JP6305846B2 - Attachment component, attachment of construction machine equipped with the same, and method of manufacturing attachment - Google Patents

Attachment component, attachment of construction machine equipped with the same, and method of manufacturing attachment Download PDF

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JP6305846B2
JP6305846B2 JP2014131278A JP2014131278A JP6305846B2 JP 6305846 B2 JP6305846 B2 JP 6305846B2 JP 2014131278 A JP2014131278 A JP 2014131278A JP 2014131278 A JP2014131278 A JP 2014131278A JP 6305846 B2 JP6305846 B2 JP 6305846B2
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side plate
connecting member
welding
piece
connecting piece
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JP2016008473A (en
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山口 拓則
拓則 山口
伸志 佐藤
伸志 佐藤
知和 中川
知和 中川
智宙 福田
智宙 福田
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Kobelco Construction Machinery Co Ltd
Kobe Steel Ltd
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Kobelco Construction Machinery Co Ltd
Kobe Steel Ltd
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Description

本発明は、建設機械の機体に対して変位可能に取り付けられるアタッチメントに関するものである。   The present invention relates to an attachment that is detachably attached to a body of a construction machine.

従来から、軸方向に延びるとともに軸方向と直交する方向において閉断面を有するアタッチメントが知られている。   Conventionally, attachments that extend in the axial direction and have a closed cross section in a direction orthogonal to the axial direction are known.

アタッチメントは、軸方向に延びるとともに軸方向と直交する方向に対向する一対の側板と、側板の第1縁部同士を連結するための第1連結部材と、第1縁部と反対側の第2縁部同士を連結するための第2連結部材とを有する。   The attachment includes a pair of side plates extending in the axial direction and facing in a direction orthogonal to the axial direction, a first connecting member for connecting the first edges of the side plates, and a second side opposite to the first edge. And a second connecting member for connecting the edges.

この種のアタッチメントにおいて、両側板は、アタッチメントの強度及び剛性の確保、並びにアタッチメントの軽量化を目的として軸方向に複数の側板片に分割され、これらの側板片同士が溶接されることにより側板が製造される。   In this type of attachment, the side plates are divided into a plurality of side plate pieces in the axial direction for the purpose of securing the strength and rigidity of the attachment and reducing the weight of the attachment, and these side plate pieces are welded together to form the side plates. Manufactured.

例えば、特許文献1に記載のブーム(アタッチメント)は、軸方向に延びる左右一対のウェブ板(側板)と、上及び下のフランジ板(第1連結部材及び第2連結部材)とを備えている。ウェブ板の各々は、軸方向に溶接された第1〜第5ウェブ材(側板片)によって構成されている。   For example, a boom (attachment) described in Patent Document 1 includes a pair of left and right web plates (side plates) extending in the axial direction, and upper and lower flange plates (first and second connecting members). . Each of the web plates is constituted by first to fifth web members (side plate pieces) welded in the axial direction.

また、特許文献1に記載のブームは、次のような方法で製造される。   Moreover, the boom described in Patent Document 1 is manufactured by the following method.

まず、第1〜第5ウェブ材を軸方向に順次突合せ溶接することによりウェブ板を製造する。このように製造されたウェブ板を一対準備し、当該一対のウェブ板が対向した状態で当該ウェブ板同士を連結するようにウェブ板の上縁部に上のフランジ板を溶接する。次いで、ウェブ板同士を連結するようにウェブ板の下縁部に下のフランジ板を溶接する。   First, a web board is manufactured by sequentially butting the first to fifth web members in the axial direction. A pair of web plates manufactured in this way is prepared, and the upper flange plate is welded to the upper edge portion of the web plates so that the web plates are connected with the pair of web plates facing each other. Next, the lower flange plate is welded to the lower edge of the web plate so as to connect the web plates.

しかし、上述のように複数の側板片を溶接することによって側板を製造する場合、側板片における溶接部の止端部近傍の疲労強度が低下し、アタッチメントの変形時、特に軸方向と直交する方向の曲げ変形時にアタッチメントの強度が不足するという問題がある。   However, when manufacturing a side plate by welding a plurality of side plate pieces as described above, the fatigue strength in the vicinity of the toe portion of the welded portion in the side plate piece is reduced, and when the attachment is deformed, particularly in the direction orthogonal to the axial direction There is a problem that the strength of the attachment is insufficient during bending deformation.

これを解決するために、溶接後の側板片に対し、疲労強度を向上するためにピーニング処理が施されることがある。ピーニング処理は、側板片に対して圧縮残留応力を導入するための処理である。   In order to solve this, a peening process may be performed on the side plate pieces after welding in order to improve fatigue strength. The peening process is a process for introducing compressive residual stress to the side plate pieces.

国際公開第2012/144037号International Publication No. 2012/144037

ここで、ピーニング処理が施された両側板には、上述のように、その後、第1連結部材及び第2連結部材が溶接される。   Here, as described above, the first connecting member and the second connecting member are then welded to the side plates subjected to the peening process.

この溶接時の熱は、側板片における第1連結部材又は第2連結部材の近傍の範囲に伝達し、この熱によって側板片が焼きなまされることにより当該側板片に導入された圧縮残留応力が開放されてしまう。   The heat at the time of welding is transmitted to a range in the vicinity of the first connecting member or the second connecting member in the side plate piece, and the side plate piece is annealed by this heat, so that the compressive residual stress introduced into the side plate piece is reduced. It will be released.

この場合、ピーニング処理による疲労強度向上の効果が側板片から消失し、側板の強度が低下してしまう。   In this case, the effect of improving the fatigue strength by the peening process disappears from the side plate piece, and the strength of the side plate is lowered.

本発明の目的は、連結部材の溶接時における側板の強度低下を抑制することができるアタッチメント構成部材及びこれを備えた建設機械のアタッチメント並びにアタッチメントの製造方法を提供することにある。   The objective of this invention is providing the attachment structural member which can suppress the intensity | strength fall of the side plate at the time of welding of a connection member, the attachment of a construction machine provided with the same, and the manufacturing method of an attachment.

上記課題を解決するために、本発明は、軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントを製造するためのアタッチメント構成部材であって、前記側板を構成するために溶接線を介して前記軸方向に互いに溶接された一対の側板片と、前記第1連結部材の一部を構成するために前記溶接線に重ねられた状態で両側板片の第1縁部の端面に溶接された第1連結片とを備え、前記両側板片の少なくとも一方には、前記溶接線に沿ってピーニング処理部が形成され、前記第1連結部材のうち前記第1連結片以外の部分を構成するための第1連結部材本体は、当該第1連結部材本体を前記軸直交方向に貫通するとともに前記第1連結片と嵌合可能な第1被嵌合部を有し、かつ、前記第1連結片が前記第1被嵌合部に嵌合した状態で前記両側板片の第1縁部の端面に溶接されるものであり、前記第1連結片は、当該第1連結片が前記第1被嵌合部に嵌合した状態で前記第1被嵌合部を取り囲む前記第1連結部材本体の第1内面に接触可能な第1接触面を有するとともに、前記第1接触面と前記第1内面との溶接時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する、アタッチメント構成部材を提供する。   In order to solve the above-described problems, the present invention provides a pair of side plates that extend in the axial direction and face each other in a facing direction orthogonal to the axial direction, and the side plates in the axial direction orthogonal to the axial direction and the facing direction. A first connecting member that connects the first edges, and a second connecting member that connects the second edges of the side plate on the opposite side of the first edge in the direction perpendicular to the axis. An attachment component for manufacturing an attachment for a construction machine extending in a direction and having a closed cross section in a direction orthogonal to the axial direction, and welded to each other in the axial direction via a welding line to form the side plate A pair of side plate pieces, and a first connection piece welded to an end face of the first edge portion of both side plate pieces in a state of being overlapped with the weld line in order to constitute a part of the first connection member. Equipped on both sides A peening process part is formed in at least one of the pieces along the weld line, and the first connecting member main body for constituting a portion other than the first connecting piece of the first connecting member is the first connecting member. It has a first fitted portion that penetrates the connecting member body in the direction perpendicular to the axis and can be fitted to the first connecting piece, and the first connecting piece is fitted to the first fitted portion. In this state, the first connecting piece is welded to the end face of the first edge portion of the both side plate pieces, and the first connecting piece is fitted in the first fitted portion with the first connecting piece. 1 has a first contact surface that can contact the first inner surface of the first connecting member body surrounding the fitted portion, and the temperature of the side plate is 400 ° C. during welding of the first contact surface and the first inner surface. It has a size that allows the peening processing unit to be arranged in a region that becomes the following: To provide a touch instrument components.

また、本発明は、軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントを製造するための方法であって、前記側板を形成するための一対の側板片を溶接線に沿って前記軸方向に溶接する側板片溶接工程と、前記第1連結部材の一部を構成するための第1連結片を前記溶接線に重ねた状態で当該第1連結片を両側板片の第1縁部の端面に溶接する第1連結片溶接工程と、前記第1連結片溶接工程の後、前記両側板片の少なくとも一方に対し前記溶接線に沿ってピーニング処理部を形成する処理施工工程と、前記処理施工工程の後、前記第1連結部材のうち前記第1連結片以外の部分を構成するための第1連結部材本体を、当該第1連結部材本体を前記軸直交方向に貫通する第1被嵌合部に前記第1連結片が嵌合するように、前記両側板片に溶接された前記第1連結片に対して位置決めする第1位置決め工程と、前記第1位置決め工程が行われている状態で前記両側板片の第1縁部の端面に対して前記第1連結部材本体を溶接する第1本体溶接工程と、前記第1位置決め工程が行われている状態で、前記第1被嵌合部を取り囲む前記第1連結部材本体の第1内面と当該第1内面に接触する前記第1連結片の第1接触面とを溶接する第1接触面溶接工程とを含み、前記第1連結片溶接工程では、前記第1接触面溶接工程時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する前記第1連結片を用いる、建設機械のアタッチメントの製造方法を提供する。
The present invention also includes a pair of side plates extending in the axial direction and facing a facing direction orthogonal to the axial direction, and the first edges of the side plates in the axial direction orthogonal to the axial direction and the facing direction. A first connecting member to be connected; and a second connecting member for connecting second edges of the side plates opposite to the first edge in the direction perpendicular to the axis and extending in the axial direction and the shaft. A method for manufacturing an attachment for a construction machine having a closed cross section in a direction orthogonal to the direction, wherein a pair of side plate pieces for forming the side plate is welded in the axial direction along a welding line. And a first step of welding the first connecting piece to the end face of the first edge of the both side plate pieces in a state where the first connecting piece for constituting a part of the first connecting member is overlapped with the welding line. Connection piece welding step and the first connection piece After the contact step, a processing construction forming a peening unit along said weld line to at least one of said side plates piece, after the processing construction step, the first connection piece of the first connecting member The both sides of the first connecting member main body for constituting a portion other than the first connecting member are fitted so that the first connecting piece is fitted to a first fitted portion that penetrates the first connecting member main body in the direction perpendicular to the axis. A first positioning step of positioning with respect to the first connecting piece welded to the plate pieces, and the first positioning step with respect to the end surfaces of the first edge portions of the side plate pieces in a state in which the first positioning step is performed. The first inner surface of the first connecting member body surrounding the first fitted portion and the first body in a state where the first main body welding step of welding the first connecting member main body and the first positioning step are performed. Welding the first contact surface of the first connecting piece that contacts the inner surface Including a first contact surface welding step, and in the first connecting piece welding step, the peening treatment portion can be arranged in a region where the temperature is 400 ° C. or lower in the side plate during the first contact surface welding step. There is provided a method for manufacturing an attachment for a construction machine using the first connecting piece having a thickness.

本発明によれば、第1連結部材を第1連結片と第1連結部材本体とに分割するとともに第1連結部材本体の溶接に先立って第1連結片が側板片に対して溶接されている。これにより、ピーニング処理の前に、溶接線付近の第1連結部材(第1連結片)の溶接を済ませることができる。そして、第1連結片が溶接された両側板片の少なくとも一方にピーニング処理を施すことによりアタッチメント構成部材が製造される。   According to the present invention, the first connecting member is divided into the first connecting piece and the first connecting member main body, and the first connecting piece is welded to the side plate piece prior to the welding of the first connecting member main body. . Thereby, welding of the 1st connection member (1st connection piece) vicinity of a weld line can be completed before a peening process. And an attachment structural member is manufactured by performing a peening process to at least one of the both-sides board piece to which the 1st connection piece was welded.

ここで、第1連結片は、第1接触面と第1内面との溶接時の温度が400℃以下となる領域にピーニング処理部を配置することができる大きさを有する。つまり、アタッチメント構成部材に対する第1連結部材本体の溶接個所のうち最も近接する溶接個所からの熱によりピーニング処理部が上昇する温度を400℃以下に抑えることができる。   Here, a 1st connection piece has a magnitude | size which can arrange | position a peening process part in the area | region where the temperature at the time of welding with a 1st contact surface and a 1st inner surface becomes 400 degrees C or less. That is, the temperature at which the peening treatment section rises due to the heat from the closest welding location among the welding locations of the first connecting member main body with respect to the attachment constituent member can be suppressed to 400 ° C. or less.

図7に示すように、ピーニング処理の効果は、第1連結部材本体の溶接時に側板においてピーニング処理部の温度が400℃を超えると、急激に低下することが確認されている。   As shown in FIG. 7, it has been confirmed that the effect of the peening treatment rapidly decreases when the temperature of the peening treatment portion exceeds 400 ° C. in the side plate during welding of the first connecting member main body.

そのため、本発明によれば、ピーニング処理部により側板片同士の溶接部において側板の疲労強度を向上することができるとともに、この疲労強度の向上効果が第1連結部材の溶接時に低下するのを抑制することができる。   Therefore, according to the present invention, it is possible to improve the fatigue strength of the side plate at the welded portion between the side plate pieces by the peening treatment portion, and to suppress the improvement effect of this fatigue strength from being reduced during welding of the first connecting member. can do.

ここで、第1接触面のうち軸直交方向の視点において軸方向と平行する仮想軸と交差する交差部分は当該仮想線と直交していてもよいが、この場合、第1連結部材に軸直交方向の曲げ力が加えられると交差部分と第1内面との溶接部に対し溶接線と直交する方向に大きな応力が生じる。そのため、前記溶接部の強度を確保することが難しい。   Here, the intersecting portion of the first contact surface that intersects the virtual axis parallel to the axial direction at the viewpoint in the direction orthogonal to the axis may be orthogonal to the virtual line. In this case, the first connecting member is orthogonal to the first connecting member. When a bending force in the direction is applied, a large stress is generated in the direction orthogonal to the weld line at the welded portion between the intersecting portion and the first inner surface. Therefore, it is difficult to ensure the strength of the weld.

そこで、前記アタッチメント構成部材において、前記第1接触面のうち前記軸直交方向の視点において前記軸方向と平行する仮想軸と交差する交差部分は、当該仮想軸に対して傾斜していることが好ましい。   Therefore, in the attachment component member, it is preferable that an intersecting portion of the first contact surface that intersects a virtual axis parallel to the axial direction at a viewpoint in the axis orthogonal direction is inclined with respect to the virtual axis. .

また、前記アタッチメントの製造方法において、前記第1連結片溶接工程では、前記第1接触面のうち前記軸直交方向の視点において前記軸方向と平行する仮想軸と交差する交差部分が当該仮想軸に対して傾斜するように前記第1連結片を前記両側板片に溶接することが好ましい。   Further, in the attachment manufacturing method, in the first connecting piece welding step, an intersection portion of the first contact surface that intersects the virtual axis parallel to the axial direction at the viewpoint of the axis orthogonal direction is the virtual axis. Preferably, the first connecting piece is welded to the both side plate pieces so as to be inclined with respect to the two side plate pieces.

これらの態様によれば、第1連結片と第1連結部材本体との溶接後に第1連結部材に軸直交方向の曲げ力が加えられた場合であっても、交差部分と第1内面との溶接部に対して溶接線と直交する方向に生じる応力の成分を低減することができる。そのため、第1連結片と第1連結部材本体との溶接強度を十分に確保することができる。   According to these aspects, even when a bending force in the direction perpendicular to the axis is applied to the first connecting member after welding the first connecting piece and the first connecting member main body, the intersection portion and the first inner surface The stress component generated in the direction perpendicular to the weld line with respect to the welded portion can be reduced. Therefore, it is possible to sufficiently ensure the welding strength between the first connecting piece and the first connecting member main body.

具体的に、前記軸直交方向の視点における前記交差部分の前記仮想軸に対する角度は、45°以下に設定することができる。   Specifically, the angle of the intersecting portion with respect to the virtual axis at the viewpoint in the axis orthogonal direction can be set to 45 ° or less.

これにより、交差部分が仮想軸と直交する場合と比較して、交差部分と第1内面との溶接部に対し溶接線と直交する方向に作用する応力の成分を約7割(1/√2)以下に低減することができる(相対的に、溶接部の強度を少なくとも1.4倍にすることができる)。   As a result, compared to the case where the intersecting portion is orthogonal to the virtual axis, the stress component acting in the direction orthogonal to the weld line on the welded portion between the intersecting portion and the first inner surface is about 70% (1 / √2 ) Can be reduced to the following (relatively, the strength of the weld can be at least 1.4 times).

なお、『交差部分の仮想軸に対する角度』は劣角を意味し、『45°以下』とは、交差部分が湾曲又は屈曲している場合、交差部分における仮想軸に対する最大角度が45°以下であることを意味する。   “An angle of the intersecting portion with respect to the virtual axis” means an inferior angle, and “45 ° or less” means that when the intersecting portion is curved or bent, the maximum angle with respect to the virtual axis at the intersecting portion is 45 ° or less. It means that there is.

ここで、第1被嵌合部は、第1連結部材を軸直交方向に貫通する穴であってもよいが、この場合、第1嵌合部内に第1連結片を軸直交方向に通すように第1連結片と第1連結部材本体とを位置決めする必要があり、位置決め作業が煩雑となる。   Here, the first fitted portion may be a hole penetrating the first connecting member in the direction perpendicular to the axis. In this case, the first connecting piece is passed through the first fitting portion in the direction perpendicular to the axis. In addition, it is necessary to position the first connecting piece and the first connecting member main body, and the positioning work becomes complicated.

そこで、前記アタッチメント構成部材において、前記第1被嵌合部は、前記第1連結部材本体の対向方向の端面において開く溝であり、前記第1連結片は、前記第1被嵌合部内に前記対向方向に挿入可能な形状を有することが好ましい。   Therefore, in the attachment component member, the first fitted portion is a groove that opens on an end surface in the opposing direction of the first connecting member main body, and the first connecting piece is in the first fitted portion. It preferably has a shape that can be inserted in the opposite direction.

また、前記建設機械のアタッチメントの製造方法において、前記第1被嵌合部は、前記第1連結部材本体の対向方向の端面において開く溝であり、前記第1連結片溶接工程では、前記第1被嵌合部内に前記対向方向に挿入可能な形状を有する前記第1連結片を用いることが好ましい。   Further, in the attachment manufacturing method of the construction machine, the first fitted portion is a groove that opens on an end surface in the facing direction of the first connecting member body, and in the first connecting piece welding step, It is preferable to use the first connecting piece having a shape that can be inserted into the fitted portion in the facing direction.

これらの態様によれば、第1連結片を第1被嵌合部内に対向方向にも挿入することができるため、第1被嵌合部を貫通穴により構成する場合と比較して、第1連結片と第1連結部材本体との位置決め作業が容易になる。   According to these aspects, since the first connecting piece can be inserted into the first fitted portion in the opposing direction, the first connected piece is first compared to the case where the first fitted portion is configured by the through hole. Positioning work between the connecting piece and the first connecting member main body is facilitated.

前記アタッチメント構成部材は、前記第2連結部材の一部を構成するために前記溶接線に重ねられた状態で前記両側板片の第2縁部の端面に溶接された第2連結片をさらに備え、前記第2連結部材のうち前記第2連結片以外の部分を構成するための第2連結部材本体は、当該第2連結部材本体を前記軸直交方向に貫通するとともに前記第2連結片と嵌合可能な第2被嵌合部を有し、かつ、前記第2連結片が前記第2被嵌合部に嵌合した状態で前記両側板片の第2縁部の端面に溶接されるものであり、前記第2連結片は、当該第2連結片が前記第2被嵌合部に嵌合した状態で前記第2被嵌合部を取り囲む前記第2連結部材本体の第2内面に接触可能な第2接触面を有するとともに、前記第2接触面と前記第2内面との溶接時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有することが好ましい。   The attachment component member further includes a second connection piece welded to an end surface of the second edge of the both side plate pieces in a state of being overlapped with the weld line in order to constitute a part of the second connection member. The second connecting member main body for constituting a portion of the second connecting member other than the second connecting piece penetrates the second connecting member main body in the direction perpendicular to the axis and is fitted with the second connecting piece. A second mating portion that can be mated, and welded to an end surface of the second edge of each side plate piece in a state in which the second connecting piece is fitted to the second mating portion. And the second connecting piece contacts the second inner surface of the second connecting member body surrounding the second fitted portion in a state where the second connecting piece is fitted to the second fitted portion. And having a possible second contact surface and in the side plate during welding of the second contact surface and the second inner surface Degree is preferably has a size capable of disposing the peening unit in a region to be a 400 ° C. or less.

また、前記建設機械のアタッチメントの製造方法において、前記処理施工工程の前に、前記第2連結部材の一部を構成するための第2連結片を前記溶接線に重ねた状態で当該第2連結片を前記両側板片の第2縁部の端面に溶接する第2連結片溶接工程と、前記処理施工工程の後、前記第2連結部材のうち前記第2連結片以外の部分を構成するための第2連結部材本体を、当該第2連結部材本体を前記軸直交方向に貫通する第2被嵌合部に前記第2連結片が嵌合するように、前記両側板片に固定された前記第2連結片に対して位置決めする第2位置決め工程と、前記第2位置決め工程が行われている状態で前記両側板片の第2縁部の端面に対して前記第2連結部材本体を溶接する第2本体溶接工程と、前記第2位置決め工程が行われている状態で、前記第2被嵌合部を取り囲む前記第2連結部材本体の第2内面と当該第2内面に接触する前記第2連結片の第2接触面とを溶接する第2接触面溶接工程とを含み、前記第2連結片溶接工程では、前記第2接触面溶接工程時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する前記第2連結片を用いることが好ましい。
Further, in the method for manufacturing an attachment of the construction machine, the second connection in a state where a second connection piece for constituting a part of the second connection member is overlapped on the weld line before the processing construction step. After the second connecting piece welding step of welding the piece to the end face of the second edge of the both side plate pieces, and the processing construction step, in order to configure a portion other than the second connecting piece of the second connecting member. The second connecting member main body is fixed to the both side plate pieces so that the second connecting piece is fitted to a second fitted portion that penetrates the second connecting member main body in the direction perpendicular to the axis. A second positioning step of positioning with respect to the second connecting piece, and the second connecting member main body is welded to the end surface of the second edge of the both side plate pieces in a state where the second positioning step is performed. A state in which the second main body welding step and the second positioning step are performed A second contact surface welding step of welding the second inner surface of the second connecting member main body surrounding the second fitted portion and the second contact surface of the second connecting piece in contact with the second inner surface. And in the second connecting piece welding step, the second connecting piece having a size capable of arranging the peening treatment portion in a region where the temperature is 400 ° C. or lower in the side plate during the second contact surface welding step. Is preferably used.

これらの態様によれば、側板と第1連結部材との溶接時だけでなく側板と第2連結部材との溶接時においても、ピーニング処理部による側板の疲労強度の低下を抑制することができる。   According to these aspects, it is possible to suppress a reduction in fatigue strength of the side plate due to the peening treatment portion not only when welding the side plate and the first connecting member but also when welding the side plate and the second connecting member.

したがって、第1連結部材及び第2連結部材の溶接時における側板の強度低下を確実に抑えることができる。   Therefore, the strength reduction of the side plate at the time of welding the first connecting member and the second connecting member can be reliably suppressed.

また、本発明は、軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントであって、前記アタッチメントの一部として、上述したアタッチメント構成部材を備えている、建設機械のアタッチメントを提供する。   The present invention also includes a pair of side plates extending in the axial direction and facing a facing direction orthogonal to the axial direction, and the first edges of the side plates in the axial direction orthogonal to the axial direction and the facing direction. A first connecting member to be connected; and a second connecting member for connecting second edges of the side plates opposite to the first edge in the direction perpendicular to the axis and extending in the axial direction and the shaft. An attachment for a construction machine having a closed cross section in a direction perpendicular to the direction, the attachment having the attachment component described above as a part of the attachment.

本発明によれば、連結部材との溶接時における側板の強度低下を抑制することができる。   According to the present invention, it is possible to suppress a reduction in the strength of the side plate during welding with the connecting member.

本発明の第1実施形態に係る油圧ショベルの全体構成を示す側面図である。1 is a side view showing an overall configuration of a hydraulic excavator according to a first embodiment of the present invention. 図1に示すブームの側面図である。It is a side view of the boom shown in FIG. 図2のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. 図2のIV部の拡大図である。It is an enlarged view of the IV section of FIG. 図4のV−V線断面図である。It is the VV sectional view taken on the line of FIG. 図5のVI−VI線断面図である。FIG. 6 is a sectional view taken along line VI-VI in FIG. 5. 連結部材本体の溶接前のピーニング処理部における側板の硬度に対する連結片と連結部材本体との溶接後のピーニング処理部における側板の硬度の比率を示すグラフである。It is a graph which shows the ratio of the hardness of the side plate in the peening process part after welding of the connection piece and the connection member main body with respect to the hardness of the side plate in the peening process part before welding of a connection member main body. ブームの製造方法を説明するための斜視図であり、側板片及び第1連結片を示すものである。It is a perspective view for demonstrating the manufacturing method of a boom, and shows a side-plate piece and a 1st connection piece. ブームの製造方法を説明するための斜視図であり、ブーム構成部材と第1連結部材本体とが分離した状態を示すものである。It is a perspective view for demonstrating the manufacturing method of a boom, and shows the state which the boom structural member and the 1st connection member main body isolate | separated. ブームの製造方法を説明するための斜視図であり、ブーム構成部材と第1連結部材本体とが分離した状態を示すものである。It is a perspective view for demonstrating the manufacturing method of a boom, and shows the state which the boom structural member and the 1st connection member main body isolate | separated. 本発明の第2実施形態に係るブームの図5相当図である。It is FIG. 5 equivalent view of the boom which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るブームの図5相当図である。FIG. 6 is a view corresponding to FIG. 5 of a boom according to a third embodiment of the present invention.

以下添付図面を参照しながら、本発明の実施の形態について説明する。なお、以下の実施の形態は、本発明を具体化した例であって、本発明の技術的範囲を限定する性格のものではない。   Embodiments of the present invention will be described below with reference to the accompanying drawings. The following embodiments are examples embodying the present invention, and are not of a nature that limits the technical scope of the present invention.

<第1実施形態(図1〜図7)>
図1を参照して、本発明の実施形態に係る油圧ショベル1は、一対のクローラ2aを有する下部走行体2と、下部走行体2上に旋回可能に設けられた上部旋回体3と、上部旋回体3に対して変位可能に取り付けられた作業機4とを備えている。
<First Embodiment (FIGS. 1 to 7)>
Referring to FIG. 1, a hydraulic excavator 1 according to an embodiment of the present invention includes a lower traveling body 2 having a pair of crawlers 2 a, an upper revolving body 3 provided on the lower traveling body 2 so as to be pivotable, And a work machine 4 attached to the swivel body 3 so as to be displaceable.

作業機4は、上部旋回体3に対して上げ下げ可能に取り付けられたブーム(アタッチメント)5と、ブーム5の先端部に対して回転可能に取り付けられたアーム6と、アーム6の先端部に対して回転可能に取り付けられたバケット7とを備えている。   The work machine 4 includes a boom (attachment) 5 that is attached to the upper swing body 3 so as to be able to be raised and lowered, an arm 6 that is rotatably attached to the tip of the boom 5, and a tip of the arm 6. And a bucket 7 attached rotatably.

また、作業機4は、上部旋回体3に対してブーム5を上げ下げ駆動するブームシリンダ8と、ブーム5に対してアーム6を回転駆動するアームシリンダ9と、アーム6に対してバケット7を回転駆動するバケットシリンダ10とを備えている。   The work implement 4 also rotates a boom cylinder 8 that drives the boom 5 up and down relative to the upper swing body 3, an arm cylinder 9 that rotates the arm 6 relative to the boom 5, and a bucket 7 that rotates relative to the arm 6. And a bucket cylinder 10 to be driven.

図2及び図3を参照して、ブーム5は、軸方向D1に延びるとともに軸方向D1と直交する方向において閉断面を有する。なお、軸方向D1は、側面視(図2)においてブーム5の高さ範囲(後述する第1連結部材12と第2連結部材13との間の範囲)の中央を通る軸線に沿った方向である。   2 and 3, the boom 5 extends in the axial direction D1 and has a closed cross section in a direction orthogonal to the axial direction D1. The axial direction D1 is a direction along an axis passing through the center of the height range of the boom 5 (a range between a first connecting member 12 and a second connecting member 13 described later) in a side view (FIG. 2). is there.

具体的に、ブーム5は、軸方向D1に延びるとともに軸方向D1と直交する対向方向D2に対向する一対の側板11と、軸方向D1及び対向方向D2と直交する軸直交方向D3における側板11の第1縁部(図の下縁部)同士を連結する第1連結部材12と、軸直交方向D3における第1縁部と反対側の側板11の第2縁部(図の上縁部)同士を連結する第2連結部材13と、ブームシリンダ8の先端部を取り付けるためのボス14と、アームシリンダ9の基端部を取り付けるためのブラケット15とを備えている。   Specifically, the boom 5 includes a pair of side plates 11 extending in the axial direction D1 and facing the facing direction D2 orthogonal to the axial direction D1, and the side plates 11 in the axial orthogonal direction D3 orthogonal to the axial direction D1 and the facing direction D2. The first connecting member 12 that connects the first edges (the lower edge in the figure) and the second edges (the upper edge in the figure) of the side plate 11 opposite to the first edge in the axis orthogonal direction D3. Are connected to each other, a boss 14 for attaching the distal end portion of the boom cylinder 8, and a bracket 15 for attaching the proximal end portion of the arm cylinder 9.

ボス14は、当該ボス14が両側板11を貫通した状態で両側板11に固定(溶接)されている。ブラケット15は、第2連結部材13の外側面に固定(溶接)されている。ボス14は、軸方向D1においてブラケット15よりもブーム5の基端側の位置に設けられている。   The boss 14 is fixed (welded) to the side plates 11 with the boss 14 penetrating the side plates 11. The bracket 15 is fixed (welded) to the outer surface of the second connecting member 13. The boss 14 is provided at a position closer to the base end side of the boom 5 than the bracket 15 in the axial direction D1.

両側板11は同様の構成を有するため、以下、一方の側板11について説明し、他方の側板11の説明を省略する。また、第1連結部材12のうち前記一方の側板11に溶接される部分と、前記他方の側板11に溶接される部分とは同様の構成を有するため、以下、第1連結部材12のうち前記一方の側板11に溶接される部分のみについて説明する。   Since the side plates 11 have the same configuration, only one side plate 11 will be described below, and description of the other side plate 11 will be omitted. Moreover, since the part welded to said one side plate 11 among the 1st connection members 12 and the part welded to said other side plate 11 have the same structure, hereafter, among the 1st connection members 12, the said Only the portion welded to one side plate 11 will be described.

図2に示すように、側板11は、軸方向D1に溶接された4枚の側板片16〜19を備えている。   As shown in FIG. 2, the side plate 11 includes four side plate pieces 16 to 19 welded in the axial direction D1.

側板片16〜19は、軸方向D1に沿って一列に配置されているとともに、側板片16〜19の互いに隣接するもの同士が溶接されている。具体的に、側板片16の先端部と側板片17の基端部とが互い突合せ溶接され、側板片17の先端部と側板片18の基端部とが互いに突合せ溶接され、側板片18の先端部と側板片19の基端部とが互いに突合せ溶接されている。側板片16と側板片17との境界線(溶接線W1)は、ブーム5におけるボス14よりも基端側の位置に設けられている。側板片17と側板片18との境界線(溶接線W2)は、ブーム5におけるボス14よりも先端側の位置に設けられている。側板片18と側板片19との境界線(溶接線W3)は、ブーム5における溶接線W2よりも先端側の位置に設けられている。以下、溶接線W1〜W3のうちの主に溶接線W1に関する構成について説明する。   The side plate pieces 16 to 19 are arranged in a line along the axial direction D1, and the adjacent side plate pieces 16 to 19 are welded to each other. Specifically, the distal end portion of the side plate piece 16 and the proximal end portion of the side plate piece 17 are butt welded to each other, and the distal end portion of the side plate piece 17 and the proximal end portion of the side plate piece 18 are butt welded to each other. The distal end portion and the base end portion of the side plate piece 19 are butt welded to each other. A boundary line (welding line W <b> 1) between the side plate piece 16 and the side plate piece 17 is provided at a position closer to the base end side than the boss 14 in the boom 5. A boundary line (welding line W <b> 2) between the side plate piece 17 and the side plate piece 18 is provided at a position on the tip side of the boss 14 in the boom 5. The boundary line (weld line W3) between the side plate piece 18 and the side plate piece 19 is provided at a position on the tip side of the weld line W2 in the boom 5. Hereinafter, the structure regarding the welding line W1 mainly among the welding lines W1-W3 is demonstrated.

図4及び図5を参照して、側板片16、17は、ほぼ同じ厚みを有している。側板片16の表裏両面には、ピーニング処理部R1、R3が溶接線W1に沿って設けられている。同様に、側板片17の表裏両面には、ピーニング処理部R2、R4が設けられている。ピーニング処理部R1〜R4は、側板片16、17の疲労強度を向上するために側板片16、17に対して圧縮残留応力が導入されることにより形成された部分である。   4 and 5, the side plate pieces 16, 17 have substantially the same thickness. Peening treatment parts R1, R3 are provided along the weld line W1 on both the front and back surfaces of the side plate piece 16. Similarly, peening processing parts R <b> 2 and R <b> 4 are provided on both front and back surfaces of the side plate piece 17. The peening treatment portions R1 to R4 are portions formed by introducing compressive residual stress to the side plate pieces 16 and 17 in order to improve the fatigue strength of the side plate pieces 16 and 17.

第1連結部材12は、溶接線W1に下から重ねられた状態で両側板片16、17の第一縁部(図の下縁部)の端面に溶接された第1連結片20と、第1連結片20に嵌合した状態で両側板片16、17の第一縁部の端面に溶接された第1連結部材本体21とを備えている。   The first connecting member 12 is welded to the end faces of the first edge portions (lower edge portions in the drawing) of the side plate pieces 16 and 17 in a state where the first connecting member 12 is superimposed on the welding line W1 from below, A first connecting member main body 21 welded to the end faces of the first edge portions of the side plate pieces 16 and 17 in a state of being fitted to the one connecting piece 20 is provided.

図8は、第1連結片20と側板片16、17とを分離して示す斜視図であり、図9及び図10は、第1連結部材12を第1連結片20と第1連結部材本体21とに分解して示す斜視図である。   FIG. 8 is a perspective view showing the first connecting piece 20 and the side plate pieces 16 and 17 separately. FIGS. 9 and 10 show the first connecting member 12 and the first connecting member main body in FIGS. FIG.

第1連結片20は、図8〜図10に示すように、後述する第1連結部材本体21の第1被嵌合部21eに嵌合可能な形状を有する板部材である。具体的に、第1連結片20は、対向方向D2の外側に向く外側面20aと、対向方向D2の内側に向く内側面20bと、外側面20aと内側面20bとの間に設けられた傾斜面20c、20dとを有する。内側面20b及び傾斜面20c、20dは、第1接触面に相当する(以下、第1接触面20b〜20dともいう)。   As shown in FIGS. 8 to 10, the first connecting piece 20 is a plate member having a shape that can be fitted to a first fitted portion 21 e of the first connecting member main body 21 described later. Specifically, the first connecting piece 20 has an outer surface 20a facing outward in the facing direction D2, an inner surface 20b facing inward of the facing direction D2, and an inclination provided between the outer surface 20a and the inner surface 20b. And surfaces 20c and 20d. The inner side surface 20b and the inclined surfaces 20c and 20d correspond to first contact surfaces (hereinafter also referred to as first contact surfaces 20b to 20d).

外側面20a及び内側面20bは、軸方向D1に略平行に延びている。   The outer side surface 20a and the inner side surface 20b extend substantially parallel to the axial direction D1.

一方、傾斜面20c、20dは、図5に示すように軸直交方向D3の視点において軸方向D1と平行する仮想軸に対して交差する交差部分であり、当該仮想軸に対して傾斜している。具体的に、傾斜面20cは、対向方向D2の外側に向かうに従い軸方向D1の基端側に延びている。一方、傾斜面20dは、対向方向D2の外側に向かうに従い軸方向D1の先端側に延びている。傾斜面20c及び傾斜面20dは、軸直交方向D3の視点(図5)において内側面20bの中点を通り対向方向D2と平行する直線について線対称である。また、傾斜面20c、20dの軸方向D1と平行する仮想軸に対する角度(劣角)は、それぞれ約40°に設定されている。   On the other hand, as shown in FIG. 5, the inclined surfaces 20c and 20d are intersecting portions that intersect the virtual axis parallel to the axial direction D1 at the viewpoint of the axis orthogonal direction D3, and are inclined with respect to the virtual axis. . Specifically, the inclined surface 20c extends toward the base end side in the axial direction D1 as it goes outward in the facing direction D2. On the other hand, the inclined surface 20d extends toward the distal end side in the axial direction D1 as it goes outward in the facing direction D2. The inclined surface 20c and the inclined surface 20d are axisymmetric with respect to a straight line passing through the midpoint of the inner surface 20b and parallel to the opposing direction D2 at the viewpoint of the axis orthogonal direction D3 (FIG. 5). Moreover, the angle (subordinate angle) with respect to the virtual axis parallel to the axial direction D1 of the inclined surfaces 20c, 20d is set to about 40 °.

図9及び図10を参照して、第1連結部材本体21は、当該第一連結部材本体21を軸直交方向D3に貫通するとともに第1連結片20と嵌合可能な第1被嵌合部21eを有する板部材である。第1被嵌合部21eは、第1連結部材本体21の対向方向D2の端面において開く溝である。具体的に、第1連結部材本体21は、対向方向D2の外側面(端面)21aと、第1被嵌合部21eを取り囲む内側面21b、傾斜面21c、21d(第1内面:以下、第1内面21b〜21dともいう)とを備えている。   With reference to FIG.9 and FIG.10, the 1st connection member main body 21 penetrates the said 1st connection member main body 21 in the axis orthogonal direction D3, and is a 1st to-be-fitted part which can be fitted with the 1st connection piece 20. FIG. 21e is a plate member. The first fitted portion 21e is a groove that opens on the end surface of the first connecting member main body 21 in the facing direction D2. Specifically, the first connecting member main body 21 includes an outer surface (end surface) 21a in the facing direction D2, an inner surface 21b surrounding the first fitted portion 21e, inclined surfaces 21c and 21d (first inner surface: hereinafter, first 1 inner surfaces 21b to 21d).

外側面21a及び内側面21bは、軸方向D1に略平行に延びている。内側面21bの軸方向D1の長さは、第1連結片20の内側面20bの軸方向D1の長さと略同一である。   The outer side surface 21a and the inner side surface 21b extend substantially parallel to the axial direction D1. The length of the inner side surface 21b in the axial direction D1 is substantially the same as the length of the inner side surface 20b of the first connecting piece 20 in the axial direction D1.

一方、傾斜面21c、21dは、図5に示すように軸直交方向D3の視点において軸方向D1と平行する仮想軸に対して傾斜している。具体的に、傾斜面21cは、第1連結片20の傾斜面20cと略平行に延びている。一方、傾斜面21dは、第1連結片20の傾斜面20dと略平行に延びている。つまり、第1連結片20は、第1被嵌合部21e内に対向方向D2に挿入可能な形状を有する。第1連結片20が第1被嵌合部21eに挿入された状態で、第1連結片20の外側面20a及び第1連結部材本体21の外側面21aは、同一平面上に配置される。   On the other hand, the inclined surfaces 21c and 21d are inclined with respect to a virtual axis parallel to the axial direction D1 at the viewpoint of the axial orthogonal direction D3 as shown in FIG. Specifically, the inclined surface 21 c extends substantially parallel to the inclined surface 20 c of the first connecting piece 20. On the other hand, the inclined surface 21 d extends substantially parallel to the inclined surface 20 d of the first connecting piece 20. That is, the 1st connection piece 20 has a shape which can be inserted in the opposing direction D2 in the 1st to-be-fitted part 21e. In a state where the first connecting piece 20 is inserted into the first fitted portion 21e, the outer surface 20a of the first connecting piece 20 and the outer surface 21a of the first connecting member main body 21 are arranged on the same plane.

以下、側板11と連結部材12との溶接個所について説明する。   Hereinafter, the welding location between the side plate 11 and the connecting member 12 will be described.

図3及び図4に示すように、側板11の第1縁部の端面は、対向方向D2の外側に設けられた隅肉溶接部W4によって第1連結部材本体21の表面(上面)に溶接されている。なお、側板11の第2縁部の端面は、対向方向D2の外側に設けられた隅肉溶接部W5によって第2連結部材13の表面(下面)に溶接されている。   As shown in FIGS. 3 and 4, the end surface of the first edge portion of the side plate 11 is welded to the surface (upper surface) of the first connecting member main body 21 by the fillet welded portion W <b> 4 provided outside the facing direction D <b> 2. ing. In addition, the end surface of the 2nd edge part of the side plate 11 is welded to the surface (lower surface) of the 2nd connection member 13 by the fillet weld part W5 provided in the outer side of the opposing direction D2.

一方、図5、図6、図9及び図10に示すように、側板11の第1縁部の端面は、対向方向D2の両側に設けられた隅肉溶接部W6、W7によって第1連結片20の表面に対して溶接されている。   On the other hand, as shown in FIGS. 5, 6, 9, and 10, the end surface of the first edge of the side plate 11 is a first connecting piece by fillet welds W <b> 6 and W <b> 7 provided on both sides in the facing direction D <b> 2. It is welded to 20 surfaces.

なお、図4及び図5では、説明の便宜上、隅肉溶接部W4と隅肉溶接部W6とが離れた状態を示しているが、両溶接部W4、W6は、傾斜面20c、20d上で互いに連結されていることが好ましい。同様に、図5では、隅肉溶接部W7が傾斜面20c、20dから離れた状態を示しているが、隅肉溶接部W7は、傾斜面20c、20d上まで延びていることが好ましい。これらの点は、図9〜図12でも同様である。   4 and 5 show the state in which the fillet welded portion W4 and the fillet welded portion W6 are separated for convenience of explanation, both welded portions W4, W6 are on the inclined surfaces 20c, 20d. It is preferable that they are connected to each other. Similarly, FIG. 5 shows a state in which the fillet weld W7 is separated from the inclined surfaces 20c and 20d, but the fillet weld W7 preferably extends to the inclined surfaces 20c and 20d. These points are the same in FIGS. 9 to 12.

そして、図5に示すように、第1連結片20及び第1連結部材本体21は、第1接触面20b〜20d(第1内面21b〜21b)に沿って互いに突合せ溶接されている。つまり、第1連結片20及び第1連結部材本体21は、第1接触面20b〜20dと第1内面21b〜21dとが接触した状態(第1連結片20が第1被嵌合部21eに嵌合した状態)で、互いに突合せ溶接されている。   And as shown in FIG. 5, the 1st connection piece 20 and the 1st connection member main body 21 are butt-welded mutually along the 1st contact surfaces 20b-20d (1st inner surfaces 21b-21b). That is, the first connecting piece 20 and the first connecting member main body 21 are in a state where the first contact surfaces 20b to 20d and the first inner surfaces 21b to 21d are in contact (the first connecting piece 20 is in contact with the first fitted portion 21e. In a fitted state).

ここで、第1接触面20b〜20dと第1内面21b〜21dとの溶接時の熱は、側板11における第1連結片20の近傍の範囲に伝達される。この熱が所定温度以上になると、ピーニング処理部R1〜R4による側板11の疲労強度向上の効果が急激に減少する。以下、図7を参照して、ピーニング処理部R1〜R4に対する熱影響について説明する。   Here, heat at the time of welding of the first contact surfaces 20 b to 20 d and the first inner surfaces 21 b to 21 d is transmitted to a range in the side plate 11 in the vicinity of the first connection piece 20. When this heat reaches a predetermined temperature or more, the effect of improving the fatigue strength of the side plate 11 by the peening treatment parts R1 to R4 is rapidly reduced. Hereinafter, with reference to FIG. 7, the thermal influence with respect to peening process part R1-R4 is demonstrated.

図7は、連結片と結部材本体との溶接前のピーニング処理部における側板11の硬度に対する連結片と連結部材本体との溶接後のピーニング処理部における側板11の硬度との比率を示すグラフである。なお、硬度及び疲労強度は、高強度鋼を除き、一般に比例する関係にあるため、図7において側板11の硬度を比較することにより当該側板11の疲労強度の比率を確認することができる。   FIG. 7 is a graph showing a ratio of the hardness of the side plate 11 in the peening treated portion after welding of the connecting piece and the connecting member main body to the hardness of the side plate 11 in the peening treated portion before welding of the connecting piece and the connecting member main body. is there. Since the hardness and fatigue strength are generally proportional except for high-strength steel, the fatigue strength ratio of the side plate 11 can be confirmed by comparing the hardness of the side plate 11 in FIG.

図7においては、連結片と連結部材本体との溶接前のピーニング処理部における側板11の硬度が基準(100%)として設定されている。ピーニング処理部における側板11の硬度は、ピーニング処理前の側板11の硬度に対し約5%向上している。   In FIG. 7, the hardness of the side plate 11 in the peening processing part before welding between the connecting piece and the connecting member main body is set as a reference (100%). The hardness of the side plate 11 in the peening treatment portion is improved by about 5% with respect to the hardness of the side plate 11 before the peening treatment.

また、連結片に対する連結部材本体の溶接時に100℃以上400℃以下となるピーニング処理部における側板11の硬度は、連結片と連結部材本体との溶接前のピーニング処理部における側板11の硬度以上の硬度を維持している。ここで、連結片と連結部材本体との溶接時に200℃以上400℃以下となるピーニング処理部における側板11の硬度が連結片と連結部材本体との溶接前のピーニング処理部における側板11の硬度を超えている理由は、側板11にひずみ時効が生じているためであると考えられる。   Moreover, the hardness of the side plate 11 in the peening treatment portion that is 100 ° C. or more and 400 ° C. or less when the connection member body is welded to the connection piece is equal to or higher than the hardness of the side plate 11 in the peening treatment portion before welding between the connection piece and the connection member body. Maintains hardness. Here, the hardness of the side plate 11 in the peening treatment part that is 200 ° C. or more and 400 ° C. or less when the connection piece and the connection member main body are welded is the hardness of the side plate 11 in the peening treatment part before welding of the connection piece and the connection member main body. The reason for exceeding is considered to be because strain aging occurs in the side plate 11.

一方、連結片と連結部材本体との溶接時に500℃以上となるピーニング処理部における側板11の硬度は、連結片と連結部材本体との溶接前のピーニング処理部における側板11の硬度よりも低くなっている。   On the other hand, the hardness of the side plate 11 in the peening treatment portion that is 500 ° C. or higher when welding the connection piece and the connection member main body is lower than the hardness of the side plate 11 in the peening treatment portion before welding between the connection piece and the connection member main body. ing.

そこで、第1連結片20は、第1連結片20と第1連結部材本体21との溶接時(第1接触面20b〜20dと第1内面21b〜21dとの溶接時)に側板11において温度が400℃以下となる領域にピーニング処理部R1〜R4を配置することができる大きさを有する。   Therefore, the first connecting piece 20 is heated at the side plate 11 when the first connecting piece 20 and the first connecting member main body 21 are welded (when the first contact surfaces 20b to 20d and the first inner surfaces 21b to 21d are welded). Has such a size that the peening treatment parts R1 to R4 can be arranged in a region where the temperature becomes 400 ° C. or lower.

具体的に、図5に示すように、側板片16、17同士の溶接部(溶接線W1)は、第1連結片20の軸方向D1の中央位置で、かつ、対向方向D2において外側面20aよりも内側面20bに近い位置に配置されている。そのため、ピーニング処理部R1〜R4のうち第1接触面20b〜20dに最も近いのは、内側のピーニング処理部R3、R4である。そこで、ピーニング処理部R3、R4から第1接触面20b〜20d(第1実施形態では傾斜面20c、20d)までの最短距離D4は、第1接触面20b〜20dと第1内面21b〜21dとの溶接時にピーニング処理部R3、R4の温度が400℃以下となるように設定されている。最短距離D4は、10mm以上に設定されている。なお、ピーニング処理部R4に対する最短距離D4についての図示は省略している。   Specifically, as shown in FIG. 5, the welded portion (weld line W1) between the side plate pieces 16 and 17 is the center position in the axial direction D1 of the first connecting piece 20 and the outer side surface 20a in the facing direction D2. Rather than the inner surface 20b. Therefore, the peening processing units R1 to R4 that are closest to the first contact surfaces 20b to 20d are the inner peening processing units R3 and R4. Therefore, the shortest distance D4 from the peening processing portions R3 and R4 to the first contact surfaces 20b to 20d (inclined surfaces 20c and 20d in the first embodiment) is the first contact surfaces 20b to 20d and the first inner surfaces 21b to 21d. The temperature of the peening processing parts R3 and R4 is set to be 400 ° C. or lower during welding. The shortest distance D4 is set to 10 mm or more. In addition, illustration about the shortest distance D4 with respect to the peening process part R4 is abbreviate | omitted.

以下、上述したブーム5の製造方法について説明する。   Hereinafter, the manufacturing method of the boom 5 mentioned above is demonstrated.

まず、図2に示すように、側板片16〜19を溶接線W1〜W3に沿って軸方向D1に溶接する(側板片溶接工程)。   First, as shown in FIG. 2, the side plate pieces 16 to 19 are welded in the axial direction D1 along the weld lines W1 to W3 (side plate piece welding step).

次いで、図8の矢印Y1に示すように、第1連結片20を下から溶接線W1に重ねるとともに、この状態で第1連結片20を両側板片16、17の第1縁部の端面に対して隅肉溶接部W6、W7(図9及び図10参照)によって溶接する(第1連結片溶接工程)。   Next, as shown by an arrow Y1 in FIG. 8, the first connecting piece 20 is superimposed on the weld line W1 from below, and in this state, the first connecting piece 20 is placed on the end face of the first edge of the side plate pieces 16, 17. On the other hand, welding is performed by fillet welds W6 and W7 (see FIGS. 9 and 10) (first connecting piece welding step).

ここで、両側板11と第1連結部材12と第2連結部材13とによって閉断面を形成するために、両側板11、第1連結部材12及び第2連結部材13の位置関係(以下、閉断面形成のための位置関係という)が予め設定されている。前記第1連結片溶接工程では、閉断面形成のための位置関係で両側板11、第1連結部材12及び第2連結部材13を組み付け可能となるように側板11と第1連結片20とを位置決めし、この状態で両者を溶接する。本実施形態において、第1連結片20は、その外側面20a及び内側面20bが軸方向D1に平行するように両側板片16、17に対して位置決めされた状態で、側板11に溶接される。   Here, in order to form a closed cross-section by the side plates 11, the first connecting member 12, and the second connecting member 13, the positional relationship between the side plates 11, the first connecting member 12, and the second connecting member 13 (hereinafter referred to as the closed). The positional relationship for forming the cross section is set in advance. In the first connecting piece welding step, the side plate 11 and the first connecting piece 20 are assembled so that the side plates 11, the first connecting member 12, and the second connecting member 13 can be assembled in a positional relationship for forming a closed cross section. Position and weld both in this state. In this embodiment, the 1st connection piece 20 is welded to the side plate 11 in the state positioned with respect to the both-side plate pieces 16 and 17 so that the outer surface 20a and the inner surface 20b may be parallel to the axial direction D1. .

第1連結片溶接工程の後、図9及び図10に示すように、両側板片16、17の両側面に対し溶接線W1に沿ってピーニング処理部R1〜R4を形成する(処理施工工程)。
After the first connecting piece welding step, as shown in FIGS. 9 and 10, peening treatment portions R1 to R4 are formed along the weld line W1 on both side surfaces of the both side plate pieces 16 and 17 (processing construction step). .

これにより、両側板片16、17にピーニング処理部R1〜R4が設けられているとともに、この両側板片16、17に第1連結片20が溶接されたアタッチメント構成部材5Aが製造される。   Thereby, while the peening process part R1-R4 is provided in the both-sides plate pieces 16 and 17, the attachment structural member 5A by which the 1st connection piece 20 was welded to this both-sides plate pieces 16 and 17 is manufactured.

ここで、処理施工工程の前に溶接線W1付近の第1連結片20の溶接を済ませているため、ピーニング処理部R1〜R4は、第1連結片20の溶接時の熱影響を受けない。
Here, since welding of the 1st connection piece 20 of the welding line W1 vicinity was completed before the process construction process, the peening process parts R1-R4 are not received the heat influence at the time of the welding of the 1st connection piece 20. FIG.

処理施工工程の後、前記閉断面形成のための位置関係に即した位置関係となるように、第1連結部材本体21と側板11(第1連結部材20)とを位置決めする(第1位置決め工程)。具体的に、図8及び図9の二点鎖線で示す第1連結部材本体21上の位置に側板11が配置されるように、第1連結部材本体21と側板11とを位置決めする。これにより、第1連結部材本体21の第1被嵌合部21eと第1連結片20とが嵌合する。換言すると、第1位置決め工程では、結果として第1被嵌合部21eと第1連結片20とが嵌合するように第1連結部材本体21と側板11とを位置決めする。
After the processing construction step, the first connecting member main body 21 and the side plate 11 (first connecting member 20) are positioned so as to be in a positional relationship corresponding to the positional relationship for forming the closed section (first positioning step). ). Specifically, the first connecting member main body 21 and the side plate 11 are positioned so that the side plate 11 is disposed at a position on the first connecting member main body 21 indicated by a two-dot chain line in FIGS. Thereby, the 1st to-be-fitted part 21e of the 1st connection member main body 21 and the 1st connection piece 20 fit. In other words, in the first positioning step, as a result, the first connecting member main body 21 and the side plate 11 are positioned so that the first fitted portion 21e and the first connecting piece 20 are fitted.

ここで、第1被嵌合部21eは、対向方向D2の外側に向けて互いに離れる傾斜面21c、21dを有しているため、第1連結片20を対向方向D2に沿って第1被嵌合部21e内に容易に挿入することができる。   Here, since the 1st to-be-fitted part 21e has the inclined surfaces 21c and 21d which leave | separate mutually toward the outer side of the opposing direction D2, the 1st to-be-fitted part 20 is fitted to the 1st to-be-attached direction along the opposing direction D2. It can be easily inserted into the joint portion 21e.

第1位置決め工程が行われている状態で、両側板片16、17の第1縁部の端面に対して隅肉溶接部W4(図3参照)により第1連結部材本体21を溶接する(第1本体溶接工程)。   In the state where the first positioning step is performed, the first connecting member main body 21 is welded to the end surfaces of the first edge portions of the side plate pieces 16 and 17 by the fillet welded portion W4 (see FIG. 3) (first 1 body welding process).

また、第1位置決め工程が行われている状態で、図5に示すように、第1接触面20b〜20dと第1内面21b〜21dとを溶接する(第1接触面溶接工程)。上述のように、ピーニング処理部R3、R4から第1接触面20b〜20dまでの最短距離D4は、第1接触面20b〜20dと第1内面21b〜21dとの溶接時にピーニング処理部R3、R4の温度が400℃以下となるように設定されている。そのため、第1接触面溶接工程時の熱によりピーニング処理部R1〜R4による疲労強度向上効果が失われることはない。   In the state where the first positioning step is performed, as shown in FIG. 5, the first contact surfaces 20b to 20d and the first inner surfaces 21b to 21d are welded (first contact surface welding step). As described above, the shortest distance D4 from the peening processing units R3, R4 to the first contact surfaces 20b-20d is the peening processing unit R3, R4 when welding the first contact surfaces 20b-20d and the first inner surfaces 21b-21d. Is set to 400 ° C. or lower. Therefore, the fatigue strength improvement effect by peening process part R1-R4 is not lost with the heat | fever at the time of a 1st contact surface welding process.

なお、第1本体溶接工程及び第1接触面溶接工程の順序は逆でもよい。   The order of the first main body welding step and the first contact surface welding step may be reversed.

そして、両側板11に第1連結部材12が溶接された後、当該両側板11の第2縁部の端面に対して隅肉溶接部W5(図3参照)により第2連結部材13を溶接する。これにより、軸方向D1に延びるとともに軸方向D1と直交する方向において閉断面を有するブーム5を製造することができる。   And after the 1st connection member 12 is welded to the both-sides board 11, the 2nd connection member 13 is welded with the fillet weld part W5 (refer FIG. 3) with respect to the end surface of the 2nd edge part of the said both-sides board 11. . Thereby, the boom 5 which has the closed cross section in the direction orthogonal to the axial direction D1 while extending in the axial direction D1 can be manufactured.

なお、両側板11に対して第2連結部材13を溶接した後に第1連結部材12を溶接してもよい。   In addition, after welding the 2nd connection member 13 with respect to the both-sides board 11, you may weld the 1st connection member 12. FIG.

以上説明したように、第1連結部材12を第1連結片20と第1連結部材本体21とに分割するとともに第1連結部材本体21の溶接に先立って第1連結片20が側板片16、17に対して溶接されている。これにより、ピーニング処理の前に、溶接線W1付近の第1連結部材12(第1連結片20)の溶接を済ませることができる。そして、第1連結片20が溶接された両側板片16、17にピーニング処理を施すことによりアタッチメント構成部材が製造される。   As described above, the first connecting member 12 is divided into the first connecting piece 20 and the first connecting member main body 21 and the first connecting piece 20 is the side plate piece 16 prior to welding of the first connecting member main body 21. 17 is welded. Thereby, the welding of the 1st connection member 12 (1st connection piece 20) of the welding line W1 vicinity can be completed before a peening process. And an attachment structural member is manufactured by giving the peening process to the both-sides plate pieces 16 and 17 to which the 1st connection piece 20 was welded.

ここで、第1連結片20は、第1接触面20b〜20dと第1内面21b〜21dとの溶接時の温度が400℃以下となる領域にピーニング処理部R1〜R4を配置することができる大きさを有する。つまり、アタッチメント構成部材に対する第1連結部材本体21の溶接個所のうち最も近接する溶接個所からの熱によりピーニング処理部R1〜R4が上昇する温度を400℃以下に抑えることができる。   Here, the 1st connection piece 20 can arrange | position the peening process parts R1-R4 in the area | region where the temperature at the time of welding with the 1st contact surfaces 20b-20d and the 1st inner surfaces 21b-21d becomes 400 degrees C or less. Have a size. That is, the temperature at which the peening treatment parts R1 to R4 rise due to the heat from the closest welded portion of the first connecting member main body 21 to the attachment constituent member can be suppressed to 400 ° C. or lower.

図7に示すように、ピーニング処理の効果は、第1連結部材本体21の溶接時に側板11においてピーニング処理部の温度が400℃を超えると、急激に低下することが確認されている。   As shown in FIG. 7, it has been confirmed that the effect of the peening treatment rapidly decreases when the temperature of the peening treatment portion exceeds 400 ° C. in the side plate 11 during welding of the first connecting member main body 21.

そのため、ピーニング処理部R1〜R4により側板片16、17同士の溶接部において側板11の疲労強度を向上することができるとともに、この疲労強度の向上効果が第1連結部材12の溶接時に低下するのを抑制することができる。   Therefore, the fatigue strength of the side plate 11 can be improved at the welded portion between the side plate pieces 16 and 17 by the peening treatment portions R1 to R4, and the improvement effect of this fatigue strength is reduced during welding of the first connecting member 12. Can be suppressed.

また、第1実施形態によれば、以下の効果を奏することができる。   Moreover, according to 1st Embodiment, there can exist the following effects.

第1実施形態では、第1接触面20b〜20dのうち軸直交方向D3の視点(図5)において軸方向D1と平行する仮想軸と交差する傾斜面(交差部分)20c、20dが可撓軸に対して傾斜している。   In the first embodiment, of the first contact surfaces 20b to 20d, the inclined surfaces (intersection portions) 20c and 20d intersecting the virtual axis parallel to the axial direction D1 at the viewpoint in the axis orthogonal direction D3 (FIG. 5) are flexible axes. It is inclined with respect to.

これにより、第1連結片20と第1連結部材本体21との溶接後に第1連結部材12に軸直交方向D3の曲げ力が加えられた場合(第1連結部材12に引張応力又は圧縮応力が生じた場合)であっても、傾斜面20c、20d及び傾斜面21c、21dの溶接部に対して溶接線と直交する方向に生じる応力の成分を低減することができる。そのため、第1連結片20と第1連結部材本体21との溶接強度を十分に確保することができる。   Thereby, when the bending force of the axis orthogonal direction D3 is applied to the 1st connection member 12 after the welding of the 1st connection piece 20 and the 1st connection member main body 21 (a tensile stress or a compressive stress is applied to the 1st connection member 12). Even if it occurs, the stress component generated in the direction perpendicular to the weld line with respect to the welded portions of the inclined surfaces 20c and 20d and the inclined surfaces 21c and 21d can be reduced. Therefore, the welding strength between the first connecting piece 20 and the first connecting member main body 21 can be sufficiently ensured.

具体的に、傾斜面20c、20dの仮想軸に対する角度が45°以下(約40°)に設定されている。   Specifically, the angle of the inclined surfaces 20c and 20d with respect to the virtual axis is set to 45 ° or less (about 40 °).

そのため、傾斜面20c、20dが仮想軸と直交する場合と比較して、傾斜面20c、20dと傾斜面21c、21dとの溶接部に対して溶接線と直交する方向に生じる応力の成分を約7割(1/√2)以下に低減することができる。   Therefore, compared with the case where the inclined surfaces 20c and 20d are orthogonal to the virtual axis, the stress component generated in the direction orthogonal to the weld line is reduced with respect to the welded portion between the inclined surfaces 20c and 20d and the inclined surfaces 21c and 21d. It can be reduced to 70% (1 / √2) or less.

第1連結片20を第1被嵌合部21e内に対向方向D2に挿入することができるため、第1被嵌合部21eを貫通穴により構成する場合と比較して、第1連結片20と第1連結部材本体21との位置決め作業が容易になる。   Since the 1st connection piece 20 can be inserted in the opposing direction D2 in the 1st to-be-fitted part 21e, compared with the case where the 1st to-be-fitted part 21e is comprised by a through-hole, the 1st connection piece 20 And the positioning operation | work with the 1st connection member main body 21 becomes easy.

<第2実施形態(図11)>
第1実施形態に係る第1連結片20は、軸直交方向D3の視点(図5)において軸方向D1に対称な傾斜面20c、20dを有しているが、第1連結片の形状はこれに限定されない。以下、第1実施形態のうち第1実施形態と相違する部分について主に説明する。
<Second Embodiment (FIG. 11)>
The first connecting piece 20 according to the first embodiment has inclined surfaces 20c and 20d that are symmetrical in the axial direction D1 at the viewpoint of the axis orthogonal direction D3 (FIG. 5), but the shape of the first connecting piece is this. It is not limited to. Hereafter, the part which is different from 1st Embodiment among 1st Embodiment is mainly demonstrated.

第2実施形態に係る第1連結片22は、後述する第1連結部材本体24の第1被嵌合部24eに嵌合可能な形状を有する板部材である。具体的に、第1連結片22は、軸方向D1の外側を向く外側面22aと、軸方向D1の内側を向く内側面22bと、軸直交方向D3の視点において軸方向D1と平行する仮想軸に対して傾斜する傾斜面22c、22dとを有する。内側面22b及び傾斜面22c、22dは、第1接触面に相当する。   The 1st connection piece 22 which concerns on 2nd Embodiment is a board member which has a shape which can be fitted to the 1st to-be-fitted part 24e of the 1st connection member main body 24 mentioned later. Specifically, the first connecting piece 22 includes an outer surface 22a facing outward in the axial direction D1, an inner surface 22b facing inward of the axial direction D1, and a virtual axis parallel to the axial direction D1 in the viewpoint of the axial orthogonal direction D3. Inclined surfaces 22c and 22d that are inclined with respect to each other. The inner side surface 22b and the inclined surfaces 22c and 22d correspond to the first contact surface.

第1実施形態と異なり、傾斜面22c、22dは、互いに略平行に延びている。つまり、第2実施形態に係る第1連結片22は、軸直交方向D3の視点において平行四辺形の形状を有する。   Unlike the first embodiment, the inclined surfaces 22c and 22d extend substantially parallel to each other. That is, the 1st connection piece 22 which concerns on 2nd Embodiment has a parallelogram shape in the viewpoint of the axis orthogonal direction D3.

一方、第1連結部材本体24は、当該第1連結部材本体24を軸直交方向D3に貫通するとともに第1連結片22と嵌合可能な第1被嵌合部24eを有する板部材である。第1被嵌合部24eは、第1連結部材本体24の対向方向D2の端面において開く溝である。具体的に、第1連結部材本体24は、対向方向D2の外側面(端面)24aと、第1被嵌合部24eを取り囲む内側面24b、傾斜面24c、24d(第1内面)とを備えている。   On the other hand, the first connecting member main body 24 is a plate member having a first fitted portion 24e that penetrates the first connecting member main body 24 in the axis orthogonal direction D3 and can be fitted to the first connecting piece 22. The first fitted portion 24e is a groove that opens on the end surface of the first connecting member main body 24 in the facing direction D2. Specifically, the first connecting member body 24 includes an outer surface (end surface) 24a in the facing direction D2, an inner surface 24b surrounding the first fitted portion 24e, and inclined surfaces 24c and 24d (first inner surface). ing.

第1実施形態と異なり、傾斜面24c、24dは、第1連結片22の傾斜面22c、22dと略平行に延びている。   Unlike the first embodiment, the inclined surfaces 24 c and 24 d extend substantially parallel to the inclined surfaces 22 c and 22 d of the first connecting piece 22.

このように第1連結片22が平行四辺形の形状を有する場合においても、第1連結部材本体24の対向方向D2の端面において開く第1被嵌合部24eを形成することにより、当該第1被嵌合部24e内に対向方向D2に第1連結片22を挿入することができる。   Thus, even when the first connecting piece 22 has a parallelogram shape, the first fitting portion 24e that opens on the end surface in the facing direction D2 of the first connecting member main body 24 is formed to thereby form the first fitting portion 24e. The 1st connection piece 22 can be inserted in the opposing direction D2 in the to-be-fitted part 24e.

なお、第1実施形態の第1連結片20において、内側面20bを省略し、傾斜面20c、20d同士が互いに交差する三角形の形状を有する第1連結片を用いることもできる。   In addition, in the 1st connection piece 20 of 1st Embodiment, the inner surface 20b can be abbreviate | omitted and the 1st connection piece which has the shape of a triangle where inclined surface 20c, 20d mutually cross | intersects can also be used.

<第3実施形態(図12)>
前記実施形態では、多角形の形状を有する第1連結片について説明したが、図12に示すように、軸直交方向D3の視点(図12)において円弧面23bを有する第1連結片23を用いることもできる。以下、上述の実施形態と異なる部分について主に説明する。
<Third Embodiment (FIG. 12)>
In the embodiment, the first connecting piece having a polygonal shape has been described. However, as shown in FIG. 12, the first connecting piece 23 having the arc surface 23b at the viewpoint (FIG. 12) in the axis orthogonal direction D3 is used. You can also. In the following, different parts from the above embodiment will be mainly described.

第1連結片23は、後述する第1連結部材本体25の第1被嵌合部25cに嵌合可能な形状を有する板部材である。具体的に、第1連結片23は、対向方向D2の外側を向く外側面23aと、対向方向D2の内側を向く円弧面23bとを有する。円弧面23bは、第1接触面に相当する。   The 1st connection piece 23 is a board member which has a shape which can be fitted in the 1st to-be-fitted part 25c of the 1st connection member main body 25 mentioned later. Specifically, the 1st connection piece 23 has the outer surface 23a which faces the outer side of the opposing direction D2, and the circular arc surface 23b which faces the inner side of the opposing direction D2. The arc surface 23b corresponds to the first contact surface.

円弧面23bの中心位置(図示せず)は、対向方向D2において外側面23aの外側に設定されている。これにより、第1連結片23は、対向方向D2の外側に向けて広がる形状を有する。   The center position (not shown) of the arc surface 23b is set outside the outer surface 23a in the facing direction D2. Thereby, the 1st connection piece 23 has a shape which spreads toward the outer side of the opposing direction D2.

一方、第1連結部材本体25は、当該第1連結部材本体25を軸直交方向D3に貫通するとともに第1連結片23と嵌合可能な第1被嵌合部25cを有する板部材である。第1被嵌合部25cは、第1連結部材本体25の対向方向D2の端面において開く溝である。具体的に、第1連結部材本体25は、対向方向D2の外側面(端面)25aと、第1被嵌合部25cを取り囲む円弧面25bとを備えている。   On the other hand, the first connecting member main body 25 is a plate member that has a first fitted portion 25c that penetrates the first connecting member main body 25 in the axis orthogonal direction D3 and can be fitted to the first connecting piece 23. The first fitted portion 25c is a groove that opens on the end surface of the first connecting member body 25 in the facing direction D2. Specifically, the first connecting member main body 25 includes an outer surface (end surface) 25a in the facing direction D2 and an arcuate surface 25b surrounding the first fitted portion 25c.

円弧面25bは、第1連結片23の外側面23aと第1連結部材本体25の外側面25aとが同一平面上に配置された状態で、第1連結片23の円弧面23bに接触する。つまり、円弧面25bの中心位置(図示せず)も、対向方向D2において外側面25aの外側に設定されている。これにより、第1実施形態の第1被嵌合部21eと同様に、第1被嵌合部25cは、対向方向D2の外側に向けて広がる形状を有する。そのため、第1連結片23を対向方向D2に沿って第1被嵌合部25c内に容易に挿入することができる。   The arc surface 25b contacts the arc surface 23b of the first connecting piece 23 in a state where the outer surface 23a of the first connecting piece 23 and the outer surface 25a of the first connecting member body 25 are arranged on the same plane. That is, the center position (not shown) of the arc surface 25b is also set outside the outer surface 25a in the facing direction D2. Thereby, similarly to the 1st to-be-fitted part 21e of 1st Embodiment, the 1st to-be-fitted part 25c has a shape which spreads toward the outer side of the opposing direction D2. Therefore, the 1st connection piece 23 can be easily inserted in the 1st to-be-fitted part 25c along the opposing direction D2.

なお、本発明は、上述した実施形態に限定されず、例えば、次の態様を採ることもできる。   In addition, this invention is not limited to embodiment mentioned above, For example, the following aspect can also be taken.

前記実施形態では、図面における側板11の上縁部を第1縁部とし、図面における側板11の下縁部を第2縁部として説明したが、第1縁部及び第2縁部の向きは限定されない。   In the above embodiment, the upper edge portion of the side plate 11 in the drawing is described as the first edge portion, and the lower edge portion of the side plate 11 in the drawing is described as the second edge portion. However, the orientation of the first edge portion and the second edge portion is as follows. It is not limited.

ただし、少なくとも側板11の下側に位置する縁部に溶接される連結部材が連結片と連結部材本体とに分割されていれば、以下の効果を得ることができる。   However, if the connecting member welded to the edge located at least on the lower side of the side plate 11 is divided into the connecting piece and the connecting member main body, the following effects can be obtained.

油圧ショベル1による掘削作業を行う場合、ブーム5には、当該ブーム5の先端部が上向きに変位するような曲げ変形が生じる。この曲げ変形により、側板11の第1連結部材12との溶接部近傍には側板11の第2連結部材13との溶接部近傍と比較して大きな引張応力が発生する。この場合、前記引張応力は、側板片16〜19同士の溶接個所に対して不利に働き、ブーム5の寿命を短くするおそれがある。そこで、側板11の下側に溶接される第1連結部材12が第1連結片20と第1連結部材本体21とに分割されていることにより、側板片16〜19同士の溶接個所の下端部まで確実にピーニング処理による疲労強度向上効果を発揮させることができる。そのため、ブーム5の寿命を延ばすことができる。   When excavation work is performed by the hydraulic excavator 1, the boom 5 is bent so that the tip of the boom 5 is displaced upward. Due to this bending deformation, a greater tensile stress is generated in the vicinity of the welded portion of the side plate 11 with the first connecting member 12 than in the vicinity of the welded portion of the side plate 11 with the second connecting member 13. In this case, the tensile stress works against the welded portion between the side plate pieces 16 to 19 and may shorten the life of the boom 5. Therefore, the first connecting member 12 welded to the lower side of the side plate 11 is divided into the first connecting piece 20 and the first connecting member main body 21, so that the lower end portion of the welding portion between the side plate pieces 16 to 19. The effect of improving the fatigue strength by the peening process can be surely exhibited. Therefore, the life of the boom 5 can be extended.

ピーニング処理部R1〜R4は、溶接線W1に沿って側板片16、17の双方に形成されているが、側板片16、17の一方に設けられていてもよい。ただし、互いに隣接する側板片の厚みが異なる場合、少なくとも厚みの小さな側板片にピーニング処理部が設けられていることが好ましい。   The peening processing parts R1 to R4 are formed on both the side plate pieces 16 and 17 along the weld line W1, but may be provided on one of the side plate pieces 16 and 17. However, when the side plate pieces adjacent to each other have different thicknesses, it is preferable that the peening treatment portion is provided at least on the side plate pieces having a small thickness.

また、ピーニング処理部の設けられている箇所は、溶接線W1に限定されず、溶接線W1〜W3の少なくとも1つに沿って側板片17〜19の少なくとも1つに設けることができる。この場合、ピーニング処理部が設けられている溶接線W1〜W3に重なるように、少なくとも1つの第1連結片を設けることもできる。   Moreover, the location in which the peening process part is provided is not limited to the welding line W1, but can be provided in at least one of the side plate pieces 17 to 19 along at least one of the welding lines W1 to W3. In this case, at least one 1st connection piece can also be provided so that it may overlap with the welding lines W1-W3 in which the peening process part is provided.

前記実施形態では、第1被嵌合部21e、24e、25cとして第1連結部材本体21、24、25の対向方向D2の端面で開く溝を例示したが、第1被嵌合部は、第1連結部材本体を軸直交方向D3に貫通する穴でもよい。   In the said embodiment, although the groove | channel opened on the end surface of the opposing direction D2 of the 1st connection member main body 21, 24, 25 was illustrated as 1st to-be-fitted part 21e, 24e, 25c, The hole which penetrates 1 connection member main body to the direction orthogonal to an axis D3 may be sufficient.

前記実施形態では、側板11の第1縁部に溶接される第1連結部材12が第1連結片20、22、23と第1連結部材本体21、24、25とに分割されている構成について説明したが、第2連結部材13についても同様の構成を適用することができる。   In the said embodiment, about the structure by which the 1st connection member 12 welded to the 1st edge part of the side plate 11 is divided | segmented into the 1st connection piece 20,22,23 and the 1st connection member main body 21,24,25. Although described, the same configuration can be applied to the second connecting member 13.

この場合、図示を省略するが、第2連結部材13は、第1連結片に相当する第2連結片と、第1連結部材本体に相当する第2連結部材本体とを有する。第2連結部材本体は、第1被嵌合部に相当する第2被嵌合部を有する。一方、第2連結片は、第2連結片が第2被嵌合部に嵌合した状態で第2連結部材本体の第2被嵌合部を取り囲む第2内面と接触可能な第2接触面を有する。また、第2連結片は、第2接触面と第2内面との溶接時に側板11において温度が400℃以下となる領域にピーニング処理部R1〜R4を配置することができる大きさを有する。   In this case, although not shown, the second connecting member 13 includes a second connecting piece corresponding to the first connecting piece and a second connecting member main body corresponding to the first connecting member main body. The second connecting member main body has a second fitted portion corresponding to the first fitted portion. On the other hand, the second connecting piece can be in contact with the second inner surface surrounding the second fitted portion of the second connecting member body in a state where the second connecting piece is fitted to the second fitted portion. Have Moreover, the 2nd connection piece has a magnitude | size which can arrange | position peening process part R1-R4 in the area | region where temperature becomes 400 degrees C or less in the side plate 11 at the time of welding with a 2nd contact surface and a 2nd inner surface.

この第2連結部材13を有するブーム5を製造する場合、側板片16、17同士の溶接後(側板片溶接工程後)であってピーニング処理部R1〜R4の形成前(処理施工工程前)の段階で、第2連結片を両側板片16、17に溶接する(第2連結片溶接工程)。そして、処理施工工程の後、第2被嵌合部に第2連結片が嵌合するように第2連結部材本体を第2連結片に対して位置決めする(第2位置決め工程)。この第2位置決め工程が行われている状態で、両側板片16、17の第2縁部の端面に第2連結部材本体を溶接するとともに(第2本体溶接工程)、第2内面と第2接触面とを溶接する(第2接触面溶接工程)。
When manufacturing the boom 5 which has this 2nd connection member 13, it is after the side plate pieces 16 and 17 are welded (after the side plate piece welding process), and before the formation of the peening processing parts R1 to R4 (before the processing construction process). In the stage, the second connecting piece is welded to both side plate pieces 16 and 17 (second connecting piece welding step). And after a process construction process, a 2nd connection member main body is positioned with respect to a 2nd connection piece so that a 2nd connection piece may fit in a 2nd to-be-fitted part (2nd positioning process). While the second positioning step is performed, the second connecting member main body is welded to the end faces of the second edge portions of the both side plate pieces 16 and 17 (second main body welding step), and the second inner surface and the second The contact surface is welded (second contact surface welding step).

このようにすれば、側板11と第1連結部材12との溶接時だけでなく側板11と第2連結部材13との溶接時においても、ピーニング処理部R1〜R4による側板11の疲労強度の低下を抑制することができる。   If it does in this way, not only at the time of welding with side plate 11 and the 1st connecting member 12, but also at the time of welding with side plate 11 and the 2nd connecting member 13, reduction of the fatigue strength of side plate 11 by peening process part R1-R4. Can be suppressed.

したがって、第1連結部材12及び第2連結部材13の溶接時における側板11の強度低下を確実に抑えることができる。   Therefore, the strength reduction of the side plate 11 during welding of the first connecting member 12 and the second connecting member 13 can be reliably suppressed.

また、本発明のアタッチメントは、ブーム5に限定されない。例えば、アーム6をアタッチメントとして製造することもできる。   Further, the attachment of the present invention is not limited to the boom 5. For example, the arm 6 can be manufactured as an attachment.

D1 軸方向
D2 対向方向
D3 軸直交方向
R1〜R4 ピーニング処理部
W1 溶接線(側板片同士の溶接線)
1 油圧ショベル(建設機械の一例)
5 ブーム(アタッチメントの一例)
11 側板
12 第1連結部材
13 第2連結部材
16、17 側板片
20、22、23 第1連結片
20b、22b 内側面(第1接触面の一例)
20c、20d、22c、22d 傾斜面(第1接触面の一例)
21、24、25 第1連結部材本体
21b、24b 内側面(第1内面の一例)
21c、21d、24c、24d 傾斜面(第1内面の一例)
21e、24e、25c 第1被嵌合部
23b 円弧面(第1接触面の一例)
25b 円弧面(第1内面の一例)
D1 Axis direction D2 Opposite direction D3 Axis orthogonal direction R1 to R4 Peening treatment part W1 Welding line (welding line between side plate pieces)
1 Hydraulic excavator (an example of construction machinery)
5 Boom (an example of an attachment)
DESCRIPTION OF SYMBOLS 11 Side plate 12 1st connection member 13 2nd connection member 16, 17 Side plate piece 20, 22, 23 1st connection piece 20b, 22b Inner side surface (an example of 1st contact surface)
20c, 20d, 22c, 22d Inclined surface (example of first contact surface)
21, 24, 25 First connecting member main body 21b, 24b Inner side surface (example of first inner surface)
21c, 21d, 24c, 24d Inclined surface (example of first inner surface)
21e, 24e, 25c 1st to-be-fitted part 23b Circular arc surface (an example of a 1st contact surface)
25b Arc surface (example of first inner surface)

Claims (11)

軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントを製造するためのアタッチメント構成部材であって、
前記側板を構成するために溶接線を介して前記軸方向に互いに溶接された一対の側板片と、
前記第1連結部材の一部を構成するために前記溶接線に重ねられた状態で両側板片の第1縁部の端面に溶接された第1連結片とを備え、
前記両側板片の少なくとも一方には、前記溶接線に沿ってピーニング処理部が形成され、
前記第1連結部材のうち前記第1連結片以外の部分を構成するための第1連結部材本体は、当該第1連結部材本体を前記軸直交方向に貫通するとともに前記第1連結片と嵌合可能な第1被嵌合部を有し、かつ、前記第1連結片が前記第1被嵌合部に嵌合した状態で前記両側板片の第1縁部の端面に溶接されるものであり、
前記第1連結片は、当該第1連結片が前記第1被嵌合部に嵌合した状態で前記第1被嵌合部を取り囲む前記第1連結部材本体の第1内面に接触可能な第1接触面を有するとともに、前記第1接触面と前記第1内面との溶接時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する、アタッチメント構成部材。
A pair of side plates that extend in the axial direction and face each other in a facing direction orthogonal to the axial direction, and a first connecting member that connects the first edge portions of the side plates in the axial direction and the axial orthogonal direction perpendicular to the facing direction. And a second connecting member that connects the second edges of the side plates opposite to the first edge in the direction perpendicular to the axis, and extends in the axial direction and is orthogonal to the axial direction. An attachment component for manufacturing an attachment for a construction machine having a closed section,
A pair of side plate pieces welded together in the axial direction via a weld line to constitute the side plate;
A first connection piece welded to an end surface of the first edge of each side plate piece in a state of being overlapped with the weld line to constitute a part of the first connection member;
At least one of the side plate pieces is formed with a peening treatment portion along the weld line,
A first connecting member main body for constituting a portion of the first connecting member other than the first connecting piece penetrates the first connecting member main body in the direction perpendicular to the axis and is fitted with the first connecting piece. A first fitted portion capable of being welded to the end face of the first edge portion of the both side plate pieces in a state where the first connecting piece is fitted to the first fitted portion. Yes,
The first connecting piece is capable of contacting a first inner surface of the first connecting member body surrounding the first fitted portion in a state where the first connected piece is fitted to the first fitted portion. An attachment configuration having one contact surface and a size capable of disposing the peening treatment portion in a region where the temperature is 400 ° C. or lower in the side plate during welding of the first contact surface and the first inner surface. Element.
前記第1接触面のうち前記軸直交方向の視点において前記軸方向と平行する仮想軸と交差する交差部分は、当該仮想軸に対して傾斜している、請求項1に記載のアタッチメント構成部材。   The attachment constituent member according to claim 1, wherein an intersecting portion of the first contact surface that intersects a virtual axis parallel to the axial direction at a viewpoint in the direction orthogonal to the axis is inclined with respect to the virtual axis. 前記軸直交方向の視点における前記交差部分の前記仮想軸に対する角度は、45°以下である、請求項2に記載のアタッチメント構成部材。   The attachment component according to claim 2, wherein an angle of the intersecting portion with respect to the virtual axis at a viewpoint in the axis orthogonal direction is 45 ° or less. 前記第1被嵌合部は、前記第1連結部材本体の対向方向の端面において開く溝であり、
前記第1連結片は、前記第1被嵌合部内に前記対向方向に挿入可能な形状を有する、請求項1〜3の何れか1項に記載のアタッチメント構成部材。
The first fitted portion is a groove that opens on the end surface in the facing direction of the first connecting member main body,
4. The attachment component member according to claim 1, wherein the first connection piece has a shape that can be inserted into the first fitted portion in the facing direction. 5.
前記アタッチメント構成部材は、前記第2連結部材の一部を構成するために前記溶接線に重ねられた状態で前記両側板片の第2縁部の端面に溶接された第2連結片をさらに備え、
前記第2連結部材のうち前記第2連結片以外の部分を構成するための第2連結部材本体は、当該第2連結部材本体を前記軸直交方向に貫通するとともに前記第2連結片と嵌合可能な第2被嵌合部を有し、かつ、前記第2連結片が前記第2被嵌合部に嵌合した状態で前記両側板片の第2縁部の端面に溶接されるものであり、
前記第2連結片は、当該第2連結片が前記第2被嵌合部に嵌合した状態で前記第2被嵌合部を取り囲む前記第2連結部材本体の第2内面に接触可能な第2接触面を有するとともに、前記第2接触面と前記第2内面との溶接時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する、請求項1〜4の何れか1項に記載のアタッチメント構成部材。
The attachment component member further includes a second connection piece welded to an end surface of the second edge of the both side plate pieces in a state of being overlapped with the weld line in order to constitute a part of the second connection member. ,
The second connecting member main body for constituting a portion of the second connecting member other than the second connecting piece penetrates the second connecting member main body in the direction perpendicular to the axis and is fitted with the second connecting piece. A second fitted portion that is possible, and the second connecting piece is welded to the end face of the second edge portion of the both side plate pieces in a state of being fitted to the second fitted portion. Yes,
The second connecting piece is in contact with a second inner surface of the second connecting member main body surrounding the second fitted portion in a state where the second connected piece is fitted to the second fitted portion. 2. It has two contact surfaces, and has a size capable of disposing the peening treatment portion in a region where the temperature is 400 ° C. or lower in the side plate during welding of the second contact surface and the second inner surface. The attachment structural member of any one of 1-4.
軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントであって、
前記アタッチメントの一部として、請求項1〜5の何れか1項に記載のアタッチメント構成部材を備えている、建設機械のアタッチメント。
A pair of side plates that extend in the axial direction and face each other in a facing direction orthogonal to the axial direction, and a first connecting member that connects the first edge portions of the side plates in the axial direction and the axial orthogonal direction perpendicular to the facing direction. And a second connecting member that connects the second edges of the side plates opposite to the first edge in the direction perpendicular to the axis, and extends in the axial direction and is orthogonal to the axial direction. An attachment for a construction machine having a closed section,
The attachment of the construction machine provided with the attachment structural member of any one of Claims 1-5 as a part of said attachment.
軸方向に延びるとともに前記軸方向と直交する対向方向に対向する一対の側板と、前記軸方向及び前記対向方向と直交する軸直交方向における前記側板の第1縁部同士を連結する第1連結部材と、前記軸直交方向における前記第1縁部と反対側の前記側板の第2縁部同士を連結する第2連結部材とを有し、前記軸方向に延びるとともに前記軸方向と直交する方向において閉断面を有する建設機械のアタッチメントを製造するための方法であって、
前記側板を形成するための一対の側板片を溶接線に沿って前記軸方向に溶接する側板片溶接工程と、
前記第1連結部材の一部を構成するための第1連結片を前記溶接線に重ねた状態で当該第1連結片を両側板片の第1縁部の端面に溶接する第1連結片溶接工程と、
前記第1連結片溶接工程の後、前記両側板片の少なくとも一方に対し前記溶接線に沿ってピーニング処理部を形成する処理施工工程と、
前記処理施工工程の後、前記第1連結部材のうち前記第1連結片以外の部分を構成するための第1連結部材本体を、当該第1連結部材本体を前記軸直交方向に貫通する第1被嵌合部に前記第1連結片が嵌合するように、前記両側板片に溶接された前記第1連結片に対して位置決めする第1位置決め工程と、
前記第1位置決め工程が行われている状態で前記両側板片の第1縁部の端面に対して前記第1連結部材本体を溶接する第1本体溶接工程と、
前記第1位置決め工程が行われている状態で、前記第1被嵌合部を取り囲む前記第1連結部材本体の第1内面と当該第1内面に接触する前記第1連結片の第1接触面とを溶接する第1接触面溶接工程とを含み、
前記第1連結片溶接工程では、前記第1接触面溶接工程時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する前記第1連結片を用いる、建設機械のアタッチメントの製造方法。
A pair of side plates that extend in the axial direction and face each other in a facing direction orthogonal to the axial direction, and a first connecting member that connects the first edge portions of the side plates in the axial direction and the axial orthogonal direction perpendicular to the facing direction. And a second connecting member that connects the second edges of the side plates opposite to the first edge in the direction perpendicular to the axis, and extends in the axial direction and is orthogonal to the axial direction. A method for manufacturing an attachment for a construction machine having a closed cross section, comprising:
A side plate piece welding step of welding a pair of side plate pieces for forming the side plate in the axial direction along a weld line;
First connection piece welding for welding the first connection piece to the end face of the first edge of both side plate pieces in a state where the first connection piece for constituting a part of the first connection member is overlapped on the welding line. Process,
After the first connecting piece welding step, a processing construction step of forming a peening treatment portion along the weld line with respect to at least one of the both side plate pieces;
After the processing construction step, a first connecting member main body for constituting a portion other than the first connecting piece of the first connecting member is passed through the first connecting member main body in the direction perpendicular to the axis. A first positioning step of positioning with respect to the first connecting piece welded to the both side plate pieces so that the first connecting piece is fitted to the fitted portion;
A first main body welding step of welding the first connecting member main body to an end surface of the first edge of the both side plate pieces in a state where the first positioning step is performed;
In a state where the first positioning step is performed, the first inner surface of the first connecting member body surrounding the first fitted portion and the first contact surface of the first connecting piece that contacts the first inner surface. A first contact surface welding process for welding
In the first connecting piece welding step, the first connecting piece having a size capable of arranging the peening treatment portion in a region where the temperature is 400 ° C. or lower in the side plate during the first contact surface welding step is used. Manufacturing method for construction machine attachments.
前記第1連結片溶接工程では、前記第1接触面のうち前記軸直交方向の視点において前記軸方向と平行する仮想軸と交差する交差部分が当該仮想軸に対して傾斜するように前記第1連結片を前記両側板片に溶接する、請求項7に記載の建設機械のアタッチメントの製造方法。   In the first connecting piece welding step, the first contact surface is intersected with a virtual axis parallel to the axial direction at a viewpoint in the axis-orthogonal direction so that an intersecting portion is inclined with respect to the virtual axis. The manufacturing method of the attachment of the construction machine of Claim 7 which welds a connection piece to the said both-sides board piece. 前記軸直交方向の視点における前記交差部分の前記仮想軸に対する角度は、45°以下である、請求項8に記載の建設機械のアタッチメントの製造方法。   The method for manufacturing an attachment for a construction machine according to claim 8, wherein an angle of the intersecting portion with respect to the virtual axis at a viewpoint in the axis orthogonal direction is 45 ° or less. 前記第1被嵌合部は、前記第1連結部材本体の対向方向の端面において開く溝であり、
前記第1連結片溶接工程では、前記第1被嵌合部内に前記対向方向に挿入可能な形状を有する前記第1連結片を用いる、請求項7〜9の何れか1項に記載の建設機械のアタッチメントの製造方法。
The first fitted portion is a groove that opens on the end surface in the facing direction of the first connecting member main body,
The construction machine according to any one of claims 7 to 9, wherein, in the first connecting piece welding step, the first connecting piece having a shape that can be inserted into the first fitted portion in the facing direction is used. Method for manufacturing the attachment.
前記処理施工工程の前に、前記第2連結部材の一部を構成するための第2連結片を前記溶接線に重ねた状態で当該第2連結片を前記両側板片の第2縁部の端面に溶接する第2連結片溶接工程と、
前記処理施工工程の後、前記第2連結部材のうち前記第2連結片以外の部分を構成するための第2連結部材本体を、当該第2連結部材本体を前記軸直交方向に貫通する第2被嵌合部に前記第2連結片が嵌合するように、前記両側板片に固定された前記第2連結片に対
して位置決めする第2位置決め工程と、
前記第2位置決め工程が行われている状態で前記両側板片の第2縁部の端面に対して前記第2連結部材本体を溶接する第2本体溶接工程と、
前記第2位置決め工程が行われている状態で、前記第2被嵌合部を取り囲む前記第2連結部材本体の第2内面と当該第2内面に接触する前記第2連結片の第2接触面とを溶接する第2接触面溶接工程とを含み、
前記第2連結片溶接工程では、前記第2接触面溶接工程時に前記側板において温度が400℃以下となる領域に前記ピーニング処理部を配置することができる大きさを有する前記第2連結片を用いる、請求項7〜10の何れか1項に記載の建設機械のアタッチメントの製造方法。
Before the processing construction step, the second connecting piece for constituting a part of the second connecting member is overlapped with the weld line, and the second connecting piece is attached to the second edge of the both side plate pieces. A second connecting piece welding step of welding to the end face;
2nd which penetrates the said 2nd connection member main body for the said 2nd connection member main body for comprising parts other than the said 2nd connection piece among the said 2nd connection members after the said process construction process to the said axis orthogonal direction. A second positioning step of positioning with respect to the second connecting piece fixed to the both side plate pieces so that the second connecting piece is fitted to the fitted portion;
A second main body welding step of welding the second connecting member main body to the end surface of the second edge of the both side plate pieces in a state where the second positioning step is performed;
In a state where the second positioning step is performed, the second inner surface of the second connecting member body surrounding the second fitted portion and the second contact surface of the second connecting piece that contacts the second inner surface. A second contact surface welding process for welding
In the second connecting piece welding step, the second connecting piece having a size capable of arranging the peening treatment portion in a region where the temperature is 400 ° C. or lower in the side plate during the second contact surface welding step is used. The manufacturing method of the attachment of the construction machine of any one of Claims 7-10.
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