JP6253906B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP6253906B2
JP6253906B2 JP2013147637A JP2013147637A JP6253906B2 JP 6253906 B2 JP6253906 B2 JP 6253906B2 JP 2013147637 A JP2013147637 A JP 2013147637A JP 2013147637 A JP2013147637 A JP 2013147637A JP 6253906 B2 JP6253906 B2 JP 6253906B2
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joint member
outer joint
wheel
hub wheel
wheel bearing
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JP2014198551A (en
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乗松 孝幸
孝幸 乗松
勉 永田
勉 永田
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NTN Corp
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NTN Corp
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Priority to JP2013147637A priority Critical patent/JP6253906B2/en
Priority to CN201480011471.0A priority patent/CN105026175B/en
Priority to EP14764201.1A priority patent/EP2974883B1/en
Priority to PCT/JP2014/053404 priority patent/WO2014141808A1/en
Priority to US14/771,555 priority patent/US10086649B2/en
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Description

本発明は、例えば自動車の懸架装置に対して駆動車輪(FF車の前輪、FR車の後輪、4WD車の全輪)を回転自在に支持する車輪用軸受装置に関する。   The present invention relates to a wheel bearing device that rotatably supports driving wheels (front wheels of FF vehicles, rear wheels of FR vehicles, all wheels of 4WD vehicles), for example, with respect to a suspension device of an automobile.

従来の車輪用軸受装置は、例えば、図28に示すように、ハブ輪101、内輪102、複列の転動体103,104および外輪105からなる車輪用軸受106と等速自在継手107とで主要部が構成されている。   For example, as shown in FIG. 28, a conventional wheel bearing device includes a wheel bearing 106 including a hub wheel 101, an inner ring 102, double-row rolling elements 103 and 104, and an outer ring 105, and a constant velocity universal joint 107. The part is composed.

ハブ輪101は、その外周面にアウトボード側の内側軌道面108が形成されると共に、車輪(図示せず)を取り付けるための車輪取付フランジ109を備えている。その車輪取付フランジ109の円周方向等間隔に、ホイールディスクを固定するためのハブボルト110が植設されている。ハブ輪101のインボード側外周面に形成された小径段部111に内輪102を嵌合させ、その内輪102の外周面にインボード側の内側軌道面112が形成されている。ハブ輪101の軸孔の内周面には、等速自在継手107をトルク伝達可能に連結するための雌スプライン113が形成されている。   The hub wheel 101 has an inner raceway surface 108 on the outboard side formed on the outer peripheral surface thereof, and a wheel mounting flange 109 for mounting a wheel (not shown). Hub bolts 110 for fixing the wheel disc are implanted at equal intervals in the circumferential direction of the wheel mounting flange 109. An inner ring 102 is fitted into a small diameter step portion 111 formed on the inboard side outer peripheral surface of the hub wheel 101, and an inner raceway surface 112 on the inboard side is formed on the outer peripheral surface of the inner ring 102. A female spline 113 for connecting the constant velocity universal joint 107 so as to transmit torque is formed on the inner peripheral surface of the shaft hole of the hub wheel 101.

内輪102は、クリープを防ぐために適当な締め代をもって圧入されている。ハブ輪101の外周面に形成されたアウトボード側の内側軌道面108と、内輪102の外周面に形成されたインボード側の内側軌道面112とで複列の内側軌道面を構成している。内輪102をハブ輪101の小径段部111に圧入し、その小径段部111の端部を外側に加締め、その加締め部114でもって内輪102を抜け止めしてハブ輪101と一体化し、車輪用軸受106に予圧を付与している。   The inner ring 102 is press-fitted with an appropriate tightening margin to prevent creep. The inner raceway 108 on the outboard side formed on the outer peripheral surface of the hub wheel 101 and the inner raceway surface 112 on the inboard side formed on the outer peripheral surface of the inner ring 102 constitute a double row inner raceway surface. . The inner ring 102 is press-fitted into the small-diameter step portion 111 of the hub wheel 101, the end portion of the small-diameter step portion 111 is crimped to the outside, and the inner ring 102 is prevented from coming off with the crimping portion 114 and integrated with the hub wheel 101, A preload is applied to the wheel bearing 106.

外輪105は、内周面にハブ輪101および内輪102の内側軌道面108,112と対向する複列の外側軌道面115,116が形成され、外周面に車体(図示せず)に取り付けるための車体取付フランジ117を備えている。その車体取付フランジ117は、車体の懸架装置(図示せず)から延びるナックルに取り付け孔118を利用してボルト等で固定される。   The outer ring 105 is formed with double-row outer raceways 115 and 116 facing the inner raceways 108 and 112 of the hub ring 101 and the inner ring 102 on the inner circumference, and is attached to the vehicle body (not shown) on the outer circumference. A vehicle body mounting flange 117 is provided. The vehicle body mounting flange 117 is fixed to a knuckle extending from a vehicle suspension system (not shown) with a bolt or the like using the mounting hole 118.

車輪用軸受106は、複列のアンギュラ玉軸受構造で、ハブ輪101および内輪102の外周面に形成された内側軌道面108,112と外輪105の内周面に形成された外側軌道面115,116との間に転動体103,104を介在させ、各列の転動体103,104を保持器119,120により円周方向等間隔に支持した構造を有する。   The wheel bearing 106 has a double-row angular contact ball bearing structure, and has inner raceway surfaces 108 and 112 formed on the outer peripheral surfaces of the hub wheel 101 and the inner ring 102 and an outer raceway surface 115 formed on the inner peripheral surface of the outer ring 105. The rolling elements 103 and 104 are interposed between the rolling elements 103 and 104, and the rolling elements 103 and 104 in each row are supported by the cages 119 and 120 at equal intervals in the circumferential direction.

車輪用軸受106の両端開口部には、外輪105とハブ輪101および内輪102との環状空間を密封する一対のシール121,122が外輪105の両端部内径に嵌合され、内部に充填されたグリース等の潤滑剤の漏洩ならびに外部からの水や異物の侵入を防止するようになっている。   A pair of seals 121 and 122 that seal the annular space between the outer ring 105, the hub ring 101, and the inner ring 102 are fitted into the inner diameters of both ends of the outer ring 105 and filled in the openings at both ends of the wheel bearing 106. It prevents leakage of lubricants such as grease and intrusion of water and foreign matters from the outside.

等速自在継手107の外側継手部材123をハブ輪101に連結することにより、車輪用軸受装置が構成される。外側継手部材123は、内側継手部材、ボールおよびケージからなる内部部品(図示せず)を収容したカップ状のマウス部124と、そのマウス部124から軸方向に一体に延びるステム部125とで構成されている。ステム部125の外周面には、ハブ輪101とトルク伝達可能に連結するための雄スプライン126が形成されている。   A wheel bearing device is configured by connecting the outer joint member 123 of the constant velocity universal joint 107 to the hub wheel 101. The outer joint member 123 includes a cup-shaped mouth portion 124 that houses an inner joint member, an inner part (not shown) made of a ball and a cage, and a stem portion 125 that integrally extends from the mouth portion 124 in the axial direction. Has been. A male spline 126 is formed on the outer peripheral surface of the stem portion 125 so as to be connected to the hub wheel 101 so that torque can be transmitted.

外側継手部材123のステム部125をハブ輪101の軸孔に圧入し、そのステム部125の端部に形成された雄ねじ部129にナット127を螺合させ、そのナット127をハブ輪101の端面に係止させた状態で締め付けることにより、等速自在継手107をハブ輪101に固定している。このナット127の締め付け力(軸力)でもってハブ輪101の加締め部114に外側継手部材123の肩部128を当接させている。このようにして、ステム部125の雄スプライン126とハブ輪101の雌スプライン113を嵌合させることにより、等速自在継手107から車輪用軸受106へのトルク伝達が可能となっている。   The stem portion 125 of the outer joint member 123 is press-fitted into the shaft hole of the hub wheel 101, the nut 127 is screwed into the male screw portion 129 formed at the end portion of the stem portion 125, and the nut 127 is connected to the end surface of the hub wheel 101. The constant velocity universal joint 107 is fixed to the hub wheel 101 by tightening in a state of being locked to the hub wheel 101. The shoulder 128 of the outer joint member 123 is brought into contact with the caulking portion 114 of the hub wheel 101 with the tightening force (axial force) of the nut 127. In this way, torque can be transmitted from the constant velocity universal joint 107 to the wheel bearing 106 by fitting the male spline 126 of the stem portion 125 and the female spline 113 of the hub wheel 101.

この車輪用軸受装置では、ハブ輪101の加締め部114とその加締め部114に対向する外側継手部材123の肩部128とが、ナット127の締め付け力(軸力)でもって当接した状態にある。このことから、車両発進時、静止状態にある車輪用軸受106に対して等速自在継手107から回転トルクが負荷されると、雌雄スプライン113,126を介して外側継手部材123からハブ輪101へ回転トルクを伝達しようとするが、外側継手部材123の捩れによりハブ輪101の加締め部114と外側継手部材123の肩部128との間で急激な滑りが発生する。この急激な滑りが原因となって、カッキン音と通称されるスティックスリップ音が発生することがある。   In this wheel bearing device, the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123 facing the caulking portion 114 are in contact with each other with the tightening force (axial force) of the nut 127. It is in. From this, when the vehicle is started and a rotational torque is applied from the constant velocity universal joint 107 to the stationary wheel bearing 106, the outer joint member 123 passes through the male and female splines 113 and 126 to the hub wheel 101. Although rotational torque is to be transmitted, a sudden slip occurs between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123 due to torsion of the outer joint member 123. Due to this sudden slip, a stick-slip sound commonly referred to as a cuckling sound may occur.

このスティックスリップ音を未然に防止する手段として、急激な滑りが発生しないように、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面での摩擦抵抗を大きくする手段が講じられている(例えば、特許文献1参照)。この特許文献1では、摩擦抵抗を大きくする手段として、外側継手部材123の肩部128の当接面に、放射状、楕円形状あるいはクロスハッチング状の凹凸部を形成する構造や、外側継手部材123の肩部128の当接面に、ゴムや樹脂製の間座を設けた構造が開示されている。   As a means for preventing this stick-slip noise, the frictional resistance at the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123 is increased so that a sudden slip does not occur. Means have been taken (see, for example, Patent Document 1). In Patent Document 1, as a means for increasing the frictional resistance, a structure in which a radial, elliptical or cross-hatched uneven portion is formed on the contact surface of the shoulder 128 of the outer joint member 123, A structure in which a rubber or resin spacer is provided on the contact surface of the shoulder 128 is disclosed.

また、スティックスリップ音を未然に防止する他の手段として、急激な滑りが発生しないように、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面での摩擦抵抗を小さくする手段が講じられている(例えば、特許文献2参照)。この特許文献2では、ハブ輪101の加締め部114の当接面に凹溝を形成し、その凹溝内にグリースを充填するようにした構造が開示されている。   Further, as another means for preventing stick-slip noise, frictional resistance at the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123 is prevented so that a sudden slip does not occur. A means for reducing the above is taken (for example, see Patent Document 2). This Patent Document 2 discloses a structure in which a concave groove is formed on the contact surface of the caulking portion 114 of the hub wheel 101 and grease is filled in the concave groove.

特開2003−97588号公報JP 2003-97588 A 特開2003−136908号公報JP 2003-136908 A

ところで、特許文献1,2に開示された従来の車輪用軸受装置では、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面での摩擦抵抗を大きくしたり、逆に、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面での摩擦抵抗を小さくしたりすることにより、急激な相対滑りが発生しないようにして、スティックスリップ音を未然に防止するようにしている。   By the way, in the conventional wheel bearing device disclosed in Patent Documents 1 and 2, the frictional resistance at the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123 is increased, On the contrary, by reducing the frictional resistance at the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123, it is possible to prevent a sudden relative slip from occurring. I try to prevent noise.

しかしながら、摩擦抵抗を大きくする手段として、外側継手部材123の肩部128の当接面に、凹凸部を形成したり、あるいは間座を設けたりしなければならない。また、摩擦抵抗を小さくする手段として、ハブ輪101の加締め部114の当接面に凹溝を形成しなければならない。このように、当接面での摩擦抵抗を変える処理として、凹凸部の形成や凹溝の形成を必要としたり、別部材としての間座を必要とすることから、車輪用軸受装置のコストアップを招くという問題があった。   However, as means for increasing the frictional resistance, an uneven portion or a spacer must be provided on the contact surface of the shoulder portion 128 of the outer joint member 123. Further, as a means for reducing the frictional resistance, a concave groove must be formed on the contact surface of the caulking portion 114 of the hub wheel 101. As described above, as a process of changing the frictional resistance on the contact surface, it is necessary to form a concave and convex portion, a concave groove, or a spacer as a separate member, which increases the cost of the wheel bearing device. There was a problem of inviting.

そこで、本発明は前述の問題点に鑑みて提案されたもので、その目的とするところは、当接面での摩擦抵抗を変える処理が不要で、簡便な手段によりスティックスリップ音を未然に防止し得る車輪用軸受装置を提供することにある。   Therefore, the present invention has been proposed in view of the above-mentioned problems, and the object of the present invention is to eliminate the need to change the frictional resistance on the contact surface and prevent stick-slip noise by simple means. Another object of the present invention is to provide a wheel bearing device that can be used.

前述の目的を達成するための技術的手段として、本発明は、内周に複列の外側軌道面が形成された外方部材と、外周に外側軌道面と対向する複列の内側軌道面を有し、ハブ輪および内輪からなる内方部材と、外方部材の外側軌道面と内方部材の内側軌道面との間に介装された複列の転動体とからなる車輪用軸受を備え、ハブ輪の内径に等速自在継手の外側継手部材のステム部を嵌合することにより車輪用軸受に等速自在継手をねじ締め付け構造により結合させ、内方部材の端部に外側継手部材の肩部を当接させた車輪用軸受装置において、ハブ輪と外側継手部材のステム部のうちのいずれか一方に形成されて軸方向に延びる複数の凸部を、凸部の周方向側壁部のみに対して締め代を有する複数の凹部が形成された他方に、ねじ締め付けにより発生する軸力以下の引き込み力で凸部の周方向側壁部による凹部形成面の切削でもって圧入し、その他方に凸部の周方向側壁部の形状を転写することにより、凸部と凹部との嵌合接触部位全域が密着し、凹部が凸部の径方向先端部に対して隙間を有する凹凸嵌合構造を構成し、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差を32kN以下としたことを特徴とする。 As technical means for achieving the above-mentioned object, the present invention comprises an outer member having a double-row outer raceway surface formed on the inner periphery, and a double-row inner raceway surface facing the outer raceway surface on the outer periphery. A wheel bearing comprising: an inner member comprising a hub ring and an inner ring; and a double row rolling element interposed between the outer raceway surface of the outer member and the inner raceway surface of the inner member. The constant velocity universal joint is coupled to the wheel bearing by a screw tightening structure by fitting the stem portion of the outer joint member of the constant velocity universal joint to the inner diameter of the hub ring, and the outer joint member is joined to the end of the inner member. In the wheel bearing device in which the shoulder portion is in contact, the plurality of convex portions formed in one of the hub portion and the stem portion of the outer joint member and extending in the axial direction are formed only on the circumferential side wall portion of the convex portion. the other of the plurality of recesses having interference is formed for, by tightening screws Pressed with the cutting of the recessed surface by circumferential side wall portion of the protrusion in the axial force less pulling force live, by transferring the circumferential side wall of the convex portion to the other of the protrusion and the recess fitting contact regions throughout the close contact of the recess constitutes a recess-projection fitting structure which have a gap with respect to the radial tip of the convex portion, and the axial force generated by the axial force and fitting force generated by the clamping screw The difference is set to 32 kN or less.

本発明では、ハブ輪と外側継手部材のステム部のうちのいずれか一方に軸方向に延びる複数の凸部を形成すると共に他方に凸部に対して締め代を有する凹部を予め形成しておく。ハブ輪と外側継手部材のステム部のうちのいずれか一方を他方に圧入することにより、凸部と凹部との嵌合接触部位全域が密着する凹凸嵌合構造を構成する。   In the present invention, a plurality of convex portions extending in the axial direction are formed on one of the hub portion and the stem portion of the outer joint member, and a concave portion having a tightening margin with respect to the convex portion is formed in advance on the other side. . By pressing any one of the hub wheel and the stem portion of the outer joint member into the other, an uneven fitting structure in which the entire fitting contact portion between the convex portion and the concave portion is in close contact is configured.

この際、凸部により凹部形成面を極僅かに切削加工し、凸部による凹部形成面の極僅かな塑性変形や弾性変形を付随的に伴いながら、相手側の凹部形成面に凸部の形状を転写する。この時、凸部が相手側の凹部形成面に食い込んでいくことによってハブ輪の内径が僅かに拡径した状態となって、凸部の軸方向の相対的移動が許容される。凸部の軸方向相対移動が停止すれば、ハブ輪の内径が元の径に戻ろうとして縮径することになる。これによって、凸部と凹部との嵌合接触部位全域で密着し、外側継手部材とハブ輪を強固に結合一体化することができる。   At this time, the concave portion forming surface is slightly cut by the convex portion, and the convex portion is formed on the other concave portion forming surface while accompanying slight plastic deformation and elastic deformation of the concave portion forming surface by the convex portion. Transcript. At this time, the convex portion bites into the concave-part forming surface on the other side, so that the inner diameter of the hub wheel is slightly expanded, and relative movement in the axial direction of the convex portion is allowed. When the axial relative movement of the convex portion stops, the inner diameter of the hub wheel is reduced to return to the original diameter. Thereby, it can closely_contact | adhere in the fitting contact site | part whole area | region of a convex part and a recessed part, and an outer joint member and a hub ring can be combined firmly.

ここで、凸部に対して締め代を有する凹部を予め形成していることから、ねじ締め付けにより発生する軸力以下でハブ輪に対して外側継手部材を圧入することができる。その結果、ハブ輪に外側継手部材のステム部を圧入するに際して、専用の治具を別に用意する必要がなく、車輪用軸受装置を構成する部品を利用したねじ締め付けでもって等速自在継手を簡易に車輪用軸受に結合させることができる。   Here, since the recessed part which has a fastening allowance with respect to a convex part is formed previously, an outer joint member can be press-fit with respect to a hub ring below the axial force which generate | occur | produces by screw fastening. As a result, it is not necessary to prepare a special jig separately when press-fitting the stem portion of the outer joint member into the hub wheel, and the constant velocity universal joint can be simplified by screw tightening using the components constituting the wheel bearing device. Can be coupled to a wheel bearing.

本発明では、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差を32kN以下とする。このように、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差を32kN以下とすることにより、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差、つまり、内方部材の端部と外側継手部材の肩部との当接面に発生する軸力を32kN以下とすることになる。その結果、内方部材の端部と外側継手部材の肩部との当接面での面圧を小さくすることができ、車両発進時に車輪用軸受に対して等速自在継手から回転トルクが負荷された場合、当接面で急激な滑りが発生することを回避でき、スティックスリップ音の発生を未然に防止することができる。   In the present invention, the difference between the axial force generated by screw tightening and the axial force generated by pressure input is set to 32 kN or less. Thus, by setting the difference between the axial force generated by screw tightening and the axial force generated by pressure input to 32 kN or less, the difference between the axial force generated by screw tightening and the axial force generated by pressure input, that is, The axial force generated on the contact surface between the end portion of the inner member and the shoulder portion of the outer joint member is 32 kN or less. As a result, the surface pressure at the contact surface between the end portion of the inner member and the shoulder portion of the outer joint member can be reduced, and rotational torque is applied to the wheel bearing from the constant velocity universal joint when the vehicle starts. In this case, it is possible to avoid a sudden slip on the contact surface and to prevent the occurrence of a stick-slip sound.

本発明におけるねじ締め付け構造は、外側継手部材のステム部の軸端に形成された雌ねじ部と、その雌ねじ部に螺合した状態でハブ輪に係止される雄ねじ部とで構成された構造が可能である。この構造では、ステム部の雌ねじ部に雄ねじ部を螺合させることによりその雄ねじ部をハブ輪に係止させた状態で締め付けることによって、等速自在継手をハブ輪に固定することになる。   The screw tightening structure according to the present invention includes a female screw portion formed at the shaft end of the stem portion of the outer joint member, and a male screw portion that is engaged with the female screw portion and locked to the hub wheel. Is possible. In this structure, the constant velocity universal joint is fixed to the hub ring by screwing the male screw part into the female screw part of the stem part and tightening the male screw part in a state where the male screw part is locked to the hub ring.

本発明における凸部は外側継手部材のステム部に設けられ、凹部はハブ輪に設けられた構造が望ましい。このような構造を採用すれば、外側継手部材のステム部をハブ輪に圧入することにより、凸部と凹部との嵌合接触部位全域が密着する凹凸嵌合構造を容易に構成することができる。   In the present invention, it is desirable that the convex portion is provided in the stem portion of the outer joint member and the concave portion is provided in the hub wheel. By adopting such a structure, it is possible to easily configure an uneven fitting structure in which the entire fitting contact portion between the convex portion and the concave portion is in close contact by press-fitting the stem portion of the outer joint member into the hub wheel. .

本発明では、外側継手部材のステム部に凸部が設けられ、ハブ輪に凹部が設けられた構造において、内方部材の端部が当接する外側継手部材の肩部から凸部までの軸方向長さをステム部の最大外径で除算した値を0.3以下とし、ステム部の軸方向長さをステム部の最大外径で除算した値を1.3以下とすることが望ましい。このように、ステム部の最大外径に対する軸方向長さを設定すれば、車両発進時に車輪用軸受に対して等速自在継手から回転トルクが負荷された場合、凹凸嵌合構造における有効嵌合長を確保した上で外側継手部材の捩れ量を少なくすることができる。その結果、内方部材の端部と外側継手部材の肩部との当接面で急激な滑りが発生することを確実に回避でき、スティックスリップ音の発生を未然に防止することができる。   In the present invention, in the structure in which the convex portion is provided in the stem portion of the outer joint member and the concave portion is provided in the hub ring, the axial direction from the shoulder portion to the convex portion of the outer joint member with which the end portion of the inner member abuts. It is desirable that a value obtained by dividing the length by the maximum outer diameter of the stem portion is 0.3 or less, and a value obtained by dividing the axial length of the stem portion by the maximum outer diameter of the stem portion is 1.3 or less. In this way, if the axial length with respect to the maximum outer diameter of the stem portion is set, when rotational torque is applied from the constant velocity universal joint to the wheel bearing when the vehicle starts, effective fitting in the concave-convex fitting structure It is possible to reduce the amount of twist of the outer joint member while ensuring the length. As a result, it is possible to reliably avoid the occurrence of a sudden slip at the contact surface between the end portion of the inner member and the shoulder portion of the outer joint member, and to prevent the occurrence of stick-slip noise.

本発明によれば、ハブ輪と外側継手部材のステム部のうちのいずれか一方に形成されて軸方向に延びる複数の凸部を、その凸部に対して締め代を有する複数の凹部が形成された他方に圧入し、その他方に凸部の形状を転写することで凸部と凹部との嵌合接触部位全域が密着する凹凸嵌合構造を構成したことにより、凸部に対して締め代を有する凹部を予め形成していることから、ねじ締め付けにより発生する軸力以下でハブ輪に対して外側継手部材を圧入することができる。その結果、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差を32kN以下とすることにより、内方部材の端部と外側継手部材の肩部との当接面での面圧を小さくすることができ、車両発進時に車輪用軸受に対して等速自在継手から回転トルクが負荷された場合、当接面で急激な滑りが発生することを回避でき、スティックスリップ音の発生を未然に防止することができる。   According to the present invention, a plurality of convex portions formed in any one of the hub wheel and the stem portion of the outer joint member and extending in the axial direction are formed into a plurality of concave portions having an allowance for the convex portion. By press-fitting into the other side and transferring the shape of the convex part to the other side, a concavity and convexity fitting structure is formed in which the whole contact area of the convex part and the concave part is in close contact with each other. Since the concave portion having the above is formed in advance, the outer joint member can be press-fitted into the hub wheel with the axial force generated by screw tightening or less. As a result, the difference between the axial force generated by screw tightening and the axial force generated by pressure input is 32 kN or less, so that the surface at the contact surface between the end of the inner member and the shoulder of the outer joint member The pressure can be reduced, and when a rotational torque is applied from the constant velocity universal joint to the wheel bearing when starting the vehicle, it is possible to avoid a sudden slip on the contact surface and to generate a stick slip noise. Can be prevented in advance.

本発明の実施形態で、車輪用軸受装置の全体構成を示す断面図である。In embodiment of this invention, it is sectional drawing which shows the whole structure of the wheel bearing apparatus. 図1の車輪用軸受に等速自在継手を組み付ける前の状態を示す断面図である。It is sectional drawing which shows the state before attaching a constant velocity universal joint to the wheel bearing of FIG. 図1の車輪用軸受に等速自在継手を組み付ける途中の状態を示す断面図である。It is sectional drawing which shows the state in the middle of assembling a constant velocity universal joint to the wheel bearing of FIG. 凸部の周方向側壁部のみに対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入する前の状態を示す要部拡大断面図、(B)は(A)のA−A線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed only on the circumferential side wall portion of the convex portion, (A) is a main portion showing a state before the stem portion of the outer joint member is press-fitted into the hub wheel of the wheel bearing. An expanded sectional view and (B) are sectional views which follow an AA line of (A). 凸部の周方向側壁部のみに対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入する途中の状態を示す要部拡大断面図、(B)は(A)のB−B線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed only on the circumferential side wall portion of the convex portion, (A) is a main portion showing a state in which the stem portion of the outer joint member is press-fitted into the hub wheel of the wheel bearing. An expanded sectional view and (B) are sectional views which follow a BB line of (A). 凸部の周方向側壁部のみに対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入した後の状態を示す要部拡大断面図、(B)は(A)のC−C線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed only on the circumferential side wall portion of the convex portion, (A) is a main portion showing a state after the stem portion of the outer joint member is press-fitted into the hub wheel of the wheel bearing. An expanded sectional view and (B) are sectional views which follow a CC line of (A). 本出願人が行った軸力測定に基づく試験結果を示す表である。It is a table | surface which shows the test result based on the axial force measurement which this applicant performed. 歪みゲージを埋め込んだボルトを示す一部断面の正面図である。It is a front view of the partial cross section which shows the volt | bolt which embedded the strain gauge. 凸部の周方向側壁部および径方向先端部に対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入する前の状態を示す要部拡大断面図、(B)は(A)のD−D線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed with respect to the circumferential side wall portion and the radial front end portion of the convex portion, (A) is a state before the stem portion of the outer joint member is press-fitted into the hub wheel of the wheel bearing. The principal part expanded sectional view which shows this, (B) is sectional drawing which follows the DD line | wire of (A). 凸部の周方向側壁部および径方向先端部に対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入する途中の状態を示す要部拡大断面図、(B)は(A)のE−E線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed with respect to the circumferential side wall portion and the radial front end portion of the convex portion, (A) is a state in the middle of press-fitting the stem portion of the outer joint member into the hub wheel of the wheel bearing The principal part expanded sectional view which shows this, (B) is sectional drawing which follows the EE line | wire of (A). 凸部の周方向側壁部および径方向先端部に対して締め代を有する凹部を形成した実施形態で、(A)は車輪用軸受のハブ輪に外側継手部材のステム部を圧入した後の状態を示す要部拡大断面図、(B)は(A)のF−F線に沿う断面図である。In the embodiment in which a concave portion having a tightening margin is formed with respect to the circumferential side wall portion and the radial front end portion of the convex portion, (A) is a state after the stem portion of the outer joint member is press-fitted into the hub wheel of the wheel bearing The principal part expanded sectional view which shows this, (B) is sectional drawing which follows the FF line | wire of (A). 本発明の他の実施形態で、外側継手部材のステム部に円筒状シールを装着した形態を示す断面図である。It is sectional drawing which shows the form which mounted | wore with the cylindrical seal | sticker in the stem part of an outer joint member in other embodiment of this invention. 図12の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 図12の車輪用軸受に等速自在継手を組み付ける途中の状態を示す断面図である。It is sectional drawing which shows the state in the middle of assembling a constant velocity universal joint to the wheel bearing of FIG. 図14の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、ハブ輪とボルトとの間に円筒状シールを介在させた形態を示す断面図である。It is sectional drawing which shows the form which interposed the cylindrical seal between the hub ring and the volt | bolt in other embodiment of this invention. 図16の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、ハブ輪とボルトとの間にフランジ付き円筒状シールを介在させた形態を示す断面図である。In other embodiment of this invention, it is sectional drawing which shows the form which interposed the cylindrical seal with a flange between the hub ring and the volt | bolt. 図18の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、車輪用軸受の内輪にリップ付きシールを装着した形態を示す断面図である。In other embodiment of this invention, it is sectional drawing which shows the form which attached the seal | sticker with a lip to the inner ring | wheel of the wheel bearing. 図20の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、車輪用軸受の内輪にラビリンスシールを装着した形態を示す断面図である。It is sectional drawing which shows the form which mounted | wore the inner ring | wheel of the wheel bearing with the labyrinth seal in other embodiment of this invention. 図22の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、外側継手部材の肩部にリップ付きシールを装着した形態を示す断面図である。In other embodiment of this invention, it is sectional drawing which shows the form which mounted | wore the shoulder part of the outer joint member with the seal | sticker with a lip | rip. 図24の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 本発明の他の実施形態で、外側継手部材の肩部にラビリンスシールを装着した形態を示す断面図である。In other embodiment of this invention, it is sectional drawing which shows the form which mounted | wore the shoulder part of the outer joint member with the labyrinth seal. 図26の要部拡大断面図である。It is a principal part expanded sectional view of FIG. 従来の車輪用軸受装置の全体構成を示す断面図である。It is sectional drawing which shows the whole structure of the conventional wheel bearing apparatus.

本発明に係る車輪用軸受装置の実施形態を以下に詳述する。図1に示す車輪用軸受装置は、内方部材であるハブ輪1および内輪2、複列の転動体3,4、外方部材である外輪5からなる車輪用軸受6と等速自在継手7とで主要部が構成されている。なお、以下の説明では、車体に組み付けた状態で、車体の外側寄りとなる側をアウトボード側(図面左側)と称し、中央寄りとなる側をインボード側(図面右側)と称す。   An embodiment of a wheel bearing device according to the present invention will be described in detail below. A wheel bearing device shown in FIG. 1 includes a hub wheel 1 and an inner ring 2 that are inner members, double-row rolling elements 3 and 4, and a wheel bearing 6 that includes an outer ring 5 that is an outer member, and a constant velocity universal joint 7. And the main part is composed. In the following description, the side closer to the outer side of the vehicle body is referred to as the outboard side (left side in the drawing) and the side closer to the center is referred to as the inboard side (right side in the drawing).

ハブ輪1は、その外周面にアウトボード側の内側軌道面8が形成されると共に、車輪(図示せず)を取り付けるための車輪取付フランジ9を備えている。その車輪取付フランジ9の円周方向等間隔に、ホイールディスクを固定するためのハブボルト10が植設されている。ハブ輪1のインボード側外周面に形成された小径段部11に内輪2を嵌合させ、その内輪2の外周面にインボード側の内側軌道面12が形成されている。   The hub wheel 1 has an inner raceway surface 8 on the outboard side formed on the outer peripheral surface thereof, and includes a wheel mounting flange 9 for mounting a wheel (not shown). Hub bolts 10 for fixing the wheel disc are implanted at equal intervals in the circumferential direction of the wheel mounting flange 9. An inner ring 2 is fitted to a small-diameter step portion 11 formed on the inboard side outer peripheral surface of the hub wheel 1, and an inner raceway surface 12 on the inboard side is formed on the outer peripheral surface of the inner ring 2.

内輪2は、クリープを防ぐために適当な締め代をもって圧入されている。ハブ輪1の外周面に形成されたアウトボード側の内側軌道面8と、内輪2の外周面に形成されたインボード側の内側軌道面12とで複列の軌道面を構成している。内輪2をハブ輪1の小径段部11に圧入し、その小径段部11の端部を揺動加締めにより外側に加締め、その加締め部13でもって内輪2を抜け止めしてハブ輪1と一体化し、車輪用軸受6に予圧を付与している。   The inner ring 2 is press-fitted with an appropriate tightening margin to prevent creep. An outboard side inner raceway surface 8 formed on the outer peripheral surface of the hub wheel 1 and an inboard side inner raceway surface 12 formed on the outer peripheral surface of the inner ring 2 constitute a double row raceway surface. The inner ring 2 is press-fitted into the small-diameter step portion 11 of the hub wheel 1, and the end portion of the small-diameter step portion 11 is crimped outward by swing caulking. 1 and preload is applied to the wheel bearing 6.

外輪5は、内周面にハブ輪1および内輪2の内側軌道面8,12と対向する複列の外側軌道面14,15が形成され、外周面に車体(図示せず)に取り付けるための車体取付フランジ16を備えている。この車体取付フランジ16は、車体の懸架装置(図示せず)から延びるナックルに取り付け孔17を利用してボルト等で固定される。   The outer ring 5 is formed with double-row outer raceway surfaces 14 and 15 facing the inner raceway surfaces 8 and 12 of the hub wheel 1 and the inner ring 2 on the inner circumference surface, and is attached to a vehicle body (not shown) on the outer circumference surface. A vehicle body mounting flange 16 is provided. The vehicle body mounting flange 16 is fixed to a knuckle extending from a vehicle suspension system (not shown) with a bolt or the like using the mounting hole 17.

車輪用軸受6は、複列のアンギュラ玉軸受構造で、ハブ輪1および内輪2の外周面に形成された内側軌道面8,12と外輪5の内周面に形成された外側軌道面14,15との間に転動体3,4を介在させ、各列の転動体3,4を保持器18,19により円周方向等間隔に支持した構造を有する。なお、車輪用軸受6は、加締め部13でもって内輪2を抜け止めしてハブ輪1と一体化した構造となっていることから、等速自在継手7の外側継手部材20と分離可能になっている。   The wheel bearing 6 has a double-row angular ball bearing structure, and has inner raceway surfaces 8 and 12 formed on the outer peripheral surfaces of the hub wheel 1 and the inner ring 2 and an outer raceway surface 14 formed on the inner peripheral surface of the outer ring 5. The rolling elements 3 and 4 are interposed between the rolling elements 3 and 4, and the rolling elements 3 and 4 in each row are supported by the cages 18 and 19 at equal intervals in the circumferential direction. Since the wheel bearing 6 has a structure in which the inner ring 2 is prevented from coming off by the caulking portion 13 and is integrated with the hub wheel 1, it can be separated from the outer joint member 20 of the constant velocity universal joint 7. It has become.

車輪用軸受6の両端開口部には、外輪5とハブ輪1および内輪2との環状空間を密封する一対のシール21,22が設けられている。このシール21,22は外輪5の両端部内径に嵌合され、内部に充填されたグリース等の潤滑剤の漏洩ならびに外部からの水や異物の侵入を防止する。シール21は芯金と弾性部材からなり、弾性部材のリップ先端がハブ輪1の外周面に摺接するようになっている。シール22は所謂パックシールと言うタイプで2つのL字状芯金と弾性部材からなり、一方の芯金に弾性部材が取り付けられ、内輪外周に装着した他方の芯金の外周面に弾性部材のリップ先端が摺接するようになっている。   A pair of seals 21 and 22 that seal the annular space between the outer ring 5, the hub wheel 1, and the inner ring 2 are provided at both ends of the wheel bearing 6. The seals 21 and 22 are fitted to inner diameters at both ends of the outer ring 5 to prevent leakage of a lubricant such as grease filled therein and intrusion of water and foreign matters from the outside. The seal 21 is composed of a cored bar and an elastic member, and the tip of the lip of the elastic member is in sliding contact with the outer peripheral surface of the hub wheel 1. The seal 22 is a so-called pack seal type, which is composed of two L-shaped metal cores and an elastic member. The elastic member is attached to one metal core, and the elastic member is attached to the outer peripheral surface of the other metal core attached to the outer periphery of the inner ring. The tip of the lip comes into sliding contact.

等速自在継手7は、ドライブシャフトを構成するシャフト23の一端に設けられ、駆動側と従動側の二軸間で角度変位のみを許容する固定式等速自在継手である。この等速自在継手7は、内周面にトラック溝24が形成された外側継手部材20と、その外側継手部材20のトラック溝24と対向するトラック溝25が外周面に形成された内側継手部材26と、外側継手部材20のトラック溝24と内側継手部材26のトラック溝25との間に組み込まれたボール27と、外側継手部材20の内周面と内側継手部材26の外周面との間に介在してボール27を保持するケージ28とで構成されている。   The constant velocity universal joint 7 is a fixed type constant velocity universal joint that is provided at one end of a shaft 23 constituting a drive shaft and allows only angular displacement between two axes of a drive side and a driven side. The constant velocity universal joint 7 includes an outer joint member 20 in which a track groove 24 is formed on the inner peripheral surface, and an inner joint member in which a track groove 25 facing the track groove 24 of the outer joint member 20 is formed on the outer peripheral surface. 26, a ball 27 incorporated between the track groove 24 of the outer joint member 20 and the track groove 25 of the inner joint member 26, and between the inner peripheral surface of the outer joint member 20 and the outer peripheral surface of the inner joint member 26. And a cage 28 for holding the ball 27.

外側継手部材20は、内側継手部材26、ボール27およびケージ28からなる内部部品を収容したカップ状のマウス部29と、そのマウス部29から軸方向に一体的に延びるステム部30とで構成されている。内側継手部材26は、シャフト23の軸端が圧入されてスプライン嵌合によりトルク伝達可能にシャフト23と結合している。   The outer joint member 20 includes a cup-shaped mouth portion 29 that accommodates an inner joint member 26, a ball 27, and a cage 28, and a stem portion 30 that extends integrally from the mouth portion 29 in the axial direction. ing. The inner joint member 26 is coupled to the shaft 23 so that the shaft end of the shaft 23 is press-fitted and torque can be transmitted by spline fitting.

等速自在継手7の外側継手部材20とシャフト23との間に、継手内部に封入されたグリース等の潤滑剤の漏洩を防ぐと共に継手外部からの異物侵入を防止するための樹脂製の蛇腹状ブーツ31を装着して、外側継手部材20の開口部をブーツ31で閉塞した構造としている。このブーツ31は、外側継手部材20の外周面にブーツバンドにより締め付け固定された大径端部と、シャフト23の外周面にブーツバンドにより締め付け固定された小径端部と、大径端部と小径端部とを繋ぎ、その大径端部から小径端部へ向けて縮径した可撓性の蛇腹部とで構成されている。   Between the outer joint member 20 of the constant velocity universal joint 7 and the shaft 23, a resin bellows shape for preventing leakage of a lubricant such as grease sealed in the joint and preventing foreign matter from entering from the outside of the joint. The boot 31 is attached and the opening of the outer joint member 20 is closed with the boot 31. The boot 31 includes a large-diameter end portion fastened and fixed to the outer peripheral surface of the outer joint member 20 by a boot band, a small-diameter end portion fastened and fixed to the outer peripheral surface of the shaft 23 by a boot band, a large-diameter end portion and a small-diameter portion. It is composed of a flexible bellows portion connected to the end portion and reduced in diameter from the large diameter end portion toward the small diameter end portion.

この車輪用軸受装置は、図2に示すように、外側継手部材20のステム部30の根元部位32を円柱形状とし、その根元部位32からアウトボード側の外周面に軸方向に延びる複数の凸部33からなる雄スプラインを形成する。これに対して、ハブ輪1の軸孔34の先端部位35を円筒形状とし、その先端部位35からアウトボード側の内周面に前述の凸部33の周方向側壁部71〔図5(B)参照〕のみに対して締め代nを有する複数の凹部36を形成する。凹部36は、凸部33の周方向側壁部71のみに対して締め代nを有するように凸部33よりも小さく設定されている。このように凹部36を凸部33よりも小さく設定するには、凹部36の周方向寸法を凸部33よりも小さくすればよい。また、凸部33の周方向側壁部71を除く部位、つまり、凸部33の径方向先端部72は、凹部36と締め代を有さないことから、凹部36の径方向寸法を凸部33よりも大きく設定することにより、凹部36が凸部33の径方向先端部72に対して隙間pを有する。   As shown in FIG. 2, the wheel bearing device has a base portion 32 of the stem portion 30 of the outer joint member 20 having a cylindrical shape, and a plurality of protrusions extending in the axial direction from the root portion 32 to the outer peripheral surface on the outboard side. A male spline composed of the portion 33 is formed. On the other hand, the front end portion 35 of the shaft hole 34 of the hub wheel 1 is formed in a cylindrical shape, and the circumferential side wall 71 of the above-described convex portion 33 [see FIG. A plurality of recesses 36 having a tightening allowance n for only reference]. The concave portion 36 is set smaller than the convex portion 33 so as to have a tightening allowance n only with respect to the circumferential side wall portion 71 of the convex portion 33. Thus, in order to set the concave portion 36 smaller than the convex portion 33, the circumferential dimension of the concave portion 36 may be made smaller than the convex portion 33. Moreover, since the site | part except the circumferential direction side wall part 71 of the convex part 33, ie, the radial direction front-end | tip part 72 of the convex part 33 does not have the interference with the recessed part 36, the radial direction dimension of the recessed part 36 is made into the convex part 33. By setting it larger than this, the concave portion 36 has a gap p with respect to the radial front end portion 72 of the convex portion 33.

この車輪用軸受装置では、図3および図5(A)(B)に示すように、外側継手部材20のステム部30をハブ輪1の軸孔34に圧入し、相手側の凹部形成面であるハブ輪1の軸孔34に凸部33の周方向側壁部71の形状を転写することにより凹部37を形成する〔図6(A)(B)参照〕。なお、凸部33の径方向先端部72は、凹部36と締め代を有さないことから、凸部33の径方向先端部72の形状が凹部36に転写されることはない。ステム部30を軸孔34に圧入するに際して、凸部33の周方向側壁部71により凹部形成面を極僅かに切削加工し、凸部33の周方向側壁部71による凹部形成面の極僅かな塑性変形や弾性変形を付随的に伴いながら、その凹部形成面に凸部33の周方向側壁部71の形状を転写することになる。この時、凸部33が凹部形成面に食い込んでいくことによってハブ輪1の内径が僅かに拡径した状態となって、凸部33の軸方向の相対的移動が許容される。この凸部33の軸方向相対移動が停止すれば、ハブ輪1の内径が元の径に戻ろうとして縮径することになる。   In this wheel bearing device, as shown in FIGS. 3 and 5 (A) and 5 (B), the stem portion 30 of the outer joint member 20 is press-fitted into the shaft hole 34 of the hub wheel 1, and the concave portion forming surface on the mating side is used. A concave portion 37 is formed by transferring the shape of the circumferential side wall portion 71 of the convex portion 33 to the shaft hole 34 of a certain hub wheel 1 (see FIGS. 6A and 6B). In addition, since the radial front end portion 72 of the convex portion 33 does not have an interference with the concave portion 36, the shape of the radial front end portion 72 of the convex portion 33 is not transferred to the concave portion 36. When the stem portion 30 is press-fitted into the shaft hole 34, the recess forming surface is cut slightly by the circumferential side wall portion 71 of the projection 33, and the recess forming surface by the circumferential side wall portion 71 of the projection 33 is extremely small. The shape of the circumferential side wall portion 71 of the convex portion 33 is transferred to the concave portion forming surface while accompanying plastic deformation and elastic deformation. At this time, the convex portion 33 bites into the concave portion forming surface, so that the inner diameter of the hub wheel 1 is slightly increased, and the relative movement in the axial direction of the convex portion 33 is allowed. When the axial relative movement of the convex portion 33 stops, the inner diameter of the hub wheel 1 is reduced to return to the original diameter.

このようにして、凸部33と凹部37との嵌合接触部位全域Xで密着した凹凸嵌合構造Mを構成する。これにより、外側継手部材20とハブ輪1を強固に結合一体化することができる。この凹凸嵌合構造Mでは、低コストで信頼性の高い結合により、ステム部30とハブ輪1の嵌合部分の径方向および周方向においてガタが生じる隙間が形成されないので、嵌合接触部位全域Xがトルク伝達に寄与して安定したトルク伝達が可能となり、耳障りな歯打ち音を長期に亘り防止できる。このように、嵌合接触部位全域Xで密着していることから、トルク伝達部位の強度が向上するため、車輪用軸受装置の軽量コンパクト化が図れる。   In this way, the concave / convex fitting structure M is formed in which the convex portion 33 and the concave portion 37 are in close contact with each other in the fitting contact region X. Thereby, the outer joint member 20 and the hub wheel 1 can be firmly coupled and integrated. In this concave / convex fitting structure M, a gap that generates backlash in the radial direction and the circumferential direction of the fitting portion of the stem portion 30 and the hub wheel 1 is not formed due to low-cost and highly reliable coupling. X contributes to torque transmission and enables stable torque transmission, which can prevent unpleasant rattling noise over a long period of time. As described above, since the fitting contact region X is in close contact with each other, the strength of the torque transmission region is improved, so that the wheel bearing device can be reduced in weight and size.

ここで、凸部33の表面硬度を凹部36の表面硬度よりも大きくする。その場合、凸部33の表面硬度と凹部36の表面硬度との差をHRCで20以上とする。これにより、外側継手部材20のステム部30をハブ輪1の軸孔34に圧入するに際して、凸部33の周方向側壁部71により凹部形成面を極僅かに切削加工し、凸部33の周方向側壁部71による凹部形成面の極僅かな塑性変形や弾性変形を付随的に伴いながら、相手側の凹部形成面に凸部33の周方向側壁部71の形状を容易に転写することができる。   Here, the surface hardness of the convex portion 33 is made larger than the surface hardness of the concave portion 36. In that case, the difference between the surface hardness of the convex portion 33 and the surface hardness of the concave portion 36 is set to 20 or more in HRC. Thus, when the stem portion 30 of the outer joint member 20 is press-fitted into the shaft hole 34 of the hub wheel 1, the concave portion forming surface is slightly cut by the circumferential side wall portion 71 of the convex portion 33, and the peripheral portion of the convex portion 33 is cut. The shape of the circumferential side wall portion 71 of the convex portion 33 can be easily transferred to the concave portion forming surface on the other side, accompanied by a slight plastic deformation or elastic deformation of the concave portion forming surface by the direction side wall portion 71. .

また、図4(A)(B)に示すように、ハブ輪1の軸孔34に予め形成された凹部36のインボード側には、圧入の開始をガイドするガイド部を設けている。このガイド部はステム部30の凸部33よりも大きめの凹部38が形成されている(図2の拡大部分参照)。つまり、凸部33と凹部38との間に隙間mが形成されている。このガイド部により、外側継手部材20のステム部30をハブ輪1に圧入するに際して、ステム部30の凸部33がハブ輪1の凹部36に確実に圧入されるように誘導することができるので、安定した圧入が可能となって圧入時の芯ずれや芯傾きなどを防止することができる。   Further, as shown in FIGS. 4A and 4B, a guide portion for guiding the start of press-fitting is provided on the inboard side of the recess 36 formed in advance in the shaft hole 34 of the hub wheel 1. The guide portion is formed with a concave portion 38 larger than the convex portion 33 of the stem portion 30 (see an enlarged portion in FIG. 2). That is, a gap m is formed between the convex portion 33 and the concave portion 38. By this guide portion, when the stem portion 30 of the outer joint member 20 is press-fitted into the hub wheel 1, the convex portion 33 of the stem portion 30 can be guided to be surely press-fitted into the concave portion 36 of the hub wheel 1. Thus, stable press-fitting is possible, and misalignment and tilting during press-fitting can be prevented.

さらに、ハブ輪1の軸孔34と外側継手部材20のステム部30との間に、圧入による凸部形状の転写(切削加工およびそれに付随する塑性変形や弾性変形)によって生じる食み出し部39を収容する収容部40を設けている〔図5(A)および図6(A)参照〕。この収容部40は、外側継手部材20のステム部30の軸端を小径とすることにより、ハブ輪1の軸孔34の内周面との間に形成されている。これにより、圧入による凸部形状の転写によって生じる食み出し部39を収容部40に保持することができ、その食み出し部39が装置外の車両内などへ入り込んだりすることを阻止できる。その食み出し部39を収容部40に保持することで、食み出し部39の除去処理が不要となり、作業工数の削減を図ることができ、作業性の向上およびコスト低減を図ることができる。   Further, a protruding portion 39 generated by the transfer of the convex shape by press-fitting (cutting and accompanying plastic deformation or elastic deformation) between the shaft hole 34 of the hub wheel 1 and the stem portion 30 of the outer joint member 20. Is provided [see FIG. 5 (A) and FIG. 6 (A)]. The housing portion 40 is formed between the shaft end of the stem portion 30 of the outer joint member 20 and the inner peripheral surface of the shaft hole 34 of the hub wheel 1 by making the shaft end small. Accordingly, the protruding portion 39 generated by the transfer of the convex shape by press-fitting can be held in the accommodating portion 40, and the protruding portion 39 can be prevented from entering the vehicle outside the apparatus. By holding the protruding portion 39 in the accommodating portion 40, it is not necessary to remove the protruding portion 39, the work man-hours can be reduced, the workability can be improved, and the cost can be reduced. .

この車輪用軸受装置は、図1〜図3に示すように、以下のようなねじ締め付け構造Nを具備し、外側継手部材20のステム部30をハブ輪1の軸孔34に圧入する作業は、このねじ締め付け構造Nを利用する。ねじ締め付け構造Nは、外側継手部材20のステム部30の軸端に形成された雌ねじ部41と、その雌ねじ部41に螺合した状態でハブ輪1に係止される雄ねじ部であるボルト42とで構成されている。この構造では、ハブ輪1の軸孔34に形成された突壁部43の貫通孔44にボルト42を挿通させてステム部30の雌ねじ部41に螺合させ、そのボルト42をハブ輪1の突壁部43に係止させた状態で締め付けることにより、等速自在継手7の外側継手部材20を引き込んで外側継手部材20のステム部30をハブ輪1の軸孔34に圧入し、等速自在継手7をハブ輪1に固定する。このボルト42の締め付けでもってハブ輪1の加締め部13に外側継手部材20の肩部45を当接させている。   As shown in FIGS. 1 to 3, the wheel bearing device includes the following screw tightening structure N, and the work of press-fitting the stem portion 30 of the outer joint member 20 into the shaft hole 34 of the hub wheel 1 is performed as follows. The screw tightening structure N is used. The screw tightening structure N includes an internal thread portion 41 formed at the shaft end of the stem portion 30 of the outer joint member 20 and a bolt 42 that is an external thread portion that is engaged with the internal thread portion 41 and is locked to the hub wheel 1. It consists of and. In this structure, the bolt 42 is inserted into the through hole 44 of the projecting wall portion 43 formed in the shaft hole 34 of the hub wheel 1 and screwed into the female screw portion 41 of the stem portion 30, and the bolt 42 is connected to the hub wheel 1. By tightening in a state of being engaged with the protruding wall portion 43, the outer joint member 20 of the constant velocity universal joint 7 is pulled in, and the stem portion 30 of the outer joint member 20 is press-fitted into the shaft hole 34 of the hub wheel 1. The universal joint 7 is fixed to the hub wheel 1. The shoulder 45 of the outer joint member 20 is brought into contact with the caulking portion 13 of the hub wheel 1 by tightening the bolt 42.

ステム部30のハブ輪1への圧入時、ハブ輪1の軸孔34に凸部33の周方向側壁部71の形状を転写することにより凹部37を形成するに際して、凸部33の周方向側壁部71のみに対して締め代nを有する凹部36、つまり、周方向寸法が凸部33よりも小さく設定された凹部36を予め形成していることから〔図5(B)参照〕、ボルト42の締め付けにより発生する軸力以下でハブ輪1に対して外側継手部材20を圧入可能とすることができる。つまり、ボルト42の引き込み力でもって車輪用軸受6のハブ輪1に外側継手部材20を圧入して等速自在継手7を車輪用軸受6に結合させることが容易となり、車体への組み付けにおける作業性を向上させ、その組み付け時の部品の損傷を未然に防止することができる。   When the recess 30 is formed by transferring the shape of the circumferential side wall 71 of the convex portion 33 to the shaft hole 34 of the hub wheel 1 when the stem portion 30 is press-fitted into the hub wheel 1, the circumferential side wall of the convex portion 33 is formed. Since the concave portion 36 having the tightening allowance n with respect to only the portion 71, that is, the concave portion 36 whose circumferential dimension is set smaller than that of the convex portion 33 is formed in advance (see FIG. 5B), the bolt 42 The outer joint member 20 can be press-fitted into the hub wheel 1 with an axial force generated by the tightening of. That is, it becomes easy to press-fit the outer joint member 20 into the hub wheel 1 of the wheel bearing 6 with the pulling force of the bolt 42 to couple the constant velocity universal joint 7 to the wheel bearing 6. It is possible to improve the performance and prevent damage to the parts during the assembly.

このように、車輪用軸受6のハブ輪1に外側継手部材20を圧入するに際して、専用の治具を別に用意する必要がなく、車輪用軸受装置を構成する部品であるボルト42でもって等速自在継手7を簡易に車輪用軸受6に結合させることができる。また、ボルト42の締め付けにより発生する軸力以下という比較的小さな引き込み力の付与で圧入することができるので、ボルト42による引き込み作業性の向上が図れる。さらに、大きな圧入荷重を付与しないので済むことから、凹凸嵌合構造Mでの凹凸が損傷する(むしれる)ことを防止でき、高品質で長寿命の凹凸嵌合構造Mを実現できる。   Thus, when the outer joint member 20 is press-fitted into the hub wheel 1 of the wheel bearing 6, it is not necessary to prepare a dedicated jig separately, and the bolt 42, which is a component constituting the wheel bearing device, has a constant velocity. The universal joint 7 can be easily coupled to the wheel bearing 6. In addition, since it is possible to press-fit by applying a relatively small pulling force equal to or less than the axial force generated by tightening the bolt 42, the pulling workability by the bolt 42 can be improved. Furthermore, since it is not necessary to apply a large press-fitting load, it is possible to prevent the unevenness in the concave-convex fitting structure M from being damaged (peeled), and to realize a high-quality, long-life concave-convex fitting structure M.

以上のようなボルト42の締め付けでもってハブ輪1の加締め部13に外側継手部材20の肩部45を当接させたねじ締め付け構造Nとしている。この車輪用軸受装置では、ボルト42の締め付けにより発生する軸力以下でハブ輪1に対して外側継手部材20を圧入可能とすることができることから、ボルト42の締め付けにより発生する軸力と、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力との差を32kN以下、好ましくは28kN以下とする。これは、ボルト42の締め付けにより発生する軸力と、ハブ輪1に対するステム部30の圧入力により発生する軸力との差、つまり、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力を32kN以下とすることになる。   A screw tightening structure N in which the shoulder 45 of the outer joint member 20 is brought into contact with the caulking portion 13 of the hub wheel 1 by tightening the bolt 42 as described above. In this wheel bearing device, since the outer joint member 20 can be press-fitted into the hub wheel 1 below the axial force generated by tightening the bolt 42, the axial force generated by tightening the bolt 42 and the hub The difference from the axial force generated by the pressure input of the outer joint member 20 to the wheel 1 is set to 32 kN or less, preferably 28 kN or less. This is because the difference between the axial force generated by tightening the bolt 42 and the axial force generated by the pressure input of the stem portion 30 to the hub wheel 1, that is, the shoulder of the caulking portion 13 of the hub wheel 1 and the outer joint member 20. The axial force generated on the contact surface with the portion 45 is 32 kN or less.

ここで、従来の車輪用軸受装置(図28参照)では、ハブ輪101の軸孔の雌スプライン113と外側継手部材123のステム部125の雄スプライン126との嵌合構造を採用している。このことから、ナット127の締め付けにより発生する軸力が、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面に発生する軸力となる。つまり、ナット127の締め付けにより発生する軸力と、ハブ輪101の加締め部114と外側継手部材123の肩部128との当接面に発生する軸力とは等しい。   Here, the conventional wheel bearing device (see FIG. 28) employs a fitting structure between the female spline 113 of the shaft hole of the hub wheel 101 and the male spline 126 of the stem portion 125 of the outer joint member 123. From this, the axial force generated by tightening the nut 127 becomes the axial force generated on the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123. That is, the axial force generated by tightening the nut 127 is equal to the axial force generated on the contact surface between the caulking portion 114 of the hub wheel 101 and the shoulder portion 128 of the outer joint member 123.

これに対して、この実施形態の車輪用軸受装置では、ボルト42の締め付け時、外側継手部材20のステム部30の凸部33の周方向側壁部71に対して締め代nを有する凹部36がハブ輪1の軸孔34に予め形成された状態で、その凸部33の周方向側壁部71により凹部形成面を極僅かに切削加工し、凸部33の周方向側壁部71による凹部形成面の極僅かな塑性変形や弾性変形を付随的に伴いながら、外側継手部材20のステム部30がハブ輪1の軸孔34に圧入され、その凹部形成面に凸部33の周方向側壁部71の形状を転写することにより凹部37を形成した構造を採用している〔図5(A)(B)参照〕。このことから、ボルト42の締め付けにより発生する軸力と、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力との差が、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力となる。   On the other hand, in the wheel bearing device of this embodiment, when the bolt 42 is tightened, the concave portion 36 having a tightening margin n with respect to the circumferential side wall portion 71 of the convex portion 33 of the stem portion 30 of the outer joint member 20 is provided. In a state in which the shaft hole 34 of the hub wheel 1 is formed in advance, the concave portion forming surface is slightly cut by the circumferential side wall portion 71 of the convex portion 33, and the concave portion forming surface by the circumferential side wall portion 71 of the convex portion 33 is formed. The stem portion 30 of the outer joint member 20 is press-fitted into the shaft hole 34 of the hub wheel 1 with accompanying slight plastic deformation and elastic deformation, and the circumferential side wall portion 71 of the convex portion 33 is formed in the concave portion forming surface. The structure in which the concave portion 37 is formed by transferring the shape is adopted [see FIGS. 5A and 5B]. From this, the difference between the axial force generated by tightening the bolt 42 and the axial force generated by pressure input of the outer joint member 20 to the hub wheel 1 is the difference between the caulking portion 13 of the hub wheel 1 and the outer joint member 20. This is the axial force generated on the contact surface with the shoulder 45.

つまり、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力を、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力の分だけ、ボルト42の締め付けにより発生する軸力よりも小さくすることができる。このようにして、従来の車輪用軸受装置の場合よりも、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面での面圧を小さくすることができ、車両発進時に車輪用軸受6に対して等速自在継手7から回転トルクが負荷された場合、当接面で急激な滑りが発生することを回避でき、スティックスリップ音の発生を未然に防止することができる。   That is, the axial force generated on the contact surface between the crimped portion 13 of the hub wheel 1 and the shoulder 45 of the outer joint member 20 is equal to the axial force generated by the pressure input of the outer joint member 20 to the hub wheel 1. The axial force generated by tightening the bolt 42 can be made smaller. In this way, the surface pressure at the contact surface between the caulking portion 13 of the hub wheel 1 and the shoulder portion 45 of the outer joint member 20 can be reduced as compared with the conventional wheel bearing device. When rotational torque is applied from the constant velocity universal joint 7 to the wheel bearing 6 at the time of starting, it is possible to avoid a sudden slip on the contact surface, and to prevent the occurrence of stick-slip noise. it can.

図7は、本出願人が行った軸力測定に基づく試験結果であり、ボルト42の締め付けにより発生する軸力と、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力を測定し、本発明品(No.1〜7)と比較品(No.8〜13)について、スティックスリップ音の有無を確認したものである。   FIG. 7 shows the test results based on the axial force measurement performed by the present applicant. The axial force generated by tightening the bolt 42 and the axial force generated by the pressure input of the outer joint member 20 to the hub wheel 1 are measured. The present invention (Nos. 1 to 7) and comparative products (Nos. 8 to 13) were confirmed for the presence or absence of stick-slip noise.

なお、ボルト42の締め付けにより発生する軸力の測定は、図8に示すように、ボルト42の頭部46に孔47を形成し、その孔47に接着剤49で埋め込まれた歪みゲージ48を利用して行う。この歪みゲージ48は、ボルト42の軸部根元部位50の内部に埋設状態で配置されている。歪みゲージ48で測定される歪み値を軸力に換算するには、歪みゲージ48を埋め込んだボルト42の引張試験を予め行っておき、歪み値と軸力との関係を較正する。また、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力の測定は、ボルト42による引き込みとは別に、ハブ輪1の軸孔34に外側継手部材20のステム部30を圧入する際に、引張圧縮試験機に接続し、圧入力を測定する。   As shown in FIG. 8, the axial force generated by tightening the bolt 42 is measured by forming a hole 47 in the head 46 of the bolt 42 and installing a strain gauge 48 embedded in the hole 47 with an adhesive 49. Use it. The strain gauge 48 is disposed in an embedded state in the shaft root portion 50 of the bolt 42. In order to convert the strain value measured by the strain gauge 48 into an axial force, a tensile test of the bolt 42 in which the strain gauge 48 is embedded is performed in advance, and the relationship between the strain value and the axial force is calibrated. The axial force generated by the pressure input of the outer joint member 20 to the hub wheel 1 is measured when the stem portion 30 of the outer joint member 20 is press-fitted into the shaft hole 34 of the hub wheel 1 separately from the pull-in by the bolt 42. Connect to a tensile and compression tester and measure the pressure input.

この軸力測定に基づく試験では、図7に示すように、ボルト42の締め付けにより発生する軸力と、ハブ輪1に対する外側継手部材20の圧入力により発生する軸力との差、つまり、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力が32kN以下となる本発明品(No.1〜7)では、スティックスリップ音が発生しなかった。これに対して、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力が32kNより大きくなる比較品(No.8〜13)では、スティックスリップ音が発生するという結果が得られた。なお、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面に発生する軸力は28kN以下とすることが好ましい。この28kNは、本発明品(No.1〜7)の軸力の平均値である。   In the test based on this axial force measurement, as shown in FIG. 7, the difference between the axial force generated by tightening the bolt 42 and the axial force generated by the pressure input of the outer joint member 20 to the hub wheel 1, that is, the hub. In the products of the present invention (Nos. 1 to 7) in which the axial force generated on the contact surface between the crimped portion 13 of the wheel 1 and the shoulder portion 45 of the outer joint member 20 is 32 kN or less, no stick-slip noise is generated. It was. On the other hand, in the comparative product (No. 8 to 13) in which the axial force generated on the contact surface between the caulking portion 13 of the hub wheel 1 and the shoulder portion 45 of the outer joint member 20 is larger than 32 kN, stick slip The result was that sound was generated. In addition, it is preferable that the axial force which generate | occur | produces in the contact surface of the crimping part 13 of the hub wheel 1 and the shoulder part 45 of the outer joint member 20 shall be 28 kN or less. This 28 kN is an average value of the axial force of the product of the present invention (Nos. 1 to 7).

また、この実施形態の車輪用軸受装置では、図2に示すように、ハブ輪1の加締め部13が当接する外側継手部材20の肩部45から凸部33(雄スプラインの切り上がり部)までの軸方向長さL1をステム部30の最大外径Dで除算した値を0.3以下とし、ステム部30の軸方向長さL2(外側継手部材20の肩部45から凸部33のアウトボード側端部までの軸方向長さ)をステム部30の最大外径Dで除算した値を1.3以下としている。ここで、ステム部30の最大外径Dとは、凸部33(雄スプライン)での尖端部外径を意味する。   Further, in the wheel bearing device of this embodiment, as shown in FIG. 2, the convex portion 33 (the raised portion of the male spline) from the shoulder portion 45 of the outer joint member 20 with which the caulking portion 13 of the hub wheel 1 abuts. The value obtained by dividing the axial length L1 up to the maximum outer diameter D of the stem portion 30 is 0.3 or less, and the axial length L2 of the stem portion 30 (from the shoulder 45 to the convex portion 33 of the outer joint member 20). The value obtained by dividing the axial length to the outboard side end) by the maximum outer diameter D of the stem portion 30 is 1.3 or less. Here, the maximum outer diameter D of the stem portion 30 means the tip end outer diameter at the convex portion 33 (male spline).

このように、ステム部30の最大外径Dに対する軸方向長さL1,L2を設定することにより、車両発進時に車輪用軸受6に対して等速自在継手7から回転トルクが負荷された場合、凹凸嵌合構造Mにおける有効嵌合長を確保した上で外側継手部材20の捩れ量を少なくすることができる。その結果、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面で急激な滑りが発生することを確実に回避でき、スティックスリップ音の発生をより一層確実に防止することができる。   Thus, by setting the axial lengths L1 and L2 with respect to the maximum outer diameter D of the stem portion 30, when the rotational torque is applied from the constant velocity universal joint 7 to the wheel bearing 6 at the time of vehicle start, The amount of twist of the outer joint member 20 can be reduced while ensuring the effective fitting length in the concave-convex fitting structure M. As a result, it is possible to reliably avoid the occurrence of a sudden slip at the contact surface between the caulking portion 13 of the hub wheel 1 and the shoulder portion 45 of the outer joint member 20, and to further prevent the occurrence of stick-slip noise. can do.

なお、外側継手部材20の肩部45から凸部33までの軸方向長さL1をステム部30の最大外径Dで除算した値が0.3よりも大きいか、あるいは、ステム部30の軸方向長さL2をステム部30の最大外径Dで除算した値が1.3よりも大きいと、凹凸嵌合構造Mにおける有効嵌合長を確保することが困難となったり、トルク負荷時における外側継手部材20の捩れ量を少なくすることが困難となる。その結果、ハブ輪1の加締め部13と外側継手部材20の肩部45との当接面で急激な滑りが発生し易く、スティックスリップ音の発生を防止することが困難となる。   The value obtained by dividing the axial length L1 from the shoulder 45 of the outer joint member 20 to the convex portion 33 by the maximum outer diameter D of the stem portion 30 is greater than 0.3, or the axis of the stem portion 30 If the value obtained by dividing the direction length L2 by the maximum outer diameter D of the stem portion 30 is larger than 1.3, it is difficult to ensure an effective fitting length in the concave-convex fitting structure M, or when torque is applied It becomes difficult to reduce the amount of twist of the outer joint member 20. As a result, sudden slip is likely to occur on the contact surface between the caulking portion 13 of the hub wheel 1 and the shoulder portion 45 of the outer joint member 20, and it is difficult to prevent the occurrence of stick-slip noise.

以上の実施形態では、凸部33の周方向側壁部71〔図5(B)参照〕のみに対して締め代nを有するように設定した場合について説明したが、図9(A)(B)〜図11(A)(B)に示す実施形態のように、凸部33の周方向側壁部71のみならず、その径方向先端部72を含む部位、つまり、凸部33の山形中腹部から山形頂上部に至る領域で締め代nを設定するようにしてもよい。このように、凹部36の全領域が凸部33の周方向側壁部71および径方向先端部72に対して締め代nを有するように、その凹部36を凸部33よりも小さく設定する。このように凹部36を凸部33よりも小さく設定するには、凹部36の周方向寸法および径方向寸法を凸部33よりも小さくすればよい。   Although the above embodiment demonstrated the case where it set so that only the circumferential side wall part 71 [refer FIG.5 (B)] of the convex part 33 had the interference allowance n, FIG.9 (A) (B) 11A and 11B, not only the circumferential side wall portion 71 of the convex portion 33 but also the portion including the radial tip portion 72 thereof, that is, from the mountain-shaped abdominal portion of the convex portion 33. The tightening allowance n may be set in a region reaching the top of the mountain shape. In this manner, the concave portion 36 is set smaller than the convex portion 33 so that the entire region of the concave portion 36 has a fastening margin n with respect to the circumferential side wall portion 71 and the radial front end portion 72 of the convex portion 33. Thus, in order to set the concave portion 36 smaller than the convex portion 33, the circumferential dimension and the radial dimension of the concave portion 36 may be made smaller than the convex portion 33.

この実施形態の場合も、図9(A)(B)に示すように、外側継手部材20のステム部30をハブ輪1に圧入するに際して、ガイド部(凹部38)により、ステム部30の凸部33がハブ輪1の凹部36に確実に圧入されるように誘導する。そして、図10(A)(B)に示すように、凸部33の周方向側壁部71および径方向先端部72により凹部形成面を極僅かに切削加工し、凸部33の周方向側壁部71および径方向先端部72による凹部形成面の極僅かな塑性変形や弾性変形を付随的に伴いながら、その凹部形成面に凸部33の周方向側壁部71および径方向先端部72の形状を転写する。この時、凸部33が凹部形成面に食い込んでいくことによってハブ輪1の内径が僅かに拡径した状態となって、凸部33の軸方向の相対的移動が許容される。この凸部33の軸方向相対移動が停止すれば、図11(A)(B)に示すように、ハブ輪1の軸孔34が元の径に戻ろうとして縮径することになり、ハブ輪1の軸孔34に凹部37が形成される。   Also in the case of this embodiment, as shown in FIGS. 9A and 9B, when the stem portion 30 of the outer joint member 20 is press-fitted into the hub wheel 1, the guide portion (concave portion 38) causes the projection of the stem portion 30. The portion 33 is guided so as to be surely press-fitted into the recess 36 of the hub wheel 1. Then, as shown in FIGS. 10A and 10B, the recess forming surface is slightly cut by the circumferential side wall portion 71 and the radial tip portion 72 of the convex portion 33, and the circumferential side wall portion of the convex portion 33 is processed. The shape of the circumferential side wall portion 71 and the radial tip portion 72 of the convex portion 33 is formed on the concave portion forming surface while accompanying slight plastic deformation and elastic deformation of the concave portion forming surface by the 71 and the radial tip portion 72. Transcript. At this time, the convex portion 33 bites into the concave portion forming surface, so that the inner diameter of the hub wheel 1 is slightly increased, and the relative movement in the axial direction of the convex portion 33 is allowed. When the axial relative movement of the convex portion 33 stops, as shown in FIGS. 11A and 11B, the shaft hole 34 of the hub wheel 1 is reduced in diameter to return to the original diameter, and the hub is reduced. A recess 37 is formed in the shaft hole 34 of the wheel 1.

なお、前述の図4(A)(B)〜図6(A)(B)に示す実施形態では、凸部33の周方向側壁部71〔図5(B)参照〕のみに対して締め代nを有するように設定している。これに対して、図9(A)(B)〜図11(A)(B)に示す実施形態では、凸部33の周方向側壁部71および径方向先端部72〔図10(B)参照〕に対して締め代nを有するように設定している。ここで、凸部33の周方向側壁部71のみに対して締め代nを有するように設定している実施形態の場合、凸部33の周方向側壁部71および径方向先端部72に対して締め代nを設定している実施形態の場合よりも、圧入荷重を下げることができる。   In the embodiment shown in FIGS. 4 (A), 4 (B) to 6 (A), (B), the tightening allowance is limited only to the circumferential side wall 71 (see FIG. 5 (B)) of the protrusion 33. n is set. On the other hand, in the embodiment shown in FIGS. 9A, 9B, 11A, and 11B, the circumferential side wall 71 and the radial tip 72 of the convex portion 33 (see FIG. 10B). ] Is set so as to have an interference n. Here, in the case of an embodiment in which only the circumferential side wall 71 of the convex portion 33 is set to have a fastening allowance n, the circumferential side wall 71 and the radial front end 72 of the convex portion 33 are set. The press-fit load can be lowered as compared with the embodiment in which the tightening allowance n is set.

図12〜図27に示す実施形態の車輪用軸受装置は、凹凸嵌合構造Mの防錆を目的として、その凹凸嵌合構造Mに泥水などが侵入することを未然に防止するシール構造を具備する。この実施形態において、シール構造以外の他の構成は、図1〜図11に示す前述の実施形態と同様であるため、図1〜図11と同一参照符号を付して重複説明は省略する。   The wheel bearing device of the embodiment shown in FIGS. 12 to 27 includes a seal structure that prevents muddy water and the like from entering the uneven fitting structure M for the purpose of rust prevention of the uneven fitting structure M. To do. In this embodiment, since the configuration other than the seal structure is the same as that of the above-described embodiment shown in FIGS. 1 to 11, the same reference numerals as those in FIGS.

図12〜図15に示す実施形態では、円筒形状を有するシール52を、外側継手部材20のステム部30とハブ輪1の突壁部43との間に介在させた構造を具備する。このシール52はゴム製あるいは樹脂製の弾性部材が好ましい。シール52のインボード側端部53を、ステム部30に形成された収容部40である軸端小径部に嵌め込んで固定し(図14および図15参照)、ボルト42の締め付け時に外側継手部材20のステム部30を引き込むことにより、シール52のアウトボード側端部54をハブ輪1の突壁部43に押し当てて所定の締め代でもって密着させる(図12および図13参照)。このようにして、外側継手部材20のステム部30とハブ輪1の突壁部43との間に介在するシール52により、ボルト42が挿通されたハブ輪1の突壁部43の貫通孔44から泥水などが侵入しても、その泥水などが凹凸嵌合構造Mまで達することを阻止する。   12 to 15 includes a structure in which a cylindrical seal 52 is interposed between the stem portion 30 of the outer joint member 20 and the protruding wall portion 43 of the hub wheel 1. The seal 52 is preferably an elastic member made of rubber or resin. The inboard side end portion 53 of the seal 52 is fitted into and fixed to the small diameter portion of the shaft end that is the accommodating portion 40 formed in the stem portion 30 (see FIGS. 14 and 15), and the outer joint member is tightened when the bolt 42 is tightened. By pulling the 20 stem portions 30, the outboard side end portion 54 of the seal 52 is pressed against the projecting wall portion 43 of the hub wheel 1 to be brought into close contact with a predetermined tightening margin (see FIGS. 12 and 13). In this way, the through hole 44 of the projecting wall portion 43 of the hub wheel 1 through which the bolt 42 is inserted by the seal 52 interposed between the stem portion 30 of the outer joint member 20 and the projecting wall portion 43 of the hub wheel 1. Even if muddy water or the like intrudes from, the muddy water or the like is prevented from reaching the uneven fitting structure M.

図16および図17に示す実施形態では、円筒形状を有するシール55を、ハブ輪1の突壁部43とボルト42との間に介在させた構造を具備する。このシール55はゴム製あるいは樹脂製の弾性部材が好ましい。シール55は、外周面をハブ輪1の突壁部43の貫通孔内径に接着剤などで固定することにより、内周面をボルト42の軸部根元部位50に所定の締め代でもって密着させるか、あるいは、内周面をボルト42の軸部根元部位50に接着剤などで固定することにより、外周面をハブ輪1の突壁部43の貫通孔内径に所定の締め代でもって密着させる。このようにして、ハブ輪1の突壁部43とボルト42との間に介在するシール55により、ボルト42が挿通されたハブ輪1の突壁部43の貫通孔44から凹凸嵌合構造Mへ泥水などが侵入することを阻止する。   In the embodiment shown in FIGS. 16 and 17, a seal 55 having a cylindrical shape is provided between the projecting wall 43 of the hub wheel 1 and the bolt 42. The seal 55 is preferably an elastic member made of rubber or resin. The seal 55 fixes the outer peripheral surface to the inner diameter of the through-hole of the projecting wall portion 43 of the hub wheel 1 with an adhesive or the like, thereby bringing the inner peripheral surface into close contact with the shaft root portion 50 of the bolt 42 with a predetermined tightening margin. Alternatively, by fixing the inner peripheral surface to the shaft base portion 50 of the bolt 42 with an adhesive or the like, the outer peripheral surface is brought into close contact with the inner diameter of the through hole of the projecting wall portion 43 of the hub wheel 1 with a predetermined tightening margin. . In this way, by the seal 55 interposed between the projecting wall portion 43 of the hub wheel 1 and the bolt 42, the concave-convex fitting structure M is formed from the through hole 44 of the projecting wall portion 43 of the hub wheel 1 through which the bolt 42 is inserted. Prevents muddy water from entering.

図18および図19に示す実施形態では、円筒形状を有し、アウトボード側端部に径方向外側に突出するフランジ部57を設けたシール56を、ハブ輪1の突壁部43とボルト42との間に介在させた構造を具備する。このシール56はゴム製あるいは樹脂製の弾性部材が好ましい。シール56の取り付け構造およびシール機能は、前述した図16および図17の実施形態におけるシール55と同様であるため、重複説明は省略する。このシール56の場合、アウトボード側端部にフランジ部57を有することから、ハブ輪1の突壁部43に対する軸方向の位置規制が可能となる。その結果、シール56の外周面をハブ輪1の突壁部43に固定する場合、その取り付けが容易となる。さらに、ボルト42で外側継手部材20を引き込む際、フランジ部57により、シール56のインボード側への移動(位置ずれ)を防止できる。また、シール56の内周面をボルト42の軸部根元部位50に固定する場合、ハブ輪1の突壁部43の貫通孔内径に密着する外周面での沿面距離をかせぐことができてシール性がより一層向上する。   In the embodiment shown in FIGS. 18 and 19, the seal 56 having a cylindrical shape and provided with a flange portion 57 projecting radially outward at the end portion on the outboard side is connected to the projecting wall portion 43 of the hub wheel 1 and the bolt 42. And a structure interposed therebetween. The seal 56 is preferably an elastic member made of rubber or resin. Since the attachment structure and the sealing function of the seal 56 are the same as those of the seal 55 in the embodiment shown in FIGS. In the case of the seal 56, since the flange portion 57 is provided at the end portion on the outboard side, the axial position of the hub wheel 1 with respect to the protruding wall portion 43 can be restricted. As a result, when the outer peripheral surface of the seal 56 is fixed to the protruding wall portion 43 of the hub wheel 1, the attachment becomes easy. Furthermore, when the outer joint member 20 is pulled in with the bolts 42, the flange portion 57 can prevent the seal 56 from moving (in the position) to the inboard side. Further, when the inner peripheral surface of the seal 56 is fixed to the shaft root portion 50 of the bolt 42, the creepage distance on the outer peripheral surface that is in close contact with the inner diameter of the through-hole of the projecting wall portion 43 of the hub wheel 1 can be increased and the seal 56 is sealed. The property is further improved.

図20および図21に示す実施形態では、金属製のシール部材58の先端部内径にリップ部材59を装着したリップ付きシール60を、外側継手部材20と内輪2との間に介在させた構造を具備する。リップ部材59はゴム製あるいは樹脂製の弾性部材が好ましい。シール60は、シール部材58の基端部を内輪2の端部に嵌め込んで固定し、そのシール部材58の先端部内径に取り付けられたリップ部材59を外側継手部材20の肩部45の外周面に弾圧接触で密着させる。このようにして、外側継手部材20の肩部45と内輪2との間に介在するシール60により、ハブ輪1の加締め部13と外側継手部材20の肩部45との間から凹凸嵌合構造Mへ泥水などが侵入することを阻止する。   In the embodiment shown in FIGS. 20 and 21, a structure in which a lip-attached seal 60 in which a lip member 59 is mounted on the inner diameter of the tip end portion of a metal seal member 58 is interposed between the outer joint member 20 and the inner ring 2 is employed. It has. The lip member 59 is preferably an elastic member made of rubber or resin. The seal 60 is fixed by fitting the base end portion of the seal member 58 to the end portion of the inner ring 2, and the lip member 59 attached to the inner diameter of the distal end portion of the seal member 58 is fixed to the outer periphery of the shoulder portion 45 of the outer joint member 20. Close contact with the surface by elastic contact. In this manner, the seal 60 interposed between the shoulder 45 of the outer joint member 20 and the inner ring 2 is used to fit the concave and convex portions between the caulking portion 13 of the hub wheel 1 and the shoulder 45 of the outer joint member 20. Prevents muddy water from entering the structure M.

図22および図23に示す実施形態では、金属製のラビリンスシール61を、外側継手部材20と内輪2との間に介在させた構造を具備する。このシール61は、その円筒状基端部62を内輪2の端部に嵌め込んで固定し、その彎曲状先端部63を外側継手部材20の肩部45の外周面に近接させる。このようにして、外側継手部材20の肩部45と内輪2との間に介在するシール61の彎曲状先端部63でのラビリンス構造により、ハブ輪1の加締め部13と外側継手部材20の肩部45との間から凹凸嵌合構造Mへ泥水などが侵入することを阻止する。   In the embodiment shown in FIGS. 22 and 23, a structure in which a metal labyrinth seal 61 is interposed between the outer joint member 20 and the inner ring 2 is provided. The seal 61 has the cylindrical base end portion 62 fitted and fixed to the end portion of the inner ring 2, and the bent distal end portion 63 is brought close to the outer peripheral surface of the shoulder portion 45 of the outer joint member 20. In this way, due to the labyrinth structure at the curved tip portion 63 of the seal 61 interposed between the shoulder 45 of the outer joint member 20 and the inner ring 2, the caulking portion 13 of the hub wheel 1 and the outer joint member 20 are Muddy water or the like is prevented from entering the concave-convex fitting structure M from between the shoulder 45.

図24および図25に示す実施形態では、金属製のシール部材64の先端部にゴム製あるいは樹脂製のリップ部材65を装着したリップ付きシール66を、外側継手部材20と内輪2との間に介在させた構造を具備する。リップ部材65はゴム製あるいは樹脂製の弾性部材が好ましい。シール66は、シール部材64の基端部を外側継手部材20の肩部45に嵌め込んで固定し、そのシール部材64の先端部に取り付けられたリップ部材65を内輪2の端面に弾圧接触で密着させる。このようにして、外側継手部材20の肩部45と内輪2との間に介在するシール66により、ハブ輪1の加締め部13と外側継手部材20の肩部45との間から凹凸嵌合構造Mへ泥水などが侵入することを阻止する。   In the embodiment shown in FIGS. 24 and 25, a seal 66 with a lip in which a lip member 65 made of rubber or resin is attached to the tip of a metal seal member 64 is provided between the outer joint member 20 and the inner ring 2. It has an intervening structure. The lip member 65 is preferably an elastic member made of rubber or resin. The seal 66 is fixed by fitting the base end portion of the seal member 64 into the shoulder portion 45 of the outer joint member 20, and the lip member 65 attached to the distal end portion of the seal member 64 by elastic contact with the end surface of the inner ring 2. Adhere closely. In this way, the seal 66 interposed between the shoulder 45 of the outer joint member 20 and the inner ring 2 is used to fit the concave and convex portions between the caulking portion 13 of the hub wheel 1 and the shoulder 45 of the outer joint member 20. Prevents muddy water from entering the structure M.

図26および図27に示す実施形態では、金属製のラビリンスシール67を、外側継手部材20と内輪2との間に介在させた構造を具備する。このシール67は、その円筒状基端部68を外側継手部材20の肩部45に嵌め込んで固定し、その屈曲状先端部69を内輪2の端面に近接させる。このようにして、外側継手部材20の肩部45と内輪2との間に介在するシール67の屈曲状先端部69でのラビリンス構造により、ハブ輪1の加締め部13と外側継手部材20の肩部45との間から凹凸嵌合構造Mへ泥水などが侵入することを阻止する。   In the embodiment shown in FIGS. 26 and 27, a structure in which a metal labyrinth seal 67 is interposed between the outer joint member 20 and the inner ring 2 is provided. The seal 67 has its cylindrical base end portion 68 fitted and fixed to the shoulder portion 45 of the outer joint member 20, and its bent distal end portion 69 is brought close to the end surface of the inner ring 2. In this way, due to the labyrinth structure at the bent distal end 69 of the seal 67 interposed between the shoulder 45 of the outer joint member 20 and the inner ring 2, the caulking portion 13 of the hub wheel 1 and the outer joint member 20 are Muddy water or the like is prevented from entering the concave-convex fitting structure M from between the shoulder 45.

以上の実施形態では、ステム部30の雌ねじ部41にボルト42を螺合させることによりそのボルト42をハブ輪1の突壁部43に係止させた状態で締め付けるねじ締め付け構造Nを例示したが、他のねじ締め付け構造として、外側継手部材20のステム部30の軸端に形成された雄ねじ部と、その雄ねじ部に螺合した状態でハブ輪1の突壁部43に係止される雌ねじ部であるナットとで構成することも可能である。   In the above embodiment, the screw tightening structure N is illustrated in which the bolt 42 is screwed to the female thread portion 41 of the stem portion 30 and the bolt 42 is fastened to the protruding wall portion 43 of the hub wheel 1. As another screw tightening structure, a male screw portion formed at the shaft end of the stem portion 30 of the outer joint member 20 and a female screw locked to the protruding wall portion 43 of the hub wheel 1 in a state of being screwed to the male screw portion. It is also possible to configure with a nut which is a part.

また、以上の実施形態では、ハブ輪1の小径段部11の端部を揺動加締めにより外側に加締め、その加締め部13でもって内輪2を抜け止めしてハブ輪1と一体化することにより、等速自在継手7を車輪用軸受6から分離可能とした加締め構造を例示したが、内輪2をハブ輪1の小径段部11に圧入し、その内輪2の端部を外側継手部材20の肩部45に当接させる非加締め構造であってもよい。   In the above embodiment, the end of the small-diameter step portion 11 of the hub wheel 1 is swaged outward by swing caulking, and the inner ring 2 is prevented from coming off by the caulking portion 13 and integrated with the hub wheel 1. In this example, the caulking structure in which the constant velocity universal joint 7 is separable from the wheel bearing 6 is illustrated, but the inner ring 2 is press-fitted into the small-diameter step portion 11 of the hub wheel 1, and the end of the inner ring 2 is outside A non-caulking structure that abuts against the shoulder 45 of the joint member 20 may be used.

さらに、以上の実施形態では、ハブ輪1および内輪2からなる内方部材に形成された複列の内側軌道面8,12の一方、つまり、アウトボード側の内側軌道面8をハブ輪1の外周に形成した(第三世代と称される)タイプの車輪用軸受装置に適用した場合を例示したが、ハブ輪1の外周に一対の内輪を圧入し、アウトボード側の軌道面8を一方の内輪の外周に形成すると共にインボード側の軌道面12を他方の内輪の外周に形成した(第一、第二世代と称される)タイプの車輪用軸受装置にも適用可能である。   Furthermore, in the above embodiment, one of the double-row inner raceway surfaces 8, 12 formed on the inner member composed of the hub wheel 1 and the inner ring 2, that is, the inner raceway surface 8 on the outboard side is connected to the hub wheel 1. An example of application to a wheel bearing device of the type formed on the outer periphery (referred to as the third generation) is illustrated, but a pair of inner rings are press-fitted into the outer periphery of the hub wheel 1, and the track surface 8 on the outboard side is The present invention can also be applied to a type of wheel bearing device (referred to as the first and second generations) in which the inboard side raceway surface 12 is formed on the outer periphery of the other inner ring.

本発明は前述した実施形態に何ら限定されるものではなく、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The present invention is not limited to the above-described embodiments, and can of course be implemented in various forms without departing from the gist of the present invention. It includes the equivalent meanings recited in the claims and the equivalents recited in the claims, and all modifications within the scope.

1 内方部材(ハブ輪)
2 内方部材(内輪)
3,4 転動体
5 外方部材(外輪)
6 車輪用軸受
7 等速自在継手
8,12 内側軌道面
14,15 外側軌道面
20 外側継手部材
30 ステム部
33 凸部(雄スプライン)
36,37 凹部
41 雌ねじ部
42 雄ねじ部(ボルト)
45 肩部
n 締め代
M 凹凸嵌合構造
N ねじ締め付け構造
X 嵌合接触部位全域
1 Inner member (hub ring)
2 Inner member (inner ring)
3, 4 Rolling element 5 Outer member (outer ring)
6 Wheel bearing 7 Constant velocity universal joint 8, 12 Inner raceway surface 14, 15 Outer raceway surface 20 Outer joint member 30 Stem portion 33 Convex portion (male spline)
36, 37 Concave part 41 Female thread part 42 Male thread part (bolt)
45 Shoulder n Tightening allowance M Concavity and convexity fitting structure N Screw tightening structure X All fitting contact areas

Claims (4)

内周に複列の外側軌道面が形成された外方部材と、外周に前記外側軌道面と対向する複列の内側軌道面を有し、ハブ輪および内輪からなる内方部材と、前記外方部材の外側軌道面と内方部材の内側軌道面との間に介装された複列の転動体とからなる車輪用軸受を備え、前記ハブ輪の内径に等速自在継手の外側継手部材のステム部を嵌合することにより前記車輪用軸受に等速自在継手をねじ締め付け構造により結合させ、前記内方部材の端部に前記外側継手部材の肩部を当接させた車輪用軸受装置において、
前記ハブ輪と前記外側継手部材のステム部のうちのいずれか一方に形成されて軸方向に延びる複数の凸部を、前記凸部の周方向側壁部のみに対して締め代を有する複数の凹部が形成された他方に、ねじ締め付けにより発生する軸力以下の引き込み力で凸部の周方向側壁部による凹部形成面の切削でもって圧入し、その他方に凸部の周方向側壁部の形状を転写することにより、前記凸部と前記凹部との嵌合接触部位全域が密着し、前記凹部が凸部の径方向先端部に対して隙間を有する凹凸嵌合構造を構成し、ねじ締め付けにより発生する軸力と圧入力により発生する軸力との差を32kN以下としたことを特徴とする車輪用軸受装置。
An outer member having a double-row outer raceway surface formed on the inner periphery, a double-row inner raceway surface facing the outer raceway surface on the outer periphery, and an inner member comprising a hub ring and an inner ring; An outer joint member of a constant velocity universal joint provided on the inner diameter of the hub wheel, comprising a bearing for a wheel comprising a double row rolling element interposed between an outer raceway surface of the inner member and an inner raceway surface of the inner member. A wheel bearing device in which a constant velocity universal joint is coupled to the wheel bearing by a screw tightening structure by fitting a stem portion of the outer joint member and a shoulder portion of the outer joint member is brought into contact with an end portion of the inner member. In
A plurality of recesses having an allowance for a plurality of protrusions formed in any one of the hub wheel and the stem portion of the outer joint member and extending in the axial direction only with respect to a circumferential side wall portion of the protrusions. Is formed by cutting the recess forming surface by the circumferential side wall portion of the convex portion with a pulling force less than the axial force generated by screw tightening , and the shape of the circumferential side wall portion of the convex portion is formed in the other direction. by transferring, the convex portions and the fitting contact regions entire region in close contact with the recess, the recess constitutes a recess-projection fitting structure which have a gap with respect to the radial tip of the convex portion, the clamping screw A wheel bearing device, wherein a difference between an axial force generated and an axial force generated by pressure input is 32 kN or less.
前記ねじ締め付け構造は、前記外側継手部材のステム部の軸端に形成された雌ねじ部と、前記雌ねじ部に螺合した状態で前記ハブ輪に係止される雄ねじ部とで構成されている請求項1に記載の車輪用軸受装置。   The screw tightening structure includes an internal thread portion formed at a shaft end of a stem portion of the outer joint member, and an external thread portion that is engaged with the internal thread portion and is engaged with the hub ring. Item 2. A wheel bearing device according to Item 1. 前記外側継手部材のステム部に前記凸部が設けられ、前記ハブ輪に前記凹部が設けられている請求項1又は2に記載の車輪用軸受装置。   The wheel bearing device according to claim 1 or 2, wherein the convex portion is provided on a stem portion of the outer joint member, and the concave portion is provided on the hub wheel. 前記内方部材の端部が当接する前記外側継手部材の肩部から前記凸部までの軸方向長さを前記ステム部の最大外径で除算した値を0.3以下とし、前記ステム部の軸方向長さをステム部の最大外径で除算した値を1.3以下とした請求項3に記載の車輪用軸受装置。   A value obtained by dividing the axial length from the shoulder portion of the outer joint member to which the end portion of the inner member abuts to the convex portion by the maximum outer diameter of the stem portion is 0.3 or less, and The wheel bearing device according to claim 3, wherein a value obtained by dividing the axial length by the maximum outer diameter of the stem portion is 1.3 or less.
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JP2013147637A JP6253906B2 (en) 2013-03-12 2013-07-16 Wheel bearing device
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EP14764201.1A EP2974883B1 (en) 2013-03-12 2014-02-14 Bearing device for wheel
PCT/JP2014/053404 WO2014141808A1 (en) 2013-03-12 2014-02-14 Bearing device for wheel
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