JP6175545B2 - Conductive sheet, touch panel, display device - Google Patents

Description

  The present invention relates to a conductive sheet, a touch panel, and a display device.

  Recently, electronic devices incorporating touch panels are becoming widespread. Many touch panels are mounted on devices having a small-size screen such as a mobile phone or a PDA (Personal Digital Assistant). In the future, it is expected to be incorporated in devices having a large screen such as a PC (Personal Computer) display.

  From the viewpoint of translucency, indium tin oxide (ITO) is mainly used for electrodes of conventional touch panels. It is known that the electrical resistance per unit area of ITO is relatively higher than that of metal or the like. That is, in the case of ITO, as the screen size (total area of the touch panel) increases, the surface resistance of the entire electrode increases. As a result, the current transmission speed between the electrodes becomes slow, and the problem that the time (ie, the response speed) from the touch to the touch panel until the contact position is detected becomes obvious.

  Accordingly, various techniques have been proposed for reducing the surface resistance by forming a large number of mesh lattices by using fine wires (metal fine wires) made of a metal having a low electric resistance to form electrodes. For example, when the object to be observed is a display screen, the mesh shape is given irregularity in order to suppress the occurrence of moire (interference fringes) due to the geometric relationship with each pixel constituting the display screen. Yes.

  In Patent Document 1, as shown in FIG. 43A, a mesh in which a plurality of thin wires 1 that are randomized and arranged in a horizontal direction and a plurality of thin wires 2 that are randomized and arranged in a vertical direction are combined. Pattern 4 is described.

  As shown in FIG. 43B, Patent Document 2 describes a mesh pattern 8 in which polygonal mesh shapes are spread without gaps in a belt-like region 6 that can sense contact of a conductor (not shown).

US Patent Application Publication No. 2011-0103361 US Patent Application Publication No. 2009-0219257

  However, as in the mesh pattern 4 shown in Patent Document 1, when the sizes of the openings defined by the mesh shapes are substantially equal, the relationship with the regularity of the arrangement of each sub-pixel (for example, RGB sub-pixel) of the pixel Color noise may occur.

  Further, as in the mesh pattern 8 shown in Patent Document 2, when the sizes of the openings are excessively varied, there is a problem that noise granularity (also referred to as roughness) is easily visually recognized.

  The present invention has been made in order to solve the above-described problems, and can electrically suppress the generation of noise granularity and color noise, and can significantly improve the visibility of an observation object, and a touch panel. An object of the present invention is to provide a display device, a conductive sheet manufacturing method, and a program.

The conductive sheet according to the present invention has a base and a conductive portion formed on at least one main surface of the base and made of a plurality of fine metal wires, and the conductive portion has a plurality of openings having different shapes in plan view. The conductive sheet is characterized in that a mesh pattern in which the portions are arranged is formed, and the standard deviation of the area of each of the plurality of openings is 0.017 mm ² or more and 0.038 mm ² or less.

Thus, the standard deviation of the area of each opening of the mesh pattern was 0.017 mm ² or more and 0.038 mm ² or less. By adjusting the area distribution of each opening so as to be within this range, it is possible to simultaneously suppress the generation of color noise, and the visibility of the observation object can be greatly improved.

  The conductive sheet according to the present invention has a base and a conductive portion formed on at least one main surface of the base and made of a plurality of fine metal wires, and the conductive portion has a plurality of shapes different in plan view. An average of 2 positions of the center of gravity positions arranged along a predetermined direction with respect to the vertical direction of the predetermined direction with respect to the two-dimensional distribution of the center of gravity positions of the plurality of openings. The conductive sheet is characterized in that the standard deviation of the power deviation is 15.0 μm or more.

  The conductive sheet according to the present invention has a base and a conductive portion formed on at least one main surface of the base and made of a plurality of fine metal wires, and the conductive portion has a plurality of shapes different in plan view. Is formed, and the standard deviation in the radial direction of the value represented by the common logarithm of the standard deviation along the angular direction in the power spectrum of the mesh pattern is 0.965 or more and 1 0.065 or less of the conductive sheet.

In the conductive sheet, the standard deviation of the area of each of the plurality of openings is 0.017 mm ² or more and 0.038 mm ² or less, and the two-dimensional distribution of the center of gravity of each of the plurality of openings. The standard deviation of the mean square deviation of the positions of the center of gravity arranged along the predetermined direction with respect to the vertical direction of the predetermined direction is 15.0 μm or more, and in the angular direction in the power spectrum of the mesh pattern The standard deviation along the radial direction of the value represented by the common logarithm of the along standard deviation is preferably a conductive sheet satisfying two or more of 0.965 or more and 1.065 or less.

In addition, the standard deviation of the area of each of the plurality of openings is preferably 0.019 mm ² or more and 0.027 mm ² or less.
In addition, regarding the two-dimensional distribution of the centroid positions of the plurality of openings, the standard deviation of the mean square deviation of the positions of the centroid positions arranged along the predetermined direction with respect to the vertical direction of the predetermined direction is 54. It is preferable that it is 62 micrometers or more.
Further, the standard deviation along the radial direction of the standard deviation along the angular direction in the power spectrum of the mesh pattern is 0.97 or more and preferably 1.06 or less.

In addition, the conductive portion is formed on one main surface of the base and is formed of a plurality of fine metal wires, and the second conductive portion is formed on the other main surface of the base and is formed of a plurality of thin metal wires. The mesh pattern is preferably formed by combining the first conductive portion and the second conductive portion.
Alternatively, the conductive portion is preferably formed on one main surface of the base.

  Furthermore, a first protective layer that covers the first conductive portion provided on one main surface, and a second protective layer that covers the second conductive portion provided on the other main surface, The relative refractive index of the substrate with respect to the first protective layer and / or the relative refractive index of the substrate with respect to the second protective layer is preferably 0.86 or more and 1.15 or less.

  Furthermore, it further includes a first dummy electrode portion formed of a plurality of fine metal wires formed on one main surface and electrically insulated from the first conductive portion, wherein the first conductive portion is disposed in one direction, A plurality of first conductive patterns to which a plurality of first sensing units are connected; a first dummy electrode unit having a plurality of first dummy patterns arranged in a gap between adjacent first conductive patterns; The wiring density of one dummy pattern is preferably equal to the wiring density of the first conductive pattern.

  The touch panel according to the present invention includes any one of the conductive sheets described above and a detection control unit that detects a contact position or a proximity position from the main surface side of the conductive sheet.

  A display device according to the present invention includes any one of the above-described conductive sheets, a detection control unit that detects a contact position or a proximity position from one main surface side of the conductive sheet, and an image on a display screen based on a display signal. The conductive sheet is arranged on the display screen with the other main surface facing the display unit.

According to the present invention, generation of noise granularity and color noise can be suppressed at the same time, and the visibility of an observation object can be greatly improved.
That is, according to the conductive sheet, the touch panel, and the display device according to the present invention, the standard deviation of the area of each opening of the mesh pattern is within the range of 0.017 mm ² or more and 0.038 mm ² or less, and the center of gravity of each opening. The standard deviation of the mean square deviation of the position of the center of gravity arranged along the predetermined direction with respect to the two-dimensional distribution of the position with respect to the vertical direction of the predetermined direction is within a range of 15.0 μm or more, or the power of the mesh pattern By adjusting the standard deviation along the radial direction of the value expressed in the common logarithm of the standard deviation along the angular direction in the spectrum so that it falls within the range of 0.965 or more and 1.065 or less, the noise granularity And the generation of color noise can be suppressed at the same time, and the visibility of the observation object can be greatly improved.

  Moreover, according to the manufacturing method and program of the conductive sheet which concerns on this invention, the image data showing the pattern of the mesh pattern provided with several opening part is created, The area distribution of each opening part, each opening part based on image data An evaluation value quantified with respect to the two-dimensional distribution of the center of gravity position or the degree of variation in the power spectrum of the mesh pattern is calculated, and one image data is determined as output image data based on the evaluation value and a predetermined evaluation condition. Since it did in this way, the shape of each opening part which has the noise characteristic which satisfy | fills predetermined evaluation conditions, the two-dimensional distribution of the gravity center position of each opening part, and the power spectrum anisotropy of a mesh pattern can be determined. In other words, by appropriately controlling the shape of the mesh pattern, generation of color noise can be suppressed at the same time.

FIG. 1A is a schematic plan view illustrating an example of a conductive sheet according to the present embodiment. FIG. 1B is a partially omitted cross-sectional view of the conductive sheet of FIG. 1A. FIG. 2A is a schematic plan view illustrating another example of the conductive sheet according to the present embodiment. 2B is a partially omitted cross-sectional view of the conductive sheet of FIG. 2A. It is a schematic explanatory drawing showing the pixel arrangement | sequence of a display unit. It is a schematic sectional drawing of the display apparatus incorporating the electrically conductive sheet of FIG. 2A. FIG. 5A is a plan view showing a pattern example of the first conductive portion shown in FIG. 2B. FIG. 5B is a plan view showing a pattern example of the second conductive portion shown in FIG. 2B. It is the elements on larger scale of the 1st sensor part of Drawing 5A. It is the elements on larger scale of the 2nd sensor part of Drawing 5B. It is a schematic plan view of the electroconductive sheet in the state which combined the 1st electroconductive part and the 2nd electroconductive part. FIG. 9A is a schematic explanatory diagram illustrating a result of selecting eight points from one plane area. FIG. 9B is a schematic explanatory diagram showing the result of determining the wiring shape according to the Voronoi diagram. FIG. 9C is a schematic explanatory diagram illustrating a result of determining the wiring shape according to the Delaunay diagram. FIG. 10A is a schematic explanatory diagram in which image data representing a mesh pattern is visualized. FIG. 10B is a distribution diagram of a power spectrum obtained by performing FFT on the image data shown in FIG. 10A. 10C is a cross-sectional view taken along line XC-XC of the power spectrum distribution shown in FIG. 10B. FIG. 11A is an explanatory diagram illustrating a method of calculating the deviation amount of the power spectrum in the radial direction. FIG. 11B is a graph showing the characteristic of the deviation amount with respect to the spatial frequency. 12A to 12C are histograms of the area of each opening in the mesh pattern. FIG. 13A to FIG. 13D are schematic explanatory diagrams of examples (first to third examples) in which other elements are added in the topologically closed opening region. 14A to 14D are schematic explanatory diagrams of cases (fourth to sixth cases) that are topologically open and do not form a mesh shape. It is explanatory drawing showing the gravity center position of each area | region shown to FIG. 9B. It is a schematic explanatory drawing which shows the relationship between a mesh pattern and the gravity center position of each mesh shape. FIG. 17A is a schematic explanatory diagram in which image data representing the gravity center position distribution of each mesh shape of the mesh pattern shown in FIG. 16 is visualized. FIG. 17B is a distribution diagram of a power spectrum obtained by performing FFT on the image data of FIG. 17A. FIG. 17C is a cross-sectional view taken along line XVIIC-XVIIC of the power spectrum distribution shown in FIG. 17B. 18A and 18B are explanatory diagrams schematically illustrating a method of calculating a standard deviation of positions with respect to a vertical direction of a predetermined direction for each barycentric position arranged along the predetermined direction. FIG. 19A is a schematic explanatory diagram illustrating a path of parallel light irradiated toward a thin metal wire. FIG. 19B is a schematic explanatory diagram showing a path of obliquely incident light irradiated toward a thin metal wire. FIG. 19C is a graph showing the intensity distribution of the transmitted light in FIG. 19B. FIG. 20A is a schematic explanatory diagram showing a path of obliquely incident light irradiated toward a fine metal wire in the configuration according to the present invention. FIG. 20B is a graph showing the intensity distribution of the transmitted light in FIG. 20A. FIG. 21A is a schematic plan view of a first sensor unit according to a conventional example. FIG. 21B is a schematic explanatory diagram illustrating a path of external light incident on the first sensor unit in FIG. 21A. FIG. 21C is a graph showing the intensity distribution of reflected light in the first sensor unit of FIG. 21A. FIG. 22A is a schematic explanatory diagram of the first sensor unit according to the present embodiment. 22B is a schematic explanatory diagram illustrating a path of external light incident on the first sensor unit in FIG. 22A. FIG. 22C is a graph showing the intensity distribution of reflected light in the first sensor unit of FIG. 22A. It is a schematic block diagram of the manufacturing apparatus which manufactures the electrically conductive sheet which concerns on this Embodiment. It is a flowchart with which operation | movement description of the image generation apparatus shown in FIG. 23 is provided. It is a graph of a Dooley show function (observation distance of 300 mm). It is a flowchart about the production method (step S2 of FIG. 24) of the image data for output. FIG. 27A is an explanatory diagram illustrating the definition of a pixel address in image data. FIG. 27B is an explanatory diagram illustrating the definition of pixel values in image data. FIG. 28A is a schematic diagram of an initial position of a seed point. FIG. 28B is a Voronoi diagram based on the seed point of FIG. 28A. It is a schematic explanatory drawing which shows the determination method of the pattern (wiring shape) in the edge part of a unit area | region. It is a schematic explanatory drawing which shows the result of having arrange | positioned unit image data regularly and producing image data. It is a detailed flowchart of step S26 shown in FIG. FIG. 32A is an explanatory diagram showing the positional relationship between the first seed point, the second seed point, and the candidate point in the image region. FIG. 32B is an explanatory diagram of the result of updating the position of the seed point by exchanging the second seed point and the candidate point. FIG. 33A is a schematic explanatory diagram illustrating a result of cutting out each first conductive pattern and each first dummy pattern. FIG. 33B is a schematic explanatory diagram illustrating a result of cutting out each second conductive pattern. It is a flowchart which shows the manufacturing method of the electrically conductive sheet which concerns on this Embodiment. FIG. 35A is a cross-sectional view showing a part of the produced photosensitive material with some parts omitted. FIG. 35B is a schematic explanatory diagram showing double-sided simultaneous exposure on a photosensitive material. It is a schematic explanatory drawing which shows the execution state of a 1st exposure process and a 2nd exposure process. It is a schematic sectional drawing of the touchscreen which concerns on a 1st modification. 38A is a partially enlarged plan view of the first sensor unit shown in FIG. FIG. 38B is a partially enlarged plan view of the second sensor unit shown in FIG. FIG. 38 is a partially omitted front view of the touch panel shown in FIG. 37. FIG. 40A is a partially enlarged plan view of the first sensor unit according to the second modification. FIG. 40B is a partially enlarged plan view of the second sensor unit according to the second modification. It is a partially-omission sectional view of a conductive sheet according to a third modification. It is a partially-omission sectional view of a conductive sheet according to a fourth modification. 43A and 43B are schematic plan views of a conductive sheet according to a conventional example.

DESCRIPTION OF EMBODIMENTS Hereinafter, a conductive sheet according to the present invention will be described in detail with reference to the accompanying drawings by giving preferred embodiments in relation to a touch panel and a display device that implement the conductive sheet. In the present specification, “˜” indicating a numerical range is used as a meaning including numerical values described before and after the numerical value as a lower limit value and an upper limit value.
Hereinafter, the conductive sheet according to the present invention will be described using a conductive sheet for a touch panel as a representative example. However, the present invention is not limited to this, and a liquid crystal display (LCD: Liquid Crystal Display) or a plasma display (PDP: Plasma). Any conductive sheet may be used as long as it is a conductive sheet installed on a display unit of a display (panel) device such as a display panel (OLED), an organic EL display (OELD), an inorganic EL display, or the like. Of course, various conductive sheets for electrodes, such as conductive sheets for electromagnetic shielding, various conductive sheets for transparent heating elements such as vehicle defrosters, and the like may be used.

[This embodiment]
The conductive sheet 10 according to the present embodiment is installed on a display unit of a display device, and has an excellent wiring pattern in terms of suppressing the occurrence of moire with respect to a black matrix (BM) of the display unit, in particular, A conductive sheet having a wiring pattern optimized in terms of moiré visibility with respect to the BM pattern when superimposed on the BM pattern, and has a transparent substrate 12 (substrate) as shown in FIGS. 1A and 1B. . The transparent substrate 12 is made of a material having insulating properties and high translucency, for example, a material such as resin, glass, or silicon. Examples of the resin include PET (Polyethylene Terephthalate), PMMA (Polymethyl methacrylate), PP (Polypropylene), PS (Polystyrene) and the like.

  A first conductive portion 14a is formed on one main surface of the transparent substrate 12 (arrow s1 direction side in FIG. 1B). The first conductive portion 14 a includes a metal thin wire (hereinafter referred to as a metal thin wire 16, and may be referred to as a metal thin wire 16 p, 16 q, 16 r, 16 s) and a mesh pattern 20 formed by the opening 18. The fine metal wire 16 is made of, for example, a gold (Au), silver (Ag), or copper (Cu) wire. The line width of the fine metal wire 16 is preferably thinner from the viewpoint of visibility, but can be selected from, for example, 30 μm or less, preferably 0.1 μm or more and 15 μm or less, more preferably 1 μm or more and 9 μm or less, and more preferably 2 μm or more and 7 μm. The following is more preferable.

  Specifically, the first conductive portion 14a has a mesh pattern 20 in which different mesh shapes 22 are arranged without a gap. In other words, the mesh pattern 20 is a random pattern in which each mesh shape 22 has no regularity (unification). For example, the hatched mesh shape 22 of the mesh pattern 20 is a quadrangular shape in the illustrated example, and the metal fine line 16p that connects the vertex C1 and the vertex C2 with a straight line and the metal thin line that connects the vertex C2 and the vertex C3 with a straight line. 16q, a thin metal wire 16r that connects the vertex C3 and the vertex C4 with a straight line, and a thin metal wire 16s that connects the vertex C4 and the vertex C1 with a straight line. As can be understood from this figure, each of the mesh shapes 22 is preferably a polygonal shape having at least three sides. However, as will be described later, the mesh shape 22 may be circular or elliptical, as shown in FIG. Thus, other elements may be added, and as shown in FIG. 14, the shape may not necessarily be a closed shape, and there may be an open section.

  Hereinafter, the term “polygon” in this specification includes not only a geometrically perfect polygon but also a “substantial polygon” in which minor changes are made to a perfect polygon. To do. Examples of minor changes include the addition of minute point elements / line elements as compared to the mesh shape 22, partial defects of each side (metal thin line 16) constituting the mesh shape 22, and the like.

  A first protective layer 26a is bonded to the substantially entire surface of the first conductive portion 14a through the first adhesive layer 24a so as to cover the fine metal wires 16. Examples of the material of the first adhesive layer 24a include a wet laminate adhesive, a dry laminate adhesive, and a hot melt adhesive.

  Similar to the transparent substrate 12, the first protective layer 26a is made of a highly translucent material including, for example, resin, glass, and silicon. The refractive index n1 of the first protective layer 26a is equal to or close to the refractive index n0 of the transparent substrate 12. In this case, the relative refractive index nr1 of the transparent substrate 12 with respect to the first protective layer 26a is preferably a value close to 1.

Here, the refractive index in this specification means a refractive index in light having a wavelength of 589.3 nm (sodium D-line). For example, in the case of resin, ISO 14782: 1999 (corresponding to JIS K 7105) is an international standard. Defined by The relative refractive index nr1 of the transparent substrate 12 with respect to the first protective layer 26a is defined by nr1 = (n1 / n0). Here, the relative refractive index nr1 may be in the range of 0.86 to 1.15, more preferably 0.91 to 1.08.
By limiting the range of the relative refractive index nr1 to this range and controlling the light transmittance between members of the transparent substrate 12 and the first protective layer 26a, the visibility of moire is further improved and improved. Can do.

  As described above, the conductive sheet 10 is used for various electrodes such as a display element (a display panel including a liquid crystal element, an inorganic EL element, and an organic EL element), or a solar cell. The conductive sheet 10 can be applied to a transparent heating element (for example, a vehicle defroster) that generates heat when an electric current is passed, and an electromagnetic wave shielding material that blocks electromagnetic waves, in addition to the electrodes.

The conductive sheet 10 according to the above-described embodiment has the first conductive portion 14a only on one main surface of the transparent substrate 12, but the present invention is not limited to this, and the conductive sheet 10 is conductive on both surfaces of the transparent substrate 12. It may have a part. Thus, the conductive sheet 11 which has a conductive part in both the main surfaces of the transparent base | substrate 12 is shown to FIG. 2A and FIG. 2B.
As shown in FIGS. 2A and 2B, the conductive sheet 11 according to the present embodiment has a first conductive portion 14a as well as a first conductive portion 14a on one main surface of the transparent substrate 12 (arrow s1 direction side). One dummy electrode portion 15a is formed. The first conductive portion 14 a and the first dummy electrode portion 15 a include a metal fine wire 16 and a mesh pattern 20 including an opening 18. Regarding the conductive sheet 11 applied to the touch panel, the line width of the fine metal wire 16 can be selected from 30 μm or less from the viewpoint of visibility as described above, preferably 0.1 μm or more and 15 μm or less, more preferably 1 μm or more and 9 μm or less. It is preferably 2 μm or more and 7 μm or less.

Here, the first dummy electrode portion 15a is arranged to be separated from the first conductive portion 14a by a predetermined interval. That is, the first dummy electrode portion 15a is in a state of being electrically insulated from the first conductive portion 14a. A first protective layer 26a is bonded to substantially the entire surface of the first conductive portion 14a and the first dummy electrode portion 15a through the first adhesive layer 24a so as to cover the fine metal wires 16.
In the conductive sheet 11 of the present embodiment, the second conductive portion formed on the surface of one side (upper side of FIG. 2B) of the transparent base 12 and the other side (lower side of FIG. 2B) of the transparent base 12. Since the first dummy electrode portion 15a composed of the plurality of fine metal wires 16 corresponding to the plurality of fine metal wires 16b is formed, scattering by the fine metal wires 16 on one surface (the upper side in FIG. 2B) of the transparent substrate 12 Can be controlled and electrode visibility can be improved.

  Hereinafter, each part (the 1st electroconductive part 14a, the 1st dummy electrode part 15a, the 1st adhesion layer 24a, and the 1st protection) formed in one main surface (the arrow s1 direction side of Drawing 1B and Drawing 2B) of transparent substrate 12 In some cases, the layer 26a is included) and the first stacked portion 28a is collectively referred to.

  Incidentally, the second conductive portion 14b is formed on the other main surface of the transparent substrate 12 (arrow s2 direction side in FIG. 2B). Similar to the first conductive portion 14a, the second conductive portion 14b has a mesh pattern 20 formed by the fine metal wires 16 and the openings 18. The transparent substrate 12 is made of an insulating material, and the second conductive portion 14b is in a state of being electrically insulated from the first conductive portion 14a and the first dummy electrode portion 15a.

  The second protective layer 26b is bonded to the substantially entire surface of the second conductive portion 14b via the second adhesive layer 24b so as to cover the fine metal wires 16. The material of the second adhesive layer 24b may be the same as or different from the first adhesive layer 24a. The material of the second protective layer 26b may be the same as or different from the first protective layer 26a.

  The refractive index n2 of the second protective layer 26b is equal to or close to the refractive index n0 of the transparent substrate 12. In this case, the relative refractive index nr2 of the transparent substrate 12 with respect to the second protective layer 26b is a value close to 1. Here, the definitions of the refractive index and the relative refractive index are as described above. The relative refractive index nr2 of the transparent substrate 12 with respect to the second protective layer 26b is defined by nr2 = (n2 / n0). Here, as with the relative refractive index nr1, the relative refractive index nr2 is 0.86 or more and 1.15 or less from the viewpoint of improving or improving the moire visibility by controlling the light transmittance between the two members. It may be in the range, and more preferably 0.91 or more and 1.08 or less.

  Hereinafter, the respective parts (including the second conductive part 14b, the second adhesive layer 24b, and the second protective layer 26b) formed on the other main surface (the arrow s2 direction side of FIG. 2B) of the transparent substrate 12 are collectively referred to. It may be called the 2nd lamination part 28b.

As described above, the conductive sheet 11 is, for example, a touch panel electrode using a display element such as a liquid crystal element, an inorganic EL element, and an organic EL element, and various electrodes such as a solar cell. It can also be used for various transparent heating elements such as electromagnetic shielding materials and vehicle defrosters.
Thus, these conductive sheets 10 and 11 are applied to the touch panel of the display unit 30 (display unit) shown in FIG. 3, for example. The display unit 30 may be composed of a liquid crystal panel, a plasma panel, an organic EL panel, an inorganic EL panel, or the like.

  As shown in FIG. 3 with some parts omitted, the display unit 30 is configured by a plurality of pixels 32 arranged in a matrix. One pixel 32 includes three subpixels (a red subpixel 32r, a green subpixel 32g, and a blue subpixel 32b) arranged in the horizontal direction. One sub-pixel has a rectangular shape that is vertically long in the vertical direction. The horizontal arrangement pitch of pixels 32 (horizontal pixel pitch Ph) and the vertical arrangement pitch of pixels 32 (vertical pixel pitch Pv) are substantially the same. That is, the shape (see the shaded area 36) formed by one pixel 32 and the black matrix 34 (pattern material) surrounding the one pixel 32 is a square. Also, the aspect ratio of one pixel 32 is not 1, but the length in the horizontal direction (horizontal)> the length in the vertical direction (vertical). When the conductive sheet 10 or 11 is arranged on the display panel of the display unit 30 having the above-described pixel arrangement, there is almost no spatial frequency interference between the arrangement period of the pixels 32 and the thin metal wires 16 formed at random. Therefore, the generation of moire is suppressed.

Next, a display device 40 incorporating the conductive sheet 11 according to the present embodiment will be described with reference to FIGS. Here, a projected capacitive touch panel will be described as an example.
Hereinafter, the display device 40 in which the conductive sheet 11 illustrated in FIGS. 2A and 2B is applied to the touch panel of the display unit 30 illustrated in FIG. 3 will be described as a representative example. However, the present invention is not limited thereto, and FIG. Needless to say, a display device to which the conductive sheet 10 shown in FIG. 1B is applied may be used.

  As shown in FIG. 4, the display device 40 includes a display unit 30 (see FIG. 3) that can display a color image and / or a monochrome image, and a touch panel that detects a contact position from the input surface 42 (arrow Z1 direction side). 44 and a housing 46 that accommodates the display unit 30 and the touch panel 44. The user can access the touch panel 44 through a large opening provided on one surface of the housing 46 (arrow Z1 direction side).

  In addition to the above-described conductive sheet 11 (see FIGS. 2A and 2B), the touch panel 44 is electrically connected to the conductive sheet 11 via a cover member 48 laminated on one surface (arrow Z1 direction side) of the conductive sheet 11 and a cable 50. Connected flexible substrate 52 and detection control unit 54 disposed on flexible substrate 52.

  The conductive sheet 11 is bonded to one surface (the arrow Z1 direction side) of the display unit 30 via an adhesive layer 56. The conductive sheet 11 is arranged on the display screen with the other main surface side (second conductive portion 14b side) facing the display unit 30.

  The cover member 48 exhibits a function as the input surface 42 by covering one surface of the conductive sheet 11. In addition, by preventing direct contact with the contact body 58 (for example, a finger or a stylus pen), it is possible to suppress the generation of scratches and the adhesion of dust, and the conductivity of the conductive sheet 11 can be stabilized. it can.

  The material of the cover member 48 may be glass or a resin film, for example. You may make it closely_contact | adhere to the one surface (arrow Z1 direction side) of the conductive sheet 11 in the state which coat | covered the one surface (arrow Z2 direction side) of the cover member 48 with a silicon oxide etc. In order to prevent damage due to rubbing or the like, the conductive sheet 11 and the cover member 48 may be bonded together.

  The flexible substrate 52 is an electronic substrate having flexibility. In this example, it is fixed to the inner wall of the side surface of the housing 46, but the arrangement position may be variously changed. The detection control unit 54 captures a change in capacitance between the contact body 58 and the conductive sheet 11 when the contact body 58 that is a conductor contacts (or approaches) the input surface 42, and detects the contact position ( Or an electronic circuit for detecting a proximity position).

  As shown in FIG. 5A, the first sensor unit arranged on the display area of the display unit 30 (see FIGS. 3 and 4) on one main surface of the conductive sheet 11 in a plan view in the direction of the arrow Z <b> 2. 60a and a first terminal wiring portion 62a (a so-called frame) disposed in the outer peripheral area of the display area are provided.

  The outer shape of the conductive sheet 11 has a rectangular shape in plan view, and the outer shape of the first sensor unit 60a also has a rectangular shape. In the first terminal wiring portion 62a, a plurality of first terminals 64a are arrayed in the arrow Y direction at the peripheral portion on one side parallel to the arrow Y direction of the conductive sheet 11 at the central portion in the length direction. Yes. A plurality of first connection portions 66a are arranged in a substantially single line along one side of the first sensor unit 60a (a side parallel to the arrow Y direction in this example). The first terminal wiring pattern 68a derived from each first connection portion 66a is routed toward the first terminal 64a in the outer peripheral area of the display area, and is electrically connected to the corresponding first terminal 64a. ing.

  The part corresponding to the first sensor unit 60a has two or more first conductive patterns 70a (mesh patterns) formed of a plurality of fine metal wires 16 (see FIGS. 2A and 2B). The first conductive patterns 70a extend in the arrow X direction (first direction) and are arranged in the arrow Y direction (second direction) orthogonal to the arrow X direction. Each of the first conductive patterns 70a is configured by connecting two or more first sensing units 72a in series in the arrow X direction. Each of the first sensing parts 72a whose outline is approximately rhombus has the same outline shape. A first connection portion 74a that electrically connects the first sensing portions 72a is formed between the adjacent first sensing portions 72a. More specifically, the apex angle portion of one first sensing portion 72a is located at the apex of another first sensing portion 72a adjacent in the arrow X direction of one first sensing portion 72a via the first connection portion 74a. It is connected to the corner.

  On one end side of each first conductive pattern 70a, the first connection part 74a is not formed at the open end of the first sensing part 72a. On the other end side of each first conductive pattern 70a, a first connection part 66a is provided at the end of the first sensing part 72a. Each first conductive pattern 70a is electrically connected to the first terminal wiring pattern 68a via each first connection portion 66a.

  The part corresponding to the first sensor unit 60a has two or more first dummy patterns 76a (mesh patterns) formed by a plurality of fine metal wires 16 (see FIGS. 2A and 2B). Each first dummy pattern 76a is arranged in a first gap 75a (see FIG. 6) between adjacent first conductive patterns 70a. The first dummy pattern 76a, whose outline is roughly rhombus-shaped, is arranged apart from each first conductive pattern 70a (the first sensing part 72a and the first connection part 74a) by a predetermined distance. This interval (width) is extremely small compared to the length of one side of the first sensing unit 72a. Therefore, the thin metal wires 16 are wired on the first sensor portion 60a over the entire surface with a substantially uniform density.

  For convenience of explanation, in FIG. 6, each mesh shape is shown in detail in only one first dummy pattern 76 a (the center right portion of the drawing). In the other first dummy patterns 76a, the outlines are indicated by broken lines, and the internal shapes thereof are omitted.

  As shown in FIG. 6, each first sensing unit 72a and each first dummy pattern 76a are configured by combining two or more first mesh elements 78a. The shape of the first mesh element 78a is a polygonal shape having at least three sides, similar to the mesh shape 22 (see FIG. 2A) described above. The first connection part 74a that connects the adjacent first sensing parts 72a is composed of at least one first mesh element 78a.

  Note that the first mesh elements 78a constituting the peripheral portions of the first sensing portions 72a and the first dummy patterns 76a may be closed regions or open regions in terms of topology (topology). Good. The same applies to the first connection portion 74a.

  In addition, between the first conductive patterns 70a adjacent to each other, a first insulating portion 80a that is electrically insulated is disposed.

  Here, the wiring density of the first dummy pattern 76a is equal to the wiring density of the first conductive pattern 70a (the first sensing unit 72a and the first connection unit 74a). In this case, the light reflectance in the planar region of the first dummy pattern 76a matches the light reflectance in the planar region of the first conductive pattern 70a. This is because when the line width of the fine metal wire 16 is constant, there is a high correlation between the wiring density and the light reflectance.

In this specification, “the wiring density is equal” is a concept that includes not only the case where the wiring density is completely equal but also the case where the wiring density is substantially equal (density ratio is approximately in the range of 0.8 to 1.2). is there. That is, it is sufficient that the difference in light reflectance is such that it cannot be detected by human (observer) vision. In addition, the measurement area of the wiring density of the fine metal wires 16 may be 1 mm ² or more in consideration of measurement accuracy and the like.

  Further, the separation distance between each first conductive pattern 70a and each first dummy pattern 76a may be constant (including a case where it is substantially constant) regardless of the position. This is preferable because the wiring density of the fine metal wires 16 approaches uniformly.

  Furthermore, the coverage (arrangement ratio) of the first dummy pattern 76a with respect to the first gap portion 75a is preferably in the range of approximately 30 to 95%, and more preferably in the range of 70 to 95%. The reason is that if the coverage is less than 30%, the scattering of the second conductive pattern 70b by the fine metal wires 16 is insufficiently controlled, and the electrode visibility cannot be sufficiently improved. This is because the distance between the pattern 76a and the first conductive pattern 70a is too close, and there is a possibility that accurate sensing cannot be performed, and there is a possibility that the insulation between them may be insufficient.

  Further, the outline of each first dummy pattern 76a may take various shapes including a triangle, a rectangle, a circle, and the like. For example, the contour of each first dummy pattern 76a may have the same or similar shape as the contour shape of each first sensing unit 72a (in the example of FIG. 5A, a roughly diamond shape).

  On the other hand, as shown in FIG. 5B, the second main surface of the conductive sheet 11 is arranged in the second region disposed in the display area of the display unit 30 (see FIGS. 3 and 4) in a plan view toward the arrow Z1 direction. A sensor unit 60b and a second terminal wiring unit 62b (so-called frame) arranged in the outer peripheral region of the display region are provided.

  The outer shape of the conductive sheet 11 has a rectangular shape in plan view, and the outer shape of the second sensor unit 60b also has a rectangular shape. Among the second terminal wiring portions 62b, a plurality of second terminals 64b are arrayed in the arrow Y direction at the peripheral portion on one side parallel to the arrow Y direction of the conductive sheet 11 at the central portion in the length direction. Yes. A plurality of second connection portions 66b (for example, odd-numbered second connection portions 66b) are arranged in a substantially single row along one side (the side parallel to the arrow X direction in this example) of the second sensor unit 60b. Yes. A plurality of second connection portions 66b (for example, even-numbered second connection portions 66b) are arranged in substantially one row along the other side (side opposite to one side) of the second sensor unit 60b. The second terminal wiring pattern 68b derived from each second connection portion 66b is routed toward the second terminal 64b in the outer peripheral area of the display area, and is electrically connected to the corresponding second terminal 64b. ing.

  A portion corresponding to the second sensor unit 60b has two or more second conductive patterns 70b (mesh patterns) formed of a plurality of fine metal wires 16 (see FIGS. 2A and 2B). The second conductive patterns 70b extend in the arrow Y direction (second direction) and are arranged in the arrow X direction (first direction) orthogonal to the arrow Y direction. Each of the second conductive patterns 70b is configured by connecting two or more second sensing units 72b in series in the arrow Y direction. The second sensing parts 72b whose outlines are approximately diamond-shaped have the same outline shape. A second connection portion 74b that electrically connects the second sensing portions 72b is formed between the adjacent second sensing portions 72b. More specifically, the apex angle part of one second sensing part 72b is the apex of another second sensing part 72b adjacent to the one second sensing part 72b in the arrow Y direction via the second connection part 74b. It is connected to the corner.

  On one end side of each second conductive pattern 70b, the second connection part 74b is not formed at the open end of the second sensing part 72b. On the other end side of each second conductive pattern 70b, a second connection portion 66b is provided at the end of the second sensing portion 72b. Each second conductive pattern 70b is electrically connected to the second terminal wiring pattern 68b via each second connection portion 66b.

  In addition, regarding the 2nd sensor part 60b, unlike the 1st sensor part 60a (refer FIG. 5A and FIG. 6), the dummy pattern is not distribute | arranged to the 2nd clearance gap part 75b of 2nd adjacent conductive patterns 70b.

  As shown in FIG. 7, each second sensing unit 72b is configured by combining two or more second mesh elements 78b. The shape of the second mesh element 78b is a polygonal shape having at least three sides, like the mesh shape 22 (see FIG. 2A) described above. The second connection part 74b that connects the adjacent second sensing parts 72b is composed of at least one second mesh element 78b.

  Note that the second mesh element 78b constituting the peripheral edge of each second sensing unit 72b may be a closed region or an open region in terms of topology (topology). The same applies to the second connection portion 74b.

  In addition, between the adjacent second conductive patterns 70b, electrically insulated second insulating portions 80b are respectively disposed.

  As shown in FIG. 8, in the plan view of the conductive sheet 11, a gap (a part of the first gap portion 75a) between the first conductive pattern 70a and the first dummy pattern 76a formed on one surface (arrow Z2 direction side) is formed. The second conductive pattern 70b formed on the other surface (arrow Z1 direction side) is arranged so as to be buried. Moreover, in the plane area | region where the outline of the 1st conductive pattern 70a and the outline of the 2nd conductive pattern 70b overlap, the position of both the metal fine wires 16 corresponds completely. Furthermore, in the plane area where the outline of the 1st dummy pattern 76a and the outline of the 2nd conductive pattern 70b overlap, the position of both the metal fine wires 16 completely corresponds. As a result, in the plan view of the conductive sheet 11, a large number of polygons 82 (mesh shape) are spread.

  The length of one side of the first sensing unit 72a (and the second sensing unit 72b) is preferably 3 to 10 mm, and more preferably 4 to 6 mm. If the length of one side is less than the above lower limit value, when the conductive sheet 11 is applied to a touch panel, the capacitance of the first sensing unit 72a (and the second sensing unit 72b) at the time of detection is reduced, so that the detection failure Is likely to become. On the other hand, when the upper limit is exceeded, the detection accuracy of the contact position may be lowered. From the same viewpoint, the average length of one side of the polygon 82 (the first mesh element 78a and the second mesh element 78b) is preferably 100 to 400 μm, more preferably 150 to 300 μm, as described above. Preferably, it is 210-250 micrometers or less most preferably. When one side of the polygon 82 is within the above range, it is possible to keep transparency even better, and when attached to the front surface of the display unit 30, the display can be visually recognized without a sense of incongruity.

  Returning to FIG. 6, the width w1 of the first connection portion 74a is preferably 0.2 to 1.0 mm, and more preferably 0.4 to 0.8 mm. When w1 is less than the lower limit value described above, the number of wires connecting each first sensing unit 72a decreases, and thus the interelectrode resistance increases. On the other hand, when w1 exceeds the above upper limit value, the amount of noise increases because the overlapping area with the second sensing unit 72b increases. The width of the second connection portion 74b (see FIG. 7) is the same as the width w1.

  The separation width w2 between the first sensing unit 72a and the second sensing unit 72b is preferably 0.1 to 0.6 mm, and more preferably 0.2 to 0.5 mm. When w2 is less than the above lower limit value, the amount of signal decreases because the amount of change in capacitance associated with the contact (or proximity) of the contact body 58 decreases. On the other hand, when w2 exceeds the above-described upper limit value, the density of the first sensing unit 72a is lowered, so the resolution of the sensor is lowered.

  Next, an outline of an example of determining the wiring shape of the first conductive portion 14a, the first dummy electrode portion 15a, and the second conductive portion 14b will be described with reference to FIGS. 9A to 10C. Details of the algorithm will be described later.

In the present embodiment, the mesh pattern 20 is determined from a plurality of positions existing in one plane region 100. As shown in FIG. 9A, it is assumed that _eight seed points P _{1 to} P ₈ are randomly selected from a square planar region 100.

FIG. 9B is a schematic explanatory diagram illustrating a result of determining the wiring shape according to the Voronoi diagram (Voronoi division method). Thus, eight regions V _{1 to} V ₈ that respectively surround the eight seed points P _{1 to} P ₈ are defined. Here, the region V _i (i = 1 to 8) partitioned by the Voronoi diagram indicates that the seed point P _i is an aggregate of points that are the closest points. Here, the Euclidean distance is used as the distance function, but various functions may be used.

FIG. 9C is a schematic explanatory diagram showing a result of determining the wiring shape according to the Delaunay diagram (Delaunay triangulation method). The Delaunay triangulation method is a method of defining a triangular region by connecting adjacent points among the seed points P _{1 to} P ₈ . As a result, eight regions V _{1 to} V ₈ each having one of the eight seed points P _{1 to} P ₈ as vertices are defined.

9B (or FIG. 9C) is a wiring shape in which each boundary line shown in FIG. 9B (or FIG. 9C) is a thin metal wire 16 and each region V _i is an opening 18, that is, the first conductive portion 14a and the first dummy electrode portion 15a. And each mesh shape 22 in the case where the 2nd electroconductive part 14b is piled up is determined. The example of determining the wiring shape is not limited to the above-described method, and various methods can be adopted. For example, each line segment that divides the region may be not only the straight line illustrated in FIGS. 9B and 9C but also a curve and a combination thereof.

  Moreover, the aspect which deform | transformed the opening part of the mesh pattern which was illustrated to FIG. 13 and FIG. 14 (A)-(C) may be sufficient.

  Subsequently, an evaluation value obtained by quantifying the noise characteristics (for example, granular noise) of the conductive sheets 10 and 11 according to the present invention will be described in detail with reference to FIGS. 10A to 18. In addition, in order to mathematically evaluate the wiring shape of the mesh pattern 20, it is necessary to obtain image data that visualizes this pattern in advance. The image data Img may be color value data of the conductive sheets 10 and 11 read by using an input device such as a camera or a scanner, or image data actually used for output formation of the mesh pattern 20. In any case, it is preferable that the image data Img has a high resolution (small pixel size) that can express the average line width of the thin metal wires 16 with one or more pixels.

  In addition, as a result of actually producing the conductive sheets 10 and 11 based on the predetermined image data Img, the line may be thick in the vicinity of the intersection of the fine metal wires 16 (vertex portion in the case of a polygonal shape). Therefore, the image data Img may be corrected in consideration of this characteristic in advance and used for the following evaluation.

  Next, an evaluation value (index) for evaluating the feature of the pattern according to the present invention will be described. The image quality is evaluated mainly based on the visibility of moire and color noise. In the present invention, as evaluation values (indexes), mainly, a first evaluation value suitable for evaluating the visibility of moire, a second evaluation value suitable for evaluating the visibility of color noise, moire and color noise ( The third evaluation value suitable for substantially equivalently evaluating the frequency component) can be used. The first evaluation value, the second evaluation value, and the third evaluation value are determined according to the image quality to be evaluated. Specifically, any evaluation value may be used depending on one or both of the visibility of moire and color noise, but the evaluation values are not limited to being used alone. Depending on the evaluation purpose and target, two or more evaluation values may be used in combination.

[First evaluation value]
First, the first evaluation value will be described.
The first evaluation value is an evaluation value in which the moire intensity is more important than the color noise, and this evaluation value is an effective index for determining that moire is good (not easily visible) in image quality evaluation. Needless to say, noise can also be evaluated.

  The first evaluation value EV1 is an index that quantifies the degree of variation in the spatial frequency characteristics in the wiring shape of the fine metal wires 16. Hereinafter, the first evaluation value EV1 will be described with reference to FIGS. 10A to 11B.

  FIG. 10A is a schematic explanatory diagram in which image data Img representing the mesh pattern 20 is visualized. First, Fourier transformation (for example, FFT; Fast Fourier Transformation) is performed on the image data Img. Thereby, the shape of the mesh pattern 20 can be grasped as a spatial frequency distribution.

  FIG. 10B is a distribution diagram of a two-dimensional power spectrum (hereinafter simply referred to as spectrum Spc) obtained by performing FFT on the image data Img in FIG. 10A. Here, the horizontal axis of the distribution diagram indicates the spatial frequency (Ux) in the X-axis direction, and the vertical axis indicates the spatial frequency (Uy) in the Y-axis direction. Further, the intensity level (spectrum value) decreases as the display density for each spatial frequency band decreases, and the intensity level increases as the display density increases. In the example of this figure, the distribution of this spectrum Spc is isotropic and has two circular peaks.

Here, polar coordinates having a radial spatial frequency r {= (Ux ² + Uy ² ) ^1/2 } corresponding to a distance from the origin O and an argument θ {= tan ⁻¹ (Uy / Ux)} as variables, respectively. (Hereinafter, also referred to as a radial spectrum) of the spectrum intensity distribution function SPC (r, θ) of the spectrum Spc represented by the following formula is calculated.
FIG. 10C shows the spectrum intensity (Power: spectrum value) along the XC-XC line of the power spectrum distribution shown in FIG. 10B, and the spectrum when the declination angle θ is 0 degree (θ = 0). The intensity distribution function SPC (r, 0) is shown.

In the example shown in FIG. 11A, the radial spatial frequency (r) is a constant value, the deflection angle (θ) is between 0 and 360 degrees, and the radial spectrum {SPC (r, θ)} at each deflection angle is The variance is calculated, and the value obtained by dividing the value by the square of the radial spectrum {SPC (r, θ)} is defined as anisotropy {AI (r)}. The standard deviation is defined as a first evaluation value (deviation amount) EV1 when the horizontal axis is the radial spatial frequency (r) and the vertical axis is the common logarithm of anisotropy {AI (r)}. It is represented by Formula (1).
That is, as shown in the following formula (1), the standard deviation along the angle direction (declination θ = 0 to 360 degrees) in the power spectrum Spc of the mesh pattern 20 is such that the radial spatial frequency is r and the declination is θ. , The standard deviation over the radial direction of the value of the anisotropy {AI (r)} and the value of the anisotropy {AI (r)} expressed in the common logarithm is the first evaluation value. It is represented by a deviation amount EV1. Note that the number of samples (number of samples) n of the spectrum Spc for calculating power (spectrum intensity) is the number of pixels on a constant radial spatial frequency (circumference of r = r ₀ ) in polar coordinates.

  FIG. 11B is a graph of anisotropy AI (r) with respect to each radial spatial frequency r. In the illustrated example, there is one sharp peak in the spatial frequency band near about 22 cycles / mm. In other spatial frequency bands, it has a substantially flat characteristic.

Here, AI (r) represents the anisotropy of the radial spectrum at the radial spatial frequency r, and SPC (r, θ) represents the radial spectrum (spectral intensity distribution function) of the spectrum Spc, SPCave (r). Is an average value along the angular direction of the radial spectrum SPC of the spectrum Spc (over the declination angle θ = 0 to 360 degrees), and n is along the angular direction of the radial spectrum SPC (the declination angle θ = 0 to 360). The number of samples (in degrees), AIave is the average value along the radial direction of anisotropic AI (over radial spatial frequency r = 0 to nyq (Nyquist frequency)), and m is the radial direction of anisotropic AI The number of samples (over the radial spatial frequency r = 0 to nyq (Nyquist frequency)). In the above formula (1), the summation Σ over the deflection angle θ = 0 to 2π represents the summation Σ over j = 1 to n when θ = (2π / n) j, and the radial spatial frequency r = The summation Σ over 0 to nyq represents the summation Σ over k = 1 to m when r = (nyq / m) k.
Note that nyq is a Nyquist frequency for the image data Img. The natural number k (k = 1, 2,..., M) corresponds to a variable for plotting the zero frequency to the Nyquist frequency at equal intervals. That is, the first evaluation value EV1 represents the standard deviation of the anisotropic AI (r) in the radial direction.

  The first evaluation value EV1 has high anisotropy of the mesh pattern 20 when the value of the spectrum Spc varies along each angular direction in the two-dimensional frequency space. In this case, since the anisotropic AI (r) has a large peak at a specific spatial frequency U, the value of the first evaluation value EV1 in the above formula (1) is large.

On the other hand, when the value of the spectrum Spc is uniform along each angle direction as in the example of FIG. 10B, the anisotropy of the mesh pattern 20 becomes low. In this case, the value of the anisotropy AI (r) becomes smaller regardless of the radial frequency r, and the value of the first evaluation value EV1 in the above formula (1) becomes smaller.
That is, the first evaluation value EV1 represents the variation in the radial direction of the anisotropy AI (r) representing the variation in the angular direction of the power spectrum Spc of the mesh pattern 20.

  In the present invention, the first evaluation value EV1 represented in this way needs to be in the range of 0.965 or more and 1.065 or less, as is apparent from the description of examples described later. The first evaluation value EV1 is preferably 0.97 or more and 1.06 or less.

  In the present invention, the reason for limiting the first evaluation value EV1 to the range of 0.965 or more and 1.065 or less is that when the first evaluation value EV1 is less than 0.965, the variation in anisotropic AI is small, and the specific frequency component Therefore, when the first evaluation value EV1 is greater than 1.065, the variation in anisotropic AI is large, and various frequency components are mixed, and not only moire but also color noise components are present. It is because it will be visually recognized as unevenness.

[Second evaluation value]
Next, the second evaluation value will be described.
The second evaluation value (area distribution) is an evaluation value in which the color noise intensity is more important than the moire, and this evaluation value is an effective index for determining that the color noise is good in the image quality evaluation. It goes without saying that moire can also be evaluated.

  The second evaluation value EV2 is an index that quantifies the degree of variation in the area distribution of the opening 18 (or the mesh shape 22). Hereinafter, the second evaluation value EV2 will be described with reference to FIGS. 12A to 14D.

  FIG. 12A to FIG. 12C are histograms of the area (hereinafter, referred to as “opening area”) of each opening 18 in the mesh pattern 20.

  FIG. 12A is a typical example of a histogram of the opening area in the mesh pattern 20 in which the regularity of the arrangement shape of the fine metal wires 16 is high. This histogram has a Gaussian distribution with a standard deviation σ1 with the average value being Save. When the regularity of the wiring shape of the fine metal wires 16 is high, the opening areas of the openings 18 tend to be uniformly distributed. When the value of the standard deviation σ1 is small, there is a tendency that moire is likely to occur under the positional relationship of overlapping the display unit 30 (see FIG. 4).

  FIG. 12B is a typical example of an opening area histogram in the mesh pattern 20 in which the regularity of the arrangement shape of the thin metal wires 16 is low. This histogram has a Gaussian distribution with a standard deviation σ2 with the average value being Save. When the regularity of the wiring shape of the thin metal wire 16 is low, the opening area of the opening 18 tends to be widely distributed. When the value of the standard deviation σ2 is large, the observer tends to visually recognize the noise granularity (also referred to as roughness). Further, since the existence ratio of the red sub-pixel 32r, the green sub-pixel 32g, and the blue sub-pixel 32b constituting each pixel 32 is different for each opening 18, the color noise tends to be manifested.

  FIG. 12C is a typical example of an opening area histogram in the mesh pattern 20 in which the arrangement shape of the fine metal wires 16 is suitably determined. This histogram has a Gaussian distribution with a standard deviation σ, where the average value is Save. By setting the standard deviation σ within the range of σ1 <σ <σ2, the above-described moire, noise granularity, and color noise can be suppressed at the same time.

  Here, the second evaluation value EV2 that characterizes the distribution of the area of the opening 18 is expressed by the following equation (2) using the area Sk (k = 1, 2,..., N) occupied by each opening 18. Calculated.

  As can be understood from the above equation (2), the second evaluation value EV2 corresponds to standard deviations σ1, σ2, and σ (see FIGS. 12A to 12C). It is preferable that the second evaluation value EV2 always takes a value of 0 or more and is within a predetermined range (σ1 <EV2 <σ2) in consideration of the generation of moire, noise granularity, and color noise.

In the present invention, such a second evaluation value EV2 is 110.2 pixels (0.017 mm ² ) or more and 240 pixels (when converted to 2032 dpi as described above), as is apparent from the description of examples described later. 0.038 mm ² ) or less. The second evaluation value EV2 is preferably in the range of 120 pixels (0.019 mm ² ) or more and 170 pixels (0.027 mm ² ) or less.

In the present invention, the reason why the second evaluation value EV2 is limited to the range of 110.2 pixels (0.017 mm ² ) or more and 240 pixels (0.038 mm ² ) is that the second evaluation value EV2 is 110.2 pixels (0. If it is less than 017 mm ² ), not only color noise unevenness but also moiré-like unevenness is visible, and if the second evaluation value EV2 exceeds 240 pixels (0.038 mm ² ), there are many variations in area, so color noise This is because there are too many variations, which is disadvantageous for visibility, color noise becomes uneven, and is conspicuous.

  By the way, as shown in the examples of FIGS. 1A and 2A, in the case of the mesh pattern 20 in which the polygonal shape is spread, each shape (or each mesh shape 22) of the opening 18 is uniquely defined. It is easy to calculate the area and the second evaluation value EV2. However, by subjecting the mesh shape 22 to deformation or the like, the opening area of the opening 18 may not be uniquely defined. Therefore, in the claims and specification according to the present application, in order to clarify the definition of the second evaluation value EV2, the opening area is defined as follows.

  13A to 13D are schematic explanatory diagrams of examples (first to third examples) in which other elements are added in the region of the topologically closed opening 18a. In these cases, elements (line elements) forming each closed region are extracted in advance, and elements other than the extracted line elements are excluded, and the opening area of the opening 18 is calculated.

  As shown in FIG. 13A, the opening area of the topologically closed opening 18a is calculated as the area of the hatched region. Since the opening 18a has a geometrically perfect square shape, the opening area is uniquely calculated.

  As a first example, as shown in FIG. 13B, consider an opening 18b in which a dot element 400 is formed in a part (for example, the center) of the opening 18a shown in FIG. 13A. In this case, the opening area of the opening 18b is calculated as the area of the region excluding the point element 400. That is, the opening 18b is handled equivalently to the opening 18a (see FIG. 13A).

  As a second example, as shown in FIG. 13C, an opening 18c in which an annular line element 402 is formed in a part of the opening 18a shown in FIG. 13A will be considered. In this case, the opening area of the opening 18 c is calculated as the area of the region excluding the line element 402. That is, the opening 18c is handled equivalently to the opening 18a (see FIG. 13A).

  As shown in FIG. 13D as a third example, a line element 404 (so-called beard) that intersects with the boundary line (in this example, one side of a quadrangle) of the opening 18a shown in FIG. Consider the opening 18d. In this case, the opening area of the opening 18d is calculated as the area of the region excluding the line element 404. That is, the opening 18d is handled equivalently to the opening 18a (see FIG. 13A).

  14A to 14D are schematic explanatory diagrams of cases (fourth to sixth cases) that are topologically open and do not constitute the mesh shape 22. In these cases, a closed region (hereinafter referred to as a temporary region) is defined by supplementing the shortest virtual line with respect to each line surrounding the opening 18, and the area of the temporary region is defined as the area of the opening 18. Calculate as the opening area.

  However, it is defined that the opening area can be calculated only when the total length of the supplemented virtual lines is 20% or less of the total length of the boundary line that defines the temporary region. This is because each opening 18 can no longer be specified when the sum of the lengths of the supplemented virtual lines exceeds 20% of the total length of the boundary line that defines the provisional region.

  As shown in FIG. 14A as the fourth case, the line surrounding the opening 18e has a shape in which a part of the boundary line of the opening 18a (see FIG. 13A) is missing. In this case, as shown in FIG. 14B, the same shape as the opening 18a (see FIG. 13A) is obtained by supplementing the space between the first end point 406 and the second end point 408 with the shortest path (that is, the straight virtual line 410). A temporary region 412 is defined having Therefore, the opening area of the opening 18 e is calculated as the area of the temporary region 412. That is, the opening 18e is handled equivalently to the opening 18a (see the same figure).

  As shown in FIG. 14C as the fifth example, the line surrounding the opening 18f has an arc shape in which a part of the circumference is missing. In this case, the provisional region 420 is defined by complementing the first end point 414 and the second end point 416 with the shortest distance (that is, the straight virtual line 418). Therefore, the opening area of the opening 18 f is calculated as the area of the temporary region 420.

  As shown in FIG. 14D as a sixth example, the opening 18g is an open region sandwiched between a pair of parallel lines. In this case, a rectangular temporary region 426 is defined by supplementing virtual lines 422 and 424 that connect the end points of the parallel lines. However, since the sum of the lengths of the supplemented virtual lines 422 and 424 exceeds 20% of the total length of the boundary line that defines the temporary region 426, it is assumed that the opening area cannot be calculated, and the second evaluation value EV2 Excluded from calculation.

[Third evaluation value]
Next, the third evaluation value will be described.
The third evaluation value (center of gravity position) is suitable for almost equivalently evaluating moire and color noise (frequency component), and this evaluation value is an effective index for determining that both moire and color noise are good. Become.

  The third evaluation value EV3 is an evaluation value obtained by quantifying the degree of variation in the center of gravity position of the mesh shape 22. Hereinafter, the third evaluation value EV3 will be described with reference to FIGS.

As shown in FIG. 15, it is assumed that polygonal regions V _{1 to} V ₈ are defined with respect to the planar region 100 similar to FIG. 9B using the Voronoi diagram described above. Each point C ₁ -C ₈ respectively belonging to each area V ₁ ~V within ₈ represents the geometric center of gravity of each region.

  FIG. 16 is a schematic explanatory diagram showing the relationship between the mesh pattern 20 according to the present embodiment and the barycentric position of each mesh shape 22.

  17A shows image data (hereinafter referred to as “centroid image data Imgc”) representing the distribution of the center of gravity of each mesh shape 22 included in the mesh pattern 20 of FIG. 16 (hereinafter referred to as “center of gravity position distribution C”). It is the schematic explanatory drawing visualized. As can be understood from this figure, the center-of-gravity position distribution C is moderately dispersed without overlapping each center-of-gravity position.

  FIG. 17B is a distribution diagram of a two-dimensional power spectrum (hereinafter referred to as “centroid spectrum Spcc”) obtained by performing FFT on the centroid image data Imgc of FIG. 17A. Here, the horizontal axis of the distribution diagram indicates the spatial frequency (Ux) in the X-axis direction, and the vertical axis indicates the spatial frequency (Uy) in the Y-axis direction. Further, the intensity level (spectrum value) decreases as the display density for each spatial frequency band decreases, and the intensity level increases as the display density increases. In the example of this figure, the distribution of the centroid spectrum Spcc is isotropic and has one circular peak.

  FIG. 17C is a cross-sectional view along the XVIIC-XVIIC line of the distribution of the centroid spectrum Spcc shown in FIG. 17B. Since the center-of-gravity spectrum Spcc is isotropic, FIG. 17C corresponds to the radial direction distribution for all angular directions. As can be understood from this figure, the intensity level in the low spatial frequency band is small, and the intermediate spatial frequency band has a wide peak. Further, it has a so-called high-pass characteristic in which the intensity level in the high spatial frequency band is higher than the low spatial frequency band. That is, it can be said that the center-of-gravity image data Imgc shown in FIG. 17A represents a pattern having the characteristics of “blue noise” according to technical terms in the field of image engineering.

  In addition, in order to determine the gravity center position distribution C in the conductive sheets 10 and 11, it is necessary to demarcate each region of the opening 18. Here, each region is defined according to the same definition as the calculation of the second evaluation value EV2 (see FIGS. 13A to 14D).

  18A and 18B are explanatory diagrams schematically illustrating a method of calculating a standard deviation of positions with respect to a vertical direction of a predetermined direction for each barycentric position arranged along the predetermined direction.

  As shown in FIG. 18A, first, the center of gravity position Pc1 as an initial position is arbitrarily selected from the center of gravity position distribution C. Then, the center of gravity position Pc2 having the closest distance from the center of gravity position Pc1 is selected. Then, the centroid position Pc3 closest to the centroid position Pc2 is selected from the remaining centroid position distribution C excluding the already selected centroid position Pc1. In the same manner, N centroid positions that are statistically sufficiently large (in this example, nine centroid positions Pc1 to Pc9 are selected for convenience of explanation). Thereafter, a regression line of the gravity center positions Pc1 to Pc9 is obtained, and this straight line is defined as the reference axis 430. The regression line may be determined using various known analysis techniques including the least square method.

  As shown in FIG. 18B, a reference axis 430 (denoted as the X ′ axis in this figure) and an intersecting axis 432 (denoted as the Y ′ axis in this figure) orthogonal thereto are set. Then, the standard deviation of the position relative to the Y′-axis direction (orthogonal direction) is calculated for the gravity center positions Pc1 to Pc9 arranged along the X′-axis direction (predetermined direction).

  Thereafter, the centroid position Pc1 (initial position) is randomly selected from the centroid position distribution C, and the trial for calculating the standard deviation is repeated M times. Hereinafter, the standard deviation value obtained in the m-th (m = 1, 2,..., M) trial is denoted as STD (m). STD (m) is calculated by the following equation (3).

  Here, Y′mk corresponds to the Y ′ coordinate of the k-th gravity center position Pck when expressed in the X′Y ′ coordinate system in the m-th trial. Y′ave is the average value of the Y ′ coordinates of the gravity center position Pck in the m-th trial, and N is the number of samplings. As understood from the above formula (3), STD (k) always takes a value of 0 or more, and it can be said that the closer to 0, the better the noise characteristics.

  The third evaluation value EV3 is calculated by the following equation (4) using the STD (m) obtained for each trial and the average value STDave thereof.

  As can be understood from the above equation (4), the third evaluation value EV3 always takes a value of 0 or more, and it can be said that the regularity of the center-of-gravity position distribution C increases as it approaches 0. When the centroid position distribution C is regular (for example, periodic), the value of STD is substantially constant regardless of the selection result of the initial position Pc1. As a result, variation in STD (m) for each trial is reduced, and the value of the third evaluation value EV3 is reduced. In this case, since the regularity of the centroid position distribution C is high, synchronization between the arrangement position of each opening 18 and the arrangement position of each pixel 32 (red subpixel 32r, green subpixel 32g, and blue subpixel 32b) ( Interference) occurs, and there is a tendency to manifest as moire, and noise granularity and color noise may also be manifested.

  On the other hand, as shown in the example of FIG. 17A, when the center of gravity position distribution C is moderately dispersed, the value of the standard deviation changes depending on the selection result of the initial position Pc1. As a result, the value of STD (m) for each trial varies, and the value of the third evaluation value EV3 increases. In this case, since the regularity of the centroid position distribution C is low, synchronization between the arrangement position of each opening 18 and the arrangement position of each pixel 32 (red subpixel 32r, green subpixel 32g, and blue subpixel 32b) ( Interference) does not occur, and moire and color noise are suppressed.

  In the present invention, the third evaluation value EV3 is required to be 1.2 pixels (15.0 μm) or more when converted to 2032 dpi as described above, as is apparent from the description of examples described later. is there. The third evaluation value EV3 is preferably 4.37 pixels (54.62 μm) or more.

In the present invention, the reason why the third evaluation value EV3 is limited to a range of 1.2 pixels (15.0 μm) or more is that if the third evaluation value EV3 is less than 1.2 pixels (15.0 μm), This is because since the regularity is high, synchronization (interference) between the arrangement position of each opening 18 and the arrangement position of each pixel 32 occurs, the moire component becomes strong, and it becomes manifest as moire. This is because there is a risk that color noise will also become apparent.
In the present invention, the upper limit value of the third evaluation value EV3 is not particularly limited, but is preferably 50 pixels (625 μm) or less from the viewpoint of practicality.

  In this way, the first evaluation value EV1 {refer to the above equation (1)}, the second evaluation value EV2 {refer to the above equation (2)} and the third evaluation value EV3 {the above equation (3) and the above equation (4). }, Various noise characteristics of the conductive sheets 10 and 11 can be quantified, and the image quality of the image transmitted through the conductive sheets 10 and 11 can be appropriately evaluated. Accordingly, the first evaluation value EV1, the second evaluation value EV2, and the third evaluation value EV3 can all be referred to as image quality evaluation values.

  Next, the effect obtained by setting the relative refractive index nr1 of the transparent substrate 12 to the first protective layer 26a to a value close to 1 will be described in detail with reference to FIGS. 19A to 20B. For ease of understanding, a part of the configuration of the conductive sheet 11 is omitted, and only the transparent substrate 12, the first conductive portion 14a, and the first protective layer 26a are shown.

  As shown in FIG. 19A, parallel light 102 irradiated from the display unit 30 (see FIG. 4) side enters the transparent substrate 12 and travels straight along the arrow Z1 direction. The parallel light 102 is reflected almost entirely in the direction of the arrow Z2 as the reflection component 106 at the first interface 104 between the transparent substrate 12 and the fine metal wire 16. That is, the difference in the amount of light transmitted through the conductive sheet 11 increases depending on the presence or absence of the thin metal wire 16 that is a non-translucent material. As a result, the shading according to the shape of the mesh pattern 20 becomes prominent, and moire tends to occur. On the other hand, in the case of a conductive sheet using a conductive material having high translucency (typically, ITO), the above-described influence is hardly received.

  Hereinafter, the optical phenomenon when the refractive index difference between the transparent substrate 12 and the first protective layer 26a is large, that is, when the relative refractive index nr1 is away from 1, will be described with reference to FIGS. 19B and 19C. .

  As shown in FIG. 19B, the light (oblique incident light 108) that is slightly obliquely incident on the direction of the arrow Z1 enters the inside of the transparent substrate 12, and the first conductive portion 14a (opening 18) and the first protective layer. Go straight to the second interface 110 with 26a. Then, due to the refraction phenomenon by the second interface 110, the oblique incident light 108 is transmitted with a part of the light (straight component 112) and the remaining light (reflective component 114). At this time, since the relative refractive index nr1 is away from 1, the interface transmittance decreases, and the light amount of the straight component 112 (or the reflection component 114) relatively decreases (or increases).

  For example, as shown in FIG. 19C, the light amount I = Iw is detected at the position corresponding to the opening 18 and the light amount I = Ib is detected at the position corresponding to the metal thin wire 16 through the conductive sheet 11. To do. In this case, the optical density due to the fine metal wire 16 is represented by ΔD1 = −log (Ib / Iw) with reference to the amount of light detected at the opening 18.

  Next, an optical phenomenon when the difference in refractive index between the transparent substrate 12 and the first protective layer 26a is small, that is, when the relative refractive index nr1 is a value close to 1, will be described with reference to FIGS. 20A and 20B. To do.

  When the relative refractive index nr1 is a value close to 1, the interface transmittance approaches 1 (interface reflectivity is 0) so that it can be easily derived from optical considerations. Accordingly, the light amount of the straight traveling component 116 (or the reflection component 118) is relatively increased (or decreased) compared to the case of FIG. 19B. In other words, the amount of light that passes through the inside of the transparent substrate 12 without being scattered increases uniformly regardless of the position of the thin metal wire 16 made of a non-translucent material. Hereinafter, for convenience of explanation, it is assumed that the detected light amount is increased by ε (positive value).

  At this time, as shown in FIGS. 20A and 20B, the light amount of I = Iw + ε is detected at the position corresponding to the opening 18, and the light amount of I = Ib + ε is detected at the position corresponding to the metal thin wire 16. . The optical density caused by the thin metal wire 16 is expressed by ΔD2 = −log {(Ib + ε) / (Iw + ε)} with reference to the amount of light detected at the opening 18.

  When Iw> Ib ≧ 0 and ε> 0, since the inequality (Ib / Iw) <(Ib + ε) / (Iw + ε) is satisfied, the relationship ΔD1> ΔD2 always holds. That is, by setting the relative refractive index nr1 of the transparent substrate 12 and the first protective layer 26a to a value close to 1, the optical density contrast caused by the fine metal wires 16 can be reduced. Thereby, in the planar view of the display apparatus 40, the pattern of the metal fine wire 16 becomes difficult to be visually recognized by the user.

  The relationship between the transparent substrate 12 and the first protective layer 26a as well as the relationship between the transparent substrate 12 and the second protective layer 26b is the same as described above. The relative refractive indexes nr1 and nr2 are preferably 0.86 to 1.15, more preferably 0.91 to 1.08. In particular, if the first protective layer 26a and / or the second protective layer 26b are made of the same material as the transparent substrate 12, nr1 = 1 (nr2 = 1) is more preferable.

Thus, since the relative refractive index nr1 of the transparent substrate 12 with respect to the first protective layer 26a and / or the relative refractive index nr2 of the transparent substrate 12 with respect to the second protective layer 26b is set to 0.86 to 1.15, the transparent substrate Of the light (obliquely incident light 108) that is slightly inclined with respect to the normal direction of 12 (direction of arrow Z1), the interface between the transparent substrate 12 and the first protective layer 26a and / or the transparent substrate 12 and the second The amount of light that travels straight at the interface with the protective layer 26b (the straight traveling component 116) relatively increases. That is, the amount of light that passes through the transparent substrate 12 without being scattered increases uniformly regardless of the position of the thin metal wire 16 made of a non-translucent material. Thereby, the contrast of the optical density resulting from the metal fine wire 16 can be reduced, and it becomes difficult to be visually recognized by an observer (user). In particular, the mesh pattern 20 in which different mesh shapes 22 are arranged without gaps is more effective because the occurrence of noise granularity can be suppressed. In addition, it cannot be overemphasized that the above-mentioned effect is acquired not only when each mesh shape 22 is a polygonal shape but with various shapes.
That is, in the present invention, the relative refractive index nr1 of the transparent substrate 12 with respect to the first protective layer 26a and / or the relative refractive index nr2 of the transparent substrate 12 with respect to the second protective layer 26b is within the range of 0.86 to 1.15. The limitation is to limit the preferable range of the relative refractive index effective for the visibility of moire / color noise.

  Then, the effect obtained by providing the 1st dummy pattern 76a in the electrically conductive sheet 11 is demonstrated, referring FIG. 21A-FIG. 22C. Hereinafter, for ease of understanding, the configuration of the first protective layer 26a and the like will be omitted, and the optical phenomenon will be described on the assumption that the influence of the light refraction effect is slight.

  FIG. 21A is a schematic plan view of a first sensor unit 120 according to a conventional example. The first sensor unit 120 includes only the first conductive pattern 70a, and has a form in which the first dummy pattern 76a (see FIGS. 5A and 6) is omitted.

  FIG. 21B is a schematic explanatory diagram illustrating a path of the external light 122 incident on the first sensor unit 120. This figure corresponds to a schematic sectional view in the vicinity of the boundary Bd of the first conductive pattern 70a shown in FIG. 21A.

  The position P1 corresponds to a position where the thin metal wire 16 does not exist in either the first conductive portion 14a or the second conductive portion 14b. The external light 122 irradiated from the outside of the display device 40 (see FIG. 4) is incident on the inside of the conductive sheet 11 and travels substantially parallel along the arrow Z2 direction. Then, almost all of the external light 122 is transmitted through the first interface 104 between the opening 18 and the transparent substrate 12 in the arrow Z2 direction. At this time, part of the transmitted light travels straight along the arrow Z2 direction as the straight traveling component 124, and the remaining part is scattered as the scattering component 126. Thereafter, the straight traveling component 124 is substantially entirely transmitted in the direction of the arrow Z2 at the third interface 128 between the transparent base 12 and the opening 18. A part of the transmitted light travels straight along the arrow Z2 direction as a straight traveling component 130, and a part of the remaining light scatters as a scattering component 132. As a result, most of the external light 122 irradiated to the position P1 is emitted toward the arrow Z2 direction side of the conductive sheet 11.

  The position P2 corresponds to a position where the fine metal wire 16 exists in the first conductive portion 14a and the fine metal wire 16 does not exist in the second conductive portion 14b. The external light 122 irradiated from the outside of the display device 40 (see FIG. 4) is almost entirely reflected in the direction of the arrow Z1 as the reflection component 134 on the surface of the first conductive portion 14a (the thin metal wire 16 which is a non-translucent material). Reflected.

  The position P3 corresponds to a position where the fine metal wire 16 does not exist in the first conductive portion 14a and the fine metal wire 16 exists in the second conductive portion 14b. The external light 122 irradiated from the outside of the display device 40 (see FIG. 4) is incident on the inside of the conductive sheet 11 and travels substantially parallel along the arrow Z2 direction. Then, substantially all of the external light 122 is transmitted through the first interface 104 in the arrow Z2 direction. At this time, part of the transmitted light travels straight along the arrow Z2 direction as the straight traveling component 124, and the remaining part is scattered as the scattering component 126. The straight component 124 is reflected almost entirely in the direction of the arrow Z1 as the reflective component 135 at the third interface 128 (the surface of the thin metal wire 16 that is a non-translucent material). Thereafter, the reflection component 135 travels straight inside the transparent substrate 12 along the arrow Z1 direction, and is substantially transmitted through the first interface 104 in the arrow Z1 direction. As a result, a part of the external light 122 irradiated to the position P3 is emitted to the outside (arrow Z1 direction side) of the conductive sheet 11 as the straight traveling component 136 (or the scattering component 137).

  Thus, it can be understood that the reflected light amount Ir (reflected light 134) at the position P2 is larger than the reflected light amount Ir (straight-ahead component 136) at the position P3. This is due to a difference in optical path length until reaching the position of the thin metal wire 16 (corresponding to a value twice the thickness of the transparent substrate 12).

  FIG. 21C is a graph showing the intensity distribution of reflected light in the first sensor unit 120 of FIG. 21A. The horizontal axis of the graph represents the position in the arrow X direction, and the vertical axis of the graph represents the intensity of reflected light (the amount of reflected light Ir). The amount of reflected light Ir means the amount of light reflected on one surface side (arrow Z1 direction side) of the conductive sheet 11 when uniform external light 122 is incident regardless of the position in the arrow X direction.

  As a result, at a position where the first conductive pattern 70a does not exist in the first sensor unit 120, the reflected light amount Ir takes a minimum value (Ir = I1). Further, at a position where the first conductive pattern 70a exists in the first sensor unit 120, the reflected light amount Ir takes a maximum value (Ir = I2). That is, the reflected light amount Ir has a characteristic according to the regular arrangement of the first sensing units 72a, in other words, a periodic characteristic in which a minimum value (I1) and a maximum value (I2) are alternately repeated.

  On the other hand, in the case of a conductive sheet using a conductive material having high translucency (typically, ITO), the amount of reflected light Ir is substantially equal to 0 (I1 = I2 = 0). For this reason, there is almost no contrast (luminance difference) resulting from the presence or absence of the first conductive pattern 70a. That is, compared with the case where the fine metal wire 16 is applied to the first conductive pattern 70a, the above-described influence is hardly received.

  On the other hand, FIG. 22A is a schematic plan view of the first sensor unit 60a (see FIGS. 5A and 6) according to the present embodiment. The first sensor unit 60a includes a first conductive pattern 70a and a first dummy pattern 76a.

  FIG. 22B is a schematic explanatory diagram illustrating a path of the external light 122 incident on the first sensor unit 60a. This figure corresponds to a schematic cross-sectional view in the vicinity of the boundary Bd of the first conductive pattern 70a shown in FIG. 22A.

  The position Q1 corresponding to the position P1 is the same as that in FIG. The same applies to the position Q2 corresponding to the position P2.

  At a position Q3 corresponding to the position P3, the external light 122 irradiated from the outside of the display device 40 (see FIG. 4) is on the surface of the first dummy electrode portion 15a (the thin metal wire 16 that is a non-translucent material). Almost all of the reflected component 138 is reflected in the direction of the arrow Z1. That is, the conductive sheet 11 reflects the external light 122 to the same extent as the position Q2 regardless of the presence or absence of the thin metal wire 16 in the second conductive portion 14b.

  As a result, as shown in FIG. 22C, the reflected light amount Ir has a uniform characteristic of Ir = I2 regardless of the regular arrangement of the first sensing units 72a. Note that there is a tendency that the amount of reflected light Ir slightly decreases (ε) in the space between the first conductive portion 14a and the first dummy electrode portion 15a. By reducing the width of the separation portion, the shape of the first sensing portion 72a is further less visible.

  As described above, the wiring density of the first dummy patterns 76a arranged in the first gap portions 75a between the adjacent first conductive patterns 70a is equal to the wiring density of the first conductive patterns 70a, so that one main surface The light reflectance in the planar area of the first dummy pattern 76a with respect to the external light 122 from the side substantially matches the light reflectance in the planar area of the first conductive pattern 70a. That is, it is possible to make the intensity distribution of the reflected light (reflected components 134 and 138) uniform regardless of the regular arrangement of the first sensing units 72a. Thereby, even if it is the structure which formed the electrode which consists of the metal fine wire 16 on both surfaces of the transparent base | substrate 12, the visual recognition of the 1st sensing part 72a (or 2nd sensing part 72b) resulting from the external light 122 as a reflected light source is carried out. Can be suppressed.

  FIG. 23 is a schematic block diagram of a manufacturing apparatus 310 for manufacturing the conductive sheets 10 and 11 according to the present embodiment.

  The manufacturing apparatus 310 generates image data Img (including output image data ImgOut) representing a pattern (wiring shape) corresponding to the mesh pattern 20, and an output for generation created by the image generation apparatus 312. In order to embody the pattern represented by the image data ImgOut, a first light source 148a that exposes a main surface of a conductive sheet (photosensitive material 140; see FIG. 35A) under the manufacturing process by irradiating with a first light 144a, and an output image Based on the data ImgOut, a second light source 148b that irradiates and exposes the other main surface of the photosensitive material 140 with the second light 144b, and various conditions for creating the image data Img (visual information of the mesh pattern 20 or the black matrix 34) Input unit 320 to the image generation apparatus 312 and G for assisting the input operation by the input unit 320 And I picture, basically comprises a display unit 322 for displaying the stored output image data ImgOut like.

  The image generation device 312 generates image data Img, output image data ImgOut, position data SPd of candidate points SP, and position data SDd of seed points SD, and generates random numbers by generating pseudo-random numbers. A random number generator 326, an initial position selection unit 328 for selecting an initial position of the seed point SD from a predetermined two-dimensional image region using a random value generated by the random number generator 326, and a random value. The update candidate position determination unit 330 that determines the position of the candidate point SP (excluding the position of the seed point SD) from the two-dimensional image region, and the first image data and the second image data (from the output image data ImgOut) And a display control unit 334 that performs control to display various images on the display unit 322.

  The seed point SD includes a first seed point SDN that is not an update target and a second seed point SDS that is an update target. In other words, the position data SDd of the seed point SD is composed of the position data SDNd of the first seed point SDN and the position data SDSd of the second seed point SDS.

  Note that a control unit (not shown) configured by a CPU or the like can realize each control related to the image processing by reading and executing a program recorded in a recording medium (ROM or storage unit 324 (not shown)).

  The image generation device 312 supplies an image information estimation unit 336 that estimates image information corresponding to the mesh pattern 20 based on visual information (details will be described later) input from the input unit 320, and an image information estimation unit 336. The image data creating unit 338 creates image data Img representing the pattern corresponding to the mesh pattern 20 based on the image information and the position of the seed point SD supplied from the storage unit 324, and the image data creating unit 338 creates the image data Img. A mesh pattern evaluation unit 340 (evaluation value calculation unit) that calculates an evaluation value EVP for evaluating the pattern of the mesh shape 22 based on the image data Img, and an evaluation value EVP calculated by the mesh pattern evaluation unit 340. Update / non-update of data such as seed point SD and evaluation value EVP, or output image data ImgOut Further comprising data update instruction unit 342 instructs the decision whether a (image data determining unit), a.

  Hereinafter, a method of creating image data used for the output formation of the mesh pattern 20 will be described with reference mainly to the flowchart of FIG. 24 and the configuration block diagram of FIG.

  In step S <b> 1, the input unit 320 inputs various information necessary for determining the wiring shape of the mesh pattern 20. The operator inputs visual information related to the visibility of the mesh pattern 20 via the display unit 322. The visual information of the mesh pattern 20 is various information that contributes to the shape and optical density of the mesh pattern 20, for example, among the material, color value, light transmittance, light reflectance, cross-sectional shape, and thickness of the fine metal wire 16 At least one may be included. Further, at least one of the material, color value, light transmittance, light reflectance, and film thickness of the transparent substrate 12 may be included.

  Then, the image information estimation unit 336 estimates image information corresponding to the mesh pattern 20 based on various information input from the input unit 320. For example, the number of pixels in the vertical direction of the output image data ImgOut can be calculated based on the vertical size of the mesh pattern 20 and the image resolution of the output image data ImgOut. Further, the number of pixels corresponding to the line width of the thin metal wire 16 can be calculated based on the width of the wiring and the image resolution. Further, the number of openings 18 is estimated based on the light transmittance of the thin metal wire 16, the light transmittance of the transparent substrate 12, the target overall transmittance, and the width of the wiring, and the seed point SD is also measured. The number can be estimated.

  Next, output image data ImgOut is created (step S2). Prior to the description of the generation method of the output image data ImgOut, the evaluation method of the image data Img will be described first. In the present embodiment, evaluation is performed based on an evaluation value EVP obtained by quantifying noise characteristics (for example, granular noise).

  FIG. 25 is a graph showing an example of human standard visual response characteristics.

  In the present embodiment, a Dooley-Shaw function at an observation distance of 300 mm is used as a standard human visual response characteristic under a clear vision state. The Dooley show function is a type of VTF (Visual Transfer Function) and is a representative function that imitates the standard visual response characteristics of humans. Specifically, this corresponds to the square value of the contrast ratio characteristic of luminance. The horizontal axis of the graph is the spatial frequency (unit: cycle / mm), and the vertical axis is the VTF value (unit is dimensionless).

  If the observation distance is 300 mm, the VTF value is constant (equal to 1) in the range of 0 to 1.0 cycle / mm, and the VTF value tends to gradually decrease as the spatial frequency increases. That is, this function functions as a low-pass filter that cuts off the medium to high spatial frequency band.

  Note that the actual human visual response characteristic has a value smaller than 1 in the vicinity of 0 cycle / mm, which is a so-called band-pass filter characteristic. However, in this embodiment, as illustrated in FIG. 25, the contribution to the evaluation value EVP is increased by setting the VTF value to 1 even in a very low spatial frequency band. Thereby, the effect which suppresses the periodicity resulting from the repeating arrangement | positioning of the mesh pattern 20 is acquired.

  The reference evaluation value EV0 is calculated by the following equation (5) when the value of the spectrum Spc is F (Ux, Uy).

  According to Wiener-Khintchene's theorem, the value obtained by integrating the spectrum Spc over the entire spatial frequency band coincides with the square value of RMS. A value obtained by multiplying the spectrum Spc by VTF and integrating the new spectrum Spc in the entire spatial frequency band is an evaluation index that substantially matches human visual characteristics. This evaluation value EVP can be said to be RMS corrected by human visual response characteristics. Similar to normal RMS, the evaluation value EVP always takes a value of 0 or more, and the closer to 0, the better the noise characteristics.

  The evaluation value EVP may be calculated using the first evaluation value EV1, the second evaluation value EV2, and the third evaluation value EV3 described above in addition to the reference evaluation value EV0.

  For example, the evaluation values of EV1, EV2, EV3, etc. are once scored such that A is 10 points, B is 8 points, C is 5 points, D is 0 points, etc., and the sum is calculated as a total score. Good.

  Furthermore, the degree of variation of the spectrum Spc in the angular direction (first evaluation value EV1), the area distribution of each opening 18 (second evaluation value EV2), or the center of gravity position along the predetermined direction (third evaluation value EV3) is: You may quantify with various statistics. Here, the “statistical value” is a calculated value calculated using a statistical method, for example, a standard deviation (RMS), an average value, a mode value, a center value, a maximum value, a minimum value, and the like. It may be. Further, after performing statistical processing such as a histogram, the degree of variation may be quantified from the shape and the like.

  Hereinafter, a specific method for determining the output image data ImgOut based on the evaluation value EVP will be described. For example, it is possible to use a method of sequentially repeating creation of a dot pattern composed of a plurality of seed points SD, creation of image data Img based on the plurality of seed points SD, and evaluation using the evaluation value EVP. Here, the algorithm for determining the positions of the plurality of seed points SD can employ various optimization methods. For example, as an optimization problem for determining a dot pattern, various search algorithms such as a structural algorithm and a sequential improvement algorithm can be used. Specific examples include a neural network, a genetic algorithm, a simulated annealing method, a void and cluster method, and the like.

  In the present embodiment, a method for optimizing the pattern of the mesh pattern 20 by a simulated annealing method (hereinafter referred to as SA method) will be described with reference mainly to the flowchart of FIG. 26 and the functional block diagram of FIG. To do. The SA method is a probabilistic search algorithm that imitates the “annealing method” in which robust iron is obtained by hitting iron in a high temperature state.

  In step S21, the initial position selection unit 328 selects an initial position of the seed point SD. Prior to selection of the initial position, the random number generation unit 326 generates a random value using a pseudo-random number generation algorithm. Then, the initial position selection unit 328 uses the random number value supplied from the random number generation unit 326 to randomly determine the initial position of the seed point SD. Here, the initial position selection unit 328 selects the initial position of the seed point SD as the address of the pixel on the image data Img, and sets the seed points SD to positions that do not overlap each other.

  In step S22, the image data creation unit 338 creates image data ImgInit as initial data. The image data creation unit 338 displays an image representing a pattern corresponding to the mesh pattern 20 based on the number and position data SDd of the seed points SD supplied from the storage unit 324 and the image information supplied from the image information estimation unit 336. Data ImgInit (initial data) is created.

  Prior to the creation of image data Img (including image data ImgInit), pixel address and pixel value definitions are determined in advance.

  FIG. 27A is an explanatory diagram illustrating the definition of a pixel address in the image data Img. For example, the pixel size is 10 μm, and the number of vertical and horizontal pixels of the image data is 8192. For convenience of FFT calculation processing described later, it is set to be a power of 2 (for example, 2 to the 13th power). At this time, the entire image area of the image data Img corresponds to a rectangular area of about 82 mm square.

FIG. 27B is an explanatory diagram illustrating the definition of pixel values in the image data Img. For example, the number of gradations per pixel is 8 bits (256 gradations). The optical density 0 corresponds to the pixel value 0 (minimum value), and the optical density 4.5 corresponds to the pixel value 255 (maximum value). In the intermediate pixel values 1 to 254, values are determined so as to have a linear relationship with the optical density. The definition of the pixel value may be not only the optical density but also a color value such as tristimulus values XYZ, RGB, or L ^* a ^* b ^* .

  In this way, the image data creation unit 338 creates image data ImgInit corresponding to the mesh pattern 20 based on the data definition of the image data Img and the image information estimated by the image information estimation unit 336 (step S22). ).

  The image data creation unit 338 uses various region determination algorithms (for example, Voronoi diagram, Delaunay diagram, etc.) based on the initial position of the seed point SD (see FIG. 28A) to initialize the mesh pattern 20 shown in FIG. 28B. Determine the state.

  By the way, when the size of the image data Img is extremely large, the amount of calculation processing for optimization becomes enormous, so that the processing capability and processing time of the image generation device 312 are required. In addition, since the size of the image data Img (output image data ImgOut) increases, a memory capacity for storing the image data Img is also required. Therefore, it is effective to regularly arrange unit image data ImgE satisfying a predetermined boundary condition so that the image data Img has a repeated shape. Hereinafter, the specific method will be described in detail with reference to FIGS. 29 and 30. FIG.

  FIG. 29 is a schematic explanatory diagram showing a method for determining a pattern at the end of the unit region 90. FIG. 30 is a schematic explanatory diagram showing a result of creating the image data Img by regularly arranging the unit image data ImgE.

As shown in FIG. 29, in a substantially square unit region 90, points P ₁₁ to P ₁₄ are arranged at the upper right corner, upper left corner, lower left corner, and lower right corner, respectively. For convenience of explanation, only four points P ₁₁ to P ₁₄ existing in the unit area 90 are shown, and other points are omitted.

To the right of the unit region 90, a virtual region 92 (shown by a broken line) having the same size as the unit region 90 is disposed adjacently. On the virtual region 92, so as to correspond to the position of the point P ₁₂ of the unit region 90, the virtual point P ₂₂ is disposed. A virtual region 94 (shown by a broken line) having the same size as that of the unit region 90 is disposed adjacent to the upper right of the unit region 90. On the virtual region 94, so as to correspond to the position of the point P ₁₃ of the unit region 90, the virtual point P ₂₃ is disposed. Further, above the unit region 90, a virtual region 96 (shown by a broken line) having the same size as the unit region 90 is disposed adjacently. On the virtual region 96 so as to correspond to the position of the point P ₁₄ of the unit region 90, the virtual point P ₂₄ is disposed.

  Hereinafter, the image data creation unit 338 determines the pattern (wiring shape) in the upper right corner of the unit region 90 according to the Voronoi diagram (division method) under this condition.

In relation to the point P ₁₁ and the virtual point P _22, 1 single division line 97 a distance from both the point is a set of points equal it is determined. Further, in the relationship between the point P ₁₁ and the virtual point P ₂₄ , one partition line 98 that is a set of points having the same distance from both points is determined. Furthermore, in the relationship between the virtual point P ₂₂ and the virtual point P ₂₄ , one partition line 99 that is a set of points having the same distance from both points is determined. A pattern in the upper right corner of the unit region 90 is defined by the partition lines 97 to 99. Similarly, a pattern is defined over the entire end of the unit region 90. Hereinafter, the image data in the unit region 90 created in this way is referred to as unit image data ImgE.

  As shown in FIG. 30, the unit image data ImgE is regularly arranged in the same direction and in the vertical direction and the horizontal direction, so that the image data Img is created in the plane region 100. Since the pattern is determined in accordance with the boundary condition shown in FIG. 29, the unit image data ImgE can be connected seamlessly between the upper end and the lower end and between the right end and the left end of the unit image data ImgE.

  With this configuration, the unit image data ImgE can be reduced in size, and the amount of calculation processing and the data size can be reduced. In addition, moire caused by inconsistencies in the joints does not occur. The shape of the unit region 90 is not limited to the square shown in FIG. 29 and FIG. 30, and any type can be used as long as it can be arranged without gaps, such as a rectangle, a triangle, a hexagon, and the like.

  In step S23, the mesh pattern evaluation unit 340 calculates an evaluation value EVPInit as an initial value. In the SA method, the evaluation value EVP plays a role as a cost function. The mesh pattern evaluation unit 340 performs FFT (Fast Fourier Transformation) on the image data ImgInit to obtain a spectrum Spc, and then calculates an evaluation value EVP based on the spectrum Spc. Further, it goes without saying that the calculation formula of the evaluation value EVP can be variously changed according to the target level (allowable range) for determining the mesh pattern 20 and the evaluation function.

  In step S24, the storage unit 324 temporarily stores the image data ImgInit created in step S22 as Img and the evaluation value EVPInit calculated in step S23 as EVP, respectively. At the same time, an initial value nΔT (n is a natural number and ΔT is a positive real number) is substituted for the pseudo temperature T.

  In step S25, the mesh pattern evaluation unit 340 initializes the variable K. That is, 0 is substituted for K.

  Next, the image data ImgTemp is generated in a state where a part of the seed point SD (second seed point SDS) is replaced with the candidate point SP, and the evaluation value EVPTtemp is calculated. "Update" is determined (step S26). Step S26 will be described in more detail with reference to the flowchart of FIG. 31 and the functional block diagram of FIG.

In step S <b> 261, the update candidate position determination unit 330 extracts candidate points SP from the predetermined planar area 100 and determines them. For example, the update candidate position determination unit 330 uses the random number value supplied from the random number generation unit 326 to determine a position that does not overlap any position of the seed point SD in the image data Img. Note that the number of candidate points SP may be one or plural. In the example shown in FIG. 32A, there are two candidate points SP (point Q ₁ and point Q ₂ ) with respect to eight current seed points SD (points P _{1 to} P ₈ ).

In step S262, a part of the seed point SD and the candidate point SP are randomly exchanged. The update candidate position determination unit 330 randomly associates each seed point SD to be exchanged (or updated) with each candidate point SP. In FIG. 32A, it is assumed that point P ₁ and point Q ₁ are associated with each other, and point P ₃ and point Q ₂ are associated with each other. As shown in FIG. 32B, the point P ₁ and the point Q ₁ are exchanged, and the point P ₃ and the point Q ₂ are exchanged. Here, the point P ₂ and the points P _{4 to} P ₈ that are not the object of exchange (or update) are referred to as the first seed point SDN, and the points P ₁ and P ₃ that are the object of exchange (or update) are the second seed point SDS. That's it.

  In step S263, the image data creation unit 338, based on the replaced new seed point SD (see FIG. 32B) and the image information estimated by the image information estimation unit 336 (see the description of step S1). Image data ImgTemp is created. At this time, since the same method as in the case of step S22 (see FIG. 26) is used, description thereof is omitted.

  In step S264, the mesh pattern evaluation unit 340 calculates an evaluation value EVPTemp based on the image data ImgTemp. At this time, since the same method as in the case of step S23 (see FIG. 26) is used, the description is omitted.

  In step S265, the data update instruction unit 342 calculates the update probability Prob of the position of the seed point SD. Here, “update of position” means that the seed point SD (that is, the first seed point SDN and the candidate point SP) obtained by provisional exchange in step S262 is determined as a new seed point SD. .

  Specifically, the probability of updating or not updating the seed point SD is calculated according to the metropolis standard. The update probability Prob is given by the following equation (6).

  Here, T represents a pseudo temperature, and as the absolute temperature (T = 0) is approached, the update rule of the seed point SD changes from stochastic to deterministic.

  In step S266, the data update instruction unit 342 determines whether or not to update the position of the seed point SD according to the calculated update probability Prob. For example, the determination may be made probabilistically using the random number value supplied from the random number generation unit 326. The data update instruction unit 342 instructs the storage unit 324 to indicate “update” when the seed point SD is updated and “non-update” when not updating the seed point SD (steps S267 and S268).

  In this way, step S26 for determining whether or not a part of the seed point SD (second seed point SDS) is replaced (updated) with the candidate point SP (non-updated) is completed.

  Returning to FIG. 26, it is determined whether or not to update the seed point SD in accordance with either “update” or “non-update” instruction of the position of the seed point SD (step S27). If the seed point SD is updated, the process proceeds to the next step S28. If the seed point SD is not updated, the process skips step S28 and proceeds to step S29.

  In step S28, when the seed point SD is updated, the storage unit 324 overwrites and updates the image data ImgTemp obtained in step S263 with respect to the image data Img currently stored. In addition, the storage unit 324 overwrites and updates the evaluation value EVPTemp obtained in step S264 with respect to the currently stored evaluation value EVP. Further, the storage unit 324 overwrites and updates the position data SPd of the candidate point SP obtained in step S261 with respect to the position data SDSd of the second seed point SDS currently stored. Thereafter, the process proceeds to next Step S29.

  In step S29, the data update instruction unit 342 adds 1 to the current value of K.

  In step S30, the data update instruction unit 342 compares the current value of K with the predetermined value of Kmax. If the value of K is smaller, the process returns to step S26, and thereafter steps S26 to S29 are repeated. If K> Kmax is satisfied, the process proceeds to the next step S31.

  In step S31, the data update instruction unit 342 subtracts the pseudo temperature T by ΔT. The change amount of the pseudo temperature T may be not only the subtraction of ΔT but also a multiplication of a constant δ (0 <δ <1). In this case, the probability Prob (lower stage) shown in the above equation (6) is subtracted by a certain value.

  In step S32, the data update instruction unit 342 determines whether or not the current pseudo temperature T is equal to zero. If T is not equal to 0, the process returns to step S25, and steps S25 to S31 are repeated thereafter. On the other hand, when T is equal to 0, the data update instruction unit 342 notifies the storage unit 324 that the evaluation by the SA method has been completed.

  In step S33, the storage unit 324 overwrites and updates the output image data ImgOut with the content of the image data Img last updated in step S28. In this way, the creation of the output image data ImgOut (step S2) ends.

  A first evaluation value EV1 is generated that creates image data Img representing the pattern of the mesh pattern 20 in which a plurality of different mesh shapes 22 are arranged, and quantifies the degree of variation along the angular direction of the spectrum Spc based on the image data Img. Since one image data Img is determined as output image data ImgOut based on the first evaluation value EV1 and a predetermined evaluation condition, each mesh shape 22 having noise characteristics satisfying a predetermined evaluation condition is calculated. Can be determined. In other words, the occurrence of moire can be suppressed by appropriately controlling the shape of the mesh pattern 20.

  Also, image data Img representing the pattern of the mesh pattern 20 having a plurality of openings 18 is created, and a second evaluation value EV2 quantified about the degree of variation in the area distribution of each opening 18 is calculated based on the image data Img. Since one image data Img is determined as output image data ImgOut based on the second evaluation value EV2 and a predetermined evaluation condition, the shape of each opening 18 having noise characteristics satisfying the predetermined evaluation condition Can be determined. In other words, by appropriately controlling the shape of the mesh pattern 20, it is possible to suppress both noise granularity and color noise.

  Furthermore, image data Img representing the pattern of the mesh pattern 20 in which different mesh shapes 22 are arranged is created, and a third evaluation value EV3 quantified with respect to the degree of variation in the center of gravity of each mesh shape 22 is calculated based on the image data Img. Since one image data Img is determined as output image data ImgOut based on the third evaluation value EV3 and a predetermined evaluation condition, each mesh shape 22 having noise characteristics satisfying the predetermined evaluation condition is determined. it can. In other words, by appropriately controlling the shape of the mesh pattern 20, it is possible to suppress both noise granularity and the occurrence of moire.

  The output image data ImgOut may be a wiring shape of various electrodes such as an inorganic EL element, an organic EL element, or a solar cell in addition to the touch panel 44. In addition to electrodes, the present invention can also be applied to a transparent heating element (for example, a vehicle defroster) that generates heat when an electric current is passed, and an electromagnetic wave shielding material that blocks electromagnetic waves.

  Returning to FIG. 24, finally, the image cutout unit 332 determines two or more first conductive patterns 70 a and two or more first conductive patterns 70 a from the shape of the planar region 100 (pattern of the mesh pattern 20) represented by the output image data ImgOut. The dummy pattern 76a and the two or more second conductive patterns 70b are cut out (step S3).

  FIG. 33A is a schematic explanatory diagram illustrating a result of cutting out each first conductive pattern 70a and each first dummy pattern 76a. FIG. 33B is a schematic explanatory diagram illustrating a result of cutting out each second conductive pattern 70b.

  A pattern on one main surface side (the direction of the arrow s1 in FIG. 2B) of the transparent substrate 12 is cut out from the flat region 100 shown in FIG. 33A except for the first region R1 (hatched region). First image data representing is generated. The first region R1 has a shape in which a plurality of frame-shaped rhombus frames are connected in the arrow X direction. That is, the first image data represents two or more first conductive patterns 70a and two or more first dummy patterns 76a (see FIG. 6 and the like), respectively.

  Further, by cutting out only the second region R2 (hatched region) from the planar region 100 shown in FIG. 33B, the pattern on the other main surface side (the arrow s2 direction side in FIG. 2B) of the transparent substrate 12. Second image data representing is generated. The second image data represents two or more second conductive patterns 70b (see FIG. 7 and the like). Note that the remaining region (the blank region in the planar region 100 shown in FIG. 33B) excluding the second region R2 corresponds to the position of each first conductive pattern 70a.

  In FIG. 33A and FIG. 33B, the planar region 100 is disposed in a state inclined by a predetermined angle (for example, θ = 45 °) as compared to FIG. That is, the angle θ formed by the arrangement direction of the unit image data ImgE and the extending direction of each first conductive pattern 70a (or each second conductive pattern 70b) is non-zero (0 ° <θ <90 °). Have been in a relationship. As described above, each first conductive pattern 70a (or each second conductive pattern 70b) is formed to be inclined by a predetermined angle θ with respect to the arrangement direction of the repetitive shape of the mesh pattern 20, so that each first sensing unit Generation of moire between 72a (or each second sensing unit 72b) and the repetitive shape can be suppressed. Needless to say, if moire does not occur, θ = 0 ° may be used. From the same viewpoint, it is preferable that the size of the repetitive shape is larger than the size of each first sensing unit 72a (or each first sensing unit 72b).

  The generated output image data ImgOut, the first image data, and the second image data are used for the output formation of the thin metal wire 16. For example, when the conductive sheets 10 and 11 are manufactured using exposure, the output image data ImgOut, the first image data, and the second image data are used for producing a photomask pattern. Further, when the conductive sheets 10 and 11 are manufactured by printing including screen printing and inkjet printing, the output image data ImgOut, the first image data, and the second image data are used as printing data.

  Next, as a method of forming the first conductive pattern 70a, the first dummy pattern 76a, and the second conductive pattern 70b (hereinafter, sometimes referred to as the first conductive pattern 70a or the like), for example, on the transparent substrate 12. A photosensitive material having an emulsion layer containing a photosensitive silver halide salt is exposed and developed to form a metallic silver portion and a light transmissive portion in the exposed portion and the unexposed portion, respectively. 70a or the like may be formed. In addition, you may make it carry | support a conductive metal to a metal silver part by giving a physical development and / or a plating process to a metal silver part further. Regarding the conductive sheet 11 shown in FIG. 2A, the following manufacturing method can be preferably employed. That is, the photosensitive silver halide emulsion layer formed on both surfaces of the transparent substrate 12 is collectively exposed to form the first conductive pattern 70a and the first dummy pattern 76a on one main surface of the transparent substrate 12, A second conductive pattern 70 b is formed on the other main surface of the transparent substrate 12.

  A specific example of this manufacturing method will be described with reference to FIGS.

  First, in step S101 of FIG. 34, image data used for output formation of the mesh pattern 20 is created. This step is executed according to the flowchart of FIG. Since the specific method has already been described above, the description thereof will be omitted.

  In step S102 of FIG. 34, a long photosensitive material 140 is produced. As shown in FIG. 35A, the photosensitive material 140 includes a transparent substrate 12, a photosensitive silver halide emulsion layer (hereinafter referred to as a first photosensitive layer 142a) formed on one main surface of the transparent substrate 12, and a transparent substrate. A photosensitive silver halide emulsion layer (hereinafter referred to as a second photosensitive layer 142b) formed on the other main surface of the substrate 12;

  In step S103 of FIG. 34, the photosensitive material 140 is exposed. In this exposure process, the first photosensitive layer 142a is irradiated with light toward the transparent substrate 12 to expose the first photosensitive layer 142a along the first exposure pattern, and the second photosensitive layer 142b. On the other hand, a second exposure process is performed in which light is irradiated toward the transparent substrate 12 to expose the second photosensitive layer 142b along the second exposure pattern (double-sided simultaneous exposure). In the example of FIG. 34B, while the long photosensitive material 140 is conveyed in one direction, the first photosensitive layer 142a is irradiated with the first light 144a (parallel light) through the first photomask 146a and the second photosensitive material 140a is irradiated. The layer 142b is irradiated with the second light 144b (parallel light) through the second photomask 146b. The first light 144a is obtained by converting the light emitted from the first light source 148a into parallel light by the first collimator lens 150a, and the second light 144b is emitted from the second light source 148b. It is obtained by converting the light into parallel light by the second collimator lens 150b in the middle.

  In the example of FIG. 35B, the case where two light sources (first light source 148a and second light source 148b) are used is shown, but the light emitted from one light source is divided through the optical system to generate the first light. The first photosensitive layer 142a and the second photosensitive layer 142b may be irradiated as the 144a and the second light 144b.

  In step S104 in FIG. 34, the exposed photosensitive material 140 is developed. Since the exposure time and development time of the first photosensitive layer 142a and the second photosensitive layer 142b vary depending on the type of the first light source 148a and the second light source 148b, the type of the developer, and the like, the preferable numerical range is generally determined. However, the exposure time and the development time are adjusted so that the development rate becomes 100%.

  In the manufacturing method according to the present embodiment, as shown in FIG. 36, in the first exposure process, a first photomask 146a is disposed in close contact with the first photosensitive layer 142a, for example, and the first photomask 146a is arranged. The first photosensitive layer 142a is exposed by irradiating the first light 144a from the first light source 148a disposed opposite to the first photomask 146a. The first photomask 146a includes a glass substrate made of transparent soda glass and a mask pattern (first exposure pattern 152a) formed on the glass substrate. Therefore, the first exposure process exposes a portion of the first photosensitive layer 142a along the first exposure pattern 152a formed on the first photomask 146a. A gap of about 2 to 10 μm may be provided between the first photosensitive layer 142a and the first photomask 146a.

  Similarly, in the second exposure process, for example, the second photomask 146b is disposed in close contact with the second photosensitive layer 142b, and the second photomask 146b from the second light source 148b disposed to face the second photomask 146b. The second photosensitive layer 142b is exposed by irradiating the second light 144b toward. Similarly to the first photomask 146a, the second photomask 146b includes a glass substrate formed of transparent soda glass and a mask pattern (second exposure pattern 152b) formed on the glass substrate. Yes. Accordingly, the second exposure process exposes a portion of the second photosensitive layer 142b along the second exposure pattern 152b formed on the second photomask 146b. In this case, a gap of about 2 to 10 μm may be provided between the second photosensitive layer 142b and the second photomask 146b.

  In the first exposure process and the second exposure process, the emission timing of the first light 144a from the first light source 148a and the emission timing of the second light 144b from the second light source 148b may be made simultaneously or different. Also good. At the same time, the first photosensitive layer 142a and the second photosensitive layer 142b can be exposed simultaneously by one exposure process, and the processing time can be shortened.

  Finally, in step S105 of FIG. 34, the conductive sheet 11 is completed by performing a lamination process on the photosensitive material 140 after the development process. Specifically, the first protective layer 26a is formed on the first photosensitive layer 142a side, and the second protective layer 26b is formed on the second photosensitive layer 142b side. Thereby, it becomes protection of the 1st sensor part 60a and the 2nd sensor part 60b.

  Thus, by using the manufacturing method using the above-described double-sided batch exposure, the electrodes of the touch panel 44 can be easily formed, and the touch panel 44 can be made thin (low profile).

  The above-described example is a manufacturing method for forming the first conductive pattern 70a and the like using a photosensitive silver halide emulsion layer. Other manufacturing methods include the following manufacturing methods.

  For example, the photoresist film on the copper foil formed on the transparent substrate 12 is exposed and developed to form a resist pattern, and the copper foil exposed from the resist pattern is etched to form the first conductive pattern 70a and the like. You may make it form. Alternatively, the first conductive pattern 70a and the like may be formed by printing a paste containing metal fine particles on the transparent substrate 12 and performing metal plating on the paste. Alternatively, the first conductive pattern 70a and the like may be printed on the transparent substrate 12 by a screen printing plate or a gravure printing plate. Or you may make it form the 1st conductive pattern 70a etc. on the transparent base | substrate 12 with an inkjet.

  Subsequently, modified examples (first to fourth modified examples) of the conductive sheet 11 according to the present embodiment will be described with reference to FIGS. 37 to 42. In the modification, the same components as those of the present embodiment are denoted by the same reference numerals, detailed description thereof is omitted, and so forth.

[First Modification]
The touch panel 160 may be applied not to the capacitance method but to a resistance film method (further, a digital method or an analog method). Hereinafter, the structure and the principle of operation will be described with reference to FIGS.

  The digital resistive touch panel 160 is bonded to the lower panel 162, the upper panel 164 disposed opposite to the lower panel 162, and the peripheral portions of the lower panel 162 and the upper panel 164. A frame adhesive layer 166 that is electrically insulated, and an FPC 168 (Flexible Printed Circuits) sandwiched between the lower panel 162 and the upper panel 164 are provided.

  As shown in FIGS. 37 and 38A, the upper panel 164 includes a first transparent base 170a made of a flexible material (for example, resin) and a first surface formed on one main surface (arrow Z2 direction side). 1 sensor portion 172a and first terminal wiring portion 174a. The first sensor unit 172a has two or more first conductive patterns 176a formed by a plurality of fine metal wires 16, respectively. The strip-shaped first conductive patterns 176a extend in the arrow Y direction and are arranged at equal intervals in the arrow X direction. Each first conductive pattern 176a is electrically connected to the FPC 168 via the first terminal wiring portion 174a. Between each 1st conductive pattern 176a, the strip | belt-shaped 1st dummy pattern 178a is each arrange | positioned.

  As shown in FIGS. 37 and 38B, the lower panel 162 includes a second transparent base 170b made of a highly rigid material (for example, glass) and a second main surface formed on one main surface (arrow Z1 direction side). The sensor unit 172b and the second terminal wiring unit 174b, and a large number of dot spacers 180 arranged at a predetermined interval on the second sensor unit 172b. The second sensor part 172b has two or more second conductive patterns 176b formed by a plurality of fine metal wires 16, respectively. The strip-shaped second conductive patterns 176b extend in the arrow X direction and are arranged at equal intervals in the arrow Y direction. Each second conductive pattern 176b is electrically connected to the FPC 168 via the second terminal wiring portion 174b. Between each second conductive pattern 176b, a strip-shaped second dummy pattern 178b is arranged.

  As shown in FIGS. 37 and 39, in a state where the upper panel 164 and the lower panel 162 are bonded together, the first sensor unit 172a is separated from the second sensor unit 172b by a predetermined interval via each dot spacer 180. It is arranged. The first conductive patterns 176a and the second conductive patterns 176b intersect to form a large number of substantially square overlapping regions 182. Further, dot spacers 180 are arranged at positions where the first dummy patterns 178a and the second dummy patterns 178b intersect. That is, the dot spacers 180 are arranged one by one at the four corners of each overlapping region 182.

  Next, the operation of the touch panel 160 will be described. Upon receiving a pressure from the input surface (the main surface on the arrow Z1 side of the first transparent substrate 170a), the flexible first transparent substrate 170a is bent into a concave shape. Then, a part of the first conductive pattern 176a comes into contact with a part of the second conductive pattern 176b at a part corresponding to one overlapping region 182 surrounded by the four dot spacers 180 closest to the pressing position. Under this state, a potential gradient is generated between the upper panel 164 and the lower panel 162 by applying a voltage via the FPC 168. That is, the input position in the arrow X direction (X axis) can be detected by reading the voltage from the upper panel 164 via the FPC 168. Similarly, by reading the voltage from the lower panel 162, the input position in the arrow Y direction (Y-axis) can be detected.

  Here, the width w3 of the first conductive pattern 176a (or the second conductive pattern 176b) may be variously set according to the resolution, and is preferably about 1 to 5 mm, for example. The width w4 of the first dummy pattern 178a (or second dummy pattern 178b) is in the range of 50 to 200 μm from the viewpoint of insulation with the first conductive pattern 176a (or second conductive pattern 176b) and sensitivity of the touch panel 160. preferable.

  When a part of the single hatched region (first conductive pattern 176a and second conductive pattern 176b) and double hatched region (first dummy pattern 178a and second dummy pattern 178b) shown in FIGS. 38A and 38B is enlarged, FIG. The structure of the mesh pattern 20 shown in FIG. That is, it is preferable to determine a wiring shape that can simultaneously suppress generation of moire and reduce noise granularity in a state where the upper panel 164 and the lower panel 162 are overlapped.

[Second Modification]
The outline shape of the first conductive pattern 192a and / or the second conductive pattern 192b may be different from the present embodiment. Hereinafter, the first sensor unit 190a and the second sensor unit having a macroscopically lattice-like pattern in plan view without forming the first sensor unit 72a (see FIG. 5A) and the second sensor unit 72b (see FIG. 5B). The sensor unit 190b will be described with reference to FIGS. 40A and 40B.

  FIG. 40A is a partially enlarged view of the first sensor unit 190a (first conductive unit 14a, first dummy electrode unit 15a), and FIG. 40B shows the second sensor unit 190b (second conductive unit 14b, second dummy electrode unit 15b). FIG. For convenience of explanation, in FIGS. 40A and 40B, only the outline of the mesh pattern 20 formed by the plurality of fine metal wires 16 is represented by a single line. That is, when a part of each single line shown in FIGS. 40A and 40B is enlarged, the structure of the mesh pattern 20 shown in FIG. 2A appears.

  As shown in FIG. 40A, a portion corresponding to the first sensor unit 190a has two or more first conductive patterns 192a formed of a plurality of thin metal wires 16. The first conductive patterns 192a extend in the arrow Y direction and are arranged at equal intervals in the arrow X direction orthogonal to the arrow Y direction. Further, unlike the second conductive pattern 70b (see FIG. 5B), the first conductive pattern 192a has a substantially constant line width. A lattice-shaped first dummy pattern 194 is arranged between the first conductive patterns 192a. The first dummy pattern 194 includes four long line patterns 196 extending in the arrow Y direction and arranged at equal intervals, and a plurality of short line patterns 198 arranged so as to intersect the four long line patterns 196 respectively. Composed. Each of the short line patterns 198 has the same length, and is arranged in parallel at equal intervals in the direction of the arrow Y with four as repeating units.

  As shown in FIG. 40B, a portion corresponding to the second sensor portion 190b has two or more second conductive patterns 192b formed of a plurality of fine metal wires 16. The second conductive patterns 192b extend in the arrow X direction, and are arranged at equal intervals in the arrow Y direction orthogonal to the arrow X direction. Further, unlike the first conductive pattern 70a (see FIG. 5A), the second conductive pattern 192b has a substantially constant line width. A large number of linear second dummy patterns 200 extending in the direction of the arrow X are arranged between the second conductive patterns 192b. Each of the second dummy patterns 200 has the same length, and is arranged in parallel at equal intervals in the direction of the arrow Y with four as repeating units.

  That is, in a plan view, the pattern formed on the first sensor unit 190a (see FIG. 40A) and the second sensor unit 190b (see FIG. 40B) complement each other, so that the lattice shape with the lattice element 202 as a unit is formed. Complete. Even if comprised in this way, the effect similar to this invention is acquired.

[Third Modification]
The conductive sheet 210 may be composed of two sheet members (a first sheet member 212a and a second sheet member 212b).

  As shown in FIG. 41, the conductive sheet 210 is configured by laminating a second sheet member 212b and a first sheet member 212a in order from below. The first sheet member 212a includes a first conductive portion 14a and a first dummy electrode portion 15a formed on one main surface (arrow s1 direction side) of the first transparent base 12a. The second sheet member 212b has a second conductive portion 14b formed on one main surface (arrow s1 direction side) of the second transparent base 12b. That is, the first conductive portion 14a and the like are formed on one main surface (arrow s1 direction side) of the first transparent substrate 12a, and the second main surface (arrow s2 direction side) of the first transparent substrate 12a is second. It can be said that this is a form in which the conductive portion 14b and the like are formed.

  Even if the conductive sheet 210 is configured in this manner, the same effects as those of the present embodiment can be obtained. Another layer may be interposed between the first sheet member 212a and the second sheet member 212b. Further, if the first conductive portion 14a and the second conductive portion 14b, or if the first dummy electrode portion 15a and the second conductive portion 14b are in an insulated state, they may be arranged to face each other.

[Fourth Modification]
The conductive sheet 220 may be provided with dummy electrode portions (the first dummy electrode portion 15a and the second dummy electrode portion 15b) not only on one side but also on both sides.

  As shown in FIG. 42, not only the second conductive portion 14b but also the second dummy electrode portion 15b is formed on the other main surface (arrow s2 direction side) of the transparent substrate 12. Here, the second dummy electrode portion 15b is arranged apart from the second conductive portion 14b by a predetermined interval. That is, the second dummy electrode portion 15b is in a state of being electrically insulated from the second conductive portion 14b.

  As described above, by providing the dummy electrode portions on both sides of the transparent substrate 12, when the conductive sheet 220 is incorporated into the display device 40 (see FIG. 4), the effects of the present invention can be obtained regardless of whether the conductive sheet 220 is placed on the front or back side. It is done. On the contrary, from the viewpoint of production cost, a form in which the dummy electrode portions are not provided on both surfaces of the transparent substrate 12 may be adopted.

  The manufacturing method of the conductive sheets 10 and 11 according to the present embodiment includes the following three modes depending on the mode of the photosensitive material and the development processing.

(1) A mode in which a photosensitive silver halide black-and-white photosensitive material not containing physical development nuclei is chemically developed or thermally developed to form a metallic silver portion on the photosensitive material.

(2) An embodiment in which a photosensitive silver halide black-and-white photosensitive material containing physical development nuclei in a silver halide emulsion layer is dissolved and physically developed to form a metallic silver portion on the photosensitive material.

(3) A photosensitive silver halide black-and-white photosensitive material containing no physical development nuclei and an image receiving sheet having a non-photosensitive layer containing physical development nuclei are overlapped and developed by diffusion transfer, and the metallic silver portion is non-photosensitive image-receiving sheet. Form formed on top.

  The aspect (1) is an integrated black-and-white development type, and a light-transmitting conductive film is formed on a photosensitive material. The resulting developed silver is chemically developed silver or heat developed silver, and is highly active in the subsequent plating or physical development process in that it is a filament with a high specific surface.

  In the above aspect (2), the light-transmitting conductive film such as a light-transmitting conductive film is formed on the photosensitive material by dissolving silver halide grains close to the physical development nucleus and depositing on the development nucleus in the exposed portion. A characteristic film is formed. This is also an integrated black-and-white development type. Although the development action is precipitation on the physical development nuclei, it is highly active, but developed silver is a sphere with a small specific surface.

  In the above aspect (3), the silver halide grains are dissolved and diffused in the unexposed area and deposited on the development nuclei on the image receiving sheet, whereby a light transmitting conductive film or the like is formed on the image receiving sheet. A conductive film is formed. This is a so-called separate type in which the image receiving sheet is peeled off from the photosensitive material.

  In either embodiment, either negative development processing or reversal development processing can be selected (in the case of the diffusion transfer method, negative development processing is possible by using an auto-positive type photosensitive material as the photosensitive material). .

  The chemical development, thermal development, dissolution physical development, and diffusion transfer development mentioned here have the same meanings as are commonly used in the industry, and are general textbooks of photographic chemistry such as Shinichi Kikuchi, “Photochemistry” (Kyoritsu Publishing) (Published in 1955), C.I. E. K. It is described in "The Theory of Photographic Processes, 4th ed." Edited by Mees (Mcmillan, 1977). Although this case is an invention related to liquid processing, a technique of applying a thermal development system as another development system can also be referred to. For example, the techniques described in Japanese Patent Application Laid-Open Nos. 2004-184893, 2004-334077, and 2005-010752, and Japanese Patent Application Nos. 2004-244080 and 2004-085655 can be applied. it can.

  Here, the structure of each layer of the conductive sheets 10 and 11 according to the present embodiment will be described in detail below.

[Transparent substrate 12]
Examples of the transparent substrate 12 include a plastic film, a plastic plate, and a glass plate.

  Examples of the raw material for the plastic film and the plastic plate include polyethylene terephthalate (PET), polyesters including polyethylene naphthalate (PEN), polymethyl methacrylate (PMMA), polypropylene (PP), polystyrene (PS), and triacetyl cellulose. (TAC) or the like can be used.

  As the transparent substrate 12, a plastic film or a plastic plate having a melting point of about 290 ° C. or less is preferable, and PET is particularly preferable from the viewpoints of light transmittance, workability, and the like.

[Silver salt emulsion layer]
The silver salt emulsion layer to be the fine metal wires 16 of the first laminated portion 28a and the second laminated portion 28b contains additives such as a solvent and a dye in addition to the silver salt and the binder.

<1. Silver salt>
Examples of the silver salt used in the present embodiment include inorganic silver salts such as silver halide and organic silver salts such as silver acetate. In the present embodiment, it is preferable to use silver halide having excellent characteristics as an optical sensor.

Silver coating amount of silver salt emulsion layer (coating amount of silver salt) is preferably from 1 to 30 g / m ² in terms of silver, more preferably 1 to 25 g / m ^2, more preferably 5 to 20 g / m ² . By setting the coated silver amount within the above range, a desired surface resistance can be obtained when the conductive sheets 10 and 11 are used.

<2. Binder>
Examples of the binder used in the present embodiment include gelatin, polyvinyl alcohol (PVA), polyvinyl pyrrolidone (PVP), polysaccharides such as starch, cellulose and derivatives thereof, polyethylene oxide, polyvinylamine, chitosan, polylysine, and polyacryl. Examples include acid, polyalginic acid, polyhyaluronic acid, carboxycellulose and the like. These have neutral, anionic, and cationic properties depending on the ionicity of the functional group.

  The content of the binder contained in the silver salt emulsion layer of the present embodiment is not particularly limited, and can be appropriately determined within a range in which dispersibility and adhesion can be exhibited. The content of the binder in the silver salt emulsion layer is preferably 1/4 or more, and more preferably 1/2 or more, in terms of a silver / binder volume ratio. The silver / binder volume ratio is preferably 100/1 or less, and more preferably 50/1 or less. The silver / binder volume ratio is more preferably 1/1 to 4/1. Most preferably, it is 1/1 to 3/1. By setting the silver / binder volume ratio in the silver salt emulsion layer within this range, even when the coating silver amount is adjusted, variation in the resistance value can be suppressed, and the conductive sheet 10 having a uniform surface resistance can be obtained. Note that the silver / binder volume ratio is obtained by converting the amount of silver halide / binder amount (weight ratio) of the raw material into the amount of silver / binder amount (weight ratio), and further converting the silver amount / binder amount (weight ratio) to the silver amount. / It can be determined by converting to the amount of binder (volume ratio).

<3. Solvent>
The solvent used for forming the silver salt emulsion layer is not particularly limited. For example, water, organic solvents (for example, alcohols such as methanol, ketones such as acetone, amides such as formamide, dimethyl sulfoxide, etc. Sulphoxides such as, esters such as ethyl acetate, ethers, etc.), ionic liquids, and mixed solvents thereof.

<4. Other additives>
There are no particular restrictions on the various additives used in the present embodiment, and known ones can be preferably used.

[First protective layer 26a, second protective layer 26b]
As the first protective layer 26 a and the second protective layer 26 b, a plastic film, a plastic plate, a glass plate, and the like can be used as in the transparent substrate 12. As raw materials for the plastic film and the plastic plate, for example, PET, PEN, PMMA, PP, PS, TAC and the like can be used.

  The thickness of the 1st protective layer 26a and the 2nd protective layer 26b does not have a restriction | limiting in particular, According to the objective, it can select suitably. For example, 5 to 100 μm is preferable, 8 to 50 μm is more preferable, and 10 to 30 μm is particularly preferable.

  Next, each process of the manufacturing method of the electrically conductive sheets 10 and 11 is demonstrated.

[exposure]
The present embodiment includes a case where the first conductive portion 14a, the second conductive portion 14b, the first dummy electrode portion 15a, and the like are applied by a printing method, but the first conductive portion 14a and the second conductive portion are other than the printing method. 14b and the first dummy electrode portion 15a are formed by exposure and development. That is, exposure is performed on a photosensitive material having a silver salt-containing layer provided on the transparent substrate 12 or a photosensitive material coated with a photopolymer for photolithography. The exposure can be performed using electromagnetic waves. Examples of the electromagnetic wave include light such as visible light and ultraviolet light, and radiation such as X-rays. Furthermore, a light source having a wavelength distribution may be used for exposure, or a light source having a specific wavelength may be used.

[Development processing]
In this embodiment, after the emulsion layer is exposed, development processing is further performed. The development processing can be performed by a normal development processing technique used for silver salt photographic film, photographic paper, printing plate-making film, photomask emulsion mask, and the like.

  The development processing in the present invention can include a fixing processing performed for the purpose of removing and stabilizing the silver salt in the unexposed portion. For the fixing process in the present invention, a fixing process technique used for silver salt photographic film, photographic paper, film for printing plate making, emulsion mask for photomask, and the like can be used.

  The light-sensitive material that has been subjected to development and fixing processing is preferably subjected to water washing treatment or stabilization treatment.

  The mass of the metallic silver part contained in the exposed part after the development treatment is preferably a content of 50% by mass or more with respect to the mass of silver contained in the exposed part before the exposure, and is 80% by mass or more. More preferably it is. If the mass of silver contained in the exposed portion is 50% by mass or more based on the mass of silver contained in the exposed portion before exposure, it is preferable because high conductivity can be obtained.

  Through the above steps, the conductive sheets 10 and 11 are obtained. The conductive sheets 10 and 11 after the development process may be further subjected to a calendar process, and can be adjusted to a desired surface resistance by the calendar process. The surface resistance of the obtained conductive sheets 10 and 11 is 0.1 to 300 ohm / sq. It is preferable that it exists in the range.

  The surface resistance varies depending on the use of the conductive sheets 10 and 11. For example, in the case of a touch panel application, 1 to 70 ohm / sq. It is preferable that it is 5-50 ohm / sq. More preferably, it is 5-30 ohm / sq. More preferably. In the case of electromagnetic wave shielding use, 10 ohm / sq. Or less, preferably 0.1 to 3 ohm / sq. It is more preferable that

[Physical development and plating]
In the present embodiment, physical development and / or plating treatment for supporting conductive metal particles on the metal silver portion may be performed for the purpose of improving the conductivity of the metal silver portion formed by exposure and development processing. Good. In the present invention, the conductive metal particles may be supported on the metallic silver portion by only one of physical development and plating treatment, or the conductive metal particles are supported on the metallic silver portion by combining physical development and plating treatment. Also good. In addition, the thing which performed the physical development and / or the plating process to the metal silver part is called "conductive metal part".

  “Physical development” in the present embodiment means that metal particles such as silver ions are reduced by a reducing agent on metal or metal compound nuclei to deposit metal particles. This physical phenomenon is used for instant B & W film, instant slide film, printing plate manufacturing, and the like, and the technology can be used in the present invention. Further, the physical development may be performed simultaneously with the development processing after exposure or separately after the development processing.

  In the present embodiment, the plating treatment can use electroless plating (chemical reduction plating or displacement plating), electrolytic plating, or both electroless plating and electrolytic plating. For the electroless plating in the present embodiment, a known electroless plating technique can be used, for example, an electroless plating technique used in a printed wiring board or the like can be used. Plating is preferred.

  In addition, in the manufacturing method of the conductive sheets 10 and 11 according to the present embodiment, a process such as plating is not necessarily performed. This is because, in this production method, a desired surface resistance can be obtained by adjusting the amount of silver coated on the silver salt emulsion layer and the silver / binder volume ratio.

[Oxidation treatment]
In the present embodiment, it is preferable to subject the metallic silver portion after the development treatment and the conductive metal portion formed by physical development and / or plating treatment to oxidation treatment. By performing the oxidation treatment, for example, when a metal is slightly deposited on the light transmissive portion, the metal can be removed and the light transmissive portion can be made approximately 100% transparent.

[Hardening after development]
It is preferable to perform a film hardening process by immersing the film in a hardener after the silver salt emulsion layer is developed. Examples of the hardener include dialdehydes such as glutaraldehyde, adipaldehyde, 2,3-dihydroxy-1,4-dioxane, and those described in JP-A-2-141279 such as boric acid. it can.

  The conductive sheets 10 and 11 according to the present embodiment may be provided with a functional layer such as an antireflection layer or a hard coat layer.

[Calendar processing]
The developed silver metal portion may be smoothed by calendaring. This significantly increases the conductivity of the metallic silver part. The calendar process can be performed by a calendar roll. The calendar roll usually consists of a pair of rolls.

As a roll used for the calendar process, a plastic roll or a metal roll such as epoxy, polyimide, polyamide, polyimide amide or the like is used. In particular, when emulsion layers are provided on both sides, it is preferable to treat with metal rolls. When an emulsion layer is provided on one side, a combination of a metal roll and a plastic roll can be used from the viewpoint of preventing wrinkles. The lower limit of the linear pressure is 1960 N / cm (200 kgf / cm, converted to a surface pressure of 699.4 kgf / cm ² ) or more, more preferably 2940 N / cm (300 kgf / cm, converted to a surface pressure of 935.8 kgf / cm). ² ) That's it. The upper limit of the linear pressure is 6880 N / cm (700 kgf / cm) or less.

  The application temperature of the smoothing treatment represented by the calender roll is preferably 10 ° C. (no temperature control) to 100 ° C., and the more preferable temperature varies depending on the line density and shape of the metal mesh pattern and metal wiring pattern, and the binder type. , Approximately 10 ° C. (no temperature control) to 50 ° C.

[Lamination process]
In order to protect the first sensor unit 60a and the second sensor unit 60b, a protective layer may be formed on the silver salt emulsion layer. By providing the first adhesive layer 24a (or the second adhesive layer 24b) between the protective layer and the silver salt emulsion layer, the adhesiveness can be adjusted.

  Examples of the material of the first adhesive layer 24a and the second adhesive layer 24b include a wet laminate adhesive, a dry laminate adhesive, or a hot melt adhesive. In particular, a dry laminating adhesive having a wide variety of materials that can be bonded and having a high bonding speed is preferable. Specifically, an amino resin adhesive, a phenol resin adhesive, a chloroprene rubber adhesive, a nitrile rubber adhesive, an epoxy adhesive, a urethane adhesive, a reactive acrylic adhesive, or the like can be used as the dry laminate adhesive. . Among them, it is preferable to use OCA (Optical Clear Adhesive; registered trademark) manufactured by Sumitomo 3M Limited, which is an acrylic low acid value adhesive.

  The drying conditions are preferably 1 to 30 minutes under a temperature environment of 30 to 150 ° C. The drying temperature is particularly preferably 50 to 120 ° C.

  Further, in place of the above-described adhesive layer, the interlayer adhesive force can be adjusted by surface-treating at least one of the transparent substrate 12 and the protective layer. In order to increase the adhesive strength with the silver salt emulsion layer, for example, corona discharge treatment, flame treatment, ultraviolet irradiation treatment, high frequency irradiation treatment, glow discharge irradiation treatment, active plasma irradiation treatment, laser beam irradiation treatment, etc. may be performed.

  In addition, this invention can be used in combination with the technique of the publication | presentation gazette and international publication pamphlet which are described in following Table 1 and Table 2 suitably. Notations such as “JP,” “Gazette” and “No. Pamphlet” are omitted.

  Hereinafter, the present invention will be described more specifically with reference to examples of the present invention. In addition, the material, usage-amount, ratio, processing content, processing procedure, etc. which are shown in the following Examples can be changed suitably unless it deviates from the meaning of this invention. Therefore, the scope of the present invention should not be construed as being limited by the specific examples shown below.

  In this example, for the conductive sheets 11 according to Examples 1 to 21 and Comparative Examples 1 and 2, the visibility (moire, noise granularity, and color noise) on the display device 40 incorporating them was evaluated. .

<Examples 1 to 21, Comparative Examples 1 and 2>
(Silver halide photosensitive material)
An emulsion containing 10.0 g of gelatin per 150 g of Ag in an aqueous medium and containing silver iodobromochloride grains having an average equivalent sphere diameter of 0.1 μm (I = 0.2 mol%, Br = 40 mol%) was prepared. .

In this emulsion, K ₃ Rh ₂ Br ₉ and K ₂ IrCl ₆ were added so as to have a concentration of 10 ⁻⁷ (mol / mol silver), and silver bromide grains were doped with Rh ions and Ir ions. . After adding Na ₂ PdCl ₄ to this emulsion and further performing gold-sulfur sensitization with chloroauric acid and sodium thiosulfate, together with the gelatin hardener, the coating amount of silver is 10 g / m ^2. It was coated on a transparent substrate (here, polyethylene terephthalate (PET) having a refractive index n0 = 1.64). At this time, the volume ratio of Ag / gelatin was 2/1.

  The film was coated on a PET support having a width of 300 mm by 20 mm in a width of 250 mm, and both ends were cut off by 30 mm so as to leave a central portion of the coating width of 240 mm, thereby obtaining a roll-shaped silver halide photosensitive material.

(Create exposure pattern)
Using the SA method (see FIG. 26 and the like) described in the present embodiment, output image data ImgOut representing the mesh pattern 20 (see FIG. 2A) in which the polygonal mesh shape 22 is spread without gaps is created.

  The production conditions of the mesh pattern 20 were 93% overall transmittance, the thickness of the transparent substrate 12 was 20 μm, the width of the fine metal wire 16 was 12.5 μm, and the thickness of the fine metal wire 16 was 10 μm. The size of the unit area 90 was 5 mm both vertically and horizontally, and the image resolution was 2032 dpi (dot per inch). The initial position of the seed point SD was randomly determined using a Mersenne twister, and each polygonal mesh shape 22 was determined according to a Voronoi diagram. The unit image data ImgE is regularly arranged using the method shown in FIGS. 29 and 30 to form output image data ImgOut having a repetitive shape.

  Next, as shown in FIGS. 33A and 33B, by cutting out the wiring shape in the planar region 100, a first exposure pattern composed of a region excluding the first region R1 and a second exposure pattern composed of the second region R2 Was created respectively.

  For comparison, exposure patterns representing mesh pattern 4 (see FIG. 43A) and mesh pattern 6 (see FIG. 43B) according to the conventional example were also created. These are referred to as Comparative Examples 1 and 2.

(exposure)
Exposure was performed on both sides of the transparent substrate 12 having an A4 size (210 mm × 297 mm). The exposure uses parallel light using a high-pressure mercury lamp as a light source through the photomask of the first exposure pattern (corresponding to the first conductive portion 14a side) and the second exposure pattern (corresponding to the second conductive portion 14b side). And exposed.

(Development processing)
・ Developer 1L formulation Hydroquinone 20 g
Sodium sulfite 50 g
Potassium carbonate 40 g
Ethylenediamine tetraacetic acid 2 g
Potassium bromide 3 g
Polyethylene glycol 2000 1 g
Potassium hydroxide 4 g
Adjusted to pH 10.3 and formulated 1L fixer ammonium thiosulfate solution (75%) 300 ml
Ammonium sulfite monohydrate 25 g
1,3-diaminopropane tetraacetic acid 8 g
Acetic acid 5 g
Ammonia water (27%) 1 g
Adjusted to pH 6.2 Processed photosensitive material using the above processing agent using Fujifilm's automatic processor FG-710PTS Processing conditions: development 35 ° C. for 30 seconds, fixing 34 ° C. for 23 seconds, washed water (5 L / Min) for 20 seconds.

(Lamination process)
Sheet-like PET (first protective layer 26a and second protective layer 26b) was attached to both surfaces of the developed photosensitive material one by one. Moreover, as the 1st contact bonding layer 24a and the 2nd contact bonding layer 24b (refer FIG. 2B), the commercially available adhesive tape (NSS50-1310; Shin-Tac Kasei Co., Ltd. make, thickness 50 micrometers) was used. And after sticking the 1st protective layer 26a and the 2nd protective layer 26b, in order to prevent generation | occurrence | production of a bubble, it heated for 20 minutes in 0.5 atmosphere and 40 degreeC environment, and performed the autoclave process.

[Evaluation]
Each sample which concerns on Examples 1-21 and Comparative Examples 1-2 was each affixed on the display screen of the display unit 30. FIG. As the display unit 30, a commercially available color liquid crystal display (screen size 11.6 type, 1366 × 768 dots, pixel pitch is about 194 μm in both vertical and horizontal directions) was used. Under the condition that the display unit 30 is controlled to display white (maximum luminance), three researchers conducted sensory evaluations regarding the visibility of the display screen. The observation distance from the display screen was set to 300 mm, and the room illuminance was set to 300 lx.
Here, each sample according to Examples 1 to 6 and Comparative Examples 1 and 2 was evaluated using the first evaluation value EV1. In addition, the samples according to Examples 7 to 14 and Comparative Examples 1 and 2 were evaluated by the second evaluation value EV2. In addition, the samples according to Examples 15 to 18 and Comparative Examples 1 and 2 were evaluated by the third evaluation value EV3. The samples according to Examples 19 to 21 and Comparative Examples 1 to 2 were subjected to comprehensive evaluation using the first, second, and third evaluation values EV1, EV2, and EV3.

Evaluation based on the first evaluation value EV1 (mainly evaluation of moire)
Evaluated from the viewpoint of moire. “A” evaluation when moire did not appear, “B” evaluation when moire was hardly revealed, “C” evaluation when moire was visually recognized but at a level with no problem, and moire manifested The case where it was converted to "D" evaluation. And the average of evaluation by each researcher was used as the evaluation result of moire.

Evaluation based on the second evaluation value EV2 (mainly color noise evaluation)
A composite evaluation was performed from the viewpoint of color noise. “A” evaluation when color noise is inconspicuous, “B” evaluation when color noise is almost inconspicuous, “C” evaluation when color noise is visually recognized but at a satisfactory level, and color noise When “D” was conspicuous, the “D” evaluation was made. The average of evaluations by each researcher was used as the evaluation result of the feeling of roughness and color noise.

Evaluation based on the third evaluation value EV3 (evaluation of balance of both color noise and moire)
A composite evaluation was performed in terms of moiré and color noise. “A” rating when both were inconspicuous, “B” rating when both were inconspicuous, and “C” rating when either was visually visible but at a level with no problems, both conspicuous The case of “D” was evaluated. The average of evaluations by each researcher was used as the evaluation result of the feeling of roughness (color noise) and moire.

(Calculation of each evaluation value)
Using a scanner device with an input resolution of 2032 dpi, 256 gradation image data representing a part of the mesh pattern 20 formed on the conductive sheet 11 was acquired. A unit square image having a size corresponding to the power of 2 on one side, for example, a size of 512 pixels on one side, was randomly cut out from this image data. Then, evaluation data representing a pattern in which the mesh shapes 22 are arranged without gaps was created by alternately folding and arranging the unit square images in the vertical direction and the horizontal direction. When the line width is less than 12.5 μm, the pattern shape can be specified by the density information of the captured image, and the evaluation value can be calculated by binarization. This is because the uncertain difference in the line position obtained from the density information is relatively negligible compared to the size of the mesh opening.

  Note that FFTW (Fastest Fourier Transformation in the West) was used for the calculation of the fast Fourier transform. By creating evaluation data of a certain size according to the above-described procedure, the algorithm used is uniquely determined, and a stable conversion result can be obtained. Specifically, FFT calculation is performed according to the program code shown in FIG.

[result]
The following Table 3, Table 4, Table 5, and Table 6 show the results of sensory evaluation regarding the visibility of the display screen of the display unit 30 using the samples according to Examples 1 to 21 and Comparative Examples 1 to 8. Shown in Table 3 shows the evaluation results based on the first evaluation value EV1 of Examples 1 to 6 and Comparative Examples 1 and 2. Table 4 shows the evaluation results based on the second evaluation value EV2 of Examples 7-14 and Comparative Examples 1-2. Table 5 shows the evaluation results based on the third evaluation value EV3 of Examples 15-18 and Comparative Examples 1-2. Table 6 shows each evaluation result and comprehensive evaluation (image quality evaluation) result based on the first, second, and third evaluation values EV1, EV2, and EV3 of Examples 19 to 21 and Comparative Examples 1 and 2.

Examples 1 to 6 shown in Table 3 are patterns having the first evaluation value EV1 indicating anisotropic variation by changing the center of gravity of each mesh opening, and mainly for evaluating moire. belongs to.
As shown in Table 3, Examples 1 to 6 satisfy the numerical limit range (0.965 to 1.065) of the first evaluation value EV1 of the present invention, and the evaluation results are A to C. , Moire was not visible at all, or it was of a level that would hardly cause a problem even if visually recognized. That is, in Example 3, the evaluation was A, and moire did not appear. In Examples 2, 4 and 5, the evaluation was B, and moire was hardly revealed. Furthermore, in Examples 1 and 6, the evaluation was C, and moire was visually recognized, but the level was satisfactory.
On the other hand, Comparative Examples 1 and 2 deviated from the above numerical limitation range of the first evaluation value EV1 of the present invention, and the evaluations were both D, and it was found that moire was evident. In addition, some of them have obvious color noise.

Examples 7 to 14 shown in Table 4 are patterns with different values of area variation by changing the number of centroids of mesh openings, and are mainly for evaluating color noise.
As shown in Table 4, Examples 7 to 14 satisfy the numerical limit range (0.017 mm ² (110.2 pixels) to 0.038 mm ² (240 pixels)) of the second evaluation value EV2 of the present invention. The evaluation results were A to C, and the color noise was not visually recognized at all, or it was of a level that would hardly cause a problem even when visually recognized. That is, in Examples 9 and 10, the evaluation was A, and the color noise was not noticeable. In Examples 8, 11 and 12, the evaluation was B, and the color noise was hardly noticeable. Further, in Examples 7, 13, and 14, the evaluations were all C, and color noise was visually recognized, but there was no problem.
On the other hand, Comparative Examples 1 and 2 deviated from the above-mentioned numerical limit range of the second evaluation value EV2 of the present invention, the evaluations were all D, and the color noise was conspicuous.

Examples 15 to 18 shown in Table 5 are patterns in which the position of the center of gravity is changed by giving variation to the positions of the regular center of gravity, and are for evaluating moire and color noise. .
As shown in Table 5, Examples 15 to 18 satisfy the numerical limit range (15 μm (1.2 pixels) or more) of the third evaluation value EV3 of the present invention, and the evaluation results are A and C. In addition, both the color noise and the moire were not visually recognized at all, or were of a level that would hardly cause a problem even if visually recognized. That is, Examples 16 to 18 were all evaluated as A, and both color noise and moire were not conspicuous. Further, in Example 15, the evaluation was C, and either one of color noise and moire was visually recognized, but the level was not problematic.
On the other hand, Comparative Examples 1 and 2 deviated from the above-mentioned numerical limit range of the third evaluation value EV3 of the present invention, the evaluations were both D, and the moire was conspicuous.

Examples 19 to 21 shown in Table 6 are patterns in which three values of the first, second, and third evaluation values EV1, EV2, and EV3 are changed, and are used for comprehensively evaluating moire and color noise. Is.
As shown in Table 6, Examples 19-21 satisfy | fill the said each numerical limitation range of 1st, 2nd and 3rd evaluation value EV1, EV2, and EV3 of this invention, and an evaluation result is A. The color noise and the moire were not visually recognized at all, or they were of a level that would hardly cause a problem even if visually recognized. That is, in Example 20, the evaluation of each evaluation value is A, the overall evaluation is A, and both color noise and moire are not conspicuous. In Example 21, the evaluation of each evaluation value was B, C, and A, the overall evaluation was B, and both color noise and moire were hardly noticeable. Furthermore, in Example 19, the evaluation of each evaluation value was B, C, and C, the comprehensive evaluation was C, and either one of color noise and moire was visually recognized, but there was no problem.
On the other hand, in Comparative Examples 1 and 2, the first, second, and third evaluation values EV1, EV2, and EV3 of the present invention are all out of the above numerical limit ranges, and the evaluation of each evaluation value is either Was also D, the overall evaluation was D, and both moire and color noise were conspicuous.

  As is clear from Table 3 and Table 6 above, the standard deviation over the radial direction (r direction) of the anisotropy AI (r) along the angular direction (φ direction) in the spectrum Spc of the mesh pattern 20 is The occurrence of moire can be greatly suppressed by adjusting the spectrum Spc to be within the range of 0.965 or more and 1.065 or less, that is, within this range.

Further, as apparent from Tables 4 and 6 above, the standard deviation of the area of each opening 18 (or each mesh shape 22) of the mesh pattern 20 is in the range of 0.017 mm ² or more and 0.038 mm ² or less. In other words, by adjusting the area distribution so as to be within this range, the occurrence of color noise can be suppressed.

  Further, as apparent from Tables 5 and 6 above, the center of gravity position distribution C of each opening 18 (or each mesh shape 22) of the mesh pattern 20 is arranged along the reference axis 430 (X ′ axis). The standard deviation for the mean square deviation of the positions of the center-of-gravity positions Pc1 to Pc9 relative to the intersecting axis 432 (Y ′ axis) is within a range of 15.0 μm or more, that is, the standard for the mean square deviation of the positions By appropriately adjusting the deviation within this range, the occurrence of color noise and moire can be suppressed in a well-balanced manner.

  Note that the present invention is not limited to the above-described embodiments and examples, and it is needless to say that the present invention can be freely changed without departing from the gist of the present invention.

10, 11, 210, 220, 230 ... conductive sheet 12 ... transparent substrate 12a, 170a ... first transparent substrate 12b, 170b ... second transparent substrate 14a ... first conductive portion 14b ... second conductive portion 16 (p, q, r, s) ... fine metal wire 18 ... opening 20, 232 ... mesh pattern 22 ... mesh shape 26a ... first protective layer 26b ... second protective layer 28a ... first laminated part 28b ... second laminated part 30 ... display unit 32 ... Pixel 40 ... Display device 44, 160 ... Touch panel 70a, 176a, 192a ... First conductive pattern 70b, 176b, 192b ... Second conductive pattern 72a ... First sensing part 72b ... Second sensing part 78a ... First mesh element 78b ... second mesh element 82 ... polygon 90 ... unit area 100 ... planar area 310 ... manufacturing apparatus 312 ... image generating apparatus 328 ... initial position selection Selection unit 330 ... update candidate position determination unit 332 ... image cutout unit 336 ... image information estimation unit 338 ... image data creation unit Img ... image data Imgc ... centroid image data Spc ... spectrum Spcc ... centroid spectrum

Claims (8)

A substrate;
A conductive portion formed on at least one of the main surfaces of the substrate and made of a plurality of fine metal wires;
Have
The conductive part forms a mesh pattern in which a plurality of openings having different shapes are arranged in plan view,
The standard deviation along the radial direction of the value represented by the common logarithm of the standard deviation along the angular direction in the power spectrum of the mesh pattern is 0.965 or more and 1.065 or less. Sheet.   2. The standard deviation of the standard deviation along the angular direction in the power spectrum of the mesh pattern over the radial direction of the value expressed in common logarithm is 0.97 or more and 1.06 or less. Conductive sheet. The conductive part is
A first conductive portion formed on one main surface of the base body and made of a plurality of fine metal wires;
A second conductive portion formed on the other main surface of the base body and made of a plurality of fine metal wires,
The mesh pattern is
The conductive sheet according to claim 1 , wherein the conductive sheet is formed by combining the first conductive part and the second conductive part. Furthermore, a first protective layer provided on the one main surface and covering the first conductive portion;
A second protective layer provided on the other main surface and covering the second conductive portion;
Have
4. The conductive sheet according to claim 3 , wherein a relative refractive index of the substrate with respect to the first protective layer and / or a relative refractive index of the substrate with respect to the second protective layer is 0.86 or more and 1.15 or less. And a first dummy electrode portion formed of a plurality of fine metal wires formed on the one main surface and electrically insulated from the first conductive portion,
The first conductive part has a plurality of first conductive patterns arranged in one direction, each of which is connected to a plurality of first sensing parts, and the first dummy electrode part is formed between adjacent first conductive patterns. Having a plurality of first dummy patterns arranged in the gap,
Wherein the wiring density of the first dummy pattern, the conductive sheet according to claim 3 or 4 equal to the wiring density of the first conductive pattern. The conductive part is
The conductive sheet according to claim 1, wherein the conductive sheet is formed on one main surface of the base. The conductive sheet according to any one of claims 1 to 6 ,
And a detection control unit that detects a contact position or a proximity position from the main surface side of the conductive sheet. The conductive sheet according to any one of claims 1 to 6 ,
A detection control unit for detecting a contact position or a proximity position from one main surface side of the conductive sheet;
A display unit for displaying an image on a display screen based on a display signal;
With
The display device, wherein the conductive sheet is disposed on the display screen with the other main surface facing the display portion.