JP6331979B2 - Thermoplastic plate base material transfer device - Google Patents

Thermoplastic plate base material transfer device Download PDF

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JP6331979B2
JP6331979B2 JP2014226076A JP2014226076A JP6331979B2 JP 6331979 B2 JP6331979 B2 JP 6331979B2 JP 2014226076 A JP2014226076 A JP 2014226076A JP 2014226076 A JP2014226076 A JP 2014226076A JP 6331979 B2 JP6331979 B2 JP 6331979B2
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plate
substrate
clamp
base material
plasticized
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JP2016087959A (en
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辰夫 平松
辰夫 平松
清野 誉晃
誉晃 清野
豊和 廣田
豊和 廣田
弘道 天野
弘道 天野
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Toyota Motor Corp
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本発明は、可塑化した熱可塑性板状基材を搬送する搬送装置に関する。   The present invention relates to a transport device that transports a plasticized thermoplastic plate-like substrate.

炭素繊維強化プラスチック(CFRP)複合材等の熱可塑性の板状基材を加熱し、可塑化させてプレス成形する際には、可塑化した板状基材を加熱装置からプレス金型まで搬送する必要がある(例えば、特許文献1を参照)。   When a thermoplastic plate-like substrate such as a carbon fiber reinforced plastic (CFRP) composite material is heated and plasticized to be press-molded, the plasticized plate-like substrate is conveyed from a heating device to a press mold. There is a need (see, for example, Patent Document 1).

特開昭60−154033号公報JP 60-154033 A

可塑化した熱可塑性CFRP複合材等の板状基材の搬送には、例えば、図9に示すような開閉するクランプ910を備えた搬送装置900を用いることができる。このような搬送装置900を用いる場合には、例えば、以下の手順によって、可塑化した板状基材Pを加熱装置からプレス金型Mまで搬送することができる。まず、搬送装置900を、加熱装置から搬出された可塑化した板状基材Pの上方に移動させ、開いた状態のクランプ910を閉じることで、板状基材Pの周縁部Peの複数の箇所をクランプ910によって保持する。次に、クランプ910によって板状基材Pの周縁部Peを保持した状態で、搬送装置900を上方及び水平方向に移動させ、板状基材Pを持ち上げてプレス金型M上の所定の位置まで搬送する。そして、プレス金型M上の所定の位置で、搬送装置900のクランプ910を開くことで、板状基材Pの周縁部Peが開放され、板状基材Pがプレス金型M上に配置される。   For transporting a plate-like base material such as a plasticized thermoplastic CFRP composite material, for example, a transport device 900 including a clamp 910 that opens and closes as shown in FIG. 9 can be used. When using such a conveyance apparatus 900, the plasticized plate-shaped base material P can be conveyed from a heating apparatus to the press die M by the following procedures, for example. First, the conveying device 900 is moved above the plasticized plate-like substrate P carried out of the heating device, and the clamps 910 in the opened state are closed, whereby a plurality of peripheral portions Pe of the plate-like substrate P are closed. The point is held by a clamp 910. Next, in a state where the peripheral edge Pe of the plate-like substrate P is held by the clamp 910, the conveying device 900 is moved upward and horizontally to lift the plate-like substrate P to a predetermined position on the press die M. Transport to. Then, by opening the clamp 910 of the conveying device 900 at a predetermined position on the press die M, the peripheral edge Pe of the plate-like substrate P is opened, and the plate-like substrate P is arranged on the press die M. Is done.

しかし、加熱炉で加熱されて可塑化した熱可塑性CFRP複合材等の熱可塑性の板状基材Pは、非常に柔軟で取り扱いが困難であり、例えば、自重によって変形することがある。また、板状基材Pの一端Psと他端Psのクランプ910を完全に一致したタイミングで開閉させるのは困難であり、板状基材Pの周縁部Peの複数の箇所でクランプ910の開閉のタイミングにずれが生じることがある。そのため、前述のクランプ910を備えた搬送装置900を用いる場合、板状基材Pの周縁部Peを保持した状態のクランプ910を開き、板状基材Pの周縁部Peを解放してプレス金型M上に配置する際に、板状基材Pの周縁部Peの複数の箇所がクランプ910から離れるタイミングにずれが生じることがある。この場合、板状基材Pをプレス金型M上の所定の位置に配置することができず、成形品に欠けや板厚不良等の成形不良が発生する虞がある。   However, a thermoplastic plate-like base material P such as a thermoplastic CFRP composite material heated and plasticized in a heating furnace is very flexible and difficult to handle, and may be deformed by its own weight, for example. Further, it is difficult to open and close the clamps 910 at the one end Ps and the other end Ps of the plate-like base material P at the same timing, and the clamp 910 is opened and closed at a plurality of locations on the peripheral edge Pe of the plate-like base material P. There may be a difference in timing. Therefore, when using the conveyance apparatus 900 provided with the above-mentioned clamp 910, the clamp 910 of the state holding the peripheral part Pe of the plate-shaped base material P is opened, the peripheral part Pe of the plate-shaped base material P is released, and press metal When arranged on the mold M, a shift may occur in the timing at which a plurality of locations of the peripheral edge Pe of the plate-like substrate P are separated from the clamp 910. In this case, the plate-like substrate P cannot be disposed at a predetermined position on the press mold M, and there is a possibility that a molded product such as a chip or a defective thickness is generated in the molded product.

本発明は、前記課題に鑑みてなされたものであり、可塑化した水平状態の板状基材の周縁部の複数の箇所を開閉動作によって保持、解放するクランプを備え、板状基材をプレス金型上の所定の位置により正確に配置することができる熱可塑性板状基材の搬送装置を提供することを目的とする。   The present invention has been made in view of the above problems, and includes a clamp that holds and releases a plurality of locations on the peripheral edge of a plasticized plate-like substrate in a horizontal state by opening and closing operations, and presses the plate-like substrate. It aims at providing the conveying apparatus of the thermoplastic plate-shaped base material which can be correctly arrange | positioned by the predetermined position on a metal mold | die.

前記目的を達成すべく、本発明の熱可塑性板状基材の搬送装置は、可塑化した水平状態の板状基材の周縁部の複数の箇所を開閉動作によって保持し解放するクランプを備えた熱可塑性板状基材の搬送装置であって、前記板状基材の前記周縁部の間の中間部を下方移動によって押し下げる押さえ部と、前記クランプ及び前記押さえ部を制御する制御部と、を備え、前記制御部は、前記押さえ部を下方移動させて前記板状基材の前記中間部を押し下げた状態で前記クランプを開いて前記板状基材の前記周縁部を解放することを特徴とする。   In order to achieve the above-mentioned object, the thermoplastic plate-like base material conveying device of the present invention includes a clamp that holds and releases a plurality of locations on the peripheral edge of a plasticized plate-like base material in a horizontal state by opening and closing operations. A thermoplastic plate-like substrate conveying device, comprising: a pressing portion that pushes down an intermediate portion between the peripheral portions of the plate-like substrate by moving downward; and a control portion that controls the clamp and the pressing portion. The controller is configured to open the clamp and release the peripheral portion of the plate-like base material in a state where the pressing portion is moved downward to push down the intermediate portion of the plate-like base material. To do.

本発明の熱可塑性板状基材の搬送装置は、例えば、車両用天井基材、表装基材、リアガーニッシュ基材等、加熱装置で加熱されて可塑化した熱可塑性CFPR複合材等の熱可塑性材料からなる板状基材を、例えば、プレス金型まで搬送するための装置である。本発明の搬送装置によって板状基材を搬送するには、まず、搬送装置を、可塑化した水平状態の板状基材の近傍に移動させ、クランプによって板状基材の周縁部の複数の箇所を保持可能な位置に配置する。   The thermoplastic plate-like substrate conveying device of the present invention is, for example, a thermoplastic CFPR composite material that is plasticized by being heated by a heating device, such as a vehicle ceiling substrate, a cover substrate, and a rear garnish substrate. It is an apparatus for conveying a plate-shaped substrate made of a material to, for example, a press die. In order to transport the plate-like base material by the transport device of the present invention, first, the transport device is moved to the vicinity of the plasticized plate-like base material in the horizontal state, and a plurality of peripheral portions of the plate-like base material are clamped. Place the location where it can be held.

次に、制御部によってクランプを制御し、クランプを開いた状態から閉じた状態にすることで、クランプによって板状基材の周縁部の複数の箇所、例えば、板状基材の両端部を保持する。この状態で、搬送装置を移動させることで、可塑化した板状基材を、例えば、プレス金型上の所定の位置まで搬送することができる。搬送装置は、可塑化した板状基材を保持して所定の位置まで移動した後、制御部によってクランプを制御し、クランプを閉じた状態から開いた状態にする。これにより、搬送装置は、板状基材の周縁部を解放し、板状基材を落下させて、例えば、プレス金型上に配置する。   Next, the clamp is controlled by the control unit, and the clamp is held from the open state to the closed state, so that the clamp holds a plurality of locations on the peripheral edge of the plate-like substrate, for example, both ends of the plate-like substrate. To do. In this state, the plasticized plate-like base material can be transported to a predetermined position on the press die, for example, by moving the transport device. The conveying device holds the plasticized plate-like substrate and moves to a predetermined position, and then controls the clamp by the control unit to change the clamp from the closed state to the open state. Thereby, a conveyance apparatus releases the peripheral part of a plate-shaped base material, drops a plate-shaped base material, for example, arrange | positions on a press metal mold | die.

しかし、クランプの開閉によって、可塑化した板状基材の周縁部を保持した状態から、板状基材の周縁部を解放して落下させるだけでは、板状基材が配置される位置のバラつきが大きくなる。搬送後の板状基材の位置にバラつきが生じる原因は、例えば、可塑化した板状基材が自重によって変形して一方の端部がクランプに引っ掛かったり、板状基材の周縁部の複数の箇所、例えば、一方の端部と他方の端部で、クランプの開くタイミングが僅かにずれたりするためである。搬送後の板状基材が配置される位置にバラつきがあると、例えば、プレス金型上の所定の位置に板状基材を配置することができず、成形品に欠けや板厚不良等の成形不良が発生する虞がある。   However, the position at which the plate-shaped substrate is arranged varies only by releasing the peripheral portion of the plate-shaped substrate and dropping it from the state where the peripheral portion of the plasticized plate-shaped substrate is held by opening and closing the clamp. Becomes larger. The cause of the variation in the position of the plate-like substrate after conveyance is, for example, that the plasticized plate-like substrate is deformed by its own weight and one end is caught by a clamp, or a plurality of peripheral portions of the plate-like substrate are This is because the timing at which the clamp is opened slightly deviates from one end, for example, from one end to the other end. If there is a variation in the position where the plate-like base material is arranged after conveyance, for example, the plate-like base material cannot be arranged at a predetermined position on the press die, and the molded product is chipped or has poor plate thickness. There is a risk that a molding defect will occur.

このような搬送後の板状基材の位置のバラつきを抑制し、板状基材を、例えば、プレス金型上の所定の位置に、より正確に配置するために、本発明の搬送装置は、板状基材の周縁部の間の中間部、例えば、板状基材の中央部を、下方移動によって押し下げる押さえ部と、クランプ及び押さえ部を制御する制御部と、を備えている。制御部は、押さえ部を下方移動させて板状基材の中間部を押し下げた状態でクランプを開いて板状基材の両端部を解放するように、クランプ及び押さえ部を制御する。   In order to suppress the variation in the position of the plate-like substrate after such conveyance and to arrange the plate-like substrate more accurately at a predetermined position on a press die, for example, the conveyance device of the present invention is A pressing portion that presses down an intermediate portion between the peripheral portions of the plate-like base material, for example, a central portion of the plate-like base material, by a downward movement, and a control portion that controls the clamp and the pressing portion. A control part controls a clamp and a press part so that a clamp may be opened and the both ends of a plate-shaped base material may be released in the state where the press part was moved downward and the middle part of the plate-shaped base material was pushed down.

すなわち、本発明の搬送装置は、可塑化した板状基材を保持して所定の位置まで移動した後、制御部によってクランプ及び押さえ部を制御し、押さえ部を下方移動させて板状基材の中間部を押し下げた状態で、クランプを開いて板状基材の周縁部を解放する。   That is, the conveyance device of the present invention holds the plasticized plate-like substrate and moves it to a predetermined position, and then controls the clamp and the holding portion by the control unit, and moves the holding portion downward to move the plate-like substrate. In the state where the middle part of the plate is pushed down, the clamp is opened to release the peripheral part of the plate-like substrate.

このように、クランプを開いて板状基材の周縁部を解放する前に、押さえ部によって可塑化した板状基材の中間部に下方を向く力を加えることで、板状基材の周縁部の解放時に例えば、クランプから板状基材の周縁部に水平方向の力が作用しても、板状基材が水平方向に移動し難くなる。また、板状基材の中間部に下方を向く力を加えることで、板状基材の周縁部に、中間部を向く力を作用させ、板状基材の周縁部をクランプから離れ易くすることができる。   Thus, before opening the clamp and releasing the peripheral portion of the plate-shaped substrate, by applying a downward force to the intermediate portion of the plate-shaped substrate plasticized by the pressing portion, the peripheral edge of the plate-shaped substrate For example, even when a horizontal force acts on the peripheral edge of the plate-like base material from the clamp when the part is released, the plate-like base material becomes difficult to move in the horizontal direction. In addition, by applying a downward force to the intermediate portion of the plate-like base material, the force toward the intermediate portion is applied to the peripheral portion of the plate-like base material so that the peripheral portion of the plate-like base material can be easily separated from the clamp. be able to.

これにより、可塑化した板状基材が自重によって変形したり、板状基材の一方の周縁部の複数の箇所でクランプの開くタイミングが僅かにずれたりしても、板状基材の周縁部の解放時に板状基材が水平方向に移動するのを抑制して、板状基材を下方に落下させて所定の位置に正確に配置することができる。   As a result, even if the plasticized plate-like base material is deformed by its own weight or the opening timing of the clamp is slightly shifted at a plurality of locations on one peripheral edge of the plate-like base material, the peripheral edge of the plate-like base material The plate-like base material can be prevented from moving in the horizontal direction when the part is released, and the plate-like base material can be dropped downward and accurately placed at a predetermined position.

以上の説明から理解できるように、本発明によれば、可塑化した水平状態の板状基材の周縁部の複数の箇所を開閉動作によって保持し解放するクランプを備え、板状基材をプレス金型上の所定の位置により正確に配置することができる熱可塑性板状基材の搬送装置を提供することができる。   As can be understood from the above description, according to the present invention, a clamp is provided that holds and releases a plurality of positions on the peripheral edge of a plasticized plate-like substrate in a horizontal state by opening and closing operations, and presses the plate-like substrate. It is possible to provide a thermoplastic plate-shaped substrate conveying apparatus that can be accurately arranged at a predetermined position on a mold.

本発明の実施の形態に係る搬送装置の概略構成を示すブロック図。The block diagram which shows schematic structure of the conveying apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る搬送装置の概略構成を示す正面図。The front view which shows schematic structure of the conveying apparatus which concerns on embodiment of this invention. 図2に示す搬送装置が板状基材を解放する際の動作を示す正面図。The front view which shows the operation | movement at the time of the conveying apparatus shown in FIG. 2 releasing a plate-shaped base material. 図2に示す搬送装置の変形例1を示す正面図。The front view which shows the modification 1 of the conveying apparatus shown in FIG. 図2に示す搬送装置の変形例2を示す正面図。The front view which shows the modification 2 of the conveying apparatus shown in FIG. 図2に示す搬送装置の変形例3を示す正面図。The front view which shows the modification 3 of the conveying apparatus shown in FIG. 図2に示す搬送装置の変形例4を示す正面図。The front view which shows the modification 4 of the conveying apparatus shown in FIG. 図2に示す搬送装置の変形例5を示す正面図。The front view which shows the modification 5 of the conveying apparatus shown in FIG. 従来の搬送装置の概略構成を示す正面図。The front view which shows schematic structure of the conventional conveying apparatus.

以下、図面を参照して本発明の熱可塑性板状基材の搬送装置の実施の形態について詳細に説明する。   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a thermoplastic plate substrate transport apparatus according to the present invention will be described below in detail with reference to the drawings.

図1は、本発明の実施の形態に係る搬送装置100の概略構成を示すブロック図である。図2は、本発明の実施の形態に係る搬送装置100の概略構成を示す正面図である。なお、図2では、制御部30の図示を省略している。   FIG. 1 is a block diagram showing a schematic configuration of a transport apparatus 100 according to an embodiment of the present invention. FIG. 2 is a front view showing a schematic configuration of the transport apparatus 100 according to the embodiment of the present invention. In addition, illustration of the control part 30 is abbreviate | omitted in FIG.

本実施形態の搬送装置100は、可塑化した水平状態の板状基材Pの周縁部Peの複数の箇所を開閉動作によって保持、解放するクランプ10と、板状基材Pの周縁部Peの間の中間部Pmを下方移動によって押し下げる押さえ部20と、クランプ10及び押さえ部20を制御する制御部30と、を備えている。   The conveying device 100 of the present embodiment includes a clamp 10 that holds and releases a plurality of locations of the peripheral edge Pe of the plasticized plate-like base material P in a horizontal state, and the peripheral edge Pe of the plate-like base material P. The pressing part 20 which presses down the intermediate part Pm between them by the downward movement, and the control part 30 which controls the clamp 10 and the pressing part 20 are provided.

本実施形態の搬送装置100によって搬送される板状基材Pは、例えば、車両用天井基材、表装基材、リアガーニッシュ基材等、図示を省略する加熱装置によって加熱されて可塑化した成形前の熱可塑性板状基材である。板状基材Pとしては、例えば、熱可塑性の炭素繊維強化プラスチック(CFRP)複合材を用いることができる。板状基材Pは、例えば、ベルトコンベア上に水平状態で配置されて加熱装置内に搬送され、加熱装置内で加熱され可塑化し、加熱装置から搬出されて周縁部Peが搬送装置100のクランプ10によって保持され、例えば、成形用の金型上に搬送される。   The plate-like substrate P conveyed by the conveying device 100 of the present embodiment is plasticized by being heated by a heating device (not shown) such as a vehicle ceiling substrate, a cover substrate, a rear garnish substrate, etc. It is the front thermoplastic plate-shaped substrate. As the plate-like substrate P, for example, a thermoplastic carbon fiber reinforced plastic (CFRP) composite material can be used. For example, the plate-like substrate P is arranged in a horizontal state on a belt conveyor, conveyed into a heating device, heated and plasticized in the heating device, and unloaded from the heating device so that the peripheral edge Pe is clamped by the conveying device 100. 10 and is conveyed onto a molding die, for example.

クランプ10は、板状基材Pの周縁部Peの下面を支持する可動部11と、可動部11との間に板状基材Pの周縁部Peを挟持する固定部12と、可動部11の基端部に連結されたリンク部13と、リンク部13の基端部に連結されたエアーシリンダー14と、を備えている。   The clamp 10 includes a movable portion 11 that supports the lower surface of the peripheral portion Pe of the plate-like substrate P, a fixed portion 12 that sandwiches the peripheral portion Pe of the plate-like substrate P between the movable portion 11, and the movable portion 11. The link part 13 connected with the base end part of this, and the air cylinder 14 connected with the base end part of the link part 13 are provided.

可動部11は、板状基材Pの周縁部Peを下方から支持して固定部12との間に保持する板状又は棒状の部材である。固定部12は、板状基材Pの周縁部Peに対向する位置に配置され、搬送装置本体1の下面に固定されている。可動部11の基端部には、可動部11に対して略垂直に延びるリンク部13の先端部が連結されている。   The movable part 11 is a plate-like or bar-like member that supports the peripheral edge Pe of the plate-like substrate P from below and holds it between the fixed part 12. The fixing portion 12 is disposed at a position facing the peripheral edge Pe of the plate-like substrate P, and is fixed to the lower surface of the transport apparatus main body 1. A distal end portion of a link portion 13 that extends substantially perpendicular to the movable portion 11 is connected to the base end portion of the movable portion 11.

リンク部13は、先端部が可動部11の基端部に連結され、基端部がエアーシリンダー14のピストンロッド14aの先端部に設けられた回転軸14bに回転可能に支持され、中間部が搬送装置本体1に設けられた回転軸1aに回転可能に支持されている。エアーシリンダー14は、制御部30の制御の下、空気が給排されてピストンロッド14aを伸縮させる。図示は省略するが、エアーシリンダー14には、速度制御弁が設けられ、ピストンロッド14aの伸縮速度を調節できるようになっている。   The link portion 13 has a distal end portion connected to the proximal end portion of the movable portion 11, a proximal end portion rotatably supported by a rotating shaft 14 b provided at the distal end portion of the piston rod 14 a of the air cylinder 14, and an intermediate portion. It is rotatably supported by a rotating shaft 1a provided in the transport device main body 1. The air cylinder 14 expands and contracts the piston rod 14 a by supplying and discharging air under the control of the control unit 30. Although not shown, the air cylinder 14 is provided with a speed control valve so that the expansion / contraction speed of the piston rod 14a can be adjusted.

クランプ10は、エアーシリンダー14に空気が給排されてピストンロッド14aが伸長すると、リンク部13が中間部の回転軸1aを中心に回転し、リンク部13の先端部側が搬送装置本体1の下面1bに対して略垂直になる。これにより、クランプ10は、可動部11が搬送装置本体1の下面1b及び固定部12に平行な閉じた状態になる。クランプ10は、可動部11が閉じることで、板状基材Pの周縁部Peを可動部11と固定部12との間に挟持して保持する。   In the clamp 10, when air is supplied to and discharged from the air cylinder 14 and the piston rod 14 a extends, the link portion 13 rotates around the rotation shaft 1 a at the intermediate portion, and the tip end side of the link portion 13 is the lower surface of the transport device main body 1. It is substantially perpendicular to 1b. As a result, the clamp 10 is in a closed state in which the movable portion 11 is parallel to the lower surface 1 b of the transport device body 1 and the fixed portion 12. The clamp 10 holds the peripheral edge Pe of the plate-like base material P between the movable part 11 and the fixed part 12 by closing the movable part 11.

また、クランプ10は、エアーシリンダー14に空気が給排されてピストンロッド14aが収縮すると、リンク部13が中間部の回転軸1aを中心に回転し、リンク部13の先端部側が、搬送装置本体1の外側に開くように傾斜する(図3参照)。これにより、クランプ10は、可動部11が搬送装置本体1及び固定部12から離れるように回転して開いた状態になる。クランプ10は、可動部11が開くことで、可動部11と固定部12との間に挟持した板状基材Pの周縁部Peを解放する。   In the clamp 10, when air is supplied to or discharged from the air cylinder 14 and the piston rod 14a contracts, the link portion 13 rotates about the rotation shaft 1a at the intermediate portion, and the tip end side of the link portion 13 is located on the transport device main body. It inclines so that it may open to the outer side of 1 (refer FIG. 3). As a result, the clamp 10 is rotated and opened so that the movable part 11 is separated from the transport apparatus main body 1 and the fixed part 12. The clamp 10 releases the peripheral edge Pe of the plate-like substrate P sandwiched between the movable part 11 and the fixed part 12 when the movable part 11 is opened.

本実施形態のクランプ10は、板状基材Pの周縁部Peの複数の箇所、例えば、板状基材Pの幅方向の両端部Psの奥行き方向に間隔をあけて配置された複数の可動部11及びリンク部13を有している。具体的には、本実施形態のクランプ10は、例えば、板状基材Pの幅方向の各端部Psの奥行き方向に間隔をあけて6個ずつ、合計12個の可動部11及びリンク部13を有している。   The clamp 10 according to the present embodiment has a plurality of movable parts arranged at intervals in the depth direction of both end portions Ps in the width direction of the plate-like substrate P, for example, at a plurality of positions of the peripheral edge Pe of the plate-like substrate P. It has a part 11 and a link part 13. Specifically, for example, the clamp 10 according to the present embodiment includes, for example, six movable parts 11 and link parts, each having six gaps in the depth direction of each end part Ps in the width direction of the plate-like base material P. 13.

また、本実施形態のクランプ10は、例えば、板状基材Pの幅方向の各端部Psの奥行き方向に間隔をあけて2個ずつ、合計4個のエアーシリンダー14を有している。すなわち、本実施形態のクランプ10は、1つのエアーシリンダー14のピストンロッド14aの回転軸14bに連結された3つのリンク部13を介して、板状基材Pの幅方向片側の端部Psの奥行き方向に隣接する3つの可動部11を駆動させる。なお、固定部12は、個々の可動部11に対応して設けてもよいし、複数の可動部11、例えば3つの可動部11に共通して1つの固定部12を設けてもよい。   Moreover, the clamp 10 of this embodiment has a total of four air cylinders 14, for example, two at intervals in the depth direction of each end portion Ps in the width direction of the plate-like substrate P. That is, the clamp 10 of the present embodiment has an end portion Ps on one side in the width direction of the plate-like substrate P via the three link portions 13 connected to the rotation shaft 14b of the piston rod 14a of one air cylinder 14. Three movable parts 11 adjacent in the depth direction are driven. The fixed part 12 may be provided corresponding to each movable part 11, or a single fixed part 12 may be provided in common with a plurality of movable parts 11, for example, three movable parts 11.

押さえ部20は、板状基材Pの周縁部Peの間の中間部Pmを押圧する押圧部21と、押圧部21を上下動させるエアーシリンダー22と、押圧部21の上下動を案内するガイド部23と、を備えている。   The pressing unit 20 includes a pressing unit 21 that presses the intermediate portion Pm between the peripheral portions Pe of the plate-like substrate P, an air cylinder 22 that moves the pressing unit 21 up and down, and a guide that guides the vertical movement of the pressing unit 21. Part 23.

押圧部21は、例えば、搬送装置本体1の下面1bに沿って配置された板状の部材であり、板状基材Pの周縁部Peの間の中間部Pm、より好ましくは板状基材Pの中央部Pcに対向するように設けられている。エアーシリンダー22は、搬送装置本体1の中央部に固定され、制御部30の制御の下、空気が給排されてピストンロッド22aを伸縮させる。ピストンロッド22aは、搬送装置本体1を貫通し、搬送装置本体1の下面1bに対して垂直な上下方向に伸縮する。ピストンロッド22aの先端は、押圧部21の中央部に固定されている。ガイド部23は、エアーシリンダー22の周囲に配置された筒状部23aと、筒状部23aに挿通された棒状のガイドバー23bを備えている。ガイドバー23bは、搬送装置本体1を貫通して先端部が押圧部21に固定され、基端部に筒状部23aの内径よりも径が大きいストッパー23cが設けられている。   The pressing portion 21 is, for example, a plate-like member disposed along the lower surface 1b of the transport device main body 1, and is an intermediate portion Pm between the peripheral portions Pe of the plate-like substrate P, more preferably a plate-like substrate. It is provided so as to face the central portion Pc of P. The air cylinder 22 is fixed to the central portion of the transport apparatus main body 1, and air is supplied and discharged under the control of the control unit 30 to expand and contract the piston rod 22 a. The piston rod 22a penetrates the transport device body 1 and expands and contracts in the vertical direction perpendicular to the lower surface 1b of the transport device body 1. The tip of the piston rod 22a is fixed to the central portion of the pressing portion 21. The guide portion 23 includes a cylindrical portion 23a disposed around the air cylinder 22 and a rod-shaped guide bar 23b inserted through the cylindrical portion 23a. The guide bar 23b penetrates the transport apparatus main body 1 and has a distal end portion fixed to the pressing portion 21, and a stopper 23c having a diameter larger than the inner diameter of the cylindrical portion 23a is provided at the proximal end portion.

押さえ部20は、制御部30の制御の下、エアーシリンダー22に空気が給排されることでピストンロッド22aが伸長し(図3参照)、ガイド部23の案内の下で押圧部21を下方に移動させ、板状基材Pの中間部Pm、より好ましくは中央部Pcを、下方に押し下げる。   Under the control of the control unit 30, the presser unit 20 extends and retracts the piston rod 22 a when air is supplied to and discharged from the air cylinder 22 (see FIG. 3). The intermediate portion Pm, more preferably the central portion Pc of the plate-like substrate P is pushed downward.

制御部30は、例えば、記憶装置、入力装置及び演算装置等、図示を省略する複数の電子媒体を備える。記憶装置には、押さえ部20とクランプ10をそれぞれ駆動させるためのプログラムが保存されている。演算装置は、記憶装置に保存されたプログラムに基づいて、例えば、エアーシリンダー14,22に空気を給排する不図示の空気給排装置に対して空気を給排する指令を送ることで、クランプ10と押さえ部20とをそれぞれプログラムされた適切なタイミングで駆動させる。入力装置は、入力された情報に基づいて、例えば、記憶装置に保存されたプログラムのクランプ10と押さえ部20を駆動させるタイミングをそれぞれ書き換える。   The control unit 30 includes a plurality of electronic media (not shown) such as a storage device, an input device, and an arithmetic device. The storage device stores programs for driving the pressing unit 20 and the clamp 10 respectively. Based on the program stored in the storage device, the arithmetic device, for example, sends a command to supply / discharge air to / from an air supply / discharge device (not shown) that supplies / discharges air to / from the air cylinders 14, 22, thereby clamping 10 and the holding unit 20 are driven at appropriate programmed timings. Based on the input information, the input device rewrites, for example, the timing for driving the clamp 10 and the holding unit 20 of the program stored in the storage device.

制御部30の記憶部には、例えば、押さえ部20を下方移動させて板状基材Pの中間部Pmを押し下げた状態でクランプ10を開いて板状基材Pの周縁部Peを解放するプログラムが保存されている。これにより、制御部30は、押さえ部20のエアーシリンダー22に対する空気の給排を制御して押圧部21を下方移動させてから、クランプ10のエアーシリンダー14に対する空気の給排を制御して可動部11を開くように、クランプ10及び押さえ部20を制御する。   In the storage unit of the control unit 30, for example, the clamp 10 is opened in a state where the pressing unit 20 is moved downward and the intermediate part Pm of the plate-like substrate P is pushed down, and the peripheral portion Pe of the plate-like substrate P is released. The program is saved. Thus, the control unit 30 controls the air supply / discharge of the holding unit 20 to the air cylinder 22 to move the pressing unit 21 downward, and then controls the air supply / discharge of the clamp 10 to the air cylinder 14 to move. The clamp 10 and the holding part 20 are controlled so that the part 11 is opened.

以下、本実施形態の搬送装置100の作用について説明する。   Hereinafter, the operation of the transport apparatus 100 of the present embodiment will be described.

熱可塑性の板状基材Pは、本実施形態の搬送装置100によって搬送される前に、例えば、図示を省略するベルトコンベア上に水平状態で載置されて搬送され、図示を省略する加熱装置内に搬入されて加熱され、加熱装置から可塑化した状態で搬出される。可塑化した板状基材Pは、搬送装置100によって周縁部Peを保持可能な状態で、例えば、不図示の載置台上に載置される。   Before the thermoplastic plate-like substrate P is transported by the transport device 100 of the present embodiment, for example, the thermoplastic plate-shaped substrate P is placed and transported in a horizontal state on a belt conveyor (not shown), and a heating device (not shown). It is carried in, heated, and unloaded from the heating device in a plasticized state. The plasticized plate-like substrate P is placed on a mounting table (not shown), for example, in a state where the peripheral portion Pe can be held by the transport device 100.

搬送装置100は、制御部30の制御の下、クランプ10の可動部11を開いた状態で、可塑化した板状基材Pの周縁部Peを保持可能な位置まで移動し、クランプ10の可動部11を閉じる。これにより、搬送装置100は、図2に示すように、可塑化した水平状態の板状基材Pの周縁部Peの複数の箇所、より具体的には、板状基材Pの幅方向の両端部Psの複数の箇所を、クランプ10の開閉動作によって保持する。搬送装置100は、クランプ10によって可塑化した板状基材Pの周縁部Peを保持した状態で移動することで、板状基材Pを所定の場所まで搬送する。   Under the control of the control unit 30, the conveying device 100 moves to a position where the peripheral edge Pe of the plasticized plate-like substrate P can be held with the movable part 11 of the clamp 10 opened, and the clamp 10 is movable. Close part 11. Thereby, as shown in FIG. 2, the conveying device 100 is configured to have a plurality of locations on the peripheral edge Pe of the plasticized plate-like substrate P in the horizontal state, more specifically, in the width direction of the plate-like substrate P. A plurality of portions of the both end portions Ps are held by the opening / closing operation of the clamp 10. The conveyance device 100 conveys the plate-shaped substrate P to a predetermined place by moving in a state where the peripheral edge Pe of the plate-shaped substrate P plasticized by the clamp 10 is held.

図3は、図2に示すクランプ10の可動部11を閉じて板状基材Pの周縁部Peを保持した状態の搬送装置100が、クランプ10の可動部11を開き、板状基材Pを解放してプレス金型M上に配置した状態を示す正面図である。   3 shows a state in which the transfer device 100 in a state where the movable portion 11 of the clamp 10 shown in FIG. 2 is closed and the peripheral portion Pe of the plate-like base material P is held opens the movable portion 11 of the clamp 10 and the plate-like base material P. It is a front view which shows the state which open | released and has arrange | positioned on the press metal mold | die M. FIG.

搬送装置100は、クランプ10によって可塑化した板状基材Pの周縁部Peを保持した状態でプレス金型M上に移動することで、板状基材Pをプレス金型P上の所定の位置まで搬送する。搬送装置100がプレス金型P上の所定の位置に到達した後、制御部30は、押さえ部20を下方移動させ、板状基材Pの中間部Pmを押し下げた状態でクランプ10を開いて板状基材Pの周縁部Peを解放する。   The conveying device 100 moves the plate-shaped substrate P on the press mold P in a predetermined state by moving it onto the press mold M while holding the peripheral edge Pe of the plate-shaped substrate P plasticized by the clamp 10. Transport to position. After the conveying device 100 reaches a predetermined position on the press die P, the control unit 30 moves the pressing unit 20 downward and opens the clamp 10 in a state where the intermediate part Pm of the plate-like substrate P is pressed down. The peripheral edge Pe of the plate-like substrate P is released.

すなわち、制御部30は、搬送装置100がクランプ10によって、板状基材Pの周縁部Pe、より具体的には、板状基材Pの幅方向の両端部Psを保持した状態で、記憶部に記憶されたプログラムに基づいて以下の制御を行う。まず、制御部30は、演算装置からの指令によって空気給排装置を制御し、押さえ部20のエアーシリンダー22に空気を給排してピストンロッド22aを伸長させ、押圧部21を下方移動させる。これにより、板状基材Pの中間部Pm、より詳細には中央部Pcが、押さえ部20の押圧部21によって押圧され、下方に押し下げられた状態になる。   In other words, the control unit 30 stores the state in which the conveying device 100 holds the peripheral edge Pe of the plate-like base material P, more specifically, both end portions Ps in the width direction of the plate-like base material P, by the clamp 10. The following control is performed based on the program stored in the unit. First, the control unit 30 controls the air supply / discharge device according to a command from the arithmetic unit, supplies and discharges air to and from the air cylinder 22 of the holding unit 20, extends the piston rod 22 a, and moves the pressing unit 21 downward. Thereby, the intermediate part Pm of the plate-like base material P, more specifically, the central part Pc is pressed by the pressing part 21 of the pressing part 20 and is pressed downward.

次に、制御部30は、演算装置からの指令によって空気給排装置を制御し、クランプ10のエアーシリンダー14に空気を給排してピストンロッド14aを収縮させ、可動部11を開く。これにより、板状基材Pの周縁部Pe、より具体的には、板状基材Pの両端部Psが開放され、板状基材Pが下方に落下してプレス金型M上の所定の位置に配置される。   Next, the control unit 30 controls the air supply / exhaust device according to a command from the arithmetic unit, supplies / discharges air to / from the air cylinder 14 of the clamp 10, contracts the piston rod 14 a, and opens the movable unit 11. As a result, the peripheral edge Pe of the plate-like substrate P, more specifically, both end portions Ps of the plate-like substrate P are opened, and the plate-like substrate P falls downward to cause a predetermined on the press mold M. It is arranged at the position.

ここで、クランプ10の可動部11を駆動するエアーシリンダー14のピストンロッド14aの伸縮速度の調整は、搬送装置100の保守管理者による速度調整弁の調整と、目視判断によって行われるのが一般的である。そのため、クランプ10の可動部11の開閉速度にバラつきが生じることがある。また、加熱されて可塑化した板状基材Pは、柔軟であるため、自重によって撓むことがある。このような場合、クランプ10が板状基材Pの周縁部Peを保持する複数の箇所において、板状基材Pが可動部11から離れる際の板状基材Pと可動部11との間の摩擦力に差が生じることがある。   Here, adjustment of the expansion / contraction speed of the piston rod 14a of the air cylinder 14 that drives the movable portion 11 of the clamp 10 is generally performed by adjustment of a speed adjustment valve by a maintenance manager of the transport device 100 and visual judgment. It is. Therefore, the opening / closing speed of the movable part 11 of the clamp 10 may vary. Moreover, since the plate-shaped base material P heated and plasticized is flexible, it may be bent by its own weight. In such a case, between the plate-like substrate P and the movable portion 11 when the plate-like substrate P is separated from the movable portion 11 at a plurality of locations where the clamp 10 holds the peripheral portion Pe of the plate-like substrate P. There may be a difference in the frictional force.

そこで、本実施形態の搬送装置100では、制御部30が、クランプ10と押さえ部20を制御して、押さえ部20を下方移動させて板状基材Pの中間部Pmを押し下げた状態でクランプ10を開いて板状基材Pの周縁部Peを解放する。   Therefore, in the transport apparatus 100 according to the present embodiment, the control unit 30 controls the clamp 10 and the pressing unit 20 to move the pressing unit 20 downward to clamp the intermediate part Pm of the plate-like substrate P. 10 is opened to release the peripheral edge Pe of the plate-like substrate P.

これにより、板状基材Pがクランプ10から解放される前に、中間部Pmに押圧力が作用し、押さえ部20の押圧部21と板状基材Pの中間部Pmとの間の摩擦力によって、板状基材Pの水平方向の位置ずれが抑制される。また、板状基材Pの解放時に、中間部Pmが押さえ部20によって押し下げられて周縁部Peよりも下方に撓むように変形する。加えて、板状基材Pの周縁部Peに板状基材Pの下面に沿って中間部Pmを向く力が作用する。これにより、板状基材Pの周縁部Peがクランプ10の可動部11から離れやすくなる。   Thereby, before the plate-shaped substrate P is released from the clamp 10, a pressing force acts on the intermediate portion Pm, and the friction between the pressing portion 21 of the pressing portion 20 and the intermediate portion Pm of the plate-shaped substrate P. The displacement of the plate-like substrate P in the horizontal direction is suppressed by the force. Further, when the plate-like substrate P is released, the intermediate portion Pm is pushed down by the pressing portion 20 and is deformed so as to bend below the peripheral edge portion Pe. In addition, a force that faces the intermediate portion Pm along the lower surface of the plate-like substrate P acts on the peripheral portion Pe of the plate-like substrate P. Thereby, the peripheral edge Pe of the plate-like substrate P is easily separated from the movable part 11 of the clamp 10.

したがって、本実施形態の搬送装置100によれば、クランプ10の可動部11の開閉速度にバラつきが生じたり、板状基材Pが自重で撓んだりしても、板状基材Pの周縁部Peの複数の箇所がクランプ10から解放されるタイミングを均一にすることができる。これにより、板状基材Pを搬送装置本体1の下面1bに対して垂直に落下させてプレス金型M上の所定の位置に正確に配置することができる。   Therefore, according to the transport device 100 of the present embodiment, even if the opening / closing speed of the movable portion 11 of the clamp 10 varies or the plate-like substrate P is bent by its own weight, the peripheral edge of the plate-like substrate P The timing at which the plurality of portions of the part Pe are released from the clamp 10 can be made uniform. As a result, the plate-like substrate P can be dropped vertically to the lower surface 1 b of the transport apparatus main body 1 and accurately placed at a predetermined position on the press mold M.

また、板状基材Pの解放時に、中間部Pmが押さえ部20によって押し下げられて下方に移動することで、中間部Pmに下方への慣性力が作用し、板状基材Pの水平方向の位置ずれを抑制することができる。また、押さえ部20がガイド部23を有することで、搬送装置本体1の下面1bの中央部に設置した押圧部21を上下動させる際の押圧部21の傾きを防止することができる。   Further, when the plate-like substrate P is released, the intermediate portion Pm is pushed down by the pressing portion 20 and moves downward, so that a downward inertia force acts on the intermediate portion Pm, and the horizontal direction of the plate-like substrate P Can be suppressed. Further, since the pressing portion 20 includes the guide portion 23, it is possible to prevent the pressing portion 21 from being inclined when the pressing portion 21 installed at the center portion of the lower surface 1 b of the transport apparatus body 1 is moved up and down.

なお、制御部30は、必ずしも押さえ部20を下方移動させてからクランプ10を開く必要はない。すなわち、板状基材Pの中間部Pmを押し下げた状態でクランプ10を開いて板状基材Pの周縁部Peを解放することができるのであれば、制御部30は、クランプ10を開くのと同時に押さえ部20を下方移動させてもよいし、クランプ10を開き始めてから押さえ部20を下方移動させてもよい。   The control unit 30 does not necessarily need to open the clamp 10 after moving the pressing unit 20 downward. That is, if the clamp 10 can be opened while the intermediate portion Pm of the plate-like substrate P is pressed down to release the peripheral edge Pe of the plate-like substrate P, the control unit 30 opens the clamp 10. At the same time, the pressing portion 20 may be moved downward, or the pressing portion 20 may be moved downward after opening the clamp 10.

以上説明したように、本実施形態の搬送装置100によれば、可塑化した水平状態の板状基材Pの周縁部Peの複数の箇所を開閉動作によって保持し解放するクランプ10を備え、板状基材Pをプレス金型M上の所定の位置により正確に配置することができる熱可塑性板状基材の搬送装置を提供することができる。   As described above, according to the transport apparatus 100 of the present embodiment, the clamp 10 that holds and releases a plurality of portions of the peripheral edge Pe of the plasticized plate-like base material P in a horizontal state by an opening / closing operation is provided. It is possible to provide a thermoplastic plate-like base material transport device that can accurately place the base material P at a predetermined position on the press die M.

以上、図面を用いて本発明の実施の形態を詳述してきたが、具体的な構成はこの実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における設計変更等があっても、それらは本発明に含まれるものである。以下、前述の実施形態で説明した搬送装置100の変形例について説明する。   The embodiment of the present invention has been described in detail with reference to the drawings, but the specific configuration is not limited to this embodiment, and there are design changes and the like without departing from the gist of the present invention. They are also included in the present invention. Hereinafter, modified examples of the transfer device 100 described in the above-described embodiment will be described.

図4から図8は、図2に示す搬送装置100の変形例1から変形例5の搬送装置100A,100B,100C,100D,100Eの概略構成を示す正面図である。   4 to 8 are front views showing a schematic configuration of the transfer apparatuses 100A, 100B, 100C, 100D, and 100E of the first to fifth modifications of the transfer apparatus 100 shown in FIG.

図4に示す変形例1の搬送装置100Aは、押さえ部20Aが、押圧部21及びガイド部23を有さず、エアーシリンダー22のピストンロッド22aの先端が球面状の丸ピン22bとされている。図5に示す変形例2の搬送装置100Bは、押さえ部20Bの押圧部21の下面に、先端が球面状の複数の丸ピン21bが設けられている。図6に示す変形例3の搬送装置100Cは、押さえ部20Cの押圧部21Cの下面が針状の複数の突起を有する剣山状に形成されている。   In the transport apparatus 100A of Modification 1 shown in FIG. 4, the pressing portion 20A does not have the pressing portion 21 and the guide portion 23, and the tip of the piston rod 22a of the air cylinder 22 is a spherical round pin 22b. . In the transport device 100B of the second modification shown in FIG. 5, a plurality of round pins 21b having a spherical tip are provided on the lower surface of the pressing portion 21 of the pressing portion 20B. In the conveying device 100C of Modification 3 shown in FIG. 6, the lower surface of the pressing portion 21C of the pressing portion 20C is formed in a sword mountain shape having a plurality of needle-like protrusions.

図7に示す変形例4の搬送装置100Dは、押さえ部20Dの押圧部21Dの下面が波形の凹凸を有する曲面状に形成されている。図8に示す変形例5の搬送装置100Eは、押さえ部20Eの押圧部21Eの下面に、断面形状が三角形の山型の複数の突起を有している。変形例1から変形例5の搬送装置100A,100B,100C,100D,100Eのその他の点は、前述の実施形態で説明した搬送装置100と同一であるので、同一の部分には同一の符号を付して説明を省略する。   In the transfer device 100D of Modification 4 shown in FIG. 7, the lower surface of the pressing portion 21D of the pressing portion 20D is formed in a curved shape having corrugated irregularities. A conveyance device 100E of Modification 5 shown in FIG. 8 has a plurality of mountain-shaped protrusions having a triangular cross-sectional shape on the lower surface of the pressing portion 21E of the pressing portion 20E. Since the other points of the transfer apparatuses 100A, 100B, 100C, 100D, and 100E of the first to fifth modifications are the same as those of the transfer apparatus 100 described in the above-described embodiment, the same portions are denoted by the same reference numerals. A description thereof will be omitted.

変形例1から変形例5の搬送装置100A,100B,100C,100D,100Eによれば、前述の実施形態で説明した搬送装置100と同様の効果が得られる。さらに、図4に示す変形例1の搬送装置100Aによれば、実施形態で説明した搬送装置100よりも構成をより簡略化することができる。また、図5に示す変形例2の搬送装置100Bによれば、前述の実施形態で説明した搬送装置100よりも、押圧部21と板状基材Pとの接触面積を減少させ、押圧部21と板状基材Pとを離れ易くすることができる。   According to the transfer apparatuses 100A, 100B, 100C, 100D, and 100E of the first to fifth modifications, the same effects as those of the transfer apparatus 100 described in the above-described embodiment can be obtained. Furthermore, according to the transfer apparatus 100A of the first modification illustrated in FIG. 4, the configuration can be further simplified as compared with the transfer apparatus 100 described in the embodiment. Moreover, according to the conveying apparatus 100B of the modification 2 shown in FIG. 5, compared with the conveying apparatus 100 demonstrated in the above-mentioned embodiment, the contact area of the press part 21 and the plate-shaped base material P is reduced, and the pressing part 21 And the plate-like substrate P can be easily separated.

また、図6に示す変形例3の搬送装置100Cによれば、前述の実施形態で説明した搬送装置100よりも、押圧部21Cと板状基材Pとの間の摩擦力を増加させ、板状基材Pの水平方向の位置ずれをより効果的に抑制することができる。また、図7に示す変形例4の搬送装置100D及び図8に示す変形例5の搬送装置100Eによれば、前述の実施形態で説明した搬送装置100よりも、押圧部21D,21Eと板状基材Pとの間の接触面積を増加させ、板状基材Pの水平方向の位置ずれをより効果的に抑制することができる。   Moreover, according to the conveyance apparatus 100C of the modification 3 shown in FIG. 6, compared with the conveyance apparatus 100 demonstrated in the above-mentioned embodiment, the frictional force between the press part 21C and the plate-shaped base material P is increased, and a board | plate The positional deviation in the horizontal direction of the substrate P can be more effectively suppressed. Moreover, according to the conveying apparatus 100D of the modification 4 shown in FIG. 7 and the conveying apparatus 100E of the modification 5 shown in FIG. 8, compared with the conveying apparatus 100 demonstrated in the above-mentioned embodiment, press part 21D, 21E and plate shape. The contact area with the base material P can be increased, and the horizontal displacement of the plate-like base material P can be more effectively suppressed.

(実施例)
熱可塑性のCFRP複合材からなる板状基材を加熱装置によって可塑化させ、前述の実施形態で説明した図1及び図2に示す構成の搬送装置100を用い、可塑化した水平状態の板状基材Pの両端部Psをクランプ10によって保持し、プレス金型M上の所定の位置まで搬送した。次に、制御部30によってクランプ10と押さえ部20とを制御し、押さえ部20の押圧部21を下方移動させて板状基材Pの中央部Pcを押し下げた状態でクランプ10を開いて板状基材Pの両端部Psを解放し、プレス金型M上に板状基材Pを配置した。次に、プレス金型Mに彫り込まれた製品の外周罫書きから板状基材Pの端部PEまでの距離、すなわち所定位置からの位置ずれ量を測定した。
(Example)
A plate-like substrate made of a thermoplastic CFRP composite material is plasticized by a heating device, and a plasticized plate-like plate in a horizontal state using the transport device 100 having the configuration shown in FIGS. 1 and 2 described in the above embodiment. Both ends Ps of the substrate P were held by the clamp 10 and conveyed to a predetermined position on the press mold M. Next, the clamp 10 and the pressing part 20 are controlled by the control unit 30, and the clamp 10 is opened in a state where the pressing part 21 of the pressing part 20 is moved downward to push down the central part Pc of the plate-like substrate P. Both end portions Ps of the substrate P were released, and the plate substrate P was placed on the press mold M. Next, the distance from the outer peripheral scribing of the product engraved in the press die M to the end PE of the plate-like substrate P, that is, the amount of displacement from a predetermined position was measured.

以上のように、板状基材Pの搬送、板状基材Pのプレス金型M上への配置、及び板状基材Pの所定位置からの位置ずれ量の測定を、50回繰り返して行ったところ、最大の位置ずれ量は約15mmであった。すなわち、本実施例において、板状基材Pのプレス金型M上の所定位置からの位置ずれ量の最大値に基づいて、製品外基材寸法を、例えば、15mm+αとすることができる。したがって、本実施例によれば、後述する比較例よりも製品外基材寸法を大幅に削減することが可能になった。   As described above, the conveyance of the plate-like substrate P, the placement of the plate-like substrate P on the press mold M, and the measurement of the amount of displacement of the plate-like substrate P from the predetermined position are repeated 50 times. As a result, the maximum displacement amount was about 15 mm. That is, in the present embodiment, the base material size outside the product can be set to, for example, 15 mm + α based on the maximum value of the positional deviation amount from the predetermined position on the press mold M of the plate-like base material P. Therefore, according to the present Example, it became possible to reduce a substrate dimension outside a product significantly compared with the comparative example mentioned later.

(比較例)
図9は、図2に示す押さえ部20を有しない比較例の搬送装置900の概略構成を示す正面図である。比較例の搬送装置900は、搬送装置本体901に前述の実施例で用いた搬送装置100のクランプ10と同様のクランプ910を備えている。クランプ910は、可動部911と固定部912との間に可塑化した水平状態の板状基材Pの両端部Psを保持する。
(Comparative example)
FIG. 9 is a front view illustrating a schematic configuration of a transport apparatus 900 of a comparative example that does not include the pressing unit 20 illustrated in FIG. 2. The transport apparatus 900 of the comparative example includes a clamp 910 similar to the clamp 10 of the transport apparatus 100 used in the above-described embodiment in the transport apparatus main body 901. The clamp 910 holds both end portions Ps of the plate-like base material P in a horizontal state plasticized between the movable portion 911 and the fixed portion 912.

前述の実施例と同様に、図9に示す構成の搬送装置900を用い、可塑化した水平状態の板状基材Pの搬送、板状基材Pのプレス金型M上への配置、及び板状基材Pの所定位置からの位置ずれ量の測定を、50回繰り返して行ったところ、最大の位置ずれ量は約250mmであった。よって、板状基材Pの製品外基材寸法を250mm以上確保しないと、板状基材Pがプレス金型M上の所定の位置に正確に配置されず、成形品に欠けや板厚不良等の成形不良が発生する虞があることが確認された。   Similarly to the above-described embodiment, the transport apparatus 900 having the configuration shown in FIG. 9 is used to transport the plasticized plate-like substrate P in the horizontal state, to place the plate-like substrate P on the press die M, and When the measurement of the amount of displacement of the plate-like substrate P from the predetermined position was repeated 50 times, the maximum amount of displacement was about 250 mm. Therefore, if the outside substrate dimension of the plate-like substrate P is not secured to 250 mm or more, the plate-like substrate P is not accurately placed at a predetermined position on the press mold M, and the molded product is chipped or has a poor thickness. It has been confirmed that molding defects such as the above may occur.

この板状基材Pの位置ずれの原因として、例えば、板状基材Pの一方の端部Psと他方の端部Psにおけるクランプ910の開閉速度のバラつきや、可塑化した板状基材Pが自重で撓むことによる板状部材Pの端部Psと可動部911との間の摩擦力のバラつき等が考えられる。比較例の搬送装置900は、押さえ部20を有しないので、クランプ910の開閉速度のバラつきや、板状部材Pの端部Psに作用する摩擦力のバラつきによって、板状基材Pの一方の端部Psと他方の端部Psがクランプ910から離れるタイミングにバラつきを生じることがある。この場合、遅れてクランプ910から離れた板状基材Pの端部Psに水平方向の力が作用し、落下方向に偏りが生じ、その結果、プレス金型M上の所定の位置からの位置ずれが大きくなると考えられる。   As a cause of the positional deviation of the plate-like base material P, for example, a variation in the opening / closing speed of the clamp 910 at one end portion Ps and the other end portion Ps of the plate-like base material P, or a plasticized plate-like base material P It is conceivable that the frictional force varies between the end portion Ps of the plate-like member P and the movable portion 911 due to the bending of the self-weight. Since the conveyance device 900 of the comparative example does not have the pressing portion 20, one of the plate-like base materials P is caused by a variation in the opening / closing speed of the clamp 910 or a variation in the frictional force acting on the end portion Ps of the plate-like member P. The timing at which the end portion Ps and the other end portion Ps are separated from the clamp 910 may vary. In this case, the force in the horizontal direction acts on the end portion Ps of the plate-like substrate P that is separated from the clamp 910 with a delay, causing a deviation in the dropping direction. As a result, the position from the predetermined position on the press mold M is increased. The shift is considered to be large.

10 クランプ
20 押さえ部
30 制御部
100 搬送装置
P 板状基材(熱可塑性板状基材)
Pc 中央部(中間部)
Pe 周縁部
Pm 中間部
Ps 端部(周縁部)
DESCRIPTION OF SYMBOLS 10 Clamp 20 Holding | suppressing part 30 Control part 100 Conveyance apparatus P Plate-shaped base material (thermoplastic plate-shaped base material)
Pc center part (intermediate part)
Pe Peripheral part Pm Intermediate part Ps End part (peripheral part)

Claims (1)

可塑化した水平状態の板状基材の周縁部の下面の複数の箇所を開閉動作によって保持し解放するクランプを備えた熱可塑性板状基材の搬送装置であって、
前記板状基材の前記周縁部の間の中間部を下方移動によって押し下げる押さえ部と、
前記クランプ及び前記押さえ部を制御する制御部と、を備え、
前記制御部は、前記押さえ部を下方移動させて前記板状基材の前記中間部を押し下げた状態で前記クランプを開いて前記板状基材の前記周縁部を解放することを特徴とする熱可塑性板状基材の搬送装置。
A thermoplastic plate-like substrate transport device comprising a clamp that holds and releases a plurality of positions on the lower surface of the peripheral edge of a plasticized plate-like substrate in a horizontal state by an opening and closing operation,
A holding part that pushes down an intermediate part between the peripheral parts of the plate-like substrate by moving downward;
A control unit for controlling the clamp and the pressing unit,
The controller is configured to release the peripheral portion of the plate-shaped substrate by opening the clamp in a state where the pressing portion is moved downward to push down the intermediate portion of the plate-shaped substrate. A device for conveying a plastic plate-like substrate.
JP2014226076A 2014-11-06 2014-11-06 Thermoplastic plate base material transfer device Expired - Fee Related JP6331979B2 (en)

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