JP6186238B2 - Harness bending restricting member and harness wiring structure using the same - Google Patents

Harness bending restricting member and harness wiring structure using the same Download PDF

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JP6186238B2
JP6186238B2 JP2013214079A JP2013214079A JP6186238B2 JP 6186238 B2 JP6186238 B2 JP 6186238B2 JP 2013214079 A JP2013214079 A JP 2013214079A JP 2013214079 A JP2013214079 A JP 2013214079A JP 6186238 B2 JP6186238 B2 JP 6186238B2
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harness
bending
corrugated tube
protection tube
tube
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JP2015077056A (en
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関野 司
司 関野
山下 博司
博司 山下
大輔 岡本
大輔 岡本
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Yazaki Corp
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Yazaki Corp
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Priority to JP2013214079A priority Critical patent/JP6186238B2/en
Priority to DE112014004686.8T priority patent/DE112014004686T5/en
Priority to CN201480050524.XA priority patent/CN105531892B/en
Priority to PCT/JP2014/076803 priority patent/WO2015053263A1/en
Publication of JP2015077056A publication Critical patent/JP2015077056A/en
Priority to US15/062,718 priority patent/US9701262B2/en
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Description

本発明は、例えば自動車の車両ボディからスライドドア等に配索するワイヤハーネスのコルゲートチューブ等といった保護チューブの屈曲を規制するハーネス屈曲規制部材とそれを用いたハーネス配索構造に関するものである。   The present invention relates to a harness bending restricting member that restricts bending of a protective tube such as a corrugated tube of a wire harness routed from a vehicle body of an automobile to a slide door or the like, and a harness routing structure using the harness bending restriction member.

従来、自動車等に配索するワイヤハーネスの保護チューブである合成樹脂製のコルゲートチューブの部分的な剛性等を高めるために、種々のコルゲートチューブ構造が提案されている。また、自動車の車両ボディからスライドドアにかけてコルゲートチューブ付きのワイヤハーネスを水平に配索し、スライドドアの開閉に伴って、コルゲートチューブ付きのワイヤハーネスを車両ボディとスライドドアとの間でドア開閉方向に屈曲させるようにしたハーネス配索構造も各種提案されている。   Conventionally, various corrugated tube structures have been proposed in order to increase the partial rigidity and the like of a synthetic resin corrugated tube that is a protective tube for a wire harness routed to an automobile or the like. In addition, the wiring harness with corrugated tube is routed horizontally from the vehicle body to the sliding door of the automobile, and the opening and closing direction of the wiring harness with the corrugated tube between the vehicle body and the sliding door as the sliding door opens and closes. Various harness wiring structures that can be bent in a straight line have been proposed.

例えば特許文献1には、スライドドア側に縦断面略コの字状のスライダを配置し、スライダに首振り部材を車両前後方向(水平方向)首振り自在に設け、首振り部材にワイヤハーネスの外周の合成樹脂製のコルゲートチューブの一端部を保持させ、コルゲートチューブには上下に補強用のチューブ長手方向のリブを設けて、ワイヤハーネスの垂れ下がりを防いだことが記載されている。   For example, in Patent Document 1, a slider having a substantially U-shaped longitudinal section is arranged on the slide door side, and a swing member is provided on the slider so as to freely swing in the vehicle front-rear direction (horizontal direction). It is described that one end of a synthetic resin corrugated tube on the outer periphery is held, and ribs in the longitudinal direction of the reinforcing tube are provided on the top and bottom of the corrugated tube to prevent the wire harness from hanging down.

コルゲートチューブは周方向の凹溝と凸条とをチューブ長手方向に交互に有し、コルゲートチューブの一端部の凹溝が首振り部材の孔部内の凸条に係合して抜け出しなく保持されている。コルゲートチューブの他端部は車両ボディ側のハーネス固定部に同様に保持される。ワイヤハーネスは、複数本の電線をコルゲートチューブ内に挿通させて構成される。   The corrugated tube has circumferential grooves and ridges alternately in the longitudinal direction of the tube, and the groove on one end of the corrugated tube engages with the ridges in the hole of the swinging member and is held without being pulled out. Yes. The other end portion of the corrugated tube is similarly held by the harness fixing portion on the vehicle body side. The wire harness is configured by inserting a plurality of electric wires into a corrugated tube.

また、特許文献2には、コルゲートチューブの上下ではなく左右の側面にリブ(凸部や凹部)を設けたことが記載されている。リブ(凸部や凹部)はコルゲートチューブの長手方向に延長形成されている。   Patent Document 2 describes that ribs (convex portions and concave portions) are provided on the left and right side surfaces of the corrugated tube rather than the upper and lower sides. Ribs (projections and recesses) are formed to extend in the longitudinal direction of the corrugated tube.

また、特許文献3には、スライドドアへの給電用ではなく、車両に配索するワイヤハーネスの外周のコルゲートチューブを略筒状のプロテクタ内に挿通させる際に、コルゲートチューブの端部をプロテクタの端部にしっかりと固定させるために、コルゲートチューブの端部の内側にプロテクタの端部の円筒部を挿入し、コルゲートチューブの端部の外側に半割り環状の固定部材を嵌合させて、円筒部と固定部材とでコルゲートチューブの端部を挟むことが記載されている。   Further, in Patent Document 3, when the corrugated tube on the outer periphery of the wire harness routed to the vehicle is inserted into the substantially cylindrical protector, not for supplying power to the slide door, the end of the corrugated tube is attached to the protector. Insert the cylindrical part of the end of the protector inside the end of the corrugated tube, and fit the half-ring-shaped fixing member outside the end of the corrugated tube to fix it firmly to the end. It is described that the end portion of the corrugated tube is sandwiched between the portion and the fixing member.

特開2009−11136号公報(図4〜図5)JP 2009-11136 A (FIGS. 4 to 5) 特開2006−192939号公報(図1〜図2)JP 2006-192939 A (FIGS. 1 to 2) 実開平6−84726号公報(図1〜図2)Japanese Utility Model Publication No. 6-84726 (FIGS. 1 and 2)

しかしながら、例えば上記特許文献1に記載された構造にあっては、スライドドアの開閉途中において、コルゲートチューブの上下のリブでスライドドアと車両ボディとの間におけるワイヤハーネスの垂れ下がりを防止するのみであり、コルゲートチューブ(ワイヤハーネス)のドア開閉方向の屈曲動作(形態)にばらつきを生じたり、コルゲートチューブと車両ボディとの干渉を生じたりし兼ねないという懸念があった。また、特許文献2に記載された構造にあっては、コルゲートチューブの全長に渡ってリブを形成するために、コルゲートチューブが高コスト化するという懸念があった。   However, in the structure described in Patent Document 1, for example, the upper and lower ribs of the corrugated tube only prevent the wire harness from hanging down between the sliding door and the vehicle body during the opening and closing of the sliding door. There was a concern that the bending operation (form) of the corrugated tube (wire harness) in the door opening / closing direction may vary, and interference between the corrugated tube and the vehicle body may occur. Moreover, in the structure described in patent document 2, since the rib was formed over the full length of the corrugated tube, there was a concern that the cost of the corrugated tube would be increased.

一般的に、保護チューブ内の複数本の電線の占有率が高い程、ワイヤハーネスの屈曲半径を大きく確保する必要がある。保護チューブ内の複数本の電線の占有率が低く、保護チューブの剛性が高い場合には、保護チューブ自体の座屈を生じやすくなる。上記した懸念は、自動車のスライドドアに限らず、自動車以外の車両のスライドドアや、車両以外の装置等のスライドドア等への給電においても同様に生じ得るものである。これらスライドドア等をスライド構造体、車両ボディ等を固定構造体と総称する。   Generally, it is necessary to ensure a larger bending radius of the wire harness as the occupation ratio of the plurality of electric wires in the protective tube is higher. When the occupation rate of the plurality of electric wires in the protection tube is low and the protection tube has high rigidity, the protection tube itself is likely to buckle. The above-mentioned concerns are not limited to the sliding doors of automobiles, but can also occur in power feeding to sliding doors of vehicles other than automobiles, sliding doors of devices other than vehicles, and the like. These slide doors and the like are collectively referred to as a slide structure, and the vehicle body and the like are collectively referred to as a fixed structure.

また、特許文献3に記載された構造にあっては、コルゲートチューブの端部をプロテクタの円筒部と固定部材とで挟むために、コルゲートチューブが曲げ方向に振られたりした場合に、円筒部や固定部材の端部においてコルゲートチューブに過大な応力が作用して、コルゲートチューブが傷み兼ねないという懸念があった。   Further, in the structure described in Patent Document 3, when the corrugated tube is swung in the bending direction in order to sandwich the end portion of the corrugated tube between the cylindrical portion of the protector and the fixing member, the cylindrical portion or There is a concern that excessive stress acts on the corrugated tube at the end of the fixing member, and the corrugated tube may be damaged.

本発明は、上記した点に鑑み、ワイヤハーネスの例えばコルゲートチューブ等といった保護チューブを傷めることなく保護チューブの曲げ規制をスムーズ且つ確実に行うことができるハーネス屈曲規制部材を提供することを目的とする。また、それによって、スライド構造体と固定構造体との間で保護チューブ付きのワイヤハーネスの最小屈曲半径を確保し、またワイヤハーネスを座屈等なくスムーズに屈曲させてワイヤハーネスの屈曲耐久性を高めたり、保護チューブと固定構造体との干渉を防ぐことのできるハーネス屈曲規制部材を用いたハーネス配索構造を提供することを目的とする。   The present invention has been made in view of the above points, and an object thereof is to provide a harness bending restricting member capable of smoothly and reliably bending a protective tube without damaging a protective tube such as a corrugated tube of a wire harness. . This also ensures the minimum bending radius of the wire harness with the protective tube between the slide structure and the fixed structure, and the wire harness can be bent smoothly without buckling, etc. An object of the present invention is to provide a harness routing structure using a harness bending restricting member that can be increased or prevent interference between a protective tube and a fixed structure.

上記目的を達成するために、本発明の請求項1に係るハーネス屈曲規制部材は、可撓性のハーネス保護チューブの外側に装着されるハーネス屈曲規制部材であって、該ハーネス保護チューブに被さる剛性の屈曲不能部と、該屈曲不能部の先端側から軸方向に突出形成され、該ハーネス保護チューブを湾曲状に屈曲規制する屈曲可能部とを備え、前記屈曲可能部の突出長さは、前記屈曲不能部の長さよりも短いことを特徴とする。 In order to achieve the above object, a harness bend restricting member according to claim 1 of the present invention is a harness bend restricting member attached to the outside of a flexible harness protective tube, and has a rigidity that covers the harness protective tube. A non-bendable portion, and a bendable portion that protrudes in the axial direction from the distal end side of the non-bendable portion and regulates the bending of the harness protection tube in a curved shape, and the protrusion length of the bendable portion is It is characterized by being shorter than the length of the inflexible part .

上記構成により、ハーネス保護チューブに曲げ力が作用した際に、ハーネス屈曲規制部材の屈曲不能部がハーネス保護チューブの例えば端部の外面に接触して端部を例えば真直に屈曲規制し、屈曲不能部に続く屈曲可能部がハーネス保護チューブの端部に続く部分の外面に接触してその部分を湾曲状に屈曲規制する。   With the above configuration, when a bending force is applied to the harness protection tube, the unbendable portion of the harness bend restricting member comes into contact with the outer surface of the end portion of the harness protection tube, for example, and the end portion is bent straightly, for example, and cannot be bent. The bendable part following the part comes into contact with the outer surface of the part continuing to the end of the harness protection tube, and the part is bent to be bent.

請求項に係るハーネス屈曲規制部材は、可撓性のハーネス保護チューブの外側に装着されるハーネス屈曲規制部材であって、該ハーネス保護チューブに被さる剛性の屈曲不能部と、該屈曲不能部の先端側から軸方向に突出形成され、該ハーネス保護チューブを湾曲状に屈曲規制する屈曲可能部とを備え、前記屈曲不能部が前記ハーネス保護チューブの半径よりも深い樋状に形成され、該ハーネス保護チューブの中心軸線に対応する位置に前記屈曲可能部が配置されたことを特徴とする。 The harness bend restricting member according to claim 2 is a harness bend restricting member attached to the outside of the flexible harness protection tube, and includes a rigid unbendable portion covering the harness protection tube, And a bendable portion that protrudes in the axial direction from the distal end side and restricts the harness protection tube to be bent, and the non-bendable portion is formed in a bowl shape deeper than the radius of the harness protection tube. The bendable part is arranged at a position corresponding to the central axis of the protective tube .

上記構成により、樋状の屈曲不能部の横長の開口から屈曲不能部内にハーネス保護チューブが径方向に容易に挿着(挿入し装着)され、ハーネス保護チューブの半径よりも深い屈曲不能部で確実に保持される。屈曲不能部はハーネス保護チューブをその半径よりも深い位置まで覆ってハーネス保護チューブの曲がりを確実に阻止する。屈曲可能部はハーネス保護チューブの中心軸線に沿って配置されて、ハーネス保護チューブの曲げ力を確実に受け止めて確実に屈曲規制を行う。   With the above configuration, the harness protection tube can be easily inserted (inserted and mounted) in the radial direction from the laterally long opening of the hook-like non-bendable portion, and the non-bendable portion deeper than the radius of the harness protection tube Retained. The non-bendable portion covers the harness protection tube to a position deeper than its radius and reliably prevents the harness protection tube from bending. The bendable portion is disposed along the central axis of the harness protection tube, and reliably receives the bending force of the harness protection tube and reliably regulates bending.

請求項3に係るハーネス屈曲規制部材は、請求項1または請求項2記載のハーネス屈曲規制部材において、前記屈曲可能部が外面側に複数のスリットないし溝部を並列に有し、該スリットないし溝部の対向する内面が相互に当接して前記屈曲規制が行われることを特徴とする。上記構成により、屈曲可能部が外面方向(外面側)に屈曲した際に、各スリットないし各溝部の対向する内面が相互に当接して、屈曲可能部のそれ以上の屈曲が阻止される。屈曲可能部が内面方向(内面側)に屈曲した場合は、各スリットないし各溝部が開くことになるので、屈曲可能部は外面方向に屈曲する場合よりも小さな屈曲半径で容易に屈曲可能である。
請求項4に係るハーネス屈曲規制部材は、請求項1〜3の何れかに記載のハーネス屈曲
規制部材において、前記ハーネス保護チューブであるコルゲートチューブの周方向の並列
な複数の凹溝に係合する複数の突条が前記屈曲不能部の内面に設けられたことを特徴とす
る。
The harness bend restricting member according to claim 3 is the harness bend restricting member according to claim 1 or 2, wherein the bendable portion has a plurality of slits or grooves in parallel on the outer surface side, The bending control is performed by the opposing inner surfaces abutting each other. With the above configuration, when the bendable portion is bent in the outer surface direction (outer surface side), the inner surfaces facing each of the slits or groove portions contact each other, and further bending of the bendable portion is prevented. When the bendable portion is bent in the inner surface direction (inner surface side), each slit or groove is opened, so the bendable portion can be bent easily with a smaller bending radius than when bending in the outer surface direction. .
A harness bending restricting member according to a fourth aspect is the harness bending restricting member according to any one of the first to third aspects, wherein the harness bending restricting member is engaged with a plurality of parallel grooves in the circumferential direction of the corrugated tube that is the harness protection tube. A plurality of protrusions are provided on the inner surface of the unbendable portion.

上記構成により、コルゲートチューブの並列な各凹溝に屈曲不能部の内面の並列な各突条が係合して、屈曲不能部の内側のコルゲートチューブ部分の屈曲と軸方向の伸縮とが確実に阻止されると共に、屈曲不能部がコルゲートチューブに軸方向不動にしっかりと保持される(コルゲートチューブが断面長円形である場合、屈曲不能部は周方向にも不動となる)。コルゲートチューブは周方向の凹溝と凸条とをチューブ長手方向に並列に配置した断面円形又は長円形の可撓性の既存のハーネス保護チューブである。   With the above configuration, the parallel protrusions on the inner surface of the non-bendable portion are engaged with the parallel concave grooves of the corrugated tube, so that the corrugated tube portion on the inner side of the non-bendable portion and the axial expansion and contraction are ensured. In addition to being blocked, the non-bendable portion is firmly held in the corrugated tube in the axial direction (if the corrugated tube has an oval cross section, the non-bendable portion is also immovable in the circumferential direction). The corrugated tube is a flexible existing harness protection tube having a circular or oval cross section in which circumferential grooves and ridges are arranged in parallel in the tube longitudinal direction.

請求項5に係るハーネス屈曲規制部材を用いたハーネス配索構造は、ハーネス保護チューブが固定構造体側の首振り部材からスライド構造体側の首振り部材に配索され、該固定構造体側で該ハーネス保持チューブの外側に請求項1〜4の何れかに記載のハーネス屈曲規制部材が装着され、前記屈曲可能部が該ハーネス保護チューブの外面に沿って該スライド構造体側に向けて配置されたことを特徴とする。   In the harness routing structure using the harness bending restricting member according to claim 5, the harness protection tube is routed from the swinging member on the fixed structure side to the swinging member on the slide structure side, and the harness holding is held on the fixed structure side. The harness bending restricting member according to any one of claims 1 to 4 is attached to an outer side of the tube, and the bendable portion is disposed toward the slide structure along the outer surface of the harness protection tube. And

上記構成により、例えばスライド構造体を全閉から開く際に、ハーネス屈曲規制部材が固定構造体側のハーネス保護チューブを略真直に維持して屈曲を規制し、スライド構造体の半開時に固定構造体側のハーネス保護チューブがハーネス屈曲規制部材の屈曲可能部で支持されて最小屈曲半径を確保されると共に、座屈や折れ曲がり等なく湾曲状に屈曲規制され、両首振り部材の間でハーネス保護チューブが略S字状にスムーズに屈曲する。   With the above configuration, for example, when the slide structure is opened from the fully closed state, the harness bending restricting member maintains the harness protection tube on the fixed structure side substantially straight to restrict the bending, and when the slide structure is half open, The harness protection tube is supported by the bendable part of the harness bend restricting member to ensure the minimum bend radius, and is bent to be bent without buckling or bending. Bends smoothly in an S shape.

また、スライド構造体を半開から全開にした際に、両首振り部材の間でハーネス保護チューブが引っ張られて伸長して固定構造体の一部に干渉しようとするが、ハーネス屈曲規制部材の屈曲不能部で固定構造体側のハーネス保護チューブが真直に屈曲規制されてスライド構造体の厚み方向に突出することで、ハーネス保護チューブと固定構造体との干渉が防止される。   Also, when the slide structure is opened from half open to full open, the harness protection tube is pulled between the two swinging members and stretches to try to interfere with a part of the fixed structure. The harness protection tube on the fixed structure side is restricted to be bent straight at the impossible portion and protrudes in the thickness direction of the slide structure, thereby preventing interference between the harness protection tube and the fixed structure.

請求項1記載の発明によれば、ハーネス屈曲規制部材の屈曲不能部とそれに続く屈曲可能部とでワイヤハーネスのハーネス保護チューブを屈曲規制しつつ、折れ曲がり等なくスムーズに屈曲させることができる。これにより、コルゲートチューブ等といったハーネス保護チューブを傷めることなくハーネス保護チューブの曲げ規制をスムーズ且つ確実に行うことができる。   According to the first aspect of the present invention, the harness protection tube of the wire harness can be bent and smoothly bent without being bent by the unbendable portion of the harness bend restricting member and the bendable portion subsequent thereto. Thereby, bending regulation of a harness protection tube can be performed smoothly and reliably, without damaging harness protection tubes, such as a corrugated tube.

請求項2記載の発明によれば、屈曲可能部の外面方向への屈曲時に各スリットないし各溝部の対向する内面を相互に当接させて、屈曲可能部のそれ以上の屈曲を阻止することができる。   According to the second aspect of the invention, when the bendable portion is bent in the outer surface direction, the opposing inner surfaces of each slit or each groove portion are brought into contact with each other to prevent further bending of the bendable portion. it can.

請求項3記載の発明によれば、ハーネス保護チューブにハーネス屈曲規制部材を容易に装着することができると共に、ハーネス保護チューブの半径よりも深い屈曲不能部とハーネス保護チューブの中心軸線に対応する屈曲可能部とでハーネス保護チューブの曲げ規制をスムーズ且つ確実に行わせることができる。   According to the invention of claim 3, the harness bending restricting member can be easily attached to the harness protection tube, and the bending corresponding to the unbendable portion deeper than the radius of the harness protection tube and the central axis of the harness protection tube The bending restriction of the harness protection tube can be smoothly and reliably performed with the possible portion.

請求項4記載の発明によれば、ハーネス屈曲規制部材の屈曲不能部をコルゲートチューブに少なくとも軸方向不動に位置ずれなくしっかりと保持させることができ、これにより、コルゲートチューブの所要部の屈曲規制を確実に行わせることができる。   According to the fourth aspect of the present invention, the unbendable portion of the harness bending restricting member can be firmly held on the corrugated tube at least in the axial direction without being displaced, thereby restricting the bending of the required portion of the corrugated tube. It can be done reliably.

請求項5記載の発明によれば、固定構造体側に配置したハーネス屈曲規制部材によって、スライド構造体の半開時にスライド構造体と固定構造体との間でハーネス保護チューブ付きのワイヤハーネスの最小屈曲半径を確保しつつ、ワイヤハーネスを座屈等なくスムーズに屈曲規制して、ワイヤハーネスの屈曲耐久性を高めると共に、スライド構造体の全開時にハーネス保護チューブと固定構造体との干渉を防いで、スライド構造体への常時給電の信頼性を高めることができる。   According to the invention of claim 5, the minimum bending radius of the wire harness with the harness protection tube between the slide structure and the fixed structure when the slide structure is half-opened by the harness bend restricting member disposed on the fixed structure side. The wire harness is bent flexibly without buckling, etc. to ensure the bending durability of the wire harness, and it is possible to prevent the interference between the harness protection tube and the fixed structure when the slide structure is fully opened. The reliability of the constant power supply to the structure can be improved.

本発明に係るハーネス屈曲規制部材の第一の実施形態を示す斜視図である。1 is a perspective view showing a first embodiment of a harness bending restricting member according to the present invention. 同じくハーネス屈曲規制部材を反対方向から見た斜視図である。It is the perspective view which similarly looked at the harness bending | flexion control member from the opposite direction. 同じくハーネス屈曲規制部材の正面図である。It is a front view of a harness bending restricting member. 同じくハーネス屈曲規制部材の内側を示す平面図(下面図)である。It is a top view (bottom view) which similarly shows the inner side of a harness bending control member. ハーネス屈曲規制部材の第二の実施形態を示す斜視図である。It is a perspective view which shows 2nd embodiment of a harness bending control member. 本発明に係るハーネス屈曲規制部材を用いたハーネス配索構造の一実施形態を示す平面図である。It is a top view which shows one Embodiment of the harness wiring structure using the harness bending | flexion control member which concerns on this invention. ハーネス配索構造における車両ボディ側の給電装置のアウタ部材の一実施形態を示す分解斜視図である。It is a disassembled perspective view which shows one Embodiment of the outer member of the electric power feeder of the vehicle body side in a harness wiring structure. 同じく車両ボディ側の給電装置のインナ部材(首振り部材)の一実施形態を示す分解斜視図である。It is an exploded perspective view showing one embodiment of an inner member (oscillation member) of a power supply device by the side of a vehicle body similarly.

図1,図5は、本発明に係るハーネス屈曲規制部材の各実施形態を示すものである。   1 and 5 show embodiments of the harness bending restricting member according to the present invention.

これら各ハーネス屈曲規制部材1,2は、合成樹脂製のコルゲートチューブ(ハーネス保護チューブ)8の外側に装着されるものである。各ハーネス屈曲規制部材1,2は合成樹脂材で形成されており、断面長円形のコルゲートチューブ8に対応した断面形状を有している。コルゲートチューブ8は周方向の凹溝8aと凸条8b(図1)をチューブ長手方向に交互に配列した既存のものである。   Each of these harness bending restricting members 1 and 2 is attached to the outside of a synthetic resin corrugated tube (harness protection tube) 8. Each harness bending restricting member 1, 2 is made of a synthetic resin material and has a cross-sectional shape corresponding to the corrugated tube 8 having an oval cross section. The corrugated tube 8 is an existing tube in which circumferential grooves 8a and ridges 8b (FIG. 1) are alternately arranged in the longitudinal direction of the tube.

図1〜図4に示すハーネス屈曲規制部材1は、図1の如く、断面略逆U字状の剛性の樋状部(屈曲不能部ないし高剛性部)3と、樋状部3の短径側の一側部(一側壁)3aにおいて樋状部3の先端側3bから軸方向(長手方向)に一体に延長形成された可撓性の突出部(屈曲可能部ないし低剛性部)4とを備えたものであり、突出部4は外面4a側に縦方向の複数のスリット5を並列に有している。   The harness bending restricting member 1 shown in FIGS. 1 to 4 includes, as shown in FIG. 1, a rigid hook-shaped portion (unbendable portion or high-rigidity portion) 3 having a substantially inverted U-shaped cross section and a short diameter of the hook-shaped portion 3. A flexible projecting portion (bendable or low-rigidity portion) 4 integrally extending in the axial direction (longitudinal direction) from the distal end side 3b of the bowl-shaped portion 3 on one side portion (one side wall) 3a on the side; The protrusion 4 has a plurality of vertical slits 5 in parallel on the outer surface 4a side.

樋状部3は、上側の円弧状部3cと、円弧状部3cの左右に垂下された側壁部3a,3a’とを備えている。一側壁3aに縦断面矩形状の厚肉の突出壁6が一体に設けられ、突出壁6は樋状部3の先端3bから軸方向(前方)に真直に延長されて突出壁9を成し、突出壁9の内面側に突出壁9よりも上下方向に幅広で且つ内外方向に薄肉の可撓性の支持板(連結板)10が一体に設けられている。   The hook-shaped part 3 includes an upper arc-shaped part 3c and side wall parts 3a, 3a 'suspended from the left and right of the arc-shaped part 3c. A thick projecting wall 6 having a rectangular longitudinal section is integrally provided on one side wall 3a, and the projecting wall 6 extends straight from the tip 3b of the bowl-shaped portion 3 in the axial direction (forward) to form a projecting wall 9. A flexible support plate (connecting plate) 10 that is wider in the vertical direction than the protruding wall 9 and thin in the inner and outer directions is integrally provided on the inner surface side of the protruding wall 9.

突出壁9に縦方向の複数のスリット5が突出壁9の長手方向に等ピッチで並列(平行)に設けられ、各スリット5は突出壁9の外面4aから支持板10の外面10aにかけて切欠形成され、各スリット5の間で突出壁9が矩形ブロック状に形成され、各矩形ブロック部9aで成る突出壁9と各スリット5と支持板10とで可撓性の突出部(屈曲可能部)4が構成されている。   A plurality of longitudinal slits 5 are provided in the projecting wall 9 in parallel (parallel) at the same pitch in the longitudinal direction of the projecting wall 9, and each slit 5 is notched from the outer surface 4 a of the projecting wall 9 to the outer surface 10 a of the support plate 10. A protruding wall 9 is formed in a rectangular block shape between the slits 5, and a flexible protruding portion (bendable portion) is formed by the protruding wall 9 made up of each rectangular block portion 9 a, each slit 5, and the support plate 10. 4 is configured.

スリット5の内幅はブロック部9aの前後方向幅の略1/4程度に小さく規定されている。スリット5は溝部と呼称してもよい。隣接する各ブロック部9aの対向する内面がスリット5の前後の端面(対向する内面5a)を成している。スリット5の内幅寸法を適時設定することで、突出部4の矢印A方向の屈曲半径を適宜規定することができる。   The inner width of the slit 5 is defined to be about 1/4 of the width in the front-rear direction of the block portion 9a. The slit 5 may be referred to as a groove. The opposing inner surfaces of the adjacent block portions 9a form front and rear end surfaces (opposing inner surfaces 5a) of the slit 5. By appropriately setting the inner width dimension of the slit 5, the bending radius of the protrusion 4 in the arrow A direction can be appropriately defined.

コルゲートチューブ8が矢印A方向に屈曲した際に、可撓性の突出部4がコルゲートチューブ8の一側部8cの外面で押されて外面4a側(方向)に屈曲する。突出部4がある程度屈曲した(撓んだ)時点で、突出部4の各スリット5の対向する内面5a同士すなわち隣接するブロック部9aの対向する内面同士が当接して、突出部4のそれ以上の屈曲が阻止される。コルゲートチューブとその内部空間に挿通された複数本の電線とでワイヤハーネスが構成される。   When the corrugated tube 8 is bent in the direction of arrow A, the flexible protrusion 4 is pushed by the outer surface of one side portion 8c of the corrugated tube 8 and bent to the outer surface 4a side (direction). When the protruding portion 4 is bent (bent) to some extent, the opposed inner surfaces 5a of the slits 5 of the protruding portion 4, that is, the opposed inner surfaces of the adjacent block portions 9a come into contact with each other, and beyond that of the protruding portion 4 Is prevented from bending. A wire harness is comprised by a corrugated tube and the several electric wire penetrated by the internal space.

本例の突出部4の突出長さは樋状部3の長さよりも少し短く規定されている。各スリット5のうちの基端側のスリット51は樋状部3の先端3bと同一面上に位置している。本例の各ブロック部9aの厚みは支持板10の厚みの略四倍程度である。支持板10の先端10bは先頭のブロック部9a10よりも少し前方に突出し、支持板10の幅方向の上下端も各ブロック部9aよりも少し上下に突出している。支持板10の基端10cは樋状部3の先端面3bに続いている。 The protruding length of the protruding portion 4 in this example is defined to be slightly shorter than the length of the bowl-shaped portion 3. Slit 5 1 proximal of the slit 5 is positioned on the distal end 3b the same surface of the gutter-shaped portion 3. The thickness of each block portion 9 a in this example is approximately four times the thickness of the support plate 10. The front end 10b of the support plate 10 protrudes slightly forward from the leading block portion 9a 10 , and the upper and lower ends of the support plate 10 in the width direction also protrude slightly above and below the block portions 9a. The base end 10 c of the support plate 10 continues to the front end surface 3 b of the flange 3.

樋状部3の内面には樋状部3の先端面3bよりも内向きに突出した突条11が複数並列に設けられ、各突条11の間に各溝12が形成されている。各突条11は樋状部3の内周面に沿って略逆U字状に形成されている。各突条11はコルゲートチューブ8の各凹溝8aに係合して、ハーネス屈曲規制部材1をコルゲートチューブ8の外側に軸方向不動に位置決め保持させる。コルゲートチューブ8は断面長円形であり、樋状部3は断面逆U字状であるので、ハーネス屈曲規制部材1はコルゲートチューブ8の周方向にも不動である。   A plurality of protrusions 11 projecting inward from the front end surface 3 b of the flange-shaped part 3 are provided in parallel on the inner surface of the flange-shaped part 3, and grooves 12 are formed between the protrusions 11. Each protrusion 11 is formed in a substantially inverted U shape along the inner peripheral surface of the bowl-shaped portion 3. Each protrusion 11 engages with each concave groove 8 a of the corrugated tube 8 to position and hold the harness bending restricting member 1 on the outside of the corrugated tube 8 so as not to move axially. Since the corrugated tube 8 has an oval cross section and the hook-shaped portion 3 has an inverted U-shaped cross section, the harness bending restricting member 1 does not move in the circumferential direction of the corrugated tube 8.

ハーネス屈曲規制部材1をコルゲートチューブ8に完全に固定するには、例えば樋状部3を不図示の粘着テープ巻きや結束バンドでコルゲートチューブ8に締結することが可能である。樋状部3はコルゲートチューブ8に上方から被せ着けることが、下方から被せるのに比べて作業性上及び脱落や上下方向の位置ずれを防ぐ上で好ましい。突出部4は例えばその先端部分をテープ巻き等でコルゲートチューブ8に固定することが、突出部4の矢印Aとは反対方向の復元力を高める上で好ましい。   In order to completely fix the harness bending restricting member 1 to the corrugated tube 8, for example, the hook-shaped portion 3 can be fastened to the corrugated tube 8 with an unshown adhesive tape winding or a binding band. Covering the corrugated tube 3 from above is preferable in terms of workability and prevention of dropping and vertical displacement as compared to covering the corrugated tube 8 from above. For example, it is preferable to fix the distal end portion of the protruding portion 4 to the corrugated tube 8 by tape winding or the like in order to increase the restoring force of the protruding portion 4 in the direction opposite to the arrow A.

樋状部3の一側壁3aに設けた突出壁6は樋状部3の一側壁3aの曲げ剛性を高める作用をする。一側壁3aに十分な剛性がある場合は、長い突出壁6を排除して、一側壁3aの先端3bの近傍において短い突出壁(6)を形成して、短い突出壁(6)から前方に可撓性の突出壁9を延長形成することも可能である。   The protruding wall 6 provided on the one side wall 3a of the bowl-shaped part 3 acts to increase the bending rigidity of the one side wall 3a of the bowl-shaped part 3. When the one side wall 3a has sufficient rigidity, the long protruding wall 6 is excluded, a short protruding wall (6) is formed in the vicinity of the tip 3b of the one side wall 3a, and the short protruding wall (6) is moved forward. It is also possible to extend the flexible protruding wall 9.

図2の如く、突出部4の支持板(連結板)10は平坦な内面4bを有している。支持板10の基端10cにおいて内面4bは樋状部3の一側壁3aの内面と同一面上に位置している。樋状部3の内面には複数の突条11が設けられている。   As shown in FIG. 2, the support plate (connecting plate) 10 of the protrusion 4 has a flat inner surface 4b. At the base end 10 c of the support plate 10, the inner surface 4 b is located on the same plane as the inner surface of the one side wall 3 a of the bowl-shaped portion 3. A plurality of protrusions 11 are provided on the inner surface of the bowl-shaped portion 3.

図2,図3の如く、樋状部3の一側壁3aと他側壁3a’とは平行であり、両側壁3a,3a’の高さは同一である。両側壁3a,3a’の間に横長の下部開口13aと、下部開口13aの上側に続くコルゲートチューブ収容空間13と、コルゲートチューブ収容空間13の前後の逆U字状の開口13bとが形成されている。   As shown in FIGS. 2 and 3, the one side wall 3a and the other side wall 3a 'of the bowl-shaped portion 3 are parallel to each other, and the heights of the side walls 3a and 3a' are the same. A horizontally long lower opening 13a, a corrugated tube housing space 13 continuing on the upper side of the lower opening 13a, and inverted U-shaped openings 13b before and after the corrugated tube housing space 13 are formed between the side walls 3a and 3a ′. Yes.

図3の如く、樋状部3の両側壁3a,3a’における突条11の下端はテーパ状に傾斜してコルゲートチューブ8(図1)の凹溝8aに対する挿入ガイド面11aを成している。一側壁3aの先端から前方に突出した突出壁9の下端9aと支持板10の下端10dとは一側壁3aの下端11aよりも上方に位置し、突出壁9(複数のブロック部9a)と支持板10との高さ方向中央は、樋状部3内に保持されたコルゲートチューブ8(図1)の中心軸線と同じ高さに配置されている。   As shown in FIG. 3, the lower ends of the ridges 11 on both side walls 3a, 3a ′ of the bowl-shaped portion 3 are inclined in a tapered shape to form an insertion guide surface 11a for the concave groove 8a of the corrugated tube 8 (FIG. 1). . The lower end 9a of the projecting wall 9 projecting forward from the tip of the one side wall 3a and the lower end 10d of the support plate 10 are positioned above the lower end 11a of the one side wall 3a, and support the projecting wall 9 (the plurality of block portions 9a). The center in the height direction with respect to the plate 10 is arranged at the same height as the central axis of the corrugated tube 8 (FIG. 1) held in the bowl-shaped portion 3.

図3,図4の如く、樋状部3の円弧状の上壁3cの内面側の突条11には、コルゲートチューブ8(図1)の上下端のうちの上端の垂れ下がり防止用のリブ(図示せず)を係合させる溝13cが軸方向に設けられている。垂れ下がり防止用のリブがない場合には溝13cは不要である。   As shown in FIGS. 3 and 4, the protrusion 11 on the inner surface side of the arc-shaped upper wall 3 c of the bowl-shaped portion 3 is provided with ribs for preventing the drooping at the upper end of the upper and lower ends of the corrugated tube 8 (FIG. 1). A groove 13c that engages (not shown) is provided in the axial direction. The groove 13c is unnecessary when there is no rib for preventing the drooping.

図4(下面図)の如く、樋状部3の一側壁3aに沿う突出壁6と、突出壁6から前方へ突出した可撓性の突出壁9を成す複数のブロック部9aとには、それぞれ下向きに開口した中空部6a,9cが形成されて、突出壁6と各ブロック部9aとが軽量化されている。なお、明細書で上下前後左右の方向性は説明の便宜上のものである。   As shown in FIG. 4 (bottom view), the protruding wall 6 along one side wall 3a of the bowl-shaped portion 3 and the plurality of block portions 9a forming the flexible protruding wall 9 protruding forward from the protruding wall 6 include: Hollow portions 6a and 9c that open downward are formed, and the protruding wall 6 and the block portions 9a are reduced in weight. In the specification, the vertical and horizontal directions are for convenience of explanation.

図5に示すハーネス屈曲規制部材2は、図1のハーネス屈曲規制部材1に比べて、樋状部3の一側壁3aに沿う突出壁15の形状と、一側壁3aの先端3bから軸方向に突出した可撓性の突出部16の形状とを変更したものである。その他の樋状部3やコルゲートチューブ8の構成は図1におけると同様であるので、詳細な説明を省略する。   The harness bending restricting member 2 shown in FIG. 5 has a shape of the protruding wall 15 along the one side wall 3a of the bowl-shaped portion 3 and an axial direction from the tip 3b of the one side wall 3a as compared with the harness bending restricting member 1 of FIG. The shape of the projecting flexible projecting portion 16 is changed. Since other configurations of the hook-shaped portion 3 and the corrugated tube 8 are the same as those in FIG. 1, detailed description thereof is omitted.

図5の如く、樋状部3の一側壁3aに沿う突出壁15は、上下方向の板厚が左右方向の板幅よりも小さく規定されて、水平な突板部を成している。一側壁3aの先端3bから軸方向に突出した突出部16は、一側壁3aの先端面3bから一側壁3aの板厚よりも薄肉に前方に突出(一体に延長)形成された可撓性の支持板(連結板)17と、樋状部3の一側壁3aの突出壁15から同じ板厚且つ同じ幅寸法で前方に延長されて支持板17の外面17aに一体に設けられた複数の矩形ブロック部18aと、各ブロック部18aの間のスリット19とで成る可撓性の突出壁18とで構成されている。   As shown in FIG. 5, the protruding wall 15 along the one side wall 3a of the bowl-shaped portion 3 has a vertical plate thickness that is defined to be smaller than the plate width in the left-right direction, and forms a horizontal protruding plate portion. The protruding portion 16 that protrudes in the axial direction from the tip 3b of the one side wall 3a protrudes (extends integrally) forward from the tip surface 3b of the one side wall 3a to be thinner than the plate thickness of the one side wall 3a. A plurality of rectangles integrally provided on the outer surface 17a of the support plate 17 extending forward from the support plate (connection plate) 17 and the protruding wall 15 of the one side wall 3a of the bowl-shaped portion 3 with the same thickness and width. It is comprised by the flexible protrusion wall 18 which consists of the block part 18a and the slit 19 between each block part 18a.

本例の突出部16は、図1の突出部4よりも短く形成されて、コルゲートチューブ8の比較的短い範囲の屈曲を規制するために有用である。支持板17は先端に向かうに従って縦方向の幅寸法を漸次減少させた先細テーパ状に形成されている。それにより、支持板17は基端17c寄りの部分(後半)よりも先端17b寄りの部分(前半)が小さな半径で屈曲し易くなっている。   The protrusion 16 of this example is formed shorter than the protrusion 4 of FIG. 1 and is useful for restricting the bending of the corrugated tube 8 in a relatively short range. The support plate 17 is formed in a tapered shape in which the width dimension in the vertical direction is gradually reduced toward the tip. As a result, the support plate 17 is easier to bend with a small radius at the portion closer to the distal end 17b (first half) than at the portion closer to the base end 17c (second half).

支持板17の先端部17bは外向きに湾曲して各ブロック部18aと同程度ないしそれ以上の長さで外向きに突出しており、コルゲートチューブ8の一側部8cの外面に沿って軸方向に突出部16を外挿する際のガイド部(17b)となると共に、コルゲートチューブ8を矢印A方向(突出部16の外面16a方向)に屈曲させた際にコルゲートチューブ8の一側部8cが支持板17の先端に干渉して傷付かないようになっている。   The front end portion 17b of the support plate 17 is curved outward and protrudes outward with a length equal to or longer than each block portion 18a, and is axially along the outer surface of one side portion 8c of the corrugated tube 8 When the corrugated tube 8 is bent in the direction of arrow A (in the direction of the outer surface 16a of the protruding portion 16), the side portion 8c of the corrugated tube 8 is The tip of the support plate 17 is not interfered with and damaged.

支持板17の縦方向の幅は各ブロック部18aの縦方向の幅(板厚)よりも十分に大きく規定され、支持板17の平坦な内面がコルゲートチューブ8の一側部8cの外面に大きな面積で接触する。各ブロック部18aは縦方向の幅(板厚)よりも突出方向の幅と前後方向の幅とが十分に大きく規定され、各ブロック部18a間のスリット19の対向する前後の内面19aの間隔(内幅)、すなわち隣接する各ブロック部18a間の隙間(19)は、各ブロック部18aの前後方向の幅よりも十分に小さく規定されている。   The vertical width of the support plate 17 is defined to be sufficiently larger than the vertical width (plate thickness) of each block portion 18 a, and the flat inner surface of the support plate 17 is larger than the outer surface of the one side portion 8 c of the corrugated tube 8. Contact by area. Each block portion 18a is defined such that the width in the protruding direction and the width in the front-rear direction are sufficiently larger than the width (plate thickness) in the vertical direction, and the interval between the front and back inner surfaces 19a of the slits 19 between the block portions 18a ( Inner width), that is, a gap (19) between adjacent block portions 18a is defined to be sufficiently smaller than the width of each block portion 18a in the front-rear direction.

各スリット19の内幅を適宜設定することで、突出部16の屈曲半径を適宜規定することができる。例えば、突出部16の基端17c寄り(後半)の各スリット19の内幅を小さく設定し、先端17b寄り(前半)の各スリット19の内幅を大きく設定したり、突出部16の基端17cから先端17bにかけて各スリット19の内幅を漸次大きく規定して、突出部16の前半を後半よりも小さな半径で屈曲させることも可能である。これは図1の実施形態の突出部4においても同様である。   By appropriately setting the inner width of each slit 19, the bending radius of the protruding portion 16 can be appropriately defined. For example, the inner width of each slit 19 closer to the proximal end 17c (second half) of the protruding portion 16 is set smaller, the inner width of each slit 19 closer to the distal end 17b (first half) is set larger, or the proximal end of the protruding portion 16 is increased. It is also possible to bend the first half of the protrusion 16 with a smaller radius than the second half by gradually defining the inner width of each slit 19 from 17c to the tip 17b. The same applies to the protrusion 4 in the embodiment of FIG.

樋状部3の内側のコルゲートチューブ収容(挿通)空間13の深さは、断面長円形のコルゲートチューブ8の長径の半分(半径)よりも大きく規定され、突出部16は樋状部3の一側壁3aの先端3bからコルゲートチューブ8の中心軸線に沿って突出されている。樋状部3の内面側には、コルゲートチューブ8の各凹溝8aに係合する略逆U字状の複数のリブ11が等ピッチで並列に設けられている。   The depth of the corrugated tube housing (insertion) space 13 inside the bowl-shaped part 3 is defined to be larger than half the radius (radius) of the corrugated tube 8 having an oval cross-section, and the protruding part 16 is a part of the bowl-shaped part 3. It protrudes along the central axis of the corrugated tube 8 from the tip 3b of the side wall 3a. A plurality of substantially inverted U-shaped ribs 11 that are engaged with the respective concave grooves 8 a of the corrugated tube 8 are provided in parallel at equal pitches on the inner surface side of the bowl-shaped portion 3.

図6は、本発明に係るハーネス屈曲規制部材を用いたハーネス配索構造の一実施形態を示すものである。便宜上、ハーネス屈曲規制部材として図1の屈曲規制部材1を用いた例で説明する。   FIG. 6 shows an embodiment of a harness routing structure using the harness bending restricting member according to the present invention. For the sake of convenience, an example using the bending restriction member 1 in FIG. 1 as the harness bending restriction member will be described.

このハーネス配索構造は、自動車の車両ボディ(固定構造体)51側の給電装置52からスライドドア(スライド構造体)53側の給電装置54にかけてワイヤハーネス55を配索したものであり、図6で右側の図がスライドドア53の全閉状態、中間の図がスライドドア53の半開状態、左側の図がスライドドア53の全開状態をそれぞれ便宜上実線で示している。スライドドア53は車両前側から車両後側に向けて開く。   In this harness routing structure, the wire harness 55 is routed from the power supply device 52 on the vehicle body (fixed structure) 51 side of the automobile to the power supply device 54 on the slide door (slide structure) 53 side. In the right side, the sliding door 53 is shown in a fully closed state, the middle figure shows the sliding door 53 in a half-opened state, and the left figure shows the sliding door 53 in a fully opened state. The slide door 53 opens from the vehicle front side toward the vehicle rear side.

スライドドア53は開き初期時において車両ボディ51の乗降口から車両外側に離間する。各給電装置52,54は、水平方向に首振り自在な首振り部材(図示せず)とそれを支持する支持部材56,57とで構成されている。ワイヤハーネス55の外周側のコルゲートチューブ(ハーネス保護チューブ)8の各端部8c,8gが各給電装置52,54の各首振り部材に保持されている。ワイヤハーネス55はコルゲートチューブ8とその内側に挿通された複数本の電線58とで構成されている。図6において符号51は車両ボディの乗降口のステップ部の下側後部を示し、符号53はスライドドアのドアインナパネルを示している。   The sliding door 53 is separated from the entrance of the vehicle body 51 to the outside of the vehicle at the initial opening. Each of the power feeding devices 52 and 54 includes a swinging member (not shown) that can swing in the horizontal direction and support members 56 and 57 that support the swinging member. The end portions 8c and 8g of the corrugated tube (harness protection tube) 8 on the outer peripheral side of the wire harness 55 are held by the swinging members of the power feeding devices 52 and 54, respectively. The wire harness 55 includes a corrugated tube 8 and a plurality of electric wires 58 inserted inside thereof. In FIG. 6, reference numeral 51 denotes a lower rear portion of the step portion of the vehicle body entrance / exit, and reference numeral 53 denotes a door inner panel of the slide door.

ハーネス屈曲規制部材1は車両ボディ側の給電装置52側においてコルゲートチューブ8の外側に装着され、屈曲規制部材1の樋状部(屈曲不能部)3がコルゲートチューブ8の一端部8cに配置され、突出部(屈曲可能部)4が、コルゲートチューブ8の一端部8cに続く長手方向中間部8fにおいて車両外側(ドア全閉時)ないし車両後側(ドア半開時と全開時)すなわちコルゲートチューブ8の屈曲内側部分の外面に沿って配置されている。   The harness bending restricting member 1 is attached to the outside of the corrugated tube 8 on the side of the power feeding device 52 on the vehicle body side, and the hook-shaped portion (unbendable portion) 3 of the bending restricting member 1 is disposed at one end 8c of the corrugated tube 8. The projecting portion (bendable portion) 4 is located on the vehicle outer side (when the door is fully closed) or the vehicle rear side (when the door is half-opened and fully opened) at the intermediate portion 8f in the longitudinal direction following the one end portion 8c of the corrugated tube 8. It arrange | positions along the outer surface of a bending inner part.

図6の右側の図の如く、スライドドア53の全閉時に、ワイヤハーネス55のコルゲートチューブ8は車両ボディ側の給電装置52からスライドドア側の給電装置54にかけてほぼ真直に伸びた状態で配索される。屈曲規制部材1の突出部4はコルゲートチューブ8に沿ってほぼ真直に位置する。   As shown on the right side of FIG. 6, when the slide door 53 is fully closed, the corrugated tube 8 of the wire harness 55 is routed in a state of extending almost straight from the vehicle body side power supply device 52 to the slide door side power supply device 54. Is done. The protrusion 4 of the bending restricting member 1 is positioned substantially straight along the corrugated tube 8.

図6の中間の図の如く、スライドドア53の半開時に、屈曲規制部材1の樋状部3がコルゲートチューブ8の屈曲を阻止すると共に、突出部4の内面4b(図2)が車両ボディ側の給電装置52寄りのコルゲートチューブ部分8fの車両後側の外面で押されて、突出部4が車両外側に向けて湾曲状に屈曲し、突出部4と共に車両ボディ側の給電装置52寄りのコルゲートチューブ部分8fが前向きに略U字状に屈曲する(屈曲部を符号8hで示す)。すなわち、突出部4がコルゲートチューブ部分8fを湾曲状に屈曲規制する(コルゲートチューブ部分8fのそれ以上の屈曲を阻止する)。これにより、スライドドア側の給電装置54寄りのコルゲートチューブ部分が後向きに略U字状に屈曲して(屈曲部を符号8jで示す)、コルゲートチューブ8全体として略S字状にスムーズに屈曲する。   6, when the sliding door 53 is half open, the flange portion 3 of the bending regulating member 1 prevents the corrugated tube 8 from bending, and the inner surface 4b (FIG. 2) of the protruding portion 4 is on the vehicle body side. The corrugated tube portion 8f near the power feeding device 52 is pushed by the outer surface on the rear side of the vehicle, and the protruding portion 4 bends in a curved shape toward the vehicle outer side, and the corrugated near the power feeding device 52 on the vehicle body side together with the protruding portion 4. The tube portion 8f is bent forward in a substantially U shape (the bent portion is indicated by reference numeral 8h). That is, the protrusion 4 restricts the corrugated tube portion 8f to bend in a curved shape (prevents further bending of the corrugated tube portion 8f). As a result, the corrugated tube portion near the power feeding device 54 on the sliding door side is bent backward in a substantially U shape (the bent portion is indicated by reference numeral 8j), and the corrugated tube 8 as a whole is bent smoothly in a substantially S shape. .

スライドドア53を全閉から開く際に、車両ボディ側の給電装置52寄りのコルゲートチューブ部分が屈曲規制部材1の樋状部3で屈曲(8h)を抑止されて略真直に伸びた状態に維持(屈曲規制)される。   When the sliding door 53 is opened from the fully closed position, the corrugated tube portion near the power feeding device 52 on the vehicle body side is kept in a state of being substantially straightened by being prevented from being bent (8h) by the hook-shaped portion 3 of the bending regulating member 1. (Bending restriction).

そして、スライドドア側の給電装置54寄りのコルゲートチューブ部分8mの後向きの略U字状の屈曲部8jが形成されつつ、車両ボディ側の給電装置52寄りのコルゲートチューブ部分8fの前向きの略U字状の屈曲部8hが屈曲規制部材1の突出部4で湾曲状に屈曲規制されて、両給電装置52,54の間でコルゲートチューブ8が最小屈曲半径を確保されつつ、座屈等を起こすことなく略S字状にスムーズに屈曲する。これにより、コルゲートチューブ8とその内側に挿通された複数本の電線58との(ワイヤハーネス55の)屈曲耐久性が高められる。スライドドア53の全閉時と半開時において両給電装置52,54の首振り部材(図示せず)の回動は僅かなものである。   Then, a rearward substantially U-shaped bent portion 8j of the corrugated tube portion 8m near the power feeding device 54 on the slide door side is formed, and a substantially forward U-shape of the corrugated tube portion 8f near the power feeding device 52 on the vehicle body side is formed. The curved bent portion 8h is bent in a curved shape by the protruding portion 4 of the bending restricting member 1, and the corrugated tube 8 is buckled while the minimum bending radius is secured between the power feeding devices 52 and 54. It bends smoothly in a substantially S shape. Thereby, bending durability (corresponding to the wire harness 55) between the corrugated tube 8 and the plurality of electric wires 58 inserted through the corrugated tube 8 is enhanced. When the sliding door 53 is fully closed and half open, the swinging members (not shown) of the power feeding devices 52 and 54 are slightly rotated.

また、図6の左側の図の如く、スライドドア53の全開時にスライドドア側の給電装置54が車両ボディ側の給電装置52よりも後方に位置し、車両ボディ側の給電装置52の首振り部材は前から後向きに反時計回りに回動して停止し、スライドドア側の給電装置54の首振り部材は後から前向きに反時計回りに回動して、両給電装置52,54の間でコルゲートチューブ8が後方に引っ張られる。ワイヤハーネス55は車両ボディ51とスライドドア53との間で車両ボディ側の給電装置52を支点に車両前側から車両後側に揺動する。   6, when the slide door 53 is fully opened, the power supply device 54 on the slide door side is located behind the power supply device 52 on the vehicle body side, and the swinging member of the power supply device 52 on the vehicle body side is located. Is pivoted counterclockwise from the front and stopped, and the swinging member of the power feeding device 54 on the sliding door side is pivoted counterclockwise from the rear and moved between the power feeding devices 52 and 54. The corrugated tube 8 is pulled backward. The wire harness 55 swings between the vehicle body 51 and the slide door 53 from the vehicle front side to the vehicle rear side with the power supply device 52 on the vehicle body side as a fulcrum.

このスライドドア53の全開時において、コルゲートチューブ8の長手方向中間部8kが車両ボディ51の乗降口の下部後端51aに干渉しやすくなるが(車両ボディ側の給電装置52は乗降口のステップ部の下側ないしその近傍に配置されている)、車両ボディ側の給電装置52寄りのコルゲートチューブ8の一端部8cの外面に屈曲規制部材1の樋状部3の内面が当接して、コルゲートチューブ8の一端部8cの車両後方への直線的な伸長を抑止して、コルゲートチューブ8の一端部8cを車両ボディ側の給電装置52から車両外側に向けてスライドドア厚み方向に突出させる。   When the slide door 53 is fully opened, the longitudinal intermediate portion 8k of the corrugated tube 8 is likely to interfere with the lower rear end 51a of the entrance / exit of the vehicle body 51 (the power supply device 52 on the vehicle body side is a step portion of the entrance / exit). The inner surface of the hook-shaped portion 3 of the bending restricting member 1 is in contact with the outer surface of the one end portion 8c of the corrugated tube 8 near the power feeding device 52 on the vehicle body side. 8 is prevented from extending linearly toward the rear of the vehicle, and the one end portion 8c of the corrugated tube 8 is protruded from the power supply device 52 on the vehicle body side toward the outside of the vehicle in the sliding door thickness direction.

これにより、一端部8cに続くコルゲートチューブ部分8fが車両ボディ51から外向きに離間して、コルゲートチューブ8の長手方向中間部8kと車両ボディ51の乗降口の下部後端51aとの干渉が防止される。これにより、コルゲートチューブ8の摩耗や傷付き等が防止されて、コルゲートチューブ8の内側に配索された複数本の電線58が安全に保護される。屈曲規制部材1の突出部4は各スリット5(図1)の内面5aを当接させずにコルゲートチューブ部分8fと共に大きな半径で屈曲する(コルゲートチューブの屈曲部を符号8nで示す)。   As a result, the corrugated tube portion 8f following the one end portion 8c is spaced outward from the vehicle body 51 to prevent interference between the longitudinal intermediate portion 8k of the corrugated tube 8 and the lower rear end 51a of the entrance / exit of the vehicle body 51. Is done. As a result, the corrugated tube 8 is prevented from being worn or damaged, and the plurality of electric wires 58 routed inside the corrugated tube 8 are safely protected. The protrusion 4 of the bending restricting member 1 is bent with a large radius together with the corrugated tube portion 8f without contacting the inner surface 5a of each slit 5 (FIG. 1) (the bent portion of the corrugated tube is indicated by reference numeral 8n).

上記したスライドドア53の特に半開時において、屈曲規制部材1が剛性の樋状部(屈曲不能部)3と可撓性の突出部(屈曲可能部)4とを備えたことで、例えば樋状部3のみの屈曲規制部材(図示せず)を用いた場合に比べて、突出部4によってコルゲートチューブ8を二次曲線的に屈曲規制することができ、コルゲートチューブ8の折れ曲がりを防止することができる。   Particularly when the sliding door 53 is half open, the bending restricting member 1 includes a rigid hook-shaped part (unbendable part) 3 and a flexible protrusion (bendable part) 4. Compared with the case where a bending restricting member (not shown) having only the portion 3 is used, the corrugated tube 8 can be bent with a quadratic curve by the protruding portion 4, and the corrugated tube 8 can be prevented from being bent. it can.

図6においては図1の屈曲規制部材1を用いた例で説明したが、図5の屈曲規制部材2を用いた場合も突出部4が上記同様の作用を奏する。各実施形態における突出部4,16とコルゲートチューブ8との接触位置精度を高めるために、突出部4,16のスリット5,19とコルゲートチューブ8の凹溝8aとを細い不図示の結束線等で結束保持させることも可能である。   Although the example using the bending restricting member 1 of FIG. 1 has been described with reference to FIG. 6, the protruding portion 4 exhibits the same action as described above even when the bending restricting member 2 of FIG. 5 is used. In order to improve the contact position accuracy between the projecting portions 4 and 16 and the corrugated tube 8 in each embodiment, the slits 5 and 19 of the projecting portions 4 and 16 and the concave groove 8a of the corrugated tube 8 are connected with a thin unillustrated binding line or the like. It is also possible to hold them together.

図7〜図8は、図6の車両ボディ側の給電装置52の一実施形態を参考的に示すものである。図7は給電装置52の支持部材56を示し、図8は給電装置52の首振り部材61を示している。支持部材56はアウタ部材とも呼称され、首振り部材61はインナ部材や回動部材や回転体とも呼称される。   7 to 8 show one embodiment of the power feeding device 52 on the vehicle body side in FIG. 6 for reference. FIG. 7 shows the support member 56 of the power feeding device 52, and FIG. 8 shows the swinging member 61 of the power feeding device 52. The support member 56 is also called an outer member, and the swinging member 61 is also called an inner member, a rotating member, or a rotating body.

図7に示す支持部材56は、合成樹脂製の下側のベース部材62と上側のカバー部材63とで構成される。ベース部材62とカバー部材63との間に図8の首振り部材61が水平方向回動(首振り)自在に支持される。ベース部材62とカバー部材63とは係止手段(係止爪64と係止凹部65等)で相互に接合固定される。   The support member 56 shown in FIG. 7 includes a lower base member 62 and an upper cover member 63 made of synthetic resin. The swinging member 61 of FIG. 8 is supported between the base member 62 and the cover member 63 so as to be able to rotate (swing) in the horizontal direction. The base member 62 and the cover member 63 are joined and fixed to each other by locking means (such as a locking claw 64 and a locking recess 65).

ベース部材62は、水平方向の基板部66と、基板部66の円板状部分66aの中央に設けられた円形の軸受孔67と、基板部66の左右両側に立設された各側壁68と、両側壁68の間に形成された前後の各開口68a,68bと、後側の開口68bに続く水平方向のハーネス導出壁69とを有している。図7で前側の開口68aが図6のスライドドア53に向けて配置される。   The base member 62 includes a horizontal substrate portion 66, a circular bearing hole 67 provided at the center of the disc-like portion 66 a of the substrate portion 66, and side walls 68 erected on both the left and right sides of the substrate portion 66. The front and rear openings 68a and 68b formed between the side walls 68 and a horizontal harness lead-out wall 69 following the rear opening 68b are provided. In FIG. 7, the front opening 68a is disposed toward the slide door 53 of FIG.

カバー部材63は、ベース部材62の両側壁68に重合する左右の側壁70と、基板部66とハーネス導出壁69とに対向する水平な天壁71と、軸支孔67に対向して天壁71の円板状部分71aに設けられた不図示の円形の軸受孔とを有している。図6においてはベース部材62の基板部66の一部とカバー部材63とが平面図で示されている。   The cover member 63 includes left and right side walls 70 that overlap with both side walls 68 of the base member 62, a horizontal ceiling wall 71 that faces the substrate portion 66 and the harness lead-out wall 69, and a ceiling wall that faces the shaft support hole 67. 71 and a circular bearing hole (not shown) provided in the disc-shaped portion 71a. In FIG. 6, a part of the substrate portion 66 of the base member 62 and the cover member 63 are shown in a plan view.

図8に示す首振り部材61は、下側の小さなベース部72と上側の大きなカバー部73とで構成され、ベース部72とカバー部73とは相互に合体して係止手段(係止爪74と係止凹部75)で固定される。ベース部72は、略円形の基板部76と、基板部76の前半側に設けられたコルゲートチューブ保持部77と、コルゲートチューブ保持部77の左右に立設された円弧状の側壁78と、基板部76の下面の中央に設けられた垂直な円形の軸部79とを有している。   The swinging member 61 shown in FIG. 8 includes a lower small base portion 72 and an upper large cover portion 73. The base portion 72 and the cover portion 73 are combined with each other to form locking means (locking claws). 74 and a locking recess 75). The base portion 72 includes a substantially circular substrate portion 76, a corrugated tube holding portion 77 provided on the front half side of the substrate portion 76, arc-shaped side walls 78 erected on the left and right sides of the corrugated tube holding portion 77, and a substrate And a vertical circular shaft portion 79 provided at the center of the lower surface of the portion 76.

コルゲートチューブ保持部77は、複数の円弧状のリブ80を等ピッチで前後方向に並列に有すると共に、リブ80の後方に隣接して形成された円弧状の溝部81と、溝部81の後方に隣接して設けられた円弧状のストッパ壁82とを有している。各リブ80にコルゲートチューブ8の一端部の外周の各凹溝8aが係合する。軸部79はベース部材62の軸受孔67に回動自在に係合する。   The corrugated tube holding portion 77 has a plurality of arc-shaped ribs 80 arranged in parallel in the front-rear direction at an equal pitch, and an arc-shaped groove portion 81 formed adjacent to the rear of the rib 80 and adjacent to the rear of the groove 81. And an arcuate stopper wall 82 provided. Each rib 80 is engaged with each groove 8 a on the outer periphery of one end of the corrugated tube 8. The shaft portion 79 is rotatably engaged with the bearing hole 67 of the base member 62.

カバー部73は、略円形の天壁83と、天壁83の左右に垂設された円弧状の側壁84と、両側壁84の間に形成された逆U字状のハーネス挿通溝84と、ハーネス挿通溝84の前半側に設けられたコルゲートチューブ保持部77と、天壁83の上面の中央に立設された円形の軸部86とを有している。コルゲートチューブ保持部77の逆U字状の前部開口77aに沿ってハーネス屈曲規制部材1,2(図1,図5)の樋状部3の基端3dが接触ないし近接して位置する。   The cover portion 73 includes a substantially circular top wall 83, an arc-shaped side wall 84 suspended from the left and right of the top wall 83, an inverted U-shaped harness insertion groove 84 formed between both side walls 84, A corrugated tube holding portion 77 provided on the front half side of the harness insertion groove 84 and a circular shaft portion 86 standing at the center of the upper surface of the top wall 83 are provided. The proximal end 3d of the hook-shaped portion 3 of the harness bending restricting members 1 and 2 (FIGS. 1 and 5) is located in contact with or in close proximity along the reverse U-shaped front opening 77a of the corrugated tube holding portion 77.

コルゲートチューブ保持部77は、略U字状の複数の前後方向に並列なリブ80と、リブ80の後方に隣接して形成された略U字状の溝部81と、溝部81の後方に隣接して設けられた略U字状のストッパ壁82とを有している。リブ80はベース部72のリブ80に対向し、溝部81はベース部72の溝部81に対向し、ストッパ壁82はベース部72のストッパ壁82に対向する。各リブ80にコルゲートチューブ8の一端部の外周側の各凹溝8aが係合する。軸部86はカバー部材63の不図示の軸受孔に回動自在に係合する。   The corrugated tube holding portion 77 is adjacent to a plurality of substantially U-shaped ribs 80 arranged in parallel in the front-rear direction, a substantially U-shaped groove portion 81 formed adjacent to the rear of the rib 80, and the rear of the groove portion 81. And a substantially U-shaped stopper wall 82. The rib 80 faces the rib 80 of the base portion 72, the groove portion 81 faces the groove portion 81 of the base portion 72, and the stopper wall 82 faces the stopper wall 82 of the base portion 72. Each rib 80 is engaged with each groove 8 a on the outer peripheral side of one end of the corrugated tube 8. The shaft portion 86 is rotatably engaged with a bearing hole (not shown) of the cover member 63.

図6のスライドドア側の給電装置54は、車両ボディ側の給電装置52におけると略同様な不図示の首振り部材(インナ又は回動部材又は回転体)と、首振り部材を水平方向回動(首振り)自在に支持する下側のベース部材と上側のカバー部材90とで成る支持部材57と、上側のカバー部材90の上側に設けられたハーネス導出用のガイドカバー91とで構成されている。支持部材57は垂直な背壁92を有し、背壁92がスライドドアのドアインナパネル53にねじ締め等で固定される。   6 includes a swinging member (an inner member or a rotating member or a rotating body) (not shown) that is substantially the same as that of the power feeding device 52 on the vehicle body side, and a swinging member that rotates the swinging member in the horizontal direction. (Swing) A support member 57 composed of a lower base member and an upper cover member 90 that are freely supported, and a harness guide guide 91 provided on the upper side of the upper cover member 90. Yes. The support member 57 has a vertical back wall 92, and the back wall 92 is fixed to the door inner panel 53 of the sliding door by screwing or the like.

なお、上記実施形態においては、ハーネス保護チューブとしてコルゲートチューブ8を用いた例で説明したが、コルゲートチューブ8に代えて例えば合成樹脂製の柔軟な網状チューブ等を用いることも可能である。この場合、首振り部材61のチューブ保持部77のリブ80に代えて不図示の貫通用突起や挟持部等を用いて網状チューブの端部を保持固定する。   In the above-described embodiment, the corrugated tube 8 is used as the harness protection tube. However, instead of the corrugated tube 8, for example, a flexible reticulated tube made of synthetic resin can be used. In this case, instead of the rib 80 of the tube holding portion 77 of the swinging member 61, the end of the reticulated tube is held and fixed using a not-shown penetrating protrusion or a clamping portion.

本発明に係るハーネス屈曲規制部材とそれを用いたハーネス配索構造は、ワイヤハーネスの例えばコルゲートチューブ等といった保護チューブを傷めることなく保護チューブの曲げ規制をスムーズ且つ確実に行わせ、また、それによって、スライド構造体と固定構造体との間で保護チューブ付きのワイヤハーネスの最小屈曲半径を確保し、またワイヤハーネスを座屈等なくスムーズに屈曲させてワイヤハーネスの屈曲耐久性を高めたり、保護チューブと固定構造体との干渉を防ぐために利用することができる。   The harness bending restricting member and the harness routing structure using the same according to the present invention smoothly and reliably perform the bending restriction of the protective tube without damaging the protective tube such as the corrugated tube of the wire harness. The minimum bending radius of the wire harness with the protective tube is ensured between the slide structure and the fixed structure, and the wire harness is bent smoothly without buckling, etc., and the wire harness is bent and protected. It can be used to prevent interference between the tube and the fixed structure.

1,2 ハーネス屈曲規制部材
3 樋状部(屈曲不能部)
4,16 突出部(屈曲可能部)
5,19 スリット
5a,19a 内面
8 コルゲートチューブ(ハーネス保護チューブ)
8a 凹溝
11 突条
51 車両ボディ(固定構造体)
53 スライドドア(スライド構造体)
61 首振り部材
1, 2 Harness bending restricting member 3 Saddle-shaped part
4,16 Projection (bendable part)
5, 19 Slit 5a, 19a Inner surface 8 Corrugated tube (harness protection tube)
8a groove 11 ridge 51 vehicle body (fixed structure)
53 Sliding door (sliding structure)
61 Swing member

Claims (5)

可撓性のハーネス保護チューブの外側に装着されるハーネス屈曲規制部材であって、該ハーネス保護チューブに被さる剛性の屈曲不能部と、該屈曲不能部の先端側から軸方向に突出形成され、該ハーネス保護チューブを湾曲状に屈曲規制する屈曲可能部とを備え
前記屈曲可能部の突出長さは、前記屈曲不能部の長さよりも短いことを特徴とするハーネス屈曲規制部材。
A harness bending restricting member mounted on the outside of the flexible harness protection tube, formed of a rigid non-bendable portion covering the harness protection tube, and protruding in the axial direction from the distal end side of the non-bendable portion, A bendable portion that regulates the bending of the harness protection tube in a curved shape ,
The harness bending restricting member , wherein a protruding length of the bendable portion is shorter than a length of the unbendable portion .
可撓性のハーネス保護チューブの外側に装着されるハーネス屈曲規制部材であって、該ハーネス保護チューブに被さる剛性の屈曲不能部と、該屈曲不能部の先端側から軸方向に突出形成され、該ハーネス保護チューブを湾曲状に屈曲規制する屈曲可能部とを備え、
前記屈曲不能部が前記ハーネス保護チューブの半径よりも深い樋状に形成され、該ハーネス保護チューブの中心軸線に対応する位置に前記屈曲可能部が配置されたことを特徴とするハーネス屈曲規制部材。
A harness bending restricting member mounted on the outside of the flexible harness protection tube, formed of a rigid non-bendable portion covering the harness protection tube, and protruding in the axial direction from the distal end side of the non-bendable portion, A bendable portion that regulates the bending of the harness protection tube in a curved shape,
The bent impossible portion is formed in a deep trough than the radius of the harness protecting tube, features and be Ruha harness flexion limit that the bendable portion at a position corresponding to the center axis of the harness protection tube is arranged Element.
前記屈曲可能部が外面側に複数のスリットないし溝部を並列に有し、該スリットないし溝部の対向する内面が相互に当接して前記屈曲規制が行われることを特徴とする請求項1または請求項2記載のハーネス屈曲規制部材。 The bendable portion has parallel a plurality of slits or grooves on the outer surface side, according to claim 1 or claim opposing inner surfaces of the slit or groove, characterized in that the flexion limit contact with each other is performed harness bending regulating member 2 described. 前記ハーネス保護チューブであるコルゲートチューブの周方向の並列な複数の凹溝に係合する複数の突条が前記屈曲不能部の内面に設けられたことを特徴とする請求項1〜3の何れかに記載のハーネス屈曲規制部材。   4. A plurality of protrusions that engage with a plurality of parallel grooves in the circumferential direction of the corrugated tube that is the harness protection tube are provided on an inner surface of the non-bendable portion. The harness bending restricting member according to claim 1. ハーネス保護チューブが固定構造体側の首振り部材からスライド構造体側の首振り部材に配索され、該固定構造体側で該ハーネス保持チューブの外側に請求項1〜4の何れかに記載のハーネス屈曲規制部材が装着され、前記屈曲可能部が該ハーネス保護チューブの外面に沿って該スライド構造体側に向けて配置されたことを特徴とするハーネス屈曲規制部材を用いたハーネス配索構造。
The harness protection tube according to any one of claims 1 to 4, wherein the harness protection tube is routed from the swinging member on the fixed structure side to the swinging member on the slide structure side, and outside the harness holding tube on the fixed structure side. A harness routing structure using a harness bending restricting member, wherein a member is mounted, and the bendable portion is disposed toward the slide structure along the outer surface of the harness protection tube.
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Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2013214079A JP6186238B2 (en) 2013-10-11 2013-10-11 Harness bending restricting member and harness wiring structure using the same
DE112014004686.8T DE112014004686T5 (en) 2013-10-11 2014-10-07 Harness bend adjustment member and wiring harness laying structure using the same
CN201480050524.XA CN105531892B (en) 2013-10-11 2014-10-07 Harness bending is restricted component and the harness laying structure of component is restricted using harness bending
PCT/JP2014/076803 WO2015053263A1 (en) 2013-10-11 2014-10-07 Harness bending regulation member and harness routing structure using same
US15/062,718 US9701262B2 (en) 2013-10-11 2016-03-07 Harness bending regulation member and harness routing structure using the same

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