JP6098821B2 - Tackifier for water-based adhesive / adhesive, tackifier resin emulsion, and water-based adhesive / adhesive composition - Google Patents
Tackifier for water-based adhesive / adhesive, tackifier resin emulsion, and water-based adhesive / adhesive composition Download PDFInfo
- Publication number
- JP6098821B2 JP6098821B2 JP2013199354A JP2013199354A JP6098821B2 JP 6098821 B2 JP6098821 B2 JP 6098821B2 JP 2013199354 A JP2013199354 A JP 2013199354A JP 2013199354 A JP2013199354 A JP 2013199354A JP 6098821 B2 JP6098821 B2 JP 6098821B2
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- Prior art keywords
- adhesive
- tackifier
- water
- parts
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000001070 adhesive effect Effects 0.000 title claims description 133
- 239000000853 adhesive Substances 0.000 title claims description 128
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 56
- 239000000839 emulsion Substances 0.000 title claims description 49
- 239000000203 mixture Substances 0.000 title claims description 46
- 229920005989 resin Polymers 0.000 title claims description 31
- 239000011347 resin Substances 0.000 title claims description 31
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 83
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 81
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 81
- 239000000178 monomer Substances 0.000 claims description 54
- 239000003995 emulsifying agent Substances 0.000 claims description 49
- 150000002148 esters Chemical class 0.000 claims description 36
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 25
- 239000000758 substrate Substances 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 229920000058 polyacrylate Polymers 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 13
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 12
- 230000002209 hydrophobic effect Effects 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 8
- 125000003342 alkenyl group Chemical group 0.000 claims description 5
- 125000002947 alkylene group Chemical group 0.000 claims description 5
- 230000001804 emulsifying effect Effects 0.000 claims description 4
- 229920006243 acrylic copolymer Polymers 0.000 claims description 2
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 96
- -1 polyethylene Polymers 0.000 description 54
- 238000006243 chemical reaction Methods 0.000 description 45
- 238000000034 method Methods 0.000 description 32
- 239000006260 foam Substances 0.000 description 26
- 239000007787 solid Substances 0.000 description 26
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 25
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 21
- 239000007864 aqueous solution Substances 0.000 description 20
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 18
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 16
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 14
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000002253 acid Substances 0.000 description 12
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 12
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 12
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 12
- 239000010410 layer Substances 0.000 description 12
- 229920005672 polyolefin resin Polymers 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 10
- 238000004945 emulsification Methods 0.000 description 10
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 9
- 239000004743 Polypropylene Substances 0.000 description 9
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 239000000539 dimer Substances 0.000 description 9
- 238000006116 polymerization reaction Methods 0.000 description 9
- 229920001155 polypropylene Polymers 0.000 description 9
- 239000002904 solvent Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 230000006835 compression Effects 0.000 description 8
- 238000005187 foaming Methods 0.000 description 8
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- 229920005601 base polymer Polymers 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- ZOKCNEIWFQCSCM-UHFFFAOYSA-N (2-methyl-4-phenylpent-4-en-2-yl)benzene Chemical compound C=1C=CC=CC=1C(C)(C)CC(=C)C1=CC=CC=C1 ZOKCNEIWFQCSCM-UHFFFAOYSA-N 0.000 description 6
- WNWHHMBRJJOGFJ-UHFFFAOYSA-N 16-methylheptadecan-1-ol Chemical compound CC(C)CCCCCCCCCCCCCCCO WNWHHMBRJJOGFJ-UHFFFAOYSA-N 0.000 description 6
- JJTUJRVKTPSEFZ-UHFFFAOYSA-N 3-chloroprop-2-enylbenzene Chemical compound ClC=CCC1=CC=CC=C1 JJTUJRVKTPSEFZ-UHFFFAOYSA-N 0.000 description 6
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 150000002009 diols Chemical class 0.000 description 6
- 238000005886 esterification reaction Methods 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 229920000126 latex Polymers 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 238000010526 radical polymerization reaction Methods 0.000 description 6
- 159000000000 sodium salts Chemical class 0.000 description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 6
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 5
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 150000007530 organic bases Chemical class 0.000 description 5
- 229920000098 polyolefin Polymers 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 239000000344 soap Substances 0.000 description 5
- 229920003002 synthetic resin Polymers 0.000 description 5
- 239000000057 synthetic resin Substances 0.000 description 5
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000004793 Polystyrene Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 150000005215 alkyl ethers Chemical class 0.000 description 4
- 150000003863 ammonium salts Chemical class 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 239000004088 foaming agent Substances 0.000 description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 4
- 238000005984 hydrogenation reaction Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 229920001228 polyisocyanate Polymers 0.000 description 4
- 239000005056 polyisocyanate Substances 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
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- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 3
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 3
- 239000011976 maleic acid Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 3
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
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- SZHIIIPPJJXYRY-UHFFFAOYSA-M sodium;2-methylprop-2-ene-1-sulfonate Chemical compound [Na+].CC(=C)CS([O-])(=O)=O SZHIIIPPJJXYRY-UHFFFAOYSA-M 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
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- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
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- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 1
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- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
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- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
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- JAZBEHYOTPTENJ-UHFFFAOYSA-N eicosapentaenoic acid Natural products CCC=CCC=CCC=CCC=CCC=CCCCC(O)=O JAZBEHYOTPTENJ-UHFFFAOYSA-N 0.000 description 1
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- 229920001971 elastomer Polymers 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
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- 239000000945 filler Substances 0.000 description 1
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- 238000009472 formulation Methods 0.000 description 1
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- 150000004678 hydrides Chemical class 0.000 description 1
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- 125000001165 hydrophobic group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 1
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- 239000011810 insulating material Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000000555 isopropenyl group Chemical group [H]\C([H])=C(\*)C([H])([H])[H] 0.000 description 1
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- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- ZIYVHBGGAOATLY-UHFFFAOYSA-N methylmalonic acid Chemical compound OC(=O)C(C)C(O)=O ZIYVHBGGAOATLY-UHFFFAOYSA-N 0.000 description 1
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 229920006173 natural rubber latex Polymers 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 229940116315 oxalic acid Drugs 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- 239000005060 rubber Substances 0.000 description 1
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- MNCGMVDMOKPCSQ-UHFFFAOYSA-M sodium;2-phenylethenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C=CC1=CC=CC=C1 MNCGMVDMOKPCSQ-UHFFFAOYSA-M 0.000 description 1
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- 239000010935 stainless steel Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- 229910052717 sulfur Inorganic materials 0.000 description 1
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- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
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- 238000005292 vacuum distillation Methods 0.000 description 1
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- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、水系粘・接着剤用の粘着付与剤、粘着付与樹脂エマルジョン及び水系粘・接着剤組成物に関する。 The present invention relates to a tackifier for an aqueous sticky / adhesive, a tackifying resin emulsion, and an aqueous sticky / adhesive composition.
一般に、ウレタンフォームのような発泡体は、断熱材や構造材として建築用途、冷蔵庫などの家電製品や自動車などに広く使用されている。発泡体は、粘・接着剤層と接触する表面が凹凸を有していたり、孔を有していたりするので、実質的な接触面積が小さくなる。その結果、平滑な表面を有する基材に比べて、基材と粘・接着剤層との間での剥離が生じやすい傾向にある。そのため、自動車や建材の分野で用いられる粘・接着剤には、ウレタンフォームのような表面に凹凸を有する粗面への充分な粘着力を有することが求められている。 In general, foams such as urethane foam are widely used as a heat insulating material or a structural material in architectural applications, household appliances such as refrigerators, automobiles, and the like. Since the surface of the foam that is in contact with the adhesive / adhesive layer has irregularities or has pores, the substantial contact area is reduced. As a result, compared with a substrate having a smooth surface, peeling between the substrate and the adhesive / adhesive layer tends to occur. For this reason, adhesives and adhesives used in the field of automobiles and building materials are required to have sufficient adhesion to rough surfaces having irregularities on the surface such as urethane foam.
一方、食品包装や電子電気製品の外装に用いられているポリエチレン、ポリプロピレンなどのポリオレフィン系樹脂は、官能基を持たず非極性のため、極性分子との親和性が乏しく、粘・接着剤との密着性や濡れ性が非常に弱く剥がれやすい。そのため、被着面にプライマーを塗布して粘・接着表面を改質する方法が一般に用いられているが、プライマーを用いることなく、ポリオレフィン系樹脂に対する充分な粘着力を有する粘・接着剤が強く求められている。 On the other hand, polyolefin resins such as polyethylene and polypropylene used for the packaging of food packaging and electronic and electrical products have no functional groups and are not polar, so they have poor affinity with polar molecules, Adhesion and wettability are very weak and easy to peel off. For this reason, a method is generally used in which a primer is applied to the adherend surface to modify the sticky / adhesive surface, but without using a primer, a sticky / adhesive having sufficient adhesion to polyolefin resins is strong. It has been demanded.
ところで、上記ウレタンフォームやポリオレフィン系樹脂などの難接着基材に対しては、常温から冷蔵庫等の貯蔵室へ移動する場合や低温と常温の両方で使用する場合、温暖な地域から寒冷地域等の低温へ移動する場合や両方の地域で使用する場合に、充分な粘着力を有する粘・接着剤が求められている。 By the way, for difficult-to-adhere substrates such as urethane foam and polyolefin resin, when moving from room temperature to a storage room such as a refrigerator or when used at both low and normal temperatures, There is a demand for a sticky / adhesive having sufficient adhesive strength when moving to low temperatures or when used in both areas.
更に、近年、環境・人体の安全性に対する配慮から揮発性有機溶剤等の含有量が少ない環境負荷が低減された水系の粘・接着剤が求められるようになっている。しかしながら、有機溶剤系の粘・接着剤を水系に変更しようとすると、粗面やポリオレフィン系樹脂に対する低温から常温での粘着力が不充分になるという問題があった。 Further, in recent years, there has been a demand for water-based adhesives / adhesives with a low content of volatile organic solvents and the like, with reduced environmental loads, in consideration of the environment and the safety of the human body. However, when the organic solvent-based adhesive / adhesive is changed to water-based, there is a problem that the adhesive force at low temperature to room temperature on the rough surface or polyolefin resin becomes insufficient.
粗面に対しては、例えば、重合開始剤の使用量に基づき計算されるラジカル発生量を特定の範囲に制御し、分岐構造の少ない直鎖構造のアクリル系重合体にエポキシ化合物を架橋したアクリル系水性粘着剤等が提案されている(特許文献1参照)。これは、低温から常温における粗面やポリオレフィン系樹脂に対する粘着力は、不充分であった。 For rough surfaces, for example, the amount of radicals calculated based on the amount of polymerization initiator used is controlled within a specific range, and an acrylic polymer in which an epoxy compound is cross-linked to a linear acrylic polymer with few branched structures. A water-based aqueous pressure-sensitive adhesive has been proposed (see Patent Document 1). This was insufficient in adhesion to rough surfaces and polyolefin resins from low temperature to normal temperature.
また、粗面に対しては、特定の高シェア粘度、低シェア粘度等とした水分散型アクリル系粘着剤も提案されている(特許文献2参照)。これは、ウレタンフォームのような表面の凸凹に従った変形が起り易く、初期接着性が良好で、耐剥がれ性や保持性に優れるとのことであるが、これについても、低温においては、粗面やポリオレフィン系樹脂に対する粘着力については、充分とはいえなかった。 Also, water-dispersed acrylic pressure-sensitive adhesives having a specific high shear viscosity, low shear viscosity and the like have been proposed for rough surfaces (see Patent Document 2). This is because deformation such as urethane foam tends to occur according to the unevenness of the surface, the initial adhesiveness is good, and the peeling resistance and the holding property are excellent. The adhesive strength to the surface and polyolefin resin was not sufficient.
一方、ポリオレフィン系樹脂に対しては、例えば、特定の酸価を有するロジン類のエステル化物であって酸価が2〜340であるもののカルボキシル基を金属化合物により金属塩化した構造の化合物を、乳化剤の存在下で乳化して得られる粘着付与樹脂エマルジョンが提案されている(特許文献3参照)。これは、耐熱性が良好で、かつポリオレフィンに対する粘着性も良好であるが、低温から常温においては、ポリオレフィンやウレタンフォームのような粗面に対する粘着力については、更なる改善が必要であった。 On the other hand, for polyolefin resins, for example, a compound having a structure in which a carboxyl group of a rosin having a specific acid value and an acid value of 2 to 340 is metallated with a metal compound is emulsified. A tackifying resin emulsion obtained by emulsification in the presence of is proposed (see Patent Document 3). This has good heat resistance and good adhesion to polyolefins, but from low to ordinary temperatures, further improvement was required for the adhesion to rough surfaces such as polyolefins and urethane foam.
更に、アルキル鎖の炭素数1〜14である(メタ)アクリル酸アルキルエステル(a)70〜99.8重量%、アルキル鎖の炭素数1〜8である(メタ)アクリル酸ヒドロキシアルキル(b)等を含む樹脂組成物水性分散体が提案されている(特許文献4参照)。この水性分散体は、ポリオレフィン被着体に対する高い粘着力を有し、タック、耐熱性、曲面接着性に優れ、かつシート状基材との良好な基材密着性を有する水性粘着剤を与えるが、粗面に対する充分な粘着力があるとはいえず、またアクリルの種類が限定されてしまうというデメリットがあった。 Furthermore, (meth) acrylic acid alkyl ester (a) having 1 to 14 carbon atoms in the alkyl chain (a) 70 to 99.8% by weight, hydroxyalkyl (meth) acrylate having 1 to 8 carbon atoms in the alkyl chain (b) An aqueous dispersion of a resin composition containing the above has been proposed (see Patent Document 4). Although this aqueous dispersion has a high adhesive force to polyolefin adherends, it provides an aqueous pressure-sensitive adhesive having excellent tack, heat resistance, curved surface adhesion, and good substrate adhesion to a sheet-like substrate. However, it cannot be said that there is sufficient adhesion to the rough surface, and there is a demerit that the type of acrylic is limited.
このように、有機溶剤系の粘・接着剤の代替品として様々な水系の粘・接着剤が提案されているが、粗面とオレフィン系樹脂表面の両方に対して、低温から常温においても優れた粘着力を満たしつつ、保持力、定荷重剥離性等の粘着特性を有し、アクリル系重合体エマルジョンの種類が限定されない水系の粘・接着剤は、未だ開発されていない。 Thus, various water-based adhesives / adhesives have been proposed as substitutes for organic solvent-based adhesives / adhesives, but they are excellent even at low to normal temperatures on both rough surfaces and olefinic resin surfaces. Water-based adhesives / adhesives that have adhesive properties such as holding power and constant load peelability while satisfying the adhesive strength and are not limited by the type of acrylic polymer emulsion have not been developed yet.
本発明は、ウレタンフォームやポリプロピレンフォーム等の粗面を有する基材、特に発泡体基材及びオレフィン系樹脂の表面に対して低温から常温において優れた粘着力を満たしつつ、保持力、定荷重剥離性等の粘着特性を有し、機械的安定性に優れる水系粘・接着剤用の粘着付与剤、粘着付与樹脂エマルジョン、水系粘・接着剤組成物を提供することを目的とする。 The present invention has a holding force and a constant load peeling while satisfying an excellent adhesive force from a low temperature to a normal temperature to a substrate having a rough surface such as urethane foam or polypropylene foam, particularly a foam substrate and an olefin resin surface. It is an object to provide a tackifier for water-based viscose / adhesives, a tackifier resin emulsion, and an aqueous viscose / adhesive composition that have adhesive properties such as properties and excellent mechanical stability.
本発明者らは上記課題を解決すべく鋭意検討を重ねた結果、重合ロジン系化合物(A)を95〜99.9重量%、及びアルキル基又はアルキレン基を有し、炭素数が1〜40かつ1価又は2価のカルボン酸(a)とアルキル基又はアルケニル基を有し、炭素数が1〜40の1〜6価のアルコール(b)のエステル(B)を0.1〜5重量%含有し、厚み0.4〜1.0mmの粘着付与剤層の−10〜5℃における圧縮動的弾性率(G´)が1.0×105〜1.0×109Paである水系粘・接着剤用の粘着付与剤を用いることにより、上記課題を解決することができることを見出し、本発明を完成させた。 As a result of intensive studies to solve the above problems, the inventors of the present invention have 95 to 99.9% by weight of the polymerized rosin compound (A), an alkyl group or an alkylene group, and 1 to 40 carbon atoms. And the monovalent or divalent carboxylic acid (a), an alkyl group or an alkenyl group, and an ester (B) of 1 to 6-valent alcohol (b) having 1 to 40 carbon atoms is 0.1 to 5 weights. %, And a compression dynamic elastic modulus (G ′) at −10 to 5 ° C. of a tackifier layer having a thickness of 0.4 to 1.0 mm is 1.0 × 10 5 to 1.0 × 10 9 Pa. It has been found that the above-mentioned problems can be solved by using a tackifier for an aqueous adhesive / adhesive, and the present invention has been completed.
すなわち、本発明1は、重合ロジン系化合物(A)及びアルキル基又はアルキレン基を有し、炭素数が1〜40かつ1価又は2価のカルボン酸(a)とアルキル基又はアルケニル基を有し、炭素数が1〜40の1〜6価のアルコール(b)のエステル(B)を(A):(B)の重量%比が95〜99.9:0.1〜5の割合で含有し、厚み0.4〜1.0mmの粘着付与剤層の−10〜5℃における圧縮動的弾性率(G´)が1.0×105〜1.0×109Paである水系粘・接着剤用の粘着付与剤である。 That is, the present invention 1 has a polymerized rosin compound (A) and an alkyl group or an alkylene group, and has 1 to 40 carbon atoms and a monovalent or divalent carboxylic acid (a) and an alkyl group or an alkenyl group. And an ester (B) of a 1-6 valent alcohol (b) having 1 to 40 carbon atoms in a ratio by weight of (A) :( B) of 95-99.9: 0.1-5. contained, compression dynamic modulus at -10 to 5 ° C. tackifier layer having a thickness of 0.4 to 1.0 mm (G') is 1.0 × 10 5 ~1.0 × 10 9 Pa aqueous It is a tackifier for sticky / adhesives.
本発明2は、上記本発明1において、水系粘・接着剤が−10〜5℃において難接着基材に用いられる水系粘・接着剤用の粘着付与剤である。 The present invention 2 is the tackifier for the aqueous tackiness / adhesive used in the difficult-to-adhere substrate at -10 to 5 ° C. in the present invention 1.
本発明3は、本発明1又は2の粘着付与剤の重量平均分子量が200〜3500である水系粘・接着剤用の粘着付与剤である。 The present invention 3 is a tackifier for water-based adhesives / adhesives in which the weight average molecular weight of the tackifier of the present invention 1 or 2 is 200 to 3500.
本発明4は、本発明1〜3のいずれかの重合ロジン系化合物(A)が重合ロジンエステルである水系粘・接着剤用の粘着付与剤である。 The present invention 4 is a tackifier for an aqueous adhesive / adhesive agent in which the polymerized rosin compound (A) of any one of the present inventions 1 to 3 is a polymerized rosin ester.
本発明5は、本発明4における重合ロジンエステルが、重合ロジン及び炭素数が1〜40かつ価数が1〜3であるアルコールを反応させて得られたものである水系粘・接着剤用の粘着付与剤である。 The present invention 5 is for an aqueous adhesive / adhesive obtained by reacting the polymerized rosin ester of the present invention 4 with a polymerized rosin and an alcohol having 1 to 40 carbon atoms and 1 to 3 valences. It is a tackifier.
本発明6は、本発明1〜5のいずれかの水系粘・接着剤用の粘着付与剤を含有する水系粘・接着剤組成物である。 This invention 6 is an aqueous | water-based adhesive / adhesive composition containing the tackifier for the aqueous | water-based adhesives / adhesives in any one of this invention 1-5.
本発明7は、更に、アクリル系重合体エマルジョンを含有する水系粘・接着剤組成物である。 The present invention 7 is a water-based adhesive / adhesive composition further containing an acrylic polymer emulsion.
本発明8は、本発明1〜5のいずれかの粘着付与剤を乳化剤で乳化して得られる粘着付与樹脂エマルジョンである。 This invention 8 is the tackifying resin emulsion obtained by emulsifying the tackifier in any one of this invention 1-5 with an emulsifier.
本発明9は、本発明8における乳化剤が、親水性モノマー(c−1)及び疎水性モノマー(c−2)をモル比(c−1):(c−2)=45〜75:25〜55で共重合させて得られる(メタ)アクリル系共重合体(C)を含む水系粘・接着剤用の粘着付与樹脂エマルジョンである。 In the present invention 9, the emulsifier in the present invention 8 is a molar ratio of the hydrophilic monomer (c-1) and the hydrophobic monomer (c-2) (c-1) :( c-2) = 45 to 75:25. 55 is a tackifying resin emulsion for water-based adhesive / adhesive containing a (meth) acrylic copolymer (C) obtained by copolymerization at 55.
本発明10は、本発明8又は9の粘着付与樹脂エマルジョンを含有する水系粘・接着剤である。 The present invention 10 is a water-based adhesive / adhesive containing the tackifying resin emulsion of the present invention 8 or 9.
本発明によれば、ウレタンフォームやポリプロピレンフォーム等の発泡体基材及びオレフィン系樹脂の表面に対して、5℃程度の低温から40℃程度の常温において優れた粘着力を有しつつ、保持力、定荷重剥離性等の粘着特性を満足し、機械的安定性に優れる水系粘・接着剤用の粘着付与剤を提供することができる。また、アクリル系重合体エマルジョンの種類が限定されず、どのようなアクリル系重合体エマルジョンでも含有することができる水系粘・接着剤用の粘着付与剤を提供することができる。 According to the present invention, the adhesive strength of a foam base material such as urethane foam or polypropylene foam and the surface of an olefin resin is excellent while having excellent adhesive strength at a low temperature of about 5 ° C. to a normal temperature of about 40 ° C. Further, it is possible to provide a tackifier for water-based adhesives / adhesives satisfying adhesive properties such as constant load peelability and excellent mechanical stability. Moreover, the kind of acrylic polymer emulsion is not limited, The tackifier for water-system adhesives / adhesives which can contain any acrylic polymer emulsion can be provided.
本発明の水系粘・接着剤用の粘着付与剤は、重合ロジン系化合物(A)(以下、(A)成分という)、及びアルキル基又はアルキレン基を有し、炭素数が1〜40かつ1価又は2価のカルボン酸(a)(以下、(a)成分という)とアルキル基又はアルケニル基を有し、炭素数が1〜40の1〜6価のアルコール(b)(以下、(b)成分という)のエステル(B)(以下、(B)成分という)を(A):(B)の重量比が95〜99.9:0.1〜5の割合で含有し、厚み0.4〜1.0mmの粘着付与剤層の−10〜5℃における圧縮動的弾性率(G´)が1.0×105〜1.0×109Paである。 The tackifier for an aqueous adhesive / adhesive of the present invention has a polymerized rosin compound (A) (hereinafter referred to as component (A)) and an alkyl group or an alkylene group, and has 1 to 40 carbon atoms. A monovalent or divalent carboxylic acid (a) (hereinafter referred to as component (a)), an alkyl group or an alkenyl group, and a 1 to 6-valent alcohol (b) having 1 to 40 carbon atoms (hereinafter referred to as (b ) Component)) (B) (hereinafter referred to as component (B)) in a weight ratio of (A) :( B) of 95 to 99.9: 0.1 to 5, and a thickness of 0. The compression dynamic elastic modulus (G ′) at −10 to 5 ° C. of the tackifier layer of 4 to 1.0 mm is 1.0 × 10 5 to 1.0 × 10 9 Pa.
上記(A)成分は、ロジンを重合させることにより得られる重合ロジン及びその誘導体(以下、適宜、「重合ロジン等」という。)である。 The component (A) is a polymerized rosin obtained by polymerizing rosin and a derivative thereof (hereinafter referred to as “polymerized rosin” as appropriate).
上記重合ロジン等は、具体的には例えば、重合ロジン、重合ロジンの変性物、重合ロジンの水素化物、重合ロジンの不均化物、これらの重合ロジンとアルコール類のエステルである重合ロジンエステルが挙げられる。これらの中でも、難接着基材への密着性等および保持力や定荷重剥離性向上の点で重合ロジンエステルが好ましい。 Specific examples of the polymerized rosin include polymerized rosin, modified polymerized rosin, hydrogenated polymerized rosin, disproportionated polymerized rosin, and polymerized rosin ester which is an ester of these polymerized rosin and alcohols. It is done. Among these, a polymerized rosin ester is preferable in terms of adhesion to a difficult-to-adhere substrate and improvement of holding power and constant load peelability.
上記重合ロジンは、特に限定されず、公知のものを用いることができる。具体例としてはトール油系重合ロジン(例えば、商品名「シルバタック140」、アリゾナケミカル社製)、ウッド系重合ロジン(例えば、商品名「ダイマレックス」、ハーキュレス社製)、ガム系重合ロジン(例えば、商品名「重合ロジンB−140」、新洲(武平)林化有限公司製)等が挙げられる。なお、重合ロジンは、通常、ロジンの二量体とロジンの混合物として提供されているが、ロジンの二量体の含有量が60重量%以上のものを用いることがオレフィンへの粘着性、保持力、定荷重剥離性向上の点から好ましい。 The polymerized rosin is not particularly limited, and known ones can be used. Specific examples include tall oil-based polymerized rosin (for example, trade name “Silbatac 140”, manufactured by Arizona Chemical Co.), wood-based polymerized rosin (for example, product name “Dimalex”, manufactured by Hercules), gum-based polymerized rosin ( For example, trade name “polymerized rosin B-140”, manufactured by Shinshu (Buhei) Hayashi Chemical Co., Ltd.) and the like can be mentioned. The polymerized rosin is usually provided as a mixture of a rosin dimer and a rosin. However, it is preferable to use a rosin dimer with a content of 60% by weight or more of rosin. It is preferable from the viewpoint of improving force and constant load peelability.
上記重合ロジンを製造する方法としては、公知の方法を採用することができる。具体的には、例えば、原料として、ガムロジン、トール油ロジン、ウッドロジン等の原料ロジン類の樹脂酸モノマーを硫酸、フッ化水素、塩化アルミニウム、四塩化チタン等の触媒を含むトルエン、キシレン等の溶媒中、温度40〜160℃程度で、1〜5時間程度反応させる方法等が挙げられる。 As a method for producing the polymerized rosin, a known method can be adopted. Specifically, for example, a raw material rosin resin acid monomer such as gum rosin, tall oil rosin, and wood rosin as a raw material, and a solvent such as toluene and xylene containing a catalyst such as sulfuric acid, hydrogen fluoride, aluminum chloride, and titanium tetrachloride. Among them, a method of reacting at a temperature of about 40 to 160 ° C. for about 1 to 5 hours may be mentioned.
上記重合ロジンの変性物としては、特に限定されず、公知のものを使用することができる。具体的には、重合ロジンを不飽和カルボン酸類で変性した不飽和カルボン酸変性物、重合ロジンをフェノールで変性したフェノール変性物を用いることができる。 The modified polymer rosin is not particularly limited, and known ones can be used. Specifically, an unsaturated carboxylic acid modified product obtained by modifying a polymerized rosin with an unsaturated carboxylic acid, and a phenol modified product obtained by modifying a polymerized rosin with phenol can be used.
上記重合ロジンの不飽和カルボン酸変性物の製造に用いられる不飽和カルボン酸としては、例えば、(無水)マレイン酸、フマル酸、イタコン酸、(無水)シトラコン酸、(メタ)アクリル酸などが挙げられる。重合ロジンの不飽和カルボン酸変性物の製造は特に限定されず、公知の方法を採用すればよい。具体的には、例えば、重合ロジンと不飽和カルボン酸を150〜300℃程度で、1〜24時間程度反応させれば良い。なお、各成分の使用量としては、特に限定されないが、例えば、重合ロジン100重量部に対して、不飽和カルボン酸0.1〜20重量部程度である。 Examples of the unsaturated carboxylic acid used in the production of the unsaturated carboxylic acid modified product of the polymerized rosin include (anhydrous) maleic acid, fumaric acid, itaconic acid, (anhydrous) citraconic acid, (meth) acrylic acid and the like. It is done. The production of the unsaturated carboxylic acid modified product of polymerized rosin is not particularly limited, and a known method may be adopted. Specifically, for example, the polymerized rosin and the unsaturated carboxylic acid may be reacted at about 150 to 300 ° C. for about 1 to 24 hours. In addition, although it does not specifically limit as the usage-amount of each component, For example, it is about 0.1-20 weight part of unsaturated carboxylic acid with respect to 100 weight part of superposition | polymerization rosins.
上記重合ロジンのフェノール変性物の製造に用いられるフェノール類としては、例えば、フェノール、アルキルフェノール等が挙げられる。重合ロジンのフェノール変性物の製造は特に限定されず、公知の方法により製造することができる。具体的には、例えば重合ロジンとフェノール類を150〜300℃程度で、1〜24時間程度反応させれば良い。なお、各成分の使用量としては、特に限定されないが、例えば、重合ロジン100重量部に対して、フェノール類0.1〜50重量部程度である。 Examples of the phenols used in the production of the phenol modified product of the polymerized rosin include phenol and alkylphenol. The production of the phenol-modified product of polymerized rosin is not particularly limited, and can be produced by a known method. Specifically, for example, polymerized rosin and phenols may be reacted at about 150 to 300 ° C. for about 1 to 24 hours. In addition, although it does not specifically limit as the usage-amount of each component, For example, it is about 0.1-50 weight part of phenols with respect to 100 weight part of superposition | polymerization rosins.
上記重合ロジンの水素化物としては、重合ロジンを水素化したものであれば特に限定されず、公知のものを使用することができる。水素化の方法も、特に限定されず、公知の方法により行えば良く、通常、公知水素源の存在下、必要に応じて水素化触媒を用い、0.1〜30MPa程度で反応させればよい。水素源としては、水素ガスの他、リチウムアルミニウムハイドライドなどが挙げられ、水素化触媒としては、ラネーニッケル、パラジウム炭素等があげられる。 The hydride of the above polymerized rosin is not particularly limited as long as the polymerized rosin is hydrogenated, and a known rosin can be used. The method of hydrogenation is not particularly limited, and may be performed by a known method. Usually, in the presence of a known hydrogen source, a hydrogenation catalyst may be used as necessary, and the reaction may be performed at about 0.1 to 30 MPa. . Examples of the hydrogen source include lithium aluminum hydride and the like in addition to hydrogen gas, and examples of the hydrogenation catalyst include Raney nickel and palladium carbon.
上記重合ロジンの不均化物としては、重合ロジンを不均化したものであれば特に限定されず、公知のものを使用することができる。不均化の方法も、公知の方法で行えばよく、例えば、通常、公知水素源の存在下、不均化触媒を使用し、常圧で反応させればよい。 The polymerized rosin disproportionate is not particularly limited as long as the polymerized rosin is disproportionated, and known ones can be used. The disproportionation method may also be carried out by a known method. For example, the disproportionation catalyst is usually used in the presence of a known hydrogen source, and the reaction is carried out at normal pressure.
上記重合ロジンエステルの製造方法としては、重合ロジン及びアルコール類を溶媒の存在下又は不存在下に、必要によりエステル化触媒を加え、250〜280℃程度で、1〜8時間程度加熱脱水反応させる方法によればよい。 As a method for producing the polymerized rosin ester, an esterification catalyst is added to the polymerized rosin and alcohol in the presence or absence of a solvent as necessary, and the mixture is heated and dehydrated at about 250 to 280 ° C. for about 1 to 8 hours. According to the method.
上記アルコール類としては、例えば、1価アルコール、2価アルコール、3価アルコール、4価アルコール、6価アルコール等が挙げられる。1価アルコールとしては、例えば、メタノール、エタノール、プロパノール、イソプロパノール、ラウリルアルコール、ステアリルアルコール、イソステアリルアルコール等の公知のものが挙げられる。2価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、ネオペンチルグリコール、トリメチレングリコール、テトラメチレングリコール、1,3−ブタンジオール、1,6−ヘキサンジオール、ダイマージオール等が挙げられる。3価アルコールとしては、例えば、グリセリン、トリメチロールプロパン、トリメチロールエタン、トリエチロールエタン等が挙げられる。4価アルコールとしては、例えば、ペンタエリスリトール、ジグリセリン等が挙げられる。6価アルコールとしては、例えば、ジペンタエリスリトール等が挙げられる。これらを1種又は2種以上混合して使用しても良い。なお、これらアルコール類には分子中にアミノ基が含まれるアミノアルコールや、分子中にグリシジル基が含まれるグリシジルアルコール、シリル基が含まれるシリルアルコールであってもよい。低温での粘着力の点で好ましくは、1〜2価のアルコールである。さらに好ましくは1価のアルコールである。 Examples of the alcohols include monohydric alcohols, dihydric alcohols, trihydric alcohols, tetrahydric alcohols, and hexahydric alcohols. As monohydric alcohol, well-known things, such as methanol, ethanol, propanol, isopropanol, lauryl alcohol, stearyl alcohol, isostearyl alcohol, are mentioned, for example. Examples of the dihydric alcohol include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol, trimethylene glycol, tetramethylene glycol, 1,3-butanediol, 1,6-hexanediol, and dimer diol. Can be mentioned. Examples of the trihydric alcohol include glycerin, trimethylolpropane, trimethylolethane, triethylolethane, and the like. Examples of the tetrahydric alcohol include pentaerythritol and diglycerin. Examples of the hexavalent alcohol include dipentaerythritol. You may use these 1 type or in mixture of 2 or more types. These alcohols may be amino alcohols containing an amino group in the molecule, glycidyl alcohols containing a glycidyl group in the molecule, or silyl alcohols containing a silyl group. From the viewpoint of adhesive strength at low temperatures, a divalent alcohol is preferred. More preferred is a monohydric alcohol.
なお、重合反応とエステル化反応の順番は、上記に限定されず、エステル化反応の後に、重合反応を行ってもよい。 The order of the polymerization reaction and the esterification reaction is not limited to the above, and the polymerization reaction may be performed after the esterification reaction.
上記(B)成分は(a)成分と(b)成分のエステルである。 The component (B) is an ester of the component (a) and the component (b).
上記(a)成分は、アルキル基又はアルキレン基を有し、炭素数が1〜40かつ1価又は2価のカルボン酸であれば特に限定されず、具体的には、ギ酸、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、エナント酸、カプリル酸、ぺラルゴン酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ペンタデシル酸、マルガリン酸、ステアリン酸、イソステアリン酸、アラキジン酸、ダイマー酸、オレイン酸、リノール酸、リノレン酸、アラキドン酸、エイコサペンタエン酸、シュウ酸、マロン酸、メチルマロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、フマル酸、マレイン酸等が挙げられる。難接着基材への低温での粘着力向上の点で好ましくは、ステアリン酸、イソステアリン酸である。 The component (a) is not particularly limited as long as it has an alkyl group or an alkylene group and has 1 to 40 carbon atoms and a monovalent or divalent carboxylic acid. Specifically, formic acid, acetic acid, propionic acid , Butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, lauric acid, myristic acid, palmitic acid, pentadecylic acid, margaric acid, stearic acid, isostearic acid, arachidic acid, dimer acid, olein Acid, linoleic acid, linolenic acid, arachidonic acid, eicosapentaenoic acid, oxalic acid, malonic acid, methylmalonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, fumaric acid, maleic acid An acid etc. are mentioned. Of these, stearic acid and isostearic acid are preferable from the viewpoint of improving the adhesive strength at low temperature to a difficult-to-adhere substrate.
上記(b)成分は、アルキル基又はアルケニル基を有し、炭素数が1〜40の1〜6価のアルコール(b)のエステルであれば特に限定されず、具体的には、1価アルコールとしては、例えば、メタノール、エタノール、プロパノール、イソプロパノール、2−エチルヘキサノール、ステアリルアルコール、イソステアリルアルコール等の公知のものが挙げられる。2価アルコールとしては、例えば、エチレングリコール、ジエチレングリコール、トリエチレングリコール、プロピレングリコール、ネオペンチルグリコール、トリメチレングリコール、テトラメチレングリコール、1,3−ブタンジオール、1,6−ヘキサンジオール、ダイマージオール等が挙げられる。3価アルコールとしては、例えば、グリセリン、トリメチロールプロパン、トリメチロールエタン、トリエチロールエタン等が挙げられる。4価アルコールとしては、例えば、ペンタエリスリトール、ジグリセリン等が挙げられる。6価アルコールとしては、例えば、ジペンタエリスリトール等が挙げられる。これらを1種又は2種以上混合して使用しても良い。難接着基材への低温での粘着力向上の点で好ましくは、ステアリルアルコールまたはイソステアリルアルコールである。さらに好ましくは、ステアリルアルコールである。 The component (b) is not particularly limited as long as it has an alkyl group or an alkenyl group and is an ester of a 1 to 6-valent alcohol (b) having 1 to 40 carbon atoms. Examples thereof include known ones such as methanol, ethanol, propanol, isopropanol, 2-ethylhexanol, stearyl alcohol, and isostearyl alcohol. Examples of the dihydric alcohol include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol, trimethylene glycol, tetramethylene glycol, 1,3-butanediol, 1,6-hexanediol, and dimer diol. Can be mentioned. Examples of the trihydric alcohol include glycerin, trimethylolpropane, trimethylolethane, triethylolethane, and the like. Examples of the tetrahydric alcohol include pentaerythritol and diglycerin. Examples of the hexavalent alcohol include dipentaerythritol. You may use these 1 type or in mixture of 2 or more types. Stearyl alcohol or isostearyl alcohol is preferable from the viewpoint of improving the adhesive strength at low temperature to a difficult-to-adhere substrate. More preferred is stearyl alcohol.
(B)成分のエステル化の方法は、(a)成分及び(b)成分を溶媒の存在下又は不存在下に、必要によりエステル化触媒を加え、250〜280℃程度で、1〜8時間程度加熱脱水反応させる方法によればよい。 (B) The esterification method of a component adds (a) component and (b) component in presence or absence of a solvent, and adds an esterification catalyst as needed, and is about 250-280 degreeC, and is 1 to 8 hours. A method of performing a heat dehydration reaction to a certain extent may be used.
本発明の水系粘・接着剤用の粘着付与剤は、少なくとも(A)と(B)を(A):(B)の重量比が95〜99.9:0.1〜5の割合で含有するものである。(A)成分の割合が95未満であると、保持力や定荷重剥離性が低下し、99.9を超えると低温での粘着力が低下する。(B)成分の割合が0.1未満であると、低温での粘着力が低下し、5を超えると保持力や定荷重剥離性が不十分となる。なお、本発明の粘着付与剤は、(A)成分と(B)成分だけでなく、必要に応じて種々の添加剤を含むことができる。添加剤としては、酸化防止剤、光安定剤が挙げられる。酸化防止剤としては、フェノール系酸化防止剤、硫黄系酸化防止剤、リン系酸化防止剤が挙げられる。光安定剤としては、ベンゾトリアゾール系紫外線吸収剤、ベンゾフェノン系紫外線吸収剤、ヒンダードアミン系安定剤が挙げられる。 The tackifier for the water-based adhesive / adhesive of the present invention contains at least (A) and (B) at a weight ratio of (A) :( B) of 95 to 99.9: 0.1 to 5. To do. When the ratio of the component (A) is less than 95, the holding power and the constant load peelability are lowered, and when it exceeds 99.9, the adhesive strength at a low temperature is lowered. When the ratio of the component (B) is less than 0.1, the adhesive strength at low temperatures is lowered, and when it exceeds 5, the holding force and the constant load peelability are insufficient. In addition, the tackifier of this invention can contain a various additive as needed not only (A) component and (B) component. Examples of the additive include an antioxidant and a light stabilizer. Examples of the antioxidant include phenolic antioxidants, sulfur antioxidants, and phosphorus antioxidants. Examples of the light stabilizer include benzotriazole ultraviolet absorbers, benzophenone ultraviolet absorbers, and hindered amine stabilizers.
本発明の粘着付与剤は、厚み0.4〜1.0mm程度の粘着付与剤層としたときの圧縮動的弾性率(G´)が−10〜5℃において1.0×105〜1.0×109Paである。これにより、低温において、難接着基材に対して優れた粘着力を有するものとすることができる。−10〜5℃において1.0×105Pa未満であると、粘着剤層が柔らかすぎて基材と密着しても凝集破壊となり、−10〜5℃において1.0×109Paを超えると粘着剤層が硬いため基材に密着しにくく低温における粘着力が低下する。好ましくは、圧縮弾性率(G´)が−10〜5℃において1.0×106〜1.0×108Paである。 The tackifier of the present invention has a compression dynamic elastic modulus (G ′) of 1.0 × 10 5 to 1 at −10 to 5 ° C. when the tackifier layer has a thickness of about 0.4 to 1.0 mm. 0.0 × 10 9 Pa. Thereby, it can have the adhesive force which was excellent with respect to the difficult-to-adhere base material at low temperature. If the pressure layer is less than 1.0 × 10 5 Pa at −10 to 5 ° C., the adhesive layer is too soft to cause cohesive failure even if it is in close contact with the substrate, and 1.0 × 10 9 Pa at −10 to 5 ° C. If it exceeds, the pressure-sensitive adhesive layer is hard, so that it is difficult to adhere to the substrate, and the adhesive strength at low temperatures is reduced. Preferably, the compression elastic modulus (G ′) is 1.0 × 10 6 to 1.0 × 10 8 Pa at −10 to 5 ° C.
上記圧縮動的弾性率(G´)は、厚み0.4〜1.0mm程度の粘着付与剤層を製造し、以下の測定条件で測定することができる。
測定装置:Seiko instruments製 EXSTAR TMA/SS6000
測定試料:6mm×7mm×450μm
測定条件:最小張力/圧縮力=1000mN、張力/圧力ゲイン=1.5、力振幅初期=100mN、周波数=10Hz、温度変化プログラム=−50〜50℃、昇温速度=3℃/min
The compressive dynamic elastic modulus (G ′) can be measured under the following measurement conditions by producing a tackifier layer having a thickness of about 0.4 to 1.0 mm.
Measuring device: EXSTAR TMA / SS6000 manufactured by Seiko Instruments
Measurement sample: 6 mm × 7 mm × 450 μm
Measurement conditions: minimum tension / compression force = 1000 mN, tension / pressure gain = 1.5, initial force amplitude = 100 mN, frequency = 10 Hz, temperature change program = −50 to 50 ° C., heating rate = 3 ° C./min
上記粘着付与剤層の製造方法は、溶融して液状にした試料を500μmアプリケーターを使用して剥離紙上に塗工し、室温まで冷やした後任意の大きさにカットしても良いし、樹脂をトルエンなどの可溶な溶剤に溶かした後、700μmのアプリケーターを使用して剥離紙上に塗工、溶剤を蒸発させてから任意の大きさにカットしても良い。または、剥離紙上に任意の大きさの型枠を置き溶融した樹脂を流しいれ剥離紙で挟み、室温まで放冷して試験に供してもよい。 The tackifier layer may be produced by applying a melted liquid sample on a release paper using a 500 μm applicator, cooling to room temperature, and then cutting the resin into an arbitrary size. After dissolving in a soluble solvent such as toluene, a 700 μm applicator may be used for coating on release paper, and the solvent may be evaporated before cutting into an arbitrary size. Alternatively, a mold of an arbitrary size may be placed on the release paper, and the molten resin may be poured between the release papers and allowed to cool to room temperature for use in the test.
上記粘着付与剤の重量平均分子量は、難接着基材への低温での粘着性や、保持力、定荷重剥離性のバランスをとる上で200〜3500であることが好ましい。より好ましくは、260〜3000、更に好ましくは600〜3000である。 The weight-average molecular weight of the tackifier is preferably 200 to 3500 in order to balance low-temperature adhesion to a difficult-to-adhere substrate, holding power, and constant load peelability. More preferably, it is 260-3000, More preferably, it is 600-3000.
上記重量平均分子量(Mw)はゲルパーミエーションクロマトグラフィー(GPC)法により、標準ポリスチレンの検量線から求めた、ポリスチレン換算値として算出できる。なお、GPC法は以下の条件で測定した。
分析装置:HLC−8120(東ソー(株)製)
カラム:TSKgelSuperHM−L×3本
溶離液:テトラヒドロフラン
注入試料濃度:5mg/mL
流量:0.6mL/min
注入量:100μL
カラム温度:40℃
検出器:RI
The weight average molecular weight (Mw) can be calculated as a polystyrene conversion value obtained from a standard polystyrene calibration curve by gel permeation chromatography (GPC). The GPC method was measured under the following conditions.
Analyzer: HLC-8120 (manufactured by Tosoh Corporation)
Column: TSKgelSuperHM-L × 3 eluent: tetrahydrofuran injection Sample concentration: 5 mg / mL
Flow rate: 0.6mL / min
Injection volume: 100 μL
Column temperature: 40 ° C
Detector: RI
本発明の粘着付与剤は、水系粘・接着剤用である。この水系粘・接着剤は、環境保護の観点から水に溶解可能な水溶液系の粘・接着剤、又は、水中に安定に分散された水分散系の粘・接着剤の両者を意味するものとする。 The tackifier of the present invention is for an aqueous adhesive / adhesive. This water-based adhesive / adhesive means both an aqueous solution-based adhesive / adhesive that can be dissolved in water from the viewpoint of environmental protection, or an aqueous dispersion-based adhesive / adhesive that is stably dispersed in water. To do.
本発明の水系粘・接着剤用の粘着付与剤は、水系粘・接着剤が難接着基材に用いられるものであることが好ましい。難接着基材としては、発泡体基材、オレフィン系樹脂、PET(ポリエチレンテレフタレート樹脂)、ナイロン等が挙げられる。本発明の水系粘・接着剤用の粘着付与剤は、難接着基材に対して優れた粘着力を示す。 As for the tackifier for water-based adhesives / adhesives of this invention, it is preferable that water-based adhesives / adhesives are used for a difficult-to-adhere substrate. Examples of the hardly adhesive substrate include a foam substrate, an olefin resin, PET (polyethylene terephthalate resin), and nylon. The tackifier for water-based adhesives / adhesives of the present invention exhibits excellent adhesive strength against difficult-to-adhere substrates.
上記発泡体基材としては、ポリウレタンフォーム、ポリオレフィンフォーム、塩化ビニルフォーム等の孔を有する基材であり、表面が凹凸を有する粗面である。 The foam base material is a base material having pores such as polyurethane foam, polyolefin foam, vinyl chloride foam, etc., and the surface is a rough surface having irregularities.
上記ポリウレタンフォームとしては、例えば軟質ポリエーテル系、軟質ポリエステル系、硬質ポリエーテル系、硬質ポリエステル系が挙げられる。これらの中でも軟質ポリエーテル系、軟質ポリエステル系が好ましく、軟質ポリエーテル系が特に好ましい。 Examples of the polyurethane foam include soft polyether, soft polyester, hard polyether, and hard polyester. Among these, a soft polyether type and a soft polyester type are preferable, and a soft polyether type is particularly preferable.
上記軟質ポリエーテル系ウレタンフォームは、ポリイソシアネートとポリオールに発泡剤、発泡助剤、触媒、着色剤等を混合し、樹脂化しながら発泡させて得られる。空孔が連続気泡となっており、荷重に対して復元性があるものを指す。 The flexible polyether-based urethane foam is obtained by mixing a polyisocyanate and a polyol with a foaming agent, a foaming aid, a catalyst, a colorant, and the like, and foaming the resin while forming a resin. The pores are open-celled and have a resilience to the load.
上記軟質ポリエステル系ウレタンフォームは、ポリイソシアネートとポリエステルジオールに発泡剤、発泡助剤、触媒、着色剤等を混合し、樹脂化しながら発泡させて得られる。空孔が連続気泡となっており、荷重に対して復元性があるものを指す。 The flexible polyester urethane foam is obtained by mixing a polyisocyanate and a polyester diol with a foaming agent, a foaming aid, a catalyst, a colorant, and the like, and foaming while forming a resin. The pores are open-celled and have a resilience to the load.
上記硬質ポリエーテル系ウレタンフォームは、ポリイソシアネートとポリオールに発泡剤、発泡助剤、触媒、着色剤等を混合し、樹脂化しながら発泡させて得られる。空孔が単独気泡となっており、荷重に対して復元性がないものを指す。 The rigid polyether-based urethane foam is obtained by mixing a polyisocyanate and a polyol with a foaming agent, a foaming aid, a catalyst, a colorant, and the like, and foaming while forming a resin. A void is a single bubble, which has no resilience to a load.
上記硬質ポリエステル系ウレタンフォームは、ポリイソシアネートとポリエステルジオールに発泡剤、発泡助剤、触媒、着色剤等を混合し、樹脂化しながら発泡させて得られる。空孔が単独気泡となっており、荷重に対して復元性がないものを指す。 The rigid polyester-based urethane foam is obtained by mixing a polyisocyanate and a polyester diol with a foaming agent, a foaming aid, a catalyst, a colorant, and the like, and foaming while forming a resin. A void is a single bubble, which has no resilience to a load.
上記オレフィン系樹脂としては、例えばポリエチレン、ポリプロピレン、ポリ−1−ブテン、ポリイソブチレン、プロピレンとエチレン及び/又は、1−ブテンとのあらゆる比率でのランダム共重合体又はブロック共重合体、エチレンとプロピレンとのあらゆる比率においてジエン成分が50重量%以下である重合体(例えば、エチレン−プロピレン−ジエン三元共重合体、ポリメチルペンテン、シクロペンタジエンとエチレン及び/又はプロピレンとの共重合体などの環状ポリオレフィン、エチレン又はプロピレンと50重量%以下のビニル化合物などとのランダム共重合体、ブロック共重合体)等が挙げられる。これらの中でも、ポリプロピレン、ポリエチレン、ポリイソブチレンが好ましく、ポリプロピレンが特に好ましい。 Examples of the olefin resin include polyethylene, polypropylene, poly-1-butene, polyisobutylene, random copolymer or block copolymer in any ratio of propylene and ethylene and / or 1-butene, ethylene and propylene. And a polymer having a diene component of 50% by weight or less in any ratio (for example, a cyclic copolymer such as ethylene-propylene-diene terpolymer, polymethylpentene, a copolymer of cyclopentadiene and ethylene and / or propylene). And a random copolymer or block copolymer of polyolefin, ethylene or propylene and 50% by weight or less of a vinyl compound. Among these, polypropylene, polyethylene, and polyisobutylene are preferable, and polypropylene is particularly preferable.
本発明はまた、水系粘・接着剤用の粘着付与剤を乳化剤で乳化して得られる粘着付与樹脂エマルジョンでもある。 The present invention is also a tackifying resin emulsion obtained by emulsifying a tackifier for water-based adhesive / adhesive with an emulsifier.
上記乳化剤は、モノマーを重合させて得られる高分子乳化剤であれば特に限定されず公知の乳化剤を用いることができる。 The emulsifier is not particularly limited as long as it is a polymer emulsifier obtained by polymerizing monomers, and a known emulsifier can be used.
上記モノマーは、特に限定されず親水性モノマー、疎水性モノマー等が挙げられる。これらは1種を単独で用いても、数種を併用しても良い。 The said monomer is not specifically limited, A hydrophilic monomer, a hydrophobic monomer, etc. are mentioned. These may be used alone or in combination.
上記親水性モノマーの具体例としては、例えば、(1)(メタ)アクリル酸、クロトン酸等のモノカルボン酸系ビニルモノマー類、およびそのナトリウム塩、カリウム塩等のアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、有機塩基類の塩、(2)マレイン酸、無水マレイン酸、フマル酸、イタコン酸、ムコン酸等のジカルボン酸系ビニルモノマー類及びそのナトリウム塩、カリウム塩等のアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、有機塩基類の塩、(3)ビニルスルホン酸、スチレンスルホン酸、メタリルスルホン酸、2−アクリルアミド−2−メチルプロパンスルホン酸等の有機スルホン酸系ビニルモノマー類及びそのナトリウム塩、カリウム塩等のアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、有機塩基類の塩、(4)2−(メタ)アクリロイルオキシエチルアシッドホスフェート、ジフェニル−2(メタ)アクリロイルオキシホスフェート等のリン酸エステル系ビニルモノマー等のリン酸系ビニルモノマー類及びそのナトリウム塩、カリウム塩等のアルカリ金属塩、アルカリ土類金属塩、アンモニウム塩、有機塩基類の塩、(5)(メタ)アクリルアミド、N−メチロール(メタ)アクリルアミド等の(メタ)アクリルアミド系モノマー類、(6)(メタ)アクリロニトリル等のニトリル系モノマー類、(7)酢酸ビニル等のビニルエステル系モノマー類、(8)(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸2−ヒドロキシプロピル、(メタ)アクリル酸2−ヒドロキシブチル等のヒドロキシ基含有(メタ)アクリル酸エステル系モノマー類、(9)メチルビニルエーテル、グリシジル(メタ)アクリレート、ウレタンアクリレート、ビニルピロリドン等のその他のモノマー類が挙げられる。乳化物の機械的安定性の点で、好ましくは、(1)および(3)である。さらに好ましくは、(1)中の(メタ)アクリル酸、(メタ)アクリル酸のナトリウム塩、(3)中のスチレンスルホン酸およびメタリルスルホン酸のナトリウム塩である。 Specific examples of the hydrophilic monomer include, for example, (1) monocarboxylic acid vinyl monomers such as (meth) acrylic acid and crotonic acid, alkali metal salts such as sodium salts and potassium salts thereof, and alkaline earth metals. Salts, ammonium salts, salts of organic bases, (2) dicarboxylic acid vinyl monomers such as maleic acid, maleic anhydride, fumaric acid, itaconic acid, muconic acid, and alkali metal salts such as sodium salts and potassium salts thereof, Alkaline earth metal salts, ammonium salts, salts of organic bases, (3) organic sulfonic acid vinyl monomers such as vinyl sulfonic acid, styrene sulfonic acid, methallyl sulfonic acid, 2-acrylamido-2-methylpropane sulfonic acid And alkali metal salts such as sodium salt and potassium salt, alkaline earth metal salt, ammonium salt, organic Group salts, phosphate vinyl monomers such as phosphate ester vinyl monomers such as (4) 2- (meth) acryloyloxyethyl acid phosphate, diphenyl-2 (meth) acryloyloxyphosphate and sodium salts thereof, potassium Alkali metal salts such as salts, alkaline earth metal salts, ammonium salts, salts of organic bases, (5) (meth) acrylamide monomers such as (meth) acrylamide, N-methylol (meth) acrylamide, (6) Nitrile monomers such as (meth) acrylonitrile, (7) Vinyl ester monomers such as vinyl acetate, (8) 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, (meth) Hydroxy group-containing (meth) acrylic such as 2-hydroxybutyl acrylate Ester monomers, (9) methyl vinyl ether, glycidyl (meth) acrylate, urethane acrylate, and other monomers such as vinyl pyrrolidone. From the viewpoint of mechanical stability of the emulsion, (1) and (3) are preferred. More preferred are (meth) acrylic acid in (1), sodium salt of (meth) acrylic acid, and sodium salt of styrene sulfonic acid and methallyl sulfonic acid in (3).
上記疎水性モノマーの具体例としては、例えば、(1)(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−プロピル、(メタ)アクリル酸イソプロピル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸イソブチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸イソボルニル、ポリオキシアルキレン(メタ)アクリル酸エステル、等の(メタ)アクリル酸エステル系モノマー類、(2)スチレン、α−メチルスチレン、t−ブチルスチレン、ジメチルスチレン、アセトキシスチレン、ヒドロキシスチレン、ビニルトルエン、クロルビニルトルエン等のスチレン系モノマー類、(3)炭素数6〜22のα−オレフィン等のその他のモノマー類などが挙げられる。粘着性能(特に保持力)及び乳化性の点で好ましくは、(1)および(2)である。さらに好ましくは、(1)中の(メタ)アクリル酸メチル、(2)中のスチレンである。 Specific examples of the hydrophobic monomer include (1) methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, and (meth) acrylic acid. n-butyl, isobutyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, stearyl (meth) acrylate, cyclohexyl (meth) acrylate, isobornyl (meth) acrylate, polyoxyalkylene (meth) acrylate (Meth) acrylic acid ester monomers such as styrene, (2) styrene monomers such as styrene, α-methylstyrene, t-butylstyrene, dimethylstyrene, acetoxystyrene, hydroxystyrene, vinyltoluene, chlorovinyltoluene, (3) C6-C22 α-olefin, etc. Other monomers are mentioned. (1) and (2) are preferable from the viewpoint of adhesive performance (particularly holding power) and emulsification. More preferred are methyl (meth) acrylate in (1) and styrene in (2).
上記乳化剤は、粘着性能(特に保持力)と機械的安定性を向上させることができる点で、親水性モノマー(c−1)及び疎水性モノマー(c−2)をモル比(c−1):(c−2)=45〜75:25〜55で共重合させて得られる(メタ)アクリル系共重合体(C)であることが好ましい。 The emulsifier has a molar ratio (c-1) of the hydrophilic monomer (c-1) and the hydrophobic monomer (c-2) in that the adhesion performance (particularly the holding power) and the mechanical stability can be improved. : (C-2) = 45-75: It is preferable that it is a (meth) acrylic-type copolymer (C) obtained by making it copolymerize by 25-55.
なお、上記乳化剤は、必要に応じて(c−1)成分と(c−2)成分等以外の種々の添加剤を含むことができる。添加剤としては後述する反応性乳化剤、重合開始剤、連鎖移動剤が挙げられる。重合開始剤としてはペルオキサイド化合物、アゾ化合物等が挙げられる。連鎖移動剤としては、例えば、α−メチルスチレンダイマー、四塩化炭素、チオール系化合物等が挙げられる。 In addition, the said emulsifier can contain various additives other than (c-1) component, (c-2) component, etc. as needed. Examples of the additive include a reactive emulsifier, a polymerization initiator, and a chain transfer agent described later. Examples of the polymerization initiator include peroxide compounds and azo compounds. Examples of the chain transfer agent include α-methylstyrene dimer, carbon tetrachloride, thiol compounds, and the like.
上記乳化剤の製造方法における重合の方法としては、溶液重合、懸濁重合、上記高分子乳化剤以外の反応性乳化剤を使用した乳化重合などが挙げられる。 Examples of the polymerization method in the production method of the emulsifier include solution polymerization, suspension polymerization, and emulsion polymerization using a reactive emulsifier other than the polymer emulsifier.
上記高分子量乳化剤以外の反応性乳化剤としては、例えば、スルホン酸基、カルボキシル基などの親水基と、アルキル基、フェニル基などの疎水基を有する界面活性剤であって、分子中に炭素−炭素二重結合を有するものをいう。炭素−炭素二重結合としては、たとえば、(メタ)アリル基、1−プロペニル基、2−メチル−1−プロペニル基、ビニル基、イソプロペニル基、(メタ)アクリロイル基等の官能基が挙げられる。反応性乳化剤の具体例としては、たとえば、上記官能基を分子中に少なくとも1つ有するポリオキシエチレンアルキルエーテル、上記官能基を分子中に少なくとも1つ有するポリオキシエチレンフェニルエーテル、及びそれらのスルホコハク酸エステル塩や硫酸エステル塩があげられ、さらに、上記官能基を分子中に少なくとも1つ有するポリオキシエチレンアルキルフェニルエーテル、及びそのスルホコハク酸エステル塩、その硫酸エステル塩、そのリン酸エステル塩、その脂肪族もしくは芳香族カルボン酸塩が挙げられるほか、酸性リン酸(メタ)アクリル酸エステル系乳化剤、ロジングリシジルエステルアクリレートの酸無水物変性物(特開平4−256429号公報参照)、特開昭63−23725号公報、特開昭63−240931号公報、特開昭62−104802号公報に記載の乳化剤等の各種のものが挙げられる。 Examples of reactive emulsifiers other than the high molecular weight emulsifier include surfactants having a hydrophilic group such as a sulfonic acid group and a carboxyl group, and a hydrophobic group such as an alkyl group and a phenyl group, and carbon-carbon in the molecule. It has a double bond. Examples of the carbon-carbon double bond include functional groups such as a (meth) allyl group, 1-propenyl group, 2-methyl-1-propenyl group, vinyl group, isopropenyl group, and (meth) acryloyl group. . Specific examples of the reactive emulsifier include, for example, polyoxyethylene alkyl ether having at least one functional group in the molecule, polyoxyethylene phenyl ether having at least one functional group in the molecule, and sulfosuccinic acid thereof. And polyoxyethylene alkylphenyl ethers having at least one of the above functional groups in the molecule, and sulfosuccinic acid ester salts, sulfuric acid ester salts, phosphoric acid ester salts, and fats thereof. Amino acid or aromatic carboxylate, acidic phosphoric acid (meth) acrylate ester emulsifier, acid anhydride modified product of rosin glycidyl ester acrylate (see JP-A-4-256429), JP-A-63- No. 23725, JP-A 63-24093 JP, include the various emulsifiers such as described in JP-A-62-104802.
さらには上記反応性乳化剤中のポリオキシエチレンを、ポリオキシプロピレン又はポリオキシエチレンとポリオキシプロピレンをブロック共重合又はランダム共重合したものに代えたものも挙げられる。なお、これらの市販品としては、例えば、「KAYAMER PM−1」、「KAYAMER PM−2」、「KAYAMER PM−21」(以上、日本化薬(株)製)、「SE−10N」、「NE−10」、「NE−20」、「NE−30」、「アデカリアソープSR−10」、「アデカリアソープSR−20」、「アデカリアソープER−20」(以上、(株)ADEKA製)、「ニューフロンティアA229E」、「ニューフロンティアN117E」、「ニューフロンティアN250Z」、「アクアロンRN−10」、「アクアロンRN−20」、「アクアロンRN−50」、「アクアロンHS−10」、「アクアロンKH−05」、「アクアロンKH−10」(以上、第一工業製薬(株)製)、「エレミノールJS−2」(三洋化成工業(株)製)、「ラテムルK−180」(花王(株)製)等がその代表例として挙げられる。 Furthermore, what replaced polyoxyethylene in the said reactive emulsifier with what block-copolymerized or random-copolymerized polyoxypropylene or polyoxyethylene and polyoxypropylene is mentioned. In addition, as these commercial items, for example, “KAYAMER PM-1”, “KAYAMER PM-2”, “KAYAMER PM-21” (manufactured by Nippon Kayaku Co., Ltd.), “SE-10N”, “ "NE-10", "NE-20", "NE-30", "Adekalia Soap SR-10", "Adekalia Soap SR-20", "Adekalia Soap ER-20" (above, ADEKA Corporation) Manufactured), "New Frontier A229E", "New Frontier N117E", "New Frontier N250Z", "Aquaron RN-10", "Aquaron RN-20", "Aquaron RN-50", "Aquaron HS-10", " Aqualon KH-05, Aqualon KH-10 (above, Daiichi Kogyo Seiyaku Co., Ltd.), Eleminor JS-2 (Sanyo) Adult Kogyo Co., Ltd.), "Latemul K-180" (manufactured by Kao Corporation) and the like as a typical example.
これら高分子量乳化剤以外の反応性乳化剤としては、重合性、得られる高分子乳化剤の乳化性の点からポリオキシエチレンアルキルエーテル系のものが好ましく、(メタ)アリル基を分子中に少なくとも1つ有するポリオキシエチレンアルキルエーテルの硫酸エステル塩を用いることが特に好ましい。これらの市販品としては、「アデカリアソープSR−10」、「アデカリアソープSR−20」(商品名、(株)ADEKA製)、「アクアロンKH−05」、「アクアロンKH−10」(第一工業製薬(株)製)が好ましい。 As reactive emulsifiers other than these high molecular weight emulsifiers, polyoxyethylene alkyl ethers are preferred from the viewpoint of polymerizability and the emulsifying properties of the resulting high molecular emulsifier, and have at least one (meth) allyl group in the molecule. It is particularly preferable to use a sulfate ester salt of polyoxyethylene alkyl ether. As these commercial products, “ADEKA rear soap SR-10”, “ADEKA rear soap SR-20” (trade name, manufactured by ADEKA Corporation), “AQUARON KH-05”, “AQUARON KH-10” (No. 1) Ichi Kogyo Seiyaku Co., Ltd.) is preferable.
なお、乳化剤の使用量は、通常、重合ロジンエステル100重量部に対し、固形分換算で1〜10重量部程度、好ましくは2〜8重量部である。乳化剤の使用量を1重量部以上とすることにより、確実な乳化を行うことができ、また、10重量部以下とすることにより、高い耐水性、粘着性能を確保することができる点で好ましい。 In addition, the usage-amount of an emulsifier is about 1-10 weight part normally in conversion of solid content with respect to 100 weight part of superposition | polymerization rosin esters, Preferably it is 2-8 weight part. When the amount of the emulsifier used is 1 part by weight or more, reliable emulsification can be performed, and when it is 10 parts by weight or less, high water resistance and adhesive performance can be ensured.
上記乳化方法としては、特に限定されず、高圧乳化法、転相乳化法等の公知の乳化法を採用することができる。 The emulsification method is not particularly limited, and a known emulsification method such as a high pressure emulsification method or a phase inversion emulsification method can be employed.
上記高圧乳化法は、粘着付与剤を液体状態とした上で、乳化剤と水を予備混合して、高圧乳化機を用いて微細乳化した後、必要に応じて溶剤を除去する方法である。粘着付与剤を液体状態とする方法は、加熱のみでも、溶剤に溶解してから加熱しても、可塑剤等の非揮発性物質を混合して加熱してもよいが、溶剤を使用しない加熱のみが好ましい。なお、溶剤としては、トルエン、キシレン、メチルシクロヘキサン、酢酸エチル等の粘着付与剤成分を溶解できる有機溶剤が挙げられる。 The high-pressure emulsification method is a method in which the tackifier is in a liquid state, the emulsifier and water are premixed, finely emulsified using a high-pressure emulsifier, and then the solvent is removed as necessary. The method of bringing the tackifier into a liquid state can be heated only, dissolved in a solvent and then heated, or mixed with a non-volatile substance such as a plasticizer, but heated without using a solvent. Only is preferred. In addition, as a solvent, the organic solvent which can melt | dissolve tackifier components, such as toluene, xylene, methylcyclohexane, and ethyl acetate, is mentioned.
上記転相乳化法は、粘着付与樹脂(粘着付与剤)を加熱溶融した後、攪拌しながら乳化剤・水を加えまずW/Oエマルジョンを形成させ、次いで、水の添加や温度変化等によりO/Wエマルジョンに転相させる方法である。 In the phase inversion emulsification method, a tackifier resin (tackifier) is heated and melted, and then an emulsifier and water are added while stirring to form a W / O emulsion. This is a method of phase inversion to W emulsion.
このようにして得られた粘着付与樹脂エマルジョンの固形分濃度は特に限定されないが、通常20〜70重量%程度となるように適宜に調整して用いる。また、得られたエマルジョンの体積平均粒子径は、通常0.1〜2μm程度であり、大部分は1μm以下の粒子として均一に分散しているが、0.7μm以下とすることが、貯蔵安定性の点から好ましい。また、粘着付与樹脂エマルジョンは白色ないし乳白色の外観を呈し、pHは2〜10程度で、粘度は通常10〜1000mPa・s程度(25℃、固形分濃度50%において)ある。 The solid content concentration of the tackifying resin emulsion thus obtained is not particularly limited, but is usually adjusted appropriately so as to be about 20 to 70% by weight. Moreover, the volume average particle diameter of the obtained emulsion is usually about 0.1 to 2 μm, and most of them are uniformly dispersed as particles of 1 μm or less, but 0.7 μm or less is storage stable. From the viewpoint of sex. The tackifying resin emulsion has a white to milky white appearance, has a pH of about 2 to 10, and a viscosity of usually about 10 to 1000 mPa · s (at 25 ° C. and a solid concentration of 50%).
本発明はまた、少なくとも上記水系粘・接着剤用の粘着付与剤を含有する水系粘・接着剤組成物でもある。水系粘・接着剤組成物は、更に、ベースポリマーを混合することができる。また、本発明の水系粘・接着剤組成物は水系粘・接着剤として使用することができる。 The present invention is also an aqueous tacky / adhesive composition containing at least the tackifier for the aqueous sticky / adhesive. The water-based adhesive / adhesive composition can be further mixed with a base polymer. Further, the aqueous sticky / adhesive composition of the present invention can be used as an aqueous sticky / adhesive.
上記ベースポリマーとして、アクリル系重合体エマルジョン、ゴム系ラテックス及び合成樹脂系エマルジョン等が挙げられ、またそれぞれを併用することもでき、さらに必要に応じて架橋剤、消泡剤、増粘剤、充填剤、酸化防止剤、耐水化剤、造膜助剤等を使用することもできる。また、公知の粘着付与剤を使用しても良い。これら水系粘・接着剤組成物の固形分濃度は通常40〜70重量%程度であり、好ましくは55〜70重量%である。ベースポリマーは、少なくとも1種以上用いればよいが、耐候性や耐光性が良好となる点でアクリル系重合体エマルジョンを用いることが好ましい。 Examples of the base polymer include acrylic polymer emulsions, rubber latexes and synthetic resin emulsions, and can be used in combination with each other. Further, a crosslinking agent, an antifoaming agent, a thickening agent, and a filler are added as necessary. Agents, antioxidants, water resistance agents, film-forming aids, and the like can also be used. Moreover, you may use a well-known tackifier. The solid content concentration of these water-based adhesive / adhesive compositions is usually about 40 to 70% by weight, preferably 55 to 70% by weight. Although at least one base polymer may be used, it is preferable to use an acrylic polymer emulsion from the viewpoint of good weather resistance and light resistance.
上記混合方法としては、特に限定されず、粘着付与剤をエマルジョン化して粘着付与樹脂エマルジョンとして混合してもよいし、粘着付与剤をベースポリマーに添加し、高せん断回転ミキサーを使用して混合し、粘着付与剤をベースポリマー中に分散させた水性分散体としてもよい。高せん断回転ミキサーを使用して粘着付与剤をベースポリマー中に分散させた水性分散体とした場合は、耐水性が良好であり、ウレタンフォームやポリプロピレンフォーム等の発泡体基材及びオレフィン系樹脂の表面に対して、5℃程度の低温から40℃程度の常温において優れた粘着力を有しつつ、保持力、定荷重剥離性等の粘着特性を満足する粘・接着剤となる。 The mixing method is not particularly limited, and the tackifier may be emulsified and mixed as a tackifier resin emulsion, or the tackifier may be added to the base polymer and mixed using a high shear rotary mixer. An aqueous dispersion in which a tackifier is dispersed in a base polymer may be used. When an aqueous dispersion in which a tackifier is dispersed in a base polymer using a high shear rotary mixer, the water resistance is good, and foam base materials such as urethane foam and polypropylene foam, and olefinic resins It becomes a sticky / adhesive that satisfies adhesive properties such as holding power and constant load peelability while having excellent adhesive strength at a low temperature of about 5 ° C. to a normal temperature of about 40 ° C. with respect to the surface.
上記アクリル系重合体エマルジョンとしては、一般に各種のアクリル系粘着剤に用いられているものを使用でき、(メタ)アクリル酸エステル等のモノマーの一括仕込み重合法、モノマー逐次添加重合法、乳化モノマー逐次添加重合法、シード重合法等の公知の乳化重合法により容易に製造することができる。 As the above-mentioned acrylic polymer emulsion, those generally used for various acrylic pressure-sensitive adhesives can be used, such as a batch charging polymerization method of monomers such as (meth) acrylic acid ester, a monomer sequential addition polymerization method, and an emulsion monomer sequential step. It can be easily produced by a known emulsion polymerization method such as an addition polymerization method or a seed polymerization method.
使用される(メタ)アクリル酸エステルとしては、たとえば、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸2−エチルヘキシル、(メタ)アクリル酸グリシジル、(メタ)アクリル酸2−ヒドロキシエチル等をあげることができ、これらを単独で又は二種以上を混合して用いる。また、得られるエマルジョンに貯蔵安定性を付与するため上記(メタ)アクリル酸エステルに代えて(メタ)アクリル酸を少量使用してもよい。さらに所望により(メタ)アクリル酸エステル重合体の粘着特性を損なわない程度において、たとえば、酢酸ビニル、スチレン等の共重合可能なモノマーを併用できる。なお、アクリル系重合体エマルジョンに用いられる乳化剤にはアニオン系乳化剤、部分ケン化ポリビニルアルコール等を使用でき、その使用量は重合体100重量部に対して0.1〜5重量部程度、好ましくは0.5〜3重量部である。 Examples of the (meth) acrylic acid ester to be used include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and glycidyl (meth) acrylate. , (Meth) acrylic acid 2-hydroxyethyl and the like, and these may be used alone or in admixture of two or more. Further, in order to impart storage stability to the resulting emulsion, a small amount of (meth) acrylic acid may be used instead of the (meth) acrylic acid ester. Furthermore, if desired, a copolymerizable monomer such as vinyl acetate or styrene can be used in combination as long as the adhesive properties of the (meth) acrylic acid ester polymer are not impaired. The emulsifier used in the acrylic polymer emulsion may be an anionic emulsifier, partially saponified polyvinyl alcohol, etc., and the amount used is about 0.1 to 5 parts by weight, preferably 100 parts by weight of the polymer. 0.5 to 3 parts by weight.
アクリル系重合体エマルジョンと粘着付与剤の使用割合は、特に限定されないが、粘着付与剤による発泡体基材及びオレフィン系樹脂への粘着効果が十分に発現でき、かつ、過剰使用による保持力の低下を引き起こさない適当な使用範囲としては、アクリル系重合体エマルジョン100重量部(固形分換算)に対して、粘着付与剤を通常1〜50重量部程度(固形分換算)とするのがよい。 The use ratio of the acrylic polymer emulsion and the tackifier is not particularly limited, but the adhesive effect of the tackifier on the foam base material and the olefin resin can be sufficiently expressed, and the holding power is reduced by excessive use. As an appropriate range of use that does not cause odor, the tackifier is usually about 1 to 50 parts by weight (in terms of solid content) with respect to 100 parts by weight (in terms of solid content) of the acrylic polymer emulsion.
また、ゴム系ラテックスとしては、水系粘・接着剤組成物に用いられる各種公知のものを使用できる。例えば天然ゴムラテックス、スチレン−ブタジエン共重合体ラテックス、クロロプレンラテックス等が挙げられる。 Moreover, as rubber latex, various well-known things used for an aqueous | water-based adhesive / adhesive composition can be used. Examples thereof include natural rubber latex, styrene-butadiene copolymer latex, chloroprene latex and the like.
上記ゴム系ラテックスと粘着付与剤の使用割合は、特に限定されないが、粘着付与剤による改質の効果が十分に発現でき、かつ、過剰使用による保持力、定荷重剥離性、曲面接着性の低下を引き起こさない適当な使用範囲としては、ゴム系ラテックス100重量部(固形分換算)に対して、粘着付与剤を通常10〜150重量部程度(固形分換算)とするのがよい。 The use ratio of the rubber-based latex and the tackifier is not particularly limited, but the effect of the modification by the tackifier can be sufficiently exhibited, and the holding power, the constant load peelability, and the curved surface adhesiveness decrease due to excessive use. As an appropriate range of use that does not cause the problem, the tackifier is usually about 10 to 150 parts by weight (in terms of solids) with respect to 100 parts by weight of rubber latex (in terms of solids).
上記合成樹脂系エマルジョンとしては、水系粘・接着剤組成物に用いられる各種公知のものを使用でき、例えば酢酸ビニル系エマルジョン、エチレン−酢酸ビニル共重合体エマルジョン、ウレタン系エマルジョン等の合成樹脂エマルジョンがあげられる。 As the synthetic resin emulsion, various known ones used in aqueous adhesive / adhesive compositions can be used. For example, synthetic resin emulsions such as vinyl acetate emulsion, ethylene-vinyl acetate copolymer emulsion, and urethane emulsion can be used. can give.
上記合成樹脂系エマルジョンと粘着付与剤の使用割合は、特に限定されないが、粘着付与剤の改質の効果が十分に発現でき、かつ、過剰使用による保持力、定荷重剥離性、曲面接着性の低下を引き起こさない適当な使用割合としては、合成樹脂系エマルジョン100重量部(固形分換算)に対して、粘着付与剤を通常2〜40重量部程度(固形分換算)とするのがよい。 The use ratio of the synthetic resin emulsion and the tackifier is not particularly limited, but the effect of modifying the tackifier can be sufficiently expressed, and the retention force, constant load peelability, curved surface adhesiveness due to excessive use can be expressed. As an appropriate use ratio that does not cause a decrease, the tackifier is usually about 2 to 40 parts by weight (in terms of solid content) with respect to 100 parts by weight (in terms of solid content) of the synthetic resin emulsion.
以下に本発明を実施例により更に具体的に説明する。ただし、本発明はこれら実施例に限定されるものではない。また実施例中、「%」及び「部」は特に断りのない限り「重量%」、「重量部」を意味する。 Hereinafter, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples. In the examples, “%” and “part” mean “% by weight” and “part by weight” unless otherwise specified.
製造例1 [ベースポリマーエマルジョンの製造]
攪拌装置、温度計、還流冷却管、滴下ロート及び窒素導入管を備えた反応容器に、窒素ガス気流下、水43.4部及びポリオキシエチレンアルキルエーテル硫酸エステルナトリウム塩(アニオン性乳化剤:商品名「ハイテノール073」,第一工業製薬(株)製)0.92部からなる水溶液を仕込み、70℃に昇温した。次いで、アクリル酸ブチル90部、アクリル酸2−エチルヘキシル7部及びアクリル酸3部からなる混合物と、過硫酸カリウム(重合開始剤)0.24部、重曹(pH調整剤)0.11部及び水8.83部からなる開始剤水溶液の1/10量を反応容器に添加し、窒素ガス気流下にて70℃、30分間予備重合反応を行った。次いで、上記混合物と上記開始剤水溶液の残りの9/10量を2時間にわたり反応容器に添加して乳化重合を行い、その後70℃で1時間保持して重合反応を完結させた。こうして得られたアクリル系重合体エマルジョンを室温まで冷却した後100メッシュ金網を用いてろ過し、固形分47.8%のアクリル系重合体エマルジョンを得た。
Production Example 1 [Production of base polymer emulsion]
In a reaction vessel equipped with a stirrer, thermometer, reflux condenser, dropping funnel and nitrogen inlet tube, 43.4 parts of water and polyoxyethylene alkyl ether sulfate sodium salt (anionic emulsifier: trade name) under nitrogen gas flow An aqueous solution consisting of 0.92 part of “Hitenol 073” (Daiichi Kogyo Seiyaku Co., Ltd.) was charged, and the temperature was raised to 70 ° C. Next, a mixture comprising 90 parts of butyl acrylate, 7 parts of 2-ethylhexyl acrylate and 3 parts of acrylic acid, 0.24 parts of potassium persulfate (polymerization initiator), 0.11 part of sodium bicarbonate (pH adjuster) and water 1/10 amount of the initiator aqueous solution consisting of 8.83 parts was added to the reaction vessel, and a prepolymerization reaction was performed at 70 ° C. for 30 minutes under a nitrogen gas stream. Next, the remaining 9/10 amount of the mixture and the initiator aqueous solution was added to the reaction vessel over 2 hours to carry out emulsion polymerization, and then held at 70 ° C. for 1 hour to complete the polymerization reaction. The acrylic polymer emulsion thus obtained was cooled to room temperature and then filtered using a 100 mesh wire net to obtain an acrylic polymer emulsion having a solid content of 47.8%.
製造例2[重合ロジンエステル1(成分(A))の製造]
攪拌装置、コンデンサー、温度計及び窒素導入管を備えた反応容器に、重合ロジン100部(樹脂酸ダイマー65%、酸価140、軟化点140℃)、ステアリルアルコール(和光純薬工業株式会社製)33.7部を仕込んだ後、窒素ガス気流下に250℃で2時間反応させた後、さらに275℃まで昇温し同温度で12時間反応させ、エステル化を完了させた。その後、減圧下に水分等を除去し、重合ロジンエステル1を得た。
Production Example 2 [Production of Polymerized Rosin Ester 1 (Component (A))]
In a reaction vessel equipped with a stirrer, a condenser, a thermometer and a nitrogen introduction tube, 100 parts of polymerized rosin (resin acid dimer 65%, acid value 140, softening point 140 ° C.), stearyl alcohol (manufactured by Wako Pure Chemical Industries, Ltd.) After charging 33.7 parts, the mixture was reacted at 250 ° C. for 2 hours under a nitrogen gas stream, and further heated to 275 ° C. and reacted at the same temperature for 12 hours to complete esterification. Thereafter, moisture and the like were removed under reduced pressure to obtain polymerized rosin ester 1.
製造例3[重合ロジンエステル2(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ダイマージオール(クローダ製PRIPOL2033:ダイマー酸を完全水添して得られる炭素数36個の脂肪族ジオール))68.3部を仕込んだ他は同様に製造を実施し、重合ロジンエステル2を得た。
Production Example 3 [Production of Polymerized Rosin Ester 2 (Component (A))]
In the same reaction vessel as in Production Example 2, 100 parts of polymerized rosin (same as in Production Example 2), dimer diol (Cropa PRIPOL 2033: aliphatic diol having 36 carbon atoms obtained by complete hydrogenation of dimer acid) ) Production was carried out in the same manner except that 68.3 parts were charged to obtain polymerized rosin ester 2.
製造例4[重合ロジンエステル3(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ジエチレングリコール47.5部を仕込んだ他は同様に製造を実施し、重合ロジンエステル3を得た。
Production Example 4 [Production of Polymerized Rosin Ester 3 (Component (A))]
Production was carried out in the same manner except that 100 parts of polymerized rosin (same as in Production Example 2) and 47.5 parts of diethylene glycol were charged into the same reaction vessel as in Production Example 2, and polymerized rosin ester 3 was obtained.
製造例5[重合ロジンエステル4(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ラウリルアルコール23.3部を仕込んだ他は同様に製造を実施し、重合ロジンエステル4を得た。
Production Example 5 [Production of Polymerized Rosin Ester 4 (Component (A))]
Production was carried out in the same manner except that 100 parts of polymerized rosin (same as in Production Example 2) and 23.3 parts of lauryl alcohol were charged in the same reaction vessel as in Production Example 2, and polymerized rosin ester 4 was obtained.
製造例6[重合ロジンエステル5(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ペンタエリスリトール14部を仕込んだ他は同様に製造を実施し、重合ロジンエステル5を得た。
Production Example 6 [Production of Polymerized Rosin Ester 5 (Component (A))]
Production was carried out in the same manner except that 100 parts of polymerized rosin (same as in Production Example 2) and 14 parts of pentaerythritol were charged in the same reaction vessel as in Production Example 2, and polymerized rosin ester 5 was obtained.
製造例7[重合ロジンエステル6(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ステアリルアルコール67.5部を仕込んだ他は同様に製造を実施し、重合ロジンエステル6を得た。
Production Example 7 [Production of Polymerized Rosin Ester 6 (Component (A))]
Production was carried out in the same manner except that 100 parts of polymerized rosin (same as in Production Example 2) and 67.5 parts of stearyl alcohol were charged in the same reaction vessel as in Production Example 2, and polymerized rosin ester 6 was obtained.
製造例8[重合ロジンエステル7(成分(A))の製造]
製造例2と同様の反応容器に、重合ロジン(製造例2と同一のもの)100部、ステアリルアルコール16.9部を仕込んだ他は同様に製造を実施し、重合ロジンエステル7を得た。
Production Example 8 [Production of Polymerized Rosin Ester 7 (Component (A))]
Production was carried out in the same manner except that 100 parts of polymerized rosin (same as in Production Example 2) and 16.9 parts of stearyl alcohol were charged in the same reaction vessel as in Production Example 2, and polymerized rosin ester 7 was obtained.
製造例9[ロジンエステル1(成分(A))の製造]
製造例2と同様の反応容器に、不均化ロジン(酸価160、軟化点75℃)100部、ジエチレングリコール54部を仕込んだ他は同様に製造を実施し、ロジンエステル1を得た。
Production Example 9 [Production of rosin ester 1 (component (A))]
A rosin ester 1 was obtained in the same manner as in Production Example 2 except that 100 parts of disproportionated rosin (acid number 160, softening point 75 ° C.) and 54 parts of diethylene glycol were charged.
製造例10[ロジンエステル2(成分(A))の製造]
製造例2と同様の反応容器に、水素化ロジン(酸価150、軟化点65℃)100部、ジエチレングリコール54部を仕込んだ他は同様に製造を実施し、ロジンエステル2を得た。
Production Example 10 [Production of rosin ester 2 (component (A))]
Production was carried out in the same manner except that 100 parts of hydrogenated rosin (acid value 150, softening point 65 ° C.) and 54 parts of diethylene glycol were charged in the same reaction vessel as in Production Example 2 to obtain rosin ester 2.
製造例11[ロジンエステル3(成分(A))の製造]
製造例2と同様の反応容器に、ガムロジン(酸価170、軟化点70℃)100部、ジエチレングリコール54部を仕込んだ他は同様に製造を実施し、ロジンエステル3を得た。
Production Example 11 [Production of rosin ester 3 (component (A))]
Production was carried out in the same manner except that 100 parts of gum rosin (acid value 170, softening point 70 ° C.) and 54 parts of diethylene glycol were charged in the same reaction vessel as in Production Example 2 to obtain rosin ester 3.
製造例12[エステル1(成分(B))の製造]
製造例2と同様の反応容器に、ステアリン酸(東京化成工業株式会社製)100部、ステアリルアルコール(和光純薬工業株式会社製)95部を仕込んだ他は製造例2と同様に製造を実施し、エステル1を得た。
Production Example 12 [Production of ester 1 (component (B))]
Manufactured in the same manner as in Production Example 2 except that 100 parts of stearic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) and 95 parts of stearyl alcohol (manufactured by Wako Pure Chemical Industries, Ltd.) were charged in the same reaction vessel as in Production Example 2. Thus, ester 1 was obtained.
製造例13[エステル2(成分(B))の製造]
製造例2と同様の反応容器に、酢酸(東京化成工業株式会社製)100部、ダイマージオール(製造例3と同一のもの)455.8部を仕込んだ他は製造例2と同様に製造を実施し、エステル2を得た。
Production Example 13 [Production of ester 2 (component (B))]
Production was conducted in the same manner as in Production Example 2 except that 100 parts of acetic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) and 455.8 parts of dimer diol (same as Production Example 3) were charged in the same reaction vessel as in Production Example 2. Performed to give ester 2.
製造例14[エステル3(成分(B))の製造]
製造例2と同様の反応容器に、ダイマー酸(クローダ製PRIPOL1017)100部、2−エチルヘキサノール(東京化成工業株式会社製)44部を仕込んだ他は製造例2と同様に製造を実施し、エステル3を得た。
Production Example 14 [Production of ester 3 (component (B))]
Production was carried out in the same manner as in Production Example 2, except that 100 parts of dimer acid (PRIPOL 1017 manufactured by Croda) and 44 parts of 2-ethylhexanol (manufactured by Tokyo Chemical Industry Co., Ltd.) were charged in the same reaction vessel as in Production Example 2. Ester 3 was obtained.
製造例15[乳化剤(C−1)の製造]
製造例1と同様の反応容器に、親水性モノマーとしてスチレンスルホン酸ソーダ24部、メタクリル酸18部、アクリル酸15部、および疎水性モノマーとしてスチレン11部、メタクリル酸メチル7部、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)を仕込み、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−1)の水溶液を得た。
Production Example 15 [Production of emulsifier (C-1)]
In the same reaction vessel as in Production Example 1, 24 parts of styrene sulfonic acid soda as a hydrophilic monomer, 18 parts of methacrylic acid, 15 parts of acrylic acid, 11 parts of styrene as a hydrophobic monomer, 7 parts of methyl methacrylate, and polyoxyethylene 40 parts of phenyl ether reactive emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) was charged (in terms of solid content), and 10 parts of ion-exchanged water was added to obtain a monomer aqueous solution. . Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-1) having a solid content of 21.0% was obtained.
製造例16[乳化剤(C−2)の製造]
製造例15と同様の反応容器に、親水性モノマーとしてスチレンスルホン酸ソーダ15部、メタクリル酸10部、アクリル酸20部、および疎水性モノマーとしてスチレン13部、メタクリル酸メチル12部、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)を仕込み、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−2)の水溶液を得た。
Production Example 16 [Production of Emulsifier (C-2)]
In a reaction vessel similar to Production Example 15, 15 parts of sodium styrene sulfonate, 10 parts of methacrylic acid, 20 parts of acrylic acid as hydrophilic monomers, 13 parts of styrene as hydrophobic monomers, 12 parts of methyl methacrylate, and polyoxyethylene 40 parts of phenyl ether reactive emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) was charged (in terms of solid content), and 10 parts of ion-exchanged water was added to obtain a monomer aqueous solution. . Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-2) having a solid content of 21.0% was obtained.
製造例17[乳化剤(C−3)の製造]
製造例15と同様の反応容器に、親水性モノマーとしてメタリルスルホン酸ソーダ8.5部、メタクリル酸16.7部、および疎水性モノマーとしてメタクリル酸メチル30部を仕込み、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−3)の水溶液を得た。
Production Example 17 [Production of Emulsifier (C-3)]
A reaction vessel similar to Production Example 15 was charged with 8.5 parts of sodium methallyl sulfonate as a hydrophilic monomer, 16.7 parts of methacrylic acid, and 30 parts of methyl methacrylate as a hydrophobic monomer, and further polyoxyethylene phenyl ether. System reactive emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 40 parts (in terms of solid content) and 10 parts of ion-exchanged water were added to obtain an aqueous monomer solution. Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-3) having a solid content of 21.0% was obtained.
製造例18[乳化剤(C−4)の製造]
製造例15と同様の反応容器に、親水性モノマーとしてメタリルスルホン酸ソーダ5部、メタクリル酸35部、および疎水性モノマーとしてメタクリル酸メチル25部を仕込み、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−4)の水溶液を得た。
Production Example 18 [Production of emulsifier (C-4)]
A reaction vessel similar to Production Example 15 was charged with 5 parts of sodium methallyl sulfonate as a hydrophilic monomer, 35 parts of methacrylic acid, and 25 parts of methyl methacrylate as a hydrophobic monomer, and further reacted with polyoxyethylene phenyl ether. 40 parts of emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 10 parts of ion-exchanged water were added to obtain a monomer aqueous solution. Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-4) having a solid content of 21.0% was obtained.
製造例19[乳化剤(C−5)の製造]
窒素ガス導入管、温度計、還流冷却器および攪拌装置を備えた四つ口フラスコに、親水性モノマーとしてスチレンスルホン酸ソーダ20部、メタクリル酸15部、アクリル酸22部、および疎水性モノマーとしてスチレン10部、メタクリル酸メチル5部、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)を仕込み、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−5)の水溶液を得た。
Production Example 19 [Production of emulsifier (C-5)]
In a four-necked flask equipped with a nitrogen gas introduction tube, a thermometer, a reflux condenser and a stirrer, 20 parts of styrene sulfonic acid sodium as a hydrophilic monomer, 15 parts of methacrylic acid, 22 parts of acrylic acid, and styrene as a hydrophobic monomer 10 parts, 5 parts of methyl methacrylate, and 40 parts of polyoxyethylene phenyl ether-based reactive emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) (in terms of solid content) are charged. 10 parts of exchange water was added to make an aqueous monomer solution. Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-5) having a solid content of 21.0% was obtained.
製造例20[乳化剤(C−6)の製造]
製造例15と同様の反応容器に、親水性モノマーとしてメタリルスルホン酸ソーダ4部、メタクリル酸15部、および疎水性モノマーとしてメタクリル酸メチル30部を仕込み、更にポリオキシエチレンフェニルエーテル系の反応性乳化剤(商品名「アクアロンRN−10」、第一工業製薬(株)製)40部(固形分換算)、イオン交換水10部を加えて単量体水溶液とした。次いで該単量体水溶液に、2,4−ジフェニル−4−メチル−1−ペンテンを10部、過硫酸アンモニウム2.4部、イオン交換水72部を添加した。次いで、反応系を85℃まで昇温してから2時間保持し、ラジカル重合反応を行った。次いで、反応系に過硫酸アンモニウム1部を添加し、更に1時間保温した。その後、反応系に48%水酸化ナトリウム水溶液を18部添加してからよく攪拌し、常温まで冷却した。こうして、固形分21.0%の乳化剤(C−6)の水溶液を得た。
Production Example 20 [Production of emulsifier (C-6)]
A reaction vessel similar to Production Example 15 was charged with 4 parts of sodium methallyl sulfonate as a hydrophilic monomer, 15 parts of methacrylic acid, and 30 parts of methyl methacrylate as a hydrophobic monomer, and further polyoxyethylene phenyl ether-based reactivity. 40 parts of emulsifier (trade name “AQUALON RN-10”, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and 10 parts of ion-exchanged water were added to obtain a monomer aqueous solution. Next, 10 parts of 2,4-diphenyl-4-methyl-1-pentene, 2.4 parts of ammonium persulfate, and 72 parts of ion-exchanged water were added to the aqueous monomer solution. Next, the temperature of the reaction system was raised to 85 ° C. and held for 2 hours to perform a radical polymerization reaction. Next, 1 part of ammonium persulfate was added to the reaction system, and the mixture was further kept warm for 1 hour. Thereafter, 18 parts of 48% sodium hydroxide aqueous solution was added to the reaction system, and the mixture was stirred well and cooled to room temperature. Thus, an aqueous solution of an emulsifier (C-6) having a solid content of 21.0% was obtained.
製造例21[粘着付与剤1の製造]
製造例2と同様の反応容器に、製造例2で得られた重合ロジンエステル1を100部と、製造例12で得られたエステル1を2.6部(重量比(A):(B)=97.5:2.5)仕込み、100℃にて2時間攪拌、混合して粘着付与剤1を得た。
Production Example 21 [Production of Tackifier 1]
In the same reaction vessel as in Production Example 2, 100 parts of the polymerized rosin ester 1 obtained in Production Example 2 and 2.6 parts of the ester 1 obtained in Production Example 12 (weight ratio (A): (B) = 97.5: 2.5) Charge, stir and mix at 100 ° C. for 2 hours to obtain tackifier 1.
粘着付与剤2〜41については、表1のように組成を変えたほかは、粘着付与剤1と同様の方法で製造した。
(重量平均分子量(Mw))
重量平均分子量(Mw)はゲルパーミエーションクロマトグラフィー(GPC)法により、標準ポリスチレンの検量線から求めた、ポリスチレン換算値として算出した。なお、GPC法は以下の条件で測定した。その結果を表2に示す。
分析装置:HLC−8120(東ソー(株)製)
カラム:TSKgelSuperHM−L×3本
溶離液:テトラヒドロフラン
注入試料濃度:5mg/mL
流量:0.6mL/min
注入量:100μL
カラム温度:40℃
検出器:RI
The weight average molecular weight (Mw) was calculated as a polystyrene conversion value obtained from a standard polystyrene calibration curve by gel permeation chromatography (GPC). The GPC method was measured under the following conditions. The results are shown in Table 2.
Analyzer: HLC-8120 (manufactured by Tosoh Corporation)
Column: TSKgelSuperHM-L × 3 eluent: tetrahydrofuran injection Sample concentration: 5 mg / mL
Flow rate: 0.6mL / min
Injection volume: 100 μL
Column temperature: 40 ° C
Detector: RI
(粘着付与剤層の製造)
上記方法で得られた粘着付与剤1〜41を用いて、粘着付与剤層1〜41を剥離紙上に6mm×7mm×450μmの大きさの型枠を置き、溶融した樹脂を流しいれ剥離紙で挟み、室温まで放冷して試料(粘着付与剤層)を得た。
(圧縮動的弾性率)
この粘着付与剤層の−10〜5℃における圧縮動的弾性率を以下の条件で測定した。その結果を表3に示す。
測定装置:Seiko instruments製 EXSTAR TMA/SS6000
測定試料:6mm×7mm×450μm
測定条件:最小張力/圧縮力=1000mN、張力/圧力ゲイン=1.5、力振幅初期=100mN、周波数=10Hz、温度変化プログラム=−50〜50℃、昇温速度=3℃/min
(Manufacture of tackifier layer)
Using the tackifiers 1 to 41 obtained by the above method, the tackifier layers 1 to 41 are placed on a release paper with a 6 mm × 7 mm × 450 μm size mold, and the molten resin is poured into the release paper. The sample (tackifier layer) was obtained by sandwiching and allowing to cool to room temperature.
(Compressive dynamic modulus)
The compression dynamic elastic modulus at −10 to 5 ° C. of this tackifier layer was measured under the following conditions. The results are shown in Table 3.
Measuring device: EXSTAR TMA / SS6000 manufactured by Seiko Instruments
Measurement sample: 6 mm × 7 mm × 450 μm
Measurement conditions: minimum tension / compression force = 1000 mN, tension / pressure gain = 1.5, initial force amplitude = 100 mN, frequency = 10 Hz, temperature change program = −50 to 50 ° C., heating rate = 3 ° C./min
製造例22[粘着付与樹脂エマルジョン1の調製]
製造例21で得られた粘着付与剤1、100部をトルエン40部に80℃にて3時間かけて溶解させた後、製造例15にて得られた乳化剤(C−1)を固形分換算で5部および水140部を添加し、1時間攪拌した。次いで、高圧乳化機(マントンガウリン社製)により30MPaの圧力で高圧乳化して乳化物を得た。次いで、70℃、2.93×10−2MPaの条件下に6時間減圧蒸留を行い、固形分50%の粘着付与樹脂エマルジョン1を得た。
Production Example 22 [Preparation of tackifying resin emulsion 1]
After 100 parts of the tackifier 1 obtained in Production Example 21 was dissolved in 40 parts of toluene at 80 ° C. for 3 hours, the emulsifier (C-1) obtained in Production Example 15 was converted to solid content. 5 parts and 140 parts of water were added and stirred for 1 hour. Subsequently, high pressure emulsification was performed with a high pressure emulsifier (mantongaurin) at a pressure of 30 MPa to obtain an emulsion. Subsequently, vacuum distillation was performed for 6 hours under the conditions of 70 ° C. and 2.93 × 10 −2 MPa to obtain a tackifier resin emulsion 1 having a solid content of 50%.
粘着付与樹脂エマルジョン2〜45については、表4のように組成を変えたほかは、粘着付与樹脂エマルジョン1と同様の方法で製造した。
(実施例1)
(水系粘着剤組成物1の調製)
製造例1で得られたアクリル系重合体のエマルジョン80部(固形分換算)と製造例22で得られた粘着付与樹脂エマルジョン1を20部(固形分換算)混合、増粘剤プライマルASE−60(ロームアンドハース社製)0.5部を添加し、アンモニア水を適量加え、増粘させて水系粘着剤組成物を得た。得られた水系粘着剤組成物について、以下の評価方法により、機械的安定性、粘着力、保持力及び定荷重剥離性を評価した。結果を表5に示す。
Example 1
(Preparation of aqueous adhesive composition 1)
80 parts of the acrylic polymer emulsion obtained in Production Example 1 (in terms of solid content) and 20 parts of the tackifier resin emulsion 1 obtained in Production Example 22 (in terms of solid content) were mixed, and the thickener Primal ASE-60. 0.5 part (made by Rohm and Haas) was added, an appropriate amount of aqueous ammonia was added, and the mixture was thickened to obtain an aqueous pressure-sensitive adhesive composition. About the obtained water-based adhesive composition, mechanical stability, adhesive force, holding power, and constant load peelability were evaluated by the following evaluation methods. The results are shown in Table 5.
(水系粘着剤組成物の機械的安定性)
実施例1にて調製した水性粘着剤組成物1を、さらに28%アンモニア水にて、pH8、不揮発分30%に調整した後、マーロン試験を行い、凝集物の発生率(%)=(凝集物/初期固形分)×100を算出した。マーロン試験の条件は、荷重:10kg、回転数:1000rpm、シェア時間:10分間である。
評価基準
○:凝集物の発生率0.7%以下
△:凝集物の発生率0.7を超えて1.0%未満
×:凝集物の発生率1.0%以上
(Mechanical stability of aqueous adhesive composition)
The aqueous pressure-sensitive adhesive composition 1 prepared in Example 1 was further adjusted to pH 8 and a non-volatile content of 30% with 28% ammonia water, and then subjected to a Marlon test, and the rate of occurrence of aggregates (%) = (aggregation) Product / initial solid content) × 100. The conditions of the Marlon test are: load: 10 kg, rotation speed: 1000 rpm, share time: 10 minutes.
Evaluation criteria ○: Aggregate generation rate 0.7% or less Δ: Aggregate generation rate 0.7 over less than 1.0% ×: Aggregation generation rate 1.0% or more
(粘着評価用の試料フィルムの製造)
上記方法で得られた各水系粘着剤組成物を、サイコロ型アプリケーター(大佑機材(株)製)を用いて厚さ38μmのポリエステルフィルム(商品名「S−100」、三菱化学ポリエステルフィルム(株)製)に乾燥膜厚が160μm程度となるように塗工した。次いで、フィルムを105℃循風乾燥機中にて5分間乾燥させ、粘着剤組成物中の水分を除去することで試料フィルムを調製した。この試料フィルムを用いて、下記のように粘着力、保持力、定荷重剥離を測定した。結果を表5に示す。
(Manufacture of sample film for adhesion evaluation)
Each water-based pressure-sensitive adhesive composition obtained by the above-described method is obtained by using a dice-type applicator (manufactured by Otsugi Equipment Co., Ltd.) to a polyester film (trade name “S-100”, Mitsubishi Chemical Polyester Film Co., Ltd.) having a thickness of 38 μm. The product was coated so that the dry film thickness was about 160 μm. Next, the film was dried for 5 minutes in an air circulation dryer at 105 ° C., and water in the pressure-sensitive adhesive composition was removed to prepare a sample film. Using this sample film, adhesive force, holding force, and constant load peeling were measured as follows. The results are shown in Table 5.
(粘着力)
上記試料フィルムから幅25mm×長さ150mmに切り取ったものを試料テープとし、これを軟質エーテル系ウレタンフォーム又はポリプロピレン(PP)板に重ね、重量2kgのロールを1往復して貼り付けた。5、23、40℃にて剥離速度300mm/分で180°剥離を行い、その時の幅25mmあたりの粘着力(g/25mm)を測定した。
(Adhesive force)
A sample tape cut from the sample film to a width of 25 mm and a length of 150 mm was used as a sample tape, which was placed on a soft ether-based urethane foam or polypropylene (PP) plate, and a roll having a weight of 2 kg was attached by reciprocating once. 180 ° peeling was performed at 5, 23, and 40 ° C. at a peeling speed of 300 mm / min, and the adhesive force (g / 25 mm) per 25 mm width was measured.
(保持力)
上記試料フィルムから幅25mm×長さ25mmに切り取ったものを試料テープとし、これをステンレス板に重ね合わせ、重量2kgのローラーで1往復させて貼り合わせた。40℃で1.2kg荷重し、落下した時間(秒)を測定した。落下するまでの時間が長い方が、保持力が強いといえる。
(Holding power)
A sample tape cut from the sample film to a width of 25 mm and a length of 25 mm was used as a sample tape, which was superposed on a stainless steel plate and pasted together by a reciprocating roller with a weight of 2 kg. A load of 1.2 kg was applied at 40 ° C., and the time (second) of dropping was measured. The longer the time it takes to drop, the stronger the holding power.
(定荷重剥離)
上記試料フィルムから幅25mm×長さ100mmに切り取ったものを試料テープとし、これをPE板に重ね合わせ、重量2kgのローラーで1往復させて貼り合わせた。試料テープ末端に200gの荷重をかけ、90度剥離となるように固定し、落下した時間(分)を測定した。
A sample tape cut from the sample film to a width of 25 mm and a length of 100 mm was used as a sample tape. A load of 200 g was applied to the end of the sample tape, the sample tape was fixed so as to be peeled at 90 °, and the time (min) of dropping was measured.
実施例2〜20、比較例1〜25については、表6のように配合を変えたほかは、実施例1と同様の方法で水系粘着剤組成物を調製し、機械的安定性、粘着力、保持力及び定荷重剥離性を評価した。
For Examples 2 to 20 and Comparative Examples 1 to 25, the water-based adhesive composition was prepared in the same manner as in Example 1 except that the formulation was changed as shown in Table 6. Mechanical stability and adhesive strength The holding power and the constant load peelability were evaluated.
Claims (10)
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JP2013199354A JP6098821B2 (en) | 2012-09-28 | 2013-09-26 | Tackifier for water-based adhesive / adhesive, tackifier resin emulsion, and water-based adhesive / adhesive composition |
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