JP6070995B2 - Power storage device for vehicle - Google Patents

Power storage device for vehicle Download PDF

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JP6070995B2
JP6070995B2 JP2013102344A JP2013102344A JP6070995B2 JP 6070995 B2 JP6070995 B2 JP 6070995B2 JP 2013102344 A JP2013102344 A JP 2013102344A JP 2013102344 A JP2013102344 A JP 2013102344A JP 6070995 B2 JP6070995 B2 JP 6070995B2
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holding member
storage device
power storage
auxiliary machine
vehicle
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JP2014221625A (en
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秀智 藤原
秀智 藤原
香苗 大熊
香苗 大熊
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Honda Motor Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Power Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Chemical & Material Sciences (AREA)
  • Sustainable Energy (AREA)
  • Electrochemistry (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Secondary Cells (AREA)
  • Battery Mounting, Suspending (AREA)

Description

本発明は、車両の車体後部に搭載される蓄電装置が、蓄電池群と、前記蓄電池群にケーブルを介して接続された高電圧部材と、前記蓄電池群および前記高電圧部材を前後から挟んで保持して車体に固定される前部保持部材および後部保持部材と、前記後部保持部材の後面にステーを介して取り付けられた補機とを備える車両用蓄電装置に関する。   According to the present invention, a power storage device mounted on the rear part of a vehicle body holds a storage battery group, a high voltage member connected to the storage battery group via a cable, and sandwiching the storage battery group and the high voltage member from the front and rear. The present invention also relates to a vehicle power storage device that includes a front holding member and a rear holding member that are fixed to a vehicle body, and an auxiliary machine that is attached to the rear surface of the rear holding member via a stay.

車体前後方向に延びる2本の前後フレームと車幅方向に延びる2本のクロスメンバとを枠状に結合し、その上方に複数のバッテリを収納するバッテリケースを車幅方向一方に偏倚した状態で支持し、バッテリケースの車幅方向他方の側面に形成された空間にバッテリを冷却するための冷却ファンを配置した車両用蓄電装置が、下記特許文献1により公知である。   In a state in which two front and rear frames extending in the longitudinal direction of the vehicle body and two cross members extending in the vehicle width direction are coupled in a frame shape, and a battery case storing a plurality of batteries is biased to one side in the vehicle width direction. A power storage device for a vehicle in which a cooling fan for supporting and cooling a battery in a space formed on the other side surface in the vehicle width direction of the battery case is arranged is known from Patent Document 1 below.

特開2009−119935号公報JP 2009-119935 A

ところで、かかる車両用蓄電装置を車体後部のトランクルームに搭載した場合、レイアウト上の要請から冷却ファンをバッテリケースの後面に配置することが必要になる場合がある。このような場合、車両が後面衝突を受けると、バッテリケースの後面に配置された冷却ファンが衝突荷重によって前方に押され、冷却ファンの部品である剛性の高いファンロータがバッテリケース内で押し込まれる可能性がある。バッテリケースの内部には多数のバッテリセルやインバータ等の高電圧部材が収納されて相互にケーブルで接続されているため、衝突荷重で前進したファンロータに高電圧機器が押されて位置ずれすると、高電圧が印加されたケーブルが引っ張られて損傷してしまい、車体の金属部分に地絡する虞がある。   By the way, when such a vehicle power storage device is mounted in the trunk room at the rear of the vehicle body, it may be necessary to dispose a cooling fan on the rear surface of the battery case because of layout requirements. In such a case, when the vehicle undergoes a rear collision, the cooling fan disposed on the rear surface of the battery case is pushed forward by the collision load, and a highly rigid fan rotor that is a component of the cooling fan is pushed into the battery case. there is a possibility. Since many high voltage members such as battery cells and inverters are housed inside the battery case and connected to each other by cables, when the high voltage device is pushed by the fan rotor that has advanced due to the collision load, The cable to which the high voltage is applied is pulled and damaged, and there is a risk of grounding the metal part of the vehicle body.

本発明は前述の事情に鑑みてなされたもので、車両が後面衝突を受けたときに蓄電装置のケーブルの損傷を防止することを目的とする。   The present invention has been made in view of the above-described circumstances, and an object thereof is to prevent damage to a cable of a power storage device when a vehicle receives a rear collision.

上記目的を達成するために、請求項1に記載された発明によれば、車両の車体後部に搭載される蓄電装置が、蓄電池群と、前記蓄電池群にケーブルを介して接続された高電圧部材と、前記蓄電池群および前記高電圧部材を前後から挟んで保持して車体に固定される前部保持部材および後部保持部材と、前記後部保持部材の後面にステーを介して取り付けられた補機とを備える車両用蓄電装置であって、前記ステーは、前記補機の周囲を取り囲む本体部を有するとともに、前記後部保持部材よりも前後方向の荷重に対する強度が低いことを特徴とする車両用蓄電装置が提案される。 In order to achieve the above object, according to the first aspect of the present invention, a power storage device mounted at the rear of a vehicle body of a vehicle includes a storage battery group and a high voltage member connected to the storage battery group via a cable. A front holding member and a rear holding member that are fixed to the vehicle body by holding the storage battery group and the high-voltage member sandwiched from the front and rear, and an auxiliary machine that is attached to the rear surface of the rear holding member via a stay. A vehicle power storage device comprising: a power storage device for a vehicle, wherein the stay has a main body that surrounds the periphery of the auxiliary machine, and has a lower strength against a load in the front-rear direction than the rear holding member. Is proposed.

また請求項2に記載された発明によれば、請求項1の構成に加えて、前記ステーは、前記後部保持部材への固定部と前記補機への固定部との間に屈曲部を備えることを特徴とする車両用蓄電装置が提案される。   According to the invention described in claim 2, in addition to the configuration of claim 1, the stay includes a bent portion between a fixing portion to the rear holding member and a fixing portion to the auxiliary machine. A vehicular power storage device is proposed.

また請求項3に記載された発明によれば、請求項2の構成に加えて、前記屈曲部は径方向外側に屈曲した先端に頂部を有することを特徴とする車両用蓄電装置が提案される。   According to a third aspect of the present invention, in addition to the configuration of the second aspect, a vehicular power storage device is proposed in which the bent portion has a top at a tip bent radially outward. .

また請求項4に記載された発明によれば、請求項1〜請求項3の何れか1項の構成に加えて、前記補機は前記蓄電池群または前記高電圧部材に対して前後方向に整列した位置に配置され、前記後部保持部材は前記補機に対向する部分が前方に屈曲していることを特徴とする車両用蓄電装置が提案される。   According to the invention described in claim 4, in addition to the configuration of any one of claims 1 to 3, the auxiliary machine is aligned in the front-rear direction with respect to the storage battery group or the high voltage member. A vehicle power storage device is proposed in which the rear holding member is bent forward at a portion facing the auxiliary machine.

また請求項5に記載された発明によれば、請求項4の構成に加えて、前記補機は冷却ファンであり、前記冷却ファンのファンロータの前方に位置する前記後部保持部材は、前記ファンロータが嵌合可能な貫通孔を有することを特徴とする車両用蓄電装置が提案される。   According to the invention described in claim 5, in addition to the configuration of claim 4, the auxiliary machine is a cooling fan, and the rear holding member located in front of the fan rotor of the cooling fan is the fan. A vehicular power storage device having a through-hole into which a rotor can be fitted is proposed.

尚、実施の形態のバッテリパック12は本発明の蓄電装置に対応し、実施の形態のバッテリモジュール20は本発明の蓄電池群に対応し、実施の形態のPCU23は本発明の高電圧部材に対応し、実施の形態の冷却ファン27は本発明の補機に対応し、実施の形態の溶接部31bおよびフランジ部31cは本発明の固定部に対応する。   The battery pack 12 of the embodiment corresponds to the power storage device of the present invention, the battery module 20 of the embodiment corresponds to the storage battery group of the present invention, and the PCU 23 of the embodiment corresponds to the high voltage member of the present invention. And the cooling fan 27 of embodiment corresponds to the auxiliary machine of this invention, and the welding part 31b and flange part 31c of embodiment correspond to the fixing | fixed part of this invention.

請求項1の構成によれば、車両の車体後部に搭載される蓄電装置は、蓄電池群と、蓄電池群に接続された高電圧部材と、蓄電池群および高電圧部材を前後から挟んで保持して車体に固定される前部保持部材および後部保持部材と、後部保持部材の後面にステーを介して取り付けられた補機とを備える。ステーは、補機の周囲を取り囲む本体部を有するとともに、後部保持部材よりも前後方向の荷重に対する強度が低いので、後面衝突の衝突荷重が補機に加わったときにステーが補機を前方に移動させるように変形して衝撃を吸収することで後部保持部材の変形が防止される。これにより、蓄電池群および高電圧部材が相互に位置ずれすることが防止され、それらを接続するケーブルの断線を防止することができる。 According to the configuration of claim 1, the power storage device mounted on the rear part of the vehicle body holds the storage battery group, the high voltage member connected to the storage battery group, and the storage battery group and the high voltage member sandwiched from the front and rear. A front holding member and a rear holding member fixed to the vehicle body; and an auxiliary machine attached to the rear surface of the rear holding member via a stay. The stay has a main body part that surrounds the periphery of the auxiliary machine, and has a lower strength against the load in the front-rear direction than the rear holding member, so when the collision load of rear collision is applied to the auxiliary machine , the stay moves the auxiliary machine forward. The rear holding member is prevented from being deformed by being deformed so as to be moved to absorb the impact. Thereby, it is possible to prevent the storage battery group and the high voltage member from being displaced from each other, and to prevent disconnection of the cable connecting them.

また請求項2の構成によれば、ステーは、後部保持部材への固定部と補機への固定部との間に屈曲部を備えるので、衝突荷重を受けたステーが屈曲部において容易に座屈し、補機を確実に前方に移動させて衝撃を吸収することができる。   According to the second aspect of the present invention, since the stay includes the bent portion between the fixing portion to the rear holding member and the fixing portion to the auxiliary machine, the stay receiving the collision load is easily seated at the bent portion. It is possible to absorb the impact by bending the auxiliary machine forward.

また請求項3の構成によれば、屈曲部は径方向外側に屈曲した先端に頂部を有するので、衝突荷重を受けたステーが補機から離れる方向に変形することで、補機と干渉してステーの変形が阻害されるのを防止することができる。   According to the third aspect of the present invention, since the bent portion has the apex at the tip bent radially outward, the stay receiving the collision load is deformed in the direction away from the auxiliary device, thereby interfering with the auxiliary device. It is possible to prevent the deformation of the stay from being hindered.

また請求項4の構成によれば、補機は蓄電池群または高電圧部材に対して前後方向に整列した位置に配置されるため、後面衝突の衝突荷重が入力すると前進する補機に押されて蓄電池群および高電圧部材の位置関係がずれる可能性があるが、後部保持部材は補機に対向する部分が前方に屈曲しているので、後面衝突の衝突荷重が入力して補機が前進したときに、後部保持部材が補機に押されて変形し難くなり、蓄電池群および高電圧部材が相互に位置ずれするのを防止することができる。   According to the fourth aspect of the present invention, since the auxiliary machine is arranged at a position aligned in the front-rear direction with respect to the storage battery group or the high voltage member, it is pushed by the auxiliary machine that moves forward when the collision load of the rear collision is input. Although there is a possibility that the positional relationship between the storage battery group and the high voltage member is shifted, the rear holding member is bent forward at the portion facing the auxiliary machine, so the collision load of the rear collision is input and the auxiliary machine moves forward Sometimes, the rear holding member is pushed by the auxiliary machine and hardly deforms, and the storage battery group and the high voltage member can be prevented from being displaced from each other.

また請求項5の構成によれば、補機は冷却ファンであり、冷却ファンのファンロータの前方に位置する後部保持部材は、ファンロータが嵌合可能な貫通孔を有するので、後面衝突の衝突荷重でステーが変形して冷却ファンが前方に移動したとき、ファンロータが後部保持部材の嵌合孔に嵌合することで、蓄電池群および高電圧部材が相互に位置ずれするのを一層確実に防止することができる。   According to the fifth aspect of the present invention, the auxiliary machine is a cooling fan, and the rear holding member located in front of the fan rotor of the cooling fan has a through hole into which the fan rotor can be fitted. When the stay is deformed by the load and the cooling fan moves forward, the fan rotor is fitted into the fitting hole of the rear holding member, so that the storage battery group and the high voltage member are more reliably displaced from each other. Can be prevented.

バッテリパックが搭載される車体後部の斜視図。The perspective view of the vehicle body rear part in which a battery pack is mounted. バッテリパックの分解斜視図。The exploded perspective view of a battery pack. 図1の3方向矢視図。FIG. 3 is a three-direction arrow view of FIG. 1. 図3の4−4線断面図。FIG. 4 is a sectional view taken along line 4-4 of FIG. 図3の5−5線断面図。FIG. 5 is a sectional view taken along line 5-5 of FIG. 図3の6−6線断面図。FIG. 6 is a sectional view taken along line 6-6 of FIG. 図6の7−7線断面図。FIG. 7 is a cross-sectional view taken along line 7-7 in FIG. 図3の8−8線断面図。FIG. 8 is a cross-sectional view taken along line 8-8 in FIG. 3. センサカバーの斜視図。The perspective view of a sensor cover. ステーの斜視図。The perspective view of a stay. ストッパ部材の斜視図。The perspective view of a stopper member. 係止手段の斜視図。The perspective view of a latching means.

以下、図1〜図12に基づいて本発明の実施の形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1に示すように、ハイブリッド自動車の車体後部のトランクルームのフロアパネル11に下向きに凹む凹部11aが形成されており、この凹部11aにバッテリパック12が搭載される。バッテリパック12は、上面が開放する容器状に形成された合成樹脂製のケース13と、板状に形成されてケース13の上面開口部を閉塞する金属製のカバー14と、車幅方向に延びて両端部がフロアパネル11の上面に固定される金属製の前部保持部材15および後部保持部材16とを備える。ケース13およびカバー14は前部保持部材15および後部保持部材16に固定されており、前部保持部材15および後部保持部材16によって凹部11a内に吊り下げ支持される。   As shown in FIG. 1, a recess 11a that is recessed downward is formed in the floor panel 11 of the trunk room at the rear of the vehicle body of the hybrid vehicle, and the battery pack 12 is mounted in the recess 11a. The battery pack 12 includes a case 13 made of a synthetic resin formed in a container shape whose upper surface is open, a metal cover 14 formed in a plate shape and closing the upper surface opening of the case 13, and extends in the vehicle width direction. The metal front part holding member 15 and the rear part holding member 16 which both ends are fixed to the upper surface of the floor panel 11 are provided. The case 13 and the cover 14 are fixed to the front holding member 15 and the rear holding member 16, and are suspended and supported in the recess 11a by the front holding member 15 and the rear holding member 16.

図1および図2に示すように、前部保持部材15および後部保持部材16の車幅方向中間部はそれぞれ板状の前壁15aおよび後壁16aになっており、前壁15aおよび後壁16aの下端間が底壁17で一体に接続されるとともに、前壁15aおよび後壁16aの左端間が左側側壁18で接続され、前壁15aおよび後壁16aの右端間が右側側壁19で接続される。   As shown in FIGS. 1 and 2, the vehicle holding direction intermediate portions of the front holding member 15 and the rear holding member 16 are plate-like front walls 15a and rear walls 16a, respectively, and the front wall 15a and the rear wall 16a. Are connected together by a bottom wall 17, the left ends of the front wall 15 a and the rear wall 16 a are connected by a left side wall 18, and the right ends of the front wall 15 a and the rear wall 16 a are connected by a right side wall 19. The

前部保持部材15および後部保持部材16の間には、4個のバッテリモジュール20…が支持される。バッテリモジュール20は、例えばリチウムイオンバッテリよりなる12個のバッテリセル21…を積層し、その積層方向両端部に積層した一対のエンドプレート22,22の四隅どうしを4本のフレーム29…で接続して構成される。4個のバッテリモジュール20…は、バッテリセル21…の積層方向を前後方向に整列させた状態で車幅方向に並置され、一対のエンドプレート22,22がそれぞれ前部保持部材15および後部保持部材16の前壁15aおよび後壁16aに締結される。   Four battery modules 20 are supported between the front holding member 15 and the rear holding member 16. The battery module 20 is formed by stacking twelve battery cells 21 made of, for example, lithium ion batteries, and connecting four corners of a pair of end plates 22 and 22 stacked at both ends in the stacking direction by four frames 29. Configured. The four battery modules 20 are juxtaposed in the vehicle width direction in a state in which the stacking direction of the battery cells 21 is aligned in the front-rear direction, and the pair of end plates 22 and 22 are respectively a front holding member 15 and a rear holding member. The 16 front walls 15a and the rear wall 16a are fastened.

前部保持部材15および後部保持部材16の前壁15aおよび後壁16a間であって、4個のバッテリモジュール20…の左側に、バッテリモジュール20…の高圧直流電流を3相交流に変換するインバータや、前記高圧直流電流を低圧電流に降圧するDC−DCコンバータ等を含むPCU(パワー・コントロール・ユニット)23が搭載される。   An inverter that converts the high-voltage direct current of the battery modules 20 to three-phase alternating current between the front wall 15a and the rear wall 16a of the front holding member 15 and the rear holding member 16 and on the left side of the four battery modules 20 ... In addition, a PCU (Power Control Unit) 23 including a DC-DC converter or the like for stepping down the high-voltage direct current to a low-voltage current is mounted.

前部保持部材15の前面には、バッテリモジュール20…およびPCU23を図示せぬケーブルを介して接続するジャンクションボード24が固定される。ジャンクションボード24には、バッテリモジュール20…およびPCU23間の電気的接続を遮断するコンタクタやヒューズが設けられる。またバッテリモジュール20…の後方の後部保持部材16の後壁16aの後面に、バッテリセル21…の電圧を測定する複数のセル電圧センサ25,25が設けられており、これらのセル電圧センサ25,25を後方から覆う金属板よりなるセンサカバー26が後部保持部材16の後壁16aの後面に固定される。   A junction board 24 that connects the battery modules 20... And the PCU 23 via a cable (not shown) is fixed to the front surface of the front holding member 15. The junction board 24 is provided with a contactor and a fuse for cutting off the electrical connection between the battery modules 20... And the PCU 23. Further, a plurality of cell voltage sensors 25, 25 for measuring the voltages of the battery cells 21 are provided on the rear surface of the rear wall 16a of the rear holding member 16 behind the battery modules 20, and the cell voltage sensors 25, A sensor cover 26 made of a metal plate that covers 25 from behind is fixed to the rear surface of the rear wall 16 a of the rear holding member 16.

PCU23の後方の後部保持部材16の後壁16aの後面に、冷却ファン27が設けられる。冷却ファン27を駆動すると、ケース13の後壁13aに形成した冷却空気吸入口13b(図1参照)に接続された不図示の吸気ダクトを介して車室内から冷却空気が吸入され、バッテリモジュール20…およびPCU23を冷却した後の排気が、冷却ファン27および排気ダクト28を通って車外に排出される。   A cooling fan 27 is provided on the rear surface of the rear wall 16 a of the rear holding member 16 behind the PCU 23. When the cooling fan 27 is driven, the cooling air is sucked from the vehicle compartment through an intake duct (not shown) connected to the cooling air inlet 13b (see FIG. 1) formed in the rear wall 13a of the case 13, and the battery module 20 .. And the exhaust gas after cooling the PCU 23 is discharged outside the vehicle through the cooling fan 27 and the exhaust duct 28.

次に、図3〜図12に基づいてバッテリパック12の各部の構造を詳細に説明する。   Next, the structure of each part of the battery pack 12 will be described in detail with reference to FIGS.

図3、図5および図10に示すように、冷却ファン27は、後部保持部材16の後壁16aの左端に固定されたステー31に支持される。ステー31は金属板をプレス成形したもので、冷却ファン27の周囲を部分的に取り囲む本体部31aと、本体部31aの前端を折り曲げて構成されて後壁16aに溶接される溶接部31b…と、本体部31aの後端を折り曲げて構成されて前面にウエルドナット32…が溶接されたフランジ部31c…とを備える。ステー31の本体部31aには、径方向外側に突出する三角形断面の屈曲部31d…が、冷却ファン27の周囲を部分的に取り囲むように形成される。   As shown in FIGS. 3, 5, and 10, the cooling fan 27 is supported by a stay 31 fixed to the left end of the rear wall 16 a of the rear holding member 16. The stay 31 is formed by press-molding a metal plate, a main body 31a partially surrounding the periphery of the cooling fan 27, a weld 31b formed by bending the front end of the main body 31a and welded to the rear wall 16a. , And a flange portion 31c formed by bending the rear end of the main body portion 31a and welded to the front surface. In the main body 31 a of the stay 31, bent portions 31 d having a triangular cross-section projecting radially outward are formed so as to partially surround the cooling fan 27.

冷却ファン27は、相互に結合される合成樹脂製の前部ケーシング33および後部ケーシング34を備えており、その内部に金属製のファンロータ35と、ファンロータ35を駆動するファンモータ36とが同軸に配置される。後部ケーシング34の外周から3個の取付ブラケット34a…が前方に突設されており、これらの取付ブラケット34a…およびステー31のフランジ部31c…を貫通する3本のボルト37…をウエルドナット32…に螺合することで、冷却ファン27がステー31に固定される。   The cooling fan 27 includes a front casing 33 and a rear casing 34 made of synthetic resin that are coupled to each other, and a metal fan rotor 35 and a fan motor 36 that drives the fan rotor 35 are coaxially arranged therein. Placed in. Three mounting brackets 34a are projected forward from the outer periphery of the rear casing 34, and three bolts 37 penetrating through the mounting bracket 34a and the flange portion 31c of the stay 31 are welded nuts 32 ... As a result, the cooling fan 27 is fixed to the stay 31.

ステー31の溶接部31b…に囲まれた後部保持部材16の後壁16aに略円形の貫通孔16bが形成され、貫通孔16bの前面に四角形状のダクト支持部材38が固定される。前部ケーシング33の中央から合成樹脂製の入り口ダクト39が貫通孔16bの内部に延びており、入り口ダクト39の先端に設けた四角形状のフランジ部39aがダクト支持部材38に固定される、その結果、入り口ダクト39の先端はPCU23の後面に対向するように開口する。   A substantially circular through hole 16b is formed in the rear wall 16a of the rear holding member 16 surrounded by the welded portions 31b of the stay 31, and a rectangular duct support member 38 is fixed to the front surface of the through hole 16b. An entrance duct 39 made of synthetic resin extends from the center of the front casing 33 into the through hole 16b, and a rectangular flange 39a provided at the tip of the entrance duct 39 is fixed to the duct support member 38. As a result, the front end of the entrance duct 39 opens so as to face the rear surface of the PCU 23.

図5から明らかなように、ファンロータ35の直径aは後部保持部材16の貫通孔16bの直径bよりも小さく設定され、かつ前部ケーシング33および後部ケーシング34の直径cは貫通孔16bの直径bよりも大きく設定される。また貫通孔16bの後端からPCU23の後端までの前後方向距離dは、ファンロータ35の前後方向厚さeよりも大きく設定される。また後部保持部材16は、冷却ファン27およびPCU23に挟まれた部分が、その他の部分に対して前方に屈曲している(図3参照)。   As apparent from FIG. 5, the diameter a of the fan rotor 35 is set smaller than the diameter b of the through hole 16b of the rear holding member 16, and the diameter c of the front casing 33 and the rear casing 34 is the diameter of the through hole 16b. It is set larger than b. A longitudinal distance d from the rear end of the through hole 16 b to the rear end of the PCU 23 is set to be larger than the thickness e of the fan rotor 35 in the front-rear direction. Further, in the rear holding member 16, a portion sandwiched between the cooling fan 27 and the PCU 23 is bent forward with respect to the other portions (see FIG. 3).

図2〜図4および図9に示すように、後部保持部材16の後壁16aの後面に固定したセル電圧センサ25,25を後方から覆うセンサカバー26は上下方向に延びる多数の稜線26a…によって補強されており、その前面にスチフナ40が重ね合わされて更に補強される。スチフナ40の前面には4個の突出部41A,41B,41C,41Dが前方に向けて突出するように設けられる。後部保持部材16の後壁16aに植設した5本のスタッドボルト42…が、左側の3個の突出部41A,41B,41Cの中心と、右端の1個の突出部41Dの上下端とを貫通してナット43…に螺合することで、後部保持部材16の後壁16aの後面に所定の空間を有してセンサカバー26が固定される。   As shown in FIG. 2 to FIG. 4 and FIG. 9, the sensor cover 26 covering the cell voltage sensors 25, 25 fixed to the rear surface of the rear wall 16 a of the rear holding member 16 from the rear is formed by a large number of ridge lines 26 a. The stiffener 40 is overlapped on the front surface and further reinforced. Four projecting portions 41A, 41B, 41C, and 41D are provided on the front surface of the stiffener 40 so as to project forward. Five stud bolts 42... Planted on the rear wall 16a of the rear holding member 16 connect the center of the left three protrusions 41A, 41B, 41C and the upper and lower ends of one protrusion 41D at the right end. The sensor cover 26 is fixed with a predetermined space on the rear surface of the rear wall 16a of the rear holding member 16 by passing through and screwing into the nuts 43.

図3から明らかなように、突出部41Aは最も左側のバッテリモジュール20の左側のフレーム29の後方に位置し、突出部41Cは左から2番目のバッテリモジュール20の右側のフレーム29および左から3番目のバッテリモジュール20の左側のフレーム29の後方に位置し、突出部41Dは最も右側のバッテリモジュール20の右側のフレーム29の後方に位置している。   As is apparent from FIG. 3, the protrusion 41A is located behind the left frame 29 of the leftmost battery module 20, and the protrusion 41C is the right frame 29 of the second battery module 20 from the left and 3 from the left. The protrusion 41D is located behind the right frame 29 of the right battery module 20 and is located behind the left frame 29 of the second battery module 20.

図2、図3、図6、図7および図11に示すように、ケース13の上面開口部を覆うカバー14は、6本のボルト44…で前部保持部材15の上面および後部保持部材16に上面に着脱自在に固定される。前部保持部材15から前方に張り出すカバー14の右端に車幅方向に細長い開口14aが形成されており、この開口14aは2本のボルト45,45により着脱自在なリッド14bで覆われる。開口14aに臨むカバー14の下面には、金属製のストッパ部材46が固定される。ストッパ部材46は、左右一対の底壁部46a,46bと、これらの底壁部46a,46b間を接続する側壁部46cと、この側壁部46cの左右両端に形成された左右一対の溶接部46d,46eとを備えており、溶接部46d,46eにおいてカバー14の下面に溶接されて固定される。左側の底壁部46aに1本のピン46hが上向きに植設される。   As shown in FIGS. 2, 3, 6, 7, and 11, the cover 14 that covers the upper surface opening of the case 13 is composed of the upper surface of the front holding member 15 and the rear holding member 16 with six bolts 44. It is detachably fixed to the upper surface. An opening 14a elongated in the vehicle width direction is formed at the right end of the cover 14 projecting forward from the front holding member 15. The opening 14a is covered with a detachable lid 14b by two bolts 45 and 45. A metal stopper member 46 is fixed to the lower surface of the cover 14 facing the opening 14a. The stopper member 46 includes a pair of left and right bottom wall portions 46a and 46b, a side wall portion 46c connecting the bottom wall portions 46a and 46b, and a pair of left and right welded portions 46d formed at the left and right ends of the side wall portion 46c. , 46e, and is welded and fixed to the lower surface of the cover 14 at the welded portions 46d, 46e. One pin 46h is planted upward on the left bottom wall 46a.

溶接部46d,46eはストッパ部材46の後端側に設けられており、溶接部46d,46eの前方に連続する側壁部46cには、カバー14の下面との間に空間αを形成するための左右一対の切欠き46f,46gが形成される。   The welded portions 46d and 46e are provided on the rear end side of the stopper member 46, and a side wall portion 46c continuous in front of the welded portions 46d and 46e is used to form a space α between the lower surface of the cover 14. A pair of left and right cutouts 46f and 46g are formed.

カバー14の開口14aの下方に臨む位置に設けられたサービスプラグ47は、前部保持部材15の前壁15aに2本のボルト48,48で固定された第1半体49と、第1半体49に対して脱着可能な第2半体50とからなる。第1半体49には水平方向に突出する係止ピン51が設けられ、第2半体50にはストッパ部材46のピン46hに嵌合可能なピン孔50aが形成される。また第2半体50には支軸52を介してロックレバー53が揺動可能に枢支されており、このロックレバー53に第1半体49の係止ピン51に係合可能な円弧状のカム溝53aが形成される。   The service plug 47 provided at a position facing the opening 14a of the cover 14 includes a first half 49 fixed to the front wall 15a of the front holding member 15 with two bolts 48, 48, and a first half 49. The second half 50 is detachable from the body 49. The first half 49 is provided with a locking pin 51 protruding in the horizontal direction, and the second half 50 is formed with a pin hole 50a that can be fitted to the pin 46h of the stopper member 46. A lock lever 53 is pivotally supported on the second half 50 via a support shaft 52, and the lock lever 53 is arcuately engageable with the locking pin 51 of the first half 49. The cam groove 53a is formed.

図2、図3、図8および図12に示すように、カバー14の前端に沿って3個の貫通孔14c…が形成されており、これらの貫通孔14c…を係止する係止手段54がケース13の前端に一体に設けられる。係止手段54は、ケース13の前端から前方に張り出すフランジ部54aと、フランジ部54aの先端に薄肉に形成された屈曲可能な第1ヒンジ部54bを介して接続された第1連結部54cと、第1連結部54cの先端に薄肉に形成された屈曲可能な第2ヒンジ部54dを介して接続された第2連結部54eと、第2連結部54eの先端に設けられた3個の係止爪54f…とを備える。フランジ部54aには、3個の係止爪54f…が係合可能な3個の係止孔54g…が形成される。   As shown in FIGS. 2, 3, 8 and 12, three through holes 14 c are formed along the front end of the cover 14, and locking means 54 for locking these through holes 14 c. Is integrally provided at the front end of the case 13. The locking means 54 includes a flange portion 54a projecting forward from the front end of the case 13 and a first connecting portion 54c connected via a bendable first hinge portion 54b formed thinly at the tip of the flange portion 54a. A second connecting portion 54e connected to the tip of the first connecting portion 54c through a thin bendable second hinge portion 54d, and three provided at the tip of the second connecting portion 54e. The locking claws 54f are provided. In the flange portion 54a, three locking holes 54g are engageable with the three locking claws 54f.

従って、図8に示すように、ケース13のフランジ部54aの上面にシール部材55を介してカバー14を載置した状態で、第1、第2ヒンジ部54b,54dを折り曲げて係止爪54f…をカバー14の貫通孔14c…を上から下に貫通させた後、係止爪54f…をフランジ部54aの係止孔54g…に係合させることで、カバー14の前部をケース13に固定することができる。   Accordingly, as shown in FIG. 8, with the cover 14 placed on the upper surface of the flange portion 54a of the case 13 via the seal member 55, the first and second hinge portions 54b and 54d are bent to engage the locking claw 54f. Is passed through the through-holes 14c of the cover 14 from the top to the bottom, and the engaging claws 54f are engaged with the engaging holes 54g of the flange portion 54a so that the front portion of the cover 14 is attached to the case 13. Can be fixed.

図2〜図4に示すように、バッテリパック12の前部には左右一対の押し込み部材56,56が設けられる。各押し込み部材56は後部押し込み部材56aおよび前部押し込み部材56bからなり、右側の後部押し込み部材56aは前部保持部材15の前壁15aの一部を直方体のブロック状に突出させることで形成され、左側の後部押し込み部材56aは前部保持部材15の前壁15aの左端部を前方に向けて突出するように屈曲させることで形成される。また左右一対の前部押し込み部材56b,56bは、ケース13の前壁13cの一部を直方体のブロック状に突出させることで形成される。   As shown in FIGS. 2 to 4, a pair of left and right pushing members 56, 56 are provided at the front portion of the battery pack 12. Each pusher member 56 includes a rear pusher member 56a and a front pusher member 56b. The right rear pusher member 56a is formed by projecting a part of the front wall 15a of the front holding member 15 in a rectangular parallelepiped block shape, The left rear pushing member 56a is formed by bending the left end portion of the front wall 15a of the front holding member 15 so as to protrude forward. The pair of left and right front pushing members 56b and 56b are formed by projecting a part of the front wall 13c of the case 13 in a rectangular parallelepiped block shape.

右側の後部押し込み部材56aおよび前部押し込み部材56bは前後方向に重なり合うように配置され、左側の後部押し込み部材56aおよび前部押し込み部材56bは前後方向に重なり合うように配置される。押し込み部材56の前後方向寸法f、あるいは後部押し込み部材56aの前後方向寸法gは、ジャンクションボード24の前後方向寸法よりも大きく設定される(図4参照)。その結果、前部保持部材15の前壁15aと、ケース13の前壁13cと、左右の後部押し込み部材56a,56aとに囲まれた空間に、ジャンクションボード24が収納される。また左右の前部押し込み部材56b,56bの高さは、左右の後部押し込み部材56a,56aの高さよりも大きく設定される。   The right rear pushing member 56a and the front pushing member 56b are arranged so as to overlap in the front-rear direction, and the left rear pushing member 56a and the front pushing member 56b are arranged so as to overlap in the front-rear direction. The longitudinal dimension f of the pushing member 56 or the longitudinal dimension g of the rear pushing member 56a is set larger than the longitudinal dimension of the junction board 24 (see FIG. 4). As a result, the junction board 24 is housed in a space surrounded by the front wall 15a of the front holding member 15, the front wall 13c of the case 13, and the left and right rear pushing members 56a and 56a. The left and right front push-in members 56b and 56b are set to be higher than the left and right rear push-in members 56a and 56a.

図1〜図3に示すように、PCU23から前方に延びる3相交流線57は、ケース13の前壁13cに設けたグロメット58から外部に引き出された後に、フロアパネル11の凹部11aの前壁11bに形成した孔11c(図1参照)を通してモータ・ジェネレータに接続される。グロメット58が設けられるケース13の前壁13cと、フロアパネル11の凹部11aの前壁11bに形成した孔11cとの間には、ケース13の前壁13cの一部を後向きに凹ませることで空間β(図3参照)が形成される。また前部保持部材15も、ケース13の凹みに合わせて一部を後ろ向きに凹ませている。   As shown in FIGS. 1 to 3, the three-phase AC line 57 extending forward from the PCU 23 is drawn out from a grommet 58 provided on the front wall 13 c of the case 13, and then the front wall of the recess 11 a of the floor panel 11. The motor / generator is connected through a hole 11c (see FIG. 1) formed in 11b. A part of the front wall 13c of the case 13 is recessed backward between the front wall 13c of the case 13 provided with the grommet 58 and the hole 11c formed in the front wall 11b of the recess 11a of the floor panel 11. A space β (see FIG. 3) is formed. Also, the front holding member 15 is partially recessed rearward in accordance with the recess of the case 13.

この空間βにより、後面衝突の衝突荷重でPCU23が前方に移動したとき、3相交流線57がケース13の前壁13cとフロアパネル11の凹部11aの前壁11bとの間に挟まれて損傷するのを防止することができる。   Due to this space β, when the PCU 23 moves forward due to the collision load of the rear collision, the three-phase AC line 57 is sandwiched between the front wall 13c of the case 13 and the front wall 11b of the recess 11a of the floor panel 11 and is damaged. Can be prevented.

次に、上記構成を備えた本発明の実施の形態の作用を説明する。   Next, the operation of the embodiment of the present invention having the above configuration will be described.

バッテリモジュール20…やPCU23を収納するケース13からカバー14を取り外すには、先ず2本のボルト48,48を緩めてカバー14の開口14aからリッド14bを取り外し、開口14aに露出したサービスプラグ47の第2半体50のロックレバー53を支軸52まわりに引き起こしてロックを解除した後、開口14aを通して第2半体50を第1半体49から引き抜いて分離する(図6参照)。これにより、サービスプラグ47内の電気接点が非接触になってバッテリモジュール20…が電気的に遮断され、ケース13の内部に触れても安全な状態になる。この状態から前部保持部材15および後部保持部材16に螺合する6本のボルト44…を緩めることで、カバー14を取り外すことができる。   To remove the cover 14 from the case 13 that houses the battery modules 20... And the PCU 23, first, the two bolts 48, 48 are loosened, the lid 14b is removed from the opening 14a of the cover 14, and the service plug 47 exposed to the opening 14a is removed. After the lock lever 53 of the second half 50 is raised around the support shaft 52 to release the lock, the second half 50 is pulled out from the first half 49 through the opening 14a and separated (see FIG. 6). As a result, the electrical contacts in the service plug 47 become non-contact, the battery modules 20 are electrically disconnected, and a safe state is achieved even if the inside of the case 13 is touched. From this state, the cover 14 can be removed by loosening the six bolts 44 that are screwed into the front holding member 15 and the rear holding member 16.

またサービスプラグ47の第2半体50を引き抜く前は、ストッパ部材46のピン46hに上方から第2半体50のピン孔50aが嵌合しているため、カバー14を取り外そうとしても、カバー14と一体のストッパ部材46が第2半体50と干渉してしまい、不用意にカバー14が取り外される事態を回避することができる。   Before the second half 50 of the service plug 47 is pulled out, the pin hole 50a of the second half 50 is fitted to the pin 46h of the stopper member 46 from above. The situation where the stopper 14 integral with the cover 14 interferes with the second half 50 and the cover 14 is inadvertently removed can be avoided.

カバー14を取り付けるには、前述とは逆にケース13にカバー14を乗せてボルト44…で前部保持部材15および後部保持部材16に固定した後に、カバー14の開口14aからサービスプラグ47の第2半体50を挿入し、そのピン孔50aが係止ピン51に嵌合するように第1半体49に対して位置決めした状態で、ロックレバー53を水平に倒せば良い。するとロックレバー53のカム溝53aが第1半体49の係止ピン51に沿って摺動することで、第2半体50は第1半体49に押し込まれて結合され、カム溝53aと係止ピン51との係合により第2半体50が抜けないように係止され、かつバッテリモジュール20…がPCU23等に電気的に接続される。   In order to attach the cover 14, the cover 14 is placed on the case 13 and fixed to the front holding member 15 and the rear holding member 16 with bolts 44. The lock lever 53 may be tilted horizontally in a state where the second half 50 is inserted and positioned with respect to the first half 49 so that the pin hole 50a is fitted to the locking pin 51. Then, the cam groove 53a of the lock lever 53 slides along the locking pin 51 of the first half 49, so that the second half 50 is pushed into the first half 49 and coupled to the cam groove 53a. The second half 50 is locked so as not to come off by engagement with the locking pin 51, and the battery modules 20 are electrically connected to the PCU 23 and the like.

そして最後に、ボルト48,48でリッド14bを固定した後に、係止手段54でカバー14の前端をケース13に固定する。即ち、係止手段54の第1、第2ヒンジ部54b,54dを屈曲させて第1、第2連結部54c,54eをカバー14の上方に揺動させ、第2連結部54eの先端に設けた3個の係止爪54f…をフランジ部54aの3個の係止孔54gに係合させる。   Finally, after fixing the lid 14 b with the bolts 48, 48, the front end of the cover 14 is fixed to the case 13 with the locking means 54. That is, the first and second hinge portions 54b and 54d of the locking means 54 are bent to swing the first and second connecting portions 54c and 54e above the cover 14, and are provided at the tip of the second connecting portion 54e. The three locking claws 54f are engaged with the three locking holes 54g of the flange portion 54a.

さて、車両が後方から追突されたとき、車体後部のトランクルームのフロアパネル11の凹部11aに収納されたバッテリパック12のうち、最も後方に位置する冷却ファン27に最初に衝突荷重が入力する。冷却ファン27に入力した衝突荷重はステー31を介して後部保持部材16に伝達されるが、ステー31は冷却ファン27の周囲を取り囲む本体部31aを有するとともに、その強度は後部保持部材16の強度よりも低く設定されているので、ステー31が冷却ファン27を前方に移動させるように変形して衝撃を吸収することで後部保持部材16の変形が防止される。 Now, when the vehicle is collided from the rear, a collision load is first input to the cooling fan 27 located at the rearmost of the battery packs 12 housed in the recess 11a of the floor panel 11 of the trunk room at the rear of the vehicle body. While collision load inputted to the cooling fan 27 is transmitted to the rear holding member 16 through a stay 31, together with the stay 31 has a body portion 31a surrounding the cooling fan 27, the strength of that is in the rear holding member 16 Since it is set to be lower than the strength, the stay 31 is deformed so as to move the cooling fan 27 forward and absorbs the impact, so that the rear holding member 16 is prevented from being deformed.

ケース13の内部に収納されたバッテリモジュール20…およびPCU23はジャンクションボード24を介してケーブルで接続されているが、後面衝突の衝突荷重が冷却ファン27からその前方に位置するPCU23に伝達され、PCU23がバッテリモジュール20…に対して前方に位置ずれしてしまうと、PCU23およびバッテリモジュール20…を接続するケーブルが断線して地絡が発生する可能性がある。   The battery modules 20... And the PCU 23 housed in the case 13 are connected by cables via the junction board 24, but the collision load of the rear collision is transmitted from the cooling fan 27 to the PCU 23 positioned in front of the PCU 23. If the position of the battery module 20 is shifted forward, the cable connecting the PCU 23 and the battery module 20 may be disconnected and a ground fault may occur.

しかしながら、本実施の形態によれば、ステー31が容易に変形して衝撃を吸収するため、衝突荷重が後部保持部材16およびその前方のPCU23に及び難くなり、PCU23の移動によるケーブルの断線を未然に防止することができる。しかもステー31の本体部31aは、後部保持部材16に固定される溶接部31b…と、冷却ファン27に固定されるフランジ部31c…との間に山形に屈曲する脆弱な屈曲部31d…を備えるので、衝突荷重により屈曲部31d…が容易に座屈して衝撃を吸収することができる。このとき、山形の屈曲部31d…の頂部はステー31の外側を向くため、ステー31は外側に変形して冷却ファン27との干渉が回避されることで、その変形が一層容易になる。   However, according to the present embodiment, the stay 31 is easily deformed to absorb the impact, so that the collision load is difficult to reach the rear holding member 16 and the PCU 23 in front of the rear holding member 16, and the cable is not broken due to the movement of the PCU 23. Can be prevented. Moreover, the main body 31 a of the stay 31 includes a fragile bent portion 31 d that bends in a mountain shape between a welded portion 31 b that is fixed to the rear holding member 16 and a flange portion 31 c that is fixed to the cooling fan 27. Therefore, the bent portions 31d can be easily buckled by the collision load to absorb the impact. At this time, the tops of the angle-shaped bent portions 31d... Face the outside of the stay 31. Therefore, the stay 31 is deformed to the outside, and the interference with the cooling fan 27 is avoided.

特に、本実施の形態によれば、後部保持部材16は、冷却ファン27の前方に位置する部分がその他の部分に対して前方に屈曲しているため(図3参照)、後面衝突の衝突荷重を受けた冷却ファン27が後部保持部材16と干渉せずに前進できる距離が大きくなり、衝突荷重が後部保持部材16の一層及び難くなる。   In particular, according to the present embodiment, the rear holding member 16 has a portion located in front of the cooling fan 27 bent forward with respect to the other portions (see FIG. 3). The distance that the cooled cooling fan 27 can move forward without interfering with the rear holding member 16 is increased, and the collision load becomes more difficult for the rear holding member 16.

またステー31を変形させながら冷却ファン27が前進するとき、ファンロータ35の直径aは後部保持部材16の貫通孔16bの直径bよりも小さく設定され、かつ前部ケーシング33および後部ケーシング34の直径cは貫通孔16bの直径bよりも大きく設定されるので(図5参照)、冷却ファン27の脆弱な合成樹脂製の前部ケーシング33および後部ケーシング34が貫通孔16bの周囲と干渉して破壊し、後部保持部材16よりも強度の高いファンロータ35は、後部保持部材16と干渉することなく貫通孔16bの内部に嵌合する。上記寸法関係により、貫通孔16bの直径を最小限に抑えて後部保持部材16の剛性を確保しながら、ファンロータ35を後部保持部材16の貫通孔16bに確実に嵌合させることができる。   When the cooling fan 27 moves forward while deforming the stay 31, the diameter a of the fan rotor 35 is set smaller than the diameter b of the through hole 16 b of the rear holding member 16 and the diameters of the front casing 33 and the rear casing 34. Since c is set larger than the diameter b of the through hole 16b (see FIG. 5), the front casing 33 and the rear casing 34 made of synthetic resin, which is vulnerable to the cooling fan 27, interfere with the surroundings of the through hole 16b and are destroyed. The fan rotor 35 having higher strength than the rear holding member 16 is fitted into the through hole 16 b without interfering with the rear holding member 16. With the above dimensional relationship, the fan rotor 35 can be reliably fitted into the through hole 16b of the rear holding member 16 while the rigidity of the rear holding member 16 is secured by minimizing the diameter of the through hole 16b.

以上のようにして、ファンロータ35が後部保持部材16を押圧して変形させることが防止され、ファンロータ35の前方に位置するPCU23が後部保持部材16に押されてバッテリモジュール20…に対して位置ずれすることがなくなり、ケーブルの断線が未然に防止される。また衝突荷重が大きい場合には、ファンロータ35が貫通孔16bに嵌合した状態で後部保持部材16の全体が前進するが、PCU23およびバッテリモジュール20…は後部保持部材16に押されて一体に前進するため、それらの位置関係がずれることはない。   As described above, the fan rotor 35 is prevented from pressing and deforming the rear holding member 16, and the PCU 23 located in front of the fan rotor 35 is pushed by the rear holding member 16 to the battery modules 20. Misalignment is eliminated and cable breakage is prevented. When the collision load is large, the entire rear holding member 16 moves forward with the fan rotor 35 fitted in the through hole 16b. However, the PCU 23 and the battery modules 20 are pushed by the rear holding member 16 to be integrated. Since they move forward, their positional relationship does not shift.

また後部保持部材16の貫通孔16bの後端からPCU23の後端までの前後方向距離dは、ファンロータ35の前後方向厚さeよりも大きく設定されるので(図5参照)、後面衝突の衝突荷重で前進したファンロータ35が後部保持部材16の貫通孔16bの内部に完全に嵌合しても、ファンロータ35の前端とPCU23の後端との間には隙間が残されており、PCU23が前方に移動するのを確実に防止することができる。   Further, since the front-rear direction distance d from the rear end of the through hole 16b of the rear holding member 16 to the rear end of the PCU 23 is set larger than the front-rear direction thickness e of the fan rotor 35 (see FIG. 5), Even when the fan rotor 35 moved forward by the collision load is completely fitted into the through hole 16b of the rear holding member 16, a gap remains between the front end of the fan rotor 35 and the rear end of the PCU 23. It is possible to reliably prevent the PCU 23 from moving forward.

また後部保持部材16の後壁16aの後面には高電圧が印加されるセル電圧センサ25,25が設けられているため、後面衝突の衝突荷重でセル電圧センサ25,25が破損すると地絡が発生する可能性がある。しかしながら、本実施の形態によれば、後部保持部材16の後壁16aの後面にセンサカバー26を固定し、後部保持部材16およびセンサカバー26間にセル電圧センサ25,25を配置したので、後面衝突の衝突荷重をセンサカバー26を介して後部保持部材16に伝達することで、センサカバー26および後部保持部材16間にセル電圧センサ25,25を保護する空間を確保し、セル電圧センサ25,25の損傷を防止することができる。   In addition, since cell voltage sensors 25 and 25 to which a high voltage is applied are provided on the rear surface of the rear wall 16a of the rear holding member 16, a ground fault occurs when the cell voltage sensors 25 and 25 are damaged by a collision load of a rear collision. May occur. However, according to the present embodiment, the sensor cover 26 is fixed to the rear surface of the rear wall 16a of the rear holding member 16, and the cell voltage sensors 25, 25 are disposed between the rear holding member 16 and the sensor cover 26. By transmitting the collision load of the collision to the rear holding member 16 via the sensor cover 26, a space for protecting the cell voltage sensors 25, 25 is secured between the sensor cover 26 and the rear holding member 16, and the cell voltage sensor 25, 25 damage can be prevented.

4個のバッテリモジュール20…は、その四隅に前後方向に延びる各4本のフレーム29…を備えており、それらのフレーム29…は後部保持部材16の前面および前部保持部材15の後面を接続し、かつセンサカバー26、後部保持部材16およびフレーム29…の強度は略同一であるので、後部保持部材16に入力した衝突荷重をフレーム29…を介して前部保持部材15に伝達して効果的に分散させることができる。   The four battery modules 20 are each provided with four frames 29 extending in the front-rear direction at the four corners, and these frames 29 connect the front surface of the rear holding member 16 and the rear surface of the front holding member 15. In addition, since the strength of the sensor cover 26, the rear holding member 16 and the frame 29 is substantially the same, the collision load input to the rear holding member 16 is transmitted to the front holding member 15 via the frame 29 ... Can be dispersed.

このとき、センサカバー26は後部保持部材16の後面に固定される突出部41A,41B,41C,41Dを備えるので、突出部41A,41B,41C,41Dでセル電圧センサ25,25を保護する空間を確保することができるだけでなく、三つの突出部41A,41C,41Dはバッテリモジュール20…のフレーム29…と前後方向に整列するので(図3参照)、衝突荷重を突出部41A,41C,41Dからフレーム29…に確実に伝達することができる。   At this time, since the sensor cover 26 includes the protruding portions 41A, 41B, 41C, and 41D that are fixed to the rear surface of the rear holding member 16, the space that protects the cell voltage sensors 25 and 25 by the protruding portions 41A, 41B, 41C, and 41D. Since the three protrusions 41A, 41C, 41D are aligned with the frame 29 of the battery module 20 in the front-rear direction (see FIG. 3), the collision load is projected on the protrusions 41A, 41C, 41D. Can be reliably transmitted to the frame 29.

後面衝突の衝突荷重がバッテリモジュール20…のフレーム29…を介して伝達された前部保持部材15が前進すると、カバー14の下面に固定されたストッパ部材46の下部が前部保持部材15により前方に押圧される(図7参照)。このとき、ストッパ部材46の強度がカバー14の強度よりも高いと、カバー14の前部、つまり前部保持部材15の上面にボルト44…で固定された位置よりも前方部分が上向きに変形して持ち上がってしまい、カバー14とケース13との間に隙間が発生する可能性がある。このような隙間が発生すると、この隙間に作業者が手を差し込んだときにバッテリモジュール20…等の高電圧部分に触れる虞がある。   When the front holding member 15 to which the collision load of the rear collision is transmitted through the frame 29 of the battery module 20 advances, the lower part of the stopper member 46 fixed to the lower surface of the cover 14 is moved forward by the front holding member 15. (See FIG. 7). At this time, if the strength of the stopper member 46 is higher than the strength of the cover 14, the front portion of the cover 14, that is, the front portion of the front holding member 15 is fixed upward with respect to the position fixed with the bolts 44. May be lifted and a gap may be generated between the cover 14 and the case 13. If such a gap occurs, there is a risk of touching a high voltage portion such as the battery module 20 when the operator inserts a hand into the gap.

しかしながら、本実施の形態によれば、ストッパ部材46が前部保持部材15により前方に押圧されたとき、ストッパ部材46は後方に位置する溶接部46d,46eでカバー14の下面に固定され、かつ前方に位置する切欠き46f,46gの上方に空間を備えるため、ストッパ部材46が前上方に向かって容易に曲げ変形することでカバー14の前部が上向きに持ち上がることが防止される。   However, according to the present embodiment, when the stopper member 46 is pressed forward by the front holding member 15, the stopper member 46 is fixed to the lower surface of the cover 14 by the welded portions 46 d and 46 e located at the rear, and Since the space is provided above the notches 46f and 46g located in the front, the front portion of the cover 14 is prevented from being lifted upward by the bending of the stopper member 46 toward the front upper direction.

またカバー14の前部は係止手段54によりケース13に固定されているため、この係止手段54によってもカバー14の前部の持ち上がりが防止される。しかも万一カバー14の前部の持ち上がっても、係止手段54はフランジ部54aと係止爪54f…との間にケース13の前端に沿って車幅方向に延びる第1、第2連結部54c,54eを備えるため(図8参照)、この第1、第2連結部54c,54eがカバー14とケース13との間の隙間を前方から覆うことで、作業者が隙間に手を差し込むことが確実に防止される。   Further, since the front portion of the cover 14 is fixed to the case 13 by the locking means 54, the locking means 54 also prevents the front portion of the cover 14 from being lifted. In addition, even if the front portion of the cover 14 is lifted, the locking means 54 has first and second connecting portions extending in the vehicle width direction along the front end of the case 13 between the flange portion 54a and the locking claws 54f. 54c and 54e (see FIG. 8), the first and second connecting portions 54c and 54e cover the gap between the cover 14 and the case 13 from the front, so that the operator inserts his hand into the gap. Is reliably prevented.

また係止爪54f…はフランジ部54aに第1ヒンジ部54b、第1連結部54c、第2ヒンジ部54dおよび第2連結部54eを介して連結されており、係止爪54f…は係止孔54g…から抜けるときに前上方に向かって揺動するのに対し、前部保持部材15の上面にボルト44…で固定されたカバー14の前部は、そのボルト44…を支点としとして後上方に向かって揺動する。このように、係止爪54f…の移動方向とカバー14の前部の移動方向とが異なることにより、カバー14が上方に持ち上がろうとしたときに係止爪54f…が係止孔54g…から抜け難くなり、カバー14の前部の持ち上がりが一層確実に防止される。   The locking claws 54f are connected to the flange portion 54a via the first hinge portion 54b, the first connecting portion 54c, the second hinge portion 54d, and the second connecting portion 54e. The front part of the cover 14 fixed to the upper surface of the front holding member 15 with bolts 44... Swings backward with the bolts 44. Swings upward. As described above, the movement direction of the locking claws 54f and the movement direction of the front portion of the cover 14 are different, so that when the cover 14 is lifted upward, the locking claws 54f. This prevents the cover 14 from being lifted more reliably.

また前部保持部材15の前面にはバッテリモジュール20…の総プラス端子30Aおよび総マイナス端子30Bが露出しているが(図2参照)、係止手段54が総プラス端子30Aの前方に配置されているため、係止手段54で遮ることで作業者の指が総プラス端子30Aに触れることが防止される。更に、係止手段54はケース13と一体に設けられているため、係止爪54f…を係止孔54g…から外したときでも係止手段54がケース13から分離することがなく、係止手段54を落としたり紛失したりする事態を未然に回避することができる。   Further, the total positive terminals 30A and the total negative terminals 30B of the battery modules 20 are exposed on the front surface of the front holding member 15 (see FIG. 2), but the locking means 54 is disposed in front of the total positive terminals 30A. Therefore, the operator's finger is prevented from touching the total plus terminal 30A by being blocked by the locking means 54. Further, since the locking means 54 is provided integrally with the case 13, the locking means 54 is not separated from the case 13 even when the locking claws 54f are removed from the locking holes 54g. The situation where the means 54 is dropped or lost can be avoided in advance.

また後面衝突の衝突荷重により前進するバッテリモジュール20…のフレーム29…に押圧されて前部保持部材15が前進すると、前部保持部材15の前壁15aの前面に支持されたジャンクションボード24がフロアパネル11の凹部11aの前壁11bとの間に挟まれて損傷する虞があるが、本実施の形態によれば、前部保持部材15の前壁15aに凹部11aの前壁11bに対向する押し込み部材56を設け、押し込み部材56の前後方向寸法をジャンクションボード24の前後方向寸法よりも大きく設定したので(図4参照)、押し込み部材46が凹部11aの前壁11bに当接して突っ張ることで形成される空間にジャンクションボード24を位置させて損傷を防止することができる。   When the front holding member 15 is pushed forward by the frame 29 of the battery module 20 that moves forward due to the collision load of the rear collision, the junction board 24 supported on the front surface of the front wall 15a of the front holding member 15 is moved to the floor. Although there is a risk of being pinched and damaged between the front wall 11b of the recess 11a of the panel 11, according to the present embodiment, the front wall 15a of the front holding member 15 faces the front wall 11b of the recess 11a. Since the push-in member 56 is provided and the longitudinal dimension of the push-in member 56 is set larger than the longitudinal dimension of the junction board 24 (see FIG. 4), the push-in member 46 abuts against the front wall 11b of the recess 11a and stretches. The junction board 24 can be positioned in the formed space to prevent damage.

このとき、仮に押し込み部材56が後部押し込み部材56aおよび前部押し込み部材56bに2分割されていないとすると、押し込み部材56の前端が傾斜する凹部11aの前壁11bに沿って前上方に滑ったときに、押し込み部材56の後端が前部保持部材15との接続部で折れてしまい、その機能を果たさなくなる虞がある。しかしながら、本実施の形態によれば、押し込み部材56を後部押し込み部材56aおよび前部押し込み部材56bに2分割したので、万一前部押し込み部材56bとケース13の前壁13cとの接続が外れても、前壁11bおよびケース13に挟まれた前部押し込み部材56bと、前部保持部材15に固定された後部押し込み部材56aとが突っ張ってジャンクションボード24を保護するための空間を確保することで、押し込み部材56の機能が維持される。   At this time, if the pushing member 56 is not divided into two parts, the rear pushing member 56a and the front pushing member 56b, when the front end of the pushing member 56 slides forward and upward along the front wall 11b of the inclined recess 11a. In addition, the rear end of the pushing member 56 may be broken at the connection portion with the front holding member 15, and the function may not be performed. However, according to the present embodiment, since the pushing member 56 is divided into the rear pushing member 56a and the front pushing member 56b, the connection between the front pushing member 56b and the front wall 13c of the case 13 is disconnected. In addition, the front pushing member 56b sandwiched between the front wall 11b and the case 13 and the rear pushing member 56a fixed to the front holding member 15 are stretched to secure a space for protecting the junction board 24. The function of the pushing member 56 is maintained.

また前部押し込み部材56bの高さは、後部押し込み部材56aの高さよりも大きく設定されるので、万一前部押し込み部材56bとケース13の前壁13cとの接続が外れても、後部押し込み部材56aの荷重を前部押し込み部材56bを介して凹部11aの前壁11bに伝達し、押し込み部材56の機能を確実に発揮させることができる。   In addition, since the height of the front pushing member 56b is set larger than the height of the rear pushing member 56a, even if the connection between the front pushing member 56b and the front wall 13c of the case 13 is disconnected, the rear pushing member The load of 56a can be transmitted to the front wall 11b of the recessed part 11a via the front pushing member 56b, and the function of the pushing member 56 can be exhibited reliably.

以上、本発明の実施の形態を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。   The embodiments of the present invention have been described above, but various design changes can be made without departing from the scope of the present invention.

例えば、本発明の蓄電池は実施の形態のリチウムイオンバッテリに限定されるものではない。   For example, the storage battery of the present invention is not limited to the lithium ion battery of the embodiment.

また本発明の高電圧部材は実施の形態のPCU23に限定されるものではない。   The high voltage member of the present invention is not limited to the PCU 23 of the embodiment.

また本発明の補機は実施の形態の冷却ファン27に限定されるものではなく、小型モータや強固なケースに収納された制御装置等の剛性の高い部材であっても良い。   The auxiliary machine of the present invention is not limited to the cooling fan 27 of the embodiment, and may be a highly rigid member such as a small motor or a control device housed in a strong case.

またステー31の屈曲部31dおよび後部保持部材16の貫通孔16bの両方を設けずに何れか一方だけを設けても、程度の差はあるが同様の作用効果を達成することができる。   Even if only one of them is provided without providing both the bent portion 31d of the stay 31 and the through hole 16b of the rear holding member 16, the same effect can be achieved although there is a difference in degree.

また実施の形態では冷却ファン27をPCU23の後方に位置させているが、それをバッテリモジュール20の後方に位置させても良い。この場合、後部保持部材16は冷却ファン27およびバッテリモジュール20に挟まれた部分が前方に屈曲することになる。   In the embodiment, the cooling fan 27 is located behind the PCU 23, but it may be located behind the battery module 20. In this case, the rear holding member 16 is bent forward at the portion sandwiched between the cooling fan 27 and the battery module 20.

12 バッテリパック(蓄電装置)
15 前部保持部材
16 後部保持部材
16b 貫通孔
20 バッテリモジュール(蓄電池群)
23 PCU(高電圧部材)
27 冷却ファン(補機)
31 ステー
31a 本体部
31b 溶接部(固定部)
31c フランジ部(固定部)
31d 屈曲部
35 ファンロータ
12 Battery pack (power storage device)
15 Front holding member 16 Rear holding member 16b Through hole 20 Battery module (storage battery group)
23 PCU (High Voltage Member)
27 Cooling fan (auxiliary machine)
31 stays
31a body portion 31b welded portion (fixed portion)
31c Flange (fixed part)
31d bent part 35 fan rotor

Claims (5)

車両の車体後部に搭載される蓄電装置(12)が、蓄電池群(20)と、前記蓄電池群(20)にケーブルを介して接続された高電圧部材(23)と、前記蓄電池群(20)および前記高電圧部材(23)を前後から挟んで保持して車体に固定される前部保持部材(15)および後部保持部材(16)と、前記後部保持部材(16)の後面にステー(31)を介して取り付けられた補機(27)とを備える車両用蓄電装置であって、
前記ステー(31)は、前記補機(27)の周囲を取り囲む本体部(31a)を有するとともに、前記後部保持部材(16)よりも前後方向の荷重に対する強度が低いことを特徴とする車両用蓄電装置。
A power storage device (12) mounted on a rear part of a vehicle body includes a storage battery group (20), a high voltage member (23) connected to the storage battery group (20) via a cable, and the storage battery group (20). And a front holding member (15) and a rear holding member (16) fixed to the vehicle body by holding the high voltage member (23) from the front and rear, and a stay (31 on the rear surface of the rear holding member (16). A power storage device for a vehicle comprising an auxiliary machine (27) attached via
The stay (31) has a main body (31a) surrounding the periphery of the auxiliary machine (27), and has a lower strength against a load in the front-rear direction than the rear holding member (16). Power storage device.
前記ステー(31)は、前記後部保持部材(16)への固定部(31b)と前記補機(27)への固定部(31c)との間に屈曲部(31d)を備えることを特徴とする、請求項1に記載の車両用蓄電装置。   The stay (31) includes a bent part (31d) between a fixing part (31b) to the rear holding member (16) and a fixing part (31c) to the auxiliary machine (27). The power storage device for a vehicle according to claim 1. 前記屈曲部(31d)は径方向外側に屈曲した先端に頂部を有することを特徴とする、請求項2に記載の車両用蓄電装置。   The power storage device for a vehicle according to claim 2, wherein the bent portion (31d) has a top portion at a tip bent radially outward. 前記補機(27)は前記蓄電池群(20)または前記高電圧部材(23)に対して前後方向に整列した位置に配置され、前記後部保持部材(16)は前記補機(27)に対向する部分が前方に屈曲していることを特徴とする、請求項1〜請求項3の何れか1項に記載の車両用蓄電装置。   The auxiliary machine (27) is disposed at a position aligned in the front-rear direction with respect to the storage battery group (20) or the high voltage member (23), and the rear holding member (16) faces the auxiliary machine (27). The power storage device for a vehicle according to any one of claims 1 to 3, wherein a portion to be bent is bent forward. 前記補機(27)は冷却ファンであり、前記冷却ファンのファンロータ(35)の前方に位置する前記後部保持部材(16)は、前記ファンロータ(35)が嵌合可能な貫通孔(16b)を有することを特徴とする、請求項4に記載の車両用蓄電装置。   The auxiliary machine (27) is a cooling fan, and the rear holding member (16) positioned in front of the fan rotor (35) of the cooling fan has a through hole (16b) into which the fan rotor (35) can be fitted. The vehicle power storage device according to claim 4, further comprising:
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