JP6061353B2 - Attaching shaft and pulley of automatic door device - Google Patents

Description

  The present invention relates to a method of attaching a shaft and a pulley of an automatic door device having a shaft and a pulley.

  In FIG. 4, a conventional automatic door device 1 (building material) includes an automatic door device base 2 for attachment, a drive unit 3 attached to the automatic door device base 2, and a door 4 that opens and closes by driving of the drive unit 3. (For example, refer to Patent Document 1 below).

  The drive unit 3 includes a motor 5 and a speed reducer 6 to which the driving force from the motor 5 is transmitted. A shaft 7 is incorporated in the speed reducer 6. A pulley 8 (main driving pulley) is assembled to the shaft 7. The pulley 8 is assembled in a rotatable state. An idler pulley 9 (driven pulley) is rotatably provided at a position away from the pulley 8. A belt 10 is wound around the pulley 8 and the idler pulley 9. A door 4 is attached to the belt 10 via a connector 11.

  The pulley 8 has a through hole, and is assembled and fixed to the outer surface of the shaft 7 through the through hole. The pulley 8 itself rotates with the rotation of the shaft 7. When the pulley 8 is rotated, the door 4 is opened and closed.

JP 2008-156958 A

  It is important in terms of function that the pulley 8 is assembled to the shaft 7 so that there is no backlash. If there is a backlash (rotation shift), the following problems arise.

  That is, when rattling occurs, the shaft 7 and the pulley 8 collide with each other during the closing / opening reversal operation of the door 4 or when the door 4 is decelerated before fully closing / opening, thereby generating a collision sound. Has a point. In addition, since the backlash occurs, it can be said that there is a gap between the shaft 7 and the pulley 8, and metal powder is generated when a part of the shaft 7 and the pulley 8 repeatedly collide with each other, depending on environmental conditions and the like. Has the problem that rust is generated and the strength is reduced.

  The present invention has been made in view of the above-described circumstances, and prevents the backlash between the shaft and the pulley, thereby preventing the generation of abnormal noise, rust, and strength reduction. It is an object to provide a method for attaching a pulley.

The shaft and pulley mounting method of the automatic door device of the present invention according to claim 1, which has been made to solve the above problems, includes a door, a columnar shaft that rotates when the door is opened and closed, and a penetrating shaft. A pulley having a hole and assembled to the outer surface of the pulley assembly portion of the shaft; an idler pulley rotatably mounted at a position away from the pulley; a belt wound around the pulley and the idler pulley; and the belt In a method of attaching a shaft and a pulley of an automatic door device comprising a coupling for attaching the door to the door,
Provided retaining ring of the lower pulley assembly portion of the shaft such that said plurality of serrations each other are formed in the through holes of the plurality of serrations formed on the outer surface of the pulley assembly unit in this state the pulley engages shaft and assembled with said pulley, a first step of regulating the detachment of the pulley by assembling upper retaining ring of the pulley assembly of the shaft,
An opening formed by opening the shaft end surface of the pulley assembly portion, and a tapered female thread which continuous internal thread portion to the opening portion is formed in a tapered shape narrowed in the screwing direction, along the axial direction of said shaft A pair of slits cut out from the shaft end surface of the shaft to the taper female screw, and a male screw part is formed into a tapered shape in which the male screw part is narrowed in the screwing direction, and the taper female screw is screwed into the taper female screw, A second step of assembling the shaft and the pulley;
It is characterized by providing.

  According to the present invention having such a feature, the outer diameter of the pulley assembly portion of the shaft is expanded by the outer diameter enlarging means, and the outer surface of the pulley assembly portion is pressed against the through hole of the pulley. This pressing prevents backlash between the shaft and the pulley.

  According to the present invention, since the outer diameter expanding means is provided on the shaft, it is possible to prevent the backlash between the shaft and the pulley. If rattling can be prevented, there is also an effect that it is possible to prevent collision between parts of the shaft and the pulley and generation of collision noise. Moreover, if it can prevent backlash, metal powder will not come out, and as a result, there also exists an effect that generation | occurrence | production of rust or strength reduction can be prevented. In addition, according to the present invention, there is an effect that it is possible to provide a highly reliable method for attaching the shaft and the pulley of the automatic door device.

It is a figure which shows the automatic door apparatus of this invention, (a) is a block diagram of an automatic door apparatus, (b) is an enlarged view of a shaft and a pulley, (c) is an enlarged view of an outer diameter expansion means (Example) 1). It is a principal part expanded sectional view of a shaft and a pulley. It is a figure which shows the other example of the automatic door apparatus of this invention, (a) is a block diagram of the automatic door apparatus of another example, (b) is an enlarged view of a shaft and a pulley, (c) is an outer diameter expansion means. (Example 2). It is a block diagram of the automatic door apparatus of a prior art example.

  The automatic door device is provided with serrations formed as a number of chevron-shaped portions on the outer surface of the pulley assembly portion of the shaft and the through hole of the pulley. Further, an outer diameter increasing means is provided for expanding the outer diameter of the pulley assembly portion of the shaft and pressing the outer surface of the pulley assembly portion against the through hole of the pulley. Further, a retaining ring is provided for preventing the pulley from falling off when the pulley is assembled at a fixed position on the outer surface of the pulley assembly portion of the shaft. And the outer diameter of the pulley assembly portion is enlarged at the pulley assembly portion by the outer diameter expanding means, the outer surface of the pulley assembly portion is pressed against the through hole of the pulley, and the serrations formed as a number of angled portions mesh with each other, Cooperating with the retaining ring to prevent backlash between the shaft and pulley, and to prevent the pulley from falling off

  Embodiment 1 will be described below with reference to the drawings. FIG. 1 is a view showing an automatic door device of the present invention. FIG. 2 is an enlarged cross-sectional view of a main part of the shaft and the pulley.

  In FIG. 1, an automatic door device 21 of the present invention includes an automatic door device base 22 for mounting, a drive unit 23 attached to the automatic door device base 22, and a door 24 that opens and closes by driving the drive unit 23. Have.

  The automatic door device 21 of the present invention is characterized in that an outside diameter enlarging means 39 described later is provided with respect to the conventional automatic door device 1 (see FIG. 4). The outer diameter enlarging means 39 can prevent backlash between the shaft 27 and the pulley 28, which will be described later, thereby preventing abnormal noise, rusting, and strength reduction.

  First, the drive unit 23 will be described in detail. In the description of the drive unit 23, the above characteristic part will also be described.

  The drive unit 23 includes a motor 25 and a speed reducer 26 to which the driving force from the motor 25 is transmitted. A shaft 27 is incorporated in the speed reducer 26. A pulley 28 is assembled to the shaft 27. The pulley 28 is assembled by a shaft 27 so as to be rotatable. An idler pulley 29 is rotatably provided at a position away from the pulley 28. A belt 30 is wound around the pulley 28 and the idler pulley 29. A door 24 is attached to the belt 30 via a connector 31.

  A known timing belt is used as the belt 30 (assumed to be an example). The belt 30 is formed in a toothed shape. In the belt 30, reference numeral 32a indicates a belt-like portion, and 32b indicates a tooth portion.

  1 and 2, the shaft 27 incorporated in the speed reducer 26 is provided as a columnar member that rotates when the door 24 is opened and closed. In the shaft 27, a portion protruding from the speed reducer 26 is formed as a pulley assembly portion 33 for assembling the pulley 28. A large number of serrations 35 are formed on the outer surface 34 of the pulley assembly portion 33. A large number of serrations 35 are formed as a large number of chevron-shaped portions. A large number of serrations 37 formed in the through holes 36 of the pulley 28 are engaged with such a large number of serrations 35.

  The serrations 35 and 37 are formed by performing known processing. The serrations 35 and 37 can transmit the rotation of the shaft 27 to the pulley 28 without idling because the mountain-shaped portions mesh with each other. By processing the serrations 35 and 37, the pulley assembly part 33 and the pulley 28 can be easily assembled and fixed. Moreover, sufficient strength can be secured even in a small shape. Furthermore, disassembly, inspection, and reassembly can be easily performed.

  A known retaining ring 38 is provided at a predetermined position of the pulley assembly portion 33. The retaining ring 38 is provided as a part for preventing the pulley 28 assembled at the predetermined position from falling off, and as a positioning or receiving part for the pulley 28. The retaining ring 38 is provided so that the serration 35 is notched in the circumferential direction at a predetermined position and fitted into the notched portion. The retaining ring 38 has a structure that does not hinder the operation of the outer diameter enlarging means 39 described later.

  The pulley assembly portion 33 is provided with an outer diameter enlarging means 39 which is a characteristic portion of the present invention. The outer diameter enlarging means 39 is provided as a means capable of enlarging the outer diameter of the pulley assembly portion 33 in the shaft 27 and pressing the outer surface 34 of the pulley assembly portion 33 against the through hole 36 of the pulley 28.

  Specifically, in this embodiment, the outer diameter enlarging means 39 includes an opening 41 formed by opening the shaft end surface 40 in the pulley assembly portion 33 and a taper female screw 42, and the pulley assembly from the opening 41 and the taper female screw 42. It includes a pair of slits 43 formed in a cutout from the shaft end surface 40 along the axial direction of the shaft 27 and a taper male screw 44 screwed into the taper female screw 42. ing.

  The opening 41 is provided as an insertion portion for the tapered male screw 44. In addition, the setting of the opening part 41 shall be arbitrary. The taper female screw 42 and the taper male screw 44 are formed in a tapered shape in which a female screw part and a male screw part to be screwed are narrowed downward (in a screwing direction). A hexagon hole 46 for a hexagon wrench 45 is formed on the upper surface of the taper male screw 44 (not limited to the hexagon hole 46, it may be a plus groove (+ groove) or a minus groove (− groove). ). The force in the screwing direction of the taper male screw 44 is converted to the orthogonal direction by screwing with the taper female screw 42.

  The pair of slits 43 are arranged so as to be positioned on the same straight line in this embodiment. Further, the pair of slits 43 are notched so that the width becomes narrower. Regarding the width of the pair of slits 43, the width dimension is set so as not to impair the functions of the taper female screw 42 and the taper male screw 44 and to impair the required strength of the shaft 27. The pair of slits 43 is set so that the bottom position thereof is shallower than the lowest position of the taper female screw 42 (Even if the shaft 27 is broken, the thread portion remains engaged, and the pulley 28 is This detachment is prevented).

  The number of slits 43 is not limited to two in the present embodiment, but may be one, three, or four or more (however, in the case of two or more, they are arranged at the same angle). Suppose).

  Next, the assembly process of the shaft 27 and the pulley 28 and the operation of the outer diameter enlarging means 39 which is a characteristic part of the present invention will be described based on the above configuration and structure. In the assembly process, for example, the following first process and second process are sequentially performed.

  In the first step, a lower retaining ring 38 is provided on the shaft 27, and in this state, the shaft 27 and the pulley 28 are assembled so that a large number of serrations 35 and 37 are engaged with each other. Assembling is performed to regulate the dropping of the pulley 28.

  Although it is in a necessary and sufficient assembled state at the end of the first step, in the present invention, the following second step is also performed for the purpose of preventing backlash between the shaft 27 and the pulley 28.

  In the second step, the taper male screw 44 is screwed into the taper female screw 42 through the opening 41. Thus, the assembly process of the shaft 27 and the pulley 28 is completed.

  According to the second step, when the taper male screw 44 is screwed into the taper female screw 42 formed on the pulley assembly portion 33, the outer diameter of the pulley assembly portion 33 is determined by the pair of slits 43 of the pulley assembly portion 33 as a boundary. As a result, the outer surface 34 of the pulley assembly portion 33 is pressed against the through hole 36 of the pulley 28.

  Accordingly, when a slight backlash between the shaft 27 and the pulley 28 is found, for example, during maintenance, the backlash can be eliminated by the outer diameter expanding means 39 of the present invention. Further, if the screwed state of the taper male screw 44 is confirmed periodically, the backlash between the shaft 27 and the pulley 28 can be prevented.

  The pulley 28 can be removed from the shaft 27 by unscrewing and removing the taper male thread 44 and then removing the upper retaining ring 38. After removing the pulley 28, the reduction gear 26 and the like can be disassembled.

  As described above with reference to FIGS. 1 and 2, according to the present invention, since the outer diameter expanding means 39 is provided on the shaft 27, it is possible to prevent rattling between the shaft 27 and the pulley 28. There is an effect that can be done. If rattling can be prevented, there is also an effect that it is possible to prevent a collision between parts of the shaft 27 and the pulley 28 and occurrence of a collision sound. Moreover, if it can prevent backlash, metal powder will not come out, and as a result, there also exists an effect that generation | occurrence | production of rust or strength reduction can be prevented.

  In addition, according to the present invention, it is possible to provide the automatic door device 21 with high reliability.

  Embodiment 2 will be described below with reference to the drawings. FIG. 3 is a view showing an automatic door device as another example of the present invention. In addition, the same code | symbol is attached | subjected to the same component as the said Example 1, and detailed description is abbreviate | omitted.

  In FIG. 3, the automatic door device 51 of the present invention is different from the automatic door device 21 (see FIG. 1) of the first embodiment only in the following points. That is, the only difference is that the shaft 27 is incorporated in the gearless direct drive motor 52. The second embodiment has a structure in which the speed reducer 26 (see FIG. 1) in the first embodiment is not provided.

  Of course, the automatic door device 51 of the second embodiment also has the same effect as the automatic door device 21 of the first embodiment (see FIG. 1).

  In addition, the present invention can of course be modified in various ways within the scope not changing the gist of the present invention.

  In addition, in the said description, although the pulley 28 was assembled | attached freely, it shall not be this limitation. Specifically, it is assumed that the pulley 28 may be fixed with an adhesive after having no backlash.

  As an application example of the present invention, it can be applied to prevent the idler pulley 29 from rattling. Moreover, it shall be applicable also to the prevention of the backlash with respect to the rotary body of various technical fields.

DESCRIPTION OF SYMBOLS 21 ... Automatic door apparatus 22 ... Automatic door apparatus base 23 ... Drive unit 24 ... Door 25 ... Motor 26 ... Reduction gear 27 ... Shaft 28 ... Pulley 29 ... Idler pulley 30 ... Belt 31 ... Connecting tool 32a ... Band-shaped part 32b ... Teeth Part 33 ... Pulley assembly part 34 ... Outer surface 35 ... Serration (serration processing)
36 ... through hole 37 ... serration (serration processing)
DESCRIPTION OF SYMBOLS 38 ... Retaining ring 39 ... Outer diameter expansion means 40 ... Shaft end surface 41 ... Opening 42 ... Taper female screw 43 ... Slit 44 ... Taper male screw 45 ... Hexagon wrench 46 ... Hexagon socket 51 ... Automatic door device 52 ... Gearless direct drive motor (motor) )

Claims (1)

A door, a cylindrical shaft that rotates when the door is opened and closed, a pulley that has a through-hole and is assembled to the outer surface of the pulley assembly portion of the shaft, and is rotatable to a position away from the pulley In a method of attaching a shaft and a pulley of an automatic door device comprising: an idler pulley to be attached; a belt wound around the pulley and the idler pulley; and a coupling for attaching the door to the belt.
Provided retaining ring of the lower pulley assembly portion of the shaft such that said plurality of serrations each other are formed in the through holes of the plurality of serrations formed on the outer surface of the pulley assembly unit in this state the pulley engages shaft and assembled with said pulley, a first step of regulating the detachment of the pulley by assembling upper retaining ring of the pulley assembly of the shaft,
An opening formed by opening the shaft end surface of the pulley assembly portion, and a tapered female thread which continuous internal thread portion to the opening portion is formed in a tapered shape narrowed in the screwing direction, along the axial direction of said shaft A pair of slits cut out from the shaft end surface of the shaft to the taper female screw, and a male screw part is formed into a tapered shape in which the male screw part is narrowed in the screwing direction, and the taper female screw is screwed into the taper female screw, A second step of assembling the shaft and the pulley;
A method of attaching a shaft and a pulley of an automatic door device, comprising:

Images