JP6182746B2 - Mold for foam molding and molding method using the same - Google Patents

Mold for foam molding and molding method using the same Download PDF

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JP6182746B2
JP6182746B2 JP2013204311A JP2013204311A JP6182746B2 JP 6182746 B2 JP6182746 B2 JP 6182746B2 JP 2013204311 A JP2013204311 A JP 2013204311A JP 2013204311 A JP2013204311 A JP 2013204311A JP 6182746 B2 JP6182746 B2 JP 6182746B2
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mold
mold member
molding
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convex
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JP2015066862A (en
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清孝 井田
清孝 井田
重希 林
重希 林
泰貴 楯
泰貴 楯
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Daisen Co Ltd
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本発明は、パーティングラインにおけるバリの発生を防止し、あるいはバリを極力小さくすることができ、更には製品の厚み方向の誤差も極力小さくすることができる発泡成形用金型およびそれを用いた成形方法に関するものである。   The present invention uses a foam molding die capable of preventing the occurrence of burrs in a parting line, or making the burrs as small as possible, and further minimizing errors in the thickness direction of the product, and the same. The present invention relates to a molding method.

従来から、ポリスチレンやポリプロピレンやポリウレタン等の熱可塑性樹脂からなる発泡樹脂製品は、例えば電化製品や精密機器等の各種製品の緩衝材として、あるいは車両用の内装材として広く使用されている。このような発泡樹脂製品の成形方法としては、熱可塑性樹脂を予備発泡して予備発泡粒子を製造し、この予備発泡粒子を一対の凹凸型で形成したキャビティ内に充填し、蒸気等によって加熱し、発泡融着させて所望形状の成形品とする方法が知られている。   Conventionally, foamed resin products made of thermoplastic resins such as polystyrene, polypropylene, and polyurethane have been widely used as cushioning materials for various products such as electrical appliances and precision equipment, or as interior materials for vehicles. As a method of molding such a foamed resin product, a thermoplastic resin is pre-foamed to produce pre-foamed particles, the pre-foamed particles are filled into a cavity formed by a pair of concave and convex molds, and heated by steam or the like. A method is known in which a foam-fused product is formed into a molded product having a desired shape.

前記の従来の成形方法では、凹凸型のあわせ目(パーティングラインと称される)において、わずかな隙間や段差が生じることがあり、この結果、成形品の横方向(X軸)、縦方向(Y軸)、厚み方向(Z軸)とすると、金型の縦方向と横方向のズレにより成形品にバリと称される突起や段差を発生させることがあった。
機能部材としては、表面にバリや段差が全く無いか、若しくは存在しても0.1mm以下を要求されている。しかし、緩衝材や内装材等の用途にあっては、梱包資材としての機能を発揮すれば十分であり、小さなバリや段差は何ら問題とされていなかった。例えば、0.5mm未満のバリや段差を有していても梱包資材としての機能に問題はなく、また見栄えも問題ないと判断して不良品扱いをしていないのが普通であった。
ところが最近では、高品質の電化製品等の場合、緩衝材といえども目に見えるようなバリや段差があるのは意匠的に好ましくないとの考え方がでてきており、表面にバリや段差が全く無いか、若しくは存在しても0.1mm以下で、目視的にはほとんど平滑に見える程度まで抑えることが要求されるようになってきた。更に、製品の厚み方向の誤差も極力小さくすることが要求されるようになってきた。
In the conventional molding method described above, a slight gap or a step may occur in the joint of the concave and convex mold (referred to as a parting line). As a result, the horizontal direction (X axis) and the vertical direction of the molded product Assuming that (Y-axis) and the thickness direction (Z-axis), there are cases where protrusions and steps called burrs are generated in the molded product due to deviations in the vertical and horizontal directions of the mold.
The functional member is required to be 0.1 mm or less even if there are no burrs or steps on the surface or even if it exists. However, in applications such as cushioning materials and interior materials, it is sufficient to exhibit the function as a packaging material, and small burrs and steps are not considered to be a problem at all. For example, even if there are burrs or steps of less than 0.5 mm, it is normal that there is no problem in the function as a packaging material and that it does not have a problem in appearance and is not handled as a defective product.
Recently, however, in the case of high-quality electrical appliances and the like, it has been thought that it is not desirable in design to have burrs and steps that are visible even though they are cushioning materials. There has been a demand to suppress it to the extent that it is almost smooth visually when it is not present at all or is 0.1 mm or less. Furthermore, it has been required to minimize errors in the thickness direction of products.

一方、バリの発生を防止する方法としては、金型を取り付けるインナープレートに長孔を設けておき、この長孔を利用して金型とフレームとの位置関係の微調整を行い金型の合わせ目を一致させるようにするのが一般的である。しかしながら、フレームに複数の金型が取り付けられている多数個取りの成形機の場合は、それぞれの金型の熱膨張や取付条件等が異なっているため、1枚の取付プレートの微調整のみで全ての金型の位置調整を行うことは不可能であった。そのため、前記のバリ発生防止方法で全ての金型のバリや段差の発生を防止する(あるいは、0.1mm以下とする)ことは困難であった。   On the other hand, as a method of preventing the generation of burrs, a long hole is provided in the inner plate to which the mold is attached, and the positional relationship between the mold and the frame is finely adjusted using this long hole to align the mold. It is common to make eyes coincide. However, in the case of a multi-cavity molding machine in which a plurality of molds are mounted on the frame, the thermal expansion and mounting conditions of each mold are different, so only fine adjustment of one mounting plate is required. It was impossible to adjust the position of all molds. For this reason, it has been difficult to prevent the occurrence of burrs and steps in all molds (or 0.1 mm or less) by the above-described burr generation preventing method.

その他にもバリ発生の防止方法として、特許文献1〜3に示されるように、種々の提案がされている。特許文献1は、凹金型の熱膨張をインナープレートで抑制する構造を開示し、特許文献2は、凹凸型の当接面を傾斜面として隙間の発生を防止する構造を開示し、特許文献3は、凸型の端面に輪郭に沿う突条を設けて凹型との隙間の発生を防止する構造を開示している。
しかしながら、特許文献1〜3に記載のものは、いずれも金型構造が複雑で金型制作費が高くなるという問題や、バリの発生を完全に防止する(あるいは、0.1mm以下とする)ことはできないという問題があった。また、いずれもフレームに金型が1個だけ取り付けられている構造を示すものであり、複数個取りの成形機にそのまま適用することはできなかった。
As other methods for preventing the occurrence of burrs, various proposals have been made as shown in Patent Documents 1 to 3. Patent Document 1 discloses a structure that suppresses thermal expansion of a concave mold with an inner plate, and Patent Document 2 discloses a structure that prevents the formation of a gap by using an abutment surface of an uneven mold as an inclined surface. No. 3 discloses a structure in which a protrusion along the contour is provided on the end face of the convex shape to prevent the generation of a gap with the concave shape.
However, all of those described in Patent Documents 1 to 3 completely prevent the problem that the mold structure is complicated and the mold production cost is high, and the generation of burrs (or less than 0.1 mm). There was a problem that we couldn't. In addition, any of them shows a structure in which only one mold is attached to the frame, and it cannot be applied as it is to a molding machine having a plurality of molds.

一方、従来から製品の厚み方向(Z軸)の誤差を極力小さくするということは着目されておらず、Z軸方向について微調整が可能な金型は提案されていないのが現状である。 しかし、本発明者の研究によれば、成形機の成形可能な平面に対して、各部位の厚みを測定した結果、平面の中央部分では厚みが不足し、平面の外周では厚みが大きくなってしまう傾向があることを究明した。例えば、厚みが20mmの板製品の場合、その外周部分では0.5mm程度厚みが増し、逆に中央部分では0.5mm程度厚みが薄くなることを確認したが、従来はこれを調整することは行っていなかった。   On the other hand, conventionally, attention has not been paid to minimizing the error in the thickness direction (Z-axis) of the product, and no mold that can be finely adjusted in the Z-axis direction has been proposed. However, according to the inventor's research, as a result of measuring the thickness of each part with respect to the moldable plane of the molding machine, the thickness is insufficient at the central portion of the plane, and the thickness is increased at the outer periphery of the plane. Investigated that there is a tendency to end. For example, in the case of a plate product having a thickness of 20 mm, it has been confirmed that the thickness increases by about 0.5 mm at the outer peripheral portion, and conversely, the thickness decreases by about 0.5 mm at the central portion. Did not go.

特開2003−33938号公報JP 2003-33938 A 特開2004−338252号公報JP 2004-338252 A 特開2007−261190号公報JP 2007-261190 A

本発明は上記のような問題点を解決して、パーティングラインにおけるバリや段差の発生を防止し、あるいはバリや段差を極力小さくすることができ、更には製品の厚み方向の誤差も極力小さくすることができる発泡成形用金型およびそれを用いた成形方法を提供することを目的として完成されたものである。   The present invention solves the above-described problems, prevents the occurrence of burrs and steps in the parting line, or minimizes burrs and steps, and further minimizes errors in the product thickness direction. The present invention has been completed for the purpose of providing a foam molding die that can be molded and a molding method using the same.

上記課題を解決するためになされた本発明の発泡成形用金型は、接離自在な一対の枠状のフレームと、このフレームに外周が固定された一対のインナープレートと、このインナープレートの一方に配置された複数の凹型金型部材、及びインナープレートの他方に配置された複数の凸型金型部材を有し、前記対向する一対の凹凸型金型部材を閉じて成形用キャビティを形成し、1サイクルの成形操作で複数個の発泡成形品を成形するようにした発泡成形用金型であって、前記それぞれの凹型金型部材及び凸型金型部材に、インナープレートに対する取付位置を調整するための位置調整機構を設け、成形用キャビティを形成した際に、パーティングラインにおける隙間や段差が生じないように、あるいは製品厚み方向の誤差が生じないように各凹型金型部材及び凸型金型部材ごとに取付位置の調整を可能としたことを特徴とするものである。   In order to solve the above-mentioned problems, a foam molding die of the present invention includes a pair of frame-shaped frames that can be contacted and separated, a pair of inner plates whose outer periphery is fixed to the frames, and one of the inner plates. A plurality of concave mold members disposed on the other side of the inner plate, and a plurality of convex mold members disposed on the other of the inner plates, and the pair of opposed concave and convex mold members are closed to form a molding cavity. A mold for foam molding in which a plurality of foam-molded products are molded by one cycle of molding operation, and the mounting position of each of the concave mold member and the convex mold member with respect to the inner plate is adjusted. In order to prevent gaps and steps in the parting line from occurring or to prevent errors in the product thickness direction when forming a molding cavity, a position adjustment mechanism is provided. It is characterized in that which enables adjustment of the mounting position for each die member and convex mold member.

前記位置調整機構は、位置決め用ブラケットと位置決め用ボルトで構成され、上下方向用と左右方向用の2種類を有しているものが好ましく、これを請求項2に係る発明とする。   The position adjusting mechanism includes a positioning bracket and positioning bolts, and preferably has two types for the vertical direction and the horizontal direction, and this is the invention according to claim 2.

更に、前記位置調整機構は、凹凸型金型部材を引き出したり、押し込んだりすることにより製品厚み方向の調整を行うことができるものが好ましく、これを請求項3に係る発明とする。   Further, it is preferable that the position adjusting mechanism is capable of adjusting in the product thickness direction by pulling out or pushing in the concave-convex mold member, and this is an invention according to claim 3.

また、前記凹型金型部材及び凸型金型部材の上端部と下端部の温度差が所定値を超えないように、前記凹型金型部材及び凸型金型部材を冷却制御する冷却制御装置が取り付けてあることが好ましく、これを請求項4に係る発明とする。   A cooling control device for controlling cooling of the concave mold member and the convex mold member so that a temperature difference between the upper end portion and the lower end portion of the concave mold member and the convex mold member does not exceed a predetermined value; It is preferable that it is attached, and this is the invention according to claim 4.

また、凹型金型部材及び凸型金型部材は、断熱材を介してインナープレートに取り付けてあることが好ましく、これを請求項5に係る発明とする。   Moreover, it is preferable that the concave mold member and the convex mold member are attached to the inner plate via a heat insulating material, and this is the invention according to claim 5.

更に、請求項1〜5のいずれかに記載の発泡成形用金型用いた成形方法であって、対応するそれぞれの凹型金型部材と凸型金型部材を閉じて成形キャビティを形成し、この成形キャビティ内に発泡ビーズを充填後、金型内に加熱蒸気を導入して発泡ビーズを発泡、融着させて所定形状の発泡樹脂成形品を成形する成形方法において、成形品に生じるバリや段差が0.1mm以下か否かを判定し、0.1mmを超える場合には該当する凹型金型部材及び凸型金型部材のインナープレートに対する取付位置の調整を各金型ごとに行い、発生するバリや段差が0.1mm以下になるまでこの位置調整を繰り返して、平滑な表面を有する発泡樹脂成形品を成形するようにしたことを特徴とするものを請求項6に係る発明とする。   Furthermore, in the molding method using the foam molding die according to any one of claims 1 to 5, the corresponding concave mold member and convex mold member are closed to form a molding cavity. In the molding method in which foamed beads are filled into the mold cavity and then heated steam is introduced into the mold to foam and fuse the foamed beads to form a foamed resin molded product of a predetermined shape. It is determined whether or not is 0.1 mm or less, and if it exceeds 0.1 mm, the mounting position of the corresponding concave mold member and the convex mold member with respect to the inner plate is adjusted for each mold, which occurs. The invention according to claim 6 is characterized in that this position adjustment is repeated until the burr or step becomes 0.1 mm or less to form a foamed resin molded product having a smooth surface.

また、成形中における凹型金型部材及び凸型金型部材の上端部と下端部の温度を測定し、この温度差が30℃を超えるか否かを判定し、30℃を超える場合には金型冷却水の供給量の増減を行い、温度差が30℃以下となるまで金型冷却水の供給量の増減を繰り返すようにすることが好ましく、これを請求項7に係る発明とする。   Moreover, the temperature of the upper end part and the lower end part of the concave mold member and the convex mold member during molding is measured, and it is determined whether or not this temperature difference exceeds 30 ° C. It is preferable to increase / decrease the supply amount of the mold cooling water, and repeat the increase / decrease of the supply amount of the mold cooling water until the temperature difference becomes 30 ° C. or less.

請求項1に係る発明では、接離自在な一対の枠状のフレームと、このフレームに外周が固定された一対のインナープレートと、このインナープレートの一方に配置された複数の凹型金型部材、及びインナープレートの他方に配置された複数の凸型金型部材を有し、前記対向する一対の凹凸型金型部材を閉じて成形用キャビティを形成し、1サイクルの成形操作で複数個の発泡成形品を成形するようにした発泡成形用金型であって、前記それぞれの凹型金型部材及び凸型金型部材に、インナープレートに対する取付位置を調整するための位置調整機構を設け、成形用キャビティを形成した際に、パーティングラインにおける隙間や段差が生じないように、あるいは製品厚み方向の誤差が生じないように各凹型金型部材及び凸型金型部材ごとに取付位置の調整を可能としたので、従来のようにインナープレート全体の位置合わせを行うのと異なり、各凹型金型部材及び凸型金型部材がそれぞれ正確な位置を保持することができてパーティングラインに隙間や段差、あるいは製品厚み方向の誤差が生じるのを防止することが可能となる。   In the invention according to claim 1, a pair of frame-shaped frames that can be contacted and separated, a pair of inner plates whose outer periphery is fixed to the frame, and a plurality of concave mold members disposed on one of the inner plates, And a plurality of convex mold members disposed on the other of the inner plates, the pair of opposed concave and convex mold members are closed to form a molding cavity, and a plurality of foams are formed by one cycle molding operation. A foam mold for molding a molded product, wherein each of the concave mold member and the convex mold member is provided with a position adjusting mechanism for adjusting the mounting position with respect to the inner plate, and for molding In order to prevent gaps and steps in the parting line from occurring when the cavity is formed, or to prevent errors in the product thickness direction, remove it for each concave mold member and convex mold member. Since the position can be adjusted, each concave mold member and convex mold member can maintain their exact positions, unlike the conventional method of aligning the entire inner plate. It is possible to prevent a gap, a step, or an error in the product thickness direction from occurring in the line.

請求項2に係る発明では、位置調整機構は、位置決め用ブラケットと位置決め用ボルトで構成され、上下方向用と左右方向用の2種類を有しているので、位置決め用ボルトの締め付け量のみで位置調整を簡単に行うことができ、また上下・左右ともに調整できるため正確な調整が行える。   In the invention according to claim 2, since the position adjustment mechanism is composed of the positioning bracket and the positioning bolt and has two types for the vertical direction and the horizontal direction, the position adjustment mechanism can be positioned only by the tightening amount of the positioning bolt. Adjustment can be performed easily, and it can be adjusted both vertically and horizontally so accurate adjustment is possible.

請求項3に係る発明では、前記位置調整機構は、凹凸型金型部材を引き出したり、押し込んだりすることにより製品厚み方向の調整を行うことができるものとしたので、製品厚み方向の誤差が生じるのを防止することができる。   In the invention according to claim 3, since the position adjusting mechanism can adjust the product thickness direction by pulling out or pushing in the concavo-convex mold member, an error in the product thickness direction occurs. Can be prevented.

請求項4に係る発明では、凹型金型部材及び凸型金型部材の上端部と下端部の温度差が所定値を超えないように、前記凹型金型部材及び凸型金型部材を冷却制御する冷却制御装置が取り付けてあるので、金型温度をできるだけ均一かつ温度ムラがないように制御することができ、均一な発泡成形を行うことでパーティングラインに隙間や段差が生じるのを防止することができる。   In the invention which concerns on Claim 4, cooling control of the said concave mold member and a convex mold member is carried out so that the temperature difference of the upper end part of a concave mold member and a convex mold member may not exceed predetermined value Since the cooling control device is installed, the mold temperature can be controlled to be as uniform and free of temperature unevenness as possible, and gaps and steps in the parting line can be prevented by performing uniform foam molding. be able to.

請求項5に係る発明では、凹型金型部材及び凸型金型部材は、断熱材を介してインナープレートに取り付けてあるので、インナープレートからの熱移動を防止して金型の局部的な加熱を防止することができる。   In the invention according to claim 5, since the concave mold member and the convex mold member are attached to the inner plate via the heat insulating material, the heat transfer from the inner plate is prevented and the mold is locally heated. Can be prevented.

請求項6に係る発明では、請求項1〜5のいずれかに記載の発泡成形用金型用いた成形方法であって、対応するそれぞれの凹型金型部材と凸型金型部材を閉じて成形キャビティを形成し、この成形キャビティ内に発泡ビーズを充填後、金型内に加熱蒸気を導入して発泡ビーズを発泡、融着させて所定形状の発泡樹脂成形品を成形する成形方法において、成形品に生じるバリや段差が0.1mm以下か否かを判定し、0.1mmを超える場合には該当する凹型金型部材及び凸型金型部材のインナープレートに対する取付位置の調整を各金型ごとに行い、発生するバリや段差が0.1mm以下になるまでこの位置調整を繰り返して、平滑な表面を有する発泡樹脂成形品を成形するようにしたので、各凹型金型部材及び凸型金型部材の全てを正確に位置合わせすることができてパーティングラインに隙間や段差が生じるのを防止し、また製品厚み方向の誤差が生じるのを防止しつつ成形が可能となる。   The invention according to claim 6 is a molding method using the foam molding die according to any one of claims 1 to 5, wherein the corresponding concave mold member and convex mold member are closed and molded. In the molding method, after forming a cavity and filling the molding cavity with foamed beads, heat steam is introduced into the mold to foam and fuse the foamed beads to form a foamed resin molded product of a predetermined shape. Judgment is made on whether or not the burrs and steps generated in the product are 0.1 mm or less, and if it exceeds 0.1 mm, the adjustment of the mounting position of the corresponding concave mold member and convex mold member with respect to the inner plate is adjusted This position adjustment was repeated until the generated burrs and steps were 0.1 mm or less, and a foamed resin molded product having a smooth surface was molded. Therefore, each concave mold member and convex mold Exactly all mold parts Prevent the gap or step is formed on the parting line can be combined location, also it is possible to mold while preventing the error in the product thickness direction is generated.

請求項7に係る発明では、成形中における凹型金型部材及び凸型金型部材の上端部と下端部の温度を測定し、この温度差が30℃を超えるか否かを判定し、30℃を超える場合には金型冷却水の供給量の増減を行い、温度差が30℃以下となるまで金型冷却水の供給量の増減を繰り返すようにしたので、金型温度をできるだけ均一かつ温度ムラがないように制御することができ、均一な発泡成形を行うことでパーティングラインに隙間や段差が生じるのを防止しつつ成形が可能となる。   In the invention which concerns on Claim 7, the temperature of the upper end part and lower end part of the concave mold member in a shaping | molding and a convex mold member is measured, it is determined whether this temperature difference exceeds 30 degreeC, 30 degreeC Since the mold cooling water supply amount is increased or decreased and the mold cooling water supply amount is repeatedly increased or decreased until the temperature difference becomes 30 ° C. or less, the mold temperature is made as uniform and temperature as possible. It can be controlled so that there is no unevenness, and by performing uniform foam molding, molding can be performed while preventing gaps and steps from occurring in the parting line.

本発明の金型を装着した成形機を示す概略図である。It is the schematic which shows the molding machine equipped with the metal mold | die of this invention. 本発明の金型を示す要部の断面説明図である。It is sectional explanatory drawing of the principal part which shows the metal mold | die of this invention. 複数の金型の配置例を示す正面図である。It is a front view which shows the example of arrangement | positioning of a some metal mold | die. 金型部材を示す正面図である。It is a front view which shows a metal mold | die member. 位置調整機構の制御工程の一例を示すフロー図である。It is a flowchart which shows an example of the control process of a position adjustment mechanism. 金型の冷却制御装置を示す概略図である。It is the schematic which shows the cooling control apparatus of a metal mold | die. 冷却制御装置の制御工程の一例を示すフロー図である。It is a flowchart which shows an example of the control process of a cooling control apparatus. 金型部材の位置調整方向を示す概略図である。It is the schematic which shows the position adjustment direction of a mold member.

以下に、図面を参照しつつ本発明の好ましい実施の形態を示す。
図1は、発泡成形機を示す概略図、図2は本発明の金型を示す要部の断面説明図である。図中、1は発泡樹脂成形品の成形装置を示し、2a、2bは接離自在な一対の枠状のフレームである。また、2aは移動側のフレーム、2bは固定側のフレームを示し、3a、3bはこれらのフレーム2a、2bをそれぞれ支持するダイプレートである。また、4a、4bは各フレームの背面側を塞ぐ背板である。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic view showing a foam molding machine, and FIG. 2 is a cross-sectional explanatory view of a main part showing a mold of the present invention. In the figure, reference numeral 1 denotes a molding apparatus for a foamed resin molded product, and reference numerals 2a and 2b denote a pair of frame-like frames that can be contacted and separated. Reference numeral 2a denotes a moving side frame, 2b denotes a fixed side frame, and 3a and 3b denote die plates that support the frames 2a and 2b, respectively. Reference numerals 4a and 4b denote back plates that block the back side of each frame.

前記フレームには、一対のインナープレート5a、5bが外周が固定されるようにして取り付けられている。また、移動側のインナープレート5aには複数の凸型金型部材6が配置され、一方、固定側のインナープレート5bには複数の凹型金型部材7が配置されていて、これら一対の凹凸型金型部材6、7を閉じて成形用キャビティ8を形成するように構成されている。また、凹凸型金型部材6、7の裏面側は、背板4a、4bで塞がれて凸型蒸気室9a、凹型蒸気室9bが形成されている。   A pair of inner plates 5a and 5b is attached to the frame so that the outer periphery is fixed. A plurality of convex mold members 6 are arranged on the inner plate 5a on the moving side, while a plurality of concave mold members 7 are arranged on the inner plate 5b on the fixed side. The mold members 6 and 7 are closed to form a molding cavity 8. Further, the back surfaces of the concavo-convex mold members 6 and 7 are closed by back plates 4a and 4b to form a convex steam chamber 9a and a concave steam chamber 9b.

なお図において、10は移動側のフレーム2aを前後動して凸型金型部材6を開閉するための型開閉用シリンダ、11は発泡ビーズの原料ホッパー、12は充填器、13は成形終了後において成形品を型外へ押し出すための離型ピンである。
また、前記凸型蒸気室9a及び凹型蒸気室9bには、成形に必要な各種の用役ノズル(図示せず)が連結されており、各種用役の供給、排出が行われる構造であることは従来のこの種の成形機と同じである。ここで用役とは、原料である発泡ビーズの成形過程で加熱、融着、冷却、脱水などを行うための加熱蒸気、冷却水の供給の他、減圧ポンプによる減圧操作、加圧空気による加圧操作、ドレン排出などの運転要素を意味する。また、用役ノズルは、これらの運転要素の供給、排出のための接続管を意味する。
In the figure, 10 is a mold opening / closing cylinder for opening and closing the convex mold member 6 by moving the moving frame 2a back and forth, 11 is a foamed bead raw material hopper, 12 is a filler, and 13 is after molding is completed. The mold release pin for extruding the molded product out of the mold.
The convex steam chamber 9a and the concave steam chamber 9b are connected to various service nozzles (not shown) necessary for molding, and supply and discharge of various services are performed. Is the same as this conventional molding machine. The utility here refers to the supply of heated steam and cooling water for heating, fusing, cooling, dehydration, etc. during the process of forming the expanded beads, which are raw materials, as well as the decompression operation with a decompression pump, and the addition with pressurized air. It means operating elements such as pressure operation and drainage. The utility nozzle means a connecting pipe for supplying and discharging these operating elements.

本発明の発泡成形用金型では、前記一対のインナープレートのうち、移動側のインナープレート5aには複数の凸型金型部材6が配置されており、一方、固定側のインナープレート6bには複数の凹型金型部材7が配置されていて、前記対向する一対の凹凸型金型部材6、7を閉じて成形用キャビティ8を形成し、1サイクルの成形操作で複数個の発泡成形品を成形するよう構成されている(多数個取り金型という)。   In the foam molding die of the present invention, among the pair of inner plates, a plurality of convex mold members 6 are arranged on the inner plate 5a on the moving side, while on the inner plate 6b on the fixed side. A plurality of concave mold members 7 are arranged, and the pair of opposed concave and convex mold members 6, 7 are closed to form a molding cavity 8, and a plurality of foam molded products are formed by one cycle molding operation. It is configured to be molded (called a multi-cavity mold).

なお、図3に示すものでは、移動側のインナープレート5aに4個の凸型金型部材6を配置し、固定側のインナープレート6bに4個の凹型金型部材7を配置してあり、1サイクルの成形操作で4個の発泡成形品が得られる構成となっている。
ただし、図1、2においては、説明を簡便にするため、1組のインナープレートに1組の型金型部材を配置したものを例示している。
In FIG. 3, four convex mold members 6 are arranged on the inner plate 5a on the moving side, and four concave mold members 7 are arranged on the inner plate 6b on the fixed side. In this configuration, four foamed molded articles can be obtained by one cycle of molding operation.
However, in FIGS. 1 and 2, in order to simplify the description, a set of mold members arranged on a set of inner plates is illustrated.

図3に示すように、前記それぞれの凹型金型部材7及び凸型金型部材6には、インナープレート5a、5bに対する取付位置を調整するための位置調整機構が設けられている。この位置調整機構は、従来の調整機構のように、フレームに対するインナープレート全体の取付位置を調整するのと異なり、個々の金型部材に設けられており、成形用キャビティを形成した際に、パーティングラインにおける隙間や段差が生じないように各凹型金型部材6及び凸型金型部材7ごとに取付位置の調整が行える構造となっている。
図8に、金型部材の位置調整方向を示す。成形品の横方向(X軸方向)、縦方向(Y軸方向)、厚み方向(Z軸方向)について、それぞれ各凹型金型部材6及び凸型金型部材7ごとに取付位置の微調整が行えるように構成されている。
As shown in FIG. 3, each of the concave mold member 7 and the convex mold member 6 is provided with a position adjusting mechanism for adjusting a mounting position with respect to the inner plates 5a and 5b. Unlike the conventional adjustment mechanism, this position adjustment mechanism is provided on each mold member, unlike the adjustment of the mounting position of the entire inner plate with respect to the frame. The mounting position can be adjusted for each concave mold member 6 and convex mold member 7 so as not to cause a gap or a step in the contour.
FIG. 8 shows the position adjustment direction of the mold member. Fine adjustment of the mounting position for each concave mold member 6 and convex mold member 7 in the horizontal direction (X-axis direction), vertical direction (Y-axis direction), and thickness direction (Z-axis direction) of the molded product, respectively. It is configured to do so.

前記の位置調整機構は、図4に示すように、X方向の位置調整機構15とY方向の位置調整機構16からなる。X方向の位置調整機構15は水平方向に配置した2個で1組であり、図示のものでは、凸型金型部材6の上下端部の2ヶ所に設けられている。また、Y方向の位置調整機構16は垂直配置した2個で1組であり、図示のものでは、凸型金型部材6の左右端部の2ヶ所に設けられている。
また、X方向の位置調整機構15は調整ボルト15aと固定ブラケット15bからなり、調整ボルト15aの締め付け具合でX方向の微妙な位置を調整できる構造となっている。同様に、Y方向の位置調整機構16は調整ボルト16aと固定ブラケット16bからなり、調整ボルト16aの締め付け具合でY方向の微妙な位置を調整できる構造となっている。
このように、X方向の位置調整機構15およびY方向の位置調整機構16によって、個々の金型部材6、7の取付位置を微調整することができ、パーティングラインにおける隙間や段差の発生を防止できる。
なお図4は、凸型金型部材6について説明したが、凹型金型部材7にも同様の位置調整機構が設けられている。
As shown in FIG. 4, the position adjustment mechanism includes an X-direction position adjustment mechanism 15 and a Y-direction position adjustment mechanism 16. The X-direction position adjusting mechanism 15 is a set of two arranged in the horizontal direction, and is provided at two locations on the upper and lower end portions of the convex mold member 6 in the figure. In addition, the Y-direction position adjusting mechanisms 16 are two vertically arranged as one set, and are provided at two positions on the left and right end portions of the convex mold member 6 in the illustrated example.
Further, the X-direction position adjusting mechanism 15 includes an adjusting bolt 15a and a fixing bracket 15b, and has a structure capable of adjusting a subtle position in the X direction by tightening the adjusting bolt 15a. Similarly, the Y-direction position adjustment mechanism 16 includes an adjustment bolt 16a and a fixing bracket 16b, and has a structure capable of adjusting a fine position in the Y direction by the tightening degree of the adjustment bolt 16a.
As described above, the position adjustment mechanism 15 in the X direction and the position adjustment mechanism 16 in the Y direction can finely adjust the mounting positions of the individual mold members 6 and 7, thereby generating gaps and steps in the parting line. Can be prevented.
FIG. 4 illustrates the convex mold member 6, but the concave mold member 7 is also provided with a similar position adjusting mechanism.

更に、前記の位置調整機構は、凹凸型金型部材6、7を引き出したり、押し込んだりすることにより製品厚み方向(Z軸方向)の調整を行うことができるように構成されている。
例えば、成形機の成形可能な平面に対して、平面の中央部分では厚みが不足しているとき凹型金型部材7の外部より又は凸型金型部材6の外部より製品の厚みを増すよう位置調整機構で金型を引き出すように調整を行う。また、平面の外周部分では厚みが増しているとき凹型金型部材7の外部より又は凸型金型部材6の外部より製品の厚みを縮めるよう位置調整機構で金型を押し込むように調整を行う。
前記の引き出し、あるいは押し込み構造としては、例えば、外部に取り付けたロッド(図示せず)を螺合式の調整機構で引き出し、あるいは押し込みの微調整を行う構造等、周知の技術を適用することができる。また、前記引き出し、あるいは押し込み機構は、凹凸型金型部材のいずれか、あるいは双方に取り付けることができる。
Furthermore, the position adjusting mechanism is configured so that the product thickness direction (Z-axis direction) can be adjusted by pulling out or pushing in the concavo-convex mold members 6 and 7.
For example, with respect to the moldable plane of the molding machine, the thickness of the product is increased from the outside of the concave mold member 7 or from the outside of the convex mold member 6 when the thickness of the central portion of the plane is insufficient. Make adjustments to pull out the mold with the adjustment mechanism. Further, when the thickness is increased at the outer peripheral portion of the plane, adjustment is performed so that the mold is pushed in by the position adjusting mechanism so as to reduce the thickness of the product from the outside of the concave mold member 7 or from the outside of the convex mold member 6. .
As the drawer or push-in structure, for example, a well-known technique such as a structure in which a rod (not shown) attached to the outside is pulled out by a screw type adjustment mechanism or fine adjustment of push-in can be applied. . The drawer or push-in mechanism can be attached to either or both of the concave and convex mold members.

図6に示すように、前記凹型金型部材7(NO.4)、及び凸型金型部材6(NO.4)には、金型の上端部と下端部の温度差が所定値を超えないように、前記凹型金型部材を冷却制御する冷却制御装置20が取り付けてある。
これは、本発明者が凹凸型のあわせ目(パーティングラインと称される)における隙間や段差の発生を防止について研究した結果、成形用キャビティを形成する金型の温度ムラをなくすと効果があることを究明したことによる。また温度差は、実験の結果、30℃以内が望ましいことが判明した。
具体的には、凹凸型金型部材6、7の温度を測定し、その温度差が30℃以内であるか否かを判断して、却制御装置20の制御に基づき金型冷却水の供給量を供給弁21a、21bで増減して冷却水シャワー22a、22bから供給する。更に、温度差が30℃以下となるまで金型冷却水の供給量の増減をコントロールしつつ供給し、金型の温度ムラの少ない状態で成形を持続させる。
As shown in FIG. 6, in the concave mold member 7 (NO.4) and the convex mold member 6 (NO.4), the temperature difference between the upper end portion and the lower end portion of the mold exceeds a predetermined value. A cooling control device 20 for controlling the cooling of the concave mold member is attached so as not to be present.
This is because the inventor has studied the prevention of the occurrence of gaps and steps in the joints of the concavo-convex mold (called parting line), and as a result, it is effective to eliminate the temperature unevenness of the mold forming the molding cavity. By investigating a certain thing. As a result of experiments, it has been found that the temperature difference is preferably within 30 ° C.
Specifically, the temperature of the concavo-convex mold members 6 and 7 is measured, it is determined whether or not the temperature difference is within 30 ° C., and the mold cooling water is supplied based on the control of the rejection control device 20. The amount is increased or decreased by the supply valves 21a and 21b and supplied from the cooling water showers 22a and 22b. Furthermore, the mold cooling water is supplied while controlling the increase / decrease in the amount of mold cooling water until the temperature difference becomes 30 ° C. or less, and the molding is continued in a state where there is little temperature unevenness of the mold.

また、図2に示すように、前記凹型金型部材6及び凸型金型部材7は、断熱材14を介してそれぞれインナープレート5a、5bに取り付けてある。断熱材14としては、断熱性や耐久性や密封性に優れたポリテトラフルオロエチレン等のフッ素樹脂を用いることができる。
この、断熱材14は、インナープレート5a、5bからの熱伝導を遮断して凹凸型金型部材6、7の局部的な温度変化を防止して温度ムラを少なくするものである。
In addition, as shown in FIG. 2, the concave mold member 6 and the convex mold member 7 are attached to the inner plates 5a and 5b via heat insulating materials 14, respectively. As the heat insulating material 14, a fluororesin such as polytetrafluoroethylene having excellent heat insulating properties, durability, and sealing properties can be used.
The heat insulating material 14 cuts off heat conduction from the inner plates 5a and 5b to prevent local temperature changes of the concave and convex mold members 6 and 7, thereby reducing temperature unevenness.

以下に、本発明の発泡成形用金型用いた成形方法について説明する。
図1に示すように、対応するそれぞれの凹型金型部材7と凸型金型部材6を閉じて成形キャビティ8を形成し、この成形キャビティ8内に充填器12より発泡ビーズを充填する。次いで、金型内に加熱蒸気を導入して発泡ビーズを発泡、融着させて所定形状の発泡樹脂成形品を成形する。以上の工程は、従来の発泡成形品の成形方法と基本的に同じである。
Below, the shaping | molding method using the metal mold | die for foam molding of this invention is demonstrated.
As shown in FIG. 1, each corresponding concave mold member 7 and convex mold member 6 are closed to form a molding cavity 8, and foam beads are filled into the molding cavity 8 from a filler 12. Next, heated steam is introduced into the mold to foam and fuse the foam beads to form a foamed resin molded product having a predetermined shape. The above steps are basically the same as the conventional method for forming a foamed molded product.

本発明では、全ての金型の成形品についてバリや段差の検査を行い、バリや段差が0.1mm以下か否かを判定する。0.1mm以下であれば、問題ないとして生産を続行するが、0.1mmを超える場合には、図5に示すように、該当する凹型金型部材及び凸型金型部材のインナープレートに対する取付位置の調整を各金型ごとに行い、発生するバリや段差が0.1mm以下になるまでこの位置調整を繰り返して、平滑な表面を有する発泡樹脂成形品を成形するように調整を行う。
具体的には、バリや段差の発生状況から、X方向の位置調整機構15の調整ボルト15aおよび/またはY方向の位置調整機構16の調整ボルト16aを、締めたり緩めたりして金型部材のインナープレートに対する取付位置の微調整を行い、凹型金型部材と凸型金型部材とが合わせ目で完全に一致するようにする。 このように、個々の凹型金型部材及び凸型金型部材について全て取付位置の調整を行うことで、全ての成形品のバリや段差を0.1mm以下として、優れた外観品質の成形品を得ることができる。また、このように正確に位置合わせした金型部材は、その後は正しい位置を保持し続けるので、バリや段差が0.1mm以下の成形品の生産を継続することができる。
In the present invention, burrs and steps are inspected for all molded products of the mold, and it is determined whether the burrs and steps are 0.1 mm or less. If it is 0.1 mm or less, production is continued with no problem, but if it exceeds 0.1 mm, the corresponding concave mold member and the mounting of the convex mold member to the inner plate as shown in FIG. Position adjustment is performed for each mold, and this position adjustment is repeated until the generated burrs and steps are 0.1 mm or less, and adjustment is performed so as to mold a foamed resin molded product having a smooth surface.
Specifically, from the state of occurrence of burrs and steps, the adjustment bolt 15a of the X-direction position adjustment mechanism 15 and / or the adjustment bolt 16a of the Y-direction position adjustment mechanism 16 are tightened or loosened to form a mold member. Fine adjustment of the mounting position with respect to the inner plate is performed so that the concave mold member and the convex mold member completely coincide with each other at the joint. In this way, by adjusting the mounting positions of all the concave mold members and convex mold members, the burrs and steps of all molded products can be reduced to 0.1 mm or less, and molded products with excellent appearance quality can be obtained. Can be obtained. Moreover, since the mold member accurately aligned in this way continues to hold the correct position thereafter, it is possible to continue production of molded products having burrs and steps of 0.1 mm or less.

更に本発明では、成形機の成形可能な平面に対して、平面の中央部分では厚みが不足しているとき凹型金型部材の外部より又は凸型金型部材の外部より製品の厚みを増すよう調整機構で金型の中央部分を引き出す。逆に、平面の外周部分では厚みが増しているとき凹型金型部材の外部より又は凸型金型部材の外部より製品の厚みを縮めるよう調整機構で金型の外周部分を押し込む調整を行う。例えば、板製品の外周部分が0.5mm厚みを増している場合は、その増した分だけ外部から金型を押し込む。逆に、中央部分が0.5mm厚みを薄くしている場合は、その薄くなった分だけ金型を引きだすように調整を行うことで、厚み方向の誤差が生じないように成形することができる。
従来、の製品の厚み方向(Z軸)の誤差を極力小さくすることは意識されておらず、厚み方向(Z軸方向)の位置調整を行うことが可能な発泡成形用金型はなく、本発明が初めて提案するものである。
Furthermore, in the present invention, when the thickness of the center portion of the plane is insufficient with respect to the moldable plane of the molding machine, the thickness of the product is increased from the outside of the concave mold member or from the outside of the convex mold member. Pull out the central part of the mold with the adjusting mechanism. On the other hand, when the thickness of the outer peripheral portion of the plane is increased, adjustment is performed by pushing the outer peripheral portion of the mold with an adjusting mechanism so as to reduce the thickness of the product from the outside of the concave mold member or the outside of the convex mold member. For example, when the outer peripheral portion of the plate product has increased in thickness by 0.5 mm, the mold is pushed in from the outside by the increased amount. On the other hand, when the thickness of the central portion is reduced by 0.5 mm, it is possible to perform molding so as not to cause an error in the thickness direction by adjusting the die so that the thickness is reduced. .
Conventionally, there is no awareness of minimizing errors in the thickness direction (Z-axis) of products, and there is no foam molding mold that can adjust the position in the thickness direction (Z-axis direction). The invention is the first proposal.

また、図6に示すように、成形中における凹型金型部材及び凸型金型部材の上端部と下端部の温度を測定して、温度ムラが生じていないかをチェックする。この温度差が30℃を超えない場合は、問題ないとして生産を続行するが、30℃を超える場合には、金型冷却水の供給量の増減を行い、温度差が30℃以下となるまで金型冷却水の供給量の増減を繰り返す。
具体的には、図7に示すように、温度差が30℃を超える場合で型温度が高いときは型冷却時間を増やし、型温度が低いときは型冷却時間を減らして型温度を調整し、温度ムラが30℃以下となるように制御する。これにより、均一な発泡成形が行われてパーティングラインに隙間や段差が生じるのを有効に防止することができる。
Further, as shown in FIG. 6, the temperature of the upper end portion and the lower end portion of the concave mold member and the convex mold member during molding is measured to check whether temperature unevenness has occurred. If this temperature difference does not exceed 30 ° C, production is continued with no problem, but if it exceeds 30 ° C, the amount of mold cooling water supplied is increased or decreased until the temperature difference becomes 30 ° C or less. Repeat the increase and decrease of the mold cooling water supply.
Specifically, as shown in FIG. 7, when the temperature difference exceeds 30 ° C. and the mold temperature is high, the mold cooling time is increased, and when the mold temperature is low, the mold cooling time is decreased to adjust the mold temperature. The temperature is controlled so as to be 30 ° C. or less. Thereby, it is possible to effectively prevent a uniform foam molding from being performed and a gap or a step in the parting line.

以上の説明からも明らかなように、本発明は多数個取り金型において、それぞれの凹型金型部材及び凸型金型部材に、インナープレートに対する取付位置を調整するための位置調整機構を設け、成形用キャビティを形成した際に、パーティングラインにおける隙間や段差が生じないように各凹型金型部材及び凸型金型部材ごとに取付位置の調整を可能としたので、各凹型金型部材及び凸型金型部材がそれぞれ正確な位置を保持することができてパーティングラインに隙間や段差が生じるのを防止することができ、表面にバリや段差が全く無いか、若しくは存在しても0.1mm以下で、目視的にはほとんど平滑に見える程度の意匠性が高く、外観品質に優れた発泡成形品を得ることができることとなる。   As is clear from the above description, the present invention is provided with a position adjustment mechanism for adjusting the mounting position with respect to the inner plate in each concave mold member and convex mold member in the multi-cavity mold, Since it is possible to adjust the mounting position for each concave mold member and convex mold member so that there is no gap or step in the parting line when forming the molding cavity, each concave mold member and Each of the convex mold members can maintain an accurate position and can prevent a gap or a step in the parting line, and even if there is no or no burr or step on the surface, it is 0. It is possible to obtain a foam-molded product having a design quality of about 1 mm or less and high appearance quality that looks almost smooth visually.

1 成形装置
2a 移動側のフレーム
2b 固定側のフレーム
3a 移動側のダイプレート
3b 固定側のダイプレート
4a 移動側の背板
4b 固定側の背板
5a 移動側のインナープレート
5b 固定側のインナープレート
6 凸型金型部材
7 凹型金型部材
8 成形用キャビティ
9a 凸型蒸気室
9b 凹型蒸気室
10 型開閉用シリンダ
11原料ホッパー
12 充填器
13 離型ピン
14 断熱材
15 X方向の位置調整機構
15a 調整ボルト
15b 固定ブラケット
16 Y方向の位置調整機構
16a 調整ボルト
16b 固定ブラケット
20 冷却制御装置
21a 供給弁
21b 供給弁
22a 冷却水シャワー
22b 冷却水シャワー
DESCRIPTION OF SYMBOLS 1 Molding apparatus 2a Moving side frame 2b Fixed side frame 3a Moving side die plate 3b Fixed side die plate 4a Moving side back plate 4b Fixed side back plate 5a Moving side inner plate 5b Fixed side inner plate 6 Convex mold member 7 Concave mold member 8 Molding cavity 9a Convex steam chamber 9b Concave steam chamber 10 Mold opening / closing cylinder 11 Raw material hopper
12 Filler 13 Mold Release Pin 14 Heat Insulating Material 15 Position Adjustment Mechanism in X Direction
15a Adjustment bolt
15b Fixed bracket 16 Y-direction position adjustment mechanism
16a Adjustment bolt
16b Fixed bracket 20 Cooling control device
21a Supply valve
21b Supply valve
22a Cooling water shower
22b Cooling water shower

Claims (7)

接離自在な一対の枠状のフレームと、このフレームに外周が固定された一対のインナープレートと、このインナープレートの一方に配置された複数の凹型金型部材、及びインナープレートの他方に配置された複数の凸型金型部材を有し、前記対向する一対の凹凸型金型部材を閉じて成形用キャビティを形成し、1サイクルの成形操作で複数個の発泡成形品を成形するようにした発泡成形用金型であって、前記それぞれの凹型金型部材及び凸型金型部材に、インナープレートに対する取付位置を調整するための位置調整機構を設け、成形用キャビティを形成した際に、パーティングラインにおける隙間や段差が生じないように、あるいは製品厚み方向の誤差が生じないように各凹型金型部材及び凸型金型部材ごとに取付位置の調整を可能としたことを特徴とする発泡成形用金型。   A pair of frame-like frames that can be contacted and separated, a pair of inner plates whose outer periphery is fixed to the frame, a plurality of concave mold members disposed on one of the inner plates, and the other of the inner plates A plurality of convex mold members, and the pair of opposed concave and convex mold members are closed to form a molding cavity, and a plurality of foam molded products are molded by one cycle molding operation. A mold for foam molding, wherein each of the concave mold member and the convex mold member is provided with a position adjusting mechanism for adjusting the mounting position with respect to the inner plate, and when the molding cavity is formed, It is possible to adjust the mounting position for each concave mold member and convex mold member so that there are no gaps or steps in the mold line or errors in the product thickness direction. Foam molding mold characterized and. 位置調整機構は、位置決め用ブラケットと位置決め用ボルトで構成され、上下方向用と左右方向用の2種類を有している請求項1に記載の発泡成形用金型。   2. The foam molding die according to claim 1, wherein the position adjustment mechanism includes a positioning bracket and a positioning bolt, and has two types for a vertical direction and a horizontal direction. 位置調整機構は、凹凸型金型部材を引き出したり、押し込んだりすることにより製品厚み方向の調整を行うことができるものである請求項2に記載の発泡成形用金型。   The mold for foam molding according to claim 2, wherein the position adjusting mechanism is capable of adjusting the thickness direction of the product by pulling out or pushing in the concavo-convex mold member. 凹型金型部材及び凸型金型部材の上端部と下端部の温度差が所定値を超えないように、前記凹型金型部材及び凸型金型部材を冷却制御する冷却制御装置が取り付けてある請求項1〜3のいずれかに記載の発泡成形用金型。   A cooling control device for controlling the cooling of the concave mold member and the convex mold member is attached so that the temperature difference between the upper end portion and the lower end portion of the concave mold member and the convex mold member does not exceed a predetermined value. The mold for foam molding according to any one of claims 1 to 3. 凹型金型部材及び凸型金型部材は、断熱材を介してインナープレートに取り付けてある請求項1〜4のいずれかに記載の発泡成形用金型。   The foam mold according to any one of claims 1 to 4, wherein the concave mold member and the convex mold member are attached to the inner plate via a heat insulating material. 請求項1〜5のいずれかに記載の発泡成形用金型用いた成形方法であって、対応するそれぞれの凹型金型部材と凸型金型部材を閉じて成形キャビティを形成し、この成形キャビティ内に発泡ビーズを充填後、金型内に加熱蒸気を導入して発泡ビーズを発泡、融着させて所定形状の発泡樹脂成形品を成形する成形方法において、成形品に生じるバリや段差が0.1mm以下か否かを判定し、0.1mmを超える場合には該当する凹型金型部材及び凸型金型部材のインナープレートに対する取付位置の調整を各金型ごとに行い、発生するバリや段差が0.1mm以下になるまでこの位置調整を繰り返して、平滑な表面を有する発泡樹脂成形品を成形するようにしたことを特徴とする成形方法。   A molding method using the foam molding die according to any one of claims 1 to 5, wherein the corresponding concave mold member and convex mold member are closed to form a molding cavity, and the molding cavity In a molding method in which a foamed bead is formed by filling heated foam into the mold by foaming and fusing the foamed bead and molding the foamed resin molded product of a predetermined shape. .1 mm or less is determined, and if it exceeds 0.1 mm, the mounting position of the corresponding concave mold member and the convex mold member with respect to the inner plate is adjusted for each mold, and the generated burrs and A molding method characterized in that this position adjustment is repeated until the step becomes 0.1 mm or less to mold a foamed resin molded product having a smooth surface. 成形中における凹型金型部材及び凸型金型部材の上端部と下端部の温度を測定し、この温度差が30℃を超えるか否かを判定し、30℃を超える場合には金型冷却水の供給量の増減を行い、温度差が30℃以下となるまで金型冷却水の供給量の増減を繰り返すようにした請求項6に記載の成形方法。   Measure the temperatures of the upper and lower ends of the concave mold member and the convex mold member during molding, determine whether this temperature difference exceeds 30 ° C, and if it exceeds 30 ° C, mold cooling The molding method according to claim 6, wherein the supply amount of water is increased and decreased, and the increase and decrease of the supply amount of the mold cooling water is repeated until the temperature difference becomes 30 ° C. or less.
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