JP6084394B2 - Reaction cell structure of hydrogen generator - Google Patents

Reaction cell structure of hydrogen generator Download PDF

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JP6084394B2
JP6084394B2 JP2012177595A JP2012177595A JP6084394B2 JP 6084394 B2 JP6084394 B2 JP 6084394B2 JP 2012177595 A JP2012177595 A JP 2012177595A JP 2012177595 A JP2012177595 A JP 2012177595A JP 6084394 B2 JP6084394 B2 JP 6084394B2
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reactant
reaction cell
water
hydrogen
pipe
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JP2014034502A (en
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泰男 石川
泰男 石川
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

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Description

本発明は、アルカリ水酸化物を反応剤として水を分解する水素発生装置における反応剤を収納する反応セル構造に関する。   The present invention relates to a reaction cell structure containing a reactant in a hydrogen generator that decomposes water using an alkali hydroxide as a reactant.

反応剤としてのアルカリ金属水酸化物(NaOH、KOH)をステンレス製の反応セル内に収納し、これを500℃以上に加熱してその溶融塩から微細粒子を発散させ、この微細粒子と水蒸気とをステンレス成分雰囲気内で反応せしめ、水を分解して水素を発生せしめる水素発生装置について、本件発明者は既に出願を行っている。   An alkali metal hydroxide (NaOH, KOH) as a reactant is housed in a stainless steel reaction cell, which is heated to 500 ° C. or more to emit fine particles from the molten salt. The present inventor has already filed an application for a hydrogen generator that reacts in a stainless steel component atmosphere to decompose water and generate hydrogen.

国際公開WO2010/084790International Publication WO2010 / 084790

しかしながら、特許文献1における水素発生装置においては、反応セル内に収納される反応剤を如何に均一に加熱するかについて十分検討がなされていない。すなわち、種々の実験の結果、反応剤は均一に加熱し、十分に熱がその中に伝導させるかがその反応性に大きく影響があることが判明し、この知見に基づく改良が必要である。   However, in the hydrogen generator in Patent Document 1, sufficient studies have not been made on how to uniformly heat the reactants stored in the reaction cell. That is, as a result of various experiments, it has been found that the reactant is heated uniformly, and whether the heat is sufficiently conducted therein has a great influence on the reactivity, and improvement based on this knowledge is necessary.

そこで、本発明の水素発生装置は、ステンレス製の円筒形状を有する反応セル内に反応剤を収納し、反応セルを反応剤の溶融点以上に加熱し、反応セル内に水を供給して水から水素を発生せしめる水素発生装置において、前記反応セルは大径の外側ケースと、この内側に配設された中径の内側ケースと、この内側ケース内に配設されたヒータパイプと、このヒータパイプ内に挿通される内側加熱装置としての電気式棒ヒータと、前記外側ケースの外周面を加熱する外側加熱装置と、前記外側ケースと内側ケース間に反応剤を保持する外側反応剤受けと、内側ケースとヒータパイプ間に反応剤を保持する内側反応剤受けとからなる。   Therefore, the hydrogen generator of the present invention accommodates a reactant in a stainless steel cylindrical reaction cell, heats the reaction cell to a temperature higher than the melting point of the reactant, supplies water into the reaction cell, In the hydrogen generator for generating hydrogen from the reaction cell, the reaction cell has a large-diameter outer case, a medium-diameter inner case disposed therein, a heater pipe disposed in the inner case, and the heater An electric rod heater as an inner heating device that is inserted into the pipe, an outer heating device that heats the outer peripheral surface of the outer case, an outer reactant receiver that holds the reactant between the outer case and the inner case, It consists of an inner reactant receiver that holds the reactant between the inner case and the heater pipe.

また、前記外側ケース及び内側ケースは、前記外側反応剤受け及び内側反応剤受けの軸方向前後に所定長伸びて各端板で閉塞され、前記各反応剤受けに対応する部分のみが加熱されることが好ましい。   In addition, the outer case and the inner case are elongated by a predetermined length in the axial direction of the outer reactant receiver and the inner reagent receiver and are closed by end plates, and only the portions corresponding to the reactant receivers are heated. It is preferable.

更にまた、前記反応セルの片側端板には、水を反応セル内に送る水管が接続され、他側端板の上部には、水素を排出するための水素排出管が取り付けられ、前記他側端板の下部にはドレン管が設けられていることが好ましい。   Furthermore, a water pipe for sending water into the reaction cell is connected to one end plate of the reaction cell, and a hydrogen discharge pipe for discharging hydrogen is attached to the upper part of the other end plate. It is preferable that a drain pipe is provided below the end plate.

更にまた、前記外側反応剤受けが設置される第1空間と前記内側反応剤受けが設置される第2空間は、それぞれ独立空間であり、これら独立空間に対応して水管及び水素排出管が取付けられていることが好ましい。   Furthermore, the first space in which the outer reactant receiver is installed and the second space in which the inner reactant receiver is installed are independent spaces, and a water pipe and a hydrogen discharge pipe are attached corresponding to these independent spaces. It is preferable that

更にまた、前記外側ケースの外側端板近傍には、水ジャケットが形成され、この水ジャケットは、反応剤の洗浄時に作動されることが好ましい。   Furthermore, it is preferable that a water jacket is formed in the vicinity of the outer end plate of the outer case, and this water jacket is operated when the reactant is washed.

反応セルの中心部には、電気式の棒ヒータが存在し、外側ケースは外側から外側加熱装置により加熱され、反応剤は、外側と内側から加熱され、しかも反応セルを円筒状に形成すれば、同一肉厚の反応剤を内側と外側から加熱するので、反応剤が均一に加熱され、反応が活発となる。しかも、棒ヒータは電流を流すと磁力線が生じ、この磁力線が反応空間に飛散している反応剤の微細粒子を引きつけ、ステンレス表面との反応を活発にする。   There is an electric bar heater in the center of the reaction cell, the outer case is heated from the outside by the outside heating device, the reactant is heated from the outside and inside, and the reaction cell is formed in a cylindrical shape. Since the reactant having the same thickness is heated from the inside and the outside, the reactant is heated uniformly and the reaction becomes active. In addition, when a current is passed through the bar heater, magnetic field lines are generated, and these magnetic field lines attract fine particles of the reactant scattered in the reaction space and activate the reaction with the stainless steel surface.

更に、各ケースの反応剤受けに対応する部分のみ加熱すれば、溶接部分の多いケースの端板部分の温度を低下でき、装置の寿命を延ばすことができる。   Furthermore, if only the portion corresponding to the reactant receiver in each case is heated, the temperature of the end plate portion of the case with many welded portions can be lowered, and the life of the apparatus can be extended.

また、外側と内側の2つの反応空間をそれぞれ独立とすれは、一方の反応空間に漏れが生じても他方の空間には影響を与えず、しかも洗浄時に各反応空間にそれぞれ独立に加熱蒸気を送るようにすれば、加熱蒸気が送られる空間が区画され、その圧力の低下が少なくなり、洗浄効果が大きくなる。洗浄時に洗浄後の加熱水蒸気を水ジャケットで冷却すれば、水ドレンとして不純物を効率よくドレン管から外部に排出できる。   In addition, if the two reaction spaces on the outside and the inside are made independent of each other, even if leakage occurs in one reaction space, the other space is not affected, and each reaction space is heated independently during washing. If it sends, the space where heating steam will be sent is divided, the fall of the pressure decreases, and the cleaning effect becomes large. If the heated steam after washing is cooled by a water jacket during washing, impurities as water drain can be efficiently discharged from the drain pipe to the outside.

本発明の水素発生装置に使用される反応セルの縦断面図である。It is a longitudinal cross-sectional view of the reaction cell used for the hydrogen generator of this invention. 図1の反応セルの横断面図である。It is a cross-sectional view of the reaction cell of FIG. 図1、2に示す反応セルの破断斜視図である。FIG. 3 is a cutaway perspective view of the reaction cell shown in FIGS. 反応時の酸化膜形成状態説明図である。It is an oxide film formation state explanatory drawing at the time of reaction. 洗浄時に使用する反応剤容器の状態図である。It is a state figure of the reactant container used at the time of washing. 収納箱内における反応剤の収納状態説明図である。It is explanatory drawing of the accommodation state of the reactant in a storage box.

以下、図面を参照して本発明の実施形態について説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1、2、3において、本発明の水素発生装置Mに用いられるステンレス製の反応セル1は円筒形の大径の外側ケース2と、この中に収納される中径の内側ケース3と、この内外ケース2、3の中心に配設された小径のヒータパイプ4と、このヒータパイプ4内に挿通される内側加熱装置としての電気式棒ヒータ5と、前記外側ケース2に巻回される外側加熱としての例えば面状ヒータ6と、前記内側、外側ケース3、2間のリング状の第1空間Sの反応セル1の軸方向中央部分に位置する樋形の外側反応剤受け7と、前記内側ケース3とヒータパイプ4間のリング状の第2空間Sの反応セル1の軸方向中央部分に位置する樋形の内側反応剤受け8とを有している。 1, 2 and 3, a stainless steel reaction cell 1 used in the hydrogen generator M of the present invention comprises a cylindrical large-diameter outer case 2 and a medium-diameter inner case 3 housed therein. A small-diameter heater pipe 4 disposed in the center of the inner and outer cases 2 and 3, an electric bar heater 5 as an inner heating device inserted into the heater pipe 4, and the outer case 2 are wound around. For example, a planar heater 6 serving as an outer heating, and a bowl-shaped outer reactant receiver 7 positioned in the axially central portion of the reaction cell 1 of the ring-shaped first space S 1 between the inner and outer cases 3 and 2. And a bowl-shaped inner reactant receiver 8 located in the center portion in the axial direction of the reaction cell 1 in the ring-shaped second space S 2 between the inner case 3 and the heater pipe 4.

前記外側反応剤受け7は、外側ケース2の内壁に接触し、前記内側反応剤受け8は内側ケース2の内壁に接触し、これら両反応剤受け7、8に対応したヒータパイプ4及び外側ケース2の部分のみが加熱されるようになっており、棒ヒータ5も反応剤受け8に対応する部分5aのみ発熱する構造となっている。   The outer reactant receiver 7 is in contact with the inner wall of the outer case 2, and the inner reactant receiver 8 is in contact with the inner wall of the inner case 2, and the heater pipe 4 and the outer case corresponding to the both reactant receivers 7, 8. Only the portion 2 is heated, and the bar heater 5 also has a structure in which only the portion 5 a corresponding to the reactant receiver 8 generates heat.

なお、反応剤受け7、8の軸方向両端は、端板によって閉塞され(受け8の端板8aが図3に図示されている)、これら受け7、8内に反応剤としてのNaOH又はKOHが収納され、これら反応剤はその融点以上(300℃以上)に加熱されると溶融塩となり、その液面から微細粒子が各空間S、Sに飛散し、ここに水蒸気が供給されると、ステンレス雰囲気(SUS304の場合、Fe、Ni、Cr)内で反応した水を分解する。反応剤受け7、8に保持される反応剤R、Rは、図6に示すように半リング状になり、肉厚tが均一となるので、熱の伝導の偏りがなく、均一に加熱され、反応性のよい反応剤となる。 Both ends in the axial direction of the reactant receptacles 7 and 8 are closed by end plates (the end plate 8a of the receptacle 8 is shown in FIG. 3), and NaOH or KOH as a reactant is contained in these receptacles 7 and 8. When these reactants are heated above their melting point (300 ° C. or higher), they become molten salt, and fine particles scatter from the liquid surface into the spaces S 1 and S 2 , where water vapor is supplied. And the water reacted in the stainless steel atmosphere (Fe, Ni, Cr in the case of SUS304). As shown in FIG. 6, the reactants R 1 and R 2 held in the reactant receivers 7 and 8 are in a semi-ring shape, and the thickness t is uniform, so there is no bias in the conduction of heat and the uniformity. It is heated and becomes a reactive agent with good reactivity.

前記反応セル1の両端は端板1a、1bによって閉塞され、前記第1空間S及び第2空間Sは互いに独立に区画され、反応は別個に行われ、一つの空間が漏れても他の空間には影響しないようになっている。 Wherein both ends of the reaction cell 1 is an end plate 1a, is closed by 1b, the first space S 1 and the second space S 2 is partitioned independently of each other, the reaction is carried out separately, and so leaks one space It does not affect the space.

前記反応剤受け7、8の軸方向、前方、後方には、非加熱部N、Nが形成され、この非加熱部N、Nにより端板1a、1b近傍の温度が加熱部分より低いので溶接部分が保護され反応セル1の寿命が延びる。 Non-heating portions N 1 and N 2 are formed in the axial direction, front and rear of the reactant receivers 7 and 8, and the temperatures near the end plates 1a and 1b are heated by the non-heating portions N 1 and N 2. Since it is lower, the welded part is protected and the life of the reaction cell 1 is extended.

前記前側の端板1aの第1空間Sに対応する位置には3つの水管9が設けられるとともに、第2空間Sに対応した位置には、更に3つの水管10が設けられ、このように、水管9、10をそれぞれ複数個設けたのは、これら水管9、10が洗浄時には、過熱水蒸気の噴射管に使用されるからである(後述)。 With three water pipes 9 are provided at positions corresponding to the first space S 1 of the front end plate 1a, a position corresponding to the second space S 2 is provided further three water tubes 10, thus The reason why the plurality of water pipes 9 and 10 are provided is that these water pipes 9 and 10 are used as superheated steam injection pipes during cleaning (described later).

前記水管9、10は水供給系wに連なり、この水供給系wは水タンク20内の水を前記第1、第2空間S、Sにバルブ21を介して供給する。一方、水管9、10は前記第1、第2空間S、Sの洗浄を行うための洗浄系wにも連なり、この洗浄計wは、ボイラ22からの飽和水蒸気を高周波誘導加熱装置23を介して前記両空間S、Sに送給するためのものであり、バルブ24をも備えている。 The water pipes 9 and 10 are connected to a water supply system w 1 , and the water supply system w 1 supplies water in the water tank 20 to the first and second spaces S 1 and S 2 through a valve 21. On the other hand, the water pipes 9 and 10 are also connected to a cleaning system w 2 for cleaning the first and second spaces S 1 and S 2 , and the cleaning meter w 2 uses high-frequency induction heating of saturated water vapor from the boiler 22. This is for feeding to both the spaces S 1 and S 2 through the device 23 and also includes a valve 24.

前記反応セル1の後側の端板1bの上側には、発生した水素を排出するための水素排出管30、31が第1空間S及び第2空間Sに対応して設けられ、端板1bの下側には、洗浄時のドレンを排出するためのドレン管32、33が前記第1、第2空間S、Sに対応して設けられ、これらドレン管32,33には開閉弁34、35が設けられている。また、前記外側ケース2の非加熱部Nの突出端部には、水ジャケット40が設けられ、この水ジャケット40は、洗浄時に動作させて洗浄時に送られる過熱水蒸気を反応剤の位置する部分を洗浄した後に冷却してドレンとしてドレン管32、33からスムースに排出させるためのものである。 Wherein the upper side of the end plate 1b after reaction cell 1, the hydrogen discharge pipe 30, 31 for discharging the generated hydrogen is provided corresponding to the first space S 1 and the second space S 2, the end Under the plate 1b, drain pipes 32 and 33 for discharging drains during cleaning are provided corresponding to the first and second spaces S 1 and S 2. On-off valves 34 and 35 are provided. Further, the projecting end of the non-heated part N 2 of the outer casing 2, a water jacket 40 is provided, the water jacket 40, the superheated steam to be sent at the time of washing is operated during cleaning position reactant partial After being washed, it is cooled and discharged smoothly from the drain pipes 32 and 33 as drains.

前記水素排出管30、31には、バルブ41を介して真空ポンプ42が接続され、この真空ポンプ42によって、前記第1、第2空間S、Sを減圧して一気圧以下とし、減圧下で水蒸気と反応剤とを反応させるようにしている。 A vacuum pump 42 is connected to the hydrogen discharge pipes 30 and 31 through a valve 41. The vacuum pump 42 reduces the pressure of the first and second spaces S 1 and S 2 to 1 atm or less. Underneath, the steam and the reactant are reacted.

次に洗浄について説明する。   Next, cleaning will be described.

反応剤としてNaOHを使用した場合、先ず低次の酸化物(NaFeO)が
2Fe + 2NaOH + 2HO → 2NaFeO+ 3H
の反応により生じ、更に、このNaFeOが水と鉄に反応して、以下の反応式に従って
3NaFeO+ 2Fe + 3HO → NaFe+ 3H
高次の鉄酸化膜(NaFe)が生じる。この高次鉄酸化膜は触媒的作用を果たし、水を分解する。この過程において水素が発生するが、ステンレス中の鉄(Fe)成分がFeO、Fe、Fe等の酸化物を同時に生成するので、これらの不純物としての酸化物を洗浄する必要があり、例えば、一日の運転が終了したときに、洗浄作業が行われる。なお、高次の特殊機能酸化膜(NaFe)lは、図4に示す如くステンレスの外側ケース2の内壁、内側ケース3の内外壁、更には、各反応剤受け(ステンレス製)7、8の内壁に付着するが、反応に寄与しない不純酸化物O、O…Oが各酸化膜l上に付着する。この不純酸化物を水供給を停止して(バルブ21閉)、バルブ24を開き、過熱水蒸気(200℃以上)を高圧で第1、第2空間S、Sに送って、不純酸化物Oを洗い流し、この汚れた過熱水蒸気を水ジャケット40の位置で液体とし、ドレン管32、33を経て外部に排出する。このようにして一定時間、反応させた後に、高次の特殊機能酸化物表面を洗浄すれば、その劣化を有効に防止することができる。
When NaOH is used as the reactant, the lower oxide (NaFeO 2 ) is first converted into 2Fe + 2NaOH + 2H 2 O → 2NaFeO 2 + 3H 2.
Furthermore, this NaFeO 2 reacts with water and iron, and 3NaFeO 2 + 2Fe + 3H 2 O → Na 3 Fe 5 O 9 + 3H 2 according to the following reaction formula
A high-order iron oxide film (Na 3 Fe 5 O 9 ) is generated. This high-order iron oxide film acts as a catalyst and decomposes water. Although hydrogen is generated in this process, the iron (Fe) component in the stainless steel simultaneously generates oxides such as FeO, Fe 2 O 3 , and Fe 3 O 4. Therefore, it is necessary to clean these oxides as impurities. For example, the cleaning operation is performed when the operation of the day is completed. As shown in FIG. 4, the higher-order special function oxide film (Na 3 Fe 5 O 9 ) 1 is formed of an inner wall of the stainless outer case 2, an inner / outer wall of the inner case 3, and each reagent receiver (made of stainless steel). ) Impure oxides O, O... O that do not contribute to the reaction but adhere to the inner walls of 7 and 8 are deposited on each oxide film l. Water supply of this impure oxide is stopped (valve 21 is closed), valve 24 is opened, and superheated steam (200 ° C. or higher) is sent to the first and second spaces S 1 and S 2 at a high pressure. O is washed away, and the dirty superheated water vapor is made liquid at the position of the water jacket 40 and discharged to the outside through the drain pipes 32 and 33. If the surface of the high-order special function oxide is washed after reacting for a certain time in this way, the deterioration can be effectively prevented.

なお、洗浄時に、図5に示すように、反応剤Rを収納した収納箱50内に過熱水蒸気を通した後に、第1、第2空間S、S内に送れば、反応剤の微粒子を過熱水蒸気とともに前記空間内に送って洗浄と同時に反応剤の補給をすることができ反応剤の効果を長く維持することができる。 When cleaning, if superheated steam is passed through the storage box 50 containing the reactant R and then sent into the first and second spaces S 1 and S 2 as shown in FIG. Can be supplied together with superheated steam into the space to replenish the reactants at the same time as washing, and the effect of the reactants can be maintained for a long time.

1…反応セル
2…外側ケース
3…内側ケース
4…ヒータパイプ
5…電気式棒ヒータ
7…外側反応剤受け
8…内側反応剤受け
9…水管
10…水管
20…水タンク
23…高周波誘導加熱装置
DESCRIPTION OF SYMBOLS 1 ... Reaction cell 2 ... Outer case 3 ... Inner case 4 ... Heater pipe 5 ... Electric rod heater 7 ... Outer reactant receptacle 8 ... Inner reactant receptacle 9 ... Water pipe 10 ... Water pipe 20 ... Water tank 23 ... High frequency induction heating apparatus

Claims (5)

ステンレス製の円筒形状を有する反応セル内にアルカリ水酸化物からなる反応剤を収納し、反応セルを反応剤の溶融点以上に加熱し、反応セル内に水を供給して水から水素を発生せしめる水素発生装置において、前記反応セルは大径の外側ケースと、この内側に配設された中径の内側ケースと、この内側ケース内に配設されたヒータパイプと、このヒータパイプ内に挿通される内側加熱装置としての電気式棒ヒータと、前記外側ケースの外周面を加熱する外側加熱装置と、前記外側ケースと内側ケース間に反応剤を保持する外側反応剤受けと、内側ケースとヒータパイプ間に反応剤を保持する内側反応剤受けとからなる水素発生装置の反応セル構造。 Reactant consisting of alkali hydroxide is housed in a stainless steel cylindrical reaction cell, the reaction cell is heated above the melting point of the reactant, and water is supplied into the reaction cell to generate hydrogen from the water. In the hydrogen generating apparatus, the reaction cell has a large-diameter outer case, a medium-diameter inner case disposed therein, a heater pipe disposed in the inner case, and a heater pipe inserted into the heater pipe. An electric bar heater as an inner heating device, an outer heating device that heats the outer peripheral surface of the outer case, an outer reactant receiver that holds a reactant between the outer case and the inner case, an inner case and a heater A reaction cell structure of a hydrogen generator comprising an inner reactant receiver that holds the reactant between pipes. 前記外側ケース及び内側ケースは、前記外側反応剤受け及び内側反応剤受けの軸方向前後に所定長伸びて各端板で閉塞され、前記各反応剤受けに対応する部分のみが加熱されるようになっている請求項1記載の水素発生装置の反応セル構造。   The outer case and the inner case are extended by a predetermined length in the axial direction of the outer reactant receiver and the inner reactant receiver and closed by each end plate, and only the portions corresponding to the respective reactant receivers are heated. The reaction cell structure of the hydrogen generator according to claim 1. 前記反応セルの片側端板には、水を反応セル内に送る水管が接続され、他側端板の上部には、水素を排出するための水素排出管が取り付けられ、前記他側端板の下部にはドレン管が設けられている請求項1又は2記載の水素発生装置の反応セル構造。   A water pipe for sending water into the reaction cell is connected to one end plate of the reaction cell, and a hydrogen discharge pipe for discharging hydrogen is attached to the upper part of the other end plate. The reaction cell structure of the hydrogen generator according to claim 1 or 2, wherein a drain pipe is provided at a lower part. 前記外側反応剤受けが設置される第1空間と前記内側反応剤受けが設置される第2空間は、それぞれ独立空間であり、これら独立空間に対応して水管及び水素排出管が取付けられている請求項3記載の水素発生装置の反応セル構造。   The first space in which the outer reactant receiver is installed and the second space in which the inner reactant receiver is installed are independent spaces, and a water pipe and a hydrogen discharge pipe are attached corresponding to these independent spaces. The reaction cell structure of the hydrogen generator according to claim 3. 前記外側ケースの外側端板近傍には、水ジャケットが形成され、この水ジャケットは、反応剤の洗浄時に作動される請求項3記載の水素発生装置の反応セル構造。   The reaction cell structure of the hydrogen generator according to claim 3, wherein a water jacket is formed in the vicinity of the outer end plate of the outer case, and the water jacket is activated when the reactant is washed.
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