JP6206077B2 - Heating furnace control method, heating furnace and heating furnace control program - Google Patents

Description

  The present invention relates to a heating furnace control method, a heating furnace, and a heating furnace control program.

  Manufacturing lines such as electronic equipment have a process of placing parts such as ICs (Integrate Circuits), resistors, and capacitors on the surface of a printed circuit board made of resin, and joining them with solder using an electric furnace called a reflow furnace. . The reflow furnace includes an infrared type and a hot air type depending on a method of heating the solder. A hot-air type reflow furnace has, for example, a conveyor device that conveys a printed circuit board on which components are placed, a heater is disposed so as to cover the conveyor device along the printed circuit board conveyance path, and the heated air heated by the heater Is sprayed on the printed circuit board with a fan. Furthermore, the reflow furnace is divided into a plurality of zones depending on the temperature of heating the printed circuit board. For example, a relatively low temperature zone is formed on the carry-in side of the printed circuit board, and then a high temperature zone for heating the solder to the melting temperature is disposed via the intermediate temperature zone. For this reason, in the reflow furnace, the temperature is controlled for each of the heaters provided for each zone.

  Here, in recent years, from the viewpoint of energy saving of the production line, it is possible to reduce the power consumption when the printed circuit board is not processed, when the reflow furnace is started or when the reflow furnace is started, and to reduce the maximum power. Has been tried.

  The conventional reflow furnace is configured to energize the heaters in all the zones simultaneously when starting up. For this reason, the start-up operation is completed in order from the zone with the lowest temperature setting, and the hot zone is finally started up. Therefore, in a conventional reflow furnace, when starting up, the current flowing to the heater is set to the normal 60%, and when the set temperature is reached, a current of 100% is supplied to the heater to reduce the power consumption during startup. There is an example. In another conventional reflow furnace, a current is first supplied to a heater in one zone, and when the zone reaches a set temperature and is thermally saturated, the heater in the next zone is energized. There is something. As described above, by starting the next zone after the start of one zone is completed, the total sum of currents supplied when starting the reflow furnace can be suppressed to a low level.

JP 2005-125340 A Japanese Patent Laid-Open No. 7-212027

However, in the reflow furnace, there is a difference in the time required for start-up according to the difference in the set temperature for each zone. For this reason, the zone that started up first had to wait until the last zone started up. Since the printed circuit board is put into the furnace after the start-up of all the zones is completed, the waiting time from the start-up to the start of production becomes longer as the temperature setting is lower. For this reason, the power consumption of the waiting zone could not be reduced.
In view of such circumstances, an object of the present invention is to further reduce the power consumption of a reflow furnace.

According to one aspect of the embodiment, a startup required time required for a plurality of heaters arranged on the conveyance path of the heating target to reach a set temperature is calculated, and the heating target is positioned near each of the heaters. The start-up time is calculated by subtracting the required start-up time from the time at which the power reaches, the power supply to the heater is started at the start-up start time, and when the heater is stopped, the heater is stopped and then restarted. The power consumption required when starting and the power consumption when maintaining the set temperature without stopping the heater are calculated, and the set temperature of the heater is reduced when the power consumption when maintaining the set temperature is low And a heating furnace control method is provided in which energization of the heater is stopped when power consumption when restarting after stopping the heater is reduced .

Further, according to another aspect of the embodiment, a plurality of heaters arranged on a conveyance path of the heating object, and a startup time required for the heater to reach a set temperature are calculated, and the heater A time calculation unit that calculates a start-up start time obtained by subtracting the start-up required time from the time at which the heating object arrives in the vicinity thereof, and when the heater is stopped, when the heater is stopped and then restarted Calculate the required power consumption and the power consumption when maintaining the set temperature without stopping the heater, maintaining the set temperature of the heater when the power consumption when maintaining the set temperature is low, It performs judgment power consumption when restarting after stopping the heater stops energization of the heater to be lower, a heater system to power of the heater to the rise start time Furnace is provided which comprises a part, a.

Further, according to another aspect of the embodiment, a startup required time required for a plurality of heaters arranged on the heating object conveyance path to reach a set temperature is calculated, and the vicinity of each of the heaters is calculated. A start-up time is calculated by subtracting the required start-up time from the time when the heating target arrives, power supply to the heater is started at the start-up start time, and the heater is turned off when the heater is stopped. When the power consumption required when restarting after stopping and the power consumption when maintaining the set temperature without stopping the heater is calculated, the power consumption when maintaining the set temperature is low maintaining the set temperature of the heater, characterized in that to execute a process for stopping the energization of the heater when the power consumption is lower when restarting after stopping the heater to the computer The control program of the thermal reactor is provided.

  Since the waiting time from when the set temperature is reached to when the object to be heated is actually put in can be reduced, the power consumption during startup can be reduced.

FIG. 1 is a diagram showing an example of a schematic configuration of a reflow furnace according to an embodiment of the present invention. FIG. 2 is a diagram showing an example of a schematic configuration of the apparatus log information of the reflow furnace according to the embodiment of the present invention. FIG. 3 is a diagram showing an example of a schematic configuration of a temperature profile database of the reflow furnace according to the embodiment of the present invention. FIG. 4 is a diagram showing an example of the substrate arrival time for each zone in the reflow furnace according to the embodiment of the present invention. FIG. 5A is a flowchart showing an example of processing in the reflow furnace according to the embodiment of the present invention. FIG. 5B is a flowchart showing an example of processing in the reflow furnace according to the embodiment of the present invention. FIG. 6 is a diagram illustrating an example of a process for calculating the heating time in the reflow furnace according to the embodiment of the present invention. FIG. 7 is a diagram for explaining an example of a process for calculating the time required for controlling the atmospheric concentration in the reflow furnace according to the embodiment of the present invention. FIG. 8 is a diagram for explaining an example of energization start timing to the heaters in each zone in the reflow furnace according to the embodiment of the present invention. FIG. 9 is a diagram showing an example of the start timing of energization of the heaters in each zone in the time-dependent changes in the in-furnace temperature and oxygen concentration in some zones in the reflow furnace according to the embodiment of the present invention. FIG. 10 is a diagram illustrating an example of the relationship between the power consumption of the heater and the furnace temperature when the zone is heated in the reflow furnace according to the embodiment of the present invention. FIG. 11 is a diagram showing an example of power consumption in some zones in the reflow furnace according to the embodiment of the present invention. FIG. 12 is a diagram showing an example of a power usage state when energization of each zone is performed simultaneously as a comparative example for the reflow furnace according to the embodiment of the present invention. FIG. 13 is a diagram showing an example of a temporal change in the furnace temperature when the reflow furnace according to the embodiment of the present invention is restarted.

The objects and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims.
The foregoing general description and the following detailed description are exemplary and explanatory only and are not intended to limit the invention.

  FIG. 1 shows a schematic configuration of a reflow furnace which is a heating furnace. The reflow furnace 1 includes a conveyor device 3 that conveys the printed circuit board 2, and a heating unit 5 is provided so as to cover a part of the conveyance path of the conveyor device 3. The conveyor device 3 and the heating unit 5 are controlled by the control device 6. In addition, the printed circuit board 2 which is a heating object shall apply | coat a component while solder is apply | coated.

  The heating unit 5 has a through-hole 11 through which the conveyor device 3 passes, and is partitioned into a plurality of zones Z1 to Z10 in order from the carry-in side. Each zone Z1 to Z10 is provided with at least one heater 12, a blower fan 13, and a temperature sensor 14, and the warm gas heated by the heater 12 is printed on the conveyor device 3 by the fan 13. It is configured to spray onto the substrate 2. In the example illustrated in FIG. 1, in each of the zones Z <b> 1 to Z <b> 10, the heater 12, the blower fan 13, and the temperature sensor 14 are arranged one above the other so as to sandwich the conveyor device 3.

  For example, the zones Z1, Z2, Z3, Z4, and Z5 on the carry-in side form a low temperature zone that is set to a relatively low temperature. The subsequent zones Z6, Z7, Z8 form an intermediate temperature zone set at a relatively intermediate temperature. Further subsequent zones Z9 and Z10 form a high temperature zone set at a relatively high temperature. The remaining area on the carry-out side is a cooling zone for cooling the printed circuit board 2. For example, the cooling zone is set to room temperature, and only air blown by the fan 13 is performed.

  Further, in the high temperature zones Z9 and Z10, a nitrogen gas supply line 15 is connected to prevent solder oxidation. Further, at least one oxygen concentration sensor 16 is attached to each of these zones Z9 and Z10 as means for measuring the internal atmosphere. The nitrogen gas supply line 15 may be provided in each of the zones Z1 to Z8 of the low temperature zone and the intermediate temperature zone in addition to the high temperature zone.

  The control device 6 is, for example, a computer that controls the conveyor device 3 and the heating unit 5 by executing a control program. The control device 6 includes a database processing unit 51, a time calculation unit 52, a heater control unit 53, and an atmosphere control unit 54 as characteristic functions realized by executing the control program. The database processing unit 51 creates the device log information 21 and the temperature profile database 35, and searches the temperature profile database. The time calculation unit 52 calculates the start-up start time for each of the zones Z1 to Z10. The heater control unit 53 performs energization control of the heater 12 and the fan 13 based on the output signals of the sensors 14 and 16. The atmosphere control unit 54 controls the supply amount of nitrogen gas. Further, the control device 6 includes a storage device 55. The storage device 55 stores device log information 21, a temperature profile database 35, a process recipe, a control program, and the like. Furthermore, the control device 6 may include a display device (not shown), a communication device, and an input / output device.

  Here, an example of the apparatus log information 21 is shown in FIG. The apparatus log information 21 has a configuration in which various types of information are acquired at predetermined time intervals and the various types of information are associated with time, and the time changes of past data of the various types of information in the reflow furnace 1 are summarized. The apparatus log information 21 includes, for example, time information 23, recipe name information 24, furnace temperature information 25 for each zone, oxygen concentration information 26, conveyor speed information 27, conveyor width information 28, and apparatus state information. 29, the number-of-substrates information 30, and the number-of-alarms information 31, and the information 25 to 30 are associated with each other. As the furnace temperature information 25, the temperature measured by the sensor 14 is input for each of the zones Z1 to Z10. Although data up to zone Z7 is illustrated in FIG. 2, data of all zones Z1 to Z10 up to zone Z10 are collected and stored. The conveyor speed information 27 stores information on the conveyance speed of the printed circuit board 2 measured by a speed sensor attached to the conveyor device 3, for example, the encoder 41. Information on the width of the conveyance path of the conveyor device 3 in the conveyor width information 28 is stored. Further, the oxygen concentration information 26 may be created for each of the zones 9 and 10. Here, the temperature of the zone Z1 is input to the Z1 item of the furnace temperature information 25. As the oxygen concentration information 26, the oxygen concentration measured by the oxygen concentration sensor 16 in the zones Z9 and Z10 for supplying nitrogen gas is input. The number-of-substrates information 30 indicates the number of processed substrates 2, and the number-of-alarms information 31 is input with the number of times that an abnormality has occurred in the reflow furnace 1.

  Next, an example of the temperature profile database 35 of FIG. 3 is shown. The temperature profile database 35 is created and stored by the control device 6 based on the device log information 21. The temperature profile database 35 has a configuration in which time information 36, furnace temperature information 25, and oxygen concentration information 26 are associated with each other. The time information 36 is input with an elapsed time. As the time information 36, an elapsed time from the start of startup may be used, or the time information 23 in FIG. 2 may be used as it is. In the Z1 column of the in-furnace temperature information 25, the temperature at the time of start-up of the zone Z1 extracted from the apparatus log information 21 is input, and the time change of the temperature of the zone Z1 can be understood by combining with the time information. ing. Similarly, as the oxygen concentration information 26, the oxygen concentration measured by the oxygen concentration meter in the zone where the nitrogen gas is supplied is input, and the oxygen concentration change is changed by combining with the time information 36. 3 illustrates data up to the zone Z7, data of all the zones Z1 to Z10 up to the zone Z10 are collected and stored. Further, the oxygen concentration information 26 may be created for each of the zones 9 and 10.

  Here, with reference to FIG. 4, an example of the time when the printed circuit board 2 arrives at each of the zones Z1 to Z10 of the heating unit 5 will be described. The horizontal axis indicates the passage of time, and the vertical axis indicates the zone number. The plurality of plots indicate times when the printed circuit board 2 is loaded into the zones Z1 to Z10. For example, the substrate loading time in zone Z2 is the time when printed circuit board 2 leaves zone Z1 and enters zone Z2. That is, the substrate loading time corresponds to the time for the printed circuit board 2 to reach the vicinity of the heater 12 in each of the zones Z1 to Z10. The zone Z1 is an area where the printed circuit board 2 is first inserted, and the arrival time is zero. Thereafter, the printed circuit board 2 reaches the zones Z2 to Z10 in order according to the conveying speed of the conveyor device 3. And the difference of the board | substrate arrival time between two adjacent zones Z1-Z10 becomes the board | substrate movement time between zones in each zone Z1-Z10.

  Next, the startup process of the reflow furnace 1 will be described with reference mainly to the flowcharts of FIGS. 5A and 5B. The device log information 21 is created as needed by the database processing unit 51 of the control device 6, the time is measured using a timer in the control device 6, and the furnace temperature and oxygen concentration are measured in the zones Z1 to Z10. Values measured by the sensors 14 and 16 are used. Furthermore, the temperature profile database 35 is updated by the database processing unit 51 every predetermined time, for example, every 24 hours.

  First, when an operator presses a start switch (SW) (not shown) provided in the reflow furnace 1 in step S101 of FIG. 5A, the heater control unit 53 of the control device 6 uses the temperature sensor 14 in step S102. Then, the furnace temperature in each of the current zones Z1 to Z10 is measured. Thereafter, in step S103, the database processing unit 51 sets the zone number N to 1, and then proceeds to step S104.

  In step S104, the database processing unit 51 searches the Z1 column of the temperature profile database 35 with the zone number N = 1, that is, the current furnace temperature T01 (T0N: N = 1) of the zone Z1, and sets the furnace temperature T01. Time t01 (t0N: N = 1) is acquired. In subsequent step S105, the database processing unit 51 acquires the set temperature T1 (TN: N = 1) of the zone Z1 set in the recipe, searches the Z1 column of the temperature profile database 35 at T1, and determines the furnace temperature. The time t1 (tN: N = 1) at T1 is acquired. Thereafter, in step S106, the time calculation unit 52 calculates the heating time ts1 = t1-t01 required until the zone Z1 reaches the set temperature.

  Here, a specific example of the processing from step S104 to step S106 will be described with reference to FIG. When the current in-furnace temperature T01 of the zone Z1 is “32 ° C.”, the control device 6 acquires the time “0:04” from the Z1 column of the temperature profile database 35, and sets this value as the time t01. When the set temperature T1 in the furnace set in the recipe is “155 ° C.”, the control device 6 acquires the time “0:22” from the Z1 column of the temperature profile database 35, and sets this value. Let time be t1. Then, the heating time ts1 (tsN: N = 1) is calculated by subtracting the time t01 from the time t1. Further, for example, in the zone Z5, the time “0:02” of the current temperature “35 ° C.” and the time “0:26” of the set temperature “160 ° C.” are acquired, and the heating temperature ts5 (tsN: N = 5). ) Is calculated as 24 minutes (= 26-2).

  Next, in step S107 of FIG. 5A, it is checked whether the zone number N is a value corresponding to the last zone, for example, 10. If the zone number N is less than 10, the zone number N is incremented by 1 in step S108, and then steps S104 to S106 are executed. Thereafter, the above process is repeated, and the heating time tsN for each of the zones Z1 to Z10 is calculated. Then, when the processing up to the zone number N = 10 is completed, the process proceeds to step S109.

  In step S109, the oxygen concentration in the zone where the oxygen concentration is managed is measured. In step S110, the database processing unit 51 searches the temperature profile database 35 for a time corresponding to the current oxygen concentration in the target zone. In step S111, the database processing unit 51 searches the temperature profile database 35 for a time corresponding to the oxygen concentration set in the target zone. In step S112, the time calculation unit 52 calculates the oxygen concentration arrival time tdN required for the target zone to reach the set oxygen concentration. That is, the control device 6 calculates the time required for the furnace temperature to reach the set temperature from the past temperature change profile of the reflow furnace 1. In step S113, steps S110 to S112 are repeated until oxygen concentration arrival times tdN for all target zones are calculated.

  Here, a specific example of the processing from step S109 to step S113 will be described with reference to FIG. FIG. 7 shows an example in which the data of the temperature profile database 35 is rearranged by the oxygen concentration. The control device 6 acquires “0:00” as time tl09 (tl0N: N = 9) when the value of the oxygen concentration sensor 16 is “OVER” indicating overflow. Further, the control device 6 acquires the oxygen concentration set in the recipe, for example, “999”, searches the temperature profile database 35, and sets the time tl9 (tlN: N = 9) at which the oxygen concentration becomes “999” as “ 0:00 ”is acquired. Then, the oxygen concentration arrival time td9 (tdN: N = 9) is calculated from tl01-tl9. That is, the time required for the oxygen concentration to reach the set value is calculated from the past change profile of the oxygen concentration in the reflow furnace 1.

  Next, as shown in FIG. 5B, in step S114 proceeding from step S113, the time calculation unit 52 adds the heating time tsN and the oxygen concentration arrival time tdN for each zone, and calculates the required startup time tgN. In subsequent step S115, the time calculation unit 52 determines the inter-zone substrate arrival time described with reference to FIG. The inter-zone board arrival time is calculated using the transport speed of the conveyor device 3 set in the recipe or the transport speed of the printed circuit board 2 acquired from the encoder 41 of the conveyor device 3. Further, in step S116, the time calculation unit 52 calculates a start-up start time obtained by subtracting the required start-up time tgN from each zone substrate arrival time for each of the zones Z1 to Z10. When the start-up start time is reached, the heater control unit 53 starts energizing the heaters 12 in the zones Z1 to Z10. A specific example of the energization start timing for the heaters 12 in the zones Z1 to Z10 will be described later.

  Further, if there is no oxygen concentration management zone in step S117, the process proceeds to step S119. On the other hand, if there is an oxygen concentration management zone, the process proceeds to step S118, and after the temperatures of the zones Z1 to Z10 reach the set temperature, the atmosphere control unit 54 manages the oxygen concentration. Here, for example, the oxygen concentration in the zones Z9 and Z10 is measured by the oxygen concentration sensor 16, and the supply amount of nitrogen gas is increased as necessary. In step S119, the control device 6 sets the conveyance speed of the conveyor device 3 to a set value at the time when the start-up of the zone Z1 is completed.

  As a result, the printed circuit board 2 is carried into the heating unit 5 by the conveyor device 3 and sequentially passes from the zone Z1 to the zone Z10. At this time, since each zone Z1-Z10 is controlled to the set temperature, the solder on the printed circuit board 2 is heated and melted in the high temperature zone. Thereafter, the solder is cooled and solidified in the cooling zone, whereby the printed circuit board 2 and the components are soldered. The printed circuit board 2 to which the components are soldered is unloaded from the unloading port of the heating unit 5.

  Here, the specific example of the energization start timing to the heater 12 of each zone Z1-Z10 in FIG.5 S116 is demonstrated. In FIG. 8, the horizontal axis indicates the passage of time, and the vertical axis indicates the zone number. The length of each line corresponds to the required startup time of each of the zones Z1 to Z10 corresponding to the zone number N. Furthermore, the left end of each line indicates the timing of starting energization to the heater 12, and the right end of each line indicates the timing when the furnace temperature reaches the set value and the substrate can be loaded. The right end of each line is delayed as the zone number increases. As for the time delay between zones, the substrate arrival time shown in FIG. 4 corresponds to the zone movement time. The reason why the left end of each line differs for each of the zones Z1 to Z10 is that the required startup time tgN varies depending on the zones Z1 to Z10.

  For example, the zone 1 loading timing corresponds to the substrate loading time. The energization start time of the heater in the zone Z1 is a time obtained by subtracting the required startup time tg1 of the zone 1 from the substrate loading time. Similarly, the carry-in timing of the zone Z2 is the time obtained by adding the zone arrival time for each zone from the substrate loading time of the zone Z1. The energization start time of the heater in the zone Z2 is a time obtained by subtracting the required startup time tg2 of the zone Z2 from the carry-in timing of the zone Z2. And the energization start time to the heater 12 is determined by subtracting the startup required time tgN from the carry-in timing for each of the zones Z2 to Z10.

  In each of the zones Z1 to Z10, the larger the zone number N, the longer the time required for temperature rise. In particular, the zones Z6 to Z10 that are set to a medium temperature or a high temperature are higher in time for temperature increase than the low-temperature zones Z1 to Z5. Furthermore, since the high temperature zones Z9 and Z10 require time for the nitrogen atmosphere replacement in the furnace after the temperature in the furnace rises, they are changed to the low temperature zones N1 to N3 and the medium temperature zones N4 to N8. In comparison, the required startup time tgN is further increased. Here, FIG. 9 shows an example of temporal changes in the furnace temperature and oxygen concentration in some zones Z1 to Z10. The horizontal axis indicates the passage of time, and the vertical axis indicates the furnace temperature or oxygen concentration. The in-furnace temperature of the zones Z9 and Z10 having a relatively long startup time tgN starts to rise at a faster timing than the zones Z1 to Z4. In addition, the oxygen concentration is managed around the time when the zones Z9 and Z10 reach the set temperature, and are rapidly lowered to the set value.

  FIG. 10 shows an example of the relationship between the power consumption of the heater 12 and the furnace temperature when the zone Z1 is heated. Since the power consumption of the heater 12 is turned on until the furnace temperature is raised, the power consumption increases. Thereafter, when the furnace temperature approaches the set temperature, the heater 12 is temporarily turned off, and after reaching the set temperature, the control is switched to the ON-OFF control. Therefore, the power consumption of the heater 12 is reduced as compared with the startup. As shown in FIG. 11 as an example of the power consumption in some zones Z1 to Z6, since the activation time of the heater 12 is different in this embodiment, the time when the power consumption of each heater 12 is maximized is shifted. Can do.

  Here, as a comparative example, FIG. 12 shows a power usage state when energizing each of the zones Z1 to Z10 simultaneously. In the comparative example, power is simultaneously supplied to the heaters in the zones Z1 to Z10. As a result, the zone Z1 with the shortest start-up time starts up first. Thereafter, the zone Z2 rises in order from the zone Z2, and the last zone Z10 rises. When the zone Z10 rises, the printed board 2 is carried into the zone Z1. For this reason, in each zone Z1-Z10, as shown with a broken line, production start waiting time generate | occur | produces. Since the heater 12 is energized during the production start waiting time, power consumption occurs. On the other hand, in the example of the embodiment shown in FIG. 8, since there is no production start waiting time, power consumption can be reduced.

  When the reflow furnace 1 is stopped, the energization of the heater 12 in the zone Z1 is stopped after the last printed board 2 has finished moving from the zone Z1 to the zone Z2. Thereafter, the energization to the heater 12 is stopped in order from the zones Z2 to Z10 where the printed circuit board 2 has been moved to the next zones Z3 to Z10 in order.

  Next, for example, the control when the reflow furnace is restarted after a short break of about 50 minutes will be described. For example, as shown in FIG. 13, the heater 12 is activated from the high temperature zones Z9 and Z10, and the low temperature zones Z1 to Z5 are activated later. The medium temperature zones Z6 to Z8 are activated at a timing between the high temperature zones Z9 and Z10 and the low temperature zones Z1 to Z5.

  When the apparatus stop time is further shorter, the heater control unit 53 calculates the power consumption required when restarting the heater 12 after stopping the heater 12 once using a power meter. In this case, a power meter is provided in advance in each of the zones Z1 to Z10. In addition, the heater control unit 53 uses the current power consumption value, and also calculates the power consumption when the set temperature is maintained without stopping the heater 12. Then, the heater control unit 53 compares the two power consumptions. When the power consumption is lower when the set temperature is maintained than when the heater 12 is stopped, the heater control unit 53 maintains the set temperature without stopping the heater 12.

  The branch point for determining whether the heater 12 is stopped or not depends on the specifications of the reflow furnace 1. For example, a temperature drop for each zone, which varies depending on the length of the apparatus stop time, is determined from the apparatus log information 21, and the required startup time tgN required to raise the temperature from the temperature to the set temperature is referred to the temperature profile database 35. To calculate. Further, the power consumption is calculated from the startup required time tgN, and the sum of the zones Z1 to Z10 is obtained. The total amount of power consumption is compared with the power consumption when the set temperature of the reflow furnace 1 is maintained. If the power consumption can be reduced by maintaining the set temperature, the reflow furnace 1 is not stopped. On the other hand, if the power consumption can be reduced by stopping the apparatus, the reflow furnace 1 is stopped.

  As described above, in this embodiment, the startup required time tgN is calculated for each of the zones Z1 to Z10, and the startup start time is set for each zone. The waiting time until the printed circuit board 2 is actually loaded can be reduced. Further, since the start-up time is calculated by subtracting the start-up required time tgN from the substrate arrival time for each of the zones Z1 to Z10, the start-up time is set back to the time calculated from the start time of the reflow process for each of the zones Z1 to Z10. Can be started, and the waiting time can be further reduced. From this, the power consumption in the reflow furnace 1 can be reduced.

In the zones Z1 to Z8 where it is not necessary to reduce the oxygen concentration, the time required for the oxygen concentration around the heater 12 to reach a predetermined value may be calculated as zero.
The heating furnace exemplified by the reflow furnace 1 can be used for applications other than solder melting.
In addition, it is assumed that the present embodiment also includes storing the control program for the heating furnace in a storage medium or placing it in a downloadable state.

  All examples and conditional expressions given here are intended to help the reader understand the inventions and concepts that have contributed to the promotion of technology, and such examples and It is to be construed without being limited to the conditions, and the organization of such examples in the specification is not related to showing the superiority or inferiority of the present invention. While embodiments of the present invention have been described in detail, various changes, substitutions and variations can be made thereto without departing from the spirit and scope of the present invention.

The features of the above embodiment will be added below.
(Additional remark 1) The starting required time required until the several heater arrange | positioned on the conveyance path | route of a heating target object reaches preset temperature is calculated, From the time when a heating target object arrives at each vicinity of the said heater. A heating furnace control method, wherein a startup start time obtained by subtracting the startup required time is calculated, and power supply to the heater is started at the startup start time.
(Supplementary note 2) The heating furnace control method according to supplementary note 1, wherein the startup required time is calculated using a temporal change in temperature rise for each heater.
(Additional remark 3) The time required for the said at least 1 start-up of the said heater to include the time required for the oxygen concentration around the said heater to reach a predetermined value is described in Additional remark 1 or Additional remark 2 characterized by the above-mentioned Control method of heating furnace.
(Supplementary Note 4) The method for controlling a heating furnace according to Supplementary Note 3, wherein the time required for the oxygen concentration around the heater to reach a predetermined value is calculated using a temporal change in the past oxygen concentration for each heater. .
(Supplementary Note 5) A plurality of heaters arranged on the conveyance path of the heating object and the required start-up time required for the heater to reach a set temperature are calculated, and there is a heating object near each of the heaters. A time calculation unit that calculates a start-up start time obtained by subtracting the start-up required time from a time to reach, and a heater control unit that turns on the heater at the start-up start time. heating furnace.
(Additional remark 6) It has the profile database which can search the time change of the past temperature rise for every said heater, The said time calculation part requires the said start-up using the time change of the past temperature rise for every said heater The heating furnace according to appendix 5, wherein the heating furnace is configured to calculate time.
(Appendix 7) The time required for starting at least one of the heaters includes a time required for the oxygen concentration around the heater to reach a predetermined value, and the oxygen concentration around the heater reaches a predetermined value. The time required for the heating is calculated using the time variation of the past oxygen concentration for each heater, and the profile database can search for the time required for the oxygen concentration around the heater to reach a predetermined value. The heating furnace according to appendix 6, wherein
(Additional remark 8) The start required time required until the several heater arrange | positioned on the conveyance path | route of a heating target object reaches preset temperature is calculated, From the time when a heating target object arrives at each vicinity of the said heater. A heating furnace control program that calculates a start-up start time obtained by subtracting the start-up required time and causes a computer to execute a process of starting power supply to the heater at the start-up start time.
(Additional remark 9) The said start-up required time is calculated using the time change of the past temperature rise for every said heater, The process which produces the profile database which can search the time change of the past temperature rise for every said heater 9. The heating furnace control program according to appendix 8, wherein the control program is executed by a computer.
(Supplementary Note 10) The startup time of at least one of the heaters includes a time required for the oxygen concentration around the heater to reach a predetermined value, and the oxygen concentration around the heater reaches a predetermined value. The time required until the time is calculated using the time variation of the past oxygen concentration for each heater, and the computer executes a process for creating the profile database so that the time variation of the past oxygen concentration for each heater can be searched. The control program for a heating furnace according to appendix 9, wherein

1 Reflow furnace (heating furnace)
2 Printed circuit board (object to be heated)
3 Conveyor device (transport route)
12 Heater 21 Device log information 35 Temperature profile database 52 Time calculation unit 53 Heater control unit tdN Oxygen concentration arrival time tgN Startup time

Claims (5)

Calculate the required start-up time required for the multiple heaters arranged on the heating object transport path to reach the set temperature,
From the time when the heating object arrives in the vicinity of each of the heaters, calculate the start-up start time by subtracting the start-up required time,
Start supplying power to the heater at the start-up time ,
When the heater is stopped, the power consumption necessary for restarting after stopping the heater and the power consumption when maintaining the set temperature without stopping the heater are calculated and the set temperature is maintained. The heating furnace is characterized in that the set temperature of the heater is maintained when the power consumption of the heater becomes low, and the energization to the heater is stopped when the power consumption when the heater is restarted after the heater is stopped is reduced. Control method.   The heating furnace control method according to claim 1, wherein the startup time is calculated using a time change of a past temperature increase for each heater. A plurality of heaters arranged on the conveyance path of the heating object;
The required start-up time required for the heater to reach a set temperature is calculated, and the start-up start time is calculated by subtracting the required start-up time from the time when the heating object arrives in the vicinity of each heater. A time calculator,
When the heater is stopped, the power consumption necessary for restarting after stopping the heater and the power consumption when maintaining the set temperature without stopping the heater are calculated and the set temperature is maintained. When the power consumption of the heater is reduced, the set temperature of the heater is maintained, and when the power consumption is reduced when the heater is restarted after the heater is turned off, the heater is turned off and the heater is turned off. A heater control unit for turning on the power of the heater at the start-up time;
A heating furnace comprising: A profile database capable of searching a time change of the past temperature rise for each heater, and the time calculation unit calculates the required startup time using the time change of the past temperature rise for each heater; The heating furnace according to claim 3 , wherein the heating furnace is configured as described above. Calculate the required start-up time required for the multiple heaters arranged on the heating object transport path to reach the set temperature,
From the time when the heating object arrives in the vicinity of each of the heaters, calculate the start-up start time by subtracting the start-up required time,
Start power supply to the heater at the start-up time ,
When the heater is stopped, the power consumption necessary for restarting after stopping the heater and the power consumption when maintaining the set temperature without stopping the heater are calculated and the set temperature is maintained. When the power consumption of the heater decreases, the set temperature of the heater is maintained, and when the power consumption when the heater is restarted after the heater is stopped is reduced , the computer is caused to stop the energization of the heater. A control program for a heating furnace.

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