JP6160857B2 - Deck plate and floor structure - Google Patents

Deck plate and floor structure Download PDF

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JP6160857B2
JP6160857B2 JP2013067136A JP2013067136A JP6160857B2 JP 6160857 B2 JP6160857 B2 JP 6160857B2 JP 2013067136 A JP2013067136 A JP 2013067136A JP 2013067136 A JP2013067136 A JP 2013067136A JP 6160857 B2 JP6160857 B2 JP 6160857B2
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deck plate
slab
concrete
cross
crushing
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洋介 川端
洋介 川端
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Nippon Steel Metal Products Co Ltd
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Description

この発明は、基板部とこの基板部から突出する複数条の補強リブを備えたデッキプレート、及びこのデッキプレートを用いて構築する床構造に関する。   The present invention relates to a deck plate provided with a substrate portion and a plurality of reinforcing ribs protruding from the substrate portion, and a floor structure constructed using the deck plate.

図11は基板部2と、この基板部2から、当該基板部2側に図示例では2枚重ね部である窄まり部3aを有し先端側に空間3cを形成する膨大部3bを有する断面形状で突出する複数条の補強リブ3を備えた薄鋼板製のデッキプレートを示す。基板部2の幅方向の一方の縁部に短幅平坦部2aを有し、他方の縁部にL形に曲げた係止片2bを有している。この種のデッキプレートは、一般にフラットデッキプレートと称されているが、補強リブが膨大部を持たずに単にL形やI形に折り畳んだ形状をなすフラットデッキプレートもある。
この種のデッキプレートは例えば、鉄骨造、鉄筋コンクリート造、鉄骨鉄筋コンクリート造の建築物の床スラブや屋根スラブなどを構築する際に、梁間に掛け渡してコンクリート打設用型枠として用いられる。
FIG. 11 shows a cross section having a substrate portion 2 and a large portion 3b from the substrate portion 2 that has a constricted portion 3a that is an overlapping portion in the illustrated example on the substrate portion 2 side and that forms a space 3c on the distal end side. A deck plate made of a thin steel plate having a plurality of reinforcing ribs 3 protruding in shape is shown. A short width flat portion 2a is provided at one edge in the width direction of the substrate portion 2, and a locking piece 2b bent into an L shape is provided at the other edge. This type of deck plate is generally called a flat deck plate, but there is also a flat deck plate in which the reinforcing rib does not have an enormous portion and is simply folded into an L shape or an I shape.
This type of deck plate is used, for example, as a formwork for casting concrete by spanning between beams when building a floor slab or roof slab of a steel structure, reinforced concrete structure, or steel reinforced concrete structure.

この種のデッキプレートは一般に、補強リブ3を下側にして敷設するが、通常、図12(イ)、(ロ)、(ハ)に示したデッキプレート1’のように、デッキプレート長さ方向端部の補強リブ3を基板部2側に押し潰して押し潰し端部4’を形成し、この押し潰し端部4’を梁5に掛けることが行なわれている(特許文献1)。
デッキプレート長さ方向端部(以下場合により単に長さ方向端部と言う)を押し潰さないままでは、打設したコンクリートが補強リブ3の膨大部3b内に入り込んで、無用にコンクリート使用量が増してコスト高となり、また床重量も増して適切でないので、また、階高を節約するためにも、前記のように、長さ方向端部を押し潰して、デッキプレートの上面高さ位置が低くなるようにしている。
なお、この場合、押し潰し端部4’に厚みがあることで、長さ方向端部を単に押し潰したままでは基板部2の下に隙間が生じるので、端部における基板部2を基板部上面より凹ませてパン2cを形成している。
In general, this type of deck plate is laid with the reinforcing rib 3 on the lower side. Usually, the deck plate length is as shown in the deck plate 1 'shown in FIGS. 12 (a), (b), and (c). The reinforcing rib 3 at the end in the direction is crushed toward the substrate portion 2 to form a crushed end 4 ′, and the crushed end 4 ′ is hung on the beam 5 (Patent Document 1).
If the end portion of the deck plate in the length direction (hereinafter, simply referred to as the length direction end portion) is not crushed, the placed concrete enters the enormous portion 3b of the reinforcing rib 3, and the amount of use of the concrete is unnecessarily increased. Since the cost is increased and the floor weight is also increased, it is not appropriate. Also, in order to save the floor height, as described above, the end portion in the longitudinal direction is crushed so that the upper surface height position of the deck plate is I try to lower it.
In this case, since the crushing end portion 4 ′ has a thickness, a gap is formed under the substrate portion 2 when the end portion in the length direction is simply crushed, so that the substrate portion 2 at the end portion is replaced with the substrate portion. A pan 2c is formed by being recessed from the upper surface.

この種のデッキプレートは、一般にフラットデッキプレートと呼ばれるように上面全体に平坦面が形成されることが特徴なので、上記のように補強リブ3を下側にして敷設するのが一般的であるが、特許文献2(特開平8−218538)では、端部の押し潰し加工を不要にし、かつ、天井吊金具の取り付けを容易にするフラットデッキプレートとして、補強リブを上側にして敷設する場合が示されている。すなわち、この特許文献2の補強リブは、基本的には前記図11の補強リブ3と同様な断面形状で、二枚重ね部(特許文献2の垂直条部2a)と三角形状の空間を形成する膨大部(特許文献2の中空条部2b)とを有するが、長さ方向端部は、押し潰して膨大部の空間を閉鎖する構造とはしてはいない。   Since this type of deck plate is characterized in that a flat surface is formed on the entire upper surface as generally called a flat deck plate, it is common to lay the reinforcing rib 3 downward as described above. Patent Document 2 (Japanese Patent Laid-Open No. 8-218538) shows a case in which a flat deck plate that eliminates the need for crushing of the end portion and facilitates mounting of the ceiling hanger is laid with the reinforcing rib on the upper side. Has been. That is, the reinforcing rib of Patent Document 2 basically has a cross-sectional shape similar to that of the reinforcing rib 3 of FIG. 11, and forms an enormous space that forms a triangular space with the two-layer overlapping portion (the vertical strip portion 2a of Patent Document 2). Part (the hollow strip part 2b of Patent Document 2), but the end in the length direction is not configured to be crushed to close the space of the enormous part.

特許文献3(特開平9−4107)は、フラットデッキプレートに塗装を施している場合に、補強リブにおける二枚重ね部(特許文献3の垂直重合部2a)の拡開を防止するためのスポット溶接を可能にすることを目的とするものであるが、基本構造としては特許文献2と同様である。   In Patent Document 3 (Japanese Patent Laid-Open No. 9-4107), when the flat deck plate is coated, spot welding is performed to prevent the double-layered portion (vertical overlapping portion 2a of Patent Document 3) from expanding in the reinforcing rib. The basic structure is the same as that of Patent Document 2, although the purpose is to make it possible.

ところで、いわゆるフラットデッキプレートではないが、水平な山面と谷面とが斜面で連続して台形波形断面形状をなす通常のデッキプレートの場合は、長さ方向端部を特に処理しないで敷設したのでは、山面の下の空間から打設したコンクリートが階下に流出するので、コンクリート漏れを防ぐ手段が必要であり、長さ方向端部の山部を押し潰し閉塞して梁載置部とすることが行なわれ、エンクロデッキプレートとも称されている(特許文献4:特開2007−077645)。   By the way, although it is not a so-called flat deck plate, in the case of a normal deck plate in which a horizontal peak surface and a valley surface are continuously sloped to form a trapezoidal corrugated cross-sectional shape, the end portion in the length direction is not particularly treated. Then, since the concrete cast from the space below the mountain surface flows downstairs, it is necessary to have a means to prevent concrete leakage, crushing and closing the mountain part at the end in the length direction and closing the beam mounting part. This is also referred to as an encro deck plate (Patent Document 4: Japanese Patent Application Laid-Open No. 2007-077645).

特開平6−123153JP-A-6-123153 特開平8−218538JP-A-8-218538 特開平9−4107JP-A-9-4107 特開2007−077645JP2007-077645

補強リブを上側にして用いる場合に特許文献2では、長さ方向端部は、押し潰して膨大部の空間を閉鎖する構造としてはいない。したがって、打設したコンクリートが膨大部に入り込み、コンクリート使用量が増してコスト高となり、また、設計以上のコンクリート量となるので床重量も増加し、設計時の許容応力を超えてしまうことも生じ得る。   In the case of using the reinforcing rib with the upper side, in Patent Document 2, the end portion in the length direction is not configured to be crushed to close the space of the enormous portion. Therefore, the cast concrete enters a huge part, increasing the amount of concrete used and increasing the cost. Also, since the amount of concrete exceeds the design, the floor weight also increases and the allowable stress at the time of design may be exceeded. obtain.

そこで、特許文献1のように長さ方向端部を上から押し潰して形成した押し潰し端部の場合が考えられるが、端部断面の高さが殆んどなくなり、端部の断面性能が大きく低下するが、端部においても断面性能の低下を極力防ぐことが望ましい。   Then, although the case of the crushing edge part formed by crushing the length direction edge part from the top like patent document 1 is considered, the height of an edge part cross section will almost disappear, and the cross-sectional performance of an edge part will be sufficient. Although it is greatly reduced, it is desirable to prevent the deterioration of the cross-sectional performance as much as possible at the end.

仮に、前記図12の押し潰し端部4’を有するデッキプレート1’を、特許文献2と同様に補強リブ3を上側にする逆さ使いをして敷設するとすれば、図13のデッキプレート1”ようになり、打設したコンクリートが膨大部に入り込むという特許文献2の前記問題は解消される。なお、この場合の長さ方向端部には、図12におけるパン2cは不要である。   If the deck plate 1 ′ having the crushing end 4 ′ of FIG. 12 is laid upside down with the reinforcing rib 3 facing upward as in Patent Document 2, the deck plate 1 ″ of FIG. Thus, the above-described problem of Patent Document 2 in which the placed concrete enters the enormous portion is eliminated, and the pan 2c in FIG.

図12のような一般的な使い方をするにしても図13のような逆さ使いをするにしても、補強リブ3を上から押し潰して押し潰し端部を形成するが、膨大部3bを有する補強リブ3を上から押し潰して押し潰し端部4’を形成する端部加工では、複雑に折り畳まれて潰されるので、常に一定した押し潰し端部形状は得にくく、また、すっきりした外観とはならない。
その他、従来のように上から押し潰した端部を持つデッキプレートと比べて、種々の点で改善されるデッキプレートが得られれば望ましい。
Whether the general usage as shown in FIG. 12 or the upside-down usage as shown in FIG. 13 is used, the reinforcing rib 3 is crushed from above to form a crushed end portion. In the end processing that crushes the reinforcing rib 3 from above to form the crushing end portion 4 ′, it is complicatedly folded and crushed, so that it is difficult to always obtain a constant crushing end shape, and a clean appearance Must not.
In addition, it is desirable to obtain a deck plate that can be improved in various respects as compared with a deck plate having an end portion crushed from above as in the prior art.

本発明は上記事情を鑑みてなされたもので、膨大部を有する複数条の補強リブを持つデッキプレートを前記補強リブを上側にして用いる場合に、打設したコンクリートが長さ方向端部において前記補強リブの膨大部内に入り込むことがないデッキプレートを得ることを目的とし、また、コンクリートの膨大部浸入を防止するために補強リブのデッキプレート長さ方向端部を押し潰す場合に、その押し潰し加工が容易であり、かつ、押し潰したことによる端部の断面性能の低下が少なく、また、その他の点でも改善されるデッキプレートを得ることを目的とする。   The present invention has been made in view of the above circumstances, and when a deck plate having a plurality of reinforcing ribs having enormous portions is used with the reinforcing ribs on the upper side, the placed concrete is at the end in the longitudinal direction. The purpose is to obtain a deck plate that does not enter into the enormous part of the reinforcing rib. Also, when the end part of the reinforcing rib in the length direction of the deck plate is crushed to prevent the invasion of the enormous part of the concrete, the crushing is performed. It is an object of the present invention to obtain a deck plate that is easy to process and has little deterioration in cross-sectional performance at the end due to crushing, and is improved in other respects.

上記課題を解決する請求項1の発明は、基板部と、この基板部から、当該基板部側に窄まり部を有し先端側に膨大部を有する断面形状で突出する複数条の補強リブを備えたデッキプレートであって、
デッキプレート長さ方向両端部に、前記補強リブを、膨大部先端側部分の膨大部板材が内向きに折り込まれる態様でデッキプレート幅方向両側から押し潰して前記膨大部を閉鎖した押し潰し端部を有することを特徴とする。
The invention of claim 1 that solves the above-described problem includes a substrate portion and a plurality of reinforcing ribs that protrude from the substrate portion in a cross-sectional shape having a constricted portion on the substrate portion side and a massive portion on the distal end side. A deck plate with
The crushing end portion that crushes the reinforcing ribs from both sides in the deck plate width direction in a manner in which the bulging portion plate material of the bulging portion tip side portion is folded inward at both ends in the deck plate length direction to close the bulging portion. It is characterized by having.

請求項2の発明は、基板部と、この基板部から、当該基板部側に窄まり部を有し先端側に膨大部を有する断面形状で突出する複数条の補強リブを備えたデッキプレートであって、
デッキプレート長さ方向両端部に、前記補強リブを、膨大部先端側部分の膨大部板材がさらに先端方向に延出して二枚重ね状態になる態様でデッキプレート幅方向両側から押し潰して前記膨大部を閉鎖した押し潰し端部を有することを特徴とする。
The invention according to claim 2 is a deck plate comprising a substrate portion and a plurality of reinforcing ribs protruding from the substrate portion in a cross-sectional shape having a narrowed portion on the substrate portion side and a massive portion on the tip side. There,
The reinforcing ribs are squeezed from both sides in the deck plate width direction in such a manner that the bulging part plate material of the bulging part tip side part further extends in the tip direction and is in a stacked state at both ends of the deck plate length direction. It has a closed crushing end.

請求項は、請求項1又は2のデッキプレートにおいて、前記補強リブの前記窄まり部が隙間のない閉鎖窄まり部であり、前記補強リブの膨大部のデッキプレート長さ方向両端部がデッキプレート幅方向両側から押し潰されていることで、デッキプレート全体として補強リブの内部に閉鎖空間が形成されていることを特徴とする。 Claim 3 is the deck plate as claimed in claim 1 or 2, wherein said Subomari portion of the reinforcing rib is closed Subomari unit without clearance, the deck plate both longitudinal ends of the enlarged portion of the reinforcing rib deck By being crushed from both sides in the plate width direction, a closed space is formed inside the reinforcing rib as a whole deck plate.

請求項の床構造の発明は、請求項1〜のいずれか1項のデッキプレートを複数枚、前記補強リブを上側にして梁間に掛け渡し、その上にコンクリートを打設して構築したことを特徴とする。 The invention of the floor structure of claim 4 is constructed by placing a plurality of deck plates according to any one of claims 1 to 3 , spanning between the beams with the reinforcing rib on the upper side, and placing concrete thereon. It is characterized by that.

請求項の床構造の発明は、共通の梁上で連続する第1の床と第2の床との一方が等厚スラブ、他方が合成スラブであり、
前記等厚スラブは上面全体が平坦面である型枠を用いコンクリートを打設して構築されるスラブであり、
前記合成スラブは打設されるコンクリートに対してコンクリート硬化後にコンクリートと一体結合する突部を有するデッキプレートを型枠として用いコンクリートを打設して構築されるスラブであり、
前記合成スラブが、請求項1〜のいずれか1項のデッキプレートを型枠として用いコンクリートを打設して構築されてなり、かつ上面高さ位置が前記等厚スラブと同じであることを特徴とする。
In the invention of the floor structure according to claim 5 , one of the first floor and the second floor continuous on a common beam is an equal thickness slab, and the other is a synthetic slab,
The equal thickness slab is a slab constructed by placing concrete using a formwork whose entire upper surface is a flat surface,
The synthetic slab is a slab constructed by casting concrete using a deck plate having a projection integrally bonded to the concrete after the concrete is hardened to the concrete to be placed,
The synthetic slab is constructed by placing concrete using the deck plate according to any one of claims 1 to 3 as a formwork, and the upper surface height position is the same as the equal thickness slab. Features.

本発明によれば、補強リブの膨大部のデッキプレート長さ方向両端部がデッキプレート幅方向両側から押し潰されて、閉じた押し潰し端部を形成しているので、このデッキプレートを補強リブを上側にして梁上に敷設しコンクリートを打設しても、コンクリートがデッキプレート長さ方向端部において補強リブの膨大部内に入り込むことがない。
したがって、設計以上のコンクリート使用量となることを防ぎ、コンクリート量増加によるコストアップを防ぐことができる。また、設計通りのコンクリート量で施工されるので、床重量が設計重量より増すことがなく、設計時の許容応力を超えてしまう恐れもなくなる。
According to the present invention, the deck plate length direction both ends of the enormous portion of the reinforcing rib are crushed from both sides of the deck plate width direction to form a closed crushed end portion. Even if the concrete is laid on the beam with the facing up, the concrete does not enter the enormous portion of the reinforcing rib at the end of the deck plate in the longitudinal direction.
Accordingly, it is possible to prevent the amount of the concrete from being used more than designed and to prevent an increase in cost due to an increase in the amount of concrete. In addition, since the construction is performed with the concrete amount as designed, the floor weight does not increase beyond the design weight, and there is no possibility of exceeding the allowable stress at the time of design.

従来のように補強リブを上から押し潰す端部加工では、複雑に折り畳まれて潰されるので、常に一定した押し潰し端部形状は得にくく、また、すっきりした外観とはならないが、本発明のように、デッキプレート幅方向両側から押し潰す端部加工では、常に一定した押し潰し端部形状が得られ、また、すっきりした外観となる。
また、従来の補強リブの全体を上から押し潰す加工と比較して、本発明のデッキプレート幅方向両側から押し潰す加工では、膨大部の押し潰し加工だけで済むので、加工に要する力は小さく済む。
In the end processing that crushes the reinforcing rib from above as in the conventional case, since it is folded in a complicated manner and crushed, it is difficult to always obtain a constant crushing end shape, and it does not become a clean appearance, As described above, in the end processing for crushing from both sides of the deck plate width direction, a constant crushing end shape is always obtained, and a clean appearance is obtained.
Compared with the conventional process of crushing the entire reinforcing rib from above, the process of crushing from both sides of the deck plate width direction according to the present invention requires only a large part of the crushing process, so the force required for the process is small. That's it.

上から押し潰して形成した従来の押し潰し端部のように断面高さが殆んどなく断面性能が大きく低下するものと比較して、本発明のデッキプレート幅方向両側から押し潰して形成した押し潰し端部は断面高さを保つので、断面性能は大である。   Compared with the conventional crushing end portion formed by crushing from above, the cross-sectional height is substantially reduced and the cross-sectional performance is greatly reduced, and the crushing is formed from both sides of the deck plate width direction of the present invention. Since the crushing end portion maintains the cross-sectional height, the cross-sectional performance is large.

本発明のデッキプレートを請求項のように、膨大部を持つ補強リブを上側にして敷設することで、膨大部が打設したコンクリートと一体結合するコンクリート合成効果を奏し、デッキプレートが単なる型枠にとどまらず、コンクリート硬化後は構造部材として機能し、いわゆる合成スラブを構築することができる。 By laying the deck plate according to the present invention with the reinforcing rib having the enormous portion on the upper side as in claim 4 , there is a concrete synthesis effect in which the enormous portion is casted to the concrete, and the deck plate is a simple mold. Not only the frame, but also functions as a structural member after the concrete is hardened, and a so-called synthetic slab can be constructed.

従来のように補強リブを上から押し潰す場合と比較して、デッキプレート幅方向両側から押し潰す場合は、押し潰された部分から端部加工の影響を受けていない補強リブ断面形状に移行するデッキプレート長さ方向の断面漸変領域が短く済むので、デッキプレート長さ方向の変形部領域が短く済む。
したがって、コンクリート合成効果の低い変形部(押し潰し端部+断面漸変領域)の領域を短くすることができる。
Compared to the case where the reinforcing ribs are crushed from above as in the conventional case, when crushed from both sides in the deck plate width direction, the crushed portion transitions to a reinforcing rib cross-sectional shape that is not affected by edge processing. Since the cross-sectional gradual change region in the deck plate length direction can be shortened, the deformation region in the deck plate length direction can be shortened.
Therefore, it is possible to shorten the region of the deformed portion (crushed end portion + cross-sectional gradual change region) having a low concrete synthesis effect.

請求項の床構造を、台形波形断面形状をなす通常のデッキプレートを用いた合成スラブと同等の断面性能となるようなコンクリートボリュームで施工した場合、前記台形波形断面形状の合成床版用デッキプレートを用いた合成スラブと比較して、スラブ厚を薄くすることができる(詳細は後述)。
したがって、請求項のように、共通の梁上で連続する2つの床の一方を等厚スラブ、他方を合成スラブとする場合に、前記他方の合成スラブを請求項5のように本発明のデッキプレートを用いて構築することで、前記2つの床全体のスラブ厚を、台形波形断面形状の合成床版用デッキプレートを用いて合成スラブを構築する場合の2つの床全体のスラブ厚より、薄くすることができる。
すなわち、梁上で連続する梁の両側の2つの床は通常、床面高さ位置を同じにするので、前記他方の合成スラブが台形波形断面形状のデッキプレートを用いた合成スラブであれば、その合成スラブのスラブ厚に合せて前記一方の等厚スラブを余分に厚く施工する必要がある。しかし、前記他方の合成スラブを請求項の合成スラブとすることでそのスラブ厚を薄くすることができるので、前記一方の等厚スラブを余分に厚く施工する必要はなく、したがって、梁の両側の2つの床全体のスラブ厚を、台形波形断面形状の合成床版用デッキプレートを用いて合成スラブを構築する場合の2つの床全体のスラブ厚より、薄くすることができる。これにより、階高を低くすることが可能で、施工コストを削減することができ、建物全体として大きなコストダウンが図られる。
When the floor structure of claim 4 is constructed with a concrete volume that has a cross-sectional performance equivalent to that of a synthetic slab using a normal deck plate having a trapezoidal corrugated cross-sectional shape, the deck for a composite floor slab having the trapezoidal corrugated cross-sectional shape. The slab thickness can be reduced as compared with a synthetic slab using a plate (details will be described later).
Therefore, as according to claim 5, in the case of an equal thickness slab, other synthetic slabs one of two beds of contiguous on a common beam, the present invention said other synthetic slab as claimed in claim 5 By constructing using a deck plate, the slab thickness of the entire two floors is more than the slab thickness of the entire two floors when constructing a composite slab using a deck plate for a composite floor slab having a trapezoidal corrugated cross section. Can be thinned.
That is, the two floors on both sides of the continuous beam on the beam usually have the same floor surface height position, so if the other composite slab is a composite slab using a trapezoidal corrugated cross-section deck plate, It is necessary to apply the one equal thickness slab to an extra thickness in accordance with the slab thickness of the composite slab. However, since the slab thickness can be reduced by making the other synthetic slab as the synthetic slab of claim 4 , it is not necessary to construct the one equal-thick slab excessively thick, and therefore, both sides of the beam The slab thickness of the entire two floors can be made thinner than the slab thickness of the entire two floors when the synthetic slab is constructed using the deck plate for the synthetic floor slab having a trapezoidal corrugated cross section. Thereby, the floor height can be lowered, the construction cost can be reduced, and the cost of the entire building can be greatly reduced.

請求項のように補強リブの窄まり部がカシメや溶接等により隙間のない閉鎖窄まり部とされておれば、コンクリートの重量で窄まり部の隙間が広がったりすることがなく、好ましい。
If the narrowed portion of the reinforcing rib is a closed narrowed portion with no gap by caulking, welding or the like as in claim 3 , it is preferable that the gap of the narrowed portion does not widen due to the weight of the concrete.

本発明の一実施例のデッキプレートを示すもので、(イ)はデッキプレート端部近傍の平面図、(ロ)は(イ)のA−A断面図、(ハ)は(イ)のB−B断面図である。1 shows a deck plate according to an embodiment of the present invention, in which (a) is a plan view near the end of the deck plate, (b) is a cross-sectional view taken along line AA in (b), and (c) is B in (a). It is -B sectional drawing. 図1のデッキプレートを梁間に掛け渡した状態の側面図である。FIG. 2 is a side view of a state in which the deck plate of FIG. 1 is spanned between beams. (イ)は図2の押し潰し端部の近傍を拡大した図、(ロ)は(イ)のC−C断面図、(ハ)は(イ)のD−D断面図、(ニ)は(ハ)を拡大した図である。(A) is an enlarged view of the vicinity of the crushing end of FIG. 2, (b) is a cross-sectional view taken along the line CC in (a), (c) is a cross-sectional view taken along the line DD in (a), and (d) is It is the figure which expanded (c). 上記デッキプレートの斜視図である。It is a perspective view of the said deck plate. 図4の要部を拡大した図である。It is the figure which expanded the principal part of FIG. 上記デッキプレートにおける補強リブの端部を幅方向から押し潰して押し潰し端部を形成する工程の説明図である。It is explanatory drawing of the process of crushing the edge part of the reinforcement rib in the said deck plate from the width direction, and forming a crushing edge part. 本発明において押し潰し端部から押し潰していない補強リブまでの断面漸変領域長さについて説明する図であり、(ロ)は図1のデッキプレートの要部の図、(イ)は(ロ)の平面図、(ハ)は図13(イ)に示した従来のデッキプレートの要部の図である。It is a figure explaining the cross-sectional gradually change area | region length from the crushing edge part to the reinforcement rib which is not crushed in this invention, (b) is a figure of the principal part of the deck plate of FIG. ) Is a plan view of the main part of the conventional deck plate shown in FIG. (イ)は本発明の床構造の一実施例を示す要部断面図、(ロ)は(イ)の床構造の効果を説明するために比較して示した床構造の断面図である。(A) is principal part sectional drawing which shows one Example of the floor structure of this invention, (b) is sectional drawing of the floor structure shown in order to demonstrate the effect of the floor structure of (b). 本発明の他の実施例を示す図(図3に対応)であり、(イ)はデッキプレートの押し潰し端部の近傍を拡大した図、(ロ)は(イ)のC’−C’断面図、(ハ)は(イ)のD’−D’断面図である。It is a figure (corresponding to FIG. 3) which shows the other Example of this invention, (A) is the figure which expanded the vicinity of the crushing edge part of a deck plate, (B) is C'-C 'of (A). Sectional drawing (c) is a sectional view taken along line D'-D 'in (a). 本発明のさらに他の実施例を示す図(図3に対応)であり、(イ)はデッキプレートの押し潰し端部の近傍を拡大した図、(ロ)は(イ)のC”−C”断面図、(ハ)は(イ)のD”−D”断面図である。It is a figure (corresponding to Drawing 3) which shows other examples of the present invention, (A) is the figure which expanded the neighborhood of the crushing edge part of a deck plate, (B) is C ''-C of (A). "Cross-sectional view, (c) is D" -D "cross-sectional view of (a). デッキプレート長さ方向端部の押し潰し加工をしていないデッキプレートを説明するもので、(イ)はデッキプレート端部近傍の平面図、(ロ)は(イ)のE−E断面図であるDescribe the deck plate that is not crushed at the end of the deck plate length direction. (A) is a plan view near the end of the deck plate, (b) is a cross-sectional view taken along line EE of (a). is there 従来のデッキプレートを説明するもので、(イ)はデッキプレートを梁間に掛け渡した状態の側面図、(ロ)は(イ)のF−F拡大断面図、(ハ)は(イ)の梁を除くG−G拡大断面図である。The conventional deck plate will be described. (A) is a side view of the deck plate spanned between the beams, (b) is an enlarged cross-sectional view of FF of (b), and (c) is of (b). It is GG expanded sectional drawing except a beam. 他の従来のデッキプレートを説明するもので、(イ)はデッキプレートを梁間に掛け渡した状態の側面図、(ロ)は(イ)のH−H拡大断面図、(ハ)は(イ)の梁を除くI−I拡大断面図である。Other conventional deck plates will be described. (A) is a side view of the deck plate spanned between beams, (b) is an enlarged cross-sectional view of (b) HH, (c) is (b) It is an II expanded sectional view except a beam.

以下、本発明のデッキプレート及び床構造を実施するための形態について、図面を参照して説明する。   Hereinafter, embodiments for carrying out the deck plate and floor structure of the present invention will be described with reference to the drawings.

図1は一実施例のデッキプレート1を説明するもので、(イ)はデッキプレート端部近傍の平面図、(ロ)は(イ)のA−A断面図、(ハ)は(イ)のB−B断面図である。図2は図1のデッキプレート1を梁間に掛け渡した状態の側面図である。図3(イ)は図2の押し潰し端部の近傍を拡大した図、(ロ)は(イ)のC−C断面図、(ハ)は(イ)のD−D断面図、(ニ)は(ハ)を拡大した図である。図4は上記デッキプレート1の端部近傍の斜視図、図5は図4の一部分を拡大した図である。   1A and 1B illustrate a deck plate 1 according to an embodiment. FIG. 1A is a plan view of the vicinity of an end of the deck plate, FIG. 1B is a cross-sectional view taken along the line A-A in FIG. It is BB sectional drawing of. FIG. 2 is a side view of the deck plate 1 of FIG. 3 (a) is an enlarged view of the vicinity of the crushing end portion of FIG. 2, (b) is a cross-sectional view taken along the line CC of (a), (c) is a cross-sectional view taken along the line DD of FIG. ) Is an enlarged view of (c). 4 is a perspective view of the vicinity of the end of the deck plate 1, and FIG. 5 is an enlarged view of a part of FIG.

このデッキプレート1は、例えば、鉄骨造、鉄筋コンクリート造、鉄骨鉄筋コンクリート造の建築物の床スラブや屋根スラブなどを構築する際に、梁間に掛け渡してコンクリート打設用型枠として用いられるもので、一般に0.8mm〜1.6mm程度の薄鋼板を用いてロール成形により製造される。
図示例のデッキプレート1は、長さ方向端部を除けば図11で説明したデッキプレートと同じであり、基板部2と、この基板部2から、当該基板部2側に図示例では2枚重ね部(窄まり部)3aを有し先端側に空間3cを形成する膨大部3bを有する断面形状で突出する複数条の補強リブ3を備え、基板部2の幅方向の一方の縁部に短幅平坦部2aを有し、他方の縁部にL形に曲げた係止片2bを有している。
This deck plate 1 is used, for example, as a formwork for placing concrete by spanning between beams when building a floor slab or roof slab of a steel frame, reinforced concrete structure, or steel reinforced concrete structure. Generally, it is manufactured by roll forming using a thin steel plate of about 0.8 mm to 1.6 mm.
The deck plate 1 in the illustrated example is the same as the deck plate described in FIG. 11 except for the end portion in the length direction. The deck plate 1 and two pieces in the illustrated example from the substrate unit 2 to the substrate unit 2 side are illustrated. Provided with a plurality of reinforcing ribs 3 projecting in a cross-sectional shape having an overlapped portion (constricted portion) 3a and having a huge portion 3b forming a space 3c on the distal end side, It has the short flat part 2a, and has the latching piece 2b bent in the L shape at the other edge part.

本発明のデッキプレートは、デッキプレート長さ方向両端部に、前記補強リブ3をデッキプレート幅方向両側から押し潰して前記膨大部3bを閉鎖した押し潰し端部4を有する。
図示例の押し潰し端部4は、図3(ハ)及び拡大した(ニ)に示すように、膨大部先端側部分の平坦部(膨大部板材)が内向きに折り込まれる態様でデッキプレート幅方向両側から押し潰されて形成されている。
図6はその押し潰し端部4を形成する過程を模式的に示したもので、図6(イ)は補強リブ3の膨大部3bが変形していない本来の三角形断面形状であり、膨大部3bの三角形辺の平坦部Sの中央を、同図(ロ)のように基板部2側に押し込んで凹ませるか、もしくは膨らまないように支えた後、同図(ハ)のように膨大部3bを金型で両側から押し潰すことで、同図(ニ)のように前記平坦部Sを隙間のない二枚重ねに状態に折り畳んで、押し潰し端部4を形成している。この端部押し潰し加工は適宜の金型を用いて行なうことができる。(ロ)〜(ニ)には変形していない状態の膨大部3bを破線で示した。
The deck plate of the present invention has crushing end portions 4 that crush the reinforcing ribs 3 from both sides in the deck plate width direction and close the enormous portion 3b at both ends in the deck plate length direction.
The crushing end portion 4 in the illustrated example has a deck plate width in such a manner that the flat portion (the enormous portion plate material) at the front end portion of the enormous portion is folded inward as shown in FIG. It is formed by being crushed from both directions.
FIG. 6 schematically shows a process of forming the crushing end portion 4. FIG. 6 (a) shows an original triangular cross-sectional shape in which the enormous portion 3b of the reinforcing rib 3 is not deformed. The center of the flat part S of the triangular side 3b is pushed into the substrate part 2 side as shown in the same figure (b) to be recessed or supported so as not to swell, and then the enormous part as shown in the figure (c) By crushing 3b from both sides with a metal mold, the flat portion S is folded into a two-layered state without a gap as shown in FIG. This end crushing process can be performed using an appropriate mold. In (b) to (d), the enormous portion 3b that is not deformed is indicated by a broken line.

従来のように補強リブを上から押し潰す端部加工では、複雑に折り畳まれて潰されるので、常に一定した押し潰し端部形状は得にくく、また、すっきりした外観とはならないが、図6に示したように、デッキプレート幅方向両側から押し潰す端部加工では、常に一定した押し潰し端部形状が得られ、また、すっきりした外観となる。
また、従来の補強リブの全体を上から押し潰す加工と比較して、本発明のデッキプレート幅方向両側から押し潰す加工では、二枚重ね部の変形はなく膨大部の押し潰し加工だけで済むので、加工に要する力は小さく済む。
In the end processing that crushes the reinforcing ribs from above as in the conventional case, since it is folded in a complicated manner and crushed, it is difficult to always obtain a constant crushing end shape, and it does not have a clean appearance, but in FIG. As shown, in the end processing that crushes from both sides of the deck plate width direction, a constant crushing end shape is always obtained, and a clean appearance is obtained.
In addition, compared to the conventional process of crushing the entire reinforcing rib from above, in the process of crushing from both sides of the deck plate width direction of the present invention, there is no deformation of the two-layer overlapped portion, and only a huge portion of the crushing process is required. Less force is required for processing.

上記のデッキプレート1は、図2、図3のように、コンクリート床施工に際して、コンクリート打設時の捨て型枠として梁5間に掛け渡され、必要に応じて適宜配筋を配置してコンクリートを打設し、床スラブを構築する。
このデッキプレート1によれば、補強リブ3の膨大部3bのデッキプレート長さ方向両端部がデッキプレート幅方向両側から押し潰されて、閉じた押し潰し端部4を形成しているので、図示のように補強リブ3を上側にして敷設しコンクリートを打設しても、コンクリートがデッキプレート長さ方向端部において補強リブ3の膨大部3b内に入り込むことがない。
したがって、設計以上のコンクリート使用量となることを防ぎ、コンクリート量増加によるコストアップを防ぐことができる。また、設計通りのコンクリート量で施工されるので、床重量が設計重量より増すことがなく、設計時の許容応力を超えてしまう恐れもなくなる。
As shown in FIGS. 2 and 3, the deck plate 1 is stretched between the beams 5 as a discarded formwork at the time of placing a concrete floor. To build a floor slab.
According to this deck plate 1, both end portions in the deck plate length direction of the enormous portion 3 b of the reinforcing rib 3 are crushed from both sides in the deck plate width direction to form closed crushing end portions 4. Thus, even if the reinforcing rib 3 is laid upward and the concrete is placed, the concrete does not enter the enormous portion 3b of the reinforcing rib 3 at the end portion in the deck plate length direction.
Accordingly, it is possible to prevent the amount of the concrete from being used more than designed and to prevent an increase in cost due to an increase in the amount of concrete. In addition, since the construction is performed with the concrete amount as designed, the floor weight does not increase beyond the design weight, and there is no possibility of exceeding the allowable stress at the time of design.

また、上から押し潰して形成した従来の押し潰し端部4’のように断面高さが殆んどなく断面性能が大きく低下するものと比較して、デッキプレート幅方向両側から実施例のように押し潰して形成した押し潰し端部4は断面高さを保つので断面性能は大である。但し、押し潰していない補強リブと比較すると若干低下する。   Further, as compared with the conventional crushing end portion 4 ′ formed by crushing from above, the cross-sectional performance is substantially reduced as compared with the case where the cross-sectional performance is substantially reduced as in the embodiment. Since the crushing end portion 4 formed by crushing to the shape maintains the cross-sectional height, the cross-sectional performance is large. However, it is slightly lower than the reinforcing ribs that are not crushed.

このデッキプレート1を用いて構築した床構造は、補強リブ3が上側にあるので、補強リブ3の膨大部3bが打設したコンクリートと一体結合するコンクリート合成効果を奏する。特に、膨大部3bの基板部2へ向けた面が打設したコンクリートに係合して、デッキプレートとコンクリートの合成効果が得られる。したがって、デッキプレートが単なる捨て型枠にとどまらず、コンクリート硬化後は構造部材として機能し、いわゆる合成スラブを構築することができる。なお、合成スラブとなるので、構造用鉄筋を省略することも可能であるが、必要に応じて構造用鉄筋も配置するとよい。   The floor structure constructed using this deck plate 1 has a concrete synthesis effect in which the reinforced rib 3 is on the upper side, so that the huge portion 3b of the reinforcing rib 3 is integrally coupled with the concrete cast. In particular, the surface of the enormous portion 3b toward the substrate portion 2 is engaged with the cast concrete, and the effect of combining the deck plate and the concrete is obtained. Therefore, the deck plate is not limited to a simple formwork, but functions as a structural member after the concrete is hardened, so that a so-called synthetic slab can be constructed. In addition, since it becomes a synthetic | combination slab, it is also possible to abbreviate | omit a structural reinforcement, but it is good also to arrange | position a structural reinforcement as needed.

図7は本発明において押し潰し端部から押し潰していない補強リブまでの距離、すなわち断面漸変領域長さについて説明する図であり、(ロ)は図1のデッキプレートの要部の図、(イ)は(ロ)の平面図、(ハ)は図13(イ)に示した従来のデッキプレートの要部の図である。
例えば、板厚1.0mm、補強リブ3の高さが75mm、その膨大部3bの幅が40mm、2枚重ね部3aの長さが概ね40mmのデッキプレートの場合、実施例の押し潰し端部4を形成する際の断面漸変領域長さLを50mmまで短くしても良好な押し潰し端部を形成できるのに対して、従来の上から押し潰す端部加工の場合の断面漸変領域長さL’は通常200mm程度を必要とする(なお、押し潰し端部4、4’の長さは同じとしている)。
このように、本発明の幅方向から押し潰す端部加工の場合の断面漸変領域Lは、従来の上から押し潰す端部加工の場合の断面漸変領域L’と比較して顕著に短く済む。したがって、コンクリート合成効果の低い変形部(押し潰し端部+断面漸変領域)の領域を短くすることができる。
FIG. 7 is a diagram for explaining the distance from the crushing end to the reinforcing rib that is not crushed in the present invention, that is, the cross-sectional gradual change region length. (A) is a plan view of (b), and (c) is a diagram of the main part of the conventional deck plate shown in FIG. 13 (a).
For example, in the case of a deck plate having a plate thickness of 1.0 mm, a height of the reinforcing rib 3 of 75 mm, a width of the huge portion 3b of 40 mm, and a length of the two-layer overlapping portion 3a of approximately 40 mm, the crushing end portion of the embodiment 4 can be formed even if the cross-sectional gradual change area length L when forming 4 is shortened to 50 mm, whereas the cross-sectional gradual change area in the case of conventional end processing that is crushed from above The length L ′ usually requires about 200 mm (note that the lengths of the crushing end portions 4 and 4 ′ are the same).
As described above, the cross-sectional gradual change region L in the case of end processing that crushes from the width direction of the present invention is significantly shorter than the cross-sectional gradual change region L ′ in the case of end processing that crushes from above. That's it. Therefore, it is possible to shorten the region of the deformed portion (crushed end portion + cross-sectional gradual change region) having a low concrete synthesis effect.

従来及び本発明の3種の端部断面形状について、断面二次モーメント及びコンクリートに対する付着面積(幅方向の長さで示す)を比較すると表1の通りである。なお、板厚1mm、補強リブの高さ75mm、幅40mm、1スパン(補強リブ間隔)210mmで計算している。
<1>は従来の押し潰し加工をしない端部断面形状(仮にエンクロ無し断面と呼ぶ)、 <2>は横方向に押し潰して形成した本発明の押し潰し端部4の断面形状(仮に垂直エンクロ断面と呼ぶ)、<3>は上から押し潰して形成した従来の押し潰し端部4’の断面形状(仮に水平エンクロ断面と呼ぶ)である。なお、コンクリートに対する付着面積が大きいことはコンクリートに対する結合力に寄与する。
表1に示す通り、断面二次モーメント及び付着面積のいずれについても、エンクロ無し断面の場合が最も大であるが、従来の水平エンクロ断面4’では、エンクロ無し断面に対して断面二次モーメントが1%、付着面積が54%と大幅に低下するのに対して、本発明の垂直エンクロ断面4では、エンクロ無し断面に対して断面二次モーメントが83%、付着面積が90%であり、低下の程度が軽微である。

Figure 0006160857
Table 1 compares the cross-sectional secondary moment and the adhesion area to the concrete (indicated by the length in the width direction) for the conventional and three types of end cross-sectional shapes of the present invention. The calculation is made with a plate thickness of 1 mm, a height of the reinforcing ribs of 75 mm, a width of 40 mm, and one span (reinforcing rib interval) of 210 mm.
<1> is a cross-sectional shape of an end portion where the conventional crushing is not performed (referred to as a non-enclosure cross-section), and <2> is a cross-sectional shape of the crushing end portion 4 of the present invention formed by crushing in the horizontal direction (temporarily vertical) <3> is a cross-sectional shape of a conventional crushing end 4 'formed by crushing from above (referred to as a horizontal encro-cross section). In addition, the large adhesion area with respect to concrete contributes to the binding force with respect to concrete.
As shown in Table 1, the cross-section secondary moment and the adhesion area are the largest in the case of the non-enclosure cross section. While the vertical encro-section 4 of the present invention is greatly reduced to 1% and the adhesion area of 54%, the cross-sectional secondary moment is 83% and the adhesion area is 90% with respect to the non-enclosure cross section. The degree of is slight.
Figure 0006160857

図8は共通の梁5上で連続する2つの床の一方を等厚スラブ21、他方を合成スラブとして施工する場合について説明する図である。
図示例の一方の等厚スラブ21は、図12(イ)のように、デッキプレート1’を上面全体が平坦面である単なる捨て型枠として用いて施工した等厚スラブであり、一般的な鉄筋コンクリート床と同様に縦及び横の鉄筋を配置する。
合成スラブは、敷設したデッキプレートがコンクリート打設時には型枠として機能し、コンクリート硬化後はコンクリートと一体となって荷重を負担するスラブであり、図8(イ)の合成スラブ22は、本発明のデッキプレート1を合成デッキとして図2のように梁間に敷設しコンクリートを打設して構築した合成スラブである。
図8(ロ)の合成スラブ23は、水平な山面11aと谷面11bとが斜面11cで連続して台形波形断面形状をなし、さらに斜面11cにコンクリートと係合する段差部11dを形成した合成床版用デッキプレート11を用いて構築した合成スラブである。
FIG. 8 is a diagram for explaining a case where one of two floors continuous on the common beam 5 is constructed as an equal thickness slab 21 and the other as a composite slab.
One equal thickness slab 21 in the illustrated example is an equal thickness slab constructed by using the deck plate 1 ′ as a mere discarded mold frame whose entire upper surface is a flat surface as shown in FIG. Place vertical and horizontal reinforcing bars in the same way as reinforced concrete floors.
The composite slab is a slab in which the laid deck plate functions as a mold when the concrete is placed, and after the concrete is hardened, it is integrated with the concrete and bears a load. The composite slab 22 in FIG. This is a synthetic slab constructed by laying between beams as shown in FIG. 2 and using concrete as a synthetic deck.
In the synthetic slab 23 in FIG. 8 (b), the horizontal crest surface 11a and the trough surface 11b continuously form a trapezoidal corrugated cross-sectional shape on the inclined surface 11c, and further, a step portion 11d that engages with the concrete is formed on the inclined surface 11c. This is a synthetic slab constructed using a deck plate 11 for a synthetic floor slab.

図8(ロ)の合成スラブ23は、構造設計上、谷部のコンクリートの厚み方向全体を構造部材として有効に使えないので、スラブ厚t’が厚くなる。
これに対して、図8(イ)の合成スラブ22を、台形波形断面形状をなす合成床版用デッキプレートを用いた合成スラブと同等の断面性能となるようなコンクリートボリュームで施工した場合、構造部材として有効に使えないコンクリート部分はないので、前記台形波形断面形状の合成床版用デッキプレートを用いた合成スラブと比較して、スラブ厚tを薄くすることができる。
Since the synthetic slab 23 of FIG. 8B cannot effectively use the entire thickness direction of the concrete in the valley as a structural member in terms of structural design, the slab thickness t ′ becomes thick.
On the other hand, when the synthetic slab 22 in FIG. 8 (a) is constructed with a concrete volume that has a cross-sectional performance equivalent to that of a synthetic slab using a deck plate for a synthetic floor slab having a trapezoidal corrugated cross-sectional shape, Since there is no concrete portion that cannot be used effectively as a member, the slab thickness t can be reduced as compared with the synthetic slab using the synthetic slab deck plate having the trapezoidal corrugated cross section.

ところで、図8(イ)のように、梁5上で連続する梁両側の2つの床は通常、床面高さ位置を同じにするので、前記他方の合成スラブが、図8(ロ)のように台形波形断面形状のデッキプレート11を用いて施工した合成スラブ23であれば、床面高さ位置を同じにするためにその合成スラブ23のスラブ厚t’に合せて前記一方の等厚スラブ21のスラブ厚を余分に厚くする必要(tをt’とする必要)がある。
しかし、前記他方の合成スラブを、図8(イ)のように本発明のデッキプレート1を用いて施工した合成スラブ22とすれば、そのスラブ厚を余分に厚くする必要はなく本来のスラブ厚tのままで済む。
したがって、厚みを同じに施工する梁の両側の2つの床全体21、22のスラブ厚を、台形波形断面形状の合成床版用デッキプレートを用いて合成スラブを構築する場合の2つの床全体のスラブ厚t’より、薄くすることができる。これにより、階高を低くすることが可能で、施工コストを削減することができ、建物全体として大きなコストダウンが図られる。
By the way, as shown in FIG. 8 (a), two floors on both sides of the beam that are continuous on the beam 5 usually have the same floor surface height position. Therefore, the other composite slab is formed as shown in FIG. Thus, in the case of the synthetic slab 23 constructed using the deck plate 11 having the trapezoidal corrugated cross-sectional shape, the one equal thickness according to the slab thickness t ′ of the synthetic slab 23 in order to make the floor surface height position the same. It is necessary to increase the slab thickness of the slab 21 excessively (necessary to set t to t ′).
However, if the other synthetic slab is a synthetic slab 22 constructed using the deck plate 1 of the present invention as shown in FIG. 8 (A), the slab thickness does not need to be increased excessively, and the original slab thickness is increased. You can keep t.
Therefore, the slab thicknesses of the entire two floors 21 and 22 on both sides of the beams to be constructed with the same thickness are set to be the same as that of the entire two floors when the composite slab is constructed using the deck plate for the composite floor slab having the trapezoidal corrugated cross section. It can be made thinner than the slab thickness t ′. Thereby, the floor height can be lowered, the construction cost can be reduced, and the cost of the entire building can be greatly reduced.

図9に本発明の他の実施例のデッキプレート1Aを示す。このデッキプレート1Aの押し潰し端部4Aは、膨大部先端側部分の膨大部板材がさらに先端方向に延出して、図9(ハ)に示すように単なる直線状の二枚重ね状態になる態様でデッキプレート幅方向両側から押し潰されて形成されている。   FIG. 9 shows a deck plate 1A according to another embodiment of the present invention. The crushing end portion 4A of the deck plate 1A is formed in such a manner that the enormous portion plate material at the end portion of the enormous portion further extends in the distal end direction, and is in a state where it is in a simple linear two-layered state as shown in FIG. It is formed by being crushed from both sides in the plate width direction.

図10に本発明のさらに他の実施例のデッキプレート1Bを示す。このデッキプレート1Bは、同図(ロ)に示すように、補強リブ3’の二枚重ね部(窄まり部)3a’を長くした場合のもので、二枚重ね部3a’の中間部に、折り返し形状で左右に突出する横突出部3d’を設けている。この横突出部3d’は、二枚重ね部3a’の座屈耐力を高めるとともに、コンクリートを打設した際のデッキプレート1Bとコンクリートの合成効果を高める効果がある。
補強リブ3’の先端側の膨大部3b’は、図3(ロ)に示された膨大部3bと同じ断面形状であり、略三角形状をなして空間3c’を形成する。
また、このデッキプレート1Bにおける押し潰し端部4Bの押し潰された膨大部の部分は、図3(ハ)に示された押し潰し端部4と同様で、膨大部先端側部分の平坦部(膨大部板材)が内向きに折り込まれる態様でデッキプレート幅方向両側から押し潰されて形成されている。
FIG. 10 shows a deck plate 1B according to still another embodiment of the present invention. This deck plate 1B is a case where the two-layer overlapping portion (squeezed portion) 3a ′ of the reinforcing rib 3 ′ is elongated as shown in FIG. A lateral projecting portion 3d ′ projecting left and right is provided. This lateral protrusion 3d ′ has the effect of increasing the buckling strength of the two-layer overlapping portion 3a ′ and increasing the composite effect of the deck plate 1B and the concrete when placing concrete.
The enormous portion 3b ′ on the tip side of the reinforcing rib 3 ′ has the same cross-sectional shape as the enormous portion 3b shown in FIG. 3B, and forms a space 3c ′ in a substantially triangular shape.
Further, the squeezed enormous portion of the crushing end 4B in the deck plate 1B is the same as the squeezing end 4 shown in FIG. The enormous part plate material) is formed by being crushed from both sides in the deck plate width direction in a manner of being folded inward.

上記各実施例では、補強リブ3の基板部2に繋がる窄まり部が、2枚の板材が重ね合わされた二枚重ね部3aであるが、この二枚重ね部3aの長さ(高さ)は特に限定されない。さらには、略三角形状の膨大部3bが基板部2から直接形成されていて、膨大部3bの略三角形状の頂点部分が窄まり部となる断面形状であってもよい。
また、空間を形成する膨大部の形状は略三角形に限定されない。
また、基板部2は、実施例では平板状としているが、例えば表面に凹凸があるものなど、平板状に限定されない。
In each of the above embodiments, the narrowed portion connected to the substrate portion 2 of the reinforcing rib 3 is the two-sheet overlapping portion 3a in which two plate materials are overlapped, but the length (height) of the two-sheet overlapping portion 3a is not particularly limited. . Furthermore, the substantially triangular bulge part 3b may be formed directly from the substrate part 2, and the substantially triangular apex part of the bulge part 3b may have a cross-sectional shape that becomes a constricted part.
Further, the shape of the enormous portion forming the space is not limited to a substantially triangular shape.
Moreover, although the board | substrate part 2 is made into the flat form in the Example, it is not limited to flat form, for example, a thing with an unevenness | corrugation in the surface.

1、1A、1B デッキプレート
2 基板部
3、3’ 補強リブ
3a、3a’ 二枚重ね部(窄まり部)
3b、3b’ 膨大部
3c、3c’ 空間
3d’ 横突出部
4、4A、4B 押し潰し端部
5 梁
21 等厚スラブ
22 (本発明のデッキプレートによる)合成スラブ
23 (台形波形断面形状のデッキプレートによる)合成スラブ
L 断面漸変領域長さ
1, 1A, 1B Deck plate 2 Substrate part 3, 3 'Reinforcement ribs 3a, 3a' Two-layer overlapping part (constriction part)
3b, 3b 'Enlarged part 3c, 3c' Space 3d 'Lateral projecting part 4, 4A, 4B Crushing end part 5 Beam 21 Equal thickness slab 22 (Deck plate of the present invention) Synthetic slab 23 (Deck with trapezoidal corrugated cross section) Composite slab L (depending on the plate) Sectional change region length

Claims (5)

基板部と、この基板部から、当該基板部側に窄まり部を有し先端側に膨大部を有する断面形状で突出する複数条の補強リブを備えたデッキプレートであって、
デッキプレート長さ方向両端部に、前記補強リブを、膨大部先端側部分の膨大部板材が内向きに折り込まれる態様でデッキプレート幅方向両側から押し潰して前記膨大部を閉鎖した押し潰し端部を有することを特徴とするデッキプレート。
A deck plate having a plurality of reinforcing ribs protruding in a cross-sectional shape having a substrate portion and a narrowed portion on the substrate portion side and a huge portion on the tip side from the substrate portion,
The crushing end portion that crushes the reinforcing ribs from both sides in the deck plate width direction in a manner in which the bulging portion plate material of the bulging portion tip side portion is folded inward at both ends in the deck plate length direction to close the bulging portion. A deck plate characterized by comprising:
基板部と、この基板部から、当該基板部側に窄まり部を有し先端側に膨大部を有する断面形状で突出する複数条の補強リブを備えたデッキプレートであって、
デッキプレート長さ方向両端部に、前記補強リブを、膨大部先端側部分の膨大部板材がさらに先端方向に延出して二枚重ね状態になる態様でデッキプレート幅方向両側から押し潰して前記膨大部を閉鎖した押し潰し端部を有することを特徴とするデッキプレート。
A deck plate having a plurality of reinforcing ribs protruding in a cross-sectional shape having a substrate portion and a narrowed portion on the substrate portion side and a huge portion on the tip side from the substrate portion,
The reinforcing ribs are squeezed from both sides in the deck plate width direction in such a manner that the bulging part plate material of the bulging part tip side part further extends in the tip direction and is in a stacked state at both ends of the deck plate length direction. A deck plate having a closed crushing end.
前記補強リブの前記窄まり部が隙間のない閉鎖窄まり部であり、前記補強リブの膨大部のデッキプレート長さ方向両端部がデッキプレート幅方向両側から押し潰されていることで、デッキプレート全体として補強リブの内部に閉鎖空間が形成されていることを特徴とする請求項1又は2に記載のデッキプレート。 The squeezed portion of the reinforcing rib is a closed squeezed portion without a gap, and the deck plate length direction both ends of the enormous portion of the reinforcing rib are crushed from both sides of the deck plate width direction, thereby the deck plate The deck plate according to claim 1 or 2, wherein a closed space is formed inside the reinforcing rib as a whole. 請求項1〜3のいずれか1項のデッキプレートを複数枚、前記補強リブを上側にして梁間に掛け渡し、その上にコンクリートを打設して構築したことを特徴とする床構造。 A floor structure comprising: a plurality of deck plates according to any one of claims 1 to 3 , spanning between beams with the reinforcing ribs facing upward, and concrete placed thereon. 共通の梁上で連続する2つの床の一方が等厚スラブ、他方が合成スラブであり、
前記等厚スラブは上面全体が平坦面である型枠を用いコンクリートを打設して構築されるスラブであり、
前記合成スラブは打設されるコンクリートに対してコンクリート硬化後にコンクリートと一体結合する突部を有するデッキプレートを型枠として用いコンクリートを打設して構築されるスラブであり、
前記合成スラブが、請求項1〜のいずれか1項のデッキプレートを型枠として用いコンクリートを打設して構築されてなり、かつ上面高さ位置が前記等厚スラブと同じであることを特徴とする床構造。
One of the two floors on the common beam is an equal thickness slab, the other is a composite slab,
The equal thickness slab is a slab constructed by placing concrete using a formwork whose entire upper surface is a flat surface,
The synthetic slab is a slab constructed by casting concrete using a deck plate having a projection integrally bonded to the concrete after the concrete is hardened to the concrete to be placed,
The synthetic slab is constructed by placing concrete using the deck plate according to any one of claims 1 to 3 as a formwork, and the upper surface height position is the same as the equal thickness slab. Characteristic floor structure.
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