JP6096556B2 - Particle feeder in foam molding - Google Patents

Particle feeder in foam molding Download PDF

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JP6096556B2
JP6096556B2 JP2013067638A JP2013067638A JP6096556B2 JP 6096556 B2 JP6096556 B2 JP 6096556B2 JP 2013067638 A JP2013067638 A JP 2013067638A JP 2013067638 A JP2013067638 A JP 2013067638A JP 6096556 B2 JP6096556 B2 JP 6096556B2
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suction port
supply
pipe
nozzle
resin foam
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加藤 智也
智也 加藤
恭一 徳富
恭一 徳富
皓樹 大脇
皓樹 大脇
碧 向後
碧 向後
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Sekisui Kasei Co Ltd
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Description

本発明はブロワを用いて樹脂発泡粒子を成形型のキャビティ内に供給、充填する発泡成形における粒子供給装置に関する。   The present invention relates to a particle supply apparatus in foam molding in which resin foam particles are supplied and filled into a cavity of a mold using a blower.

従来から、成形型のキャビティ内に樹脂発泡粒子を充填し、加熱媒体を用いて樹脂発泡粒子を発泡させて、樹脂発泡粒子を発泡させてなる発泡粒子同士を熱融着一体化させることにより発泡成形品を得る装置において、樹脂発泡粒子を成形型のキャビティ内に充填するには、例えば、特許文献1に記載されているように、充填口を成形型のキャビティに臨ませている充填器にコンプレッサによって圧縮空気を供給し、上記充填口から噴出する圧縮空気によるエゼクタ作用によって充填器内に樹脂発泡粒子を吸込んで圧縮空気と共にキャビティ内に充填している。   Conventionally, foaming is performed by filling resin foam particles into the mold cavity, foaming the resin foam particles using a heating medium, and fusing the foamed resin particles together. In an apparatus for obtaining a molded product, in order to fill the resin foam particles into the cavity of the molding die, for example, as described in Patent Document 1, a filling device having a filling port facing the cavity of the molding die is used. Compressed air is supplied by a compressor, and the resin foam particles are sucked into the filler by the ejector action of the compressed air ejected from the filling port, and are filled in the cavity together with the compressed air.

しかしながら、圧縮空気を供給するコンプレッサは、圧縮空気の必要時に起動させても圧縮空気を即時に供給することができず、予め、コンプレッサ内で高圧を保持している必要がある。そのため、発泡成形品を製造する際には、コンプレッサを常時運転しておく必要がある。また、大型コンプレッサ一台でもって多数の成形型への樹脂発泡粒子をまかなうことが多いので、成形型を一台でも稼働があればコンプレッサの立ち上げが必要となり、電力消費も多く運転コストが高くなるといった問題点がある。   However, a compressor that supplies compressed air cannot supply compressed air immediately even if it is started when compressed air is required, and it is necessary to maintain a high pressure in the compressor in advance. Therefore, it is necessary to always operate the compressor when manufacturing the foam molded product. In addition, since a single large compressor often serves resin foam particles to a large number of molds, if even one mold is in operation, it is necessary to start up the compressor, resulting in high power consumption and high operating costs. There is a problem that becomes.

また、充填器内には、成形型のキャビティ内に樹脂発泡粒子を充填するための充填口を開閉するためのピストンロッドが配設されているために、充填器内に圧縮空気を供給するための供給路を途中で屈曲させる必要があり、この屈曲部の存在によって圧縮空気の空気圧の損失が発生し、そのため、高い空気圧の圧縮空気を供給することができるコンプレッサを用いる必要があり、低い空気圧の圧縮空気しか供給できないブロワを用いることができない。   In addition, since a piston rod for opening and closing a filling port for filling resin foam particles in the mold cavity is disposed in the filling device, compressed air is supplied into the filling device. It is necessary to bend the supply path in the middle, and the presence of this bent portion causes a loss of compressed air pressure. Therefore, it is necessary to use a compressor capable of supplying high-pressure compressed air, and low air pressure. A blower that can supply only compressed air cannot be used.

このため、例えば、特許文献2に記載されているように、コンプレッサに代えて起動後、直ちに最大風量の出力が可能であり、且つ、コンプレッサに比べて同体積の空気を出力する場合のコストも低いブロワを使用し、このブロワの吸込口を吸込パイプを介してホッパに連通させる一方、その吐出口を送粒パイプを介して充填器に連通させ、ブロワを駆動することによってホッパ内の樹脂発泡粒子を吸込パイプを通じてブロワの吸込口からエアと共にブロワ内に吸込み、このブロワの吐出口から吹き出すエアと共に樹脂発泡粒子を送粒パイプを通じて充填器に供給するように構成した発泡成形における粒子供給装置が開発されている。   For this reason, for example, as described in Patent Document 2, the maximum air volume can be output immediately after starting instead of the compressor, and the cost of outputting the same volume of air as compared with the compressor is also increased. Using a low blower, the suction port of this blower is communicated with the hopper via the suction pipe, while the discharge port is communicated with the filler via the granulation pipe, and the blower is driven to drive the resin foam in the hopper. A particle supply apparatus in foam molding configured to suck particles into a blower together with air from a blower suction port through a suction pipe, and to supply resin foam particles to the filler through the granulation pipe together with air blown from the blower discharge port. Has been developed.

しかしながら、上記ブロワによる粒子供給手段によれば、ブロワの吸込口を吸込パイプを介してホッパに連通させてブロワの吸気力によりホッパ内の樹脂発泡粒子をブロワ内に取込みながらブロワの吐出口からのエアによって充填器側に樹脂発泡粒子を供給するように構成しているので、ブロワのエア吸込みに大きな負荷がかかって充分な充填速度が得られず、箱ものなどの複雑な形状の発泡成形品を製造する場合には、キャビティ内の細部にまで樹脂発泡粒子を充填することが困難となる。   However, according to the particle supply means by the blower, the blower suction port is communicated with the hopper via the suction pipe, and the resin foam particles in the hopper are taken into the blower by the blower intake force, and the blower suction port is discharged from the blower discharge port. Since it is configured to supply resin foam particles to the filler side by air, a large load is applied to the air suction of the blower and sufficient filling speed cannot be obtained, and foam molded products with complicated shapes such as boxes In the case of manufacturing the resin foam, it becomes difficult to fill the resin foam particles to the details in the cavity.

さらに、発泡剤を含んだ樹脂発泡粒子がブロワ内を通過するため、ブロワ内に樹脂発泡粒子が詰まる虞れがある。また、ホッパの下端部に取出口を設け、この取出口とブロワの吸込口とを吸込パイプによって接続すると共にブロワの吐出口と充填器とを送粒パイプによって接続しているため、ホッパから充填器までの樹脂発泡粒子の流通路が長くなり、詰まり等の故障が発生し易くなると共に設備費も高くなるといった問題点がある。   Furthermore, since the resin foam particles containing the foaming agent pass through the blower, the resin foam particles may be clogged in the blower. In addition, an outlet is provided at the lower end of the hopper, and this outlet and the suction port of the blower are connected by a suction pipe, and the discharge port of the blower and the filler are connected by a particle feeding pipe. There is a problem that the flow path of the resin foam particles to the vessel becomes long, and it is easy to cause a failure such as clogging and the equipment cost is high.

特開平8−174551号公報JP-A-8-174551 実公昭61−39549号公報Japanese Utility Model Publication No. 61-39549

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、簡単な構造によってブロワに大きな負荷がかかることなく、さらには詰まりなどによる故障の発生を少なくして、樹脂粒子収容部内の樹脂発泡粒子を所定の充填速度でもって円滑に成形型のキャビティ内に供給、充填することができる発泡成形における粒子供給装置を提供することにある。   The present invention has been made in view of such problems, and the object of the present invention is to reduce the occurrence of failures due to clogging, etc., without applying a large load to the blower with a simple structure, An object of the present invention is to provide a particle supply device in foam molding that can smoothly supply and fill resin foam particles in a particle storage portion into a cavity of a mold at a predetermined filling speed.

上記目的を達成するために本発明の発泡成形における粒子供給装置は、樹脂発泡粒子を供給管路を通じて充填器に供給し、この充填器から成形型のキャビティ内に樹脂発泡粒子を充填するように構成した発泡成形における粒子供給装置において、上記供給管路の基端管部の管壁に樹脂発泡粒子の吸込口を設けていると共に、上記供給管路の基端管部の開口基端を密閉している端板を貫通して基端管部内の中心部にノズルを配設し、このノズルの基端部をブロワの吐出口に接続して、このブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、上記樹脂発泡粒子をこの負圧の発生によって上記供給管路内に吸込むエゼクタを構成していることを特徴とする。   In order to achieve the above object, the particle supply device in foam molding of the present invention supplies resin foam particles to a filler through a supply pipe, and fills the resin foam particles into the mold cavity from this filler. In the constructed particle supply apparatus for foam molding, a suction port for the resin foam particles is provided in the tube wall of the proximal end pipe portion of the supply conduit, and the opening proximal end of the proximal end tube portion of the supply conduit is sealed A nozzle is disposed in the center of the proximal tube through the end plate, and the proximal end of the nozzle is connected to the blower outlet, and the air blown from the blower is blown from the blower. Thus, a negative pressure is generated in the base end pipe portion, and an ejector for sucking the resin foam particles into the supply pipe line by the generation of the negative pressure is configured.

上記発泡成形における粒子供給装置において、樹脂発泡粒子を収容する樹脂粒子収容部を供給管路の基端管部の吸込口に接続させており、ブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、上記樹脂粒子収容部内の上記樹脂発泡粒子をこの負圧の発生によって供給管路内に吸込むように構成していることを特徴とする。   In the particle supply device in the foam molding, the resin particle storage portion that stores the resin foam particles is connected to the suction port of the base end tube portion of the supply pipe line, and the base is supplied by air blown from the blower and ejected from the nozzle. A negative pressure is generated in the end pipe part, and the resin foam particles in the resin particle storage part are sucked into the supply pipe line by the generation of the negative pressure.

上記発泡成形における粒子供給装置において、供給管路の基端管部の吸込口に樹脂粒子収容部の排出口を連通させた状態にして一体に接続してあり、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設していることを特徴とする。   In the particle supply apparatus in the foam molding, in the state where the discharge port of the resin particle storage portion is in communication with the suction port of the base end tube portion of the supply pipe, and is integrally connected, and further, the formation portion of the suction port The nozzle of the ejector is disposed at the center of the base end pipe portion of the supply pipe in the above-mentioned manner so that the front end opening is directed from the suction port forming portion toward the resin foam particle supply direction.

上記発泡成形における粒子供給装置において、供給管路の基端管部の吸込口に流通管を介して樹脂粒子収容部を接続させており、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設していることを特徴とする。   In the particle supply device in the foam molding, the resin particle storage unit is connected to the suction port of the base end tube part of the supply pipe line via the flow pipe, and further, the supply pipe line in the formation part of the suction port The ejector nozzle is disposed in the center of the base end tube portion with the tip opening portion being directed from the suction port forming portion toward the resin foam particle supply direction.

上記発泡成形における粒子供給装置において、ノズルの内径よりも吸込口の径を大径に形成していると共に吸込口の径よりも供給管路の基端管部の内径を大径に形成していることを特徴とする。   In the particle supply apparatus in the above foam molding, the diameter of the suction port is formed larger than the inner diameter of the nozzle, and the inner diameter of the proximal end pipe portion of the supply conduit is formed larger than the diameter of the suction port. It is characterized by being.

本発明の発泡成形における粒子供給装置によれば、先端を充填器に接続した供給管路の基端管部の管壁に吸込口を設けていると共に、上記供給管路の基端管部の開口基端を密閉している端板を貫通して基端管部内の中心部にノズルを配設し、このノズルの基端部をブロワの吐出口に接続して、このブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、樹脂発泡粒子をこの負圧の発生によって供給管路内に吸込むエゼクタを構成しているので、ブロワの吸気力を樹脂発泡粒子の吸込みに使用することなく外気を取り込んで供給管路の基端管部内の中心部に配設しているノズルからエアとして噴出させることにより、供給管路の基端管部内に負圧を発生させて樹脂発泡粒子を供給管路の基端管部内に吸込むことができ、従って、ブロワに大きな負荷がかかることなくこのブロワの吐出口に接続しているノズルから強力なエアを噴出させて充分な樹脂発泡粒子の供給、充填速度を得ることができ、箱ものなどの複雑な形状の発泡成形品を製造する際においても、キャビティ内の細部にまで樹脂発泡粒子を充填することができる。  According to the particle supply apparatus in the foam molding of the present invention, the suction port is provided in the tube wall of the proximal end pipe portion of the supply pipe line whose tip is connected to the filler, and the proximal end pipe part of the supply pipe line is provided. A nozzle is disposed in the center of the base tube through the end plate that seals the base of the opening, and the base end of this nozzle is connected to the discharge port of the blower. An ejector that generates a negative pressure in the base end pipe portion by the air ejected from the nozzle and sucks the resin foam particles into the supply pipe line by the generation of the negative pressure constitutes the suction force of the blower. The negative pressure is generated in the proximal pipe part of the supply pipe by taking in outside air without being used to suck in the air and ejecting it as air from the nozzle arranged in the central part of the proximal pipe part of the supply pipe Let the foamed resin particles be sucked into the proximal tube of the supply line Therefore, it is possible to obtain a sufficient supply of foamed resin particles and filling speed by blowing strong air from the nozzle connected to the blower outlet without applying a large load to the blower, etc. Even when a foam molded article having a complicated shape is produced, the resin foam particles can be filled to the details in the cavity.

その上、ブロワに吸込みパイプなどを接続することなく、その吐出口にノズルを接続し、このノズルを供給管路の基端管部の中心部内に配設すると共に基端管部の管壁に樹脂発泡粒子の吸込口を設けているので、構造が簡単で比較的安価な粒子供給装置を提供することができるのは勿論、ノズルから噴出するエアによって供給管路の基端管部内に発生する負圧を、この基端管部の管壁に設けている吸込口を通じて樹脂発泡粒子をエアと共に基端管部内に円滑且つ確実に取り込むことができ、ノズルから噴出するエアによって樹脂発泡粒子を供給管路を通じて充填器に供給し、この充填器内を通じて成形型のキャビティに充填することができる。   In addition, without connecting a suction pipe or the like to the blower, a nozzle is connected to the discharge port, and this nozzle is disposed in the central portion of the proximal end pipe portion of the supply pipe line and on the tube wall of the proximal end pipe portion. Since the suction port for the resin foam particles is provided, it is possible to provide a particle supply device that is simple in structure and relatively inexpensive, and is generated in the proximal pipe portion of the supply pipe line by air ejected from the nozzle. Resin foam particles can be smoothly and reliably taken into the base tube portion together with air through a suction port provided in the tube wall of the base tube portion, and the resin foam particles are supplied by air ejected from the nozzle. The filler can be supplied through a pipe line, and the mold cavity can be filled through the filler.

また、上述したように、ブロワ内には樹脂発泡粒子が流通しないため、樹脂発泡粒子の詰まりの可能性を低くすることができる。   Further, as described above, since the resin foam particles do not circulate in the blower, the possibility of clogging of the resin foam particles can be reduced.

上記発泡成形における粒子供給装置において、樹脂発泡粒子を収容する樹脂粒子収容部を供給管路の基端管部の吸込口に接続させており、ブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、上記樹脂粒子収容部内の上記樹脂発泡粒子をこの負圧の発生によって供給管路内に吸込むように構成している場合には、樹脂粒子収納部から樹脂発泡粒子を連続的に供給管路の吸込口に供給することができる。   In the particle supply device in the foam molding, the resin particle storage portion that stores the resin foam particles is connected to the suction port of the base end tube portion of the supply pipe line, and the base is supplied by air blown from the blower and ejected from the nozzle. When the negative pressure is generated in the end pipe portion and the resin foam particles in the resin particle storage portion are sucked into the supply pipe line by the generation of the negative pressure, the resin foam particles from the resin particle storage portion Can be continuously supplied to the suction port of the supply pipe.

上記発泡成形における粒子供給装置において、供給管路の基端管部の吸込口に樹脂粒子収容部の排出口を連通させた状態にして一体に接続してあり、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設している場合には、ノズルから噴出するエアによって供給管路の基端管部内の周囲に負圧を発生させてこの基端管部に開口している樹脂粒子収容部の排出口にその負圧による吸気力を直接作用させることができ、樹脂粒子収容部から基端管部内に樹脂発泡粒子を簡単且つ効率よく取り込むことができる。   In the particle supply apparatus in the foam molding, in the state where the discharge port of the resin particle storage portion is in communication with the suction port of the base end tube portion of the supply pipe, and is integrally connected, and further, the formation portion of the suction port In the case where the nozzle of the ejector is disposed in the central portion of the proximal end pipe portion of the supply conduit in the direction of the resin foam particle supply direction from the suction opening forming portion, A negative pressure is generated around the inside of the proximal end pipe portion of the supply pipe line by the jetted air, and an intake force due to the negative pressure is directly applied to the discharge port of the resin particle housing portion opened in the proximal end pipe portion. The resin foam particles can be easily and efficiently taken into the base tube portion from the resin particle housing portion.

上記発泡成形における粒子供給装置において、供給管路の基端管部の吸込口に流通管を介して樹脂粒子収容部を接続させており、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設している場合には、樹脂粒子収容部と供給管路の基端管部とを流通管を介して接続していることから、樹脂粒子収容部の配置を自由に設計することができ、限られたスペース内においても粒子供給装置を自由に配置して用いることができる。   In the particle supply device in the foam molding, the resin particle storage unit is connected to the suction port of the base end tube part of the supply pipe line via the flow pipe, and further, the supply pipe line in the formation part of the suction port In the case where the nozzle of the ejector is disposed at the center of the base end tube portion with the tip opening portion being directed from the suction port forming portion toward the direction of supplying the resin foam particles, the resin particle containing portion and the supply pipe line Since the base end pipe part is connected via the flow pipe, the arrangement of the resin particle storage part can be designed freely, and the particle supply device can be freely arranged even in a limited space. Can be used.

また、上記発泡成形における粒子供給装置において、上記供給管路の基端管部内の中心部に配設しているノズルの内径よりも上記基端管部の管壁に設けている吸込口の径を大径に形成していると共にこの吸込口の径よりも供給管路の基端管部の内径を大径に形成している場合には、ノズルから噴出するエアによって供給管路の基端管部とノズル外周面との間の空間部に樹脂粒子収容部の排出口から樹脂発泡粒子を吸い込むことが可能な負圧を発生させることができると共に、樹脂発泡粒子を供給管路内で円滑に流通させながら充填器側に能率よく供給することができる。   Further, in the particle supply device in the foam molding, the diameter of the suction port provided in the tube wall of the base end pipe part rather than the inner diameter of the nozzle provided in the center part in the base end pipe part of the supply pipe line If the inner diameter of the proximal end pipe portion of the supply pipe line is larger than the diameter of the suction port, the base end of the supply pipe line is blown by the air ejected from the nozzle. A negative pressure capable of sucking the resin foam particles from the discharge port of the resin particle container can be generated in the space between the pipe portion and the outer peripheral surface of the nozzle, and the resin foam particles can be smoothly flown in the supply pipeline. Can be efficiently supplied to the filler side while being circulated.

本発明の発泡成形における粒子供給装置の一例を示す簡略側面図。The simplified side view which shows an example of the particle | grain supply apparatus in the foam molding of this invention. そのエゼクタ部分の縦断側面図。The longitudinal side view of the ejector part. 充填器の縦断側面図。The vertical side view of a filling device. 本発明の発泡成形における粒子供給装置の他の一例を示す簡略側面図。The simplified side view which shows another example of the particle supply apparatus in the foam molding of this invention. 本発明の発泡成形における粒子供給装置の他の一例を示す簡略側面図。The simplified side view which shows another example of the particle supply apparatus in the foam molding of this invention.

次に、本発明の発泡成形における粒子供給装置の一例を図面を参照しつつ説明する。図1において、成形型1は固定型1aと移動型1bとからなり、これらの固定型1aと移動型1bの対向面間にキャビティ2を形成している。この成形型1に充填器3を取り付けてあり、樹脂粒子収容部であるホッパ4内に収容している樹脂発泡粒子を供給管路5内を通じて上記充填器3に供給し、この充填器3から上記成形型1のキャビティ2内に、樹脂発泡粒子を充填可能に構成している。なお、樹脂発泡粒子とは、公知の方法で製造されたもの、例えば、樹脂粒子に発泡剤を含浸させた後、加熱によって発泡された粒子や押出発泡法で製造された粒子が挙げられ、発泡剤を含浸させた発泡前の樹脂粒子であってもよい。また、充填性の関係から、樹脂発泡粒子は密度0.01〜0.5g/cm3の範囲が好ましい。 Next, an example of a particle supply device in foam molding of the present invention will be described with reference to the drawings. In FIG. 1, a mold 1 includes a fixed mold 1a and a movable mold 1b, and a cavity 2 is formed between opposing surfaces of the fixed mold 1a and the movable mold 1b. A filler 3 is attached to the mold 1, and resin foam particles accommodated in a hopper 4 that is a resin particle accommodating portion are supplied to the filler 3 through a supply pipe 5. The cavity 2 of the mold 1 is configured to be filled with resin foam particles. The resin foam particles include those produced by a known method, for example, particles obtained by impregnating resin particles with a foaming agent and then foamed by heating or particles produced by an extrusion foaming method. Resin particles before foaming impregnated with an agent may be used. Moreover, the resin foam particles preferably have a density in the range of 0.01 to 0.5 g / cm 3 from the viewpoint of filling properties.

ホッパ4内の樹脂発泡粒子を供給管路5内を通じて充填器3に供給する手段は、ホッパ4の下端に設けている排出口4aの直下に供給管路5の供給始端部となる基端管部5aを配設すると共に、この基端管部5a内の中心部にブロワ6の吐出口6aに接続したノズル7を配設することにより、ブロワ6から送気されるエアをノズル7から噴出させて上記基端管部5a内に負圧を発生させるエゼクタを構成し、この負圧による吸引力をホッパ4内に作用させてホッパ4内の樹脂発泡粒子を上記基端管部5a内に取込み、上記ノズル7から噴出するエアによって供給管路5内を通じて充填器3に供給するように構成している。なお、このエゼクタ構造においては、空気圧縮比2以下のブロワはもちろんのこと、圧縮比2を超えるコンプレッサでも充填は可能である。しかし、必要エネルギーやコストを考慮して、ブロワを使用するのが好ましい。特に、ブロワの最大静圧は5〜40kPaが好ましい。   The means for supplying the foamed resin particles in the hopper 4 to the filler 3 through the supply pipe 5 is a base pipe serving as a supply start end of the supply pipe 5 immediately below the discharge port 4 a provided at the lower end of the hopper 4. In addition to the arrangement of the portion 5a, the nozzle 7 connected to the discharge port 6a of the blower 6 is arranged at the center of the proximal end tube portion 5a, so that the air supplied from the blower 6 is ejected from the nozzle 7. Thus, an ejector for generating a negative pressure in the base end pipe part 5a is constructed, and a suction force by the negative pressure is applied to the hopper 4 to cause the resin foam particles in the hopper 4 to enter the base end pipe part 5a. The air is taken in and supplied from the nozzle 7 to the filling device 3 through the supply pipe 5. In this ejector structure, not only a blower having an air compression ratio of 2 or less but also a compressor having a compression ratio exceeding 2 can be filled. However, it is preferable to use a blower in consideration of required energy and cost. In particular, the maximum static pressure of the blower is preferably 5 to 40 kPa.

供給管路5の上記基端管部5aは剛直性を有する短尺の硬質管からなり、図2に示すように、その基端側の開口端を端板5dによって密閉している一方、先端側の開口端に一定長さの可撓性を有する接続管5bの基端を接続してこれらの基端管部5aと接続管5bとによって供給管路5を形成してあり、接続管5bの先端を上記充填器3の導入口3cに接続している。   The base pipe portion 5a of the supply pipe 5 is made of a short rigid pipe having rigidity, and as shown in FIG. 2, the base end side opening end is sealed with an end plate 5d, while the tip end side is closed. The base end of a connecting pipe 5b having a certain length of flexibility is connected to the open end of each of these, and the supply pipe 5 is formed by the base end pipe portion 5a and the connecting pipe 5b. The tip is connected to the inlet 3c of the filler 3.

さらに、供給管路5の基端管部5aにおける管壁の上周部に上記ホッパ4の下端に設けている排出口4aと同大、同形の吸込口5cを設けてあり、これらの排出口4aと吸込口5cとを上下に重ね合わせるように接合して一体に連結、連通させ、ホッパ4内の樹脂発泡粒子を供給管路5の基端管部5a内に取込むように構成している。なお、基端管部5aの吸込口5cは基端管部5aの管壁の上周部に、ホッパ4の排出口4aもホッパ4の下端に設けられている必要はなく、ホッパ4の排出口4aと基端管部5aの吸込口5cとが接合して一体に連結、連通され、ホッパ4内の樹脂発泡粒子が供給管路5の基端管部5a内に吸込み可能に構成されていればよい。   Further, a suction port 5c having the same size and the same shape as the discharge port 4a provided at the lower end of the hopper 4 is provided in the upper peripheral portion of the pipe wall in the base end pipe portion 5a of the supply pipe line 5. 4a and the suction port 5c are joined so as to overlap each other so that they are integrally connected and communicated so that the resin foam particles in the hopper 4 are taken into the proximal end pipe portion 5a of the supply pipe line 5. Yes. The suction port 5c of the base end pipe part 5a does not need to be provided at the upper peripheral part of the pipe wall of the base end pipe part 5a, and the discharge port 4a of the hopper 4 does not need to be provided at the lower end of the hopper 4. The outlet 4a and the suction port 5c of the base end pipe part 5a are joined and connected and communicated together, and the resin foam particles in the hopper 4 are configured to be able to suck into the base end pipe part 5a of the supply pipe line 5. Just do it.

また、上記エゼクタを構成するノズル7は、基端管部5aの基端開口部を密閉している上記端板5dの中心部を貫通して基端管部5aの中心部内にその先端開口部を樹脂発泡粒子の供給方向に向けた状態にして配設していると共に、基端管部5aの端板5dから外部に突出しているこのノズル7の基端に通気管8を接続し、この通気管8の基端を基端管部5aの後方に設置した上記ブロワ6の吐出口6aに接続してブロワ6からのエアを通気管8を通じてノズル7に圧送し、ノズル7から前方(基端管部5aの先端側)に向かって噴出させるように構成している。   Further, the nozzle 7 constituting the ejector passes through the central portion of the end plate 5d sealing the proximal end opening of the proximal end tube portion 5a, and has a distal end opening portion in the central portion of the proximal end tube portion 5a. Is disposed in a state in which the foamed resin particles are directed in the supply direction of the resin foam particles, and a vent pipe 8 is connected to the base end of the nozzle 7 projecting outward from the end plate 5d of the base end pipe portion 5a. The base end of the vent pipe 8 is connected to the discharge port 6a of the blower 6 installed behind the base end pipe portion 5a, and the air from the blower 6 is pumped to the nozzle 7 through the vent pipe 8, and forward (base) It is configured to be ejected toward the distal end side of the end tube portion 5a.

上記ノズル7は基端管部5aの中心部内において、この基端管部5aに設けている上記吸込口5cの下方を直径方向に横断してその先端が吸込口5cにおける基端管部5aの先端側の周縁部下方に位置するように配設されていると共に、基端管部5aの内径をL1、ノズル7の内径をL2、吸込口5c(排出口4a)の口径をL3とした場合に、好ましくはL2<L3<L1とし、且つノズル7の外周面と基端管部5aの内周面との間に、ノズル7から噴出するエアによって基端管部5a内に負圧が発生した際に、ホッパ4からの樹脂発泡粒子が基端管部5aを通じて前方に送り出すことができる空間部を設けている。   The nozzle 7 crosses the lower side of the suction port 5c provided in the proximal end tube portion 5a in the diametrical direction in the center portion of the proximal end tube portion 5a, and the tip of the nozzle 7 corresponds to the proximal end tube portion 5a in the suction port 5c. When the inner diameter of the base tube 5a is L1, the inner diameter of the nozzle 7 is L2, and the diameter of the suction port 5c (discharge port 4a) is L3. In addition, it is preferable that L2 <L3 <L1, and a negative pressure is generated in the proximal end tube portion 5a by the air ejected from the nozzle 7 between the outer peripheral surface of the nozzle 7 and the inner peripheral surface of the proximal end tube portion 5a. When this is done, a space portion is provided in which the resin foam particles from the hopper 4 can be sent forward through the proximal end tube portion 5a.

一方、上記充填器3はその筒状本体3aの外周面に上記導入口3cをこの筒状本体3a内に連通させた状態にして突設していると共に筒状本体3aの先端に設けている充填口3bを成形型1のキャビティ2に臨ませた状態にして成形型1に取り付けられてあり、図3に示すようにその筒状本体3aの基端に仕切壁3dを介してピストン3fを摺動自在に内装したシリンダ部3eを一体に設けていると共に、上記仕切壁3dの中心部にビストンロッド3gを摺動自在に挿通、支持した軸受部3hを設けている。さらに、ピストンロッド3gの先端に上記充填口3bを開閉自在に閉止する弁体3iを一体に設けている。また、上記シリンダ部3eの基端部と先端部とにピストン3fの前後のシリンダ室内にそれぞれ連通してピストン3fを前進、後退させるための圧縮空気供給口3j、3kを設けている。   On the other hand, the filling device 3 protrudes on the outer peripheral surface of the cylindrical main body 3a with the introduction port 3c communicating with the cylindrical main body 3a and is provided at the tip of the cylindrical main body 3a. It is attached to the mold 1 with the filling port 3b facing the cavity 2 of the mold 1, and as shown in FIG. 3, a piston 3f is attached to the base end of the cylindrical body 3a via a partition wall 3d. A cylinder portion 3e that is slidably mounted is integrally provided, and a bearing portion 3h that is slidably inserted and supported by a biston rod 3g is provided at the center of the partition wall 3d. Further, a valve body 3i for closing the filling port 3b so as to be freely opened and closed is integrally provided at the tip of the piston rod 3g. Further, compressed air supply ports 3j and 3k for advancing and retreating the piston 3f are provided at the base end portion and the tip end portion of the cylinder portion 3e so as to communicate with the cylinder chambers before and after the piston 3f, respectively.

このように構成した粒子供給装置によってホッパ4内に収容している樹脂発泡粒子を成形型1のキャビティ2内に供給、充填するには、充填器3のシリンダ部3e内のピストン3fを後退させてそのピストンロッド3gの先端に装着している弁体3iによる充填口3bの閉止を解き、この充填口3bを開口させた状態にしたのち、ブロワ6を作動させてその吸込口から外気を取込み、吐出口6aから通気管8内にエアとして送り込んでこの通気管8を通じて供給管路5の基端管部5a内に設けているノズル7の先端から前方(供給管路5の先端側)に向かって噴出させる。なお、ノズル7の先端から噴出させるエアの流量は0.5〜6.0m3/分が好ましい。 In order to supply and fill the resin foam particles accommodated in the hopper 4 into the cavity 2 of the mold 1 with the particle supply device configured as described above, the piston 3f in the cylinder portion 3e of the filler 3 is retracted. After releasing the closing of the filling port 3b by the valve body 3i attached to the tip of the piston rod 3g and opening the filling port 3b, the blower 6 is operated to take in outside air from the suction port. From the discharge port 6a, air is fed into the vent pipe 8 as air, and the front end of the nozzle 7 provided in the proximal end pipe portion 5a of the supply pipe line 5 through the vent pipe 8 is forward (the front end side of the feed pipe line 5). It spouts toward. The flow rate of air ejected from the tip of the nozzle 7 is preferably 0.5 to 6.0 m 3 / min.

そうすると、このエアの噴出速度のエネルギーによってノズル7の先端背後に負圧が発生し、ノズル7の外周面上方に開口しているホッパ4内の樹脂発泡粒子がこの負圧の発生によって吸引されてホッパ内の空気とともに該ホッパ4の排出口4aから供給管路5の基端管部5aの管壁上周部に設けている吸込口5cを通じて基端管部5a内に取込まれ、ノズル7から噴出するエアによって供給管路5の基端管部5a内から可撓性を有する接続管5b内に供給され、さらに、上記エアの圧流によってこの接続管5bから充填器3の筒状本体3a内に供給され、筒状本体3aの先端の充填口3bからキャビティ2内に樹脂発泡粒子が充填される。   Then, a negative pressure is generated behind the tip of the nozzle 7 by the energy of the air ejection speed, and the resin foam particles in the hopper 4 opened above the outer peripheral surface of the nozzle 7 are sucked by the generation of the negative pressure. Together with the air in the hopper, it is taken into the base end pipe part 5a from the discharge port 4a of the hopper 4 through the suction port 5c provided in the upper peripheral part of the base end pipe part 5a of the supply pipe line 5, and the nozzle 7 Is supplied from the inside of the proximal end pipe portion 5a of the supply pipe line 5 into the flexible connecting pipe 5b by the air ejected from the supply pipe 5, and further from the connecting pipe 5b by the air pressure flow, the cylindrical main body 3a of the filling device 3 The resin foam particles are filled into the cavity 2 from the filling port 3b at the tip of the cylindrical main body 3a.

キャビティ2内に一定量の樹脂発泡粒子が充填されると、充填器3のシリンダ部3e内のピストン3fを前進させてそのピストンロッド3gの先端に装着している弁体3iにより充填口3bを閉止し、しかる後、成形型1のキャビティ2内に水蒸気などの加熱媒体を供給してキャビティ2内の樹脂発泡粒子を発泡させて、樹脂発泡粒子を発泡させて得られる発泡粒子同士を熱融着一体化させ、その後、冷却することによって発泡成形品を得ることができる。   When a certain amount of resin foam particles are filled in the cavity 2, the piston 3f in the cylinder portion 3e of the filler 3 is advanced and the filling port 3b is opened by the valve body 3i attached to the tip of the piston rod 3g. After closing, a heating medium such as water vapor is supplied into the cavity 2 of the mold 1 to foam the resin foam particles in the cavity 2, and the foam particles obtained by foaming the resin foam particles are heat-fused. A foam-molded article can be obtained by attaching and then cooling.

キャビティ2内に一定量の樹脂発泡粒子が充填されると、成形型1側においてエアの抜け道が閉止された状態となり、ブロア6から送り込まれたエアは接続管5b内を逆流し、その結果、接続管5b内に供給された樹脂発泡粒子の一部は基端管部5aを通じて該基端管部5aの吸込口5c及びホッパの排出口4aからホッパ4内に戻されており、接続管5b内には樹脂発泡粒子は完全に充填されていない。従って、成形型1のキャビティ2内から発泡成形品を取り出した後、次の発泡成形品を成形するにあたって、供給管路5内に樹脂発泡粒子が密に充填していることに起因してブロア6に過度な負荷が加わることによるブロア6の不具合の発生を防止することができる。   When a certain amount of resin foam particles are filled in the cavity 2, the air passage is closed on the mold 1 side, and the air fed from the blower 6 flows backward in the connecting pipe 5b. Part of the resin foam particles supplied into the connecting pipe 5b is returned into the hopper 4 from the suction port 5c of the base end pipe part 5a and the discharge port 4a of the hopper through the base end pipe part 5a. The resin foam particles are not completely filled inside. Therefore, after the foamed molded product is taken out from the cavity 2 of the mold 1, when the next foamed molded product is molded, the blower blower is caused by the resin foam particles being densely filled in the supply pipe 5. It is possible to prevent a malfunction of the blower 6 due to an excessive load applied to the 6.

また、充填器3の充填口3bを基端管部5aの内径L1と比較して絞りすぎると、エアが樹脂発泡粒子の供給方向に抜けきらずに、キャビティ2内に樹脂発泡粒子が充填されたときのように、ブロア6から送り込まれたエアが接続管5b内を逆流して樹脂発泡粒子の逆流を生じることがあるため、0.5×〔基端管部5aの断面積(L12×π/4)〕<(充填口3bの開口面積)が好ましいが、樹脂発泡粒子の充填が遅くなることがあるので、0.9×〔基端管部5aの断面積(L12×π/4)〕<(充填口3bの開口面積)がより好ましい。 Further, if the filling port 3b of the filling device 3 is excessively squeezed compared to the inner diameter L1 of the proximal end pipe portion 5a, the air is not completely removed in the direction of supplying the resin foam particles, and the resin foam particles are filled into the cavity 2. Since the air sent from the blower 6 may flow backward in the connecting pipe 5b and cause the resin foam particles to flow backward, the cross-sectional area of the base end pipe portion 5a (L1 2 × π / 4)] <(opening area of the filling port 3b) is preferable, but filling of the resin foam particles may be slowed, so 0.9 × [the cross-sectional area of the proximal end tube portion 5a (L1 2 × π / 4)] <(opening area of the filling port 3b) is more preferable.

成形型1のキャビティ2内から発泡成形品を取り出した後、次の発泡成形品を成形する場合、先ず、充填器3のシリンダ部3e内のピストン3fを後退させてそのピストンロッド3gの先端に装着している弁体3iによる充填口3bの閉止を解き、この充填口3bを開口させた状態にしたのち、ブロワ6を作動させてその吸込口から外気を取込み、吐出口6aから通気管8内にエアとして送り込んでこの通気管8を通じて供給管路5の基端管部5a内に設けているノズル7の先端から前方(供給管路5の先端側)に向かって噴出させる。なお、その後の要領は上述した通りであるのでその説明を省略する。   In the case of molding the next foam molded product after taking out the foam molded product from the cavity 2 of the mold 1, first, the piston 3f in the cylinder part 3e of the filling device 3 is moved backward to the tip of the piston rod 3g. After closing the filling port 3b by the attached valve body 3i and opening the filling port 3b, the blower 6 is operated to take outside air from the suction port, and the vent pipe 8 from the discharge port 6a. It is fed into the inside as air and is ejected through the vent pipe 8 from the tip of the nozzle 7 provided in the base end pipe portion 5a of the supply pipe 5 toward the front (the front end side of the supply pipe 5). Since the subsequent procedure is as described above, the description thereof is omitted.

上記粒子供給装置によれば、充填器3内からの樹脂発泡粒子の充填はブロア6からの0.1MPa以下のエアによって行うことができる。また、供給管路5の基端管部5aの内径L1は、小さすぎると、樹脂発泡粒子を充填する際に、樹脂発泡粒子の通過する面積が小さすぎて充填効率が低下する一方、大きすぎると、充填器3の充填口3bが大きくなり、成形型のキャビティ内に加熱媒体を供給するためのスリットを成形型に必要なピッチ幅でもって形成することができず、成形型のキャビティ内に必要な量の加熱媒体を供給することができず、良好な発泡成形品を成形することができないことがあるので、15〜150mmが好ましい。   According to the particle supply device, the filling of the resin foam particles from the inside of the filler 3 can be performed by air of 0.1 MPa or less from the blower 6. On the other hand, if the inner diameter L1 of the base end pipe portion 5a of the supply pipe line 5 is too small, when the resin foam particles are filled, the area through which the resin foam particles pass is too small, and the filling efficiency is lowered, but is too large. Then, the filling port 3b of the filler 3 becomes large, and a slit for supplying a heating medium into the cavity of the mold cannot be formed with a pitch width necessary for the mold, and the cavity of the mold is not formed. The required amount of heating medium cannot be supplied, and a good foamed molded product may not be formed, so 15 to 150 mm is preferable.

また、(基端管部5aの内径L1)−(ノズル7の内径L2)≧5mmに構成することによって、基端管部5a内に十分な負圧を発生させることができると共に、樹脂発泡粒子の通過を円滑なものとし、金型のキャビティ内への樹脂発泡粒子の充填を円滑に行うことができて好ましい。   In addition, by constructing (inner diameter L1 of the proximal end pipe part 5a) − (inner diameter L2 of the nozzle 7) ≧ 5 mm, a sufficient negative pressure can be generated in the proximal end pipe part 5a and the resin foam particles It is preferable that the resin can be smoothly passed and the resin foam particles can be smoothly filled into the mold cavity.

同様に、吸込口5c(排出口4a)の口径L3≧ノズル7の内径L2に構成することによって、樹脂発泡粒子を成形型のキャビティ内に充填するに際して、樹脂発泡粒子をホッパ4内から基端管部5a内に円滑に供給し、基端管部5aから成形型1のキャビティ2内に樹脂発泡粒子を円滑に供給、充填することができる。   Similarly, when the diameter of the suction port 5c (discharge port 4a) is L3 ≧ the inner diameter L2 of the nozzle 7, when filling the resin foam particles into the cavity of the mold, the resin foam particles are introduced from the hopper 4 to the base end. The resin foam particles can be smoothly supplied and filled into the cavity 2 of the mold 1 from the proximal end pipe portion 5a.

さらに、上記実施の形態においては、上記ノズル7を、基端管部5aに設けている上記吸込口5cの下方を直径方向に横断してその先端が吸込口5cにおける基端管部5aの先端側の周縁部下方に位置するように配設しているが、吸込口5c(排出口4a)の中心点の垂直下方からノズル7の先端までの距離L4の長さが吸込口5c(排出口4a)の口径L3よりも短ければ、ホッパ4からの樹脂発泡粒子を効果的に吸引して充填器3側に供給することが可能な負圧を発生させることができる。   Furthermore, in the above-described embodiment, the nozzle 7 crosses the lower side of the suction port 5c provided in the proximal end tube portion 5a in the diametrical direction, and the distal end thereof is the distal end of the proximal end tube portion 5a in the suction port 5c. The length of the distance L4 from the vertically lower point of the center point of the suction port 5c (discharge port 4a) to the tip of the nozzle 7 is the suction port 5c (discharge port). If it is shorter than the diameter L3 of 4a), it is possible to generate a negative pressure capable of effectively sucking the resin foam particles from the hopper 4 and supplying them to the filler 3 side.

上記発泡成形における粒子供給装置においては、樹脂粒子収容部4としてホッパを用い、基端管部5aの吸込口5cに、ホッパ4の排出口4aを接合して一体的に連結、連通させた形態を説明したが、これに限定されるものではなく、例えば、図4に示した形態であってもよい。   In the particle supply apparatus in the above foam molding, a hopper is used as the resin particle containing portion 4, and the discharge port 4a of the hopper 4 is joined to and integrally connected to the suction port 5c of the base end tube portion 5a. However, the present invention is not limited to this. For example, the configuration shown in FIG. 4 may be used.

具体的には、樹脂発泡粒子を収容する樹脂粒子収容部4としてホッパの代わりにタンク9を用いてもよい。詳細には、流通管91の基端部を樹脂粒子収容部4内に接続させていると共に、流通管91の先端部を基端管部5aの管壁に設けられた吸込口5cに接続させており、樹脂粒子収容部4と基端管部5aとは流通管91を介して接続されている。なお、その他の構成は図1〜3に示した発泡成形における粒子供給装置を同様の構成であるので同一符号を付してその説明を省略する。   Specifically, a tank 9 may be used in place of the hopper as the resin particle containing portion 4 for containing the resin foam particles. Specifically, the base end portion of the flow pipe 91 is connected to the inside of the resin particle container 4, and the tip end portion of the flow pipe 91 is connected to the suction port 5c provided on the pipe wall of the base end pipe portion 5a. The resin particle storage part 4 and the base end pipe part 5a are connected via a flow pipe 91. In addition, since the other structure is the same structure as the particle | grain supply apparatus in the foam molding shown in FIGS. 1-3, the same code | symbol is attached | subjected and the description is abbreviate | omitted.

このように構成した粒子供給装置によってタンク9内に収容している樹脂発泡粒子を成形型1のキャビティ2内に供給、充填するには、上述と同様の要領で、充填器3の充填口3bを開口させた状態にしたのち、ブロワ6を作動させて供給管路5の基端管部5a内に設けているノズル7の先端から前方(供給管路5の先端側)に向かってエアを噴出させる。   In order to supply and fill the resin foam particles accommodated in the tank 9 into the cavity 2 of the mold 1 by the particle supply device configured as described above, the filling port 3b of the filling device 3 is used in the same manner as described above. Is opened, and then the blower 6 is operated to supply air from the front end of the nozzle 7 provided in the proximal end pipe portion 5a of the supply pipe line 5 toward the front (the front end side of the supply pipe line 5). Erupt.

そうすると、このエアの噴出速度のエネルギーによってノズル7の先端背後に負圧が発生し、ノズル7の外周面上方に開口している基端管部5aの吸込口5c及び流通管91を通じてタンク9内の樹脂発泡粒子が上記負圧の発生によって吸引されてタンク9内の空気とともに流通管91を通じて供給管路5の基端管部5aの管壁に設けている吸込口5cを通じて基端管部5a内に取込まれ、ノズル7から噴出するエアによって供給管路5の基端管部5a内から可撓性を有する接続管5b内に供給され、さらに、上記エアの圧流によってこの接続管5bから充填器3の筒状本体3a内に供給され、筒状本体3aの先端の充填口3bからキャビティ2内に樹脂発泡粒子が充填される。なお、その後の要領は、図1〜3に示した発泡成形における粒子供給装置の場合と同様であるのでその説明を省略する。   Then, a negative pressure is generated behind the tip of the nozzle 7 by the energy of the jet speed of the air, and the inside of the tank 9 passes through the suction port 5c of the proximal end pipe portion 5a opened above the outer peripheral surface of the nozzle 7 and the flow pipe 91. The resin foam particles are sucked by the generation of the negative pressure and together with the air in the tank 9 through the flow pipe 91, the base end pipe part 5a is passed through the suction port 5c provided in the pipe wall of the base end pipe part 5a of the supply pipe line 5. It is taken in and supplied from the proximal end pipe portion 5a of the supply pipe line 5 into the flexible connecting pipe 5b by the air ejected from the nozzle 7, and further from the connecting pipe 5b by the pressure flow of the air. It is supplied into the cylindrical main body 3a of the filling device 3, and the resin foam particles are filled into the cavity 2 from the filling port 3b at the tip of the cylindrical main body 3a. Since the subsequent procedure is the same as that of the particle supply apparatus in the foam molding shown in FIGS.

また、上述した発泡成形における粒子供給装置においては、樹脂発泡粒子を収容する樹脂粒子収容部としてホッパ4又はタンク9を例示したが、樹脂粒子収容部はこれらに限定されるものではなく、さらに、図5に示したように、樹脂粒子収容部は必ずしも必要ではなく、樹脂発泡粒子を基端管部5aの吸込口5cに直接投入し、ブロワ6を作動させて供給管路5の基端管部5a内に設けているノズル7の先端から前方(供給管路5の先端側)に向かってエアを噴出させることによって得られるノズル7の先端背後に発生する負圧によって基端管部5aの吸込口5cを通じて樹脂発泡粒子が基端管部5a内に取り込まれるように構造していてもよい。   Moreover, in the particle supply apparatus in the above-described foam molding, the hopper 4 or the tank 9 is exemplified as the resin particle storage unit that stores the resin foam particles, but the resin particle storage unit is not limited to these, and As shown in FIG. 5, the resin particle storage portion is not necessarily required, and the resin foam particles are directly introduced into the suction port 5c of the proximal end tube portion 5a, and the blower 6 is operated to cause the proximal end tube of the supply conduit 5 Of the proximal tube portion 5a by the negative pressure generated behind the distal end of the nozzle 7 obtained by jetting air from the distal end of the nozzle 7 provided in the portion 5a toward the front (the distal end side of the supply conduit 5). The resin foam particles may be structured to be taken into the proximal end pipe portion 5a through the suction port 5c.

以下に実施例を挙げて本発明を更に詳細に説明するが、本実施例に何ら限定されるものでない。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to the examples.

(実施例1〜4)
図1〜3に示した粒子供給装置を用いた。ブロワの最大静圧が24kPaのブロワ6を使用し、基端管部5aの内径L1、ノズル7の内径L2、吸込口5c(排出口4a)の口径L3、吸込口5c(排出口4a)の中心点の垂直下方からノズル7の先端までの距離L4、ノズル7からのエアの流量、吸込口5c(排出口4a)に発生する風速及び充填口3bの開口面積を表1に示した条件とし、嵩密度が0.017g/cm3又は0.027g/cm3の発泡性ポリスチレン系樹脂粒子を成形型1のキャビティ2内に充填するために要した充填時間を測定し、その結果を表1に示した。
(Examples 1-4)
The particle supply apparatus shown in FIGS. Using a blower 6 with a maximum static pressure of 24 kPa, the inner diameter L1 of the proximal end pipe portion 5a, the inner diameter L2 of the nozzle 7, the diameter L3 of the suction port 5c (discharge port 4a), and the suction port 5c (discharge port 4a) The conditions shown in Table 1 are the distance L4 from the vertically lower point of the center point to the tip of the nozzle 7, the air flow rate from the nozzle 7, the wind speed generated at the suction port 5c (discharge port 4a), and the opening area of the filling port 3b. The filling time required for filling the expandable polystyrene resin particles having a bulk density of 0.017 g / cm 3 or 0.027 g / cm 3 into the cavity 2 of the mold 1 was measured. It was shown to.

Figure 0006096556
Figure 0006096556

表1から明らかなように、いずれの実施例においてもホッパ4から成形型1のキャビティ2内への発泡性ポリスチレン系樹脂粒子の充填を20秒以内で行うことが可能であり、また、ノズル7からのエアの流量を増加させることによって充填時間が短くなる。これは、発生する負圧が大きくなるために、その負圧の吸引力による吸込口5c(排出口4a)での風速が大きくなるためである。   As can be seen from Table 1, in any of the embodiments, filling of the expandable polystyrene resin particles into the cavity 2 of the mold 1 from the hopper 4 can be performed within 20 seconds, and the nozzle 7 The filling time is shortened by increasing the flow rate of air from. This is because the generated negative pressure increases, and the wind speed at the suction port 5c (discharge port 4a) due to the suction force of the negative pressure increases.

1 成形型
2 キャビティ
3 充填器
4 ホッパ
4a 排出口
5 供給管路
5a 基端管部
5c 吸込口
6 ブロワ
7 ノズル
9 タンク
91 流通管
1 Mold 2 Cavity 3 Filler 4 Hopper
4a Discharge port 5 Supply pipeline
5a Base tube
5c Suction port 6 Blower 7 Nozzle 9 Tank
91 Distribution pipe

Claims (5)

樹脂発泡粒子を供給管路を通じて充填器に供給し、この充填器から成形型のキャビティ内に樹脂発泡粒子を充填するように構成した発泡成形における粒子供給装置において、上記供給管路の基端管部の管壁に樹脂発泡粒子の吸込口を設けていると共に、上記供給管路の基端管部の開口基端を密閉している端板を貫通して基端管部内の中心部にノズルを配設し、このノズルの基端部をブロワの吐出口に接続して、このブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、上記樹脂発泡粒子をこの負圧の発生によって上記供給管路内に吸込むエゼクタを構成しており、更に、上記吸込口の中心点から上記ノズルの先端までの距離L4の長さが上記吸込口の口径L3よりも短いことを特徴とする発泡成形における粒子供給装置。 In the foam supply particle supply apparatus configured to supply the resin foam particles to the filler through the supply pipe and to fill the resin foam particles into the cavity of the mold from the filler, the base pipe of the supply pipe A suction port for resin foam particles in the tube wall of the portion, and a nozzle at the center of the proximal end tube portion through the end plate that seals the open proximal end of the proximal end tube portion of the supply conduit And connecting the base end portion of the nozzle to the blower outlet, generating negative pressure in the base end pipe portion by the air fed from the blower and ejected from the nozzle, and the resin foam particles An ejector that sucks into the supply pipe line by the generation of the negative pressure constitutes a further distance L4 from the center point of the suction port to the tip of the nozzle is shorter than the diameter L3 of the suction port. In the foam molding, characterized by Feeding device. 樹脂発泡粒子を収容する樹脂粒子収容部を供給管路の基端管部の吸込口に接続させており、ブロワから圧送されてノズルから噴出するエアにより上記基端管部内に負圧を発生させ、上記樹脂粒子収容部内の上記樹脂発泡粒子をこの負圧の発生によって供給管路内に吸込むように構成していることを特徴とする請求項1に記載の発泡成形における粒子供給装置。 A resin particle containing part for containing resin foam particles is connected to the suction port of the base end pipe part of the supply pipe, and negative pressure is generated in the base end pipe part by the air blown from the blower and ejected from the nozzle. 2. The particle supply device in foam molding according to claim 1, wherein the resin foam particles in the resin particle storage portion are configured to be sucked into the supply pipe line by the generation of the negative pressure. 供給管路の基端管部の吸込口に樹脂粒子収容部の排出口を連通させた状態にして一体に接続してあり、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設していることを特徴とする請求項2に記載の発泡成形における粒子供給装置。 The discharge port of the resin particle storage portion is connected to the suction port of the proximal end tube portion of the supply pipeline so as to be connected integrally, and further, the proximal end tube of the supply pipeline in the formation portion of the suction port 3. The particle in foam molding according to claim 2, wherein the nozzle of the ejector is disposed at the center of the portion so that the tip opening is directed from the suction port forming portion toward the direction of supplying the resin foam particles. Feeding device. 供給管路の基端管部の吸込口に流通管を介して樹脂粒子収容部を接続させており、さらに、上記吸込口の形成部分における上記供給管路の基端管部の中心部にエゼクタのノズルをその先端開口部を上記吸込口の形成部分から樹脂発泡粒子の供給方向に向けて配設していることを特徴とする請求項2に記載の発泡成形における粒子供給装置。 A resin particle container is connected to the suction port of the base end pipe part of the supply pipe line via a flow pipe, and further, an ejector is provided at the center of the base end pipe part of the supply pipe line in the formation part of the suction port 3. The particle supply device in foam molding according to claim 2, wherein the nozzle has a tip opening portion directed from a portion where the suction port is formed toward a direction in which resin foam particles are supplied. ノズルの内径よりも吸込口の径を大径に形成していると共に吸込口の径よりも供給管路の基端管部の内径を大径に形成していることを特徴とする請求項1〜4の何れか1項に記載の発泡成形における粒子供給装置。 The diameter of the suction port is formed larger than the inner diameter of the nozzle, and the inner diameter of the proximal end pipe portion of the supply pipe is formed larger than the diameter of the suction port. The particle supply apparatus in foam molding of any one of -4.
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