JP6242675B2 - Supporting structure for end plate for tunnel secondary lining formwork device - Google Patents

Supporting structure for end plate for tunnel secondary lining formwork device Download PDF

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JP6242675B2
JP6242675B2 JP2013257291A JP2013257291A JP6242675B2 JP 6242675 B2 JP6242675 B2 JP 6242675B2 JP 2013257291 A JP2013257291 A JP 2013257291A JP 2013257291 A JP2013257291 A JP 2013257291A JP 6242675 B2 JP6242675 B2 JP 6242675B2
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mold
tunnel
secondary lining
end plate
formwork
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JP2015113646A (en
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富弘 棚瀬
富弘 棚瀬
服部 哲也
哲也 服部
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岐阜工業株式会社
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本発明はトンネル二次覆工用型枠装置の妻板支持構造に関し、特にテレスコピック型のトンネル二次覆工用型枠装置の妻板の支持に好適な支持構造に関する。   The present invention relates to a support structure for a tunnel secondary lining formwork device, and more particularly to a support structure suitable for supporting a support plate of a telescopic tunnel secondary lining formwork device.

テレスコピック型のトンネル二次覆工用型枠装置(以下、単に型枠装置という)は、前後に一対の一定長の型枠を備え、打設コンクリートを養生中の先行二次覆工層に一方の型枠を存置した状態で、当該型枠内に、収縮状態とした他方の型枠を通過させ、当該他方の型枠を拡大変形させて上記先行二次覆工層に続く後行二次覆工層のためのコンクリート注入空間を形成するもので、これを交互に繰り返すことによって、打設コンクリートの十分な養生を行いつつ効率的に二次覆工層の形成を行うことができる。   A telescopic type tunnel lining formwork device (hereinafter simply referred to as a formwork device) is provided with a pair of fixed-length formwork at the front and back, and cast concrete is placed on the preceding secondary lining layer during curing. In the state where the formwork is placed, the second formwork in a contracted state is passed through the formwork, and the second formwork is enlarged and deformed to follow the preceding secondary lining layer. A concrete injection space for the lining layer is formed, and by repeating this alternately, the secondary lining layer can be efficiently formed while sufficiently curing the cast concrete.

ところで、型枠の外方に形成されるコンクリート注入空間は一端が先行二次覆工層によって、他端は型枠に設けた妻板によって閉鎖される。そして例えば特許文献1では、妻板は型枠の端面にボルトによって結合されている。   By the way, the concrete pouring space formed outside the mold is closed at one end by a preceding secondary lining layer and at the other end by a gable plate provided on the mold. For example, in Patent Document 1, the end plate is coupled to the end surface of the mold by bolts.

この場合、上記公報の装置のようにボルト結合は、妻板の基端(内周縁)のみを型枠に固定することになる一方、打設コンクリートの圧力は妻板の外周部にも等しく印加するため、妻板の外側面外周部に向けて型枠側から棒状支持部材を立て掛け当接させて妻板の強化を図る場合がある。   In this case, as in the apparatus of the above publication, the bolt connection fixes only the base end (inner peripheral edge) of the end plate to the formwork, while the pressure of the cast concrete is equally applied to the outer periphery of the end plate. In some cases, the end plate is strengthened by striking and abutting a rod-shaped support member from the mold side toward the outer peripheral portion of the end plate.

特開2004−300893JP2004-300893

しかし、テレスコピック型の型枠装置では、一対の型枠の端面同士が接するような状態で二次覆工作業が進行するため、型枠側から棒状支持部材を立て掛ける際に当該支持部材の下端を受ける受け部が型枠端面から突出していると、型枠の端面同士を隙無く当接させることができないという問題がある。   However, in the telescopic mold apparatus, since the secondary lining work proceeds in a state where the end faces of the pair of mold frames are in contact with each other, when the rod-shaped support member is leaned from the mold side, the lower end of the support member If the receiving part protrudes from the end face of the mold, there is a problem that the end faces of the mold cannot be brought into contact with each other without a gap.

そこで、本発明はこのような課題を解決するもので、テレスコピック型の型枠装置において、背後を支持する棒状支持部材を設けることによる妻板の強度アップを図ることができるトンネル二次覆工用型枠装置の妻板の支持構造を提供することを目的とする。   Accordingly, the present invention solves such a problem, and in a telescopic mold apparatus, a tunnel secondary lining mold that can increase the strength of the end plate by providing a bar-like support member that supports the back. It is an object of the present invention to provide a support structure for a frame plate.

上記目的を達成するために、本第1発明では、トンネル二次覆工用型枠(2)のトンネル長手方向端部に内周部が固定されて、前記型枠(2)の外周外方に形成された二次覆工コンクリート注入空間(S)を閉鎖する妻板(4)の支持構造であって、前記型枠(2)のトンネル長手方向端部に、型枠(2)内に収納した状態からトンネル長手方向外方へ引き出し可能に受け部材(3)を設け、当該受け部材(3)の引き出し端(311)に当接部(32)を設けて、当該当接部(32)に棒状支持部材(5)の下端を当接させるとともに、前記妻板(4)に向け斜め上方に傾斜させた前記支持部材(5)の上端を前記妻板(4)の外側面外周部に当接させたことを特徴とする。   In order to achieve the above object, according to the first aspect of the present invention, the inner peripheral portion is fixed to the tunnel longitudinal direction end of the tunnel secondary lining form (2), and the outer periphery of the form (2) is moved outward. It is a support structure of the end plate (4) which closes the secondary lining concrete pouring space (S) formed in, and is housed in the mold (2) at the tunnel longitudinal end of the mold (2) In this state, the receiving member (3) is provided so that it can be pulled out outward in the longitudinal direction of the tunnel, and a contact portion (32) is provided at the drawing end (311) of the receiving member (3). The lower end of the bar-like support member (5) is brought into contact with the upper end of the support member (5) inclined obliquely upward toward the end plate (4) to the outer peripheral portion of the outer surface of the end plate (4) It was made to be characterized.

本第1発明において、テレスコピック型の型枠装置で、先行二次覆工層を形成した一方の型枠内の受け部材を収納状態にしておけば、他方の型枠の端面を上記受け部材と干渉させることなく上記一方の型枠の端面に連接することができる。そして、他方の型枠によって上記先行二次覆工層に続く新たな二次覆工層を形成する場合には、他方の型枠の端部に妻板の内周部を固定するとともに受け部材を型枠内から引き出して、受け部材の引き出し端と妻板の外側面外周部との間に棒状支持部材を架設することによって、妻板の強度アップが図られる。   In the first invention, in the telescopic mold apparatus, if the receiving member in one mold having the preceding secondary lining layer is stored, the end face of the other mold is connected to the receiving member. It can be connected to the end face of the one mold without interference. And when forming a new secondary lining layer following the preceding secondary lining layer with the other mold, the inner periphery of the end plate is fixed to the end of the other mold and the receiving member is By pulling out a rod-shaped support member between the drawer end of the receiving member and the outer peripheral portion of the outer surface of the end plate, the strength of the end plate is increased.

本第2発明では、前記受け部材(3)は棒状スライド体(31)を備え、前記型枠(2)内の外周部に形成されたフランジ部にガイド部(211,212)を設けてこれに前記スライド体(31)をトンネル長手方向へ移動可能に支持させ、前記スライド体(31)の引き出し端(311)に前記当接部(32)を設ける。   In the second invention, the receiving member (3) includes a rod-like slide body (31), and guide portions (211 and 212) are provided on flange portions formed on the outer peripheral portion in the mold (2). The slide body (31) is supported so as to be movable in the longitudinal direction of the tunnel, and the abutting portion (32) is provided at the drawer end (311) of the slide body (31).

本第2発明によれば、受け部材を簡易な構造で実現することができる。   According to the second invention, the receiving member can be realized with a simple structure.

上記カッコ内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   The reference numerals in the parentheses indicate the correspondence with specific means described in the embodiments described later.

以上のように、本発明のトンネル二次覆工用型枠装置の妻板の支持構造によれば、テレスコピック型の型枠装置において、背後を支持する棒状支持部材を設けることによる妻板の強度アップを図ることができる。   As described above, according to the support structure of the frame plate of the tunnel secondary lining form apparatus of the present invention, in the telescopic type frame apparatus, the strength of the frame plate can be increased by providing the bar-shaped support member that supports the back. Can be planned.

妻板支持構造を備えるテレスコピック型の型枠装置の全体正面図である。It is a whole front view of a telescopic type formwork device provided with a end plate support structure. 妻板支持構造を備えるテレスコピック型の型枠装置の端部拡大断面図である。It is an edge part expanded sectional view of a telescopic type | mold formwork apparatus provided with a end plate support structure. 妻板支持構造を備えるテレスコピック型の型枠装置の作動を示す枠体外周部の断面図である。It is sectional drawing of the frame outer peripheral part which shows the action | operation of a telescopic type | mold formwork apparatus provided with a faceplate support structure. 妻板支持構造を備えるテレスコピック型の型枠装置の作動を示す端部拡大断面図である。It is an edge part expanded sectional view which shows the action | operation of a telescopic type | mold formwork apparatus provided with a faceplate support structure.

図1には本発明の妻板支持構造を備えるテレスコピック型の型枠装置の正面図を示す。型枠装置は門型のガントリー1を備えており、ガントリー1は走行レール11上をトンネル長手方向(紙面垂直方向)へ移動可能である。ガントリー1の左右脚部内には起立姿勢でメインシリンダ12が設けられており、左右のメインシリンダ12に支持されて昇降可能に水平な台梁13が配設されている。台梁13上には左右位置にメインビーム14が起立姿勢で設けられており、これらメインビーム14によって、全体がアーチ状に拡径された型枠2が支持されている。なお、図1はメインシリンダ12を伸張させて台梁13を上昇させ、型枠2の外周面とトンネルT内壁との間に円弧状の二次覆工コンクリート注入空間Sを形成した状態を示す。   FIG. 1 shows a front view of a telescopic formwork apparatus provided with the support plate support structure of the present invention. The formwork apparatus includes a portal gantry 1, and the gantry 1 can move on the traveling rail 11 in the longitudinal direction of the tunnel (perpendicular to the paper surface). A main cylinder 12 is provided in a standing posture in the left and right leg portions of the gantry 1, and a horizontal beam 13 is supported by the left and right main cylinders 12 so as to be movable up and down. A main beam 14 is provided in a standing position on the left and right positions on the beam 13, and the main frame 14 supports the mold 2 whose diameter is expanded in an arch shape as a whole. FIG. 1 shows a state where the main cylinder 12 is extended to raise the beam 13 and an arc-shaped secondary lining concrete injection space S is formed between the outer peripheral surface of the mold 2 and the inner wall of the tunnel T. .

型枠2はメインビーム14で下面を直接支持された天端フォーム21と、天端フォーム21の左右端に回動可能にヒンジ連結されたサイドフォーム22と、これらサイドフォーム22の下端に回動可能にヒンジ連結されたインバートフォーム23とから構成されている。これら各フォーム21〜23は各ヒンジ連結部に設けられた棒ジャッキ24や、各フォーム21〜23とガントリー1の間に架設された棒ジャッキ25〜27等によって公知の構造で図1に示すような拡径展開状態に保持されている。   The formwork 2 has a top form 21 supported directly on the lower surface by the main beam 14, a side form 22 hinged to the left and right ends of the top form 21, and a bottom form of the side form 22. It is comprised from the invert form 23 hingedly connected. Each of these foams 21 to 23 has a known structure as shown in FIG. 1 by a bar jack 24 provided at each hinge connecting portion, a bar jack 25 to 27 installed between each of the foams 21 to 23 and the gantry 1, and the like. Is maintained in an expanded state.

ここで本実施形態では、型枠2のトンネル長手方向の一方の端面に、詳細を以下に説明する受け部材3が設けられている。受け部材3の詳細を図2に示す。受け部材3は角型断面の棒状スライド体31を備えている。一方、型枠2の端部には、型枠2を構成すべくトンネル長手方向へ連結された天端フォーム21の外周フランジ部にガイド部としての筒状のガイド開口211,212が設けられて、これらガイド開口211,212内に上記スライド体31がトンネル長手方向へ移動可能に挿入され収納されている。型枠2の端面から突出した各スライド体31の先端部311は段付きに厚み方向へ凹陥している。また、スライド体31の後端にはガイド開口211,212よりも大径としたストッパ部312が形成されている。なお、ガイド開口211,212を分離せず、これらを連続した長尺の一体の筒体としても良い。また、ガイド開口211,212を外周フランジ部の板面を貫通させて形成するのに代えて、外周フランジ部の内周縁に筒体を接合してガイド開口としても良い。なお、ガイド部は必ずしも筒状とする必要は無く、また開口で実現する必要も無い。   Here, in the present embodiment, a receiving member 3, which will be described in detail below, is provided on one end surface of the mold 2 in the tunnel longitudinal direction. Details of the receiving member 3 are shown in FIG. The receiving member 3 includes a rod-shaped slide body 31 having a square cross section. On the other hand, cylindrical guide openings 211 and 212 as guide portions are provided at the end portion of the mold 2 on the outer peripheral flange portion of the top end form 21 connected in the tunnel longitudinal direction to form the mold 2. The slide body 31 is inserted and accommodated in the guide openings 211 and 212 so as to be movable in the tunnel longitudinal direction. A tip portion 311 of each slide body 31 protruding from the end surface of the mold 2 is stepped and recessed in the thickness direction. A stopper portion 312 having a diameter larger than that of the guide openings 211 and 212 is formed at the rear end of the slide body 31. The guide openings 211 and 212 may be separated from each other and may be formed as a continuous long integral cylindrical body. Further, instead of forming the guide openings 211 and 212 through the plate surface of the outer peripheral flange portion, a cylindrical body may be joined to the inner peripheral edge of the outer peripheral flange portion to form the guide opening. Note that the guide portion does not necessarily have a cylindrical shape, and need not be realized with an opening.

スライド体31は同一構造のものが天端フォーム21、サイドフォーム22、インバートフォーム23にそれぞれ複数設けられており(図1)、隣接する各一対のスライド体31の先端部311間にH型鋼よりなる当接部32(図2)が架設されて、各受け部材3を構成している。ここで、当接部32は必ずしもスライド体31と別部材の鋼材で構成する必要は無く、スライド体31の一部を成形して実現しても良い。スライド体31を収納した状態でその先端部311上の当接部32を径方向外方から覆うように型枠2の端面に庇部28(図2)が突出形成されており、庇部28の外周面は型枠2の一般部の外周面と面一になっている。テレスコピック型の本実施形態の型枠装置では上記構造の型枠2がトンネル長手方向へ一対設けられている。   A plurality of slide bodies 31 having the same structure are provided on the top end form 21, the side form 22, and the invert form 23 (FIG. 1), and H-shaped steel is used between the tip portions 311 of each pair of adjacent slide bodies 31. Each abutting portion 32 (FIG. 2) is constructed to constitute each receiving member 3. Here, the abutment portion 32 is not necessarily formed of a steel material that is a separate member from the slide body 31, and may be realized by forming a part of the slide body 31. In the state in which the slide body 31 is stored, a collar portion 28 (FIG. 2) is formed to project from the end surface of the mold 2 so as to cover the contact portion 32 on the tip portion 311 from the outside in the radial direction. The outer peripheral surface of the mold 2 is flush with the outer peripheral surface of the general part of the mold 2. In the telescopic formwork apparatus of this embodiment, a pair of formwork 2 having the above structure is provided in the tunnel longitudinal direction.

以下、本実施形態の型枠装置で二次覆工作業を行う場合について説明する。ガントリー1は一対の型枠の一方(以下、第1型枠という)2Aを上述のように支持し、この状態で第1型枠2Aが展開されて注入空間S内に二次覆工コンクリートが注入されて、その養生が開始される(図3)。その後、メインシリンダ12(図1)を収縮させて台梁13を下降させるとともに、ガントリー1と各フォーム21〜23間に架設された棒ジャッキ25〜27の連結を解消して、ガントリー1と第1型枠2Aの連結状態を解消する。   Hereinafter, the case where a secondary lining work is performed with the formwork apparatus of the present embodiment will be described. The gantry 1 supports one of the pair of molds (hereinafter referred to as the first mold) 2A as described above, and in this state, the first mold 2A is developed and the secondary lining concrete is placed in the injection space S. It is injected and its curing is started (FIG. 3). Thereafter, the main cylinder 12 (FIG. 1) is contracted to lower the base beam 13, and the connection of the bar jacks 25 to 27 installed between the gantry 1 and the foams 21 to 23 is canceled. The connected state of the 1 mold 2A is eliminated.

その後、ガントリー1を、第1型枠2A内を経て、先行する二次覆工層を形成している他の型枠(以下、第2型枠という)の内部まで移動させる。そして、メインシリンダ12を伸張させて上記第2型枠をガントリー1で支持し、ガントリー1と第2型枠の両サイドフォームを油圧シリンダで連結するとともにヒンジ部の棒ジャッキの連結を解消して、公知の構造で第2型枠を縮径させ、養生の終了した先行二次覆工層から第2型枠を離間させる。そして、ガントリー1上に支持された縮径状態の第2型枠2B(図3)を、上記第1型枠2A内を通してこれの反対側へ引き出す。この状態を図3に示す。   Thereafter, the gantry 1 is moved through the first mold 2 </ b> A to the inside of another mold (hereinafter referred to as the second mold) forming the preceding secondary lining layer. Then, the main cylinder 12 is extended to support the second formwork with the gantry 1, and both side forms of the gantry 1 and the second formwork are connected with the hydraulic cylinder and the connection of the jack jack of the hinge portion is canceled. Then, the diameter of the second mold is reduced with a known structure, and the second mold is separated from the preceding secondary lining layer after curing. Then, the second mold 2B (FIG. 3) in a reduced diameter state supported on the gantry 1 is pulled out through the first mold 2A to the opposite side. This state is shown in FIG.

続いて、第1型枠2Aの外方の注入空間S内に形成されている二次覆工層に連続する新たな二次覆工層を形成するために、第2型枠2Bを拡径させて(図3の鎖線)、その外周とトンネル内壁との間に二次覆工コンクリート注入空間Sを形成する。この際に、第1型枠2Aの受け部材3は当該型枠2Aの端部内に押し込まれ収納されているから、拡径させた第2型枠2Bの一方の端面と干渉することはない。   Subsequently, in order to form a new secondary lining layer continuous with the secondary lining layer formed in the injection space S outside the first mold 2A, the diameter of the second mold 2B is expanded. Then, a secondary lining concrete pouring space S is formed between the outer periphery and the tunnel inner wall (a chain line in FIG. 3). At this time, since the receiving member 3 of the first mold 2A is pushed into and stored in the end of the mold 2A, the receiving member 3 does not interfere with one end surface of the second mold 2B whose diameter has been expanded.

続いて、第2型枠2Bの外周に形成された注入空間Sを閉鎖するために、第2型枠2Bの他方の端面に妻板4を取り付ける(図4)。妻板4は図4に示すようにその内周縁が第2型枠2Bの庇部28の端面に固定される。妻板4の外周面はトンネルTの内壁に延びてこれに当接し、これによって注入空間Sが閉鎖される。ここにおいて、本実施形態では、第2型枠2Bの端部内に収納されている受け部材3を図4に示すように、ストッパ部312がガイド開口212の周縁に当接するまでトンネル長手方向の外方へ引き出す。受け部材3を引き出した状態でガイド開口211,212の筒壁に設けた位置決めボルト213をスライド体31の側面に進出させてこれを位置決めする。なお、位置決めボルト213は特には設ける必要が無い。   Subsequently, in order to close the injection space S formed on the outer periphery of the second mold 2B, the end plate 4 is attached to the other end face of the second mold 2B (FIG. 4). As shown in FIG. 4, the inner periphery of the end plate 4 is fixed to the end face of the flange portion 28 of the second mold 2B. The outer peripheral surface of the end plate 4 extends to and contacts the inner wall of the tunnel T, whereby the injection space S is closed. Here, in this embodiment, the receiving member 3 housed in the end portion of the second mold 2B is moved outward in the tunnel longitudinal direction until the stopper portion 312 comes into contact with the peripheral edge of the guide opening 212 as shown in FIG. Pull out towards. With the receiving member 3 pulled out, positioning bolts 213 provided on the cylindrical walls of the guide openings 211 and 212 are advanced to the side surfaces of the slide body 31 to position them. The positioning bolt 213 is not particularly required to be provided.

この状態で、スライド体31の引き出された先端部311上に設けられた当接部32と妻板4の外周部外面との間に、棒状支持部材5、例えば木製の柱体、の下端と上端をそれぞれ当接させて妻板4に向けて斜め上方に傾斜させて設ける。このような支持部材5は、各フォーム21〜23(図1)に設けた受け部材3を使用して枠体2端面の全周に必要数設置される。これによって、固定された内周縁に加えて妻板4の外周部が背後からも支えられる結果、注入コンクリートの圧力に十分耐えられる強度が妻板4に付与される。   In this state, the lower end and the upper end of the rod-like support member 5, for example, a wooden column body, are provided between the contact portion 32 provided on the leading end portion 311 pulled out of the slide body 31 and the outer peripheral portion outer surface of the end plate 4. Are provided so as to be inclined obliquely upward toward the end plate 4. A required number of such support members 5 are installed on the entire circumference of the end surface of the frame body 2 using the receiving members 3 provided on the respective foams 21 to 23 (FIG. 1). As a result, in addition to the fixed inner peripheral edge, the outer peripheral portion of the end plate 4 is supported from the back, so that the end plate 4 has sufficient strength to withstand the pressure of the poured concrete.

2,2A,2B…型枠、211,212…ガイド開口(ガイド部)、3…受け部材、31…スライド体、311…引き出し端、32…当接部、4…妻板、5…支持部材、S…二次覆工コンクリート注入空間。   2, 2A, 2B ... formwork, 211, 212 ... guide opening (guide part), 3 ... receiving member, 31 ... slide body, 311 ... drawer end, 32 ... abutting part, 4 ... end plate, 5 ... support member, S: Secondary lining concrete injection space.

Claims (2)

トンネル二次覆工用型枠のトンネル長手方向端部に内周部が固定されて、前記型枠の外周外方に形成された二次覆工コンクリート注入空間を閉鎖する妻板の支持構造であって、前記型枠のトンネル長手方向端部に、型枠内に収納した状態からトンネル長手方向外方へ引き出し可能に受け部材を設け、当該受け部材の引き出し端に当接部を設けて、当該当接部に棒状支持部材の下端を当接させるとともに、前記妻板に向け斜め上方に傾斜させた前記支持部材の上端を前記妻板の外側面外周部に当接させたことを特徴とするトンネル二次覆工用型枠の妻板の支持構造。 It is a support structure for a girder that has an inner periphery fixed to the tunnel longitudinal end of the tunnel secondary lining formwork and closes the secondary lining concrete injection space formed outside the outer periphery of the formwork. A receiving member is provided at the tunnel longitudinal end of the mold so that it can be pulled out from the state housed in the mold in the tunnel longitudinal direction, and a contact portion is provided at the drawer end of the receiving member. The tunnel 2 is characterized in that the lower end of the rod-shaped support member is brought into contact with the contact portion, and the upper end of the support member inclined obliquely upward toward the end plate is brought into contact with the outer peripheral portion of the outer surface of the end plate. Support structure for the next lining formwork. 前記受け部材は棒状スライド体を備え、前記型枠内の外周部に形成されたフランジ部にガイド部を設けてこれに前記スライド体をトンネル長手方向へ移動可能に支持させ、前記スライド体の引き出し端に前記当接部を設けた請求項1に記載のトンネル二次覆工用型枠の妻板の支持構造。 The receiving member includes a rod-shaped slide body, a guide portion is provided on a flange portion formed on the outer peripheral portion in the mold, and the slide body is supported so as to be movable in the tunnel longitudinal direction, and the slide body is pulled out. The support structure of the end plate of the tunnel secondary lining formwork according to claim 1, wherein the contact portion is provided at an end.
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