JP6069234B2 - Cellulose-containing foam insulation and method for producing the same - Google Patents
Cellulose-containing foam insulation and method for producing the same Download PDFInfo
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- 239000006260 foam Substances 0.000 title claims description 69
- 239000001913 cellulose Substances 0.000 title claims description 32
- 229920002678 cellulose Polymers 0.000 title claims description 31
- 238000009413 insulation Methods 0.000 title claims description 22
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000000463 material Substances 0.000 claims description 90
- 239000003429 antifungal agent Substances 0.000 claims description 47
- 229940121375 antifungal agent Drugs 0.000 claims description 47
- 239000011810 insulating material Substances 0.000 claims description 46
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- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims description 39
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- -1 organic nitrogen sulfur compound Chemical class 0.000 claims description 28
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- 238000002156 mixing Methods 0.000 claims description 24
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- YKPUWZUDDOIDPM-SOFGYWHQSA-N capsaicin Chemical compound COC1=CC(CNC(=O)CCCC\C=C\C(C)C)=CC=C1O YKPUWZUDDOIDPM-SOFGYWHQSA-N 0.000 claims description 20
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- 230000000855 fungicidal effect Effects 0.000 claims description 18
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 8
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- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
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- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 6
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- WJCNZQLZVWNLKY-UHFFFAOYSA-N thiabendazole Chemical compound S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 WJCNZQLZVWNLKY-UHFFFAOYSA-N 0.000 description 5
- PGOOBECODWQEAB-UHFFFAOYSA-N (E)-clothianidin Chemical compound [O-][N+](=O)\N=C(/NC)NCC1=CN=C(Cl)S1 PGOOBECODWQEAB-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000005906 Imidacloprid Substances 0.000 description 4
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- WCXDHFDTOYPNIE-RIYZIHGNSA-N (E)-acetamiprid Chemical compound N#C/N=C(\C)N(C)CC1=CC=C(Cl)N=C1 WCXDHFDTOYPNIE-RIYZIHGNSA-N 0.000 description 3
- 239000005875 Acetamiprid Substances 0.000 description 3
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- 239000004698 Polyethylene Substances 0.000 description 3
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- RGOVYLWUIBMPGK-UHFFFAOYSA-N nonivamide Chemical compound CCCCCCCCC(=O)NCC1=CC=C(O)C(OC)=C1 RGOVYLWUIBMPGK-UHFFFAOYSA-N 0.000 description 2
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- UPEZIROQBKZTLL-UHFFFAOYSA-N 4-(1h-benzimidazol-2-yl)-1,3-thiazole;1h-imidazole Chemical compound C1=CNC=N1.S1C=NC(C=2NC3=CC=CC=C3N=2)=C1 UPEZIROQBKZTLL-UHFFFAOYSA-N 0.000 description 1
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
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- 241000228153 Penicillium citrinum Species 0.000 description 1
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- 235000002233 Penicillium roqueforti Nutrition 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
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- 241001136494 Talaromyces funiculosus Species 0.000 description 1
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- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- WCXDHFDTOYPNIE-UHFFFAOYSA-N acetamiprid Chemical compound N#CN=C(C)N(C)CC1=CC=C(Cl)N=C1 WCXDHFDTOYPNIE-UHFFFAOYSA-N 0.000 description 1
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- KAATUXNTWXVJKI-UHFFFAOYSA-N cypermethrin Chemical compound CC1(C)C(C=C(Cl)Cl)C1C(=O)OC(C#N)C1=CC=CC(OC=2C=CC=CC=2)=C1 KAATUXNTWXVJKI-UHFFFAOYSA-N 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
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- RLLPVAHGXHCWKJ-UHFFFAOYSA-N permethrin Chemical compound CC1(C)C(C=C(Cl)Cl)C1C(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 RLLPVAHGXHCWKJ-UHFFFAOYSA-N 0.000 description 1
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- UTUZBCDXWYMYGA-UHFFFAOYSA-N silafluorene Chemical compound C12=CC=CC=C2CC2=C1C=CC=[Si]2 UTUZBCDXWYMYGA-UHFFFAOYSA-N 0.000 description 1
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- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Landscapes
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、発泡断熱材の改良、詳しくは、環境に優しいだけでなく、長期間使用した場合でもカビの付着や繁殖が起こり難く、しかも、製造時における成形性や発泡性も良好なセルロース含有の発泡断熱材及びその製造方法に関するものである。 The present invention is an improvement in foam insulation, specifically, not only is it environmentally friendly, but also does not easily cause mold growth or adhesion even when used for a long time, and also contains cellulose with good moldability and foamability during production. The present invention relates to a foam heat insulating material and a manufacturing method thereof .
周知のとおり、住宅を建築する際には、室内の保温性を向上させる目的で床下や壁裏、天井裏などに断熱材が施工されることが多い。また、建築用の断熱材としては、合成樹脂材料(主にポリスチレンやポリエチレン、ポリプロピレン等)を押出法やビーズ法により発泡成形して作製されたボード状の発泡断熱材が幅広く利用されている。 As is well known, when a house is constructed, a heat insulating material is often applied under the floor, behind the wall, or behind the ceiling for the purpose of improving the heat insulation in the room. Further, as a heat insulating material for buildings, a board-shaped foam heat insulating material produced by foaming a synthetic resin material (mainly polystyrene, polyethylene, polypropylene, etc.) by an extrusion method or a bead method is widely used.
ところが、上記建築用の発泡断熱材を、石油由来の合成樹脂材料に頼って作製すると、発泡断熱材が建築材料として大量に消費される分、石油資源の浪費に繋がり易い。また、上記発泡断熱材を製造する際には、製造過程で温室効果ガスである二酸化炭素が大量に排出されるため、環境への負担も大きくなる。 However, when the foam insulation for construction is relied on a synthetic resin material derived from petroleum, the foam insulation is consumed in large quantities as a construction material, which easily leads to waste of petroleum resources. Moreover, when manufacturing the said foaming heat insulating material, since the carbon dioxide which is a greenhouse gas is discharged | emitted in large quantities in a manufacturing process, the burden on an environment also becomes large.
そこで、従来においては、合成樹脂材料の使用を抑えるために、セルロース系材料(紙粉等)と親水性の天然高分子材料(デンプン等)を発泡断熱材の主材料(全体の50wt%程度)に用いる技術も開発されている(特許文献1参照)。また文献1中には、発泡剤に水を用いて発泡断熱材を押出法により発泡成形する技術も開示されている。 Therefore, in the past, in order to suppress the use of synthetic resin materials, the main material of foam insulation (about 50 wt% of the whole) is made of cellulosic materials (paper powder, etc.) and hydrophilic natural polymer materials (starch, etc.). A technique used for the above has also been developed (see Patent Document 1). Further, Document 1 also discloses a technique of foaming a foam heat insulating material by an extrusion method using water as a foaming agent.
しかしながら、上記のように合成樹脂材料よりも吸水性の高いセルロース系材料を主材料に使用すると、発泡断熱材に有害なカビの付着や繁殖が起こり易くなるため、健康被害を招く危険性が高い。また上記文献1に係る技術では、防カビ剤として水酸化カルシウムを添加しているが、添加量が僅かであるため、充分な効果を期待できない。 However, if a cellulosic material having higher water absorption than the synthetic resin material is used as the main material as described above, harmful foam is likely to adhere to and propagate on the foamed heat insulating material, and there is a high risk of causing health damage. . In the technique according to the above-mentioned document 1, calcium hydroxide is added as an antifungal agent. However, since the addition amount is small, a sufficient effect cannot be expected.
一方、上記水酸化カルシウムを多量に添加して防カビ効果を向上する方法も考えられるが、全量に対する水酸化カルシウムの配合量が過大になると、主材料(セルロース系材料と天然高分子材料と熱可塑性樹脂とを加熱混合したもの)の成形性や発泡性が悪化するため、結果的に成形不良による歩留りの低下や断熱性能の低下に繋がる。 On the other hand, a method of adding a large amount of the above calcium hydroxide to improve the antifungal effect is also conceivable, but if the amount of calcium hydroxide is excessive with respect to the total amount, the main materials (cellulosic material and natural polymer material and heat As a result, the moldability and foamability of the product obtained by mixing with a plastic resin are deteriorated, resulting in a decrease in yield due to poor molding and a decrease in heat insulation performance.
他方、上記セルロース系材料を主材料とする発泡断熱材に関しては、ダンゴムシ等による食害が発生し易くなる欠点もあった。それにもかかわらず、従来においては、セルロース含有の発泡断熱材に対して充分な防虫対策が行われていなかったため、施工後に食害によって発泡断熱材の機能が低下する問題が生じていた。 On the other hand, the foamed heat insulating material mainly composed of the cellulose-based material has a drawback in that it is easy to cause damage due to rubber leaf. Nevertheless, conventionally, since sufficient insecticidal measures have not been taken with respect to the cellulose-containing foam heat insulating material, there has been a problem that the function of the foam heat insulating material is deteriorated due to corrosion damage after construction.
また、従来においては、忌避成分を含有する小動物侵入防止板を建物の基礎部分に設置して、鼠の床下への侵入を抑制する技術が公知となっているものの(例えば、特許文献2参照)、上記発泡断熱材では鼠の咬害を防止する対策がとられていなかったため、鼠が発泡断熱材を食い破って屋内に侵入する問題もあった。 In addition, conventionally, a technique has been known in which a small animal intrusion prevention plate containing a repellent component is installed at the base of a building to suppress the intrusion of the cocoon under the floor (see, for example, Patent Document 2). In the above-mentioned foam heat insulating material, since measures were not taken to prevent biting of the cocoon, there was a problem that the cocoon broke into the foam heat insulating material and entered the room.
本発明は、上記問題に鑑みて為されたものであり、その目的とするところは、環境への負担を軽減できるだけでなく、長期間使用した場合でも健康被害を招くカビの付着や繁殖が起こり難く、しかも、製造時の成形性や発泡性が損なわれることもない機能性に優れたセルロース含有の発泡断熱材及びその製造方法を提供することにある。 The present invention has been made in view of the above problems, and its purpose is not only to reduce the burden on the environment, but also to adhere and propagate mold that causes health damage even when used for a long time. An object of the present invention is to provide a cellulose-containing foam heat insulating material that is difficult and yet has excellent functionality without impairing moldability and foamability during production, and a method for producing the same.
本発明者が上記課題を解決するために採用した手段を添付図面を参照して説明すれば次のとおりである。 Means employed by the present inventor for solving the above-described problems will be described with reference to the accompanying drawings.
即ち、本発明は、発泡成形体1を本体とする断熱材の製造方法において、粉体状のセルロース系材料と;親水性の天然高分子材料と;防カビ剤と;ポリオレフィン系樹脂とを、発泡剤を加えた状態で加熱混合・発泡成形して前記発泡成形体1を作製すると共に、前記防カビ剤として、少なくともピリチオン系とイミダゾール系の防カビ剤を、これらの総量がセルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に0.1〜6重量部となるように添加し、更に前記セルロース系材料、天然高分子材料および防カビ剤を予め混ぜ合わせてペレット化したものにポリオレフィン系樹脂と水を加えて発泡成形を行う方法を採用した点に特徴がある。 That is, the present invention relates to a method for producing a heat insulating material having a foam molded body 1 as a main body, comprising a powdery cellulosic material; a hydrophilic natural polymer material; an antifungal agent; and a polyolefin resin. The foamed molded product 1 is prepared by heating and mixing and foam molding in a state where a foaming agent is added , and at least pyrithione and imidazole fungicides as the fungicide, and the total amount of these is a cellulosic material. Add 100 to 100 parts by weight of the combined natural polymer material to add 0.1 to 6 parts by weight, and mix the cellulose-based material, natural polymer material and fungicide in advance to form a pellet. This method is characterized in that it employs a method of foaming by adding a polyolefin resin and water to the product .
なお、上記ピリチオン系防カビ剤およびイミダゾール系防カビ剤については、充分な効果を得るために総量を、セルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に、0.1〜6重量部とするのが好ましい。またその場合には、ピリチオン系防カビ剤とイミダゾール系防カビ剤のそれぞれの配合量を、0.05重量部以上とするのが好ましい。 In addition, for the pyrithione antifungal agent and the imidazole antifungal agent, in order to obtain a sufficient effect, the total amount is 0.1 parts by weight when the combined amount of the cellulose material and the natural polymer material is 100 parts by weight. It is preferable to be ˜6 parts by weight. In that case, it is preferable that the amount of each of the pyrithione fungicide and the imidazole fungicide is 0.05 parts by weight or more.
そしてまた、上記発泡成形体1をボード状に形成すると共に、発泡成形体1の片面に、防カビ剤を塗布したシート材2を、発泡成形体1の幅方向の両側に余剰部位を残した状態で貼着することで、防カビ効果を高めながら発泡断熱材1の取り付けを容易化することができる。 And while forming the said foaming molding 1 in board shape, the sheet | seat material 2 which apply | coated the anti-mold agent on the single side | surface of the foaming molding 1 was left on the both sides of the width direction of the foaming molding 1 By sticking in the state, it is possible to facilitate the attachment of the foam heat insulating material 1 while enhancing the fungicidal effect.
また更に、上記発泡成形体1とシート材2とを、防カビ剤を混合した接着剤で接着することで、より優れた防カビ効果が得られる。また、シート材2に塗布する防カビ剤および接着剤に混合する防カビ剤には有機窒素硫黄系化合物、またはトリアゾール系化合物と亜鉛含有アルミノケイ酸塩の混合物、またはイソチアゾリン系錯塩と亜鉛含有アルミノケイ酸塩の混合物を使用するのが好ましい。 Furthermore, a more excellent antifungal effect can be obtained by adhering the foamed molded body 1 and the sheet material 2 with an adhesive mixed with an antifungal agent. In addition, the antifungal agent applied to the sheet material 2 and the antifungal agent mixed with the adhesive include organic nitrogen sulfur compounds, a mixture of triazole compounds and zinc-containing aluminosilicates, or isothiazoline complex salts and zinc-containing aluminosilicates. Preference is given to using a mixture of salts.
一方、本発明では、上記発泡断熱材の構成に代えて、粉体状のセルロース系材料と;親水性の天然高分子材料と;防虫剤と;ポリオレフィン系樹脂とを、発泡剤を加えた状態で加熱混合・発泡成形して発泡断熱材を作製すると共に、
前記防虫剤に、少なくともピレスロイド系(非エステル系を含む)またはネオニコチノイド系の防虫剤を含めて構成することもできる。
On the other hand, in the present invention, instead of the foamed heat insulating material, a powdered cellulose material; a hydrophilic natural polymer material; an insect repellent; and a polyolefin resin are added with a foaming agent. To produce foam insulation by heating mixing and foam molding in
The insect repellent may include at least a pyrethroid (including non-ester) or neonicotinoid insect repellent.
また、上記防虫剤にピレスロイド系のものを使用する場合には、ピレスロイド系防虫剤の配合量を、充分な防虫効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部としたときに、0.08〜0.5重量部となるようにするのが好ましい。 In addition, when a pyrethroid type is used as the above insect repellent, the amount of the pyrethroid type insect repellent is 100% in order to obtain a sufficient insect repellent effect. It is preferable to be 0.08 to 0.5 parts by weight when the parts are by weight.
また更に、上記防虫剤にネオニコチノイド系のものを使用する場合には、ネオニコチノイド系防虫剤の配合量を、充分な防虫効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部としたときに、0.02〜0.5重量部となるようにするのが好ましい。 Furthermore, when neonicotinoids are used as the above insect repellents, the cellulosic material and the natural polymer material are combined in order to obtain a sufficient insect repellent effect. When the blended amount is 100 parts by weight, it is preferably 0.02 to 0.5 parts by weight.
他方、本発明では、上記発泡断熱材の構成に代えて、粉体状のセルロース系材料と;親水性の天然高分子材料と;カプサイシンを含む防鼠剤と;ポリオレフィン系樹脂とを、発泡剤を加えた状態で加熱混合・発泡成形して発泡断熱材を作製することもできる。 On the other hand, in the present invention, instead of the foam heat insulating material, a foamed cellulose material; a hydrophilic natural polymer material; an antifungal agent containing capsaicin; and a polyolefin resin, It is also possible to produce a foamed heat insulating material by heating and mixing and foaming in a state where is added.
また、上記カプサイシンの配合量については、充分な防鼠効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部としたときに、0.1〜5重量部となるようにするのが好ましい。 Further, the amount of capsaicin is 0.1 to 5 parts by weight when the combined amount of the cellulosic material and the natural polymer material is 100 parts by weight in order to obtain a sufficient antifungal effect. Is preferable.
また、上記防カビ剤、防虫剤または防鼠剤による効果は、セルロース系材料と天然高分子材料を合わせた配合量を、重量比でポリオレフィン系樹脂の配合量よりも多くした場合により顕著に発揮させることができる。 The effect of the above fungicide, insect repellent or fungicide is more prominent when the blending amount of the cellulosic material and the natural polymer material is larger than the blending amount of the polyolefin resin by weight ratio. Can be made.
本発明では、発泡断熱材の主材料にセルロース系材料、天然高分子材料及びポリオレフィン系樹脂を用いると共に、これらの主材料に、ピリチオン系とイミダゾール系の防カビ剤を添加して発泡断熱材を作製したことにより、発泡断熱材を長期間使用する場合でも優れた防カビ効果によってアオカビやススカビ等の発生を抑えることができる。よって、建築用断熱材として使用する場合でも、健康被害を招く心配がない。 In the present invention, a cellulose-based material, a natural polymer material, and a polyolefin-based resin are used as the main material of the foam heat insulating material, and a pyrithione-based and imidazole anti-fungal agent is added to these main materials to form the foam heat-insulating material. Due to the production, even when the foam heat insulating material is used for a long period of time, it is possible to suppress the occurrence of blue mold, soot mold and the like due to the excellent antifungal effect. Therefore, even when used as a building insulation, there is no concern of causing health damage.
しかも、上記ピリチオン系とイミダゾール系の防カビ剤を組み合わせたことにより、それぞれの防カビ剤を少量ずつ添加するだけで優れた効果が発揮されるため、防カビ剤の添加によって主材料の成形性や発泡性が損なわれて、発泡断熱材の歩留りや断熱性能が悪化する心配もない。 In addition, by combining the above pyrithione and imidazole antifungal agents, excellent effects can be achieved just by adding a small amount of each antifungal agent. There is no fear that the foaming property is impaired and the yield and heat insulation performance of the foam insulation are deteriorated.
また更に、上記発泡断熱材の主材料に、ピレスロイド系またはネオニコチノイド系の防虫剤を添加すれば、ダンゴムシ等の食害による発泡断熱材の機能低下も防止できる。そしてまた、上記発泡断熱材の主材料に、カプサイシンを含む防鼠剤を添加すれば、鼠による咬害を抑えて鼠の屋内への侵入も防止できる。 Furthermore, if a pyrethroid-type or neonicotinoid-type insect repellent is added to the main material of the above-mentioned foamed heat insulating material, it is possible to prevent the function of the foamed heat insulating material from being deteriorated due to damage caused by corrugated beetles. Moreover, if an antifungal agent containing capsaicin is added to the main material of the foam heat insulating material, the bite by the cocoon can be suppressed and the invasion of the cocoon into the room can be prevented.
また、上記セルロース系材料や天然高分子材料を主材料に用いたことにより、製造時における二酸化炭素の排出量も抑制することができる。また更に、上記セルロース材料と天然高分子材料を主材料として用いたことで、ポリオレフィン系樹脂の使用量も抑えることができるため、石油資源の消費も抑えることができる。 In addition, by using the cellulose-based material or the natural polymer material as a main material, the amount of carbon dioxide emitted during production can be suppressed. Furthermore, since the cellulose material and the natural polymer material are used as the main materials, the amount of polyolefin resin used can be suppressed, so that consumption of petroleum resources can be suppressed.
したがって、本発明により、天然素材であるセルロース材料や天然高分子材料等を活用して環境への負担を軽減できるだけでなく、従来における使用上の大きな課題であった防カビ機能、防虫機能、防鼠機能の改善も図れる機能性に優れた発泡断熱材を提供できることから、本発明の実用的利用価値は頗る高い。 Therefore, the present invention not only reduces the burden on the environment by utilizing natural materials such as cellulose materials and natural polymer materials, but also prevents mold, insect, Since the foam heat insulating material excellent in functionality capable of improving the function of the cocoon can be provided, the practical utility value of the present invention is very high.
次に、本発明を実施するための具体的態様及び好ましい条件について説明する。 Next, specific embodiments and preferable conditions for carrying out the present invention will be described.
[発泡断熱材の構成]
まず、本発明の発泡断熱材は、粉体状のセルロース系材料と、親水性の天然高分子材料と、ポリオレフィン系樹脂との混練物を主材料とする発泡成形体を本体に用いる。またこの発泡成形体には、添加剤として防カビ剤、防虫剤または防鼠剤を使用する。そして、発泡断熱材の内側には、直径100〜3000μm程度の微小なセルを無数に形成する。
[Configuration of foam insulation]
First, the foam heat insulating material of the present invention uses, as a main body, a foam molded body mainly composed of a kneaded product of a powdery cellulose material, a hydrophilic natural polymer material, and a polyolefin resin. Further, an antifungal agent, an insecticide or an antifungal agent is used as an additive in the foamed molded article. And innumerable minute cells having a diameter of about 100 to 3000 μm are formed inside the foam heat insulating material.
一方、上記発泡成形体を、厚みの大きい板状または棒状に成形する場合には、発泡成形体の内側にセルができるだけ均一に形成されるように、直径5〜20mmのストランド状発泡体を所定の断面形状となるように集束して、互いに融着させる構造を採用するのが好ましい。またその場合には、押出成形を採用して融着までを一連に行うのが望ましい。 On the other hand, when the foamed molded product is molded into a thick plate or rod, a strand-shaped foam having a diameter of 5 to 20 mm is predetermined so that the cells are formed as uniformly as possible inside the foamed molded product. It is preferable to adopt a structure in which they are converged so as to have the cross-sectional shape and fused together. In that case, it is desirable to perform a series of processes up to fusion by employing extrusion molding.
[粉状のセルロース系材料]
本発明で使用する粉状のセルロース系材料としては、主に紙粉や木粉、米粉、竹粉、籾粉、草粉などを使用することができ、セルロースを多量に含む粉状のものであれば他の材料も使用することもできる。また、これらの材料から選択した複数種の材料を組み合わせて使用することもできる。
[Powdered cellulosic material]
As the powdery cellulosic material used in the present invention, paper powder, wood powder, rice powder, bamboo powder, straw powder, grass powder, etc. can be mainly used. Other materials can be used if present. In addition, a plurality of types of materials selected from these materials can be used in combination.
[親水性の天然高分子]
本発明で使用する親水性の天然高分子としては、デンプンやペクチン、コンニャクマンナン、グアガム、アラビアガムなどの植物多糖、または寒天やカラギーナン、アルギン酸などの海藻多糖などを採用することができる。また他にも、親水性であれば微生物多糖や動物多糖などを使用することもできる。
[Hydrophilic natural polymer]
As hydrophilic natural polymers used in the present invention, plant polysaccharides such as starch, pectin, konjac mannan, guar gum and gum arabic, or seaweed polysaccharides such as agar, carrageenan and alginic acid can be employed. In addition, microbial polysaccharides and animal polysaccharides may be used as long as they are hydrophilic.
また、上記親水性の天然高分子については、一つの材料を単独で使用することも複数の材料を混ぜて使用することも可能であるが、どちらを選択する場合でも、デンプンを主成分とすることが好ましい。これは、デンプンのα化(糊化)を利用することで発泡成形体の成形性(発泡性)が良好となるためである。 In addition, for the hydrophilic natural polymer, it is possible to use one material alone or to mix a plurality of materials, but in either case, starch is the main component. It is preferable. This is because the moldability (foamability) of the foamed molded article is improved by utilizing the gelatinization (gelatinization) of starch.
[ポリオレフィン系樹脂]
本発明で使用するポリオレフィン系樹脂としては、主にポリプロピレンやポリエチレンなどを使用することができ、コスト面やリサイクル面を重視する場合にはポリプロピレンを選択するのが好ましい。また、配合量については、上記セルロース系材料と天然高分子材料を合わせた配合量が、このポリオレフィン系樹脂の配合量よりも重量比で多くなるようにするのが好ましい。また、上記ポリオレフィン系樹脂には、バージン樹脂だけでなく再生樹脂を使用することもできる。
[Polyolefin resin]
As the polyolefin resin used in the present invention, polypropylene, polyethylene, or the like can be mainly used, and it is preferable to select polypropylene when importance is attached to cost and recycling. As for the blending amount, it is preferable that the blending amount of the cellulosic material and the natural polymer material is larger in weight ratio than the blending amount of the polyolefin resin. In addition to the virgin resin, a recycled resin can be used as the polyolefin resin.
[主材料の配合量]
上記セルロース系材料と天然高分子の配合割合に関しては、両者の配合量の合計を100重量としたとき、セルロース系材料20〜50重量、天然高分子50〜80重量部となるようにするのが良い。また、ポリオレフィン樹脂の配合量は、セルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に、50〜150重量部とするのが好ましい。
[Amount of main ingredients]
Regarding the blending ratio of the cellulosic material and the natural polymer, when the total blending amount of both is 100 weight, the cellulosic material is 20 to 50 weights and the natural polymer is 50 to 80 parts by weight. good. The blending amount of the polyolefin resin is preferably 50 to 150 parts by weight when the blending amount of the cellulosic material and the natural polymer material is 100 parts by weight.
[防カビ剤]
本発明で使用する防カビ剤としては、ピリチオン系の防カビ剤とイミダゾール系の防カビ剤を組み合わせて使用することができる。また、ピリチオン系の防カビ剤としては、ビス(2-ピリジンチオ-1-オキシド)亜鉛等を好適に使用できる。一方、イミダゾール系の防カビ剤としては、メチル-ベンゾイミダゾール-2-イルカルバマートや、2-(1,3-チアゾール-4-イル)-1H-ベンゾイミダゾール等を好適に使用できる。
[Anti-mold agent]
As the antifungal agent used in the present invention, a pyrithione antifungal agent and an imidazole antifungal agent can be used in combination. Further, as a pyrithione antifungal agent, bis (2-pyridinethio-1-oxide) zinc or the like can be preferably used. On the other hand, methyl-benzoimidazol-2-ylcarbamate, 2- (1,3-thiazol-4-yl) -1H-benzimidazole, or the like can be suitably used as the imidazole-type antifungal agent.
そしてまた、上記ピリチオン系防カビ剤およびイミダゾール系防カビ剤については、充分な防カビ効果を得るために総量を、セルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に、0.1〜6重量部とするのが好ましい。またその場合には、ピリチオン系防カビ剤とイミダゾール系防カビ剤のそれぞれの配合量を、0.05重量部以上とするのが好ましい。 And, for the above pyrithione antifungal agent and imidazole antifungal agent, the total amount is 100 parts by weight in combination with the cellulosic material and the natural polymer material in order to obtain a sufficient antifungal effect. In addition, the content is preferably 0.1 to 6 parts by weight. In that case, it is preferable that the amount of each of the pyrithione fungicide and the imidazole fungicide is 0.05 parts by weight or more.
[防虫剤]
本発明で使用する防虫剤としては、ピレスロイド系またはネオニコチノイド系の防虫剤を単独で、若しくは複数組み合わせて使用することができる。なお、ピレスロイド系防虫剤に関しては、エトフェンプロックスやシラフルオフェン、ペルメトリン、シペルメトリン、シフルトリン、ビフェントリン等を適宜に使用することができる。また、薬剤の水に対する溶解性が低い場合には、薬剤をシリカに添着させた水和剤の状態で添加することによって、薬剤の水中での分散性を高めることができる。
[Insect repellent]
As the insect repellent used in the present invention, pyrethroid or neonicotinoid insect repellent can be used alone or in combination. For pyrethroid insecticides, etofenprox, silafluophene, permethrin, cypermethrin, sifluthrin, bifenthrin and the like can be used as appropriate. Further, when the drug has low solubility in water, the dispersibility of the drug in water can be improved by adding the drug in a wettable state in which the drug is attached to silica.
また、ネオニコチノイド系防虫剤としては、イミダクロプリドやアセタミプリド、クロチアニジンを好適に使用できる。なお、これらの薬剤については、水に対する溶解性が比較的高いため、粉末の状態で使用できる。 Moreover, imidacloprid, acetamiprid, clothianidin can be suitably used as the neonicotinoid insect repellent. In addition, since these chemical | medical agents have comparatively high solubility with respect to water, they can be used in a powder state.
そしてまた、上記ピレスロイド系防虫剤については、充分な防虫効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に、0.08〜0.5重量部の範囲で添加するのが好ましい。 In addition, for the above pyrethroid insect repellent, in order to obtain a sufficient insect repellent effect, when the combined amount of the cellulosic material and the natural polymer material is 100 parts by weight, in the range of 0.08 to 0.5 parts by weight It is preferable to add.
そしてまた、上記ピレスロイド系防虫剤については、充分な防虫効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に、0.02〜0.5重量部の範囲で添加するのが好ましい。 In addition, for the above pyrethroid insect repellent, in order to obtain a sufficient insect repellent effect, when the combined amount of the cellulosic material and the natural polymer material is 100 parts by weight, in the range of 0.02 to 0.5 parts by weight It is preferable to add.
[防鼠剤]
本発明で使用する防鼠剤としては、カプサイシンを含むものを使用することができ、特にカプサイシンをマイクロカプセル化したものを使用すれば、人体への刺激が抑えられて取り扱いが容易になる。また、カプサイシンの配合量については、充分な防鼠効果を得るために、セルロース系材料と天然高分子材料を合わせた配合量を100重量部としたときに、0.1〜5重量部となるようにするのが好ましい。
[Antidepressant]
As the antifungal agent used in the present invention, those containing capsaicin can be used. In particular, if a capsaicin microcapsule is used, irritation to the human body is suppressed and handling becomes easy. In addition, the amount of capsaicin is 0.1 to 5 parts by weight when the amount of cellulose and natural polymer materials is 100 parts by weight in order to obtain a sufficient antifungal effect. It is preferable to do this.
[発泡断熱材の製造方法]
次に本発明の発泡断熱材を、プラスチック押出成形機を用いて製造する方法について説明する。まず、第一のステップとして、水を含ませた状態のセルロース系材料、天然高分子材料及びポリオレフィン系樹脂と、防カビ剤、防虫剤または防鼠剤(以下、防カビ剤等と記載)とをまとめてホッパーから投入し、これらをシリンダ内で加熱しながらスクリューによって混練する。
[Method for producing foam insulation]
Next, a method for producing the foam insulation of the present invention using a plastic extruder will be described. First, as a first step, water-containing cellulosic material, natural polymer material and polyolefin resin, a fungicide, an insecticide or a fungicide (hereinafter referred to as a fungicide, etc.) Are put together through a hopper and kneaded by a screw while heating in a cylinder.
そして次に、第二のステップとして、上記第一のステップで混練した材料に、発泡剤として使用する水を、水が蒸発しない加熱・圧力条件下で注入する。これは、注入した水がすぐに蒸発して注入管内の水が逆流する危険を防止するためである。なお、発泡剤に関しては、水だけでなく有機系や無機系の発泡剤を使用することもできる。 Then, as a second step, water used as a foaming agent is injected into the material kneaded in the first step under heating and pressure conditions in which water does not evaporate. This is to prevent the danger that the injected water evaporates immediately and the water in the injection tube flows backward. In addition, regarding a foaming agent, not only water but an organic type or an inorganic type foaming agent can also be used.
その後、第三のステップとして、上記第二のステップで注入した水と混練材料とを加熱しながら高圧力化で再度混練する。そして最後に、第四のステップとして、上記第三のステップで混練した材料を、押出ダイスのノズルから外部に押し出し、大気圧下で水を蒸発させて材料を発泡させる。 Thereafter, as a third step, the water and the kneaded material injected in the second step are kneaded again at high pressure while heating. Finally, as a fourth step, the material kneaded in the third step is pushed out from the nozzle of the extrusion die, and water is evaporated under atmospheric pressure to foam the material.
なお、上記第四のステップにおいて、混練材料を複数のノズルからストランド状に押出成形する場合には、冷めて固まる前にこれらを収束して全体を軽くプレスする。これにより、ストランド状発泡体同士が融着して、発泡成形体が所定断面の板状または棒状に成形される。もちろん、発泡成形体を板状に成形する場合には、Tダイを用いた押出成形も採用できる。 In the fourth step, when the kneaded material is extruded from a plurality of nozzles into a strand shape, these are converged before being cooled and solidified, and the whole is lightly pressed. As a result, the strand-shaped foams are fused together, and the foamed molded body is formed into a plate shape or rod shape having a predetermined cross section. Of course, when the foamed molded body is formed into a plate shape, extrusion molding using a T-die can also be employed.
また、優れた防カビ効果、防虫効果または防鼠効果や成形性を得るために、上記第一のステップにおいて、セルロース系材料及び天然高分子材料と防カビ剤等とを予め混ぜてペレット化したものを使用することもできる。これは、防カビ剤等をセルロース系材料と天然高分子材料に予め混合しておくことで、吸水性の高いセルロースに防カビ剤等が纏わり付くためである。 In addition, in order to obtain an excellent antifungal effect, insect repellent effect, antifungal effect and moldability, in the first step, the cellulosic material and the natural polymer material and the antifungal agent and the like were mixed in advance and pelletized. Things can also be used. This is because the antifungal agent and the like are attached to the cellulose having high water absorption by previously mixing the antifungal agent and the like with the cellulosic material and the natural polymer material.
そしてまた、防カビ剤等を添加する方法に関しても、第一のステップで主材料と一緒に投入する方法だけでなく、第二のステップで、混練材料に防カビ剤等を分散させた水あるいは防カビ剤等を溶解させた水を注入する方法を採用することもできる。 In addition, regarding the method of adding an antifungal agent or the like, not only the method of adding together with the main material in the first step, but also the water in which the antifungal agent or the like is dispersed in the kneaded material in the second step or A method of injecting water in which an antifungal agent or the like is dissolved can also be employed.
『効果の実証試験(i)』
以下に説明する実施例1〜5及び比較例A〜Dの発泡断熱材を用いて、本発明の効果の実証試験(i)を行った。なお本試験では、ポリプロピレンにプライムポリマー社のプライムポリプロ(登録商標)を使用した。また、このポリプロピレンと合わせて、ポリプロピレン(55〜65wt%)及びポリエチレン(30〜40wt%)、ポリスチレン(1〜5wt%)から成るR-PO(再利用ポリオレフィン)を使用した。
"Effectiveness test (i)"
Using the foam heat insulating materials of Examples 1 to 5 and Comparative Examples A to D described below, a demonstration test (i) of the effect of the present invention was performed. In this test, Prime Polypro (registered trademark) of Prime Polymer was used for polypropylene. In addition to this polypropylene, R-PO (recycled polyolefin) composed of polypropylene (55 to 65 wt%), polyethylene (30 to 40 wt%) and polystyrene (1 to 5 wt%) was used.
また更に、紙粉には平均粒径30〜200μmの粉体を使用した。また防カビ剤には、下記[化1]に示すピリチオン系のビス(2-ピリジンチオ-1-オキシド)亜鉛(以下、ZPT)、及び[化2]に示すイミダゾール系のメチル-ベンゾイミダゾール-2-イルカルバマート(以下、BCM)、及び[化3]に示すイミダゾール系の2-(1,3-チアゾール-4-イル)-1H-ベンゾイミダゾール(以下、TBZ)を使用した。また、水酸化カルシウムには、ホタテ貝殻焼成カルシウムを使用した。
次に、本試験において防カビ性の有無を調べる方法を説明する。本試験では、JIS規格(JIS Z 29112010)に基づいた手法を参考に、より短期間で結果が得られる以下の方法を採用した。 Next, a method for examining the presence or absence of mold resistance in this test will be described. In this test, the following method, which can obtain results in a shorter period of time, was adopted with reference to a method based on the JIS standard (JIS Z 2911 2010 ).
[1]作業空間をエタノール溶液で殺菌する。[2]滅菌した深さ90mmのシャーレにポテト・デキストロース寒天培地(PDA培地)を希釈したものを入れて固める。[3]シャーレよりも一回り小さいサイズにカットしたプラスチックネットをPDA培地上に敷く。[4]試験体をシャーレ内のプラスチックネット上に導入する。[5]シャーレ内に導入した試験体に、調整した胞子懸濁液を1〜2ml程度ピペットか霧吹きを用いて試験体前面に塗布接種し、シャーレに蓋をする。[6]蓋をしたシャーレを温度29℃、湿度95%の恒温温湿槽へ導入し、1週間毎にカビの発生の有無を確認する(測定には京都電子製のQTM-D3迅速熱伝導率測定計を使用)。[7]下記基準に基いて試験結果の評価を行う。
なお本試験では、カビとして、Aspergillus niger van Tieghem(クロコウジカビ)、Penicillium funiculosum Thom(アオカビ)、Rhizopus oryzae Went et Prinsen-Geerligs、Gliocladium virens Miller,Giddens&Foster(グリオクラディウム)、Chaetomium globosum Kunze ex Fries、Penicillium glabrum、Penicillium citrinum、Mucor sp.、糸状菌、Alternaria alternate(ススカビ)を準備した。 In this test, molds include Aspergillus niger van Tieghem, Penicillium funiculosum Thom, Rhizopus oryzae Went et Prinsen-Geerligs, Gliocladium virens Miller, Giddens & Foster (Gliocladium), Chaetoze ex Penicillium glabrum, Penicillium citrinum, Mucor sp., Filamentous fungi, and Alternaria alternate (Suscabi) were prepared.
「実施例1」
実施例1の発泡断熱材について説明する。この実施例1では、材料に紙粉(35重量部)、デンプン(65重量部)、ポリプロピレン(52重量部)、R-PO(23重量部)、ZPT(0.2重量部)、BCM(0.2重量部)、水(20重量部)を使用し、これらの材料を混練したものを水発泡で押出成形して発泡成形体を作製した。その結果、優れた成形性および防カビ性を有していることを確認できた。
"Example 1"
The foam heat insulating material of Example 1 will be described. In this Example 1, paper powder (35 parts by weight), starch (65 parts by weight), polypropylene (52 parts by weight), R-PO (23 parts by weight), ZPT (0.2 parts by weight), BCM (0.2 parts by weight) Part) and water (20 parts by weight), and kneaded these materials were extruded by water foaming to produce a foamed molded article. As a result, it was confirmed that it had excellent moldability and antifungal properties.
「実施例2」
実施例2では、上記実施例1の配合量の内、ZPTの配合量を0.1重量部、BCMの配合量を0.3重量部に変えて発泡成形体を作製した。その結果、実施例1と同様に優れた成形性および防カビ性を有していることを確認できた。
"Example 2"
In Example 2, a foamed molded article was produced by changing the blending amount of ZPT to 0.1 parts by weight and the blending amount of BCM to 0.3 parts by weight among the blending amounts of Example 1 above. As a result, it was confirmed that it had excellent moldability and antifungal properties as in Example 1.
「実施例3」
実施例3では、防カビ剤にTBZを使用すると共に、防カビ剤の配合量を、ZPT(0.1重量部)、BCM(0.2重量部)、TBZ(0.2重量部)として発泡成形体を作製した。なお、その他の条件は実施例1に合わせている。その結果、実施例1と同様の優れた成形性および防カビ性を有していることを確認できた。
"Example 3"
In Example 3, TBZ was used as an antifungal agent, and a foamed molded article was prepared with the compounding amount of the antifungal agent being ZPT (0.1 part by weight), BCM (0.2 part by weight), and TBZ (0.2 part by weight). . The other conditions are the same as in Example 1. As a result, it was confirmed that it had excellent moldability and antifungal properties similar to those of Example 1.
「実施例4」
実施例4では、上記実施例3の配合量の内、ZPTの配合量を0.25重量部、BCMの配合量を0.1重量部、TBZの配合量を0.1重量部に変えて発泡成形体を作製した。その結果、実施例3と同様の優れた成形性および防カビ性を有していることを確認できた。
Example 4
In Example 4, a foamed molded article was prepared by changing the blending amount of Example 3 above to 0.25 parts by weight of ZPT, 0.1 part by weight of BCM, and 0.1 part by weight of TBZ. . As a result, it was confirmed that it had excellent moldability and fungicidal properties similar to those of Example 3.
「実施例5」
実施例5では、図1に示すようにボード状に作製した発泡成形体1の片面に、防カビ剤(有機窒素硫黄系化合物)を塗布したPET不織布から成るシート材2を、発泡成形体1の幅方向の両側に余剰部21・21を残した状態で貼着して構成した。これは、図2に示すように、シート材2の余剰部21・21を根太N・N等に打ち付けることで、発泡断熱材を根太N・N間に取り付け易くするためである。
"Example 5"
In Example 5, as shown in FIG. 1, a sheet material 2 made of a PET non-woven fabric in which a mold preventive agent (organic nitrogen sulfur-based compound) is applied to one side of a foam molded body 1 produced in a board shape is used as a foam molded body 1. Attached in a state where the surplus portions 21 and 21 are left on both sides in the width direction. This is because, as shown in FIG. 2, the foam insulation is easily attached between the joists N and N by hitting the surplus portions 21 and 21 of the sheet material 2 to the joists N and N.
また実施例5では、上記発泡成形体1とシート材2の貼着に用いた酢酸ビニル系接着剤にも、防カビ剤として有機窒素硫黄系化合物を混合している。そして、上記構成から成る発泡断熱材について試験を行ったところ、優れた成形性および防カビ性を有していることを確認できた。 Further, in Example 5, an organic nitrogen sulfur-based compound was mixed as a mold preventive agent with the vinyl acetate adhesive used for adhering the foamed molded body 1 and the sheet material 2. And when it tested about the foam heat insulating material which consists of the said structure, it has confirmed that it had the outstanding moldability and antifungal property.
なお、実施例としての説明を省くが、上記有機窒素硫黄系化合物に、トリアゾール系化合物と亜鉛含有アルミノケイ酸塩の混合物や、イソチアゾリン系錯塩と亜鉛含有アルミノケイ酸塩の混合物を用いた場合も同様の効果が確認された。 In addition, although explanation as an example is omitted, the same applies when a mixture of a triazole compound and a zinc-containing aluminosilicate or a mixture of an isothiazoline complex salt and a zinc-containing aluminosilicate is used as the organic nitrogen sulfur compound. The effect was confirmed.
「比較例A」
比較例Aでは、実施例1〜5の主材料を変えずに、防カビ剤のみを水酸化カルシウム(0.3重量部)に変えて発泡成形体を作製した。その結果、成形性は良好であったものの、防カビ性については、試験体の1/3を超える範囲で菌糸の発育が確認された。
"Comparative Example A"
In Comparative Example A, a foam-molded article was produced by changing only the fungicide to calcium hydroxide (0.3 parts by weight) without changing the main materials of Examples 1 to 5. As a result, although the moldability was good, the growth of mycelium was confirmed in the range of more than 1/3 of the test specimen.
「比較例B」
比較例Bでは、比較例Aにおいて防カビ剤として使用した水酸化カルシウムの配合量を5重量部に変えて発泡成形体を作製した。その結果、成形性が悪化すると共に、防カビ性についても充分な効果が発揮されず、部分的に菌糸の発育が確認された。
"Comparative Example B"
In Comparative Example B, a foamed molded article was produced by changing the amount of calcium hydroxide used as a fungicide in Comparative Example A to 5 parts by weight. As a result, the moldability deteriorated, and a sufficient effect was not exerted with respect to the antifungal property, and the mycelial growth was partially confirmed.
「比較例C」
比較例Cでは、実施例1〜5の主材料を変えずに、防カビ剤をピリチオン系のZH防カビ剤(0.5重量部)のみに変えて発泡成形体を作製した。その結果、成形性は良好であったものの、防カビ性については、部分的に菌糸の発育が確認された。
"Comparative Example C"
In Comparative Example C, a foamed molded article was produced by changing the antifungal agent only to the pyrithione ZH antifungal agent (0.5 parts by weight) without changing the main materials of Examples 1 to 5. As a result, although the moldability was good, the growth of mycelia was partially confirmed for the antifungal property.
「比較例D」
比較例Dでは、実施例1〜5の主材料を変えずに、防カビ剤をイミダゾール系のBM防カビ剤(0.5重量部)のみに変えて発泡成形体を作製した。その結果、成形性は良好であったものの、防カビ性については、部分的に菌糸の発育が確認された。
"Comparative Example D"
In Comparative Example D, a foam-molded article was produced by changing the antifungal agent only to the imidazole BM antifungal agent (0.5 parts by weight) without changing the main materials of Examples 1 to 5. As a result, although the moldability was good, the growth of mycelia was partially confirmed for the antifungal property.
[実証試験(i)の総括]
上記試験結果の内容をまとめたものを以下の[表2]に示す。この[表2]を見ても分かるように、本発明の構成を採用することによって、発泡成形体の成形性を損なわずに、防カビ性に優れた発泡断熱材を作製することが可能となる。
The contents of the above test results are summarized in [Table 2] below. As can be seen from this [Table 2], by adopting the configuration of the present invention, it is possible to produce a foam heat insulating material having excellent antifungal properties without impairing the moldability of the foam molded article. Become.
『効果の実証試験(ii)』
以下に説明する実施例1〜5及び比較例Aの発泡断熱材を用いて、本発明の効果の実証試験(ii)を行った。なお本試験では、セルロース系材料として用いる紙粉、親水性の天然高分子として用いるデンプン、及びポリオレフィン系樹脂として用いるポリプロピレン樹脂やR-POに試験(i)と同様のものを採用した。
"Effectiveness test (ii)"
Using the foam heat insulating materials of Examples 1 to 5 and Comparative Example A described below, a demonstration test (ii) of the effect of the present invention was performed. In this test, paper powder used as a cellulosic material, starch used as a hydrophilic natural polymer, polypropylene resin used as a polyolefin resin, and R-PO were the same as those used in test (i).
また防虫剤には、ピレスロイド系の防虫剤として、下記[化4]に示す2-(4-エトキシフェニル)-2-メチルプロビル-3-フェノキシベンジルエーテル(一般名:エトフェンプロックス)、及び[化5]に示す4-エトキシフェニル[3-(4-フルオロ-3-フェノキシフェニル)プロビル]ジメチルシラン(一般名:シラフルオフェン)を使用した。
また、上記ピレスロイド系防虫剤には、水中での分散性に優れたエトフェンプロックス水和剤(エトフェンプロックス20%、有機溶剤等32%、非晶質シリカ等の鉱物質微粉48%)、及びシラフルオフェン水和剤(シラフルオフェン20%、有機溶剤・鉱物質微粉80%)を使用した。 In addition, the pyrethroid insect repellent includes etofenprox wettable powder with excellent dispersibility in water (etofenprox 20%, organic solvent 32%, mineral fine powder 48% of amorphous silica), And silafluorene wettable powder (silafluophene 20%, organic solvent / mineral fine powder 80%) were used.
そしてまた、本試験では、ネオニコチノイド系防虫剤として、下記[化6]に示す1-(6-クロロ-3-ピリジルメチル)-N-ニトロイミダゾリジン-2-イリデンアミン(一般名:イミダクロプリド)、及び下記[化7]に示す(E)-1-(2-クロロ-1,3-チアゾール-5-イルメチル)-3-メチル-2-ニトログアニジン(一般名:クロチアニジン)、及び下記[化8]に示す(E)-N1-[(6-クロロ-3-ピリジル)メチル]-N2-シアノ-N1-メチルアセトアミジン(一般名:アセタミプリド)を粉末状にしたものを使用した。
次に、本試験において防虫性の有無を調べる方法を説明する。本試験では、上記防虫剤を添加して作製した発泡成形体(下記実施例及び比較例)を、長さ10cm×幅3cm×厚さ2cmに切断し試験体とした。そして、この試験体を野外の土壌面上に3ヶ月放置し、特にダンゴムシに対する食害状況を観察した。なお評価基準は、食害がなかったものを“◎”、若干食害があったものを“○”、貫通するまで食害があったものを“×”とする。 Next, a method for examining the presence or absence of insect repellent in this test will be described. In this test, foamed molded articles prepared by adding the above insect repellents (Examples and Comparative Examples below) were cut into length 10 cm × width 3 cm × thickness 2 cm to obtain test specimens. And this test body was left on the soil surface in the field for 3 months, and especially the state of food damage to the rubber bug was observed. The evaluation criteria are “◎” when there was no damage, “O” when there was slight damage, and “X” when there was damage until penetration.
「実施例1」
実施例1の発泡成形体について説明する。実施例1では、材料に紙粉(35重量部)、デンプン(65重量部)、ポリプロピレン(52重量部)、R-PO(23重量部)、エトフェンプロックス(0.08重量部)、水(20重量部)を使用し、これらの材料を混練したものを水発泡で押出成形して発泡成形体を作製した。その結果、若干食害があったものの良好な成形性および防虫性を有していることを確認できた。なお、上記エトフェンプロックスの配合量は、水和剤中の薬剤のみの量を表している。
"Example 1"
The foamed molded product of Example 1 will be described. In Example 1, paper powder (35 parts by weight), starch (65 parts by weight), polypropylene (52 parts by weight), R-PO (23 parts by weight), etofenprox (0.08 parts by weight), water (20 parts) Part by weight) was used, and a kneaded mixture of these materials was extruded by water foaming to produce a foamed molded product. As a result, it was confirmed that they had good moldability and insect repellent properties although there was some damage. In addition, the compounding quantity of the said etofenprox represents the quantity of only the chemical | medical agent in a wettable powder.
「実施例2」
実施例2では、上記実施例1の防虫剤をシラフルオフェン(0.08重量部)に変えて発泡成形体を作製した。その結果、実施例1と同様に良好な成形性および防虫性を有していることが確認できた。なお、上記シラフルオフェンの配合量は、水和剤中の薬剤のみの量を表している。
"Example 2"
In Example 2, a foamed molded article was produced by changing the insect repellent of Example 1 to silafluophene (0.08 parts by weight). As a result, it was confirmed that it had good moldability and insect repellent properties as in Example 1. In addition, the compounding quantity of the said silafluophene represents the quantity of only the chemical | medical agent in a wettable powder.
「実施例3」
実施例3では、上記実施例1の防虫剤を粉末状のイミダクロプリド(0.04重量部)に変えて発泡成形体を作製した。その結果、実施例1及び2と同様に良好な成形性および防虫性を有していることが確認できた。
"Example 3"
In Example 3, a foamed molded article was produced by changing the insect repellent of Example 1 to powdered imidacloprid (0.04 parts by weight). As a result, it was confirmed that it had good moldability and insect repellent properties as in Examples 1 and 2.
「実施例4」
実施例4では、上記実施例1の防虫剤を粉末状のクロチアニジン(0.04重量部)に変えて発泡成形体を作製した。その結果、試験体に食害はみられず実施例1〜3と同様の良好な成形性、及び上記実施例1〜3以上の防虫性を有していることが確認できた。
Example 4
In Example 4, a foam-molded article was produced by changing the insect repellent of Example 1 to powdery clothianidin (0.04 parts by weight). As a result, it was confirmed that the test specimen did not show any food damage and had good moldability similar to those of Examples 1 to 3 and insect repellent properties of Examples 1 to 3 and above.
「実施例5」
実施例5では、上記実施例1の防虫剤を粉末状のアセタミプリド(0.04重量部)に変えて発泡成形体を作製した。その結果、上記実施例1〜3と同様に良好な成形性および防虫性を有していることが確認できた。
"Example 5"
In Example 5, a foamed molded article was prepared by changing the insect repellent of Example 1 to powdery acetamiprid (0.04 parts by weight). As a result, it was confirmed that they had good moldability and insect repellent properties as in Examples 1 to 3 above.
「比較例A」
比較例Aでは、防虫剤を使用せずに発泡成形体を作製した(その他の配合比は実施例1と同様)。その結果、成形性は良好であったものの、防虫性については充分な効果が認められず、試験体に貫通するレベルの食害がみられた。
"Comparative Example A"
In Comparative Example A, a foamed molded article was produced without using an insect repellent (other blending ratios were the same as in Example 1). As a result, although the moldability was good, a sufficient effect was not observed with respect to insect repellent properties, and a level of damaging damage penetrating the test specimen was observed.
「比較例B」
比較例Bでは、上記実施例1の防虫剤(エトフェンプロックス)の配合量を、0.025重合部に変えて発泡成形体を作製した。その結果、成形性は良好であったものの、防虫性については充分な効果が認められず、試験体に貫通するレベルの食害がみられた。
"Comparative Example B"
In Comparative Example B, a foamed molded article was produced by changing the compounding amount of the insect repellent (Etofenprox) of Example 1 to 0.025 polymerization part. As a result, although the moldability was good, a sufficient effect was not observed with respect to insect repellent properties, and a level of damaging damage penetrating the test specimen was observed.
「比較例C」
比較例Cでは、上記実施例3の防虫剤(イミダクロプリド)の配合量を、0.025重量部に変えて発泡成形体を作製した。その結果、成形性は良好であったものの、防虫性については充分な効果が認められず、試験体が貫通するレベルの食害がみられた。
"Comparative Example C"
In Comparative Example C, a foamed molded article was produced by changing the compounding amount of the insect repellent (imidacloprid) of Example 3 to 0.025 parts by weight. As a result, although the moldability was good, a sufficient effect was not observed with respect to insect repellent properties, and the level of damage that the test specimen penetrated was observed.
[実証試験(ii)の総括]
上記試験結果の内容をまとめたものを以下の[表3]に示す。この[表3]を見ても分かるように、本発明の構成を採用することによって、発泡成形体の成形性を損なわずに、防虫性に優れた発泡断熱材を作製することが可能となる。
The contents of the above test results are summarized in [Table 3] below. As can be seen from this [Table 3], by adopting the configuration of the present invention, it is possible to produce a foam heat insulating material excellent in insect proofing properties without impairing the moldability of the foam molded article. .
『効果の実証試験(iii)』
以下に説明する実施例1の発泡断熱材を用いて、本発明の効果の実証試験(iii)を行った。なお本試験では、セルロース系材料として用いる紙粉、親水性の天然高分子として用いるデンプン、及びポリオレフィン系樹脂として用いるポリプロピレン樹脂やR-POに試験(i)と同様のものを採用した。また防鼠剤には、カプサイシンの一種であるN-ノナノイルバニリルアミド(NVA)をマイクロカプセル化したものを使用した。
"Effectiveness test (iii)"
A demonstration test (iii) of the effect of the present invention was performed using the foam heat insulating material of Example 1 described below. In this test, paper powder used as a cellulosic material, starch used as a hydrophilic natural polymer, polypropylene resin used as a polyolefin resin, and R-PO were the same as those used in test (i). As the antifungal agent, a microcapsule of N-nonanoylvanillylamide (NVA) which is a kind of capsaicin was used.
次に、本試験において防鼠性の有無を調べる方法を説明する。本試験では、上記防鼠剤を添加して作製した発泡成形体(下記実施例)を、長さ10cm×幅3cm×厚さ2cmに切断し試験体とした。そして、この試験体を鼠が入っているケースに放置して食害状況を観察した。 Next, a method for examining the presence or absence of antifungal properties in this test will be described. In this test, a foamed molded product (Example below) prepared by adding the antifungal agent was cut into a length of 10 cm, a width of 3 cm and a thickness of 2 cm to obtain a test body. Then, this specimen was left in a case containing wrinkles to observe the state of eating damage.
「実施例1」
実施例1の発泡成形体について説明する。実施例1では、材料に紙粉(35重量部)、デンプン(65重量部)、ポリプロピレン(52重量部)、R-PO(23重量部)、カプサイシン(0.5重量部)、水(20重量部)を使用し、これらの材料を混練したものを水発泡で押出成形して発泡成形体を作製した。そして試験の結果、若干食害があったものの良好な成形性および防鼠性を有していることを確認できた。
"Example 1"
The foamed molded product of Example 1 will be described. In Example 1, paper powder (35 parts by weight), starch (65 parts by weight), polypropylene (52 parts by weight), R-PO (23 parts by weight), capsaicin (0.5 parts by weight), water (20 parts by weight) ), And a kneaded mixture of these materials was extruded by water foaming to produce a foamed molded product. As a result of the test, it was confirmed that although there was some corrosion damage, it had good moldability and antifungal properties.
本発明は、概ね上記のように構成されるが、「特許請求の範囲」の記載内において種々の変更が可能であって、例えば、発泡成形体の用途は、建築用断熱材に限らず発泡樹脂材料が使用される包装用の緩衝材やベルメットの衝撃吸収部材、救命胴衣等の浮力材に使用することもでき、何れのものも本発明の技術的範囲に属する。 The present invention is generally configured as described above, but various modifications can be made within the scope of the claims. For example, the use of the foamed molded product is not limited to a heat insulating material for building, but is foamed. It can also be used as a cushioning material for packaging in which a resin material is used, an impact absorbing member of a velmet, a buoyancy material such as a life jacket, and any of them belongs to the technical scope of the present invention.
近年、建築用資材としての発泡断熱材の需要は大きく、特に機能性だけでなくエコロジーな製品が求められている。そのような中で、本発明は、環境に優しいセルロース系材料の欠点であった防カビ性、防虫性または防鼠性を、少量の防カビ剤、防虫剤または防鼠剤を添加するだけで解決できる有用性に優れた技術であることから、その産業上の利用価値は非常に高い。 In recent years, there has been a great demand for foam insulation as a building material, and in particular, not only functionality but also ecological products are required. Under such circumstances, the present invention can be achieved by adding a small amount of fungicide, insect repellent or fungicide, which has been a drawback of environmentally friendly cellulosic materials. Since it is a technology with excellent usability that can be solved, its industrial utility value is very high.
1 発泡成形体
2 シート材
21 余剰部
N 根太
1 Foam molded body 2 Sheet material
21 Surplus part N Jouda
Claims (11)
更にボード状に形成された発泡成形体(1)の片面に、防カビ剤を塗布したシート材(2)が、発泡成形体(1)の幅方向の両側に余剰部位を残した状態で貼着されていることを特徴とするセルロース含有の発泡断熱材。 A heat insulating material having a foam molded body (1) as a main body, wherein the foam molded body (1) comprises a powdery cellulose material; a hydrophilic natural polymer material; an antifungal agent; The resin is produced by heat-mixing / foam molding in a state where a foaming agent is added, and the antifungal agent includes at least a pyrithione and imidazole antifungal agent ,
Further, a sheet material (2) coated with a fungicide is pasted on one side of the foam molded body (1) formed in a board shape in a state where surplus portions are left on both sides in the width direction of the foam molded body (1). A foamed heat insulating material containing cellulose, characterized by being worn .
前記防虫剤に、少なくともピレスロイド系またはネオニコチノイド系の防虫剤が含まれていることを特徴とするセルロース含有の発泡断熱材。 A heat insulating material having a foam molded body (1) as a main body, wherein the foam molded body (1) comprises a powdery cellulose material; a hydrophilic natural polymer material; an insect repellent; and a polyolefin resin. And is made by heat mixing and foam molding with a foaming agent added,
A cellulose-containing foam insulation, wherein the insect repellent contains at least a pyrethroid or neonicotinoid insect repellent.
前記防カビ剤として、少なくともピリチオン系とイミダゾール系の防カビ剤を、これらの総量がセルロース系材料と天然高分子材料を合わせた配合量を100重量部とした場合に0.1〜6重量部となるように添加し、
更に前記セルロース系材料、天然高分子材料および防カビ剤を予め混ぜ合わせてペレット化したものにポリオレフィン系樹脂と水を加えて発泡成形を行うことを特徴とするセルロース含有の発泡断熱材の製造方法。 A method for producing a heat insulating material having a foam molded body (1) as a main body, the foam molded body (1) comprising: a powdery cellulosic material; a hydrophilic natural polymer material; The polyolefin resin is heated and foamed with a foaming agent added ,
As the antifungal agent, at least pyrithione and imidazole antifungal agents, the total amount of which is 0.1 to 6 parts by weight when the combined amount of the cellulose material and the natural polymer material is 100 parts by weight. And add
Further, a method for producing a cellulose-containing foam heat insulating material, which comprises subjecting a cellulosic material, a natural polymer material and an antifungal agent to a premixed pellet to add a polyolefin resin and water to perform foam molding .
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