JP6163624B2 - Piezoelectric element - Google Patents
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本発明は、発電効率を高める目的で、熱可塑性プラスチックの圧電材料と、ゴム弾性を有する熱可塑性エラストマーを交互に複数層積層させて成型した圧電フイルム、当該圧電フイルムに中空のドーム状突起を設けた圧電素子に関するものである。 For the purpose of improving power generation efficiency, the present invention provides a piezoelectric film formed by alternately laminating a plurality of thermoplastic piezoelectric materials and a thermoplastic elastomer having rubber elasticity, and a hollow dome-shaped protrusion is provided on the piezoelectric film. The present invention relates to a piezoelectric element.
デジタル家電は、そのほとんどが高性能化と軽薄短小化の相矛盾する性質を同時に追求しなければならず、そのためデジタル家電を構成する部品はますます高密度な実装が行われるようになっている。一方で更に高い周波数での動作が求められるため常にノイズや熱の発生に悩まされている。この問題を解決するキーテクノロジーの一つが圧電デバイスで、元からあった市場の拡大は勿論、電磁型が主流だった市場の置き換えや今までにない全く新しい用途の開拓などで増々利用が拡大していくと予想されている。
圧電素子とは、結晶にひずみを加えると結晶の両端にひずみに比例して電圧が生じる圧電効果と、逆に電圧を加えると電圧に比例した力やひずみが発生する圧電体を用いたデバイス(さまざまな現象を利用する目的で一定の構造機能を備えた対象物)で、身近なものでは使い捨てライターがあり、レバーを押すと「カチ」と音がして火が点くタイプのものにセラミック製の圧電素子が使われている。「カチ」と音がした時に圧縮された圧電素子がバネで元に戻りその時生じた電圧で火花を飛ばして着火する。また、防犯用に窓ガラスに貼り付けてあるセンサー、メロデイー電報、電子ブザー等にも圧電素子が使われている。圧電デバイスの特徴としては構造が簡単で大量生産が可能、電磁誘導のように回転時ノイズが発生しない、磁気を必要としない、機械的振動エネルギーだけで電気を発生させることができ配線さえ間違えなければ再現性が良く確実に発電する、圧電素子が壊れない限り何時でも何処でも準備なしに発電が可能である、等々である。
Most digital home appliances have to pursue the contradictory nature of high performance and light and thin at the same time, so the components that make up digital home appliances are being mounted with higher density. . On the other hand, since operation at a higher frequency is required, it always suffers from generation of noise and heat. One of the key technologies to solve this problem is the piezoelectric device. In addition to the expansion of the original market, the use of the electromagnetic type has been expanded by the replacement of the market where the electromagnetic type has been the mainstream and the development of completely new applications that have never existed before It is expected to continue.
A piezoelectric element is a device that uses a piezoelectric material that generates a voltage proportional to the strain at both ends of the crystal when strain is applied to the crystal, and a force or strain that is proportional to the voltage when a voltage is applied ( (Objects with a certain structural function for the purpose of using various phenomena), there are disposable lighters in familiar things, and when you press the lever, it will make a sound with a `` click '' sound and ceramic Piezoelectric elements are used. When a “click” sound is heard, the compressed piezoelectric element is returned to its original state by a spring, and sparks are ignited by the voltage generated at that time. Piezoelectric elements are also used for sensors, melody telegrams, electronic buzzers, etc. that are attached to window glass for crime prevention. Piezoelectric devices have a simple structure and can be mass-produced, do not generate noise during rotation, do not require magnetism like electromagnetic induction, can generate electricity with only mechanical vibration energy, and even wiring must be mistaken For example, power can be generated with good reproducibility and reliably, power can be generated without preparation anytime and anywhere as long as the piezoelectric element is not broken, and so on.
圧電体には、水晶のような単結晶体(六方晶形)のものと、チタン酸ジルコン酸鉛の多結晶体のセラミック、それに熱可塑性プラスチックがあり、水晶、セラミック、プラスチックには各々特性があるので用途に応じて使い分けられている。
水晶振動子などの水晶デバイスは、温度の安定性に優れ周波数精度が非常に高いので携帯電話など周波数精度を必要とする無線機器や、CPUのクロックなど高精度な発振器として利用されている。
圧電セラミックは電気機械変換率が高くさまざまな形状を簡単に作れるので、その形状と分極の方向によって決まる数多くの共振モードがあり、それぞれの共振モードは固有の共振周波数や圧電特性を持ち特性の自由度が大きいので、圧電トランス、圧電スピーカ、超音波モータ、魚群探知機の超音波振動子として利用されている。
圧電プラスチックは加工性が良く大面積薄膜化が容易で、圧電セラミックの10倍以上の高電圧出力、ダイナミックレンジ:140dBという広範囲な圧力感度、0,001ヘルツからメガヘルツに至る広い周波数特性と優れた化学的安定性を有し、軽く柔らかなので、マイクロホン、ヘッドホン、レーザパワーメータ、赤外センサー、スピーカなどのアクチュエータ(外部の刺激を単純な動きに変える素子)や医療用超音波診断素子、圧力発電用圧電素子として利用され、近年は人工筋肉やロボットの関節を曲げるなどへの応用も研究されている。
Piezoelectric materials include single crystal (hexagonal) crystals such as quartz, polycrystalline ceramics of lead zirconate titanate, and thermoplastics. Crystals, ceramics, and plastics have their own characteristics. So it is properly used according to the application.
A crystal device such as a crystal resonator is excellent in temperature stability and has a very high frequency accuracy, so that it is used as a high-precision oscillator such as a wireless device such as a mobile phone that requires frequency accuracy and a CPU clock.
Piezoelectric ceramics have a high electromechanical conversion rate and can easily create various shapes, so there are many resonance modes determined by the shape and the direction of polarization, and each resonance mode has its own resonance frequency and piezoelectric characteristics and is free of characteristics. Because of its high degree, it is used as an ultrasonic transducer in piezoelectric transformers, piezoelectric speakers, ultrasonic motors, and fish detectors.
Piezoelectric plastics are easy to process and have a large-area thin film, high voltage output more than 10 times that of piezoceramics, dynamic range: wide pressure sensitivity of 140dB, wide frequency characteristics from 0.001 Hz to megahertz, and excellent It has chemical stability and is light and soft, so it can be used for microphones, headphones, laser power meters, infrared sensors, speakers and other actuators (elements that change external stimuli into simple movements), medical ultrasonic diagnostic elements, and pressure power generation. In recent years, applications for bending artificial muscles and robot joints have also been studied.
圧電材料とは変形させると電圧を生じるもの、逆に電圧をかけると変形する物質を指すがその変形とは主に物質の曲りや歪みであるため、材質の柔軟さを考慮して圧電発電に関してはプラスチック圧電素子が主流を占めてきているが、圧力発電用マットや高速道路陸橋の橋桁に敷き詰めた圧電デバイスの起電力は、上方からの加重によるものが大半を占めるため圧電素子の曲りや歪みが少なく発電効率が良くないので、発電効率を良くするためプラスチック圧電素子の改善が望まれている。また近年、印刷技術の向上によりプラスチック圧電素子の製作もその対象となり、低コストのプラスチック圧電素子の大量生産が可能になり、セラミック圧電素子が占有していた用途にも、積極的にプラスチック圧電素子が換置され市場を漸進しているので、新開発のプラスチック圧電素子の登場を含め、更なる技術革新が期待されている。 Piezoelectric material refers to a substance that generates a voltage when deformed, and a substance that deforms when a voltage is applied. However, the deformation is mainly a bending or distortion of the substance. Plastic piezoelectric elements have been the mainstream, but the electromotive force of piezoelectric devices laid on the girder of pressure power generation mats and highway overpasses is mostly due to weighting from above, so the bending and distortion of piezoelectric elements Therefore, the improvement of the plastic piezoelectric element is desired in order to improve the power generation efficiency. In recent years, with the improvement of printing technology, the production of plastic piezoelectric elements has become an object, and mass production of low-cost plastic piezoelectric elements has become possible. Has been replaced, and the market is progressing, so further technological innovation is expected, including the appearance of newly developed plastic piezoelectric elements.
本発明では、プラスチック圧電素子の圧電効率を向上させる目的で、圧電材料である熱可塑性プラスチックに電極を設けたフイルムを、それぞれ反発弾性を特性とする熱可塑性エラストマーのフイルムで挟み込んだ形で複数層積層し、一部を中空の突起にしたプラスチック圧電素子を開発した。 In the present invention, for the purpose of improving the piezoelectric efficiency of the plastic piezoelectric element, a plurality of layers are formed by sandwiching a film in which an electrode is provided on a thermoplastic material, which is a piezoelectric material, with a film of a thermoplastic elastomer each having a resilience characteristic. We have developed a plastic piezoelectric element that is stacked and partly hollow projections.
圧電材料である熱可塑性プラスチックに電極を設けたフイルムを、それぞれ反発弾性を特性とする熱可塑性エラストマーのフイルムで挟み込んだ形で複数層積層し、一部を中空の突起にしたプラスチック圧電素子を作成して、圧電発電デバイスの圧電アクチュエータとして使用することで、加重加圧による変形 曲り歪みが大きくなり今までより効率的に発電できる。 A piezoelectric piezoelectric element is made by laminating multiple layers of a piezoelectric elastomer film with electrodes, sandwiched between thermoplastic elastomer films each having rebound resilience, and with some hollow projections. By using it as a piezoelectric actuator for a piezoelectric power generation device, deformation / bending distortion due to weighted pressurization increases and power generation can be performed more efficiently.
圧電材料とは変形させると電圧を生じるもの、逆に電圧をかけると変形する物質を指すが、その圧電材料に電極を取り付けて電気的なインプットまたはアウトプットができるように形成した素子が圧電素子である。
熱可塑性プラスチックとは鎖状の高分子から成り立ち、文字どおり熱を加えると柔らかく加工し易くなり冷やすと固くなるプラスチックで、熱可塑性プラスチックにも圧電材料がある。一般的には、ポリフッ化ビニリデン(以下 PVDF)が使用される。フッ素は電子を引っ張るのでマイナスになり、他の部分がプラスになる。このような電気的偏りを分極といい、PVDFフイルムを延伸し分子鎖を引き延ばすと分極の方向も並ぶ。すると隣の分子もその分極に影響されて並んでいくので全体の分子が並ぶことになり、このように分極が自発的に並ぶ材料を強誘電性材料という。例えば配向させたPVDFフイルムに電極を取り付けて曲げるとポリマーの分極の並びも変化するので微弱な電圧が生じ、逆に電圧をかけると引きあい反発することでPVDFフイルムが曲がる。このように外部からの刺激(この場合電圧)を単純な動きに変える素子をアクチュエータと呼ぶ。PVDFの成型方法は押出、射出で特性は耐曲、耐衝撃、軽量、柔軟である。
熱可塑性エラストマーとはプラスチックの仲間で、構造にゴム弾性を持つ一群の材料の呼称であり分子鎖間に架橋は無いが、剛直なハードセグメントが配列している分子鎖を柔軟なソフトセグメントが連結しているものからなり、常温ではゴム弾性を示し高温では可塑化する。熱可塑性エラストマーのポリエステル系(以下TPEE)の成型方法は押出、射出で特性は反発弾性、耐屈曲疲労、耐久性、耐油、耐薬、耐熱である。
Piezoelectric material refers to a substance that generates a voltage when deformed, or a substance that deforms when a voltage is applied. An element formed by attaching an electrode to the piezoelectric material to allow electrical input or output is a piezoelectric element. It is.
Thermoplastics are composed of chain polymers, which literally are plastics that are soft and easy to process when heated and harden when cooled. Thermoplastics also have piezoelectric materials. Generally, polyvinylidene fluoride (hereinafter referred to as PVDF) is used. Fluorine pulls electrons and becomes negative, and other parts become positive. Such an electrical bias is called polarization. When the PVDF film is stretched and the molecular chain is stretched, the direction of polarization is also aligned. Then, the adjacent molecules are also arranged by being influenced by the polarization, so that the whole molecules are arranged, and such a material in which the polarization is spontaneously arranged is called a ferroelectric material. For example, if an electrode is attached to an oriented PVDF film and bent, the alignment of the polymer polarization also changes, so that a weak voltage is generated. Conversely, when a voltage is applied, the PVDF film is bent by repulsion and repulsion. An element that changes an external stimulus (voltage in this case) into a simple movement is called an actuator. The PVDF molding method is extrusion and injection, and the characteristics are bending resistance, impact resistance, light weight, and flexibility.
Thermoplastic elastomer is a name for a group of materials with rubber elasticity in the structure, and there is no cross-linking between molecular chains, but flexible soft segments connect molecular chains in which rigid hard segments are arranged. It has rubber elasticity at normal temperature and plasticizes at high temperature. The thermoplastic elastomer polyester (hereinafter referred to as TPEE) molding method is extrusion and injection, and the characteristics are impact resilience, bending fatigue resistance, durability, oil resistance, chemical resistance, and heat resistance.
以下、本発明に係るプラスチック圧電素子についてその一実施例の形態を、添え付け図面を参照して詳細に説明する。なおプラスチック圧電素子についてその一実施例の形態を説明するために、プラスチック圧電素子を作成するための原材料として、プラスチック圧電材料のフイルムにPVDF、緩衝材料のフイルムにTPEEを使用した。
図1は本発明プラスチック圧電素子1の実施例1の側面図であり、五層に積層して中央に中空の突起(本実施例では半円形のドーム型)2と下部に第四層圧電材料PVDFフイルム9の電極3、第二層圧電材料PVDFフイルム13の電極5を備えている。図2は本発明プラスチック圧電素子1の実施例1の平面図であり、中央に中空の突起2と下部に第四層圧電材料PVDFフイルム9の電極3、電極4を備えている。図3は本発明プラスチック圧電素子の実施例1の正面図であり、五層に積層して中央に中空の突起2と正面に第四層圧電材料PVDFフイルム9の電極3,電極4第二層圧電材料PVDFフイルム13の電極5,電極6を備えている。図4は図3正面図プラスチック圧電素子の分解説明図第五層被覆用緩衝材TPEEフイルム7であり、中央に中空の突起を備え図2の平面図におけるプラスチック圧電素子本体1と中央の突起2との外観を共有している。図5は図3正面図プラスチック圧電素子の分解説明図第四層圧電材料PVDFフイルム9であり、中央に中空の突起8と電極3、電極4を備えている。図6は図3正面図プラスチック圧電素子の分解説明図第三層緩衝材TPEEフイルム11であり中央に中空の突起10を備えている。図7は図3正面図プラスチック圧電素子の分解説明図第二層圧電材料PVDFフイルム13であり、中央に中空の突起12と電極5、電極6を備えている。図8は図3正面図プラスチック圧電素子の分解説明図第一層基盤用緩衝材TPEEフイルム15の断面図であり、中央に中空の突起14を備えている。図9は図8プラスチック圧電素子の分解説明図第一層基盤用緩衝材TPEEフイルム15と中央の中空の突起14を一点鎖線16で切断した断面の側面図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the embodiment of a plastic piezoelectric element according to the present invention will be described in detail with reference to the accompanying drawings. In order to explain the embodiment of the plastic piezoelectric element, PVDF was used as a plastic piezoelectric film and TPEE was used as a buffer material film as a raw material for producing the plastic piezoelectric element.
FIG. 1 is a side view of a first embodiment of the plastic piezoelectric element 1 according to the present invention, in which five layers are stacked and a hollow protrusion (a semicircular dome shape in this embodiment) 2 is formed in the center, and a fourth layer piezoelectric material is formed in the lower portion. An
同一の発明の要旨に違反しない範囲で、本発明はさらに別の実施態様が可能である。
図10で示すのは本発明プラスチック圧電素子の効果的な実施例2である。本発明プラスチック圧電素子の使用にあたり上方からの加圧による曲りや歪みは本発明プラスチック圧電素子に備わったゴム弾性によって復旧するが、本発明プラスチック圧電素子の中央の中空の突起の内側を保護する目的と併せて本発明プラスチック圧電素子の元に戻ろうとする復元力を補助するために反発物(本実施例2ではTPEEの中空のボール)17を挿入嵌合した。さらに本発明プラスチック圧電素子二個で反発物17を上下から挟みこむ形で嵌合した圧電デバイスは、上下両方向からの加圧によるエネルギーを効率よく発電に利用できる。
As long as the gist of the same invention is not violated, another embodiment of the present invention is possible.
FIG. 10 shows an
圧力発電用マットや高速道路陸橋の橋桁に敷き詰めた圧電素子の起電力は、上方からの加重によるものが大半を占めるため圧電デバイスの曲りや歪みが少なく発電効率がよくないのでプラスチック圧電素子の改善が期待されている。圧電材料である熱可塑性プラスチックに電極を設けたフイルムを、それぞれ反発弾性を特性とする熱可塑性エラストマーのフイルムで挟み込んだ形で複数層積層し、その一部を中空の突起にしたプラスチック圧電素子を作成して、圧電発電デバイスの圧電アクチュエータとして使用することで、加重加圧による変形 曲り歪みが大きくなり効率的に発電できる。 Electromotive force of piezoelectric elements laid on the mat for pressure power generation and bridge girder of highway overpass is mostly due to weight from above, so the piezoelectric device is improved because there is little bending and distortion of piezoelectric device and power generation efficiency is not good Is expected. A piezoelectric piezoelectric element is formed by laminating a plurality of layers, each of which is formed by sandwiching a film of thermoplastic elastomer, which is a piezoelectric material, with a thermoplastic elastomer film characterized by rebound resilience. By creating it and using it as a piezoelectric actuator for a piezoelectric power generation device, the deformation, bending, and strain due to weighted pressurization increase and power can be generated efficiently.
1 圧電素子本体
2 中空の突起
3 電極
4 電極
5 電極
6 電極
7 緩衝材TPEEフイルム
8 中空の突起
9 圧電材料PVDFフイルム
10 中空の突起
11 緩衝材TPEEフイルム
12 中空の突起
13 圧電材料PVDFフイルム
14 中空の突起
15 緩衝材TPEEフイルム
16 一点鎖線
17 TPEEのボール
1
3
Claims (2)
Using the rebound resilience, a characteristic of any thermoplastic elastomer, to reinforce the resilience of the thermoplastic thermoplastic resin, the thermoplastic elastomer film and the thermoplastic thermoplastic film are alternately laminated repeatedly. In order to use a piezoelectric plastic film, which is a multi-layer integrated type, as a piezoelectric element, electrodes are applied to thermoplastic films of all piezoelectric materials among the alternately and repeatedly laminated films. Two plastic piezoelectric elements that are arbitrarily provided with hollow protrusions are used to increase the deformation of the plastic piezoelectric elements due to external pressure, and the inside of the hollow protrusions are faced to each other. For the purpose of strengthening the resilience of the two plastic piezoelectric elements. A piezoelectric device, characterized in that fitted stuffed with elasticity
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