JP6060373B2 - Centrifugal fan and air conditioner equipped with the same - Google Patents

Centrifugal fan and air conditioner equipped with the same Download PDF

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JP6060373B2
JP6060373B2 JP2012190941A JP2012190941A JP6060373B2 JP 6060373 B2 JP6060373 B2 JP 6060373B2 JP 2012190941 A JP2012190941 A JP 2012190941A JP 2012190941 A JP2012190941 A JP 2012190941A JP 6060373 B2 JP6060373 B2 JP 6060373B2
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blade
flat
surface portion
centrifugal fan
main plate
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JP2014047697A (en
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大輔 濱田
大輔 濱田
吉田 哲也
哲也 吉田
俊介 松岡
俊介 松岡
貴文 川勝
貴文 川勝
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Panasonic Intellectual Property Management Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/302Particular design of joint configurations the area to be joined comprising melt initiators
    • B29C66/3022Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
    • B29C66/30223Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being rib-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/08Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air-Conditioning Room Units, And Self-Contained Units In General (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Description

本発明は遠心ファン及びこれを備えた空気調和機に係り、詳細には、加湿装置に備えた送風機に使用される遠心ファンについて、遠心ファンのシュラウドと主板を超音波溶着による接合の精度を向上できるようにしたものに関する。   The present invention relates to a centrifugal fan and an air conditioner equipped with the centrifugal fan, and more specifically, for a centrifugal fan used in a blower provided in a humidifier, the accuracy of joining the shroud and main plate of the centrifugal fan by ultrasonic welding is improved. It relates to what you can do.

空気調和機に備えた送風機に使用される遠心ファンは、第1の羽根部と第2の羽根部とから構成し、前記第1の羽根部は、回転軸が固定された主板と、この主板から伸びた複数の羽根とからなり、この羽根の先端には、前記主板の外周側に位置する水平面である第1の平坦端部と、この第1の平坦端部より前記主板の中央側に位置する水平面である第2の平坦端部と、これら前記第1の平坦端部と前記第2の平坦端部との間には、前記第1の平坦端部と前記第2の平坦端部とを連結する垂直面である連結端部を有し、前記第2の羽根部は、前記主板に対向配置される円環状のシュラウドと、このシュラウドの内面には、前記第1の平坦端部と、前記第2の平坦端部と、前記連結端部とに接触する固定部とからなり、前記第1の羽根部の第1の平坦端部と第2の平坦端部と連結端部とを前記第2の羽根部の固定部とを超音波で溶着したものが知られている(例えば、特許文献1参照)。   A centrifugal fan used in a blower provided in an air conditioner includes a first blade portion and a second blade portion, and the first blade portion includes a main plate having a fixed rotation shaft, and the main plate. A plurality of blades extending from the first flat end portion, which is a horizontal surface located on the outer peripheral side of the main plate, and a center side of the main plate from the first flat end portion. A second flat end that is a horizontal plane, and the first flat end and the second flat end between the first flat end and the second flat end. The second blade portion includes an annular shroud disposed opposite to the main plate, and an inner surface of the shroud includes the first flat end portion. And a second flat end portion and a fixed portion in contact with the connecting end portion, the first blade portion of the first blade portion A Tintin portion and the fixing portion of the second of said second blade section and a connecting end portion and the flat end is known that welded ultrasonically (e.g., see Patent Document 1).

特開昭58−35296号公報JP 58-35296 A

上述したように、従来の空気調和機の遠心ファンは、第1の羽根部と第2の羽根部とを超音波溶着により結合している。その溶着面が曲面の場合、超音波溶着時に力を加える方向に対して水平方向と垂直方向が接触している。   As described above, the centrifugal fan of the conventional air conditioner combines the first blade portion and the second blade portion by ultrasonic welding. When the welding surface is a curved surface, the horizontal direction and the vertical direction are in contact with the direction in which a force is applied during ultrasonic welding.

超音波溶着時に力を加える方向に対して垂直方向が接触している場合は、主板から伸びた羽根に対して回転軸方向に力が加わりながら水平方向に振動すると、羽根が反ることにより、主板とシュラウドが変形した状態で結合して、遠心ファンのバランスが崩れるという問題がある。   When the vertical direction is in contact with the direction in which the force is applied during ultrasonic welding, when the blade vibrates in the horizontal direction while applying a force in the direction of the rotation axis to the blade extending from the main plate, the blade is warped. There is a problem that the balance of the centrifugal fan is lost due to the main plate and the shroud being combined in a deformed state.

そこで、本発明は、超音波溶着時の羽根の変形を抑制することにより、遠心ファンのバランス向上を目的とする。   Therefore, an object of the present invention is to improve the balance of the centrifugal fan by suppressing the deformation of the blades during ultrasonic welding.

そして、この目的を達成するために、本発明の遠心ファンは、第1の羽根部と第2の羽根部とから構成し、前記第1の羽根部は、回転軸が固定される主板と、この主板から伸びた複数の羽根とからなり、この羽根の先端には、前記主板の外周側に位置する第1の平坦端部と、この第1の平坦端部の内方端から前記主板の中央側に伸びた連結端部とを有し、前記第2の羽根部は、前記主板に対向配置される円環状のシュラウドと、このシュラウドの内面から突出した前記羽根を固定する羽根固定部とからなり、前記羽根固定部は、中空形状の凸部と、この凸部から伸びると共に、前記羽根の前記第1の平坦端部と、前記連結端部の少なくとも一部とを挟む第1の支持部と第2の支持部と、これら第1の支持部と第2の支持部との間に設けた前記第1の平坦端部に接触可能な第1の水平平坦面部と、この第1の水平平坦面部の内方端から前記シュラウドの中央側へ伸びた連結面部とからなり、前記第1の羽根部の前記連結端部と、前記第2の羽根部の前記連結面部との間に空間部を備えると共に、前記第1の平坦端部には、前記第1の平坦端部から突出し、前記第1の羽根部の前記第1の平坦端部と前記第2の羽根部の前記第1の水平平坦面部とを超音波溶着した溶着用突起を設けことを特徴としている。 And in order to achieve this object, the centrifugal fan of the present invention comprises a first blade portion and a second blade portion, and the first blade portion includes a main plate to which a rotation shaft is fixed, The blade includes a plurality of blades extending from the main plate. At the tip of the blade, a first flat end located on the outer peripheral side of the main plate and an inner end of the first flat end from the inner end of the main plate The second blade portion includes an annular shroud disposed opposite to the main plate, and a blade fixing portion that fixes the blade protruding from the inner surface of the shroud. The blade fixing portion includes a hollow convex portion, a first support extending from the convex portion, and sandwiching the first flat end portion of the blade and at least a part of the connecting end portion. And the second support portion, and the first support portion and the second support portion provided between the first support portion and the second support portion. A first horizontal flat surface section contactable to a flat end portion of the 1, consists of a first of the coupling surface portion extending from the inner end of the horizontal flat surface portion toward the center of the shroud, of the first blade portion said connection end provided with a space between the connection surface of the second blade portion, wherein the first flat end, the first projecting from the flat end, the first A welding projection is provided in which the first flat end portion of the blade portion and the first horizontal flat surface portion of the second blade portion are ultrasonically welded .

本発明によれば、本発明の遠心ファンは、第1の羽根部と第2の羽根部とから構成し、前記第1の羽根部は、回転軸が固定される主板と、この主板から伸びた複数の羽根とからなり、この羽根の先端には、前記主板の外周側に位置する第1の平坦端部と、この第1の平坦端部の内方端から前記主板の中央側に伸びた連結端部とを有し、前記第2の羽根部は、前記主板に対向配置される円環状のシュラウドと、このシュラウドの内面から突出した前記羽根を固定する羽根固定部とからなり、前記羽根固定部は、中空形状の凸部と、この凸部から伸びると共に、前記羽根の前記第1の平坦端部と、前記連結端部の少なくとも一部とを挟む第1の支持部と第2の支持部と、これら第1の支持部と第2の支持部との間に設けた前記第1の平坦端部に接触可能な第1の水平平坦面部と、この第1の水平平坦面部の内方端から前記シュラウドの中央側へ伸びた連結面部とからなり、前記第1の羽根部の前記連結端部と、前記第2の羽根部の前記連結面部との間に空間部を備えると共に、前記第1の平坦端部には、前記第1の平坦端部から突出し、前記第1の羽根部の前記第1の平坦端部と前記第2の羽根部の前記第1の水平平坦面部とを超音波溶着した溶着用突起を設けことを特徴としている。 According to the present invention, the centrifugal fan of the present invention includes a first blade portion and a second blade portion, and the first blade portion extends from the main plate to which the rotation shaft is fixed, and the main plate. The blade has a first flat end located on the outer peripheral side of the main plate, and extends from the inner end of the first flat end toward the center of the main plate. The second blade portion includes an annular shroud disposed to face the main plate, and a blade fixing portion that fixes the blade protruding from the inner surface of the shroud, The blade fixing portion includes a hollow convex portion, a first support portion and a second portion extending from the convex portion, and sandwiching the first flat end portion of the blade and at least a part of the connecting end portion. And the first flat end provided between the first support portion and the second support portion. First horizontal flat surface section can be made this first coupling surface extending from the inner end of the horizontal flat surface portion toward the center of the shroud, and the connecting end portion of the first blade portion, said A space portion is provided between the second blade portion and the connection surface portion, and the first flat end portion protrudes from the first flat end portion, and the first blade portion includes the first blade portion. A welding protrusion is provided in which a flat end portion and the first horizontal flat surface portion of the second blade portion are ultrasonically welded .

このように、超音波溶着する際に、第1の羽根部の連結端部と、第2の羽根部の連結面部との間に空間部を備えると共に、第1の羽根部と第2の羽根部とが水平面のみで接触しているため、羽根の反りを抑制し、主板とシュラウドの変形を低減することにより、遠心ファンのバランスを向上することが出来る。   As described above, when ultrasonic welding is performed, a space portion is provided between the connection end portion of the first blade portion and the connection surface portion of the second blade portion, and the first blade portion and the second blade are provided. Since the portion is in contact only with the horizontal plane, the balance of the centrifugal fan can be improved by suppressing the warpage of the blades and reducing the deformation of the main plate and the shroud.

本発明の実施の形態1の空気調和機をケース前面側から見た斜視図The perspective view which looked at the air conditioner of Embodiment 1 of this invention from the case front side 同空気調和機をケース背面側から見た斜視図A perspective view of the air conditioner viewed from the back side of the case 同空気調和機の縦断面図Vertical section of the air conditioner 同空気調和機の遠心ファンの斜視図Perspective view of centrifugal fan of the air conditioner 同空気調和機の遠心ファンを分解した斜視図An exploded perspective view of the centrifugal fan of the air conditioner 同空気調和機の遠心ファンの羽根固定部の斜視図Perspective view of blade fixing part of centrifugal fan of same air conditioner 同空気調和機の遠心ファンの溶着前の羽根と羽根固定部の拡大図Enlarged view of blade and blade fixing part before welding of centrifugal fan of the air conditioner 同空気調和機の遠心ファンの溶着後の羽根と羽根固定部の拡大図Enlarged view of blade and blade fixing part after welding of centrifugal fan of air conditioner

以下、本発明の実施の形態について、図を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の実施の形態1の空気調和機である加湿装置をケース前面側から見た斜視図である。   FIG. 1 is a perspective view of a humidifier, which is an air conditioner according to Embodiment 1 of the present invention, as viewed from the front side of a case.

本実施の形態による加湿装置は、幅寸法Wが奥行き寸法Lより大きな本体ケース1で覆われている。本体ケース1は、ケース前面1a、他方側のケース側面1b、ケース背面1c、及び一方側のケース側面1dによって側面が覆われている。また本体ケース1の天面は、他方側の空間上部を覆う天面パネルである送風側天面1eと、一方側の空間上部を覆うタンク側天面1fとで覆われ、天面外形は、平面視で長円形状としている。   The humidifier according to the present embodiment is covered with a main body case 1 having a width dimension W larger than a depth dimension L. The side surface of the main body case 1 is covered with a case front surface 1a, a case side surface 1b on the other side, a case back surface 1c, and a case side surface 1d on one side. The top surface of the main body case 1 is covered with a blower-side top surface 1e that is a top panel that covers the upper part of the space on the other side, and a tank-side top surface 1f that covers the upper part of the space on one side. It has an oval shape in plan view.

送風側天面1eには、吹出口10を形成している。吹出口10は、タンク側天面1fと接する外縁以外の送風側天面1eの外縁に沿って、U字状に設けている。   The blower outlet 10 is formed in the ventilation side top | upper surface 1e. The blower outlet 10 is provided in U shape along the outer edge of the ventilation | gas_flowing top surface 1e other than the outer edge which contacts the tank side top surface 1f.

図2は、同加湿装置をケース背面側から見た斜視図である。同加湿装置は、ケース背面1cの全幅にわたって吸込口17を設けている。吸込口17は、上下方向に上部吸込口15と下部吸込口16とに2分割されている。   FIG. 2 is a perspective view of the humidifier as seen from the back side of the case. The humidifier is provided with a suction port 17 over the entire width of the case back surface 1c. The suction port 17 is divided into an upper suction port 15 and a lower suction port 16 in the vertical direction.

図3は、同加湿装置の縦断面図である。同加湿装置は、本体ケース1の内部に、送風手段8と、貯水する貯水容器11と、貯水容器11から吸水する加湿フィルター12と、貯水容器11に水を供給する給水タンク13とを備えている。   FIG. 3 is a longitudinal sectional view of the humidifier. The humidifier includes a blower 8, a water storage container 11 for storing water, a humidifying filter 12 for absorbing water from the water storage container 11, and a water supply tank 13 for supplying water to the water storage container 11 inside the main body case 1. Yes.

送風手段8は、本体ケース1の他方側の空間aに配置している。給水タンク13は、本体ケース1の一方側の空間bに配置している。一方側の空間bは、給水タンク13の収納空間を形成している。   The air blowing means 8 is disposed in the space a on the other side of the main body case 1. The water supply tank 13 is disposed in the space b on one side of the main body case 1. The space b on one side forms a storage space for the water supply tank 13.

送風手段8は、ファン吸気口8aを構成する筒状部材8bと、遠心ファン8cと、モータ部8eとから構成される。従って、モータ部8eの駆動によって、遠心ファン8cは回回転する。   The air blowing means 8 includes a cylindrical member 8b constituting a fan air inlet 8a, a centrifugal fan 8c, and a motor unit 8e. Therefore, the centrifugal fan 8c rotates by driving the motor unit 8e.

送風手段8は、ファン吸気口8aを下方としてモータ部8eを送風側天面1eの下面に取り付けている。モータ部8eは、送風側天面1eの中央に配置し、図1及び図2に示す吹出口10は、平面視でモータ部8eの配設位置以外となる送風側天面1eに配置している。   The air blowing means 8 has a motor intake 8e attached to the lower surface of the air blowing top surface 1e with the fan air inlet 8a facing downward. The motor unit 8e is disposed at the center of the blower-side top surface 1e, and the air outlet 10 shown in FIGS. 1 and 2 is disposed on the blower-side top surface 1e other than the position where the motor unit 8e is disposed in plan view. Yes.

送風手段8の下方には、導風筒9を設けている。導風筒9は、加湿空気をファン吸気口8aに導く中央連通口2を形成している。中央連通口2の外周には仕切部3が形成されている。   An air guide tube 9 is provided below the air blowing means 8. The air guide tube 9 forms a central communication port 2 that guides humidified air to the fan intake port 8a. A partition 3 is formed on the outer periphery of the central communication port 2.

導風筒9は、円弧状の外周面を備えた筒状で、さらに、下方に向かうにしたがって広がる形状に形成され、送風手段8の下方の空間となる上方空間dに位置し、他方側の空間aの水平面の中央部に位置している。   The air guide tube 9 is a tube shape having an arcuate outer peripheral surface, is formed in a shape that further expands downward, is located in an upper space d that is a space below the air blowing means 8, and is located on the other side. It is located at the center of the horizontal plane of the space a.

他方側の空間aは、仕切部3によって下方空間cと上方空間dとに仕切られる。上方空間dは、導風筒9の外周部に形成される。なお、下部吸込口16は下方空間cに臨んで開口し、上部吸込口15は上方空間dに臨んで開口している。   The space a on the other side is divided into a lower space c and an upper space d by the partition portion 3. The upper space d is formed on the outer periphery of the air guide tube 9. The lower suction port 16 opens to the lower space c, and the upper suction port 15 opens to the upper space d.

本体ケース1の他方側の空間aと、本体ケース1の一方側の空間bとの間には、内側板6が縦方向に配設されている。内側板6は、本体ケース1の天面から仕切部3の間に設けられている。従って、内側板6は、送風手段8の風路と一方側の空間bとを仕切っている。また、内側板6は、上方空間dと一方側の空間bとを仕切っている。なお、下方空間cと一方側の空間bとは連通している。   Between the space a on the other side of the main body case 1 and the space b on the one side of the main body case 1, an inner plate 6 is disposed in the vertical direction. The inner plate 6 is provided between the top surface of the main body case 1 and the partition portion 3. Therefore, the inner plate 6 partitions the air passage of the air blowing means 8 and the space b on one side. The inner plate 6 partitions the upper space d and the space b on one side. The lower space c and the space b on one side communicate with each other.

貯水容器11は、他方側の空間a下部と一方側の空間b下部に配置されている。貯水容器11は、下方空間cの下部から給水タンク13の収納空間となる一方側の空間bの下部にかけて、上方を開口し一定水位の水を貯水するトレーで構成されている。   The water storage container 11 is arrange | positioned at the space a lower part of the other side, and the space b lower part of one side. The water storage container 11 is configured by a tray that opens upward and stores water at a constant water level from the lower part of the lower space c to the lower part of the space b on one side that serves as a storage space for the water supply tank 13.

下方空間cに位置する貯水容器11には、上下方向に開口した枠状の加湿フィルター12が、その下部を水に浸漬し上端部を中央連通口2の周囲に当接させて、載置されている。   In the water storage container 11 located in the lower space c, a frame-shaped humidifying filter 12 opened in the vertical direction is placed with its lower part immersed in water and its upper end abutting around the central communication port 2. ing.

一方側の空間bは、本体ケース1の天面に形成されたタンク側天面1fの下方に形成され、貯水容器11に給水する給水タンク13が収納される。給水タンク13は、タンク側天面1fを開いて一方側の空間bに挿入され、配設された貯水容器11の開口部に着脱自在に装着される。   The space b on one side is formed below a tank side top surface 1 f formed on the top surface of the main body case 1, and stores a water supply tank 13 for supplying water to the water storage container 11. The water supply tank 13 is inserted into the space b on one side with the tank-side top surface 1f opened, and is detachably attached to the opening of the water storage container 11 provided.

貯水容器11、加湿フィルター12、及び給水タンク13によって加湿手段14が構成される。   The water storage container 11, the humidifying filter 12, and the water supply tank 13 constitute a humidifying means 14.

加湿装置の動作について説明する。モータ部8eによって、遠心ファン8cが回転することによって、本体ケース1の吸込口17から空気が吸い込まれ、加湿フィルター12へ送風される。加湿フィルター12は、給水タンク13から貯水容器11に供給された水を吸い上げているので、ここで送風された空気が加湿され、この加湿された空気が、吹出口10から室内へ送風される。   The operation of the humidifier will be described. When the centrifugal fan 8c rotates by the motor unit 8e, air is sucked from the suction port 17 of the main body case 1 and blown to the humidifying filter 12. Since the humidification filter 12 sucks up water supplied from the water supply tank 13 to the water storage container 11, the air blown here is humidified, and the humidified air is blown into the room from the outlet 10.

本実施形態における特徴点は、遠心ファン8cの構造にある。図4は、本発明の実施の形態1の加湿装置の遠心ファン8cの斜視図である。図5は、本発明の実施の形態1の加湿装置の遠心ファン8cを分解した斜視図である。遠心ファン8cは、第1の羽根部18と第2の羽根部19とから構成している。   The characteristic point in this embodiment is the structure of the centrifugal fan 8c. FIG. 4 is a perspective view of the centrifugal fan 8c of the humidifier according to Embodiment 1 of the present invention. FIG. 5 is an exploded perspective view of the centrifugal fan 8c of the humidifier according to Embodiment 1 of the present invention. The centrifugal fan 8 c includes a first blade portion 18 and a second blade portion 19.

第1の羽根部18は、主板21と、回転軸固定部20と、羽根22とからなる。主板21は、略円板形状で、中央部が上方へ凸形状となり、この中央部には、筒形状の回転軸固定部20を設けている。回転軸固定部20は、モータ部8eの回転軸が入り、この回転軸が固定可能な構造である。主板21の周縁部には、主板21から上方へ伸びた水平断面形状が翼形状の複数の羽根22を有する。第1の羽根部18である、主板21と、回転軸固定部20と、羽根22とは、樹脂材料で一体に形成している。   The first blade portion 18 includes a main plate 21, a rotating shaft fixing portion 20, and a blade 22. The main plate 21 has a substantially disc shape, and a central portion is convex upward, and a cylindrical rotary shaft fixing portion 20 is provided at the central portion. The rotating shaft fixing unit 20 has a structure in which the rotating shaft of the motor unit 8e is inserted and the rotating shaft can be fixed. At the peripheral edge of the main plate 21, there are a plurality of blades 22 whose horizontal cross-sectional shape extending upward from the main plate 21 has a wing shape. The main plate 21, the rotary shaft fixing unit 20, and the blades 22, which are the first blade portions 18, are integrally formed of a resin material.

第2の羽根部19は、シュラウド23と、羽根固定部24とからなる。シュラウド23は、円環状で、円筒形状の第1のリング部25と、この第1のリング部25の下端縁から外方、斜め下方に伸びた、断面形状が曲面形状である第2のリング部26とからなる。この第2のリング部26には、第2のリング部26の内面から突出した、つまり下面から下方に伸びた複数の羽根固定部24を備えている。これら複数の羽根固定部24は、主板21から上方へ伸びた複数の羽根22に対向した位置に設けられている。第2の羽根部19は、シュラウド23である第1のリング部25、第2のリング部26と、羽根固定部24とが、樹脂材料で一体に形成している。複数の羽根固定部24に、複数の羽根22が固定されると、シュラウド23は、主板21に対向配置される。   The second blade portion 19 includes a shroud 23 and a blade fixing portion 24. The shroud 23 is an annular first ring portion 25 having a cylindrical shape, and a second ring having a curved cross-sectional shape extending outward and obliquely downward from the lower end edge of the first ring portion 25. Part 26. The second ring portion 26 includes a plurality of blade fixing portions 24 that protrude from the inner surface of the second ring portion 26, that is, extend downward from the lower surface. The plurality of blade fixing portions 24 are provided at positions facing the plurality of blades 22 extending upward from the main plate 21. As for the 2nd blade | wing part 19, the 1st ring part 25 which is the shroud 23, the 2nd ring part 26, and the blade | wing fixing | fixed part 24 are integrally formed with the resin material. When the plurality of blades 22 are fixed to the plurality of blade fixing portions 24, the shroud 23 is disposed to face the main plate 21.

羽根22と羽根固定部24との固定構造について説明する。   A fixing structure between the blade 22 and the blade fixing portion 24 will be described.

羽根22の先端には、第1の平坦端部27と、第2の平坦端部28と、連結端部29とを有する。第1の平坦端部27は、主板21の外周側に位置し、羽根22を水平に切断することによりできる水平面であり、第1の平坦端部27の厚みは、主板21の外周側から主板21の中央に向かうにつれて、大きくなる。この第1の平坦端部27の内方端から主板21の中央側に伸びたのが、連結端部29である。連結端部29は、鉛直連結端部30と、傾斜連結端部31とからなる。鉛直連結端部30は、第1の平坦端部27の遠心ファン8cにおける内方端から鉛直方向に伸びる鉛直面である。傾斜連結端部31は、鉛直連結端部30の遠心ファン8cにおける内方端から斜め上方向に伸びる傾斜面である。この鉛直連結端部30の内方端から主板21の中央側に伸びたのが、第2の平坦端部28である。この第2の平坦端部28は、第1の平坦端部27、連結端部29より主板21の中央側に位置し、羽根22を水平に切断することによりできる水平面である。すなわち、連結端部29は、第1の平坦端部27と第2の平坦端部28との間に位置し、第1の平坦端部27と第2の平坦端部28とを連結する。第1の平坦端部27には、第1の平坦端部27の水平面よりひとまわり小さい水平段面を有する突起である溶着用突起27aを備えている。   The front end of the blade 22 has a first flat end portion 27, a second flat end portion 28, and a connecting end portion 29. The first flat end portion 27 is located on the outer peripheral side of the main plate 21 and is a horizontal surface that can be obtained by horizontally cutting the blades 22. The thickness of the first flat end portion 27 is from the outer peripheral side of the main plate 21 to the main plate. As it goes to the center of 21, it grows. A connecting end 29 extends from the inner end of the first flat end 27 toward the center of the main plate 21. The connection end 29 includes a vertical connection end 30 and an inclined connection end 31. The vertical connection end 30 is a vertical surface extending in the vertical direction from the inner end of the centrifugal fan 8 c of the first flat end 27. The inclined connection end portion 31 is an inclined surface that extends obliquely upward from the inner end of the centrifugal fan 8 c of the vertical connection end portion 30. A second flat end 28 extends from the inner end of the vertical connection end 30 toward the center of the main plate 21. The second flat end portion 28 is located on the center side of the main plate 21 with respect to the first flat end portion 27 and the connecting end portion 29 and is a horizontal surface that can be obtained by horizontally cutting the blades 22. That is, the connecting end portion 29 is positioned between the first flat end portion 27 and the second flat end portion 28 and connects the first flat end portion 27 and the second flat end portion 28. The first flat end 27 is provided with a welding protrusion 27 a that is a protrusion having a horizontal step surface that is slightly smaller than the horizontal surface of the first flat end 27.

図6は、本発明の実施の形態1の遠心ファン8cの羽根固定部24の斜視図である。   FIG. 6 is a perspective view of blade fixing portion 24 of centrifugal fan 8c according to the first embodiment of the present invention.

図7は、本発明の実施の形態1の遠心ファン8cの溶着前の羽根22と羽根固定部24の拡大図である。図8は、本発明の実施の形態1の遠心ファン8cの溶着後の羽根22と羽根固定部24の拡大図である。   FIG. 7 is an enlarged view of the blade 22 and the blade fixing portion 24 before welding of the centrifugal fan 8c according to the first embodiment of the present invention. FIG. 8 is an enlarged view of the blade 22 and the blade fixing portion 24 after welding of the centrifugal fan 8c according to the first embodiment of the present invention.

羽根固定部24は、凸部32と、第1の支持部35と、第2の支持部36とからなる。凸部32は、第2のリング部26の下面から下方に突出した中空形状の突起である。第2のリング部26の上面から見ると、凸部32は、第2のリング部26の上面から直角三角形の板が入る溝形状である。凸部32の下端には、水平面である第1の水平平坦面部33を有し、この第1の水平平坦面部33の内方端からシュラウド23の中央側へ伸びた連結面部を備えている。連結面部は、第1の水平平坦面部33の内方端から、鉛直方向に伸びる鉛直面である第1の鉛直平坦面部34である。第1の水平平坦面部33と、第1の鉛直平坦面部34とは直角に連結している。   The blade fixing part 24 includes a convex part 32, a first support part 35, and a second support part 36. The convex portion 32 is a hollow projection that protrudes downward from the lower surface of the second ring portion 26. When viewed from the upper surface of the second ring portion 26, the convex portion 32 has a groove shape into which a right-angled triangular plate enters from the upper surface of the second ring portion 26. At the lower end of the convex portion 32, there is a first horizontal flat surface portion 33 that is a horizontal plane, and a connecting surface portion that extends from the inner end of the first horizontal flat surface portion 33 to the center side of the shroud 23 is provided. The connecting surface portion is a first vertical flat surface portion 34 that is a vertical surface extending in the vertical direction from the inner end of the first horizontal flat surface portion 33. The first horizontal flat surface portion 33 and the first vertical flat surface portion 34 are connected at a right angle.

第1の水平平坦面部33および第1の鉛直平坦面部34の一方側の端面から、それぞれの第1の水平平坦面部33、第1の鉛直平坦面部34に対して垂直方向に伸びた細長い突起が、第1の支持部35である。同様に、第1の水平平坦面部33および第1の鉛直平坦面部34の他方側の端面から、それぞれの第1の水平平坦面部33、第1の鉛直平坦面部34に対して垂直方向に伸びた細長い突起が、第2の支持部36である。すなわち、第1の支持部35と第2の支持部36との間には、第1の水平平坦面部33および第1の鉛直平坦面部34を有する。これら第1の支持部35と第2の支持部36との間に、羽根22の先端が入る構成である。第1の支持部35と羽根22との間と、第2の支持部36と羽根22との間とには、隙間を有、この隙間は、後述する超音波による振動の幅より大きいものである。   Elongated protrusions extending in the vertical direction with respect to the first horizontal flat surface portion 33 and the first vertical flat surface portion 34 from the end surfaces on one side of the first horizontal flat surface portion 33 and the first vertical flat surface portion 34, respectively. The first support part 35. Similarly, the other ends of the first horizontal flat surface portion 33 and the first vertical flat surface portion 34 extend in a direction perpendicular to the first horizontal flat surface portion 33 and the first vertical flat surface portion 34. The elongated protrusion is the second support portion 36. In other words, the first horizontal flat surface portion 33 and the first vertical flat surface portion 34 are provided between the first support portion 35 and the second support portion 36. The tip of the blade 22 enters between the first support portion 35 and the second support portion 36. There is a gap between the first support part 35 and the blade 22 and between the second support part 36 and the blade 22, and this gap is larger than the width of vibration caused by ultrasonic waves described later. is there.

上記構成において、第1の支持部35と第2の支持部36との間に、羽根22の先端を挿入すると、第1の支持部35と第2の支持部36とによって、羽根22の第1の平坦端部27と、連結端部29の少なくとも一部である鉛直連結端部30とが挟まれる。   In the above configuration, when the tip of the blade 22 is inserted between the first support portion 35 and the second support portion 36, the first support portion 35 and the second support portion 36 cause the first of the blade 22 to 1 flat end portion 27 and vertical connection end portion 30 which is at least a part of connection end portion 29 are sandwiched.

更に、羽根22の第1の平坦端部27の溶着用突起27aが、凸部32の第1の水平平坦面部33と接触するまで挿入する。この状態で、羽根22の第1の平坦端部27の溶着用突起27aに、凸部32の第1の水平平坦面部33を押し当てながら水平方向へ超音波によって振動させることにより、溶着用突起27aが一度溶けた後固まることにより、羽根22と凸部32とを溶着するものである。これが超音波溶着である。   Furthermore, it inserts until the welding protrusion 27a of the 1st flat edge part 27 of the blade | wing 22 contacts the 1st horizontal flat surface part 33 of the convex part 32. FIG. In this state, the welding projection 27a is caused to vibrate by ultrasonic waves in the horizontal direction while pressing the first horizontal flat surface portion 33 of the convex portion 32 against the welding projection 27a of the first flat end portion 27 of the blade 22. The blades 22 and the convex portions 32 are welded by 27a being melted and then solidified. This is ultrasonic welding.

ここで、羽根22の鉛直連結端部30と、凸部32の第1の鉛直平坦面部34との間には、空間部37を有するので、鉛直連結端部30と、第1の鉛直平坦面部34とは接触しない。なお、羽根22の鉛直連結端部30と、凸部32の第1の鉛直平坦面部34との距離は、超音波溶着する場合に発生する振動によって移動する距離より大きいものである。   Here, since the space portion 37 is provided between the vertical connection end portion 30 of the blade 22 and the first vertical flat surface portion 34 of the convex portion 32, the vertical connection end portion 30 and the first vertical flat surface portion. No contact with 34. The distance between the vertical connection end 30 of the blade 22 and the first vertical flat surface portion 34 of the convex portion 32 is larger than the distance moved by vibration generated when ultrasonic welding is performed.

このように、超音波溶着する際に、第1の羽根部18の連結端部29である鉛直連結端部30と、第2の羽根部19の連結面部である第1の鉛直平坦面部34との間に空間部37を備えると共に、第1の羽根部18と第2の羽根部19とが水平面のみで接触しているため、主板21から伸びた羽根22に対して回転軸方向に力が加えながら水平方向に振動させても、羽根22の反りを抑制し、主板21とシュラウド23の変形を低減することにより、遠心ファン8cのバランスを向上することが出来る。   As described above, when ultrasonic welding is performed, the vertical connection end portion 30 that is the connection end portion 29 of the first blade portion 18, and the first vertical flat surface portion 34 that is the connection surface portion of the second blade portion 19. Since the first blade portion 18 and the second blade portion 19 are in contact with each other only in the horizontal plane, a force is exerted in the direction of the rotation axis on the blade 22 extending from the main plate 21. Even if it is vibrated in the horizontal direction, the balance of the centrifugal fan 8c can be improved by suppressing the warpage of the blades 22 and reducing the deformation of the main plate 21 and the shroud 23.

また、シュラウド23の凸部32の第1の水平平坦面部33には、第1の水平平坦面部33から下方へ伸びた面部側突起部38を設け、主板21の第1の平坦端部27には、
面部側突起部38が嵌る端部側切欠部39を備えたものである。面部側突起部38は、第1の水平平坦面部33の羽根22における内方端部に設けたものである。面部側突起部38の高さは、端部側切欠部39の深さより小さく、溶着用突起27aの高さより大きいものである。
Further, the first horizontal flat surface portion 33 of the convex portion 32 of the shroud 23 is provided with a surface portion side protrusion portion 38 extending downward from the first horizontal flat surface portion 33, and the first flat end portion 27 of the main plate 21 is provided on the first flat end portion 27. Is
An end portion side cutout portion 39 into which the surface portion side projection portion 38 is fitted is provided. The surface portion side projection portion 38 is provided at the inner end portion of the blade 22 of the first horizontal flat surface portion 33. The height of the surface-side protrusion 38 is smaller than the depth of the end-side notch 39 and larger than the height of the welding protrusion 27a.

面部側突起部38の羽根22における内方側の端面が、面部側突起内端面部40である。端部側切欠部39の羽根22における内方側の端面が、端部側切欠内端面部41である。   An end surface on the inner side of the blade 22 of the surface portion side protrusion 38 is a surface portion protrusion inner end surface portion 40. An end surface on the inner side of the blade 22 of the end-side notch 39 is an end-side notch inner end surface 41.

面部側突起内端面部40と端部側切欠内端面部41との間に空間部37を備えている。   A space 37 is provided between the surface-side protrusion inner end surface portion 40 and the end-side notch inner end surface portion 41.

面部側突起部38の羽根22における外方側の端面が、面部側突起外端面部42である。   An outer end surface of the blade 22 of the surface-side protrusion 38 is the surface-side protrusion outer end surface 42.

端部側切欠部39の羽根22における外方側の端面が、端部側切欠外端面部43である。   An end surface on the outer side of the blade 22 of the end-side notch 39 is an end-side notch outer end surface 43.

面部側突起外端面部42と端部側切欠外端面部43とは、下端から上端へ向かうにしたがって羽根22における外方側へ傾斜するものである。ここで、羽根22の第1の平坦端部27と、凸部32の第1の水平平坦面部33とが接触すると、面部側突起外端面部42と端部側切欠外端面部43とが接触する構成である。   The surface-side protrusion outer end surface portion 42 and the end-side notch outer end surface portion 43 are inclined outward in the blade 22 from the lower end toward the upper end. Here, when the first flat end portion 27 of the blade 22 and the first horizontal flat surface portion 33 of the convex portion 32 come into contact with each other, the surface portion side protrusion outer end surface portion 42 and the end portion side cutout outer end surface portion 43 come into contact with each other. It is the structure to do.

以上の構成での超音波溶着について説明する。   The ultrasonic welding in the above configuration will be described.

まず、羽根22の第1の平坦端部27の溶着用突起27aが、凸部32の第1の水平平坦面部33と接触するまで挿入する。この状態では、面部側突起内端面部40と端部側切欠内端面部41との間に空間部37を有するので、面部側突起内端面部40と端部側切欠内端面部41とは接触しない。第1の平坦端部27と第1の水平平坦面部33とが、溶着用突起27aの高さ分離れているので、面部側突起外端面部42と端部側切欠外端面部43とも、接触していない。   First, the welding protrusion 27 a of the first flat end portion 27 of the blade 22 is inserted until it comes into contact with the first horizontal flat surface portion 33 of the convex portion 32. In this state, since the space portion 37 is provided between the surface side protrusion inner end surface portion 40 and the end portion side notch inner end surface portion 41, the surface portion side protrusion inner end surface portion 40 and the end portion side notch inner end surface portion 41 are in contact with each other. do not do. Since the first flat end portion 27 and the first horizontal flat surface portion 33 are separated from each other in the height of the welding projection 27a, the surface side protrusion outer end surface portion 42 and the end portion side notch outer end surface portion 43 are also in contact with each other. Not done.

この状態で、羽根22の第1の平坦端部27の溶着用突起27aに、凸部32の第1の水平平坦面部33を押し当てながら水平方向へ振動させると、溶着用突起27aと第1の水平平坦面部33のみが接触しながら振動する。この振動によって、溶着用突起27aが溶ける。   In this state, when the first horizontal flat surface portion 33 of the convex portion 32 is pressed against the welding projection 27a of the first flat end portion 27 of the blade 22 and is vibrated in the horizontal direction, the welding projection 27a and the first projection Only the horizontal flat surface portion 33 vibrates while contacting. This vibration melts the welding protrusion 27a.

次に、溶着用突起27aが溶けると、羽根22の第1の平坦端部27と、凸部32の第1の水平平坦面部33とが近づき、複数ある面部側突起外端面部42と端部側切欠外端面部43との少なくとも一つが接触し、位置が決まる。ここで振動を止めると、溶けた溶着用突起27aが固まり、羽根22と凸部32とが溶着するものである。   Next, when the welding protrusion 27a is melted, the first flat end portion 27 of the blade 22 and the first horizontal flat surface portion 33 of the convex portion 32 approach each other, and there are a plurality of surface-side protrusion outer end surface portions 42 and end portions. At least one of the side cutout outer end surface portions 43 comes into contact with the side cutout outer end surface portion 43 to determine the position. When the vibration is stopped here, the melted welding protrusion 27a is solidified, and the blade 22 and the convex portion 32 are welded.

すなわち、面部側突起外端面部42と端部側切欠外端面部43とは、下端から上端へ向かうにしたがって羽根22における外方側へ傾斜しているので、溶着用突起27aが溶けるまでの振動時には、面部側突起外端面部42と端部側切欠外端面部43との接触を抑えることが出来ると共に、溶着用突起27aが溶けた場合には、第1の羽根部18と第2の羽根部19との位置決めとなる。結果として、羽根22の反りを抑制し、主板21とシュラウド23の変形を低減することにより、遠心ファン8cのバランスを向上することが出来る。   That is, the surface side protrusion outer end surface portion 42 and the end portion side notch outer end surface portion 43 are inclined outward from the lower end toward the upper end, and therefore vibration until the welding protrusion 27a is melted. Sometimes, the contact between the surface side protrusion outer end surface portion 42 and the end portion side notch outer end surface portion 43 can be suppressed, and when the welding protrusion 27a is melted, the first blade portion 18 and the second blade Positioning with the part 19 is performed. As a result, the balance of the centrifugal fan 8c can be improved by suppressing the warpage of the blades 22 and reducing the deformation of the main plate 21 and the shroud 23.

また、シュラウドの外面には、第1の平坦溝面部44を有し、この第1の平坦溝面部44は第1の水平平坦面部33に対向すると共に、第1の支持部35に対向するのである。すなわち、シュラウドの外面、つまり上面は、第2のリング部26の上面から見ると、凸部32が、第2のリング部26の上面から直角三角形の板が入る溝形状である。その溝形状の底面が、第1の平坦溝面部44である。超音波溶着する際には、この第1の平坦溝面部44に冶具(図示せず)が入り込んで、第1の水平平坦面部33と、第1の支持部35とを同時に押し、第1の水平平坦面部33を第1の平坦端部27へ押し当てるのである。すなわち、第1の平坦溝面部44は、第1の平坦端部27より第1の支持部35分、溝形状の厚み方向にひとまわり面積が大きいので、安定して、第1の水平平坦面部33を第1の平坦端部27へ押し当てることができる。また、冶具の厚みを大きくでき、結果として、冶具の耐久性も向上させることができる。   In addition, the outer surface of the shroud has a first flat groove surface portion 44, and the first flat groove surface portion 44 faces the first horizontal flat surface portion 33 and faces the first support portion 35. is there. That is, when viewed from the upper surface of the second ring portion 26, the outer surface, that is, the upper surface of the shroud has a groove shape in which the convex portion 32 enters the right triangle plate from the upper surface of the second ring portion 26. The bottom surface of the groove shape is the first flat groove surface portion 44. When ultrasonic welding is performed, a jig (not shown) enters the first flat groove surface portion 44, and simultaneously presses the first horizontal flat surface portion 33 and the first support portion 35, The horizontal flat surface portion 33 is pressed against the first flat end portion 27. That is, since the first flat groove surface portion 44 has a larger area in the thickness direction of the groove shape than the first flat end portion 27 by the first support portion 35, the first horizontal flat surface portion can be stably provided. 33 can be pressed against the first flat end 27. Further, the thickness of the jig can be increased, and as a result, the durability of the jig can be improved.

本発明によれば、遠心ファンは、第1の羽根部と第2の羽根部とから構成し、前記第1の羽根部は、回転軸が固定される主板と、この主板から伸びた複数の羽根とからなり、この羽根の先端には、前記主板の外周側に位置する第1の平坦端部と、この第1の平坦端部の内方端から前記主板の中央側に伸びた連結端部とを有し、前記第2の羽根部は、前記主板に対向配置される円環状のシュラウドと、このシュラウドの内面から突出した前記羽根を固定する固定部とからなり、前記固定部は、中空形状の凸部と、この凸部から伸びると共に、前記羽根の前記第1の平坦端部と、前記連結端部の少なくとも一部とを挟む第1の支持部と第2の支持部と、これら第1の支持部と第2の支持部との間に設けた前記第1の平坦端部に接触可能な第1の水平平坦面部と、この第1の平坦面部の内方端から前記シュラウドの中央側へ伸びた連結面部とからなり、前記第1の羽根部の前記連結端部と、前記第2の羽根部の前記連結面部との間に空間部を備えると共に、前記第1の平坦端部には、前記第1の平坦端部から突出した溶着用突起を設け、この溶着用突起と前記第2の羽根部の前記第1の平坦面部とを接触させながら超音波によって水平方向へ振動させ、前記第1の羽根部の前記第1の平坦端部の前記溶着用突起を一旦溶かし、前記第1の羽根部の前記第1の平坦端部と前記第2の羽根部の前記第1の平坦面部とを前記溶着用突起によって溶着させることを特徴としている。   According to the present invention, the centrifugal fan includes a first blade portion and a second blade portion, and the first blade portion includes a main plate to which the rotation shaft is fixed, and a plurality of members extending from the main plate. A first flat end located on the outer peripheral side of the main plate and a connecting end extending from the inner end of the first flat end toward the center of the main plate. The second blade portion includes an annular shroud disposed to face the main plate, and a fixing portion that fixes the blade protruding from the inner surface of the shroud. A hollow-shaped convex part, a first supporting part and a second supporting part that extend from the convex part and sandwich the first flat end part of the blade and at least a part of the connecting end part, 1st water which can contact the said 1st flat edge part provided between these 1st support parts and 2nd support parts A flat surface portion and a connecting surface portion extending from the inner end of the first flat surface portion toward the center side of the shroud, the connecting end portion of the first blade portion, and the second blade portion. A space portion is provided between the connecting surface portion and the first flat end portion is provided with a welding protrusion protruding from the first flat end portion, and the welding protrusion and the second blade portion are provided. Vibrating in the horizontal direction with ultrasonic waves while contacting the first flat surface portion, once melting the welding projection of the first flat end portion of the first blade portion, The first flat end portion and the first flat surface portion of the second blade portion are welded by the welding protrusion.

このように、第1の羽根部の連結端部と、第2の羽根部の連結面部との間に空間部を備えると共に、前記第1の平坦端部には、前記第1の平坦端部から突出した溶着用突起を設け、この溶着用突起と前記第2の羽根部の前記第1の平坦面部とを接触させながら超音波によって水平方向へ振動させ、前記第1の羽根部の前記第1の平坦端部の前記溶着用突起を一旦溶かし、前記第1の羽根部の前記第1の平坦端部と前記第2の羽根部の前記第1の平坦面部とを前記溶着用突起によって溶着するので、超音波溶着で、第1の羽根部と第2の羽根部とを接合する際に、主板から伸びた羽根に対して回転軸方向に力が加わりながら水平方向に振動しても、第1の羽根部と第2の羽根部とが水平面のみで接触しているため、羽根の反りを抑制し、主板とシュラウドの変形を低減することにより、遠心ファンのバランスを向上することが出来る。   As described above, the space portion is provided between the connection end portion of the first blade portion and the connection surface portion of the second blade portion, and the first flat end portion includes the first flat end portion. A welding projection projecting from the first projection, and the welding projection and the first flat surface portion of the second blade portion are brought into contact with each other to vibrate in a horizontal direction by ultrasonic waves, and the first blade portion The welding protrusion of the first flat end portion is once melted, and the first flat end portion of the first blade portion and the first flat surface portion of the second blade portion are welded by the welding protrusion. Therefore, when joining the first blade part and the second blade part by ultrasonic welding, even if it vibrates in the horizontal direction while applying a force in the rotational axis direction to the blade extending from the main plate, Since the first blade portion and the second blade portion are in contact with each other only in the horizontal plane, the warpage of the blade is suppressed, and the main plate and By reducing the deformation of the shroud, it is possible to improve the balance of the centrifugal fan.

したがって、家庭用空気調和機、特に、加湿装置、加湿空気清浄装置等への活用が期待されるものである。   Therefore, it is expected to be used for home air conditioners, in particular, humidifiers, humidified air purifiers, and the like.

1 本体ケース
1a ケース前面
1b 他方側のケース側面
1c ケース背面
1d 一方側のケース側面
1e 送風側天面
1f タンク側天面
2 中央連通口
3 仕切部
6 内側板
8 送風手段
8a ファン吸気口
8b 筒状部材
8c 遠心ファン
8e モータ部
9 導風筒
10 吹出口
11 貯水容器
12 加湿フィルター
13 給水タンク
14 加湿手段
15 上部吸込口
16 下部吸込口
17 吸込口
18 第1の羽根部
19 第2の羽根部
20 回転軸固定部
21 主板
22 羽根
23 シュラウド
24 羽根固定部
25 第1のリング部
26 第2のリング部
27 第1の平坦端部
27a 溶着用突起
28 第2の平坦端部
29 連結端部
30 鉛直連結端部
31 傾斜連結端部
32 凸部
33 第1の水平平坦面部
34 第1の鉛直平坦面部
35 第1の支持部
36 第2の支持部
37 空間部
38 面部側突起部
39 端部側切欠部
40 面部側突起内端面部
41 端部側切欠内端面部
42 面部側突起外端面部
43 端部側切欠外端面部
44 第1の平坦溝面部
DESCRIPTION OF SYMBOLS 1 Main body case 1a Case front surface 1b Case side surface on the other side 1c Case back surface 1d Case side surface on one side 1e Blower side top surface 1f Tank side top surface 2 Central communication port 3 Partition part 6 Inner plate 8 Blower means 8a Fan inlet port 8b Tube Shaped member 8c Centrifugal fan 8e Motor unit 9 Air guide tube 10 Air outlet 11 Water storage container 12 Humidification filter 13 Water supply tank 14 Humidification means 15 Upper suction port 16 Lower suction port 17 Suction port 18 First blade portion 19 Second blade portion DESCRIPTION OF SYMBOLS 20 Rotating shaft fixing | fixed part 21 Main plate 22 Blade | blade 23 Shroud 24 Blade | blade fixing | fixed part 25 1st ring part 26 2nd ring part 27 1st flat edge part 27a Welding protrusion 28 2nd flat edge part 29 Connection edge part 30 Vertical connecting end 31 Inclined connecting end 32 Protruding portion 33 First horizontal flat surface portion 34 First vertical flat surface portion 35 First support portion 36 second support portion 37 space portion 38 surface portion side protrusion portion 39 end portion side notch portion 40 surface portion side protrusion inner end surface portion 41 end portion side notch inner end surface portion 42 surface portion side protrusion outer end surface portion 43 end portion side notch outer end surface portion 44 1st flat groove surface part

Claims (4)

第1の羽根部と第2の羽根部とから構成し、前記第1の羽根部は、回転軸が固定される主板と、この主板から伸びた複数の羽根とからなり、この羽根の先端には、前記主板の外周側に位置する第1の平坦端部と、この第1の平坦端部の内方端から前記主板の中央側に伸びた連結端部とを有し、前記第2の羽根部は、前記主板に対向配置される円環状のシュラウドと、このシュラウドの内面から突出した前記羽根を固定する羽根固定部とからなり、前記羽根固定部は、中空形状の凸部と、この凸部から伸びると共に、前記羽根の前記第1の平坦端部と、前記連結端部の少なくとも一部とを挟む第1の支持部と第2の支持部と、これら第1の支持部と第2の支持部との間に設けた前記第1の平坦端部に接触可能な第1の水平平坦面部と、この第1の水平平坦面部の内方端から前記シュラウドの中央側へ伸びた連結面部とからなり、前記第1の羽根部の前記連結端部と、前記第2の羽根部の前記連結面部との間に空間部を備えると共に、前記第1の平坦端部には、前記第1の平坦端部から突出し、前記第1の羽根部の前記第1の平坦端部と前記第2の羽根部の前記第1の水平平坦面部とを超音波溶着した溶着用突起を設けことを特徴とする遠心ファン。 Consists of a first blade portion and a second blade portion, and the first blade portion is composed of a main plate to which the rotation shaft is fixed and a plurality of blades extending from the main plate. Has a first flat end located on the outer peripheral side of the main plate, and a connecting end extending from the inner end of the first flat end toward the center of the main plate, and the second The blade portion includes an annular shroud disposed to face the main plate and a blade fixing portion that fixes the blade protruding from the inner surface of the shroud. The blade fixing portion includes a hollow convex portion, A first support part and a second support part extending from the convex part and sandwiching the first flat end part of the blade and at least a part of the connection end part, and the first support part and the first support part A first horizontal flat surface portion that can contact the first flat end portion provided between the first support portion and the first support portion; Consists of a coupling surface portion extending from the inner end of the horizontal flat surface portion toward the center of the shroud, and the connecting end portion of the first blade portion, the space between the connecting surface of the second blade section And the first flat end protrudes from the first flat end, and the first flat end of the first blade portion and the first of the second blade portion. centrifugal fan, characterized in that the horizontal flat surface portion provided with welding projections and ultrasonic welding. 前記シュラウドの前記第1の水平平坦面部には、前記第1の水平平坦面部から伸びた面部側突起部を設け、前記主板の前記第1の平坦端部には、前記面部側突起部が入る端部側切欠部を備え、前記面部側突起部の前記羽根における内方側の端面である面部側突起内端面部と、前記端部側切欠部の前記羽根における内方側の端面である端部側切欠内端面部との間に空間部を備え、前記面部側突起部の前記羽根における外方側の端面である面部側突起外端面部と、前記端部側切欠部の前記羽根における外方側の端面である端部側切欠外端面部とは、下端から上端へ向かうにしたがって前記羽根における外方側へ傾斜すると共に、前記第1の水平平坦面部と前記第1の平坦端部とが接触すると、前記面部側突起外端面部と前記端部側切欠外端面部とが接触することを特徴とする請求項1に記載の遠心ファン。 The first horizontal flat surface portion of the shroud is provided with a surface portion side protrusion extending from the first horizontal flat surface portion, and the surface portion side protrusion is inserted into the first flat end portion of the main plate. An end portion that is provided with an end-side notch, and that is an end surface on the inner side of the blade on the end portion side notch, and an inner end surface portion on the end portion on the blade side of the end portion notch portion. A space portion is provided between the inner side surface portion of the side-side notch, and an outer end surface portion of the surface-side projection that is an outer side end surface of the blade on the side surface-side protruding portion; An end-side cutout outer end surface portion that is an end surface on the side is inclined outwardly from the lower end toward the upper end, and the first horizontal flat surface portion and the first flat end portion Contact, the surface portion side protrusion outer end surface portion and the end portion side cutout outer end surface portion, Centrifugal fan according to claim 1, characterized in that contact. 前記シュラウドの外面には、第2の平坦面部を有し、この第2の平坦面部は前記第1の平坦面部に対向すると共に、前記第1の支持部と前記第2の支持部の一部に対向することを特徴とする請求項2に記載の遠心ファン。 The outer surface of the shroud has a second flat surface portion, the second flat surface portion is opposed to the first flat surface portion, and the first support portion and a part of the second support portion. The centrifugal fan according to claim 2, wherein the centrifugal fan is opposed to the centrifugal fan. 請求項1から請求項3のいずれかに記載の遠心ファンを備えたことを特徴とする空気調和機。 An air conditioner comprising the centrifugal fan according to any one of claims 1 to 3.
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