JP6308685B2 - Energized closed solenoid valve manufacturing method and energized closed solenoid valve - Google Patents

Energized closed solenoid valve manufacturing method and energized closed solenoid valve Download PDF

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JP6308685B2
JP6308685B2 JP2015206291A JP2015206291A JP6308685B2 JP 6308685 B2 JP6308685 B2 JP 6308685B2 JP 2015206291 A JP2015206291 A JP 2015206291A JP 2015206291 A JP2015206291 A JP 2015206291A JP 6308685 B2 JP6308685 B2 JP 6308685B2
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valve
plunger
chamber
seat portion
assembly
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JP2017078453A (en
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大一郎 剱持
大一郎 剱持
祐 小山
祐 小山
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Saginomiya Seisakusho Inc
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Saginomiya Seisakusho Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/32Details
    • F16K1/34Cutting-off parts, e.g. valve members, seats
    • F16K1/36Valve members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/02Construction of housing; Use of materials therefor of lift valves
    • F16K27/029Electromagnetically actuated valves

Description

本発明は、電磁コイルへの通電により弁閉状態、非通電により弁開状態となる通電閉型電磁弁の製造方法及び通電閉型電磁弁に関する。   The present invention relates to a method for manufacturing an energized closed solenoid valve that is closed by energization of an electromagnetic coil and is opened by de-energization, and an energized closed solenoid valve.

従来、通電閉型電磁弁として、例えば実公平8−5431号公報(特許文献1)及び特開昭54−96828号公報(特許文献2)に開示されたものがある。図4は特許文献1に開示された従来の通電閉型電磁弁を示す図であり、この通電閉型電磁弁は、例えば家庭用冷凍冷蔵庫において、急冷が必要なときに主冷却器への冷媒供給を遮断して急速冷却器のみに全冷媒を供給するものであり、必要なときにのみ通電して閉止できる小型のものである。   Conventionally, as the energization closed type solenoid valve, for example, there are those disclosed in Japanese Utility Model Publication No. 8-5431 (Patent Document 1) and Japanese Patent Application Laid-Open No. 54-96828 (Patent Document 2). FIG. 4 is a diagram showing a conventional energized closed solenoid valve disclosed in Patent Document 1, and this energized closed solenoid valve is a refrigerant for a main cooler when rapid cooling is required, for example, in a domestic refrigerator-freezer. The supply is cut off and all refrigerant is supplied only to the quick cooler, and it is a small one that can be energized and closed only when necessary.

そして、この電磁弁は、弁本体aに弁室a1とプランジャ室a2が切削加工等により形成され、このプランジャ室a2から電磁駆動部b側に延びる円筒状のプランジャチューブa3が弁本体aと一体に成形されている。プランジャチューブa3内には電磁駆動部bのプランジャb1が挿通されるとともにプランジャチューブa3の端部に吸引子b2が固定されている。そして、プランジャチューブa3内の気密性を確保するために、吸引子b2とプランジャチューブa3の端部とはろう付けされている。また、弁本体aには、弁室a1とプランジャ室a2との間に弁座a4及び弁ポートa5が形成されている。弁室a1内に「弁体」としてのボール弁cが配置されている。   In this solenoid valve, a valve chamber a1 and a plunger chamber a2 are formed in the valve body a by cutting or the like, and a cylindrical plunger tube a3 extending from the plunger chamber a2 toward the electromagnetic drive unit b is integrated with the valve body a. It is molded into. The plunger b1 of the electromagnetic drive unit b is inserted into the plunger tube a3, and the suction element b2 is fixed to the end of the plunger tube a3. And in order to ensure the airtightness in the plunger tube a3, the suction element b2 and the edge part of the plunger tube a3 are brazed. In the valve body a, a valve seat a4 and a valve port a5 are formed between the valve chamber a1 and the plunger chamber a2. A ball valve c as a “valve element” is arranged in the valve chamber a1.

さらに、ボール弁cは盲栓dに形成された円筒状のガイドd1内に弁ばねeと共に配置され、盲栓dを弁室a1(弁本体a)の端部に螺合して弁室a1を封止している。そして、弁室a1の気密性を確保するために、盲栓dと弁本体aの端部とはろう付けされている。弁ポートa5は弁室a1とプランジャ室a2とを連通する構造であり、プランジャb1の端部に取り付けられたピンb3が弁ポートa5内を通してボール弁cに当接されている。さらに、弁本体aには、弁室a1に連通する一次側継手fと、プランジャ室a2に連通する二次側継手gが取り付けられ、この一次側継手fと二次側継手gは弁本体aにろう付けされている。   Further, the ball valve c is disposed with a valve spring e in a cylindrical guide d1 formed in the blind plug d, and the blind plug d is screwed into an end portion of the valve chamber a1 (valve body a) so as to be in the valve chamber a1. Is sealed. And in order to ensure the airtightness of the valve chamber a1, the blind plug d and the end of the valve body a are brazed. The valve port a5 has a structure in which the valve chamber a1 and the plunger chamber a2 communicate with each other, and a pin b3 attached to the end of the plunger b1 is in contact with the ball valve c through the valve port a5. Further, a primary side joint f communicating with the valve chamber a1 and a secondary side joint g communicating with the plunger chamber a2 are attached to the valve body a. The primary side joint f and the secondary side joint g are connected to the valve body a. It is brazed.

すなわち、一次側継手fから弁室a1に入った流体が弁ポートa5を通って二次側継手gへ向うように構成されており、電磁駆動部bの電磁コイルb4に通電するとプランジャb1が引き上げられ、ボール弁cは弁ばねeに押し上げられて弁座a4の弁ポートa5を閉止するようになっている。   That is, the fluid that has entered the valve chamber a1 from the primary side joint f is directed to the secondary side joint g through the valve port a5, and when the electromagnetic coil b4 of the electromagnetic drive unit b is energized, the plunger b1 is pulled up. The ball valve c is pushed up by the valve spring e to close the valve port a5 of the valve seat a4.

実公平8−5431号公報No. 8-5431 特開昭54−96828号公報JP-A-54-96828

前記のように、通電閉型電磁弁は、弁体(ボール弁c)が弁ポートa5(弁座a4)を挟んでプランジャb1(電磁駆動部b)と反対側に配置される構造である。これに対して従来の電磁弁では、その構造から明らかなように、盲栓dのガイドd1内に弁ばねeと共にボール弁cを組み込み、この盲栓dを弁本体aに形成された弁室a1側から挿入し、この盲栓dを弁本体aに固定している。一方、プランジャb1は弁本体aと一体に形成されたプランジャチューブa3内からプランジャ室a2内に挿通するようにしている。このため、組立作業が煩雑であった。また、弁室a1とプランジャ室a2とは弁本体aの互いに反対側からそれぞれ切削加工により形成するため、部品の芯出しも困難であるという問題がある。   As described above, the energized closed solenoid valve has a structure in which the valve element (ball valve c) is disposed on the opposite side of the plunger b1 (electromagnetic drive unit b) with the valve port a5 (valve seat a4) interposed therebetween. On the other hand, as is apparent from the structure of the conventional solenoid valve, a ball valve c is incorporated in the guide d1 of the blind plug d together with the valve spring e, and the blind plug d is formed in the valve body a. Inserted from the a1 side, the blind plug d is fixed to the valve body a. On the other hand, the plunger b1 is inserted into the plunger chamber a2 from the plunger tube a3 formed integrally with the valve body a. For this reason, assembly work was complicated. Further, since the valve chamber a1 and the plunger chamber a2 are formed by cutting from opposite sides of the valve body a, there is a problem that it is difficult to center the parts.

本発明は、弁体が弁ポートを挟んでプランジャと反対側に配置される通電閉型電磁弁の製造方法において、組立作業を容易にするとともに芯出しの精度を高めることを課題とする。   An object of the present invention is to facilitate assembly work and increase the accuracy of centering in a method for manufacturing an energized closed electromagnetic valve in which a valve body is disposed on the opposite side of a plunger with a valve port interposed therebetween.

請求項1の通電閉型電磁弁の製造方法は、弁本体に、一次側継手に連通する弁室と、二次側継手と電磁駆動部のプランジャチューブに連通するプランジャ室と、を備え、前記弁室と前記プランジャ室とを連通する弁ポートを開閉する弁体が前記弁室側に位置し、前記プランジャチューブ内のプランジャの移動により前記弁体を移動して前記弁ポートを開閉する通電閉型電磁弁の製造方法であって、前記弁本体の前記弁室と前記プランジャ室との間に、中心に挿通孔を有する円環状の受け座部を形成し、前記一次側継手、前記二次側継手及び前記プランジャチューブを前記弁本体に固着して本体アッセンブリを構成するとともに、前記弁ポートを有する弁座部と弁ガイド部とを一体形成した弁ホルダにより、該弁ホルダの前記弁ガイド部内に前記弁体を保持して弁アッセンブリを構成し、前記弁アッセンブリを、前記本体アッセンブリの前記プランジャチューブ側から挿通して、前記弁ガイド部を前記挿通孔から前記弁室内に挿通し、前記弁座部を前記受け座部に当接させ、該弁座部と該受け座部とで前記弁室と前記プランジャ室との間を封止して、前記弁アッセンブリを前記弁本体内に固定するようにした、ことを特徴とする。   The method for manufacturing an energized closed solenoid valve according to claim 1 includes a valve body having a valve chamber communicating with a primary side joint, and a plunger chamber communicating with a secondary side joint and a plunger tube of an electromagnetic drive unit, A valve body for opening and closing a valve port communicating with the valve chamber and the plunger chamber is located on the valve chamber side, and the valve body is moved by the movement of the plunger in the plunger tube to open and close the valve port. A method for manufacturing a type electromagnetic valve, wherein an annular receiving seat portion having an insertion hole in the center is formed between the valve chamber and the plunger chamber of the valve body, and the primary side joint, the secondary side A side joint and the plunger tube are fixed to the valve body to form a body assembly, and a valve holder having the valve port having the valve port and a valve guide part are integrally formed in the valve guide part of the valve holder. Before A valve assembly is configured by holding a valve body, the valve assembly is inserted from the plunger tube side of the main assembly, the valve guide portion is inserted from the insertion hole into the valve chamber, and the valve seat portion So that the valve seat and the plunger chamber are sealed between the valve seat and the plunger chamber, and the valve assembly is fixed in the valve body. It is characterized by that.

請求項2の通電閉型電磁弁の製造方法は、請求項1に記載の通電閉型電磁弁の製造方法であって、前記受け座部よりも径の大きな円筒部内に前記弁座部をねじ込むことにより、前記弁アッセンブリを前記弁本体内に固定するようにしたことを特徴とする。   The method for manufacturing the energized closed solenoid valve according to claim 2 is the method for manufacturing the energized closed solenoid valve according to claim 1, wherein the valve seat portion is screwed into a cylindrical portion having a diameter larger than that of the receiving seat portion. Thus, the valve assembly is fixed in the valve body.

請求項3の通電閉型電磁弁の製造方法は、請求項1に記載の通電閉型電磁弁の製造方法であって、前記挿通孔よりも径の大きな嵌合孔内に弁座部を圧入するとともに、該嵌合孔の開口端部のリムをかしめることにより、前記弁アッセンブリを前記弁本体内に固定するようにしたことを特徴とする。   The method for manufacturing the energized closed solenoid valve according to claim 3 is the method for manufacturing the energized closed solenoid valve according to claim 1, wherein the valve seat portion is press-fitted into a fitting hole having a diameter larger than that of the insertion hole. In addition, the valve assembly is fixed in the valve body by caulking the rim at the opening end of the fitting hole.

請求項4の通電閉型電磁弁の製造方法は、請求項1乃至3のいずれか一項に記載の通電閉型電磁弁の製造方法であって、前記プランジャチューブがステンレス製であり、前記弁アッセンブリを前記弁本体内に固定した後、前記プランジャチューブ内に前記プランジャを挿通し、さらに、該プランジャチューブに対して前記電磁駆動部の吸引子を溶接により固着するようにしたことを特徴とする。   The method for manufacturing an energized closed solenoid valve according to claim 4 is the method for manufacturing an energized closed solenoid valve according to any one of claims 1 to 3, wherein the plunger tube is made of stainless steel, and the valve After the assembly is fixed in the valve body, the plunger is inserted into the plunger tube, and the attractor of the electromagnetic drive unit is fixed to the plunger tube by welding. .

請求項5の通電閉型電磁弁は、弁本体に、一次側継手に連通する弁室と、二次側継手と電磁駆動部のプランジャチューブに連通するプランジャ室と、を備え、前記弁室と前記プランジャ室とを連通する弁ポートを開閉する弁体が前記弁室側に位置し、前記プランジャチューブ内のプランジャの移動により前記弁体を移動して前記弁ポートを開閉する通電閉型電磁弁であって、前記弁本体は、前記弁室と前記プランジャ室との間に、中心に挿通孔を有する円環状の受け座部を有し、前記弁ポートを有する弁座部と弁ガイド部とが一体となった弁ホルダにより、該弁ホルダの前記弁ガイド部内に前記弁体を保持した弁アッセンブリを備え、前記弁アッセンブリの前記弁ガイド部が前記挿通孔と前記弁室内に挿通されるとともに、該弁アッセンブリの前記弁座部が前記プランジャ室側で前記受け座部に当接されて前記弁室と前記プランジャ室との間が封止されていることを特徴とする。   The energized closed solenoid valve according to claim 5 includes a valve body having a valve chamber communicating with the primary side joint, and a plunger chamber communicating with the secondary side joint and the plunger tube of the electromagnetic drive unit. An energized closed solenoid valve that opens and closes the valve port by moving the valve body by movement of the plunger in the plunger tube, and a valve body that opens and closes the valve port communicating with the plunger chamber is located on the valve chamber side The valve body has an annular receiving seat portion having an insertion hole in the center between the valve chamber and the plunger chamber, and a valve seat portion and a valve guide portion having the valve port, Is provided with a valve assembly that holds the valve body in the valve guide portion of the valve holder, and the valve guide portion of the valve assembly is inserted into the insertion hole and the valve chamber. , The valve assembly During the valve seat portion is abutted to the receiving seat in the plunger chamber side of the valve chamber and the plunger chamber, characterized in that the sealed.

請求項1の通電閉型電磁弁の製造方法によれば、弁本体と弁座部とを別部材で構成して、本体アッセンブリに対して、弁座部及び弁体を構成する弁アッセンブリとプランジャとを同じ一方側から組み付けるので、組立作業が容易になる。また、弁座部、弁ガイド部及び弁体を弁アッセンブリとして予め組み立て、これを本体アッセンブリに組み付けるようにしているので、弁ポートと弁体の芯出しも正確になり、弁体が安定して着座し、例えば弁閉時の弁漏れ量を低減できる。   According to the manufacturing method of the energized closed solenoid valve according to claim 1, the valve main body and the valve seat portion are configured as separate members, and the valve assembly and the plunger constituting the valve seat portion and the valve body with respect to the main body assembly. Are assembled from the same side, making assembly work easier. In addition, the valve seat part, valve guide part, and valve body are preassembled as a valve assembly, which is assembled to the main assembly, so that the centering of the valve port and valve body is accurate, and the valve body is stable. For example, the amount of valve leakage when the valve is closed can be reduced.

請求項2の通電閉型電磁弁の製造方法によれば、請求項1の効果に加えて、弁アッセンブリの弁座部を円筒部内にねじ込むだけで、弁アッセンブリを弁本体内に固定できるので、さらに、組立作業が容易になる。   According to the manufacturing method of the energized closed solenoid valve of claim 2, in addition to the effect of claim 1, the valve assembly can be fixed in the valve body simply by screwing the valve seat portion of the valve assembly into the cylindrical portion. Furthermore, assembly work is facilitated.

請求項3の通電閉型電磁弁の製造方法によれば、請求項1の効果に加えて、弁アッセンブリの弁座部を嵌合孔内に圧入して、嵌合孔の開口端部のリムをかしめるだけで、弁アッセンブリを弁本体内に固定できるので、さらに、組立作業が容易になる。   According to the method of manufacturing the energized closed solenoid valve of claim 3, in addition to the effect of claim 1, the valve seat portion of the valve assembly is press-fitted into the fitting hole, and the rim of the opening end portion of the fitting hole is obtained. Since the valve assembly can be fixed in the valve body simply by caulking, the assembly work is further facilitated.

請求項4の通電閉型電磁弁の製造方法によれば、請求項1乃至3のいずれか一項の効果に加えて、プランジャチューブがステンレス製であり、プランジャチューブに対して吸引子を溶接により固着することができるので、ろう付け処理や半田付け処理を最小限の回数とすることができる。   According to the manufacturing method of the energization closed solenoid valve of claim 4, in addition to the effect of any one of claims 1 to 3, the plunger tube is made of stainless steel, and the attractor is welded to the plunger tube. Since it can fix, brazing processing and soldering processing can be made into the minimum number of times.

請求項5の通電閉型電磁弁によれば、請求項1と同様な効果が得られる。   According to the energization closed solenoid valve of claim 5, the same effect as in claim 1 can be obtained.

本発明の第1実施形態に係る通電閉型電磁弁の弁開状態の縦断面図である。It is a longitudinal cross-sectional view of the valve open state of the energization closed type solenoid valve concerning a 1st embodiment of the present invention. 第1実施形態の通電閉型電磁弁の製造工程の要部を説明する図である。It is a figure explaining the principal part of the manufacturing process of the electricity supply closed type solenoid valve of 1st Embodiment. 本発明の第2実施形態に係る通電閉型電磁弁の弁開状態の縦断面図である。It is a longitudinal cross-sectional view of the valve open state of the energization closed type solenoid valve concerning a 2nd embodiment of the present invention. 従来の通電閉型電磁弁の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of the conventional electricity supply closed type solenoid valve.

次に、本発明の通電閉型電磁弁の製造方法及び通電閉型電磁弁の実施形態を図面を参照して説明する。図1は第1実施形態に係る通電閉型電磁弁の弁開状態の縦断面図である。なお、以下の説明における「上下」の概念は図1の図面における上下に対応する。   Next, a method for manufacturing an energized closed solenoid valve and an embodiment of an energized closed solenoid valve according to the present invention will be described with reference to the drawings. FIG. 1 is a longitudinal sectional view of the energized closed solenoid valve according to the first embodiment in an open state. Note that the concept of “upper and lower” in the following description corresponds to the upper and lower sides in the drawing of FIG.

この実施形態に係る通電閉型電磁弁10は真鍮等の金属製の弁本体1を有している。弁本体1には、弁室11と、プランジャ室12と、弁室11とプランジャ室12とに連通する挿通孔13と、プランジャチューブ取付孔14と、配管接続孔15と、配管接続孔16とが、切削加工により形成されている。また、弁本体1には、挿通孔13を形成することにより弁室11とプランジャ室12との間に円環状の受け座部17が形成されている。すなわち、受け座部17は中心に挿通孔13を有している。また、プランジャ室12内には、受け座部17よりも径の大きな軸線Lを中心とする円筒部18を有している。このうち、弁室11、プランジャ室12、挿通孔13、プランジャチューブ取付孔14、配管接続孔15、受け座部17及び円筒部18は、軸線Lを中心として同軸に形成されている。   The energization closed solenoid valve 10 according to this embodiment has a valve body 1 made of metal such as brass. The valve body 1 includes a valve chamber 11, a plunger chamber 12, an insertion hole 13 communicating with the valve chamber 11 and the plunger chamber 12, a plunger tube mounting hole 14, a pipe connection hole 15, and a pipe connection hole 16. However, it is formed by cutting. The valve body 1 is formed with an annular receiving seat 17 between the valve chamber 11 and the plunger chamber 12 by forming an insertion hole 13. That is, the receiving seat part 17 has the insertion hole 13 in the center. Further, the plunger chamber 12 has a cylindrical portion 18 centering on an axis L having a diameter larger than that of the receiving seat portion 17. Among these, the valve chamber 11, the plunger chamber 12, the insertion hole 13, the plunger tube mounting hole 14, the pipe connection hole 15, the receiving seat portion 17, and the cylindrical portion 18 are formed coaxially about the axis L.

プランジャチューブ取付孔14には、後述の電磁駆動部3のステンレス製の円筒状のプランジャチューブ31が取り付けられている。配管接続孔15には矢印のように流体が流入する一次側継手15aが取り付けられ、配管接続孔16には矢印のように流体が流出する二次側継手16aが取り付けられている。一次側継手15aは一次ポート15bを介して弁室11に連通され、二次側継手16aは二次ポート16bを介してプランジャ室12に連通されている。プランジャチューブ31、一次側継手15a及び二次側継手16aは、弁本体1に対して、それぞれプランジャ取付孔14、配管接続孔15、配管接続孔16の開口端部の周囲において、ろう付けにより弁本体1に固着されている。   A stainless steel cylindrical plunger tube 31 of an electromagnetic drive unit 3 to be described later is attached to the plunger tube attachment hole 14. A primary side joint 15a into which a fluid flows is attached to the pipe connection hole 15 as shown by an arrow, and a secondary side joint 16a from which a fluid flows out is attached to the pipe connection hole 16 as shown by an arrow. The primary side joint 15a is communicated with the valve chamber 11 via the primary port 15b, and the secondary side joint 16a is communicated with the plunger chamber 12 via the secondary port 16b. The plunger tube 31, the primary side joint 15 a and the secondary side joint 16 a are connected to the valve body 1 by brazing around the open ends of the plunger mounting hole 14, the pipe connection hole 15 and the pipe connection hole 16, respectively. The main body 1 is fixed.

弁室11内には、弁アッセンブリ2が収容されている。弁アッセンブリ2は、金属製で略円筒状のホルダ部21と、金属製のボール弁22と、薄型円柱状の蓋部材23と、弁ばね24とで構成されている。ホルダ部21は、中心に弁ポート25を有する弁座部21Aと、ボール弁22の外径に整合する内径を有する円筒状の弁ガイド部21Bとを一体形成して構成されている。そして、弁ガイド部21B内に弁ばね24を介してボール弁22が嵌め込まれ、弁ガイド部21Bの端部から蓋部材23を嵌め込み、この弁ガイド部21Bの端部をかしめることにより、蓋部材23が固定されている。なお、蓋部材23は後述のように角柱の部材等でもよい。   A valve assembly 2 is accommodated in the valve chamber 11. The valve assembly 2 is made of a metal-made substantially cylindrical holder portion 21, a metal ball valve 22, a thin cylindrical lid member 23, and a valve spring 24. The holder portion 21 is configured by integrally forming a valve seat portion 21A having a valve port 25 at the center and a cylindrical valve guide portion 21B having an inner diameter matching the outer diameter of the ball valve 22. Then, the ball valve 22 is fitted into the valve guide portion 21B via the valve spring 24, the lid member 23 is fitted from the end portion of the valve guide portion 21B, and the end portion of the valve guide portion 21B is caulked to thereby close the lid. The member 23 is fixed. The lid member 23 may be a prismatic member or the like as will be described later.

これにより、弁アッセンブリ2において、ボール弁22はホルダ部21内に保持され、弁ガイド部21Bにより軸線L方向にのみ移動するようにガイドされる。弁ガイド部21Bの側部には、弁座部21A側に弁室11と弁ポート25とを連通する通路21Baが形成されている。また、弁ガイド部21Bには、ボール弁22の下に溜まる液体を弁室11側に流すための流路21Bbが形成されている。前記蓋部材23は薄型円柱状の形状であるが、同様な蓋部材は例えば六角柱や四角柱などの角柱の部材であってもよい。この場合、弁ガイド部21Bの端部をかしめた後も、角柱の側面の部分により、前記流路21Bbと同様に、ボール弁22の下に溜まる液体を弁室11側に流すことができる。さらに、円柱状の部材の側面に液体を弁室11側に流すための縦溝を設けたものでもよい。勿論これらの場合、流路21Bbはあってもなくてもよい。   Thereby, in the valve assembly 2, the ball valve 22 is held in the holder portion 21 and is guided by the valve guide portion 21B so as to move only in the direction of the axis L. A passage 21Ba for communicating the valve chamber 11 and the valve port 25 is formed on the side of the valve guide portion 21B on the valve seat portion 21A side. Further, the valve guide portion 21B is formed with a flow path 21Bb for flowing the liquid accumulated under the ball valve 22 to the valve chamber 11 side. The lid member 23 has a thin cylindrical shape, but a similar lid member may be a prismatic member such as a hexagonal prism or a quadrangular prism. In this case, even after the end portion of the valve guide portion 21B is caulked, the liquid accumulated under the ball valve 22 can be flowed to the valve chamber 11 side by the side portion of the prismatic column, similarly to the flow path 21Bb. Furthermore, the side surface of the columnar member may be provided with a vertical groove for flowing liquid toward the valve chamber 11. Of course, in these cases, the flow path 21Bb may or may not be present.

弁座部21Aは、弁ガイド部21Bから離れるにしたがって径が拡径するようなテーパ面21Aaを有している。さらに、弁本体1の円筒部18の内周には雌ねじ部18aが形成され、弁座部21Aの外周にはこの雌ねじ部18aに螺合する雄ねじ部21Abが形成されている。これにより、弁ガイド部21Bが挿通孔13内に挿通されて弁座部21Aのテーパ面21Aaが受け座部17の内側端部(挿通孔13の開口端部)に当接され、雄ねじ部21Abを雌ねじ部18aに螺合してねじ込むことにより、弁本体1に固定されている。この弁座部21Aのテーパ面21Aaと受け座部17の内側端部は、弁室11とプランジャ室12との間を封止する。受け座部17とテーパ面21Aaとの間にシール部材を配設してもよい。なお、弁座部21Aの端部にはねじ込み時の治具を係合するマイナス溝21Acが形成されている。   The valve seat portion 21A has a tapered surface 21Aa whose diameter increases as the distance from the valve guide portion 21B increases. Furthermore, an internal thread portion 18a is formed on the inner periphery of the cylindrical portion 18 of the valve body 1, and an external thread portion 21Ab that engages with the internal thread portion 18a is formed on the outer periphery of the valve seat portion 21A. As a result, the valve guide portion 21B is inserted into the insertion hole 13, the tapered surface 21Aa of the valve seat portion 21A is brought into contact with the inner end portion (opening end portion of the insertion hole 13) of the receiving seat portion 17, and the male screw portion 21Ab. Is fixed to the valve main body 1 by screwing into the female screw portion 18a. The tapered surface 21Aa of the valve seat portion 21A and the inner end portion of the receiving seat portion 17 seal between the valve chamber 11 and the plunger chamber 12. A seal member may be disposed between the receiving seat portion 17 and the tapered surface 21Aa. A minus groove 21Ac is formed at the end of the valve seat portion 21A to engage a jig when screwed.

電磁駆動部3において、プランジャチューブ31内にはプランジャ32が挿通され、このプランジャ32は軸線L方向(上下方向)に摺動可能に配設されている。また、プランジャチューブ31の上端には吸引子33が嵌合され、プランジャ32と吸引子33との間にはプランジャ32を吸引子33から離間する方向に付勢するプランジャばね34が配設されている。プランジャチューブ31の外周には、ボビン35を介して電磁コイル36が配設され、電磁コイル36とボビン35はその外周の樹脂35aによりモールドされている。さらに、ボビン35及び樹脂35aは外函37と磁性ガイド38とで覆われ、外函37は上部をネジNにより吸引子33にねじ止めされている。外函37の外には電磁コイル36に通電するためのリード線39が引き出されている。プランジャ32、吸引子33、外函37及び磁性ガイド38はそれぞれ磁性体からなる。吸引子33はステンレス製のプランジャチューブ31に対して、図に符号「P」で示す接合部の全周を溶接することにより固着されている。これにより、プランジャチューブ31内が気密に封止されている。   In the electromagnetic drive unit 3, a plunger 32 is inserted into the plunger tube 31, and this plunger 32 is arranged to be slidable in the direction of the axis L (up and down direction). A suction element 33 is fitted to the upper end of the plunger tube 31, and a plunger spring 34 is disposed between the plunger 32 and the suction element 33 to urge the plunger 32 in a direction away from the suction element 33. Yes. An electromagnetic coil 36 is disposed on the outer periphery of the plunger tube 31 via a bobbin 35, and the electromagnetic coil 36 and the bobbin 35 are molded with a resin 35a on the outer periphery thereof. Further, the bobbin 35 and the resin 35 a are covered with an outer box 37 and a magnetic guide 38, and the upper part of the outer box 37 is screwed to the attractor 33 with a screw N. A lead wire 39 for energizing the electromagnetic coil 36 is drawn out of the outer box 37. The plunger 32, the attractor 33, the outer box 37, and the magnetic guide 38 are each made of a magnetic material. The suction element 33 is fixed to the plunger tube 31 made of stainless steel by welding the entire circumference of the joint portion indicated by the symbol “P” in the drawing. Thereby, the inside of the plunger tube 31 is airtightly sealed.

プランジャ32の弁アッセンブリ2側にはピン挿入孔32aが形成され、このピン挿入孔32aにおいてピン321(丸棒)が取り付けられている。そして、ピン321は弁座部21Aの弁ポート25内に挿通され、このピン321の端部がボール弁22に当接されている。   A pin insertion hole 32a is formed on the valve assembly 2 side of the plunger 32, and a pin 321 (round bar) is attached to the pin insertion hole 32a. The pin 321 is inserted into the valve port 25 of the valve seat portion 21 </ b> A, and the end of the pin 321 is in contact with the ball valve 22.

図1は電磁駆動部3が非通電状態であり、プランジャ32は、プランジャばね34の付勢力とプランジャ32の自重とによりピン321でボール弁22を下方に押しつけている。これによりボール弁22が弁座部21Aから離間して弁ポート25が弁開状態となっている。電磁駆動部3の電磁コイル36に通電すると、プランジャ32はプランジャばね34の付勢力に抗して吸引子33側に吸着され、弁ばね24の付勢力により、プランジャ32及びピン321と共にボール弁22が上昇して弁座部21Aに着座し、弁ポート25が弁閉状態となる。   In FIG. 1, the electromagnetic drive unit 3 is in a non-energized state, and the plunger 32 presses the ball valve 22 downward with a pin 321 by the urging force of the plunger spring 34 and the weight of the plunger 32. Thereby, the ball valve 22 is separated from the valve seat portion 21A, and the valve port 25 is in the valve open state. When the electromagnetic coil 36 of the electromagnetic drive unit 3 is energized, the plunger 32 is attracted to the attractor 33 against the biasing force of the plunger spring 34, and the ball valve 22 together with the plunger 32 and the pin 321 is biased by the biasing force of the valve spring 24. Rises and sits on the valve seat portion 21A, and the valve port 25 is closed.

図2は第1実施形態に係る通電閉型電磁弁10の製造工程の要部を説明する図であり、この製造工程により本発明の製造方法が実施される。各部の寸法は以下のようになっている。図2に示すように、弁本体1の挿通孔13(受け座部17の内側)の内径φAは、弁アッセンブリ2の弁ガイド部21Bの外径φBよりも僅かに大きな径となっている。また、弁座部21Aの外径(雄ねじ部21Abの外径)φCは弁ガイド部21Bの外径φBよりも大きな径となっている。また、プランジャチューブ31の内径φDは、弁座部21Aの外径φCよりも僅かに大きくなっている。   FIG. 2 is a diagram for explaining a main part of the manufacturing process of the energized closed solenoid valve 10 according to the first embodiment, and the manufacturing method of the present invention is carried out by this manufacturing process. The dimensions of each part are as follows. As shown in FIG. 2, the inner diameter φA of the insertion hole 13 (the inner side of the receiving seat portion 17) of the valve body 1 is slightly larger than the outer diameter φB of the valve guide portion 21 </ b> B of the valve assembly 2. Further, the outer diameter of the valve seat portion 21A (the outer diameter of the male screw portion 21Ab) φC is larger than the outer diameter φB of the valve guide portion 21B. Further, the inner diameter φD of the plunger tube 31 is slightly larger than the outer diameter φC of the valve seat portion 21A.

まず、弁本体1にプランジャチューブ31、一次側継手15a及び二次側継手16aを取り付け、このプランジャチューブ31、一次側継手15a及び二次側継手16aを弁本体1に対して前記のようにろう付けにより固着し、本体アッセンブリ20を形成する。他方、別工程で、弁アッセンブリ2を組み立てる。すなわち、ホルダ部21の弁ガイド部21B内にボール弁22と弁ばね24を嵌め込み、弁ガイド部21Bの端部に蓋部材23を嵌め込み、弁ガイド部21Bの端部をかしめて蓋部材23を固定する。これにより、弁アッセンブリ2が組み立てられる。   First, the plunger tube 31, the primary side joint 15a, and the secondary side joint 16a are attached to the valve body 1, and the plunger tube 31, the primary side joint 15a, and the secondary side joint 16a are connected to the valve body 1 as described above. The body assembly 20 is formed by fixing. On the other hand, the valve assembly 2 is assembled in a separate process. That is, the ball valve 22 and the valve spring 24 are fitted into the valve guide portion 21B of the holder portion 21, the lid member 23 is fitted to the end portion of the valve guide portion 21B, and the end portion of the valve guide portion 21B is crimped. Fix it. Thereby, the valve assembly 2 is assembled.

次に、本体アッセンブリ20のプランジャチューブ31から、弁アッセンブリ2を挿入し、弁ガイド部21Bを挿通孔13内に挿通し、弁座部21Aの雄ねじ部21Abを円筒部18の雌ねじ部18aにねじ込み、弁座部21Aのテーパ面21Aaを受け座部17の内側端部に当接させる。これにより、弁アッセンブリ2が弁室11及びプランジャ室12内に固定される。このように、テーパ面21Aaを受け座部17の端部に密着させることにより、弁室11とプランジャ室12との間が封止される。   Next, the valve assembly 2 is inserted from the plunger tube 31 of the body assembly 20, the valve guide portion 21 </ b> B is inserted into the insertion hole 13, and the male screw portion 21 </ b> Ab of the valve seat portion 21 </ b> A is screwed into the female screw portion 18 a of the cylindrical portion 18. The tapered surface 21 </ b> Aa of the valve seat portion 21 </ b> A is brought into contact with the inner end portion of the seat portion 17. Thereby, the valve assembly 2 is fixed in the valve chamber 11 and the plunger chamber 12. In this manner, the space between the valve chamber 11 and the plunger chamber 12 is sealed by bringing the tapered surface 21Aa into close contact with the end portion of the seat portion 17.

次に、ピン321が固定されたプランジャ32をプランジャチューブ31内に挿入して、ピン321を弁座部21Aの弁ポート25内に挿通する。そして、プランジャばね34を配設した後、吸引子33をプランジャチューブ31の上端に嵌合し、前記のように溶接により吸引子33をプランジャチューブ31に固着する。また、電磁駆動部3は、ボビン35と電磁コイル36を樹脂35aでモールドしたコイル部品に対して、磁性ガイド38と外函37とを嵌め込んで組み付ける。そして、磁性ガイド38とボビン35の中空部をプランジャチューブ31に嵌め込み、外函37の上部でネジNにより吸引子33にねじ止めする。   Next, the plunger 32 to which the pin 321 is fixed is inserted into the plunger tube 31, and the pin 321 is inserted into the valve port 25 of the valve seat portion 21A. And after arrange | positioning the plunger spring 34, the suction element 33 is fitted to the upper end of the plunger tube 31, and the suction element 33 is fixed to the plunger tube 31 by welding as mentioned above. The electromagnetic drive unit 3 is assembled by fitting a magnetic guide 38 and an outer box 37 to a coil component obtained by molding the bobbin 35 and the electromagnetic coil 36 with a resin 35a. Then, the hollow portions of the magnetic guide 38 and the bobbin 35 are fitted into the plunger tube 31, and are screwed to the attractor 33 with a screw N at the upper part of the outer box 37.

以上のように、本体アッセンブリ20(弁本体1)に対して、弁アッセンブリ2及びプランジャ32を同じ一方側から組み付けるので、組立作業が容易になる。また、弁座部21A、弁ガイド部21B、ボール弁22及び弁ばね24を、弁アッセンブリ2として予め組み立て、これを弁本体1に組み付けるようにしているので、弁ポート25とボール弁22の芯出しも正確になり、ボール弁22が安定して着座し、例えば弁閉時の弁漏れ量を低減できる。なお、弁本体1の加工時に、少なくともプランジャ取付孔14、プランジャ室12及び挿通孔13を同一側から切削できるので、加工が容易になり、部品コストの低減につながるとともに、芯出しがさらに正確になる。   As described above, since the valve assembly 2 and the plunger 32 are assembled to the main assembly 20 (valve main body 1) from the same side, the assembling work is facilitated. Further, since the valve seat portion 21A, the valve guide portion 21B, the ball valve 22 and the valve spring 24 are assembled in advance as the valve assembly 2 and assembled to the valve body 1, the core of the valve port 25 and the ball valve 22 is assembled. As a result, the ball valve 22 is stably seated, and the amount of valve leakage when the valve is closed can be reduced. In addition, since at least the plunger mounting hole 14, the plunger chamber 12 and the insertion hole 13 can be cut from the same side when the valve body 1 is processed, the processing is facilitated, leading to a reduction in parts cost and more accurate centering. Become.

ここで、前記従来の電磁弁では、盲栓dを弁本体aに固定する前には、弁本体aに対して一次側継手fと二次側継手gとが既に固定された状態となっている。この一次側継手fと二次側継手gは、弁本体aに対してバーナーろう付けあるいは炉中ろう付けにより行われている。また、盲栓dは、ねじ込み後、弁本体aに対してはろう付け等で気密に固定される。さらに、プランジャチューブa3は弁本体aと一体の例えば真鍮製であり、このプランジャチューブa3に対して吸引子b2もろう付け等により気密に固定される。   Here, in the conventional solenoid valve, the primary side joint f and the secondary side joint g are already fixed to the valve body a before the blind plug d is fixed to the valve body a. Yes. The primary side joint f and the secondary side joint g are performed on the valve body a by burner brazing or in-furnace brazing. The blind plug d is airtightly fixed to the valve body a by brazing after screwing. Furthermore, the plunger tube a3 is made of, for example, brass that is integral with the valve body a, and the suction element b2 is also airtightly fixed to the plunger tube a3 by brazing or the like.

すなわち、従来の電磁弁では、3回のろう付け処理を行うことになる。このろう付け処理を行うと、フラックスや焼けを落とすために、酸洗い等の洗浄工程を行う必要がある。酸洗いを行うことは環境保護や公害防止という観点から好ましくなかった。また、ろう付け処理を行う度に高温にさらされるので、寸法の歪みが生じたり、材料の脆化に繋がるという問題がある。したがって、このようなろう付け処理は極力、回数を少なくすることが要求される。   That is, in the conventional solenoid valve, the brazing process is performed three times. When this brazing treatment is performed, it is necessary to perform a washing step such as pickling in order to remove flux and burn. Pickling is not preferable from the viewpoint of environmental protection and pollution prevention. Moreover, since it is exposed to high temperature every time it brazes, there exists a problem that a distortion of a dimension arises or it leads to embrittlement of material. Therefore, such a brazing process is required to reduce the number of times as much as possible.

これに対して、本実施形態では、プランジャチューブ31、一次側継手15a及び二次側継手16aを弁本体1に対して、一度のろう付け処理により固着できる。また、プランジャチューブ31はステンレス製であり、吸引子33を溶接により固着し、封止することができるので、ここにろう付け処理を施す必要がない。したがって、ろう付け処理を最小限の回数とすることができる。   On the other hand, in this embodiment, the plunger tube 31, the primary side joint 15a, and the secondary side joint 16a can be fixed to the valve body 1 by a single brazing process. Moreover, since the plunger tube 31 is made of stainless steel and the suction element 33 can be fixed by welding and sealed, it is not necessary to perform brazing treatment here. Therefore, the brazing process can be minimized.

図3は第2実施形態に係る通電閉型電磁弁の弁開状態の縦断面図である。この第2実施形態において第1実施形態との大きな違いは、一次側継手15aの位置と、弁アッセンブリ2と弁本体1との固定構造である。この第2実施形態において、第1実施形態と同じ要素及び対応する要素には同符号を付記する。これらの同符号を付記した要素は、同様な構造で同様な作用効果を奏するものであり、重複する説明は適宜省略する。   FIG. 3 is a longitudinal cross-sectional view of the energized closed solenoid valve according to the second embodiment in an open state. The major difference between the second embodiment and the first embodiment is the position of the primary side joint 15a and the fixing structure of the valve assembly 2 and the valve body 1. In this 2nd Embodiment, the same code | symbol is attached | subjected to the element same as 1st Embodiment, and a corresponding element. These elements with the same reference numerals have the same structure and the same function and effect, and repeated description will be omitted as appropriate.

第2実施形態に係る通電閉型電磁弁10′では、弁本体1の側部に配管接続孔15′が形成され、この側部の配管接続孔15′に一次側継手15a′が取り付けられている。そして、弁室11の側面に一次ポート15b′が形成され、一次側継手15a′は一次ポート15b′を介して弁室11に連通される。これにより、当該通電閉型電磁弁10′に対して流体は横から流入して横に流出することになる。   In the energized closed solenoid valve 10 'according to the second embodiment, a pipe connection hole 15' is formed in the side portion of the valve body 1, and a primary side joint 15a 'is attached to the pipe connection hole 15' in this side portion. Yes. A primary port 15b 'is formed on the side surface of the valve chamber 11, and the primary side joint 15a' communicates with the valve chamber 11 via the primary port 15b '. As a result, the fluid flows in from the side to the energized closed electromagnetic valve 10 'and flows out sideways.

この第2実施形態に係る弁アッセンブリ2の弁座部21A′は、第1実施形態の弁座部21Aより外径が小さくなっており、弁本体1には、受け座部17からプランジャ室12側に延びる嵌合孔19が形成されている。嵌合孔19の内径は挿通孔13の内径より大きく弁座部21A′が嵌合する大きさである。そして、嵌合孔19に弁座部21A′が圧入されて、嵌合孔19の開口端部のリム19aを内側(弁座部21A′側)にかしめることにより、弁座部21A′が弁本体1に固定されている。この第2実施形態でも、弁ガイド部21Bが挿通孔13内に挿通されて弁座部21A′のテーパ面21Aa′が受け座部17の内側端部に当接され、弁室11とプランジャ室12との間が封止されている。なお、この第2実施形態においても、蓋部材23は第1実施形態と同様に角柱の部材、あるいは縦溝を設けたものでもよい。   The valve seat portion 21A ′ of the valve assembly 2 according to the second embodiment has an outer diameter smaller than that of the valve seat portion 21A of the first embodiment. A fitting hole 19 extending to the side is formed. The inner diameter of the fitting hole 19 is larger than the inner diameter of the insertion hole 13 and is sized to fit the valve seat portion 21A ′. Then, the valve seat portion 21A ′ is press-fitted into the fitting hole 19, and the rim 19a at the opening end portion of the fitting hole 19 is caulked inside (the valve seat portion 21A ′ side). It is fixed to the valve body 1. Also in the second embodiment, the valve guide portion 21B is inserted into the insertion hole 13, and the tapered surface 21Aa 'of the valve seat portion 21A' is brought into contact with the inner end portion of the receiving seat portion 17, so that the valve chamber 11 and the plunger chamber 12 is sealed. In the second embodiment as well, the lid member 23 may be a prism member or a vertical groove as in the first embodiment.

この第2実施形態に係る通電閉型電磁弁10′の製造工程は以下のとおりである。すなわち、第1実施形態に係る図2に示す製造工程のうち、弁アッセンブリ2を円筒部18にねじ込む工程に代えて、弁アッセンブリ2の弁座部21A′を嵌合孔19に圧入し、リム19aをかしめる工程を設ける。他の工程は第1実施形態と同じである。   The manufacturing process of the energized closed solenoid valve 10 'according to the second embodiment is as follows. That is, instead of the process of screwing the valve assembly 2 into the cylindrical portion 18 in the manufacturing process shown in FIG. 2 according to the first embodiment, the valve seat portion 21A ′ of the valve assembly 2 is press-fitted into the fitting hole 19, and the rim A step of caulking 19a is provided. Other steps are the same as those in the first embodiment.

以上の実施形態では、弁体がボール弁である例について説明したが、弁体は弁座部に対して弁室側に配置されるものであれば、この弁体は他の形状でもよい。例えば、円柱状、端部にテーパ面を有するニードル弁等でもよい。   In the above embodiment, the example in which the valve body is a ball valve has been described. However, as long as the valve body is disposed on the valve chamber side with respect to the valve seat portion, the valve body may have another shape. For example, it may be a cylindrical valve or a needle valve having a tapered surface at the end.

また、実施形態では弁アッセンブリ内に弁ばねを備えているので、低差圧でも弁閉状態を確実に保持できるとともに、圧力変化によるチャタリング等を防止できる。しかし、通電閉型電磁弁では一次側から流入する流体の圧力により弁体が弁ポートを弁閉状態とすることも可能であり、このような場合、弁ばねはなくてもよい。   In the embodiment, since the valve spring is provided in the valve assembly, the valve closed state can be reliably maintained even with a low differential pressure, and chattering due to a pressure change can be prevented. However, in the energized closed solenoid valve, the valve body can also close the valve port by the pressure of the fluid flowing from the primary side, and in such a case, there is no need for the valve spring.

以上、本発明の実施の形態について図面を参照して詳述してきたが、具体的な構成はこれらの実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲の設計の変更等があっても本発明に含まれる。   As described above, the embodiments of the present invention have been described in detail with reference to the drawings. However, the specific configuration is not limited to these embodiments, and the design can be changed without departing from the scope of the present invention. Is included in the present invention.

1 弁本体
11 弁室
12 プランジャ室
13 挿通孔
14 プランジャチューブ取付孔
15 配管接続孔
15a 一次側継手
16 配管接続孔
16a 二次側継手
17 受け座部
18 円筒部
18a 雌ねじ部
2 弁アッセンブリ
21 ホルダ部
21A 弁座部
21Aa テーパ面
21Ab 雄ねじ部
21B 弁ガイド部
21Ba 通路
21Bb 流路
22 ボール弁
23 蓋部材
24 弁ばね
25 弁ポート
3 電磁駆動部
31 プランジャチューブ
32 プランジャ
32a ピン挿入孔
321 ピン
33 吸引子
34 プランジャばね
10 通電閉型電磁弁
20 本体アッセンブリ
10′ 通電閉型電磁弁
15′ 配管接続孔
15a′ 一次側継手
19 嵌合孔
19a リム
21A′ 弁座部
21Aa′ テーパ面
DESCRIPTION OF SYMBOLS 1 Valve main body 11 Valve chamber 12 Plunger chamber 13 Insertion hole 14 Plunger tube attachment hole 15 Piping connection hole 15a Primary side joint 16 Piping connection hole 16a Secondary side joint 17 Receiving seat part 18 Cylindrical part 18a Female thread part 2 Valve assembly 21 Holder part 21A Valve seat portion 21Aa Tapered surface 21Ab Male screw portion 21B Valve guide portion 21Ba Passage 21Bb Flow passage 22 Ball valve 23 Lid member 24 Valve spring 25 Valve port 3 Electromagnetic drive portion 31 Plunger tube 32 Plunger 32a Pin insertion hole 321 Pin 33 Suction element 34 Plunger spring 10 Energized closed solenoid valve 20 Body assembly 10 'Energized closed solenoid valve 15' Pipe connection hole 15a 'Primary side joint 19 Fitting hole 19a Rim 21A' Valve seat 21Aa 'Tapered surface

Claims (5)

弁本体に、一次側継手に連通する弁室と、二次側継手と電磁駆動部のプランジャチューブに連通するプランジャ室と、を備え、前記弁室と前記プランジャ室とを連通する弁ポートを開閉する弁体が前記弁室側に位置し、前記プランジャチューブ内のプランジャの移動により前記弁体を移動して前記弁ポートを開閉する通電閉型電磁弁の製造方法であって、
前記弁本体の前記弁室と前記プランジャ室との間に、中心に挿通孔を有する円環状の受け座部を形成し、
前記一次側継手、前記二次側継手及び前記プランジャチューブを前記弁本体に固着して本体アッセンブリを構成するとともに、
前記弁ポートを有する弁座部と弁ガイド部とを一体形成した弁ホルダにより、該弁ホルダの前記弁ガイド部内に前記弁体を保持して弁アッセンブリを構成し、
前記弁アッセンブリを、前記本体アッセンブリの前記プランジャチューブ側から挿通して、前記弁ガイド部を前記挿通孔から前記弁室内に挿通し、前記弁座部を前記受け座部に当接させ、該弁座部と該受け座部とで前記弁室と前記プランジャ室との間を封止して、前記弁アッセンブリを前記弁本体内に固定するようにした、
ことを特徴とする通電閉型電磁弁の製造方法。
The valve body includes a valve chamber that communicates with the primary side joint, and a plunger chamber that communicates with the secondary side joint and the plunger tube of the electromagnetic drive unit, and opens and closes the valve port that communicates the valve chamber and the plunger chamber. A valve body that is positioned on the valve chamber side, and moves the valve body by movement of a plunger in the plunger tube to open and close the valve port.
Between the valve chamber of the valve body and the plunger chamber, an annular receiving seat portion having an insertion hole in the center is formed,
The primary side joint, the secondary side joint and the plunger tube are fixed to the valve main body to constitute a main body assembly,
A valve holder in which a valve seat portion having the valve port and a valve guide portion are integrally formed, and the valve body is held in the valve guide portion of the valve holder to constitute a valve assembly;
The valve assembly is inserted from the plunger tube side of the body assembly, the valve guide portion is inserted from the insertion hole into the valve chamber, the valve seat portion is brought into contact with the receiving seat portion, and the valve Sealing between the valve chamber and the plunger chamber with a seat portion and the receiving seat portion, the valve assembly was fixed in the valve body,
The manufacturing method of the energization closed type solenoid valve characterized by the above-mentioned.
請求項1に記載の通電閉型電磁弁の製造方法であって、
前記受け座部よりも径の大きな円筒部内に前記弁座部をねじ込むことにより、前記弁アッセンブリを前記弁本体内に固定するようにしたことを特徴とする通電閉型電磁弁の製造方法。
It is a manufacturing method of the energization closed electromagnetic valve according to claim 1,
A method for manufacturing an energized closed solenoid valve, wherein the valve assembly is fixed in the valve body by screwing the valve seat portion into a cylindrical portion having a diameter larger than the receiving seat portion.
請求項1に記載の通電閉型電磁弁の製造方法であって、
前記挿通孔よりも径の大きな嵌合孔内に弁座部を圧入するとともに、該嵌合孔の開口端部のリムをかしめることにより、前記弁アッセンブリを前記弁本体内に固定するようにしたことを特徴とする通電閉型電磁弁の製造方法。
It is a manufacturing method of the energization closed electromagnetic valve according to claim 1,
The valve assembly is fixed in the valve body by press-fitting a valve seat into a fitting hole having a diameter larger than that of the insertion hole and caulking a rim at the opening end of the fitting hole. A method of manufacturing an energized closed solenoid valve characterized by the above.
請求項1乃至3のいずれか一項に記載の通電閉型電磁弁の製造方法であって、
前記プランジャチューブがステンレス製であり、前記弁アッセンブリを前記弁本体内に固定した後、前記プランジャチューブ内に前記プランジャを挿通し、さらに、該プランジャチューブに対して前記電磁駆動部の吸引子を溶接により固着するようにしたことを特徴とする通電閉型電磁弁の製造方法。
It is a manufacturing method of the energization closed type solenoid valve according to any one of claims 1 to 3,
The plunger tube is made of stainless steel, and after the valve assembly is fixed in the valve body, the plunger is inserted into the plunger tube, and the attractor of the electromagnetic drive unit is welded to the plunger tube. The manufacturing method of the energization closed type solenoid valve characterized by adhering by.
弁本体に、一次側継手に連通する弁室と、二次側継手と電磁駆動部のプランジャチューブに連通するプランジャ室と、を備え、前記弁室と前記プランジャ室とを連通する弁ポートを開閉する弁体が前記弁室側に位置し、前記プランジャチューブ内のプランジャの移動により前記弁体を移動して前記弁ポートを開閉する通電閉型電磁弁であって、
前記弁本体は、前記弁室と前記プランジャ室との間に、中心に挿通孔を有する円環状の受け座部を有し、
前記弁ポートを有する弁座部と弁ガイド部とが一体となった弁ホルダにより、該弁ホルダの前記弁ガイド部内に前記弁体を保持した弁アッセンブリを備え、
前記弁アッセンブリの前記弁ガイド部が前記挿通孔と前記弁室内に挿通されるとともに、該弁アッセンブリの前記弁座部が前記プランジャ室側で前記受け座部に当接されて前記弁室と前記プランジャ室との間が封止されている
ことを特徴とする通電閉型電磁弁。
The valve body includes a valve chamber that communicates with the primary side joint, and a plunger chamber that communicates with the secondary side joint and the plunger tube of the electromagnetic drive unit, and opens and closes the valve port that communicates the valve chamber and the plunger chamber. A valve body that is located on the valve chamber side, and is an energized closed electromagnetic valve that opens and closes the valve port by moving the valve body by movement of a plunger in the plunger tube,
The valve body has an annular receiving seat portion having an insertion hole in the center between the valve chamber and the plunger chamber,
A valve assembly that holds the valve body in the valve guide portion of the valve holder by a valve holder in which a valve seat portion having the valve port and a valve guide portion are integrated;
The valve guide portion of the valve assembly is inserted into the insertion hole and the valve chamber, and the valve seat portion of the valve assembly is in contact with the receiving seat portion on the plunger chamber side so that the valve chamber and the valve assembly An energized closed solenoid valve characterized in that the space between the plunger chamber and the plunger chamber is sealed.
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