JP6245050B2 - Lead acid battery - Google Patents

Lead acid battery Download PDF

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JP6245050B2
JP6245050B2 JP2014086019A JP2014086019A JP6245050B2 JP 6245050 B2 JP6245050 B2 JP 6245050B2 JP 2014086019 A JP2014086019 A JP 2014086019A JP 2014086019 A JP2014086019 A JP 2014086019A JP 6245050 B2 JP6245050 B2 JP 6245050B2
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water
sheet
joined portion
electrode plate
repellent layer
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JP2015207386A (en
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信典 大木
信典 大木
亮太 菊地
亮太 菊地
圭 石牧
圭 石牧
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Sealing Battery Cases Or Jackets (AREA)
  • Gas Exhaust Devices For Batteries (AREA)
  • Filling, Topping-Up Batteries (AREA)
  • Secondary Cells (AREA)

Description

本発明は、主にエンジン始動用の鉛蓄電池に関する。   The present invention mainly relates to a lead storage battery for starting an engine.

エンジン始動用の鉛蓄電池は、正極板と負極板とセパレータとからなる複数個の極板群を各々セル室に収納した後、セル室に対応した液口を備えた蓋で電槽の開口部を封口し、液口から電解液である希硫酸を注いだ後、各々のセル室内で発生したガスを放出するための排気孔を備えた液口栓で液口を封口して構成される。液口栓には排気孔が存在するので、このような鉛蓄電池は完全に密閉された構造ではなく、蒸発などにより電解液が減少しやすい。そこで特許文献1や2に示すように、一部の箇所(以下、非接合部)を除いて樹脂層の下に粘着層を設けたシートを、粘着層を介して非接合部が排気孔の直上に配置されるように蓋の上に接合することで、非接合部の一端からセル室内で発生したガスを外部に効率的に放出させるようにする一方で、電解液の減少を防止できることが開示されている。   A lead-acid battery for starting an engine is a container with a lid provided with a liquid port corresponding to the cell chamber after each of a plurality of electrode plates composed of a positive electrode plate, a negative electrode plate and a separator is stored in the cell chamber. , And after pouring dilute sulfuric acid as an electrolytic solution from the liquid port, the liquid port is sealed with a liquid port plug provided with an exhaust hole for discharging the gas generated in each cell chamber. Since the liquid port plug has an exhaust hole, such a lead-acid battery is not completely sealed, and the electrolyte tends to decrease due to evaporation or the like. Therefore, as shown in Patent Documents 1 and 2, a sheet in which an adhesive layer is provided under the resin layer except for a part (hereinafter referred to as a non-joined portion), the non-joined portion is provided with an exhaust hole via the adhesive layer. By joining on the lid so as to be placed directly above, the gas generated in the cell chamber from one end of the non-joined portion can be efficiently released to the outside, while reducing the electrolyte can be prevented. It is disclosed.

特開2010−267507号公報JP 2010-267507 A 特開2008−034168号公報JP 2008-034168 A

ところが、車の構成の特徴などに起因して、車載後の鉛蓄電池の直上に、雨水などの水滴が掛かりやすくなる場合がある。そうすると、特許文献1や2のように排気孔の周辺をシートで覆っていても、水滴が各セル室に侵入して電解液が増量してしまい、薄まった電解液がセル室から溢れ出るという不具合が発生することがあった。   However, due to the characteristics of the configuration of the car, water droplets such as rain water may be easily applied directly on the lead storage battery after being mounted on the vehicle. Then, even if the periphery of the exhaust hole is covered with a sheet as in Patent Documents 1 and 2, water droplets enter each cell chamber and the amount of electrolyte increases, and the diluted electrolyte overflows from the cell chamber. A bug sometimes occurred.

本発明は、かかる不具合に鑑みなされたもので、雨水などの水滴が掛かりやすい場所に配置されても水滴の内部侵入を妨げることで、電解液の増加や減少を防止できる、品質の高い液式の鉛蓄電池を供給することを目的とする。   The present invention was made in view of such problems, and even if it is placed in a place where water droplets such as rainwater are likely to be splashed, it prevents the intrusion of water droplets, thereby preventing an increase or decrease in electrolytic solution, a high quality liquid type The purpose is to supply lead acid batteries.

本発明に係る鉛蓄電池は、正極板と負極板とセパレータとからなる極板群と、極板群を収納するセル室を複数個有する電槽と、各々のセル室に対応した液口を備えつつ電槽の開口部を封口する蓋と、各々のセル室内で発生したガスを放出するための排気孔を備えつつ液口を封口する液口栓と、非接合部を除いて樹脂層の下に粘着層を設け、粘着層を介して非接合部が全ての排気孔の直上に配置されるように蓋の上に接合することで、非接合部の一端からセル室内で発生したガスを外部に放出させるガス排出路を設けたシートとからなり、シートの上面における、非接合部に相応する箇所には少なくとも撥水材料を含む撥水層を設け、それ以外の箇所の少なくとも一部には撥水層を設けないことを特徴とする。   A lead storage battery according to the present invention includes an electrode plate group including a positive electrode plate, a negative electrode plate, and a separator, a battery case having a plurality of cell chambers for storing the electrode plate groups, and a liquid port corresponding to each cell chamber. A lid that seals the opening of the battery case, a liquid plug that seals the liquid port with an exhaust hole for releasing the gas generated in each cell chamber, and under the resin layer except for the non-joined part An adhesive layer is provided on the lid so that the non-joined portion is placed on the cover so that the non-joined portion is disposed immediately above all the exhaust holes. The sheet is provided with a gas discharge path to be discharged, and a water-repellent layer containing at least a water-repellent material is provided at a location corresponding to the non-joined portion on the upper surface of the sheet, and at least a part of the other locations. A water-repellent layer is not provided.

ある好適な実施形態において、シートにおける排気孔の近傍となる非接合部の一部に切り欠きを設けており、別の好適な実施形態において、複数の排気孔がガス排出路を介して互いに連通している。   In a preferred embodiment, a notch is provided in a part of the non-joint portion in the vicinity of the exhaust hole in the sheet, and in another preferred embodiment, the plurality of exhaust holes communicate with each other via a gas exhaust path. doing.

また他の好適な実施形態において、撥水層を設けない箇所における文字の表記面積は、撥水層を設けた箇所における文字の表記面積よりも大きい。   In another preferred embodiment, the character writing area at the location where the water repellent layer is not provided is larger than the character writing area at the location where the water repellent layer is provided.

本発明によれば、雨水などの水滴が掛かりやすい場所に配置されても水滴の内部侵入を妨げるので、電解液の増加や減少を防止し、品質の高い液式の鉛蓄電池を供給することが可能になる。   According to the present invention, even if it is placed in a place where water droplets such as rainwater are likely to be splashed, it prevents the water droplets from entering the inside, so that an increase or decrease in the electrolyte can be prevented and a high-quality liquid lead-acid battery can be supplied. It becomes possible.

本発明の鉛蓄電池を模式的に示した概観図Overview of the lead-acid battery of the present invention schematically 本発明の鉛蓄電池における要部の一例を示した模式図The schematic diagram which showed an example of the principal part in the lead acid battery of this invention 本発明の鉛蓄電池における要部の一例を示した模式図The schematic diagram which showed an example of the principal part in the lead acid battery of this invention 本発明の鉛蓄電池における要部の一例を示した模式図The schematic diagram which showed an example of the principal part in the lead acid battery of this invention

以下、本発明の実施形態を図面に基づいて詳細に説明する。図1は、本発明の鉛蓄電池1を模式的に示した概観図であり、図2はその要部を示した模式図である。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a schematic view schematically showing a lead storage battery 1 of the present invention, and FIG. 2 is a schematic view showing the main part thereof.

PbまたはPb合金(例えばPb−Ca合金)からなる正極格子と負極格子に、それぞれの極性に応じた活物質を充填した正極板2と負極板3とが、セパレータ4を介して積層され、極板群6となる。   A positive electrode plate 2 and a negative electrode plate 3 filled with an active material corresponding to each polarity are laminated on a positive electrode lattice and a negative electrode lattice made of Pb or a Pb alloy (for example, Pb—Ca alloy) via a separator 4. It becomes a plate group 6.

複数個の極板群6は、隔壁7aによってセル室7bに区画されている電槽7の、各々のセル室7bに収納される。そして正極板2に設けられた集電用の正極耳2aは正極ストラップ5aに接続され、負極板3に設けられた集電用の負極耳3aは負極ストラップ5bに接続される。 正極ストラップ5aおよび負極ストラップ5bのうち両端のセル室7bに配置されたものの1つは極柱に接続された後に端子5cとなり、その他のものは異極性どうしが内部接続される。   The plurality of electrode plate groups 6 are accommodated in the respective cell chambers 7b of the battery case 7 partitioned into the cell chambers 7b by the partition walls 7a. The current collecting positive electrode ear 2a provided on the positive electrode plate 2 is connected to the positive electrode strap 5a, and the current collecting negative electrode ear 3a provided on the negative electrode plate 3 is connected to the negative electrode strap 5b. One of the positive strap 5a and the negative strap 5b arranged in the cell chamber 7b at both ends is connected to the pole column and then becomes the terminal 5c, and the other is internally connected with different polarities.

電槽7の開口部は蓋8で封口され、液口9から電解液である希硫酸を注いだ後、液口9は液口栓10で封口される。この液口栓10には、各々のセル室7bの内部で発生したガスを放出するための排気孔11が設けられている。   The opening of the battery case 7 is sealed with a lid 8, and after pouring dilute sulfuric acid as an electrolytic solution from the liquid port 9, the liquid port 9 is sealed with a liquid port plug 10. The liquid spout 10 is provided with an exhaust hole 11 for releasing the gas generated inside each cell chamber 7b.

この液口栓10に設けた排気孔11を覆うシート12は樹脂層と粘着層とからなり、非接合部を除いて樹脂層の下に粘着層を設けている。そして粘着層を介して非接合部が全ての排気孔11の直上に配置されるようにし、Aで示される粘着層を設けた非接合部以外の部位でシート12を蓋8の上に接合することで、非接合部と蓋8との隙間が、端部12aからセル室7bの内部で発生したガスを外部に放出させ得るガス排出路13となる。ここでシート12の樹脂層は、例えばポリエチレン、ポリプロピレン等の耐酸性樹脂からなり、粘着層は、例えばアクリルエマルジョン系等の粘着剤からなる。   The sheet 12 covering the exhaust hole 11 provided in the liquid stopper 10 is composed of a resin layer and an adhesive layer, and an adhesive layer is provided under the resin layer except for a non-joined portion. Then, the non-joining portion is arranged directly above all the exhaust holes 11 through the adhesive layer, and the sheet 12 is joined on the lid 8 at a portion other than the non-joining portion provided with the adhesive layer indicated by A. Thus, the gap between the non-joined portion and the lid 8 becomes a gas discharge path 13 that can discharge the gas generated inside the cell chamber 7b from the end portion 12a to the outside. Here, the resin layer of the sheet 12 is made of an acid-resistant resin such as polyethylene or polypropylene, and the adhesive layer is made of an adhesive such as an acrylic emulsion.

本実施形態の特徴は、シート12の上面における、非接合部に相応する箇所には少なくとも撥水材料を含む撥水層を設け、それ以外の箇所の少なくとも一部(Bで示される箇所)には、撥水層を設けないことである。   A feature of this embodiment is that a water repellent layer containing at least a water repellent material is provided at a location corresponding to the non-joined portion on the upper surface of the sheet 12, and at least a part (location indicated by B) of the other locations. Does not provide a water repellent layer.

前述したように、車の構成の特徴などに起因して、車載後の鉛蓄電池1の直上に、雨水などの水滴が掛かりやすくなる場合がある。そうするとシート12と蓋8との隙間である端部12aから侵入した水滴が、ガス排出路13および排気孔11を通過してセル室7bの内部にまで導かれ、電解液が薄まる形で増量する。その結果、各々のセル室7bから薄まった電解液が排気孔11を経由して溢れ出て、鉛蓄電池1の周辺の車載部品を腐食してしまう。   As described above, due to the characteristics of the configuration of the vehicle, water droplets such as rainwater may be easily applied directly on the lead storage battery 1 after being mounted. Then, water droplets that have entered from the end portion 12a, which is the gap between the sheet 12 and the lid 8, pass through the gas discharge passage 13 and the exhaust hole 11 and are guided to the inside of the cell chamber 7b, and the amount of the electrolyte increases in a thinned form. . As a result, the electrolyte solution diluted from each cell chamber 7b overflows through the exhaust hole 11 and corrodes the vehicle-mounted components around the lead storage battery 1.

ここでシート12の上部に撥水材料を含む撥水層を設ければ、鉛蓄電池1から一様に水滴が排除されると考えられるのだが、本発明者らが鋭意検討した結果、無作為にシート12の上面に撥水層を設けても、上述した不具合は解消されないことがわかった。そして発明者らは、シート12の上面における、非接合部に相応する箇所には少なくとも撥水材料を含む撥水層を設け、それ以外の箇所の少なくとも一部(Bで示される箇所)には撥水層を設けないようにすれば、上述した不具合が解消できることを知見した。   Here, if a water repellent layer containing a water repellent material is provided on the upper portion of the sheet 12, it is considered that water droplets are uniformly removed from the lead-acid battery 1. Further, it has been found that the above-mentioned problems are not solved even if a water repellent layer is provided on the upper surface of the sheet 12. The inventors provide a water-repellent layer containing at least a water-repellent material at a location corresponding to the non-bonded portion on the upper surface of the sheet 12, and at least a part of the other locations (location indicated by B). It has been found that the above-mentioned problems can be solved if the water repellent layer is not provided.

具体的には、シート12における、Bで示される撥水層を設けない箇所に水滴が集まるようにし、この箇所をガス排出路13から離間することで、全体的に撥水層を設けた場合(水滴が集まる箇所を故意に設けなかった場合)よりも、水滴がガス排出路13に侵入しにくくなり、セル室7bの内部で電解液が増量して溢れ出るという不具合が抑制できることを知見した。本実施形態は、この知見を活用したものである。   Specifically, in the case where the water repellent layer is provided on the entire sheet 12 by allowing water droplets to collect at a location where the water repellent layer indicated by B is not provided and separating the location from the gas discharge path 13. It was found that water droplets are less likely to enter the gas discharge path 13 than when the water droplet collection point is not intentionally provided, and the problem that the electrolyte solution increases and overflows inside the cell chamber 7b can be suppressed. . The present embodiment utilizes this knowledge.

なお図2では、排気孔11の近傍となる非接合部(ガス排出路13)の一部に切り欠き14を設けている。この切り欠き14は、対応するセル室7bの内圧が異常に高くなって排気孔11から発生したガスが多量に放出された際に、端部12a以外の放出経路として上部に変形してガスの円滑な放出を促す作用を有するもので、平時は閉じているので電解液の蒸発を誘発することはない。しかしこの切り欠き14の上に水滴が存在すると、その重みで下部に変形したり、電池の内圧が異常に低くなった場合にガス排出路13の中へと引きこんだりする虞がある。すなわち、円滑なガスの放出を促すという利点と水滴を混入させやすいという不利点とを有するこの構成は、本発明の効果がより発揮されやすい形態と言える。   In FIG. 2, a notch 14 is provided in a part of the non-joining portion (gas exhaust path 13) near the exhaust hole 11. When the internal pressure of the corresponding cell chamber 7b becomes abnormally high and a large amount of gas generated from the exhaust hole 11 is released, the notch 14 is deformed upward as a discharge path other than the end 12a, and the gas It has an action of promoting smooth discharge and is closed during normal times, so that it does not induce evaporation of the electrolyte. However, if water droplets are present on the notches 14, there is a risk that they will be deformed downward due to their weight, or drawn into the gas discharge passage 13 when the internal pressure of the battery becomes abnormally low. That is, it can be said that this configuration having the advantage of facilitating smooth gas release and the disadvantage of easily mixing water droplets is a form in which the effect of the present invention is more easily exhibited.

図3は、図2以外の様々なガス排出路13の形態を示したものである。このいずれについても本発明の効果は発揮できるが、図3(a)のように個々の排気孔ごとにガス排出路を設けると、水滴を誘導するための「撥水層を設けない箇所(B)」の面積が相対的に小さくなる上に、水滴の侵入口となる端部12aの数が増えるので好ましいとは言い難い。よって本発明の効果を十分に発揮させるには、図2や図3(b)のように、複数の排気孔11がガス排出路13を介して互いに連通していることが好ましい。   FIG. 3 shows various forms of the gas discharge passages 13 other than FIG. Although the effect of the present invention can be exhibited for any of these, when a gas discharge path is provided for each individual exhaust hole as shown in FIG. 3A, a “location where no water repellent layer is provided (B ) ”Is relatively small, and the number of end portions 12a that serve as water droplet entrances is increased, which is not preferable. Therefore, in order to fully exhibit the effects of the present invention, it is preferable that the plurality of exhaust holes 11 communicate with each other via the gas exhaust passage 13 as shown in FIG. 2 and FIG.

図4は、使用者や作業者に注意を喚起する文字を、シート12の上に印字した形態を示している。撥水層を設けない箇所に印字した文字は、水滴が乗った場合、光の屈折によって使用者や作業者には歪んで見える。例えば雨天時の給油の際に使用者(作業者)が鉛蓄電池1やその周辺機器の点検をすれば、使用者(作業者)はこの文字の歪みに気付くことになる。使用者(作業者)が明確にこの文字の歪みを認識すれば、水滴を拭き取ることでガス排出路13に水滴が入り込む可能性を根絶したり、水滴が掛かりやすい車載構造そのものに問題意識を感じてカーメーカに構造の改善を促したりすることで、上述した不具合そのものの発生確率を大幅に下げられるようになる。そのような効果を期待するためには、撥水層を設けない箇所における文字の表記面積(図4におけるX)を、撥水層を設けた箇所における文字の表記面積(図4におけるY)よりも大きくして、視覚に訴えやすくすることが好ましい。   FIG. 4 shows a form in which characters that call attention to the user or the operator are printed on the sheet 12. The characters printed on the portion where the water repellent layer is not provided appear to be distorted to the user or the operator due to the refraction of light when a water droplet gets on. For example, if the user (operator) inspects the lead storage battery 1 and its peripheral devices during refueling in the rain, the user (operator) will notice this distortion of characters. If the user (worker) clearly recognizes the distortion of this character, wiping off the water droplets will eliminate the possibility of water droplets entering the gas discharge passage 13, and the vehicle-mounted structure itself is susceptible to water droplets. By encouraging car manufacturers to improve the structure, the probability of occurrence of the above-described defects can be greatly reduced. In order to expect such an effect, the character notation area (X in FIG. 4) at the location where the water repellent layer is not provided is greater than the character notation area (Y in FIG. 4) at the location where the water repellent layer is provided. It is preferable to make it large so that it can be appealed visually.

以上、本発明を好適な実施形態により説明してきたが、こうした記述は限定事項ではなく、もちろん、種々の改変が可能である。   As mentioned above, although this invention was demonstrated by suitable embodiment, such description is not a limitation matter and of course various modifications are possible.

本発明は、エンジン始動用の液式鉛蓄電池において、特に有用である。   The present invention is particularly useful in a liquid lead-acid battery for starting an engine.

1 鉛蓄電池
2 正極板
2a 正極耳
3 負極板
3a 負極耳
4 セパレータ
5a 正極ストラップ
5b 負極ストラップ
6 極板群
7 電槽
7a 隔壁
7b セル室
8 蓋
9 液口
10 液口栓
11 排気孔
12 シート
12a 端部
13 ガス排出路
14 切り欠き
DESCRIPTION OF SYMBOLS 1 Lead acid battery 2 Positive electrode plate 2a Positive electrode ear 3 Negative electrode plate 3a Negative electrode ear 4 Separator 5a Positive electrode strap 5b Negative electrode strap 6 Electrode plate group 7 Battery case 7a Partition wall 7b Cell chamber 8 Lid 9 Liquid port 10 Liquid port plug 11 Exhaust hole 12 Sheet 12a End 13 Gas exhaust passage 14 Notch

Claims (4)

正極板と負極板とセパレータとからなる極板群と、
極板群を収納するセル室を複数個有する電槽と、
各々のセル室に対応した液口を備えつつ電槽の開口部を封口する蓋と、
各々のセル室内で発生したガスを放出するための排気孔を備えつつ液口を封口する液口栓と、
非接合部を除いて樹脂層の下に粘着層を設け、粘着層を介して非接合部が全ての排気孔の直上に配置されるように蓋の上に接合することで、非接合部の端部からセル室内で発生したガスを外部に放出させるガス排出路を設けたシートと、
からなり、
前記シートの上面における、前記非接合部に相応する箇所には少なくとも撥水材料を含む撥水層を設け、それ以外の箇所の少なくとも一部には撥水層を設けない、鉛蓄電池。
An electrode plate group consisting of a positive electrode plate, a negative electrode plate and a separator;
A battery case having a plurality of cell chambers for storing electrode groups;
A lid that seals the opening of the battery case with a liquid port corresponding to each cell chamber;
A liquid port plug that seals the liquid port with an exhaust hole for discharging gas generated in each cell chamber;
An adhesive layer is provided under the resin layer except for the non-joined portion, and the non-joined portion is joined to the non-joined portion via the adhesive layer so that the non-joined portion is disposed immediately above all the exhaust holes. A sheet provided with a gas discharge path for releasing the gas generated in the cell chamber from the end to the outside;
Consists of
A lead-acid battery in which a water-repellent layer containing at least a water-repellent material is provided at a location corresponding to the non-joined portion on the upper surface of the sheet, and a water-repellent layer is not provided at least at some other locations.
前記シートにおける、前記排気孔の近傍となる前記非接合部の一部に切り欠きを設けたことを特徴とする、請求項1に記載の鉛蓄電池。 The lead acid battery according to claim 1, wherein a notch is provided in a part of the non-joining portion in the vicinity of the exhaust hole in the sheet. 複数の前記排気孔が前記ガス排出路を介して互いに連通していることを特徴とする、請求項1に記載の鉛蓄電池。 The lead storage battery according to claim 1, wherein the plurality of exhaust holes communicate with each other through the gas discharge path. 前記撥水層を設けない箇所における文字の表記面積を、前記撥水層を設けた箇所における文字の表記面積よりも大きくしたことを特徴とする、請求項1に記載の鉛蓄電池。 The lead storage battery according to claim 1, wherein a notation area of characters in a place where the water repellent layer is not provided is larger than a notation area of characters in a place where the water repellent layer is provided.
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