JP6156803B2 - Solid processing product stirring device - Google Patents

Solid processing product stirring device Download PDF

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JP6156803B2
JP6156803B2 JP2014247929A JP2014247929A JP6156803B2 JP 6156803 B2 JP6156803 B2 JP 6156803B2 JP 2014247929 A JP2014247929 A JP 2014247929A JP 2014247929 A JP2014247929 A JP 2014247929A JP 6156803 B2 JP6156803 B2 JP 6156803B2
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claw
claws
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processed product
conveying
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勇 切川
勇 切川
勝 足立
勝 足立
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株式会社切川物産
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Description

本発明は、主として山やトンネル,道路,宅地造成等の掘削工事や、採石,採土等の作業現場他から排出される微細粒子の掘削土並びに土砂類からなる建設残土,粘土,建設汚泥等の混合調製、その他各種の粒状又は粉状の処理物からなる混合調整材料を粉砕混合し撹拌処理をすることができる粒状・粉状・塊状の処理物の粉砕撹拌装置に関する。   The present invention mainly includes excavation work such as mountains, tunnels, roads, residential land development, excavation soil of fine particles discharged from work sites such as quarrying, mining, etc., construction residual soil composed of earth and sand, clay, construction sludge, etc. The present invention relates to a pulverization / stirring apparatus for granular / powder / lump processed products, which can pulverize and mix mixing adjustment materials composed of various other granular or powder processed products and stir them.

従来、改良土を製造するための改良土製造機は、例えば特許文献1で示されるような混合機械が使用され既に公知である。この混合機械は横長円筒状のドラム内で支持される回転軸に複数の羽根(爪)をらせん状に配列して突設した回転処理体を回転し、供給口から供給された土を細粒化しながら混合調製用材料を撹拌混合し、処理済の製品土を排出口から排出する構成となっている。また、この発明では多数の爪の途中に逆向きの爪を配置して、搬送中の慮利物を途中で停滞させて撹拌・粉砕する機構が開示されている。   Conventionally, an improved soil manufacturing machine for manufacturing improved soil is already known, for example, using a mixing machine as shown in Patent Document 1. This mixing machine rotates a rotating processing body in which a plurality of blades (claws) are arranged in a spiral on a rotating shaft supported in a horizontally long cylindrical drum, and rotates the soil supplied from the supply port into fine particles. The mixed preparation material is stirred and mixed while the processed product soil is discharged from the discharge port. Further, the present invention discloses a mechanism in which a claw in the opposite direction is arranged in the middle of a large number of claws, and a consideration material being conveyed is stagnated in the middle and stirred and pulverized.

特許第4424612号公報Japanese Patent No. 4424612

上記特許文献1の発明は本発明者等によって開発され提案されたものであり、粉砕性能や搬送性能を高めることができたが、ここに示される装置は当初主に建設工事用の土の調製を目的に開発されたものである。しかしこの種の撹拌装置は製品化後にその処理対象物が多種類に広がり、例えば各種有機廃棄物や各種焼却灰の処理,セメントスラリーへの骨材の混合等にも用いられて来ており、その他の広汎な用途が予想される。   The invention of the above-mentioned Patent Document 1 was developed and proposed by the present inventors and was able to improve the pulverization performance and the conveyance performance. However, the apparatus shown here is initially mainly for the preparation of soil for construction work. It was developed for the purpose. However, this type of agitator has a wide range of treatment objects after commercialization, and has been used for example for the treatment of various organic wastes and various incineration ash, and the mixing of aggregates into cement slurry. Other widespread uses are expected.

このため建設工事用の土の粉砕混合のみを想定した従来の機構では、処理物の性状により粉砕や混合が不十分であったり、ドラムケース内で送り(搬送)性能が不均一である等の障害が発生して来ている。   For this reason, in the conventional mechanism that assumes only the pulverization and mixing of soil for construction work, the pulverization and mixing are insufficient due to the properties of the processed material, or the feed (conveyance) performance is not uniform in the drum case. A failure has occurred.

この発明は上記のような課題に対応し、できるだけ広汎な処理対象物に適切に対応できる、より汎用性の高い固形処理物の撹拌装置を提供することを目的としている。   SUMMARY OF THE INVENTION An object of the present invention is to provide a highly versatile solid processing product stirring apparatus that can cope with the above-described problems and can appropriately cope with as wide a range of processing objects as possible.

上記課題を解決するための本発明は、第1に、処理物Wを搬入して排出させる円筒状のドラムケース4内に同軸方向に回転軸7を軸支し、該回転軸7の外周に、正転により処理物を送り方向に搬送し撹拌するように先端を変形させた多数の搬送爪9aをらせん状に配列させて放射状に配置し、上記爪配列中に回転軸7の正転により処理物を滞留させ又は逆送り方向に搬送し撹拌するように先端を搬送爪9aとは逆向きに変形させたバック爪9bを配置し、該バック爪9bを爪配列の始端部側と終端部側に近接させて振り分け且つバック爪9bの処理物搬送方向の前後に搬送爪9aが配置される配列で設け、上記爪配列中に、側面方向への湾曲又は捩り変形がなく主として処理物Wの粉砕機能を有する平爪9cを介設してなることを特徴としている。 The present invention for solving the above-mentioned problems is as follows. First, a rotating shaft 7 is supported in a coaxial direction in a cylindrical drum case 4 for carrying in and discharging a workpiece W, and the outer periphery of the rotating shaft 7 is supported. , A plurality of conveying claws 9a whose tips are deformed so as to convey and agitate the processed material in the feeding direction by forward rotation are arranged in a spiral shape and arranged radially, and the rotation shaft 7 is rotated forward in the claw arrangement. A back claw 9b whose tip is deformed in a direction opposite to the conveyance claw 9a is disposed so that the processed material stays or is conveyed and stirred in the reverse feed direction, and the back claw 9b is arranged at the start end side and the end end portion of the claw arrangement. The claw 9a is arranged close to the side and the claw 9a is arranged before and after the back claw 9b in the processed material conveyance direction, and the claw arrangement does not have a curved or twisted deformation in the side surface direction. as characterized by being interposed flat claws 9c having the grinding function That.

第2に、バック爪9bを爪配列中の複数本の搬送爪9aの間に1本又は2本隣接させて設けてなることを特徴としている。   Secondly, one or two back claws 9b are provided adjacent to each other between the plurality of transport claws 9a in the nail arrangement.

に、1〜3本の平爪9cをバック爪9bの搬送上流側であって搬送爪9aの下流側に隣接させて設置してなることを特徴としている。 Third , one to three flat claws 9c are installed adjacent to the upstream side of the back claw 9b and downstream of the conveyance claw 9a.

に、平爪9cが平板状で縦長のプレートからなることを特徴としている。 Fourth , the flat claw 9c is a flat plate and is formed of a vertically long plate.

以上のように構成される本発明の装置によれば、ドラムケース内の処理物の搬送始端部側と搬送終端部側に近接させてバック爪が配置されているので、すべての処理物が始端部側で一旦滞留して予め前処理的に撹拌・粉砕された後に排出側に送られ、その途中では搬送爪によって搬送されながら本来の撹拌・粉砕がスムースに行われる。   According to the apparatus of the present invention configured as described above, since the back claws are arranged close to the conveyance start end side and the conveyance end end side of the processed product in the drum case, all the processed products are at the start end. It stays on the part side and is preliminarily stirred and pulverized before being sent to the discharge side, and the original stirring and pulverization is smoothly performed while being conveyed by the conveying claw.

そして搬送終端部側ではさらにもう一度バック爪によって滞留させられながらここで最終的に仕上げ処理として再粉砕,再撹拌される結果、各種の処理物の撹拌・粉砕が確実且つ均等に行われる利点がある。   Further, as a result of further re-pulverization and re-stirring as a finishing process while being retained by the back claw once again at the conveyance end portion side, there is an advantage that stirring and pulverization of various processed products are performed reliably and evenly. .

バック爪は特許文献1に示す標準的な仕様では搬送爪間に1個又は2個が最も効果的であり、これ以上増やすと搬送の停滞が生じるので望ましくない。また爪配列中に平爪を設けることにより大きい塊がある場合の粉砕性能が向上し、結果として撹拌・混合性能も向上するほか、バック爪の搬入側(上流側)に1〜3枚程度設けることが望ましく、3枚以上設けると搬送性能を妨げることが多くなる。   In the standard specification shown in Patent Document 1, one or two back claws are most effective between the conveyance claws. If the number of the back claws is further increased, conveyance stagnation occurs, which is not desirable. In addition, crushing performance is improved when there are larger lumps when flat claws are provided in the nail arrangement. As a result, stirring and mixing performance is improved, and about 1 to 3 are provided on the back claw loading side (upstream side). Desirably, providing three or more sheets often hinders the conveyance performance.

本発明装置の内部構造の一部を示す底面図である。It is a bottom view which shows a part of internal structure of this invention apparatus. ドラムケースと爪の設置状態を示すA−A横断面図である。It is an AA transverse cross section showing the installation state of a drum case and a claw. (A)は本発明装置の回転撹拌部の爪配列の一例を示す説明用正面図、(B)はその爪配列対応したドラム内での処理物の挙動を示すイメージ図である。(A) is a front view for explanation showing an example of a claw arrangement of the rotary stirring unit of the apparatus of the present invention, and (B) is an image view showing the behavior of the processed material in the drum corresponding to the claw arrangement.

以下図示する実施態様につき詳述すると、図1〜3はこの発明の1実施例を示し、装置の回転撹拌部以外の機構は前記特許文献1のものと共通なので簡単に説明する。   1 to 3 show an embodiment of the present invention, and the mechanism other than the rotating stirring unit of the apparatus is the same as that of Patent Document 1 and will be described briefly.

図1において床面に設置される固定フレーム1上には、一(左)端を支点軸2によって傾動調節可能に支持される可動フレーム3が設置され、該可動フレーム3上には左右方向に長さL=3m、内径550mm程度のドラムケース4が設置されている。ドラムケース4の両端中心には軸受部6を介して回転軸7が回転自在に軸支され、回転軸7の右端にはモーター8が連結され、例えば90〜180rpm程度の範囲で調節可能に回転駆動する機構である。   In FIG. 1, a movable frame 3 is installed on a fixed frame 1 installed on the floor so that one (left) end is supported by a fulcrum shaft 2 so that the tilt can be adjusted. A drum case 4 having a length L = 3 m and an inner diameter of about 550 mm is installed. A rotating shaft 7 is rotatably supported at the center of both ends of the drum case 4 via a bearing portion 6, and a motor 8 is connected to the right end of the rotating shaft 7, for example, rotating in a range of about 90 to 180 rpm. It is a mechanism to drive.

回転軸7の外周には後述する三種類の爪9a,9b,9cがらせん状に且つ左右方向の爪間隔Lを介して多数配列されて放射状に突設される回転処理体11が構成される。この例では上記爪配列は回転軸7の周りに右ねじ方向のらせんを形成し、回転軸が右回転することにより投入されていた処理物Wを爪9a〜9cにより撹拌しながら左方向に搬送するように主たる爪(搬送爪)9aの先端はトラクターや耕耘機の耕耘爪と同様に片面方向に変形し且つ偏平状に広がっている。10は爪9a〜9cを差込んで交換可能に取付固定するために回転軸7の外周の突設された角筒状のホルダーである。
ドラムケース4の右端(始端部)上方にはホッパー12が設置され、このホッパー12より粉砕、撹拌等の対象となる一種類又は複数種類の処理物Wが投入される。
Three claw 9a on the outer periphery of the rotating shaft 7 to be described later, 9b, 9c is and lateral direction are arrayed through the nail spacing L 3 is rotation processing body 11 is protruded radially configured spirally The In this example, the claw arrangement forms a right-handed spiral around the rotation shaft 7, and the processed material W that has been put in by rotating the rotation shaft to the right is conveyed to the left while being stirred by the claws 9a to 9c. Thus, the tip of the main claw (conveying claw) 9a is deformed in one direction and spreads flatly like the cultivating claw of a tractor or a tiller. Reference numeral 10 denotes a rectangular tube-shaped holder projecting on the outer periphery of the rotary shaft 7 in order to insert and fix the claws 9a to 9c so as to be replaceable.
A hopper 12 is installed above the right end (starting end) of the drum case 4, and one or a plurality of types of processed products W to be crushed, stirred, and the like are input from the hopper 12.

またドラムケース4の左端(終端部)下方には筒状の排出口13が設けられ、撹拌・搬送された処理物Wは排出口13より次の工程に送られる。またドラムケース4の上部にはドラムケース4の一部となる半円筒形の蓋14が着脱可能に設けられ、内部のメンテナンスや回転処理体11の取付を容易にしている。   Further, a cylindrical discharge port 13 is provided below the left end (end portion) of the drum case 4, and the agitated / conveyed processed product W is sent from the discharge port 13 to the next step. A semi-cylindrical lid 14 that is a part of the drum case 4 is detachably provided on the upper part of the drum case 4 to facilitate internal maintenance and attachment of the rotary processing body 11.

本発明の装置を用いて、例えば土木工事用に建設残土を用いる場合に、その使用目的に応じて残土に粘土や砂又は砕石等を混入して調製する際、これらの塊部分の粉砕をしながら均一に混合する必要がある。   When using the apparatus of the present invention, for example, when construction surplus soil is used for civil engineering work, these lump parts are pulverized when prepared by mixing clay, sand, crushed stone, etc. into the surplus soil according to the purpose of use. However, it is necessary to mix uniformly.

このため回転軸7に取付けられる爪には、主として土の塊を粉砕して撹拌しながら投入側から排出側へ搬送する搬送爪9aが多数設けられる。この搬送爪9aは図1,図2,図3(A)に示されるように一般的にトラクターや耕耘機のロータリーに取付けられるロータリー(耕耘)爪と同様に回転方向に山型に湾曲するナタ爪として構成される。   For this reason, the claw attached to the rotating shaft 7 is provided with a large number of conveying claws 9a for conveying the lump of soil mainly from the input side to the discharge side while stirring. As shown in FIG. 1, FIG. 2 and FIG. 3 (A), the conveying claw 9a is a nut that curves in a mountain shape in the rotational direction, like a rotary claw generally attached to a rotary of a tractor or a tiller. Configured as a nail.

即ち搬送爪9aは基端部が平板状で先端に向かって徐々に偏平状に広がり且つロータリー1の回転により一方向に土を押し寄せるように片側に湾曲させて形成されており、本発明の回転処理体11ではこの搬送爪9aが大半を占めている。   That is, the conveying claw 9a is formed in a flat shape with a base end portion that is gradually flattened toward the tip and is curved to one side so as to push the soil in one direction by the rotation of the rotary 1. In the processing body 11, the conveyance claw 9a occupies most.

これに対し、回転軸7の搬入側(上流側)端部と排出側(下流側)端部の内側寄りの位置の爪配列中に、上記搬送爪9aとは回転軸方向で逆向きに湾曲変形したバック爪9bが設けられている。このバック爪9bは回転処理体11が正転すると処理物が後方側に送られる(実際には前後の搬送爪9aの搬送作用が強いため搬送物が一時的に滞留するか搬送速度が弱められて緩速搬送される)ように、搬送爪9aとは先端部が前後逆向きに湾曲され、左右対称形状(側面視では同一形状)に形成されている。   On the other hand, during the claw arrangement at the position closer to the inside of the carry-in side (upstream side) end portion and the discharge side (downstream side) end portion of the rotation shaft 7, the conveyance claw 9a is bent in the direction opposite to the rotation axis direction. A deformed back claw 9b is provided. When the rotary processing body 11 rotates in the forward direction, the back claw 9b feeds the processed material to the rear side (actually, the conveyance object of the front and rear conveyance claws 9a is strong, so that the conveyance object is temporarily retained or the conveyance speed is reduced. The tip of the transport claw 9a is bent backward and forward, and is formed in a bilaterally symmetric shape (the same shape in a side view).

またもう一種類の爪である平爪9cは、上記バック爪9bの上流(投入)側に隣接して配置されるもので、バック爪9bによって逆方向に戻され又は滞留した搬送物を主として回転によって粉砕する爪である。この平爪9cはプレート状又は短冊状の平板からなり、前後両側端は土塊等の切断が行われ易いようにエッジを形成している。   Further, the flat claw 9c, which is another type of claw, is arranged adjacent to the upstream (introduction) side of the back claw 9b, and mainly rotates the conveyed product returned or retained in the reverse direction by the back claw 9b. Claw crushing by. The flat claw 9c is formed of a plate-shaped or strip-shaped flat plate, and edges on both front and rear sides are formed so that a lump or the like can be easily cut.

爪9a〜9cの先端は略同心円状に揃えられており、これによって構成される回転処理体11の外周とドラムケース4の内周との間には一定の隙間Sが形成され、回転処理体11による粉砕撹拌時に爪9a〜9cに弾かれた石材その他の粒状物により、ドラムケース4内の内周に付着した土等を除去する。 The tips of the claws 9a to 9c are arranged substantially concentrically, and a certain clearance S is formed between the outer periphery of the rotation processing body 11 constituted thereby and the inner periphery of the drum case 4, and the rotation processing body. 11 is removed by the stone or other granular material repelled by the claws 9a to 9c during pulverization and agitation.

次に本発明における上記爪9a〜9cの配列を図3(A)に基いて説明する。図示する例ではバック爪9bは回転処理体11の始端部の搬送爪9aからの長さL=1000mmの位置に少なくとも2本隣接させてバック爪9bが設けられ、該バック爪9bの後方には1本又は2〜3本の平爪9cが隣接して設けられている。他方回転処理体11の終端の搬送爪9aからの長さL=800mmの位置にも同様にバック爪9bが設けられその上流側にも1本又は2〜3本隣接して平爪9cが設けられている。 Next, the arrangement | positioning of the said nail | claw 9a-9c in this invention is demonstrated based on FIG. 3 (A). In the illustrated example, the back claw 9b is provided with at least two back claws 9b adjacent to the position of the length L 1 = 1000 mm from the conveying claw 9a of the starting end of the rotation processing body 11, and behind the back claw 9b. Is provided with one or two or three flat claws 9c adjacent to each other. On the other hand, the back claw 9b is similarly provided at the position of the length L 2 = 800 mm from the conveying claw 9a at the end of the rotation processing body 11, and one or two or three adjacent flat claws 9c are provided on the upstream side. Is provided.

上記のように始端部側と終端部側にそれぞれバック爪9bを設けることにより、それぞれの位置で撹拌搬送中に土等の処理物が先ず始端部側で滞留して前処理的・予備的に粉砕、撹拌される予備処理域Mを形成し、その下流側の搬送爪域部分でより効果的に処理され、さらに下流側の仕上処理域Mはの滞留域で仕上処理され、さらに下流側の搬送爪9aによって撹拌搬送され排出口13より排出される。 By providing the back claws 9b on the start end side and the end end side as described above, the treated material such as soil first stays on the start end side during the agitating and transporting at each position, and pre-treatment and preliminary grinding, to form a pre-treatment zone M 1 to be agitated, the downstream side is treated more effectively by conveying claw zone portion of the processing area M 2 finishing downstream addition is processed finishing in the stagnation zone, further downstream It is agitated and conveyed by the conveyance claw 9a on the side and discharged from the discharge port 13.

この作用により、比較的短い長さのドラムケースや回転処理体であってものケーキ状の脱水土や大粒の土塊等を含む処理物が確実に粉砕されて均一に撹拌混合処理される。またカッティングが必要な土塊等を含まない処理物では必ずしも平爪9cを設けない場合もある他、爪配列中のバック爪9bや平爪9cの組合わせや数量、設置位置等は、処理物の性質や処理量等に応じて適宜付け換え変更して調節できるが、予備処理域Mと仕上処理域Mは始端部側のホッパー12の下方より下流位置と、終端部側の排出口13より上流位置に分けて配置し且つ処理物の搬送を確実にするため、少なくともバック爪9bや平爪9cの前後にはできるだけ複数本の搬送爪9aを配置することが望ましい。 By this action, a processed product including cake-like dehydrated soil, large-sized soil clumps, etc., even if it is a drum case or rotating body having a relatively short length, is reliably crushed and uniformly stirred and mixed. In addition, there is a case where the flat claws 9c are not necessarily provided in a processed object that does not include a lump etc. that require cutting, and the combination, quantity, installation position, etc. of the back claws 9b and the flat claws 9c in the nail arrangement are can be adjusted appropriately with recombinant modified according to the nature and amount of processing or the like, pre-treatment zone M 1 and finishing treatment zone M 2 is a downstream position from below beginning side of the hopper 12, the terminal end side discharge port 13 It is desirable to arrange as many transport claws 9a as possible at least before and after the back pawls 9b and the flat claws 9c in order to arrange them at more upstream positions and ensure the transport of the processed material.

1 固定フレーム
4 ドラムケース
7 回転軸
8 モーター
9a 搬送爪
9b バック爪
9c 平爪
10 ホルダー
11 回転処理体
12 ホッパー
13 排出口
予備処理域
仕上処理域
DESCRIPTION OF SYMBOLS 1 Fixed frame 4 Drum case 7 Rotating shaft 8 Motor 9a Conveying claw 9b Back claw 9c Flat claw 10 Holder 11 Rotation processing body 12 Hopper 13 Discharge port M 1 Pretreatment area M 2 Finishing treatment area

Claims (4)

処理物(W)を搬入して排出させる円筒状のドラムケース(4)内に同軸方向に回転軸(7)を軸支し、該回転軸(7)の外周に、正転により処理物を送り方向に搬送し撹拌するように先端を変形させた多数の搬送爪(9a)をらせん状に配列させて放射状に配置し、上記爪配列中に回転軸(7)の正転により処理物を滞留させ又は逆送り方向に搬送し撹拌するように先端を搬送爪(9a)とは逆向きに変形させたバック爪(9b)を配置し、該バック爪(9b)を爪配列の始端部側と終端部側に近接させて振り分け且つバック爪(9b)の処理物搬送方向の前後に搬送爪(9a)が配置される配列で設け、上記爪配列中に、側面方向への湾曲又は捩り変形がなく主として処理物(W)の粉砕機能を有する平爪(9c)を介設してなる固体処理物の撹拌装置。 A rotating shaft (7) is axially supported in a cylindrical drum case (4) for carrying in and discharging the processed product (W), and the processed product is forwardly rotated on the outer periphery of the rotating shaft (7). A large number of conveying claws (9a) whose tips are deformed so as to be conveyed and stirred in the feeding direction are arranged in a spiral pattern and arranged radially, and the processed material is rotated by rotating the rotating shaft (7) in the claw arrangement. A back claw (9b) whose tip is deformed in a direction opposite to the conveyance claw (9a) so as to stay or convey in the reverse feed direction and stir is arranged, and the back claw (9b) is arranged at the start end side of the claw arrangement in close proximity to the terminal end side it is provided in sequence conveying claw back and forth (9a) is arranged of the workpiece conveying direction of the sorting and back claws (9b) and, in the pawl arrangement, bending or torsional deformation in the lateral solid treatment comprising interposed flat pawl (9c) having a primarily pulverizing function of the workpiece (W) without Stirring device object. バック爪(9b)を爪配列中の複数本の搬送爪(9a)の間に1本又は2本隣接させて設けてなる請求項1に記載の固体処理物の撹拌装置。   The agitation device for a solid processed product according to claim 1, wherein one or two back claws (9b) are provided adjacent to each other between the plurality of conveying claws (9a) in the nail arrangement. 1〜3本の平爪(9c)をバック爪(9b)の搬送上流側であって搬送爪(9a)の下流側に隣接させて設置してなる請求項1又は2に記載の固体処理物の撹拌装置。 The solid processed product according to claim 1 or 2 , wherein one to three flat claws (9c) are installed adjacent to the upstream side of the back claw (9b) and downstream of the conveyance claw (9a). Stirring device. 平爪(9c)が平板状で縦長のプレートからなる請求項1〜3のいずれかに記載の固体処理物の撹拌装置。 The stirrer for a solid processed product according to any one of claims 1 to 3 , wherein the flat claws (9c) are formed in a flat plate shape and a vertically long plate.
JP2014247929A 2014-12-08 2014-12-08 Solid processing product stirring device Active JP6156803B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51150162A (en) * 1975-06-18 1976-12-23 Mitsue Katono Stir ring device
JPS59166823U (en) * 1983-04-21 1984-11-08 日本鋳鍛鋼株式会社 Self-hardening sand continuous mixer
JP3373780B2 (en) * 1998-03-20 2003-02-04 株式会社日本製鋼所 Continuous mixing feeder
JP2004290792A (en) * 2003-03-26 2004-10-21 Matsumoto Tekkosho:Kk Crushing and separating unit
JP4424612B2 (en) * 2005-06-03 2010-03-03 株式会社切川物産 Equipment for crushing and stirring construction residue
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