JP6075870B2 - Method for producing noodles - Google Patents
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- JP6075870B2 JP6075870B2 JP2013091126A JP2013091126A JP6075870B2 JP 6075870 B2 JP6075870 B2 JP 6075870B2 JP 2013091126 A JP2013091126 A JP 2013091126A JP 2013091126 A JP2013091126 A JP 2013091126A JP 6075870 B2 JP6075870 B2 JP 6075870B2
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- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 1
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- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
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Description
本発明は、見た目および喫食時のボリューム感に優れた麺類の製造方法に関する。 The present invention relates to a method for producing noodles that are excellent in appearance and volume at the time of eating.
ふすまやそばなどの穀物表皮を含有する麺類は、食物繊維含有量が多く、低カロリーな麺として知られている。特許文献1には、平均粒度50ミクロン以下で、粒径が10ミクロン〜50ミクロンのふすまが40重量%以上で構成されたふすまを、穀粉原料に対し5〜20重量%添加し、これに適量の水を加えて混練し、常法により麺線とすることを特徴としたふすま入りそばの製造法が開示されている。特許文献2には、つなぎ材を使用しない十割そばの製造法として、α化度50〜100のα化そば粉と、生そば粉を5:95〜100:0の割合に配合し、定法によりミキシングして麺生地とし、これを減圧条件下で麺帯とし、ついで麺線とする方法が提案されている。この十割そばの麺線の見掛け比重は、1.28〜1.35である。 Noodles containing grain skin such as bran and soba have a high dietary fiber content and are known as low calorie noodles. In Patent Document 1, 5 to 20% by weight of bran composed of 40% by weight or more of bran having an average particle size of 50 microns or less and a particle size of 10 to 50 microns is added to the flour raw material, and an appropriate amount is added thereto. A method for producing bran-fried soba noodles characterized by adding kneaded water and kneading into noodle strings by a conventional method is disclosed. In Patent Document 2, as a method for producing 100% buckwheat without using a binder, α-buckwheat flour with a degree of gelatinization of 50 to 100 and raw buckwheat flour are blended in a ratio of 5:95 to 100: 0. Has been proposed to make a noodle dough, which is then made into a noodle strip under reduced pressure and then into a noodle string. The apparent specific gravity of this 100% buckwheat noodle string is 1.28 to 1.35.
一般的に低カロリーな食品は、見た目のボリュームがなかったり、喫食後の満腹感が得られにくい。低カロリーで、しかも見た目にボリューム感があり喫食した際の満足度の高い麺類が所望されている。 Generally, low-calorie foods do not have an apparent volume, and it is difficult to obtain a feeling of fullness after eating. There is a demand for noodles that are low in calories, have a voluminous appearance, and have high satisfaction when eaten.
本発明者らは、鋭意検討の結果、ふすまを含有する原料から作製された特定の比重を有する麺帯を用いて麺を製造することで、見た目および喫食時のボリューム感に優れた麺類を得ることができることを見出し、本発明を完成するに至った。 As a result of intensive studies, the inventors of the present invention obtain noodles that are excellent in appearance and volume at the time of eating by producing noodles using a noodle band having a specific gravity prepared from a raw material containing bran. As a result, the present invention has been completed.
したがって本発明は、小麦ふすまを含む原料粉から調製された比重1.0〜1.25g/cm3の麺帯のみを用いて製麺することを特徴とする麺類の製造方法を提供する。 Therefore, the present invention provides a method for producing noodles, characterized in that noodles are made using only noodle strips having a specific gravity of 1.0 to 1.25 g / cm 3 prepared from raw flour containing wheat bran.
本発明の方法により製造された麺類は、ふすまを多く含むため食物繊維量が多く低カロリーである一方で、見た目にボリューム感があり喫食した際の満足度が高いという利点を有する。 The noodles produced by the method of the present invention contain a lot of bran and have a high dietary fiber content and a low calorie.
本発明により製造される麺類は、食用小麦ふすまを主原料とする。本発明で使用される小麦ふすまは、小麦種皮の粉砕物であり、通常の小麦粉の製造過程で分離された小麦種皮を粉砕することによって調製することができる。あるいは、本発明で使用される小麦ふすまは、市販されている小麦ふすま粉砕物であってもよい。本発明で使用されるふすまの粒径は、好ましくは150〜2000μmであり、より好ましくは150μm未満である。本明細書におけるふすまの粒径は、レーザー回折・散乱法により測定した値である。 The noodles produced according to the present invention are mainly made from edible wheat bran. The wheat bran used in the present invention is a pulverized product of wheat seed coat, and can be prepared by pulverizing the wheat seed coat separated in the usual process of producing wheat flour. Alternatively, the wheat bran used in the present invention may be a commercially available wheat bran pulverized product. The particle size of the bran used in the present invention is preferably 150 to 2000 μm, more preferably less than 150 μm. The particle size of bran in the present specification is a value measured by a laser diffraction / scattering method.
本発明により製造される麺類はまた、穀粉および/または澱粉を主原料として含有し得る。当該穀粉としては、小麦粉、ソバ粉、コーンフラワー、ライ麦粉、大麦粉、オーツ粉、米粉などを挙げることができ、小麦粉としては、強力粉、準強力粉、中力粉、薄力粉、全粒粉、デュラム粉などを挙げることができる。当該澱粉としては、馬鈴薯澱粉、タピオカ澱粉、コーンスターチ、ワキシーコーンスターチ、小麦澱粉、甘藷澱粉等の澱粉類、およびそれらの架橋澱粉、エステル化澱粉、エーテル化澱粉、酸化澱粉、α化澱粉等の加工澱粉類を挙げることができる。本発明において、上記に挙げた各種穀粉および澱粉は、製造する麺類の種類に応じて、いずれかが単独で使用されてもよく、または2種以上を組み合わせて、例えば、異なる穀粉の組み合わせ、異なる澱粉の組み合わせ、1種もしくは2種以上の穀粉と1種もしくは2種以上の澱粉との組み合わせなどで、用いられてもよい。 The noodles produced according to the present invention may also contain flour and / or starch as the main raw material. Examples of the flour include wheat flour, buckwheat flour, corn flour, rye flour, barley flour, oat flour, and rice flour. Examples of flour include strong flour, semi-strong flour, medium flour, thin flour, whole grain flour, and durum flour. Can be mentioned. Examples of the starch include potato starch, tapioca starch, corn starch, waxy corn starch, wheat starch, sweet potato starch and the like, and cross-linked starch, esterified starch, etherified starch, oxidized starch, pregelatinized starch and the like. There can be mentioned. In the present invention, the various flours and starches listed above may be used alone or in combination of two or more depending on the type of noodles to be produced, for example, different flour combinations or different A combination of starches, or a combination of one or more kinds of flour and one or more kinds of starches may be used.
さらに、本発明により製造される麺類は、通常麺生地の製造に使用される副材料、例えば、食塩;かんすい;卵白粉、全卵粉等の卵粉;キサンタンガム、グァーガム、ローカストビーンガム、アルギン酸及びその塩、寒天、ゼラチン、ペクチン等の増粘剤;動植物油脂、乳化油脂、ショートニング等の油脂類;レシチン、グリセリン脂肪酸エステル、ショ糖脂肪酸エステル等の乳化剤;炭酸塩、リン酸塩等の無機塩類;グルテン、大豆蛋白質、カゼイン等の蛋白類;その他ソルビット、エチルアルコール、酵素剤などを含有していてもよい。 Further, the noodles produced according to the present invention are usually used as auxiliary materials used in the production of noodle dough, such as salt; kansui; egg powder such as egg white powder and whole egg powder; xanthan gum, guar gum, locust bean gum, alginic acid and Thickeners such as salts, agar, gelatin and pectin; fats and oils such as animal and vegetable oils, emulsified oils and fats; emulsifiers such as lecithin, glycerin fatty acid esters and sucrose fatty acid esters; inorganic salts such as carbonates and phosphates ; Proteins such as gluten, soybean protein, casein; and other sorbites, ethyl alcohol, enzyme agents, and the like.
本発明により製造される麺類の原料粉は、上記小麦ふすまのみを主原料として含んでいてもよいが、上記小麦ふすまと上記穀粉および/または澱粉とを主原料とする混合粉であってもよい。当該原料粉における小麦ふすまの含有量は、好ましくは20〜90質量%、より好ましくは50〜80質量%である。当該原料粉における上記穀粉および/または澱粉の含有量は、合計で、好ましくは10〜80質量%、より好ましくは20〜50質量%である。当該原料粉における当該穀粉と澱粉の配合比は特に限定されないが、穀粉:澱粉の質量比が100:0〜50:50程度の範囲であると好ましい。当該原料粉における上記副材料の含有量は、15質量%以下であることが好ましい。 The raw material powder for noodles produced according to the present invention may contain only the wheat bran as a main raw material, but may also be a mixed powder containing the wheat bran and the flour and / or starch as the main raw materials. . The wheat bran content in the raw material powder is preferably 20 to 90 mass%, more preferably 50 to 80 mass%. Content of the said flour and / or starch in the said raw material powder is the sum total, Preferably it is 10-80 mass%, More preferably, it is 20-50 mass%. The blending ratio of the flour and starch in the raw material powder is not particularly limited, but the flour: starch mass ratio is preferably in the range of about 100: 0 to 50:50. The content of the secondary material in the raw material powder is preferably 15% by mass or less.
本発明においては、上記原料粉を仕込み水とともに混合して麺生地を調製する。好ましくは、上記原料粉に仕込み水を添加した後、よく混捏して、グルテンが充分に形成された麺生地を調製する。仕込み水としては、水や塩水などが挙げられる。仕込み水の量は、製造する麺類の種類に応じて適宜調整すればよいが、原料粉100質量部に対して30〜60質量部程度が好ましい。 In the present invention, the raw material powder is charged and mixed with water to prepare a noodle dough. Preferably, after adding water to the raw material powder, the mixture is mixed well to prepare a noodle dough in which gluten is sufficiently formed. Examples of the feed water include water and salt water. The amount of the charged water may be appropriately adjusted according to the type of noodles to be produced, but is preferably about 30 to 60 parts by mass with respect to 100 parts by mass of the raw material powder.
次いで、得られた麺生地を圧延して麺帯を作製する。圧延はロール製麺法などの通常の方法により行えばよい。但し圧延の際には、得られた麺帯の比重が1.0〜1.25g/cm3、好ましくは1.15〜1.25g/cm3になるようにする。麺帯の比重が1.25g/cm3を超えると、製造された麺類の見た目や喫食時のボリューム感が通常の麺以上のものは得られず、一方麺帯の比重が1.0g/cm3より小さいと、得られた麺類の保形性が悪くなることがある。 Next, the noodle dough obtained is rolled to prepare a noodle strip. The rolling may be performed by a normal method such as a roll noodle method. However, during rolling, the obtained noodle strip has a specific gravity of 1.0 to 1.25 g / cm 3 , preferably 1.15 to 1.25 g / cm 3 . When the specific gravity of the noodle band exceeds 1.25 g / cm 3 , the appearance and volume feeling at the time of eating of the produced noodles cannot be obtained more than ordinary noodles, while the specific gravity of the noodle band is 1.0 g / cm. If it is less than 3 , the resulting noodles may have poor shape retention.
次いで、上記麺帯から麺類を製造する。当該麺帯は、単層の麺帯であっても、または二層、三層もしくはそれ以上の層に重ねられた複層の麺帯であってもよいが、いずれの場合も、各層の麺帯は、上述した比重1.0〜1.25g/cm3の麺帯である。すなわち、本発明による麺類の製造においては、上述した比重1.0〜1.25g/cm3の麺帯のみが用いられる。当該麺帯からの麺類の製造は通常の方法にて行えばよい。また、製造された麺類のサイズは特に限定されない。好ましくは、上記麺帯は、切刃などにより細断されて中実棒状の麺線へと成形される。当該麺線の厚さや幅には特に制限はない。 Next, noodles are produced from the noodle strip. The noodle band may be a single-layer noodle band or a multi-layer noodle band laminated on two, three, or more layers. The band is a noodle band having a specific gravity of 1.0 to 1.25 g / cm 3 described above. That is, in the production of the noodles according to the present invention, only the above-described noodle band having a specific gravity of 1.0 to 1.25 g / cm 3 is used. Manufacture of noodles from the noodle strip may be performed by a normal method. Further, the size of the produced noodles is not particularly limited. Preferably, the noodle strip is chopped by a cutting blade or the like and formed into a solid rod-like noodle string. There are no particular restrictions on the thickness or width of the noodle strings.
以上の手順で得られた麺類は、通常の方法で小麦粉から製造された麺と比べて、多くの空隙を有している。本発明により製造される麺類は、好ましくは10〜20%、より好ましくは11〜18%の空隙率を有する。本明細書において、麺類の空隙率とは、以下の手順で測定された値をいう:麺類を対麺歩留まり160〜170%に茹で、必要に応じて冷却し、茹で麺類の断面を低真空条件下で電子顕微鏡で撮影する;得られた画像を画像解析ソフトで解析して断面中の空隙の面積を測定する;測定された空隙の合計面積の当該断面の全面積に対する百分率を計算し、当該麺類の空隙率とする。麺類が麺線の場合、麺類の断面とは、好ましくは当該麺線の横断面(麺線の長さ方向と直行する面)である。 The noodles obtained by the above procedure have more voids than noodles produced from wheat flour by a normal method. The noodles produced according to the present invention preferably have a porosity of 10-20%, more preferably 11-18%. In the present specification, the porosity of the noodles means a value measured by the following procedure: boil the noodles to the noodle yield of 160 to 170%, cool as necessary, and boil the cross-section of the boiled noodles under low vacuum conditions. Take an image with an electron microscope below; analyze the resulting image with image analysis software to measure the area of the void in the cross section; calculate the percentage of the total area of the measured void relative to the total area of the cross section; The porosity of noodles. When the noodles are noodle strings, the cross section of the noodles is preferably a cross section of the noodle strings (a surface perpendicular to the length direction of the noodle strings).
本発明を具体的に説明するために、以下に実施例及び比較例を記載するが、本発明は以下の実施例によって制限されるものではない。 In order to describe the present invention specifically, examples and comparative examples are described below, but the present invention is not limited by the following examples.
(製造例1〜6)
食塩1質量部、かんすい1質量部を水48質量部に溶かした水溶液を調製した。表1記載の原料粉100質量部に当該水溶液50質量部を添加し、常法により10分間混捏して、充分にグルテンが形成された生地を調製した。次いでこの生地を2枚複合し、製麺ロールを用いて圧延して厚さ2.5mmの麺帯を作製した。作製した麺帯から一定面積をくりぬき、くりぬいた麺帯の重量を測定することによって当該麺帯の比重を測定した。その後、麺帯の厚みを1.3mmに調整し、作製された麺帯を22番の角の切刃を用いて切り出し、麺線(幅約1.36mm)を製造した。製造した麺線を対麺歩留り160〜170%となるように茹で、水洗冷却して、茹で麺を得た。茹で麺の断面を低真空条件下で電子顕微鏡撮影(×350)した。得られた電子顕微鏡写真を画像解析ソフト(Image Pro Plus、供給元(株)日本ローパー)で解析し、麺断面中の空隙の面積を測定した。測定された空隙の面積の合計の麺断面の全面積に対する百分率を計算して、当該麺の空隙率(%)とした。麺帯の比重と麺の空隙率を表1に示す。
(Production Examples 1-6)
An aqueous solution was prepared by dissolving 1 part by weight of sodium chloride and 1 part by weight of potassium in 48 parts by weight of water. 50 parts by mass of the aqueous solution was added to 100 parts by mass of the raw material powder shown in Table 1, and kneaded for 10 minutes by a conventional method to prepare a dough in which gluten was sufficiently formed. Next, two pieces of this dough were combined and rolled using a noodle making roll to prepare a noodle strip having a thickness of 2.5 mm. A specific area was hollowed out from the prepared noodle strip, and the specific gravity of the noodle strip was measured by measuring the weight of the cut noodle strip. Thereafter, the thickness of the noodle strip was adjusted to 1.3 mm, and the prepared noodle strip was cut out using a No. 22 corner cutting blade to produce a noodle strip (width of about 1.36 mm). The produced noodle strings were boiled and washed with water so that the yield to noodles was 160 to 170%, and boiled noodles were obtained. The cross-section of boiled noodles was taken with an electron microscope (× 350) under low vacuum conditions. The obtained electron micrograph was analyzed with image analysis software (Image Pro Plus, supplier Nippon Roper), and the area of the voids in the noodle cross section was measured. The percentage of the total area of the measured voids with respect to the total area of the noodle cross section was calculated and used as the void ratio (%) of the noodles. Table 1 shows the specific gravity of the noodle strip and the porosity of the noodle.
(製造例7)
製造例5と同様の手順で、但し、生地を6枚複合して圧延して麺帯を作製し、当該麺帯から麺線を製造した。麺帯の比重および麺の空隙率は製造例5と同様の手順で測定した。麺帯の比重と麺の空隙率を表1に示す。
(Production Example 7)
In the same procedure as in Production Example 5, except that six doughs were combined and rolled to prepare a noodle band, and a noodle string was manufactured from the noodle band. The specific gravity of the noodle band and the porosity of the noodle band were measured in the same procedure as in Production Example 5. Table 1 shows the specific gravity of the noodle strip and the porosity of the noodle.
(製造例8〜12)
製造例4と同様の手順で、但し、原料粉中の小麦粉と澱粉の配合比を表1に記載のとおり変更して麺帯を作製し、当該麺帯から麺線を製造した。製造例8に関しては、乾燥グルテンを15%添加した。麺帯の比重および麺の空隙率は製造例4と同様の手順で測定した。麺帯の比重と麺の空隙率を表1に示す。
(Production Examples 8-12)
The same procedure as in Production Example 4, except that the mixing ratio of wheat flour and starch in the raw material flour was changed as shown in Table 1 to prepare noodle strips, and noodle strings were manufactured from the noodle strips. For Production Example 8, 15% dry gluten was added. The specific gravity of the noodle band and the porosity of the noodle band were measured in the same procedure as in Production Example 4. Table 1 shows the specific gravity of the noodle strip and the porosity of the noodle.
(試験1)
茹でた製造例1〜12の麺の見た目のボリュームを評価した。さらに茹で麺にお湯をかけて喫食し、満足感を評価した。評価結果を表1に示す。表1に示す評価結果は、表2記載の評価基準に基づいて通常の小麦粉麺(製造例1)と比較した結果の、パネラー10名による平均値である。
(Test 1)
The apparent volume of the boiled production examples 1-12 was evaluated. In addition, we boiled noodles with hot water and evaluated the satisfaction. The evaluation results are shown in Table 1. The evaluation results shown in Table 1 are average values of 10 panelists as a result of comparison with normal wheat flour noodles (Production Example 1) based on the evaluation criteria shown in Table 2.
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