JP6316243B2 - Stirrer - Google Patents

Description

  The present invention relates to a stirrer that stirs concrete and mortar, and more particularly to a stirrer that can easily remove concrete adhering to the apparatus after stirring concrete or the like efficiently.

  The present applicant has previously proposed a stirring device that improves the stirring efficiency of a stirring material in a stirring device that provides concrete and the like by kneading a stirring material such as cement and fine aggregate with water (Patent Document). 1).

  In this stirring device, a pair of end rotation shafts are arranged so as to slightly protrude from both side walls of the drum to the inside of the drum, and a stirring blade body is attached to each of the tip portions of the pair of end rotation shafts, By using a stirring blade (hereinafter referred to as a shaftless stirring blade) configured so as not to have a rotating shaft penetrating the inside of the drum, the input material is stirred and mixed. With this stirring device, there is no shaft penetrating the central portion in the stirring drum, and stirring of cement, sand, gravel, etc. can be performed smoothly.

  The stirring device of Patent Document 1 has a problem that cement or aggregates adhere to the end rotary shaft portion protruding into the stirring drum and remain in a lump shape. Then, the kneading machine provided with the structure which removes the deposit | attachment of this edge part rotating shaft is proposed (patent document 2). This kneading machine is an improvement of the stirring device provided with the shaftless stirring blade of Patent Document 1, and in particular, a water supply pipe for spraying water is arranged on a pair of end rotating shafts protruding inside the stirring drum. It is set. It is possible to remove deposits on the end rotary shaft by watering from the water supply pipe.

Japanese Patent No. 2565430 No. 7-51153

  However, an important problem common to Patent Documents 1 and 2 remains. The problem lies in the stirring force in the stirring drum. That is, since any of the agitation devices employs a shaftless agitation blade, the driving force for rotating the agitation blade is transmitted from the outside of the drum through an end rotating shaft protruding into the agitation drum.

  Therefore, a sufficient driving force is transmitted to the base end side near the end rotating shaft of the stirring blade, but the driving force is less transmitted as the stirring blade is separated from the end rotating shaft, and the driving force on the leading end side of the stirring blade is reduced. The rotational force must be non-power. Therefore, in the conventional shaftless stirring blade, a pair of drive motors are arranged on both sides of the stirring drum, the shaftless stirring blades connected to the left and right end rotating shafts are directly rotated by this drive motor, and the left and right shaftless stirring blades are also rotated. It had the structure which connected the front end side of the stirring blade with the connection member.

  However, in any of the shaftless stirring blades, the stirring force on the proximal end side close to the drive motor is high, but the stirring force decreases as the distance from the drive motor approaches the distal end side of the shaftless stirring blade. As a result, the stirring force becomes weak at the tip of the stirring blade located at the center of the drum. As a result, when the amount of the agitated material is slightly increased or the viscosity of the kneaded material is higher than expected, there is a disadvantage that it takes a long time to sufficiently knead the cements put in the center of the drum. there were.

  Moreover, in order to increase the stirring force, the left and right shaftless stirring blades are each provided with a pair of left and right drive motors. However, since the left and right drive motors rotate at the same time, if the rotation speed of each drive motor cannot be maintained at the same speed, the left and right shaftless agitating blades connected on the tip side may be twisted, possibly resulting in equipment damage. there were.

  Furthermore, according to the recent trend, there is an increasing number of constructions that use quick-drying fast-hardening concrete for repair work on bridges and highways. This fast-hardening concrete has the property that it hardens within a few hours after construction and can be used on the same day, so shortening the concrete kneading time is also required, so it is necessary to increase the stirring efficiency in the stirring drum .

  Moreover, since this fast-hardening concrete hardens within a few hours even in the stirring device in which the concrete is kneaded, it is necessary to quickly remove the fast-hardening concrete adhering to the stirring device and wash the stirring device. However, in the conventional stirring device using the shaftless stirring blade, it takes a lot of time to clean the entire inside of the stirring drum even if the end rotary shaft portion is easily cleaned.

  Furthermore, the treated water used for cleaning the stirring drum needs to be transported from the construction site to the treatment site for treatment. For this reason, a great deal of labor and cost are required for transporting and treating this large amount of treated water.

  Therefore, the present invention was created to solve the above-mentioned problems, and the stirring force by the shaftless stirring blade is increased, so that even after use of fast-hardening concrete, quick removal is possible, and the stirring device is cleaned in a short time. In addition, an object of the present invention is to provide a stirring device that can rationalize processing operations during and after cleaning by reducing cleaning water.

In order to achieve the above-mentioned object, the first means in the present invention includes a stirring drum 1 having at least a lower half of a peripheral wall portion 2 having a substantially arc-shaped cross section and closed at both end portions by side wall portions; A pair of end rotating shafts 4 projecting from the side wall 3 of the stirring drum 1 into the stirring drum 1 and the pair of end rotating shafts 4 are respectively connected to the pair of end rotating shafts 4 while sliding on the peripheral wall 2 in the stirring drum 1. In a shaftless stirring apparatus constituted by a moving stirring blade body 10 and a lid body 20 having an opening 6 formed on the entire upper side of the peripheral wall portion 2 of the stirring drum 1 and provided with a material charging port 21 , The end rotating shaft 4 is rotatably held inside a pair of protective cylinders 5 that are fixed to the side wall portions 3 and project in the direction of the opposing side wall portions 3, and the end portions of the end rotating shafts 4. Is extended in the direction of the peripheral wall 2 from the longitudinal center of the stirring blade 10 Pair includes a support rod 11 which forms an, allowed rotating the stirring blade body 10 via the support rod 11, the lid 20 is pivotably connected to the side walls 3 side upper portion of the stirring drum 1 The swinging plate 22 is configured to cover the opening 6 so that the opening 6 can be freely opened and closed, and the opening 6 is opened when the inside of the stirring drum 1 is cleaned. the swing plate 22 is formed on the entire formed a triad-like or lattice-like or mesh-like optionally in Rukoto.

The second means is that, in the pair of end rotation shafts 4, one end rotation shaft 4 is directly connected to the drive shaft 31 of the drive motor 30.
The other end rotary shaft 4 is configured to be linked to the drive shaft 31 via a rotation transmission shaft 32 arranged to be linked to the drive shaft 31 of the drive motor 30 outside the stirring drum 1. is there.

  According to the first aspect of the present invention, each end rotating shaft 4 is held inside a pair of protective cylinders 5 fixed to each side wall portion 3 and projecting into the stirring drum 1, and each end rotating shaft. 4 is provided with a support rod 11 that extends in the direction of the peripheral wall portion 2 from the tip of 4 and is connected to the longitudinal central portion of the stirring blade body 10, and rotates the end portion by rotating the stirring blade body 10 through the support rod 11. The rotational force transmitted from the shaft 4 can be transmitted to the entire stirring blade body 10.

As a result, it is no longer necessary to connect the tip end sides of the left and right shaftless stirring blades with the connecting member as in the conventional shaftless stirring blade, and the moving efficiency of the stirring object can be improved. In addition, since the end rotating shaft 4 is held inside the protective cylinder 5 fixed to the side wall portion 3, the support strength of the end rotating shaft 4 is increased, and the kneaded material such as concrete rotates at the end. Prevents direct adhesion to the shaft 4.
Furthermore, an opening 6 is formed on the entire upper side of the peripheral wall 2 of the stirring drum 1, and a lid 20 having a material inlet 21 is provided at the upper end of the side wall 3 so as to be swingable. The cover 6 can be freely opened and closed, and the opening 6 is opened when the inside of the stirring drum 1 is cleaned. For example, even after fast-hardening concrete is stirred, the peripheral wall 2 of the stirring drum 1 is used for cleaning. The entire upper side of the glass can be opened and cleaned. Moreover, since the inside of the stirring drum 1 is provided with the protective cylinder 5 that protects the shaftless stirring blade and the end rotating shaft 4, cleaning and maintenance can be performed very easily. Therefore, it becomes possible to quickly remove the fast-hardening concrete adhering in the used stirring device, and the stirring device is cleaned in a short time and the washing water is remarkably reduced, so that the processing work at the time of cleaning and after the cleaning is performed. Can be streamlined .
Moreover, the lid 20 is composed of a pair of swing plates 22 to which both side wall portions 3 of the stirring drum 1 are connected so as to be swingable. The working space inside the protective cylinder 5 can be expanded by jumping up the moving plate 22 in the direction of both longitudinal ends of the protective cylinder 5. Further, since the material input port 21 of the lid 20 is formed in a continuous shape, a lattice shape, or a mesh shape formed on the entire swing plate 22, the agitated material is protected through the material input port 21. 5 and the lid 20 can be easily cleaned .

  As in claim 2, in the pair of end rotary shafts 4, one end rotary shaft 4 is directly connected to the drive shaft 31 of the drive motor 30, and the other end rotary shaft 4 is outside the stirring drum 1. Thus, each of the end rotary shafts 4 is driven by a single drive unit because it is configured to be linked to the drive shaft 31 via the rotation transmission shaft 32 arranged to be linked to the drive shaft 31 of the drive motor 30. Since each stirring blade body 10 can be rotated in conjunction with the driving force of the motor 30, even if a shaftless stirring blade having no shaft penetrating the inside of the protection cylinder body 5 is employed, the protection cylinder body 5 A rotational force equivalent to the rotational force of the stirring device provided with the shaft penetrating the inside can be obtained. In addition, since it is not necessary to use the left and right drive motors as in the prior art, the possibility of equipment damage due to the difference in the rotational speed of each drive motor as in the prior art has been eliminated.

It is a partially cutaway front view showing an embodiment of the present invention. It is a plane front view which shows one Example of this invention. It is a partially cutaway side view showing an embodiment of the present invention. It is a cross-sectional view showing a protective cylinder of the present invention. It is a longitudinal cross-sectional view which shows the protection cylinder of this invention.

  According to the present invention, the initial objectives of increasing the stirring efficiency by the shaftless stirring blade, enabling quick removal even after using fast-hardening concrete, and cleaning the stirring device in a short time have been achieved.

  Examples of the present invention will be described below. The basic configuration of the present invention includes a stirring drum 1, an end portion rotating shaft 4, and a stirring blade body 10 (see FIG. 1).

  The stirring drum 1 has a substantially drum shape in which at least a lower half has a peripheral wall portion 2 having a substantially arc-shaped cross section, and both end portions thereof are closed by side wall portions 3 (see FIG. 3). In the example of illustration, it consists of the surrounding wall part 2 which exhibits a longitudinal cross-section substantially U shape, and the right-and-left side wall part 3 fixed so that the both-sides end part may be plugged up. A discharge port 7 for discharging the agitated and kneaded concrete and the like is opened, and an open / close lid 8 that can freely open and close the discharge port 7 is attached (see FIG. 2).

  Furthermore, the opening part 6 is formed in the whole upper side of the surrounding wall part 2 of the stirring drum 1 (refer FIG. 2). Then, by providing the lid 20 that allows the opening 6 to be opened and closed, the safety at the time of stirring is improved, and the opening 6 can be opened when washing the inside of the stirring drum 1 after stirring. (See FIG. 1).

  The illustrated lid 20 is provided with a continuous material input port 21 (see FIG. 2). In addition, the material inlet 21 can be formed in a lattice shape or a mesh shape. The material charging port 21 allows the agitated material or the like to be charged into the stirring drum 1 through the material charging port 21 even in the lid 20 at the time of covering. The illustrated lid 20 is formed by a pair of swing plates 22 in which both side wall portions 3 of the stirring drum 1 are connected so as to freely swing (see FIG. 1).

  The end rotating shaft 4 is a pair of shaft-like members that protrude into the stirring drum 1 from the side wall 3 of the stirring drum 1 (see FIG. 1). In the illustrated example, in the pair of end rotation shafts 4, one end rotation shaft 4 is directly connected to the drive shaft 31 of the drive motor 30. The other end rotating shaft 4 is configured to be linked via a rotation transmission shaft 32 arranged to be linked to the driving shaft 31 of the driving motor 30 outside the stirring drum 1 (FIG. 2). reference).

  That is, as a means for driving and rotating the other end rotating shaft 4, in the illustrated example, the rotation transmission shaft 32 is rotated via a sprocket 33 and a chain 34 fixed to the driving shaft 31 of the driving motor 30 (see FIG. 1). ). Furthermore, the structure which rotates the other end part rotating shaft 4 again from this rotation transmission shaft 32 via the sprocket 33 and the chain 34 is employ | adopted (refer FIG. 2).

  As for this end part rotating shaft 4, the protection cylinder 5 has protected the end part rotating shaft 4 inside the stirring drum 1 (refer FIG. 1). The protective cylinder 5 is a pair of cylindrical members that are fixed to the side wall portions 3 and protrude in the direction of the opposing side wall portions 3, and each end rotating shaft 4 is rotatably held inside each protective cylinder body 5. (See FIG. 5). The illustrated protective cylinder 5 includes a flange 5A that is fixed to the outer surface of the peripheral wall 2 and a bearing 5B that abuts against the end rotary shaft 4 that is held inside the protective cylinder 5 (see FIG. 4). .

  Further, a support housing 11 is provided at the tip of the end rotating shaft 4, and the end rotating shaft 4 and the stirring blade body 10 are connected via the support housing 11. The support casing 11 is a flange-shaped member that extends in the direction of the peripheral wall 2 from the tip of each end rotation shaft 4 and is connected to the longitudinal center of the stirring blade body 10. And it is comprised so that the stirring blade body 10 may be rotated through this support housing 11. FIG. In the illustrated example, the support housing 11 is provided in a direction orthogonal to the longitudinal direction of the end rotation shaft 4.

  The stirring blade body 10 is a blade-like member that is connected to the pair of end rotation shafts 4 and rotates while sliding on the peripheral wall portion 2 in the stirring drum 1 (see FIG. 3). Adopted (see Fig. 1).

  Since the stirring blade body 10 slides along the inner peripheral surface of the side wall portion 3 of the stirring drum 1, a rubber material is disposed on the sliding surface of the stirring blade body 10. Reference numeral 12 in the figure is formed at the base end portion of the stirring blade body 10 and abuts against the inner surface of the side wall portion 3 of the stirring drum 1, and cement, sand, water, gravel, etc. at the end portion of the stirring drum 1 It is the side wall surface sliding body 12 comprised so that it might extrude into a glue (refer FIG. 1).

  Each configuration of the present invention is not limited to the illustrated example, and the configuration can be arbitrarily changed without changing the gist of the present invention. For example, the present invention is compactly mounted on a vehicle. It is also possible to do.

DESCRIPTION OF SYMBOLS 1 Stirring drum 2 Peripheral wall part 3 Side wall part 4 End rotating shaft 5 Protection cylinder 5A Flange 5B Bearing 6 Opening part 7 Discharge port 8 Opening and closing lid 10 Stirring blade body 11 Supporting housing body 12 Side wall surface sliding body 20 Lid body 21 Material input Port 22 Oscillating plate 23 Handle 30 Drive motor 31 Drive shaft 32 Rotation transmission shaft 33 Sprocket 34 Chain

Claims (2)

At least the lower half has a peripheral wall portion having a substantially arc-shaped cross section, and both ends of the stirring drum are closed by side wall portions, and a pair of end rotation shafts protruding from the side wall portions of the stirring drum into the stirring drum. A stirring blade body connected to the pair of end rotation shafts and rotating while sliding on the peripheral wall portion in the stirring drum, and an opening is formed in the entire upper side of the stirring drum peripheral wall portion, A shaftless stirring device configured with a lid provided with
Each end rotation shaft is rotatably held inside a pair of protective cylinders that are fixed to each side wall portion and protrude in the opposite side wall portion direction, and from the front end portion of each end rotation shaft to the peripheral wall portion direction. Is provided with a support casing connected to the longitudinal central portion of the stirring blade body, and the stirring blade body is rotated through the support casing,
The lid is composed of a pair of swing plates in which both side walls of the stirring drum are swingably connected to the upper end of the flange, and the opening is opened and closed freely to clean the inside of the stirring drum. stirrer with configured to open, the material inlet is characterized that you have been formed in the diad like or grid-like or mesh formed on the entire swing plate openings.   In the pair of end rotation shafts, one end rotation shaft is directly connected to the drive shaft of the drive motor, and the other end rotation shaft is disposed outside the stirring drum so as to be interlocked with the drive motor drive shaft. The stirring device according to claim 1, wherein the stirring device is configured to be interlocked with the drive shaft via the rotation transmission shaft.

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