JP6299048B2 - Heat shrink tube and heat shrink cap - Google Patents

Heat shrink tube and heat shrink cap Download PDF

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JP6299048B2
JP6299048B2 JP2014144124A JP2014144124A JP6299048B2 JP 6299048 B2 JP6299048 B2 JP 6299048B2 JP 2014144124 A JP2014144124 A JP 2014144124A JP 2014144124 A JP2014144124 A JP 2014144124A JP 6299048 B2 JP6299048 B2 JP 6299048B2
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adhesive
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佑樹 矢部
佑樹 矢部
竜平 藤田
竜平 藤田
佳哉 西村
佳哉 西村
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Sumitomo Electric Fine Polymer Inc
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本発明は、自動車用ワイヤーハーネスの防水等に使用される熱収縮チューブ及び熱収縮キャップに関するものである。   The present invention relates to a heat-shrinkable tube and a heat-shrinkable cap used for waterproofing wire harnesses for automobiles.

自動車用や自動二輪用のワイヤーハーネスは複数の絶縁電線を結束帯や粘着テープ等でまとめてなるものであり、各電線は、銅合金等の導体からなる素線(通常複数本である)の束に絶縁体を被覆しているものである。ワイヤーハーネス等の電線束の末端や中間部にある接続部位(ジョイント部)は素線が露出している部分であり、その防水には、その内面にホットメルト型接着剤(内層接着剤)からなる層を有する熱収縮チューブ、熱収縮キャップが用いられ、これらを接続部位に被せ熱収縮させて防水が図られている。   Wire harnesses for automobiles and motorcycles are made by combining multiple insulated wires with cable ties and adhesive tape, etc. Each wire is made of a wire made of a conductor such as a copper alloy (usually a plurality of wires). The bundle is covered with an insulator. The connection part (joint part) at the end or middle part of the wire bundle such as a wire harness is a part where the strands are exposed, and its inner surface is covered with a hot melt adhesive (inner layer adhesive) A heat-shrinkable tube having a layer and a heat-shrinkable cap are used.

ワイヤーハーネスの防水要求としては、接続部位における外部からの水の浸入を防ぐだけでなく、防水処理をしていない部位から侵入した水の絶縁電線内部での行き来を防ぐために素線の内隙間の止水(素線間止水性)も求められることが多い。理由としては、電線内部を伝い、水が重要な機器まで侵入してしまうからである。しかし、従来の熱収縮チューブ、熱収縮キャップの内層接着剤の粘度は高いので、熱収縮チューブ、キャップを被せて収縮させるのみでは素線間に内層接着剤が浸透せず充分な素線間止水性を得ることができない。   As a waterproof requirement for wire harnesses, not only the entry of water from the outside at the connection site, but also the internal gaps in the strands to prevent the intrusion of water entering the insulated wire from the non-waterproof site Water stoppage (water resistance between strands) is often required. The reason for this is that water travels through the inside of the electric wire and even water enters important equipment. However, since the viscosity of the inner layer adhesive of the conventional heat shrinkable tube and heat shrinkable cap is high, the inner layer adhesive does not penetrate between the strands by simply covering the strands with the heat shrinkable tube and cap. Aqueous cannot be obtained.

そこで充分な素線間止水性を得るため、従来は、熱収縮チューブやキャップの収縮加工前に、接続部位を粘度の低い接着剤に浸漬させる、エポキシ樹脂等の熱硬化性樹脂を接続部位の素線間に注入し硬化させる等の作業が行われている。   Therefore, in order to obtain a sufficient water-stop property between the strands, conventionally, before shrinking the heat-shrinkable tube or cap, a thermosetting resin such as an epoxy resin is used to immerse the connecting part in an adhesive having a low viscosity. Work such as pouring between the strands and curing is performed.

例えば、特許文献1には、複数電線の端末の電線間の隙間をテープ巻き等により狭小化させるとともに、その部分の芯線間の隙間にシアノ系接着剤を浸透固化させて芯線同士を接着する一方、その内面にホットメルト層(接着層)を備えた熱収縮チューブを前記端末に被せ、ホットメルト層を溶融固化して充填する電線端末の防水構造が記載されている。又、特許文献2には、複数の被覆電線が露出された端末芯線部に、熱硬化特性を有する液状の止水材を付着させ該止水材を芯線間に浸透させる止水材供給工程と、抵抗溶接により発生した熱で前記止水材を硬化させる止水材硬化工程と、内側にホットメルトが塗布された熱収縮キャップを前記被覆電線の端末に被せ、該熱収縮キャップに熱を加えて熱収縮キャップを収縮させるとともに、前記ホットメルトを前記被覆電線間に浸透させて該被覆電線間を止水する線間止水工程と、を順次有するジョイント電線の止水方法が開示されている。   For example, Patent Document 1 discloses a method in which a gap between terminals of a plurality of electric wires is narrowed by tape winding or the like, and a cyano-based adhesive is permeated and solidified in a gap between core wires of the portion to bond the core wires together. In addition, a waterproof structure for an electric wire terminal is described in which a heat-shrinkable tube having a hot melt layer (adhesive layer) on its inner surface is placed on the terminal, and the hot melt layer is melted and solidified for filling. Further, Patent Document 2 includes a water-stopping material supply step in which a liquid water-stopping material having thermosetting properties is attached to a terminal core wire portion where a plurality of covered electric wires are exposed, and the water-stopping material penetrates between the core wires. A water-stopping material curing step for hardening the water-stopping material with heat generated by resistance welding, and a heat shrink cap coated with hot melt on the inside is put on the end of the covered electric wire, and heat is applied to the heat shrink cap. A joint water-stopping method that sequentially includes a line water-stopping step of shrinking a heat-shrinkable cap and allowing the hot melt to permeate between the covered wires to stop water between the covered wires. .

特開平11−233175号公報JP-A-11-233175 特開2009−99385号公報JP 2009-99385 A

前記のように、従来の方法では、防水部だけでなく素線間止水も達成するためには、素線間止水のための作業及び熱収縮チューブやキャップを被せ収縮加工する作業の少なくとも2つの作業を要し、その生産性について問題があった。そこで、熱収縮チューブやキャップを被せて加熱収縮をする作業のみで防水部の防水とともに素線間止水もできる方法が望まれていた。   As described above, in the conventional method, in order to achieve not only the waterproof part but also inter-strand water stop, at least the work for inter-strand water stop and the work of covering and shrinking with a heat-shrinkable tube or cap. Two operations were required, and there was a problem with productivity. Therefore, there has been a demand for a method capable of waterproofing the waterproof portion and stopping the water between the strands only by performing heat shrinkage by covering with a heat-shrinkable tube or cap.

本発明は、自動車用ワイヤーハーネス等の多数の絶縁被覆電線を束ねてなる電線束の接続部位等の電線露出部の防水に用いられる熱収縮チューブ又は熱収縮キャップであって、前記電線露出部に被せて加熱収縮をするだけで電線露出部の防水とともに素線間止水もできる熱収縮チューブや熱収縮キャップを提供することを課題とする。本発明は、又、電線露出部に熱収縮チューブや熱収縮キャップを被せて加熱収縮をするだけで電線露出部の防水とともに素線間止水も達成できる電線束の防水方法を提供することを課題とする。   The present invention is a heat-shrinkable tube or heat-shrinkable cap used for waterproofing an exposed portion of an electric wire such as a connection portion of an electric wire bundle formed by bundling a large number of insulation-coated electric wires such as an automobile wire harness. It is an object of the present invention to provide a heat-shrinkable tube and a heat-shrinkable cap that can be covered and waterproofed together with the waterproofing of the exposed portion of the electric wire simply by applying heat shrinkage. Another object of the present invention is to provide a method for waterproofing a wire bundle that can achieve waterproofing of the exposed wire portion as well as inter-wire waterproofing simply by covering the exposed wire portion with a heat-shrinkable tube or heat-shrinkable cap and performing heat shrinkage. Let it be an issue.

本発明の第1の態様は、その内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップであって、前記チューブ又はキャップ内に、前記チューブ又はキャップを熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、前記チューブ又はキャップの熱収縮後には固化する素線間浸透用接着剤が充填されている熱収縮チューブ又は熱収縮キャップである。   A first aspect of the present invention is a heat-shrinkable tube or heat-shrinkable cap having an adhesive layer in contact with its inner surface, and collapses by heating when the tube or cap is heat-shrinked in the tube or cap. In the capsule, an adhesive for inter-wire penetration that becomes a liquid with a viscosity lower than that of the adhesive forming the adhesive layer by heating and solidifies after thermal contraction of the tube or cap is formed in the capsule. A heat shrink tube or heat shrink cap that is filled.

本発明の第2の態様は、複数の絶縁被覆電線を束ねてなる電線束の素線露出部の防水方法であって、前記素線露出部にその内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップを被せた後、加熱して前記チューブ又はキャップを熱収縮させる工程よりなり、前記チューブ又はキャップ内には、熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、熱収縮後には固化する素線間浸透用接着剤が充填されている電線束の防水方法である。   According to a second aspect of the present invention, there is provided a waterproofing method for an exposed wire portion of an electric wire bundle formed by bundling a plurality of insulation-coated electric wires, wherein the exposed wire portion is in contact with an inner surface thereof and has an adhesive layer. After the tube or heat-shrink cap is put on, the method comprises heating and heat-shrinking the tube or cap, and the tube or cap includes a capsule that collapses by heating when heat-shrinking, Is a method for waterproofing an electric wire bundle that is filled with an adhesive for inter-element penetration that becomes a liquid with a viscosity lower than that of the adhesive forming the adhesive layer by the heating and solidifies after heat shrinkage.

本発明の第1の態様によれば、電線束の素線(導体)露出部、すなわち防水が求められる部分に被せて加熱収縮をするだけで素線(導体)露出部の防水とともに素線間止水もできる熱収縮チューブ又は熱収縮キャップが提供される。   According to the first aspect of the present invention, the bare wire (conductor) exposed portion of the wire bundle, that is, the waterproof portion of the exposed wire (conductor) exposed portion is covered with the waterproof portion of the bare wire (conductor) exposed portion by simply covering the exposed portion. A heat-shrinkable tube or heat-shrinkable cap that can also stop water is provided.

本発明の第2の態様によれば、電線束の素線(導体)露出部、すなわち防水が求められる部分に、熱収縮チューブ又は熱収縮キャップを被せて加熱収縮をするだけで素線(導体)露出部の防水とともに素線間止水もできる電線束の防水方法が提供される。従って、この防水方法は、生産性の高いものであり、自動車用ワイヤーハーネスの接続部位等の防水方法として好ましく適用できる。   According to the second aspect of the present invention, the exposed wire (conductor) of the wire bundle, that is, the portion where waterproofing is required, is covered with the heat-shrinkable tube or the heat-shrinkable cap, and the wire (conductor) is simply contracted by heating. ) Provided is a method for waterproofing a bundle of wires that can waterproof an exposed portion and can also stop water between strands. Therefore, this waterproofing method is highly productive and can be preferably applied as a waterproofing method for connecting parts of automobile wire harnesses.

第1の態様の熱収縮チューブ、熱収縮キャップの一例を表す模式断面図である。It is a schematic cross section showing an example of the heat contraction tube and heat contraction cap of the 1st mode. 第1の態様の熱収縮チューブ、熱収縮キャップの他の一例を表す模式断面図である。It is a schematic cross section showing other examples of the heat contraction tube and heat contraction cap of the 1st mode. 第2の態様により、ワイヤーハーネスの電線露出部を防水する方法の1工程を示す模式断面図である。It is a schematic cross section which shows 1 process of the method of waterproofing the electric wire exposure part of a wire harness by a 2nd aspect. 第2の態様により、ワイヤーハーネスの電線露出部を防水する方法の1工程を示す模式断面図である。It is a schematic cross section which shows 1 process of the method of waterproofing the electric wire exposure part of a wire harness by a 2nd aspect.

以下、第1の態様及び第2の態様について実施するための形態を具体例等に基づき説明する。第1の態様及び第2の態様の発明は、これらの形態や具体例に限定されるものではなく、特許請求の範囲によって示されるものであり特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。   Hereinafter, the form for implementing about a 1st aspect and a 2nd aspect is demonstrated based on a specific example. The inventions of the first aspect and the second aspect are not limited to these forms and specific examples, but are shown by the scope of claims and within the meaning and scope equivalent to the scope of claims. All changes are included.

本発明者は、従来の熱収縮チューブ又はキャップを用いる電線束の防水方法における前記のような問題を解決するため鋭意検討の結果、内面に接着剤層が形成された熱収縮チューブ又はキャップ中に、保存時には安定であるが前記チューブ又はキャップを熱収縮させる時の加熱温度により崩壊するカプセルを設け、そのカプセル内に、熱収縮時の加熱により電線束の電線間に浸透する低粘度の液状となるとともに、熱収縮後には固化する素線間浸透用接着剤を充填することにより前記の課題を解決できることを見出し、第1の態様及び第2の態様の発明を完成した。   As a result of intensive studies to solve the above-mentioned problems in the waterproofing method for electric wire bundles using a conventional heat-shrinkable tube or cap, the present inventor has found that the heat-shrinkable tube or cap has an adhesive layer formed on the inner surface. In addition, a capsule that is stable during storage but disintegrates due to the heating temperature when the tube or cap is heat shrunk is provided, and the capsule has a low-viscosity liquid that penetrates between the wires of the wire bundle due to heating during heat shrinkage. In addition, the inventors found that the above-mentioned problems can be solved by filling an adhesive for inter-element penetration that solidifies after heat shrinkage, and completed the inventions of the first and second aspects.

(1)第1の態様の熱収縮チューブ又は熱収縮キャップについて
本発明の第1の態様は、その内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップであって、前記チューブ又はキャップ内に、前記チューブ又はキャップを熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、前記チューブ又はキャップの熱収縮後には固化する素線間浸透用接着剤が充填されている熱収縮チューブ又は熱収縮キャップである。
(1) Heat-shrinkable tube or heat-shrinkable cap of the first aspect A first aspect of the present invention is a heat-shrinkable tube or heat-shrinkable cap having an adhesive layer in contact with the inner surface thereof, wherein the tube or cap Including a capsule that disintegrates by heating when the tube or cap is thermally shrunk, and the capsule becomes a liquid having a viscosity lower than that of the adhesive forming the adhesive layer by the heating. A heat-shrinkable tube or a heat-shrinkable cap filled with an adhesive for inter-element penetration that solidifies after heat-shrinking of the cap.

第1の態様及び第2の態様における熱収縮チューブとは、加熱により径方向に収縮する性質を有するチューブであり、通常その両端が開口しており、ワイヤーハーネスの末端にある電線露出部の防水等に用いられるものを言うが、以下の熱収縮キャップも含めて熱収縮チューブと言うことがある。熱収縮キャップとは、熱収縮チューブであってその一端が熱収縮等によりすでに閉じられているものを言い、ワイヤーハーネスの末端にある電線露出部の防水等に用いられる。   The heat-shrinkable tube in the first aspect and the second aspect is a tube having a property of shrinking in the radial direction by heating, and the both ends of the heat-shrinkable tube are normally open, and the electric wire exposed portion at the end of the wire harness is waterproofed. Although the thing used for the above is said, it may be called a heat shrinkable tube including the following heat shrinkable caps. The heat-shrink cap is a heat-shrinkable tube whose one end has already been closed by heat-shrinkage or the like, and is used for waterproofing the exposed wire portion at the end of the wire harness.

第1の態様の熱収縮チューブや熱収縮キャップは、従来の熱収縮チューブと同様な樹脂を用いて構成され、同様な方法により製造することができる。例えば、直鎖状ポリオレフィンの重合体を溶融押出機等によりチューブ状に成形した後、電離放射線照射等により樹脂を架橋し、その後チューブの内部に圧縮空気を送り込む方法等により拡径し、冷却固定して熱収縮性を有する樹脂チューブを製造することができる。熱収縮キャップは、前記のようにして製造された熱収縮チューブの一端を、熱収縮等により閉じることにより製造することができる。   The heat-shrinkable tube and heat-shrinkable cap of the first aspect are configured using the same resin as that of the conventional heat-shrinkable tube, and can be manufactured by the same method. For example, after a linear polyolefin polymer is formed into a tube shape using a melt extruder, etc., the resin is cross-linked by ionizing radiation irradiation, etc., and then the diameter is expanded by a method such as sending compressed air into the tube, and then cooling and fixing. Thus, a resin tube having heat shrinkability can be manufactured. The heat shrink cap can be manufactured by closing one end of the heat shrink tube manufactured as described above by heat shrink or the like.

第1の態様の熱収縮チューブや熱収縮キャップは、その内面に接して、被着体との接着性を有する接着性樹脂(内層接着剤)により形成された接着剤層が設けられている。この接着性樹脂により熱収縮チューブや熱収縮キャップと、電線束を構成する絶縁電線(素線露出部を含む)とが接着され、素線露出部が防水される。接着性樹脂とは、熱収縮温度では流動性を有し冷却後は固化して電線露出部の接着をするものであり、熱可塑性樹脂が好ましく用いられる。接着剤層が熱可塑性樹脂により構成される場合は可使時間の制限がない。この接着性樹脂としては、例えば、熱可塑性のポリエステル系樹脂、ポリアミド系樹脂、ポリオレフィン系樹脂等のホットメルト接着剤を挙げることができる。   The heat-shrinkable tube and heat-shrinkable cap of the first aspect are provided with an adhesive layer formed by an adhesive resin (inner layer adhesive) having adhesiveness to the adherend in contact with the inner surface thereof. With this adhesive resin, the heat-shrinkable tube and the heat-shrinkable cap are bonded to the insulated wires (including the exposed wire portion) constituting the wire bundle, and the exposed wire portion is waterproofed. The adhesive resin has fluidity at the heat shrinkage temperature and solidifies after cooling to adhere the exposed wire portion, and a thermoplastic resin is preferably used. When the adhesive layer is composed of a thermoplastic resin, there is no limitation on the usable time. Examples of the adhesive resin include hot melt adhesives such as thermoplastic polyester resins, polyamide resins, and polyolefin resins.

この態様の熱収縮チューブや熱収縮キャップは、前記チューブ又はキャップを熱収縮させる時の加熱温度により崩壊するカプセルを含むことを特徴とする。このカプセルは、熱収縮チューブや熱収縮キャップを保存する温度では、安定したカプセル形状を保つが、チューブ又はキャップを熱収縮させる温度では崩壊するものである。従って、カプセルが崩壊する温度は、チューブ又はキャップを熱収縮させる温度(熱収縮温度)より低いことが必要であるが、カプセルが崩壊する温度が低すぎる場合は保存時に安定したカプセル形状を保ちにくくなる場合がある。   The heat-shrinkable tube or heat-shrinkable cap of this aspect includes a capsule that collapses at a heating temperature when the tube or cap is heat-shrinked. The capsule maintains a stable capsule shape at a temperature at which the heat-shrinkable tube and heat-shrinkable cap are stored, but collapses at a temperature at which the tube or cap is heat-shrinked. Therefore, the temperature at which the capsule collapses must be lower than the temperature at which the tube or cap is thermally shrunk (heat shrink temperature). However, if the temperature at which the capsule collapses is too low, it is difficult to maintain a stable capsule shape during storage. There is a case.

よって、熱収縮時にカプセルを確実に崩壊させるともに、保存時に安定したカプセル形状を保つため、具体的には、熱収縮温度より5〜30℃低い温度で崩壊するカプセルが好ましい。カプセルには、熱収縮チューブや熱収縮キャップの保存時に安定したカプセル形状を保つための機械的強度も望まれる。   Therefore, in order to reliably collapse the capsule at the time of heat shrinkage and to maintain a stable capsule shape at the time of storage, specifically, a capsule that collapses at a temperature lower by 5 to 30 ° C. than the heat shrinkage temperature is preferable. The capsules are also required to have mechanical strength to maintain a stable capsule shape during storage of the heat shrink tube or heat shrink cap.

このカプセルを形成する材料としては、加熱温度で分解又は溶融する熱可塑性樹脂などが使用できる。また、カプセルの大きさは、熱収縮チューブの内径の50%以下が好ましい。カプセルの径が大きい場合は、熱収縮チューブ又は熱収縮キャップ内にカプセルの位置が保持できるようにして挿入する。またカプセルの径が小さい場合は、カプセルをバインダー等で固めたリング状のチューブとして熱収縮チューブ又は熱収縮キャップの内に挿入することもできる。   As a material for forming the capsule, a thermoplastic resin that decomposes or melts at a heating temperature can be used. The capsule size is preferably 50% or less of the inner diameter of the heat-shrinkable tube. When the diameter of the capsule is large, the capsule is inserted into the heat shrinkable tube or heat shrinkable cap so that the position of the capsule can be maintained. When the diameter of the capsule is small, it can be inserted into a heat shrinkable tube or heat shrinkable cap as a ring-shaped tube in which the capsule is hardened with a binder or the like.

カプセル中には、熱収縮温度では、前記接着剤層を形成する接着剤より低粘度の液状となり素線間に浸透するとともに、熱収縮後冷却したときには固化して、素線間を止水できる素線間浸透用接着剤が充填されている。ここで、電線束の素線間に浸透するとは、電線束を構成する複数の絶縁被覆電線の間に浸透するとともに、それぞれの絶縁被覆電線内部の導体を構成する素線間にも浸透することを意味する。   In the capsule, at the heat shrinkage temperature, it becomes a liquid having a lower viscosity than the adhesive forming the adhesive layer and penetrates between the strands, and solidifies when cooled after the heat shrinkage and can stop water between the strands. Filled with adhesive for inter-element penetration. Here, osmosis between the strands of the wire bundle means that it penetrates between the plurality of insulated wires constituting the wire bundle and also penetrates between the strands constituting the conductor inside each insulated wire. Means.

従って、カプセル中に充填される素線間浸透用接着剤は、熱収縮温度では、電線束の電線間に浸透するような低粘度となる。一方、熱収縮後に冷却したときには、充分な素線間止水性が得られるように固化することが望まれる。チューブやキャップの内面に接して形成された接着剤層を構成する接着性樹脂は、通常、熱収縮温度であっても素線間に浸透するような低粘度とはならず、従ってこの接着性樹脂のみでは素線間止水性は得られない。しかし、第1の態様では、カプセル中に充填された素線間浸透用接着剤が、カプセルの崩壊により電線束の素線間に浸透し、冷却した後には固化しているので充分な素線間止水性が得られる。   Accordingly, the inter-element penetration adhesive filled in the capsule has a low viscosity so as to penetrate between the wires of the wire bundle at the heat shrink temperature. On the other hand, when cooled after heat shrinkage, it is desirable to solidify so as to obtain a sufficient water-stop property between strands. The adhesive resin that constitutes the adhesive layer formed in contact with the inner surface of the tube or cap does not usually have a low viscosity that penetrates between the wires even at the heat shrink temperature. It is not possible to obtain water resistance between strands with resin alone. However, in the first aspect, since the interpenetrating adhesive filled in the capsule penetrates between the strands of the electric wire bundle due to the collapse of the capsule and solidifies after cooling, sufficient strands are obtained. Intermittent water is obtained.

カプセル中に充填される素線間浸透用接着剤については、具体的には、以下のような態様を挙げることができる。   Specific examples of the inter-element penetrating adhesive filled in the capsule include the following.

a)温度による粘度変化の大きい熱可塑性樹脂からなる接着剤
すなわち、熱収縮チューブや熱収縮キャップにより止水された電線束が使用される温度では、充分な素線間止水性が得られる程度まで固化するが、熱収縮温度では、電線束の電線間に浸透し得る低粘度となる熱可塑性樹脂である。従って、熱収縮温度では、接着剤層を構成する接着性樹脂よりはるかに低粘度となる。そこで、第1の態様のより好ましい態様として、前記素線間浸透用接着剤が、熱収縮温度では、電線束の電線間に浸透し得る低粘度となり、熱収縮後の冷却により固化する熱可塑性樹脂である熱収縮チューブ又は熱収縮キャップを提供する。このような熱可塑性樹脂としては、例えば、ポリアミド樹脂、エチレン−酢酸ビニル樹脂等を挙げることができる。
a) Adhesive made of a thermoplastic resin having a large viscosity change with temperature In other words, at a temperature at which a bundle of wires stopped by a heat-shrinkable tube or heat-shrinkable cap is used, a sufficient water-stop property between wires is obtained. Although it is solidified, it is a thermoplastic resin having a low viscosity that can penetrate between the wires of the wire bundle at the heat shrink temperature. Therefore, at the heat shrink temperature, the viscosity is much lower than that of the adhesive resin constituting the adhesive layer. Therefore, as a more preferable embodiment of the first embodiment, the inter-element penetration adhesive has a low viscosity that can penetrate between the wires of the wire bundle at the heat shrinkage temperature and is solidified by cooling after heat shrinkage. A heat shrink tube or heat shrink cap that is a resin is provided. Examples of such thermoplastic resins include polyamide resins and ethylene-vinyl acetate resins.

b)カプセル崩壊後、空気と接触し、湿気等により硬化する接着剤
この樹脂は、硬化前は、電線束の電線間に浸透し得る低粘度である。この樹脂は、熱収縮チューブや熱収縮キャップの保存時にはカプセル内に充填されているが、熱収縮時のカプセルの崩壊により流出し電線(素線)間に浸透する。その後、空気中の湿気等により硬化して充分な素線間止水性を達成する。このような接着剤としては、シアノ系接着剤、湿気硬化型ポリウレタン樹脂等を挙げることができる。
b) Adhesive that comes into contact with air after capsule disintegration and cures by moisture or the like. This resin has a low viscosity that can penetrate between the wires of the wire bundle before curing. This resin is filled in the capsule when the heat-shrinkable tube or heat-shrinkable cap is stored, but flows out due to the collapse of the capsule during heat-shrinkage and penetrates between the electric wires (element wires). Thereafter, it is cured by moisture in the air and the like to achieve a sufficient water-stop property between wires. Examples of such an adhesive include a cyano adhesive and a moisture curable polyurethane resin.

c)熱硬化性樹脂よりなる接着剤
この樹脂も、硬化前は、電線束の電線間に浸透し得る低粘度であり、カプセル内に充填されている。熱収縮のための加熱により、カプセルが崩壊して電線(素線)間に浸透するとともに、熱硬化して充分な素線間止水性を達成する。このような接着剤としては、エポキシ樹脂、フェノール樹脂、熱硬化型ポリエステル樹脂等を挙げることができる。
c) Adhesive made of thermosetting resin This resin also has a low viscosity that can penetrate between the wires of the wire bundle before curing, and is filled in the capsule. By heating for heat shrinkage, the capsule collapses and penetrates between the electric wires (wires), and is thermoset to achieve sufficient water resistance between the wires. Examples of such an adhesive include an epoxy resin, a phenol resin, and a thermosetting polyester resin.

d)硬化剤と硬化剤により硬化する樹脂よりなる接着剤
硬化剤及び前記硬化剤により硬化する樹脂は、熱収縮温度では、電線束の電線間に浸透するような低粘度である。硬化剤と樹脂は、それぞれ別のカプセルに充填されており、カプセルの崩壊前は互いに混合しない。熱収縮のための加熱により、カプセルが崩壊すると、電線間に浸透するとともに、硬化剤と樹脂が混合して硬化し、充分な素線間止水性を達成する。このような接着剤としては、エポキシ樹脂とその硬化剤であるアミン類、ポリアミド樹脂、酸無水物等との組合せ等を挙げることができる。そこで、第1の態様のより好ましい態様として、前記素線間浸透用接着剤が、エポキシ樹脂とその硬化剤からなる熱収縮チューブ又は熱収縮キャップを提供する。
d) Adhesive made of a curing agent and a resin that is cured by the curing agent The curing agent and the resin that is cured by the curing agent have a low viscosity that penetrates between the wires of the wire bundle at the heat shrink temperature. The curing agent and the resin are filled in separate capsules and do not mix with each other before the capsule collapses. When the capsule collapses due to heating for heat shrinkage, the capsule penetrates between the electric wires, and the curing agent and the resin are mixed and cured, thereby achieving sufficient inter-element water blocking properties. Examples of such an adhesive include a combination of an epoxy resin and its curing agent, an amine, a polyamide resin, an acid anhydride, and the like. Therefore, as a more preferable aspect of the first aspect, a heat-shrinkable tube or a heat-shrinkable cap is provided in which the inter-wire penetration adhesive is made of an epoxy resin and its curing agent.

第1の態様の熱収縮チューブ又は熱収縮キャップ内に含まれるカプセルの量は、カプセル中に充填される素線間浸透用接着剤が、素線間止水を達成するために充分となる量である。又、熱収縮チューブ又は熱収縮キャップ内には、上記に加えて必要に応じ、発明の趣旨を損ねない範囲で、硬化促進剤、安定剤、酸化防止剤等を加えることができる。   The amount of the capsule contained in the heat-shrinkable tube or heat-shrinkable cap of the first aspect is such that the interstrand penetration adhesive filled in the capsule is sufficient to achieve inter-strand waterproofing. It is. In addition to the above, a curing accelerator, a stabilizer, an antioxidant and the like can be added to the heat-shrinkable tube or heat-shrinkable cap as needed, as long as the spirit of the invention is not impaired.

(2)第2の態様の電線束の防水方法について
本発明の第2の態様は、複数の絶縁被覆電線を束ねてなる電線束の素線露出部の防水方法であって、前記素線露出部にその内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップを被せた後、加熱して前記チューブ又はキャップを熱収縮させる工程よりなり、前記チューブ又はキャップ内には、熱収縮させる時の加熱温度により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、熱収縮後の冷却時には固化する素線間浸透用接着剤が充填されている電線束の防水方法である。
(2) About waterproofing method of electric wire bundle of 2nd aspect The 2nd aspect of this invention is a waterproofing method of the strand exposed part of the wire bundle formed by bundling a plurality of insulation covering electric wires, Comprising: The said strand exposure A heat shrinkable tube or heat shrinkable cap having an adhesive layer in contact with the inner surface of the portion, and then heat-shrinking the tube or cap with heat, and the tube or cap is thermally shrunk. A capsule that collapses due to the heating temperature at the time, and in the capsule, due to the heating, it becomes a liquid having a lower viscosity than the adhesive forming the adhesive layer, and for interfilament penetration that solidifies upon cooling after heat shrinkage This is a method for waterproofing a bundle of wires filled with an adhesive.

第2の態様の防水方法によれば、素線露出部に熱収縮チューブ又は熱収縮キャップを被せ、加熱して前記チューブ又はキャップを熱収縮させるとの作業のみで、電線束の防水だけでなく素線間止水もできる。従って、ワイヤーハーネス等の電線束の防水作業の生産性を、従来技術より高めることができる。   According to the waterproofing method of the second aspect, the wire exposed portion is covered with a heat shrinkable tube or heat shrinkable cap, and the tube or cap is heat shrunk by heating. It can also stop water between strands. Therefore, the productivity of waterproofing work for wire bundles such as wire harnesses can be enhanced as compared with the prior art.

第2の態様の防水方法では、その内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップであって、熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、熱収縮後の冷却時には固化する素線間浸透用接着剤が充填されている熱収縮チューブ又は熱収縮キャップ、すなわち本発明の第1の態様の熱収縮チューブ又は熱収縮キャップが用いられる。   In the waterproofing method of the second aspect, a heat shrinkable tube or heat shrinkable cap having an adhesive layer in contact with the inner surface thereof, including a capsule that collapses by heating when heat shrinking is contained, A heat-shrinkable tube or heat-shrinkable cap filled with an inter-wire penetration adhesive that becomes a liquid with a lower viscosity than that of the adhesive forming the adhesive layer upon heating and solidifies upon cooling after heat-shrinking, that is, the present invention. The heat-shrinkable tube or heat-shrinkable cap of the first aspect is used.

第2の態様の防水方法では、先ず、電線束の電線露出部に熱収縮チューブ又は熱収縮キャップが被せられる。この防水方法が適用される電線束とは、絶縁性の樹脂により絶縁被覆がされた電線(導体線、芯線:通常複数本の素線からなる)を複数本束ねたものであり、ワイヤーハーネス、特に自動車用ワイヤーハーネスをその代表例として挙げることができる。そこで、第2の態様のより好ましい態様として、前記電線束が、自動車用ワイヤーハーネスである電線束の防水方法を提供する。   In the waterproofing method of the second aspect, first, a heat shrinkable tube or a heat shrinkable cap is put on the wire exposed portion of the wire bundle. A wire bundle to which this waterproofing method is applied is a bundle of a plurality of wires (conductor wire, core wire: usually composed of a plurality of strands) coated with an insulating resin. In particular, a wire harness for automobiles can be cited as a representative example. Therefore, as a more preferable aspect of the second aspect, there is provided a method for waterproofing an electric wire bundle in which the electric wire bundle is an automobile wire harness.

電線束の素線露出部とは、電線束の接続部位や分岐部等に形成される絶縁被覆が除去されて導体が露出した部分である。分岐部では、電線束の中間部に素線露出部が設けられており、この部分の防水・止水には両端が開口している熱収縮チューブが用いられることが多い。接続部位は、電線束の末端に素線露出部が設けられることが多く、この部分の防水・止水には、一端が閉じられた熱収縮チューブである熱収縮キャップが用いられることが多い。   The strand exposed portion of the electric wire bundle is a portion where the conductor is exposed by removing the insulation coating formed at the connection part or branching portion of the electric wire bundle. In the branch portion, an exposed portion of the wire is provided in the middle portion of the wire bundle, and a heat shrinkable tube having both ends opened is often used for waterproofing / waterstop of this portion. The connection part is often provided with a bare wire exposed portion at the end of the wire bundle, and a heat shrink cap, which is a heat shrink tube with one end closed, is often used for waterproofing and water stopping of this part.

素線露出部に熱収縮チューブ又は熱収縮キャップが被せられた後、熱収縮チューブ又は熱収縮キャップは、熱収縮温度まで加熱される。加熱により、熱収縮チューブ又は熱収縮キャップは熱収縮するとともに、接着剤層を形成する接着剤(内層接着剤)が流動し、素線露出部の絶縁被覆電線の束を外側より覆うので、接着剤が固化することにより素線露出部の防水が達成される。ただし、内層接着剤は、熱収縮温度でも比較的高粘度なので、絶縁被覆電線間や絶縁被覆と導体間、特に導体を構成する複数の素線間には充分浸透しない。すなわち、内層接着剤のみでは、充分な素線間止水性は得られない。   After the exposed wire portion is covered with the heat shrinkable tube or the heat shrinkable cap, the heat shrinkable tube or the heat shrinkable cap is heated to the heat shrinkage temperature. Heat shrinks the heat-shrinkable tube or heat-shrinkable cap by heating, and the adhesive (inner layer adhesive) that forms the adhesive layer flows and covers the bundle of insulated wires in the exposed part of the wire from the outside. Waterproofing of the exposed wire portion is achieved by solidifying the agent. However, since the inner layer adhesive has a relatively high viscosity even at the heat shrink temperature, it does not sufficiently penetrate between the insulated coated electric wires, between the insulated coating and the conductor, particularly between the plurality of strands constituting the conductor. That is, sufficient inter-strand water resistance cannot be obtained with the inner layer adhesive alone.

熱収縮温度への加熱により、熱収縮チューブ又は熱収縮キャップ内のカプセルは崩壊し、カプセル内に充填されている素線間浸透用接着剤が流出する。素線間浸透用接着剤は、熱収縮温度では、内層接着剤より低粘度であって、絶縁被覆と導体間や素線間には浸透し得る粘度の液状となる。その結果、絶縁被覆と導体間や素線間に浸透する。   By heating to the heat shrink temperature, the capsule in the heat shrink tube or the heat shrink cap collapses, and the inter-wire penetration adhesive filled in the capsule flows out. The adhesive for penetration between strands has a viscosity lower than that of the inner layer adhesive at the heat shrinkage temperature, and becomes a liquid having a viscosity capable of penetrating between the insulating coating and the conductor or between the strands. As a result, it penetrates between the insulation coating and the conductor or between the strands.

素線間浸透用接着剤が絶縁被覆と導体間や素線間等に浸透(素線間浸透)した後、素線間浸透用接着剤は硬化する。そして、充分な素線間止水性を達成することができる。   After the inter-element penetration adhesive penetrates between the insulation coating and the conductor or between the strands (inter-element penetration), the inter-element penetration adhesive is cured. And sufficient water resistance between strands can be achieved.

素線間浸透用接着剤が温度による粘度変化の大きい熱可塑性樹脂からなる場合(前記のa))、硬化は、加熱後素線間浸透用接着剤が冷却されることにより行われる。素線間浸透用接着剤が空気と接触し、湿気等により硬化するものである場合(前記のb))は、硬化は、素線間浸透後、接着剤が空気と接触することにより行われる。素線間浸透用接着剤が熱硬化性樹脂よりなる場合(前記のc))は、素線間浸透後、熱収縮温度への加熱により接着剤が硬化する。素線間浸透用接着剤が硬化剤と硬化剤により硬化する樹脂よりなる場合(前記のd))は、熱収縮温度への加熱により、カプセルが崩壊して硬化剤と樹脂が混合して硬化反応をすることにより硬化がされる。   When the inter-element penetration adhesive is made of a thermoplastic resin having a large viscosity change due to temperature (the above-mentioned a)), the curing is performed by cooling the inter-element penetration adhesive after heating. When the inter-element penetration adhesive is in contact with air and is cured by moisture or the like (b), the curing is performed by contacting the adhesive with the air after penetration between the strands. . In the case where the inter-element penetration adhesive is made of a thermosetting resin (the above c)), the adhesive is cured by heating to the heat shrinkage temperature after penetration between the strands. When the adhesive for interstrand penetration is made of a curing agent and a resin that is cured by the curing agent (above d)), the capsule is collapsed by heating to the heat shrink temperature, and the curing agent and the resin are mixed and cured. It is cured by reacting.

次に、図により、第1の態様の熱収縮チューブ、熱収縮キャップ及びこれらを用いるワイヤーハーネスの防水(すなわち第2の態様)について説明する。   Next, the heat-shrinkable tube, the heat-shrinkable cap of the first aspect, and the waterproofing of the wire harness using these will be described with reference to the drawings (that is, the second aspect).

図1(a)は第1の態様の熱収縮チューブ、図1(b)は第1の態様の熱収縮キャップの一例を表す模式断面図である。いずれも熱収縮前の状態を表している。図中、1は熱収縮チューブ又は熱収縮キャップ(樹脂部)を表し、2は、前記熱収縮チューブ又は熱収縮キャップの内面に形成された接着剤層(内装接着剤層)を表す。なお、図1(b)の熱収縮キャップは、図1(a)の熱収縮チューブの一端を熱収縮させて得られたものである。   Fig.1 (a) is a schematic cross section showing an example of the heat contraction tube of a 1st aspect, FIG.1 (b) is an example of the heat contraction cap of a 1st aspect. Both represent the state before heat shrinkage. In the figure, 1 represents a heat shrinkable tube or heat shrinkable cap (resin part), and 2 represents an adhesive layer (internal adhesive layer) formed on the inner surface of the heat shrinkable tube or heat shrinkable cap. The heat shrink cap of FIG. 1 (b) is obtained by heat shrinking one end of the heat shrink tube of FIG. 1 (a).

図1(a)(b)中の3は、カプセル入り樹脂層を表す。図1(a)(b)は、カプセルの径が小さい場合であり、カプセル5aは、カプセル入り樹脂層3中に分散している。カプセル入り樹脂層3は、カプセルをバインダーで固めたリング状のチューブとし、そのチューブを熱収縮チューブ又は熱収縮キャップの内に挿入して形成することもできる。この場合、前記バインダーが、カプセル入り樹脂層3を構成する樹脂となる。   1 in FIG. 1 (a) (b) represents the resin layer with a capsule. 1A and 1B show a case where the diameter of the capsule is small, and the capsule 5a is dispersed in the encapsulated resin layer 3. FIG. The encapsulated resin layer 3 may be formed by forming a ring-shaped tube in which a capsule is hardened with a binder, and inserting the tube into a heat-shrinkable tube or a heat-shrinkable cap. In this case, the binder is a resin constituting the encapsulated resin layer 3.

カプセル5a中には、素線浸透用接着剤が充填されている。熱収縮の際の加熱によりカプセル5aは崩壊する。素線浸透用接着剤は熱収縮の温度では低粘度であるので、崩壊により流出したカプセル5aの素線浸透用接着剤は素線間に浸透する。   The capsule 5a is filled with a strand penetration adhesive. Capsule 5a collapses due to heating during heat shrinkage. Since the strand-penetrating adhesive has a low viscosity at the temperature of heat shrinkage, the strand-penetrating adhesive of the capsule 5a that has flowed out due to the collapse penetrates between the strands.

図2(a)は第1の態様の熱収縮チューブ、図2(b)は第1の態様の熱収縮キャップの別の例を表す模式断面図である。図1(a)(b)と同様に、図中、1は熱収縮チューブ又は熱収縮キャップ(樹脂部)を表し、2は、前記熱収縮チューブ又は熱収縮キャップの内面に形成された接着剤層(内装接着剤層)を表す。又、図2(b)の熱収縮キャップは、図2(a)の熱収縮チューブの一端を熱収縮させて得られたものである。   FIG. 2A is a schematic cross-sectional view showing another example of the heat-shrinkable tube according to the first aspect, and FIG. 2B is another example of the heat-shrinkable cap according to the first aspect. 1 (a) and 1 (b), 1 represents a heat shrinkable tube or a heat shrinkable cap (resin part), and 2 represents an adhesive formed on the inner surface of the heat shrinkable tube or heat shrinkable cap. Represents a layer (interior adhesive layer). Moreover, the heat shrink cap of FIG. 2B is obtained by heat shrinking one end of the heat shrink tube of FIG.

図1(a)(b)は、カプセルの径が小さい場合であるが、図2(a)(b)は、カプセルの径が大きい場合を表している。図2(a)(b)中の4は、カプセル接着層を表す。カプセルの径が大きい場合は、樹脂層中にカプセルを分散させることできないので、カプセル接着層4によりカプセル5bが保持されている。すなわち、カプセル5bは接着剤により熱収縮チューブ又は熱収縮キャップの内面に保持されている。なお、カプセルが保持される方法であれば、カプセル接着層以外の方法により保持されてもよい。   1A and 1B show the case where the capsule diameter is small, while FIGS. 2A and 2B show the case where the capsule diameter is large. 2 in FIGS. 2A and 2B represents a capsule adhesive layer. When the diameter of the capsule is large, the capsule 5b is held by the capsule adhesive layer 4 because the capsule cannot be dispersed in the resin layer. That is, the capsule 5b is held on the inner surface of the heat shrinkable tube or the heat shrinkable cap by an adhesive. As long as the capsule is held, it may be held by a method other than the capsule adhesive layer.

図3、4は、それぞれ、図2(a)で表される熱収縮チューブを用いて、第2の態様により、ワイヤーハーネス7の電線露出部8を防水する方法の1工程を示す模式断面図である。図に示すように熱収縮チューブ内には、ワイヤーハーネス7の電線露出部8が挿入され、熱収縮チューブ1は加熱されて熱収縮する。図3は、熱収縮前の加熱されている段階を表し、図4は、熱収縮後の段階を表している。   3 and 4 are schematic cross-sectional views showing one step of a method of waterproofing the exposed wire portion 8 of the wire harness 7 according to the second embodiment, using the heat-shrinkable tube shown in FIG. It is. As shown in the figure, the exposed wire portion 8 of the wire harness 7 is inserted into the heat shrinkable tube, and the heat shrinkable tube 1 is heated and thermally contracted. FIG. 3 shows the stage being heated before heat shrinking, and FIG. 4 shows the stage after heat shrinking.

カプセル5aと同様に、カプセル5b中には、素線浸透用接着剤6が充填されている。熱収縮の際の加熱によりカプセル5bは崩壊する。カプセル5bの素線浸透用接着剤6は、熱収縮の温度では低粘度であるので、崩壊したカプセル5bより流出し素線浸透用接着剤6は素線間に浸透する。素線浸透用接着剤6は、低温では粘度が大きいものであるので、熱収縮後の冷却により固化し、充分な素線間止水性が得られる。なお、熱収縮キャップの場合であっても、又図1(a)(b)のようなカプセルの径が小さい場合であっても、図3、4で説明した場合と同様にして、充分な素線間止水性が得られる。   Similar to the capsule 5a, the capsule 5b is filled with the adhesive 6 for strand penetration. Capsule 5b collapses due to heating during heat shrinkage. Since the strand-penetrating adhesive 6 of the capsule 5b has a low viscosity at the temperature of heat shrinkage, it flows out from the collapsed capsule 5b and penetrates between the strands. Since the strand-penetrating adhesive 6 has a high viscosity at low temperatures, it is solidified by cooling after heat shrinkage, and a sufficient water-stop property between strands is obtained. Even in the case of a heat-shrinkable cap or in the case where the capsule diameter is small as shown in FIGS. 1 (a) and 1 (b), it is sufficient as in the case described in FIGS. Inter-strand water resistance is obtained.

(参考実験例)
[実験に使用した素材]
1.熱収縮キャップ: 熱収縮キャップA 10/4×70L(材質:ポリエチレン 収縮前内径10mm、収縮前肉厚0.65mm、収縮後内径4mm、収縮後肉厚1.5mm、長さ70mm)
2.ワイヤーハーネス: 電線AVSS0.5(導体:軟銅より線 絶縁体:塩化ビニル 素線数8本、素線径0.32mm、導体断面積0.56mm、住友電装社製)を超音波溶接により7本をジョイントしたもの
3.接着剤
(1)アロンアルファ201(α−シアノアクリレート、粘度(25℃):2cp、東亞合成社製)
(2)JER827(エポキシ樹脂、エポキシ当量:180〜190、粘度(25℃):9000〜11000cp、三菱化学社製)
+ キュアゾール1B2PZ(1−ベンジル−2−フェニルイミダゾール、エポキシ樹脂硬化剤、四国化成社製)
(Reference experiment example)
[Material used in the experiment]
1. Heat Shrink Cap: Heat Shrink Cap A 10/4 × 70 L (Material: Polyethylene inner diameter before shrinkage 10 mm, thickness before shrinkage 0.65 mm, inner diameter after shrinkage 4 mm, thickness after shrinkage 1.5 mm, length 70 mm)
2. Wire harness: Electric wire AVSS0.5 (conductor: annealed copper strand insulator: vinyl chloride, number of strands, strand diameter 0.32mm, conductor cross section 0.56mm, manufactured by Sumitomo Wiring Systems) 7 by ultrasonic welding 2. Jointed Adhesive (1) Aron Alpha 201 (α-cyanoacrylate, viscosity (25 ° C.): 2 cp, manufactured by Toagosei Co., Ltd.)
(2) JER827 (epoxy resin, epoxy equivalent: 180-190, viscosity (25 ° C.): 9000-11000 cp, manufactured by Mitsubishi Chemical Corporation)
+ Curezol 1B2PZ (1-benzyl-2-phenylimidazole, epoxy resin curing agent, manufactured by Shikoku Chemicals)

実験1(素線間浸漬用接着剤を使用しない例)
熱収縮キャップに、前記ワイヤーハーネスの一端部にある素線露出部を差し込んだ後、150℃×5分間加熱して熱収縮キャップを熱収縮させた。冷却後、当該端部を水中に浸漬し、ワイヤーハーネスを構成する7本の電線のそれぞれの他方の端部から0.2MPaの圧縮空気を入れ、エアリーク試験を行ったが空気漏れが生じた。
Experiment 1 (example not using adhesive for inter-wire immersion)
After inserting the exposed wire portion at one end of the wire harness into the heat shrink cap, the heat shrink cap was heat shrunk by heating at 150 ° C. for 5 minutes. After cooling, the end was immersed in water, 0.2 MPa of compressed air was introduced from the other end of each of the seven electric wires constituting the wire harness, and an air leak test was performed, but an air leak occurred.

実験2
接着剤としてアロンアルファ201を用い、その0.2gを熱収縮キャップに投入した後、熱収縮キャップに、ワイヤーハーネスの一端を差し込み、150℃×3分間加熱して熱収縮キャップを熱収縮させた。冷却後、当該端部を水中に浸漬し、ワイヤーハーネスを構成する7本の電線のそれぞれの他方の端部から0.2MPaの圧縮空気を入れ、エアリーク試験を行ったが空気漏れはなかった。なお、アロンアルファ201の常温での剪断速度1s−1の時の粘度は2.0Pa・sであった。
Experiment 2
Aron Alpha 201 was used as an adhesive, and 0.2 g thereof was put into the heat shrink cap, and then one end of the wire harness was inserted into the heat shrink cap and heated at 150 ° C. for 3 minutes to heat shrink the heat shrink cap. After cooling, the end was immersed in water, 0.2 MPa of compressed air was introduced from the other end of each of the seven wires constituting the wire harness, and an air leak test was performed, but there was no air leak. The viscosity of Aron Alpha 201 at a normal shear rate of 1 s −1 was 2.0 Pa · s.

実験3
接着剤としてJER827+キュアゾール1B2PZを用い、熱収縮の加熱条件を150℃×10分間とした以外は、実験2と同様に、試験を行ったが空気漏れはなかった。なお、JER827の150℃での剪断速度1s−1の時の粘度は1.0Pa・s以下であった。
Experiment 3
The test was conducted in the same manner as in Experiment 2 except that JER827 + Curazole 1B2PZ was used as the adhesive and the heat shrink heating condition was 150 ° C. × 10 minutes, but there was no air leakage. The viscosity of JER827 at a shear rate of 1 s −1 at 150 ° C. was 1.0 Pa · s or less.

以上の結果より、次のことが言える。
1.素線間浸透用接着剤を使用しない場合(実験1)は、素線間止水性は得られない。
2.素線間浸透用接着剤として、150℃での粘度が低いものを用いた場合(実験2、3)は、予め素線間浸透用接着剤を入れた熱収縮キャップ中に、ワイヤーハーネスの一端部を差し込み熱収縮する方法(すなわち、熱収縮キャップ中にワイヤーハーネスの一端部を差し込む前に、その端部を接着剤に浸漬する工程を経ない方法)によって充分な素線間止水性が得られている。
From the above results, the following can be said.
1. When the adhesive for interpenetration between wires is not used (Experiment 1), inter-wire waterstop is not obtained.
2. When a low-viscosity adhesive at 150 ° C. is used as the inter-element penetration adhesive (Experiments 2 and 3), one end of the wire harness is placed in a heat-shrink cap in which the inter-element penetration adhesive is previously placed. Sufficient inter-strand water resistance is obtained by the method of inserting the part and heat shrinking (that is, the process of not immersing the end of the wire harness in the adhesive before inserting the one end of the wire harness into the heat shrink cap). It has been.

以上の結果は、150℃での粘度が低い接着剤を、150℃以下で崩壊するカプセルに充填して熱収縮キャップ中に入れた場合でも同様と考えられる。そして、カプセルに充填することにより接着剤の保存安定性も向上する。従って、本発明により、電線露出部に被せて加熱収縮をするだけで電線露出部の防水とともに素線間止水もできる熱収縮チューブや熱収縮キャップ及びその熱収縮チューブや熱収縮キャップを用いる電線束の防水方法が提供されることが、前記実験の結果により示されていると言える。   The above results are considered to be the same even when an adhesive having a low viscosity at 150 ° C. is filled in a capsule that disintegrates at 150 ° C. or less and placed in a heat shrink cap. And the storage stability of an adhesive agent also improves by filling a capsule. Therefore, according to the present invention, a heat-shrinkable tube, a heat-shrinkable cap, and an electric wire using the heat-shrinkable tube and the heat-shrinkable cap that can waterproof the wire-exposed portion and stop water between the strands simply by covering the wire-exposed portion with heat shrinkage. It can be said that the result of the experiment shows that a bundle waterproofing method is provided.

1 熱収縮チューブ、熱収縮キャップ
2 接着剤層
3 カプセル入り樹脂層
4 カプセル接着層
5a、5b カプセル
6 素線浸透用接着剤
7 ワイヤーハーネス
8 電線露出部
DESCRIPTION OF SYMBOLS 1 Heat shrinkable tube, heat shrinkable cap 2 Adhesive layer 3 Capsule resin layer 4 Capsule adhesive layer 5a, 5b Capsule 6 Wire penetration adhesive 7 Wire harness 8 Electric wire exposed part

Claims (5)

その内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップであって、前記チューブ又はキャップ内に、前記チューブ又はキャップを熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、前記チューブ又はキャップの熱収縮後には固化する素線間浸透用接着剤が充填されている熱収縮チューブ又は熱収縮キャップ。   A heat-shrinkable tube or heat-shrinkable cap having an adhesive layer in contact with the inner surface thereof, the capsule containing the capsule that disintegrates by heating when the tube or cap is heat-shrinked. Is a heat-shrinkable tube or heat filled with an inter-wire penetrating adhesive that becomes a liquid with a lower viscosity than the adhesive forming the adhesive layer due to the heating and solidifies after heat-shrinking of the tube or cap. Shrink cap. 前記素線間浸透用接着剤が、熱収縮温度では、電線束の素間に浸透し得る低粘度となり、熱収縮後の冷却により固化する熱可塑性樹脂である請求項1に記載の熱収縮チューブ又は熱収縮キャップ。   2. The heat shrinkable tube according to claim 1, wherein the inter-wire penetration adhesive is a thermoplastic resin that has a low viscosity that can penetrate between the wires of the wire bundle at a heat shrinkage temperature and is solidified by cooling after heat shrinkage. Or heat shrink cap. 前記素線間浸透用接着剤が、エポキシ樹脂とその硬化剤からなる請求項1に記載の熱収縮チューブ又は熱収縮キャップ。   The heat-shrinkable tube or heat-shrinkable cap according to claim 1, wherein the inter-element penetrating adhesive comprises an epoxy resin and a curing agent thereof. 複数の絶縁被覆電線を束ねてなる電線束の素線露出部の防水方法であって、前記素線露出部にその内面に接して接着剤層を有する熱収縮チューブ又は熱収縮キャップを被せた後、加熱して前記チューブ又はキャップを熱収縮させる工程よりなり、前記チューブ又はキャップ内には、熱収縮させる時の加熱により崩壊するカプセルを含み、前記カプセル内には、前記加熱により、前記接着剤層を形成する接着剤より低粘度の液状となり、熱収縮後には固化する素線間浸透用接着剤が充填されている電線束の防水方法。   A method for waterproofing a wire exposed portion of a wire bundle formed by bundling a plurality of insulation-coated wires, wherein the wire exposed portion is covered with a heat shrinkable tube or heat shrinkable cap having an adhesive layer in contact with the inner surface thereof And the step of heat shrinking the tube or cap, the tube or cap includes a capsule that collapses by heating when heat shrinking, and the capsule contains the adhesive by the heating. A method for waterproofing a bundle of wires, which is filled with an adhesive for inter-wire penetration that becomes a liquid having a lower viscosity than the adhesive forming the layer and solidifies after heat shrinkage. 前記電線束が、自動車用ワイヤーハーネスである請求項に記載の電線束の防水方法。

The method of waterproofing an electric wire bundle according to claim 4 , wherein the electric wire bundle is an automobile wire harness.

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