JP6221045B2 - Metal belt for continuously variable transmission - Google Patents

Metal belt for continuously variable transmission Download PDF

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JP6221045B2
JP6221045B2 JP2012284569A JP2012284569A JP6221045B2 JP 6221045 B2 JP6221045 B2 JP 6221045B2 JP 2012284569 A JP2012284569 A JP 2012284569A JP 2012284569 A JP2012284569 A JP 2012284569A JP 6221045 B2 JP6221045 B2 JP 6221045B2
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continuously variable
variable transmission
metal belt
pulley
load
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JP2014126171A (en
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浩二 福元
浩二 福元
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Daihatsu Motor Co Ltd
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Description

本発明は、一対のプーリ間に掛け回した状態で使用される無段変速機用金属ベルトに関し、特に、無端環状体に沿って複数のエレメントを配置することにより形成された無段変速機用金属ベルトに関する。   The present invention relates to a metal belt for a continuously variable transmission used in a state of being wound around a pair of pulleys, and in particular, for a continuously variable transmission formed by arranging a plurality of elements along an endless annular body. It relates to a metal belt.

現在、CVT(Continuously Variable Transmission)ベルトで主流となっているプッシュタイプのベルトは、エレメントと呼ばれる金属製のコマと、それを束ねるリングと呼ばれる金属製の輪で構成されている。具体的には、下記特許文献1に開示されているような金属Vベルトが提供されている。この従来技術は、金属Vベルトのエレメントについて、必要十分な強度を維持しつつ合理的に軽量化を図ろうとするものである。   At present, a push type belt, which is mainly used as a CVT (Continuously Variable Transmission) belt, is composed of a metal frame called an element and a metal ring called a ring for bundling it. Specifically, a metal V-belt as disclosed in Patent Document 1 below is provided. This prior art is intended to rationally reduce the weight of the metal V-belt element while maintaining the necessary and sufficient strength.

下記特許文献1に開示されている金属Vベルトのエレメントは、隣接配置されるエレメントを係合するための突起が表面に設けられるとともに、その裏面には、この突起を受容するための凹部が設けられている。そして、突起及び凹部が係合して複数のエレメントが整列するように形成されている。また、下記特許文献1に開示されている金属Vベルトは、ベルト滑りを防止するために、プーリのV溝面からエレメントのV面に推力(挟圧力)を負荷することで使用される。   The metal V-belt element disclosed in the following Patent Document 1 is provided with a protrusion on the surface for engaging adjacently arranged elements, and a recess for receiving the protrusion is provided on the back surface. It has been. The protrusions and the recesses are engaged to form a plurality of elements. Further, the metal V-belt disclosed in Patent Document 1 below is used by applying a thrust (clamping pressure) from the V-groove surface of the pulley to the V-surface of the element in order to prevent belt slip.

特開2000−55136号公報JP 2000-55136 A

ところで、本発明者は、上記特許文献1に開示されている従来技術の金属Vベルトにつき、エレメントの耐久性について検討したところ、上述したような突起及び凹部をエレメントの表面及び裏面にそれぞれ設けた場合には、プーリからエレメントに推力(挟圧力)を負荷した際に、エレメントが一方向に撓むという技術的知見を得た。より具体的に、エレメントが裏面から表面に向かって凸状に撓むことが分かった。   By the way, the present inventor examined the durability of the element with respect to the metal V belt of the prior art disclosed in the above-mentioned Patent Document 1, and provided the above-described protrusions and recesses on the front and back surfaces of the element, respectively. In some cases, the inventors obtained technical knowledge that the element bends in one direction when a thrust (clamping pressure) is applied to the element from the pulley. More specifically, it was found that the element bends in a convex shape from the back surface to the front surface.

また、トルク負荷により、更なる撓みがエレメントに発生するが、発生した撓みの方向が、推力負荷により発生した撓みの方向と一致し、通常以外の過大入力がプーリからエレメントに負荷された場合、エレメントが塑性域に達し、塑性変形を引き起こす可能性があることが分かった。エレメントが塑性変形した場合、エレメントの耐久性の低下を招くという問題がある。   In addition, further bending occurs in the element due to the torque load, but the direction of the generated bending coincides with the direction of bending generated by the thrust load, and an excessive input other than normal is applied to the element from the pulley, It was found that the element could reach the plastic zone and cause plastic deformation. When the element is plastically deformed, there is a problem that the durability of the element is reduced.

そこで、本発明は、推力負荷による撓みの発生を抑制し、過大入力負荷によるエレメントの耐久性低下を防ぐことが可能な無段変速機用金属ベルトの提供を目的とした。   Accordingly, an object of the present invention is to provide a metal belt for a continuously variable transmission that can suppress the occurrence of bending due to a thrust load and prevent a decrease in durability of an element due to an excessive input load.

上述した課題を解決すべく提供される本発明の無段変速機用金属ベルトは、一方の面に突起が形成され、他方の面に凹部が形成されたエレメントを複数、無端環状体に沿って配置することにより環状に形成され、一対のプーリ間に掛け回した状態で使用される無段変速機用金属ベルトであって、前記複数のエレメントが、前記プーリの周方向に隣接する一方のエレメントの突起を、他方のエレメントの凹部に嵌合させた状態で積層されており、それぞれの前記エレメントの側面の、前記プーリの溝と接触する接触部が、前記プーリの周方向に拡径したテーパ形状を有することを特徴とするものである。 The metal belt for continuously variable transmission according to the present invention provided to solve the above-described problem includes a plurality of elements each having a protrusion formed on one surface and a recess formed on the other surface along the endless annular body. A metal belt for a continuously variable transmission that is formed in an annular shape by being disposed and used in a state of being wound between a pair of pulleys, wherein the plurality of elements are adjacent to one another in the circumferential direction of the pulleys The protrusions of the other elements are stacked in a state of being fitted in the recesses of the other element, and the contact portions of the side surfaces of the respective elements that come into contact with the pulley grooves are tapered in the circumferential direction of the pulley. It has a shape.

本発明の無段変速機用金属ベルトにおいては、プーリとの接触により挟圧が作用する接触部が、プーリの周方向に拡径したテーパ形状を有している。このテーパ形状により、エレメントは、その接触部にプーリからの推力(挟圧力)が負荷された際に、前記プーリの周方向に凸形状の曲げ荷重を掛けることができる。従って、従来のように、エレメントへの「前記プーリの周方向」と逆方向の荷重が掛かったとしても、その曲げ荷重は、上記テーパ形状による「前記プーリの周方向」の曲げ荷重と相殺する(釣り合わせる)ことができる。その結果、推力負荷によるエレメントでの撓みの発生を抑制し、過大入力負荷によるエレメントの耐久性低下を防ぐことができる。 In the metal belt for continuously variable transmission according to the present invention, the contact portion on which the pinching pressure is applied by contact with the pulley has a tapered shape whose diameter is increased in the circumferential direction of the pulley . More this tapered element can be subjected to when being loaded thrust from the pulley (clamping pressure) to the contact portion, a bending load in the circumferential direction in a convex shape of the pulley. Therefore, unlike the conventional, even took the load in the opposite direction, "circumferential direction of the pulley" to the element, the bending load, to offset the bending load of the "circumferential direction of the pulley" according to the tapered shape (Balance). As a result, it is possible to suppress the occurrence of bending of the element due to the thrust load, and to prevent a decrease in the durability of the element due to an excessive input load.

本発明によれば、推力負荷によるエレメントでの撓みの発生を抑制し、過大入力負荷によるエレメントの耐久性低下を防ぐことが可能な無段変速機用金属ベルトの提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, generation | occurrence | production of the bending by the element by thrust load can be suppressed, and the metal belt for continuously variable transmissions which can prevent the durability fall of the element by excessive input load can be provided.

(a)は本発明の一実施形態に係る無段変速機用金属ベルトを無段変速式のプーリに装着した状態を示す正面図、(b)は(a)の無段変速機用金属ベルトの一部を示す斜視図、(c)は無段変速機用金属ベルトをプーリに掛け回した状態を示す説明図である。(A) is a front view which shows the state which mounted | wore the continuously variable transmission type pulley with the metal belt for continuously variable transmission which concerns on one Embodiment of this invention, (b) is the metal belt for continuously variable transmission of (a). (C) is explanatory drawing which shows the state which wound the metal belt for continuously variable transmission around the pulley. (a)従来のエレメントの上面視図であって、従来のエレメントに作用する各種の力を説明するための模式図、(b)本発明のエレメントの上面視図であって、本発明のエレメントに作用する各種の力を説明するための模式図である。(A) Top view of a conventional element, which is a schematic view for explaining various forces acting on the conventional element, (b) A top view of the element of the present invention, and the element of the present invention It is a schematic diagram for demonstrating the various force which acts on.

以下、本発明の一実施形態に係る無段変速機用金属ベルト10について、図面を参照しつつ詳細に説明する。図1(a)に示すように、無段変速機用金属ベルト10は、無断変速機を構成する一対のプーリP1,P2間に掛け回した状態で使用されるものである。図1(b)に示すように、無段変速機用金属ベルト10は、金属板を複数積層し、環状にすることにより形成されたフープ12(無端環状体)に対し、多数のエレメント20を連ねた状態で装着することにより形成されたものである。   Hereinafter, a continuously variable transmission metal belt 10 according to an embodiment of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1A, the continuously variable transmission metal belt 10 is used in a state of being wound around a pair of pulleys P1 and P2 constituting the continuously variable transmission. As shown in FIG. 1 (b), the continuously variable transmission metal belt 10 includes a plurality of elements 20 with respect to a hoop 12 (endless annular body) formed by laminating a plurality of metal plates into an annular shape. It is formed by mounting in a state of being connected.

無段変速機用金属ベルト10を構成するエレメント20の数はいかなるものであっても良いが、本実施形態では約400個のエレメント20によって無段変速機用金属ベルト10が構成されている。   The number of the elements 20 constituting the continuously variable transmission metal belt 10 may be any number, but in the present embodiment, about 400 elements 20 constitute the continuously variable transmission metal belt 10.

エレメント20は、鋼板製のプレートによって構成されている。図1(b),(c)に示すように、エレメント20は、無段変速機のプーリP1,P2に挟み付けられるようにしてプーリP1,P2の各溝Dと当接可能な側部22a,22b(接触部)を有するボディ部22と、ボディ部22に対してピラー部24を介して接続されたヘッド部26とを有する。ピラー部24の両脇であって、ボディ部22とヘッド部26との間の部分には、フープ12を受け入れるためのサドル部28が形成されている。   The element 20 is composed of a steel plate. As shown in FIGS. 1B and 1C, the element 20 has a side portion 22a that can be brought into contact with the grooves D of the pulleys P1 and P2 so as to be sandwiched between the pulleys P1 and P2 of the continuously variable transmission. , 22b (contact part), and a head part 26 connected to the body part 22 via a pillar part 24. Saddle portions 28 for receiving the hoops 12 are formed on both sides of the pillar portion 24 and between the body portion 22 and the head portion 26.

図2(b)は、本実施形態のエレメント20の上面視図である。図2(b)に示すように、ヘッド部26は、一方の面26aに突起26bが形成され、他方の面26cに凹部26dが形成される。   FIG. 2B is a top view of the element 20 of the present embodiment. As shown in FIG. 2B, the head portion 26 has a protrusion 26b formed on one surface 26a and a recess 26d formed on the other surface 26c.

そして、各エレメント20は、凹部26dに突起26bを挿入することによって整列可能となっている。また、側部22a,22bは、一方の面26aから他方の面26cに向かって拡径したテーパ形状を有している。   Each element 20 can be aligned by inserting a projection 26b into the recess 26d. In addition, the side portions 22a and 22b have a tapered shape whose diameter is increased from one surface 26a toward the other surface 26c.

次に、本実施形態のエレメント20(図2(b)参照)と従来のエレメント120(図2(a)参照)とを比較した結果を示す。なお、以下において、プーリP1,P2を単にプーリと略記することがある。   Next, the result of a comparison between the element 20 of this embodiment (see FIG. 2B) and the conventional element 120 (see FIG. 2A) is shown. Hereinafter, the pulleys P1 and P2 may be simply abbreviated as pulleys.

図2(a)は、従来のエレメント120の上面視図であって、従来のエレメント120に作用する各種の力を説明するための模式図である。なお、図2(a)中の矢印は、プーリP1,P2により推力(挟圧力)が負荷される方向を示し、図2(a)中の白抜き矢印は、曲げ荷重L1が掛かる方向を示す。また、図2(a)中の一点鎖線は、撓んだ状態のエレメント120の外形線を示す。   FIG. 2A is a top view of the conventional element 120 and is a schematic diagram for explaining various forces acting on the conventional element 120. In addition, the arrow in Fig.2 (a) shows the direction where thrust (clamping pressure) is loaded by pulleys P1 and P2, and the white arrow in Fig.2 (a) shows the direction where the bending load L1 is applied. . Moreover, the dashed-dotted line in Fig.2 (a) shows the external line of the element 120 of the bent state.

まず、本発明者は、図2(a)に示す従来のエレメント120において、突起126b及び凹部126dを一方の面126a及び他方の面126cにそれぞれ設けた場合には、プーリから側部122a,122bに推力を負荷すると、一方の面126aから他方の面126cに向かう曲げ荷重L1が掛かり、エレメント120が凸状に撓むという技術的知見を得た。   First, in the conventional element 120 shown in FIG. 2A, the inventor provided the protrusion 126b and the recess 126d on the one surface 126a and the other surface 126c, respectively, from the pulley to the side portions 122a and 122b. When a thrust is applied, a bending load L1 from one surface 126a toward the other surface 126c is applied, and the technical knowledge that the element 120 bends in a convex shape has been obtained.

ここでの知見から、本発明者は、トルク負荷により、エレメント120に発生した更なる撓みの方向が、推力負荷により発生した撓みの方向と一致し、通常以外の過大入力がプーリからエレメント120に負荷された場合には、エレメント120が塑性域に達し、塑性変形を引き起こす可能性があることを見いだした。   From the knowledge here, the present inventor has found that the direction of further bending generated in the element 120 due to the torque load coincides with the direction of bending generated due to the thrust load, and an excessive input other than normal is input from the pulley to the element 120. It has been found that when loaded, the element 120 can reach the plastic zone and cause plastic deformation.

続いて、本実施形態のエレメント20においてプーリP1,P2から側部22a,22bに挟圧力(推力)を負荷した状態を図2(b)に示す。なお、図2(b)中の矢印は、推力(挟圧力)が負荷される方向を示し、図2(b)中の白抜き矢印は、曲げ荷重L2が掛かる方向を示す。また、図2(b)中の一点鎖線は、仮想的に撓んだ状態にあるエレメント20の外形線を示す。   Next, FIG. 2B shows a state in which the clamping force (thrust) is applied to the side portions 22a and 22b from the pulleys P1 and P2 in the element 20 of the present embodiment. In addition, the arrow in FIG.2 (b) shows the direction where thrust (clamping pressure) is loaded, and the white arrow in FIG.2 (b) shows the direction where the bending load L2 is applied. Moreover, the dashed-dotted line in FIG.2 (b) shows the external line of the element 20 in the state bent virtually.

ここで、本実施形態のエレメント20は、従来のエレメント120のように撓むことなく静止状態を保つことが判明した。この結果から、本発明者は、本実施形態のエレメント20において、曲げ荷重L1が掛かる方向と逆方向に曲げ荷重L2が掛かる形状を追加することで、より具体的には、側部22a,22bがテーパ形状を有することで、プーリから側部22a,22bに推力(挟圧力)を負荷すると、曲げ荷重L2が他方の面26cから一方の面26aに向かう方向(曲げ荷重L1が掛かる方向と逆方向)に掛かり、この曲げ荷重L2が、曲げ荷重L1と相殺する(釣り合う)ことで、上記静止状態が保たれたものと考える。   Here, it has been found that the element 20 of the present embodiment is kept stationary without being bent like the conventional element 120. From this result, the present inventor adds a shape in which the bending load L2 is applied in the direction opposite to the direction in which the bending load L1 is applied to the element 20 of the present embodiment, more specifically, the side portions 22a and 22b. Because of the tapered shape, when a thrust (clamping pressure) is applied to the side portions 22a and 22b from the pulley, the bending load L2 is directed from the other surface 26c toward the one surface 26a (opposite to the direction in which the bending load L1 is applied). This bending load L2 is offset (balanced) with the bending load L1, and it is considered that the stationary state is maintained.

上述したように、本実施形態の無段変速機用金属ベルト10においては、プーリP1,P2の溝Dと当接可能な側部22a,22bが、ヘッド部26の一方の面26aから他方の面26cに向かって拡径したテーパ形状を有している。これにより、エレメント20の側部22a,22bにプーリP1,P2からの推力が負荷された際に、ヘッド部26の一方の面26aから他方の面26cに向かう方向に凸状の曲げ荷重L2を掛けることができる。   As described above, in the continuously variable transmission metal belt 10 of the present embodiment, the side portions 22a and 22b that can come into contact with the grooves D of the pulleys P1 and P2 are formed from the one surface 26a of the head portion 26 to the other. It has a tapered shape whose diameter is increased toward the surface 26c. Thereby, when the thrust from the pulleys P1 and P2 is loaded on the side portions 22a and 22b of the element 20, the bending load L2 that is convex in the direction from the one surface 26a of the head portion 26 to the other surface 26c is applied. Can be hung.

従って、従来のように、他方の面26cから一方の面26aに向かう方向に凸状の曲げ荷重が掛かったとしても、この曲げ荷重を曲げ荷重L2と相殺する(釣り合わせる)ことができる。その結果、推力負荷によるエレメント20での撓みの発生を抑制し、過大入力負荷によるエレメント20の耐久性低下を防ぐことができる。   Therefore, even if a convex bending load is applied in the direction from the other surface 26c to the one surface 26a as in the prior art, this bending load can be offset (balanced) with the bending load L2. As a result, it is possible to suppress the occurrence of bending in the element 20 due to a thrust load, and to prevent a decrease in durability of the element 20 due to an excessive input load.

また、本実施形態の無段変速機用金属ベルト10においては、エレメント20において、曲げ荷重L1が掛かる方向と逆方向に曲げ荷重L2が掛かる形状を追加することで、最大曲げ振幅及びプーリとの接触面の片摩耗を抑えることができ、エレメント20の耐久性を向上できる。   Further, in the continuously variable transmission metal belt 10 of the present embodiment, by adding a shape in which the bending load L2 is applied in the direction opposite to the direction in which the bending load L1 is applied to the element 20, the maximum bending amplitude and the pulley One-side wear on the contact surface can be suppressed, and the durability of the element 20 can be improved.

以上、本発明の実施形態について図面に基づいて説明したが、具体的な構成は、これらの実施形態に限定されるものではない。本発明の範囲は、上記した実施形態の説明ではなく特許請求の範囲によって示され、さらに特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれる。   As mentioned above, although embodiment of this invention was described based on drawing, a specific structure is not limited to these embodiment. The scope of the present invention is shown not by the above description of the embodiments but by the scope of claims for patent, and further includes all modifications within the meaning and scope equivalent to the scope of claims for patent.

本発明の無段変速機用金属ベルトは、CVTを搭載した車両において好適に利用することができる。   The metal belt for continuously variable transmission of the present invention can be suitably used in a vehicle equipped with a CVT.

10 無段変速機用金属ベルト
12 フープ(無端環状体)
20 エレメント
22a,22b 側部(接触部)
26a,26c 面
26b 突起
26d 凹部
P1,P2 プーリ
10 Metal belt for continuously variable transmission 12 Hoop (endless ring)
20 Element 22a, 22b Side (contact part)
26a, 26c surface 26b protrusion 26d recess P1, P2 pulley

Claims (1)

一方の面に突起が形成され、他方の面に凹部が形成されたエレメントを複数、無端環状体に沿って配置することにより環状に形成され、一対のプーリ間に掛け回した状態で使用される無段変速機用金属ベルトであって、
前記複数のエレメントが、前記プーリの周方向に隣接する一方のエレメントの突起を、他方のエレメントの凹部に嵌合させた状態で積層されており、
それぞれの前記エレメントの側面の、前記プーリの溝と接触する接触部が、前記プーリの周方向に拡径したテーパ形状を有することを特徴とする無段変速機用金属ベルト。
A plurality of elements having protrusions formed on one surface and recesses formed on the other surface are arranged in an annular shape along an endless annular body, and are used in a state of being hung between a pair of pulleys. A metal belt for a continuously variable transmission,
The plurality of elements are stacked in a state in which the protrusions of one element adjacent in the circumferential direction of the pulley are fitted in the recesses of the other element,
A metal belt for a continuously variable transmission, wherein a contact portion on a side surface of each element that contacts a groove of the pulley has a tapered shape whose diameter is increased in a circumferential direction of the pulley .
JP2012284569A 2012-12-27 2012-12-27 Metal belt for continuously variable transmission Expired - Fee Related JP6221045B2 (en)

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JP3715126B2 (en) * 1998-04-10 2005-11-09 本田技研工業株式会社 Belt for continuously variable transmission
JP4822750B2 (en) * 2004-08-06 2011-11-24 ヤマハ発動機株式会社 V-belt, belt-type transmission and straddle-type vehicle
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