JP6078944B2 - Bath lid - Google Patents

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JP6078944B2
JP6078944B2 JP2011217134A JP2011217134A JP6078944B2 JP 6078944 B2 JP6078944 B2 JP 6078944B2 JP 2011217134 A JP2011217134 A JP 2011217134A JP 2011217134 A JP2011217134 A JP 2011217134A JP 6078944 B2 JP6078944 B2 JP 6078944B2
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surface side
side member
bath lid
heat insulating
bathtub
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JP2013075054A (en
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北角 俊実
俊実 北角
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Toto Ltd
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Description

本発明の態様は、浴槽の上に載せる風呂蓋に関する。   An aspect of the present invention relates to a bath lid placed on a bathtub.

昨今の環境的な意識の高まりを受けて、浴槽内に張った湯の保温性を高めることが大きな課題の一つになっている。この課題に対応して、保温性に大きな影響のある風呂蓋についても、高い断熱性が求められている。   In response to the recent increase in environmental awareness, one of the major challenges is to increase the heat retention of hot water in the bathtub. In response to this problem, high thermal insulation is also demanded for bath lids that have a large effect on heat retention.

断熱性の高い風呂蓋としては、従来から表裏の樹脂面材の間に断熱材を挟む、または充填したものなどが用いられている。
断熱性の高い風呂蓋は、特に冬場など寒い環境での浴槽保温などを行う実使用上において、必然的に蓋の上面と下面とに温度差が生じる。この温度差によって、蓋の上面及び下面の材料の熱膨張量が異なってしまい、蓋がバイメタル状に反るという事象が発生する。
Conventionally, as a bath lid having high heat insulating properties, a material in which a heat insulating material is sandwiched or filled between front and back resin face materials has been used.
Highly heat-insulating bath lids inevitably cause a temperature difference between the upper surface and the lower surface of the lid in actual use in which the bath is kept warm in a cold environment such as winter. Due to this temperature difference, the amount of thermal expansion of the material on the upper and lower surfaces of the lid changes, and an event occurs in which the lid warps in a bimetallic shape.

このような風呂蓋の反りを低減させるために、風呂蓋の構成素材を線膨張係数の十分小さい素材として対策する手法もある。例えば、風呂蓋の構成素材としてアルミニウムなどの金属薄板の使用や、特殊な樹脂の使用、ガラス繊維やカーボン繊維などの強化材を使った構成が挙げられる。   In order to reduce such warpage of the bath lid, there is also a method of taking a measure of the constituent material of the bath lid as a material having a sufficiently small linear expansion coefficient. For example, the use of a metal thin plate such as aluminum as the constituent material of the bath lid, the use of a special resin, or a configuration using a reinforcing material such as glass fiber or carbon fiber can be mentioned.

特許文献1では、線膨張係数の小さいガラス繊維またはカーボン繊維を粗い目のネット状に形成して反り防止部材を構成し、この反り防止部材を断熱材の表裏面に設けた平板状の風呂蓋が開示されている。このような構成によって、使用時の風呂蓋の反りを防いでいる。
しかしながら、いずれの手段においても、重量の増加を招くとともにコストの上昇を招くという問題がある。
In Patent Document 1, a glass fiber or carbon fiber having a small coefficient of linear expansion is formed into a rough net shape to constitute a warp prevention member, and a flat bath lid provided with the warp prevention member on the front and back surfaces of the heat insulating material. Is disclosed. With such a configuration, warping of the bath lid during use is prevented.
However, any of these means has a problem that the weight is increased and the cost is increased.

また、風呂蓋自体の構造的な曲げ強さを十分高めて熱膨張による曲げ応力に対抗させる手段なども考えられる。しかし、重量増及びコスト増は回避できず、あわせて単純に曲げ強さを向上させると線膨張係数による曲げ応力も必然的に高まるという問題点も生じることになる。さらに、風呂蓋の重量の増加は、使い勝手にも大きな影響を与える。   In addition, a means for sufficiently increasing the structural bending strength of the bath lid itself to counter the bending stress due to thermal expansion can be considered. However, an increase in weight and cost cannot be avoided, and if the bending strength is simply improved, the bending stress due to the linear expansion coefficient inevitably increases. Furthermore, an increase in the weight of the bath lid has a great influence on usability.

特開2006−175112号公報JP 2006-175112 A

本発明は、かかる課題の認識に基づいてなされたものであり、特別な材料を用いることなく、重量の増加やコストの上昇を抑制しつつ、断熱性の高い風呂蓋の熱反りを低減し、使い勝手のよい風呂蓋を提供することを目的とする。   The present invention has been made on the basis of recognition of such a problem, and without using a special material, while suppressing an increase in weight and cost, while reducing the thermal warp of a highly insulating bath lid, The purpose is to provide an easy-to-use bath lid.

第1の発明は、浴槽の上に載せられる風呂蓋であって、前記浴槽に面する下面側部材と、前記下面側部材と対向する上面側部材と、前記上面側部材と、前記下面側部材と、のあいだに設けられ、空気層を有する樹脂袋体を含む面状の断熱部材と、前記下面側部材と当接しないように前記断熱部材と前記上面側部材とのあいだに設けられ、前記上面側部材及び前記下面側部材よりも大きな曲げ強さを有する骨材と、を備え、前記浴槽の湯で前記風呂蓋が加熱されたときの前記下面側部材の熱膨張は、前記上面側部材の熱膨張よりも小さく、前記風呂蓋が前記浴槽の上に載せられた状態において、前記浴槽のリム部より下方の前記浴槽内に前記断熱部材が配置され、前記断熱部材の上方に前記骨材が配置されることを特徴とする風呂蓋である。 1st invention is a bath lid mounted on a bathtub, Comprising: The lower surface side member which faces the said bathtub, The upper surface side member which opposes the said lower surface side member, The said upper surface side member, The said lower surface side member When provided between the, provided between the and the planar heat insulating member including a tree fat bag body that having a air layer, the so as not to contact with the lower surface member and the heat insulating member and the upper side member And an aggregate having a larger bending strength than the upper surface side member and the lower surface side member, and the thermal expansion of the lower surface side member when the bath lid is heated with hot water of the bathtub, rather smaller than the thermal expansion of the upper side member, in a state in which the bath lid is placed on the tub, said heat insulating member is disposed within the tub below the rim of the tub, above the heat insulating member The bath lid is characterized in that the aggregate is disposed in the bath lid.

この風呂蓋によれば、下面側部材の熱膨張を、上面側部材の熱膨張よりも小さく抑えるとともに、曲げ強さの大きな骨材を上面側部材のすぐ下に配置し、その下方に骨材よりも断熱性の高い断熱部材を配置することによって、上方側にある骨材が浴槽内の湯温で暖められて線膨張することを抑え、それによって骨材に発生する曲げ応力を小さく抑えることができる。すなわち、骨材のバイメタル状の反りの抑制することができる。
これにより、特殊な素材を使わずとも上下面の温度差による風呂蓋の反りを防止するとともに、軽量性及び低コスト性を図ることができるようになる。
According to this bath lid, the thermal expansion of the lower surface side member is suppressed to be smaller than the thermal expansion of the upper surface side member, and the aggregate having a large bending strength is disposed immediately below the upper surface side member, and the aggregate is disposed below the aggregate. By disposing a heat insulating member with higher heat insulating properties, it is possible to suppress the aggregate on the upper side from being linearly expanded by being warmed by the hot water in the bathtub, thereby reducing the bending stress generated in the aggregate. Can do. That is, bimetallic warpage of the aggregate can be suppressed.
As a result, it is possible to prevent warping of the bath lid due to a temperature difference between the upper and lower surfaces without using a special material, and to achieve light weight and low cost.

また、第2の発明は、第1の発明において、前記樹脂袋体は、少なくとも1層の気泡緩衝材により構成されたことを特徴とする風呂蓋である。   Moreover, 2nd invention is a bath lid characterized by the said resin bag body being comprised by the bubble buffer material of at least 1 layer in 1st invention.

この風呂蓋によれば、樹脂袋体として既存の緩衝材を利用することができるため、低コストで軽量な風呂蓋を提供することができるようになる。   According to this bath lid, since an existing cushioning material can be used as the resin bag body, a low-cost and lightweight bath lid can be provided.

また、第3の発明は、第2の発明において、前記下面側部材の材料の線膨張係数は、前記上面側部材の材料の線膨張係数よりも小さいことを特徴とする風呂蓋である。   According to a third aspect of the present invention, in the second aspect of the invention, the linear expansion coefficient of the material of the lower surface side member is smaller than the linear expansion coefficient of the material of the upper surface side member.

この風呂蓋によれば、下面側部材の材料の線膨張係数を、上面側部材の材料の線膨張係数よりも小さくすることで、特殊な素材を使わずとも上下面の温度差による風呂蓋の反りを抑制することができるようになる。   According to this bath lid, by making the linear expansion coefficient of the material of the lower surface side member smaller than the linear expansion coefficient of the material of the upper surface side member, the temperature of the bath lid due to the temperature difference between the upper and lower surfaces can be reduced without using a special material. Warpage can be suppressed.

また、第の発明は、第2の発明において、前記断熱部材の内部に設けられ、前記断熱部材の厚さ方向に延在する柱状部材をさらに備え、前記柱状部材の圧縮強度は、前記樹脂袋体の圧縮強度よりも大きいことを特徴とする風呂蓋である。 Moreover, 4th invention is further equipped with the columnar member provided in the inside of the said heat insulation member in the 2nd invention, and extended in the thickness direction of the said heat insulation member, and the compressive strength of the said columnar member is the said resin. It is a bath lid characterized by being larger than the compressive strength of a bag.

この風呂蓋によれば、下面側部材にかかる熱応力を、柱状部材によって上面側部材と樹脂袋体とに伝達して、これらの圧縮応力で相殺することができる。これにより、下面側部材の熱膨張を抑え、浴槽内の熱による風呂蓋の変形を抑制することができる。
また、この風呂蓋によれば、特殊な素材を使わずとも上下面の温度差による風呂蓋の反りを防止するとともに、軽量性及び低コスト性を図ることができるようになる。
また、上面側部材と下面側部材として共通の素材を用いることが可能で、表裏のない風呂蓋として使うことが可能となる。
According to this bath lid, the thermal stress applied to the lower surface side member can be transmitted to the upper surface side member and the resin bag body by the columnar member and offset by these compressive stresses. Thereby, the thermal expansion of the lower surface side member can be suppressed, and the deformation of the bath lid due to the heat in the bathtub can be suppressed.
Further, according to this bath lid, it is possible to prevent the bath lid from warping due to a temperature difference between the upper and lower surfaces without using a special material, and to achieve light weight and low cost.
Moreover, it is possible to use a common material for the upper surface side member and the lower surface side member, and it is possible to use it as a bath lid without front and back surfaces.

本発明の態様によれば、特別な材料を用いることなく、重量やコストを上昇させずに断熱性の高い風呂蓋の熱反りを低減することができ、使い勝手を向上させた風呂蓋が提供される。   According to the aspect of the present invention, it is possible to reduce the thermal warp of a highly heat-insulating bath lid without using a special material and without increasing the weight and cost, and provide a bath lid with improved usability. The

(a)〜(b)は、実施形態にかかる風呂蓋を例示する模式図である。(A)-(b) is a schematic diagram which illustrates the bath lid concerning embodiment. (a)〜(b)は、第1の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining a 1st specific example. (a)〜(b)は、第2の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining the 2nd specific example. (a)〜(b)は、第3の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining the 3rd specific example. (a)〜(b)は、第4の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining the 4th specific example. (a)〜(b)は、第5の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining the 5th specific example. (a)〜(b)は、第6の具体例を説明する模式図である。(A)-(b) is a schematic diagram explaining the 6th specific example.

以下、本発明の実施の形態について図面を参照しつつ説明する。なお、各図面中、同様の構成要素には同一の符号を付して詳細な説明は適宜省略する。
図1(a)〜(b)は、実施形態にかかる風呂蓋を例示する模式図である。
図1(a)は、風呂蓋110が浴槽300に置かれた状態を例示する模式的斜視図、図1(b)は、図1(a)に示すA−A線の模式的断面図である。
図1(a)に表したように、実施形態に係る風呂蓋110は、浴槽300のリム部310における上面311に載せられる平板状の蓋である。
Embodiments of the present invention will be described below with reference to the drawings. In addition, in each drawing, the same code | symbol is attached | subjected to the same component and detailed description is abbreviate | omitted suitably.
Drawing 1 (a)-(b) is a mimetic diagram which illustrates a bath lid concerning an embodiment.
FIG. 1A is a schematic perspective view illustrating a state in which the bath lid 110 is placed in the bathtub 300, and FIG. 1B is a schematic cross-sectional view taken along line AA shown in FIG. is there.
As illustrated in FIG. 1A, the bath lid 110 according to the embodiment is a flat lid that is placed on the upper surface 311 of the rim portion 310 of the bathtub 300.

風呂蓋110は、浴槽300の開口301を塞いで浴槽内302に張られた湯Wの熱が外へ逃げることを防ぐ。浴槽300は、底部330及び側壁320によって浴槽内302の空間が形成され、側壁320の上端から外方にリム部310が設けられた構成になっている。   The bath lid 110 blocks the opening 301 of the bathtub 300 and prevents the heat of the hot water W stretched in the bathtub 302 from escaping to the outside. The bathtub 300 is configured such that a space in the bathtub 302 is formed by the bottom portion 330 and the side wall 320, and the rim portion 310 is provided outward from the upper end of the side wall 320.

風呂蓋110は、対向する側壁320の上端に設けられたリム部310の上面311に渡されるように配置される。浴槽300には、開口301の全体を塞ぐため、1枚または複数枚の風呂蓋110が用意される。図1(a)に表した例では、浴槽300に2つの風呂蓋110が並べて配置され、これらの風呂蓋110によって開口301の全体が覆われる。   The bath lid 110 is disposed so as to be passed over the upper surface 311 of the rim portion 310 provided at the upper end of the opposite side wall 320. In the bathtub 300, one or a plurality of bath lids 110 are prepared to block the entire opening 301. In the example shown in FIG. 1A, two bath lids 110 are arranged side by side in a bathtub 300, and the entire opening 301 is covered by these bath lids 110.

風呂蓋110は、浴槽300の上面311に載せたときに、浴槽300に面する下面側部材10と、下面側部材10と対向し浴槽300とは反対の側に設けられる上面側部材20と、を含む平板状の風呂蓋本体100を備える。   When the bath lid 110 is placed on the upper surface 311 of the bathtub 300, the lower surface side member 10 facing the bathtub 300, the upper surface side member 20 facing the lower surface side member 10 and provided on the opposite side of the bathtub 300, A flat bath lid body 100 including

また、風呂蓋110の風呂蓋本体100は、上面側部材20と、下面側部材10と、のあいだに設けられた断熱部材30を備える。断熱部材30は、空気層を有する面状の樹脂袋体を含む。   The bath lid body 100 of the bath lid 110 includes a heat insulating member 30 provided between the upper surface side member 20 and the lower surface side member 10. The heat insulating member 30 includes a planar resin bag body having an air layer.

また、風呂蓋110の風呂蓋本体100は、上面側部材20と、下面側部材10と、のあいだに設けられた骨材40を含む。骨材40の曲げ強さは、上面側部材20の曲げ強さ及び下面側部材10の曲げ強さよりも大きい。
ここで、曲げ強さとは、部材が曲げ変形を受けたときに破壊に至るまでの最大応力のことをいう。
The bath lid main body 100 of the bath lid 110 includes an aggregate 40 provided between the upper surface side member 20 and the lower surface side member 10. The bending strength of the aggregate 40 is larger than the bending strength of the upper surface side member 20 and the bending strength of the lower surface side member 10.
Here, the bending strength means the maximum stress until the member breaks when subjected to bending deformation.

実施形態に係る風呂蓋110では、浴槽300の湯Wで風呂蓋本体100が加熱されたときの下面側部材10の熱膨張量が、上面側部材20の熱膨張量よりも小さくなるよう構成されている。   The bath lid 110 according to the embodiment is configured such that the thermal expansion amount of the lower surface side member 10 when the bath lid main body 100 is heated by the hot water W of the bathtub 300 is smaller than the thermal expansion amount of the upper surface side member 20. ing.

風呂蓋110を浴槽300の上面311に載せたとき、下面側部材10には湯Wの熱(42℃程度)が加わる。一方、上面側部材20には浴室の温度(例えば、5℃〜30℃)が加わる。このように風呂蓋110の上下面で温度差があっても、実施形態に係る風呂蓋110では、下面側部材10の熱膨張力と上面側部材20の熱膨張力とに大きな差が発生せず、風呂蓋110の反りが抑制される。   When the bath lid 110 is placed on the upper surface 311 of the bathtub 300, the heat of hot water W (about 42 ° C.) is applied to the lower surface side member 10. On the other hand, the temperature of the bathroom (for example, 5 ° C. to 30 ° C.) is applied to the upper surface side member 20. Thus, even if there is a temperature difference between the upper and lower surfaces of the bath lid 110, in the bath lid 110 according to the embodiment, a large difference occurs between the thermal expansion force of the lower surface side member 10 and the thermal expansion force of the upper surface side member 20. Accordingly, warping of the bath lid 110 is suppressed.

一般に、均一な線膨張係数を有する平板状の構造体において、表面と裏面とに温度差が生じると、表面及び裏面のそれぞれの膨張量に差(以下、「差Δ」という。)が発生する。この膨張量の差Δの一部は構造体の内部応力として変換及び吸収され、変換及び吸収されない分は構造体に曲げ応力を発生させ、熱反りというかたちで現れる。   Generally, in a flat structure having a uniform linear expansion coefficient, when a temperature difference occurs between the front surface and the back surface, a difference (hereinafter referred to as “difference Δ”) occurs between the expansion amounts of the front surface and the back surface. . A part of the difference Δ in the expansion amount is converted and absorbed as internal stress of the structure, and the portion that is not converted and absorbed generates bending stress in the structure and appears in the form of thermal warping.

実施形態に係る風呂蓋110では、例えば、下面側部材10の材料の線膨張係数を、上面側部材20の材料の線膨張係数よりも小さくしている。すなわち、下面側部材10の材料として、上面側部材20の材料の線膨張係数よりも小さい線膨張係数を有する材料が用いられる。これにより、浴槽300の湯Wで風呂蓋本体100が加熱されたときの下面側部材10の熱膨張量が、上面側部材20の熱膨張量よりも小さくなるよう構成される。   In the bath lid 110 according to the embodiment, for example, the linear expansion coefficient of the material of the lower surface side member 10 is made smaller than the linear expansion coefficient of the material of the upper surface side member 20. That is, as the material of the lower surface side member 10, a material having a linear expansion coefficient smaller than that of the material of the upper surface side member 20 is used. Thereby, the thermal expansion amount of the lower surface side member 10 when the bath lid main body 100 is heated by the hot water W of the bathtub 300 is configured to be smaller than the thermal expansion amount of the upper surface side member 20.

下面側部材10の材料の線膨張係数を、上面側部材20の材料の線膨張係数よりも小さくすることにより、風呂蓋110の下面側部材10の温度が上面側部材20の温度よりも高くなる温度差が発生しても、下面側部材10の線膨張量と上面側部材20の線膨張量との差は、上記の差Δよりも小さくなり、風呂蓋110の熱反りを抑制することができる。   By making the linear expansion coefficient of the material of the lower surface side member 10 smaller than the linear expansion coefficient of the material of the upper surface side member 20, the temperature of the lower surface side member 10 of the bath lid 110 becomes higher than the temperature of the upper surface side member 20. Even if a temperature difference occurs, the difference between the linear expansion amount of the lower surface side member 10 and the linear expansion amount of the upper surface side member 20 becomes smaller than the above difference Δ, and the thermal warpage of the bath lid 110 can be suppressed. it can.

例えば、下面側部材10の線膨張係数を、上面側部材20の線膨張係数の半分以下にする。これにより、風呂蓋110の下面に熱が加わっても、浴槽300の密閉性に大きな影響を与えず、浴槽300を風呂蓋110で確実に密閉することができる。
上記の構成では、線膨張係数の異なる材料を用いることで、風呂蓋110の反りを抑制することができるようになる。
For example, the linear expansion coefficient of the lower surface side member 10 is set to be equal to or less than half of the linear expansion coefficient of the upper surface side member 20. Thereby, even if heat is applied to the lower surface of the bath lid 110, the bath 300 can be reliably sealed with the bath lid 110 without greatly affecting the hermeticity of the bath 300.
In the above configuration, warping of the bath lid 110 can be suppressed by using materials having different linear expansion coefficients.

また、実施形態に係る風呂蓋110では、下面側部材10及び上面側部材20の線膨張係数を同じにして、下面側部材10よりも上面側部材20の機械的な曲げ強さを高くしてもよい。例えば、下面側部材10の厚さを、上面側部材20の厚さよりも薄くして、下面側部材10よりも上面側部材20の機械的な曲げ強さを大きくする。これにより、浴槽300の湯Wで風呂蓋本体100が加熱されたときの下面側部材10の熱膨張量が、上面側部材20の熱膨張量よりも小さくなるよう構成される。
上記の構成では、下面側部材10及び上面側部材20の厚さを調整することにより、風呂蓋110の反りを抑制することができるようになる。
Further, in the bath lid 110 according to the embodiment, the linear expansion coefficients of the lower surface side member 10 and the upper surface side member 20 are made the same, and the mechanical bending strength of the upper surface side member 20 is made higher than that of the lower surface side member 10. Also good. For example, the thickness of the lower surface side member 10 is made thinner than the thickness of the upper surface side member 20, and the mechanical bending strength of the upper surface side member 20 is made larger than that of the lower surface side member 10. Thereby, the thermal expansion amount of the lower surface side member 10 when the bath lid main body 100 is heated by the hot water W of the bathtub 300 is configured to be smaller than the thermal expansion amount of the upper surface side member 20.
In said structure, the curvature of the bath lid 110 can be suppressed by adjusting the thickness of the lower surface side member 10 and the upper surface side member 20.

また、実施形態に係る風呂蓋110では、下面側部材10の材料の線膨張係数を、上面側部材20の材料の線膨張係数よりも小さくし、さらに、下面側部材10よりも上面側部材20の機械的な曲げ強さを大きく(例えば、下面側部材10の厚さを、上面側部材20の厚さよりも薄く)するようにしてもよい。線膨張係数及び曲げ強さの両方を調整することによっても、浴槽300の湯Wで風呂蓋本体100が加熱されたときの下面側部材10の熱膨張量が、上面側部材20の熱膨張量よりも小さくなるよう構成される。   In the bath lid 110 according to the embodiment, the linear expansion coefficient of the material of the lower surface side member 10 is made smaller than the linear expansion coefficient of the material of the upper surface side member 20, and further, the upper surface side member 20 than the lower surface side member 10. The mechanical bending strength may be increased (for example, the thickness of the lower surface side member 10 is thinner than the thickness of the upper surface side member 20). Also by adjusting both the linear expansion coefficient and the bending strength, the thermal expansion amount of the lower surface side member 10 when the bath lid body 100 is heated by the hot water W of the bathtub 300 is the thermal expansion amount of the upper surface side member 20. Configured to be smaller.

実施形態に係る風呂蓋110では、風呂蓋本体100に骨材40が含まれているため、より反りにくい風呂蓋110を提供することができる。
例えば、風呂蓋110を浴槽300の上に置いた場合、浴槽内302の湯Wの熱が風呂蓋本体100に加わる。この熱によって生じる骨材40の変形量は、下面側部材10の変形量よりも小さい。
例えば、湯Wの熱が下面側部材10に加わると、下面側部材10の内部には熱応力が生じる。この熱応力の一部または全部が歪みとなって骨材40に曲げ変形を与えた場合でも、下面側部材10の変形量より骨材40の変形量のほうが小さいため、風呂蓋110に大きな反りは発生しないことになる。
In the bath lid 110 according to the embodiment, since the aggregate 40 is included in the bath lid body 100, it is possible to provide the bath lid 110 that is less likely to warp.
For example, when the bath lid 110 is placed on the bathtub 300, the heat of the hot water W in the bathtub 302 is applied to the bath lid body 100. The deformation amount of the aggregate 40 caused by this heat is smaller than the deformation amount of the lower surface side member 10.
For example, when the heat of hot water W is applied to the lower surface side member 10, thermal stress is generated inside the lower surface side member 10. Even when a part or all of the thermal stress is distorted to cause bending deformation of the aggregate 40, the deformation amount of the aggregate 40 is smaller than the deformation amount of the lower surface side member 10, so that the bath lid 110 is greatly warped. Will not occur.

また、曲げ強さの大きな骨材40を上面側部材20のすぐ下(浴槽300側)に配置し、その下方に骨材40よりも断熱性の高い断熱部材30を配置することによって、下面側部材10よりも上側にある骨材40が浴槽内302の湯Wの温度で暖められて線膨張することを抑える。これにより、骨材40に発生する曲げ応力を小さく抑え、骨材40がバイメタル状に反ることを抑制することができる。
また、骨材40は、上面側部材10や下面側部材20よりも曲げ強さが大きいから、風呂蓋110にかかる荷重による変形を骨材40によって抑制することができる。
Further, the aggregate 40 having a high bending strength is disposed immediately below the upper surface side member 20 (the bathtub 300 side), and the heat insulating member 30 having a higher heat insulating property than the aggregate 40 is disposed below the aggregate 40, thereby lower surface side. The aggregate 40 located above the member 10 is prevented from being linearly expanded by being warmed by the temperature of the hot water W in the bathtub 302. Thereby, the bending stress which generate | occur | produces in the aggregate 40 can be suppressed small, and it can suppress that the aggregate 40 warps in bimetallic form.
In addition, since the aggregate 40 has a higher bending strength than the upper surface side member 10 and the lower surface side member 20, deformation due to a load applied to the bath lid 110 can be suppressed by the aggregate 40.

次に、実施形態に係る風呂蓋の具体例を説明する。
なお、以下の説明において、各具体例に係る風呂蓋及び風呂蓋本体を示す場合には各具体例の説明でそれぞれ付した符号を用い、区別しないで総称する場合には風呂蓋110及び風呂蓋本体100ということにする。
Next, a specific example of the bath lid according to the embodiment will be described.
In the following description, when the bath lid and the bath lid main body according to each specific example are shown, the reference numerals given in the description of each specific example are used, and when referring generically without distinction, the bath lid 110 and the bath lid are used. The main body 100 is assumed.

図2(a)〜(b)は、第1の具体例を説明する模式図である。
図2(a)は模式的斜視図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図2(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
FIGS. 2A and 2B are schematic diagrams for explaining a first specific example.
FIG. 2A is a schematic perspective view, and a part of the cross section is taken along line AA shown in FIG. FIG. 2B shows a schematic cross-sectional view along the line AA shown in FIG.

第1の具体例に係る風呂蓋120は、下面側部材10と、上面側部材20と、を含む風呂蓋本体100を備える。風呂蓋本体100は、下面側部材10と、上面側部材20と、のあいだに設けられた骨材40及び断熱部材30Aをさらに含む。
すなわち、風呂蓋本体100は、下面側部材10と、上面側部材20と、のあいだに骨材40及び断熱部材30Aを挟んだ構造を有する。骨材40は、上面側部材20と、断熱部材30Aと、のあいだに配置される。
The bath lid 120 according to the first specific example includes a bath lid body 100 including the lower surface side member 10 and the upper surface side member 20. The bath lid body 100 further includes an aggregate 40 and a heat insulating member 30 </ b> A provided between the lower surface side member 10 and the upper surface side member 20.
That is, the bath lid main body 100 has a structure in which the aggregate 40 and the heat insulating member 30 </ b> A are sandwiched between the lower surface side member 10 and the upper surface side member 20. The aggregate 40 is disposed between the upper surface side member 20 and the heat insulating member 30A.

第1の具体例に係る風呂蓋120においても、上記と同様に、浴槽300の湯Wで風呂蓋本体100が加熱されたときの下面側部材10の熱膨張量が、上面側部材20の熱膨張量よりも小さくなるよう構成されている。
例えば、下面側部材10の材料の線膨張係数が、上面側部材20の材料の線膨張係数よりも小さくなっている。
Also in the bath lid 120 according to the first specific example, the thermal expansion amount of the lower surface side member 10 when the bath lid main body 100 is heated by the hot water W of the bathtub 300 is similar to the above. It is comprised so that it may become smaller than the amount of expansion.
For example, the linear expansion coefficient of the material of the lower surface side member 10 is smaller than the linear expansion coefficient of the material of the upper surface side member 20.

風呂蓋120において、上面側部材20の材料としては、例えば、ABS(Acrylonitrile Butadiene Styrene)、PP(polypropylene)、PE(Polyethylene)のうちの少なくとも1つが用いられる。
風呂蓋120では、上面側部材20の材料としてPPが用いられた場合、上面側部材20の厚さは、例えば0.5ミリメートル(mm)以上、1.0mm以下である。
In the bath lid 120, as a material of the upper surface side member 20, for example, at least one of ABS (Acrylonitrile Butadiene Styrene), PP (polypropylene), and PE (Polyethylene) is used.
In the bath lid 120, when PP is used as the material of the upper surface side member 20, the thickness of the upper surface side member 20 is, for example, not less than 0.5 millimeters (mm) and not more than 1.0 mm.

風呂蓋120において、下面側部材10の材料としては、例えば、PS(polystyrene)、PC(Polycarbonate)、PPO(Polyphenyleneoxide)、ABS、PVC(polyvinyl chloride)のうち少なくとも1つが用いられる。
風呂蓋120では、下面側部材10の材料としてPSが用いられた場合、下面側部材10の厚さは、例えば0.5mm以上、1.0mm以下である。
In the bath lid 120, as the material of the lower surface side member 10, for example, at least one of PS (polystyrene), PC (Polycarbonate), PPO (Polyphenyleneoxide), ABS, and PVC (polyvinyl chloride) is used.
In the bath lid 120, when PS is used as the material of the lower surface side member 10, the thickness of the lower surface side member 10 is, for example, 0.5 mm or more and 1.0 mm or less.

骨材40には、上面側部材20及び下面側部材10の曲げ強さよりも大きい曲げ強さを有する材料が用いられる。骨材40には、合板、プラスチック製段ボールを含む各種樹脂材料、ハニカム成形板など、各種の材料が用いられる。
骨材40の厚さは、例えば5mm以上、10mm以下である。
A material having a bending strength larger than the bending strength of the upper surface side member 20 and the lower surface side member 10 is used for the aggregate 40. For the aggregate 40, various materials such as plywood, various resin materials including plastic corrugated cardboard, and honeycomb molded plate are used.
The thickness of the aggregate 40 is, for example, 5 mm or more and 10 mm or less.

風呂蓋120において、断熱部材30Aには、筒状の空気袋ABを備えた樹脂袋体が含まれる。樹脂袋体には、複数本の空気袋ABが設けられている。複数本の空気袋ABはそれぞれ一方向に延在し、延在する方向と直交する方向に並列に配置されている。
樹脂袋体の材料としては、例えば、PE(polyethylene)、PVC(polyvinyl chloride)、ゴム、ウレタンのうち少なくとも1つが用いられる。樹脂袋体は、この材料のフィルムを袋状にして、複数の空気袋ABを構成し、複数の空気袋ABに空気を封入した構成になっている。
In the bath lid 120, the heat insulating member 30A includes a resin bag body including a cylindrical air bag AB. The resin bag body is provided with a plurality of air bags AB. Each of the plurality of air bags AB extends in one direction, and is arranged in parallel in a direction orthogonal to the extending direction.
As a material of the resin bag body, for example, at least one of PE (polyethylene), PVC (polyvinyl chloride), rubber, and urethane is used. The resin bag body is configured such that a film of this material is formed into a bag shape to form a plurality of air bags AB, and air is enclosed in the plurality of air bags AB.

風呂蓋120では、風呂蓋本体100に断熱部材30Aが含まれるため、断熱性をより高めることができるうえ、浴槽300の湯Wによる上面側部材20の熱膨張を小さく抑えることができ、風呂蓋120の熱膨張を小さくすることができるようになる。   In the bath lid 120, since the heat insulating member 30 </ b> A is included in the bath lid main body 100, the heat insulating property can be further enhanced, and the thermal expansion of the upper surface side member 20 due to the hot water W of the bathtub 300 can be suppressed to be small. The thermal expansion of 120 can be reduced.

風呂蓋120において、骨材40は、上面側部材20と、断熱部材30と、のあいだに配置される。すなわち、骨材40は、上面側部材20のすぐ下側、断熱部材30に対して浴槽300から離れた側に設けられる。   In the bath lid 120, the aggregate 40 is disposed between the upper surface side member 20 and the heat insulating member 30. That is, the aggregate 40 is provided immediately below the upper surface side member 20 and on the side away from the bathtub 300 with respect to the heat insulating member 30.

風呂蓋120を浴槽300の上に置いた場合、風呂蓋本体100の浴槽300側(下側)は、浴槽300とは反対側(上側)よりも高温になる。断熱部材30と骨材40との配置に関して、より高温になる側に断熱部材30を配置することで、湯Wの熱を断熱部材30で吸収し、その上の骨材40に与える熱の影響を抑制する。
したがって、骨材40自体の曲げ応力及び熱変形を小さく抑えることができ、風呂蓋120の全体の大きな熱反りを抑制することができる。
このような構成により、特殊な素材を用いることなく、上下面の温度差による風呂蓋120の熱反りが十分に抑制されるとともに、風呂蓋120の軽量性及び低コスト性が達成される。
When the bath lid 120 is placed on the bathtub 300, the bathtub 300 side (lower side) of the bath lid main body 100 becomes hotter than the opposite side (upper side) of the bathtub 300. With respect to the arrangement of the heat insulating member 30 and the aggregate 40, by disposing the heat insulating member 30 on the higher temperature side, the heat of the hot water W is absorbed by the heat insulating member 30 and the influence of the heat given to the aggregate 40 thereon. Suppress.
Therefore, the bending stress and thermal deformation of the aggregate 40 itself can be suppressed to a small level, and a large thermal warpage of the entire bath lid 120 can be suppressed.
With such a configuration, the thermal warping of the bath lid 120 due to the temperature difference between the upper and lower surfaces is sufficiently suppressed without using a special material, and the light weight and low cost of the bath lid 120 are achieved.

図3は、第2の具体例を説明する模式図である。
図3(a)は模式的断面図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図3(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
第2の具体例に係る風呂蓋130には、第1の具体例に係る風呂蓋120の断熱部材30Aに代えて、断熱部材30Bが用いられている。
FIG. 3 is a schematic diagram illustrating a second specific example.
Fig.3 (a) is typical sectional drawing, The cross section along the AA line represented to Fig.1 (a) is represented by the part. FIG. 3B shows a schematic cross-sectional view along the line AA shown in FIG.
In the bath lid 130 according to the second specific example, a heat insulating member 30B is used instead of the heat insulating member 30A of the bath lid 120 according to the first specific example.

風呂蓋130で適用される断熱部材30Bは、空気が充填された面状の樹脂袋体(気泡緩衝材)を含む。気泡緩衝材は、略円筒形状の空気袋ACが支持フィルムFB上に複数配置されたものである。気泡緩衝材の材料としては、例えばPE、PPのうち少なくとも1つが用いられる。   The heat insulating member 30B applied in the bath lid 130 includes a planar resin bag body (bubble cushioning material) filled with air. The bubble cushioning material is a plurality of substantially cylindrical air bags AC arranged on the support film FB. For example, at least one of PE and PP is used as the material of the bubble cushioning material.

風呂蓋本体100Bは、下面側部材10と上面側部材20との間に断熱部材30Bを挟んだ構成である。断熱部材30Bは、複数層の気泡緩衝材を積層した構造にしてもよい。
このような断熱部材30Bを用いることで、風呂蓋130では、断熱部材30Bに含まれる空気層での断熱性とともに風呂蓋130の軽量化が達成される。また、既存の緩衝材を利用することができ、低コストが達成される。
The bath lid body 100 </ b> B has a configuration in which a heat insulating member 30 </ b> B is sandwiched between the lower surface side member 10 and the upper surface side member 20. The heat insulating member 30B may have a structure in which a plurality of bubble buffer materials are stacked.
By using such a heat insulating member 30 </ b> B, in the bath lid 130, weight reduction of the bath lid 130 is achieved as well as heat insulation in an air layer included in the heat insulating member 30 </ b> B. Moreover, the existing shock absorbing material can be utilized and low cost is achieved.

図4は、第3の具体例を説明する模式的斜視図である。
図4(a)は模式的断面図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図4(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
第3の具体例に係る風呂蓋140では、第1の具体例に係る風呂蓋120の断熱部材30Aに代えて、断熱部材30Cが用いられている。
FIG. 4 is a schematic perspective view illustrating a third specific example.
Fig.4 (a) is typical sectional drawing, The cross section along the AA line represented to Fig.1 (a) is represented by the one part. FIG. 4B shows a schematic cross-sectional view along the line AA shown in FIG.
In the bath lid 140 according to the third specific example, a heat insulating member 30C is used instead of the heat insulating member 30A of the bath lid 120 according to the first specific example.

風呂蓋140で適用される断熱材30Cは、連泡ウレタン(連続気泡体)を含む。すなわち、風呂蓋140の風呂蓋本体100Cは、下面側部材10と、上面側部材20と、のあいだに骨材40及び断熱部材30Cを挟んだ構造を有する。
断熱部材30Cは、上部断熱部31と、下部断熱部32と、を有する。骨材40は、上部断熱部31と、下部断熱部32と、のあいだに設けられる。
The heat insulating material 30C applied by the bath lid 140 includes open-cell urethane (open cell). That is, the bath lid main body 100 </ b> C of the bath lid 140 has a structure in which the aggregate 40 and the heat insulating member 30 </ b> C are sandwiched between the lower surface side member 10 and the upper surface side member 20.
The heat insulating member 30 </ b> C includes an upper heat insulating portion 31 and a lower heat insulating portion 32. The aggregate 40 is provided between the upper heat insulating part 31 and the lower heat insulating part 32.

風呂蓋140では、骨材40を間にして上下(表裏)がほぼ対称に設けられている。風呂蓋140においては、上面側部材20及び下面側部材10の材料として共通の素材を用いるようにしてもよい。これにより、表裏のない風呂蓋140として使うことが可能になる。   In the bath lid 140, the upper and lower sides (front and back) are provided almost symmetrically with the aggregate 40 in between. In the bath lid 140, a common material may be used as the material of the upper surface side member 20 and the lower surface side member 10. Thereby, it becomes possible to use it as the bath lid 140 without front and back.

風呂蓋140を製造するには、連泡ウレタン(連続気泡体)を含む上部断熱材31と下部断熱材32とのあいだに骨材40を挟み、これらの各界面を接着剤でそれぞれ固定して構造体を形成する。そして、構造体を上面側部材20及び下面側部材10で覆い、連泡ウレタン(連続気泡体)の内部に高圧空気を封入した状態で、上面側部材20及び下面側部材10の周縁部分の全周を、例えばヒートシール(熱溶着)によって気密シールする。
これにより、平面形状を保ったまま、連泡ウレタン(連続気泡体)の内部に封入した空気の圧力によって風呂蓋140の面剛性を得ることができる。
In order to manufacture the bath lid 140, the aggregate 40 is sandwiched between the upper heat insulating material 31 and the lower heat insulating material 32 containing open-cell urethane (open cell), and each of these interfaces is fixed with an adhesive. Form a structure. Then, the structure is covered with the upper surface side member 20 and the lower surface side member 10, and all the peripheral portions of the upper surface side member 20 and the lower surface side member 10 are sealed in a state where high-pressure air is sealed inside the open cell urethane (open cell body). The circumference is hermetically sealed, for example, by heat sealing (thermal welding).
Thereby, the surface rigidity of the bath lid 140 can be obtained by the pressure of the air sealed inside the open cell urethane (open cell body) while maintaining the planar shape.

図5は、第4の具体例を説明する模式的斜視図である。
図5(a)は模式的断面図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図5(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
第4の具体例に係る風呂蓋150では、第1の具体例に係る風呂蓋120の断熱部材30Aに代えて、断熱部材30Dが用いられる。
FIG. 5 is a schematic perspective view illustrating a fourth specific example.
Fig.5 (a) is typical sectional drawing, The cross section along the AA line represented to Fig.1 (a) is represented by the part. FIG. 5B shows a schematic cross-sectional view along the line AA shown in FIG.
In the bath lid 150 according to the fourth specific example, a heat insulating member 30D is used instead of the heat insulating member 30A of the bath lid 120 according to the first specific example.

風呂蓋150で適用される断熱部材30Dは、断熱材料体35と、断熱材料体35の内部に設けられた柱状の空気袋36と、を含む。断熱材料体35の材料としては、例えば、ビーズ系発泡材(EPS、EPP等)、押し出し系発泡材(XPS、XPE等)、綿状断熱材(ガラスウール、ポリエステル、綿等)、低強度発泡材(発泡ウレタン、発泡EVA等)のうち少なくとも1つが用いられる。空気袋36は、樹脂フィルムの袋に空気を封入して柱状にしたものである。断熱材料体35には、複数本の空気袋36が設けられている。複数本の空気袋36はそれぞれ一方向に延在し、延在する方向と直交する方向に所定の間隔で並列に配置されている。   The heat insulating member 30 </ b> D applied in the bath lid 150 includes a heat insulating material body 35 and a columnar air bag 36 provided inside the heat insulating material body 35. Examples of the material of the heat insulating material body 35 include bead-based foam materials (EPS, EPP, etc.), extruded foam materials (XPS, XPE, etc.), cotton-like heat insulating materials (glass wool, polyester, cotton, etc.), and low-strength foam. At least one of materials (foamed urethane, foamed EVA, etc.) is used. The air bag 36 is formed by sealing air into a resin film bag into a columnar shape. The heat insulating material body 35 is provided with a plurality of air bags 36. Each of the plurality of air bags 36 extends in one direction, and is arranged in parallel at a predetermined interval in a direction orthogonal to the extending direction.

柱状の空気袋36は、断熱材料体35に設けられた穴35hに挿入されている。風呂蓋150では、断熱材料体35に設ける穴35hの数や位置によって断熱材料体35と空気袋36との位置関係やバランスを任意に調整することができる。
このような風呂蓋150では、風呂蓋150の全体の熱反りを抑制し、風呂蓋150の軽量化、低コスト化が達成される。
The columnar air bag 36 is inserted into a hole 35 h provided in the heat insulating material body 35. In the bath lid 150, the positional relationship and balance between the heat insulating material body 35 and the air bag 36 can be arbitrarily adjusted by the number and positions of the holes 35 h provided in the heat insulating material body 35.
In such a bath lid 150, the thermal warpage of the entire bath lid 150 is suppressed, and the weight and cost reduction of the bath lid 150 are achieved.

図6は、第5の具体例を説明する模式的斜視図である。
図6(a)は模式的断面図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図6(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
FIG. 6 is a schematic perspective view illustrating a fifth specific example.
Fig.6 (a) is typical sectional drawing, The cross section along the AA line represented to Fig.1 (a) is represented by the one part. FIG. 6B shows a schematic cross-sectional view along the line AA shown in FIG.

第5の具体例に係る風呂蓋160では、第4の具体例に係る風呂蓋150の断熱部材30Dの内部に、柱状部材50が設けられている。
柱状部材50は、断熱部材30Dの厚さ方向に延在する。断熱部材30Dには、複数の柱状部材50が設けられている。柱状部材50の圧縮強度は、樹脂袋体の圧縮強度よりも大きい。複数の柱状部材50は、空気袋36の位置を避けて配置されてる。柱状部材50は、例えば、断熱部材30Dを厚さ方向に貫通し、下面側部材10と、骨材40と、のあいだを連結するように設けられる。
In the bath lid 160 according to the fifth specific example, the columnar member 50 is provided inside the heat insulating member 30D of the bath lid 150 according to the fourth specific example.
The columnar member 50 extends in the thickness direction of the heat insulating member 30D. A plurality of columnar members 50 are provided on the heat insulating member 30D. The compressive strength of the columnar member 50 is greater than the compressive strength of the resin bag. The plurality of columnar members 50 are arranged avoiding the position of the air bag 36. For example, the columnar member 50 is provided so as to penetrate the heat insulating member 30 </ b> D in the thickness direction and connect the lower surface side member 10 and the aggregate 40.

このような柱状部材50が設けられていることで、下面側部材10にかかる熱応力を、柱状部材50によって上面側部材10及び樹脂袋体に伝達して、これらの圧縮応力で相殺することができる。これにより、下面側部材10の熱膨張を抑え、浴槽内の熱による風呂蓋160の変形を抑制することができる。   By providing such a columnar member 50, the thermal stress applied to the lower surface side member 10 can be transmitted to the upper surface side member 10 and the resin bag body by the columnar member 50 and offset by these compressive stresses. it can. Thereby, the thermal expansion of the lower surface side member 10 can be suppressed, and the deformation of the bath lid 160 due to the heat in the bathtub can be suppressed.

また、この風呂蓋160によれば、特殊な素材を使わずとも上下面の温度差による風呂蓋160の反りを防止するとともに、軽量性及び低コスト性を図ることができるようになる。
なお、風呂蓋160では、断熱部材30Dを用いているが、他の断熱部材30A、30B及び30Cであっても適用可能である。
Further, according to the bath lid 160, it is possible to prevent the bath lid 160 from warping due to a temperature difference between the upper and lower surfaces without using a special material, and to achieve light weight and low cost.
In addition, although the heat insulating member 30D is used in the bath lid 160, other heat insulating members 30A, 30B, and 30C are also applicable.

図7は、第6の具体例を説明する模式的斜視図である。
図7(a)は模式的断面図であり、その一部には、図1(a)に表したA−A線に沿った断面が表されている。図7(b)には、図1(a)に表したA−A線に沿った模式的断面図が表されている。
FIG. 7 is a schematic perspective view illustrating a sixth specific example.
Fig.7 (a) is typical sectional drawing, The cross section along the AA line represented to Fig.1 (a) is represented by the part. FIG. 7B shows a schematic cross-sectional view along the line AA shown in FIG.

第6の具体例に係る風呂蓋170では、第5の具体例に係る風呂蓋140の断熱部材30Cの内部に、柱状部材50が設けられている。
柱状部材50は、断熱部材30Cの厚さ方向に延在する。断熱部材30Dには、複数の柱状部材50が設けられている。柱状部材50の圧縮強度は、樹脂袋体の圧縮強度よりも大きい。複数の柱状部材50は、骨材40よりも上側の上部断熱部35と、骨材40よりも下側の下部断熱部36と、のそれぞれに設けられる。
骨材40よりも上側に設けられた柱状部材50は、例えば、上部断熱部31を厚さ方向に貫通し、上面側部材20と、骨材40と、のあいだを連結するように設けられる。また、骨材40よりも下側に設けられた柱状部材50は、例えば、下部断熱部32を厚さ方向に貫通し、下面側部材10と、骨材409と、のあいだを連結するように設けられる。
In the bath lid 170 according to the sixth specific example, the columnar member 50 is provided inside the heat insulating member 30C of the bath lid 140 according to the fifth specific example.
The columnar member 50 extends in the thickness direction of the heat insulating member 30C. A plurality of columnar members 50 are provided on the heat insulating member 30D. The compressive strength of the columnar member 50 is greater than the compressive strength of the resin bag. The plurality of columnar members 50 are provided on each of the upper heat insulating portion 35 above the aggregate 40 and the lower heat insulating portion 36 below the aggregate 40.
The columnar member 50 provided on the upper side of the aggregate 40 is provided so as to penetrate the upper heat insulating portion 31 in the thickness direction and connect the upper surface side member 20 and the aggregate 40, for example. Further, the columnar member 50 provided below the aggregate 40, for example, penetrates the lower heat insulating portion 32 in the thickness direction, and connects the lower surface side member 10 and the aggregate 409. Provided.

風呂蓋170では、風呂蓋140の作用効果に加え、柱状部材50が設けられていることで、下面側部材10にかかる熱応力を、柱状部材50によって上面側部材10と樹脂袋体とに伝達して、これらの圧縮応力で相殺することができる。これにより、下面側部材10の熱膨張を抑え、浴槽内の熱による風呂蓋の変形を抑制することができる。   In the bath lid 170, in addition to the effects of the bath lid 140, the columnar member 50 is provided, so that the thermal stress applied to the lower surface side member 10 is transmitted to the upper surface side member 10 and the resin bag body by the columnar member 50. Thus, it can be offset by these compressive stresses. Thereby, the thermal expansion of the lower surface side member 10 can be suppressed, and the deformation of the bath lid due to the heat in the bathtub can be suppressed.

実施形態に係る風呂蓋110においては、下面側部材10及び上面側部材20を表皮材として用いるようにしてもよい。下面側部材10及び上面側部材20を表皮材として用いる場合、下面側部材10と上面側部材20との接続部分を水密状に接合する。これにより、下面側部材10及び上面側部材20は、風呂蓋本体100の表面を水密状に覆う表示材になり、風呂蓋110に防水性を付与することができる。   In the bath lid 110 according to the embodiment, the lower surface side member 10 and the upper surface side member 20 may be used as the skin material. When the lower surface side member 10 and the upper surface side member 20 are used as the skin material, the connecting portion between the lower surface side member 10 and the upper surface side member 20 is joined in a watertight manner. Thereby, the lower surface side member 10 and the upper surface side member 20 become a display material which covers the surface of the bath lid body 100 in a watertight manner, and can impart waterproofness to the bath lid 110.

ここで、実施形態に係る風呂蓋110の断熱性について説明する。
実施形態において、風呂蓋110の断熱性は熱抵抗値(R値)によって表される。
熱抵抗値であるR値(mK/W)は、部材(風呂蓋)の厚さ(t)を、部材の熱伝導率(λ)で除した値である。
実施形態に係る風呂蓋110のR値は、0.22(mK/W)以上、好ましくは0.25(mK/W)以上である。
ここで、R値の一例を示す。
アルミ複合材(樹脂の心材をアルミニウム板で挟んだ複合材)のR値は、厚さ6mmで0.15(mK/W)である。
合板(木材)のR値は、厚さ9mmで0.16(mK/W)である。
中空層を持つ樹脂製シャッター風呂蓋のR値は、厚さ20mmで0.17(mK/W)である。
樹脂中空ブロー成形による風呂蓋のR値は、上限で0.22(mK/W)である。
したがって、十分な断熱性を得るためには、実施形態に係る風呂蓋110のR値として、0.22(mK/W)以上、好ましくは0.25(mK/W)以上にするとよい。
Here, the heat insulation property of the bath lid 110 according to the embodiment will be described.
In the embodiment, the heat insulating property of the bath lid 110 is represented by a thermal resistance value (R value).
The R value (m 2 K / W), which is a thermal resistance value, is a value obtained by dividing the thickness (t) of the member (bath lid) by the thermal conductivity (λ) of the member.
The R value of the bath lid 110 according to the embodiment is 0.22 (m 2 K / W) or more, preferably 0.25 (m 2 K / W) or more.
Here, an example of the R value is shown.
The R value of an aluminum composite material (composite material in which a resin core is sandwiched between aluminum plates) is 0.15 (m 2 K / W) at a thickness of 6 mm.
The R value of the plywood (wood) is 0.16 (m 2 K / W) at a thickness of 9 mm.
The R value of the resin shutter bath lid having a hollow layer is 0.17 (m 2 K / W) at a thickness of 20 mm.
The upper limit of the R value of the bath lid by resin hollow blow molding is 0.22 (m 2 K / W).
Therefore, in order to obtain sufficient heat insulation, the R value of the bath lid 110 according to the embodiment is 0.22 (m 2 K / W) or more, preferably 0.25 (m 2 K / W) or more. Good.

以上説明したように、本実施形態によれば、特殊な素材を用いることなく、風呂蓋110の熱反りを抑制することができる。また、このような工夫によって、非常に軽くて使い勝手の良い風呂蓋110を低コストで提供できるようになる。   As described above, according to the present embodiment, the thermal warp of the bath lid 110 can be suppressed without using a special material. Further, such a device makes it possible to provide a bath lid 110 that is very light and easy to use at low cost.

以上、本発明の実施の形態について説明した。しかし、本発明はこれらの記述に限定されるものではない。前述の実施の形態に関して、当業者が適宜設計変更を加えたものも、本発明の特徴を備えている限り、本発明の範囲に包含される。
例えば、実施形態では、平面外形が略四角形の風呂蓋110を例示したが、風呂蓋110の外形は略四角形にかぎらず、略円形、略楕円形など、浴槽300の開口形状に対応して各種の形状にすることができる。
また、風呂蓋110においては、風呂蓋本体100を外側を覆う外装(フィルム、塗装、防汚・防かび等のコーティングなど)が設けられていてもよい。
また、前述した各実施の形態が備える各要素は、技術的に可能な限りにおいて組み合わせることができ、これらを組み合わせたものも本発明の特徴を含む限り本発明の範囲に包含される。
The embodiment of the present invention has been described above. However, the present invention is not limited to these descriptions. As long as the features of the present invention are provided, those skilled in the art appropriately modified the design of the above-described embodiments are also included in the scope of the present invention.
For example, in the embodiment, the bath lid 110 having a substantially quadrangular outer shape in the plan view is illustrated, but the outer shape of the bath lid 110 is not limited to a substantially square shape, and various shapes corresponding to the opening shape of the bathtub 300 such as a substantially circular shape and a substantially oval shape. It can be made into a shape.
Further, the bath lid 110 may be provided with an exterior (film, coating, antifouling, anti-mold coating, etc.) covering the outside of the bath lid body 100.
Moreover, each element with which each embodiment mentioned above is provided can be combined as long as technically possible, and the combination of these is also included in the scope of the present invention as long as it includes the features of the present invention.

10…下面側部材、20…上面側部材、30,30A,30B,30C,30D…断熱部材、40…骨材、100,100A,100B,100C,100D…風呂蓋本体、110,120,130,140,150,160,170…風呂蓋、300…浴槽、301…開口、302…浴槽内、310…リム部、311…上面、311r…曲面、320…側壁、330…底部、W…湯 DESCRIPTION OF SYMBOLS 10 ... Lower surface side member, 20 ... Upper surface side member, 30, 30A, 30B, 30C, 30D ... Thermal insulation member, 40 ... Aggregate, 100, 100A, 100B, 100C, 100D ... Bath lid main body, 110, 120, 130, 140, 150, 160, 170 ... bath lid, 300 ... bathtub, 301 ... opening, 302 ... inside bathtub, 310 ... rim, 311 ... top surface, 311r ... curved surface, 320 ... side wall, 330 ... bottom, W ... hot water

Claims (4)

浴槽の上に載せられる風呂蓋であって、
前記浴槽に面する下面側部材と、
前記下面側部材と対向する上面側部材と、
前記上面側部材と、前記下面側部材と、のあいだに設けられ、空気層を有する樹脂袋体を含む面状の断熱部材と、
前記下面側部材と当接しないように前記断熱部材と前記上面側部材とのあいだに設けられ、前記上面側部材及び前記下面側部材よりも大きな曲げ強さを有する骨材と、
を備え、
前記浴槽の湯で前記風呂蓋が加熱されたときの前記下面側部材の熱膨張は、前記上面側部材の熱膨張よりも小さく、
前記風呂蓋が前記浴槽の上に載せられた状態において、前記浴槽のリム部より下方の前記浴槽内に前記断熱部材が配置され、前記断熱部材の上方に前記骨材が配置されることを特徴とする風呂蓋。
A bath lid placed on top of the bathtub,
A lower surface side member facing the bathtub;
An upper surface side member facing the lower surface side member;
A planar heat insulating member including a resin bag body provided between the upper surface side member and the lower surface side member and having an air layer;
An aggregate that is provided between the heat insulating member and the upper surface side member so as not to come into contact with the lower surface side member, and has a larger bending strength than the upper surface side member and the lower surface side member;
With
The thermal expansion of the lower surface side member when the bath lid is heated with the hot water of the bathtub is smaller than the thermal expansion of the upper surface side member,
In the state where the bath lid is placed on the bathtub, the heat insulating member is disposed in the bathtub below the rim portion of the bathtub, and the aggregate is disposed above the heat insulating member. And a bath lid.
前記樹脂袋体は、少なくとも1層の気泡緩衝材により構成されたことを特徴とする請求項1記載の風呂蓋。   The bath lid according to claim 1, wherein the resin bag body is composed of at least one layer of a bubble cushioning material. 前記下面側部材の材料の線膨張係数は、前記上面側部材の材料の線膨張係数よりも小さいことを特徴とする請求項2記載の風呂蓋。   The bath lid according to claim 2, wherein a linear expansion coefficient of a material of the lower surface side member is smaller than a linear expansion coefficient of a material of the upper surface side member. 前記断熱部材の内部に設けられ、前記断熱部材の面に対する垂直方向に延在する柱状部材をさらに備え、
前記柱状部材の圧縮強度は、前記樹脂袋体の圧縮強度よりも大きいことを特徴とする請求項2記載の風呂蓋。
A columnar member provided inside the heat insulating member and extending in a direction perpendicular to the surface of the heat insulating member;
The bath lid according to claim 2, wherein the compressive strength of the columnar member is larger than the compressive strength of the resin bag body.
JP2011217134A 2011-09-30 2011-09-30 Bath lid Expired - Fee Related JP6078944B2 (en)

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