本体10の他面のみならず、母材本体10の一面以外の全部の面であって、他面に連続する全部の面に設けることも可能である。   The present invention is not limited to the above embodiment, and various modifications can be made within the scope of the present invention. In each of the above embodiments, the wear-resistant body 11 is illustrated as being provided on the base material body 10 so as to cover only the other surface facing one surface attached to the tip surface 6 of the excavating blade 3. However, the wear-resistant body 11 can be provided not only on the other surface of the base material main body 10 but also on all the surfaces other than one surface of the base material main body 10 and continuous with the other surface.

上記各実施形態では、回転翼保護体1は、掘削翼3に取付けられる場合を例示した。しかしながら、回転翼保護体1は、図示しない撹拌翼に取付けて用いることも可能であり、この場合では、撹拌翼の摩耗を抑制できる。   In each said embodiment, the case where the rotary blade protection body 1 was attached to the excavation blade 3 was illustrated. However, the rotor blade protector 1 can be used by being attached to a stirring blade (not shown), and in this case, wear of the stirring blade can be suppressed.

上記各実施形態では低硬度領域部13は、粒状に粉砕された多数の粒状金属材料13aを分散させてなる低硬度金属塊の場合を例示した。しかしながら、粒状金属材料13aを分散させることなく、母材本体10よりも高く、高硬度領域部12よりも低い硬度の金属塊とすることもできる。上記各実施形態では、高硬度領域部12は板状に形成した場合を例示した。しかしながら、一個を半円柱状に形成した高硬度部を長手方向や幅方向に連続するよう一体的に形成したり、一個を半球状に形成した高硬度部を長手方向や幅方向に連続するよう一体的に形成したりすることもできる。   In each of the above embodiments, the low hardness region portion 13 is exemplified as a low hardness metal lump in which a large number of granular metal materials 13a pulverized in a granular form are dispersed. However, a metal lump having a hardness higher than that of the base material main body 10 and lower than that of the high hardness region portion 12 can be obtained without dispersing the granular metal material 13a. In each said embodiment, the case where the high hardness area | region part 12 was formed in plate shape was illustrated. However, it is possible to integrally form a high-hardness part, which is formed in a semicylindrical shape so as to be continuous in the longitudinal direction or the width direction, or to continue a high-hardness part, which is formed in a semispherical shape, in the longitudinal direction or the width direction. It can also be formed integrally.

第一の実施形態では、二つの低硬度領域部13と、一つの高硬度領域部12を備えた回転翼保護体1を例示し、第二の実施形態では、一つの低硬度領域部13と、二つの高硬度領域部12を備えた回転翼保護体1を例示した。しかしながら本発明の回転翼保護体1は、母材本体10の他面を、一つの低硬度領域部13と一つの高硬度領域部12で被覆する構成であってもよい。   In the first embodiment, the rotary blade protector 1 including two low hardness region portions 13 and one high hardness region portion 12 is illustrated, and in the second embodiment, one low hardness region portion 13 and The rotor blade protector 1 provided with the two high hardness region portions 12 is exemplified. However, the rotor blade protector 1 of the present invention may have a configuration in which the other surface of the base material body 10 is covered with one low hardness region portion 13 and one high hardness region portion 12.

1…回転翼保護体、2…掘削ヘッド、3…掘削翼、4…回転中心軸、5…掘削ビット、6…先端面、10…母材本体、11…耐摩耗体、11a…凹部、12…高硬度領域部、12A…下台部、12B…上台形台部、12a…上面、12b…傾斜平面、12c…先端辺、13…低硬度領域部、13a…粒状金属材料、13b…バインダ   DESCRIPTION OF SYMBOLS 1 ... Rotary blade protector, 2 ... Excavation head, 3 ... Excavation blade, 4 ... Rotation center axis, 5 ... Excavation bit, 6 ... Tip surface, 10 ... Base material main body, 11 ... Wear-resistant body, 11a ... Concave part, 12 ... high hardness region part, 12A ... lower base part, 12B ... upper trapezoidal base part, 12a ... upper surface, 12b ... inclined plane, 12c ... tip side, 13 ... low hardness region part, 13a ... granular metal material, 13b ... binder

Claims (4)

地盤改良装置の回転翼の先端面に取付けられ、該回転翼を摩耗から保護する回転翼保護体であって、母材本体と耐摩耗体とを備え、
前記母材本体は金属製であり、一面と該一面に対向する他面を有して前記回転翼の先端面に固着される板状に形成され、
前記耐摩耗体は、前記母材本体に比べて高硬度の金属材料で形成されるとともに、前記他面を覆うように前記母材本体に固着されており、
前記耐摩耗体は、互いに硬度の異なる低硬度領域部および高硬度領域部を備え、前記低硬度領域部および高硬度領域部が、前記母材本体の他面の面方向に沿って隣合うよう一体的に形成され、
前記母材本体は略直方体形状の板状に形成され、該母材本体の長手方向両側に、前記低硬度領域部が配置され、該低硬度領域部の間に、前記高硬度領域部が配置され、前記一方の低硬度領域部と前記高硬度領域部との間及び前記他方の低硬度領域部と前記高硬度領域部との間に前記母材本体の短辺方向に沿う凹部が形成され、前記高硬度領域部は、その表面を滑らかに形成した高硬度金属塊であり、前記高硬度領域部の上面のうち長手方向両側を前記母材本体側に向けて下傾斜する傾斜平面に形成していることを特徴とする回転翼保護体。
A rotary blade protector that is attached to the tip surface of the rotor blade of the ground improvement device and protects the rotor blade from wear, comprising a base material body and an abrasion resistant body,
The base material body is made of metal, and has a plate shape that has one surface and the other surface facing the one surface, and is fixed to the tip surface of the rotor blade,
The wear-resistant body is formed of a metal material having a hardness higher than that of the base material body, and is fixed to the base material body so as to cover the other surface.
The wear-resistant body includes a low hardness region portion and a high hardness region portion having different hardnesses, and the low hardness region portion and the high hardness region portion are adjacent to each other along the surface direction of the other surface of the base material body. Integrally formed,
The base material body is formed in a substantially rectangular parallelepiped plate shape, the low hardness region portion is disposed on both sides in the longitudinal direction of the base material body, and the high hardness region portion is disposed between the low hardness region portions. And a recess is formed between the one low hardness region portion and the high hardness region portion and between the other low hardness region portion and the high hardness region portion along the short side direction of the base material body. The high hardness region portion is a high hardness metal lump whose surface is formed smoothly, and is formed on an inclined plane that is inclined downward toward the base material body side on both sides in the longitudinal direction of the upper surface of the high hardness region portion. rotary blade protector, characterized in that it is.
地盤改良装置の回転翼の先端面に取付けられ、該回転翼を摩耗から保護する回転翼保護体であって、母材本体と耐摩耗体とを備え、
前記母材本体は金属製であり、一面と該一面に対向する他面を有して前記回転翼の先端面に固着される板状に形成され、
前記耐摩耗体は、前記母材本体に比べて高硬度の金属材料で形成されるとともに、前記他面を覆うように前記母材本体に固着されており、
前記耐摩耗体は、互いに硬度の異なる低硬度領域部および高硬度領域部を備え、前記低硬度領域部および高硬度領域部が、前記母材本体の他面の面方向に沿って隣合うよう一体的に形成され、
前記母材本体は略直方体形状の板状に形成され、該母材本体の長手方向両側に、前記高硬度領域部が配置され、該高硬度領域部の間に、前記低硬度領域部が配置され、前記一方の高硬度領域部と前記低硬度領域部との間及び前記他方の高硬度領域部と前記低硬度領域部との間に前記母材本体の短辺方向に沿う凹部が形成され、前記高硬度領域部は、その表面を滑らかに形成した高硬度金属塊であり、前記各高硬度領域部の上面のうち長手方向外側面部を前記母材本体側に向けて下傾斜する傾斜平面に形成していることを特徴とする回転翼保護体。
A rotary blade protector that is attached to the tip surface of the rotor blade of the ground improvement device and protects the rotor blade from wear, comprising a base material body and an abrasion resistant body,
The base material body is made of metal, and has a plate shape that has one surface and the other surface facing the one surface, and is fixed to the tip surface of the rotor blade,
The wear-resistant body is formed of a metal material having a hardness higher than that of the base material body, and is fixed to the base material body so as to cover the other surface.
The wear-resistant body includes a low hardness region portion and a high hardness region portion having different hardnesses, and the low hardness region portion and the high hardness region portion are adjacent to each other along the surface direction of the other surface of the base material body. Integrally formed,
The base material body is formed in a substantially rectangular parallelepiped plate shape, the high hardness region portion is disposed on both longitudinal sides of the base material body, and the low hardness region portion is disposed between the high hardness region portions. A recess is formed between the one high hardness region portion and the low hardness region portion and between the other high hardness region portion and the low hardness region portion along the short side direction of the base material body. The high-hardness region portion is a high-hardness metal lump whose surface is formed smoothly, and an inclined plane that inclines the outer surface in the longitudinal direction downward from the upper surface of each high-hardness region portion toward the base material body side. Rotating blade protector characterized by being formed into
記低硬度領域部は、粒状に粉砕された粒状金属材料を分散させてなる低硬度金属塊であり、該低硬度金属塊の表面に、前記粒状金属材料による凹凸が形成されている請求項1または2に記載の回転翼保護体。 Before SL low hardness region portion is a low-hardness metal mass comprising the particulate metallic material which is comminuted into granules dispersed on the surface of the low-hardness metal mass claims irregularities by the particulate metal material is made form Item 3. A rotor protector according to Item 1 or 2. 前記低硬度領域部における前記母材本体の他面からの最大高さ寸法が、前記高硬度領域部における該他面からの高さ寸法に比べて大きく設定されている請求項3に記載の回転翼保護体。 The rotation according to claim 3 , wherein a maximum height dimension from the other surface of the base material body in the low hardness region portion is set larger than a height dimension from the other surface in the high hardness region portion. Wing protector.
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JPH0516897U (en) * 1991-08-15 1993-03-02 株式会社小松製作所 Tunnel excavator
JPH0715893U (en) * 1993-08-23 1995-03-17 日本ハードメタル株式会社 Soft soil civil engineering bit
JP2934579B2 (en) * 1994-03-29 1999-08-16 三菱重工業株式会社 Cutting bit for cutting
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