JP6091063B2 - Rubber composition and pneumatic tire - Google Patents
Rubber composition and pneumatic tire Download PDFInfo
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- JP6091063B2 JP6091063B2 JP2012005399A JP2012005399A JP6091063B2 JP 6091063 B2 JP6091063 B2 JP 6091063B2 JP 2012005399 A JP2012005399 A JP 2012005399A JP 2012005399 A JP2012005399 A JP 2012005399A JP 6091063 B2 JP6091063 B2 JP 6091063B2
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- 229920001971 elastomer Polymers 0.000 title claims description 45
- 239000005060 rubber Substances 0.000 title claims description 45
- 239000000203 mixture Substances 0.000 title claims description 44
- 229920000642 polymer Polymers 0.000 claims description 57
- 229920002959 polymer blend Polymers 0.000 claims description 56
- 150000001875 compounds Chemical class 0.000 claims description 47
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 45
- 150000002430 hydrocarbons Chemical group 0.000 claims description 44
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 43
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 40
- -1 diene compound Chemical class 0.000 claims description 35
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 30
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 24
- 125000004432 carbon atom Chemical group C* 0.000 claims description 23
- 239000000377 silicon dioxide Substances 0.000 claims description 22
- 125000003118 aryl group Chemical group 0.000 claims description 19
- 229920006395 saturated elastomer Polymers 0.000 claims description 17
- 229930195734 saturated hydrocarbon Natural products 0.000 claims description 17
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 17
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 16
- 238000005984 hydrogenation reaction Methods 0.000 claims description 15
- 229920002554 vinyl polymer Polymers 0.000 claims description 15
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 14
- 125000004185 ester group Chemical group 0.000 claims description 12
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 7
- 125000000623 heterocyclic group Chemical group 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 5
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- 239000000446 fuel Substances 0.000 description 24
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- 125000000217 alkyl group Chemical group 0.000 description 10
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- 238000005299 abrasion Methods 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
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- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 8
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
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- 244000043261 Hevea brasiliensis Species 0.000 description 5
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- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229920003052 natural elastomer Polymers 0.000 description 5
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- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
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- 239000000047 product Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- HRVQMQWVGKYDCF-UHFFFAOYSA-N 2-Acetyl-4-methylpyridine Chemical compound CC(=O)C1=CC(C)=CC=N1 HRVQMQWVGKYDCF-UHFFFAOYSA-N 0.000 description 4
- WEGYGNROSJDEIW-UHFFFAOYSA-N 3-Acetylpyridine Chemical compound CC(=O)C1=CC=CN=C1 WEGYGNROSJDEIW-UHFFFAOYSA-N 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
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- 230000000740 bleeding effect Effects 0.000 description 4
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 238000006011 modification reaction Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 150000002900 organolithium compounds Chemical class 0.000 description 4
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- 238000001228 spectrum Methods 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 3
- 125000000524 functional group Chemical group 0.000 description 3
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- OLXYLDUSSBULGU-UHFFFAOYSA-N methyl pyridine-4-carboxylate Chemical compound COC(=O)C1=CC=NC=C1 OLXYLDUSSBULGU-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000002715 modification method Methods 0.000 description 3
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
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- 239000003505 polymerization initiator Substances 0.000 description 3
- IIHQNAXFIODVDU-UHFFFAOYSA-N pyrimidine-2-carbonitrile Chemical compound N#CC1=NC=CC=N1 IIHQNAXFIODVDU-UHFFFAOYSA-N 0.000 description 3
- 125000000714 pyrimidinyl group Chemical group 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 3
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 3
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
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- WMQUKDQWMMOHSA-UHFFFAOYSA-N 1-pyridin-4-ylethanone Chemical compound CC(=O)C1=CC=NC=C1 WMQUKDQWMMOHSA-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- LCZUOKDVTBMCMX-UHFFFAOYSA-N 2,5-Dimethylpyrazine Chemical compound CC1=CN=C(C)C=N1 LCZUOKDVTBMCMX-UHFFFAOYSA-N 0.000 description 2
- 239000001934 2,5-dimethylpyrazine Substances 0.000 description 2
- QDWOWLUANUBTGE-UHFFFAOYSA-N 2,6-Diethylpyrazine Chemical compound CCC1=CN=CC(CC)=N1 QDWOWLUANUBTGE-UHFFFAOYSA-N 0.000 description 2
- HJFZAYHYIWGLNL-UHFFFAOYSA-N 2,6-Dimethylpyrazine Chemical compound CC1=CN=CC(C)=N1 HJFZAYHYIWGLNL-UHFFFAOYSA-N 0.000 description 2
- JZBCTZLGKSYRSF-UHFFFAOYSA-N 2-Ethyl-3,5-dimethylpyrazine Chemical compound CCC1=NC=C(C)N=C1C JZBCTZLGKSYRSF-UHFFFAOYSA-N 0.000 description 2
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- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
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- HJMZMZRCABDKKV-UHFFFAOYSA-M cyanoformate Chemical compound [O-]C(=O)C#N HJMZMZRCABDKKV-UHFFFAOYSA-M 0.000 description 1
- PMSVVUSIPKHUMT-UHFFFAOYSA-N cyanopyrazine Chemical compound N#CC1=CN=CC=N1 PMSVVUSIPKHUMT-UHFFFAOYSA-N 0.000 description 1
- 125000006165 cyclic alkyl group Chemical group 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- LEKSIJZGSFETSJ-UHFFFAOYSA-N cyclohexane;lithium Chemical compound [Li]C1CCCCC1 LEKSIJZGSFETSJ-UHFFFAOYSA-N 0.000 description 1
- 229940104302 cytosine Drugs 0.000 description 1
- AZZCHVHSWUYCQA-UHFFFAOYSA-N decyl carbonochloridate Chemical compound CCCCCCCCCCOC(Cl)=O AZZCHVHSWUYCQA-UHFFFAOYSA-N 0.000 description 1
- 239000003398 denaturant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- IOLQWGVDEFWYNP-UHFFFAOYSA-N ethyl 2-bromo-2-methylpropanoate Chemical compound CCOC(=O)C(C)(C)Br IOLQWGVDEFWYNP-UHFFFAOYSA-N 0.000 description 1
- FQTIYMRSUOADDK-UHFFFAOYSA-N ethyl 3-bromopropanoate Chemical compound CCOC(=O)CCBr FQTIYMRSUOADDK-UHFFFAOYSA-N 0.000 description 1
- XBPOBCXHALHJFP-UHFFFAOYSA-N ethyl 4-bromobutanoate Chemical compound CCOC(=O)CCCBr XBPOBCXHALHJFP-UHFFFAOYSA-N 0.000 description 1
- AFRWBGJRWRHQOV-UHFFFAOYSA-N ethyl 5-bromopentanoate Chemical compound CCOC(=O)CCCCBr AFRWBGJRWRHQOV-UHFFFAOYSA-N 0.000 description 1
- PQJJJMRNHATNKG-UHFFFAOYSA-N ethyl bromoacetate Chemical compound CCOC(=O)CBr PQJJJMRNHATNKG-UHFFFAOYSA-N 0.000 description 1
- RIFGWPKJUGCATF-UHFFFAOYSA-N ethyl chloroformate Chemical compound CCOC(Cl)=O RIFGWPKJUGCATF-UHFFFAOYSA-N 0.000 description 1
- FQYYIPZPELSLDK-UHFFFAOYSA-N ethyl pyridine-2-carboxylate Chemical compound CCOC(=O)C1=CC=CC=N1 FQYYIPZPELSLDK-UHFFFAOYSA-N 0.000 description 1
- MCRPKBUFXAKDKI-UHFFFAOYSA-N ethyl pyridine-4-carboxylate Chemical compound CCOC(=O)C1=CC=NC=C1 MCRPKBUFXAKDKI-UHFFFAOYSA-N 0.000 description 1
- BLHLJVCOVBYQQS-UHFFFAOYSA-N ethyllithium Chemical compound [Li]CC BLHLJVCOVBYQQS-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 238000012685 gas phase polymerization Methods 0.000 description 1
- 238000007429 general method Methods 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 238000009904 heterogeneous catalytic hydrogenation reaction Methods 0.000 description 1
- HOQUWXSARQBQCW-UHFFFAOYSA-N hexadecyl carbonochloridate Chemical compound CCCCCCCCCCCCCCCCOC(Cl)=O HOQUWXSARQBQCW-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-UHFFFAOYSA-N hexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21 MUTGBJKUEZFXGO-UHFFFAOYSA-N 0.000 description 1
- KIWBRXCOTCXSSZ-UHFFFAOYSA-N hexyl carbonochloridate Chemical compound CCCCCCOC(Cl)=O KIWBRXCOTCXSSZ-UHFFFAOYSA-N 0.000 description 1
- 238000009905 homogeneous catalytic hydrogenation reaction Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 description 1
- IQEMUADSVZEVNV-UHFFFAOYSA-N lithium;cyclopentane Chemical compound [Li+].C1CC[CH-]C1 IQEMUADSVZEVNV-UHFFFAOYSA-N 0.000 description 1
- SZAVVKVUMPLRRS-UHFFFAOYSA-N lithium;propane Chemical compound [Li+].C[CH-]C SZAVVKVUMPLRRS-UHFFFAOYSA-N 0.000 description 1
- XBEREOHJDYAKDA-UHFFFAOYSA-N lithium;propane Chemical compound [Li+].CC[CH2-] XBEREOHJDYAKDA-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- YSRVJVDFHZYRPA-UHFFFAOYSA-N melem Chemical compound NC1=NC(N23)=NC(N)=NC2=NC(N)=NC3=N1 YSRVJVDFHZYRPA-UHFFFAOYSA-N 0.000 description 1
- YDCHPLOFQATIDS-UHFFFAOYSA-N methyl 2-bromoacetate Chemical compound COC(=O)CBr YDCHPLOFQATIDS-UHFFFAOYSA-N 0.000 description 1
- FKWNAVCXZSQYTA-UHFFFAOYSA-N methyl 3-bromo-2-methylpropanoate Chemical compound COC(=O)C(C)CBr FKWNAVCXZSQYTA-UHFFFAOYSA-N 0.000 description 1
- KQEVIFKPZOGBMZ-UHFFFAOYSA-N methyl 3-bromopropanoate Chemical compound COC(=O)CCBr KQEVIFKPZOGBMZ-UHFFFAOYSA-N 0.000 description 1
- QAWFLJGZSZIZHO-UHFFFAOYSA-N methyl 4-bromobutanoate Chemical compound COC(=O)CCCBr QAWFLJGZSZIZHO-UHFFFAOYSA-N 0.000 description 1
- XMJHPCRAQCTCFT-UHFFFAOYSA-N methyl chloroformate Chemical compound COC(Cl)=O XMJHPCRAQCTCFT-UHFFFAOYSA-N 0.000 description 1
- OBWFJXLKRAFEDI-UHFFFAOYSA-N methyl cyanoformate Chemical compound COC(=O)C#N OBWFJXLKRAFEDI-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 229960001238 methylnicotinate Drugs 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- IUJLOAKJZQBENM-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-2-methylpropan-2-amine Chemical compound C1=CC=C2SC(SNC(C)(C)C)=NC2=C1 IUJLOAKJZQBENM-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- VFXVAXFIFHSGNR-UHFFFAOYSA-N octyl carbonochloridate Chemical compound CCCCCCCCOC(Cl)=O VFXVAXFIFHSGNR-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- XHRRYUDVWPPWIP-UHFFFAOYSA-N pentyl carbonochloridate Chemical compound CCCCCOC(Cl)=O XHRRYUDVWPPWIP-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 125000005561 phenanthryl group Chemical group 0.000 description 1
- AHWALFGBDFAJAI-UHFFFAOYSA-N phenyl carbonochloridate Chemical compound ClC(=O)OC1=CC=CC=C1 AHWALFGBDFAJAI-UHFFFAOYSA-N 0.000 description 1
- GCSHUYKULREZSJ-UHFFFAOYSA-N phenyl(pyridin-2-yl)methanone Chemical compound C=1C=CC=NC=1C(=O)C1=CC=CC=C1 GCSHUYKULREZSJ-UHFFFAOYSA-N 0.000 description 1
- RYMBAPVTUHZCNF-UHFFFAOYSA-N phenyl(pyridin-3-yl)methanone Chemical compound C=1C=CN=CC=1C(=O)C1=CC=CC=C1 RYMBAPVTUHZCNF-UHFFFAOYSA-N 0.000 description 1
- SKFLCXNDKRUHTA-UHFFFAOYSA-N phenyl(pyridin-4-yl)methanone Chemical compound C=1C=NC=CC=1C(=O)C1=CC=CC=C1 SKFLCXNDKRUHTA-UHFFFAOYSA-N 0.000 description 1
- NHKJPPKXDNZFBJ-UHFFFAOYSA-N phenyllithium Chemical compound [Li]C1=CC=CC=C1 NHKJPPKXDNZFBJ-UHFFFAOYSA-N 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- LPNYRYFBWFDTMA-UHFFFAOYSA-N potassium tert-butoxide Chemical compound [K+].CC(C)(C)[O-] LPNYRYFBWFDTMA-UHFFFAOYSA-N 0.000 description 1
- ZRLVQFQTCMUIRM-UHFFFAOYSA-N potassium;2-methylbutan-2-olate Chemical compound [K+].CCC(C)(C)[O-] ZRLVQFQTCMUIRM-UHFFFAOYSA-N 0.000 description 1
- JCWLEWKPXYZHGQ-UHFFFAOYSA-N propan-2-yl 2-bromoacetate Chemical compound CC(C)OC(=O)CBr JCWLEWKPXYZHGQ-UHFFFAOYSA-N 0.000 description 1
- IVRIRQXJSNCSPQ-UHFFFAOYSA-N propan-2-yl carbonochloridate Chemical compound CC(C)OC(Cl)=O IVRIRQXJSNCSPQ-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- SHNUBALDGXWUJI-UHFFFAOYSA-N pyridin-2-ylmethanol Chemical compound OCC1=CC=CC=N1 SHNUBALDGXWUJI-UHFFFAOYSA-N 0.000 description 1
- QJZUKDFHGGYHMC-UHFFFAOYSA-N pyridine-3-carbaldehyde Chemical compound O=CC1=CC=CN=C1 QJZUKDFHGGYHMC-UHFFFAOYSA-N 0.000 description 1
- VPODXHOUBDCEHN-UHFFFAOYSA-N pyridine-3-carbonyl pyridine-3-carboxylate Chemical compound C=1C=CN=CC=1C(=O)OC(=O)C1=CC=CN=C1 VPODXHOUBDCEHN-UHFFFAOYSA-N 0.000 description 1
- BGUWFUQJCDRPTL-UHFFFAOYSA-N pyridine-4-carbaldehyde Chemical compound O=CC1=CC=NC=C1 BGUWFUQJCDRPTL-UHFFFAOYSA-N 0.000 description 1
- GPHQHTOMRSGBNZ-UHFFFAOYSA-N pyridine-4-carbonitrile Chemical compound N#CC1=CC=NC=C1 GPHQHTOMRSGBNZ-UHFFFAOYSA-N 0.000 description 1
- YAAWASYJIRZXSZ-UHFFFAOYSA-N pyrimidine-2,4-diamine Chemical compound NC1=CC=NC(N)=N1 YAAWASYJIRZXSZ-UHFFFAOYSA-N 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 125000005372 silanol group Chemical group 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- CGRKYEALWSRNJS-UHFFFAOYSA-N sodium;2-methylbutan-2-olate Chemical compound [Na+].CCC(C)(C)[O-] CGRKYEALWSRNJS-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- IGVNJALYNQVQIT-UHFFFAOYSA-N tert-butyl 2-bromo-2-methylpropanoate Chemical compound CC(C)(C)OC(=O)C(C)(C)Br IGVNJALYNQVQIT-UHFFFAOYSA-N 0.000 description 1
- BNWCETAHAJSBFG-UHFFFAOYSA-N tert-butyl 2-bromoacetate Chemical compound CC(C)(C)OC(=O)CBr BNWCETAHAJSBFG-UHFFFAOYSA-N 0.000 description 1
- CVAWKJKISIPBOD-UHFFFAOYSA-N tert-butyl 2-bromopropanoate Chemical compound CC(Br)C(=O)OC(C)(C)C CVAWKJKISIPBOD-UHFFFAOYSA-N 0.000 description 1
- UJJDEOLXODWCGK-UHFFFAOYSA-N tert-butyl carbonochloridate Chemical compound CC(C)(C)OC(Cl)=O UJJDEOLXODWCGK-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- ZEMGGZBWXRYJHK-UHFFFAOYSA-N thiouracil Chemical compound O=C1C=CNC(=S)N1 ZEMGGZBWXRYJHK-UHFFFAOYSA-N 0.000 description 1
- 229950000329 thiouracil Drugs 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- IAQRGUVFOMOMEM-ONEGZZNKSA-N trans-but-2-ene Chemical compound C\C=C\C IAQRGUVFOMOMEM-ONEGZZNKSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- ABDKAPXRBAPSQN-UHFFFAOYSA-N veratrole Chemical compound COC1=CC=CC=C1OC ABDKAPXRBAPSQN-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 125000005023 xylyl group Chemical group 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Tires In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Description
本発明は、ゴム組成物及びこれを用いた空気入りタイヤに関する。 The present invention relates to a rubber composition and a pneumatic tire using the same.
近年省資源、省エネルギー、加えて、環境保護の立場から、排出炭酸ガスの低減に対する社会的要求が強まっている。自動車に対しても排出炭酸ガスの低減を目的として、自動車の軽量化、電気エネルギーの利用などの様々な対応策が検討されている。 In recent years, from the standpoint of resource saving, energy saving, and environmental protection, social demands for reduction of carbon dioxide emissions have increased. Various countermeasures such as reducing the weight of automobiles and using electric energy have been studied for the purpose of reducing carbon dioxide emissions from automobiles.
自動車共通の課題として、タイヤの転がり抵抗改善による低燃費性の向上が必要とされ、更に走行時の安全性や耐久性向上の要求も強まっている。これらの特性はタイヤ性能に依存するところが大きいため、自動車用タイヤの低燃費性、ウェットグリップ性能、操縦安定性、耐久性(耐摩耗性など)の改善要求が強まっている。タイヤ性能は、タイヤの構造・使用材料など種々の要素に左右され、特に路面に接するトレッド部分のゴム組成物の性能に大きく左右されるため、トレッドなどのタイヤ用ゴム組成物の技術的改良が広く検討され、実用化されている。 As a common problem for automobiles, it is necessary to improve fuel efficiency by improving rolling resistance of tires, and further, there is an increasing demand for improving safety and durability during driving. Since these characteristics largely depend on the tire performance, there is an increasing demand for improving the fuel efficiency, wet grip performance, steering stability, and durability (wear resistance, etc.) of automobile tires. The tire performance depends on various factors such as the structure and materials used for the tire, and particularly depends on the performance of the rubber composition in the tread portion in contact with the road surface. Widely studied and put into practical use.
ゴム組成物の低燃費性やウェットグリップ性能を改善する目的で、補強用充填剤としてシリカが広く使用されているが、カーボンブラックに比べて補強性が低いため、耐摩耗性などの耐久性が悪化するという問題がある。このような問題に対し、例えば、特許文献1には、シリカ配合のゴム成分として変性ブタジエンを使用する方法が開示されているが、更なる性能の改善が求められている。 Silica is widely used as a reinforcing filler for the purpose of improving the fuel economy and wet grip performance of rubber compositions, but it has lower reinforcement than carbon black, so it has durability such as wear resistance. There is a problem of getting worse. For such a problem, for example, Patent Document 1 discloses a method of using modified butadiene as a rubber component of silica, but further improvement in performance is required.
本発明は、上記課題を解決し、低燃費性及び耐摩耗性をバランス良く改善できるゴム組成物及びそれを用いた空気入りタイヤを提供することを目的とする。 An object of the present invention is to solve the above-mentioned problems and to provide a rubber composition capable of improving the fuel efficiency and wear resistance in a well-balanced manner and a pneumatic tire using the rubber composition.
本発明は、共役ジエン化合物及び/又は芳香族ビニル化合物の重合体を、エステル基及び/又はカルボキシル基を有する化合物により変性して得られる重合体混合物(a)と、共役ジエン化合物及び/又は芳香族ビニル化合物の重合体を、窒素含有複素環基を有する化合物により変性して得られる重合体混合物(b)と、シリカとを含み、前記重合体混合物(a)及び(b)の重量平均分子量が1.0×103〜1.0×105であるゴム組成物に関する。 The present invention relates to a polymer mixture (a) obtained by modifying a polymer of a conjugated diene compound and / or an aromatic vinyl compound with a compound having an ester group and / or a carboxyl group, a conjugated diene compound and / or an aromatic compound. A polymer mixture (b) obtained by modifying a polymer of an aromatic vinyl compound with a compound having a nitrogen-containing heterocyclic group, and silica, and the weight average molecular weights of the polymer mixtures (a) and (b) Relates to a rubber composition having a ratio of 1.0 × 10 3 to 1.0 × 10 5 .
前記重合体混合物(a)及び(b)は、主鎖が変性された変性重合体を含むことが好ましい。また、前記重合体混合物(a)及び(b)は、水素添加率80モル%以下の水添重合体の混合物であることが好ましい。 The polymer mixtures (a) and (b) preferably contain a modified polymer having a modified main chain. The polymer mixtures (a) and (b) are preferably a mixture of hydrogenated polymers having a hydrogenation rate of 80 mol% or less.
ゴム成分100質量部に対して、前記重合体混合物(a)及び(b)の含有量がそれぞれ0.5〜100質量部であり、シリカの含有量が5〜150質量部であることが好ましい。 It is preferable that the content of the polymer mixture (a) and (b) is 0.5 to 100 parts by mass and the content of silica is 5 to 150 parts by mass with respect to 100 parts by mass of the rubber component. .
前記重合体混合物(a)は、下記式(1)で表される変性基を有する変性重合体を含み、前記重合体混合物(b)は、下記式(3)、(4)又は(5)で表される変性基を有する変性重合体を含むことが好ましい。
前記Aが下記式(13);
で表され、前記Bが下記式(14)〜(17);
のいずれかで表されることが好ましい。
Said A is following formula (13);
And the B is represented by the following formulas (14) to (17);
It is preferable that it is represented by either.
前記重合体混合物(a)及び(b)は、該重合体混合物を構成する重合体1分子あたり、前記変性基を平均0.1個以上有することが好ましい。前記重合体混合物(a)及び(b)を構成する重合体がスチレン重合体、ブタジエン重合体又はスチレンブタジエン重合体であることが好ましい。また、前記重合体混合物(a)及び(b)の前記スチレンブタジエン重合体のスチレン含有量が5〜45質量%であることが好ましい。 The polymer mixtures (a) and (b) preferably have an average of 0.1 or more of the modifying groups per molecule of the polymer constituting the polymer mixture. The polymer constituting the polymer mixtures (a) and (b) is preferably a styrene polymer, a butadiene polymer or a styrene butadiene polymer. Moreover, it is preferable that the styrene content of the said styrene butadiene polymer of the said polymer mixture (a) and (b) is 5-45 mass%.
本発明はまた、前記ゴム組成物からなるタイヤ用ゴム組成物に関する。
本発明はまた、前記ゴム組成物を用いて作製した空気入りタイヤに関する。
The present invention also relates to a rubber composition for tires comprising the rubber composition.
The present invention also relates to a pneumatic tire produced using the rubber composition.
本発明によれば、特定の重合体混合物(a)と、特定の重合体混合物(b)と、シリカとを含み、前記重合体混合物(a)及び(b)の重量平均分子量が1.0×103〜1.0×105であるゴム組成物であるので、低燃費性及び耐摩耗性をバランス良く改善できる。 According to the present invention, the polymer mixture (a), the specific polymer mixture (b), and silica are included, and the polymer mixtures (a) and (b) have a weight average molecular weight of 1.0. Since it is the rubber composition which is * 10 < 3 > -1.0 * 10 < 5 >, low fuel consumption and abrasion resistance can be improved with good balance.
本発明のゴム組成物は、共役ジエン化合物及び/又は芳香族ビニル化合物の重合体を、エステル基及び/又はカルボキシル基を有する化合物により変性して得られる重合体混合物(a)と、共役ジエン化合物及び/又は芳香族ビニル化合物の重合体を、窒素含有複素環基を有する化合物により変性して得られる重合体混合物(b)と、シリカとを含み、前記重合体混合物(a)及び(b)の重量平均分子量が1.0×103〜1.0×105である。 The rubber composition of the present invention comprises a polymer mixture (a) obtained by modifying a polymer of a conjugated diene compound and / or an aromatic vinyl compound with a compound having an ester group and / or a carboxyl group, and a conjugated diene compound. And / or a polymer mixture (b) obtained by modifying a polymer of an aromatic vinyl compound with a compound having a nitrogen-containing heterocyclic group, and silica, and the polymer mixture (a) and (b) Has a weight average molecular weight of 1.0 × 10 3 to 1.0 × 10 5 .
上記重合体混合物(a)、(b)は、共役ジエン化合物及び/又は芳香族ビニル化合物の重合体の一部又は全部に特定の官能基を有する化合物を反応させて得られるものであって、該化合物との反応生成物である変性重合体と、任意に該化合物と未反応の非変性重合体とを含む重合体の混合物で、かつ該混合物は特定の重量平均分子量を有している。このような成分をシリカ配合に添加することで、低燃費性及び耐摩耗性をバランス良く改善でき、またウェットグリップ性能も良好に得られる。 The polymer mixture (a), (b) is obtained by reacting a compound having a specific functional group with a part or all of a polymer of a conjugated diene compound and / or an aromatic vinyl compound, A mixture of a modified polymer, which is a reaction product with the compound, and optionally a polymer comprising the compound and an unreacted unmodified polymer, and the mixture has a specific weight average molecular weight. By adding such a component to the silica formulation, the fuel economy and wear resistance can be improved in a well-balanced manner, and the wet grip performance can be obtained well.
上記共役ジエン化合物及び/又は芳香族ビニル化合物の重合体としては、良好な低燃費性、耐摩耗性が得られるという理由から、共役ジエン化合物及び芳香族ビニル化合物の共重合体が好ましい。 As the polymer of the conjugated diene compound and / or the aromatic vinyl compound, a copolymer of a conjugated diene compound and an aromatic vinyl compound is preferable because good fuel economy and wear resistance can be obtained.
共役ジエン化合物としては、例えば1,3−ブタジエン、イソプレン、1,3−ペンタジエン、2,3−ジメチルブタジエン、2−フェニル−1,3−ブタジエン、1,3−ヘキサジエンなどが挙げられる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよいが、これらの中で、モノマーの入手容易性などの実用面の観点から1,3−ブタジエン、イソプレンが好ましく、1,3−ブタジエンがより好ましい。 Examples of the conjugated diene compound include 1,3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethylbutadiene, 2-phenyl-1,3-butadiene, 1,3-hexadiene, and the like. These may be used alone or in combination of two or more. Among these, 1,3-butadiene and isoprene are preferable from the viewpoint of practical use such as availability of monomers, 3-butadiene is more preferred.
芳香族ビニル化合物としては、例えばスチレン、α−メチルスチレン、1−ビニルナフタレン、3−ビニルトルエン、エチルビニルベンゼン、ジビニルベンゼン、4−シクロヘキシルスチレン、2,4,6−トリメチルスチレンなどが挙げられる。これらは単独で用いてもよく、2種以上を組み合わせても用いてもよいが、これらの中で、モノマーの入手容易性などの実用面の観点からスチレンが特に好ましい。 Examples of the aromatic vinyl compound include styrene, α-methylstyrene, 1-vinylnaphthalene, 3-vinyltoluene, ethylvinylbenzene, divinylbenzene, 4-cyclohexylstyrene, 2,4,6-trimethylstyrene, and the like. These may be used alone or in combination of two or more. Among these, styrene is particularly preferable from the viewpoint of practical use such as availability of monomers.
なお、1,3−ブタジエンを用いることでブタジエン重合体が得られ、スチレンを用いることでスチレン重合体が得られ、1,3−ブタジエン及びスチレンを用いることでスチレンブタジエン重合体が得られる。 A butadiene polymer is obtained by using 1,3-butadiene, a styrene polymer is obtained by using styrene, and a styrene butadiene polymer is obtained by using 1,3-butadiene and styrene.
上記重合体混合物(a)及び(b)は、例えば、共役ジエン化合物及び/又は芳香族ビニル化合物を重合して得られた重合体に必要に応じて水素添加処理を施し、次いで作製された重合体の一部又は全部に対して上記化合物(エステル基及び/又はカルボキシル基を有する化合物、又は窒素含有複素環基を有する化合物)を反応させることで合成でき、具体的には以下の方法で合成できる。 The polymer mixtures (a) and (b) are prepared by subjecting, for example, a polymer obtained by polymerizing a conjugated diene compound and / or an aromatic vinyl compound to a hydrogenation treatment as necessary, It can be synthesized by reacting the above compound (a compound having an ester group and / or a carboxyl group, or a compound having a nitrogen-containing heterocyclic group) with a part or all of the union, and specifically, synthesized by the following method. it can.
共役ジエン化合物及び/又は芳香族ビニル化合物を重合する方法としては、特に制限はなく、従来公知の方法を使用できる。具体的には、反応に不活性な有機溶剤、例えば脂肪族、脂環族、芳香族炭化水素化合物などの炭化水素系溶剤中において、共役ジエン化合物及び/又は芳香族ビニル化合物を、有機リチウム化合物を重合開始剤として、必要に応じてランダマイザーの存在下でアニオン重合する方法などが挙げられる。 There is no restriction | limiting in particular as a method of superposing | polymerizing a conjugated diene compound and / or an aromatic vinyl compound, A conventionally well-known method can be used. Specifically, in an organic solvent inert to the reaction, for example, a hydrocarbon solvent such as an aliphatic, alicyclic or aromatic hydrocarbon compound, a conjugated diene compound and / or an aromatic vinyl compound is converted into an organolithium compound. As a polymerization initiator, there may be mentioned a method of anionic polymerization in the presence of a randomizer, if necessary.
炭化水素系溶剤は、特に限定されないが、炭素数3〜8のものが好ましく、例えばプロパン、n−ブタン、イソブタン、n−ペンタン、イソペンタン、n−ヘキサン、シクロヘキサン、プロペン、1−ブテン、イソブテン、トランス−2−ブテン、シス−2−ブテン、1−ペンテン、2−ペンテン、1−ヘキセン、2−ヘキセン、ベンゼン、トルエン、キシレン、エチルベンゼンなどを挙げることができる。 The hydrocarbon solvent is not particularly limited, but is preferably one having 3 to 8 carbon atoms, such as propane, n-butane, isobutane, n-pentane, isopentane, n-hexane, cyclohexane, propene, 1-butene, isobutene, Examples thereof include trans-2-butene, cis-2-butene, 1-pentene, 2-pentene, 1-hexene, 2-hexene, benzene, toluene, xylene, and ethylbenzene.
有機リチウム化合物としては、炭素数2〜20のアルキル基を有するものが好ましく、例えばエチルリチウム、n−プロピルリチウム、イソプロピルリチウム、n−ブチルリチウム、sec−ブチルリチウム、tert−ブチルリチウム、tert−オクチルリチウム、n−デシルリチウム、フェニルリチウム、2−ナフチルリチウム、2−ブチル−フェニルリチウム、4−フェニル−ブチルリチウム、シクロヘキシルリチウム、シクロペンチルリチウム、ジイソプロペニルベンゼンとブチルリチウムとの反応生成物などが挙げられるが、これらの中で、入手容易性、安全性などの観点からn−ブチルリチウム又はsec−ブチルリチウムが好ましい。 As the organic lithium compound, those having an alkyl group having 2 to 20 carbon atoms are preferable, for example, ethyl lithium, n-propyl lithium, isopropyl lithium, n-butyl lithium, sec-butyl lithium, tert-butyl lithium, tert-octyl. Examples include lithium, n-decyl lithium, phenyl lithium, 2-naphthyl lithium, 2-butyl-phenyl lithium, 4-phenyl-butyl lithium, cyclohexyl lithium, cyclopentyl lithium, reaction products of diisopropenylbenzene and butyl lithium, and the like. Of these, n-butyllithium or sec-butyllithium is preferable from the viewpoints of availability and safety.
また、上記ランダマイザーとは、共重合体中の共役ジエン部分のミクロ構造制御(例えば、ブタジエンにおける1,2−結合の増加など)や、共重合体におけるモノマー単位の組成分布の制御(例えば、ブタジエン−スチレン共重合体におけるブタジエン単位、スチレン単位のランダム化など)などの作用を有する化合物のことである。このランダマイザーとしては、特に制限はなく、従来ランダマイザーとして一般に使用されている公知の化合物の中から任意のものを用いることができる。例えば、ジメトキシベンゼン、テトラヒドロフラン、ジメトキシエタン、ジエチレングリコールジブチルエーテル、ジエチレングリコールジメチルエーテル、ビステトラヒドロフリルプロパン、トリエチルアミン、ピリジン、N−メチルモルホリン、N,N,N’,N’−テトラメチルエチレンジアミン、1,2−ジピペリジノエタンなどのエーテル類及び第三級アミン類などを挙げることができる。また、カリウム−t−アミレート、カリウム−t−ブトキシドなどのカリウム塩類、ナトリウム−t−アミレートなどのナトリウム塩類も用いることができる。 The randomizer is a microstructure control of a conjugated diene moiety in a copolymer (for example, an increase in 1,2-bonds in butadiene, etc.) and a control of the composition distribution of monomer units in the copolymer (for example, It is a compound having an action such as a butadiene unit, randomization of a styrene unit, etc. in a butadiene-styrene copolymer. The randomizer is not particularly limited, and any known compound generally used as a conventional randomizer can be used. For example, dimethoxybenzene, tetrahydrofuran, dimethoxyethane, diethylene glycol dibutyl ether, diethylene glycol dimethyl ether, bistetrahydrofurylpropane, triethylamine, pyridine, N-methylmorpholine, N, N, N ′, N′-tetramethylethylenediamine, 1,2-di Examples include ethers such as piperidinoethane and tertiary amines. Further, potassium salts such as potassium-t-amylate and potassium-t-butoxide, and sodium salts such as sodium-t-amylate can also be used.
ランダマイザーの使用量は、重合開始剤1モル当たり、0.01モル当量以上が好ましく、0.05モル当量以上がより好ましい。ランダマイザーの使用量が0.01モル当量未満では、添加効果が小さく、ランダム化しにくい傾向がある。また、ランダマイザーの使用量は、重合開始剤1モル当たり1000モル当量以下が好ましく、500モル当量以下がより好ましい。ランダマイザーの使用量が1000モル当量を超えると、モノマーの反応速度が大きく変化してしまい、逆にランダム化しにくくなる傾向がある。 The amount of randomizer used is preferably 0.01 molar equivalents or more, more preferably 0.05 molar equivalents or more per mole of the polymerization initiator. If the amount of randomizer used is less than 0.01 molar equivalent, the effect of addition tends to be small and it tends to be difficult to randomize. The amount of randomizer used is preferably 1000 molar equivalents or less, more preferably 500 molar equivalents or less per mole of the polymerization initiator. When the amount of the randomizer used exceeds 1000 molar equivalents, the monomer reaction rate changes greatly, and conversely, it tends to be difficult to randomize.
重合の方法については特に制限はなく、溶液重合法、気相重合法、バルク重合法のいずれも用いることができるが、特に重合体の設計の自由度、加工性などの観点から溶液重合法が好ましい。また、重合形式は、回分式及び連続式のいずれであってもよい。 There is no particular limitation on the polymerization method, and any of solution polymerization method, gas phase polymerization method and bulk polymerization method can be used, but the solution polymerization method is particularly preferable from the viewpoint of the degree of freedom in polymer design and processability. preferable. Moreover, any of a batch type and a continuous type may be sufficient as the superposition | polymerization form.
溶液重合法を用いた場合には、溶液中のモノマー濃度(共役ジエン化合物、芳香族ビニル化合物などの合計)は、好ましくは5質量%以上、より好ましくは10質量%以上である。溶液中のモノマー濃度が5質量%未満では、得られる共重合体の量が少なく、高コストになる傾向がある。また、溶液中のモノマー濃度は、好ましくは50質量%以下、より好ましくは30質量%以下である。溶液中のモノマー濃度が50質量%を超えると、溶液粘度が高くなりすぎて撹拌が困難となり、重合しにくくなる傾向がある。 When the solution polymerization method is used, the monomer concentration in the solution (the total of the conjugated diene compound, aromatic vinyl compound, etc.) is preferably 5% by mass or more, more preferably 10% by mass or more. When the monomer concentration in the solution is less than 5% by mass, the amount of the copolymer obtained is small and the cost tends to be high. The monomer concentration in the solution is preferably 50% by mass or less, more preferably 30% by mass or less. If the monomer concentration in the solution exceeds 50% by mass, the solution viscosity becomes too high, stirring becomes difficult, and polymerization tends to be difficult.
前述のとおり、重合体混合物(a)及び(b)を構成する重合体は、水素添加されたものでもよい。その場合、上記重合反応の後、得られた重合体に更に水素添加処理を施して水素添加重合体(水添重合体)を調製し、次いで上記化合物で変性することにより、目的の水素添加重合体混合物を合成できる。 As described above, the polymers constituting the polymer mixtures (a) and (b) may be hydrogenated. In that case, after the above polymerization reaction, the obtained polymer is further subjected to hydrogenation treatment to prepare a hydrogenated polymer (hydrogenated polymer), and then modified with the above compound to obtain the desired hydrogenated polymer. A coalescence mixture can be synthesized.
水素添加処理は、公知の水添方法により実施でき、例えば、公知の水素化触媒(均一系水素化触媒、不均一系水素化触媒など)を使用し、1〜100気圧の加圧水素下で処理することで、重合体を水素化できる。 The hydrogenation treatment can be carried out by a known hydrogenation method. For example, a known hydrogenation catalyst (homogeneous hydrogenation catalyst, heterogeneous hydrogenation catalyst, etc.) is used and the treatment is performed under pressurized hydrogen at 1 to 100 atm. By doing so, the polymer can be hydrogenated.
次いで、上記で得られた重合体を、エステル基及び/又はカルボキシル基を有する化合物により変性することにより重合体混合物(a)が得られ、また、窒素含有複素環基を有する化合物により変性することにより重合体混合物(b)が得られる。 Next, the polymer mixture (a) is obtained by modifying the polymer obtained above with a compound having an ester group and / or a carboxyl group, and is modified with a compound having a nitrogen-containing heterocyclic group. To obtain a polymer mixture (b).
エステル基及び/又はカルボキシル基を有する化合物のエステル基は、−O−C(=O)−R又は−C(=O)−O−R(R:1価の飽和又は不飽和炭化水素基)で表される基、カルボキシル基は−C(=O)−O−Hで表される基である。 The ester group of the compound having an ester group and / or a carboxyl group is —O—C (═O) —R or —C (═O) —O—R (R: a monovalent saturated or unsaturated hydrocarbon group). And a carboxyl group are groups represented by —C (═O) —O—H.
エステル基及び/又はカルボキシル基を有する化合物としては、これらの官能基を有するものであれば特に限定されず、例えば、ブロモ酢酸メチル、ブロモ酢酸エチル、ブロモ酢酸i−プロピル、ブロモ酢酸t−ブチル、ブロモ酢酸ベンジル、2−メチルブロモ酢酸ブチル、2−メチルブロモ酢酸t−ブチル、2,2−ジメチルブロモ酢酸エチル、2,2−ジメチルブロモ酢酸t−ブチル、2−ジエチルブロモ酢酸エチル、2−フェニルブロモ酢酸メチル、3−ブロモプロパン酸メチル、3−ブロモプロパン酸エチル、2−メチル−3−ブロモプロパン酸メチル、4−ブロモブタン酸メチル、4−ブロモブタン酸エチル、2−メチル−4−タロローブタン酸メチル、6−ブロモヘキサン酸エチル、5−ブロモペンタン酸エチル、シアノギ酸メチル、クロロギ酸メチル、クロロギ酸エチル、クロロギ酸i−プロピル、クロロギ酸i−ブチル、クロロギ酸t−ブチル、クロロギ酸ペンチル、クロロギ酸ヘキシル、クロロギ酸ヘブチル、クロロギ酸オクチル、クロロギ酸デシル、クロロギ酸ドデシル、クロロギ酸ヘキサデシル、クロロギ酸フェニル、クロロギ酸ベンジル、無水コハク酸、ブチルコハク酸無水物、1,2−シクロヘキサンジカルボン酸無水物、デシルコハク酸無水物、ドデシルコハク酸無水物、ヘキサデシルコハク酸無水物、4−メチルシクロヘキサン−1,2−ジカルボン酸無水物、オクタデシルコハク酸無水物、n−オクチルコハク酸無水物、n−テトラデシルコハク酸無水物、グルタル酸無水物、1,1−シクロペンタン二酢酸無水物、3,3−ジメチルグルタル酸無水物、2,2−ジメチルグルタル酸無水物、3−メチルグルタル酸無水物、4−tert−ブチルフタル酸無水物、4−メチルフタル酸無水物、3−メチルフタル酸無水物、アクリル酸t−ブチル、アクリル酸メチル、アクリル酸エチル、無水マレイン酸、アクリル酸、メタクリル酸、イタコン酸、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、アゼライン酸、セバシン酸、マレイン酸、フマル酸、シトラコン酸などが挙げられる。なかでもアクリル酸t−ブチル、シアノギ酸メチル、4−メチルシクロヘキサン−1,2−ジカルボン酸無水物、無水マレイン酸が好ましい。 The compound having an ester group and / or a carboxyl group is not particularly limited as long as it has these functional groups. For example, methyl bromoacetate, ethyl bromoacetate, i-propyl bromoacetate, t-butyl bromoacetate, Benzyl bromoacetate, butyl 2-methylbromoacetate, t-butyl 2-methylbromoacetate, ethyl 2,2-dimethylbromoacetate, t-butyl 2,2-dimethylbromoacetate, ethyl 2-diethylbromoacetate, 2-phenylbromoacetic acid Methyl, methyl 3-bromopropanoate, ethyl 3-bromopropanoate, methyl 2-methyl-3-bromopropanoate, methyl 4-bromobutanoate, ethyl 4-bromobutanoate, methyl 2-methyl-4-tarobutanoate, 6 -Ethyl bromohexanoate, ethyl 5-bromopentanoate, cyanoformate , Methyl chloroformate, ethyl chloroformate, i-propyl chloroformate, i-butyl chloroformate, t-butyl chloroformate, pentyl chloroformate, hexyl chloroformate, hebutyl chloroformate, octyl chloroformate, decyl chloroformate, chloroformate Dodecyl, hexadecyl chloroformate, phenyl chloroformate, benzyl chloroformate, succinic anhydride, butyl succinic anhydride, 1,2-cyclohexanedicarboxylic anhydride, decyl succinic anhydride, dodecyl succinic anhydride, hexadecyl succinic anhydride 4-methylcyclohexane-1,2-dicarboxylic anhydride, octadecyl succinic anhydride, n-octyl succinic anhydride, n-tetradecyl succinic anhydride, glutaric anhydride, 1,1-cyclopentane Acetic anhydride, 3,3-dimethylglutaric acid Water, 2,2-dimethylglutaric anhydride, 3-methylglutaric anhydride, 4-tert-butylphthalic anhydride, 4-methylphthalic anhydride, 3-methylphthalic anhydride, t-butyl acrylate, Methyl acrylate, ethyl acrylate, maleic anhydride, acrylic acid, methacrylic acid, itaconic acid, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, azelaic acid, sebacic acid, maleic acid, fumaric acid, citraconic acid Etc. Of these, t-butyl acrylate, methyl cyanoformate, 4-methylcyclohexane-1,2-dicarboxylic anhydride, and maleic anhydride are preferred.
エステル基及び/又はカルボキシル基を有する化合物による変性方法としては特に限定されず、例えば、上記重合体と該化合物とを接触させる方法などが挙げられる。具体的には、前述のアニオン重合により作製された重合体の活性末端をクエンチ後、重合体溶液に該化合物を添加する方法などにより、重合体と該化合物とを反応させることで、変性重合体を含む重合体混合物(a)を調製できる。 The modification method using the compound having an ester group and / or a carboxyl group is not particularly limited, and examples thereof include a method of bringing the polymer into contact with the compound. Specifically, after quenching the active terminal of the polymer prepared by the anionic polymerization described above, the modified polymer is reacted with the polymer by a method such as adding the compound to a polymer solution. A polymer mixture (a) can be prepared.
より具体的には、クエンチ後の重合体をテトラヒドロフランに溶解し、得られた重合体溶液にテトラメチルエチレンジアミンを添加し、必要に応じて所定温度に調整し、次いで有機リチウム化合物を添加して必要に応じて所定温度で撹拌した後、該化合物を添加する(接触させる)方法などが挙げられる。これにより、主鎖が該化合物により変性された変性重合体を含む重合体混合物を調製できる。 More specifically, the polymer after quenching is dissolved in tetrahydrofuran, tetramethylethylenediamine is added to the resulting polymer solution, adjusted to a predetermined temperature as necessary, and then an organolithium compound is added. And a method of adding (contacting) the compound after stirring at a predetermined temperature. Thereby, a polymer mixture containing a modified polymer having a main chain modified with the compound can be prepared.
上記変性反応において、テトラメチルエチレンジアミンの添加量は、有機リチウム化合物1モル当たり0.01モル当量以上が好ましく、0.05モル当量以上がより好ましく、1000モル当量以下が好ましく、500モル当量以下がより好ましい。 In the above modification reaction, the amount of tetramethylethylenediamine added is preferably 0.01 molar equivalents or more, more preferably 0.05 molar equivalents or more, preferably 1000 molar equivalents or less, and 500 molar equivalents or less per mole of the organic lithium compound. More preferred.
テトラメチルエチレンジアミンを添加した後、溶液の温度を好ましくは−10〜30℃(より好ましくは−5〜10℃)に調整することが好ましい。 After adding tetramethylethylenediamine, the temperature of the solution is preferably adjusted to −10 to 30 ° C. (more preferably −5 to 10 ° C.).
上記変性反応における有機リチウム化合物としては、前述と同様のものが好ましい。
上記変性反応において、有機リチウム化合物の添加量は、重合体1gに対して、0.00001モル以上が好ましく、0.0001モル以上がより好ましく、0.1モル以下が好ましく、0.01モル以下がより好ましい。
なお、撹拌方法は特に限定されず、公知の方法で実施できる。撹拌時の温度は特に限定されず、例えば10〜50℃で実施できる。
As the organolithium compound in the modification reaction, the same as described above is preferable.
In the above modification reaction, the addition amount of the organolithium compound is preferably 0.00001 mol or more, more preferably 0.0001 mol or more, preferably 0.1 mol or less, and 0.01 mol or less with respect to 1 g of the polymer. Is more preferable.
In addition, the stirring method is not specifically limited, It can implement by a well-known method. The temperature at the time of stirring is not specifically limited, For example, it can implement at 10-50 degreeC.
上記変性反応において、エステル基及び/又はカルボキシル基を有する化合物の添加量は、良好に変性できるという点から、重合体100質量部に対して、好ましくは0.001質量部以上、より好ましくは1質量部以上であり、また、好ましくは200質量部以下、より好ましくは50質量部以下、更に好ましくは10質量部以下である。 In the above modification reaction, the addition amount of the compound having an ester group and / or a carboxyl group is preferably 0.001 part by mass or more, more preferably 1 with respect to 100 parts by mass of the polymer, from the viewpoint that the compound can be modified well. It is not less than 200 parts by mass, preferably not more than 200 parts by mass, more preferably not more than 50 parts by mass, and still more preferably not more than 10 parts by mass.
エステル基及び/又はカルボキシル基を有する化合物と接触させる温度、時間は、適宜設定できるが、通常、0〜50℃(好ましくは20〜40℃)、5分〜6時間である。
なお、通常、変性後に重合反応を停止する目的で水、アルコール、酸などを混合する。さらに必要に応じて公知の老化防止剤を混合してもよい。
The temperature and time for contacting with the compound having an ester group and / or a carboxyl group can be appropriately set, but are usually 0 to 50 ° C. (preferably 20 to 40 ° C.) and 5 minutes to 6 hours.
Usually, water, alcohol, acid or the like is mixed for the purpose of stopping the polymerization reaction after modification. Furthermore, you may mix a well-known anti-aging agent as needed.
上記により得られた重合体混合物(a)としては、エステル基及び/又はカルボキシル基を有する化合物に由来する下記式(1)で表される変性基を有する変性重合体、又は該変性重合体の二量体や三量体などの多量体を含むものが挙げられる。
Aは2価の飽和又は不飽和炭化水素基であれば特に限定されず、直鎖状、分岐状、環状のアルキレン基、アルケニレン基、アリーレン基などが挙げられる。なかでも、優れた低燃費性、耐摩耗性が得られるという理由から、下記式(13)で表される基が好ましい。
式中、mは0〜6の整数を表し、好ましくは0〜2である。 In formula, m represents the integer of 0-6, Preferably it is 0-2.
R4及びR5の炭素数1〜2の炭化水素基としては、メチル基、エチル基などが挙げられ、R4及びR5のアリール基としては、フェニル基、ベンジル基などが挙げられる。R4及びR5としては、水素原子が好ましい。 Examples of the hydrocarbon group having 1 or 2 carbon atoms of R 4 and R 5 include a methyl group and an ethyl group, and examples of the aryl group of R 4 and R 5 include a phenyl group and a benzyl group. R 4 and R 5 are preferably a hydrogen atom.
R2の1価の飽和又は不飽和炭化水素基は特に限定されず、直鎖状、分岐状、環状のアルキル基、アルケニル基、アリール基などが挙げられる。なかでも、炭素数1〜16の炭化水素基が好ましく、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、デシル基、ドデシル基、ヘキサデシル基などのアルキル基;フェニル基、ベンジル基などのアリール基;などが挙げられる。R2としては、水素原子が好ましい。 The monovalent saturated or unsaturated hydrocarbon group for R 2 is not particularly limited, and examples thereof include linear, branched, and cyclic alkyl groups, alkenyl groups, and aryl groups. Among them, a hydrocarbon group having 1 to 16 carbon atoms is preferable, for example, methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, decyl group, dodecyl group, hexadecyl group, etc. An aryl group such as a phenyl group or a benzyl group; R 2 is preferably a hydrogen atom.
Bは2価の飽和又は不飽和炭化水素基であれば特に限定されず、例えば、Aの炭化水素基と同様のものが挙げられる。なかでも、下記式(14)〜(17)のいずれかで表される基が好ましく、(15)、(17)がより好ましく、(15)が更に好ましい。 If B is a bivalent saturated or unsaturated hydrocarbon group, it will not specifically limit, For example, the thing similar to the hydrocarbon group of A is mentioned. Especially, group represented by either of following formula (14)-(17) is preferable, (15) and (17) are more preferable, and (15) is still more preferable.
R6及びR7の炭素数1〜18の炭化水素基としては、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基、ヘプチル基、オクチル基、デシル基、ドデシル基、ヘキサデシル基などのアルキル基;フェニル基、ベンジル基などのアリール基;などが挙げられる。 Examples of the hydrocarbon group having 1 to 18 carbon atoms of R 6 and R 7 include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, decyl group, dodecyl group, hexadecyl group Alkyl groups such as phenyl groups, aryl groups such as benzyl groups, and the like.
R8としてはメチル基が好ましい。 R 8 is preferably a methyl group.
R9の炭素数1〜4の炭化水素基としては、メチル基、エチル基、プロピル基、ブチル基などが挙げられる。 Examples of the hydrocarbon group having 1 to 4 carbon atoms of R 9 include a methyl group, an ethyl group, a propyl group, and a butyl group.
R3の1価の飽和又は不飽和炭化水素基は特に限定されず、R2の炭化水素基と同様のものが挙げられ、例えば、メチル基、エチル基、プロピル基、ブチル基、ペンチル基、ヘキシル基などの炭素数1〜6の炭化水素基が列挙される。R3としては水素原子が好ましい。 The monovalent saturated or unsaturated hydrocarbon group for R 3 is not particularly limited, and examples thereof include those similar to the hydrocarbon group for R 2. For example, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, Listed are hydrocarbon groups having 1 to 6 carbon atoms such as a hexyl group. R 3 is preferably a hydrogen atom.
また、前述のとおり、重合して得られた重合体を、窒素含有複素環基を有する化合物により変性することにより、重合体混合物(b)が得られる。なお、上記化合物としては、低燃費性及び耐摩耗性をバランス良く改善できる点から、置換若しくは非置換のピリジン基、ピリミジン基、ピラジン基、ピリダジン基及びトリアジン基からなる群より選択される少なくとも1種の官能基を有する化合物が好ましく、ピリジン基及び/又はピリミジン基を有する化合物がより好ましく、ピリジン基を有する化合物が更に好ましい。 Moreover, as mentioned above, a polymer mixture (b) is obtained by modifying the polymer obtained by polymerization with a compound having a nitrogen-containing heterocyclic group. The compound is at least one selected from the group consisting of a substituted or unsubstituted pyridine group, pyrimidine group, pyrazine group, pyridazine group and triazine group from the viewpoint of improving fuel economy and wear resistance in a well-balanced manner. A compound having a kind of functional group is preferable, a compound having a pyridine group and / or a pyrimidine group is more preferable, and a compound having a pyridine group is still more preferable.
ピリジン基を有する化合物としては、2−ビニルピリジン、2−エチニルピリジン、2−ピリジンメタノールとp−トルエンスルホン酸のエステル、2−ピリジンエタノールとp−トルエンスルホン酸のエステル、5−エチル−2−ピリジンエタノールとp−トルエンスルホン酸のエステル、2−ピリジンカルボキシアルデヒド、2−アセチルピリジン、2−ベンゾイルピリジン、エチル−2−ピリジンカルボキシレート、n−ブチル−α−ピコリネート、2,3−ピリジンジカルボン酸無水物、2−シアノ−3−メチルピリジン、3−ビニルピリジン、3−エチニルピリジン、3−ピリジンメタノールとp−トルエンスルホン酸のエステル、3−ピリジンエタノールとp−トルエンスルホン酸のエステル、4−ビニルピリジン、4−エチニルピリジン、4−ピリジンメタノールとp−トルエンスルホン酸のエステル、4−ピリジンエタノールとp−トルエンスルホン酸のエステル、3−ピリジンカルボキシアルデヒド、3−アセチルピリジン、3−ベンゾイルピリジン、メチルニコチネート、エチルニコチネート、n−ブチルニコチネート、ベンゾイルニコチネート、3−シアノピリジン、4−アセチルピリジン、4−ベンゾイルピリジン、4−ピリジンカルボキシアルデヒド、メチルイソニコチネート、エチルイソニコチネート、2−アセチル−4−メチルピリジン、メチル−6−メチルニコチネート、6−メチル−2−ピリジンカルボキシアルデヒド、3−アセチルピリジン、4−アセチルピリジン、2−シアノ−4−メチルピリジン、2−シアノ−5−メチルピリジン、イソニコチン酸無水物、4−シアノピリジン、イソニコチン酸メチルなどが挙げられる。 Examples of the compound having a pyridine group include 2-vinylpyridine, 2-ethynylpyridine, 2-pyridinemethanol and p-toluenesulfonic acid ester, 2-pyridineethanol and p-toluenesulfonic acid ester, 5-ethyl-2- Esters of pyridine ethanol and p-toluenesulfonic acid, 2-pyridinecarboxaldehyde, 2-acetylpyridine, 2-benzoylpyridine, ethyl-2-pyridinecarboxylate, n-butyl-α-picolinate, 2,3-pyridinedicarboxylic acid Anhydride, 2-cyano-3-methylpyridine, 3-vinylpyridine, 3-ethynylpyridine, ester of 3-pyridinemethanol and p-toluenesulfonic acid, ester of 3-pyridineethanol and p-toluenesulfonic acid, 4- Vinylpyridine, 4-ethini Pyridine, ester of 4-pyridinemethanol and p-toluenesulfonic acid, ester of 4-pyridineethanol and p-toluenesulfonic acid, 3-pyridinecarboxaldehyde, 3-acetylpyridine, 3-benzoylpyridine, methylnicotinate, ethylnicotine Nate, n-butylnicotinate, benzoylnicotinate, 3-cyanopyridine, 4-acetylpyridine, 4-benzoylpyridine, 4-pyridinecarboxaldehyde, methylisonicotinate, ethylisonicotinate, 2-acetyl-4-methyl Pyridine, methyl-6-methylnicotinate, 6-methyl-2-pyridinecarboxaldehyde, 3-acetylpyridine, 4-acetylpyridine, 2-cyano-4-methylpyridine, 2-cyano-5-methylpyridine, iso And nicotinic acid anhydride, 4-cyanopyridine, methyl isonicotinate and the like.
ピリミジン基を有する化合物としては、2−メチルピリミジン、2−シアノピリミジン、1,2−ジメチル−1,4,5,6−テトラヒドロピリミジン、ジアミノピリミジン、2−アミノ−4−メチルピリミジン、4,6−ジヒドロキシ−2−メルカプトピリミジン、4−ヒドロキシ−2−メルカプトピリミジン、4−アミノ−6−ヒドロキシ−2−メルカプトピリミジン、4−アミノ−2−メルカプトピリミジン、5−アミノ−2,4−ジヒドロキシピリミジン、4−アミノ−2,6−ジヒドロキシピリミジン、シトシン、5−ビニルピリミジン、5−エチニルピリミジン、5−アセチルピリミジンなどが挙げられる。 Examples of the compound having a pyrimidine group include 2-methylpyrimidine, 2-cyanopyrimidine, 1,2-dimethyl-1,4,5,6-tetrahydropyrimidine, diaminopyrimidine, 2-amino-4-methylpyrimidine, 4,6 -Dihydroxy-2-mercaptopyrimidine, 4-hydroxy-2-mercaptopyrimidine, 4-amino-6-hydroxy-2-mercaptopyrimidine, 4-amino-2-mercaptopyrimidine, 5-amino-2,4-dihydroxypyrimidine, Examples include 4-amino-2,6-dihydroxypyrimidine, cytosine, 5-vinylpyrimidine, 5-ethynylpyrimidine, 5-acetylpyrimidine and the like.
ピラジン基を有する化合物としては、2−ピラジンカルボニトリル、2−メチルピラジン、2,5−ジメチルピラジン、2,6−ジメチルピラジン、2,3,5−トリメチルピラジン、テトラメチルピラジン、2,5−ジエチルピラジン、2,6−ジエチルピラジン、2,3−ジエチル−5−メチルピラジン、2−エチル−3,5−ジメチルピラジン、2−ビニルピラジン、2−エチニルピラジン、2−アセチルピラジンなどが挙げられる。 Examples of the compound having a pyrazine group include 2-pyrazinecarbonitrile, 2-methylpyrazine, 2,5-dimethylpyrazine, 2,6-dimethylpyrazine, 2,3,5-trimethylpyrazine, tetramethylpyrazine, 2,5- Examples include diethylpyrazine, 2,6-diethylpyrazine, 2,3-diethyl-5-methylpyrazine, 2-ethyl-3,5-dimethylpyrazine, 2-vinylpyrazine, 2-ethynylpyrazine, and 2-acetylpyrazine. .
ピリダジン基を有する化合物としては、6−メチル−8−ヒドロキシトリアゾロビリダジン、4,5−ジクロロピリダジン、6−メチルピリダジン、5−ビニルピリダジンなどが挙げられる。 Examples of the compound having a pyridazine group include 6-methyl-8-hydroxytriazolobilidazine, 4,5-dichloropyridazine, 6-methylpyridazine, and 5-vinylpyridazine.
トリアジン基を有する化合物としては、メラミン、メラミンシアヌレート、グアナミン、アジポグアナミン、ベンゾグアナミン、アセトグアナミン、サクシノグアナミン、メラム、メレム、メロンなどが挙げられる。 Examples of the compound having a triazine group include melamine, melamine cyanurate, guanamine, adipogguanamine, benzoguanamine, acetoguanamine, succinoguanamine, melam, melem, melon and the like.
上記化合物の置換基としては特に限定されず、公知の基が挙げられるが、なかでも、シアノ基(−CN)、エチニル基(−CCH)、カルボキシル基(−COOH)、−COOR10(R10はアルキル基を表す。)で表される基、アセチル基(−COCH3)、アルキル基又は無水カルボン酸基(−CO−O−CO−)が好ましく、シアノ基がより好ましい。ここで、R10のアルキル基としては、良好に変性でき、前述の性能が良好に得られるという理由から、好ましくは炭素数1〜5、より好ましくは炭素数1〜2のアルキル基が好適であり、例えば、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、iso−ブチル基、sec−ブチル基、tert−ブチル基、ペンチル基などが挙げられる。 The substituent of the above compound is not particularly limited and may be a known group. Among them, a cyano group (—CN), an ethynyl group (—CCH), a carboxyl group (—COOH), —COOR 10 (R 10 Is an alkyl group.), An acetyl group (—COCH 3 ), an alkyl group or a carboxylic anhydride group (—CO—O—CO—) is preferred, and a cyano group is more preferred. Here, the alkyl group of R 10 is preferably an alkyl group having 1 to 5 carbon atoms, more preferably 1 to 2 carbon atoms, because it can be modified well and the above-mentioned performance can be obtained well. Yes, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, iso-butyl group, sec-butyl group, tert-butyl group, pentyl group and the like.
上記化合物のなかでも、イソニコチン酸メチル、2−エチニルピリジン、2,3−ピリジンジカルボン酸無水物、2−アセチル−4−メチルピリジン、2−シアノピリミジンが好ましい。 Among the above compounds, methyl isonicotinate, 2-ethynylpyridine, 2,3-pyridinedicarboxylic anhydride, 2-acetyl-4-methylpyridine, and 2-cyanopyrimidine are preferable.
また、上記化合物としては、低燃費性及び耐摩耗性をバランス良く改善できる点から、下記式(I)〜(VII)で表される化合物が好ましく、より好ましくは(I)〜(IV)、更に好ましくは(I)、(III)で表される化合物である。
R11としては、シアノ基が好ましく、R12としては、水素が好ましい。また、R12、R13のアルキル基としては、良好に変性でき、前述の性能が良好に得られるという理由から、好ましくは炭素数1〜5、より好ましくは炭素数1〜2のアルキル基が好適であり、例えば、メチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、iso−ブチル基、sec−ブチル基、tert−ブチル基、ペンチル基などが挙げられる。 R 11 is preferably a cyano group, and R 12 is preferably hydrogen. Moreover, as an alkyl group of R 12 and R 13 , an alkyl group having 1 to 5 carbon atoms, more preferably 1 to 2 carbon atoms is preferable because it can be modified well and the above-described performance can be obtained well. Examples thereof include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, an n-butyl group, an iso-butyl group, a sec-butyl group, a tert-butyl group, and a pentyl group.
上記化合物による変性方法としては特に限定されず、前述の変性方法と同様に実施できる。 It does not specifically limit as the modification method by the said compound, It can implement similarly to the above-mentioned modification method.
上記により得られた重合体混合物(b)は、通常、下記式(3)、(4)又は(5)で表される変性基を有する変性重合体を含む。
上記式(3)〜(5)において、R21は上記式(6)〜(12)のいずれかを表すが、なかでも、窒素含有量が多すぎるとスコーチが速くなるという理由から、好ましくは(6)〜(9)、より好ましくは(6)である。 In the above formulas (3) to (5), R 21 represents any one of the above formulas (6) to (12). Among them, it is preferable because the scorch becomes faster when the nitrogen content is too high. (6) to (9), more preferably (6).
上記式(6)〜(12)において、R24、R25は同一若しくは異なって、水素原子、炭素数1〜2の炭化水素基、アリール基又はカルボキシル基を表す。炭素数1〜2の炭化水素基としては、例えば、メチル基、エチル基、ビニル基などが挙げられる。
アリール基としては、好ましくは炭素数6〜10であり、具体的には、フェニル基、トリル基、キシリル基、ビフェニル基、ナフチル基、アントリル基、フェナントリル基などが挙げられる。
In the above formulas (6) to (12), R 24 and R 25 are the same or different and each represents a hydrogen atom, a hydrocarbon group having 1 to 2 carbon atoms, an aryl group, or a carboxyl group. As a C1-C2 hydrocarbon group, a methyl group, an ethyl group, a vinyl group etc. are mentioned, for example.
The aryl group preferably has 6 to 10 carbon atoms, and specific examples include a phenyl group, a tolyl group, a xylyl group, a biphenyl group, a naphthyl group, an anthryl group, and a phenanthryl group.
上記式(4)において、R22、R23は同一若しくは異なって、水素原子、炭素数1〜2の炭化水素基、アリール基又はヒドロキシル基を表す。炭素数1〜2の炭化水素基としては、例えば、メチル基、エチル基、ビニル基などが挙げられる。
アリール基としては、好ましくは炭素数6〜10であり、具体的には、R24、R25のアリール基と同様のものが挙げられる。
In said formula (4), R <22> , R < 23 > is the same or different and represents a hydrogen atom, a C1-C2 hydrocarbon group, an aryl group, or a hydroxyl group. As a C1-C2 hydrocarbon group, a methyl group, an ethyl group, a vinyl group etc. are mentioned, for example.
The aryl group, preferably 6 to 10 carbon atoms, and specific examples thereof include the same aryl groups as R 24, R 25.
上記で得られた重合体混合物(a)及び(b)は、該混合物を構成する重合体1分子あたり、前述の変性基を平均0.1個以上有すること、すなわち重合体混合物を構成する全重合体中の10%以上が前述の化合物により変性された変性重合体であることが好ましい。 The polymer mixtures (a) and (b) obtained above have an average of 0.1 or more of the above-mentioned modifying groups per molecule of the polymer constituting the mixture, that is, all the polymers constituting the polymer mixture. It is preferable that 10% or more of the polymer is a modified polymer modified with the aforementioned compound.
重合体混合物(a)及び(b)の重量平均分子量(Mw)は1.0×103以上、好ましくは2.0×103以上、より好ましくは4.0×103以上である。Mwが1.0×103未満では、ヒステリシスロスが大きく充分な低燃費性が得られにくいだけでなく、耐摩耗性も低下する上、ブリードアウトする傾向がある。該Mwは1.0×105以下、好ましくは1.0×104以下、より好ましくは6.0×103以下である。Mwが1.0×105を超えると、加工性の悪化が懸念される。
なお、本明細書において、重量平均分子量(Mw)は、後述の実施例に記載の方法により測定される。
The weight average molecular weight (Mw) of the polymer mixtures (a) and (b) is 1.0 × 10 3 or more, preferably 2.0 × 10 3 or more, more preferably 4.0 × 10 3 or more. When Mw is less than 1.0 × 10 3 , not only is the hysteresis loss large and it is difficult to obtain sufficient fuel efficiency, but wear resistance is also lowered and bleeding tends to occur. The Mw is 1.0 × 10 5 or less, preferably 1.0 × 10 4 or less, and more preferably 6.0 × 10 3 or less. When Mw exceeds 1.0 × 10 5 , there is a concern about deterioration of workability.
In addition, in this specification, a weight average molecular weight (Mw) is measured by the method as described in the below-mentioned Example.
重合体混合物(a)及び(b)における共役ジエン部の二重結合の水素添加率は、好ましくは30モル%以上、より好ましくは35モル%以上である。水素添加率が30モル%未満では、水素添加処理による性能改善効果が充分に得られないおそれがある。また、水素添加率は、100モル%であってもよいが、好ましくは80モル%以下である。80モル%を超えると、マトリックスゴム中からのブリードアウトが懸念される。
ここで、水素添加率は、プロトンNMRを測定して得られたスペクトルの不飽和結合部のスペクトル減少率から計算することができる。
The hydrogenation rate of the double bond of the conjugated diene part in the polymer mixtures (a) and (b) is preferably 30 mol% or more, more preferably 35 mol% or more. When the hydrogenation rate is less than 30 mol%, the performance improvement effect by the hydrogenation treatment may not be sufficiently obtained. The hydrogenation rate may be 100 mol%, but is preferably 80 mol% or less. If it exceeds 80 mol%, there is a concern about bleeding out from the matrix rubber.
Here, the hydrogenation rate can be calculated from the spectrum reduction rate of the unsaturated bond portion of the spectrum obtained by measuring proton NMR.
重合体混合物(a)及び(b)のスチレン含有量は、好ましくは5質量%以上、より好ましくは10質量%以上である。スチレン含有量が5質量%未満であると、充分なグリップ性能が得られないおそれがある。該スチレン含有量は、好ましくは45質量%以下、より好ましくは35質量%以下である。スチレン含有量が45質量%を超えると、低燃費性が悪化する傾向がある。
なお、本明細書において、スチレン含有量は、後述の実施例に記載の方法により測定される。
The styrene content of the polymer mixtures (a) and (b) is preferably 5% by mass or more, more preferably 10% by mass or more. If the styrene content is less than 5% by mass, sufficient grip performance may not be obtained. The styrene content is preferably 45% by mass or less, more preferably 35% by mass or less. If the styrene content exceeds 45% by mass, the fuel efficiency tends to deteriorate.
In addition, in this specification, styrene content is measured by the method as described in the below-mentioned Example.
重合体混合物(a)及び(b)の合計含有量は、ゴム成分100質量部に対して、好ましくは1質量部以上、より好ましくは10質量部以上、更に好ましくは15質量部以上である。1質量部未満であると、低燃費性、耐摩耗性を充分に改善できないおそれがある。また、グリップ性能を向上できないおそれがある。該含有量は、好ましくは120質量部以下、より好ましくは30質量部以下である。120質量部を超えると、ブリードアウトする上にコストが高くなる傾向がある。
なお、上記重合体混合物(a)及び(b)は、ゴム成分に含まれない。
The total content of the polymer mixtures (a) and (b) is preferably 1 part by mass or more, more preferably 10 parts by mass or more, and still more preferably 15 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 1 part by mass, the fuel economy and wear resistance may not be sufficiently improved. In addition, grip performance may not be improved. The content is preferably 120 parts by mass or less, more preferably 30 parts by mass or less. When the amount exceeds 120 parts by mass, bleeding tends to occur and the cost tends to increase.
The polymer mixtures (a) and (b) are not included in the rubber component.
重合体混合物(a)の含有量は、ゴム成分100質量部に対して、好ましくは0.5質量部以上、より好ましくは3質量部以上、更に好ましくは10質量部以上である。該含有量は、好ましくは100質量部以下、より好ましくは25質量部以下である。 The content of the polymer mixture (a) is preferably 0.5 parts by mass or more, more preferably 3 parts by mass or more, and still more preferably 10 parts by mass or more with respect to 100 parts by mass of the rubber component. The content is preferably 100 parts by mass or less, more preferably 25 parts by mass or less.
重合体混合物(b)の含有量は、ゴム成分100質量部に対して、好ましくは0.5質量部以上、より好ましくは3質量部以上、更に好ましくは10質量部以上である。該含有量は、好ましくは100質量部以下、より好ましくは25質量部以下である。
重合体混合物(a)及び(b)の各含有量が0.5質量部未満であると、低燃費性、耐摩耗性を充分に改善できないおそれがある。100質量部を超えると、ブリードアウトする上にコストが高くなる傾向がある。
The content of the polymer mixture (b) is preferably 0.5 parts by mass or more, more preferably 3 parts by mass or more, and further preferably 10 parts by mass or more with respect to 100 parts by mass of the rubber component. The content is preferably 100 parts by mass or less, more preferably 25 parts by mass or less.
If the content of each of the polymer mixtures (a) and (b) is less than 0.5 parts by mass, the fuel economy and the wear resistance may not be sufficiently improved. If the amount exceeds 100 parts by mass, bleeding tends to occur and the cost tends to increase.
本発明で使用できるゴム成分としては、天然ゴム(NR)、イソプレンゴム(IR)、ブタジエンゴム(BR)、スチレンブタジエンゴム(SBR)、アクリロニトリルブタジエンゴム(NBR)、クロロプレンゴム(CR)、ブチルゴム(IIR)、スチレン−イソプレン−ブタジエン共重合ゴム(SIBR)などのジエン系ゴムなどが挙げられる。なかでも、グリップ性能、耐摩耗性がバランスよく得られるという理由から、NR、BR、SBRが好ましく、SBRがより好ましい。なお、NR、SBRの併用、BR、SBRの併用、NR、BR、SBRの併用も好適である。 Examples of rubber components that can be used in the present invention include natural rubber (NR), isoprene rubber (IR), butadiene rubber (BR), styrene butadiene rubber (SBR), acrylonitrile butadiene rubber (NBR), chloroprene rubber (CR), butyl rubber ( IIR) and diene rubbers such as styrene-isoprene-butadiene copolymer rubber (SIBR). Among these, NR, BR, and SBR are preferable, and SBR is more preferable because grip performance and wear resistance can be obtained in a well-balanced manner. In addition, the combined use of NR and SBR, the combined use of BR and SBR, and the combined use of NR, BR and SBR are also suitable.
SBRとしては、特に限定されず、例えば、乳化重合スチレンブタジエンゴム(E−SBR)、溶液重合スチレンブタジエンゴム(S−SBR)などを使用できる。なかでも、低燃費性、耐摩耗性を良好に改善できるという点から、S−SBRが好ましい。 The SBR is not particularly limited, and for example, emulsion polymerization styrene butadiene rubber (E-SBR), solution polymerization styrene butadiene rubber (S-SBR), and the like can be used. Among these, S-SBR is preferable from the viewpoint that fuel efficiency and wear resistance can be improved satisfactorily.
SBRのスチレン含有量は、好ましくは10質量%以上、より好ましくは15質量%以上である。また、該スチレン含有量は、好ましくは50質量%以下、より好ましくは30質量%以下である。該スチレン含有量が上記範囲内であると、良好な低燃費性、耐摩耗性が得られる。 The styrene content of SBR is preferably 10% by mass or more, more preferably 15% by mass or more. Moreover, this styrene content becomes like this. Preferably it is 50 mass% or less, More preferably, it is 30 mass% or less. When the styrene content is within the above range, good fuel economy and wear resistance can be obtained.
ゴム成分100質量%中のSBRの含有量は、低燃費性、耐摩耗性がバランスよく得られるという理由から、好ましくは80質量%以上、より好ましくは90質量%以上、更に好ましくは100質量%である。 The content of SBR in 100% by mass of the rubber component is preferably 80% by mass or more, more preferably 90% by mass or more, and still more preferably 100% by mass, because low fuel consumption and wear resistance can be obtained in a balanced manner. It is.
シリカとしては、例えば、乾式法シリカ(無水ケイ酸)、湿式法シリカ(含水ケイ酸)などが挙げられるが、シラノール基が多いという理由から、湿式法シリカが好ましい。 Examples of the silica include dry process silica (anhydrous silicic acid), wet process silica (hydrous silicic acid), and the like, but wet process silica is preferred because it has many silanol groups.
シリカのチッ素吸着比表面積(N2SA)は、50m2/g以上が好ましく、80m2/g以上がより好ましく、150m2/g以上が更に好ましい。50m2/g未満では、補強効果が小さく、充分な耐摩耗性が得られない傾向がある。また、該N2SAは、300m2/g以下が好ましく、250m2/g以下がより好ましく、200m2/g以下が更に好ましい。300m2/gを超えると、シリカの分散性が悪く、ヒステリシスロスが増大し低燃費性が低下する傾向がある。
なお、シリカのN2SAは、ASTM D3037−93に準じてBET法で測定される値である。
The nitrogen adsorption specific surface area (N 2 SA) of silica is preferably 50 m 2 / g or more, more preferably 80 m 2 / g or more, and still more preferably 150 m 2 / g or more. If it is less than 50 m < 2 > / g, there exists a tendency for a reinforcement effect to be small and sufficient abrasion resistance not to be acquired. Further, the N 2 SA is preferably from 300 meters 2 / g or less, more preferably 250m 2 / g, 200m 2 / g or less is more preferable. When it exceeds 300 m 2 / g, the dispersibility of silica is poor, the hysteresis loss increases, and the fuel efficiency tends to decrease.
The N 2 SA of silica is a value determined by the BET method in accordance with ASTM D3037-93.
シリカの含有量は、ゴム成分100質量部に対して、好ましくは5質量部以上、より好ましくは15質量部以上、更に好ましくは30質量部以上である。5質量部未満であると、補強性が小さいため十分な耐屈曲疲労性、耐摩耗性が得られにくい傾向がある。該含有量は、好ましくは150質量部以下、より好ましくは100質量部以下、更に好ましくは70質量部以下である。150質量部を超えると、加工性や分散性が悪く、耐摩耗性が低下する傾向がある。 The content of silica is preferably 5 parts by mass or more, more preferably 15 parts by mass or more, and still more preferably 30 parts by mass or more with respect to 100 parts by mass of the rubber component. If the amount is less than 5 parts by mass, the reinforcing property is small, so that sufficient bending fatigue resistance and wear resistance tend to be difficult to obtain. The content is preferably 150 parts by mass or less, more preferably 100 parts by mass or less, and still more preferably 70 parts by mass or less. If it exceeds 150 parts by mass, the workability and dispersibility are poor and the wear resistance tends to decrease.
本発明のゴム組成物は、シリカとともにシランカップリング剤を含有することが好ましい。シランカップリング剤としては、例えば、スルフィド系、メルカプト系、ビニル系、アミノ系、グリシドキシ系、ニトロ系、クロロ系シランカップリング剤などが挙げられる。なかでも、補強性改善効果などの点から、ビス(3−トリエトキシシリルプロピル)ジスルフィド、ビス(3−トリエトキシシリルプロピル)テトラスルフィド、3−トリメトキシシリルプロピルベンゾチアゾリルテトラスルフィドが好ましい。シランカップリング剤の含有量はシリカ100質量部に対して、好ましくは1質量部以上、より好ましくは4質量部以上である。1質量部未満では、未加硫ゴム組成物の粘度が高く加工性が悪くなる傾向がある。該含有量は好ましくは20質量部以下、より好ましくは12質量部以下である。20質量部を超えると、配合量ほどのシランカップリング剤の配合効果が得られず、コストが高くなる傾向がある。 The rubber composition of the present invention preferably contains a silane coupling agent together with silica. Examples of the silane coupling agent include sulfide, mercapto, vinyl, amino, glycidoxy, nitro, and chloro silane coupling agents. Of these, bis (3-triethoxysilylpropyl) disulfide, bis (3-triethoxysilylpropyl) tetrasulfide, and 3-trimethoxysilylpropylbenzothiazolyl tetrasulfide are preferable from the viewpoint of reinforcing effect. The content of the silane coupling agent is preferably 1 part by mass or more, more preferably 4 parts by mass or more with respect to 100 parts by mass of silica. If it is less than 1 part by mass, the viscosity of the unvulcanized rubber composition tends to be high and the processability tends to deteriorate. The content is preferably 20 parts by mass or less, more preferably 12 parts by mass or less. If it exceeds 20 parts by mass, the blending effect of the silane coupling agent as much as the blending amount cannot be obtained, and the cost tends to increase.
本発明のゴム組成物には、前記成分以外にも、ゴム組成物の製造に一般に使用される配合剤、例えば、カーボンブラック、各種老化防止剤、ステアリン酸、酸化亜鉛、加硫剤、加硫促進剤などを適宜配合できる。 In addition to the above components, the rubber composition of the present invention contains compounding agents generally used in the production of rubber compositions, such as carbon black, various anti-aging agents, stearic acid, zinc oxide, vulcanizing agents, vulcanizing agents. An accelerator or the like can be appropriately blended.
オイルの含有量は、ゴム成分100質量部に対して、5質量部以下が好ましく、1質量部以下がより好ましく、含まなくてもよい。本発明のゴム組成物では、前述の低分子量の重合体混合物(a)、(b)を配合しているため、オイルを特段配合しなくても優れた性能が得られる。 The oil content is preferably 5 parts by mass or less, more preferably 1 part by mass or less, and may not be included, relative to 100 parts by mass of the rubber component. In the rubber composition of the present invention, since the low molecular weight polymer mixture (a) or (b) described above is blended, excellent performance can be obtained without special blending of oil.
本発明のゴム組成物は、一般的な方法で製造できる。すなわち、バンバリーミキサーやニーダー、オープンロールなどで前記各成分を混練りし、その後加硫する方法などにより製造できる。本発明のゴム組成物は、タイヤの各部材に好適に使用できるが、低燃費性に与える寄与率が大きいという理由から、トレッド、サイドウォールがより好適であり、トレッドが更に好適である。 The rubber composition of the present invention can be produced by a general method. That is, it can be produced by a method of kneading the above components with a Banbury mixer, kneader, open roll or the like and then vulcanizing. Although the rubber composition of the present invention can be suitably used for each member of a tire, a tread and a sidewall are more preferable, and a tread is more preferable because of a large contribution to low fuel consumption.
本発明の空気入りタイヤは、上記ゴム組成物を用いて通常の方法で製造できる。すなわち、前記成分を配合したゴム組成物を、未加硫の段階でタイヤの各部材の形状にあわせて押出し加工し、他のタイヤ部材とともに、タイヤ成型機上にて通常の方法で成形することにより、未加硫タイヤを形成する。この未加硫タイヤを加硫機中で加熱加圧することによりタイヤを得る。 The pneumatic tire of the present invention can be produced by a usual method using the rubber composition. That is, a rubber composition containing the above components is extruded in accordance with the shape of each member of the tire at an unvulcanized stage, and is molded together with other tire members by a normal method on a tire molding machine. Thus, an unvulcanized tire is formed. The unvulcanized tire is heated and pressurized in a vulcanizer to obtain a tire.
実施例に基づいて、本発明を具体的に説明するが、本発明はこれらのみに限定されるものではない。 The present invention will be specifically described based on examples, but the present invention is not limited to these examples.
以下、合成、重合時に用いた各種薬品について、まとめて説明する。なお、薬品は必要に応じて定法に従い精製を行った。
n−ヘキサン:関東化学(株)製
1,3−ブタジエン:高千穂化学工業(株)製
スチレン:関東化学(株)製
テトラメチルエチレンジアミン:関東化学(株)製
1.6M n−ブチルリチウムヘキサン溶液:関東化学(株)製
2,6−ジ−t−ブチル−p−クレゾール:大内新興化学工業(株)製
変性剤(1):東京化成工業(株)製の4−メチルシクロヘキサン−1,2−ジカルボン酸無水物
変性剤(2):和光純薬工業(株)製の2−シアノピリミジン
THF:東京化成工業(株)製のテトラヒドロフラン
10%パラジウムカーボン:東京化成工業(株)製
Hereinafter, various chemicals used at the time of synthesis and polymerization will be described together. In addition, the chemical | medical agent refine | purified according to the usual method as needed.
n-hexane: manufactured by Kanto Chemical Co., Ltd. 1,3-butadiene: manufactured by Takachiho Chemical Industry Co., Ltd. styrene: tetramethylethylenediamine manufactured by Kanto Chemical Co., Ltd .: 1.6M n-butyllithium hexane solution manufactured by Kanto Chemical Co., Ltd. : 2,6-di-t-butyl-p-cresol manufactured by Kanto Chemical Co., Ltd .: Denaturant manufactured by Ouchi Shinsei Chemical Industry Co., Ltd. (1): 4-methylcyclohexane-1 manufactured by Tokyo Chemical Industry Co., Ltd. 1,2-dicarboxylic anhydride modifier (2): 2-cyanopyrimidine THF manufactured by Wako Pure Chemical Industries, Ltd. THF: Tetrahydrofuran 10% palladium carbon manufactured by Tokyo Chemical Industry Co., Ltd .: manufactured by Tokyo Chemical Industry Co., Ltd.
製造例1(スチレンブタジエン共重合体(1)〜(4)の合成)
十分に窒素置換した撹拌翼つきの3Lオートクレーブに、表1の仕込み量にしたがい、n−ヘキサン、1,3−ブタジエン、スチレン、テトラメチルエチレンジアミンを投入し、オートクレーブ内の温度を25℃に調整した。次に、1.6M n−ブチルリチウムヘキサン溶液を加えて昇温条件下(30℃)で60分間重合し、モノマーの転化率が99%であることを確認し、老化防止剤として2,6−ジ−t−ブチル−p−クレゾールを1.5g加え、乾燥し、スチレンブタジエン共重合体(1)〜(4)を合成した。
Production Example 1 (Synthesis of styrene butadiene copolymers (1) to (4))
According to the charged amount shown in Table 1, n-hexane, 1,3-butadiene, styrene and tetramethylethylenediamine were added to a 3 L autoclave with a stirring blade sufficiently purged with nitrogen, and the temperature in the autoclave was adjusted to 25 ° C. Next, 1.6M n-butyllithium hexane solution was added and polymerized for 60 minutes under elevated temperature conditions (30 ° C.), and it was confirmed that the monomer conversion was 99%. -1.5 g of di-t-butyl-p-cresol was added and dried to synthesize styrene-butadiene copolymers (1) to (4).
製造例2(スチレンブタジエン共重合体a−(1)〜a−(12)、及びb−(1)〜b−(12)の合成)
製造例1と同様の条件で重合を行い、クエンチしてスチレンブタジエン共重合体(1)〜(4)を得た。表2〜3にしたがい、スチレンブタジエン共重合体(1)〜(4)をTHFに溶解し、テトラメチルエチレンジアミンを投入し、フラスコ内の温度を0℃に調整した。次に、1.6M n−ブチルリチウムヘキサン溶液を加えて室温で1時間撹拌した後、変性剤を加えて48時間反応し、得られた反応溶液を塩化アンモニウムで処理し老化防止剤として2,6−ジ−t−ブチル−p−クレゾールを1.5g加え、乾燥し、スチレンブタジエン共重合体a−(1)〜a−(12)、及びb−(1)〜b−(12)を得た。
Production Example 2 (synthesis of styrene-butadiene copolymers a- (1) to a- (12) and b- (1) to b- (12))
Polymerization was performed under the same conditions as in Production Example 1 and quenched to obtain styrene butadiene copolymers (1) to (4). According to Tables 2-3, the styrene butadiene copolymers (1) to (4) were dissolved in THF, tetramethylethylenediamine was added, and the temperature in the flask was adjusted to 0 ° C. Next, 1.6M n-butyllithium hexane solution was added and stirred at room temperature for 1 hour, then a modifier was added and reacted for 48 hours, and the resulting reaction solution was treated with ammonium chloride as an antioxidant. 1.5 g of 6-di-t-butyl-p-cresol was added and dried to obtain styrene-butadiene copolymers a- (1) to a- (12) and b- (1) to b- (12). Obtained.
製造例3(水添処理スチレンブタジエン共重合体(1)〜(5)の合成)
表4の仕込み量にしたがい重合した点、及び重合後老化防止剤添加前に、10%パラジウムカーボン5gを加え、窒素置換した後、圧力が5.0kg/cm2となるように水素置換して80℃で水素添加反応を行った点以外は製造例1と同様の条件で水添処理スチレンブタジエン共重合体(1)〜(5)を合成した。
Production Example 3 (Synthesis of hydrogenated styrene butadiene copolymers (1) to (5))
In accordance with the amount charged in Table 4, 5% of 10% palladium carbon was added prior to addition of the post-polymerization anti-aging agent, and after nitrogen substitution, the hydrogen substitution was performed so that the pressure became 5.0 kg / cm 2. Hydrogenated styrene butadiene copolymers (1) to (5) were synthesized under the same conditions as in Production Example 1 except that the hydrogenation reaction was performed at 80 ° C.
製造例4(水添処理スチレンブタジエン共重合体a−(1)〜a−(15)、及びb−(1)〜b−(15)の合成)
製造例3と同様の条件で重合を行い、クエンチして水添処理スチレンブタジエン共重合体(1)〜(5)を得た。表5〜6にしたがい、水添処理スチレンブタジエン共重合体(1)〜(5)をTHFに溶解し、テトラメチルエチレンジアミンを投入し、フラスコ内の温度を0℃に調整した。次に、1.6M n−ブチルリチウムヘキサン溶液を加えて室温で1時間撹拌した後、変性剤を加えて48時間反応し、得られた反応溶液を塩化アンモニウムで処理し老化防止剤として2,6−ジ−t−ブチル−p−クレゾールを1.5g加え、乾燥し、水添処理スチレンブタジエン共重合体a−(1)〜a−(15)、及びb−(1)〜b−(15)を得た。
Production Example 4 (synthesis of hydrogenated styrene-butadiene copolymers a- (1) to a- (15) and b- (1) to b- (15))
Polymerization was performed under the same conditions as in Production Example 3, and quenched to obtain hydrogenated styrene butadiene copolymers (1) to (5). In accordance with Tables 5 to 6, hydrogenated styrene butadiene copolymers (1) to (5) were dissolved in THF, tetramethylethylenediamine was added, and the temperature in the flask was adjusted to 0 ° C. Next, 1.6M n-butyllithium hexane solution was added and stirred at room temperature for 1 hour, then a modifier was added and reacted for 48 hours, and the resulting reaction solution was treated with ammonium chloride as an antioxidant. 1.5 g of 6-di-t-butyl-p-cresol was added, dried, and hydrogenated styrene-butadiene copolymers a- (1) to a- (15) and b- (1) to b- ( 15) was obtained.
得られた共重合体について、下記の評価を行った。結果を表1〜6に示す。 The following evaluation was performed about the obtained copolymer. The results are shown in Tables 1-6.
(スチレン含有量の測定)
25℃にてJEOL JNM−A 400NMR装置を用いてH1−NMRを測定し、そのスペクトルより求めた6.5〜7.2ppmのスチレン単位に基づくフェニルプロトンと4.9〜5.4ppmのブタジエン単位に基づくビニルプロトンの比からスチレン含有量を決定した。
(Measurement of styrene content)
H 1 -NMR was measured at 25 ° C. using a JEOL JNM-A 400 NMR apparatus, and phenyl protons based on 6.5 to 7.2 ppm styrene units and 4.9 to 5.4 ppm butadiene were obtained from the spectrum. The styrene content was determined from the ratio of vinyl protons based on units.
(重量平均分子量Mwの測定)
共重合体の重量平均分子量Mwは、ゲルパーミエーションクロマトグラフ(GPC)(東ソー(株)製GPC−8000シリーズ、検出器:示差屈折計、カラム:東ソー(株)製のTSKGEL SUPERMALTPORE HZ−M)による測定値を基に標準ポリスチレン換算により求めた。
(Measurement of weight average molecular weight Mw)
The weight average molecular weight Mw of the copolymer is a gel permeation chromatograph (GPC) (GPC-8000 series manufactured by Tosoh Corp., detector: differential refractometer, column: TSKGEL SUPERMALTPORE HZ-M manufactured by Tosoh Corp.) It calculated | required by standard polystyrene conversion based on the measured value by.
(変性基含有量の測定(1))
試料:スチレンブタジエン共重合体a−(1)〜a−(12)、及び水添処理スチレンブタジエン共重合体a−(1)〜a−(15)
KOHを0.1g秤量し、100mLのKOH溶液を調製した。次いで、試料を0.5g量り取りトルエン30mLに溶解させ、調整した。試料溶液にフェノールフタレインを一滴加えた。この溶液にKOH溶液を滴下して、滴定試験を行った。計算によって導かれる酸濃度を変性基含有量とした。
(変性基含有量の測定(2))
試料:スチレンブタジエン共重合体b−(1)〜b−(12)、及び水添処理スチレンブタジエン共重合体b−(1)〜b−(15)
1H−NMRを用いて、変性基由来の芳香族水素を示すピークの積分値増加量を測定し、変性基含有量を求めた。
(Measurement of modified group content (1))
Sample: styrene butadiene copolymers a- (1) to a- (12) and hydrogenated styrene butadiene copolymers a- (1) to a- (15)
0.1 g of KOH was weighed to prepare a 100 mL KOH solution. Next, 0.5 g of the sample was weighed and dissolved in 30 mL of toluene to prepare. One drop of phenolphthalein was added to the sample solution. A titration test was performed by dropping a KOH solution into this solution. The acid concentration derived by calculation was defined as the modifying group content.
(Measurement of modified group content (2))
Sample: styrene butadiene copolymers b- (1) to b- (12) and hydrogenated styrene butadiene copolymers b- (1) to b- (15)
Using 1H-NMR, the increase in the integrated value of the peak indicating the aromatic hydrogen derived from the modifying group was measured, and the modifying group content was determined.
(水素添加率の測定)
四塩化炭素を溶媒として用いて15質量%濃度の溶液を調製して、100MHzのプロトンNMRの不飽和結合部のスペクトル減少率から算出した。
(Measurement of hydrogenation rate)
A solution having a concentration of 15% by mass was prepared using carbon tetrachloride as a solvent, and the solution was calculated from the spectrum reduction rate of the unsaturated bond portion of 100 MHz proton NMR.
<実施例、参考例及び比較例>
以下に、実施例、参考例及び比較例で用いた各種薬品について説明する。
SBR:日本ゼオン(株)製のNS116(スチレン含有量:22質量%、ビニル含有量:65質量%)
シリカ:デグッサ社製のウルトラシルVN3(N2SA:175m2/g)
シランカップリング剤:デグッサ社製のSi266(ビス(3−トリエトキシシリルプロピル)ジスルフィド)
酸化亜鉛:三井金属鉱業(株)製の亜鉛華1号
ステアリン酸:日油(株)製のステアリン酸「椿」
老化防止剤:住友化学(株)製のアンチゲン6C(N−(1,3−ジメチルブチル)−N’−フェニル−p−フェニレンジアミン)
硫黄:鶴見化学工業(株)製の粉末硫黄
加硫促進剤(1):大内新興化学工業(株)製のノクセラーNS(N−tert−ブチル−2−ベンゾチアゾリルスルフェンアミド)
加硫促進剤(2):大内新興化学工業(株)製のノクセラーD(N,N’−ジフェニルグアニジン)
スチレンブタジエン共重合体(1)〜(3):製造例1
スチレンブタジエン共重合体a−(1)〜a−(12):製造例2
スチレンブタジエン共重合体b−(1)〜b−(12):製造例2
水添処理スチレンブタジエン共重合体(1)〜(3):製造例3
水添処理スチレンブタジエン共重合体a−(1)〜a−(15):製造例4
水添処理スチレンブタジエン共重合体b−(1)〜b−(15):製造例4
<Examples , reference examples and comparative examples>
Below, various chemical | medical agents used by the Example , the reference example, and the comparative example are demonstrated.
SBR: NS116 manufactured by Nippon Zeon Co., Ltd. (styrene content: 22% by mass, vinyl content: 65% by mass)
Silica: Ultrasil VN3 manufactured by Degussa (N 2 SA: 175 m 2 / g)
Silane coupling agent: Si266 (bis (3-triethoxysilylpropyl) disulfide) manufactured by Degussa
Zinc oxide: Zinc Hana No. 1 manufactured by Mitsui Mining & Smelting Co., Ltd. Stearic acid: Stearic acid “Kashiwa” manufactured by NOF Corporation
Anti-aging agent: Antigen 6C (N- (1,3-dimethylbutyl) -N′-phenyl-p-phenylenediamine) manufactured by Sumitomo Chemical Co., Ltd.
Sulfur: Sulfur powder vulcanization accelerator manufactured by Tsurumi Chemical Co., Ltd. (1): Noxeller NS (N-tert-butyl-2-benzothiazolylsulfenamide) manufactured by Ouchi Shinsei Chemical Co., Ltd.
Vulcanization accelerator (2): Noxeller D (N, N'-diphenylguanidine) manufactured by Ouchi Shinsei Chemical Industry Co., Ltd.
Styrene-butadiene copolymer (1) to (3): Production Example 1
Styrene-butadiene copolymer a- (1) to a- (12): Production Example 2
Styrene-butadiene copolymer b- (1) to b- (12): Production Example 2
Hydrogenated styrene-butadiene copolymer (1) to (3): Production Example 3
Hydrogenated styrene-butadiene copolymers a- (1) to a- (15): Production Example 4
Hydrogenated styrene-butadiene copolymers b- (1) to b- (15): Production Example 4
表7〜8に示す配合処方にしたがい、1.7Lバンバリーミキサーを用いて、硫黄及び加硫促進剤以外の材料を混練りし、混練り物を得た。次に、得られた混練り物に硫黄及び加硫促進剤を添加し、オープンロールを用いて練り込み、未加硫ゴム組成物を得た。得られた未加硫ゴム組成物を170℃で15分間プレス加硫して加硫物を得た。
また、上記未加硫ゴム組成物をトレッドの形状に成形し、他のタイヤ部材とともに貼り合わせて未加硫タイヤを形成し、170℃の条件下で10分間プレス加硫し、試験用タイヤ(サイズ195/65R15)を製造した。
得られた加硫物、試験用タイヤを下記により評価し、結果を表7〜8に示した。
According to the formulation shown in Tables 7 to 8, materials other than sulfur and a vulcanization accelerator were kneaded using a 1.7 L Banbury mixer to obtain a kneaded product. Next, sulfur and a vulcanization accelerator were added to the obtained kneaded product, and kneaded using an open roll to obtain an unvulcanized rubber composition. The obtained unvulcanized rubber composition was press vulcanized at 170 ° C. for 15 minutes to obtain a vulcanized product.
Further, the unvulcanized rubber composition is formed into a tread shape and bonded together with other tire members to form an unvulcanized tire, press vulcanized at 170 ° C. for 10 minutes, and a test tire ( Size 195 / 65R15) was produced.
The obtained vulcanizates and test tires were evaluated as follows, and the results are shown in Tables 7-8.
(耐摩耗性指数)
ランボーン摩耗試験機を用いて、温度20℃、スリップ率20%及び試験時間2分間の条件下でランボーン摩耗量を測定した。更に、測定したランボーン摩耗量から容積損失量を計算し、比較例1、6の容積損失量を100として、下記計算式により、各配合(加硫物)の容積損失量を指数表示した。なお、ランボーン摩耗指数が大きいほど、耐摩耗性に優れることを示す。
(耐摩耗性指数)=(比較例1、6の容積損失量)/(各配合の容積損失量)×100
(Abrasion resistance index)
Using a Lambourn abrasion tester, the Lambourn abrasion amount was measured under the conditions of a temperature of 20 ° C., a slip ratio of 20% and a test time of 2 minutes. Further, the volume loss amount was calculated from the measured amount of lamborn wear, and the volume loss amount of each compound (vulcanized product) was indicated by an index according to the following calculation formula with the volume loss amount of Comparative Examples 1 and 6 as 100. In addition, it shows that it is excellent in abrasion resistance, so that a Lambourn abrasion index is large.
(Abrasion resistance index) = (Volume loss amount of Comparative Examples 1 and 6) / (Volume loss amount of each formulation) × 100
(低燃費性指数(1))
粘弾性スペクトロメーターVES((株)岩本製作所製)を用いて、温度70℃、初期歪み10%、動歪み2%、周波数10Hzの条件下で各配合(加硫物)の損失正接(tanδ)を測定し、下記計算式により指数表示した。指数が大きいほど低燃費性に優れることを示す。
(低燃費性指数(1))=(比較例1、6のtanδ)/(各配合のtanδ)×100
(Low fuel consumption index (1))
Loss tangent (tan δ) of each compound (vulcanized product) under the conditions of a temperature of 70 ° C., an initial strain of 10%, a dynamic strain of 2%, and a frequency of 10 Hz using a viscoelastic spectrometer VES (manufactured by Iwamoto Seisakusho Co., Ltd.) Was measured and displayed as an index according to the following formula. A larger index indicates better fuel economy.
(Low fuel efficiency index (1)) = (tan δ of Comparative Examples 1 and 6) / (tan δ of each formulation) × 100
(低燃費性指数(2))
転がり抵抗試験機を用いて、得られた試験用タイヤを、リム15×6JJ、タイヤ内圧230kPa、荷重3.43kN及び速度80km/hの条件下で走行させたときの転がり抵抗を測定し、比較例1、6の転がり抵抗指数を100とし、下記計算式により、各配合の転がり抵抗を指数表示した。なお、指数大きいほど、転がり抵抗が低減され、低燃費性に優れることを示す。
(低燃費性指数(2))=(比較例1、6の転がり抵抗)/(各配合の転がり抵抗)×100
(Low fuel consumption index (2))
Using a rolling resistance tester, the rolling resistance when the obtained test tire was run under the conditions of rim 15 × 6JJ, tire internal pressure 230 kPa, load 3.43 kN, and speed 80 km / h was measured and compared. The rolling resistance index of Examples 1 and 6 was set to 100, and the rolling resistance of each formulation was indicated by an index according to the following formula. In addition, it shows that rolling resistance is reduced and a fuel-consumption property is excellent, so that an index | exponent is large.
(Low fuel efficiency index (2)) = (Rolling resistance of Comparative Examples 1 and 6) / (Rolling resistance of each formulation) × 100
重合体混合物(a)と、重合体混合物(b)と、シリカとを用いた実施例、参考例では、低燃費性、耐摩耗性がバランス良く改善された。特に水添処理が施された重合体混合物(a)及び(b)を使用した場合に、優れた改善効果が得られた。
一方、重合体混合物(a)及び(b)のいずれか一方と、シリカとを用いた場合、改善効果が劣っていた(比較例4、5、9、10)。
In Examples and Reference Examples using the polymer mixture (a), the polymer mixture (b), and silica, the fuel economy and wear resistance were improved in a well-balanced manner. In particular, when the polymer mixtures (a) and (b) subjected to hydrogenation were used, an excellent improvement effect was obtained.
On the other hand, when any one of the polymer mixtures (a) and (b) and silica were used, the improvement effect was inferior (Comparative Examples 4, 5, 9, 10).
Claims (7)
共役ジエン化合物及び/又は芳香族ビニル化合物の重合体の、エステル基及び/又はカルボキシル基を有する化合物による変性後の重合体混合物(a)であって、下記式(1)で表される変性基を有する変性重合体を含む重合体混合物(a)と、
共役ジエン化合物及び/又は芳香族ビニル化合物の重合体の、窒素含有複素環基を有する化合物による変性後の重合体混合物(b)であって、下記式(3)、(4)又は(5)で表される変性基を有する変性重合体を含む重合体混合物(b)と、
シリカとを含み、
前記重合体混合物(a)及び(b)の重量平均分子量が1.0×103〜1.0×105であり、
前記重合体混合物(a)及び(b)は、水素添加率80モル%以下の水添重合体の混合物であり、
ゴム成分100質量部に対して、前記重合体混合物(a)及び(b)の含有量がそれぞれ0.5〜25質量部であり、シリカの含有量が5〜150質量部であるタイヤ用ゴム組成物。
Of the polymer of the conjugated diene compound and / or an aromatic vinyl compound, a polymer mixture after denaturation with a compound having an ester group and / or carboxyl group (a), modified as represented by the following formula (1) A polymer mixture (a) comprising a modified polymer having a group ;
Of the polymer of the conjugated diene compound and / or an aromatic vinyl compound, a polymer mixture after denaturation with Compound having a nitrogen-containing heterocyclic group (b), the following equation (3), (4) or (5 A polymer mixture (b) containing a modified polymer having a modifying group represented by :
Silica and
The polymer mixtures (a) and (b) have a weight average molecular weight of 1.0 × 10 3 to 1.0 × 10 5 ;
The polymer mixtures (a) and (b) are hydrogenated polymer mixtures having a hydrogenation rate of 80 mol% or less,
The rubber for tires in which the content of the polymer mixture (a) and (b) is 0.5 to 25 parts by mass and the content of silica is 5 to 150 parts by mass with respect to 100 parts by mass of the rubber component. Composition.
で表され、
前記Bが下記式(14)〜(17);
のいずれかで表される請求項1に記載のタイヤ用ゴム組成物。 Said A is following formula (13);
Represented by
The B is represented by the following formulas (14) to (17);
The tire rubber composition according to claim 1 represented by any one of the.
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