JP6203042B2 - Branch joint - Google Patents

Branch joint Download PDF

Info

Publication number
JP6203042B2
JP6203042B2 JP2013267228A JP2013267228A JP6203042B2 JP 6203042 B2 JP6203042 B2 JP 6203042B2 JP 2013267228 A JP2013267228 A JP 2013267228A JP 2013267228 A JP2013267228 A JP 2013267228A JP 6203042 B2 JP6203042 B2 JP 6203042B2
Authority
JP
Japan
Prior art keywords
main pipe
opening
branch joint
diameter
cylindrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2013267228A
Other languages
Japanese (ja)
Other versions
JP2015124776A (en
Inventor
隆之 根本
隆之 根本
隆史 下條
隆史 下條
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maezawa Kasei Kogyo KK
Original Assignee
Maezawa Kasei Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maezawa Kasei Kogyo KK filed Critical Maezawa Kasei Kogyo KK
Priority to JP2013267228A priority Critical patent/JP6203042B2/en
Publication of JP2015124776A publication Critical patent/JP2015124776A/en
Application granted granted Critical
Publication of JP6203042B2 publication Critical patent/JP6203042B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Branch Pipes, Bends, And The Like (AREA)

Description

本発明は、主管と副管とを接続する分岐継手に関する。   The present invention relates to a branch joint that connects a main pipe and a sub pipe.

主管と副管とを接続する場合には、一般に分岐継手を用いる。例えば、分岐継手は、主管に開孔を穿設して、その開孔に分岐継手を取付けて、その分岐継手を介して、主管に排水を流す副管、または、主管からの排水を流す副管を接続する。   When connecting the main pipe and the sub pipe, a branch joint is generally used. For example, in a branch joint, an opening is formed in a main pipe, a branch joint is attached to the opening, and a sub pipe through which drainage flows to the main pipe or a sub pipe through which drainage from the main pipe flows. Connect the tubes.

例えば、特許文献1には、主管にホールソーなどの工具を用いて開孔を穿設して、その開孔に分岐継手を固定して副管を接続する開示がある。また、特許文献2には、主管(被接続管)にホールソーなどで分岐継手を接続する開孔を穿設して、分岐継手を開孔に主管の外側から挿入して、ナット体を主管の外側から締め付け螺合して、分岐継手を主管に固定する開示がある。また、特許文献3には、主管(管体)の管壁に穿孔加工して開孔を穿設して、分岐継手を主管の外側から挿入して、ナットを主管の内側から締め付けて分岐継手を主管に固定する開示がある。   For example, Patent Literature 1 discloses that an opening is formed in a main pipe using a tool such as a hole saw, a branch joint is fixed to the opening, and a secondary pipe is connected. Further, in Patent Document 2, an opening for connecting a branch joint with a hole saw or the like is drilled in the main pipe (connected pipe), the branch joint is inserted into the opening from the outside of the main pipe, and the nut body is attached to the main pipe. There is a disclosure in which a branch joint is fixed to a main pipe by tightening and screwing from the outside. In Patent Document 3, a pipe wall of a main pipe (tubular body) is drilled to form an opening, a branch joint is inserted from the outside of the main pipe, and a nut is tightened from the inside of the main pipe to branch the joint. Is disclosed to be fixed to the main pipe.

特開平06−207697号公報Japanese Patent Application Laid-Open No. 06-207697 特開2002−228076号公報JP 2002-228076 A 特開2012−082876号公報JP2012-082876A

分岐継手を取り付けるため主管の開孔は、一般にホールソーなどの工具を用いて穿孔する。この開孔の寸法は、穿設作業を行う作業者の熟練度や、ホールソー等の工具の性能によってバラツキが生じるという問題があった。開孔を寸法精度よく穿孔しなければ分岐継手の固定性や止水性が悪化する。このため、分岐継手には、開孔の寸法にバラツキがある場合にも止水性や固定性を確保することが望まれる。   In order to attach the branch joint, the main pipe is generally opened using a tool such as a hole saw. There is a problem that the size of the opening varies depending on the skill level of the operator who performs the drilling operation and the performance of a tool such as a hole saw. If the opening is not drilled with high dimensional accuracy, the fixability and water stoppage of the branch joint will deteriorate. For this reason, it is desirable for the branch joint to ensure water-stopping and fixing properties even when there are variations in the size of the opening.

本発明は、以上のような課題に鑑みなされたものであり、主管に穿孔する開孔の寸法精度が悪い場合であっても、止水性、及び固定性を確保できる分岐継手の提供を目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a branch joint that can ensure water-stopping and fixing properties even when the dimensional accuracy of the hole to be drilled in the main pipe is poor. To do.

上述の目的を解決するために本発明の分岐継手は、主管に穿孔する開孔に取り付けて、副管を接続して分岐路を形成する分岐継手であって、前記副管を接続可能であり、前記主管の開孔に外側から挿入する筒状部材と、前記筒状部材を挿通する孔を備え、前記筒状部材の外周に形成する係止面と前記主管の間に配置して、前記開孔の周囲を外側から覆う鍔部材と、前記開孔の縁に前記主管の内側から当接する傾斜部を備え、前記筒状部材に前記主管の内側から螺合し、前記傾斜部と前記係止面との間に前記鍔部材を介して前記主管を挟持する固定部材と、を有する。   In order to solve the above-mentioned object, the branch joint of the present invention is a branch joint that is attached to an opening drilled in the main pipe and connects the sub pipe to form a branch path, and the sub pipe can be connected to the branch joint. A cylindrical member inserted into the opening of the main pipe from the outside, and a hole through which the cylindrical member is inserted, arranged between the locking surface formed on the outer periphery of the cylindrical member and the main pipe, A flange member that covers the periphery of the opening from the outside, and an inclined portion that contacts the edge of the opening from the inside of the main pipe, and is screwed into the cylindrical member from the inside of the main pipe, and the inclined portion and the engagement member And a fixing member that sandwiches the main pipe via the flange member between the retaining surface and the stop surface.

本発明によれば、主管に穿設する開孔に分岐継手を精度良く取り付けできる。   According to the present invention, the branch joint can be accurately attached to the opening formed in the main pipe.

本実施形態による分岐継手を適応する潜熱回収型ガス給湯器の概念図である。It is a conceptual diagram of the latent heat recovery type gas water heater which adapts the branch joint by this embodiment. 本発明の第1実施形態の分岐継手の断面図を示し、図2(A)は主管に取り付けた状態であり、図2(B)は、分解状態である。Sectional drawing of the branch joint of 1st Embodiment of this invention is shown, FIG. 2 (A) is the state attached to the main pipe, FIG. 2 (B) is an exploded state. 分岐継手の筒状部材の斜視図である。It is a perspective view of the cylindrical member of a branch joint. 分岐継手の鍔部材にパッキンを組み合わせた状態の斜視図である。It is a perspective view of the state which combined packing with the collar member of a branch joint. 分岐継手の固定部材の斜視図である。It is a perspective view of the fixing member of a branch joint. 主管に分岐継手を取付ける手順を示す工程図であり、図6(A)はホールソーにより主管に開孔を形成する様子を示し、図6(B)は開孔が設けた主管の様子を示し、図6(C)は鍔部材で覆った開孔に筒状部材を挿入する様子を示し、図6(D)は筒状部材と鍔部材と固定部材とを開孔に取り付けた様子を示し、図6(E)はさらに副管を取り付けた様子を示す。FIG. 6 (A) shows a state of forming a hole in the main pipe by a hole saw, FIG. 6 (B) shows a state of the main pipe provided with the hole, FIG. 6 (C) shows a state in which the cylindrical member is inserted into the opening covered with the flange member, and FIG. 6 (D) shows a state in which the cylindrical member, the flange member, and the fixing member are attached to the opening. FIG. 6E shows a state where a secondary pipe is further attached. 外径165mmの主管に設ける直径35mmの開孔に分岐継手を取り付ける場合(第1適用例)の説明図であり、図7(A)が分岐継手の断面図を示し、図7(B)が開孔の投影図である。FIG. 7A is an explanatory view of a case where a branch joint is attached to a 35 mm diameter opening provided in a main pipe having an outer diameter of 165 mm (first application example), FIG. 7A shows a cross-sectional view of the branch joint, and FIG. It is a projection figure of an opening. 外径165mmの主管に設ける直径38mmの開孔に分岐継手を取り付ける場合(第2適用例)の説明図であり、図8(A)が分岐継手の断面図を示し、図8(B)が開孔の投影図である。FIG. 8A is an explanatory diagram of a case where a branch joint is attached to a 38 mm diameter opening provided in a main pipe having an outer diameter of 165 mm (second application example), FIG. 8A shows a cross-sectional view of the branch joint, and FIG. It is a projection figure of an opening. 外径165mmの主管に設ける直径40mmの開孔に分岐継手を取り付ける場合(第3適用例)の説明図であり、図9(A)が分岐継手の断面図を示し、図9(B)が開孔の投影図である。FIG. 9A is an explanatory view of a case where a branch joint is attached to a 40 mm diameter opening provided in a main pipe having an outer diameter of 165 mm (third application example), FIG. 9A shows a sectional view of the branch joint, and FIG. It is a projection figure of an opening. 外径216mmの主管に設ける直径35mmの開孔に分岐継手を取り付ける場合(第4適用例)の説明図であり、図10(A)が分岐継手の断面図を示し、図10(B)が開孔の投影図である。FIG. 10A is an explanatory diagram of a case where a branch joint is attached to a 35 mm diameter opening provided in a main pipe having an outer diameter of 216 mm (fourth application example), FIG. 10A shows a cross-sectional view of the branch joint, and FIG. It is a projection figure of an opening. 外径216mmの主管に設ける直径38mmの開孔に分岐継手を取り付ける場合(第5適用例)の説明図であり、図11(A)が分岐継手の断面図を示し、図11(B)が開孔の投影図である。FIG. 11A is an explanatory view of a case where a branch joint is attached to a 38 mm diameter opening provided in a main pipe having an outer diameter of 216 mm (fifth application example), FIG. 11A shows a sectional view of the branch joint, and FIG. It is a projection figure of an opening. 外径216mmの主管に設ける直径40mmの開孔に分岐継手を取り付ける場合(第6適用例)の説明図であり、図12(A)が分岐継手の断面図を示し、図12(B)が開孔の投影図である。FIG. 12A is an explanatory view of a case where a branch joint is attached to a 40 mm diameter opening provided in a main pipe having an outer diameter of 216 mm (sixth application example), FIG. 12A shows a cross-sectional view of the branch joint, and FIG. It is a projection figure of an opening. 所定の外径を有する主管に対し曲率半径が異なる鍔部材を適応する断面図であり、図13(A)〜(C)は、それぞれ曲率半径の異なる鍔部材を適用した場合を示す。It is sectional drawing which adapts the saddle member from which a curvature radius differs with respect to the main pipe which has a predetermined outer diameter, and FIG. 13 (A)-(C) shows the case where the saddle member from which a curvature radius differs is applied, respectively. 本発明の第2実施形態の分岐継手の断面図であり、図14(A)は分岐継手を主管に取り付けた状態を示し、図14(B)は、筒状部材と鍔部材とが嵌合する部分を拡大して示す。It is sectional drawing of the branch joint of 2nd Embodiment of this invention, FIG. 14 (A) shows the state which attached the branch joint to the main pipe, FIG.14 (B) fits a cylindrical member and a saddle member. The part to be enlarged is shown.

<<第1実施形態>>
以下に本発明を適用する実施形態(以下、本実施形態)の一例の第1実施形態について図面を用いて詳細に説明する。なお、本発明の技術範囲は本実施形態に限定しない。本実施形態は、本発明の趣旨を逸脱しない範囲で種々に変更できる。
<< First Embodiment >>
A first embodiment as an example of an embodiment to which the present invention is applied (hereinafter, this embodiment) will be described in detail with reference to the drawings. The technical scope of the present invention is not limited to this embodiment. The present embodiment can be variously modified without departing from the spirit of the present invention.

図1は、第1実施形態の分岐継手30を潜熱回収型ガス給湯器1に適応する概念図である。図1に示す潜熱回収型ガス給湯器1は、燃焼ガスの潜熱を回収することで給湯熱効率を高めた給湯器である。この潜熱回収型ガス給湯器1は、従来の給湯器における給湯熱効率を約80%から約95%まで向上できる。これにより省エネルギーを実現し、大幅なランニングコストの削減を実現し、二酸化炭素(CO)の排出量を従来型と比較して約13%削減して、地球環境負荷や運用費用を低減できる。 FIG. 1 is a conceptual diagram in which the branch joint 30 of the first embodiment is applied to the latent heat recovery type gas water heater 1. A latent heat recovery type gas water heater 1 shown in FIG. 1 is a hot water heater whose hot water heat efficiency is improved by recovering the latent heat of combustion gas. This latent heat recovery type gas water heater 1 can improve the hot water supply heat efficiency in a conventional water heater from about 80% to about 95%. As a result, energy saving can be realized, and the running cost can be greatly reduced. The amount of carbon dioxide (CO 2 ) emissions can be reduced by about 13% compared to the conventional type, thereby reducing the global environmental load and operation costs.

潜熱回収型ガス給湯器1の給湯器本体2の内部には、熱交換路4に水を導入する給水管路3と、給水管路3から導入する水を熱交換器6によって加熱する熱交換路4と、熱交換路4で加熱した熱湯を風呂などの機器に供給する給湯管路5を配管する。
また、熱交換器6は、一次熱交換部11と二次熱交換部12を備える。給水管路3から供給し熱交換路4を流れる湯水は、二次熱交換部12を通過した後に一次熱交換部11を通過して給湯管路5に導入される。
Inside the water heater main body 2 of the latent heat recovery type gas water heater 1, a water supply pipe 3 for introducing water into the heat exchange path 4, and heat exchange for heating the water introduced from the water supply pipe 3 by the heat exchanger 6. The hot water heated by the path 4 and the heat exchange path 4 is connected to a hot water supply pipe line 5 for supplying equipment such as a bath.
The heat exchanger 6 includes a primary heat exchange unit 11 and a secondary heat exchange unit 12. Hot water supplied from the water supply pipe 3 and flowing through the heat exchange path 4 passes through the secondary heat exchange part 12 and then passes through the primary heat exchange part 11 and is introduced into the hot water supply pipe 5.

熱交換器6は、燃料であるガスを供給する燃料供給管路7と、燃料を燃焼する燃焼部8と、燃焼部8で発生する熱で熱交換路4を加熱する熱交換子9と、熱交換子9に熱を送る送風部10とで構成する。燃焼部8で発生する熱は、送風部10からの送風によって、熱交換器6の一次熱交換部11で熱交換路4の水を加熱する。また、一次熱交換部11の余熱は、熱交換器6の二次熱交換部12で給水管路3から導く温度の低い水を加熱する。このように、潜熱回収型ガス給湯器1は、燃焼部8で発生する熱を効率的に利用する。   The heat exchanger 6 includes a fuel supply line 7 for supplying a gas as a fuel, a combustion unit 8 for burning the fuel, a heat exchanger 9 for heating the heat exchange channel 4 with heat generated in the combustion unit 8, It is comprised with the ventilation part 10 which sends heat to the heat exchanger 9. FIG. The heat generated in the combustion unit 8 heats the water in the heat exchange path 4 by the primary heat exchange unit 11 of the heat exchanger 6 by blowing from the blower unit 10. Further, the residual heat of the primary heat exchange unit 11 heats the low temperature water led from the water supply pipe 3 by the secondary heat exchange unit 12 of the heat exchanger 6. As described above, the latent heat recovery type gas water heater 1 efficiently uses the heat generated in the combustion unit 8.

潜熱回収型ガス給湯器1の熱交換器6は、燃焼部8で発生する熱によって、熱交換路4の水の温度を上昇する代わりに燃焼ガスの温度を低下する熱交換を行う。この熱交換によって燃焼ガスの温度が低下すると、燃焼ガスからは、凝縮水であるドレン16が発生する。潜熱回収型ガス給湯器1は、このドレン16をドレン回収部17で回収する。   The heat exchanger 6 of the latent heat recovery type gas water heater 1 performs heat exchange to lower the temperature of the combustion gas instead of increasing the temperature of the water in the heat exchange path 4 by the heat generated in the combustion unit 8. When the temperature of the combustion gas decreases due to this heat exchange, drain 16 that is condensed water is generated from the combustion gas. In the latent heat recovery type gas water heater 1, the drain 16 is recovered by the drain recovery unit 17.

ドレン16は、燃焼ガス中に微量に含まれる窒素酸化物(NOX)等の酸性の成分が溶け込んでいる。燃焼ガス中に酸性の成分が溶け込むドレン16は、例えば、pH3程度の酸性を示す。つまり、ドレン16は強い酸性を示す。このため、そのままのpH値では、ドレン16を外部へ排出できない。そこで、潜熱回収型ガス給湯器1は、ドレン回収部17の下流に接続するドレン排出管路18の途中に中和器19を備える。   The drain 16 dissolves acidic components such as nitrogen oxide (NOX) contained in a minute amount in the combustion gas. The drain 16 in which an acidic component is dissolved in the combustion gas exhibits an acidity of about pH 3, for example. That is, the drain 16 shows strong acidity. For this reason, the drain 16 cannot be discharged to the outside at the pH value as it is. Therefore, the latent heat recovery type gas water heater 1 includes a neutralizer 19 in the middle of the drain discharge pipe 18 connected downstream of the drain recovery unit 17.

中和器19は、ドレン16のpH値をpH7程度の中性に中和する。中和器19による中和は、中和器19に充填する中和剤の働きによる。中和剤には、例えば、一般的な中和処理に使用する炭酸カルシウム(CaCO)を使用できる。中和器19は、中和剤の作用によって酸性のドレン16を中性に中和する。 The neutralizer 19 neutralizes the pH value of the drain 16 to neutrality of about pH 7. Neutralization by the neutralizer 19 is based on the action of a neutralizer filled in the neutralizer 19. As the neutralizing agent, for example, calcium carbonate (CaCO 3 ) used for general neutralization treatment can be used. The neutralizer 19 neutralizes the acidic drain 16 neutrally by the action of the neutralizing agent.

ドレン16の発生量は、燃焼ガス量に比例する。このため、中和剤の充填量は、潜熱回収型ガス給湯器1の標準的な使用期間中に発生するドレン排水の処理に必要な量をあらかじめ算定しておき、必要な量を中和器19に搭載する。潜熱回収型ガス給湯器1は、ドレン16を中和器19で中和処理後にドレン排出管路18から給湯器本体2の外部の排水支管20に排出する。   The amount of drain 16 generated is proportional to the amount of combustion gas. For this reason, as for the filling amount of the neutralizing agent, the amount necessary for the treatment of the drainage generated during the standard use period of the latent heat recovery type gas water heater 1 is calculated in advance, and the necessary amount is neutralized. 19 In the latent heat recovery type gas water heater 1, the drain 16 is neutralized by the neutralizer 19 and discharged from the drain discharge pipe 18 to the drain branch 20 outside the water heater main body 2.

なお、給湯器本体2から突出するドレン排出管路18と排水支管20とは、直接接続しない。ドレン排出管路18と排水支管20との間には、大気に開放する隙間を設けて間接排水とする。そして、排水支管20の上端に設けるドレン受け21は、ドレン排出管路18から流れるドレン16を受け止めて、ドレン16を排水支管20に流す。排水支管20は、例えば地中に埋設する汚水マス22に分岐継手30を介して接続する。汚水マス22は、上部から開閉可能な蓋部23を備える。そして、ドレン16は、汚水マス22と接続する下流管24へと流れる。   Note that the drain discharge pipe 18 protruding from the water heater body 2 and the drainage branch pipe 20 are not directly connected. A gap that opens to the atmosphere is provided between the drain discharge pipe 18 and the drainage branch pipe 20 for indirect drainage. The drain receiver 21 provided at the upper end of the drainage branch pipe 20 receives the drain 16 flowing from the drain discharge pipe line 18 and causes the drain 16 to flow into the drainage branch pipe 20. The drainage branch 20 is connected to a sewage mass 22 buried in the ground via a branch joint 30, for example. The sewage mass 22 includes a lid portion 23 that can be opened and closed from above. Then, the drain 16 flows to the downstream pipe 24 connected to the sewage mass 22.

なお、間接配管にする理由は、排水支管20や汚水マス22や下流管24などの排水管の詰まりによって、汚水マス22から汚水が逆流する場合に、潜熱回収型ガス給湯器1への汚水の浸入を防止するためである。なお、図1の排水支管20には、異臭拡散防止の封水機構を設けていないが、間接配管する設置場所に応じて排水支管20に封水機構を設けることができる。   The reason for the indirect piping is that the sewage to the latent heat recovery type gas water heater 1 is returned when the sewage flows backward from the sewage mass 22 due to clogging of the drainage pipe 20, the sewage mass 22 or the downstream pipe 24. This is to prevent intrusion. The drainage branch 20 in FIG. 1 is not provided with a sealing mechanism for preventing odor diffusion, but a sealing mechanism can be provided in the drainage branch 20 according to the installation location where indirect piping is performed.

図2(A)は、図1に示す排水支管20と汚水マス22(以下、主管22)を接続する分岐継手30の拡大断面図である。また、図2(B)には、この分岐継手30の分解状態を示す。図2(A)、(B)に示すように、主管22には開孔25を設けて、当該開孔に分岐継手30を取り付ける。さらに、この分岐継手30には、排水支管20(以下、副管20)を取り付けて、これにより分岐する配管構造を構成している。   FIG. 2A is an enlarged cross-sectional view of a branch joint 30 that connects the drainage branch pipe 20 and the sewage mass 22 (hereinafter, main pipe 22) shown in FIG. FIG. 2B shows an exploded state of the branch joint 30. As shown in FIGS. 2A and 2B, an opening 25 is provided in the main pipe 22, and a branch joint 30 is attached to the opening. Further, a drainage branch pipe 20 (hereinafter referred to as sub pipe 20) is attached to the branch joint 30 to constitute a branching structure.

分岐継手30は、円筒状の筒状部材32と鍔部材33と固定部材41とを備えている。また、図2(A)、(B)に示す例は、筒状部材32と鍔部材33との間にスペーサ56(パッキン56)を介装するとともに、鍔部材33と主管22との間にパッキン36を介装する例である。
筒状部材32を主管22の開孔25に挿入した状態で、鍔部材33及びパッキン36を介し主管22の内径側から固定部材41を螺合できる。これにより、筒状部材32と固定部材41とは、その間にスペーサ56、鍔部材33、パッキン36を配置して、主管22の管壁を挟み込んで主管22の開孔25に分岐継手30を取り付けることができる。
The branch joint 30 includes a cylindrical tubular member 32, a flange member 33, and a fixing member 41. In the example shown in FIGS. 2A and 2B, a spacer 56 (packing 56) is interposed between the tubular member 32 and the flange member 33, and between the flange member 33 and the main pipe 22. This is an example in which a packing 36 is interposed.
In a state where the cylindrical member 32 is inserted into the opening 25 of the main pipe 22, the fixing member 41 can be screwed from the inner diameter side of the main pipe 22 through the flange member 33 and the packing 36. As a result, the cylindrical member 32 and the fixing member 41 are arranged with the spacer 56, the flange member 33, and the packing 36 interposed therebetween, and the branch joint 30 is attached to the opening 25 of the main pipe 22 by sandwiching the pipe wall of the main pipe 22. be able to.

筒状部材32の外周には環状突出部88を形成して、この環状突出部88が、筒状部材32の全長を挿入筒部32aと外筒部32bとに区画する。
筒状部材32の内径を構成する貫通口34には、貫通口34の壁側から筒状部材32の内径を径方向内側に狭めて段差を形成する段差部35を設ける。段差部35は、筒状部材32に外筒部32b側から副管20を内挿する場合に副管20の位置決めとして機能する。
段差部35は、筒状部材32に副管20を内挿して接続する場合にドレン16の流れを妨げない内径に形成する。段差部35は、例えば、筒状部材32の長手方向の中間部に形成する。
An annular protrusion 88 is formed on the outer periphery of the cylindrical member 32, and the annular protrusion 88 divides the entire length of the cylindrical member 32 into an insertion cylinder part 32 a and an outer cylinder part 32 b.
The through hole 34 constituting the inner diameter of the cylindrical member 32 is provided with a step portion 35 that forms a step by narrowing the inner diameter of the cylindrical member 32 radially inward from the wall side of the through hole 34. The step portion 35 functions as positioning of the secondary tube 20 when the secondary tube 20 is inserted into the tubular member 32 from the outer cylindrical portion 32b side.
The step portion 35 is formed to have an inner diameter that does not hinder the flow of the drain 16 when the sub pipe 20 is inserted and connected to the cylindrical member 32. The step portion 35 is formed at, for example, the middle portion of the cylindrical member 32 in the longitudinal direction.

図3は、筒状部材32の斜視図である。筒状部材32には、分岐継手30を主管22に固定するための固定部材41と係合する係止部37(オネジ)を形成する。第1実施形態の係止部37は、筒状部材32の挿入筒部32aの外周に、筒状部材32の径方向外側に突出するねじ状に形成する。そして、固定部材41は、主管22の内側から係止部37と係合して分岐継手30を開孔25に固定する。   FIG. 3 is a perspective view of the cylindrical member 32. The cylindrical member 32 is formed with a locking portion 37 (male thread) that engages with a fixing member 41 for fixing the branch joint 30 to the main pipe 22. The locking portion 37 according to the first embodiment is formed on the outer periphery of the insertion tube portion 32 a of the tubular member 32 in a screw shape protruding outward in the radial direction of the tubular member 32. The fixing member 41 engages with the locking portion 37 from the inside of the main pipe 22 to fix the branch joint 30 to the opening 25.

また、筒状部材32の外周に形成する環状突出部88は、筒状部材32より大径であり、径方向外側に突出するように、筒状部材32と一体に形成する。環状突出部88において、挿入筒部32a側に形成する係止面88aは平面である。
環状突出部88の係止面88aは、鍔部材33を係止し、鍔部材33を主管22の外周に押し付ける役割を果たす。
環状突出部88の形状及び形成個所は、本実施形態のものに限定しない。例えば、環状突出部88は、筒状部材32の外周に部分的に設けても良い。また、筒状部材32において外筒部32bを、挿入筒部32aと比較して大径に形成して、その境界部に段差を設けてもよい。この場合は、段差部の挿入筒部32a側の面が係止面88aとして機能し、鍔部材33を主管22の外周に押し付けることができる。しかしながら、本実施形態として例示するように、筒状部材32の外周に部分的に突出する環状突出部88を形成することで、必要な材料を削減できる。
Moreover, the annular protrusion 88 formed on the outer periphery of the cylindrical member 32 has a larger diameter than the cylindrical member 32 and is formed integrally with the cylindrical member 32 so as to protrude radially outward. In the annular protrusion 88, the locking surface 88a formed on the insertion tube portion 32a side is a flat surface.
The locking surface 88 a of the annular protrusion 88 plays a role of locking the flange member 33 and pressing the flange member 33 against the outer periphery of the main pipe 22.
The shape and location of the annular protrusion 88 are not limited to those of this embodiment. For example, the annular protrusion 88 may be partially provided on the outer periphery of the tubular member 32. Further, in the cylindrical member 32, the outer cylindrical portion 32b may be formed with a larger diameter than the insertion cylindrical portion 32a, and a step may be provided at the boundary portion. In this case, the surface of the stepped portion on the side of the insertion tube portion 32 a functions as the locking surface 88 a, and the flange member 33 can be pressed against the outer periphery of the main tube 22. However, as exemplified in the present embodiment, the necessary material can be reduced by forming the annular projecting portion 88 that partially projects on the outer periphery of the cylindrical member 32.

筒状部材32の挿入筒部32aには、開孔25内で分岐継手30を案内する複数のガイド部38を形成する。これらのガイド部38は、環状突出部88の係止面88aから筒状部材32の挿入筒部32aに一体形成する。また、複数のガイド部38は、筒状部材32の軸方向(長手方向)に沿ってリブ状に形成する。第1実施形態のリブ状のガイド部38は、環状突出部88と係止部37との間に設ける。複数のガイド部38は、例えば、等間隔で8箇所に形成する。なお、リブ状のガイド部38の数や形状は、上述に限定しない。ガイド部38は、例えば、リブ状でなく挿入筒部32aの全周に亘って形成しても良い。ガイド部38は、筒状部材32の軸方向(長手方向)に沿って主管22の管壁の厚さより短く形成して同外径を維持する同径部39と、前記軸方向に沿って縮径するテーパ部40とを有する。   A plurality of guide portions 38 for guiding the branch joint 30 in the opening 25 are formed in the insertion tube portion 32 a of the tubular member 32. These guide portions 38 are integrally formed from the locking surface 88 a of the annular projecting portion 88 to the insertion tube portion 32 a of the tubular member 32. The plurality of guide portions 38 are formed in a rib shape along the axial direction (longitudinal direction) of the cylindrical member 32. The rib-shaped guide portion 38 of the first embodiment is provided between the annular protrusion 88 and the locking portion 37. The plurality of guide portions 38 are formed at, for example, eight locations at equal intervals. The number and shape of the rib-shaped guide portions 38 are not limited to the above. For example, the guide portion 38 may be formed over the entire circumference of the insertion tube portion 32a instead of the rib shape. The guide portion 38 is formed to be shorter than the thickness of the tube wall of the main pipe 22 along the axial direction (longitudinal direction) of the cylindrical member 32 and to maintain the same outer diameter, and the guide portion 38 is contracted along the axial direction. And a tapered portion 40 having a diameter.

第1実施形態のガイド部38の同径部39は、主管22の管壁の厚さ5.1mmよりも短い寸法に形成する。第1実施形態の同径部39の寸法は、4.0mmである。テーパ部40は、同径部39側を幅広の寸法で端末側へ向かって縮径する。第1実施形態のテーパ部40は、約26度の傾斜(2.15/4.24の傾斜)で形成する。このテーパ部40は、その傾斜によって筒状部材32を開孔25内に円滑に案内する。   The same diameter part 39 of the guide part 38 of 1st Embodiment is formed in the dimension shorter than thickness 5.1mm of the pipe wall of the main pipe 22. FIG. The dimension of the same diameter part 39 of 1st Embodiment is 4.0 mm. The taper part 40 is reduced in diameter toward the terminal side with a wide dimension on the same diameter part 39 side. The taper portion 40 of the first embodiment is formed with an inclination of about 26 degrees (an inclination of 2.15 / 4.24). The tapered portion 40 smoothly guides the cylindrical member 32 into the opening 25 by the inclination.

なお、このテーパ部40の傾斜は、主管22に分岐継手30を固定する状態で、ガイド部38と後述する固定部材41の球面部42(傾斜部)とが当接しない隙間を確保する。テーパ部40の傾斜は、ガイド部38と固定部材41の球面部42とが当接しない隙間を確保できれば他でも良い。例えば、テーパ部40の傾斜は、20度程度から30度程度まででも良い。   The inclination of the tapered portion 40 secures a gap where the guide portion 38 and a spherical surface portion 42 (inclined portion) of the fixing member 41 described later do not contact with each other in a state where the branch joint 30 is fixed to the main pipe 22. The inclination of the taper portion 40 may be other as long as a clearance where the guide portion 38 and the spherical surface portion 42 of the fixing member 41 do not contact each other can be secured. For example, the inclination of the taper portion 40 may be about 20 degrees to about 30 degrees.

図4に示すように、鍔部材33は、筒状部材32と別の部材で形成する。なお、図4に示す鍔部材33には、主管22と当接する側の面33aにパッキン36が設けられている。
鍔部材33は、筒状部材32の外径に開孔25を覆って主管22の外径に当接する形状に形成する。鍔部材33の外形は矩形状である。鍔部材33の中心には、筒状部材32の挿入筒部32aを挿通可能な孔89を形成する。また、孔89の周囲には、環状突出部88側に突出して、係止面88aに対向する平坦部90を形成する。この平坦部90は、環状突出部88の係止面88aに対応する平坦な面を有する。平坦部90の寸法は、例えば、環状突出部88の外径と同程度の外径に形成する。
As shown in FIG. 4, the flange member 33 is formed of a member different from the cylindrical member 32. 4 is provided with a packing 36 on a surface 33a on the side in contact with the main pipe 22. As shown in FIG.
The flange member 33 is formed in a shape that covers the opening 25 on the outer diameter of the cylindrical member 32 and abuts on the outer diameter of the main pipe 22. The outer shape of the collar member 33 is rectangular. In the center of the flange member 33, a hole 89 through which the insertion tube portion 32a of the tubular member 32 can be inserted is formed. Further, a flat portion 90 is formed around the hole 89 so as to protrude toward the annular protrusion 88 and to face the locking surface 88a. The flat portion 90 has a flat surface corresponding to the locking surface 88 a of the annular protrusion 88. The dimension of the flat part 90 is formed, for example, to the same outer diameter as the outer diameter of the annular projecting part 88.

係止面88aと平坦部90は、互いに対応した平坦形状を有する。したがって、鍔部材33の平坦部90は、環状突出部88の係止面88aと面接触できる。また、環状突出部88の係止面88aと鍔部材33の平坦部90との間には、必要に応じて主管22の管壁の厚さ誤差を調整する目的のスペーサ56(図2(A)、(B)参照))を設けることができる。スペーサ56は、止水性を向上する機能を持たせるために防水パッキンを用いることができる。スペーサ56を設ける場合には、平坦部90と係止面88aとが、スペーサ56を介して対向してスペーサ56を挟持する。   The locking surface 88a and the flat part 90 have a flat shape corresponding to each other. Therefore, the flat portion 90 of the flange member 33 can come into surface contact with the locking surface 88 a of the annular protrusion 88. Further, a spacer 56 (FIG. 2 (A) for adjusting the thickness error of the pipe wall of the main pipe 22 as necessary is provided between the locking surface 88a of the annular protrusion 88 and the flat part 90 of the flange member 33. ), (B))). For the spacer 56, a waterproof packing can be used in order to provide a function of improving the water-stopping property. When the spacer 56 is provided, the flat portion 90 and the locking surface 88 a face each other with the spacer 56 interposed therebetween, and the spacer 56 is sandwiched.

そして、鍔部材33は、筒状部材32の挿入筒部32a側から環状突出部88の係止面88aに外挿して、係止面88aと主管22との間に配置して開孔25の周囲を覆う。また、鍔部材33は、係止主管22の外径の周方向に略沿うように一定の曲率で湾曲して形成する。なお、鍔部材33の曲率は、主管22の外径と略同一な曲率から主管22の外径よりも緩やかな曲率の緩径に設定すると好ましい。具体的な鍔部材33の形状は、主管22の外径の曲率よりも緩やかな曲率の緩径で、主管22の外径の周方向に略沿う形状に形成する。   Then, the flange member 33 is extrapolated from the insertion tube portion 32a side of the tubular member 32 to the locking surface 88a of the annular projecting portion 88, and is disposed between the locking surface 88a and the main tube 22 so as to form the opening 25. Cover the surroundings. Further, the flange member 33 is formed to be curved with a constant curvature so as to be substantially along the circumferential direction of the outer diameter of the locking main pipe 22. In addition, it is preferable that the curvature of the flange member 33 is set to a gentle diameter that is gentler than the outer diameter of the main pipe 22 from a curvature that is substantially the same as the outer diameter of the main pipe 22. A specific shape of the flange member 33 is a gentle diameter that is gentler than the curvature of the outer diameter of the main pipe 22, and is formed in a shape that substantially follows the circumferential direction of the outer diameter of the main pipe 22.

筒状部材32及び鍔部材33は、例えば、塩化ビニル樹脂などの合成樹脂で形成する。塩化ビニル樹脂には、塩化ビニル樹脂に可塑剤、安定剤、充填剤、紫外線吸収剤、酸化防止剤、加工助剤等の各種添加剤を適宜配合する。
合成樹脂は、これら塩化ビニル樹脂の他、エチレン−塩化ビニル共重合樹脂、酢酸ビニル−塩化ビニル共重合樹脂、ウレタン−塩化ビニル共重合樹脂等、塩化ビニルモノマーに他のモノマーやオリゴマーを共重合するものや、ポリエチレン樹脂、ポリプロピレン樹脂、エチレン−酢酸ビニル共重合樹脂、アクリル系樹脂、ウレタン樹脂、ポリエステル系樹脂、ニトリルゴム、アクリルゴム等の他の合成樹脂や合成ゴムとブレンドするものでも良い。又、塩化ビニル系樹脂以外の合成樹脂にも、塩化ビニル系樹脂と同様に、適宜可塑剤、安定剤、滑剤、充填剤、紫外線吸収剤、その他の各種の添加剤を適宜加えることも可能である。なお、筒状部材32及び鍔部材33の素材は合成樹脂に限定しない。例えば、筒状部材32及び鍔部材33の素材は、金属でも良い。
The cylindrical member 32 and the flange member 33 are formed of a synthetic resin such as a vinyl chloride resin, for example. In the vinyl chloride resin, various additives such as a plasticizer, a stabilizer, a filler, an ultraviolet absorber, an antioxidant, and a processing aid are appropriately blended with the vinyl chloride resin.
In addition to these vinyl chloride resins, synthetic resins copolymerize vinyl chloride monomers with other monomers and oligomers, such as ethylene-vinyl chloride copolymer resins, vinyl acetate-vinyl chloride copolymer resins, and urethane-vinyl chloride copolymer resins. It may be blended with other synthetic resins such as polyethylene resins, polypropylene resins, ethylene-vinyl acetate copolymer resins, acrylic resins, urethane resins, polyester resins, nitrile rubbers, acrylic rubbers, and synthetic rubbers. In addition to vinyl chloride resins, plasticizers, stabilizers, lubricants, fillers, ultraviolet absorbers, and other various additives can be added as appropriate to synthetic resins other than vinyl chloride resins. is there. In addition, the raw material of the cylindrical member 32 and the collar member 33 is not limited to a synthetic resin. For example, the material of the cylindrical member 32 and the flange member 33 may be a metal.

また、図2(A)、(B)及び図4に示すように、鍔部材33の主管22と当接する面33aには、主管22との当接による止水性を向上するパッキン36(防水パッキン)を設けることができる。
スペーサ56やパッキン36は、低反発素材や水膨張止水材などの弾性を有するゴム等で形成する。スペーサ56やパッキン36の素材としては、例えば、ポリウレタン、硬質ウレタン、ニトリルゴム、水素化ニトリルゴム、各種フッ素ゴム、EPDM、シリコーンゴム、パーフロロエラストマー、テフロン(登録商標)、フッ素樹脂、PEEK、PA、POM、UHMW−PEなどを用いる。
Further, as shown in FIGS. 2A and 2B and FIG. 4, a packing 36 (waterproof packing) is provided on the surface 33 a that contacts the main pipe 22 of the flange member 33 to improve the water-stopping property due to the contact with the main pipe 22. ) Can be provided.
The spacer 56 and the packing 36 are formed of rubber having elasticity such as a low resilience material or a water expansion / water blocking material. Examples of the material of the spacer 56 and the packing 36 include polyurethane, hard urethane, nitrile rubber, hydrogenated nitrile rubber, various fluororubbers, EPDM, silicone rubber, perfluoroelastomer, Teflon (registered trademark), fluororesin, PEEK, PA , POM, UHMW-PE, etc. are used.

第1実施形態のパッキン36は、厚さが約5mmである。このパッキン36は、鍔部材33の主管22の外周と当接する面33aに接着材を用いて貼り付ける。接着剤としては、例えば、ゴム系の接着剤やエポキシ系接着剤、シアノアクリル系接着剤、ビニル系接着剤、シリコーンゴム系接着剤、プラスチック系接着剤、ホットボンド・ホットメルト、接着テープなどを用いる。   The packing 36 of the first embodiment has a thickness of about 5 mm. The packing 36 is attached to the surface 33a that contacts the outer periphery of the main pipe 22 of the flange member 33 using an adhesive. Examples of adhesives include rubber adhesives, epoxy adhesives, cyanoacrylic adhesives, vinyl adhesives, silicone rubber adhesives, plastic adhesives, hot bonds / hot melts, and adhesive tapes. Use.

しかし、鍔部材33には、スペーサ56やパッキン36を設けなくても良い。例えば、鍔部材33を主管22や筒状部材32よりも硬度が低くて変形性に富む素材の合成樹脂で形成して、その変形によって止水性を確保できる場合には、環状突出部88の係止面88aと鍔部材33の平坦部90との間にスペーサ56を設けず、鍔部材33の面33aにパッキン36を設けなくても良い。しかし、分岐継手30の長期的で確実な止水性を考慮すると、環状突出部88の係止面88aと鍔部材33の平坦部90との間にはスペーサ56を設けて、鍔部材33の面33aにはパッキン36を設けることが望ましい。   However, the flange member 33 may not be provided with the spacer 56 or the packing 36. For example, when the collar member 33 is formed of a synthetic resin having a lower hardness than the main tube 22 or the cylindrical member 32 and having a high degree of deformability, and the water stopping property can be secured by the deformation, the engagement of the annular protrusion 88 is achieved. The spacer 56 may not be provided between the stop surface 88a and the flat portion 90 of the flange member 33, and the packing 36 may not be provided on the surface 33a of the flange member 33. However, in consideration of long-term and reliable water stoppage of the branch joint 30, a spacer 56 is provided between the locking surface 88 a of the annular projecting portion 88 and the flat portion 90 of the flange member 33, and the surface of the flange member 33. It is desirable to provide a packing 36 on 33a.

図5は、固定部材41の斜視図である。固定部材41は、一端に主管22の開孔25の縁25a(図2参照)に当接する球面部42(傾斜部)と他端に回転付与部43とを有するナット状の部材である。固定部材41は、筒状内部の長手方向に貫通する貫通口44を有する。貫通口44は、筒状部材32の係止部37を内挿可能な寸法である。貫通口44には、筒状部材32の係止部37に係合する係合部46(メネジ)を設ける。第1実施形態の係合部46は、貫通口44の径方向内側に突出するねじ状に形成する。   FIG. 5 is a perspective view of the fixing member 41. The fixing member 41 is a nut-like member having a spherical portion 42 (inclined portion) that contacts an edge 25a (see FIG. 2) of the opening 25 of the main pipe 22 at one end and a rotation imparting portion 43 at the other end. The fixing member 41 has a through-hole 44 that penetrates in the longitudinal direction inside the cylindrical shape. The through hole 44 has a dimension that allows the locking portion 37 of the cylindrical member 32 to be inserted therein. The through hole 44 is provided with an engaging portion 46 (female screw) that engages with the engaging portion 37 of the cylindrical member 32. The engaging portion 46 of the first embodiment is formed in a screw shape protruding inward in the radial direction of the through hole 44.

球面部42(傾斜部)は、その先端部42aをガイド部38の外径よりも小径の寸法に形成し、且つ、球面部42の根元部42bを開孔25よりも大径の寸法に形成する。なお、第1実施形態のガイド部38の外径は直径34.5mmである。そして、第1実施形態の球面部42の先端部42a(先端側)は直径33.4mmに形成して、球面部42の根元部42b(他端側)の直径は49.5mmに形成する。そして、球面部42の球面は、球面部42の先端部42aと根元部42bとを曲線で結ぶ球面に形成する。
なお、本実施形態においては、傾斜部として球面形状の球面部42を設けている。しかしながら、本発明は球面形状を備えている構成に限られるものではなく、先端部42aが開孔25の直径より小さく、根元部42bが開孔25の直径より大きければ、円錐状に傾斜面を備えたものであっても良い。
The spherical portion 42 (inclined portion) has a tip portion 42 a having a smaller diameter than the outer diameter of the guide portion 38, and a root portion 42 b of the spherical portion 42 having a larger diameter than the opening 25. To do. In addition, the outer diameter of the guide part 38 of 1st Embodiment is 34.5 mm in diameter. And the front-end | tip part 42a (front end side) of the spherical part 42 of 1st Embodiment is formed in diameter 33.4mm, and the diameter of the base part 42b (other end side) of the spherical-surface part 42 is formed in 49.5mm. Then, the spherical surface of the spherical surface portion 42 is formed into a spherical surface connecting the tip portion 42a and the root portion 42b of the spherical surface portion 42 with a curve.
In the present embodiment, a spherical spherical portion 42 is provided as the inclined portion. However, the present invention is not limited to the configuration having a spherical shape. If the tip end portion 42a is smaller than the diameter of the opening 25 and the root portion 42b is larger than the diameter of the opening 25, the inclined surface is conically formed. It may be provided.

第1実施形態の球面部42は、主管22の内径よりも急な曲率であるR30mmの球面に形成する。そして、球面部42の先端部42aは、筒状部材32のガイド部38と当接しない形状に形成する。具体的な先端部42aの形状は、図2(A)、(B)の断面に示すように、R30mmの球面の先端をガイド部38の外径よりも小径の寸法で切り落とす形状とする。   The spherical portion 42 of the first embodiment is formed on a spherical surface of R30 mm, which has a steeper curvature than the inner diameter of the main tube 22. The distal end portion 42 a of the spherical surface portion 42 is formed in a shape that does not contact the guide portion 38 of the cylindrical member 32. The specific shape of the tip 42a is such that the tip of the spherical surface of R30 mm is cut off with a smaller diameter than the outer diameter of the guide 38, as shown in the cross sections of FIGS. 2 (A) and 2 (B).

回転付与部43は、固定部材41の周方向に沿って複数の凹部47と凸部48とを有する。具体的には、回転付与部43に6つの凹部47と6つの凸部48とを等間隔に形成する。回転付与部43の複数の凹部47と凸部48とによって、作業者は固定部材41をしっかりと把持して締め付け作業がし易い。   The rotation imparting portion 43 has a plurality of concave portions 47 and convex portions 48 along the circumferential direction of the fixing member 41. Specifically, six concave portions 47 and six convex portions 48 are formed at equal intervals in the rotation imparting portion 43. By the plurality of concave portions 47 and convex portions 48 of the rotation imparting portion 43, the operator can easily grip the fixing member 41 and perform the tightening operation.

回転付与部43の形状は上述の形状に限定しない。例えば、回転付与部43を六角ナット形状に形成して、スパナやレンチなどの工具を用いて回転付与部43を締め付けるようにしても良い。工具を用いて回転付与部43を締め付ければ、作業者は固定部材41をより強固に締め付けでき、主管22に分岐継手30を確実に取付けできる。係合部46は、回転付与部43による締め付けによって、筒状部材32の係止部37と係合する。固定部材41の係合部46と筒状部材32の係止部37との係合は、主管22の開孔25に分岐継手30を固定する。   The shape of the rotation imparting unit 43 is not limited to the shape described above. For example, the rotation imparting portion 43 may be formed in a hexagonal nut shape, and the rotation imparting portion 43 may be tightened using a tool such as a spanner or a wrench. If the rotation imparting portion 43 is tightened using a tool, the operator can tighten the fixing member 41 more firmly, and the branch joint 30 can be securely attached to the main pipe 22. The engaging portion 46 is engaged with the locking portion 37 of the tubular member 32 by tightening by the rotation applying portion 43. The engagement between the engaging portion 46 of the fixing member 41 and the engaging portion 37 of the cylindrical member 32 fixes the branch joint 30 in the opening 25 of the main pipe 22.

固定部材41は、例えば、塩化ビニル樹脂などの合成樹脂で形成する。また、固定部材41の材質は、ポリ塩化ビニルに限らず、例えば、軟質ポリ塩化ビニルでも良い。軟質ポリ塩化ビニルは、ポリ塩化ビニルよりも硬度が低く変形性に富む。つまり、軟質ポリ塩化ビニルで形成する固定部材41は、係合部46が筒状部材32の係止部37に係合する際の変形量が大きい。このため、軟質ポリ塩化ビニルで形成する固定部材41は、固定部材41の係合力を向上できて緩みにくくなり、主管22に分岐継手30を確実に取付けできる。しかし、固定部材41の素材は合成樹脂に限定しない。例えば固定部材41の素材は、金属でも良い。 The fixing member 41 is made of, for example, a synthetic resin such as vinyl chloride resin. The material of the fixing member 41 is not limited to polyvinyl chloride, and may be, for example, soft polyvinyl chloride. Soft polyvinyl chloride has a lower hardness and higher deformability than polyvinyl chloride. That is, the fixing member 41 formed of soft polyvinyl chloride has a large amount of deformation when the engaging portion 46 is engaged with the engaging portion 37 of the cylindrical member 32. For this reason, the fixing member 41 formed of soft polyvinyl chloride can improve the engaging force of the fixing member 41 and is not easily loosened, and the branch joint 30 can be securely attached to the main pipe 22. However, the material of the fixing member 41 is not limited to synthetic resin. For example , the material of the fixing member 41 may be a metal.

次に、図6(A)〜(E)を用いて、主管22の開孔25に分岐継手30を取り付ける手順を説明する。
なお、第1実施形態の主管22は、外径の直径が165mm、管壁の厚さが5.1mm、内径の直径が近似内径で154mmである。管壁の厚さのJIS規格寸法は5.1(+0.8から−0)で、内径は参考値である。
Next, the procedure for attaching the branch joint 30 to the opening 25 of the main pipe 22 will be described with reference to FIGS.
The main tube 22 of the first embodiment has an outer diameter of 165 mm, a tube wall thickness of 5.1 mm, and an inner diameter of approximately 154 mm. The JIS standard dimension of the tube wall thickness is 5.1 (+0.8 to −0), and the inner diameter is a reference value.

まず、図6(A)のようにホールソー51を用いて主管22に開孔25を穿設する。ホールソー51で穿設する開孔25は、穿設作業を行う作業者の熟練度によって、また、ホールソー51の性能によって、開孔25の寸法がばらつく。開孔25の寸法を35mmで穿設する場合に図6(B)の開孔25の実際の直径は、例えば、35mm〜40mm程度になる。   First, as shown in FIG. 6A, an opening 25 is formed in the main pipe 22 using a hole saw 51. The size of the opening 25 to be drilled by the hole saw 51 varies depending on the skill level of the operator who performs the drilling work and the performance of the hole saw 51. When the size of the opening 25 is set to 35 mm, the actual diameter of the opening 25 in FIG. 6B is, for example, about 35 mm to 40 mm.

次に、図6(C)に示すように、主管22の開孔25を、パッキン36を介して鍔部材33で覆い、鍔部材33の孔89(図2、図4参照)と主管22の開孔25の中心を略一致させる。さらに、筒状部材32の挿入筒部32aを、鍔部材33の孔89及び主管22の開孔25に挿入する。なお、図6(C)は、筒状部材32を鍔部材33の孔89及び主管22の開孔25に挿入する途中の状態を示している。完全に挿入すると、筒状部材32の環状突出部88が鍔部材33に当接した状態となる。言い換えると、筒状部材32を完全に挿入すると、環状突出部88の係止面88aと鍔部材33の平坦部90とが直接当接する。また、係止面88aと平坦部90の間にスペーサ56を介挿する場合(図2(A)参照)においては、環状突出部88の係止面88aと鍔部材33の平坦部90とは、スペーサ56を挟持する。   Next, as shown in FIG. 6C, the opening 25 of the main pipe 22 is covered with the flange member 33 through the packing 36, and the hole 89 (see FIGS. 2 and 4) of the flange member 33 and the main pipe 22 are formed. The center of the opening 25 is made to substantially coincide. Further, the insertion cylinder portion 32 a of the cylindrical member 32 is inserted into the hole 89 of the flange member 33 and the opening 25 of the main pipe 22. FIG. 6C shows a state in the middle of inserting the cylindrical member 32 into the hole 89 of the flange member 33 and the opening 25 of the main pipe 22. When completely inserted, the annular protrusion 88 of the cylindrical member 32 comes into contact with the flange member 33. In other words, when the cylindrical member 32 is completely inserted, the locking surface 88a of the annular projecting portion 88 and the flat portion 90 of the flange member 33 directly contact each other. When the spacer 56 is inserted between the locking surface 88a and the flat portion 90 (see FIG. 2A), the locking surface 88a of the annular protrusion 88 and the flat portion 90 of the flange member 33 are The spacer 56 is clamped.

筒状部材32はガイド部38を有する。図3に示すようにガイド部38は、主管22の管壁の厚さよりも短い長さの同径部39と、同径部39から端末側へ縮径するテーパ部40とを有する。まず、ガイド部38のテーパ部40が筒状部材32を開孔25内に円滑に案内する。そして、ガイド部38の同径部39は、固定部材41の係合部46と筒状部材32の係止部37との螺合によって、筒状部材32を開孔25内の中心方向へ円滑に案内する。つまり、ガイド部38は、開孔25内で筒状部材32を案内する芯出し機能を果たす。   The cylindrical member 32 has a guide portion 38. As shown in FIG. 3, the guide portion 38 has the same diameter portion 39 having a length shorter than the thickness of the tube wall of the main pipe 22 and a tapered portion 40 that is reduced in diameter from the same diameter portion 39 toward the terminal side. First, the tapered portion 40 of the guide portion 38 smoothly guides the cylindrical member 32 into the opening 25. Then, the same-diameter portion 39 of the guide portion 38 smoothly moves the cylindrical member 32 toward the center in the opening 25 by screwing the engaging portion 46 of the fixing member 41 and the engaging portion 37 of the cylindrical member 32. To guide. That is, the guide portion 38 performs a centering function for guiding the cylindrical member 32 within the opening 25.

また、鍔部材33は、主管22の外径よりも緩径で主管22の外径に略沿う形状に形成してある。鍔部材33は、筒状部材32を主管22に略位置決めする。ここで言う緩径とは、鍔部材33の曲率が主管22の外径の曲率と略同一な曲率から主管22の外径よりも緩やかな曲率であることを意味する。第1実施形態の鍔部材33は、例えば、R108mmに形成する。このため、分岐継手30は、主管22の外径の大きさを165mmから外径216mm程度の主管22に変更しても鍔部材33の緩径の範囲の主管22に取付けできる。また、鍔部材33は、筒状部材32と別体に形成するので、主管22の外径の大きさに応じて、鍔部材33を曲率の異なる他の鍔部材33にも交換できる。鍔部材33が主管22の開孔25を覆って主管22の外径に当接することで、筒状部材32は、開孔25に略位置決め状態になる。   In addition, the flange member 33 is formed in a shape that is looser than the outer diameter of the main pipe 22 and substantially follows the outer diameter of the main pipe 22. The flange member 33 substantially positions the cylindrical member 32 on the main pipe 22. The gentle diameter referred to here means that the curvature of the flange member 33 is a curvature that is substantially the same as the curvature of the outer diameter of the main pipe 22 and is gentler than the outer diameter of the main pipe 22. The eaves member 33 of the first embodiment is formed to R108 mm, for example. For this reason, the branch joint 30 can be attached to the main pipe 22 in the range of the loose diameter of the flange member 33 even if the outer diameter of the main pipe 22 is changed from 165 mm to the main pipe 22 having an outer diameter of about 216 mm. Further, since the flange member 33 is formed separately from the cylindrical member 32, the flange member 33 can be replaced with another flange member 33 having a different curvature according to the outer diameter of the main pipe 22. When the flange member 33 covers the opening 25 of the main pipe 22 and comes into contact with the outer diameter of the main pipe 22, the cylindrical member 32 is substantially positioned in the opening 25.

次に図6(D)に示す状態となるように、筒状部材32に固定部材41を係合する作業を、主管22の上部を覆う蓋部23(図1参照)を開放して行う。固定部材41は、主管22の開孔25に略位置決め状態の筒状部材32を主管22の内側から固定する。固定部材41には、主管22の開孔25の縁25aに当接する球面部42を設ける。この球面部42は、先端部42a(図2、図5参照)をガイド部38(図2、図3参照)の外径よりも小径に形成する。また、球面部42は、根元部42b(図2、図5参照)を開孔25よりも大径に形成する。   Next, the operation of engaging the fixing member 41 with the cylindrical member 32 is performed by opening the lid portion 23 (see FIG. 1) that covers the upper portion of the main pipe 22 so that the state shown in FIG. The fixing member 41 fixes the substantially positioned tubular member 32 in the opening 25 of the main pipe 22 from the inside of the main pipe 22. The fixing member 41 is provided with a spherical portion 42 that abuts on the edge 25 a of the opening 25 of the main pipe 22. The spherical surface portion 42 has a tip end portion 42a (see FIGS. 2 and 5) having a smaller diameter than the outer diameter of the guide portion 38 (see FIGS. 2 and 3). Further, the spherical portion 42 has a base portion 42 b (see FIGS. 2 and 5) having a larger diameter than the opening 25.

第1実施形態の球面部42は、主管22の内径よりも急な曲率であるR30mmに形成する。そして、球面部42の先端部42aは、固定部材41の係合部46と筒状部材32の係止部37とを係合する際に、球面部42が筒状部材32のガイド部38と接触しないようにR30mmの球面の先端をガイド部38の外径よりも小径の寸法で切り落とす形状とする。固定部材41は、球面部42によって、固定部材41の係合部46と筒状部材32の係止部37とが係合するときに、開孔25の縁25aに当接しながら主管22の内径で円滑に回転できる。また、球面部42は、根元部42bから先端部42aへ向かって先細り形状となっているため、開孔25に挿入することで、固定部材41の中心軸を開孔25の中心軸に一致させる芯出し機能を奏する。加えて、球面部42は、根元部42bと先端部42aを曲線で結ぶ球面となっているため、主管22の内径に沿いながら開孔25の縁25aに当接する。これにより開孔25に対しガタツキの少ない芯出しを行うことができる。   The spherical portion 42 of the first embodiment is formed to have a radius of R30 mm that is a steeper curvature than the inner diameter of the main tube 22. When the engaging portion 46 of the fixing member 41 and the engaging portion 37 of the tubular member 32 are engaged with each other, the distal end portion 42 a of the spherical portion 42 is connected to the guide portion 38 of the tubular member 32. The tip of the spherical surface of R30 mm is cut off with a size smaller than the outer diameter of the guide portion 38 so as not to contact. When the engaging portion 46 of the fixing member 41 and the engaging portion 37 of the tubular member 32 are engaged with each other by the spherical portion 42, the fixing member 41 is in contact with the edge 25 a of the opening 25 and the inner diameter of the main tube 22. Can rotate smoothly. Further, since the spherical portion 42 is tapered from the root portion 42 b toward the tip portion 42 a, the spherical portion 42 is inserted into the opening 25 to make the central axis of the fixing member 41 coincide with the central axis of the opening 25. Performs centering function. In addition, the spherical portion 42 is a spherical surface that connects the base portion 42b and the tip portion 42a with a curve, and thus abuts against the edge 25a of the opening 25 along the inner diameter of the main tube 22. As a result, centering with little backlash can be performed on the opening 25.

球面部42の先端部42aは、ガイド部38の外径よりも小径に形成している。このため、固定部材41の球面部42は、主管22の内側から分岐継手30を開孔25内で円滑に案内できる。そして、筒状部材32のガイド部38は、主管22の外側から分岐継手30を開孔25内の中心方向へ円滑に案内する。このように、筒状部材32のガイド部38と固定部材41の球面部42とは、主管22の開孔25の中心方向に主管22の内側と主管22の外側とから分岐継手30を案内する。このため、分岐継手30は、寸法にバラツキがある開孔25にも精度よく取付けできる。   The front end portion 42 a of the spherical portion 42 is formed to have a smaller diameter than the outer diameter of the guide portion 38. For this reason, the spherical surface portion 42 of the fixing member 41 can smoothly guide the branch joint 30 from the inside of the main pipe 22 in the opening 25. The guide portion 38 of the tubular member 32 smoothly guides the branch joint 30 from the outside of the main pipe 22 toward the center in the opening 25. Thus, the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 guide the branch joint 30 from the inside of the main tube 22 and the outside of the main tube 22 toward the center of the opening 25 of the main tube 22. . For this reason, the branch joint 30 can be accurately attached to the opening 25 having variations in dimensions.

また、筒状部材32のガイド部38と固定部材41の球面部42とは、ガイド部38に設けるテーパ部40と、先端をガイド部38の外径よりも小径の寸法で切り落とす形状の球面部42とによって、主管22に分岐継手30を固定するときにも互いに当接しない隙間を有する。具体的な隙間の寸法は、鍔部材33の主管22と当接する面33a(図2参照)にパッキン36を設けずに固定部材41の係合部46と筒状部材32の係止部37とを係合して主管22の開孔25に分岐継手30を固定する場合に、筒状部材32のガイド部38と固定部材41の球面部42との間に0.51mm程度である。   The guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 are a tapered portion 40 provided in the guide portion 38 and a spherical portion having a shape in which the tip is cut off with a smaller diameter than the outer diameter of the guide portion 38. 42, there is a gap that does not contact each other even when the branch joint 30 is fixed to the main pipe 22. Specific dimensions of the gap include the engagement portion 46 of the fixing member 41 and the engagement portion 37 of the cylindrical member 32 without providing the packing 36 on the surface 33a (see FIG. 2) that contacts the main pipe 22 of the flange member 33. When the branch joint 30 is fixed to the opening 25 of the main pipe 22 by engaging with each other, the distance between the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 is about 0.51 mm.

鍔部材33の主管22と当接する面33a(図2参照)に無負荷状態で5mmのパッキン36を設けて、筒状部材32の係止部37と固定部材41の係合部46との係合によってパッキン36が潰れて厚さ約2mmになる場合の隙間の寸法は、1.42mm程度となる。また、鍔部材33の一方の面33aに無負荷状態で5mmのパッキン36を設けて、筒状部材32の係止部37と固定部材41の係合部46との係合によってパッキン36が潰れて厚さ約1mmになる場合の隙間の寸法は、0.97mm程度となる。   A 5 mm packing 36 is provided on a surface 33 a (see FIG. 2) that contacts the main pipe 22 of the flange member 33 in an unloaded state, and the engagement between the locking portion 37 of the cylindrical member 32 and the engaging portion 46 of the fixing member 41. When the packing 36 is crushed to a thickness of about 2 mm, the size of the gap is about 1.42 mm. Further, a 5 mm packing 36 is provided on one surface 33 a of the flange member 33 in an unloaded state, and the packing 36 is crushed by the engagement between the locking portion 37 of the cylindrical member 32 and the engaging portion 46 of the fixing member 41. When the thickness is about 1 mm, the size of the gap is about 0.97 mm.

つまり、筒状部材32のガイド部38と固定部材41の球面部42との間は、パッキン36の有無に関わらず、主管22に分岐継手30を固定するときに互いに当接しない。このため、温度変化や長年の使用等によるパッキン36の劣化に応じて固定部材41を増し締めしても、筒状部材32のガイド部38と固定部材41の球面部42とは、互いに当接しない。
また、筒状部材32のガイド部38と固定部材41の球面部42との間隔は、環状突出部88の係止面88aと鍔部材33の平坦部90との間に設けるスペーサ56(図2(A)参照)によっても確保できる。
That is, the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 do not contact each other when the branch joint 30 is fixed to the main pipe 22 regardless of the presence or absence of the packing 36. For this reason, even if the fixing member 41 is retightened in accordance with deterioration of the packing 36 due to temperature change or long-term use, the guide portion 38 of the cylindrical member 32 and the spherical surface portion 42 of the fixing member 41 are in contact with each other. do not do.
The spacing between the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 is such that the spacer 56 (see FIG. 2) provided between the locking surface 88a of the annular protrusion 88 and the flat portion 90 of the flange member 33. (See (A)).

次に図6(E)に示すように、主管22に固定する分岐継手30の外筒部32bに副管20を接続する。第1実施形態では、副管20を筒状部材32の外筒部32b側から段差部35(図2参照)に当接するまで内挿して接続する。分岐継手30を介する副管20と主管22との接続によって、潜熱回収型ガス給湯器1のドレン16は、主管22から下流管24へ排出できる。   Next, as shown in FIG. 6E, the secondary pipe 20 is connected to the outer cylindrical portion 32 b of the branch joint 30 that is fixed to the main pipe 22. In the first embodiment, the auxiliary pipe 20 is inserted and connected from the outer cylinder part 32b side of the cylindrical member 32 until it contacts the step part 35 (see FIG. 2). By connecting the sub pipe 20 and the main pipe 22 via the branch joint 30, the drain 16 of the latent heat recovery type gas water heater 1 can be discharged from the main pipe 22 to the downstream pipe 24.

分岐継手30において副管20との接続部分には、副管20から分岐継手30を介して主管22にドレン16を排出するにあたり、封水機構を設けても良い。分岐継手30に封水機構を設ける場合には、専用のトラップを内挿して接続でき、維持管理のための着脱が可能である。また、封水機構は、例えば、汎用のパイプと継手との組合せによって構成しても良い。   In the branch joint 30, a water sealing mechanism may be provided at a portion where the drain pipe 16 is discharged from the sub pipe 20 to the main pipe 22 via the branch joint 30. When providing a water sealing mechanism in the branch joint 30, a dedicated trap can be inserted and connected, and attachment / detachment for maintenance management is possible. Moreover, you may comprise a sealing mechanism by the combination of a general purpose pipe and a coupling, for example.

なお、分岐継手30と接続する配管(例えば副管20)の接続方法は、分岐継手30への内挿に限定しない。例えば、筒状部材32の貫通口34に段差部35を形成せずに、副管20を分岐継手30の筒状部材32に外挿して接続しても良い。また、副管20の筒状部材32への接続は、接着剤を用いて強固に接続しても良いし、副管20と筒状部材32とにねじ部を設けて螺合して接続しても良いし、副管20と筒状部材32との圧接による接続でも良い。また、例えば、第1実施形態の筒状部材32の貫通口34には、貫通口34の径方向外側に凹む溝部を形成して、その溝部にパッキンを設けて分岐継手30と配管との止水性を向上しても良い。   In addition, the connection method of piping (for example, sub pipe 20) connected to the branch joint 30 is not limited to the insertion to the branch joint 30. For example, the secondary pipe 20 may be extrapolated and connected to the cylindrical member 32 of the branch joint 30 without forming the step portion 35 in the through hole 34 of the cylindrical member 32. Further, the connection of the secondary pipe 20 to the cylindrical member 32 may be firmly connected using an adhesive, or the secondary pipe 20 and the cylindrical member 32 may be screwed together by providing a screw portion. Alternatively, a connection by pressure contact between the secondary pipe 20 and the cylindrical member 32 may be used. Further, for example, the through hole 34 of the tubular member 32 of the first embodiment is formed with a groove that is recessed outward in the radial direction of the through hole 34, and packing is provided in the groove to stop the branch joint 30 and the pipe. The aqueous property may be improved.

次に図7〜図12を用いて、開孔25の寸法にバラツキがある場合でも、分岐継手30を精度良く取り付けできることを説明する。なお、以下の各実施形態において、筒状部材32のガイド部38の同径部39の外径は34.5mmである。
まず、図7〜図9を基に、外径の直径が165mm、管壁の厚さが5.1mm、内径の直径が近似内径で154mmの主管22Aに、分岐継手30を取り付ける場合について説明する(第1〜第3適用例)。
Next, it will be described with reference to FIGS. 7 to 12 that the branch joint 30 can be attached with high accuracy even when the dimensions of the opening 25 vary. In the following embodiments, the outer diameter of the same diameter portion 39 of the guide portion 38 of the cylindrical member 32 is 34.5 mm.
First, a case where the branch joint 30 is attached to the main pipe 22A having an outer diameter of 165 mm, a pipe wall thickness of 5.1 mm, and an inner diameter of approximately 154 mm based on FIGS. 7 to 9 will be described. (First to third application examples).

<第1適用例>
まず、図7を基に第1適用例について説明する。図7(A)に示す本適用例の主管22Aには、直径35mmの開孔25Aを穿設する。この開孔25Aに、筒状部材32の挿入筒部32aを挿入する。筒状部材32は、ガイド部38のテーパ部40の作用によって開孔25Aに円滑に挿入できる。そして、主管22Aの開孔25Aの径35mmと略同径である34.5mmに形成するガイド部38の同径部39は、筒状部材32の挿入に伴って開孔25Aの周面と部分的に当接する。このガイド部38の同径部39は、筒状部材32を開孔25Aの中心方向へ案内する芯出し機能として作用する。筒状部材32は、鍔部材33が主管22Aの開孔25Aを覆って主管22Aの外径に当接することで、開孔25Aに略位置決め状態になる。
<First application example>
First, a first application example will be described with reference to FIG. An opening 25A having a diameter of 35 mm is formed in the main tube 22A of this application example shown in FIG. The insertion tube portion 32a of the tubular member 32 is inserted into the opening 25A. The cylindrical member 32 can be smoothly inserted into the opening 25 </ b> A by the action of the tapered portion 40 of the guide portion 38. And the same diameter part 39 of the guide part 38 formed in 34.5 mm which is substantially the same diameter as 35 mm of diameter 25A of the opening 25A of the main pipe 22A is a peripheral surface and part of opening 25A with the insertion of the cylindrical member 32. Abut. The same diameter portion 39 of the guide portion 38 functions as a centering function for guiding the cylindrical member 32 toward the center of the opening 25A. The tubular member 32 is substantially positioned in the opening 25 </ b> A when the flange member 33 covers the opening 25 </ b> A of the main pipe 22 </ b> A and contacts the outer diameter of the main pipe 22 </ b> A.

略位置決め状態となった筒状部材32には、主管22Aの内側から固定部材41を取付ける。固定部材41で主管22Aの開孔25Aに分岐継手30を固定するとき、固定部材41の球面部42は、主管22Aの内径と当接する。主管22Aの内径(内周面)は円筒形であるため、球面部42を主管22Aの内側から開孔25Aに押し当てると、球面部42が部分的に開孔25Aの縁25aに当接する。
図7(B)に、開孔25Aの投影線に対して当接する部分(当接部26A)を太線で強調して表示した。図7(B)に示すように、主管22Aの軸方向に対し開孔25Aの両側に所定の長さで当接する(当接部26Aを形成する)。
開孔25Aに対し、球面部42が当接する部分を開孔25Aの軸方向に投影した部分の長さ(図7(B)の当接部26Aの長さ)を当接部投影長さと呼ぶこととする。また、開孔25Aの周長(開孔25Aを軸方向に投影した際の周長)を全周長と呼ぶこととする。このとき、開孔25Aの全周長に対し、当接部投影長さの比を以下のように定義づける。
接触部比率(%)=100×当接部投影長さ(mm)/全周長(mm)
The fixing member 41 is attached to the cylindrical member 32 in the substantially positioned state from the inside of the main pipe 22A. When the branch joint 30 is fixed to the opening 25A of the main pipe 22A by the fixing member 41, the spherical portion 42 of the fixing member 41 contacts the inner diameter of the main pipe 22A. Since the inner diameter (inner peripheral surface) of the main tube 22A is cylindrical, when the spherical portion 42 is pressed against the opening 25A from the inside of the main tube 22A, the spherical portion 42 partially contacts the edge 25a of the opening 25A.
In FIG. 7B, a portion (abutting portion 26A) that abuts against the projection line of the opening 25A is highlighted with a bold line. As shown in FIG. 7B, it abuts on both sides of the opening 25A with a predetermined length with respect to the axial direction of the main pipe 22A (forms the abutment portion 26A).
The length (the length of the abutting portion 26A in FIG. 7B) of the portion where the spherical portion 42 abuts against the aperture 25A is projected in the axial direction of the aperture 25A is called the abutting portion projected length. I will do it. The circumference of the opening 25A (the circumference when the opening 25A is projected in the axial direction) is referred to as the total circumference. At this time, the ratio of the contact projection length to the entire circumference of the opening 25A is defined as follows.
Contact portion ratio (%) = 100 × contact portion projected length (mm) / total circumference (mm)

図7に示す第1適用例において、全周長は約109.96mmであり、当接部投影長さは約38.47mmとなる。したがって、開孔25Aの縁25aにおいて球面部42との接触部比率は約35%となる。この接触部比率は、球面部42が、開孔25Aの縁25aに対し約35%(1/3程度)接触していることを示す。さらに縁25aに対し球面部42が、1/3程度が芯出し機能を果たしていることを意味する。言い換えると、開孔25Aの直径が35mmの場合、球面部42の直径35mm相当部分の全周長の2/3程度は、芯出し機能を果たさない。   In the first application example shown in FIG. 7, the total circumference is about 109.96 mm, and the abutment projection length is about 38.47 mm. Accordingly, the ratio of the contact portion with the spherical portion 42 at the edge 25a of the opening 25A is about 35%. This contact portion ratio indicates that the spherical portion 42 is in contact with the edge 25a of the opening 25A by about 35% (about 1/3). Further, it means that about 1/3 of the spherical portion 42 performs the centering function with respect to the edge 25a. In other words, when the diameter of the opening 25A is 35 mm, about 2/3 of the entire circumference of the portion corresponding to the diameter 35 mm of the spherical portion 42 does not perform the centering function.

しかし、第1適用例では、筒状部材32の開孔25Aへの挿入や固定部材41の係合部46と筒状部材32の係止部37との螺合によって、ガイド部38の同径部39が開孔25Aと当接して芯出し機能を果たしている。つまり、本適用例では、ガイド部38の同径部39による芯出し機能と、固定部材41の球面部42による芯出し機能とが、分岐継手30を開孔25Aに案内する芯出し機能として作用する。このため、筒状部材32の係止部37と固定部材41の係合部46との係合によって、分岐継手30は、主管22Aの開孔25Aに精度良く取り付けできる。   However, in the first application example, the guide member 38 has the same diameter by insertion of the cylindrical member 32 into the opening 25 </ b> A or screwing of the engaging portion 46 of the fixing member 41 and the locking portion 37 of the cylindrical member 32. The portion 39 is in contact with the opening 25A to perform the centering function. That is, in this application example, the centering function by the same diameter part 39 of the guide part 38 and the centering function by the spherical surface part 42 of the fixing member 41 act as the centering function to guide the branch joint 30 to the opening 25A. To do. For this reason, the branch joint 30 can be attached to the opening 25 </ b> A of the main pipe 22 </ b> A with high accuracy by the engagement between the locking portion 37 of the cylindrical member 32 and the engaging portion 46 of the fixing member 41.

<第2適用例>
次に、図8を基に第2適用例について説明する。本適用例の主管22Aには、直径38mmの開孔25Bを穿設する。主管22Aの開孔25Bに分岐継手30を固定するとき、固定部材41の球面部42は、開孔25Bの縁25aに当接する。開孔25Bの直径が38mmの場合、球面部42と開孔25Bとが接触する部分(当接部26B)の長さ(当接部投影長さ)は約76.42mmであり、開孔25Bの全周長は約119.38mmである。よって、球面部42と開孔25Bとの接触部比率は約64%となる。
<Second application example>
Next, a second application example will be described with reference to FIG. An opening 25B having a diameter of 38 mm is formed in the main pipe 22A of this application example. When the branch joint 30 is fixed to the opening 25B of the main pipe 22A, the spherical portion 42 of the fixing member 41 contacts the edge 25a of the opening 25B. When the diameter of the opening 25B is 38 mm, the length (contact portion projection length) of the portion (contact portion 26B) where the spherical portion 42 and the opening 25B are in contact is about 76.42 mm. Is about 119.38 mm. Therefore, the contact portion ratio between the spherical portion 42 and the opening 25B is about 64%.

この接触部比率は、球面部42の直径38mm相当部分の全周長の2/3程度が芯出し機能を果たしていることを意味する。言い換えると、第2適用例では、球面部42の直径38mm相当部分の全周長の1/3程度は、芯出し機能を果たさない。   This contact portion ratio means that about 2/3 of the total circumference of the portion corresponding to the diameter of 38 mm of the spherical portion 42 fulfills the centering function. In other words, in the second application example, about 1/3 of the entire circumference of the spherical portion 42 corresponding to the diameter of 38 mm does not perform the centering function.

しかし、第2適用例では、筒状部材32の開孔25Bへの挿入や固定部材41の係合部46と筒状部材32の係止部37との螺合によって、ガイド部38の同径部39が開孔25Bと当接しながら補助的な芯出し機能を果たす。つまり、開孔25Bの直径が38mmの場合は、ガイド部38の同径部39による補助的な芯出し機能と、固定部材41の球面部42による芯出し機能とが互いに補い合って、分岐継手30を開孔25Bに案内し芯出しできる。   However, in the second application example, the guide member 38 has the same diameter by inserting the cylindrical member 32 into the opening 25 </ b> B or screwing the engaging portion 46 of the fixing member 41 and the locking portion 37 of the cylindrical member 32. The portion 39 performs an auxiliary centering function while contacting the opening 25B. That is, when the diameter of the opening 25B is 38 mm, the auxiliary centering function by the same diameter part 39 of the guide part 38 and the centering function by the spherical part 42 of the fixing member 41 complement each other, and the branch joint 30 Can be guided to the opening 25B and centered.

<第3適用例>
次に、図9を基に第3適用例について説明する。本適用例の主管22Aには、直径40mmの開孔25Cを穿設する。主管22Aの開孔25Cに分岐継手30を固定するとき、固定部材41の球面部42は、開孔25Cの縁25aに当接する。
第3適用例では、球面部42と開孔25Cの縁25aとが接触する部分(当接部26C)の長さ(当接部投影長さ)は約111.43mmであり、開孔25Cの全周長は約125.66mmである。よって、球面部42と開孔25Cとの接触部比率は約89%となる。
<Third application example>
Next, a third application example will be described with reference to FIG. An opening 25C having a diameter of 40 mm is formed in the main pipe 22A of this application example. When the branch joint 30 is fixed to the opening 25C of the main pipe 22A, the spherical portion 42 of the fixing member 41 contacts the edge 25a of the opening 25C.
In the third application example, the length (contact portion projection length) of the portion (contact portion 26C) where the spherical portion 42 and the edge 25a of the opening 25C contact is approximately 111.43 mm. The total circumference is about 125.66 mm. Therefore, the contact portion ratio between the spherical portion 42 and the opening 25C is about 89%.

この接触部比率は、球面部42の直径40mm相当部分の全周長の約89%が芯出し機能を果たしていることを意味する。ガイド部38の同径部39と開孔25Cは、筒状部材32を開孔25Cへ挿入しても、固定部材41の係合部46と筒状部材32の係止部37とを螺合しても、ほとんど当接することはない。したがって、ガイド部38は補助的な芯出し機能をほとんど果たさない。しかし、第3適用例では、固定部材41の球面部42の円周相当部の長さのほとんどが、分岐継手30を開孔25Cに案内する芯出し機能を果たす。つまり、第3適用例では、球面部42が十分な芯出し機能を果たす。   This contact portion ratio means that about 89% of the entire circumference of the spherical portion 42 corresponding to the diameter of 40 mm fulfills the centering function. The same-diameter portion 39 and the opening 25C of the guide portion 38 screw the engaging portion 46 of the fixing member 41 and the engaging portion 37 of the cylindrical member 32 even when the cylindrical member 32 is inserted into the opening 25C. However, there is almost no contact. Therefore, the guide portion 38 hardly performs an auxiliary centering function. However, in the third application example, most of the length of the portion corresponding to the circumference of the spherical surface portion 42 of the fixing member 41 performs the centering function for guiding the branch joint 30 to the opening 25C. That is, in the third application example, the spherical portion 42 performs a sufficient centering function.

上述した第1〜第3適用例において、主管22Aの外径は165mmとなっている。また、筒状部材32の鍔部材33は、主管22Aの外径よりも緩径で主管22Aの外径に沿う方向にR108mmの湾曲を形成している。このため、主管22Aの寸法を、外径が165mm、近似内径が154mmで、管壁の厚さが5.1mmでない別のサイズの主管22Aに変更する場合であっても、鍔部材33は、鍔部材33の緩径の範囲の主管22Aの外径に密着して分岐継手30の止水性と固定性とを確保できる。   In the first to third application examples described above, the outer diameter of the main pipe 22A is 165 mm. Further, the flange member 33 of the cylindrical member 32 is formed with a radius of R108 mm in a direction along the outer diameter of the main pipe 22A with a smaller diameter than the outer diameter of the main pipe 22A. For this reason, even when the dimensions of the main pipe 22A are changed to a main pipe 22A of another size having an outer diameter of 165 mm, an approximate inner diameter of 154 mm, and a pipe wall thickness of not 5.1 mm, It is possible to ensure the water-stopping and fixing properties of the branch joint 30 by being in close contact with the outer diameter of the main pipe 22A within the range of the gradual diameter of the flange member 33.

以下図10〜図12を基に説明する第4〜第6適用例において分岐継手30は、外径の直径が216mm、管壁の厚さが6.5mm、内径の直径が近似内径で202mmの主管22Bに、分岐継手30を取り付ける場合について説明する(第4〜第6適用例)。   In the fourth to sixth application examples described below based on FIGS. 10 to 12, the branch joint 30 has an outer diameter of 216 mm, a tube wall thickness of 6.5 mm, and an inner diameter of an approximate inner diameter of 202 mm. The case where the branch joint 30 is attached to the main pipe 22B will be described (fourth to sixth application examples).

<第4適用例>
図10を基に第4適用例について説明する。本適用例の主管22Bには、直径35mmの開孔25Dを穿設する。主管22Bの開孔25Dに分岐継手30を固定するとき、固定部材41の球面部42は、開孔25Dの縁25aに当接する。開孔25Dの直径が35mmの場合、球面部42と開孔25Dとが接触する部分(当接部26D)の長さ(当接部投影長さ)は約45.18mmであり、開孔25Dの全周長は約109.96mmである。よって、球面部42と開孔25Dとの接触部比率は約41%となる。
第4適用例では、ガイド部38の同径部39が開孔25Dと当接して芯出し機能を果たしており、これにより分岐継手30は、主管22Bの開孔25Dに精度良く取り付けできる。
<Fourth application example>
A fourth application example will be described with reference to FIG. An opening 25D having a diameter of 35 mm is formed in the main tube 22B of this application example. When the branch joint 30 is fixed to the opening 25D of the main pipe 22B, the spherical portion 42 of the fixing member 41 abuts on the edge 25a of the opening 25D. When the diameter of the opening 25D is 35 mm, the length (contact portion projection length) of the portion (contact portion 26D) where the spherical portion 42 and the opening 25D are in contact is about 45.18 mm. Is about 109.96 mm. Therefore, the contact portion ratio between the spherical portion 42 and the opening 25D is about 41%.
In the fourth application example, the same-diameter portion 39 of the guide portion 38 abuts the opening 25D to perform the centering function, whereby the branch joint 30 can be accurately attached to the opening 25D of the main pipe 22B.

<第5適用例>
図11を基に第5適用例について説明する。本適用例の主管22Bには、直径38mmの開孔25Eを穿設する。主管22Bの開孔25Eに分岐継手30を固定するとき、固定部材41の球面部42は、開孔25Eの縁25aに当接する。開孔25Eの直径が38mmの場合、球面部42と開孔25Eとが接触する部分(当接部26E)の長さ(当接部投影長さ)は約101.47mmであり、開孔25Eの全周長は約119.38mmである。よって、球面部42と開孔25Eとの接触部比率は約85%となる。したがって第5適用例では、ガイド部38の同径部39による補助的な芯出し機能と、固定部材41の球面部42による芯出し機能とが互いに補い合って、分岐継手30を開孔25Eに案内し芯出して、精度良く取り付けできる。
<Fifth application example>
A fifth application example will be described with reference to FIG. An opening 25E having a diameter of 38 mm is formed in the main tube 22B of this application example. When the branch joint 30 is fixed to the opening 25E of the main pipe 22B, the spherical portion 42 of the fixing member 41 contacts the edge 25a of the opening 25E. When the diameter of the opening 25E is 38 mm, the length (contact portion projected length) of the portion (contact portion 26E) where the spherical portion 42 and the opening 25E are in contact is about 101.47 mm. Is about 119.38 mm. Therefore, the contact portion ratio between the spherical portion 42 and the opening 25E is about 85%. Therefore, in the fifth application example, the auxiliary centering function by the same diameter portion 39 of the guide portion 38 and the centering function by the spherical surface portion 42 of the fixing member 41 complement each other to guide the branch joint 30 to the opening 25E. It can be centered and attached with high accuracy.

<第6適用例>
図12を基に第6適用例について説明する。本適用例の主管22Bには、直径40mmの開孔25Fを穿設する。主管22Bの開孔25Fに分岐継手30を固定するとき、固定部材41の球面部42は、開孔25Fの縁25aに当接する。開孔25Fの直径が38mmの場合、球面部42と開孔25Fとが接触する部分(当接部26F)の長さ(当接部投影長さ)は約125.66mmであり、開孔25Fの全周長は約125.66mmである。よって、球面部42と開孔25Fとの接触部比率は約100%となる。したがって、球面部42と開孔25Fとの当接部26Fのみによって十分な芯出し機能を果たして、精度良く取り付けできる。
<Sixth application example>
A sixth application example will be described with reference to FIG. An opening 25F having a diameter of 40 mm is formed in the main tube 22B of this application example. When the branch joint 30 is fixed to the opening 25F of the main pipe 22B, the spherical portion 42 of the fixing member 41 contacts the edge 25a of the opening 25F. When the diameter of the aperture 25F is 38 mm, the length (abutment projection length) of the portion (abutment portion 26F) where the spherical portion 42 and the aperture 25F are in contact is about 125.66 mm. Is about 125.66 mm. Therefore, the contact portion ratio between the spherical portion 42 and the opening 25F is about 100%. Accordingly, only a contact portion 26F between the spherical surface portion 42 and the opening 25F performs a sufficient centering function and can be attached with high accuracy.

上述した第4〜第6適用例において、主管22Bの外径は216mm(半径108mm)となっている。また、鍔部材33は、主管22Bの外径と同じ曲率半径で主管22Bの外径に沿う方向にR108mmの湾曲を形成している。したがって、鍔部材33は、上述した第1〜第3適用例と同様に、主管22Bの外径に密着して分岐継手30の止水性と固定性とを確保できる。   In the fourth to sixth application examples described above, the outer diameter of the main tube 22B is 216 mm (radius 108 mm). Further, the flange member 33 has a curvature of R108 mm in a direction along the outer diameter of the main tube 22B with the same radius of curvature as the outer diameter of the main tube 22B. Therefore, like the first to third application examples described above, the flange member 33 can be in close contact with the outer diameter of the main pipe 22B to ensure the water-stopping property and the fixing property of the branch joint 30.

第1実施形態の分岐継手30によれば、第1〜第6適用例に示すように開孔25(開孔25A、25B、25C、25D、25E、25F)の寸法にバラツキがあっても、主管22(主管22A、22B)に分岐継手30を精度よく取付けでき、止水性と固定性とを確保できる。つまり、第1実施形態の分岐継手30によれば、開孔25を穿設する作業者は、穿設作業に熟練する必要が無い。また、第1実施形態の分岐継手30によれば、筒状部材32のガイド部38と固定部材41の球面部42とは、分岐継手30を開孔25に対して芯出しするので、主管22に分岐継手30を精度よく取付けできる。
なお、本実施形態では、固定部材41に球状の面である球面部42を形成する。しかし、球状の面でなくても傾斜(例えば直線的なテーパ等)を備えていれば、分岐継手30を開孔25に対して芯出しできる。即ち、本発明は球状の面の傾斜に限定されず、球面部42に代えて、球状の面以外の曲面(例えば直線的なテーパ)を備えていても良い。なお、球状の面である球面部42を備えていることによって、ガイド部38と互いに補い合いながら芯出しをするという、より格別な効果を得ることができる。
According to the branch joint 30 of the first embodiment, as shown in the first to sixth application examples, even if the dimensions of the opening 25 (openings 25A, 25B, 25C, 25D, 25E, 25F) vary, The branch joint 30 can be attached to the main pipe 22 (main pipes 22A and 22B) with high accuracy, and water stopping and fixing properties can be secured. That is, according to the branch joint 30 of the first embodiment, an operator who drills the opening 25 does not need to be skilled in drilling work. Further, according to the branch joint 30 of the first embodiment, the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 center the branch joint 30 with respect to the opening 25, and thus the main pipe 22. The branch joint 30 can be attached with high accuracy.
In the present embodiment, the fixed member 41 is formed with a spherical portion 42 that is a spherical surface. However, the branch joint 30 can be centered with respect to the opening 25 as long as it has an inclination (for example, a linear taper) even if it is not a spherical surface. That is, the present invention is not limited to the inclination of the spherical surface, and may be provided with a curved surface other than the spherical surface (for example, a linear taper) instead of the spherical surface portion 42. In addition, by providing the spherical surface portion 42 that is a spherical surface, it is possible to obtain a more special effect of centering while complementing each other with the guide portion 38.

また、第1実施形態の分岐継手30によれば、作業者は、筒状部材32の係止部37と固定部材41の係合部46との係合によって、分岐継手30を開孔25に取付けできる。つまり、作業者は、主管22に分岐継手30を取り付ける時間を短縮できる。   Further, according to the branch joint 30 of the first embodiment, the operator can connect the branch joint 30 to the opening 25 by the engagement of the locking portion 37 of the cylindrical member 32 and the engagement portion 46 of the fixing member 41. Can be installed. That is, the operator can shorten the time for attaching the branch joint 30 to the main pipe 22.

また、第1実施形態の分岐継手30によれば、作業者は、筒状部材32の挿入筒部32aを、開孔25に挿入して、固定部材41を主管22の内側から締め付けるだけで、分岐継手30を開孔25に対して案内できる。このため、作業者は、開孔25の寸法にバラツキがあっても、分岐継手30を取付けるときに位置調整を行う必要が無い。このため、第1実施形態の分岐継手30は、取付け作業性が良い。   Further, according to the branch joint 30 of the first embodiment, the operator simply inserts the insertion tube portion 32a of the tubular member 32 into the opening 25 and tightens the fixing member 41 from the inside of the main tube 22. The branch joint 30 can be guided with respect to the opening 25. For this reason, even if there is variation in the dimensions of the opening 25, the operator does not need to adjust the position when installing the branch joint 30. For this reason, the branch joint 30 of the first embodiment has good mounting workability.

また、分岐継手30を主管22の外側から固定する従来技術の場合には、筒状部材32と鍔部材33とをそれぞれ専用の別体の部品にする必要があり、部品点数が増加して製造費用や部品の管理費用が増加してしまう。しかし、第1実施形態の分岐継手30によれば、分岐継手30の鍔部材33は、主管22の外径の曲率よりも緩やかな曲率の緩径で、主管22の外径の周方向に略沿う形状に形成する。このため、第1実施形態の分岐継手30は、鍔部材33の緩径の範囲の主管22の外径に密着して精度良く取付けでき、分岐継手30の水密性を確保できる。また、第1実施形態の分岐継手30の鍔部材33は、主管22の外径の大きさに応じて、異なる曲率で形成する他の鍔部材33に交換できる。つまり、第1実施形態の分岐継手30によれば、部品を共通化できるので部品点数や製造費用や部品の管理費用を削減できる。   Further, in the case of the prior art in which the branch joint 30 is fixed from the outside of the main pipe 22, it is necessary to make the cylindrical member 32 and the flange member 33 separate from each other, which increases the number of parts. Expenses and part management costs increase. However, according to the branch joint 30 of the first embodiment, the flange member 33 of the branch joint 30 has a gentle diameter that is gentler than the curvature of the outer diameter of the main pipe 22 and is substantially in the circumferential direction of the outer diameter of the main pipe 22. Form along the shape. For this reason, the branch joint 30 of the first embodiment can be closely attached to the outer diameter of the main pipe 22 in the range of the loose diameter of the flange member 33 and can be attached with high accuracy, and the water tightness of the branch joint 30 can be ensured. Further, the flange member 33 of the branch joint 30 of the first embodiment can be replaced with another flange member 33 formed with a different curvature according to the size of the outer diameter of the main pipe 22. That is, according to the branch joint 30 of the first embodiment, since the parts can be shared, the number of parts, manufacturing costs, and parts management costs can be reduced.

また、第1実施形態の分岐継手30によれば、筒状部材32のガイド部38と固定部材41の球面部42との間は、パッキン36やスペーサ56の有無に関わらず、主管22に分岐継手30を固定しても互いに当接しない。このため、温度変化や長年の使用等によるパッキン36の劣化に応じて固定部材41を増し締めして止水性を確保できる。つまり、第1実施形態の分岐継手30は、長年の使用により止水性が低下する場合に、分岐継手30を分解したりパッキン36やスペーサ56を交換したりする必要が無い。言い換えると、第1実施形態の分岐継手30は、保守に手間が掛からない。   Further, according to the branch joint 30 of the first embodiment, the branch between the guide portion 38 of the cylindrical member 32 and the spherical portion 42 of the fixing member 41 branches to the main pipe 22 regardless of the presence or absence of the packing 36 and the spacer 56. Even if the joint 30 is fixed, they do not contact each other. For this reason, the fixing member 41 can be tightened in accordance with the deterioration of the packing 36 due to temperature change, long-term use, etc., and water-stopping can be ensured. That is, the branch joint 30 according to the first embodiment does not require the branch joint 30 to be disassembled or the packing 36 or the spacer 56 to be replaced when the water stoppage decreases due to long-term use. In other words, the branch joint 30 according to the first embodiment does not require labor for maintenance.

また、第1実施形態の分岐継手30は、鍔部材33を主管22の外径よりも緩径で主管22の外径に略沿う形状に形成してある。このため、分岐継手30は、分岐継手30を取り付ける主管22のサイズを変更する場合にも、鍔部材33が主管22の外径に密着して分岐継手30の止水性と固定性とを確保できる。このため、第1実施形態の分岐継手30は、異なるサイズの主管22に対して部品を共通化できて、製造費用や部品の管理費用を低減できる。   Further, in the branch joint 30 of the first embodiment, the flange member 33 is formed in a shape that is looser than the outer diameter of the main pipe 22 and substantially follows the outer diameter of the main pipe 22. Therefore, even when the size of the main pipe 22 to which the branch joint 30 is attached is changed, the branch joint 30 can secure the water-stopping property and the fixing property of the branch joint 30 because the flange member 33 is in close contact with the outer diameter of the main pipe 22. . For this reason, the branch joint 30 of 1st Embodiment can make components common with respect to the main pipe 22 of a different size, and can reduce manufacturing cost and management cost of components.

第1実施形態の分岐継手30は、筒状部材32と鍔部材33とを別の部材で形成し、鍔部材33を例えば曲率半径R108mmで形成する。分岐継手30は、第1〜第3適用例として、外径165mm(半径82.5mm)の主管22Aに取り付けた例を示した。また、第4〜第6適用例として、外径216mm(半径108mm)の主管22Bに取り付けた例を示した。このように、鍔部材33の曲率半径を、主管22Aの外径と同じ半径か又は緩径とすることで、止水性と固定性を同時に確保することができる。   In the branch joint 30 of the first embodiment, the tubular member 32 and the flange member 33 are formed of different members, and the flange member 33 is formed with a curvature radius R of 108 mm, for example. As the first to third application examples, the branch joint 30 is illustrated as being attached to the main pipe 22A having an outer diameter of 165 mm (radius: 82.5 mm). Moreover, the example attached to the main pipe 22B of outer diameter 216mm (radius 108mm) was shown as a 4th-6th application example. In this way, by setting the radius of curvature of the flange member 33 to be the same radius or a gentle diameter as the outer diameter of the main pipe 22A, it is possible to ensure both waterproofness and fixability at the same time.

鍔部材33は、筒状部材32と別部材で形成する。したがって、主管22の外径に合わせて鍔部材33を異なる曲率半径のものに交換することができる。
図13(A)〜(C)には、3つの曲率半径r1〜r3を有する三種の鍔部材33A、33B、33Cを、それぞれ主管22の開孔25の周囲を覆うように配置した状態を示す。
The flange member 33 is formed of a member separate from the cylindrical member 32. Therefore, the flange member 33 can be replaced with one having a different curvature radius according to the outer diameter of the main pipe 22.
FIGS. 13A to 13C show a state in which three types of flange members 33A, 33B, and 33C having three curvature radii r1 to r3 are arranged so as to cover the periphery of the opening 25 of the main pipe 22, respectively. .

図13(A)に示す鍔部材33Aの曲率半径r1は、主管22の外径の曲率半径と一致している(適用例4〜6と同等の状態)。例えば、外径216mm(半径108mm)の主管22に対して、鍔部材33Aの曲率半径r1を、R108mmとした場合である。
このように、主管22の外径と一致した曲率半径を有する鍔部材33Aを選択する場合は、止水性と固定性を確保できる。
The curvature radius r1 of the flange member 33A shown in FIG. 13A matches the curvature radius of the outer diameter of the main pipe 22 (a state equivalent to Application Examples 4 to 6). For example, this is a case where the radius of curvature r1 of the flange member 33A is R108 mm with respect to the main pipe 22 having an outer diameter of 216 mm (radius 108 mm).
Thus, when selecting the flange member 33A having a curvature radius that matches the outer diameter of the main pipe 22, it is possible to ensure water-stopping and fixing properties.

これに対し、図13(B)に示す鍔部材33Bの曲率半径r2は、主管22の外径の曲率半径に対して小さい。例えば、外径216mm(半径108mm)の主管22に対して、鍔部材33Bの曲率半径r2を、R90mmとした場合である。
このような場合は、筒状部材32と固定部材41による挟圧によって、鍔部材33Bが主管22の外径に沿うように変形する。したがって、鍔部材33Bと主管22の外周との面圧が高まり、さらに止水性を高めることができる。しかしながら、鍔部材33Bが変形しうる範囲を超す曲率半径の差がある場合は、漏水の原因となる虞がある。したがって、鍔部材33Bのように、主管22の外径よりも小さな曲率半径を有する場合は、その適用範囲が狭くなる。
具体的には、主管22の外径の半径に対し、鍔部材33Bの曲率半径r2が65%以上であることが好ましい。例えば、鍔部材33の主管22と当接する面33a(図2参照)に無負荷状態で5mmのパッキン36を設けて、筒状部材32の係止部37と固定部材41の係合部46との係合によってパッキン36が3mm潰れて厚さ約2mmになり、パッキン36の全面が主管22に接面することを条件とすると、鍔部材33の曲率半径は、外径216mm(半径108mm)の主管22に対し、鍔部材33Bの曲率半径r2が70mm以上であることが好ましい。
On the other hand, the radius of curvature r2 of the flange member 33B shown in FIG. 13B is smaller than the radius of curvature of the outer diameter of the main pipe 22. For example, the curvature radius r2 of the flange member 33B is R90 mm with respect to the main pipe 22 having an outer diameter of 216 mm (radius 108 mm).
In such a case, the flange member 33 </ b> B is deformed so as to follow the outer diameter of the main pipe 22 by the pinching force between the tubular member 32 and the fixing member 41. Therefore, the surface pressure between the flange member 33 </ b> B and the outer periphery of the main pipe 22 is increased, and the water stoppage can be further increased. However, if there is a difference in the radius of curvature that exceeds the range in which the flange member 33B can be deformed, there is a risk of causing water leakage. Therefore, when it has a curvature radius smaller than the outer diameter of the main pipe 22 like the flange member 33B, the applicable range becomes narrow.
Specifically, the radius of curvature r2 of the flange member 33B is preferably 65% or more with respect to the radius of the outer diameter of the main pipe 22. For example, a 5 mm packing 36 is provided on a surface 33 a (see FIG. 2) that contacts the main pipe 22 of the flange member 33 in an unloaded state, and the locking portion 37 of the cylindrical member 32 and the engaging portion 46 of the fixing member 41 are provided. If the packing 36 is crushed by 3 mm to a thickness of about 2 mm and the entire surface of the packing 36 is in contact with the main tube 22, the radius of curvature of the flange member 33 is 216 mm (radius 108 mm). It is preferable that the radius of curvature r2 of the flange member 33B is 70 mm or more with respect to the main pipe 22.

また、図13(C)に示す鍔部材33Cの曲率半径r3は、主管22の外径の曲率半径に対して大きい(即ち緩径であり、適用例1〜3と同等の状態)。例えば、外径216mm(半径108mm)の主管22に対して、鍔部材33の曲率半径r3を、R120mmとした場合である。
このように、主管22の外径より緩径の曲率半径を有する鍔部材33Cを選択することで、止水性と固定性を確保できる。しかしながら、主管22の外径の曲率半径に対して、鍔部材33の曲率半径r3が大きすぎると、鍔部材33Cが主管22の外周に沿うことができずに、隙間が生じて止水性が確保できない虞がある。
具体的には、主管22の外径の半径に対し、鍔部材33Cの曲率半径r3が150%以下であることが好ましい。例えば、鍔部材33の主管22と当接する面33a(図2参照)に無負荷状態で5mmのパッキン36を設けて、筒状部材32の係止部37と固定部材41の係合部46との係合によってパッキン36が3mm潰れて厚さ約2mmになり、パッキン36の全面が主管22に接面することを条件とすると、鍔部材33の曲率半径は、外径216mm(半径108mm)の主管22に対し、鍔部材33Bの曲率半径r3が160mm以下であることが好ましい。
Moreover, the curvature radius r3 of the flange member 33C shown in FIG. For example, the curvature radius r3 of the flange member 33 is R120 mm with respect to the main pipe 22 having an outer diameter of 216 mm (radius 108 mm).
Thus, by selecting the flange member 33 </ b> C having a radius of curvature that is gentler than the outer diameter of the main pipe 22, it is possible to ensure water stopping and fixing properties. However, if the radius of curvature r3 of the flange member 33 is too large with respect to the radius of curvature of the outer diameter of the main tube 22, the flange member 33C cannot follow the outer periphery of the main tube 22, and a gap is generated to ensure water stopping. There is a possibility that it cannot be done.
Specifically, the radius of curvature r3 of the flange member 33C is preferably 150% or less with respect to the radius of the outer diameter of the main pipe 22. For example, a 5 mm packing 36 is provided on a surface 33 a (see FIG. 2) that contacts the main pipe 22 of the flange member 33 in an unloaded state, and the locking portion 37 of the cylindrical member 32 and the engaging portion 46 of the fixing member 41 are provided. If the packing 36 is crushed by 3 mm to a thickness of about 2 mm and the entire surface of the packing 36 is in contact with the main tube 22, the radius of curvature of the flange member 33 is 216 mm (radius 108 mm). It is preferable that the curvature radius r3 of the flange member 33B is 160 mm or less with respect to the main pipe 22.

鍔部材33(鍔部材33A〜33C)の曲率半径が、主管22の外径に適合していない場合、即ち、主管22の外径の半径に対し、鍔部材33の曲率半径が65%未満、又は%150%超の場合には、十分な止水性を確保できない虞がある。
本実施形態の分岐継手30は、鍔部材33を筒状部材32と別部材で形成することで、鍔部材33を主管22の外径に合わせて選択できる。したがって、鍔部材33を複数種類サイズ用意して主管22のサイズに応じて鍔部材33を使い分けると、分岐継手30は、流体の圧力や用途に応じて水密性を確保できるとともに、鍔部材33を交換するのみで、主管22の寸法の変更に幅広く対応できる。
また、第1実施形態の分岐継手30は、鍔部材33の形状を主管22の外径の曲率よりも緩やかな曲率の緩径で複数種類用意したり、主管22の外径の曲率と略同一の曲率で複数種類用意したりする。これにより、分岐継手30は、鍔部材33を変更するのみで、より幅広い主管22の寸法に適合できる。
When the curvature radius of the flange member 33 (the flange members 33A to 33C) does not match the outer diameter of the main pipe 22, that is, the curvature radius of the flange member 33 is less than 65% with respect to the radius of the outer diameter of the main pipe 22. Or when it exceeds% 150%, there is a possibility that sufficient water stoppage cannot be secured.
The branch joint 30 of the present embodiment can select the flange member 33 according to the outer diameter of the main pipe 22 by forming the flange member 33 separately from the cylindrical member 32. Therefore, when a plurality of sizes of the eaves member 33 are prepared and the eaves member 33 is properly used according to the size of the main pipe 22, the branch joint 30 can ensure the watertightness according to the pressure of the fluid and the use, and A wide range of changes in the dimensions of the main pipe 22 can be accommodated simply by replacement.
Further, in the branch joint 30 of the first embodiment, a plurality of types of shapes of the flange member 33 are prepared with a gentle diameter that is gentler than the curvature of the outer diameter of the main pipe 22, or substantially the same as the curvature of the outer diameter of the main pipe 22. There are several kinds of curvatures. Thereby, the branch joint 30 can adapt to the dimension of the wider main pipe 22 only by changing the flange member 33.

また、第1実施形態の分岐継手30は、筒状部材32と鍔部材33とを別の部材で形成する。そして、筒状部材32の環状突出部88は、筒状部材32の一方側の係止面88aを平面に形成し、鍔部材33の孔89は、環状突出部88の係止面88aと接触する平坦部90を鍔部材33の他方から突出して形成し、環状突出部88の係止面88aと鍔部材33の平坦部90との間には、スペーサ56を配置する。このため、主管22の管壁の厚さ(5.1mmのJIS規格寸法は5.1に+0.8mmら−0mmの幅)があっても、スペーサ56の厚さを調整して、筒状部材32のガイド部38が主管22から突出して固定部材41の球面部42との接触を防止できる。   Moreover, the branch joint 30 of 1st Embodiment forms the cylindrical member 32 and the collar member 33 by another member. The annular protrusion 88 of the cylindrical member 32 forms a locking surface 88a on one side of the cylindrical member 32 in a plane, and the hole 89 of the flange member 33 contacts the locking surface 88a of the annular protrusion 88. The flat portion 90 is formed so as to protrude from the other side of the flange member 33, and the spacer 56 is disposed between the locking surface 88 a of the annular protrusion 88 and the flat portion 90 of the flange member 33. For this reason, even if the thickness of the pipe wall of the main pipe 22 (a JIS standard dimension of 5.1 mm is a width of +0.8 mm to −0 mm in 5.1), the thickness of the spacer 56 is adjusted to be cylindrical. The guide portion 38 of the member 32 protrudes from the main tube 22 and can prevent contact with the spherical portion 42 of the fixing member 41.

また、第1実施形態の鍔部材33の孔89は、環状突出部88の係止面88aと接触する平坦部90を鍔部材33の他方から突出して形成して、平坦部90と環状突出部88とを面接触するが他でも良い。例えば、平坦部90か係止面88aかのいずれかの対向面の一方に突起を形成し、対向面の他方には突起と嵌合可能な孔部を形成しても良い。そして、突起と孔部とを互いに嵌合すれば、筒状部材32と鍔部材33とを一体の部材として取り扱えるため、開孔25への挿入作業や固定部材41による固定作業が容易になる。また、このように互いに嵌合可能な突起と孔部を平坦部90と係止面88aに形成することで、筒状部材32に固定部材41を螺合する際に、鍔部材33が主管22に沿って筒状部材32の供廻りを抑止できる。   Further, the hole 89 of the flange member 33 of the first embodiment is formed by protruding a flat portion 90 that contacts the locking surface 88a of the annular protrusion 88 from the other of the flange member 33, and the flat portion 90 and the annular protrusion portion. 88 is in surface contact with the other. For example, a protrusion may be formed on one of the facing surfaces of either the flat portion 90 or the locking surface 88a, and a hole that can be fitted to the protrusion may be formed on the other of the facing surfaces. When the protrusion and the hole are fitted to each other, the cylindrical member 32 and the flange member 33 can be handled as an integral member, so that the insertion operation into the opening 25 and the fixing operation by the fixing member 41 are facilitated. Further, by forming protrusions and holes that can be fitted to each other on the flat portion 90 and the locking surface 88a in this way, when the fixing member 41 is screwed into the tubular member 32, the flange member 33 is connected to the main tube 22. It is possible to suppress the circulation of the cylindrical member 32 along the line.

また、筒状部材32と鍔部材33とを一体の部材として取り扱うために、筒状部材32の外周に形成するガイド部38の同径部39と鍔部材33の孔89を略同じ径として、嵌合可能としてもよい。また、筒状部材32と鍔部材33との双方にねじ部を設けて係合して一体化しても良い。このように、筒状部材32と鍔部材33とを嵌合、又はねじ部で係合し結合する場合、作業者は、筒状部材32と鍔部材33とを一体の部材として取り扱うことができ、開孔25への挿入作業や固定部材41による固定作業が容易になる。なお、筒状部材32と鍔部材33とをねじ部を設けて一体化する場合は、スペーサ56の有無やスペーサ56の厚みにより、筒状部材32の向きと鍔部材33の向きとの関係が変わる。このため、筒状部材32には、別途貼り付けシールなどを張り付けて、組立後の向きを目視で判定できるようにしても良い。   Further, in order to handle the cylindrical member 32 and the flange member 33 as an integral member, the same diameter portion 39 of the guide portion 38 and the hole 89 of the flange member 33 formed on the outer periphery of the cylindrical member 32 have substantially the same diameter. It is good also as fitting possible. Further, both the tubular member 32 and the flange member 33 may be provided with threaded portions and engaged and integrated. As described above, when the tubular member 32 and the flange member 33 are fitted or engaged with each other by the threaded portion, the operator can handle the tubular member 32 and the flange member 33 as an integral member. The operation of inserting into the opening 25 and the fixing operation by the fixing member 41 are facilitated. When the cylindrical member 32 and the flange member 33 are integrated by providing a threaded portion, the relationship between the direction of the cylindrical member 32 and the direction of the flange member 33 depends on the presence or absence of the spacer 56 and the thickness of the spacer 56. change. For this reason, a sticking seal or the like may be attached to the cylindrical member 32 so that the direction after assembly can be visually determined.

<<第2実施形態>>
次に、図14(A)、(B)を用いて第2実施形態の分岐継手60について説明する。第2実施形態は、第1実施形態における筒状部材32を筒状部材62に変更して、固定部材41を固定部材71に変更する。また、鍔部材63は、第1実施形態の鍔部材33と同様の構成を有し、筒状部材62と別部材で形成する。その他の第1実施形態と同様の構成は、同じ番号を付して説明を省略する。
第2実施形態の分岐継手60は、第1実施形態の分岐継手30(図2参照)と比較して、筒状部材62と固定部材71とを固定する係合関係が異なる。即ち第2実施形態の分岐継手60は、筒状部材62の係止部67としてメネジを形成し、固定部材71の係合部76としてオネジを形成しており、これらの螺合により主管22に固定する。
<< Second Embodiment >>
Next, the branch joint 60 of 2nd Embodiment is demonstrated using FIG. 14 (A), (B). In the second embodiment, the tubular member 32 in the first embodiment is changed to the tubular member 62, and the fixing member 41 is changed to the fixing member 71. Moreover, the eaves member 63 has the same configuration as the eaves member 33 of the first embodiment, and is formed of a separate member from the tubular member 62. The other configurations similar to those of the first embodiment are denoted by the same reference numerals and description thereof is omitted.
The branch joint 60 of the second embodiment differs from the branch joint 30 (see FIG. 2) of the first embodiment in the engagement relationship for fixing the cylindrical member 62 and the fixing member 71. That is, the branch joint 60 of the second embodiment forms a female thread as the locking part 67 of the cylindrical member 62 and a male thread as the engaging part 76 of the fixing member 71, and these threads engage with the main pipe 22. Fix it.

分岐継手60は、筒状部材62と鍔部材63と固定部材71とを有する。筒状部材62は、筒状内部に貫通口64を有する円筒状である。筒状部材62には、分岐継手60を主管22に固定するための固定部材71と係合する係止部67(メネジ)を形成する。係止部67は、筒状部材62の貫通口64の内側に形成する。環状突出部98から突出し、主管22の開孔25に挿入する部分である挿入筒部62aには(筒状部材62の一方側)には、同径部69とテーパ部70とを有するガイド部68を形成する。なお、第2実施形態の環状突出部98は、外筒部62bの一部を筒状部材62の一方(挿入筒部62a)よりも大径に筒状部材62の径方向外側に突出して形成している。   The branch joint 60 includes a cylindrical member 62, a flange member 63, and a fixing member 71. The cylindrical member 62 has a cylindrical shape having a through-hole 64 inside the cylindrical shape. The cylindrical member 62 is formed with a locking portion 67 (female thread) that engages with a fixing member 71 for fixing the branch joint 60 to the main pipe 22. The locking portion 67 is formed inside the through hole 64 of the cylindrical member 62. A guide portion having an equal diameter portion 69 and a taper portion 70 is formed on the insertion tube portion 62a that protrudes from the annular protrusion portion 98 and is inserted into the opening 25 of the main pipe 22 (on one side of the tubular member 62). 68 is formed. In the second embodiment, the annular projecting portion 98 is formed by projecting a part of the outer cylindrical portion 62b to the outside in the radial direction of the cylindrical member 62 with a larger diameter than one of the cylindrical members 62 (inserted cylindrical portion 62a). doing.

固定部材71は、一端に開孔25の縁25aに当接する球面部72(傾斜部)と他端に回転付与部73とを有する。固定部材71は、筒状部材62の貫通口64に挿入可能な径の円筒部75を、球面部72の一端から延出するボルト状の部材である。固定部材71は、回転付与部73から円筒部75に貫通する貫通口74を形成する。円筒部75には、筒状部材62の係止部67(メネジ)と係合可能な係合部76(オネジ)を設ける。係合部76は、円筒部75の外径に径方向外側に突出するねじ状に形成する。また、固定部材71の貫通口74には、貫通口74の内径を狭めて段差を形成する段差部79を設ける。段差部79は、例えば、固定部材71の長手方向中間部に形成する。   The fixing member 71 has a spherical portion 72 (inclined portion) that abuts the edge 25a of the opening 25 at one end and a rotation imparting portion 73 at the other end. The fixing member 71 is a bolt-shaped member that extends from one end of the spherical surface portion 72 with a cylindrical portion 75 having a diameter that can be inserted into the through-hole 64 of the cylindrical member 62. The fixing member 71 forms a through-hole 74 that penetrates from the rotation imparting portion 73 to the cylindrical portion 75. The cylindrical portion 75 is provided with an engaging portion 76 (male screw) that can be engaged with a locking portion 67 (female screw) of the cylindrical member 62. The engaging portion 76 is formed in a screw shape projecting radially outward in the outer diameter of the cylindrical portion 75. The through hole 74 of the fixing member 71 is provided with a stepped portion 79 that forms a step by narrowing the inner diameter of the through hole 74. The stepped portion 79 is formed, for example, at the intermediate portion in the longitudinal direction of the fixing member 71.

また、円筒部75の外径には、円筒部75の径方向内側に凹む溝部81を形成する。溝部81は、例えば、係合部76を形成していない円筒部75の球面部72の一端側の近傍に形成する。溝部81には、パッキン82を備える。パッキン82は、分岐継手60の止水性を高める。そして、パッキン82は、排水管内の臭気漏れや主管22の外からの不明水の浸入を防止する。第2実施形態の溝部81は、円筒部75の外径に円筒部75の径方向内側に凹む溝部81を形成する。しかし、溝部81は、固定部材71の円筒部への形成に限定しない。例えば、筒状部材62の貫通口64に、径方向外側に凹む溝部を形成してパッキン82を備えても良い。   Further, a groove 81 that is recessed radially inward of the cylindrical portion 75 is formed on the outer diameter of the cylindrical portion 75. The groove portion 81 is formed, for example, in the vicinity of one end side of the spherical surface portion 72 of the cylindrical portion 75 where the engaging portion 76 is not formed. The groove portion 81 includes a packing 82. The packing 82 increases the water stoppage of the branch joint 60. The packing 82 prevents odor leakage in the drain pipe and infiltration of unknown water from the outside of the main pipe 22. The groove portion 81 of the second embodiment forms a groove portion 81 that is recessed radially inward of the cylindrical portion 75 on the outer diameter of the cylindrical portion 75. However, the groove portion 81 is not limited to the formation of the fixing member 71 on the cylindrical portion. For example, the packing 82 may be provided by forming a groove recessed outward in the radial direction in the through-hole 64 of the cylindrical member 62.

そして、作業者は、主管22の内側から固定部材71の係合部76と筒状部材62の係止部67とを係合して、環状突出部98の係止面98aと主管22との間に鍔部材63を配置して開孔25を覆って、分岐継手60を主管22の開孔25に取付ける。第2実施形態の分岐継手60によれば、筒状部材62のガイド部68と固定部材71の球面部72とは、分岐継手60を開孔25に対して案内するので、第1実施形態と同様に主管22に分岐継手60を精度よく取付けでき、止水性と固定性とを確保できる。また、鍔部材63は、筒状部材62と別体に形成するので、主管22の外径に応じて、鍔部材63を曲率の異なる他の鍔部材(例えば、図13に示す鍔部材33A、33B、33C)に交換できる。   Then, the operator engages the engaging portion 76 of the fixing member 71 and the engaging portion 67 of the tubular member 62 from the inside of the main tube 22, so that the engaging surface 98 a of the annular projecting portion 98 and the main tube 22 are engaged. A saddle member 63 is arranged between the opening 25 and the branch joint 60 is attached to the opening 25 of the main pipe 22. According to the branch joint 60 of the second embodiment, the guide portion 68 of the cylindrical member 62 and the spherical surface portion 72 of the fixing member 71 guide the branch joint 60 with respect to the opening 25, so that the first embodiment and Similarly, the branch joint 60 can be attached to the main pipe 22 with high accuracy, and water stoppage and fixing properties can be secured. Further, since the flange member 63 is formed separately from the cylindrical member 62, the flange member 63 is replaced with another flange member having a different curvature (for example, the flange member 33A shown in FIG. 13) according to the outer diameter of the main pipe 22. 33B, 33C).

図14(B)に示すように、第2実施形態の鍔部材63の孔89は、筒状部材62の挿入筒部62aに形成するガイド部68の同径部69と、略同じ径か若干小さく形成する。これにより、筒状部材62と鍔部材63を嵌合することができる。このように、筒状部材62と鍔部材63とを嵌合可能とすることで、作業者は、筒状部材62と鍔部材63とを結合して一体の部材として取り扱うことができ、開孔25への挿入作業や固定部材71による固定作業が容易になる。   As shown in FIG. 14 (B), the hole 89 of the flange member 63 of the second embodiment is substantially the same diameter or slightly the same diameter portion 69 of the guide portion 68 formed in the insertion tube portion 62a of the tubular member 62. Form small. Thereby, the cylindrical member 62 and the collar member 63 can be fitted. In this way, by allowing the tubular member 62 and the flange member 63 to be fitted, the operator can combine the tubular member 62 and the flange member 63 and handle them as an integral member. 25 and the fixing work by the fixing member 71 are facilitated.

第2実施形態では、筒状部材62の貫通口64か固定部材71の円筒部75の外径のいずれかに凹状の溝部81を形成して、溝部81には止水部材であるパッキン82(止水部材)を設ける。このため、分岐継手60の止水性を更に向上できる。また、パッキン82は、排水管内の臭気漏れや主管22の外からの不明水の浸入を防止できる。   In the second embodiment, a concave groove 81 is formed in either the through-hole 64 of the cylindrical member 62 or the outer diameter of the cylindrical portion 75 of the fixing member 71, and a packing 82 (a waterproofing member) is formed in the groove 81. A water stop member is provided. For this reason, the water stop of the branch joint 60 can further be improved. Further, the packing 82 can prevent odor leakage in the drain pipe and infiltration of unknown water from the outside of the main pipe 22.

以上の説明のように、本実施形態では、主管22を汚水マス22とし、副管20を排水支管20としてドレン16を副管20から主管22へ排出する例を説明したが他でも良い。例えば、分岐継手は、主管22から副管20へとドレン16を排出する配管の構成にしても良い。また、分岐継手は、例えば図1の汚水マス22と下流管24との接続に用いても良い。また、本実施形態の分岐継手は、ドレン16の排出に用いたが他でも良い。例えば、分岐継手は、その他の上水や下水などの流体の流路の接続にも適用できる。また、分岐継手は、流入ダクトや排気ダクトなどの気体の流路の接続にも適用できる。   As described above, in the present embodiment, the example in which the main pipe 22 is the sewage mass 22 and the sub pipe 20 is the drainage branch 20 and the drain 16 is discharged from the sub pipe 20 to the main pipe 22 has been described. For example, the branch joint may be configured as a pipe that discharges the drain 16 from the main pipe 22 to the sub pipe 20. Moreover, you may use a branch joint for the connection of the sewage mass 22 and the downstream pipe 24 of FIG. Moreover, although the branch joint of this embodiment was used for discharge | emission of the drain 16, another may be sufficient. For example, the branch joint can be applied to connection of other fluid flow paths such as clean water and sewage. The branch joint can also be applied to connection of a gas flow path such as an inflow duct or an exhaust duct.

次に本実施形態が含む発明について述べる。
分岐継手は、前記副管を接続可能であり、前記主管の開孔に外側から挿入する筒状部材と、前記筒状部材を挿通する孔を備え、前記筒状部材の外周に形成する係止面と前記主管の間に配置して、前記開孔の周囲を外側から覆う鍔部材と、前記開孔の縁に前記主管の内側から当接する傾斜部を備え、前記筒状部材に前記主管の内側から螺合し、前記傾斜部と前記係止面との間に前記鍔部材を介して前記主管を挟持する固定部材と、を有する。
このため、固定部材の球面部(傾斜部)は、筒状部材の係止部と螺合するときに、開孔の縁に当接しながら主管の内径で円滑に回転できる。また、球面部は、根元部から先端部へ向かって先細り形状となっており、開孔に挿入するとガタツキが少なく、固定部材を円滑に開孔の中心軸方向に芯出しできる。
Next, the invention included in this embodiment will be described.
The branch joint is connectable to the secondary pipe, and includes a cylindrical member inserted into the opening of the main pipe from the outside and a hole through which the cylindrical member is inserted, and is formed on the outer periphery of the cylindrical member A flange member that is disposed between a surface and the main pipe and covers the periphery of the opening from the outside; and an inclined portion that contacts the edge of the opening from the inside of the main pipe, and the cylindrical member includes A fixing member that is screwed from the inside and sandwiches the main pipe via the flange member between the inclined portion and the locking surface.
For this reason, the spherical surface portion (inclined portion) of the fixing member can smoothly rotate with the inner diameter of the main tube while abutting against the edge of the opening when screwed with the locking portion of the cylindrical member. Further, the spherical surface portion is tapered from the root portion toward the tip portion, and when inserted into the opening, there is little backlash, and the fixing member can be smoothly centered in the direction of the center axis of the opening.

また、筒状部材には、開孔内で分岐継手を案内するガイド部を設ける。そして、固定部材には、開孔の縁に当接する球面部を設ける。球面部の先端側は、ガイド部の外径よりも小径に形成して、球面部の他端側は、開孔よりも大径に形成する。
このため、ガイド部と固定部材の球面部とによって分岐継手を主管の開孔に精度良く取付けできる。また、主管の外径に当接する鍔部材は、主管の外径に密着して分岐継手の止水性と固定性とを確保できる。
The tubular member is provided with a guide portion that guides the branch joint within the opening. The fixing member is provided with a spherical surface portion that abuts against the edge of the opening. The tip end side of the spherical portion is formed with a smaller diameter than the outer diameter of the guide portion, and the other end side of the spherical portion is formed with a larger diameter than the opening.
For this reason, the branch joint can be accurately attached to the opening of the main pipe by the guide portion and the spherical portion of the fixing member. Further, the flange member that comes into contact with the outer diameter of the main pipe can be in close contact with the outer diameter of the main pipe to ensure the water-stopping and fixing properties of the branch joint.

また、ガイド部は、主管の厚さより短い長さの同径部と、該同径部から端末へ縮径するテーパ部とを有する。このため、筒状部材を開孔に挿入する際に筒状部材を開孔に対して案内できる。
また、ガイド部と球面部の先端側とは、主管に分岐継手を固定する状態で、相互に当接しない隙間を有する。このため、必要に応じて分岐継手を増し締めができる。
また、鍔部材と主管との間及び鍔部材と係止面との間には、パッキンを設けることができる。パッキンは、分岐継手の止水性を向上するとともに、主管の管壁の厚さ誤差を調整してガイド部と球面部の先端側との隙間を確保できる。また、パッキンは、排水管内の臭気漏れや不明水の浸入を防止できる。
Further, the guide portion has the same diameter portion having a length shorter than the thickness of the main pipe, and a tapered portion that reduces the diameter from the same diameter portion to the terminal. For this reason, when inserting a cylindrical member into an opening, a cylindrical member can be guided to an opening.
Further, the guide portion and the distal end side of the spherical portion have a gap that does not contact each other in a state where the branch joint is fixed to the main pipe. For this reason, a branch joint can be retightened as needed.
Further, packing can be provided between the flange member and the main pipe and between the flange member and the locking surface. The packing can improve the water stoppage of the branch joint and can adjust the thickness error of the pipe wall of the main pipe to ensure a gap between the guide part and the tip side of the spherical part. Further, the packing can prevent odor leakage in the drain pipe and infiltration of unknown water.

また、鍔部材は、主管の外径よりも緩径で主管の外径に略沿う形状に形成する。このため、分岐継手を取り付ける主管の大きさを変更しても、同じ分岐継手で大きさの違う主管の外径に密着して分岐継手の止水性と固定性とを確保できる。
また、鍔部材は、筒状部材と別部材で形成する。このため、鍔部材は、主管の外径に合わせて交換できる。言い換えると、分岐継手は、鍔部材の金型を複数用意するのみで、筒状部材と固定部材との金型を複数用意する必要がない。つまり、分岐継手は、鍔部材を交換するのみで主管への適用範囲を広げることができる。
また、鍔部材は、鍔部材を曲率の異なる他の鍔部材に交換できる。このため、分岐継手は、主管の寸法により適合する鍔部材を選択できるので、より信頼性のある水密性を確保できる。
Further, the flange member is formed in a shape that is looser than the outer diameter of the main pipe and substantially follows the outer diameter of the main pipe. For this reason, even if the size of the main pipe to which the branch joint is attached is changed, it is possible to secure the water-stopping and fixing property of the branch joint by closely contacting the outer diameter of the main pipe having the same branch joint and different size.
Further, the flange member is formed of a member separate from the cylindrical member. For this reason, the flange member can be exchanged according to the outer diameter of the main pipe. In other words, the branch joint only provides a plurality of molds for the flange member, and there is no need to prepare a plurality of molds for the cylindrical member and the fixing member. That is, the branch joint can expand the application range to the main pipe only by replacing the flange member.
Moreover, the eaves member can replace the eaves member with another eaves member having a different curvature. For this reason, the branch joint can select a flange member that is more suitable for the dimensions of the main pipe, so that more reliable watertightness can be secured.

例えば、筒状部材と主管に略沿う形状の鍔部材とが一体の分岐継手である場合、分岐継手は、鍔部材の緩径の範囲内で主管の外径に密着して分岐継手の止水性と固定性とを確保できる。そして、分岐継手の適応範囲は、鍔部材の緩径の範囲内となってしまう。
しかし、本発明実施形態の分岐継手は、筒状部材と鍔部材とを別の部材で形成する。このため、鍔部材を、より急な曲率で形成すれば、鍔部材は、主管に対してより強く密着して水密性を確保できる。つまり、鍔部材を複数種類サイズ用意して主管のサイズに応じる鍔部材を使い分ければ、分岐継手は、流体の圧力や使用する用途に応じて水密性を確保できる。そして、分岐継手は、鍔部材を交換するのみで主管の寸法の変更に幅広く対応できる。
For example, when the cylindrical member and the flange member having a shape substantially along the main pipe are an integral branch joint, the branch joint is in close contact with the outer diameter of the main pipe within the range of the gradual diameter of the flange member, and the water stoppage of the branch joint. And securing properties. And the adaptation range of a branch joint will be in the range of the gentle diameter of a collar member.
However, in the branch joint according to the embodiment of the present invention, the cylindrical member and the flange member are formed of different members. For this reason, if a gutter member is formed with a steeper curvature, a gutter member will adhere more strongly to a main pipe, and can secure watertightness. In other words, if a plurality of types of collar members are prepared and the collar members corresponding to the size of the main pipe are used properly, the branch joint can ensure water tightness according to the pressure of the fluid and the intended use. And a branch joint can respond to the change of the dimension of a main pipe widely only by replacing | exchanging a collar member.

また、前記係止面は、平坦に形成し、前記鍔部材には、前記係止面と接触するか、又は前記係止面とパッキンを介し対向する平坦部を備える。このため、筒状部材と固定部材との螺合によって分岐継手を主管に固定するとき、鍔部材と環状突出部との一体感が高まり、精度よく取り付けて水密性を向上できる。
また、前記筒状部材の外周にオネジを形成し、前記固定部材に前記オネジと螺合可能なメネジを形成してもよい。また、前記筒状部材の内径にメネジを形成し、前記固定部材が筒状でありその外周に前記メネジと螺合可能なオネジを形成してもよい。いずれの構成であっても、本発明の効果を奏し、分岐継手を主管の開孔に精度良く取付けできる。
また、前記筒状部材の内径にメネジを形成し、前記固定部材が筒状でありその外周に前記メネジと螺合可能なオネジを形成する場合には、係止部と係合部との螺合を主管の外周側から目視で確認できる。
また、筒状部材のガイド部は、係止面に対し先端側(挿入側)に設けることができる。このため、筒状部材を開孔に挿入する際に筒状部材を円滑に案内するとともに、筒状部材を開孔に対して案内できる。
Moreover, the said locking surface is formed flat, and the said collar member is provided with the flat part which contacts the said locking surface or opposes the said locking surface via packing. For this reason, when fixing a branch joint to a main pipe by screwing of a cylindrical member and a fixing member, a sense of unity with a collar member and an annular projection increases, and it can attach with accuracy and can improve watertightness.
Further, a male screw may be formed on the outer periphery of the cylindrical member, and a female screw that can be screwed to the male screw may be formed on the fixing member. Further, a female screw may be formed on an inner diameter of the cylindrical member, and a male screw that can be screwed to the female screw may be formed on the outer periphery of the fixing member. In any configuration, the effects of the present invention can be achieved, and the branch joint can be accurately attached to the opening of the main pipe.
In the case where a female screw is formed on the inner diameter of the cylindrical member, and the fixing member is cylindrical and a male screw that can be screwed to the female screw is formed on the outer periphery thereof, the screw between the locking portion and the engaging portion is formed. Can be visually confirmed from the outer peripheral side of the main pipe.
Moreover, the guide part of a cylindrical member can be provided in the front end side (insertion side) with respect to a locking surface. For this reason, when inserting a cylindrical member in an opening, while guiding a cylindrical member smoothly, a cylindrical member can be guided with respect to an opening.

また、前記筒状部材の内径にメネジを形成し、前記固定部材が筒状でありその外周に前記メネジと螺合可能なオネジを形成した場合においては、筒状部材の貫通口の内周面か固定部材の円筒部の外周面のいずれかに凹状の溝部を形成して、該溝部に止水部材(パッキン)を設けることが好ましい。このため、止水部材は、止水性を向上するとともに、排水管内の臭気漏れや不明水の浸入を防止できる。
また、筒状部材と鍔部材とが結合してもよい。これにより、筒状部材と別部材の鍔部材を一体の部品として扱うことができ、筒状部材を本管の開孔に挿入する際の作業がより簡易となる。
Further, in the case where a female screw is formed on the inner diameter of the cylindrical member and the fixing member is cylindrical and a male screw that can be screwed to the female screw is formed on the outer periphery thereof, the inner peripheral surface of the through hole of the cylindrical member It is preferable that a concave groove is formed on any one of the outer peripheral surfaces of the cylindrical portion of the fixing member, and a water stop member (packing) is provided in the groove. For this reason, the water stop member improves water stop and can prevent odor leakage in the drain pipe and infiltration of unknown water.
Moreover, a cylindrical member and a collar member may couple | bond together. Thereby, a cylindrical member and the collar member of another member can be handled as an integral part, and the operation | work at the time of inserting a cylindrical member in the opening of a main pipe becomes easier.

本発明は、主管と副管とを接続する分岐継手に適用できる。   The present invention can be applied to a branch joint that connects a main pipe and a sub pipe.

1:潜熱回収型ガス給湯器、2:給湯器本体、16:ドレン、18:ドレン排出管路、20:副管(排水支管)、22、22A、22B:主管(汚水マス)、25、25A、25B、25C、25D、25E、25F:開孔、25a:縁、26A、26B、26C、26D、26E、26F:当接部、30、60:分岐継手、32、62:筒状部材、32a、62a:挿入筒部、32b、62b:外筒部、33、33A、33B、33C、63:鍔部材、34、44、64、74:貫通口、35、79:段差部、36:パッキン、37:係止部(オネジ)、38、68:ガイド部、39、69:同径部、40、70:テーパ部、41、71:固定部材、42、72:球面部(傾斜部)、42a:先端部(先端側)、42b:根元部(他端側)、43、73:回転付与部、46:係合部(メネジ)、51:ホールソー、56:スペーサ(パッキン)、67:係止部(メネジ)、75:円筒部、76:係合部(オネジ)、81:溝部、82:止水部材(パッキン)、88、98:環状突出部、88a、98a:係止面、89:孔、90:平坦部 1: Latent heat recovery type gas water heater, 2: Hot water heater body, 16: Drain, 18: Drain discharge pipe, 20: Sub pipe (drainage branch), 22, 22A, 22B: Main pipe (sewage mass), 25, 25A , 25B, 25C, 25D, 25E, 25F: opening, 25a: edge, 26A, 26B, 26C, 26D, 26E, 26F: contact part, 30, 60: branch joint, 32, 62: cylindrical member, 32a 62a: insertion cylinder part, 32b, 62b: outer cylinder part, 33, 33A, 33B, 33C, 63: flange member, 34, 44, 64, 74: through hole, 35, 79: step part, 36: packing, 37: Locking part (male thread), 38, 68: Guide part, 39, 69: Same diameter part, 40, 70: Tapered part, 41, 71: Fixing member, 42, 72: Spherical part (inclined part), 42a : Tip part (tip side), 42b: root part (other end side) 43, 73: Rotation imparting part, 46: Engagement part (female thread), 51: Hole saw, 56: Spacer (packing), 67: Locking part (female thread), 75: Cylindrical part, 76: Engagement part (male thread) , 81: groove portion, 82: water stop member (packing), 88, 98: annular projecting portion, 88a, 98a: locking surface, 89: hole, 90: flat portion

Claims (11)

主管に穿孔する開孔に取り付けて、副管を接続して分岐路を形成する分岐継手であって、
前記副管を接続可能であり、前記主管の開孔に外側から挿入する筒状部材と、
前記筒状部材を挿通する孔を備え、前記筒状部材の外周に形成する係止面と前記主管の間に配置して、前記開孔の周囲を外側から覆う鍔部材と、
前記開孔の縁に前記主管の内側から当接する傾斜部を備え、前記筒状部材に前記主管の内側から螺合し、前記傾斜部と前記係止面との間に前記鍔部材を介して前記主管を挟持する固定部材と、を有する分岐継手。
A branch joint that is attached to an opening drilled in a main pipe and connects a sub pipe to form a branch path,
A cylindrical member that is connectable to the sub pipe and is inserted into the opening of the main pipe from the outside;
A hook member that includes a hole through which the cylindrical member is inserted, is disposed between a locking surface formed on an outer periphery of the cylindrical member and the main pipe, and covers the periphery of the opening from the outside;
An inclined portion that abuts on the edge of the opening from the inside of the main pipe, and is screwed into the cylindrical member from the inside of the main pipe, and the flange member is interposed between the inclined portion and the locking surface. And a fixing member that sandwiches the main pipe.
前記筒状部材は、前記開孔内に前記筒状部材を案内するガイド部を備え、
前記固定部材の傾斜部を球面状に形成し、前記開孔の縁に当接する先端側を前記ガイド部の外径よりも小径に、かつ他端側を前記開孔よりも大径に形成する請求項1に記載の分岐継手。
The tubular member includes a guide portion that guides the tubular member into the opening,
The inclined portion of the fixing member is formed in a spherical shape, the tip side that contacts the edge of the opening is formed to have a smaller diameter than the outer diameter of the guide portion, and the other end is formed to have a larger diameter than the opening. The branch joint according to claim 1.
前記ガイド部は、前記筒状部材の軸方向に沿って形成して同外径を維持する同径部と、前記軸方向に沿って縮径するテーパ部とを備える請求項2に記載の分岐継手。   The branch according to claim 2, wherein the guide portion includes a same-diameter portion that is formed along the axial direction of the cylindrical member and maintains the same outer diameter, and a tapered portion that is reduced in diameter along the axial direction. Fittings. 前記ガイド部と前記傾斜部とは、前記鍔部材及び前記主管を前記筒状部材と前記固定部材とで挟持した状態で、相互に当接しない請求項2又は3に記載の分岐継手。   The branch joint according to claim 2 or 3, wherein the guide portion and the inclined portion are not in contact with each other in a state where the flange member and the main pipe are sandwiched between the cylindrical member and the fixing member. 前記鍔部材と前記主管との間で狭圧するパッキンと、前記鍔部材と前記係止面との間で狭圧するパッキンと、を有する請求項1〜4の何れか一項に記載の分岐継手。   The branch joint as described in any one of Claims 1-4 which has the packing which narrows between the said collar member and the said main pipe, and the packing which narrows between the said collar member and the said locking surface. 前記鍔部材は、前記主管の外径よりも緩径で前記主管の外径に略沿う形状に形成する請求項1〜5の何れか一項に記載の分岐継手。   The branch joint according to any one of claims 1 to 5, wherein the flange member is formed in a shape that is looser than the outer diameter of the main pipe and substantially follows the outer diameter of the main pipe. 前記係止面は、平坦に形成し、
前記鍔部材には、前記係止面と接触するか、又は前記係止面とパッキンを介し対向する平坦部を備える請求項1〜6の何れか一項に記載の分岐継手。
The locking surface is formed flat,
The branch joint according to any one of claims 1 to 6, wherein the flange member includes a flat portion that contacts the locking surface or faces the locking surface via a packing.
前記筒状部材の外周にオネジを形成し、
前記固定部材に前記オネジと螺合可能なメネジを形成する請求項1〜7の何れか一項に記載の分岐継手。
Forming a male screw on the outer periphery of the tubular member;
The branch joint as described in any one of Claims 1-7 which forms the internal thread which can be screwed together with the said external thread in the said fixing member.
前記筒状部材の内径にメネジを形成し、
前記固定部材が筒状でありその外周に前記メネジと螺合可能なオネジを形成する請求項1〜7の何れか一項に記載の分岐継手。
Forming a female thread on the inner diameter of the cylindrical member;
The branch joint according to any one of claims 1 to 7, wherein the fixing member has a cylindrical shape and a male screw that can be screwed to the female screw is formed on an outer periphery of the fixing member.
前記筒状部材と前記筒状の固定部材の間であって、前記メネジと前記オネジとが螺合する部分より主管側に止水部材を設ける請求項9に記載の分岐継手。   The branch joint according to claim 9, wherein a water stop member is provided between the cylindrical member and the cylindrical fixing member and on a main pipe side from a portion where the female screw and the male screw are screwed together. 前記筒状部材と前記鍔部材とが結合する請求項1から請求項10の何れか一項に記載の分岐継手。   The branch joint according to any one of claims 1 to 10, wherein the tubular member and the flange member are coupled to each other.
JP2013267228A 2013-12-25 2013-12-25 Branch joint Active JP6203042B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2013267228A JP6203042B2 (en) 2013-12-25 2013-12-25 Branch joint

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013267228A JP6203042B2 (en) 2013-12-25 2013-12-25 Branch joint

Publications (2)

Publication Number Publication Date
JP2015124776A JP2015124776A (en) 2015-07-06
JP6203042B2 true JP6203042B2 (en) 2017-09-27

Family

ID=53535633

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2013267228A Active JP6203042B2 (en) 2013-12-25 2013-12-25 Branch joint

Country Status (1)

Country Link
JP (1) JP6203042B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020041574A (en) * 2018-09-07 2020-03-19 丸一株式会社 Pipe body with branch pipe part

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2674470A (en) * 1950-09-29 1954-04-06 Arthur I Appleton Electrical connector and method of making same
JPH06207697A (en) * 1992-11-19 1994-07-26 Sekisui Chem Co Ltd Branch pipe joint
JPH07301384A (en) * 1994-04-28 1995-11-14 Kuken Kogyo Kk Piping joint structure
JP3734151B2 (en) * 2001-01-31 2006-01-11 アロン化成株式会社 Two-part rubber ring socket and nut-clamped branch pipe with the socket
US7523965B2 (en) * 2007-06-05 2009-04-28 Netafim, Ltd. Irrigation pipe coupling
US20120080879A1 (en) * 2010-10-01 2012-04-05 Gauthier Sebastien Connector assemblies and kits for conduits

Also Published As

Publication number Publication date
JP2015124776A (en) 2015-07-06

Similar Documents

Publication Publication Date Title
JP6240998B2 (en) Branch joint
US9709202B2 (en) Pipe connector fitting with elongate gasket and metal threads
JPS624988A (en) Joint system using twist-in sleeve
JP5322679B2 (en) Insert member and joint used for joint
JP6203042B2 (en) Branch joint
JP6331137B2 (en) Branch joint
JP6315175B2 (en) Branch joint
JP2009144740A (en) Joint having adapter
JP6369118B2 (en) Branch joint
JP6521357B2 (en) Branch fitting
US20170268705A1 (en) Flexible joint
JP2009270619A (en) Joint
KR102300286B1 (en) Bifurcation connections with improved subjective sealing power
KR101638835B1 (en) Pipe connector
JP5515495B2 (en) Fitting
JP2007107618A (en) Pipe fitting and its protective cap
US11662047B2 (en) Pipe connection system and method for producing a pipe connection
JP2008223855A (en) Pipe joint
JP2006037981A (en) Connection part of plastic pipe
JP2997671B1 (en) Joint
JP2004019885A (en) Pipe joint for drain pipe
DK1431645T3 (en) Pipe fitting
CN210978645U (en) Check valve
JP6168465B2 (en) Pipe fitting
JP4810267B2 (en) Pipe fitting

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20161019

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20170712

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20170801

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20170829

R150 Certificate of patent or registration of utility model

Ref document number: 6203042

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150