JP6216894B1 - Cylindrical member forming device - Google Patents

Cylindrical member forming device Download PDF

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JP6216894B1
JP6216894B1 JP2016557099A JP2016557099A JP6216894B1 JP 6216894 B1 JP6216894 B1 JP 6216894B1 JP 2016557099 A JP2016557099 A JP 2016557099A JP 2016557099 A JP2016557099 A JP 2016557099A JP 6216894 B1 JP6216894 B1 JP 6216894B1
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workpiece
pressing
cylindrical member
pressing member
outer pressing
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JPWO2017199425A1 (en
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大島 敦
敦 大島
衛 諸澤
衛 諸澤
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Jamco Corp
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Jamco Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers

Abstract

円筒形状を有するワーク(W)を準備し、前記ワークをワーク保持機構(120)に取り付ける保持ステップと、前記ワークをワーク回転軸(X)まわりに回転させつつ、前記ワークの内面及び外面をそれぞれ内側押圧部材(158)及び外側押圧部材(138)によって挟み込む態様で、前記内面及び外面の両側から押圧する押圧ステップと、前記押圧ステップにおける押圧を維持した状態で、前記外側押圧部材を前記内側押圧部材に対して前記ワーク回転軸に沿う方向に相対移動させる成形ステップと、を含むことを特徴とする円筒部材の成形方法。A workpiece (W) having a cylindrical shape is prepared, a holding step for attaching the workpiece to the workpiece holding mechanism (120), and an inner surface and an outer surface of the workpiece are respectively rotated while rotating the workpiece around the workpiece rotation axis (X). A pressing step for pressing from both sides of the inner surface and the outer surface in a state of being sandwiched between the inner pressing member (158) and the outer pressing member (138), and maintaining the pressing in the pressing step, the outer pressing member is pressed against the inner pressing member. And a molding step of moving the member relative to the member in a direction along the workpiece rotation axis.

Description

本発明は、円筒形状の金属部材を成形するための装置に関し、特に、円筒部材を径方向に成形加工するための装置に関する。 The present invention relates to an apparatus for forming a metal cylindrical member, in particular, to an apparatus for molding a cylindrical member in the radial direction.

航空機用エンジンにおいて、回転するファンの外周を覆うファンケースは、円筒状の金属部材を所定の形状に成形加工することによって製造されている。
このような円筒部材の成形加工を行う場合、従来は、円筒部材の内側に円柱あるいは円筒形状の金型(中子)を配置し、当該金型と円筒部材とを回転させながら、上記円筒部材の外側からローラ状の押圧具で上記金型の中心軸方向に円筒部材を押圧変形させることにより、円筒部材を金型の外周に沿った所定の形状に成形するスピニング加工が知られている(特許文献1参照)。
In an aircraft engine, a fan case that covers the outer periphery of a rotating fan is manufactured by molding a cylindrical metal member into a predetermined shape.
When such a cylindrical member is formed, conventionally, a cylindrical or cylindrical mold (core) is disposed inside the cylindrical member, and the cylindrical member is rotated while rotating the mold and the cylindrical member. A spinning process is known in which a cylindrical member is formed into a predetermined shape along the outer periphery of the mold by pressing and deforming the cylindrical member in the direction of the central axis of the mold with a roller-shaped pressing tool from the outside of the mold ( Patent Document 1).

特開2011−56551号公報JP 2011-56551 A

特許文献1に記載されているスピニング加工は、円筒部材の中子として内側に挿入される金型には所定の外周形状が形成されているため、円筒部材を外側からのみ押圧して金型の外周に沿わせる、すなわち円筒部材を縮径させる加工にしか対応できない。
また、加工後の円筒部材の形状は金型の外周形状に依存するため、円筒部材自体の内径が大きくなると、中子としての金型の外径が大きくなり、その分だけ金型の材料コスト及び加工コストが増大してしまう。
そこで、本発明の目的は、円筒部材の内面を支持する機構を小型化するとともに、円筒部材の内側からも円筒部材を押圧変形させることができる円筒部材の成形装置を提供することにある。
In the spinning process described in Patent Document 1, since a predetermined outer peripheral shape is formed on the mold inserted inside as the core of the cylindrical member, the cylindrical member is pressed only from the outside to It can only deal with processing along the outer periphery, that is, reducing the diameter of the cylindrical member.
In addition, since the shape of the cylindrical member after processing depends on the outer peripheral shape of the mold, if the inner diameter of the cylindrical member itself increases, the outer diameter of the mold as the core increases, and the material cost of the mold increases accordingly. And processing cost will increase.
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a cylindrical member molding apparatus that can downsize a mechanism that supports the inner surface of a cylindrical member and can also press and deform the cylindrical member from the inside of the cylindrical member.

発明による円筒部材の成形装置は、ベースと、前記ベースの上面と直交するワーク回転軸まわりに回転自在に設けられたワーク保持機構と、前記ベース上で前記ワーク保持機構に隣接して設けられた外側押圧機構と、前記ベース上で前記ワーク保持機構を取り囲む位置に設けられた側面支持機構と、前記外側押圧機構と対向して前記ワーク回転軸近傍に設けられた内側押圧機構と、を備え、前記ワーク保持機構は、前記ベースに取り付けられたモータと、前記モータの出力軸に取り付けられた一端クランプ部材と、前記一端クランプ部材に対して離間して配置される他端クランプ部材と、を有し、前記外側押圧機構は、前記ワーク保持機構に保持されたワークの外面を押圧する外側押圧部材と、前記外側押圧部材を一端に取り付けて前記ワーク回転軸に対して進退移動する外側アームと、前記外側アームを前記ベースに対して接近又は離間する方向に移動させる昇降機構と、を有し、前記内側押圧機構は、前記ワーク回転軸と同一軸心を有する軸部材と、前記ワークの内面を押圧する内側押圧部材と、前記内側押圧部材を一端に取り付けて前記軸部材から径方向に進退移動する内側アームと、を有することを特徴とする。 A cylindrical member forming apparatus according to the present invention is provided adjacent to the base, the workpiece holding mechanism rotatably provided around a workpiece rotation axis orthogonal to the upper surface of the base, and the workpiece holding mechanism on the base. An outer pressing mechanism, a side support mechanism provided at a position surrounding the work holding mechanism on the base, and an inner pressing mechanism provided in the vicinity of the work rotation shaft so as to face the outer pressing mechanism. The workpiece holding mechanism includes: a motor attached to the base; one end clamp member attached to the output shaft of the motor; and the other end clamp member disposed apart from the one end clamp member. And the outer pressing mechanism includes an outer pressing member that presses an outer surface of a work held by the work holding mechanism, and the outer pressing member attached to one end. And an elevating mechanism for moving the outer arm in a direction approaching or separating from the base, and the inner pressing mechanism is the same as the work rotation axis. A shaft member having an axis, an inner pressing member that presses the inner surface of the workpiece, and an inner arm that attaches the inner pressing member to one end and moves forward and backward in the radial direction from the shaft member. .

本発明による円筒部材の成形装置の一例として、前記内側押圧機構は、前記軸部材を中心として円周方向の等間隔に複数設けられ、前記外側押圧機構は、前記複数設けられた前記内側押圧機構のうちの1つに対向して配置され、前記側面支持機構は、前記複数設けられた前記内側押圧機構のうちで前記外側押圧機構と対向しない残余のものに対向して配置される。
このとき、前記外側押圧機構を前記ワークの円周方向に複数備えてもよい。
As an example of the cylindrical member molding apparatus according to the present invention, a plurality of the inner pressing mechanisms are provided at equal intervals in the circumferential direction around the shaft member, and the outer pressing mechanisms are the inner pressing mechanisms provided in the plurality. The side support mechanism is arranged to face the remaining one of the plurality of inner pressing mechanisms that does not face the outer pressing mechanism.
At this time, a plurality of the outer pressing mechanisms may be provided in the circumferential direction of the workpiece.

本発明による円筒部材の成形装置の他の例として、前記外側押圧部材及び前記内側押圧部材は、いずれもローラで形成されるのが好ましい。
また、前記外側押圧機構の前記昇降機構は、前記外側アームを進退移動させる移動軸を前記昇降機構が昇降する面内で自由に変更可能な回動機構をさらに有するように構成してもよい。
さらに、前記ワークを加熱する加熱機構を備える構成としてもよい。
As another example of the cylindrical member forming apparatus according to the present invention, it is preferable that the outer pressing member and the inner pressing member are both formed of rollers.
The elevating mechanism of the outer pressing mechanism may further include a rotating mechanism that can freely change a moving axis for moving the outer arm forward and backward within a plane in which the elevating mechanism moves up and down.
Furthermore, it is good also as a structure provided with the heating mechanism which heats the said workpiece | work.

本発明によれば、円筒部材の内面を支持する機構を小型化するとともに、円筒部材の内側からも円筒部材を押圧変形させることができる。  ADVANTAGE OF THE INVENTION According to this invention, while reducing the mechanism which supports the inner surface of a cylindrical member, a cylindrical member can be press-deformed also from the inner side of a cylindrical member.

本発明の実施例1による円筒部材の成形方法を実施する成形装置の概略を示す図であって、上面図を示す。It is a figure which shows the outline of the shaping | molding apparatus which implements the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: A top view is shown. 本発明の実施例1による円筒部材の成形方法を実施する成形装置の概略を示す図であって、図1AのA−A断面における断面図を示す。It is a figure which shows the outline of the shaping | molding apparatus which implements the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: Sectional drawing in the AA cross section of FIG. 1A is shown. 本発明の実施例1による円筒部材の成形方法を実施する成形装置の概略を示す図であって、図1BのB−B断面における断面図を示す。It is a figure which shows the outline of the shaping | molding apparatus which enforces the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: Sectional drawing in the BB cross section of FIG. 1B is shown. 本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、保持ステップの状態を示す。It is principal part sectional drawing of the process point vicinity which shows the operation | movement performed with the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: The state of a holding | maintenance step is shown. 本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、加工中の第1段階を示す。It is principal part sectional drawing of the process point vicinity which shows the operation | movement performed with the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: The 1st step in process is shown. 本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、加工中の第2段階を示す。It is principal part sectional drawing of the process point vicinity which shows the operation | movement performed with the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: The 2nd step in process is shown. 本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、加工中の第3段階を示す。It is principal part sectional drawing of the process point vicinity which shows the operation | movement performed with the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: The 3rd step in process is shown. 本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、加工後の状態を示す。It is principal part sectional drawing of the process point vicinity which shows the operation | movement performed with the shaping | molding method of the cylindrical member by Example 1 of this invention, Comprising: The state after a process is shown. 本発明の実施例1による円筒部材の成形方法及び成形装置の変形例を示す要部断面図である。It is principal part sectional drawing which shows the modification of the shaping | molding method and shaping | molding apparatus of the cylindrical member by Example 1 of this invention. 本発明の実施例2による円筒部材の成形方法を実施する成形装置の概略を示す上面図である。It is a top view which shows the outline of the shaping | molding apparatus which enforces the shaping | molding method of the cylindrical member by Example 2 of this invention. 本発明の実施例3による円筒部材の成形方法を実施する成形装置の概略を示す上面図である。It is a top view which shows the outline of the shaping | molding apparatus which enforces the shaping | molding method of the cylindrical member by Example 3 of this invention.

<実施例1>
図1は、本発明の実施例1による円筒部材の成形方法を実施する成形装置の概略を示す図であって、図1Aは上面図を示し、図1Bは図1AのA−A断面における断面図を示し、図1Cは図1BのB−B断面における断面図を示す。
図1に示す円筒部材の成形装置100は、円筒形状のワークWをその中心軸X(後述するワーク回転軸Xと同一のもの)に対して径方向に拡径あるいは縮径することにより、ワークWを任意の形状に成形するものであって、ベース110と、当該ベース110の上面と直交するワーク回転軸Xを中心とし符号Rで示す方向に回転自在に設けられたワーク保持機構120と、ワーク保持機構120に隣接して設けられた外側押圧機構130と、ワーク保持機構120を取り囲む位置に設けられた側面支持機構140と、上記外側押圧機構130と対向してワーク回転軸X側に設けられた内側押圧機構150と、上述した機構の動作を制御する制御装置(図示せず)と、を備えている。
<Example 1>
1A and 1B are diagrams schematically illustrating a molding apparatus that performs a cylindrical member molding method according to a first embodiment of the present invention. FIG. 1A is a top view, and FIG. 1B is a cross-sectional view taken along line AA in FIG. FIG. 1C is a cross-sectional view taken along the line BB of FIG. 1B.
A cylindrical member forming apparatus 100 shown in FIG. 1 expands or contracts a cylindrical workpiece W in a radial direction with respect to a central axis X (the same as a workpiece rotation axis X described later). W is formed into an arbitrary shape, and includes a base 110 and a work holding mechanism 120 provided so as to be rotatable around a work rotation axis X orthogonal to the upper surface of the base 110 in a direction indicated by reference sign R; An outer pressing mechanism 130 provided adjacent to the workpiece holding mechanism 120, a side support mechanism 140 provided at a position surrounding the workpiece holding mechanism 120, and a workpiece rotation axis X side facing the outer pressing mechanism 130. And a control device (not shown) for controlling the operation of the mechanism described above.

図1Bに示すように、ベース110は、工場の床面等に載置される筐体112の上部に取り付けられており、その上面がワーク保持機構120、外側押圧機構130、側面支持機構140あるいは内側押圧機構150等を配置するテーブルとして機能する。
筐体112には、ベース110を貫通する出力軸122aを有するモータ122が取り付けられている。
As shown in FIG. 1B, the base 110 is attached to an upper portion of a housing 112 placed on the floor surface of a factory, and the upper surface thereof is a work holding mechanism 120, an outer pressing mechanism 130, a side support mechanism 140 or It functions as a table on which the inner pressing mechanism 150 and the like are arranged.
A motor 122 having an output shaft 122 a that passes through the base 110 is attached to the housing 112.

ワーク保持機構120は、上述したモータ122と、当該モータ122の出力軸122aに取り付けられた支持板124と、当該支持板124に一体に取り付けられてワークWの一端を保持する一端クランプ部材126と、一端クランプ部材126に対して離間して配置される他端クランプ部材128と、を含む。
支持板124は、モータ122の出力軸122aの端部に固定された円板であって、出力軸122aの回転と供回りする部材である。
また、出力軸122aは、後述する内側押圧機構150の軸部材152を貫通する配置とされており、支持板124の底面が軸部材152の上面に支持されている。
The work holding mechanism 120 includes the motor 122 described above, a support plate 124 attached to the output shaft 122a of the motor 122, and a one-end clamp member 126 that is attached to the support plate 124 and holds one end of the work W. , And the other end clamp member 128 that is spaced apart from the one end clamp member 126.
The support plate 124 is a disc fixed to the end portion of the output shaft 122a of the motor 122, and is a member that rotates with the rotation of the output shaft 122a.
Further, the output shaft 122 a is disposed so as to penetrate a shaft member 152 of an inner pressing mechanism 150 described later, and the bottom surface of the support plate 124 is supported on the upper surface of the shaft member 152.

一端クランプ部材126は、ワーク回転軸Xから放射状にかつ円周方向に等間隔で複数配置されたアーム状の部材であって、それぞれ支持板124の下面に一体固定されている。
また、一端クランプ部材126の下面には、ワークWの一端(上端)をクランプするクランプ爪126aがそれぞれ設けられている。
The one-end clamp members 126 are arm-shaped members arranged radially from the workpiece rotation axis X at equal intervals in the circumferential direction, and are fixed integrally to the lower surface of the support plate 124, respectively.
Further, clamp claws 126 a for clamping one end (upper end) of the workpiece W are provided on the lower surface of the one end clamp member 126.

他端クランプ部材128は、中央にモータ出力軸122a及び軸部材152を挿通する貫通穴を有する円板状の部材であって、ワーク回転軸Xを中心に回転自在となるようにベース110上に支持される。
また、他端クランプ部材128の上面には、ワークWの他端(下端)をクランプするクランプ爪128aがそれぞれ設けられている。
The other end clamp member 128 is a disk-shaped member having a through hole through which the motor output shaft 122a and the shaft member 152 are inserted in the center, and is provided on the base 110 so as to be rotatable about the workpiece rotation axis X. Supported.
In addition, clamp claws 128 a that clamp the other end (lower end) of the workpiece W are provided on the upper surface of the other end clamp member 128.

図1Bに示すように、一端クランプ部材126のクランプ爪126aにワークWの一端をクランプし、他端クランプ部材128のクランプ爪128aにワークの他端をクランプした状態で、他端クランプ部材をベース110上に載置することにより、ワーク保持機構120は、ワークWを保持した状態でワーク回転軸Xを中心に符号Rの方向に回転する。
ここで、一端クランプ部材126のクランプ爪126aと他端クランプ部材128のクランプ爪128aとは、ワークWの径に応じてその径方向に取付位置を変更できるように構成されている。
As shown in FIG. 1B, one end of the workpiece W is clamped to the clamp pawl 126a of the one end clamp member 126 and the other end of the workpiece is clamped to the clamp pawl 128a of the other end clamp member 128. By placing the workpiece W on the workpiece 110, the workpiece holding mechanism 120 rotates around the workpiece rotation axis X in the direction of reference sign R while holding the workpiece W.
Here, the clamp pawl 126a of the one end clamp member 126 and the clamp pawl 128a of the other end clamp member 128 are configured so that their mounting positions can be changed in the radial direction according to the diameter of the workpiece W.

外側押圧機構130は、ベース110から直立する本体部132と、該本体部132に取り付けられてベース110に対して接近又は離間する方向に移動する昇降機構134と、昇降機構134に取り付けられて上記ワーク回転軸Xに向かう方向に進退移動する外側アーム136と、外側アーム136の一端に取り付けられてワークWの外面に接触し押圧する外側押圧部材138と、を含む。
本体部132は、その側面に昇降機構134が移動する矢印D2方向に沿ったレール等のガイド(図示せず)を備えるとともに、内部に当該昇降機構134を昇降させるための駆動源(図示せず)を備えている。
The outer pressing mechanism 130 includes a main body 132 standing upright from the base 110, an elevating mechanism 134 attached to the main body 132 and moving in a direction approaching or separating from the base 110, and an elevating mechanism 134 attached to the elevating mechanism 134. An outer arm 136 that moves forward and backward in the direction toward the workpiece rotation axis X, and an outer pressing member 138 that is attached to one end of the outer arm 136 and that contacts and presses the outer surface of the workpiece W are included.
The main body 132 includes a guide (not shown) such as a rail along the direction of the arrow D2 along which the elevating mechanism 134 moves, and a drive source (not shown) for elevating the elevating mechanism 134 inside. ).

昇降機構134は、上述した本体部132の側面に取り付けられるとともに、矢印D2の方向に昇降するものであって、外側アーム136を矢印D1の方向(ワーク回転軸Xに向かう方向)に進退させる進退機構(図示せず)を内蔵している。
ここで、外側アーム136を進退させる進退機構としては、外側押圧部材138をワークWに押圧するとともに成形時のワークWからの反力にも対抗できるものであればいずれの手段を採用してもよいが、例えば油圧式のピストンやラックピニオン機構等が例示できる。
The elevating mechanism 134 is attached to the side surface of the main body 132 described above, and elevates in the direction of the arrow D2, and advances and retreats the outer arm 136 in the direction of the arrow D1 (direction toward the workpiece rotation axis X). A mechanism (not shown) is incorporated.
Here, as an advancing / retreating mechanism for advancing / retreating the outer arm 136, any means may be employed as long as it can press the outer pressing member 138 against the workpiece W and can counter the reaction force from the workpiece W during molding. For example, a hydraulic piston or a rack and pinion mechanism can be exemplified.

外側アーム136は、一端が上述した昇降機構134の進退機構に取り付けられるとともに、他端には側面視で断面U字形のスリットが形成されており、当該スリットに回転軸C1(図1C参照)を中心に回動する外側押圧部材(外側ローラ)138が取り付けられる。
外側押圧部材138は、ワークWの外面に接触、押圧しつつ回転するローラであって、より局部的な押圧を行うために、例えば図2に示すような断面楕円形の偏平な形状として形成される。
One end of the outer arm 136 is attached to the advance / retreat mechanism of the lifting mechanism 134 described above, and a slit having a U-shaped cross section is formed at the other end in a side view, and the rotation axis C1 (see FIG. 1C) is formed in the slit. An outer pressing member (outer roller) 138 that rotates about the center is attached.
The outer pressing member 138 is a roller that rotates while contacting and pressing the outer surface of the workpiece W, and is formed in a flat shape having an elliptical cross section as shown in FIG. 2, for example, in order to perform more local pressing. The

そして、外側押圧部材138は、加工時に回転するワークWの外面に接触すると、回転軸C1を中心に連れ回りし、その側面でワークWの外面を連続的に押圧する。
このような構成により、外側押圧機構130は、外側アーム136を矢印D1方向に進出させつつ昇降機構134を矢印D2の方向に移動させることにより、外側押圧部材138とワークWとの接触を維持した状態で、図1Bの点線で示す位置P1から破線で示す位置P2に加工位置を動かす機能を有する。
Then, when the outer pressing member 138 comes into contact with the outer surface of the workpiece W that rotates during processing, the outer pressing member 138 rotates around the rotation axis C1 and continuously presses the outer surface of the workpiece W with the side surface.
With such a configuration, the outer pressing mechanism 130 maintains the contact between the outer pressing member 138 and the workpiece W by moving the lifting mechanism 134 in the direction of the arrow D2 while moving the outer arm 136 in the direction of the arrow D1. In this state, the machining position is moved from the position P1 indicated by the dotted line in FIG. 1B to the position P2 indicated by the broken line.

側面支持機構140は、ベース110から直立する本体部142と、該本体部142の側面に取り付けられて上記ワーク回転軸Xに向かう方向に進退移動する側面支持アーム144と、側面支持アーム144の一端に取り付けられた側面ローラ支持部材146と、側面ローラ支持部材146に取り付けられてワークWの外面に接触支持する側面ローラ148と、を含む。
本体部142は、その側面に側面支持アーム144を矢印D3の方向(ワーク回転軸Xに向かう方向)に進退させる進退機構(図示せず)を内蔵している。
The side support mechanism 140 includes a main body 142 that stands upright from the base 110, a side support arm 144 that is attached to the side of the main body 142 and moves forward and backward in the direction toward the workpiece rotation axis X, and one end of the side support arm 144. And a side roller 148 attached to the side roller support member 146 and contacting and supporting the outer surface of the workpiece W.
The main body 142 has a built-in advance / retreat mechanism (not shown) that advances and retracts the side support arm 144 in the direction of the arrow D3 (the direction toward the workpiece rotation axis X) on the side surface.

側面支持アーム144は、一端が上述した本体部142の進退機構に取り付けられるとともに、他端には側面視で断面U字形の側面ローラ支持部材146が取り付けられる。
側面ローラ支持部材146には、対向する2つの面を通る回転軸C2(図1C参照)を中心に回動する側面ローラ148が取り付けられる。
One end of the side support arm 144 is attached to the advancing / retreating mechanism of the main body 142 described above, and a side roller support member 146 having a U-shaped cross section in side view is attached to the other end.
A side roller 148 that rotates about a rotation axis C2 (see FIG. 1C) passing through two opposing surfaces is attached to the side roller support member 146.

側面ローラ148は、ワークWのワーク回転軸Xに沿った加工幅(図2Aの符号H参照)に対応する高さを有する円柱状のローラであって、その断面形状は、図1Bに示すように、後述する内側押圧機構150の内側押圧部材158の断面形状に対応して連続的に変化する径となるように形成される。
そして、側面ローラ148は、加工時に回転するワークWの外面に接触すると、回転軸C2を中心に連れ回りし、内側押圧部材158との間でワークWを挟む態様でワークWの回転をガイドする。
The side roller 148 is a cylindrical roller having a height corresponding to the machining width of the workpiece W along the workpiece rotation axis X (see symbol H in FIG. 2A), and its cross-sectional shape is as shown in FIG. 1B. Further, the inner pressing member 158 of the inner pressing mechanism 150 to be described later is formed so as to have a continuously changing diameter corresponding to the cross-sectional shape.
Then, when the side roller 148 comes into contact with the outer surface of the workpiece W that rotates during processing, the side roller 148 rotates around the rotation axis C <b> 2, and guides the rotation of the workpiece W so as to sandwich the workpiece W with the inner pressing member 158. .

内側押圧機構150は、ベース110から直立する軸部材152と、該軸部材152の側面に取り付けられて上記ワーク回転軸Xに向かう方向に進退移動する内側アーム154と、内側アーム154の一端に取り付けられた内側支持部材156と、内側支持部材156に取り付けられてワークWの外面に接触し押圧する内側押圧部材158と、を含む。
軸部材152は、ワーク回転軸Xと同一軸心を有する円筒形状の部材であって、上述のとおり、その内側にワーク保持機構120のモータ122の出力軸122aが挿通される。
The inner pressing mechanism 150 includes a shaft member 152 standing upright from the base 110, an inner arm 154 that is attached to a side surface of the shaft member 152 and moves forward and backward in the direction toward the workpiece rotation axis X, and is attached to one end of the inner arm 154. And an inner pressing member 158 attached to the inner supporting member 156 and contacting and pressing the outer surface of the workpiece W.
The shaft member 152 is a cylindrical member having the same axis as the workpiece rotation axis X, and the output shaft 122a of the motor 122 of the workpiece holding mechanism 120 is inserted into the shaft member 152 as described above.

内側アーム154は、一端が軸部材152の側面に取り付けられるとともに、他端には側面視で断面U字形の内側支持部材156が取り付けられる。
また、内側アーム154は、上記内側支持部材156を矢印D4の方向(ワーク回転軸Xに向かう方向)に進退させる進退機構(図示せず)を内蔵している。
One end of the inner arm 154 is attached to the side surface of the shaft member 152, and an inner support member 156 having a U-shaped cross section in the side view is attached to the other end.
Further, the inner arm 154 has a built-in advance / retreat mechanism (not shown) that advances and retracts the inner support member 156 in the direction of the arrow D4 (the direction toward the workpiece rotation axis X).

内側押圧部材158は、ワークWのワーク回転軸Xに沿った加工幅(図2Aの符号H参照)に対応する高さを有する円柱状のローラであって、その断面形状は、図2Eに示すように、加工後のワークWの断面形状に対応して連続的に変化する径となるように形成される。
ここでは、内側押圧部材(内側ローラ)158の一例として、加工後に2つの段部を有し2段階に縮径する形状のワークWとなるような断面形状を採用した場合を説明する。
The inner pressing member 158 is a cylindrical roller having a height corresponding to the machining width of the workpiece W along the workpiece rotation axis X (see symbol H in FIG. 2A), and the cross-sectional shape thereof is shown in FIG. 2E. Thus, it forms so that it may become a diameter which changes continuously corresponding to the section shape of work W after processing.
Here, as an example of the inner pressing member (inner roller) 158, a case will be described in which a cross-sectional shape that has two step portions after processing and has a shape that reduces the diameter in two steps is employed.

内側押圧部材158は、内側支持部材156の対向する2つの面を通る回転軸C3(図1C参照)を中心に回動するように取り付けられる。
そして、内側押圧部材158は、加工時に回転するワークWの内面に接触すると、回転軸C3を中心に連れ回りし、外側押圧部材138あるいは側面ローラ148との間でワークWを挟む態様でワークWの回転をガイドする。
The inner pressing member 158 is attached so as to rotate around a rotation axis C3 (see FIG. 1C) passing through two opposing surfaces of the inner support member 156.
Then, when the inner pressing member 158 comes into contact with the inner surface of the workpiece W rotating during processing, the inner pressing member 158 rotates around the rotation axis C3 and sandwiches the workpiece W between the outer pressing member 138 or the side rollers 148. Guide the rotation.

図1A〜図1Cに示すように、本発明の実施例1による円筒部材の成形装置100において、内側押圧機構150の内側押圧部材158は、軸部材152の円周方向に等間隔となる4か所にそれぞれ配置されている。
そして、4か所に配置された内側押圧部材158のうちの1つに対向する位置に、外側押圧部材138が位置する、すなわち、外側押圧部材138の進退方向(図1Bの符号D1)と内側押圧部材158の進退方向(図1Bの符号D4)とが同一直線上に整列するように配置される。
このとき、外側押圧部材138と対向する内側押圧部材158を進退させる進退機構として、外側押圧機構130の場合と同様に、内側押圧部材158をワークWに押圧するとともに成形時のワークWからの反力にも対抗できるものが採用される。
As shown in FIGS. 1A to 1C, in the cylindrical member forming apparatus 100 according to the first embodiment of the present invention, the inner pressing member 158 of the inner pressing mechanism 150 has four equal intervals in the circumferential direction of the shaft member 152. It is arranged in each place.
Then, the outer pressing member 138 is located at a position facing one of the four inner pressing members 158, that is, the advancing / retreating direction of the outer pressing member 138 (reference numeral D1 in FIG. 1B) and the inner side. It arrange | positions so that the advancing / retreating direction (code | symbol D4 of FIG. 1B) of the press member 158 may align on the same straight line.
At this time, as an advance / retreat mechanism for advancing / retreating the inner pressing member 158 facing the outer pressing member 138, the inner pressing member 158 is pressed against the workpiece W as well as from the workpiece W at the time of molding as in the case of the outer pressing mechanism 130. The one that can counter the force is adopted.

一方、外側押圧部材138と対向しない内側押圧部材158と対向する位置には、上述した側面ローラ148がそれぞれ配置されている。
このとき、側面ローラ148の進退方向(図1Bの符号D3)と内側押圧部材158の進退方向(図1Bの符号D4)とは、同様に同一直線上に整列するように配置される。
On the other hand, the side roller 148 described above is disposed at a position facing the inner pressing member 158 that does not face the outer pressing member 138.
At this time, the advancing / retreating direction of the side roller 148 (symbol D3 in FIG. 1B) and the advancing / retreating direction of the inner pressing member 158 (symbol D4 in FIG. 1B) are similarly arranged on the same straight line.

これらの配置により、ワークWには、外側押圧部材138により外面側から押圧力が負荷されるとともに、内側押圧部材158により内面側からも押圧力が負荷されることとなる。
そして、外側押圧部材138の押圧力と内側押圧部材158の押圧力とを制御装置によって制御することにより、回転するワークWを拡径あるいは縮径するスピニング加工を任意に実施することが可能となる。
With these arrangements, a pressing force is applied to the workpiece W from the outer surface side by the outer pressing member 138 and a pressing force is also applied from the inner surface side by the inner pressing member 158.
Then, by controlling the pressing force of the outer pressing member 138 and the pressing force of the inner pressing member 158 with a control device, it is possible to arbitrarily perform a spinning process for expanding or reducing the diameter of the rotating workpiece W. .

また、図1Bに示すように、外側押圧部材138の回転軸C1方向の高さは、内側押圧部材158の回転軸C3方向の高さに対して十分小さく設定されている。
これにより、外側押圧部材138と内側押圧部材158とは、一般的なスピニング加工における「ヘラ(接触具)」と「マンドレル(中子)」とにそれぞれ相当する構成となり、内側押圧部材158の外面形状をワークWに転写加工することができる。
Further, as shown in FIG. 1B, the height of the outer pressing member 138 in the direction of the rotation axis C1 is set to be sufficiently smaller than the height of the inner pressing member 158 in the direction of the rotation axis C3.
As a result, the outer pressing member 138 and the inner pressing member 158 correspond to a “spar (contact tool)” and a “mandrel (core)” in a general spinning process, respectively, and the outer surface of the inner pressing member 158 The shape can be transferred to the workpiece W.

一方、側面ローラ148とこれに対向する内側押圧部材158とは、いずれもワークWの外面又は内面との接触が維持できる程度の押圧力が負荷されている。
これにより、ワークWの径や形状の変化に追従しつつワークWの回転をガイドするように機能する。
On the other hand, the side roller 148 and the inner pressing member 158 facing the side roller 148 are loaded with a pressing force that can maintain contact with the outer surface or the inner surface of the workpiece W.
This functions to guide the rotation of the workpiece W while following changes in the diameter and shape of the workpiece W.

次に、図2を用いて、本発明の実施例1による円筒部材の成形方法で実行される動作の概略を説明する。
図2は、本発明の実施例1による円筒部材の成形方法で実行される動作を示す加工点近傍の要部断面図であって、図2Aは保持ステップの状態を示し、図2Bは加工中の第1段階を示し、図2Cは加工中の第2段階を示し、図2Dは加工中の第3段階を示し、図2Eは加工後の状態を示す。
Next, with reference to FIG. 2, an outline of operations performed in the cylindrical member forming method according to the first embodiment of the present invention will be described.
FIG. 2 is a cross-sectional view of a main part in the vicinity of a processing point showing an operation executed in the method for forming a cylindrical member according to the first embodiment of the present invention. FIG. 2A shows a state of a holding step, and FIG. 2C shows the second stage during processing, FIG. 2D shows the third stage during processing, and FIG. 2E shows the state after processing.

図2Aに示すように、本発明の実施例1による円筒部材の成形方法では、まず円筒形状のワークWを準備し、ワーク保持機構120に取り付ける。
具体的には、ワークWの一端(図示上の上端)を一端クランプ部材126のクランプ爪126aでクランプし、他端(図示上の下端)を他端クランプ部材128のクランプ爪128aでクランプした状態で、一端クランプ部材126を図示しない支持板124に取り付ける。
このとき、クランプ爪126a及び128aの径方向の位置をワークWに合わせて調整し、加工中は当該調整された位置で固定する。
As shown in FIG. 2A, in the cylindrical member forming method according to the first embodiment of the present invention, a cylindrical workpiece W is first prepared and attached to the workpiece holding mechanism 120.
Specifically, one end (the upper end in the figure) of the workpiece W is clamped by the clamp claw 126a of the one end clamp member 126, and the other end (the lower end in the figure) is clamped by the clamp claw 128a of the other end clamp member 128. Then, the one-end clamp member 126 is attached to the support plate 124 (not shown).
At this time, the radial positions of the clamp claws 126a and 128a are adjusted according to the workpiece W, and are fixed at the adjusted positions during processing.

続いて、外側押圧機構130、側面支持機構140及び内側押圧機構150を駆動させ、外側押圧部材138と内側押圧部材158とをワークWの直近で対向させる。
ここで、図2Aに示すように、内側押圧部材158は、段部158a及び158bを中間に有し、第1領域H1、第2領域H2、第3領域H3に至るにつれて徐々に縮径する形状で高さHのローラとして形成されている。
また、加工点ではない側面支持機構140が設置された位置においても、同様に側面ローラ148と内側押圧部材158とをワークWの直近で対向させる。
Subsequently, the outer pressing mechanism 130, the side support mechanism 140, and the inner pressing mechanism 150 are driven, and the outer pressing member 138 and the inner pressing member 158 are opposed to each other in the immediate vicinity of the workpiece W.
Here, as shown in FIG. 2A, the inner pressing member 158 has stepped portions 158a and 158b in the middle, and gradually decreases in diameter as it reaches the first region H1, the second region H2, and the third region H3. And formed as a roller having a height H.
Similarly, the side roller 148 and the inner pressing member 158 are opposed to each other in the immediate vicinity of the workpiece W even at a position where the side support mechanism 140 that is not a processing point is installed.

続いて、図2Bに示すように、第1段階の成形加工として、内側押圧部材158の第1領域H1での加工を行う。
具体的には、ワーク保持機構120に取り付けられたワークWを矢印Rで示す方向に回転させつつ、ワークWの外面側から外側押圧部材138を、ワークWの内面側から内側押圧部材158を、それぞれワークWに接触、押圧させる(押圧ステップ)。
このとき、外側押圧部材138の進退機構と内側押圧部材158の進退機構とが負荷する押圧力を個別に制御することにより、ワークWを内側に縮径するあるいは外側に拡径する加工を選択可能となる。
Subsequently, as shown in FIG. 2B, as a first-stage forming process, the inner pressing member 158 is processed in the first region H1.
Specifically, while rotating the workpiece W attached to the workpiece holding mechanism 120 in the direction indicated by the arrow R, the outer pressing member 138 from the outer surface side of the workpiece W, the inner pressing member 158 from the inner surface side of the workpiece W, The workpiece W is contacted and pressed (pressing step).
At this time, by individually controlling the pressing force applied by the advancing / retreating mechanism of the outer pressing member 138 and the advancing / retreating mechanism of the inner pressing member 158, it is possible to select a process for reducing the diameter of the workpiece W to the inside or expanding the diameter to the outside. It becomes.

そして、外側押圧部材138と内側押圧部材158とでワークWを挟み込んで押圧力を維持した状態で、加工点(外側押圧部材138の端面がワークWの外面と接触する点)WPが例えば第1領域H1の下端から上端に移動するように昇降機構134及び外側アーム136を駆動させる(成形ステップ)。
これにより、内側押圧部材158の第1領域H1における外周面の形状を、ワークWに転写する成形加工が行われる。すなわち、例えば内側押圧部材158に段部158aが形成されているような場合には、ワークWに屈曲部F1が成形される。
Then, in a state where the workpiece W is sandwiched between the outer pressing member 138 and the inner pressing member 158 and the pressing force is maintained, the processing point (the point where the end surface of the outer pressing member 138 contacts the outer surface of the workpiece W) WP is, for example, the first. The elevating mechanism 134 and the outer arm 136 are driven so as to move from the lower end to the upper end of the region H1 (molding step).
Thereby, the shaping | molding process which transfers the shape of the outer peripheral surface in the 1st area | region H1 of the inner side press member 158 to the workpiece | work W is performed. That is, for example, when the step portion 158a is formed on the inner pressing member 158, the bent portion F1 is formed on the workpiece W.

続いて、図2Cに示すように、第1段階の成形加工に引き続いて、内側押圧部材158の第2領域H2での第2段階の成形加工を行う。
具体的には、ワークWの回転を維持しつつ、外側押圧部材138と内側押圧部材158との押圧力を再設定し、ワークWの内外面を押圧する(押圧ステップ)。
Subsequently, as shown in FIG. 2C, subsequent to the first stage molding process, the second stage molding process in the second region H2 of the inner pressing member 158 is performed.
Specifically, while maintaining the rotation of the workpiece W, the pressing force of the outer pressing member 138 and the inner pressing member 158 is reset, and the inner and outer surfaces of the workpiece W are pressed (pressing step).

そして、外側押圧部材138と内側押圧部材158とでワークWを挟み込んで押圧力を維持した状態で、加工点WPが第2領域H2の下端から上端に移動するように昇降機構134及び外側アーム136を駆動させる(成形ステップ)。
これにより、内側押圧部材158の第2領域H2における外周面の形状を、ワークWに転写する成形加工が行われる。すなわち、例えば内側押圧部材158に段部158bが形成されているような場合には、ワークWに屈曲部F2が成形される。
Then, with the workpiece W sandwiched between the outer pressing member 138 and the inner pressing member 158 and maintaining the pressing force, the lifting mechanism 134 and the outer arm 136 are moved so that the processing point WP moves from the lower end to the upper end of the second region H2. Is driven (molding step).
Thereby, the shaping | molding process which transfers the shape of the outer peripheral surface in the 2nd area | region H2 of the inner side press member 158 to the workpiece | work W is performed. That is, for example, when the step portion 158b is formed on the inner pressing member 158, the bent portion F2 is formed on the workpiece W.

続いて、図2Dに示すように、第2段階の成形加工に引き続いて、内側押圧部材158の第3領域H3での第3段階の成形加工を行う。
すなわち、第2段階の場合と同様に、ワークWの回転を維持しつつ、ワークWの内外面を外側押圧部材138と内側押圧部材158とで押圧し、加工点WPが第3領域H3の下端から上端に移動するように昇降機構134及び外側アーム136を駆動させる。
これにより、内側押圧部材158の第3領域H3における外周面の形状を、ワークWに転写する成形加工が行われる。
Subsequently, as shown in FIG. 2D, following the second stage molding process, a third stage molding process in the third region H3 of the inner pressing member 158 is performed.
That is, as in the case of the second stage, while maintaining the rotation of the workpiece W, the inner and outer surfaces of the workpiece W are pressed by the outer pressing member 138 and the inner pressing member 158, and the processing point WP is the lower end of the third region H3. The elevating mechanism 134 and the outer arm 136 are driven so as to move from the upper end to the upper end.
Thereby, the shaping | molding process which transfers the shape of the outer peripheral surface in the 3rd area | region H3 of the inner side press member 158 to the workpiece | work W is performed.

続いて、図2Eに示すように、外側押圧機構130の外側アーム136と内側押圧機構150の内側アーム154とを駆動させて、外側押圧部材138と内側押圧部材158とをワークWから退避させ、その後、ワーク保持機構120によるワークWの回転を停止する。
これにより、ワークWに2つの屈曲部F1及びF2を含む所定の外径を有する形状が成形される。そして、成形加工後のワークWは、必要に応じて、その上端及び下端の近傍が円周方向に切断されて製品となる。
Subsequently, as shown in FIG. 2E, the outer arm 136 of the outer pressing mechanism 130 and the inner arm 154 of the inner pressing mechanism 150 are driven to retract the outer pressing member 138 and the inner pressing member 158 from the workpiece W, Thereafter, the rotation of the workpiece W by the workpiece holding mechanism 120 is stopped.
Thereby, the shape which has the predetermined | prescribed outer diameter which contains the two bending parts F1 and F2 in the workpiece | work W is shape | molded. And the workpiece | work W after a shaping | molding process cut | disconnects the vicinity of the upper end and lower end in the circumferential direction as needed, and becomes a product.

本発明の実施例1による円筒部材の成形方法及び成形装置は、上記した構成及び動作を含むことにより、ワークWの外側に配置した外側押圧部材138と内側に配置した内側押圧部材158との押圧力を制御することにより、ワークWを縮径させるだけでなく拡径させる成形加工も実行することが可能となる。
また、ワークWの内側を押圧する内側押圧部材158を、外側押圧部材138に対向する位置にのみ配置する構成で足りるため、従来のスピニング加工で必要とされたワークWの内部に配置される中子の金型に比べて、ワークWの内面の支持機構を小型化することができる。
さらに、外側押圧部材138と内側押圧部材158との押圧力を制御することにより、ワークWの塑性変形による金属材料の流れも制御できるため、ワークWの肉厚も適宜変更することが可能となる。
The cylindrical member molding method and molding apparatus according to the first embodiment of the present invention includes the above-described configuration and operation, so that the outer pressing member 138 disposed outside the workpiece W and the inner pressing member 158 disposed inside are pressed. By controlling the pressure, it is possible not only to reduce the diameter of the workpiece W but also to perform a forming process for expanding the diameter.
In addition, since the inner pressing member 158 that presses the inner side of the workpiece W is only required to be disposed at a position facing the outer pressing member 138, the inner pressing member 158 is disposed inside the workpiece W required in the conventional spinning process. The support mechanism for the inner surface of the workpiece W can be reduced in size as compared with the child mold.
Further, by controlling the pressing force between the outer pressing member 138 and the inner pressing member 158, the flow of the metal material due to the plastic deformation of the workpiece W can also be controlled, so that the thickness of the workpiece W can be appropriately changed. .

図3は、本発明の実施例1による円筒部材の成形方法及び成形装置の変形例を示す要部断面図である。
図3に示すように、外側押圧機構130の昇降機構134に、所定の回動軸X1を中心に回動する回動機構をさらに含む構成としてもよい。
FIG. 3 is a cross-sectional view of the main part showing a modification of the cylindrical member molding method and molding apparatus according to Embodiment 1 of the present invention.
As shown in FIG. 3, the lifting mechanism 134 of the outer pressing mechanism 130 may further include a rotation mechanism that rotates around a predetermined rotation axis X <b> 1.

これにより、外側アーム136が進退する移動軸を、昇降機構134が昇降する面内で自由に設定することができるため、ワークWへの押圧方向を任意に変更することでより複雑な形状の成形加工に対応することができる。
また、外側アーム136の移動軸を昇降機構134の昇降方向に対して傾斜して設定できるため、外側押圧部材138にかかるワークWからの反力、すなわち外側押圧部材138の回転軸C1にかかるスラスト荷重を低減することができ、結果として外側押圧機構130の寿命を延ばすことができる。
As a result, the moving axis on which the outer arm 136 advances and retreats can be freely set within the plane in which the elevating mechanism 134 moves up and down, so that a more complicated shape can be formed by arbitrarily changing the pressing direction to the workpiece W. It can correspond to processing.
Further, since the moving axis of the outer arm 136 can be set to be inclined with respect to the raising / lowering direction of the elevating mechanism 134, the reaction force from the work W applied to the outer pressing member 138, that is, the thrust applied to the rotation axis C1 of the outer pressing member 138. The load can be reduced, and as a result, the life of the outer pressing mechanism 130 can be extended.

<実施例2>
図4は、本発明の実施例2による円筒部材の成形方法を実施する成形装置の概略を示す上面図である。
なお、実施例2において、実施例1で説明したものと同一の構成であるものについては、同一の符号を付してその説明を省略する。
<Example 2>
FIG. 4 is a top view schematically showing a molding apparatus that performs the method of molding a cylindrical member according to the second embodiment of the present invention.
Note that in the second embodiment, the same components as those described in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.

図4に示すように、実施例2による円筒部材の成形装置200は、実施例1で示したベース110、ワーク保持機構120、側面支持機構140、内側押圧機構150、及び制御装置に加えて、第1の外側押圧機構130と第2の外側押圧機構230と、を備えている。
第2の外側押圧機構230は、実施例1で示した外側押圧機構130と同様に、本体部232と、昇降機構234と、外側アーム236と、外側押圧部材238と、を含む。
これらの本体部232、昇降機構234、外側アーム236及び外側押圧部材238は、第1の外側押圧機構130の本体部132、昇降機構134、外側アーム136及び外側押圧部材138と同一の構造及び機能を有するものである。
As shown in FIG. 4, in addition to the base 110, the work holding mechanism 120, the side support mechanism 140, the inner pressing mechanism 150, and the control device shown in the first embodiment, the cylindrical member forming apparatus 200 according to the second embodiment includes: A first outer pressing mechanism 130 and a second outer pressing mechanism 230 are provided.
The second outer pressing mechanism 230 includes a main body 232, an elevating mechanism 234, an outer arm 236, and an outer pressing member 238, similarly to the outer pressing mechanism 130 shown in the first embodiment.
The main body 232, the lifting mechanism 234, the outer arm 236, and the outer pressing member 238 have the same structure and function as the main body 132, the lifting mechanism 134, the outer arm 136, and the outer pressing member 138 of the first outer pressing mechanism 130. It is what has.

そして、第2の外側押圧機構230は、ワーク保持機構120を挟んで、第1の外側押圧機構130と反対側の位置に配置される。
これにより、ワークWに対する加工点が等間隔に2か所となるため、加工効率を向上させることが可能となる。
また、加工点を対向して2か所とすることにより、例えば1か所目の押圧による塑性変形でいわゆるスプリングバック(内部応力による戻り)が生じた場合であっても、2か所目の押圧でこれを補正あるいはさらに加工を進めることも可能となり、加工精度の向上も図ることが可能となる。
The second outer pressing mechanism 230 is arranged at a position opposite to the first outer pressing mechanism 130 with the work holding mechanism 120 interposed therebetween.
Thereby, since the processing points with respect to the workpiece W are two at equal intervals, the processing efficiency can be improved.
In addition, by setting the processing points to be opposite to each other at two points, for example, even when a so-called springback (return due to internal stress) occurs due to plastic deformation caused by pressing at the first point, the second point is set. This can be corrected by pressing or further processed, and the processing accuracy can be improved.

<実施例3>
図5は、本発明の実施例3による円筒部材の成形方法を実施する成形装置の概略を示す上面図である。
なお、実施例3において、実施例1で説明したものと同一の構成であるものについては、同一の符号を付してその説明を省略する。
<Example 3>
FIG. 5 is a top view schematically showing a molding apparatus that performs the method of molding a cylindrical member according to the third embodiment of the present invention.
In addition, in Example 3, about the thing which is the same structure as what was demonstrated in Example 1, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

図5に示すように、実施例3による円筒部材の成形装置300は、実施例1で示したベース110、ワーク保持機構120、外側押圧機構130、側面支持機構140、内側押圧機構150、及び制御装置に加えて、ワークWを加熱する加熱機構360を備えている。
加熱機構360は、加熱源等の構成を内蔵した本体部362と、当該本体部362の側面に取り付けられた加熱部364と、を含む。
As illustrated in FIG. 5, the cylindrical member forming apparatus 300 according to the third embodiment includes the base 110, the work holding mechanism 120, the outer pressing mechanism 130, the side support mechanism 140, the inner pressing mechanism 150, and the control described in the first embodiment. In addition to the apparatus, a heating mechanism 360 for heating the workpiece W is provided.
The heating mechanism 360 includes a main body part 362 having a built-in configuration such as a heat source, and a heating part 364 attached to a side surface of the main body part 362.

加熱機構360に適用される加熱部364としては、赤外線ヒータや誘導加熱装置等のワークWの表面のある程度の面積を広く輻射加熱するものを例示できる。
また、加熱部364として、レーザやアーク等のワークWの表面の局部的な入熱を行うことができるものを適用してもよい。
Examples of the heating unit 364 applied to the heating mechanism 360 include a unit that radiates and heats a certain area of the surface of the workpiece W such as an infrared heater or an induction heating device.
Moreover, you may apply as the heating part 364 what can perform the local heat input of the surface of the workpiece | work W, such as a laser and an arc.

そして、加熱機構360は、加熱部364がワークWに対向するように、ワークWの回転方向に関して外側押圧機構130の直前の位置に配置される。
これにより、ワークWを加熱した状態で加工点に押圧力を負荷して塑性変形させることができるため、常温あるいは低温での加工に比べて負荷する押圧力を低減することが可能となり、外側押圧部材138、側面ローラ148及び内側押圧部材158の摩耗等を抑制できる。
また、図5に示した加熱機構360に代えて、成形装置300自体を図示しない加熱炉の内部に収容して加工を実施してもよい。
And the heating mechanism 360 is arrange | positioned in the position just before the outer side press mechanism 130 regarding the rotation direction of the workpiece | work W so that the heating part 364 may oppose the workpiece | work W. FIG.
As a result, it is possible to apply a pressing force to the processing point and plastically deform it while the workpiece W is heated. Therefore, it is possible to reduce the pressing force applied compared to processing at normal temperature or low temperature. Wear of the member 138, the side roller 148, and the inner pressing member 158 can be suppressed.
Further, instead of the heating mechanism 360 shown in FIG. 5, the forming apparatus 300 itself may be housed in a heating furnace (not shown) for processing.

以上、本発明による円筒部材の成形方法及び成形装置について実施例1から実施例3に基づき説明したが、本発明は上記の実施例に限定されるものではなく、種々の改変を施すことができる。
例えば、実施例1から実施例3において、内側押圧機構をワークの円周方向に対して等間隔に4か所配置した場合を例示したが、必要に応じて、2か所あるいは3か所であっても、また5か所以上に配置する構成であってもよい。
As mentioned above, although the shaping | molding method and shaping | molding apparatus of the cylindrical member by this invention were demonstrated based on Example 1- Example 3, this invention is not limited to said Example, A various change can be given. .
For example, in the first to third embodiments, the case where the inner pressing mechanisms are arranged at four positions at equal intervals in the circumferential direction of the workpiece is illustrated, but at two or three positions as necessary. Even if it exists, the structure arrange | positioned in five or more places may be sufficient.

また、外側押圧機構に外側押圧部材を1つ設けた場合を例示したが、同一位置での加工効率を向上させるために、1つの外側押圧機構において、例えば昇降方向に複数の外側押圧部材を設けるように構成してもよい。
さらに、内側押圧機構の内側押圧部材として、ワークの加工すべき高さに対応した円柱状のローラを適用した場合を例示したが、内側押圧部材も外側押圧部材と同様の偏平なローラで形成し、両者の間に挟まれた加工点のみで局部的な押圧力を負荷させて加工する構成としてもよい。
Moreover, although the case where one outer pressing member was provided in the outer pressing mechanism was illustrated, in order to improve the processing efficiency at the same position, in one outer pressing mechanism, for example, a plurality of outer pressing members are provided in the elevation direction. You may comprise as follows.
Furthermore, although the case where the cylindrical roller corresponding to the height which should process a workpiece | work was applied was illustrated as an inner side pressing member of an inner side pressing mechanism, an inner side pressing member is formed with the same flat roller as an outer side pressing member. A configuration may be adopted in which processing is performed by applying a local pressing force only at a processing point sandwiched between the two.

また、実施例1から実施例3で例示した成形装置に、ワークの外径等を測定するセンサ等の測定機構を追加して、加工中の寸法変化等のデータを外側押圧機構及び内側押圧機構の押圧力に対してフィードバック制御するように構成してもよい。
さらに、特に加工点における外側押圧部材及び内側押圧部材の近傍に、例えばオイルを供給する潤滑機構を追加して、ワークと外側押圧部材及び内側押圧部材との摩耗を低減するように構成してもよい。
その他にも、本発明の要旨を逸脱しない範囲で上記実施例に種々の改変を施すことも可能である。
In addition, a measuring mechanism such as a sensor for measuring the outer diameter of the workpiece is added to the molding apparatus exemplified in the first to third embodiments, and data such as a dimensional change during processing is added to the outer pressing mechanism and the inner pressing mechanism. It may be configured to perform feedback control with respect to the pressing force.
Further, a lubricating mechanism for supplying oil, for example, may be added in the vicinity of the outer pressing member and the inner pressing member, particularly at the processing point, so as to reduce wear between the workpiece, the outer pressing member, and the inner pressing member. Good.
In addition, various modifications can be made to the above-described embodiment without departing from the gist of the present invention.

100 成形装置
110 ベース
120 ワーク保持機構
122 モータ
122a 出力軸
124 支持板
126 一端クランプ部材
126 クランプ爪
128 他端クランプ部材
128 クランプ爪
130、230 外側押圧機構
134、234 昇降機構
136、236 外側アーム
138、238 外側押圧部材
140 側面支持機構
144 側面支持アーム
146 側面ローラ支持部材
148 側面ローラ
150 内側押圧機構
152 軸部材
154 内側アーム
156 内側支持部材
158 内側押圧部材
158a、158b 段部
360 加熱機構
364 加熱部
W ワーク
WP 加工点
X ワーク回転軸
DESCRIPTION OF SYMBOLS 100 Forming apparatus 110 Base 120 Work holding mechanism 122 Motor 122a Output shaft 124 Support plate 126 One end clamp member 126 Clamp claw 128 Other end clamp member 128 Clamp claw 130, 230 Outer pressing mechanism 134, 234 Elevating mechanism 136, 236 Outer arm 138, 238 Outer pressing member 140 Side support mechanism 144 Side support arm 146 Side roller support member 148 Side roller 150 Inner pressing mechanism 152 Shaft member 154 Inner arm 156 Inner support member 158 Inner pressing member 158a, 158b Step 360 Heating mechanism 364 Heating section W Work WP Machining point X Work rotation axis

Claims (6)

ベースと、前記ベースの上面と直交するワーク回転軸まわりに回転自在に設けられたワーク保持機構と、前記ベース上で前記ワーク保持機構に隣接して設けられた外側押圧機構と、前記ベース上で前記ワーク保持機構を取り囲む位置に設けられた側面支持機構と、前記外側押圧機構と対向して前記ワーク回転軸近傍に設けられた内側押圧機構と、を備えた円筒部材の成形装置であって、
前記ワーク保持機構は、前記ベースに取り付けられたモータと、前記モータの出力軸に取り付けられた一端クランプ部材と、前記一端クランプ部材に対して離間して配置される他端クランプ部材と、を有し、
前記外側押圧機構は、前記ワーク保持機構に保持されたワークの外面を押圧する外側押圧部材と、前記外側押圧部材を一端に取り付けて前記ワーク回転軸に対して進退移動する外側アームと、前記外側アームを前記ベースに対して接近又は離間する方向に移動させる昇降機構と、を有し、
前記内側押圧機構は、前記ワーク回転軸と同一軸心を有する軸部材と、前記ワークの内面を押圧する内側押圧部材と、前記内側押圧部材を一端に取り付けて前記軸部材から径方向に進退移動する内側アームと、を有する
ことを特徴とする円筒部材の成形装置。
A base, a workpiece holding mechanism provided rotatably around a workpiece rotation axis perpendicular to the upper surface of the base, an outer pressing mechanism provided adjacent to the workpiece holding mechanism on the base, and the base A cylindrical member molding apparatus comprising: a side support mechanism provided at a position surrounding the workpiece holding mechanism; and an inner pressing mechanism provided in the vicinity of the workpiece rotation axis so as to face the outer pressing mechanism,
The workpiece holding mechanism includes a motor attached to the base, an end clamp member attached to an output shaft of the motor, and an other end clamp member disposed away from the one end clamp member. And
The outer pressing mechanism includes an outer pressing member that presses the outer surface of the workpiece held by the workpiece holding mechanism, an outer arm that attaches the outer pressing member to one end and moves forward and backward with respect to the workpiece rotation axis, and the outer An elevating mechanism that moves the arm in a direction approaching or separating from the base, and
The inner pressing mechanism includes a shaft member having the same axis as the workpiece rotation shaft, an inner pressing member that presses the inner surface of the workpiece, and an inner pressing member that is attached to one end to move forward and backward in the radial direction from the shaft member. And a cylindrical member forming apparatus.
前記内側押圧機構は、前記軸部材を中心として円周方向の等間隔に複数設けられ、
前記外側押圧機構は、前記複数設けられた前記内側押圧機構のうちの1つに対向して配置され、
前記側面支持機構は、前記複数設けられた前記内側押圧機構のうちで前記外側押圧機構と対向しない残余のものに対向して配置される
ことを特徴とする請求項に記載の円筒部材の成形装置。
A plurality of the inner pressing mechanisms are provided at equal intervals in the circumferential direction around the shaft member,
The outer pressing mechanism is arranged to face one of the plurality of inner pressing mechanisms provided,
2. The molding of the cylindrical member according to claim 1 , wherein the side surface support mechanism is disposed to face a remaining one of the plurality of the inner pressing mechanisms that does not face the outer pressing mechanism. apparatus.
前記外側押圧機構を前記ワークの円周方向に複数備える
ことを特徴とする請求項に記載の円筒部材の成形装置。
The cylindrical member forming apparatus according to claim 2 , wherein a plurality of the outer pressing mechanisms are provided in a circumferential direction of the workpiece.
前記外側押圧部材及び前記内側押圧部材は、いずれもローラである
ことを特徴とする請求項2又は3に記載の円筒部材の成形装置。
The cylindrical member forming apparatus according to claim 2 or 3 , wherein each of the outer pressing member and the inner pressing member is a roller.
前記外側押圧機構の前記昇降機構は、前記外側アームを進退移動させる移動軸を前記昇降機構が昇降する面内で自由に変更可能な回動機構をさらに有する
ことを特徴とする請求項1〜4のいずれか1項に記載の円筒部材の成形装置。
The elevating mechanism of the outer pressing mechanism according to claim 1 to 4, further comprising a freely changeable pivoting mechanism moving shaft to advance and retreat the outer arm in a plane in which the lifting mechanism moves up and down The cylindrical member forming apparatus according to any one of the above.
前記ワークを加熱する加熱機構をさらに備える
ことを特徴とする請求項1〜5のいずれか1項に記載の円筒部材の成形装置。
Molding apparatus of the cylindrical member according to any one of claims 1 to 5, further comprising a heating mechanism for heating the workpiece.
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JP2011056551A (en) * 2009-09-10 2011-03-24 Honda Motor Co Ltd Spinning method

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JPS50134970A (en) * 1974-04-17 1975-10-25
JPS542262A (en) * 1977-06-08 1979-01-09 Mitsubishi Heavy Ind Ltd Method and apparatus for roll forming
EP1389501A1 (en) * 2002-08-15 2004-02-18 Speedline S.r.l. Flexible procedure for flow forming light alloy wheels and the relative machine
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