JP6198535B2 - Waste liquid solidifying agent and method for producing waste liquid solidifying agent - Google Patents

Waste liquid solidifying agent and method for producing waste liquid solidifying agent Download PDF

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JP6198535B2
JP6198535B2 JP2013186700A JP2013186700A JP6198535B2 JP 6198535 B2 JP6198535 B2 JP 6198535B2 JP 2013186700 A JP2013186700 A JP 2013186700A JP 2013186700 A JP2013186700 A JP 2013186700A JP 6198535 B2 JP6198535 B2 JP 6198535B2
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徳 榊原
徳 榊原
糟谷 和宏
和宏 糟谷
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Sanyo Chemical Industries Ltd
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Description

本発明は、廃液固化剤及び廃液固化剤の製造方法およびその用途に関する。   The present invention relates to a waste liquid solidifying agent, a method for producing a waste liquid solidifying agent, and uses thereof.

近年、各種産業分野から排出される廃液は増加の一途をたどっている。廃液としては工場廃液、飲料物廃液、体液廃液などがあるが、特に病院での手術や出産の際に排出される羊液や血液等を含有した液状の医療廃液は、医療従事者や廃棄業者に対する感染症を防止するために、廃液容器に回収した後、焼却処理あるいは薬剤処理後に浄化槽内で処理されている。
しかし、いずれの場合も、液状のままで処理すると、万一の事故などによる廃液容器の破損や、廃液の飛散による二次感染の恐れがあるために、廃液、特に医療廃液を固化(ゲル化ともいう)した後に処理することが望まれている。すなわち、廃液に処理剤を投入することによって前記廃液をゲル状に固化させる廃液の処理方法が望まれている。
In recent years, waste liquid discharged from various industrial fields has been increasing. Waste liquids include factory waste liquids, beverage waste liquids, and body fluid waste liquids. Liquid medical waste liquids containing amniotic fluid and blood that are discharged during surgery and childbirth in hospitals are used by healthcare professionals and disposal companies. In order to prevent infectious diseases against the above, after being collected in a waste liquid container, it is treated in a septic tank after incineration or chemical treatment.
However, in any case, if the liquid is processed as it is, there is a risk of damage to the waste liquid container due to an accident or secondary infection due to the scattering of the waste liquid. It is desirable to process after it is also called. That is, there is a demand for a waste liquid treatment method in which the waste liquid is solidified into a gel by introducing a treatment agent into the waste liquid.

ここでいう医療廃液とは、血液や体液、及びこれらの0.90質量%塩化ナトリウム水溶液(生理食塩水)混合液、患部を洗浄したリンゲル液廃液、消毒用エタノール廃液、その他の消毒液廃液、人工透析廃液、患者から摘出した血液等の体液を含む臓器及び病理検査廃液等が挙げられる。
これらの医療廃液を固化するための廃液処理剤においては、血液や体液等に含まれている電解質による吸水性樹脂の吸水性能低下を防ぐための幾つかの手法(特許文献1、2など)が提案されている。特許文献1は、イオン型吸水性樹脂とノニオン型吸水性樹脂とをブレンドしたものである。特許文献2は、吸水性樹脂に、廃液中に含まれる電解質のイオン強度を低下させる物質、例えばキレート剤、イオン交換性樹脂、イオン感応物質等を配合したものである。
Medical waste fluid here refers to blood and body fluids, 0.90 mass% sodium chloride aqueous solution (physiological saline) mixed solution thereof, Ringer's solution waste solution for washing the affected area, ethanol disinfectant solution for disinfection, other disinfectant solution waste, artificial Examples include dialysis waste fluids, organs containing body fluids such as blood extracted from patients, and pathological examination waste fluids.
In the waste liquid treatment agent for solidifying these medical waste liquids, there are several methods (Patent Documents 1 and 2, etc.) for preventing the water absorption performance of the water absorbent resin from being deteriorated due to the electrolyte contained in blood or body fluid. Proposed. Patent Document 1 is a blend of an ionic water-absorbing resin and a nonionic water-absorbing resin. In Patent Document 2, a water-absorbing resin is blended with a substance that decreases the ionic strength of the electrolyte contained in the waste liquid, such as a chelating agent, an ion-exchange resin, or an ion-sensitive substance.

しかしながら、処理スペースの問題から、縦長の廃液容器に溜まった廃液、特に医療廃液を固化するために、吸水性樹脂を一括で投入(廃液への後投入)した場合、比重から殆どの吸水性樹脂が浮遊することなく容器底部に沈んだ後に、上部廃液に向かって固化が進行するため、容器底部に吸水性樹脂が偏在し、上部まで十分に固化できない問題がある。   However, due to the problem of the processing space, when water-absorbing resin is charged in a lump (post-injection into the waste liquid) to solidify the waste liquid accumulated in the vertically long waste liquid container, especially medical waste liquid, most of the water-absorbing resin from the specific gravity Since the solidification proceeds toward the upper waste liquid after sinking to the bottom of the container without floating, there is a problem that the water absorbent resin is unevenly distributed at the bottom of the container and cannot be sufficiently solidified to the top.

そこで、廃液の固化時間短縮のために、吸水性樹脂の発泡や微粒子化などの吸水性樹脂の表面積を向上させ吸水速度を向上する方法や、吸水性樹脂を親水化する手法も提案されている。しかし、吸水性樹脂の吸水速度を向上させたり、親水化したりしても、十分な廃液固化速度は得られていないのが実状であった。   Therefore, in order to shorten the solidification time of the waste liquid, a method for improving the water absorption speed by increasing the surface area of the water absorbent resin, such as foaming or microparticulation of the water absorbent resin, and a method for hydrophilizing the water absorbent resin have been proposed. . However, even if the water absorption rate of the water-absorbent resin is improved or hydrophilicized, a sufficient waste liquid solidification rate has not been obtained.

そこで、吸水性樹脂に疎水性物質を混合することにより、吸水性樹脂の一部を浮遊させ、残りを沈降させることで、容器の上下から固化を進行させて、固化時間を短縮する方法が知られている(特許文献3)。   Therefore, there is known a method of shortening the solidification time by mixing a hydrophobic substance into the water absorbent resin to float a part of the water absorbent resin and let the rest settle, thereby allowing the solidification to proceed from the top and bottom of the container. (Patent Document 3).

特開2002−119853号公報JP 2002-119853 A 特開平11−169451号公報Japanese Patent Laid-Open No. 11-169451 国際公開2005/107940号International Publication No. 2005/107940

しかしながら、吸水性樹脂に疎水性物質を混合する(特許文献3)方法では、廃液中の電解質(血液等)の濃度が薄い場合(10%程度)は、縦長容器の上下での固化を比較的均一にできるが、電解質(血液等)の濃度が濃い場合(30%程度)は吸水速度が遅くなる結果、廃液の固化性が低下し、廃液が滲み出やすい、固化物が柔らかくなるという問題が発生し易い。
このように、吸水性樹脂からなる廃液固化剤を投入して廃液をゲル状に固化させる処理方法においては、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能を持つ廃液固化剤は得られていないのが実状である。
本発明は、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能を持ち、固化物中の廃液が滲み出にくく、固化物が柔らかくなり難い廃液固化剤を提供することを目的とする。
However, in the method of mixing a hydrophobic substance with a water-absorbent resin (Patent Document 3), when the concentration of electrolyte (blood, etc.) in the waste liquid is low (about 10%), solidification at the top and bottom of the vertically long container is relatively Although it can be made uniform, when the concentration of the electrolyte (blood, etc.) is high (about 30%), the water absorption rate becomes slow, resulting in a problem that the solidification property of the waste liquid decreases, the waste liquid tends to ooze out, and the solidified product becomes soft. It is easy to generate.
In this way, in the treatment method in which the waste liquid solidifying agent made of water-absorbing resin is added to solidify the waste liquid into a gel, the waste liquid solidifies with stable solidification performance regardless of the concentration of electrolyte (blood, etc.) in the waste liquid. The fact is that no agent has been obtained.
It is an object of the present invention to provide a waste liquid solidifying agent that has stable solidification performance regardless of the concentration of electrolyte (blood, etc.) in the waste liquid, the waste liquid in the solidified product hardly oozes out, and the solidified product is difficult to soften. And

本発明者らは、上記問題点を改善した廃液固化剤を得るべく鋭意検討した結果、本発明に到達した。
すなわち、本発明の廃液固化剤は、水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)を必須構成単位とする架橋重合体(A)からなる吸収性樹脂(X)と界面活性剤(Y)とを有する廃液固化剤であって、(Y)のHLBが5〜12であり、(Y)が25℃、103hPaで固体である廃液固化剤である。
また、本発明の廃液固化剤の製造方法は、水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)を必須構成単位とする架橋重合体(A)からなる吸収性樹脂(X)及び界面活性剤(Y)を有する廃液固化剤の製造方法であって、(Y)のHLBが5〜12であり、(Y)が25℃、103hPaで固体である廃液固化剤の製造方法である。
The inventors of the present invention have arrived at the present invention as a result of intensive studies to obtain a waste liquid solidifying agent that has improved the above problems.
That is, the waste liquid solidifying agent of the present invention is an absorption comprising a cross-linked polymer (A) having a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer (a2) that becomes water-soluble by hydrolysis as an essential constituent unit. Liquid solidifying agent having a functional resin (X) and a surfactant (Y), wherein the HLB of (Y) is 5 to 12, and (Y) is solid at 25 ° C. and 10 3 hPa. It is an agent.
In addition, the method for producing a waste liquid solidifying agent of the present invention comprises a crosslinked polymer (A) comprising a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer (a2) that becomes water-soluble by hydrolysis as an essential constituent unit. A waste liquid solidifying agent having an absorbent resin (X) and a surfactant (Y), wherein HLB of (Y) is 5 to 12, and (Y) is 25 ° C. and 10 3 hPa. This is a method for producing a solid waste liquid solidifying agent.

本発明の廃液固化剤は、吸収性樹脂(X)と、HLBが5〜12であり、25℃、103hPaで固体である界面活性剤(Y)を有することから、電解質(血液等)の濃度が30%程度まで濃くなっても、親水性の高い界面活性剤(HLBが5〜12)を使用しているため、吸水速度が速い特長を有する。その結果、廃液の固化性が良好であり、廃液の滲み出しや、固化物が柔らかくなるという問題は生じ難い。
更に、廃液中の電解質(血液等)の濃度が10%程度の薄い場合でも、本発明の廃液固化剤は一部が浮遊しながら徐々に沈降していくことから、廃液の固化性は良好であり、廃液の滲み出しや、固化物が柔らかくなるという問題は生じ難い。その結果、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能を持つ廃液固化剤を得ることが出来る。
The waste liquid solidifying agent of the present invention has an absorbent resin (X) and a surfactant (Y) that has a HLB of 5 to 12 and is solid at 25 ° C. and 10 3 hPa. Even when the concentration of water is as high as about 30%, a highly hydrophilic surfactant (HLB of 5 to 12) is used, so that the water absorption speed is high. As a result, the solidification property of the waste liquid is good, and problems such as oozing out of the waste liquid and softening of the solidified product hardly occur.
Furthermore, even when the concentration of the electrolyte (blood, etc.) in the waste liquid is as thin as about 10%, the waste liquid solidifying agent of the present invention gradually settles while partly floating, so that the solidification property of the waste liquid is good. In addition, problems such as oozing out of the waste liquid and softening of the solidified product hardly occur. As a result, a waste liquid solidifying agent having stable solidification performance can be obtained regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid.

本発明の廃液固化剤は、水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)を必須構成単位とする架橋重合体(A)からなる吸収性樹脂(X)と界面活性剤(Y)とを有する廃液固化剤であって、(Y)のHLBが5〜12であり、(Y)が25℃、103hPaで固体である。
本発明の廃液固化剤は、上記条件を満たすことにより、廃液中の電解質の濃度が高くなっても廃液が滲み出にくく、固化物が柔らかくなりにくい。また、容器サイズや血液濃度の変化による固化性の変化が少なくなる。
The waste liquid solidifying agent of the present invention is an absorptive resin comprising a crosslinked polymer (A) having a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer (a2) that becomes water-soluble by hydrolysis as an essential constituent unit. A waste liquid solidifying agent having (X) and a surfactant (Y), wherein (Y) has an HLB of 5 to 12, and (Y) is solid at 25 ° C. and 10 3 hPa.
By satisfying the above conditions, the waste liquid solidifying agent of the present invention hardly oozes out the waste liquid even when the concentration of the electrolyte in the waste liquid becomes high, and the solidified product does not easily become soft. In addition, the change in solidification due to changes in container size and blood concentration is reduced.

廃液とは、医療廃液(血液や体液、及びこれらの0.90質量%塩化ナトリウム水溶液(生理食塩水)混合液、患部を洗浄したリンゲル液廃液、消毒用エタノール廃液、その他の消毒液廃液、人工透析廃液、患者から摘出した血液等の体液を含む臓器及び病理検査廃液等)、飲料廃液、工場廃液、放射線廃液、糞尿廃液、塗料廃液、歯科用の洗浄廃液、胃カメラ用の洗浄廃液及び吐瀉物等の各種廃液が含まれる。
本発明の廃液固化剤は、廃液中の電解質の濃度が高くなっても廃液が滲み出にくく、固化物が柔らかくなりにくく、容器サイズや血液濃度の変化による固化性の変化が少ないという観点から、血液や体液等を含有した廃液用として好ましい。
Waste liquid means medical waste liquid (blood and body fluids and their 0.90 mass% sodium chloride aqueous solution (physiological saline) mixed liquid, Ringer's liquid waste liquid for washing the affected area, disinfectant ethanol waste liquid, other disinfectant waste liquid, artificial dialysis Waste fluids, organs and pathological examination waste fluids such as blood extracted from patients, etc.), beverage waste fluids, factory waste fluids, radiation waste fluids, manure waste fluids, paint waste fluids, dental cleaning waste fluids, cleaning waste fluids for gastric cameras, and vomit Various waste liquids are included.
From the viewpoint of the waste liquid solidifying agent of the present invention, even if the concentration of the electrolyte in the waste liquid becomes high, the waste liquid does not easily bleed out, the solidified product is difficult to soften, and there is little change in solidification due to changes in container size and blood concentration. It is preferable for waste liquid containing blood, body fluid, and the like.

架橋重合体(A)の必須構成単位である水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)としては特に限定がないが、例えば、特開2005−075982号公報に記載の水溶性ラジカル重合単量体等が挙げられる。これらのうち、吸収性能の観点から、水溶性ビニルモノマー(a1)が好ましく、さらに好ましくはアニオン性ビニルモノマー{アニオン性基(カルボキシ基、スルホ基、ホスホノ基及び水酸基等)を有するビニルモノマー}、特に好ましくは炭素数3〜30のビニル基含有カルボン酸(塩){不飽和モノカルボン酸(塩){(メタ)アクリル酸、クロトン酸、桂皮酸及びこれらの塩等};不飽和ジカルボン酸(塩)(マレイン酸、フマル酸、シトラコン酸、イタコン酸及びこれらの塩等);及び前記不飽和ジカルボン酸のモノアルキル(炭素数1〜8)エステル(マレイン酸モノブチルエステル、フマル酸モノブチルエステル、マレイン酸のエチルカルビトールモノエステル、フマル酸のエチルカルビトールモノエステル、シトラコン酸モノブチルエステル及びイタコン酸グリコールモノエステル等}、次に好ましくは不飽和モノカルボン酸(塩)、最も好ましくはアクリル酸(塩)である。   The water-soluble vinyl monomer (a1) which is an essential constituent unit of the crosslinked polymer (A) and / or the hydrolyzable vinyl monomer (a2) which becomes water-soluble by hydrolysis are not particularly limited. And water-soluble radical polymerization monomers described in JP-075982. Among these, from the viewpoint of absorption performance, the water-soluble vinyl monomer (a1) is preferable, and more preferably an anionic vinyl monomer {vinyl monomer having an anionic group (carboxy group, sulfo group, phosphono group, hydroxyl group, etc.)}, Particularly preferably, the C3-C30 vinyl group-containing carboxylic acid (salt) {unsaturated monocarboxylic acid (salt) {(meth) acrylic acid, crotonic acid, cinnamic acid, and salts thereof}; unsaturated dicarboxylic acid ( Salt) (maleic acid, fumaric acid, citraconic acid, itaconic acid, and salts thereof); and monoalkyl (carbon number 1 to 8) ester of the unsaturated dicarboxylic acid (maleic acid monobutyl ester, fumaric acid monobutyl ester) , Ethyl carbitol monoester of maleic acid, ethyl carbitol monoester of fumaric acid, citraconic acid And butyl ester and itaconic acid glycol monoester}, then preferably the unsaturated monocarboxylic acid (salt), most preferably acrylic acid (salt).

なお、(メタ)アクリル酸とはアクリル酸及び/又はメタクリル酸を意味し、「・・・酸(塩)」とは「・・・酸」及び/又は「・・・酸塩」を意味する。塩としては、カリウム、ナトリウム及びリチウム等のアルカリ金属塩並びにカルシウム等のアルカリ土類金属塩が含まれる。   In addition, (meth) acrylic acid means acrylic acid and / or methacrylic acid, and "... acid (salt)" means "... acid" and / or "... acid salt". . Examples of the salt include alkali metal salts such as potassium, sodium and lithium, and alkaline earth metal salts such as calcium.

架橋重合体(A)に含まれる水溶性ビニルモノマー(a1)単位がアニオン性ビニルモノマーの場合、これは未中和体であっても、中和体(水溶性ビニルモノマー塩単位)であっても構わないが、架橋重合体(A)を製造する上での作業性の改良等の目的で水溶性ビニルモノマー(a1)単位の一部又は全てを中和して水溶性ビニルモノマー塩単位としてもよい。   When the water-soluble vinyl monomer (a1) unit contained in the crosslinked polymer (A) is an anionic vinyl monomer, this is a neutralized product (water-soluble vinyl monomer salt unit) even if it is an unneutralized product. However, a part or all of the water-soluble vinyl monomer (a1) unit is neutralized as a water-soluble vinyl monomer salt unit for the purpose of improving workability in producing the crosslinked polymer (A). Also good.

(a1)としてアニオン性ビニルモノマーを使用した場合に、(A)に含まれるアニオン性ビニルモノマー由来のアニオン部分を中和体としたい場合は、水酸化カリウム、水酸化ナトリウム及び水酸化リチウム等の水酸化アルカリ金属、水酸化カルシウム等の水酸化アルカリ土類金属又はこれらの水溶液を、重合前のモノマー段階、あるいは重合後の含水ゲルに添加すれば良い。   When an anionic vinyl monomer is used as (a1), and an anionic portion derived from the anionic vinyl monomer contained in (A) is to be neutralized, potassium hydroxide, sodium hydroxide, lithium hydroxide, etc. An alkaline earth metal hydroxide such as an alkali metal hydroxide or calcium hydroxide or an aqueous solution thereof may be added to the monomer stage before polymerization or the hydrogel after polymerization.

架橋重合体(A)の水溶性ビニルモノマー(a1)として、アニオン性ビニルモノマー{最も好ましくはアクリル酸(塩)}を使用する場合、アニオン性ビニルモノマーの最終的な中和度{アニオン性ビニルモノマーのアニオン基及びアニオン塩基の合計モル数に基づく、アニオン塩基の含有量(モル%)}は、吸収性能の観点から、30〜100が好ましく、さらに好ましくは40〜95、特に好ましくは50〜90である。   When an anionic vinyl monomer {most preferably acrylic acid (salt)} is used as the water-soluble vinyl monomer (a1) of the crosslinked polymer (A), the final neutralization degree of the anionic vinyl monomer {anionic vinyl The content (mol%) of the anionic base based on the total number of moles of the anionic group and anionic base of the monomer is preferably 30 to 100, more preferably 40 to 95, and particularly preferably 50 to 50 from the viewpoint of absorption performance. 90.

水溶性ビニルモノマー(a1)及び加水分解性ビニルモノマー(a2)は、それぞれ、単独で構成単量体としてもよく、2種以上を構成単量体としてもよい。   Each of the water-soluble vinyl monomer (a1) and the hydrolyzable vinyl monomer (a2) may be a single constituent monomer or two or more constituent monomers.

水溶性ビニルモノマー(a1)及び加水分解性ビニルモノマー(a2)のうち、吸収性能の観点から、(a1)が好ましく、さらに好ましくは(a1)を単独で構成単量体とすることである。   Of the water-soluble vinyl monomer (a1) and hydrolyzable vinyl monomer (a2), (a1) is preferable from the viewpoint of absorption performance, and more preferably (a1) is used alone as a constituent monomer.

水溶性ビニルモノマー(a1)及び加水分解性ビニルモノマー(a2)の両方を構成単位とする場合、これらのビニルモノマー単位のモル比{(a1)/(a2)}は、75/25〜99/1が好ましく、さらに好ましくは85/15〜95/5、特に好ましくは90/10〜93/7、最も好ましくは91/9〜92/8である。この範囲であると、吸収性能がさらに良好となる。   When both the water-soluble vinyl monomer (a1) and the hydrolyzable vinyl monomer (a2) are used as constituent units, the molar ratio {(a1) / (a2)} of these vinyl monomer units is 75/25 to 99 / 1, more preferably 85/15 to 95/5, particularly preferably 90/10 to 93/7, and most preferably 91/9 to 92/8. Within this range, the absorption performance is further improved.

架橋重合体(A)は、さらに、水溶性ビニルモノマー(a1)及び/又は加水分解性ビニルモノマーと共重合できるその他のビニルモノマーを構成単位とすることができるが、その他のビニルモノマー(a3)を構成単位として含まないことが好ましい。   The cross-linked polymer (A) can further contain a water-soluble vinyl monomer (a1) and / or another vinyl monomer copolymerizable with the hydrolyzable vinyl monomer as a constituent unit, but the other vinyl monomer (a3). Is preferably not included as a structural unit.

その他のビニルモノマー(a3)としては、水溶性ビニルモノマー(a1)等と共重合できるモノマーであれば制限がなく、たとえば、特開2003−225565号公報に記載のビニルモノマー等が挙げられる。
その他のビニルモノマー(a3)を構成単位とする場合、その他のビニルモノマー単位の含有量(モル%)は、吸収性能の観点から、水溶性ビニルモノマー(a1)単位及び加水分解性ビニルモノマー(a2)単位の合計のモル数に基づいて、0.01〜30が好ましく、さらに好ましくは0.05〜20、特に好ましくは0.1〜15である。
The other vinyl monomer (a3) is not limited as long as it is a monomer that can be copolymerized with the water-soluble vinyl monomer (a1) and the like, and examples thereof include a vinyl monomer described in JP-A-2003-225565.
In the case where the other vinyl monomer (a3) is used as a constituent unit, the content (mol%) of the other vinyl monomer unit is selected from the viewpoint of absorption performance, the water-soluble vinyl monomer (a1) unit and the hydrolyzable vinyl monomer (a2). ) Based on the total number of moles of units, 0.01 to 30 is preferable, more preferably 0.05 to 20, and particularly preferably 0.1 to 15.

本発明において、架橋重合体(A)は、必須構成単位である(a1)及び/又は(a2)が、反応性基を有する場合(カルボキシル基を有するものとアミノ基を有するものの併用等)は、自己架橋させても良いが、必要により内部架橋剤(b)を使用してもよい。
内部架橋剤(b)としては、公知の内部架橋剤、例えば、特開2003−225565号公報に記載の内部架橋剤が使用できる。これらの内部架橋剤のうち、吸収性能等の観点から、エチレン性不飽和基を2個以上有する内部架橋剤が好ましく、さらに好ましくはトリアリルシアヌレート、トリアリルイソシアヌレート及び炭素数2〜10のポリオールのポリ(メタ)アリルエーテル、特に好ましくはトリアリルシアヌレート、トリアリルイソシアヌレート、テトラアリロキシエタン及びペンタエリスリトールトリアリルエーテル、最も好ましくはペンタエリスリトールトリアリルエーテルである。
In the present invention, when (a1) and / or (a2), which is an essential constituent unit, has a reactive group in the crosslinked polymer (A) (a combination of a carboxyl group and an amino group). Although self-crosslinking may be performed, an internal crosslinking agent (b) may be used if necessary.
As the internal cross-linking agent (b), a known internal cross-linking agent, for example, an internal cross-linking agent described in JP-A No. 2003-225565 can be used. Of these internal cross-linking agents, an internal cross-linking agent having two or more ethylenically unsaturated groups is preferable from the viewpoint of absorption performance, and more preferably triallyl cyanurate, triallyl isocyanurate, and those having 2 to 10 carbon atoms. Poly (meth) allyl ethers of polyols, particularly preferably triallyl cyanurate, triallyl isocyanurate, tetraallyloxyethane and pentaerythritol triallyl ether, most preferably pentaerythritol triallyl ether.

内部架橋剤(b)の含有量(モル%)は、水溶性ビニルモノマー(a1)単位及び加水分解性ビニルモノマー(a2)単位のモル数に基づいて、0.001〜5が好ましく、さらに好ましくは0.005〜3、特に好ましくは0.01〜1である。この範囲であると、吸収特性がさらに良好となる。   The content (mol%) of the internal crosslinking agent (b) is preferably 0.001 to 5, more preferably, based on the number of moles of the water-soluble vinyl monomer (a1) unit and the hydrolyzable vinyl monomer (a2) unit. Is 0.005 to 3, particularly preferably 0.01 to 1. Within this range, the absorption characteristics are further improved.

架橋重合体(A)は、公知の方法{特開2003−225565号公報及び特開2005−075982号公報等}と同様にして、水溶性ビニルモノマー(a1)及び/又は加水分解性ビニルモノマー(a2)並びに内部架橋剤(a3)を重合して、含水ゲルを調製し、必要により含水ゲルを細断した後、乾燥してして架橋重合体(A)としてもよい。   The crosslinked polymer (A) is prepared in the same manner as in known methods {Japanese Patent Laid-Open No. 2003-225565 and Japanese Patent Laid-Open No. 2005-075982 etc.} and a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer ( a2) and the internal crosslinking agent (a3) are polymerized to prepare a hydrogel, and if necessary, the hydrogel may be shredded and dried to obtain a crosslinked polymer (A).

また、架橋重合体(A)は、乾燥後に粉砕することができる。粉砕方法については、特に限定はなく、通常の粉砕装置{たとえば、ハンマー式粉砕機、衝撃式粉砕機、ロール式粉砕機及びシェット気流式粉砕機}等が使用できる。粉砕された吸収性樹脂粒子は、必要によりふるい分け等により粒度調整できる。   The crosslinked polymer (A) can be pulverized after drying. The pulverization method is not particularly limited, and a normal pulverizer (for example, a hammer-type pulverizer, an impact-type pulverizer, a roll-type pulverizer, and a shet airflow-type pulverizer) can be used. The pulverized absorbent resin particles can be adjusted in particle size by sieving if necessary.

架橋重合体(A)が粉砕された吸水性樹脂粒子である場合、(A)の重量平均粒子径(μm)は、廃液中の電解質の濃度が高くなっても廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、100〜2000が好ましく、さらに好ましくは200〜1000、特に好ましくは300〜850である。   When the crosslinked polymer (A) is a pulverized water-absorbent resin particle, the weight average particle diameter (μm) of (A) is such that the waste liquid is difficult to bleed out even when the concentration of the electrolyte in the waste liquid increases. Is preferably 100 to 2000, more preferably 200 to 1000, and particularly preferably 300 to 850, from the viewpoint of being difficult to become soft.

架橋重合体(A)は、必要により表面架橋剤を反応させて、表面を架橋処理してもよい。   The crosslinked polymer (A) may be subjected to a crosslinking treatment by reacting a surface crosslinking agent as necessary.

表面架橋剤としては、公知の表面架橋剤、例えば、特開2003−225565号公報に記載の表面架橋剤が使用できる。
これらの表面架橋剤のうち、吸水性能等の観点から、水溶性ビニルモノマー(a1)単位の水溶性置換基{カルボキシ基、水酸基等}及び/又は加水分解性ビニルモノマー(a2)単位の加水分解によって生成する水溶性置換基{カルボキシ基、水酸基等}と反応し得る官能基を少なくとも2個以上有する架橋剤が好ましく、さらに好ましくは多価グリシジル、特に好ましくはエチレングリコールジグリシジルエーテル及びグリセリンジグリシジルエーテル、最も好ましくはエチレングリコールジグリシジルエーテルである。
As the surface crosslinking agent, a known surface crosslinking agent, for example, a surface crosslinking agent described in JP-A-2003-225565 can be used.
Among these surface cross-linking agents, from the viewpoint of water absorption performance and the like, the water-soluble substituent {carboxy group, hydroxyl group, etc.} of the water-soluble vinyl monomer (a1) unit and / or the hydrolysis of the hydrolyzable vinyl monomer (a2) unit. Is preferably a cross-linking agent having at least two functional groups capable of reacting with water-soluble substituents {carboxy group, hydroxyl group, etc.} generated by the above, more preferably polyvalent glycidyl, particularly preferably ethylene glycol diglycidyl ether and glycerin diglycidyl. Ether, most preferably ethylene glycol diglycidyl ether.

表面架橋剤の含有量(モル%)は、廃液中の電解質の濃度が高くなっても廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、水溶性ビニルモノマー(a1)単位及び加水分解性ビニルモノマー(a2)単位のモル数に基づいて、0.005〜0.300が好ましく、さらに好ましくは0.010〜0.200、特に好ましくは0.015〜0.15である。   The content (mol%) of the surface cross-linking agent is selected from the viewpoints that the waste liquid does not ooze out and the solidified product is difficult to soften even if the concentration of the electrolyte in the waste liquid becomes high. Based on the number of moles of the vinyl monomer (a2) unit, 0.005 to 0.300 is preferable, 0.010 to 0.200 is more preferable, and 0.015 to 0.15 is particularly preferable.

表面架橋反応の方法は、公知{たとえば、特許第3648553号公報、特開2003−165883号公報、特開2005−75982号公報、特開2005−95759号公報}の方法が適用できる。   As the method of the surface crosslinking reaction, known methods (for example, Japanese Patent No. 3648553, Japanese Patent Application Laid-Open No. 2003-165883, Japanese Patent Application Laid-Open No. 2005-75982, Japanese Patent Application Laid-Open No. 2005-95759) can be applied.

本発明の廃液固化剤は、上記架橋重合体(A)からなる吸収性樹脂(X)と界面活性剤(Y)とを有する廃液固化剤である。
本発明において、界面活性剤(Y)は、HLBが5〜12であり、25℃、103hPaで固体であるものである。
ここで「HLB」とは、親水性と親油性のバランスを示す指標であって、例えば「界面活性剤入門」〔2007年三洋化成工業株式会社発行、藤本武彦著〕212頁に記載されている小田法によって、有機化合物の有機性の値と無機性の値との比率から計算することができる。
HLB=10×無機性/有機性
HLBを導き出すための有機性の値及び無機性の値については前記「界面活性剤入門」213頁に記載の表の値を用いて算出できる。
界面活性剤(Y)のHLBが12を超えて親水性が高くなると、電解質(血液等)の濃度が10%程度まで薄くなった場合に、比較的短時間で容器の底に沈んでしまうため、電解質(血液等)を含む廃液を固化するのに長時間を要し、固化状態も離水が発生し易くなる。
界面活性剤(Y)のHLBが5未満に疎水性が強くなると、電解質(血液等)の濃度が30%程度まで濃くなった場合に吸水速度が遅くなり、廃液固化性が低下して廃液が滲み出やすくなる。
The waste liquid solidifying agent of the present invention is a waste liquid solidifying agent having an absorbent resin (X) composed of the crosslinked polymer (A) and a surfactant (Y).
In the present invention, the surfactant (Y) has an HLB of 5 to 12 and is solid at 25 ° C. and 10 3 hPa.
Here, “HLB” is an index indicating the balance between hydrophilicity and lipophilicity, and is described, for example, in “Introduction to Surfactants” (published by Sanyo Chemical Industries, Ltd., 2007, Takehiko Fujimoto), page 212. By the Oda method, it can be calculated from the ratio between the organic value and the inorganic value of the organic compound.
The organic value and the inorganic value for deriving HLB = 10 × inorganic / organic HLB can be calculated by using the values in the table described in “Introduction of Surfactant” on page 213.
If the HLB of the surfactant (Y) exceeds 12 and the hydrophilicity becomes high, the electrolyte (blood, etc.) will sink to the bottom of the container in a relatively short time when the concentration of the electrolyte (blood, etc.) is reduced to about 10%. Further, it takes a long time to solidify the waste liquid containing the electrolyte (blood, etc.), and water separation tends to occur in the solidified state.
If the HLB of the surfactant (Y) is less than 5 and the hydrophobicity becomes strong, when the concentration of the electrolyte (blood, etc.) is increased to about 30%, the water absorption rate becomes slow, the solidification property of the waste liquid is lowered, and the waste liquid is reduced. It becomes easy to ooze out.

界面活性剤(Y)としては、HLBが5〜12であり、25℃、103hPaで固体である非イオン界面活性剤が含まれる。
非イオン界面活性剤は、水に溶けてもイオン性を示さないが、界面活性を呈するものである。本発明において、非イオン界面活性剤としては、公知のHLBが5〜12であり、25℃、103hPaで固体である非イオン界面活性剤が含まれる。
非イオン界面活性剤としては、廃液中の電解質の濃度が高くなっても廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、グリセリン脂肪酸エステル及び脂肪酸アミドからなる群より選ばれる少なくとも1種が好ましい。
The surfactant (Y) includes a nonionic surfactant having an HLB of 5 to 12 and a solid at 25 ° C. and 10 3 hPa.
Nonionic surfactants do not exhibit ionic properties even when dissolved in water, but exhibit surface activity. In the present invention, the nonionic surfactant includes a nonionic surfactant having a known HLB of 5 to 12 and solid at 25 ° C. and 10 3 hPa.
Nonionic surfactants include sucrose fatty acid esters, sorbitan fatty acid esters, glycerin fatty acid esters, and fatty acid amides from the viewpoint that the waste liquid does not easily bleed out and the solidified product is difficult to soften even when the electrolyte concentration in the waste liquid increases. At least one selected from the group consisting of

ショ糖脂肪酸エステルとしては、ショ糖に炭素数8〜22の脂肪酸がエステル結合したものが含まれ、具体的には、ショ糖ステアリン酸エステル[例えば、第一工業製薬社製のもの{DKエステルF−50(HLB=6)、F−70(HLB=8)及びF−110(HLB=11)等}、三菱化学フーズ(株)製のもの{リョートーシュガーエステルS−770(HLB=約7)、S−970(HLB=約9)、S−1170(HLB=約11)及びS−1170F(HLB=約11)等}等]等が挙げられる。   Sucrose fatty acid esters include those in which a fatty acid having 8 to 22 carbon atoms is ester-bonded to sucrose, and specifically, sucrose stearic acid esters [for example, those manufactured by Daiichi Kogyo Seiyaku Co., Ltd. {DK Ester F-50 (HLB = 6), F-70 (HLB = 8), F-110 (HLB = 11), etc.], manufactured by Mitsubishi Chemical Foods, Inc. {Ryoto Sugar Ester S-770 (HLB = about 7), S-970 (HLB = about 9), S-1170 (HLB = about 11), S-1170F (HLB = about 11), etc.}, etc.].

ソルビタン脂肪酸エステルとしては、ソルビタンに炭素数8〜22の脂肪酸がエステル結合したものが含まれ、具体的には、ソルビタンパルミテート[花王(株)製のもの{レオドールSP−P10(HLB=6.7)等}及び理研ビタミン社製のもの{リケマールP−300(HLB=5.6)等}等]等が挙げられる。   Sorbitan fatty acid esters include those in which a fatty acid having 8 to 22 carbon atoms is ester-bonded to sorbitan. Specifically, sorbitan palmitate [manufactured by Kao Corporation {Leodol SP-P10 (HLB = 6. 7) etc. and those manufactured by Riken Vitamin Co., Ltd. {Riquemar P-300 (HLB = 5.6) etc.} etc.] and the like.

グリセリン脂肪酸エステルとしては、グリセリン及び/又はグリセリンの重合物(重合度2〜20)に炭素数8〜22の脂肪酸がエステル結合したものが含まれる。
具体的には、ジグリセリンモノラウレート[理研ビタミン(株)製のもの{ポエムDL−100(HLB=9.4)等}等]、ジグリセリンモノミリステート[理研ビタミン(株)製のもの{ポエムDM−100(HLB=8.7)等}等]、ジグリセリンモノステアレート[理研ビタミン(株)製のもの{ポエムDS−100A(HLB=7.7)等}等]、ジグリセリンモノオレート[理研ビタミン(株)製のもの{ポエムDO−100V(HLB=7.3)、リケマールDO−100(HLB=7.4)等}等]、デカグリセリンステアレート[理研ビタミン(株)製のもの{ポエムJ−0081HV(HLB=12)、ポエムJ−0381V(HLB=12)等}等]等が挙げられる。
Examples of the glycerin fatty acid ester include glycerin and / or a polymer of glycerin (degree of polymerization 2 to 20) in which a fatty acid having 8 to 22 carbon atoms is ester-bonded.
Specifically, diglycerin monolaurate [made by Riken Vitamin Co., Ltd. {Poem DL-100 (HLB = 9.4), etc.] etc.], diglycerin monomyristate [made by Riken Vitamin Co., Ltd. {Poem DM-100 (HLB = 8.7) etc.}], diglycerin monostearate [manufactured by Riken Vitamin Co., Ltd. {Poem DS-100A (HLB = 7.7) etc.} etc.], diglycerin Monooleate [manufactured by Riken Vitamin Co., Ltd. {Poem DO-100V (HLB = 7.3), Riquemar DO-100 (HLB = 7.4), etc.)], decaglycerin stearate [RIKEN Vitamin Co., Ltd.] And the like {Poem J-0081HV (HLB = 12), Poem J-0381V (HLB = 12), etc.}] and the like.

脂肪酸アミドとしては、炭素数8〜22の脂肪酸とエタノールアミンがアミド結合したものが含まれる。具体的には、ヤシ油脂肪酸モノエタノールアミド[三洋化成工業(株)製のもの{プロファンAB−20(HLB=11)等}等]、ステアリン酸モノエタノールアミド[三洋化成工業(株)製のもの{プロファンSME(HLB=10)等}等]等が挙げられる。   Examples of the fatty acid amide include those obtained by amide bonding of a fatty acid having 8 to 22 carbon atoms and ethanolamine. Specifically, palm oil fatty acid monoethanolamide [manufactured by Sanyo Chemical Industries, Ltd. {Prophan AB-20 (HLB = 11), etc.] etc.], stearic acid monoethanolamide [manufactured by Sanyo Chemical Industries, Ltd. {Profan SME (HLB = 10) etc.} etc.] and the like.

(Y)のHLBは、廃液中の電解質(血液等)の濃淡に関わらず、廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、好ましくは6〜11である。   The HLB of (Y) is preferably 6 to 11 from the viewpoint that the waste liquid hardly oozes out and the solidified product hardly softens regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid.

本発明の廃液固化剤において、界面活性剤(Y)の含有量は、吸水性樹脂(X)の重量を基準として、廃液中の電解質の濃度が高くなっても廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、0.1〜5.0重量%が好ましく、さらに好ましくは0.2〜4.5重量%であり、次にさらに好ましくは0.3〜4.0重量%であり、特に好ましくは0.5〜3.5重量%である。
界面活性剤(Y)の含有量が0.1重量%以上であることで、電解質(血液等)の濃度が10%程度まで薄くなった場合に容器の底に沈みにくく、電解質(血液等)を含む廃液を固化するのに長時間を要することなくし、固化状態も離水が発生しにくく、好ましい。
界面活性剤(Y)の含有量が5.0重量%以下であることで、電解質(血液等)の濃度が30%程度まで濃くなった場合に吸水速度が遅くなることがなく、廃液固化性が低下することがないので廃液が滲み出にくく、好ましい。
In the waste liquid solidifying agent of the present invention, the content of the surfactant (Y) is based on the weight of the water-absorbent resin (X), and even if the concentration of the electrolyte in the waste liquid becomes high, the waste liquid hardly oozes and the solidified product Is preferably 0.1 to 5.0% by weight, more preferably 0.2 to 4.5% by weight, and still more preferably 0.3 to 4.0% by weight. Particularly preferred is 0.5 to 3.5% by weight.
When the surfactant (Y) content is 0.1% by weight or more, the electrolyte (blood, etc.) hardly sinks to the bottom of the container when the concentration of the electrolyte (blood, etc.) is reduced to about 10%. This is preferable because it does not take a long time to solidify the waste liquid containing, and the solidified state hardly causes water separation.
When the content of the surfactant (Y) is 5.0% by weight or less, the water absorption rate does not slow down when the concentration of the electrolyte (blood, etc.) is increased to about 30%, and the solidification property of the waste liquid Since the liquid does not decrease, the waste liquid hardly oozes out, which is preferable.

界面活性剤(Y)の形状が粉末状である場合、界面活性剤の粒径は特に限定されるものではないが、重量平均粒子径は、吸水性樹脂へのドライブレンド性の観点から、2000μm以下であることが好ましく、さらに好ましくは1500μm以下、次にさらに好ましくは1000μm以下である。   When the shape of the surfactant (Y) is powder, the particle size of the surfactant is not particularly limited, but the weight average particle size is 2000 μm from the viewpoint of dry blendability to the water absorbent resin. Or less, more preferably 1500 μm or less, and still more preferably 1000 μm or less.

本発明の廃液固化剤は、吸水性樹脂(X)と界面活性剤(Y)とを有する廃液固化剤であり、廃液中の電解質(血液等)の濃淡に関わらず、廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、吸水性樹脂(X)の表面近傍に界面活性剤(Y)を有していることが好ましい。
吸水性樹脂(X)の表面近傍に界面活性剤(Y)を有するものとしては、下記方法により得たものが挙げられる。
(1)固体である界面活性剤(Y)をそのまま吸水性樹脂(X)に例えばドライブレンド法のように直接混合させる方法
(2)水や親水性有機溶媒中に、界面活性剤(Y)をスラリー状に分散させて吸水性樹脂(X)に混合する方法
(3)疎水性の有機溶媒中に、界面活性剤(Y)を溶解させて、吸水性樹脂(X)を含浸させ、乾燥する方法
これらの混合方法のうち、乾燥のしやすさ及び残留溶剤が少ない観点から、(1)が好ましい。
The waste liquid solidifying agent of the present invention is a waste liquid solidifying agent having a water-absorbent resin (X) and a surfactant (Y), and the waste liquid is difficult to ooze regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid. From the viewpoint of hardening the solidified product, it is preferable to have a surfactant (Y) in the vicinity of the surface of the water absorbent resin (X).
As what has surfactant (Y) in the surface vicinity of water absorbing resin (X), what was obtained by the following method is mentioned.
(1) A method of directly mixing a surfactant (Y), which is a solid, with the water-absorbent resin (X) as it is, for example, a dry blend method. (2) A surfactant (Y) in water or a hydrophilic organic solvent. (3) The surfactant (Y) is dissolved in a hydrophobic organic solvent, impregnated with the water absorbent resin (X), and dried. Among these mixing methods, (1) is preferred from the viewpoint of ease of drying and a small amount of residual solvent.

本発明の廃液固化剤には、必要により任意の段階{架橋重合体(A)製造工程のうち、重合工程、細断工程、乾燥工程、粉砕工程、表面架橋工程及び/又はこれらの工程の前後、並びに(X)と(Y)とを混合する工程後等}において、添加物を添加することができる。
添加物としては、公知(たとえば特開2003−225565号公報)の添加剤{防腐剤、防かび剤、抗菌剤、酸化防止剤、紫外線吸収剤、着色剤、芳香剤、消臭剤及び有機質繊維状物等}等が使用でき、これらの1種又は2種以上を併用してもよい。
In the waste liquid solidifying agent of the present invention, an optional step {in the production step of the crosslinked polymer (A), a polymerization step, a shredding step, a drying step, a pulverization step, a surface crosslinking step, and / or before and after these steps. And after the step of mixing (X) and (Y), etc.}, an additive can be added.
As additives, known additives (for example, Japanese Patent Application Laid-Open No. 2003-225565) {preservatives, fungicides, antibacterial agents, antioxidants, ultraviolet absorbers, colorants, fragrances, deodorants, and organic fibers Etc.}, etc., and one or more of these may be used in combination.

本発明の廃液固化剤において、下記に示すヌレ時間(I)は、廃液固化性の観点から、20〜90秒であるものが好ましく、さらに好ましくは25〜80秒である。
ヌレ時間(I):25℃の0.90重量%塩化ナトリウム水溶液50gを入れた有効容積100ml(内径50mm)のビーカーに、廃液固化剤1.00gを一括で投入してから廃液固化剤が湿潤するまでの時間。
ヌレ時間(I)が20秒以上であることで、電解質(血液等)の濃度が10%程度まで薄くなった場合に比較的短時間で容器の底に沈んでしまうことがなく、電解質(血液等)を含む廃液を固化するのに長時間を要することがなく、固化状態も離水が発生しにくく、好ましい。
ヌレ時間(I)が90秒以下であることで、電解質(血液等)の濃度が30%程度まで濃くなった場合に吸水速度が遅くなることがなく、廃液固化性が低下することがないので廃液が滲み出にくく、好ましい。
従って、ヌレ時間(I)を上記範囲とすることで、吸水倍率、吸収速度が適度となり、容器サイズの大小にかかわらず、廃液を固化することができる。
In the waste liquid solidifying agent of the present invention, the wet time (I) shown below is preferably 20 to 90 seconds, more preferably 25 to 80 seconds, from the viewpoint of waste liquid solidification.
Nure time (I): 1.00 g of waste liquid solidifying agent is charged all at once into a beaker having an effective volume of 100 ml (inner diameter 50 mm) containing 50 g of 0.90 wt% sodium chloride aqueous solution at 25 ° C. Time to do.
When the wet time (I) is 20 seconds or longer, the electrolyte (blood) does not sink to the bottom of the container in a relatively short time when the concentration of the electrolyte (blood, etc.) is reduced to about 10%. It is preferable that solidification of the waste liquid containing the above-mentioned) does not take a long time, and that the solidified state hardly causes water separation.
Since the wet time (I) is 90 seconds or less, when the concentration of the electrolyte (blood, etc.) increases to about 30%, the water absorption speed does not slow down and the waste liquid solidification property does not decrease. The waste liquid is preferable because it does not easily ooze out.
Therefore, by setting the wet time (I) within the above range, the water absorption magnification and the absorption speed become appropriate, and the waste liquid can be solidified regardless of the size of the container.

ヌレ時間(I)は、具体的には、下記測定方法によって測定する。
25℃の0.90質量%塩化ナトリウム水溶液50gを入れた、軸方向を鉛直として置かれた有効容量100mlのビーカー(内径50mm、高さ70mm)の上部に、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置する。該ロートの下部口を開けた状態で、該ロート内に静かに廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定する。廃液固化剤の外観が透明になった時点を湿潤した時点として判断する。
Specifically, the wet time (I) is measured by the following measuring method.
For the apparent density measurement described in JIS-K3362 on top of a beaker (inner diameter 50 mm, height 70 mm) with an effective capacity of 100 ml placed with a 0.90 mass% sodium chloride aqueous solution at 25 ° C. placed vertically. The funnel is installed so that the height from the liquid level of the lower mouth is 50 mm. With the lower mouth of the funnel open, 1.00 g of the waste liquid solidifying agent is gently put into the funnel, and the time from the introduction of the waste liquid solidifying agent to the wetting of the waste liquid solidifying agent is measured. The time when the appearance of the waste liquid solidifying agent becomes transparent is determined as the time when it is wet.

本発明の廃液固化剤において、下記に示すヌレ時間(II)は、廃液固化性の観点から、80〜500秒であるものが好ましく、さらに好ましくは100〜400秒である。
ヌレ時間(II):塩化ナトリウムを0.9重量%及び下記凝結防止剤入り牛血を10重量%含む25℃の水溶液50gを入れた有効容積100ml(内径50mm)のビーカーに、廃液固化剤1.00gを一括で投入してから廃液固化剤が湿潤するまでの時間。
凝結防止剤入りの牛血:牛血4000mlに、pH8.0に調整した0.5Mのエチレンジアミン四酢酸ナトリウム水溶液200mlを加えた牛血。
0.5Mのエチレンジアミン四酢酸ナトリウム水溶液の作成法
37.2gのエチレンジアミン四酢酸二ナトリウム・二水和物を160mlの水に加えた後、水酸化ナトリウムを加えてpH8.0に合わせ、更に水を追加して200mlの0.5Mエチレンジアミン四酢酸ナトリウム水溶液を作成する。
ヌレ時間(II)が80秒以上であることで、電解質(血液等)の濃度が10%程度まで薄くなった場合に短時間で容器の底に沈んでしまうことがなく、電解質(血液等)を含む廃液を固化するのに長時間を要することなく、固化状態も離水が発生しにくく、好ましい。
ヌレ時間(II)が500秒以下であることで、電解質(血液等)の濃度が30%程度まで濃くなった場合に吸水速度が適度であり、廃液固化性が低下することがなく廃液が滲み出にくく、好ましい。
従って、ヌレ時間(II)を上記範囲とすることで、吸水倍率、吸収速度が適度となり、容器サイズの大小にかかわらず、廃液を固化することができる。
In the waste liquid solidifying agent of the present invention, the wet time (II) shown below is preferably 80 to 500 seconds, more preferably 100 to 400 seconds, from the viewpoint of waste liquid solidification.
Waste time (II): Waste liquid solidifying agent 1 in a beaker having an effective volume of 100 ml (inner diameter 50 mm) containing 50 g of an aqueous solution at 25 ° C. containing 0.9 wt% sodium chloride and 10 wt% bovine blood containing the following anticoagulant The time from when .00 g is charged all at once until the waste liquid solidifying agent gets wet.
Bovine blood containing anticoagulant: Bovine blood obtained by adding 200 ml of 0.5 M sodium ethylenediaminetetraacetate solution adjusted to pH 8.0 to 4000 ml of bovine blood.
Preparation Method of 0.5 M Sodium Ethylenediaminetetraacetate Aqueous Solution 37.2 g of disodium ethylenediaminetetraacetate dihydrate was added to 160 ml of water, and then sodium hydroxide was added to adjust the pH to 8.0. In addition, 200 ml of 0.5 M aqueous solution of sodium ethylenediaminetetraacetate is prepared.
When the wet time (II) is 80 seconds or more, when the concentration of the electrolyte (blood, etc.) is reduced to about 10%, the electrolyte (blood, etc.) does not sink to the bottom of the container in a short time. It is preferable because it does not take a long time to solidify the waste liquid containing, and the solidified state hardly causes water separation.
When the wet time (II) is 500 seconds or less, when the concentration of the electrolyte (blood, etc.) is increased to about 30%, the water absorption speed is moderate, and the waste liquid bleeds without decreasing the solidification property of the waste liquid. It is hard to come out and is preferable.
Therefore, by setting the wet time (II) in the above range, the water absorption magnification and the absorption speed become appropriate, and the waste liquid can be solidified regardless of the size of the container.

具体的には、下記測定方法によって測定する。
塩化ナトリウムを0.9重量%及び上記凝結防止剤入り牛血を10重量%含む25℃の水溶液50gを入れた、軸方向を鉛直として置かれた有効容量100mlのビーカー(内径50mm、高さ70mm)の上部に、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置し、該ロートの下部口を開けた状態で、該ロート内に静かに廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定する。廃液固化剤の外観が透明になった時点を湿潤した時点として判断する。
Specifically, the measurement is performed by the following measurement method.
A beaker with an effective volume of 100 ml (with an inner diameter of 50 mm and a height of 70 mm) containing 50 g of an aqueous solution at 25 ° C. containing 0.9% by weight of sodium chloride and 10% by weight of bovine blood containing the above-mentioned anticoagulant (with an inner diameter of 50 mm and a height of 70 mm). ), The funnel for measuring the apparent density described in JIS-K3362 is installed so that the height from the liquid level of the lower mouth is 50 mm, and the lower mouth of the funnel is opened. Gently add 1.00 g of the waste liquid solidifying agent, and measure the time from the introduction of the waste liquid solidifying agent until the waste liquid solidifying agent becomes wet. The time when the appearance of the waste liquid solidifying agent becomes transparent is determined as the time when it is wet.

本発明の廃液固化剤において、下記に示すヌレ時間(III)は、廃液固化性の観点から、300〜1800秒であるものが好ましく、さらに好ましくは400〜1500秒である。
ヌレ時間(III):塩化ナトリウムを0.9重量%及び下記凝結防止剤入り牛血を30重量%含む25℃の水溶液50gを入れた有効容積100ml(内径50mm)のビーカー内に、廃液固化剤1.00gを一括で投入してから廃液固化剤が湿潤するまでの時間。
凝結防止剤入りの牛血:牛血4000mlに、pH8.0に調整した0.5Mのエチレンジアミン四酢酸ナトリウム水溶液200mlを加えた牛血。
ヌレ時間(III)が300秒以上であることで、電解質(血液等)の濃度が10%程度まで薄くなった場合に短時間で容器の底に沈んでしまうことがなく、電解質(血液等)を含む廃液を固化するのに長時間を要することなく、固化状態も離水が発生しにくく、好ましい。
ヌレ時間(III)が1800秒以下であることで、電解質(血液等)の濃度が30%程度まで濃くなった場合に吸水速度が適度であり、廃液固化性が低下することがなく廃液が滲み出にくく、好ましい。
従って、ヌレ時間(III)を上記範囲とすることで、吸水倍率、吸収速度が適度となり、容器サイズの大小にかかわらず、廃液を固化することができる。
In the waste liquid solidifying agent of the present invention, the wet time (III) shown below is preferably from 300 to 1800 seconds, more preferably from 400 to 1500 seconds, from the viewpoint of waste liquid solidification.
Waste time (III): Waste liquid solidifying agent in a beaker having an effective volume of 100 ml (inner diameter 50 mm) containing 50 g of an aqueous solution at 25 ° C. containing 0.9% by weight of sodium chloride and 30% by weight of bovine blood containing the following anticoagulant The time from when 1.00 g is charged all at once until the waste liquid solidifying agent gets wet.
Bovine blood containing anticoagulant: Bovine blood obtained by adding 200 ml of 0.5 M sodium ethylenediaminetetraacetate solution adjusted to pH 8.0 to 4000 ml of bovine blood.
When the wet time (III) is 300 seconds or more, when the concentration of the electrolyte (blood, etc.) is reduced to about 10%, the electrolyte (blood, etc.) does not sink to the bottom of the container in a short time. It is preferable because it does not take a long time to solidify the waste liquid containing, and the solidified state hardly causes water separation.
When the wet time (III) is 1800 seconds or less, when the concentration of the electrolyte (blood, etc.) is increased to about 30%, the water absorption speed is moderate, and the waste liquid is bleed without decreasing the solidification property of the waste liquid. It is hard to come out and is preferable.
Therefore, by setting the wet time (III) in the above range, the water absorption magnification and the absorption speed become appropriate, and the waste liquid can be solidified regardless of the size of the container.

具体的には、下記測定方法によって測定する。
塩化ナトリウムを0.9重量%及び上記凝結防止剤入り牛血を30重量%含む25℃の水溶液50gを入れた、軸方向を鉛直として置かれた有効容量100mlのビーカー(内径50mm、高さ70mm)の上部に、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置し、該ロートの下部口を開けた状態で、該ロート内に静かに廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定する。廃液固化剤の外観が透明になった時点を湿潤した時点として判断する。
Specifically, the measurement is performed by the following measurement method.
A beaker with an effective volume of 100 ml (with an inner diameter of 50 mm and a height of 70 mm) containing 50 g of an aqueous solution at 25 ° C. containing 0.9% by weight of sodium chloride and 30% by weight of bovine blood containing the above-mentioned anticoagulant and placed in the axial direction vertical. ), The funnel for measuring the apparent density described in JIS-K3362 is installed so that the height from the liquid level of the lower mouth is 50 mm, and the lower mouth of the funnel is opened. Gently add 1.00 g of the waste liquid solidifying agent, and measure the time from the introduction of the waste liquid solidifying agent until the waste liquid solidifying agent becomes wet. The time when the appearance of the waste liquid solidifying agent becomes transparent is determined as the time when it is wet.

本発明の廃液固化剤の生理食塩水の吸収倍率は、廃液固化性の観点から、生理食塩水(25℃)に対して45〜65g/gが好ましく、さらに好ましくは46〜64g/g、次にさらに好ましくは47〜63g/g、最も好ましくは48〜62g/gである。
生理食塩水の吸収倍率は、吸水性樹脂(X)の内部架橋及び/又は表面架橋の量を増加させることにより減少させることができ、内部架橋及び/又は表面架橋の量を減少させることにより増加させることができる。
生理食塩水の吸収倍率の測定方法は下記である。
The physiological saline absorption capacity of the waste liquid solidifying agent of the present invention is preferably 45 to 65 g / g, more preferably 46 to 64 g / g, with respect to physiological saline (25 ° C.), from the viewpoint of waste liquid solidification. More preferably, it is 47 to 63 g / g, and most preferably 48 to 62 g / g.
The physiological saline absorption capacity can be decreased by increasing the amount of internal and / or surface cross-linking of the water-absorbent resin (X), and can be increased by decreasing the amount of internal and / or surface cross-linking. Can be made.
The method for measuring the absorption rate of physiological saline is as follows.

<生理食塩水の吸水倍率の測定方法>
縦20cm、横10cm、幅約5mmのナイロン製の網袋(250メッシュ)に、廃液固化剤の試料(サンプル量;0.1g)を入れ、これを袋ごと過剰の生理食塩水(25℃)に浸す。浸漬60分後に袋ごと空中に引き上げ、静置して30分間水切りした後、質量(Sg)を測定して下式より吸収倍率を求める。
[網袋のみを用いて上記と同様の操作を行い、この分の質量(Tg)をブランクとする。]
生理食塩水の吸収倍率=(S−T)/0.1
<Measurement method of saline water absorption magnification>
A sample of waste liquid solidifying agent (sample amount: 0.1 g) is placed in a nylon net bag (250 mesh) having a length of 20 cm, a width of 10 cm, and a width of about 5 mm, and the bag is filled with excess physiological saline (25 ° C.). Soak in. After 60 minutes of immersion, the whole bag is pulled up in the air, left to stand and drained for 30 minutes, and then the mass (Sg) is measured to determine the absorption capacity from the following formula.
[The same operation as described above is performed using only a net bag, and the mass (Tg) of this portion is used as a blank. ]
Saline absorption rate = (ST) /0.1

本発明の廃液固化剤において、生理食塩水の荷重下吸収量は、廃液固化性の観点から、10〜40g/gが好ましく、さらに好ましくは10〜35gである。
生理食塩水の荷重下吸収量の測定方法は下記である。
[生理食塩水の荷重下吸収量の測定法]
目開き63μm(JIS Z8801−1:2006)のナイロン網を底面に貼った円筒型プラスチックチューブ(内径:25mm、高さ:34mm)内に、250〜500μmの粒子径にふるい分けした測定試料0.16gを秤量し、円筒型プラスチックチューブを垂直にしてナイロン網上に測定試料がほぼ均一厚さになるように整えた後、この測定試料の上に分銅(重量:200g、外径:24.5mm、)を乗せる。この円筒型プラスチックチューブ全体の重量(M1)を計量した後、生理食塩水60mlの入ったシャーレ(直径:12cm)の中に測定試料及び分銅の入った円筒型プラスチックチューブを垂直に立ててナイロン網側を下面にして浸し、60分静置する。60分後に、円筒型プラスチックチューブをシャーレから引き上げ、これを斜めに傾け、垂れた水滴を除去した後、測定試料及び分銅の入った円筒型プラスチックチューブ全体の重量(M2)を計量し、次式から荷重下吸収量を求める。なお、使用する生理食塩水及び測定雰囲気の温度は25℃である。
生理食塩水の荷重下吸収量(g/g)={(M2)−(M1)}/0.16
In the waste liquid solidifying agent of the present invention, the absorbed amount under load of physiological saline is preferably 10 to 40 g / g, more preferably 10 to 35 g from the viewpoint of waste liquid solidification.
The method for measuring the amount of absorbed saline under load is as follows.
[Measurement method of absorbed amount under load of physiological saline]
0.16 g of a measurement sample sieved to a particle diameter of 250 to 500 μm in a cylindrical plastic tube (inner diameter: 25 mm, height: 34 mm) having a nylon mesh of 63 μm (JIS Z8801-1: 2006) pasted on the bottom. The sample was weighed and the cylindrical plastic tube was placed vertically to arrange the measurement sample on the nylon mesh so that the thickness of the measurement sample was almost uniform, and a weight (weight: 200 g, outer diameter: 24.5 mm, ). After measuring the weight (M1) of the entire cylindrical plastic tube, a cylindrical plastic tube containing a measurement sample and a weight was placed vertically in a petri dish (diameter: 12 cm) containing 60 ml of physiological saline. Dip with side down and let stand for 60 minutes. After 60 minutes, pull up the cylindrical plastic tube from the petri dish, tilt it diagonally, remove the dripping water drops, weigh the entire cylindrical plastic tube containing the measurement sample and weight (M2), and Obtain the amount absorbed under load. In addition, the temperature of the physiological saline used and measurement atmosphere is 25 degreeC.
Absorption amount under load of physiological saline (g / g) = {(M2) − (M1)} / 0.16

本発明の廃液固化剤の重量平均粒子径(μm)は、廃液中の電解質の濃度が高くなっても廃液が滲み出にくい及び固化物が柔らかくなりにくい観点から、100〜800が好ましく、さらに好ましくは200〜500、特に好ましくは300〜400である。   The weight average particle diameter (μm) of the waste liquid solidifying agent of the present invention is preferably from 100 to 800, more preferably from the viewpoint that the waste liquid does not easily exude even when the concentration of the electrolyte in the waste liquid becomes high and the solidified product is difficult to soften. Is 200 to 500, particularly preferably 300 to 400.

本発明の廃液固化剤のかさ比重(米国特許6562879号で規定)は廃液固化性の観点から、好ましくは0.5〜0.8g/cm3であり、さらに好ましくは0.55〜0.75g/cm3である。 The bulk specific gravity (specified in US Pat. No. 6,562,879) of the waste liquid solidifying agent of the present invention is preferably 0.5 to 0.8 g / cm 3 and more preferably 0.55 to 0.75 g from the viewpoint of waste liquid solidification. / Cm 3 .

本発明の廃液固化剤の製造方法は、水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)を必須構成単位とする架橋重合体(A)からなる吸収性樹脂(X)及び界面活性剤(Y)を有する廃液固化剤の製造方法であって、(Y)のHLBが 5〜12であり、(Y)が25℃、103hPaで固体である廃液固化剤の製造方法である。 The method for producing a waste liquid solidifying agent of the present invention comprises a crosslinked polymer (A) having a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer (a2) that becomes water-soluble by hydrolysis as an essential constituent unit. A method for producing a waste liquid solidifying agent having an absorbent resin (X) and a surfactant (Y), wherein the HLB of (Y) is 5 to 12, and (Y) is solid at 25 ° C. and 10 3 hPa. This is a method for producing a certain waste liquid solidifying agent.

本発明の製造方法において、水溶性ビニルモノマー(a1)、加水分解性ビニルモノマー(a2)及び界面活性剤(Y)として、好ましいものは上述と同様である。
また、架橋重合体(A)は、必要により内部架橋剤(b)を構成単位としてもよく、(b)として好ましいものは上述と同様である。
In the production method of the present invention, the preferred water-soluble vinyl monomer (a1), hydrolyzable vinyl monomer (a2) and surfactant (Y) are the same as described above.
Further, the cross-linked polymer (A) may contain the internal cross-linking agent (b) as a structural unit as necessary, and preferred as (b) is the same as described above.

本発明の製造方法は、上記工程(I)を含むものである。本工程では、吸水性樹脂(X)と界面活性剤(Y)とを混合することにより、吸水性樹脂(X)の表面に界面活性剤(Y)が付着し、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能を持つ廃液固化剤をえることができる。   The manufacturing method of this invention includes the said process (I). In this step, by mixing the water absorbent resin (X) and the surfactant (Y), the surfactant (Y) adheres to the surface of the water absorbent resin (X), and the electrolyte (blood, etc.) in the waste liquid ), It is possible to obtain a waste liquid solidifying agent having a stable solidification performance regardless of the light and shade of ().

界面活性剤(Y)を混合する方法としては、下記が挙げられる。
(1)固体である界面活性剤(Y)をそのまま吸水性樹脂(X)に例えばドライブレンド法のように直接混合させる方法
(2)水や親水性有機溶媒中に、界面活性剤(Y)をスラリー状に分散させて吸水性樹脂(X)と混合する方法
(3)疎水性の有機溶媒中に、界面活性剤(Y)を溶解させて、吸水性樹脂(X)を含浸させる方法
これらの混合方法のうち、乾燥性しやすさ及び残留溶剤の低減の観点から、(1)が好ましい。
Examples of the method for mixing the surfactant (Y) include the following.
(1) A method of directly mixing a surfactant (Y), which is a solid, with the water-absorbent resin (X) as it is, for example, a dry blend method. (2) A surfactant (Y) in water or a hydrophilic organic solvent. (3) Method of dissolving the surfactant (Y) in a hydrophobic organic solvent and impregnating the water absorbent resin (X) Among these mixing methods, (1) is preferable from the viewpoint of ease of drying and reduction of residual solvent.

本発明の製造方法において、廃液液固化性の観点から、さらに下記工程(I)を含むことが好ましい。
工程(I):架橋重合体(A)の表面を架橋処理する工程
In the production method of the present invention, it is preferable that the following step (I) is further included from the viewpoint of waste liquid solidification.
Step (I): Step of crosslinking the surface of the crosslinked polymer (A)

上記工程(I)は、界面活性剤の混合の前でもよく、界面活性剤の混合と同時でもよく、界面活性剤の混合の後でもよい。これらのうち、廃液固化性の観点から、界面活性剤の混合の前が好ましい。   The step (I) may be performed before the mixing of the surfactant, at the same time as the mixing of the surfactant, or after the mixing of the surfactant. Among these, from the viewpoint of waste liquid solidification, it is preferable to mix the surfactant.

本発明の製造方法において、工程(I)を含む場合、好ましい具体的態様は、表面架橋剤と水及び必要により親水性有機溶媒もしくは無機のナトリウム明礬等の無機物が混合された表面架橋剤溶液を処理した後に、界面活性剤(Y)をドライブレンドさせて、吸水性樹脂(X)と混合する製造方法である。   In the production method of the present invention, when step (I) is included, a preferred specific embodiment is that a surface cross-linking agent solution in which a surface cross-linking agent and water and, if necessary, a hydrophilic organic solvent or an inorganic substance such as inorganic sodium alum is mixed is used. After the treatment, the surfactant (Y) is dry blended and mixed with the water absorbent resin (X).

本発明の廃液固化方法は、廃液に廃液固化剤を投入することによって、廃液をゲル状に固化させる廃液の処理方法であって、廃液固化剤が、本発明の廃液固化剤であるものである。
本発明の廃液固化剤は、飲料廃液、工場廃液、放射線廃液、糞尿廃液など各種の廃液の固化に使用でき、廃液中に有機物や固体分散物等が含まれていてもよく、その迅速かつ均一な固化から、従来の問題を多く抱えた医療廃液の固化に好ましく使用される。廃液とは、廃棄するための水性液もしくは濾漏した水性液を指す。
本発明の廃液固化剤を用いて、本発明の廃液固化方法を使用することにより、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能が得られることから、廃液が滲み出にくく、固化物が柔らかくなりにくい。
The waste liquid solidification method of the present invention is a waste liquid treatment method in which a waste liquid is solidified into a gel by introducing a waste liquid solidification agent into the waste liquid, and the waste liquid solidification agent is the waste liquid solidification agent of the present invention. .
The waste liquid solidifying agent of the present invention can be used for solidifying various waste liquids such as beverage waste liquids, factory waste liquids, radiation waste liquids, manure waste liquids, and the waste liquids may contain organic substances, solid dispersions, etc. From solidification, it is preferably used for solidification of medical waste liquids that have many conventional problems. The waste liquid refers to an aqueous liquid for disposal or a filtered aqueous liquid.
By using the waste liquid solidification method of the present invention using the waste liquid solidifying agent of the present invention, a stable solidification performance can be obtained regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid. It is difficult to harden the solidified product.

本発明の固化方法としては、種々の容器形状(縦長、横長など)や固化剤の投入方法(廃液への一括投入/分割投入、廃液への前投入/後投入)などが広く適用できるが、本発明の廃液固化剤は、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能を有することから、従来は廃液中の電解質(血液等)の濃度によっては固化が困難であった縦長容器の廃液の固化に好ましく使用される。また、投入方法としては、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能が見込めることから、一括投入が好ましい。なお、投入には粉体のまま投入してもよいし、水溶性、水壊性ないし透水性の容器ないし袋に廃液固化剤を入れた状態で、投入してもよい。   As the solidification method of the present invention, various container shapes (longitudinal, laterally long, etc.) and solidifying agent charging methods (collective charging / split charging to waste liquid, pre-loading / post-charging to waste liquid) can be widely applied. Since the waste liquid solidifying agent of the present invention has a stable solidification performance regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid, it has conventionally been difficult to solidify depending on the concentration of the electrolyte (blood, etc.) in the waste liquid. It is preferably used for solidifying the waste liquid in a vertically long container. In addition, as a charging method, a stable charging performance can be expected regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid, and batch charging is preferable. The powder may be charged as it is, or it may be charged in a state where the waste liquid solidifying agent is placed in a water-soluble, water-disintegrating or water-permeable container or bag.

廃液に投入された廃液固化剤は、廃液中の電解質(血液等)の濃淡に関わらず、一部は沈むが、残りは浮遊することにより、廃液の上下から固化が進行するので、特に、垂直方向に長い容器を使用した場合、廃液全体が固化するまでの時間を著しく短くすることが可能となる。また、浮遊した廃液固化剤が、徐々に廃液を吸液しながら沈降していくため、廃液全体を固化するまでの時間が短くなるという効果も奏する。さらに、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能が見込め、固化物中の廃液が滲み出にくく、固化物が柔らかくなり難いという効果を奏する。   The waste liquid solidifying agent introduced into the waste liquid sinks regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid, but the rest floats and solidifies from above and below the waste liquid. When a container having a long direction is used, the time until the entire waste liquid is solidified can be remarkably shortened. Further, since the suspended waste liquid solidifying agent gradually settles while absorbing the waste liquid, there is an effect that the time until the entire waste liquid is solidified is shortened. Furthermore, regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid, stable solidification performance can be expected, and the waste liquid in the solidified product is unlikely to bleed out, and the solidified product is difficult to soften.

本発明の廃液固化用包装体は、本発明の廃液固化剤を充填してなるものである。本発明の包装体の形状や材質は、特に限定されるものではない。
包装体の大きさとしては、10〜1,000gの廃液固化剤を密封することができ、その一部を開放して、そこから廃液固化剤を取り出せるものが好ましく、例えば、ポリ広口ビン、水溶性及び透水性の包装体等が挙げられる。
ポリ広口ビンとしては、ソフトパッキン付ポリ広口ビン(市販品では、例えば、テラオカ研究機器製カタログ800記載のもの;材質ポリエチレン等)等が挙げられる。
The waste liquid solidification packaging body of the present invention is formed by filling the waste liquid solidification agent of the present invention. The shape and material of the package of the present invention are not particularly limited.
As the size of the package, it is preferable that 10 to 1,000 g of the waste liquid solidifying agent can be sealed, a part of which can be opened and the liquid waste solidifying agent can be taken out therefrom. And a water-permeable packaging body.
Examples of the poly wide-mouthed bottle include a poly wide-mouthed bottle with soft packing (commercially available, for example, those described in the catalog 800 manufactured by Terraoka Research Equipment; material polyethylene, etc.).

以下、実施例により本発明を更に説明するが、本発明はこれに限定されるものではない。なお、以下において部は重量部を示す。以下において、実施例11は、参考例1とする。
EXAMPLES Hereinafter, although an Example demonstrates this invention further, this invention is not limited to this. In addition, a part shows a weight part below. Hereinafter, Example 11 is referred to as Reference Example 1.

[実施例1]
1Lのビーカーに、アクリル酸230.4g(3.2mol)、架橋剤としてペンタエリスリトールトリアリルエーテル1.0g(3.9mmol)、及び水1001.7gを添加し10℃に冷却した。この溶液を、断熱重合槽に入れ、窒素を通じて溶液の溶存酸素を0.1ppm(オリエント電機(株)製、商品名溶存酸素計 DO220PBで測定)とした後、重合開始剤として、35%の過酸化水素水0.023g、L−アスコルビン酸0.00575g、及び過硫酸カリウム0.23gを添加した。約30分後、重合反応が開始し、約2時間後に最高温度60℃に到達した。更に、この温度で5時間熟成させて重合を完結させた。得られた重合体は、含水ゲル状を有していた。この重合体をニーダー((株)入江商会製、商品名BENCH KNEADERPNV−1;回転数70rpm)で約2時間撹拌して細断し、更に48%の水酸化ナトリウム水溶液192.0gを配合し、ニーダーで約2時間撹拌して混合し含水ゲル状重合体(A1)を得た。その後、バンド乾燥機(透気乾燥機、井上金属(株)製)を用いて120℃で1時間乾燥し、市販のジューサーミキサーにて粉砕し、目開き850及び106μmのふるいを用いて106〜850μmの粒度に調整した後、この100部を高速攪拌(ホソカワミクロン(株)製、高速攪拌タービュライザー:回転数2000rpm)しながらエチレングリコールジグリシジルエーテルの10重量%水/メタノール混合溶液(水/メタノールの重量比=70/30)の2部(0.1モル%)をスプレー噴霧しながら加えて混合した。この混合物を140℃で30分間静置して加熱架橋(表面架橋)することにより重量平均粒子径370μm(日機装(株)製、商品名:マイクロトラックFRA粒度分析計で測定)の吸収性樹脂(X1)を得た。(X1)100部をナウター型混合機に入れて粉末を撹拌しながらリョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部を添加した後、(X1)とリョートーシュガーエステルS−1170を80〜90℃に保ちながら30分間撹拌して均一に混合させた。その後、含水率を4.5重量%に調整して廃液固化剤(1)を得た。なお、含水率は4.5重量%より低い場合、水を噴霧することで調整、又含水率が4.5重量%より高い場合は、50〜60℃に保ちながら100〜150mmHgの減圧にて余剰水除去することで調整を行った。
[Example 1]
To a 1 L beaker, 230.4 g (3.2 mol) of acrylic acid, 1.0 g (3.9 mmol) of pentaerythritol triallyl ether as a crosslinking agent, and 1001.7 g of water were added and cooled to 10 ° C. This solution was put into an adiabatic polymerization tank, and dissolved oxygen of the solution was adjusted to 0.1 ppm (measured with a trade name dissolved oxygen meter DO220PB, manufactured by Orient Electric Co., Ltd.) through nitrogen, and then 35% excess as a polymerization initiator. 0.023 g of hydrogen oxide water, 0.00575 g of L-ascorbic acid, and 0.23 g of potassium persulfate were added. After about 30 minutes, the polymerization reaction started and, after about 2 hours, the maximum temperature of 60 ° C. was reached. Further, the polymerization was completed by aging at this temperature for 5 hours. The obtained polymer had a hydrogel form. The polymer was stirred for about 2 hours with a kneader (trade name BENCH KNEEADERPNV-1; manufactured by Irie Shokai Co., Ltd .; rotational speed 70 rpm), and further blended with 192.0 g of a 48% sodium hydroxide aqueous solution. The mixture was stirred for about 2 hours with a kneader to obtain a hydrogel polymer (A1). Thereafter, it is dried at 120 ° C. for 1 hour using a band dryer (air-permeable dryer, manufactured by Inoue Metal Co., Ltd.), pulverized with a commercially available juicer mixer, and sieved using a sieve having an opening of 850 and 106 μm. After adjusting to a particle size of 850 μm, 100 parts of this was stirred at high speed (manufactured by Hosokawa Micron Corporation, high-speed stirring turbulizer: rotation speed: 2000 rpm), and a 10 wt% water / methanol mixed solution (water / methanol / diglycidyl ether). 2 parts (0.1 mol%) of methanol (weight ratio = 70/30) were added while being sprayed and mixed. This mixture was allowed to stand at 140 ° C. for 30 minutes and subjected to heat crosslinking (surface crosslinking) to thereby obtain an absorbent resin having a weight average particle diameter of 370 μm (manufactured by Nikkiso Co., Ltd., trade name: measured with Microtrac FRA particle size analyzer). X1) was obtained. (X1) After adding 100 parts in a Nauter type mixer and adding 0.8 parts of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods, sucrose stearate, HLB11) while stirring the powder , (X1) and Ryoto sugar ester S-1170 were stirred for 30 minutes while being kept at 80 to 90 ° C., and uniformly mixed. Thereafter, the water content was adjusted to 4.5% by weight to obtain a waste liquid solidifying agent (1). In addition, when the moisture content is lower than 4.5 wt%, it is adjusted by spraying water. When the moisture content is higher than 4.5 wt%, the pressure is reduced to 100 to 150 mmHg while keeping at 50 to 60 ° C. Adjustment was performed by removing excess water.

[実施例2]
実施例1において、リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)の添加量を「0.8部」から「0.5部」に代えた以外は実施例1と同様な操作を行い、廃液固化剤(2)を得た。
[Example 2]
In Example 1, except that the addition amount of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods Co., Ltd., sucrose stearate, HLB11) was changed from “0.8 part” to “0.5 part”. Performed the same operation as in Example 1 to obtain a waste liquid solidifying agent (2).

[実施例3]
実施例1において、リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)の添加量を「0.8部」から「1.5部」に代えた以外は実施例1と同様な操作を行い、廃液固化剤(3)を得た。
[Example 3]
In Example 1, except that the addition amount of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods Co., Ltd., sucrose stearate, HLB11) was changed from “0.8 parts” to “1.5 parts”. Performed the same operation as in Example 1 to obtain a waste liquid solidifying agent (3).

[実施例4]
実施例1において、エチレングリコールジグリシジルエーテルの10重量%水/メタノール混合溶液(水/メタノールの重量比=70/30)を「2部(0.1モル%)」から「3部(0.15モル%)」に代え、リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)の添加量を「0.8部」から「1.0部」に代えた以外は実施例1と同様な操作を行い、含水率を4.5重量%に調整して廃液固化剤(4)を得た。
[Example 4]
In Example 1, a 10 wt% water / methanol mixed solution of ethylene glycol diglycidyl ether (water / methanol weight ratio = 70/30) was changed from “2 parts (0.1 mol%)” to “3 parts (0. 15 mol%) ”, and the addition amount of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods, sucrose stearate, HLB11) is changed from“ 0.8 part ”to“ 1.0 part ”. Except for the change, the same operation as in Example 1 was performed to adjust the water content to 4.5% by weight to obtain a waste liquid solidifying agent (4).

[実施例5]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リョートーシュガーエステルS−970(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB9)0.6部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(5)を得た。
[Example 5]
In Example 1, instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods, Inc., sucrose stearate, HLB11) 0.8 part”, “Ryoto Sugar Ester S-970 (Mitsubishi Chemical) A waste liquid solidifying agent (5) was obtained by performing the same operation as in Example 1 except that 0.6 parts by sucrose stearate, HLB9) manufactured by Foods Corporation was used.

[実施例6]
実施例1において、エチレングリコールジグリシジルエーテルの10重量%水/メタノール混合溶液(水/メタノールの重量比=70/30)を「2部(0.1モル%)」から「3部(0.15モル%)」に代え、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リョートーシュガーエステルS−970(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB9)1.0部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(6)を得た。
[Example 6]
In Example 1, a 10 wt% water / methanol mixed solution of ethylene glycol diglycidyl ether (water / methanol weight ratio = 70/30) was changed from “2 parts (0.1 mol%)” to “3 parts (0. Instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods, Inc., sucrose stearate ester, HLB11) 0.8 part”. A waste liquid solidifying agent (6) was obtained in the same manner as in Example 1 except that 1.0 part (manufactured by Mitsubishi Chemical Foods Corporation, sucrose stearate ester, HLB9) was used.

[実施例7]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リョートーシュガーエステルS−770(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB7)0.8部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(7)を得た。
[Example 7]
In Example 1, instead of “0.8 parts of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods, sucrose stearate, HLB11)”, “Ryoto Sugar Ester S-770 (Mitsubishi Chemical) A waste liquid solidifying agent (7) was obtained in the same manner as in Example 1 except that 0.8 parts by sucrose stearate ester, HLB7) manufactured by Foods Corporation was used.

[実施例8]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リケマールP−300(理研ビタミン(株)製、パルミチン酸ソルビタンエステル、HLB5.6)1.0部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(8)を得た。
[Example 8]
Instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods Co., Ltd., sucrose stearate ester, HLB11) 0.8 part” in Example 1, “Riquemar P-300 (RIKEN Vitamin Co., Ltd.)” The same operation as in Example 1 was performed except that 1.0 part of palmitate sorbitan ester, HLB 5.6) was used to obtain a waste liquid solidifying agent (8).

[実施例9]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リケマールS−71−D(理研ビタミン(株)製、ステアリン酸ジグリセリンエステル、HLB5.4)1.0部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(9)を得た。
[Example 9]
Instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods, Ltd., sucrose stearate, HLB11) 0.8 part” in Example 1, “Riquemar S-71-D (RIKEN Vitamin ( The same operation as in Example 1 was carried out except that 1.0 part by stearic acid diglycerin ester, HLB 5.4) was obtained, and a liquid waste solidifying agent (9) was obtained.

[実施例10]
実施例1において、リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)の添加量を「0.8部」から「0.3部」に代えた以外は実施例1と同様な操作を行い、廃液固化剤(10)を得た。
[Example 10]
In Example 1, except that the addition amount of Ryoto Sugar Ester S-1170 (Mitsubishi Chemical Foods Co., Ltd., sucrose stearate, HLB11) was changed from “0.8 part” to “0.3 part”. Performed the same operation as in Example 1 to obtain a waste liquid solidifying agent (10).

[実施例11]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リケマールP−300(理研ビタミン(株)製、パルミチン酸ソルビタンエステル、HLB5.6)0.1部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(11)を得た。
[Example 11]
Instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods Co., Ltd., sucrose stearate ester, HLB11) 0.8 part” in Example 1, “Riquemar P-300 (RIKEN Vitamin Co., Ltd.)” The same operation as in Example 1 was carried out except that 0.1 part by palmitic acid sorbitan ester, HLB 5.6) was used to obtain a waste liquid solidifying agent (11).

[実施例12]
実施例1において、エチレングリコールジグリシジルエーテルの10重量%水/メタノール混合溶液(水/メタノールの重量比=70/30)を「2部(0.1モル%)」から「3部(0.15モル%)」に代え、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB11)0.8部」に代えて、「リョートーシュガーエステルS−970(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB9)0.4部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(12)を得た。
[Example 12]
In Example 1, a 10 wt% water / methanol mixed solution of ethylene glycol diglycidyl ether (water / methanol weight ratio = 70/30) was changed from “2 parts (0.1 mol%)” to “3 parts (0. Instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods, Inc., sucrose stearate ester, HLB11) 0.8 part”. A waste liquid solidifying agent (12) was obtained by performing the same operation as in Example 1 except that 0.4 part (Mitsubishi Chemical Foods Co., Ltd., sucrose stearate, HLB9) was used.

[比較例1]
1Lのビーカーに、アクリル酸230.4g(3.2mol)、架橋剤としてペンタエリスリトールトリアリルエーテル0.5g、及び水1001.7gを添加し10℃に冷却した。この溶液を、断熱重合槽に入れ、窒素を通じて溶液の溶存酸素を0.1ppm(オリエント電機(株)製、商品名溶存酸素計 DO220PBで測定)とした後、重合開始剤として、35重量%の過酸化水素水0.023g、L−アスコルビン酸0.00575g、および過硫酸カリウム0.23gを添加した。約30分後、重合反応が開始し、約2時間後に最高温度60℃に到達した。更に、この温度で5時間熟成させて重合を完結させた。得られた重合体は、含水ゲル状を有していた。この重合体をニーダー((株)入江商会製、商品名BENCH KNEADERPNV−1;回転数70rpm)で約2時間撹拌して細断し、更に48重量%の水酸化ナトリウム水溶液192.0g(中和度72%)を配合し、ニーダーで約2時間撹拌して混合した。その後、バンド乾燥機(透気乾燥機、井上金属(株)製)を用いて120℃で1時間乾燥し、市販のジューサーミキサーにて粉砕し、目開き850及び106μmのふるいを用いて重量平均粒子径370μmの粒度に調整し、含水率を4.5重量%に調整して吸収性樹脂(X2)を得た。これを比較の廃液固化剤(R1)とした。
[Comparative Example 1]
To a 1 L beaker, 230.4 g (3.2 mol) of acrylic acid, 0.5 g of pentaerythritol triallyl ether as a crosslinking agent, and 1001.7 g of water were added and cooled to 10 ° C. This solution was put into an adiabatic polymerization tank, and dissolved oxygen of the solution was adjusted to 0.1 ppm (measured with a product name dissolved oxygen meter DO220PB, manufactured by Orient Electric Co., Ltd.) through nitrogen, and then 35% by weight as a polymerization initiator. Hydrogen peroxide water 0.023 g, L-ascorbic acid 0.00575 g, and potassium persulfate 0.23 g were added. After about 30 minutes, the polymerization reaction started and, after about 2 hours, the maximum temperature of 60 ° C. was reached. Further, the polymerization was completed by aging at this temperature for 5 hours. The obtained polymer had a hydrogel form. The polymer was stirred for about 2 hours with a kneader (trade name BENCH KNEEADERPNV-1; manufactured by Irie Shokai Co., Ltd .; rotation speed: 70 rpm) and further chopped, and further 192.0 g of a 48 wt% sodium hydroxide aqueous solution (neutralized) 72%), and the mixture was stirred for about 2 hours with a kneader. Then, it was dried at 120 ° C. for 1 hour using a band dryer (air-permeable dryer, manufactured by Inoue Metal Co., Ltd.), pulverized with a commercially available juicer mixer, and weight average using a sieve having an opening of 850 and 106 μm. The absorbent resin (X2) was obtained by adjusting the particle size to 370 μm and adjusting the water content to 4.5% by weight. This was used as a comparative waste liquid solidifying agent (R1).

[比較例2]
市販のデンプン系高吸水性樹脂{三洋化成工業(株)製、商品名:サンフレッシュ(登録商標)ST−100、重量平均粒子径370μm}を比較の廃液固化剤(R2)とした。
[Comparative Example 2]
A commercially available starch-based superabsorbent resin {manufactured by Sanyo Kasei Kogyo Co., Ltd., trade name: Sunfresh (registered trademark) ST-100, weight average particle diameter 370 μm} was used as a comparative liquid waste solidifying agent (R2).

[比較例3]
実施例1で途中作成した吸収性樹脂(X1)を廃液固化剤(R3)とした。
[Comparative Example 3]
The absorbent resin (X1) prepared in the middle of Example 1 was used as the waste liquid solidifying agent (R3).

[比較例4]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB=11)0.8部」に代えて、「リケマールPS−100(理研ビタミン(株)製、プロピレングリコールモノステアレート、HLB=3.7)1.0部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(R4)を得た。
[Comparative Example 4]
In Example 1, instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods Co., Ltd., sucrose stearate ester, HLB = 11) 0.8 part”, “Riquemar PS-100 (RIKEN Vitamin ( The same procedure as in Example 1 was carried out except that 1.0 part by propylene glycol monostearate, HLB = 3.7) manufactured by the same company was obtained, to obtain a waste liquid solidifying agent (R4).

[比較例5]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ショ糖ステアリン酸エステル、HLB=11)0.8部」に代えて、「リケマールS−71−D(理研ビタミン(株)製、ステアリン酸ジグリセリンエステル、HLB5.4)0.05部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(R5)を得た。
[Comparative Example 5]
Instead of “0.8 parts of Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods Co., Ltd., sucrose stearate, HLB = 11)” in Example 1, “Riquemar S-71-D (RIKEN) A waste liquid solidifying agent (R5) was obtained in the same manner as in Example 1 except that 0.05 part by stearate diglycerin ester manufactured by Vitamin Co., Ltd., HLB 5.4) was used.

[比較例6]
実施例1において、「リョートーシュガーエステルS−1170(三菱化学フーズ(株)製、ステアリン酸ショ糖エステル、HLB=11)0.8部」に代えて、「DKエステルF−140(第一工業製薬(株)製、ショ糖脂肪酸エステル、HLB=13)0.8部」を用いた以外は実施例1と同様な操作を行い、廃液固化剤(R6)を得た。
[Comparative Example 6]
In Example 1, instead of “Ryoto Sugar Ester S-1170 (manufactured by Mitsubishi Chemical Foods, Inc., stearic acid sucrose ester, HLB = 11) 0.8 part”, “DK ester F-140 (first A waste liquid solidifying agent (R6) was obtained in the same manner as in Example 1 except that 0.8 part by sucrose fatty acid ester, HLB = 13) manufactured by Kogyo Seiyaku Co., Ltd. was used.

実施例1〜12及び比較例1〜6で得られた吸収剤(1)〜(12)及び比較の保水剤(R1)〜(R6)を用いて、以下に示す固化性試験(固化時間、固化状態)を行った。結果を表1に示した。   Using the absorbents (1) to (12) obtained in Examples 1 to 12 and Comparative Examples 1 to 6 and comparative water retention agents (R1) to (R6), the following solidification test (solidification time, Solidified state). The results are shown in Table 1.

Figure 0006198535
Figure 0006198535

<固化性試験>
a)固化時間
固化時間(1)
a−1)凝固防止剤入り牛血10重量%含有0.90重量%塩化ナトリウム水溶液に対する固化時間
凝固防止剤入り牛血は、牛血4000mlを採血したのち、直ちに0.5Mのエチレンジアミン四酢酸ナトリウム水溶液(pH=8.0、和光純薬工業(株)製)100mlを加え、血液の凝固を防止したものを使用した。
軸方向を鉛直として置かれた有効容積3500mlのポリエチレン製容器(上部内径1330mm、下部内径1060mm、高さ3450mm)に、塩化ナトリウムを0.90重量%及び上記凝固防止剤入り牛血を10重量%含む25℃の凝固防止剤入り牛血10重量%含有0.90重量%塩化ナトリウム水溶液3500mlを入れた。ポリエチレン製容器の上部に、JIS K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが32mmになる様に設置し、該ロートの下部口を開けた状態で、該容器内に廃液固化剤115gを連続的に投入した後、該容器を倒しても、水溶液が動かなくなるまでの時間を固化時間(1)とした。
<Solidification test>
a) Solidification time Solidification time (1)
a-1) Solidification time for a 0.90% by weight sodium chloride aqueous solution containing 10% by weight of bovine blood containing an anticoagulant An anticoagulant containing bovine blood was collected immediately after collecting 4000 ml of bovine blood and 0.5M sodium ethylenediaminetetraacetate. 100 ml of an aqueous solution (pH = 8.0, manufactured by Wako Pure Chemical Industries, Ltd.) was added to prevent blood coagulation.
In a polyethylene container (upper inner diameter 1330 mm, lower inner diameter 1060 mm, height 3450 mm) placed with the axial direction vertical, sodium chloride 0.90% by weight and anticoagulant-containing bovine blood 10% by weight 3500 ml of a 0.90 wt% sodium chloride aqueous solution containing 10 wt% bovine blood containing an anticoagulant at 25 ° C. was added. An apparent density measuring funnel described in JIS K3362 is installed on the upper part of a polyethylene container so that the height of the lower mouth from the liquid level is 32 mm, and the lower mouth of the funnel is opened. After 115 g of the waste liquid solidifying agent was continuously charged therein, the time until the aqueous solution stopped moving even when the container was tilted was defined as the solidification time (1).

固化時間(2)
a−2)凝固防止剤入り牛血30重量%含有0.90重量%塩化ナトリウム水溶液に対する固化時間
凝固防止剤入り牛血は、牛血4000mlを採血したのち、直ちに0.5Mのエチレンジアミン四酢酸ナトリウム水溶液(pH=8.0、和光純薬工業(株)製)100mlを加え、血液の凝固を防止したものを使用した。
軸方向を鉛直として置かれた有効容積3500mlのポリエチレン製容器(上部内径1330mm、下部内径1060mm、高さ3450mm)に、塩化ナトリウムを0.90重量%及び上記凝固防止剤入り牛血を30重量%含む凝固防止剤入り牛血30重量%含有0.90重量%塩化ナトリウム25℃の水溶液3500mlを入れた。ポリエチレン製容器の上部に、JIS K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが32mmになる様に設置し、該ロートの下部口を開けた状態で、該容器内に廃液固化剤115gを連続的に投入した後、該容器を倒しても、水溶液が動かなくなるまでの時間を固化時間(2)とした。
Solidification time (2)
a-2) Solidification time for 0.90% by weight sodium chloride aqueous solution containing 30% by weight of bovine blood containing anticoagulant The bovine blood containing anticoagulant was collected immediately after collecting 4000 ml of bovine blood and 0.5M sodium ethylenediaminetetraacetate. 100 ml of an aqueous solution (pH = 8.0, manufactured by Wako Pure Chemical Industries, Ltd.) was added to prevent blood coagulation.
In a polyethylene container (upper inner diameter 1330 mm, lower inner diameter 1060 mm, height 3450 mm) placed in the axial direction as vertical, sodium chloride 0.90% by weight and anticoagulant-containing bovine blood 30% by weight 3500 ml of an aqueous solution containing 30% by weight of bovine blood containing 0.90% by weight sodium chloride at 25 ° C. was added. An apparent density measuring funnel described in JIS K3362 is installed on the upper part of a polyethylene container so that the height of the lower mouth from the liquid level is 32 mm, and the lower mouth of the funnel is opened. After 115 g of the waste liquid solidifying agent was continuously charged therein, the time until the aqueous solution stopped moving even when the container was tilted was defined as the solidification time (2).

b)固化状態
固化状態(1)
b−1)凝固防止剤入り牛血10重量%含有0.90重量%塩化ナトリウム水溶液に対する固化状態
上記固化時間(1)において、凝固防止剤入り牛血10重量%含有0.90重量%塩化ナトリウム水溶液に廃液固化剤を投入してから1時間経過後に容器を床に寝かせ、容器の真ん中、軸方向にカッターナイフで切り込み、両開きにした後、固化状態(1)を以下の基準で評価した。
◎:カッターナイフの切れ込みが全く崩れず、固形物の変形もないもの
○:カッターナイフの切り込みが崩れず、固化物の形が崩れないものの少し変形しているもの
△:カッターナイフの切り込みが崩れ、固化物の形が崩れているもの
×:水溶液が固化できず、離水しているもの
b) Solidified state Solidified state (1)
b-1) Solidification state with respect to 0.90% by weight sodium chloride aqueous solution containing 10% by weight bovine blood containing anticoagulant In the above solidification time (1), 0.90% by weight sodium chloride containing 10% by weight bovine blood containing anticoagulant After 1 hour had passed since the waste liquid solidifying agent was added to the aqueous solution, the container was laid on the floor, cut with a cutter knife in the middle of the container in the axial direction, and opened to both sides, and then the solidified state (1) was evaluated according to the following criteria.
◎: Cutter knife indentation is not broken at all and solid material is not deformed. ○: Cutter knife incision is not broken, solidified shape is not deformed, but is slightly deformed. △: Cutter knife incision is broken. , The solidified product is broken in shape ×: The aqueous solution cannot be solidified and is separated

固化状態(2)
b−2)凝固防止剤入り牛血30重量%含有0.90重量%塩化ナトリウム水溶液に対する固化状態
上記固化時間(2)において、凝固防止剤入り牛血30重量%含有0.90重量%塩化ナトリウム水溶液に廃液固化剤を投入してから1時間経過後に容器を床に寝かせ、容器の真ん中、軸方向にカッターナイフで切り込み、両開きにした後、固化状態(2)を以下の基準で評価した。
◎:カッターナイフの切れ込みが全く崩れず、固形物の変形もないもの
○:カッターナイフの切り込みが崩れず、固化物の形が崩れないものの少し変形しているもの
△:カッターナイフの切り込みが崩れ、固化物の形が崩れているもの
×:水溶液が固化できず、離水しているもの
Solidified state (2)
b-2) Solidification state for 0.90 wt% sodium chloride aqueous solution containing 30% by weight bovine blood containing anticoagulant In the above solidification time (2), 0.90% by weight sodium chloride containing 30% by weight bovine blood containing anticoagulant After 1 hour had passed since the waste liquid solidifying agent was added to the aqueous solution, the container was laid on the floor, cut in the middle of the container in the axial direction with a cutter knife, and double-opened, and then the solidified state (2) was evaluated according to the following criteria.
◎: Cutter knife indentation is not broken at all and solid material is not deformed. ○: Cutter knife incision is not broken, solidified shape is not deformed, but is slightly deformed. △: Cutter knife incision is broken. , The solidified product is broken in shape ×: The aqueous solution cannot be solidified and is separated

<ヌレ時間>
ヌレ時間(I)
0.90重量%塩化ナトリウム水溶液50gを100mlのガラス製のビーカー(内径50mm、高さ70mm)に量り取った後、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置した。該ロートの下部口を開けた状態で、該ロート内に静かに薬包紙に量り取った廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定し、(I)とした。
<Nure time>
Nure time (I)
After weighing 50 g of 0.90 wt% sodium chloride aqueous solution into a 100 ml glass beaker (inner diameter 50 mm, height 70 mm), the funnel for measuring the apparent density described in JIS-K3362 is taken from the liquid level of the lower mouth. The height was set to 50 mm. With the lower mouth of the funnel open, add 1.00 g of the waste liquid solidifying agent that is gently weighed to the medicine wrapping paper in the funnel, and wait until the waste liquid solidifying agent gets wet after the waste liquid solidifying agent is added. Measured to be (I).

ヌレ時間(II)
上記の固化性試験で作成した凝固防止剤入り牛血10重量%含有0.90重量%塩化ナトリウム水溶液50gを100mlのガラス製のビーカー(内径50mm、高さ70mm)に量り取り取った後、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置した。該ロートの下部口を開けた状態で、該ロート内に静かに薬包紙に量り取った廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定し、ヌレ時間(II)とした。
Nure time (II)
After weighing 50 g of a 0.90 wt% sodium chloride aqueous solution containing 10 wt% of bovine blood containing an anticoagulant prepared in the above solidification test into a 100 ml glass beaker (inner diameter 50 mm, height 70 mm), JIS The apparent density measuring funnel described in -K3362 was installed so that the height from the liquid surface of the lower mouth was 50 mm. With the lower mouth of the funnel open, add 1.00 g of the waste liquid solidifying agent that is gently weighed to the medicine wrapping paper in the funnel, and wait until the waste liquid solidifying agent gets wet after the waste liquid solidifying agent is added. The measurement was made as the wet time (II).

ヌレ時間(III)
上記の固化性試験で作成した凝固防止剤入り牛血30重量%含有0.90重量%塩化ナトリウム水溶液50gを100mlのガラス製のビーカー(内径50mm、高さ70mm)に量り取り取った後、JIS−K3362記載の見かけ密度測定用ロートを、その下部口の液面からの高さが50mmになるように設置した。該ロートの下部口を開けた状態で、該ロート内に静かに薬包紙に量り取った廃液固化剤1.00gを投入し、廃液固化剤を投入してから廃液固化剤が湿潤するまでの時間を測定し、ヌレ時間(III)とした。
Nure time (III)
After weighing 50 g of 0.90 wt% sodium chloride aqueous solution containing 30 wt% of bovine blood containing an anticoagulant prepared in the above solidification test into a 100 ml glass beaker (inner diameter 50 mm, height 70 mm), JIS The apparent density measuring funnel described in -K3362 was installed so that the height from the liquid surface of the lower mouth was 50 mm. With the lower mouth of the funnel open, add 1.00 g of the waste liquid solidifying agent that is gently weighed to the medicine wrapping paper in the funnel, and wait until the waste liquid solidifying agent gets wet after the waste liquid solidifying agent is added. It was measured and set as the wet time (III).

表1の結果から、界面活性剤を用いていない比較例1〜3の廃液固化剤を用いた場合、投入後から短時間で容器の底に沈んでしまうため、電解質(血液等)を含む廃液を固化するのに長時間を要し、固化状態も離水が発生することがわかる。
また、HLBが3.7と疎水性が強い界面活性剤を用いた比較例4の廃液固化剤を用いると、電解質(血液等)の濃度が30%まで濃くなった場合に吸水速度が遅くなり、廃液固化性が低下して廃液が滲み出やすくなることがわかる。
また、HLBが13と親水性が強すぎる界面活性剤を用いた比較例6の廃液固化剤を用いると、電解質(血液等)の濃度が10%程度まで薄くなった場合に短時間で容器の底に沈んでしまうため、電解質(血液等)を含む廃液を固化するのに長時間を要し、固化状態も離水が発生することがわかる。
一方、HLBが5〜12の界面活性剤を用いた実施例1〜12の廃液固化剤を用いた場合、牛血濃度が10重量%の水溶液は11〜28分、30重量%の水溶液は16〜25分と短時間で固化できることがわかる。更に、HLBが5〜12の界面活性剤を用いた実施例1〜12の廃液固化剤を用いた場合、異なる牛血濃度(10重量%と30重量%)に於いて、いずれも固化状態が良好であることから、電解質の濃度による影響が小さいことがわかる。
From the results in Table 1, when the waste liquid solidifying agent of Comparative Examples 1 to 3 that does not use a surfactant is used, it will sink to the bottom of the container in a short time after being charged, so that the waste liquid containing electrolyte (blood, etc.) It can be seen that it takes a long time to solidify and water separation occurs in the solidified state.
In addition, when the waste liquid solidifying agent of Comparative Example 4 using a surfactant having a strong hydrophobicity of 3.7 and HLB is used, the water absorption rate becomes slow when the concentration of the electrolyte (blood, etc.) increases to 30%. It can be seen that the waste liquid solidification property is lowered and the waste liquid is likely to ooze out.
In addition, when the waste liquid solidifying agent of Comparative Example 6 using a surfactant having an HLB of 13 and an excessively hydrophilic property is used, when the concentration of the electrolyte (blood, etc.) is reduced to about 10%, the container can be quickly used. Since it will sink to the bottom, it will be understood that it takes a long time to solidify the waste liquid containing the electrolyte (blood, etc.), and water separation occurs in the solidified state.
On the other hand, when the waste liquid solidifying agent of Examples 1 to 12 using a surfactant having an HLB of 5 to 12 is used, an aqueous solution having a bovine blood concentration of 10% by weight is 11 to 28 minutes, and an aqueous solution having a 30% by weight is 16%. It turns out that it can solidify in about 25 minutes. Furthermore, when the waste liquid solidifying agent of Examples 1 to 12 using a surfactant having an HLB of 5 to 12 was used, the solidified state was observed at different bovine blood concentrations (10 wt% and 30 wt%). Since it is favorable, it turns out that the influence by the density | concentration of electrolyte is small.

本発明に係る廃液固化剤は、廃液中の電解質(血液等)の濃淡に関わらず、安定した固化性能が見込め、廃液中の電解質の濃度が高くなっても廃液が滲み出にくく、固化物がやわらかくなりにくいので、飲料廃液、工場廃液、放射線廃液、糞尿廃液、塗料廃液、歯科用の洗浄廃液、胃カメラ用の洗浄廃液、吐瀉物等の各種廃液、特に血液や体液等を含有した廃液の固化に有効に利用することができる。   The waste liquid solidifying agent according to the present invention is expected to have stable solidification performance regardless of the concentration of the electrolyte (blood, etc.) in the waste liquid, and even if the concentration of the electrolyte in the waste liquid becomes high, the waste liquid is difficult to bleed out, Since it is difficult to soften, it is used for beverages, factory wastes, radiation wastes, manure wastes, paint wastes, dental cleaning wastes, gastric camera cleaning wastes, various wastes such as sputum, especially wastes containing blood and body fluids. It can be used effectively for solidification.

Claims (6)

水溶性ビニルモノマー(a1)及び/又は加水分解により水溶性となる加水分解性ビニルモノマー(a2)を必須構成単位とする架橋重合体(A)からなる吸収性樹脂(X)と、非イオン界面活性剤(Y)とを混合する廃液固化剤の製造方法であって、(Y)の含有量が、吸水性樹脂(X)の重量を基準として、0.2〜4.5重量%であり、(Y)のHLBが5.4〜12であり、(Y)が25℃、103hPaで固体である廃液固化剤の製造方法。 An absorbent resin (X) comprising a cross-linked polymer (A) having a water-soluble vinyl monomer (a1) and / or a hydrolyzable vinyl monomer (a2) which becomes water-soluble by hydrolysis as an essential constituent unit, and a nonionic interface; A method for producing a waste liquid solidifying agent mixed with an activator (Y) , wherein the content of (Y) is 0.2 to 4.5% by weight based on the weight of the water absorbent resin (X). , HLB (Y), is 5.4-12, (Y) is 25 ° C., the manufacturing method of the waste solution solidifying agent which is solid at 10 3 hPa. 前記非イオン性界面活性剤(Y)が、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、グリセリン脂肪酸エステル及び脂肪酸アミドからなる群より選ばれる少なくとも1種である請求項1に記載の廃液固化剤の製造方法。  The method for producing a waste liquid solidifying agent according to claim 1, wherein the nonionic surfactant (Y) is at least one selected from the group consisting of sucrose fatty acid ester, sorbitan fatty acid ester, glycerin fatty acid ester and fatty acid amide. . さらに、下記工程(I)を含む請求項1または2に記載の廃液固化剤の製造方法。
工程(I):架橋重合体(A)の表面を架橋処理する工程
Furthermore, the manufacturing method of the waste liquid solidification agent of Claim 1 or 2 including the following process (I).
Step (I): Step of crosslinking the surface of the crosslinked polymer (A)
下記に示すヌレ時間(I)が20〜90秒である請求項1〜3のいずれかに記載の廃液固化剤の製造方法。4. The method for producing a waste liquid solidifying agent according to any one of claims 1 to 3, wherein a wet time (I) shown below is 20 to 90 seconds.
ヌレ時間(I):25℃の0.90重量%塩化ナトリウム水溶液50gを入れた有効容積100ml(内径50mm)のビーカーに、廃液固化剤1.00gを一括で投入してから廃液固化剤が湿潤するまでの時間。Nure time (I): 1.00 g of waste liquid solidifying agent is charged all at once into a beaker having an effective volume of 100 ml (inner diameter 50 mm) containing 50 g of 0.90 wt% sodium chloride aqueous solution at 25 ° C. Time to do.
請求項1〜4のいずれかに記載の製造方法により得られた廃液固化剤を充填してなる廃液固化用包装体の製造方法。The manufacturing method of the packaging body for waste liquid solidification formed by filling the waste liquid solidification agent obtained by the manufacturing method in any one of Claims 1-4. 廃液に廃液固化剤を投入して廃液を固化させる廃液の処理方法であって、廃液固化剤が請求項1〜4のいずれかに記載の製造方法により得られた廃液固化剤である廃液固化方法。A waste liquid treatment method for solidifying a waste liquid by introducing the waste liquid solidification agent into the waste liquid, wherein the waste liquid solidification agent is a waste liquid solidification agent obtained by the production method according to any one of claims 1 to 4. .
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