JP6063330B2 - Winding core and winding element manufacturing method - Google Patents

Winding core and winding element manufacturing method Download PDF

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JP6063330B2
JP6063330B2 JP2013084808A JP2013084808A JP6063330B2 JP 6063330 B2 JP6063330 B2 JP 6063330B2 JP 2013084808 A JP2013084808 A JP 2013084808A JP 2013084808 A JP2013084808 A JP 2013084808A JP 6063330 B2 JP6063330 B2 JP 6063330B2
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separator
core
clamp
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樋口 剛
剛 樋口
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Kaido Manufacturing Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、電池又はコンデンサを形成するための捲回素子を製造するための巻芯、及びその巻芯を使用した捲回素子製造方法に関する。   The present invention relates to a winding core for manufacturing a winding element for forming a battery or a capacitor, and a winding element manufacturing method using the winding core.

従来から、帯状の正電極、負電極及びセパレーターを巻芯に巻き取り、巻き取った捲回素子を電解液に浸漬し、セパレーターと正電極及び負電極との間に電解液を浸み込ませて電池を製造することが行われている。図11において、符号120は、原反112,114、116及び118から送られた正電極100、第一セパレーター102、負電極104及び第二セパレーター106を巻芯108へ捲回していく捲回素子製造装置である。この捲回素子製造装置120は、図12に示すように、正電極100等を捲回して捲回素子109を製造することができる。なお、捲回素子製造装置に関して、種々発明され、本願出願人によって出願されている(特許文献1〜8参照。)。   Conventionally, a strip-shaped positive electrode, negative electrode and separator are wound around a core, and the wound winding element is immersed in an electrolytic solution so that the electrolytic solution is immersed between the separator and the positive and negative electrodes. Batteries have been manufactured. In FIG. 11, reference numeral 120 denotes a winding element that winds the positive electrode 100, the first separator 102, the negative electrode 104, and the second separator 106 sent from the raw fabrics 112, 114, 116, and 118 to the core 108. It is a manufacturing device. As shown in FIG. 12, the winding element manufacturing apparatus 120 can manufacture the winding element 109 by winding the positive electrode 100 and the like. Various wound device manufacturing apparatuses have been invented and filed by the applicant of the present application (see Patent Documents 1 to 8).

巻芯108は、図13(a)に示すように、図示しない回転治具に固定される固定部111と、帯状の正電極100、セパレーター102、負電極104及びセパレーター106を捲回する外周面120を有する巻芯体部122と、セパレーター102及び106の先端付近を挿入する隙間113と、を備えて構成されている。この巻芯108は、固定治具に固定され、図13(b)に示すように、隙間113にセパレーター102及び106の先端付近が挿入され、セパレーター102に正電極100が積層され、セパレーター102及び106間に負電極104が積層される。その後、巻芯108は、複数回手動で回転させさられ、セパレーター102等が捲回され、これにより、正電極100及びセパレーター102等に摩擦力が付与され、その後回転治具の回転駆動によって捲回素子109が製造される。   As shown in FIG. 13A, the winding core 108 has a fixed portion 111 fixed to a rotating jig (not shown), and an outer peripheral surface that winds the belt-like positive electrode 100, separator 102, negative electrode 104, and separator 106. The core body part 122 which has 120, and the clearance gap 113 which inserts the vicinity of the front-end | tip of the separators 102 and 106 are comprised. The winding core 108 is fixed to a fixing jig, and as shown in FIG. 13B, the vicinity of the tips of the separators 102 and 106 is inserted into the gap 113, and the positive electrode 100 is laminated on the separator 102. A negative electrode 104 is laminated between the 106. Thereafter, the winding core 108 is manually rotated a plurality of times, and the separator 102 and the like are wound, whereby a frictional force is applied to the positive electrode 100 and the separator 102 and the like, and then the winding jig is rotated by the rotational driving of the rotating jig. A rotating element 109 is manufactured.

この巻芯108は、正電極100、セパレーター102、負電極104及びセパレーター106を捲回して捲回素子109を製造した後は、捲回素子109から抜き出される。しかし、巻芯108を捲回素子109から引き出す時に、巻芯体部122の外周面120が捲回素子109の内周面115に接触しているため、外周面120と内周面115との摩擦力により、図13(c)に示すように、巻芯108が捲回素子109の中心側を筍状に引き出して変形させることがあった。このため、捲回素子109の形状を修正するための作業が必要となることがあった。   The winding core 108 is extracted from the winding element 109 after the winding element 109 is manufactured by winding the positive electrode 100, the separator 102, the negative electrode 104, and the separator 106. However, when the winding core 108 is pulled out from the winding element 109, the outer peripheral surface 120 of the winding core part 122 is in contact with the inner peripheral surface 115 of the winding element 109. Due to the frictional force, as shown in FIG. 13C, the winding core 108 may be deformed by drawing the center side of the winding element 109 into a bowl shape. For this reason, an operation for correcting the shape of the winding element 109 may be required.

特開2004−127860号公報JP 2004-127860 A 特開2009−043540号公報JP 2009-043540 A 特開2009−093901号公報JP 2009-093901 A 特開2009−256022号公報JP 2009-256022 A 特開2009−272245号公報JP 2009-272245 A 特開2011−161557号公報JP 2011-161557 A 特開2011−184132号公報JP 2011-184132 A 国際公開第2009/019781号International Publication No. 2009/019781

本発明の目的は、捲回素子を製造した後に、巻芯を捲回素子から引き抜く時に、巻芯体部の外周面が捲回素子の内周面に接触して巻芯が捲回素子を筍状に変形させることのない巻芯及び捲回素子製造方法を提供することである。   The object of the present invention is to manufacture the winding element and then pull out the winding core from the winding element, so that the outer peripheral surface of the winding core body comes into contact with the inner peripheral surface of the winding element and the winding core It is an object of the present invention to provide a winding core and a winding element manufacturing method that is not deformed into a bowl shape.

本発明の巻芯は、捲回装置の回転治具に取り付けて回転中心軸のまわりに回転することにより、帯状の正電極、帯状の第一セパレーター、帯状の負電極、及び帯状の第二セパレーターを捲回して捲回素子を製造する巻芯であり、
少なくとも前記第一セパレーター及び前記第二セパレーターの先端付近を挟持又は解除するクランプと、
前記クランプを挿入する中空部を有し、前記正電極、前記第一セパレーター、前記負電極、及び前記第二セパレーターを捲回する外周面を有する巻芯体と、
を別体で備え、
前記巻芯体は、互いに対向する第一捲回部材及び第二捲回部材から構成され、該第一捲回部材は前記固定部材に固定され、該第二捲回部材は前記回転中心軸の断面方向に摺動して該第一捲回部材と離隔接近可能であり、
前記クランプが前記中空部に挿入されて前記第一セパレーター及び前記第二セパレーターの先端付近を挟持した状態で、前記第一捲回部材と前記第二捲回部材とを接近させて、前記巻芯体の前記外周面を前記捲回素子の内周面から離隔させ、該巻芯体を該捲回素子内から抜き出すことが可能であることを特徴とする。
The winding core of the present invention is attached to a rotating jig of a winding device and rotated around the rotation center axis, thereby forming a belt-like positive electrode, a belt-like first separator, a belt-like negative electrode, and a belt-like second separator. Is a winding core for manufacturing a wound element by winding
A clamp that clamps or releases at least the vicinity of the tips of the first separator and the second separator;
A winding core having a hollow part for inserting the clamp, and having an outer peripheral surface for winding the positive electrode, the first separator, the negative electrode, and the second separator;
With a separate body,
The winding core body includes a first winding member and a second winding member facing each other, the first winding member is fixed to the fixing member, and the second winding member is connected to the rotation center shaft. It is possible to slide in the cross-sectional direction and be separated from the first winding member,
In a state where the clamp is inserted into the hollow portion and sandwiches the vicinity of the tips of the first separator and the second separator, the first winding member and the second winding member are brought close to each other, and the winding core The outer peripheral surface of the body is separated from the inner peripheral surface of the winding element, and the core body can be extracted from the winding element.

また、本発明の巻芯は、前記巻芯において、前記巻芯体を前記捲回素子の内周面から離隔させた状態で、該巻芯体を該捲回素子内から抜き出した後に、前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除した状態で、該クランプを該捲回素子内から抜き出すことを特徴とする。   Further, in the core of the present invention, in the core, after the core body is extracted from the winding element in a state where the core body is separated from the inner peripheral surface of the winding element, The clamp is extracted from the winding element in a state in which the clamping of the vicinity of the first separator and the second separator by the clamp is released.

また、本発明の捲回素子製造方法は、前記巻芯を使用することにより、帯状の正電極、帯状の第一セパレーター、帯状の負電極、及び帯状の第二セパレーターを捲回して捲回素子を製造する捲回素子製造方法であり、
前記クランプにより、少なくとも前記第一セパレーター及び前記第二セパレーターの先端付近を挟持するステップと、
前記巻芯を回転中心軸のまわりに回転させることにより、正電極、第一セパレーター、負電極、及び第二セパレーターを捲回し、捲回素子を形成するステップと、
前記第一捲回部材と前記第二捲回部材とを接近させて、前記巻芯体の前記外周面を前記捲回素子の内周面から離隔させるステップと、
前記巻芯体を前記捲回素子内から抜き出すステップと、
前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除するステップと、
前記クランプを前記捲回素子内から抜き出すステップと、
を含むことを特徴とする。
In the winding element manufacturing method of the present invention, the winding element is used to wind the band-shaped positive electrode, the band-shaped first separator, the band-shaped negative electrode, and the band-shaped second separator to wind the winding element. Is a wound element manufacturing method for manufacturing
Sandwiching at least the vicinity of the first separator and the second separator by the clamp; and
Winding the positive electrode, the first separator, the negative electrode, and the second separator by rotating the winding core around a rotation center axis, and forming a winding element;
Causing the first winding member and the second winding member to approach each other and separating the outer peripheral surface of the winding core from the inner peripheral surface of the winding element;
Extracting the core from the winding element;
Releasing the vicinity of the tip of the first separator and the second separator by the clamp; and
Extracting the clamp from within the winding element;
It is characterized by including.

また、本発明の捲回素子製造方法は、前記捲回素子製造方法において、前記巻芯体を前記捲回素子の内周面から離隔させた状態で、該巻芯体を該捲回素子内から抜き出した後に、前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除した状態で、該クランプを該捲回素子内から抜き出すことを特徴とする。   The winding element manufacturing method of the present invention is the winding element manufacturing method according to the above-described winding element manufacturing method, in a state where the core body is separated from the inner peripheral surface of the winding element. After being extracted from the winding element, the clamp is extracted from the winding element in a state in which the clamping of the first separator and the second separator by the clamp is released.

本発明の巻芯及び捲回素子製造方法によれば、第一捲回部材と前記第二捲回部材とを接近させて、捲回素子の内周面から離隔させた状態で、巻芯体を捲回素子内から抜き出すことができる。このため、巻芯体を捲回素子から抜き出す時、巻芯体の外周面が捲回素子の内周面に接触しないため、巻芯体が捲回素子の中心側を筍状に引き出して変形させることがなく、捲回素子の形状を修正するための作業が必要となることがない。しかも、クランプが第一セパレーター及び第二セパレーターの先端付近を挟持した状態で、巻芯体を捲回素子内から抜き出すことができる。ここで、捲回素子の内周面は、クランプにより挟持された第一セパレーターの先端付近に隣接する部分により構成される。このため、巻芯体を捲回素子から抜き出す時、巻芯体の外周面が捲回素子の内周面に仮に接触したとしても、捲回素子の内周面がずれることなく、捲回素子の中心側が筍状に引き出されることがない。   According to the core and the winding element manufacturing method of the present invention, the core body is in a state where the first winding member and the second winding member are brought close to each other and separated from the inner peripheral surface of the winding element. Can be extracted from the winding element. For this reason, when the winding core body is pulled out from the winding element, the outer peripheral surface of the winding core body does not contact the inner peripheral surface of the winding element, so the winding core body is deformed by pulling the center side of the winding element into a hook shape. There is no need to perform a work for correcting the shape of the winding element. In addition, the core body can be extracted from the winding element in a state where the clamps sandwich the vicinity of the tips of the first separator and the second separator. Here, the inner peripheral surface of the winding element is constituted by a portion adjacent to the vicinity of the tip of the first separator held by the clamp. For this reason, even when the outer peripheral surface of the winding core is in contact with the inner peripheral surface of the winding element when the winding core is extracted from the winding element, the inner peripheral surface of the winding element is not displaced and the winding element is not displaced. The center side of is not pulled out like a bowl.

同図(a)は本発明に係る巻芯を示す正面断面端面図であり、同図(b)は本発明に係る巻芯の使用状態を示す正面断面端面図である。FIG. 2A is a front cross-sectional end view showing the core according to the present invention, and FIG. 1B is a front cross-sectional end view showing the use state of the core according to the present invention. 図1の巻芯の使用状態を示す正面断面端面図である。It is a front cross-sectional end view which shows the use condition of the core of FIG. 図1の巻芯の使用状態を示す正面断面端面図である。It is a front cross-sectional end view which shows the use condition of the core of FIG. 図1の巻芯の使用状態を示す正面断面端面図である。It is a front cross-sectional end view which shows the use condition of the core of FIG. 本発明の巻芯の実施例を示す側面断面図である。It is side surface sectional drawing which shows the Example of the core of this invention. 図5の巻芯を示す正面図である。It is a front view which shows the winding core of FIG. 図5の巻芯の一捲回部材及び第二捲回部材を示す側面図である。FIG. 6 is a side view showing a first winding member and a second winding member of the core of FIG. 5. 図5の巻芯を取り付けた捲回装置を示す正面図である。It is a front view which shows the winding apparatus which attached the winding core of FIG. 図5の巻芯の使用状態を示す正面図である。It is a front view which shows the use condition of the core of FIG. 図5の巻芯の使用状態を示す正面図である。It is a front view which shows the use condition of the core of FIG. 従来の捲回素子製造装置を示す正面図である。It is a front view which shows the conventional winding element manufacturing apparatus. 図11の捲回素子製造装置の使用状態を示す拡大正面図である。It is an enlarged front view which shows the use condition of the winding element manufacturing apparatus of FIG. 図11の捲回素子製造装置に使用する従来の巻芯を示す図であり、同図(a)は側面図であり、同図(b)は使用状態を示す正面図であり、同図(c)は使用状態を示す側面図である。It is a figure which shows the conventional core used for the winding element manufacturing apparatus of FIG. 11, the figure (a) is a side view, the figure (b) is a front view which shows a use condition, c) is a side view showing a use state.

本発明に係る巻芯及び捲回素子製造方法の実施形態について図面に基づいて説明する。図1〜図4において、符号10は、本発明に係る巻芯である。   An embodiment of a winding core and a winding element manufacturing method according to the present invention will be described based on the drawings. 1-4, the code | symbol 10 is the core which concerns on this invention.

本発明に係る巻芯10は、図2(b)に示すように、回転中心軸Cのまわりに回転することにより、帯状の正電極12、帯状の第一セパレーター14、帯状の負電極16、及び帯状の第二セパレーター18を捲回して捲回素子28を製造する巻芯である。巻芯10は、図1(a)に示すように、図示しない回転治具に固定される固定部材11と、第一セパレーター14及び第二セパレーター18の先端付近を挟持又は解除するクランプ26と、クランプ26を挿入する中空部24を有し、正電極12、第一セパレーター14、負電極16、及び第二セパレーター18を捲回する外周面20を有する巻芯体22と、を別体で備えている。巻芯体22は、互いに対向する第一捲回部材30(a)及び第二捲回部材30(b)から構成され、クランプ26が中空部24に挿入されて第一セパレーター14及び第二セパレーター18の先端付近を挟持した状態で、第一捲回部材30(a)と第二捲回部材30(b)とを接近させて、巻芯体22の外周面20を捲回素子28の内周面29から離隔させ、巻芯体22を捲回素子28内から抜き出すことが可能である。   As shown in FIG. 2 (b), the winding core 10 according to the present invention rotates around a rotation center axis C, thereby forming a belt-like positive electrode 12, a belt-like first separator 14, a belt-like negative electrode 16, And a winding core for manufacturing the winding element 28 by winding the belt-like second separator 18. As shown in FIG. 1A, the winding core 10 includes a fixing member 11 that is fixed to a rotating jig (not shown), a clamp 26 that clamps or releases the vicinity of the tips of the first separator 14 and the second separator 18, A winding core body 22 having a hollow portion 24 into which the clamp 26 is inserted and having an outer peripheral surface 20 for winding the positive electrode 12, the first separator 14, the negative electrode 16, and the second separator 18, is provided separately. ing. The winding core 22 is composed of a first winding member 30 (a) and a second winding member 30 (b) facing each other, and a clamp 26 is inserted into the hollow portion 24 so that the first separator 14 and the second separator In the state where the vicinity of the tip of 18 is clamped, the first winding member 30 (a) and the second winding member 30 (b) are brought close to each other so that the outer peripheral surface 20 of the winding core body 22 is within the winding element 28. The core body 22 can be extracted from the winding element 28 while being separated from the peripheral surface 29.

巻芯体22は、図1(a)に示すように、互いに対向する第一捲回部材30(a)及び第二捲回部材30(b)から構成され、第一捲回部材30(a)は図示しない固定部材に固定され、第二捲回部材30(b)は回転中心軸Cの断面方向に摺動して第一捲回部材30(a)と離隔接近可能であり,図3(a)に示すように、第一捲回部材30(a)及び第二捲回部材30(b)を溝33に沿って摺動させて互いに接近させることにより巻芯体22全体として捲回素子28内で縮めて、外周面20を捲回素子28の内周面29から離隔させることが可能である。第一捲回部材30(a)と第二捲回部材30(b)とは、別体に構成されている。   As shown in FIG. 1 (a), the core body 22 includes a first winding member 30 (a) and a second winding member 30 (b) that face each other, and the first winding member 30 (a ) Is fixed to a fixing member (not shown), and the second winding member 30 (b) can slide away from the first winding member 30 (a) by sliding in the cross-sectional direction of the rotation center axis C. FIG. As shown to (a), the winding core body 22 whole is wound by making the 1st winding member 30 (a) and the 2nd winding member 30 (b) slide along the groove | channel 33, and mutually approach. The outer peripheral surface 20 can be separated from the inner peripheral surface 29 of the winding element 28 by shrinking in the element 28. The first winding member 30 (a) and the second winding member 30 (b) are configured separately.

クランプ26は、図1(a)に示すように、互いに対向する第一挟持部材32(a)及び第二挟持部材32(b)から構成され、図4(a)に示すように、第一挟持部材32(a)及び第二挟持部材32(b)を離隔させることにより、第一セパレーター14及び第二セパレーター18の挟持を解除することが可能である。第一挟持部材32(a)と第二挟持部材32(b)とは別体に構成されている。   As shown in FIG. 1A, the clamp 26 includes a first clamping member 32 (a) and a second clamping member 32 (b) facing each other. As shown in FIG. By holding the holding member 32 (a) and the second holding member 32 (b) apart, the holding of the first separator 14 and the second separator 18 can be released. The 1st clamping member 32 (a) and the 2nd clamping member 32 (b) are comprised separately.

なお、本発明に係る捲回素子製造方法は、巻芯10を使用することにより、正電極12、第一セパレーター14、負電極16、及び第二セパレーター18を捲回して捲回素子28を製造する捲回素子製造方法であり、クランプ26により、少なくとも第一セパレーター14及び第二セパレーター18の先端付近を挟持するステップと、巻芯10を回転中心軸Cのまわりに回転させることにより、正電極12、第一セパレーター14、負電極16、及び第二セパレーター18を捲回し、捲回素子28を形成するステップと、第一捲回部材30(a)と第二捲回部材30(b)とを接近させて、巻芯体22の外周面20を捲回素子28の内周面29から離隔させるステップと、巻芯体22を捲回素子28内から抜き出すステップと、クランプ26による第一セパレーター14及び第二セパレーター18の先端付近の挟持を解除するステップと、クランプ26を捲回素子28内から抜き出すステップと、を含む捲回素子製造方法である。   In the winding element manufacturing method according to the present invention, the winding element 10 is used to wind the positive electrode 12, the first separator 14, the negative electrode 16, and the second separator 18 to manufacture the winding element 28. And a step of clamping at least the vicinity of the tips of the first separator 14 and the second separator 18 by the clamp 26 and rotating the winding core 10 around the rotation center axis C, 12, winding the first separator 14, the negative electrode 16, and the second separator 18 to form a winding element 28; a first winding member 30 (a) and a second winding member 30 (b) , The step of separating the outer peripheral surface 20 of the winding core body 22 from the inner peripheral surface 29 of the winding element 28, the step of extracting the winding core body 22 from the winding element 28, and the clamp 26 And releasing the holding of the vicinity of the distal end of the first separator 14 and second separator 18 by a winding device manufacturing method comprising the steps of: extracting the clamp 26 from the winding device inside 28.

このような巻芯10及び捲回素子製造方法の作用及び効果を以下に説明する。   The operation and effect of the winding core 10 and the winding element manufacturing method will be described below.

例えば図13に示すような従来の捲回素子製造装置120に巻芯10が取り付けられた状態で、図1(b)に示すように、クランプ26によって、第一セパレーター14及び第二セパレーター18の先端付近が挟持される。その後、クランプ26が巻芯体22の中空部24に挿入される。   For example, in a state where the winding core 10 is attached to a conventional winding element manufacturing apparatus 120 as shown in FIG. 13, as shown in FIG. 1 (b), the first separator 14 and the second separator 18 are clamped by the clamp 26. The vicinity of the tip is pinched. Thereafter, the clamp 26 is inserted into the hollow portion 24 of the core body 22.

次に、図2(a)に示すように、正電極12が第一セパレーター14に積層され、負電極16が第一セパレーター14及び第二セパレーター18の間に積層され、巻芯10が複数回手動で回転させられて正電極12及び第一セパレーター14等に摩擦力が付与され、その後回転治具の回転駆動によって、図2(b)に示すように、正電極12、第一セパレーター14、負電極16、及び第二セパレーター18が積層されながら捲回されていく。   Next, as shown in FIG. 2A, the positive electrode 12 is stacked on the first separator 14, the negative electrode 16 is stacked between the first separator 14 and the second separator 18, and the core 10 is rotated a plurality of times. As shown in FIG. 2B, the positive electrode 12, the first separator 14, and the first separator 14 are rotated manually to apply a frictional force to the positive electrode 12, the first separator 14, and the like. The negative electrode 16 and the second separator 18 are wound while being laminated.

捲回が完了し捲回素子28が形成されると、クランプ26が中空部24から外に出され、図3(a)に示すように、第一捲回部材30(a)と第二捲回部材30(b)とを接近させて巻芯体22を縮めることにより、巻芯体22の外周面20を捲回素子28の内周面29から離隔させる。   When the winding is completed and the winding element 28 is formed, the clamp 26 is taken out from the hollow portion 24, and as shown in FIG. 3A, the first winding member 30 (a) and the second winding The outer circumferential surface 20 of the winding core body 22 is separated from the inner circumferential surface 29 of the winding element 28 by bringing the winding member 30 (b) closer and shrinking the winding core body 22.

外周面20を内周面29から離隔させた状態で、巻芯体22を捲回素子28から抜き出すと、図3(b)に示す状態となる。巻芯体22を捲回素子28から抜き出す時、外周面20が内周面29から離隔しているため、巻芯体22が捲回素子28の中心側を筍状に引き出して変形させることがなく、捲回素子28の形状を修正するための作業が必要となることがない。さらに、クランプ26が第一セパレーター14及び第二セパレーター18の先端付近を挟持した状態で、巻芯体22を捲回素子28内から抜き出すことができる。このため、巻芯体22を捲回素子28から抜き出す時、巻芯体22の外周面20が捲回素子28の内周面29に仮に接触したとしても、捲回素子28の内周面29がずれることなく、捲回素子28の中心側が筍状に引き出されることがない。ここで、捲回素子28の内周面29は、クランプ26により挟持された第一セパレーター14の先端付近に隣接する部分により構成される。   When the core body 22 is extracted from the winding element 28 in a state where the outer peripheral surface 20 is separated from the inner peripheral surface 29, the state shown in FIG. When the core body 22 is extracted from the winding element 28, the outer peripheral surface 20 is separated from the inner peripheral surface 29. Therefore, the core body 22 can be deformed by drawing the center side of the winding element 28 into a hook shape. In addition, there is no need for work for correcting the shape of the winding element 28. Furthermore, the core body 22 can be extracted from the winding element 28 with the clamp 26 sandwiching the vicinity of the tips of the first separator 14 and the second separator 18. For this reason, even when the outer peripheral surface 20 of the winding core 22 contacts the inner peripheral surface 29 of the winding element 28 when the winding core 22 is extracted from the winding element 28, the inner peripheral surface 29 of the winding element 28. The center side of the winding element 28 is not pulled out like a bowl without shifting. Here, the inner peripheral surface 29 of the winding element 28 is constituted by a portion adjacent to the vicinity of the tip of the first separator 14 held by the clamp 26.

次に、図4(a)に示すように、第一挟持部材32(a)と第二挟持部材32(b)とを離隔させる。第一挟持部材32(a)と第二挟持部材32(b)とが離隔することにより、クランプ26による第一セパレーター14及び第二セパレーター18の先端付近の挟持が解除される。第一セパレーター14及び第二セパレーター18の先端付近の挟持が解除された状態で、クランプ26を捲回素子28から抜き出すことにより、捲回素子28は図4(b)に示す状態となる。   Next, as shown to Fig.4 (a), the 1st clamping member 32 (a) and the 2nd clamping member 32 (b) are spaced apart. When the first clamping member 32 (a) and the second clamping member 32 (b) are separated from each other, the clamping of the first separator 14 and the vicinity of the second separator 18 by the clamp 26 is released. When the clamp 26 is pulled out from the winding element 28 in the state where the vicinity of the tips of the first separator 14 and the second separator 18 is released, the winding element 28 becomes a state shown in FIG.

次に、正電極12、負電極16を、カッターにより、捲回素子28を形成する部分から切り離し、捲回素子28を形成する部分は、捲回素子製造装置において粘着テープが貼り付けられて、捲回素子製造装置から次の工程へ搬送され、そのままの円柱形状で、又は角柱等の所定の形状に加工させられた後に、金属ケース又はラミネートパックに入れられることによって、電池が製造される。   Next, the positive electrode 12 and the negative electrode 16 are separated from the portion where the winding element 28 is formed by a cutter, and the portion where the winding element 28 is formed is pasted with an adhesive tape in the winding element manufacturing apparatus, The battery is manufactured by being transferred from the wound element manufacturing apparatus to the next step and processed into a cylindrical shape as it is or a predetermined shape such as a prism, and then put into a metal case or laminate pack.

本発明の巻芯の実施例1の構成を、図5及び図6に符号210で示す。本発明に係る巻芯210は、図5及び図6に示すように、回転中心軸Cを有し、図8の捲回ユニット212の回転治具214に取り付けて回転中心軸Cのまわりに回転させることにより、帯状の正電極216、帯状の第一セパレーター218、帯状の負電極220、及び帯状の第二セパレーター222を捲回して捲回素子224を製造する巻芯である。図5、図6は、構成を示すため、捲回素子224の記載を省略する。   The configuration of the first embodiment of the core of the present invention is indicated by reference numeral 210 in FIGS. As shown in FIGS. 5 and 6, the winding core 210 according to the present invention has a rotation center axis C and is attached to the rotation jig 214 of the winding unit 212 of FIG. Thus, the winding element 224 is manufactured by winding the belt-like positive electrode 216, the belt-like first separator 218, the belt-like negative electrode 220, and the belt-like second separator 222. 5 and 6 omit the description of the winding element 224 in order to show the configuration.

巻芯210は、図5及び図6に示すように、図5の回転治具214に固定される固定部材226と、回転中心軸Cと平行に延び、先端230(a)及び後端230(b)を有し、後端230(b)が固定部材226に固定され、回転中心軸Cと平行な第一の溝228を有する第一捲回部材230と、回転中心軸Cと平行に延び、先端234(a)及び後端234(b)を有し、回転中心軸Cと平行であり第一の溝228に対向する第二の溝232を有する第二捲回部材234と、回転中心軸Cと平行に延び、先端236(a)及び後端236(b)を有し、第二の溝232に挿入される第一挟持部材238と、回転中心軸Cと平行に延び、先端238(a)及び後端238(b)を有し、第一の溝228に挿入された第二挟持部材236と、第二捲回部材234を連結する連結摺動部材40と、を備えている。   As shown in FIGS. 5 and 6, the winding core 210 extends in parallel with the fixing member 226 fixed to the rotating jig 214 of FIG. 5 and the rotation center axis C, and has a front end 230 (a) and a rear end 230 ( b), a first winding member 230 having a rear end 230 (b) fixed to the fixing member 226 and having a first groove 228 parallel to the rotation center axis C, and extending parallel to the rotation center axis C. A second winding member 234 having a second groove 232 having a front end 234 (a) and a rear end 234 (b), parallel to the rotation center axis C and facing the first groove 228; A first clamping member 238 that extends in parallel with the axis C, has a front end 236 (a) and a rear end 236 (b), is inserted into the second groove 232, and extends in parallel with the rotation center axis C. A second clamping member 236 having (a) and a rear end 238 (b) and inserted into the first groove 228; It includes a connecting sliding member 40 for connecting two wound member 234, a.

また、第一捲回部材230及び第二捲回部材234が、巻芯体を構成し、第一挟持部材238及び第二挟持部材236が、クランプを構成する。なお、図5は、第一挟持部材238及び第二挟持部材236を第一捲回部材230及び第二捲回部材234から抜き出した状態を示し、図6は、第一挟持部材238及び第二挟持部材236を第一捲回部材230及び第二捲回部材234に挿入した状態を示す。   Moreover, the 1st winding member 230 and the 2nd winding member 234 comprise a winding core body, and the 1st clamping member 238 and the 2nd clamping member 236 comprise a clamp. 5 shows a state in which the first clamping member 238 and the second clamping member 236 are extracted from the first winding member 230 and the second winding member 234, and FIG. 6 shows the first clamping member 238 and the second clamping member 234. The state which inserted the clamping member 236 in the 1st winding member 230 and the 2nd winding member 234 is shown.

固定部材226は、図6及び図7に示すように、中空部227を有し、中空部227内には回転中心軸Cと垂直なZ軸方向(第一捲回部材230と第二捲回部材234との離隔接近方向)の摺動ピン242を有し、連結摺動部材240は、摺動ピン242が挿入された係合孔244を有し、連結摺動部材240は、固定部材226の摺動ピン242に対して、Z軸方向に摺動可能である。連結摺動部材240は、圧縮バネ246によってD1の向き(一の向き、Z軸負の向き)に摺動させる付勢力が付与されている。   As shown in FIGS. 6 and 7, the fixing member 226 has a hollow portion 227, and the hollow portion 227 has a Z-axis direction perpendicular to the rotation center axis C (the first winding member 230 and the second winding member). The connecting sliding member 240 has an engagement hole 244 into which the sliding pin 242 is inserted, and the connecting sliding member 240 is the fixing member 226. The sliding pin 242 can slide in the Z-axis direction. The connecting sliding member 240 is given a biasing force to slide in the direction D1 (one direction, negative Z-axis direction) by the compression spring 246.

第一捲回部材230は、図6及び図7に示すように、後端230(b)に連続する連結部248を有し、連結部248が固定部材226の中空部227に固定されている。また、第一捲回部材230は、図6に示すように、半円形の断面を有し、半円の中心に第一の溝228を有し、第一の溝228には、第一挟持部材238が挿入される。   As shown in FIGS. 6 and 7, the first winding member 230 has a connecting portion 248 that is continuous with the rear end 230 (b), and the connecting portion 248 is fixed to the hollow portion 227 of the fixing member 226. . Further, as shown in FIG. 6, the first winding member 230 has a semicircular cross section, has a first groove 228 at the center of the semicircle, and the first groove 228 has a first sandwiched portion. Member 238 is inserted.

第二捲回部材234は、図6及び図7に示すように、後端234(b)に連続する連結部250を有し、連結部250が連結摺動部材240に固定されている。また、第二捲回部材34は、図6に示すように、半円形の断面を有し、半円の中心に第二の溝232を有し、第二の溝232には、第二挟持部材236が挿入される。第一捲回部材230の先端230(a)及び第二捲回部材234の先端234(a)には、図5に示す回転支持具252に支持される突起254が設けられている。なお、回転支持具252は、図示しないフレームを介して正面パネル213に固定され、巻芯210を回転可能に支持する。   As shown in FIGS. 6 and 7, the second winding member 234 has a connecting portion 250 continuous to the rear end 234 (b), and the connecting portion 250 is fixed to the connecting sliding member 240. Further, as shown in FIG. 6, the second winding member 34 has a semicircular cross section, has a second groove 232 at the center of the semicircle, and the second groove 232 has a second sandwiched portion. Member 236 is inserted. Protrusions 254 supported by the rotation support 252 shown in FIG. 5 are provided at the distal end 230 (a) of the first winding member 230 and the distal end 234 (a) of the second winding member 234. In addition, the rotation support tool 252 is fixed to the front panel 213 via a frame (not shown), and rotatably supports the core 210.

連結摺動部材240は、図6及び図7に示すように、回転中心軸Cの方向に延びる係合ピン264をX軸の方向(回転中心軸Cの方向)に移動させて係合ピン264を係合する被係合部261を有している。被係合部261はテーパ部265を有し、巻芯210は、この係合ピン264の先鋭部267をテーパ部265に係合し、係合ピン264が被係合部261をZ軸正方向に移動させることにより、連結摺動部材240が固定部材226に対してZ軸正の向きに摺動し、第一捲回部材230と第二捲回部材234とが離隔するように構成されている。   As shown in FIGS. 6 and 7, the connecting sliding member 240 moves the engagement pin 264 extending in the direction of the rotation center axis C in the X-axis direction (direction of the rotation center axis C). It has the engaged part 261 which engages. The engaged portion 261 has a tapered portion 265, and the winding core 210 engages the sharpened portion 267 of the engaging pin 264 with the tapered portion 265, and the engaging pin 264 connects the engaged portion 261 with the Z axis positive. By moving in the direction, the connecting sliding member 240 slides in the positive Z-axis direction with respect to the fixed member 226, and the first winding member 230 and the second winding member 234 are separated from each other. ing.

これにより、連結摺動部材240を摺動ピン242に対してD1の向き(一の向き、Z軸負の向き)に摺動させることにより、第一捲回部材230と第二捲回部材234とが接近し、連結摺動部材40を摺動ピン42に対してD1の向きと逆のD2の向き(一の向きと逆の向き、Z軸正の向き)きに摺動させることにより、第一捲回部材230と第二捲回部材234とが離隔する。   Accordingly, the first winding member 230 and the second winding member 234 are moved by sliding the connecting sliding member 240 in the direction D1 (one direction, negative Z-axis direction) with respect to the sliding pin 242. And the connecting sliding member 40 is slid with respect to the sliding pin 42 in the direction D2 opposite to the direction D1 (the direction opposite to the one direction, the positive direction of the Z axis). The first winding member 230 and the second winding member 234 are separated from each other.

なお、図6及び図7においては、圧縮バネ246の付勢力によって連結摺動部材240を固定部材226に対してD1の向きに摺動させることにより、第一捲回部材230と第二捲回部材234とが接近している。   6 and 7, the first winding member 230 and the second winding are obtained by sliding the connecting sliding member 240 in the direction D1 with respect to the fixing member 226 by the biasing force of the compression spring 246. The member 234 is approaching.

第一挟持部材238及び第二挟持部材236は、図5に示す回転支持具252に取り付けられている。第一挟持部材236のZ軸負の向き端部には、X軸方向に延びる溝258が設けられ、第二挟持部材238のZ軸正の向き端部に設けられX軸方向に延びる押さえ棒260とともに、第一セパレーター218及び第二セパレーター222の先端付近を強固に挟持して固定することができる。第一挟持部材238と第二挟持部材236とが離隔又は接近する離隔接近機構は、図示しないが、第一捲回部材230と第二捲回部材234とが離隔又は接近する離隔接近機構と同様である。   The 1st clamping member 238 and the 2nd clamping member 236 are attached to the rotation support tool 252 shown in FIG. A groove 258 extending in the X-axis direction is provided at the negative end of the first holding member 236 in the Z-axis direction, and a presser bar extending in the X-axis direction is provided at the positive end of the second holding member 238 in the Z-axis direction. Together with 260, the vicinity of the tips of the first separator 218 and the second separator 222 can be firmly held and fixed. The separation approach mechanism in which the first sandwiching member 238 and the second sandwiching member 236 are separated or approached is not illustrated, but is similar to the separation approach mechanism in which the first winding member 230 and the second winding member 234 are separated or approached. It is.

また、本発明に係る捲回ユニット212は、図5に示すように、巻芯210と、正面パネル213と、係合ピン264と、巻芯210を回転させる回転駆動機構266と、係合ピン264を回転中心軸Cの方向に移動させる係合ピン移動機構268と、巻芯210を回転中心軸Cの方向に移動させることにより、製造した捲回素子224から巻芯210を抜き出す抜出機構270を備えて構成される。捲回ユニット212は、捲回ユニット212以外は図11に示す捲回装置120と同様の構成である図8に示す捲回装置271に組み込まれて使用される。   Further, as shown in FIG. 5, the winding unit 212 according to the present invention includes a winding core 210, a front panel 213, an engagement pin 264, a rotation drive mechanism 266 that rotates the winding core 210, and an engagement pin. The engagement pin moving mechanism 268 that moves the H.264 in the direction of the rotation center axis C and the extraction mechanism that extracts the core 210 from the manufactured winding element 224 by moving the winding core 210 in the direction of the rotation center axis C. 270. The winding unit 212 is used by being incorporated in the winding device 271 shown in FIG. 8 that has the same configuration as the winding device 120 shown in FIG. 11 except for the winding unit 212.

回転駆動機構266は、巻芯210を固定し巻芯210と共に回転する回転治具214と、回転治具214を回転駆動させるモーター272とを備えている。回転治具214は、巻芯210が有する継手263を固定する固定部274と、固定部274に連続し中空部を有する第一ロッド276とから構成されている。継手263は、固定部材226と一体的に構成されている。固定部274は継手263を挿入し螺子等の締結具により固定する。第一ロッド276の中空部は、第二ロッド278が第一ロッド276に対してX軸方向に摺動可能なように、第二ロッド278が挿入される。   The rotation driving mechanism 266 includes a rotation jig 214 that fixes the core 210 and rotates together with the core 210, and a motor 272 that rotates the rotation jig 214. The rotating jig 214 includes a fixing portion 274 that fixes the joint 263 included in the winding core 210 and a first rod 276 that is continuous with the fixing portion 274 and has a hollow portion. The joint 263 is configured integrally with the fixing member 226. The fixing portion 274 is inserted with the joint 263 and fixed with a fastener such as a screw. The second rod 278 is inserted into the hollow portion of the first rod 276 so that the second rod 278 can slide in the X-axis direction with respect to the first rod 276.

係合ピン移動機構268は、先端及び後端を有し、先端に係合ピン264の固定部269が固定され、第一ロッド276の中空部に挿入された第二ロッド278と、第二ロッド278の後端を支持するカムフォロワ280と、カムフォロワ280をX軸方向に移動させるシリンダ282とから構成されている。シリンダ282が作動することにより、係合ピン264は、第二ロッド278と共に、第一ロッド276に対してX軸方向に移動する。   The engaging pin moving mechanism 268 has a front end and a rear end, a fixing portion 269 of the engaging pin 264 is fixed to the front end, a second rod 278 inserted into a hollow portion of the first rod 276, and a second rod The cam follower 280 that supports the rear end of the 278 and the cylinder 282 that moves the cam follower 280 in the X-axis direction. When the cylinder 282 is operated, the engagement pin 264 moves together with the second rod 278 in the X-axis direction with respect to the first rod 276.

抜出機構270は、第一ロッド276を支持し、シリンダ282に固定された軸受284と、シリンダ282に固定されX軸方向に移動する移動部材286と、移動部材286をX軸方向に移動させるボール螺子288とから構成されている。ボール螺子288の回転により、移動部材286は、第一ロッド276及び巻芯210と共にX軸方向に移動する。なお、回転支持具252をX軸方向に移動させる移動機構は、抜出機構270と同様の機構である。   The extraction mechanism 270 supports the first rod 276, a bearing 284 fixed to the cylinder 282, a moving member 286 fixed to the cylinder 282 and moving in the X-axis direction, and moving the moving member 286 in the X-axis direction. And a ball screw 288. As the ball screw 288 rotates, the moving member 286 moves in the X-axis direction together with the first rod 276 and the core 210. Note that the moving mechanism that moves the rotary support 252 in the X-axis direction is the same mechanism as the extraction mechanism 270.

このような巻芯210及び捲回ユニット212を図8に示す捲回装置271に組み込んで、正電極216、第一セパレーター218、負電極220、及び第二セパレーター222を捲回して捲回素子224を製造する作用及び効果について、以下に説明する。   Such a winding core 210 and winding unit 212 are incorporated into a winding device 271 shown in FIG. 8, and the positive electrode 216, the first separator 218, the negative electrode 220, and the second separator 222 are wound to wind the winding element 224. The operation and effect of manufacturing the will be described below.

巻芯210を取り付けた捲回ユニット212は、図8に示すように、捲回装置271のターレット273に3個組み込まれている。図8は、位置S1において、正電極216、第一セパレーター218、負電極220、及び第二セパレーター222が捲回され、正電極216及び負電極220がカッター275及び277によって切断されて形成された捲回素子224が、ターレット273の回転によって位置S2まで送られた直後の状態を示している。図8の状態においては、図5に示すように、第一セパレーター218及び第二セパレーター222が、位置S1の巻芯210の第一挟持部材238と第二挟持部材236との隙間290のX軸正方向への延長部に位置している。   As shown in FIG. 8, three winding units 212 to which the winding core 210 is attached are incorporated in the turret 273 of the winding device 271. 8 is formed by winding the positive electrode 216, the first separator 218, the negative electrode 220, and the second separator 222 at the position S1, and cutting the positive electrode 216 and the negative electrode 220 by the cutters 275 and 277. A state immediately after the winding element 224 is sent to the position S2 by the rotation of the turret 273 is shown. In the state of FIG. 8, as shown in FIG. 5, the first separator 218 and the second separator 222 have the X axis of the gap 290 between the first clamping member 238 and the second clamping member 236 of the winding core 210 at the position S <b> 1. Located in the forward extension.

次に、位置S1において、回転支持具252の移動機構が作動し、図9に示すように、回転支持具252、第一挟持部材238及び第二挟持部材236がX軸負方向に移動し、第一セパレーター218及び第二セパレーター222が、隙間290内に入る。次に、位置S1の捲回ユニット212の抜出機構270が有するボール螺子288が作動し、図10に示すように、移動部材286、回転治具214及び巻芯210がX軸正方向に移動する。次に、係合ピン移動機構268のシリンダ282が作動し、係合ピン264がX軸正方向へ移動させられ、係合ピン264が被係合部261を押圧し、第二捲回部材234が、圧縮バネ46の付勢力に抗して、D2の向きに摺動する。さらに、巻芯10がX軸正方向に移動することにより、第一挟持部材238及び第二挟持部材236が溝228及び232内に入り込み、図6に示す状態となる。   Next, at the position S1, the moving mechanism of the rotation support tool 252 operates, and as shown in FIG. 9, the rotation support tool 252, the first holding member 238, and the second holding member 236 move in the negative X-axis direction, The first separator 218 and the second separator 222 enter the gap 290. Next, the ball screw 288 included in the extraction mechanism 270 of the winding unit 212 at the position S1 is activated, and the moving member 286, the rotating jig 214, and the core 210 are moved in the positive direction of the X axis as shown in FIG. To do. Next, the cylinder 282 of the engagement pin moving mechanism 268 is operated, the engagement pin 264 is moved in the positive direction of the X axis, the engagement pin 264 presses the engaged portion 261, and the second winding member 234 is moved. However, it slides in the direction D2 against the urging force of the compression spring 46. Further, when the core 10 moves in the positive direction of the X axis, the first clamping member 238 and the second clamping member 236 enter the grooves 228 and 232, and the state shown in FIG. 6 is obtained.

次に、第一挟持部材238及び第二挟持部材236の離隔接近機構が作動し、第一挟持部材238と第二挟持部材236とが接近し、第一セパレーター218等が第一挟持部材238及び第二挟持部材236に挟持される。第一挟持部材238及び第二挟持部材236が第一セパレーター218及び第二セパレーター222を挟持した後に、カッター292が第一セパレーター218及び第二セパレーター222を切断する。   Next, the separation approach mechanism of the first clamping member 238 and the second clamping member 236 operates, the first clamping member 238 and the second clamping member 236 approach, and the first separator 218 and the like are moved to the first clamping member 238 and It is clamped by the second clamping member 236. After the first clamping member 238 and the second clamping member 236 sandwich the first separator 218 and the second separator 222, the cutter 292 cuts the first separator 218 and the second separator 222.

次に、位置S1の捲回ユニット212において、回転駆動機構266のモーター272を作動させて巻芯210を回転させ、複数回程度回転させた後に、正電極216を第一セパレーター218に積層し、負電極220を第一セパレーター218及び第二セパレーター222の間に積層し、更に巻芯210を回転させることにより、正電極216、第一セパレーター218、負電極220、及び第二セパレーター222が巻芯に捲回されていく。巻芯210が所定回数回転させられると、カッター275及び277が正電極216及び負電極220を切断し、更に巻芯210を複数回程度回転させ、捲回素子224が製造される。   Next, in the winding unit 212 at the position S1, the motor 272 of the rotation driving mechanism 266 is operated to rotate the winding core 210, and after rotating the winding core 210 a plurality of times, the positive electrode 216 is stacked on the first separator 218, The negative electrode 220 is laminated between the first separator 218 and the second separator 222, and the winding core 210 is further rotated, so that the positive electrode 216, the first separator 218, the negative electrode 220, and the second separator 222 are wound. Will be beaten by. When the winding core 210 is rotated a predetermined number of times, the cutters 275 and 277 cut the positive electrode 216 and the negative electrode 220 and further rotate the winding core 210 a plurality of times to manufacture the winding element 224.

位置S1の捲回ユニット212において捲回素子224が製造されると、図8に示すターレット273が時計まわりに120°回転し、位置S1の捲回ユニット212が位置S2へ送られ、製造された捲回素子224は巻芯210に捲回された状態で、位置S2へ送られ、再度、図8に示す状態となる。次に、位置S2の巻芯210とは別個のS1の巻芯210の第一挟持部材236及び第二挟持部材238が、第一セパレーター218及び第二セパレーター222を挟持して、カッター292が第一セパレーター218及び第二セパレーター222を切断する。第一セパレーター218及び第二セパレーター222が切断された捲回素子224を支持する位置S2において、巻芯210が更に複数回程度回転して第一セパレーター218及び第二セパレーター222を完全に捲回し、テープ294が捲回素子224の表面に貼着された後、ターレット273が時計まわりに更に120°回転し、捲回素子224は位置S3へ送られる。   When the winding element 224 is manufactured in the winding unit 212 at the position S1, the turret 273 shown in FIG. 8 is rotated clockwise by 120 °, and the winding unit 212 at the position S1 is sent to the position S2. The winding element 224 is sent to the position S2 while being wound around the winding core 210, and again enters the state shown in FIG. Next, the first sandwiching member 236 and the second sandwiching member 238 of the core 210 of S1 separate from the core 210 of the position S2 sandwich the first separator 218 and the second separator 222, and the cutter 292 The first separator 218 and the second separator 222 are cut. At the position S2 that supports the winding element 224 from which the first separator 218 and the second separator 222 are cut, the core 210 is further rotated about a plurality of times to completely wind the first separator 218 and the second separator 222, After the tape 294 is attached to the surface of the winding element 224, the turret 273 is further rotated 120 ° clockwise, and the winding element 224 is sent to the position S3.

次に、位置S3において、係合ピン移動機構268のシリンダ282が作動し、係合ピン264がX軸負方向へ移動させられ、係合ピン264が被係合部261から離隔し、第二捲回部材234が、圧縮バネ246の付勢力によって、D1の向きに摺動する。第二捲回部材234が摺動ピン242に対してD1の向きに摺動することによって、第一捲回部材230と第二捲回部材234とが接近し、第一捲回部材230及び第二捲回部材234と捲回素子224の内周面との間に隙間が生じる。   Next, at the position S3, the cylinder 282 of the engagement pin moving mechanism 268 is operated, the engagement pin 264 is moved in the negative direction of the X axis, the engagement pin 264 is separated from the engaged portion 261, and the second The winding member 234 slides in the direction D1 by the urging force of the compression spring 246. When the second winding member 234 slides in the direction D1 with respect to the slide pin 242, the first winding member 230 and the second winding member 234 come close to each other, and the first winding member 230 and the first winding member 230 A gap is generated between the winding member 234 and the inner peripheral surface of the winding element 224.

次に、位置S1の捲回ユニット212の抜出機構270が有するボール螺子288が作動し、移動部材286、回転治具214及び巻芯210がX軸負方向に移動し、第一捲回部材230及び第二捲回部材234は捲回素子224から抜出され、図9において第一挟持部材238及び第二挟持部材236が捲回素子224を支持する状態となる。この時、第一セパレーター218等が第一挟持部材238及び第二挟持部材236に挟持されている。このため、第一捲回部材230及び第二捲回部材234を捲回素子224から抜き出す時、第一捲回部材230及び第二捲回部材234の外周面が捲回素子224の内周面に仮に接触したとしても、捲回素子224の内周面がずれることなく、捲回素子224の中心側が筍状に引き出されることがない。   Next, the ball screw 288 included in the extraction mechanism 270 of the winding unit 212 at the position S1 is actuated, and the moving member 286, the rotating jig 214, and the winding core 210 move in the negative direction of the X axis, and the first winding member 230 and the second winding member 234 are extracted from the winding element 224, and the first holding member 238 and the second holding member 236 support the winding element 224 in FIG. At this time, the first separator 218 and the like are sandwiched between the first sandwiching member 238 and the second sandwiching member 236. Therefore, when the first winding member 230 and the second winding member 234 are extracted from the winding element 224, the outer peripheral surfaces of the first winding member 230 and the second winding member 234 are the inner peripheral surfaces of the winding element 224. Even if contact is made, the inner peripheral surface of the winding element 224 is not displaced, and the center side of the winding element 224 is not pulled out like a bowl.

次に、位置S3において、把持器具298が捲回素子224を把持して捲回素子224を僅かに持ち上げる。次に、第一挟持部材238及び第二挟持部材236の離隔接近機構が作動し、第一挟持部材238と第二挟持部材236とが互いに離隔し、第一挟持部材238及び第二挟持部材236が第一セパレーター218等から離隔する。次に、回転支持具252の移動機構が作動し、回転支持具252、第一挟持部材238及び第二挟持部材236が、X軸正方向に移動し、第一挟持部材238及び第二挟持部材236が捲回素子224から抜出される。   Next, in position S3, the gripping device 298 grips the winding element 224 and lifts the winding element 224 slightly. Next, the separation approach mechanism of the first clamping member 238 and the second clamping member 236 is operated, the first clamping member 238 and the second clamping member 236 are separated from each other, and the first clamping member 238 and the second clamping member 236 are separated. Is separated from the first separator 218 and the like. Next, the movement mechanism of the rotation support tool 252 is activated, and the rotation support tool 252, the first holding member 238, and the second holding member 236 move in the positive direction of the X axis, and the first holding member 238 and the second holding member 236 is extracted from the winding element 224.

第一挟持部材238及び第二挟持部材236が抜出された捲回素子224は、次の工程へ搬送され、そのままの形状で、又は角柱等の所定の形状に加工させられた後に、金属ケース又はラミネートパックに入れられることによって、電池が製造される。   The winding element 224 from which the first clamping member 238 and the second clamping member 236 have been extracted is transported to the next step and processed in the shape as it is or into a predetermined shape such as a prism, and then the metal case. Or a battery is manufactured by putting in a laminate pack.

以上、本発明の実施形態について図面に基づいて説明したが、本発明は図示したものには限定されない。例えば、本発明によって製造する捲回素子は、断面が円形状のものに限定されず、断面が楕円形状、扁平形状、矩形形状、その他の多角形形状のものであってもよい。また、巻芯体を構成する捲回部材は、2個に限定されず、3個以上であってもよい。   As mentioned above, although embodiment of this invention was described based on drawing, this invention is not limited to what was illustrated. For example, the wound element manufactured according to the present invention is not limited to a circular cross section, and may have an elliptical, flat, rectangular, or other polygonal cross section. Moreover, the winding member which comprises a winding core body is not limited to two, Three or more may be sufficient.

本発明は、巻芯体を捲回素子から抜き出す時、巻芯体の外周面が捲回素子の内周面から離隔するため、巻芯体が捲回素子を筍状に変形させることがなく、捲回素子の形状を修正するための作業が必要となることがない。このため、巻芯及び捲回素子製造方法として広く利用できる。   In the present invention, when the winding core body is extracted from the winding element, the outer peripheral surface of the winding core body is separated from the inner peripheral surface of the winding element, so that the winding core body does not deform the winding element into a winding shape. The work for correcting the shape of the winding element is not required. For this reason, it can utilize widely as a core and a winding element manufacturing method.

10、210:巻芯
11、226:固定部材
12、216:正電極
14、218:第一セパレーター
16、220:負電極
18、222:第二セパレーター
20:外周面
22:巻芯体
24:中空部
26:クランプ
28、224:捲回素子
29:内周面
30(a)、230:第一捲回部材
30(b)、234:第二捲回部材
32(a)、238:第一挟持部材
32(b)、236:第二挟持部材
248、250:連結部
265:テーパ部
267:先鋭部
274:固定部
C:回転中心軸
10, 210: Cores 11 and 226: Fixing members 12, 216: Positive electrode 14, 218: First separator 16, 220: Negative electrode 18, 222: Second separator 20: Outer peripheral surface 22: Core 24: Hollow Portions 26: Clamp 28, 224: Winding element 29: Inner circumferential surface 30 (a), 230: First winding member 30 (b), 234: Second winding member 32 (a), 238: First clamping Member 32 (b), 236: Second clamping member 248, 250: Connecting portion 265: Tapered portion 267: Sharpened portion 274: Fixed portion C: Center axis of rotation

Claims (4)

捲回装置の回転治具に取り付けて回転中心軸のまわりに回転することにより、帯状の正電極、帯状の第一セパレーター、帯状の負電極、及び帯状の第二セパレーターを捲回して捲回素子を製造する巻芯であり、
前記回転治具に固定される固定部材と、
少なくとも前記第一セパレーター及び前記第二セパレーターの先端付近を挟持又は解除するクランプと、
前記クランプを挿入する中空部を有し、前記正電極、前記第一セパレーター、前記負電極、及び前記第二セパレーターを捲回する外周面を有する巻芯体と、
を別体で備え、
前記巻芯体は、互いに対向する第一捲回部材及び第二捲回部材から構成され、該第一捲回部材は前記固定部材に固定され、該第二捲回部材は前記回転中心軸の断面方向に摺動して該第一捲回部材と離隔接近可能であり、
前記クランプが前記中空部に挿入されて前記第一セパレーター及び前記第二セパレーターの先端付近を挟持した状態で、前記第一捲回部材と前記第二捲回部材とを接近させて、前記巻芯体の前記外周面を前記捲回素子の内周面から離隔させ、該巻芯体を該捲回素子内から抜き出すことが可能である巻芯。
A winding element that is wound on a rotating jig of the winding device and rotates around the rotation center axis to wind the belt-like positive electrode, the belt-like first separator, the belt-like negative electrode, and the belt-like second separator. A core that produces
A fixing member fixed to the rotating jig;
A clamp that clamps or releases at least the vicinity of the tips of the first separator and the second separator;
A winding core having a hollow part for inserting the clamp, and having an outer peripheral surface for winding the positive electrode, the first separator, the negative electrode, and the second separator;
With a separate body,
The winding core body includes a first winding member and a second winding member facing each other, the first winding member is fixed to the fixing member, and the second winding member is connected to the rotation center shaft. It is possible to slide in the cross-sectional direction and be separated from the first winding member,
In a state where the clamp is inserted into the hollow portion and sandwiches the vicinity of the tips of the first separator and the second separator, the first winding member and the second winding member are brought close to each other, and the winding core A winding core capable of separating the outer peripheral surface of the body from the inner peripheral surface of the winding element and extracting the winding core from the winding element.
前記巻芯体を前記捲回素子の内周面から離隔させた状態で、該巻芯体を該捲回素子内から抜き出した後に、前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除した状態で、該クランプを該捲回素子内から抜き出す請求項1に記載する巻芯。   In the state where the winding core is separated from the inner peripheral surface of the winding element, after the winding core is pulled out from the winding element, near the tips of the first separator and the second separator by the clamp The winding core according to claim 1, wherein the clamp is extracted from the winding element in a state in which the pinching is released. 請求項1に記載する巻芯を使用することにより、帯状の正電極、帯状の第一セパレーター、帯状の負電極、及び帯状の第二セパレーターを捲回して捲回素子を製造する捲回素子製造方法であり、
前記クランプにより、少なくとも前記第一セパレーター及び前記第二セパレーターの先端付近を挟持するステップと、
前記巻芯を回転中心軸のまわりに回転させることにより、正電極、第一セパレーター、負電極、及び第二セパレーターを捲回し、捲回素子を形成するステップと、
前記第一捲回部材と前記第二捲回部材とを接近させて、前記巻芯体の前記外周面を前記捲回素子の内周面から離隔させるステップと、
前記巻芯体を前記捲回素子内から抜き出すステップと、
前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除するステップと、
前記クランプを前記捲回素子内から抜き出すステップと、
を含む捲回素子製造方法。
Winding element manufacturing which winds a strip | belt-shaped positive electrode, a strip | belt-shaped 1st separator, a strip | belt-shaped negative electrode, and a strip | belt-shaped 2nd separator by using the winding core described in Claim 1. Is the way
Sandwiching at least the vicinity of the first separator and the second separator by the clamp; and
Winding the positive electrode, the first separator, the negative electrode, and the second separator by rotating the winding core around a rotation center axis, and forming a winding element;
Causing the first winding member and the second winding member to approach each other and separating the outer peripheral surface of the winding core from the inner peripheral surface of the winding element;
Extracting the core from the winding element;
Releasing the vicinity of the tip of the first separator and the second separator by the clamp; and
Extracting the clamp from within the winding element;
A wound element manufacturing method including:
前記巻芯体を前記捲回素子の内周面から離隔させた状態で、該巻芯体を該捲回素子内から抜き出した後に、前記クランプによる前記第一セパレーター及び前記第二セパレーターの先端付近の挟持を解除した状態で、該クランプを該捲回素子内から抜き出す請求項3に記載する捲回素子製造方法。
In the state where the winding core is separated from the inner peripheral surface of the winding element, after the winding core is pulled out from the winding element, near the tips of the first separator and the second separator by the clamp The winding element manufacturing method according to claim 3, wherein the clamp is extracted from the winding element in a state in which the pinching is released.
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