JP6050270B2 - Olefin resin composition and laminate - Google Patents
Olefin resin composition and laminate Download PDFInfo
- Publication number
- JP6050270B2 JP6050270B2 JP2014039335A JP2014039335A JP6050270B2 JP 6050270 B2 JP6050270 B2 JP 6050270B2 JP 2014039335 A JP2014039335 A JP 2014039335A JP 2014039335 A JP2014039335 A JP 2014039335A JP 6050270 B2 JP6050270 B2 JP 6050270B2
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- JP
- Japan
- Prior art keywords
- olefin
- group
- polar group
- resin composition
- olefin copolymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005672 polyolefin resin Polymers 0.000 title claims description 125
- 239000011342 resin composition Substances 0.000 title claims description 93
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 158
- 239000000178 monomer Substances 0.000 claims description 104
- 239000000463 material Substances 0.000 claims description 73
- 125000003700 epoxy group Chemical group 0.000 claims description 71
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 69
- 239000005977 Ethylene Substances 0.000 claims description 68
- 238000006116 polymerization reaction Methods 0.000 claims description 67
- 125000004432 carbon atom Chemical group C* 0.000 claims description 49
- 229920005989 resin Polymers 0.000 claims description 48
- 239000011347 resin Substances 0.000 claims description 48
- 239000004711 α-olefin Substances 0.000 claims description 46
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 38
- 150000001336 alkenes Chemical class 0.000 claims description 36
- 229910052751 metal Inorganic materials 0.000 claims description 36
- 239000002184 metal Substances 0.000 claims description 36
- 238000002844 melting Methods 0.000 claims description 34
- 230000008018 melting Effects 0.000 claims description 34
- 229920001577 copolymer Polymers 0.000 claims description 33
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 26
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000003446 ligand Substances 0.000 claims description 24
- 150000002430 hydrocarbons Chemical group 0.000 claims description 23
- 229910052723 transition metal Inorganic materials 0.000 claims description 23
- 150000003624 transition metals Chemical class 0.000 claims description 23
- 125000000524 functional group Chemical group 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 19
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 15
- 229920001519 homopolymer Polymers 0.000 claims description 13
- 229910052739 hydrogen Inorganic materials 0.000 claims description 13
- 239000001257 hydrogen Substances 0.000 claims description 13
- 229920002647 polyamide Polymers 0.000 claims description 13
- 229910052799 carbon Inorganic materials 0.000 claims description 12
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 230000000379 polymerizing effect Effects 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 150000002739 metals Chemical class 0.000 claims description 6
- 229910052763 palladium Inorganic materials 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 229920005992 thermoplastic resin Polymers 0.000 claims description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 239000011737 fluorine Substances 0.000 claims description 4
- 229910052731 fluorine Inorganic materials 0.000 claims description 4
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 4
- 229920000298 Cellophane Polymers 0.000 claims description 3
- 239000004745 nonwoven fabric Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 103
- 239000010410 layer Substances 0.000 description 65
- 238000000465 moulding Methods 0.000 description 55
- -1 cyclic olefin Chemical class 0.000 description 49
- 239000000047 product Substances 0.000 description 44
- 239000000243 solution Substances 0.000 description 42
- 238000004519 manufacturing process Methods 0.000 description 39
- 238000005259 measurement Methods 0.000 description 36
- 230000001070 adhesive effect Effects 0.000 description 35
- 239000000853 adhesive Substances 0.000 description 34
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 30
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 29
- 239000002585 base Substances 0.000 description 29
- 229910052782 aluminium Inorganic materials 0.000 description 28
- 239000000203 mixture Substances 0.000 description 27
- 238000006243 chemical reaction Methods 0.000 description 26
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 24
- 230000000704 physical effect Effects 0.000 description 20
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 18
- 238000001125 extrusion Methods 0.000 description 18
- 238000010030 laminating Methods 0.000 description 18
- NCAVPEPBIJTYSO-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate;2-(oxiran-2-ylmethoxymethyl)oxirane Chemical compound C1OC1COCC1CO1.OCCCCOC(=O)C=C NCAVPEPBIJTYSO-UHFFFAOYSA-N 0.000 description 17
- 238000007334 copolymerization reaction Methods 0.000 description 16
- 229910052757 nitrogen Inorganic materials 0.000 description 16
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 15
- 238000001816 cooling Methods 0.000 description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- 239000011572 manganese Substances 0.000 description 13
- 230000037048 polymerization activity Effects 0.000 description 13
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 12
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 12
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 12
- 239000004952 Polyamide Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 12
- 229920000092 linear low density polyethylene Polymers 0.000 description 12
- 239000004707 linear low-density polyethylene Substances 0.000 description 12
- 238000010526 radical polymerization reaction Methods 0.000 description 12
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 238000003756 stirring Methods 0.000 description 11
- 229920002554 vinyl polymer Polymers 0.000 description 11
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 10
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 229910052698 phosphorus Inorganic materials 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 10
- 238000002360 preparation method Methods 0.000 description 10
- 238000000576 coating method Methods 0.000 description 9
- 238000004132 cross linking Methods 0.000 description 9
- 238000005227 gel permeation chromatography Methods 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 239000000758 substrate Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 8
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 8
- 239000011574 phosphorus Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 7
- 239000004743 Polypropylene Substances 0.000 description 7
- 238000002441 X-ray diffraction Methods 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 238000000071 blow moulding Methods 0.000 description 7
- 125000005842 heteroatom Chemical group 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 238000009616 inductively coupled plasma Methods 0.000 description 7
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 7
- 229920000573 polyethylene Polymers 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 125000005234 alkyl aluminium group Chemical group 0.000 description 6
- 238000011088 calibration curve Methods 0.000 description 6
- 238000009826 distribution Methods 0.000 description 6
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- 229920006122 polyamide resin Polymers 0.000 description 6
- 229920001225 polyester resin Polymers 0.000 description 6
- 239000004645 polyester resin Substances 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- 229920005604 random copolymer Polymers 0.000 description 6
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 6
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 5
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 239000004793 Polystyrene Substances 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000007769 metal material Substances 0.000 description 5
- 150000002902 organometallic compounds Chemical class 0.000 description 5
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 229910052717 sulfur Inorganic materials 0.000 description 5
- 238000007740 vapor deposition Methods 0.000 description 5
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N butadiene group Chemical group C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 4
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- 238000012360 testing method Methods 0.000 description 4
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- QIRNGVVZBINFMX-UHFFFAOYSA-N 2-allylphenol Chemical compound OC1=CC=CC=C1CC=C QIRNGVVZBINFMX-UHFFFAOYSA-N 0.000 description 3
- FCZHJHKCOZGQJZ-UHFFFAOYSA-N 2-oct-7-enyloxirane Chemical compound C=CCCCCCCC1CO1 FCZHJHKCOZGQJZ-UHFFFAOYSA-N 0.000 description 3
- SLJFKNONPLNAPF-UHFFFAOYSA-N 3-Vinyl-7-oxabicyclo[4.1.0]heptane Chemical compound C1C(C=C)CCC2OC21 SLJFKNONPLNAPF-UHFFFAOYSA-N 0.000 description 3
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
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- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
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- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 3
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- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 3
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- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 3
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- 101100294102 Caenorhabditis elegans nhr-2 gene Proteins 0.000 description 2
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- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 244000061458 Solanum melongena Species 0.000 description 2
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- 125000004018 acid anhydride group Chemical group 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
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Images
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Description
本発明は、極性基含有オレフィン共重合体とオレフィン系樹脂とを含むオレフィン系樹脂組成物、並びにそれを用いた積層体に関し、より詳しくは、特定の極性基を含有した極性基含有オレフィン共重合体と特定範囲の融点を有したオレフィン系樹脂とを規定の割合で含有させたオレフィン系樹脂組成物であって、各種の基材材料に対し格段に優れた接着性能を有するオレフィン系樹脂組成物並びに積層体に係るものである。 The present invention relates to an olefin resin composition containing a polar group-containing olefin copolymer and an olefin resin, and a laminate using the same, and more specifically, a polar group-containing olefin copolymer containing a specific polar group. An olefin resin composition containing a coalesced olefin resin having a melting point in a specific range at a specified ratio, and having an excellent adhesion performance to various base materials Moreover, it concerns a laminated body.
オレフィン系樹脂は機械強度が高く、耐衝撃性や長期耐久性、耐薬品性、耐腐食性などに優れ、安価で、かつ成形性に優れ、更に環境問題や資源再利用性にも適合している為、産業用資材として重用され、例えば、射出成形、押出成形、吹込成形などによって、フィルム、積層体、容器、ブロー瓶などに成形されて、広範囲な用途に使用されている。更には、エチレン−ビニルアルコール共重合体(EVOH)やアルミニウム箔などのガス遮断性材料などの基材と積層することにより、上記特性に加えてガス遮断性などの性質を付加させることができ、高機能の包装用材料や容器とすることが可能となる。 Olefin resins have high mechanical strength, excellent impact resistance, long-term durability, chemical resistance, corrosion resistance, etc., are inexpensive, have excellent moldability, and are compatible with environmental issues and resource reusability. Therefore, it is used as an industrial material and is formed into a film, a laminate, a container, a blow bottle, etc. by, for example, injection molding, extrusion molding, blow molding, etc., and used for a wide range of applications. Furthermore, by laminating with a base material such as a gas barrier material such as ethylene-vinyl alcohol copolymer (EVOH) or aluminum foil, in addition to the above properties, properties such as gas barrier properties can be added, High-performance packaging materials and containers can be obtained.
しかし、オレフィン系樹脂は非極性であり、積層材料に使用するに際しては、他の合成樹脂、金属、木材などの異種材料への接着強度が極めて低いか、接着しないという欠点がある。 However, olefinic resins are non-polar, and when used in laminated materials, they have the disadvantage that their adhesion strength to other materials such as other synthetic resins, metals, and wood is extremely low or not bonded.
そこで、異種材料との接着性を向上させるために、有機過酸化物を用いて極性基含有モノマーをオレフィン系樹脂にグラフトする方法が広く行われている(例えば、特許文献1を参照)。しかし、この方法では、グラフト化反応と並行してオレフィン系樹脂分子鎖同士の分子間架橋、及びオレフィン系樹脂分子鎖の分子鎖切断などが発生するため、グラフト変性物にオレフィン系樹脂の優れた物性が維持されないという問題が発生する。例えば、分子間架橋によって不要な長鎖分岐が導入されることで溶融粘度の上昇や分子量分布の広域化が発生し、接着性や成形性に悪影響を及ぼす。また、分子鎖切断によってオレフィン系樹脂の低分子量成分が増加することにより、成形加工時に目ヤニや発煙が発生するといった問題点を呈している。 Therefore, in order to improve adhesion with different materials, a method of grafting a polar group-containing monomer onto an olefin resin using an organic peroxide has been widely performed (for example, see Patent Document 1). However, this method causes intermolecular crosslinking between olefin resin molecular chains and molecular chain scission of olefin resin molecular chains in parallel with the grafting reaction. The problem that physical properties are not maintained occurs. For example, unnecessary long chain branching is introduced by intermolecular crosslinking, resulting in an increase in melt viscosity and broadening of the molecular weight distribution, which adversely affects adhesiveness and moldability. Further, the increase in the low molecular weight component of the olefin resin due to the molecular chain breakage presents the problem of causing eye strain and fuming during molding.
極性基含有オレフィン共重合体中の極性基含有量を高めることにより、極性の高い異種材料との接着性を上昇させられるが、グラフト変性によって多量の極性基含有モノマーをオレフィン系樹脂にグラフトすることは容易ではない。極性基含有モノマーの含有量を増やす方法として、例えば、グラフト変性に供する極性基含有モノマー量、及び有機過酸化物量を増やす方法が考えられる。その方法を用いた場合、オレフィン系樹脂の更なる分子間架橋や分子鎖切断につながり、機械物性、耐衝撃性、長期耐久性、成形性等の物性が損なわれる。また、オレフィン系樹脂中に残留する未反応の極性基含有モノマーや有機過酸化物の分解物の量が増加し、オレフィン系樹脂の劣化を早めたり、不快な臭気を発生させたりするという不具合も発生する。そのため、オレフィン系樹脂中の極性基含有モノマーの含量を高めようとしても、自ずと限界があった。 By increasing the polar group content in the polar group-containing olefin copolymer, the adhesiveness with different polar materials can be increased, but a large amount of polar group-containing monomer can be grafted onto the olefin resin by graft modification. Is not easy. As a method for increasing the content of the polar group-containing monomer, for example, a method for increasing the amount of the polar group-containing monomer used for graft modification and the amount of the organic peroxide can be considered. When this method is used, it leads to further intermolecular crosslinking and molecular chain breakage of the olefin resin, and physical properties such as mechanical properties, impact resistance, long-term durability and moldability are impaired. In addition, the amount of unreacted polar group-containing monomers and organic peroxide decomposition products remaining in the olefin resin increases, leading to an accelerated deterioration of the olefin resin and an unpleasant odor. Occur. Therefore, there has been a limit to increase the content of the polar group-containing monomer in the olefin resin.
ところで、オレフィン系樹脂同士の分子間架橋やゲル化及び分子鎖の切断を生じさせずに、オレフィン系樹脂中に極性基含有モノマーを含量せしめる手段として、高圧ラジカル法重合プロセスを用いてエチレンと極性基含有モノマーとを共重合させ、極性基含有オレフィン共重合体を得る方法も開示されている(特許文献2〜4を参照)。なお、高圧ラジカル法重合プロセスを用いて極性基を導入した極性基含有オレフィン共重合体の分子構造例を図1(a)に示すが、この方法によれば、グラフト変性によって発生する問題点は解決され、極性基含有オレフィン共重合体中の極性基含有モノマーの含有量をグラフト変性と比較して高めることが可能である。しかし、重合プロセスが高圧ラジカル法であるため、得られた極性基含有オレフィン共重合体は多くの長鎖分岐及び短鎖分岐を不規則に持つ分子構造となる。このために、遷移金属触媒を用いて重合される極性基含有オレフィン共重合体と比較して、低弾性率かつ機械物性の低い極性基含有オレフィン共重合体しか得られず、高強度が要求される用途への応用範囲は限定的であった。 By the way, as a means of incorporating polar group-containing monomers into olefinic resins without causing intermolecular crosslinking or gelation and molecular chain scission between olefinic resins, high pressure radical polymerization is used to polarize ethylene and polar groups. A method of copolymerizing a group-containing monomer to obtain a polar group-containing olefin copolymer is also disclosed (see Patent Documents 2 to 4). In addition, although the molecular structure example of the polar group containing olefin copolymer which introduce | transduced the polar group using the high pressure radical polymerization process is shown in FIG. 1 (a), the problem which generate | occur | produces by graft modification according to this method is As a result, it is possible to increase the content of the polar group-containing monomer in the polar group-containing olefin copolymer as compared with graft modification. However, since the polymerization process is a high-pressure radical method, the obtained polar group-containing olefin copolymer has a molecular structure having many long-chain branches and short-chain branches irregularly. For this reason, only a polar group-containing olefin copolymer having a low elastic modulus and low mechanical properties is obtained as compared with a polar group-containing olefin copolymer polymerized using a transition metal catalyst, and high strength is required. The range of application to the use is limited.
一方、従来一般に用いられているメタロセン触媒を用いて、エチレンと極性基含有モノマーとを共重合させようとすると、触媒重合活性が低下し重合し難いとされていたが、近年、特定のリガンドが遷移金属に配位した触媒の存在下で極性基含有オレフィン共重合体を重合する方法が提案されている(特許文献5〜8を参照)。これらの方法によれば、高圧ラジカル法プロセスで得られる極性基含有オレフィン共重合体と比較して高い弾性率と機械強度を有し、極性基含有量を高めることが可能だが(なお、遷移金属触媒を用いて重合された極性基含有オレフィン共重合体の分子構造のイメージ図を図1(b)(c)に示す。)、これらの文献に記載の方法は主にメチルアクリレートやエチルアクリレートといったアクリレート基を含むモノマーや、酢酸ビニルといった特定の極性基含有モノマーとエチレンもしくはα−オレフィンとの共重合体に主眼を置いており、これらの官能基を有する極性基含有オレフィン共重合体は極性の高い異種材料との接着性が十分ではない。また、極性の高い異種材料との具体的な接着性能についても触れられておらず、接着性能を目的とした、特定の極性基含有オレフィン共重合体としての使用は開示されていない。 On the other hand, when a conventional metallocene catalyst is used to copolymerize ethylene and a polar group-containing monomer, it has been said that catalytic polymerization activity is reduced and polymerization is difficult. A method of polymerizing a polar group-containing olefin copolymer in the presence of a catalyst coordinated to a transition metal has been proposed (see Patent Documents 5 to 8). According to these methods, although it has a high elastic modulus and mechanical strength compared with the polar group-containing olefin copolymer obtained by the high-pressure radical process, it is possible to increase the polar group content. 1 (b) and 1 (c) show image diagrams of the molecular structure of the polar group-containing olefin copolymer polymerized using a catalyst.) The methods described in these documents are mainly acrylates such as methyl acrylate and ethyl acrylate. The main focus is on a monomer containing a group and a copolymer of a specific polar group-containing monomer such as vinyl acetate and ethylene or α-olefin, and the polar group-containing olefin copolymer having these functional groups is highly polar. Adhesiveness with dissimilar materials is not sufficient. In addition, specific adhesion performance with different polar materials is not mentioned, and use as a specific polar group-containing olefin copolymer for the purpose of adhesion performance is not disclosed.
一方、一般に、極性の高い異種材料と優れた接着性を発現させることが可能な極性基として、エポキシ基が知られているが、通常の触媒重合法では、エポキシ基含有コモノマーを共重合するのは困難であり、現状、主に市販化されているエポキシ基を含んだ極性オレフィン共重合体は高圧ラジカル重合プロセスによるものである。
なお、高圧ラジカル法重合プロセスを用いずに重合された極性基含有オレフィン共重合体の例としては、いわゆるマスキング法と呼ばれる、特定のメタロセン系触媒及び十分な量の有機アルミニウム(極性基含有モノマーと等モル以上)の存在下で重合する製法発明の中に、1,2−epoxy−9−deceneとエチレン、及び1−ブテンを共重合させた極性基含有オレフィン共重合体が示されている(特許文献9を参照)。しかし、この発明によると、極性基含有オレフィンの共重合に際し、多量の有機アルミニウムを必要とし、製造コストが高くならざるを得ない。また、多量の有機アルミニウムは不純物として極性基含有オレフィン共重合体中に存在する事となり、機械物性の低下や変色、劣化の促進を引き起こし、これを除去するにはコストアップにつながる。更に発明の効果は、主として高い重合活性で極性基含有オレフィン共重合体を製造することであり、極性の高い異種材料との具体的な接着性能について触れられていない。しかもこの特許文献には、極性基含有オレフィン共重合体が極性の高い異種材料と十分な接着性を得るために必要な樹脂物性についても全く触れられておらず、高い接着性能を目的とした極性基含有オレフィン共重合体としての使用は開示されていない。
On the other hand, an epoxy group is generally known as a polar group capable of exhibiting excellent adhesiveness with a heterogeneous material having a high polarity. However, in an ordinary catalytic polymerization method, an epoxy group-containing comonomer is copolymerized. At present, polar olefin copolymers containing epoxy groups that are commercially available mainly are produced by a high-pressure radical polymerization process.
In addition, as an example of the polar group-containing olefin copolymer polymerized without using the high-pressure radical polymerization process, a so-called masking method called a specific metallocene catalyst and a sufficient amount of organic aluminum (with a polar group-containing monomer) In the process invention that polymerizes in the presence of equimolar or more), a polar group-containing olefin copolymer obtained by copolymerizing 1,2-epoxy-9-decene, ethylene, and 1-butene is shown ( (See Patent Document 9). However, according to the present invention, a large amount of organoaluminum is required for copolymerization of the polar group-containing olefin, and the production cost must be increased. In addition, a large amount of organoaluminum is present in the polar group-containing olefin copolymer as an impurity, causing deterioration of mechanical properties, discoloration, and promotion of deterioration, and removing this leads to an increase in cost. Furthermore, the effect of the invention is mainly to produce a polar group-containing olefin copolymer with high polymerization activity, and there is no mention of specific adhesion performance with different polar materials. Moreover, this patent document does not mention at all the resin physical properties necessary for the polar group-containing olefin copolymer to obtain sufficient adhesiveness with different polar materials, and the polarity is intended for high adhesive performance. Use as a group-containing olefin copolymer is not disclosed.
遷移金属触媒の存在下に重合される極性基含有オレフィン共重合体の接着性を向上させる手法として、極性基含有オレフィン共重合体に含有されるエポキシ基含有量を高める方法が考えられる。しかし、重合に供するエポキシ基含有モノマーの量を増加させる等の方法により共重合体中のエポキシ基含有量を高めた場合、接着性の向上は見込まれるものの、エポキシ基同士の自己反応も発生しやすくなる。極性基含有オレフィン共重合体中のエポキシ基同士が自己反応する事により、分子鎖架橋や過度の架橋によるゲル化が進行し、極性基含有オレフィン共重合体が有している、優れた機械物性や耐衝撃性、長期耐久性等が低下する上、溶融粘度の上昇による成形性の低下も起こる。その為、極性基含有オレフィン共重合体中のエポキシ基含有量を高める事による接着性能の向上策は、機械物性等との両立が困難となる問題点を抱えている。 As a technique for improving the adhesiveness of the polar group-containing olefin copolymer that is polymerized in the presence of the transition metal catalyst, a method for increasing the epoxy group content contained in the polar group-containing olefin copolymer is conceivable. However, when the epoxy group content in the copolymer is increased by a method such as increasing the amount of the epoxy group-containing monomer to be used for polymerization, an improvement in adhesion is expected, but self-reaction between epoxy groups also occurs. It becomes easy. Due to self-reaction of the epoxy groups in the polar group-containing olefin copolymer, gelation by molecular chain crosslinking or excessive crosslinking proceeds, and the excellent physical properties possessed by the polar group-containing olefin copolymer In addition, the impact resistance, long-term durability, and the like are lowered, and the moldability is lowered due to an increase in melt viscosity. Therefore, the measure for improving the adhesion performance by increasing the epoxy group content in the polar group-containing olefin copolymer has a problem that it is difficult to achieve compatibility with mechanical properties and the like.
ところで、特許文献2〜特許文献9では、極性基含有オレフィン共重合体や、極性基含有オレフィン共重合体の製造方法、さらには特定の基材との接着性については触れられているものの、極性基含有オレフィン共重合体にオレフィン系樹脂をブレンドした場合の具体的な性能、例えば接着性等の物性についてはなんら言及されていない。 By the way, in patent document 2-patent document 9, although polar group containing olefin copolymer, the manufacturing method of polar group containing olefin copolymer, and also adhesiveness with a specific base material are mentioned, polar No particular mention is made of physical properties such as adhesion when the olefin resin is blended with the group-containing olefin copolymer.
以上の従来法を鑑みると、オレフィン共重合体への極性基の導入方法である、グラフト変性、高圧ラジカル法重合プロセス、多量の有機アルミニウムを用いる方法などのそれぞれの問題点を内包する、いずれの方法にもよらずに製造されるエポキシ基を含んだ極性基含有オレフィン共重合体を構成成分として含み、極性基含有オレフィン共重合体中のエポキシ基含有量を高める手法を用いることなく、接着性能をより向上させる方法の開発が望まれていると言える。 In view of the above conventional methods, any method including a method of introducing a polar group into an olefin copolymer, such as graft modification, a high-pressure radical polymerization process, and a method using a large amount of organoaluminum, Adhesive performance without using a method to increase the epoxy group content in the polar group-containing olefin copolymer, including a polar group-containing olefin copolymer containing an epoxy group, which is produced regardless of the method. It can be said that development of a method for improving the quality is desired.
本発明は、背景技術として前述した従来の各問題点に鑑み、それぞれの問題点を内包する、従来のいずれの方法にもよらずに、簡易で効率の良い重合法により製造された、直鎖状の分子構造を有し、かつランダム共重合体である極性基含有オレフィン共重合体を含むオレフィン系樹脂組成物を提案するものであって、極性基含有オレフィン共重合体の有する優れた機械物性、耐衝撃性、長期耐久性、成形性等の維持と異種材料との接着性の向上を両立させる事を目的とし、極性基含有オレフィン共重合体を含む樹脂組成物の提供を発明の課題とするものである。 In view of the conventional problems described above as the background art, the present invention incorporates the respective problems, and does not depend on any conventional method, and is produced by a simple and efficient polymerization method. Olefin-based resin composition comprising a polar group-containing olefin copolymer that has a molecular structure and a random copolymer, and has excellent mechanical properties possessed by the polar group-containing olefin copolymer It is an object of the invention to provide a resin composition containing a polar group-containing olefin copolymer for the purpose of achieving both improvement in impact resistance, long-term durability, moldability, etc. and improvement in adhesion with different materials. To do.
本発明者らは上記課題を解決する為に鋭意検討した結果、特定の分子鎖構造を持った極性基含有オレフィン共重合体に対し、特定範囲の融点を有したオレフィン系樹脂を規定の配合割合でブレンドする事により極性基含有オレフィン共重合体の優れた機械物性、耐衝撃性等を維持しつつ、接着性能を向上させることを見い出した。本発明によれば、特定範囲の融点を有したオレフィン系樹脂を極性基含有オレフィン共重合体にブレンドする事によって、極性基含有オレフィン共重合体を単独で用いる場合に比べて、異種材料との接着性能を飛躍的に向上させられ、かつ、オレフィン系樹脂組成物中のエポキシ基含量を低く抑えられる為、エポキシ基同士の自己反応による分子鎖の架橋やゲル化、それに伴う機械物性や耐衝撃性、成形性等を損なう恐れも回避する事もできる。 As a result of intensive studies to solve the above problems, the present inventors have determined that the olefin resin having a specific range of melting point is a specified blending ratio with respect to a polar group-containing olefin copolymer having a specific molecular chain structure. It has been found that the adhesion performance is improved while maintaining the excellent mechanical properties, impact resistance, etc. of the polar group-containing olefin copolymer by blending with. According to the present invention, by blending an olefin resin having a melting point in a specific range with a polar group-containing olefin copolymer, compared with the case where the polar group-containing olefin copolymer is used alone, Adhesion performance can be dramatically improved and the epoxy group content in the olefin-based resin composition can be kept low. Crosslinking and gelation of molecular chains due to self-reaction of epoxy groups, resulting in mechanical properties and impact resistance. The possibility of impairing properties and moldability can also be avoided.
本発明の目的は、極性基含有オレフィン共重合体に特定範囲の融点を有するオレフィン系樹脂を規定の配合割合でブレンドする事により、極性基含有オレフィン共重合体単独で用いるよりも異種材料に対する接着性能を向上させた、オレフィン系樹脂組成物を提供する事である。
オレフィン系樹脂組成物の構成成分としては、エポキシ基含有モノマーを重合することで得られる特定の極性基含有オレフィン共重合体を主要成分として必須で含み、かつ、特定範囲の融点を有したオレフィン系樹脂がさらに、規定の組成比率範囲で混合されている事が必要である。それによって、異種材料との接着性が飛躍的に向上され、優れた接着性能を有するオレフィン系樹脂組成物の製造が可能となり、積層体へ応用して顕著な効能を示すことができる。
The object of the present invention is to blend an olefin resin having a melting point in a specific range with a polar group-containing olefin copolymer at a specified blending ratio, thereby adhering to different materials rather than using the polar group-containing olefin copolymer alone. It is to provide an olefin resin composition with improved performance.
As a constituent component of the olefin-based resin composition, an olefin-based resin that contains a specific polar group-containing olefin copolymer obtained by polymerizing an epoxy group-containing monomer as a main component and has a melting point in a specific range. Further, it is necessary that the resin is mixed in a specified composition ratio range. As a result, the adhesion with different materials is dramatically improved, and an olefin-based resin composition having excellent adhesion performance can be produced, and can exhibit remarkable effects when applied to a laminate.
本発明は、エチレン及び/又は炭素数3〜20のα−オレフィンと、エポキシ基を含む極性基含有モノマーとを、遷移金属触媒の存在下に共重合することで得られる極性基含有オレフィン共重合体(A)と、示差走査型熱量測定(DSC)により測定される吸収曲線の最大ピーク位置の温度で表される融点が、30〜124℃であることを特徴とするオレフィン系樹脂(B)とを含むオレフィン系樹脂組成物(C)であって、オレフィン系樹脂(B)の配合量が極性基含有オレフィン共重合体(A)100重量部に対し、1〜99,900重量部であることを特徴とするオレフィン系樹脂組成物を基本発明(第1の発明)とする。 The present invention provides a polar group-containing olefin copolymer obtained by copolymerizing ethylene and / or an α-olefin having 3 to 20 carbon atoms and a polar group-containing monomer containing an epoxy group in the presence of a transition metal catalyst. Olefin resin (B), characterized in that the melting point represented by the temperature of the maximum peak position of the absorption curve measured by differential scanning calorimetry (DSC) is 30 to 124 ° C. The amount of the olefin resin (B) is 1 to 99,900 parts by weight with respect to 100 parts by weight of the polar group-containing olefin copolymer (A). The olefin resin composition characterized by the above is defined as a basic invention (first invention).
本発明の基本発明に追従する実施態様発明である、下位の各発明を順次記載すると、第2の発明は、該エポキシ基を含む極性基含有モノマーが、下記構造式(I)または下記構造式(II)で表されるエポキシ基を含む極性基含有モノマーであることを特徴とする第1の発明におけるオレフィン系樹脂組成物である。
構造式(I)
The subordinate inventions, which are embodiment inventions that follow the basic invention of the present invention, will be described in order. The second invention is that the polar group-containing monomer containing the epoxy group is represented by the following structural formula (I) or the following structural formula: It is a polar group-containing monomer containing an epoxy group represented by (II).
Structural formula (I)
特定の官能基:エポキシ基を必須で含み、炭素原子、酸素原子、水素原子からなる分子構造を有した基)
構造式(II)
Specific functional group: a group that contains an epoxy group as essential and has a molecular structure consisting of carbon, oxygen, and hydrogen)
Structural formula (II)
特定の官能基:エポキシ基を必須で含み、炭素原子、酸素原子、水素原子からなる分子構造を有した基)
Specific functional group: a group that contains an epoxy group as essential and has a molecular structure consisting of carbon, oxygen, and hydrogen)
本発明の第3の発明は、該極性基含有オレフィン共重合体(A)における、エチレン又は炭素数3〜20のα−オレフィンに由来する構造単位量が99.999〜80mol%、エポキシ基を含む極性基含有モノマーに由来する構造単位量が20〜0.001mol%であることを特徴とする第1又は第2の発明におけるオレフィン系樹脂組成物である。 3rd invention of this invention is 99.999-80 mol% of structural unit amounts derived from ethylene or a C3-C20 alpha olefin in this polar group containing olefin copolymer (A), epoxy group. The amount of structural units derived from the polar group-containing monomer is 20 to 0.001 mol%, which is the olefin-based resin composition in the first or second invention.
本発明の第4の発明は、オレフィン系樹脂(B)が、エチレン及び/又は炭素数3〜20のα−オレフィンから選ばれるモノマーを重合する事で得られる単独重合体及び/又は共重合体であることを特徴とする、第1〜第3の発明におけるオレフィン系樹脂組成物である。 The fourth invention of the present invention is a homopolymer and / or copolymer obtained by polymerizing a monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms in the olefin resin (B). It is an olefin resin composition in the 1st-3rd invention characterized by being.
本発明の第5の発明は、極性基含有オレフィン共重合体(A)の、示差走査型熱量測定(DSC)により測定される吸収曲線の最大ピーク位置の温度で表される融点が、50℃〜140℃の範囲であることを特徴とする、第1〜第4の発明におけるオレフィン系樹脂組成物である。 According to a fifth aspect of the present invention, the polar group-containing olefin copolymer (A) has a melting point represented by the temperature at the maximum peak position of an absorption curve measured by differential scanning calorimetry (DSC) of 50 ° C. It is the range of -140 degreeC, It is the olefin resin composition in the 1st-4th invention characterized by the above-mentioned.
本発明の第6の発明は、極性基含有オレフィン共重合体(A)が、キレート性配位子を有する第5〜11族金属の遷移金属触媒の存在下に重合されたことを特徴とする、第1〜第5の発明におけるオレフィン系樹脂組成物である。 The sixth invention of the present invention is characterized in that the polar group-containing olefin copolymer (A) is polymerized in the presence of a transition metal catalyst of a Group 5-11 metal having a chelating ligand. The olefin-based resin composition in the first to fifth inventions.
本発明の第7の発明は、極性基含有オレフィン共重合体(A)が、パラジウム又はニッケル金属にトリアリールホスフィン又はトリアリールアルシン化合物が配位した遷移金属触媒の存在下に重合されたことを特徴とする、第1〜第6の発明におけるオレフィン系樹脂組成物である。 The seventh invention of the present invention is that the polar group-containing olefin copolymer (A) is polymerized in the presence of a transition metal catalyst in which a triarylphosphine or a triarylarsine compound is coordinated to palladium or nickel metal. The olefin-based resin composition according to any one of the first to sixth inventions.
本発明の第8の発明は、第1〜第7の発明におけるオレフィン系樹脂組成物からなる層と、基材層とを少なくとも含む積層体である。 The eighth invention of the present invention is a laminate including at least a layer made of the olefin-based resin composition in the first to seventh inventions and a base material layer.
本発明の第9の発明は、基材層が、オレフィン系樹脂、極性の高い熱可塑性樹脂、金属、無機酸化物の蒸着フィルム、紙類、セロファン、織布、不織布から選ばれることを特徴とする、第8の発明における積層体である。 The ninth invention of the present invention is characterized in that the base material layer is selected from olefin resins, highly polar thermoplastic resins, metals, vapor-deposited films of inorganic oxides, papers, cellophane, woven fabric, and non-woven fabric. This is the laminate in the eighth invention.
本発明の第10の発明は、基材層が、基材層が、ポリアミド系樹脂又はフッ素系樹脂であることを特徴とする、第9の発明における積層体である。 A tenth aspect of the present invention is the laminate according to the ninth aspect, wherein the base material layer is a polyamide resin or a fluorine resin.
なお、本発明は、極性基含有オレフィン共重合体(A)に対し、特定範囲の融点を有したオレフィン系樹脂(B)を規定の組成比率でブレンドする事により、極性基含有オレフィン共重合体(A)単独で用いた場合よりも接着性能が向上し、格段に優れた接着性能を有するオレフィン系樹脂組成物(C)を提供するものであり、かかる組成物は従来の特許文献からは窺えない。 In the present invention, the polar group-containing olefin copolymer (A) is blended at a specified composition ratio with an olefin resin (B) having a melting point in a specific range with respect to the polar group-containing olefin copolymer (A). (A) It provides an olefin resin composition (C) having improved adhesion performance and much better adhesion performance than the case where it is used alone. Absent.
本発明のオレフィン系樹脂組成物は、簡易で効率の良い重合法により製造された、特定の分子構造を有する極性基含有オレフィン共重合体と、特定のオレフィン系樹脂とを規定の配合比率で混合することにより、極性基含有オレフィン共重合体単独で用いた場合よりも接着性が向上され、他の基材との高い接着性を有しながら、経済的にも有利なオレフィン系樹脂組成物であり、工業的に有用な積層体および複合化製品の製造を可能にした。なお、かかる顕著な効果は、後述する本発明の各実施例のデータ及び各実施例と各比較例との対照により実証されている。本発明による極性基含有オレフィン共重合体とオレフィン系樹脂とを規定の配合比率で混合したオレフィン系樹脂組成物は各種の極性の高い基材との優れた接着性を有し、さまざまな用途、例えば、押出成形、吹込成形などによって、多層フィルム、多層ブロー瓶などに成形され、広範囲な用途に使用可能である。 The olefin resin composition of the present invention comprises a polar group-containing olefin copolymer having a specific molecular structure produced by a simple and efficient polymerization method and a specific olefin resin mixed at a specified blending ratio. By using the olefin-based resin composition, the adhesiveness is improved as compared with the case where the polar group-containing olefin copolymer is used alone, and the adhesive property is economically advantageous while having high adhesiveness with other base materials. And made it possible to produce industrially useful laminates and composite products. Such remarkable effects are verified by the data of each example of the present invention described later and the comparison between each example and each comparative example. The olefin-based resin composition obtained by mixing the polar group-containing olefin copolymer and the olefin-based resin according to the present invention at a specified blending ratio has excellent adhesiveness with various highly polar substrates, and various uses. For example, it can be formed into a multilayer film, a multilayer blow bottle or the like by extrusion molding, blow molding or the like, and can be used for a wide range of applications.
以下においては、本発明のオレフィン系樹脂組成物(C)、及び極性基含有オレフィン共重合体(A)、オレフィン系重合体(B)について、更には、それらの製造方法並びにその組成物を用いた積層体について、項目毎に具体的かつ詳細に説明する。 In the following, for the olefin resin composition (C) of the present invention, the polar group-containing olefin copolymer (A), and the olefin polymer (B), those production methods and compositions thereof are used. The laminated body will be described specifically and in detail for each item.
〔I〕極性基含有オレフィン共重合体(A)
(1)極性基含有オレフィン共重合体(A)の基本的な特徴
本発明における主要成分である、極性基含有オレフィン共重合体(A)は、エチレン又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとの共重合体との共重合体であって、該モノマー単位がランダムに共重合したランダム共重合体であり、かつ分子構造が実質的に直鎖状の共重合体である。なお、極性基含有オレフィン共重合体(A)の分子構造や製造方法は、本発明の関連発明である、特願2013−67402に記載の極性基含有オレフィン共重合体と、基本的には同一である。
[I] Polar group-containing olefin copolymer (A)
(1) Basic features of polar group-containing olefin copolymer (A) The polar group-containing olefin copolymer (A), which is the main component in the present invention, is ethylene or an α-olefin having 3 to 20 carbon atoms. A copolymer with a copolymer with an epoxy group-containing monomer, which is a random copolymer obtained by random copolymerization of the monomer units, and a substantially linear copolymer having a molecular structure. is there. The molecular structure and production method of the polar group-containing olefin copolymer (A) are basically the same as those of the polar group-containing olefin copolymer described in Japanese Patent Application No. 2013-67402, which is a related invention of the present invention. It is.
エチレン又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとを、共重合することで得られる極性基含有オレフィン共重合体は、グラフト変性や高圧ラジカル法重合その他前述した重合法において既に公知のものであるが、本発明においては、かかる公知の極性基含有オレフィン共重合体に対して、遷移金属の存在下に重合されたランダム共重合体であって、その分子構造が実質的に直鎖状であるという要件その他を備えており、これは、公知の極性基含有オレフィン共重合体とは顕著に異なるものである。 A polar group-containing olefin copolymer obtained by copolymerizing ethylene or an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer has already been used in graft modification, high-pressure radical polymerization and other polymerization methods described above. Although known, in the present invention, the known polar group-containing olefin copolymer is a random copolymer polymerized in the presence of a transition metal, and the molecular structure is substantially the same. It has the requirement of being linear, and the like, which is significantly different from known polar group-containing olefin copolymers.
本発明に関わる極性基含有オレフィン共重合体(A)は、エチレン及び/又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとを、遷移金属触媒(第2〜3の発明に示される)の存在下に重合することで得られることを特徴とする。重合に供されるエチレン又は炭素数3〜20のα−オレフィンは特に限定されないが、好ましくは、エチレンを必須で含み、必要に応じて炭素数3〜20のα−オレフィンをさらに含んでも良い。重合に供されるエチレン又は炭素数3〜20のα−オレフィンは単独で用いても良いが、2種類以上を用いても良い。また、本発明の趣旨を逸脱しない範囲においてならば、その他の極性基を含有しないモノマーをさらに重合に供しても良い。エチレン及び/又はα−オレフィンに由来する構造単位の割合は、通常であれば80〜99.999mol%、好ましくは85〜99.99mol%、更に好ましくは90〜99.98mol%、より好適には95〜99.97mol%の範囲から選択されることが望ましい。 The polar group-containing olefin copolymer (A) according to the present invention comprises ethylene and / or an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer (shown in the second to third inventions). It is obtained by polymerizing in the presence of The ethylene or α-olefin having 3 to 20 carbon atoms to be used for polymerization is not particularly limited, but preferably contains ethylene in an essential manner and may further contain an α-olefin having 3 to 20 carbon atoms as necessary. Ethylene or α-olefin having 3 to 20 carbon atoms used for polymerization may be used alone, or two or more kinds may be used. Further, other monomers not containing a polar group may be further subjected to polymerization as long as they do not depart from the spirit of the present invention. The proportion of structural units derived from ethylene and / or α-olefin is usually 80 to 99.999 mol%, preferably 85 to 99.99 mol%, more preferably 90 to 99.98 mol%, and more preferably. It is desirable to select from the range of 95 to 99.97 mol%.
(2)α−オレフィン
本発明に関わるα−オレフィンは構造式:CH2=CHR18で表される、炭素数3〜20のα−オレフィンである(R18は炭素数1〜18の炭化水素基であり、直鎖構造であっても分岐を有していてもよい)。より好ましくは、炭素数3〜12のα−オレフィンであり、さらに好ましくは、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、1−デセン、3−メチル−1−ブテン、4−メチル−1−ペンテンから選択されるα−オレフィンであり、より好適には、プロピレン、1−ブテン、1−ヘキセン、1−オクテンから選択されるα−オレフィンである。重合に供するα−オレフィンは単独でも良いし、2種以上であっても構わない。
(2) α-Olefin The α-olefin according to the present invention is an α-olefin having 3 to 20 carbon atoms represented by the structural formula: CH 2 = CHR 18 (R 18 is a hydrocarbon having 1 to 18 carbon atoms). Group, which may have a straight chain structure or a branched structure). More preferably, it is an α-olefin having 3 to 12 carbon atoms, more preferably propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 3-methyl-1-butene, An α-olefin selected from 4-methyl-1-pentene, more preferably an α-olefin selected from propylene, 1-butene, 1-hexene and 1-octene. The α-olefin to be used for polymerization may be used alone or in combination of two or more.
(3)極性基を含有しないモノマー
本発明における極性基を含有しないモノマーは、分子構造中に炭素−炭素二重結合を1つ以上有するモノマーであり、かつ、分子を構成する元素が炭素と水素のみであれば限定されず、例えば、ジエン、トリエン、芳香族ビニルモノマー、環状オレフィン等が挙げられ、好ましくは、ブタジエン、イソプレン、スチレン、ビニルシクロヘキサン、シクロヘキセン、ビニルノルボルネン、ノルボルネンである。
(3) Monomer not containing a polar group The monomer not containing a polar group in the present invention is a monomer having one or more carbon-carbon double bonds in the molecular structure, and the elements constituting the molecule are carbon and hydrogen. If it is only, it will not limit, For example, a diene, a triene, an aromatic vinyl monomer, a cyclic olefin etc. are mentioned, Preferably, it is a butadiene, isoprene, styrene, vinylcyclohexane, cyclohexene, vinyl norbornene, norbornene.
(4)極性基含有モノマー
本発明に関わる極性基含有モノマーは、エポキシ基を含有する必要がある。エポキシ基を持った極性基含有オレフィン共重合体を含むオレフィン系樹脂組成物であれば、ポリアミド樹脂、ポリエステル樹脂、エチレン−ビニルアルコール共重合体(EVOH)、接着性を付与したフッ素樹脂などの極性基を持った熱可塑性樹脂、及びアルミニウム、スチ−ルなどの金属材料等と積層接着することが可能となる。
(4) Polar group-containing monomer The polar group-containing monomer according to the present invention needs to contain an epoxy group. If it is an olefin resin composition containing a polar group-containing olefin copolymer having an epoxy group, polarities such as polyamide resin, polyester resin, ethylene-vinyl alcohol copolymer (EVOH), and fluororesin imparted with adhesiveness It becomes possible to laminate and adhere to a thermoplastic resin having a group and a metal material such as aluminum or steel.
本発明に関わる極性基含有モノマーは、好ましくは下記構造式(I)または構造式(II)で示されるエポキシ基を含むモノマーである。
構造式(I)
The polar group-containing monomer according to the present invention is preferably a monomer containing an epoxy group represented by the following structural formula (I) or structural formula (II).
Structural formula (I)
特定の官能基:エポキシ基を必須で含み、炭素原子、酸素原子、水素原子からなる分子構造を有した基)
構造式(II)
Specific functional group: a group that contains an epoxy group as essential and has a molecular structure consisting of carbon, oxygen, and hydrogen)
Structural formula (II)
エポキシ基含有モノマーの分子構造は特に限定されないが、遷移金属触媒存在下における共重合のしやすさや、エポキシ基含有モノマーの取扱い等を考慮すると、構造式(I)で示されるエポキシ基含有モノマーがより好ましい。更には、構造式(I)で示されるエポキシ基含有モノマーのうち、R1が水素原子または炭素数1〜10のアルキル基、R2、R3、R4はそれぞれ独立して、水素原子、炭化水素基、又はエポキシ基を含む下記の特定の官能基のうちいずれかであり、かつ、R2〜R4のいずれか1つ以上がエポキシ基を含む特定の官能基であるモノマーが、より好ましい。
(特定の官能基:エポキシ基を必須で含み、さらに、炭化水素基、カルボニル基、エーテル基のいずれかを更に必須で含む、炭素原子、酸素原子、水素原子からなる分子構造を有した基)
The molecular structure of the epoxy group-containing monomer is not particularly limited, but considering the ease of copolymerization in the presence of a transition metal catalyst and the handling of the epoxy group-containing monomer, the epoxy group-containing monomer represented by the structural formula (I) is More preferred. Furthermore, among the epoxy group-containing monomers represented by the structural formula (I), R1 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, R2, R3, and R4 are each independently a hydrogen atom, a hydrocarbon group, Or the monomer which is either the following specific functional groups containing an epoxy group, and any one or more of R2-R4 is a specific functional group containing an epoxy group is more preferable.
(Specific functional group: a group having a molecular structure composed of a carbon atom, an oxygen atom, and a hydrogen atom, which essentially includes an epoxy group and further includes any of a hydrocarbon group, a carbonyl group, and an ether group)
上記構造式(I)又は構造式(II)で示されるエポキシ基含有モノマーとしては、例えば、5−ヘキセンエポキシド、6−ヘプテンエポキシド、7−オクテンエポキシド、8−ノネンエポキシド、9−デセンエポキシド、10−ウンデセンエポキシド、12−ドデセンエポキシドなどのω−アルケニルエポキシド類、2−メチル−6−ヘプテンエポキシド、2−メチル−7−オクテンエポキシド、2−メチル−8−ノネンエポキシド、2−メチル−9−デセンエポキシド、2−メチル−10−ウンデセンエポキシドなどの分子構造内に分岐を持つω−アルケニルエポキシド類、アリルグリシジルエーテル、2−メチルアリルグリシジルエーテル、o−アリルフェノールのグリシジルエーテル、m−アリルフェノールのグリシジルエーテル、p−アリルフェノールのグリシジルエーテル等の不飽和グリシジルエーテル類、4−ヒドロキシブチル(メタ)アクリレート、アクリル酸、メタクリル酸、p−スチリルカルボン酸グリシジル、エンド−シス−ビシクロ[2,2,1]ヘプト−5−エン−2,3−ジカルボン酸、エンド−シス−ビシクロ[2,2,1]ヘプト−5−エン−2−メチル−2,3−ジカルボン酸、イタコン酸、シトラコン酸、ブテントリカルボン酸、等の不飽和カルボン酸のグリシジルエステル、エポキシヘキシルノルボルネン、エポキシシクロヘキサンノルボルネン、メチルグリシジルエーテルノルボルネン等のエポキシ基を含む環状オレフィン、その他、2−(o−ビニルフェニル)エチレンオキシド、2−(p−ビニルフェニル)エチレンオキシド、2−(o−アリルフェニル)エチレンオキシド、2−(p−アリルフェニル)エチレンオキシド、2−(o−ビニルフェニル)プロピレンオキシド、2−(p−ビニルフェニル)プロピレンオキシド、2−(o−アリルフェニル)プロピレンオキシド、2−(p−アリルフェニル)プロピレンオキシド、p−グリシジルスチレン、3,4−エポキシ−1−ブテン、3,4−エポキシ−3−メチル−1−ブテン、3,4−エポキシ−1−ペンテン、3,4−エポキシ−3−メチル−1−ペンテン、5,6−エポキシ−1−ヘキセン、ビニルシクロヘキセンモノオキシド、アリル−2,3−エポキシシクロペンチルエーテル、2,3‐エポキシ‐5‐ビニルノルボルナン、1,2−エポキシ−4−ビニルシクロヘキサン等のエポキシ基を含むモノマーを挙げる事が出来る。これらの中では特に、下記構造式で示される、1,2−エポキシ−9−デセン、4−ヒドロキシブチルアクリレートグリシジルエーテル、グリシジルメタクリレート、1,2−エポキシ−4−ビニルシクロヘキサン等が好ましい。
重合に供されるエポキシ基含有モノマーは単独でも良く、2種類以上を合わせて用いても良い。
Examples of the epoxy group-containing monomer represented by the structural formula (I) or the structural formula (II) include 5-hexene epoxide, 6-heptene epoxide, 7-octene epoxide, 8-nonene epoxide, 9-decene epoxide, Ω-alkenyl epoxides such as 10-undecene epoxide, 12-dodecene epoxide, 2-methyl-6-heptene epoxide, 2-methyl-7-octene epoxide, 2-methyl-8-nonene epoxide, 2-methyl Ω-alkenyl epoxides having a branch in the molecular structure such as -9-decene epoxide, 2-methyl-10-undecene epoxide, allyl glycidyl ether, 2-methylallyl glycidyl ether, glycidyl ether of o-allylphenol, m -Glycidyl ether of allylphenol, p -Unsaturated glycidyl ethers such as glycidyl ether of allylphenol, 4-hydroxybutyl (meth) acrylate, acrylic acid, methacrylic acid, glycidyl p-styrylcarboxylate, endo-cis-bicyclo [2,2,1] hept- 5-ene-2,3-dicarboxylic acid, endo-cis-bicyclo [2,2,1] hept-5-ene-2-methyl-2,3-dicarboxylic acid, itaconic acid, citraconic acid, butenetricarboxylic acid, Cyclic olefins containing epoxy groups such as glycidyl esters of unsaturated carboxylic acids such as epoxy hexyl norbornene, epoxy cyclohexane norbornene, methyl glycidyl ether norbornene, 2- (o-vinylphenyl) ethylene oxide, 2- (p-vinylphenyl) ) Ethylene oxide, 2- ( -Allylphenyl) ethylene oxide, 2- (p-allylphenyl) ethylene oxide, 2- (o-vinylphenyl) propylene oxide, 2- (p-vinylphenyl) propylene oxide, 2- (o-allylphenyl) propylene oxide, 2 -(P-allylphenyl) propylene oxide, p-glycidylstyrene, 3,4-epoxy-1-butene, 3,4-epoxy-3-methyl-1-butene, 3,4-epoxy-1-pentene, 3 , 4-epoxy-3-methyl-1-pentene, 5,6-epoxy-1-hexene, vinylcyclohexene monoxide, allyl-2,3-epoxycyclopentyl ether, 2,3-epoxy-5-vinylnorbornane, , 2-epoxy-4-vinylcyclohexane and other monomers containing an epoxy group It is possible to gel. Among these, 1,2-epoxy-9-decene, 4-hydroxybutyl acrylate glycidyl ether, glycidyl methacrylate, 1,2-epoxy-4-vinylcyclohexane and the like represented by the following structural formula are particularly preferable.
The epoxy group-containing monomer used for polymerization may be used alone or in combination of two or more.
エポキシ基を含む極性基含有オレフィン共重合体は、含有するエポキシ基同士の反応によって、分子鎖間架橋が起こる場合がある。本発明の主旨を逸脱しない範囲においてならば、分子鎖間架橋が起こっていても差し支えない In the polar group-containing olefin copolymer containing an epoxy group, cross-linking between molecular chains may occur due to the reaction between the contained epoxy groups. As long as it does not deviate from the gist of the present invention, intermolecular chain crosslinking may occur.
(4)極性基含有オレフィン共重合体(A)の構造単位
本発明に関わる極性基含有オレフィン共重合体の構造単位と構造単位量について説明する。
エチレン又は炭素数3〜20のα−オレフィン及びエポキシ基含有モノマー、それぞれ1分子に由来する構造を、極性基含有オレフィン共重合体中の1構造単位と定義する。そして、極性基含有オレフィン共重合体中の各構造単位の比率をmol%で表したものが構造単位量である。
(4) Structural unit of polar group-containing olefin copolymer (A) The structural unit and the structural unit amount of the polar group-containing olefin copolymer according to the present invention will be described.
A structure derived from one molecule of ethylene or an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer is defined as one structural unit in the polar group-containing olefin copolymer. And what represented the ratio of each structural unit in a polar group containing olefin copolymer in mol% is a structural unit amount.
(5)エポキシ基含有モノマーの構造単位量
これらのエポキシ基含有モノマーに由来する構造単位量は、通常20〜0.001mol%の範囲、好ましくは15〜0.01mol%の範囲、より好ましくは10〜0.02mol%の範囲、より好適には5〜0.03mol%の範囲から選択され、必ず本発明の極性基含有オレフィン共重合体に存在していることが好ましい。もし、この範囲よりエポキシ基含有モノマーに由来する構造単位量が少なければ、極性の高い異種材料との接着性が十分ではなく、この範囲より多ければ十分な機械物性が得られない。
(5) Structural Unit Amount of Epoxy Group-Containing Monomer The amount of structural unit derived from these epoxy group-containing monomers is usually in the range of 20 to 0.001 mol%, preferably in the range of 15 to 0.01 mol%, more preferably 10. It is preferably selected from the range of -0.02 mol%, more preferably from the range of 5-0.03 mol%, and it is always present in the polar group-containing olefin copolymer of the present invention. If the amount of the structural unit derived from the epoxy group-containing monomer is less than this range, the adhesion with a different polar material is not sufficient, and if it exceeds this range, sufficient mechanical properties cannot be obtained.
(6)エポキシ基含有モノマーの構造単位量の測定方法
本発明に関わる極性基含有オレフィン共重合体中のエポキシ基の構造単位量は1H−NMRスペクトルを用いて求められる。1H−NMRスペクトルは、例えば、以下の方法によって測定することができる。
試料200〜250mgをo−ジクロロベンゼン/重水素化臭化ベンゼン(C6D5Br)=4/1(体積比)2.4mlおよび化学シフトの基準物質であるヘキサメチルジシロキサンと共に内径10mmφのNMR試料管に入れて窒素置換した後封管し、加熱溶解して均一な溶液としてNMR測定に供した。NMR測定は10mmφのクライオプローブを装着したブルカー・バイオスピン(株)のAV400M型NMR装置を用いて120℃で行った。1H−NMRはパルス角1°、パルス間隔1.8秒、積算回数を1,024回以上として測定した。化学シフトはヘキサメチルジシロキサンのメチルプロトンのピークを0.088ppmとして設定し、他のプロトンによるピークの化学シフトはこれを基準とした。13C−NMRはパルス角90°、パルス間隔20秒、積算回数512回以上とし、プロトン完全デカップリング法で測定した。化学シフトはヘキサメチルジシロキサンのメチル炭素のピークを1.98ppmとして設定し、他の炭素によるピークの化学シフトはこれを基準とした。
(6) Measuring method of structural unit amount of epoxy group-containing monomer The structural unit amount of the epoxy group in the polar group-containing olefin copolymer according to the present invention is determined using a 1H-NMR spectrum. The 1H-NMR spectrum can be measured, for example, by the following method.
200-250 mg of a sample was placed in an NMR sample tube having an inner diameter of 10 mmφ together with 2.4 ml of o-dichlorobenzene / deuterated benzene bromide (C6D5Br) = 4/1 (volume ratio) and hexamethyldisiloxane which is a chemical shift reference material. The mixture was purged with nitrogen, sealed, and heated and dissolved to obtain a uniform solution for NMR measurement. The NMR measurement was performed at 120 ° C. using a Bruker BioSpin Corporation AV400M NMR apparatus equipped with a 10 mmφ cryoprobe. 1H-NMR was measured with a pulse angle of 1 °, a pulse interval of 1.8 seconds, and the number of integrations of 1,024 times or more. The chemical shift was set so that the peak of methyl proton of hexamethyldisiloxane was 0.088 ppm, and the chemical shift of the peak due to other protons was based on this. 13C-NMR was measured by a proton complete decoupling method with a pulse angle of 90 °, a pulse interval of 20 seconds, and a cumulative number of 512 times or more. The chemical shift was set such that the methyl carbon peak of hexamethyldisiloxane was set to 1.98 ppm, and the chemical shifts of peaks due to other carbons were based on this.
〔4―ヒドロキシブチルアクリレートグリシジルエーテル(4−HBAGE)の構造単位量〕
0.3〜3.1ppmの範囲の極性基含有オレフィン共重合体によるピークの積分強度和をIA1とし、2.4、2.6、3.0、3.3、3.4、3.5、及び4.1ppmに生じる共重合体中に含まれる4―HBAGEのプロトンによるピークの積分強度の和をIX1とした時に、以下の式に従って求めた。
4―HBAGE含有量 (mol%)=40×IX1/(IA1−0.6×IX1)
[Structural unit amount of 4-hydroxybutyl acrylate glycidyl ether (4-HBAGE)]
The peak integrated intensity sum of the polar group-containing olefin copolymer in the range of 0.3 to 3.1 ppm is IA1, and 2.4, 2.6, 3.0, 3.3, 3.4, 3.5 , And the sum of the integrated intensities of peaks due to protons of 4-HBAGE contained in the copolymer produced at 4.1 ppm was determined according to the following formula.
4-HBAGE content (mol%) = 40 × IX1 / (IA1−0.6 × IX1)
〔1,2−エポキシ−4−ビニルシクロヘキサン(EP−VCH)の構造単位量〕
0.3〜3.2ppmの範囲の極性基含有オレフィン共重合体によるピークの積分強度和をIA2とし、3.0ppm付近に生じる共重合体中に含まれるEP−VCHのプロトンによるピークの積分強度の和をIX2とした時に、以下の式に従って求めた。
EP−VCH含量 (mol%) = 100×IX2/(0.5×IA2−2×IX2)
[Structural unit amount of 1,2-epoxy-4-vinylcyclohexane (EP-VCH)]
The integrated intensity of the peak due to the polar group-containing olefin copolymer in the range of 0.3 to 3.2 ppm is IA2, and the integrated intensity of the peak due to the proton of EP-VCH contained in the copolymer around 3.0 ppm. Was calculated according to the following equation.
EP-VCH content (mol%) = 100 × IX2 / (0.5 × IA2-2 × IX2)
〔グリシジルメタクリレート(GMA)の構造単位量〕
0.3〜3.2ppmの範囲の極性基含有オレフィン共重合体によるピークの積分強度和をIA3とし、2.5、2.6、3.1、3.9、及び4.3 ppmに生じる共重合体中に含まれるGMAのプロトンによるピークの積分強度の和をIX3とした時に、以下の式に従って求めた。
GMA含有量 (mol%)=80×IX3/(IA3−0.8×IX3)
[Structural unit amount of glycidyl methacrylate (GMA)]
IA3 is the peak integrated intensity sum of polar group-containing olefin copolymers in the range of 0.3 to 3.2 ppm, and occurs at 2.5, 2.6, 3.1, 3.9, and 4.3 ppm. When the sum of integrated intensities of peaks due to GMA protons contained in the copolymer was IX3, the sum was obtained according to the following equation.
GMA content (mol%) = 80 × IX3 / (IA3-0.8 × IX3)
(7)極性基含有オレフィン共重合体(A)の分子構造
本発明に関わる極性基含有オレフィン共重合体(A)は、エチレン及び/又は炭素数3〜20のα−オレフィンとエポキシ基含有モノマーの共重合体のランダム共重合体であることが望ましい。
本発明における極性基含有オレフィン共重合体(A)の分子構造例を下記段落に示す。ランダム共重合体とは、下記段落に示した分子構造例のA構造単位とB構造単位の、ある任意の分子鎖中の位置においてそれぞれの構造単位を見出す確率が、その隣接する構造単位の種類と無関係な共重合体である。また、極性基含有オレフィン共重合体の分子鎖末端は、エチレン及び/又は炭素数3〜20のα−オレフィンであっても良く、エポキシ基含有モノマーであっても良い。下記のように、本発明における極性基含有オレフィン共重合体の分子構造(例)は、エチレン又は炭素数3〜20のα−オレフィンとエポキシ基含有モノマーとが、ランダム共重合体を形成している。
(7) Molecular structure of polar group-containing olefin copolymer (A) The polar group-containing olefin copolymer (A) according to the present invention comprises ethylene and / or an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer. A random copolymer of these copolymers is desirable.
Examples of the molecular structure of the polar group-containing olefin copolymer (A) in the present invention are shown in the following paragraphs. The random copolymer is the type of the adjacent structural unit that has a probability of finding each structural unit at a position in a given molecular chain of the A structural unit and B structural unit in the example of the molecular structure shown in the following paragraph. Is a copolymer unrelated to. Moreover, the molecular chain terminal of the polar group-containing olefin copolymer may be ethylene and / or an α-olefin having 3 to 20 carbon atoms, or may be an epoxy group-containing monomer. As described below, the molecular structure (example) of the polar group-containing olefin copolymer in the present invention is such that ethylene or an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer form a random copolymer. Yes.
本発明に関わる極性基含有オレフィン共重合体(A)は、遷移金属触媒の存在下で製造されることを特徴としており、その分子構造は直鎖状である。高圧ラジカル重合法プロセスにより重合されたオレフィン共重合体のイメージ図を図1(a)に、金属触媒を用いて重合されたオレフィン共重合体のイメージ図を図1(b)(c)に、それぞれ例示した様に、製造方法によってその分子構造は異なる。この分子構造の違いは製造方法を選択する事によって制御が可能であるが、例えば、特許公報「特開2010−150532号公報」に記載されている様に、回転式レオメータで測定した複素弾性率によっても、その分子構造を推定する事ができる。具体的には、回転式レオメータで測定した複素弾性率の絶対値G*=0.1MPaにおける位相角δ(G*=0.1MPa)が40度以上である場合、その分子構造は図1(b)(c)に示されるような、長鎖分岐を全く含まないか、機械的強度に影響を与えない程度の少量の長鎖分岐を含む構造を示す。また、回転式レオメータで測定した複素弾性率の絶対値G*=0.1MPaにおける位相角δ(G*=0.1MPa)が40度より低い場合、その分子構造は図1(a)に示されるような、長鎖分岐を過多に含む構造を示し、機械的強度が劣るものとなる。回転式レオメータで測定した複素弾性率の絶対値G*=0.1MPaにおける位相角δは分子量分布と長鎖分岐の両方の影響を受けるが、Mw/Mn≦4、より好ましくはMw/Mn≦3のものに限れば長鎖分岐の量の指標になり、長鎖分岐が多いほどδ(G*=0.1MPa)値は小さくなる。なお、Mw/Mnが1.5以上であれば、長鎖分岐をもたない場合でもδ(G*=0.1MPa)値が75度を上回ることはない。 The polar group-containing olefin copolymer (A) according to the present invention is produced in the presence of a transition metal catalyst, and its molecular structure is linear. An image diagram of an olefin copolymer polymerized by a high-pressure radical polymerization process is illustrated in FIG. 1 (a), and an image diagram of an olefin copolymer polymerized using a metal catalyst is illustrated in FIGS. 1 (b) and 1 (c). As described above, the molecular structure varies depending on the production method. This difference in molecular structure can be controlled by selecting a production method. For example, as described in the patent publication “Japanese Patent Laid-Open No. 2010-150532”, the complex elastic modulus measured by a rotary rheometer is used. Can also be used to estimate the molecular structure. Specifically, when the absolute value G * = 0.1 MPa of the complex elastic modulus measured with a rotary rheometer is 40 degrees or more, the molecular structure is as shown in FIG. b) A structure as shown in (c) containing no long-chain branch at all or a small amount of long-chain branch that does not affect the mechanical strength. Further, when the phase angle δ (G * = 0.1 MPa) at the absolute value G * = 0.1 MPa of the complex elastic modulus measured with a rotary rheometer is lower than 40 degrees, the molecular structure is shown in FIG. Such a structure containing an excessive amount of long chain branching is exhibited, and the mechanical strength is inferior. The phase angle δ at the absolute value G * = 0.1 MPa of the complex elastic modulus measured with a rotary rheometer is affected by both the molecular weight distribution and the long chain branching, but Mw / Mn ≦ 4, more preferably Mw / Mn ≦. If it is limited to three, it becomes an index of the amount of long chain branching, and the larger the long chain branching, the smaller the δ (G * = 0.1 MPa) value. In addition, if Mw / Mn is 1.5 or more, the δ (G * = 0.1 MPa) value does not exceed 75 degrees even when there is no long chain branching.
(8)極性基含有オレフィン共重合体(A)の重量平均分子量(Mw)、及び分子量分布パラメーター(Mw/Mn)
極性基含有オレフィン共重合体(A)の重量平均分子量(Mw)は、通常1,000〜2,000,000、好ましくは5,000〜1,000,000、更に好ましくは8,000〜800,000の範囲であることが望ましい。Mwが1,000未満では機械強度や耐衝撃性といった物性が充分ではなく、2,000,000を超えると溶融粘度が非常に高くなり、成形加工が困難となる。
(8) Weight average molecular weight (Mw) of polar group-containing olefin copolymer (A), and molecular weight distribution parameter (Mw / Mn)
The weight average molecular weight (Mw) of the polar group-containing olefin copolymer (A) is usually 1,000 to 2,000,000, preferably 5,000 to 1,000,000, more preferably 8,000 to 800. Is desirably in the range of 1,000. If the Mw is less than 1,000, the physical properties such as mechanical strength and impact resistance are not sufficient, and if it exceeds 2,000,000, the melt viscosity becomes very high and the molding process becomes difficult.
本発明に関わる重量平均分子量(Mw)はゲルパーミエイションクロマトグラフィー(GPC)によって求められる。また、分子量分布パラメーター(Mw/Mn)は、ゲルパーミエイションクロマトグラフィー(GPC)によって、更に数平均分子量(Mn)を求め、MwとMnの比、Mw/Mnを算出するものである。 The weight average molecular weight (Mw) according to the present invention is determined by gel permeation chromatography (GPC). The molecular weight distribution parameter (Mw / Mn) is a value obtained by further obtaining the number average molecular weight (Mn) by gel permeation chromatography (GPC), and calculating the ratio of Mw to Mn, Mw / Mn.
本発明に関わるGPCの測定方法は以下の通りである。
(測定条件)使用機種:ウォーターズ社製150C 検出器:FOXBORO社製MIRAN1A・IR検出器(測定波長:3.42μm) 測定温度:140℃ 溶媒:オルトジクロロベンゼン(ODCB) カラム:昭和電工社製AD806M/S(3本) 流速:1.0mL/分 注入量:0.2mL
(試料の調製)試料はODCB(0.5mg/mLのBHT(2,6−ジ−t−ブチル−4−メチルフェノール)を含む)を用いて1mg/mLの溶液を調製し、140℃で約1時間を要して溶解させる。
(分子量の算出)標準ポリスチレン法により行い、保持容量から分子量への換算は、予め作成しておいた標準ポリスチレンによる検量線を用いて行う。使用する標準ポリスチレンは何れも東ソー社製の、(F380、F288、F128、F80、F40、F20、F10、F4、F1、A5000、A2500、A1000)の銘柄である。各々が0.5mg/mLとなるようにODCB(0.5mg/mLのBHTを含む)に溶解した溶液を0.2mL注入して較正曲線を作成する。較正曲線は最小二乗法で近似して得られる三次式を用いる。分子量への換算に使用する粘度式[η]=K×Mαは以下の数値を用いる。
PS:K=1.38×10−4、α=0.7
PE:K=3.92×10−4、α=0.733
PP:K=1.03×10−4、α=0.78
The GPC measurement method according to the present invention is as follows.
(Measurement conditions) Model used: 150C manufactured by Waters Inc. Detector: MIRAN1A / IR detector manufactured by FOXBORO (measurement wavelength: 3.42 μm) Measurement temperature: 140 ° C. Solvent: Orthodichlorobenzene (ODCB) Column: AD806M manufactured by Showa Denko KK / S (3) Flow rate: 1.0 mL / min Injection volume: 0.2 mL
(Preparation of sample) A sample was prepared by preparing a 1 mg / mL solution using ODCB (containing 0.5 mg / mL BHT (2,6-di-t-butyl-4-methylphenol)) at 140 ° C. It takes about 1 hour to dissolve.
(Calculation of molecular weight) The standard polystyrene method is used, and the conversion from the retention capacity to the molecular weight is performed using a calibration curve prepared in advance by standard polystyrene. The standard polystyrene used is a brand (F380, F288, F128, F80, F40, F20, F10, F4, F1, A5000, A2500, A1000) manufactured by Tosoh Corporation. A calibration curve is created by injecting 0.2 mL of a solution dissolved in ODCB (containing 0.5 mg / mL BHT) so that each is 0.5 mg / mL. The calibration curve uses a cubic equation obtained by approximation by the least square method. The viscosity equation [η] = K × Mα used for conversion to molecular weight uses the following numerical values.
PS: K = 1.38 × 10 −4, α = 0.7
PE: K = 3.92 × 10 −4, α = 0.733
PP: K = 1.03 × 10−4, α = 0.78
(9)極性基含有オレフィン共重合体(A)の融点
本発明に関わるオレフィン系樹脂(A)の融点は、示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク温度によって示される。最大ピーク温度とは、DSC測定において、縦軸に熱流(mW)、横軸に温度(℃)をとった際に得られる吸熱曲線に複数ピークが示された場合、そのうちベースラインからの高さが最大であるピークの温度の事を示し、ピークが1つだった場合には、そのピークの温度の事を示している。
ポリエチレンを想定した場合、融点は50℃〜140℃であることが好ましく、60℃〜138℃であることが更に好ましく、70℃〜135℃が最も好ましい。この範囲より低ければ耐熱性が充分ではなく、この範囲より高い場合は接着性が劣るものとなる。
(9) Melting | fusing point of polar group containing olefin copolymer (A) Melting | fusing point of the olefin resin (A) in connection with this invention is shown by the maximum peak temperature of the endothermic curve measured with the differential scanning calorimeter (DSC). The maximum peak temperature is the height from the baseline when DSC measurement shows multiple peaks in the endothermic curve when the heat flow (mW) is taken on the vertical axis and the temperature (° C) is taken on the horizontal axis. Indicates the maximum peak temperature, and when there is one peak, it indicates the peak temperature.
Assuming polyethylene, the melting point is preferably 50 ° C to 140 ° C, more preferably 60 ° C to 138 ° C, and most preferably 70 ° C to 135 ° C. If it is lower than this range, the heat resistance is not sufficient, and if it is higher than this range, the adhesiveness is poor.
(10)極性基含有オレフィン共重合体(A)の製造方法
本発明に関わる極性基含有オレフィン共重合体(A)は、遷移金属触媒の存在下、エチレン及び/又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとを共重合させることによって得られる。
(10) Method for Producing Polar Group-Containing Olefin Copolymer (A) The polar group-containing olefin copolymer (A) according to the present invention is an ethylene and / or α having 3 to 20 carbon atoms in the presence of a transition metal catalyst. -Obtained by copolymerizing an olefin and an epoxy group-containing monomer.
(11)極性基含有オレフィン共重合体(A)の重合触媒
本発明に関わる極性基含有オレフィン共重合体(A)の製造に用いる重合触媒の種類は、エチレン及び/又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとを共重合することが可能なものであれば限定されないが、例えば、キレート性配位子を有する第5〜11族の遷移金属化合物が挙げられる。
好ましい遷移金属の具体例として、バナジウム原子、ニオビウム原子、タンタル原子、クロム原子、モリブデン原子、タングステン原子、マンガン原子、鉄原子、白金原子、ルテニウム原子、コバルト原子、ロジウム原子、ニッケル原子、パラジウム原子、銅原子などが挙げられる。
これらの中で好ましくは、バナジウム原子、鉄原子、白金原子、コバルト原子、ニッケル原子、パラジウム原子、ロジウム原子、特に好ましくは、白金原子、コバルト原子、ニッケル原子、パラジウム原子である。これらの金属は、単一であっても複数を併用してもよい。
さらに、本発明の遷移金属錯体の遷移金属は、Mがニッケル(II)、パラジウム(II)、白金(II)、コバルト(II)及びロジウム(III)からなる群から選択される元素であることが、さらには第10族の元素であることが重合活性の観点から好ましく、特に価格等の観点から、ニッケル(II)が好ましい。キレート性配位子は、P、N、O、及びSからなる群より選択される少なくとも2個の原子を有しており、二座配位( bidentate )又は多座配位(multidentate)であるリガンドを含み、電子的に中性又は陰イオン性である。Brookhartらによる総説に、その構造が例示されている(Chem.Rev.,2000,100,1169)。
好ましくは、二座アニオン性P,O配位子として例えば、リンスルホン酸、リンカルボン酸、リンフェノール、リンエノラートが挙げられ、他に、二座アニオン性N,O配位子として例えば、サリチルアルドイミナ−トやピリジンカルボン酸が挙げられ、他に、ジイミン配位子、ジフェノキサイド配位子、ジアミド配位子が挙げられる。
(11) Polymerization catalyst of polar group-containing olefin copolymer (A) The type of the polymerization catalyst used for the production of the polar group-containing olefin copolymer (A) according to the present invention is ethylene and / or C3-20. Although it will not be limited if it can copolymerize an alpha olefin and an epoxy-group-containing monomer, For example, the 5-11 group transition metal compound which has a chelating ligand is mentioned.
Specific examples of preferred transition metals include vanadium atom, niobium atom, tantalum atom, chromium atom, molybdenum atom, tungsten atom, manganese atom, iron atom, platinum atom, ruthenium atom, cobalt atom, rhodium atom, nickel atom, palladium atom, A copper atom etc. are mentioned.
Of these, vanadium atom, iron atom, platinum atom, cobalt atom, nickel atom, palladium atom, rhodium atom are preferable, and platinum atom, cobalt atom, nickel atom and palladium atom are particularly preferable. These metals may be single or plural.
Furthermore, the transition metal of the transition metal complex of the present invention is an element in which M is selected from the group consisting of nickel (II), palladium (II), platinum (II), cobalt (II) and rhodium (III). However, from the viewpoint of polymerization activity, nickel (II) is particularly preferable from the viewpoint of polymerization activity. The chelating ligand has at least two atoms selected from the group consisting of P, N, O, and S, and is bidentate or multidentate. It contains a ligand and is electronically neutral or anionic. The structure is illustrated in a review by Brookhart et al. (Chem. Rev., 2000, 100, 1169).
Preferably, examples of the bidentate anionic P and O ligand include phosphorus sulfonic acid, phosphorus carboxylic acid, phosphorus phenol, and phosphorus enolate. Other examples of the bidentate anionic N and O ligand include salicyl. Examples include aldoiminate and pyridinecarboxylic acid, and other examples include diimine ligands, diphenoxide ligands, and diamide ligands.
キレート性配位子から得られる金属錯体の構造は、置換基を有してもよいアリールホスフィン化合物、アリールアルシン化合物又はアリールアンチモン化合物が配位した下記構造式(A)及び/又は(B)で表される。 The structure of the metal complex obtained from the chelating ligand is represented by the following structural formulas (A) and / or (B) coordinated by an arylphosphine compound, arylarsine compound or arylantimony compound which may have a substituent. expressed.
(構造式(A)、(B)において、Mは、元素の周期表の第5〜11族のいずれかに属する遷移金属、即ち前述の遷移金属を表す。X1は、酸素、硫黄、−SO3−、又は−CO2−を表す。Y1は、炭素又はケイ素を表す。nは、0又は1の整数を表す。E1は、リン、砒素又はアンチモンを表す。R3及びR4は、それぞれ独立に、水素又は炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基を表す。R5は、それぞれ独立に、水素、ハロゲン、炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基を表す。R6及びR7は、それぞれ独立に、水素、ハロゲン、炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基、OR2、CO2R2、CO2M’、C(O)N(R1)2、C(O)R2、SR2、SO2R2、SOR2、OSO2R2、P(O)(OR2)2−y(R1)y、CN、NHR2、N(R2)2、Si(OR1)3−x(R1)x、OSi(OR1)3−x(R1)x、NO2、SO3M’、PO3M’2、P(O)(OR2)2M’又はエポキシ含有基を表す。M’は、アルカリ金属、アルカリ土類金属、アンモニウム、4級アンモニウム又はフォスフォニウムを表し、xは、0から3までの整数、yは、0から2までの整数を表す。なお、R6とR7が互いに連結し、脂環式環、芳香族環、又は酸素、窒素、硫黄から選ばれるヘテロ原子を含有する複素環を形成してもよい。この時、環員数は5〜8であり、該環上に置換基を有していても、有していなくてもよい。R1は、水素又は炭素数1ないし20の炭化水素基を表す。R2は、炭素数1ないし20の炭化水素基を表す。L1は、Mに配位したリガンドを表す。また、R3とL1が互いに結合して環を形成してもよい。)より好ましくは、下記構造式(C)で表される遷移金属錯体である。 (In Structural Formulas (A) and (B), M represents a transition metal belonging to any of Groups 5 to 11 of the periodic table of elements, that is, the above-described transition metal. X 1 represents oxygen, sulfur, − Represents SO 3 — or —CO 2 —, Y 1 represents carbon or silicon, n represents an integer of 0 or 1, E 1 represents phosphorus, arsenic, or antimony, R 3 and R 4 Each independently represents hydrogen or a hydrocarbon group that may contain a heteroatom having 1 to 30 carbon atoms, and R 5 each independently contains hydrogen, a halogen, or a heteroatom having 1 to 30 carbon atoms. R 6 and R 7 each independently represents hydrogen, halogen, a hydrocarbon group that may contain a heteroatom having 1 to 30 carbon atoms, OR 2 , CO 2 R 2 , CO 2 M ', C ( O) N (R 1) 2, C (O) R 2 SR 2, SO 2 R 2, SOR 2, OSO 2 R 2, P (O) (OR 2) 2 -y (R 1) y, CN, NHR 2, N (R 2) 2, Si (OR 1) 3- x (R 1 ) x, OSi (OR 1 ) 3 -x (R 1 ) x, NO 2 , SO 3 M ′, PO 3 M ′ 2 , P (O) (OR 2 ) 2 M ′ or epoxy M ′ represents an alkali metal, alkaline earth metal, ammonium, quaternary ammonium, or phosphonium, x represents an integer from 0 to 3, and y represents an integer from 0 to 2. In addition, R 6 and R 7 may be connected to each other to form an alicyclic ring, an aromatic ring, or a heterocyclic ring containing a hetero atom selected from oxygen, nitrogen, and sulfur. is 5-8, which may have a substituent on the ring may .R 1 may not have the water Or .R 2 C 1 -C representing a hydrocarbon group of 20, .L 1 representing a hydrocarbon group having 1 to 20 carbon atoms, represents a ligand coordinated to M. Further, R 3 and L 1 is More preferably, they are transition metal complexes represented by the following structural formula (C).
(構造式(C)において、Mは、元素の周期表の第5〜11族のいずれかに属する遷移金属、即ち前述の遷移金属を表す。X1は、酸素、硫黄、−SO3−、又は−CO2−を表す。Y1は、炭素又はケイ素を表す。nは、0又は1の整数を表す。E1は、リン、砒素又はアンチモンを表す。R3及びR4は、それぞれ独立に、水素又は炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基を表す。R5は、それぞれ独立に、水素、ハロゲン、炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基を表す。R8、R9、R10及びR11は、それぞれ独立に、水素、ハロゲン、炭素数1ないし30のヘテロ原子を含有してもよい炭化水素基、OR2、CO2R2、CO2M’、C(O)N(R1)2、C(O)R2、SR2、SO2R2、SOR2、OSO2R2、P(O)(OR2)2−y(R1)y、CN、NHR2、N(R2)2、Si(OR1)3−x(R1)x、OSi(OR1)3−x(R1)x、NO2、SO3M’、PO3M’2、P(O)(OR2)2M’又はエポキシ含有基を表す。M’は、アルカリ金属、アルカリ土類金属、アンモニウム、4級アンモニウム又はフォスフォニウムを表し、xは、0から3までの整数、yは、0から2までの整数を表す。なお、R8〜R11から適宜選択された複数の基が互いに連結し、脂環式環、芳香族環、又は酸素、窒素、硫黄から選ばれるヘテロ原子を含有する複素環を形成してもよい。この時、環員数は5〜8であり、該環上に置換基を有していても、有していなくてもよい。R1は、水素又は炭素数1ないし20の炭化水素基を表す。R2は、炭素数1ないし20の炭化水素基を表す。L1は、Mに配位したリガンドを表す。また、R3とL1が互いに結合して環を形成してもよい。) (In Structural Formula (C), M represents a transition metal belonging to any of Groups 5 to 11 of the periodic table of elements, that is, the above-described transition metal. X 1 represents oxygen, sulfur, —SO 3 —, Or —CO 2 —, Y 1 represents carbon or silicon, n represents an integer of 0 or 1, E 1 represents phosphorus, arsenic, or antimony, and R 3 and R 4 are each independent. Represents a hydrogen atom or a hydrocarbon group which may contain a heteroatom having 1 to 30 carbon atoms, and R 5 may each independently contain hydrogen, halogen, or a heteroatom having 1 to 30 carbon atoms. R 8 , R 9 , R 10 and R 11 each independently represent hydrogen, halogen, a hydrocarbon group which may contain 1 to 30 carbon atoms, OR 2 , CO 2. R 2, CO 2 M ', C (O) N (R 1) 2, C O) R 2, SR 2, SO 2 R 2, SOR 2, OSO 2 R 2, P (O) (OR 2) 2 -y (R 1) y, CN, NHR 2, N (R 2) 2, Si (OR 1) 3 -x ( R 1) x, OSi (OR 1) 3 -x (R 1) x, NO 2, SO 3 M ', PO 3 M' 2, P (O) (OR 2) 2 represents M ′ or an epoxy-containing group, M ′ represents an alkali metal, an alkaline earth metal, ammonium, quaternary ammonium, or phosphonium, x is an integer from 0 to 3, and y is 0 to 2 In addition, a plurality of groups appropriately selected from R8 to R11 are connected to each other, and an alicyclic ring, an aromatic ring, or a heterocyclic ring containing a heteroatom selected from oxygen, nitrogen, and sulfur. At this time, the number of ring members is 5 to 8, and there is a substituent on the ring. R 1 represents hydrogen or a hydrocarbon group having 1 to 20 carbon atoms, R 2 represents a hydrocarbon group having 1 to 20 carbon atoms, L 1 represents M Represents a coordinated ligand, and R 3 and L 1 may be bonded to each other to form a ring.)
ここで、キレート性配位子を有する第5〜11族の遷移金属化合物からなる触媒としては、代表的に、いわゆる、SHOP系及びDrent系と称される触媒が知られている。SHOP系触媒は、置換基を有してもよいアリール基を有するリン系リガンドがニッケル金属に配位した触媒である(例えば、WO2010‐050256号公報を参照)。また、Drent系は、置換基を有してもよいアリール基を有するリン系リガンドがパラジウム金属に配位した触媒である(例えば、特開2010−202647号公報を参照)。 Here, as a catalyst comprising a Group 5-11 transition metal compound having a chelating ligand, there are typically known so-called SHOP-based and Drent-based catalysts. The SHOP catalyst is a catalyst in which a phosphorus ligand having an aryl group which may have a substituent is coordinated to nickel metal (see, for example, WO2010-050256). The Drent system is a catalyst in which a phosphorus-based ligand having an aryl group which may have a substituent is coordinated to palladium metal (see, for example, JP 2010-202647 A).
(12)有機金属化合物
本発明に関わる極性基含有オレフィン共重合体(A)の製造において、エポキシ基含有モノマーと有機金属化合物とを接触させた後、前記の遷移金属触媒の存在下、エチレン及び/又は炭素数3〜20のα−オレフィンと、エポキシ基含有モノマーとを共重合させることにより重合活性をより高められる。
有機金属化合物は、置換基を有してもよい炭化水素基を含んだ有機金属化合物であり、下記構造式(H)で示すことができる。
R30 nM30X30 m−n 構造式(H)
(式中、R30は、炭素原子数1〜12の置換基を有してもよい炭化水素基を示し、M30は、周期表第1族、第2族、第12族及び第13族からなる群から選択される金属、X30は、ハロゲン原子または水素原子を示し、mは、M30の価数、nは、1〜mである。)
(12) Organometallic compound In the production of the polar group-containing olefin copolymer (A) according to the present invention, after bringing the epoxy group-containing monomer and the organometallic compound into contact, in the presence of the transition metal catalyst, ethylene and Polymerization activity can be further enhanced by copolymerizing an α-olefin having 3 to 20 carbon atoms and an epoxy group-containing monomer.
The organometallic compound is an organometallic compound including a hydrocarbon group which may have a substituent, and can be represented by the following structural formula (H).
R 30 n M 30 X 30 m -n structure (H)
(In the formula, R 30 represents a hydrocarbon group which may have a substituent having 1 to 12 carbon atoms, and M 30 represents Group 1, Group 2, Group 12 and Group 13 of the periodic table. A metal selected from the group consisting of: X 30 represents a halogen atom or a hydrogen atom, m is a valence of M 30 and n is 1 to m.)
上記構造式(H)で示される有機金属化合物としては、トリ−n−ブチルアルミニウム、トリ−n−ヘキシルアルミニウム、トリ−n−オクチルアルミニウム、トリ−n−デシルアルミニウム等のアルキルアルミニウム類、メチルアルミニウムジクロリド、エチルアルミニウムジクロリド、ジメチルアルミニウムクロリド、ジエチルアルミニウムクロリド、ジエチルアルミニウムエトキシド等のアルキルアルミニウムハライド類が挙げられ、好ましくはトリアルキルアルミニウムが選択される。より好ましくは炭素数が4以上の炭化水素基を有するトリアルキルアルミニウムが、さらに好ましくは炭素数が6以上の炭化水素基を有するトリアルキルアルミニウムが、より好適にはトリ−n−ヘキシルアルミニウム、トリ−n−オクチルアルミニウム、トリ−n−デシルアルミニウムが選択され、トリ−n−オクチルアルミニウムが最も好適に使用する事ができる。 Examples of the organometallic compound represented by the structural formula (H) include tri-n-butylaluminum, tri-n-hexylaluminum, tri-n-octylaluminum, tri-n-decylaluminum and other alkylaluminums, methylaluminum Examples include alkylaluminum halides such as dichloride, ethylaluminum dichloride, dimethylaluminum chloride, diethylaluminum chloride, and diethylaluminum ethoxide, and trialkylaluminum is preferably selected. More preferably, a trialkylaluminum having a hydrocarbon group having 4 or more carbon atoms, more preferably a trialkylaluminum having a hydrocarbon group having 6 or more carbon atoms, more preferably tri-n-hexylaluminum, -N-octylaluminum and tri-n-decylaluminum are selected, and tri-n-octylaluminum can be most preferably used.
アルミニウム(Al)の残留量
本発明に関わる極性基含有オレフィン共重合体(A)の1g中に残留するアルミニウム(Al)量は、100,000μgAl/g以下が好ましく、70,000μgAl/g以下がより好ましく、20,000μgAl/g以下が更に好ましく、10,000μgAl/g以下が特に好ましく、5,000μgAl/g以下が好適であり、1,000μgAl/g以下がより好適であり、500μgAl/g以下が最も好適である。これよりも多い場合、極性基含有オレフィン共重合体(A)の機械物性の低下、重合生成物の変色や劣化の促進等が起こる。アルミニウム(Al)の残留量は可能な範囲で少ない方が良く、例えば、1μgAl/g程の極少量であっても良いし、0μgAl/gであっても構わない。なお、μgAl/gは極性基含有オレフィン共重合体1g中に含まれるアルミニウム(Al)の量をμg単位で表していることを意味する。
Residual amount of aluminum (Al) The amount of aluminum (Al) remaining in 1 g of the polar group-containing olefin copolymer (A) according to the present invention is preferably 100,000 μg Al 2 / g or less, and 70,000 μg Al 2 / g. less, still more preferably less 20,000 Al / g, or less and particularly preferably 10,000 [Al / g, a preferable less 5,000μg Al / g, 1,000μg Al / g or less and more preferably Yes, 500 μg Al 2 / g or less is most preferable. When more than this, the mechanical property fall of a polar group containing olefin copolymer (A), discoloration of a polymerization product, acceleration | stimulation of deterioration, etc. occur. Residual amounts of aluminum (Al) may have the smaller to the extent possible, for example, may be a very small amount of about 1 [mu] g Al / g, it may be a 0 Pg Al / g. In addition, μg Al / g means that the amount of aluminum (Al) contained in 1 g of the polar group-containing olefin copolymer is expressed in μg.
アルミニウム(Al)量
本発明に関わる極性基含有オレフィン共重合体に含まれるアルミニウム(Al)量は、重合に供したアルキルアルミニウム中に含有されるアルミニウム(Al)量を、得られた極性基含有オレフィン共重合体の収量で除した値として算出することができる。
The amount of aluminum (Al) The amount of aluminum (Al) contained in the polar group-containing olefin copolymer according to the present invention is the same as the amount of aluminum (Al) contained in the alkylaluminum subjected to polymerization. It can be calculated as a value divided by the yield of the olefin copolymer.
また、極性基含有オレフィン共重合体に含まれるアルミニウム(Al)量はアルキルアルミニウムの重合仕込み量から算出しているが、蛍光X線分析や誘導結合プラズマ発光(ICP)分析により測定しても良い。蛍光X線分析やICP分析を用いる場合は、例えば、以下の方法によって測定することができる。 The amount of aluminum (Al) contained in the polar group-containing olefin copolymer is calculated from the amount of alkyl aluminum polymerized, but may be measured by fluorescent X-ray analysis or inductively coupled plasma emission (ICP) analysis. . When using fluorescent X-ray analysis or ICP analysis, it can be measured, for example, by the following method.
蛍光X線分析
測定試料を3〜10g秤量し、加熱プレス機で加熱加圧成型して直径45mmの平板状サンプルを作製する。測定は平板状サンプルの中心部直径30mmの部分について行い、理学電気工業社製の走査型蛍光X線分析装置「ZSX100e」(Rh管球4.0kW)を用いて、以下の条件で測定する。
・X線出力:50kV−50mA
・分光結晶:PET
・検出器:PC(プロポーショナルカウンター)
・検出線:Al−Kα線
アルミニウム(Al)量は、予め作成した検量線と上記条件で測定した結果から求める事が出来る。検量線は複数のポリエチレン樹脂のアルミニウム(Al)量をICP分析にて測定し、それらポリエチレン樹脂を上記の条件でさらに蛍光X線分析する事で作成する事ができる。
3 to 10 g of a fluorescent X-ray analysis measurement sample is weighed and heated and pressure-molded with a heating press to produce a flat plate sample having a diameter of 45 mm. The measurement is performed on a portion having a central diameter of 30 mm of the flat sample, and measurement is performed under the following conditions using a scanning fluorescent X-ray analyzer “ZSX100e” (Rh tube 4.0 kW) manufactured by Rigaku Denki Kogyo.
・ X-ray output: 50kV-50mA
-Spectral crystal: PET
・ Detector: PC (proportional counter)
Detection line: Al-Kα line The amount of aluminum (Al) can be determined from a calibration curve prepared in advance and the results of measurement under the above conditions. A calibration curve can be prepared by measuring the amount of aluminum (Al) in a plurality of polyethylene resins by ICP analysis, and further analyzing these polyethylene resins by fluorescent X-ray analysis under the above conditions.
誘導結合プラズマ発光(ICP)分析
測定試料及び特級硝酸3ml、過酸化水素水(過酸化水素含量30重量%)1mlをテフロン(登録商標)製容器に入れ、マイクロウェーブ分解装置(マイルストーンゼネラル社製 MLS−1200MEGA)を用い、最大500Wで加熱分解操作を実施し、測定試料を溶液化する。溶液化した測定試料をICP発光分光分析装置(サーモジャーレルアッシュ社製 IRIS−AP)に供することによりアルミニウム(Al)量が測定できる。アルミニウム(Al)量の定量はアルミニウム元素濃度が既知の標準液を用いて作成した検量線を用いて行う。
An inductively coupled plasma emission (ICP) analysis measurement sample, 3 ml of special grade nitric acid, and 1 ml of hydrogen peroxide (hydrogen peroxide content 30% by weight) are placed in a Teflon (registered trademark) container, and a microwave decomposition apparatus (Milestone General Co., Ltd.) MLS-1200MEGA) is used, and a thermal decomposition operation is performed at a maximum of 500 W to make a measurement sample into a solution. The amount of aluminum (Al) can be measured by subjecting the measurement sample in solution to an ICP emission spectroscopic analyzer (IRIS-AP manufactured by Thermo Jarrel Ash). The amount of aluminum (Al) is quantified using a calibration curve prepared using a standard solution with a known aluminum element concentration.
(13)極性基含有オレフィン共重合体(A)の重合方法
本発明に関わる極性基含有オレフィン共重合体(A)の重合方法は限定されない。媒体中で少なくとも一部の生成重合体がスラリーとなるスラリー重合、液化したモノマー自身を媒体とするバルク重合、気化したモノマー中で行う気相重合、又は、高温高圧で液化したモノマーに生成重合体の少なくとも一部が溶解する高圧イオン重合などが好ましく用いられる。重合形式としては、バッチ重合、セミバッチ重合、連続重合のいずれの形式でもよい。また、リビング重合であってもよいし、連鎖移動を併発しながら重合を行ってもよい。更に、いわゆるchain shuttling agent(CSA)を併用し、chain shuttling反応や、coordinative chain transfer polymerization(CCTP)を行ってもよい。具体的な製造プロセス及び条件については、例えば、特開2010−260913号公報、特開2010−202647号公報に開示されている。
(13) Polymerization method of polar group-containing olefin copolymer (A) The polymerization method of the polar group-containing olefin copolymer (A) according to the present invention is not limited. Slurry polymerization in which at least a part of the produced polymer becomes a slurry in the medium, bulk polymerization using the liquefied monomer itself as a medium, gas phase polymerization performed in the vaporized monomer, or a polymer produced in the monomer liquefied at high temperature and high pressure High-pressure ionic polymerization in which at least a part of the polymer is dissolved is preferably used. As the polymerization format, any of batch polymerization, semi-batch polymerization, and continuous polymerization may be used. Moreover, living polymerization may be sufficient and it may superpose | polymerize, combining chain transfer. Furthermore, so-called chain shunting agent (CSA) may be used in combination to perform chain shunting reaction or coordinative chain transfer polymerization (CCTP). Specific manufacturing processes and conditions are disclosed in, for example, JP 2010-260913 A and JP 2010-202647 A.
〔II〕オレフィン系樹脂(B)
(1)オレフィン系樹脂(B)の基本的な特徴
本発明に関わるオレフィン系樹脂(B)は、高圧ラジカル重合法や、チーグラー系、フィリップス型又はシングルサイト触媒を用い高中低圧法及びその他の公知の方法により得られる、エチレン単独重合体、炭素数3〜20のα−オレフィンから選択されるモノマーを重合して得られる単独重合体、エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーを少なくとも1種含むオレフィン系共重合体から選択する事が出来る。
[II] Olefin resin (B)
(1) Basic Features of Olefin Resin (B) The olefin resin (B) according to the present invention is a high pressure radical polymerization method, a high / medium / low pressure method using a Ziegler type, a Phillips type or a single site catalyst, and other publicly known methods. Selected from the homopolymers obtained by polymerizing monomers selected from ethylene homopolymers and α-olefins having 3 to 20 carbon atoms, ethylene, and / or α-olefins having 3 to 20 carbon atoms. It can be selected from olefin copolymers containing at least one monomer.
(2)α−オレフィン
本発明に関わるα−オレフィンは構造式:CH2=CHR18で表される、炭素数3〜20のα−オレフィンである(R18は炭素数1〜18の炭化水素基であり、直鎖構造であっても分岐を有していてもよい)。より好ましくは、炭素数3〜12のα−オレフィンであり、さらに好ましくは、プロピレン、1−ブテン、1−ペンテン、1−ヘキセン、1−オクテン、1−デセン、3−メチル−1−ブテン、4−メチル−1−ペンテンから選択されるα−オレフィンであり、より好適には、プロピレン、1−ブテン、1−ヘキセン、1−オクテンから選択されるα−オレフィンである。重合に供するα−オレフィンは単独でも良いし、2種以上であっても構わない。
(2) α-Olefin The α-olefin according to the present invention is an α-olefin having 3 to 20 carbon atoms represented by the structural formula: CH 2 ═CHR 18 (R 18 is a hydrocarbon having 1 to 18 carbon atoms). Group, which may have a straight chain structure or a branched structure). More preferably, it is an α-olefin having 3 to 12 carbon atoms, more preferably propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-decene, 3-methyl-1-butene, An α-olefin selected from 4-methyl-1-pentene, more preferably an α-olefin selected from propylene, 1-butene, 1-hexene and 1-octene. The α-olefin to be used for polymerization may be used alone or in combination of two or more.
(3)単独重合体
本発明に関わる単独重合体は、エチレン又は炭素数3〜20のα−オレフィンから選択される1種類のモノマーのみを重合して得られる。より好ましい単独重合体は、エチレン単独重合体、プロピレン単独重合体、1−ブテン単独重合体、1−ヘキセン単独重合体、1−オクテン単独重合体、1−ドデセン単独重合体等であり、さらに好ましくはエチレン単独重合体、プロピレン単独重合体である。
(3) Homopolymer The homopolymer according to the present invention is obtained by polymerizing only one type of monomer selected from ethylene or an α-olefin having 3 to 20 carbon atoms. More preferable homopolymers are ethylene homopolymers, propylene homopolymers, 1-butene homopolymers, 1-hexene homopolymers, 1-octene homopolymers, 1-dodecene homopolymers, and the like. Are ethylene homopolymer and propylene homopolymer.
(4)オレフィン系共重合体
本発明に関わるオレフィン系共重合体は、エチレン、炭素数3〜20のα−オレフィン、環状オレフィン、その他の極性基を含有しないモノマー、極性基を含有するモノマー、から選択されるモノマーのうち2種以上を重合する事で得られる共重合体であって、エチレンもしくは炭素数3〜20のα−オレフィンから選択されるモノマーを少なくとも1種類以上を含有してなるオレフィン系共重合体である。重合に供されるモノマーは2種類であっても良いし、3種類以上であっても良い。オレフィン系共重合体として好ましいのは、エチレンを必須で含み、さらに炭素数3〜20のα−オレフィンを1種以上含む共重合体、エチレンを必須で含み環状オレフィンを1種以上含む共重合体である。更に好ましいのはエチレンを必須で含み、さらに、プロピレン、1−ブテン、1−ヘキセン、1−オクテンから選択される1種、もしくは2種以上を含む共重合体、エチレンとノルボルネンの共重合体である。
(4) Olefin-based copolymer The olefin-based copolymer related to the present invention includes ethylene, an α-olefin having 3 to 20 carbon atoms, a cyclic olefin, a monomer that does not contain other polar groups, a monomer that contains polar groups, A copolymer obtained by polymerizing two or more monomers selected from the group consisting of at least one monomer selected from ethylene or an α-olefin having 3 to 20 carbon atoms. It is an olefin copolymer. Two or more types of monomers may be used for the polymerization. Preferred as the olefin copolymer is a copolymer that essentially contains ethylene and further contains one or more α-olefins having 3 to 20 carbon atoms, and a copolymer that essentially contains ethylene and contains one or more cyclic olefins. It is. More preferred is a copolymer containing ethylene as essential, and a copolymer containing one or more selected from propylene, 1-butene, 1-hexene and 1-octene, and a copolymer of ethylene and norbornene. is there.
(5)環状オレフィン
本発明に関わる環状オレフィンは、例えば、シクロヘキセン及びシクロオクテン等の単環状オレフィン、ノルボルネン、ノルボルナジエン、ジシクロペンタジエン、ジヒドロジシクロペンタジエン、テトラシクロドデセン、トリシクロペンタジエン、ジヒドロトリシクロペンタジエン、テトラシクロペンタジエン、ジヒドロテトラシクロペンタジエン等の多環状オレフィン、これらのオレフィンに官能基が結合した置換体などが挙げられる。なかでも、好ましい環状オレフィンとしてはノルボルネンが挙げられる。ノルボルネンが共重合されたオレフィン系共重合体は一般に、主鎖骨格が脂環構造であるため低吸湿性を有し、また、その付加重合体は耐熱性にも優れる。
(5) Cyclic olefins Cyclic olefins according to the present invention include, for example, monocyclic olefins such as cyclohexene and cyclooctene, norbornene, norbornadiene, dicyclopentadiene, dihydrodicyclopentadiene, tetracyclododecene, tricyclopentadiene, dihydrotricyclo Examples thereof include polycyclic olefins such as pentadiene, tetracyclopentadiene, dihydrotetracyclopentadiene, and substituted products in which a functional group is bonded to these olefins. Especially, norbornene is mentioned as a preferable cyclic olefin. In general, an olefin copolymer obtained by copolymerization of norbornene has low hygroscopicity because the main chain skeleton has an alicyclic structure, and the addition polymer also has excellent heat resistance.
(6)極性基を含有しないモノマー
本発明に関わる極性基を含有しないモノマーは、分子構造中に炭素−炭素二重結合を1つ以上有し、かつ、分子を構成する元素が炭素と水素からなるモノマーである。上記のエチレンとα-オレフィンを除くと、例えば、ジエン、トリエン、芳香族ビニルモノマー等が挙げられ、好ましくは、ブタジエン、イソプレン、スチレン、ビニルシクロヘキサン、ビニルノルボルネンである。
(6) Monomers that do not contain polar groups Monomers that do not contain polar groups according to the present invention have one or more carbon-carbon double bonds in the molecular structure, and the elements constituting the molecule are carbon and hydrogen. Monomer. Excluding the above ethylene and α-olefin, examples include diene, triene, aromatic vinyl monomer, and the like, preferably butadiene, isoprene, styrene, vinylcyclohexane, and vinylnorbornene.
(7)極性基を含有したオレフィン系共重合体
本発明に関わるオレフィン系樹脂(B)として、極性基含有オレフィン共重合体(A)と分子構造、製造方法、物性範囲が異なる極性基を含有したオレフィン系共重合体を、適宜使用する事ができる。
本発明に関わるオレフィン系樹脂(B)の極性基を含有したオレフィン系共重合体は、エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーと、極性基を含有したビニルモノマーとの共重合体であれば特に限定されない。エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーは1種であっても2種以上でも良く、また、極性基を含有したビニルモノマーは1種であっても2種以上でも良い。また、エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーと極性基を含有したビニルモノマーとの共重合体の重合に供せられるモノマーは2種であっても、3種以上であっても良い。エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーと極性基を含有したビニルモノマーとの共重合体として好ましいのは、エチレンと極性基を含有したビニルモノマーとの共重合体である。
(7) Olefin-based copolymer containing a polar group As the olefin-based resin (B) according to the present invention, the polar group-containing olefin copolymer (A) contains a polar group having a molecular structure, a production method and a physical property range different from each other. The olefin copolymer thus prepared can be used as appropriate.
The olefin copolymer containing a polar group of the olefin resin (B) according to the present invention is a monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms, and a vinyl monomer containing a polar group. If it is a copolymer, it will not specifically limit. The monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms may be one type or two or more types, and the vinyl monomer containing a polar group may be one type or two or more types. But it ’s okay. Moreover, even if there are two monomers used for the polymerization of a copolymer of a monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms and a vinyl monomer containing a polar group, three types It may be above. A copolymer of a monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms and a vinyl monomer containing a polar group is preferably a copolymer of ethylene and a vinyl monomer containing a polar group It is.
エチレン及び/又は炭素数3〜20のα−オレフィンから選択されるモノマーと極性基を含有したビニルモノマーとの共重合に供される、極性基を含有したビニルモノマーは限定されないが、例えば、カルボン酸基又は酸無水基含有モノマー(a)、エステル基含有モノマー(b)、ヒドロキシル基含有モノマー(c)、アミノ基含有モノマー(d)、シラン基含有モノマー(e)から選択する事が出来る。 The vinyl monomer containing a polar group used for copolymerization of a monomer selected from ethylene and / or an α-olefin having 3 to 20 carbon atoms and a vinyl monomer containing a polar group is not limited. The acid group or acid anhydride group-containing monomer (a), ester group-containing monomer (b), hydroxyl group-containing monomer (c), amino group-containing monomer (d), or silane group-containing monomer (e) can be selected.
カルボン酸基又は酸無水基含有モノマー(a)としては、マレイン酸、フマル酸、シトラコン酸、イタコン酸などのα,β−不飽和ジカルボン酸又はこれらの無水物、アクリル酸、メタクリル酸、フラン酸、クロトン酸、酢酸ビニル、ペンテン酸などの不飽和モノカルボン酸が挙げられる。エステル基含有モノマー(b)としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、(n−、iso−)プロピル(メタ)アクリレート、(n−、iso−、tert−)ブチル(メタ)アクリレートなどが挙げられるが、特に好ましいものとしてはアクリル酸メチルを挙げることができる。ヒドロキシル基含有モノマー(c)としては、ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレートなどが挙げられる。アミノ基含有モノマー(d)としては、アミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、シクロヘキシルアミノエチル(メタ)アクリレートなどが挙げられる。シラン基含有モノマー(e)としては、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリアセチルシラン、ビニルトリクロロシランなどの不飽和シラン化合物が挙げられる。 Examples of the carboxylic acid group or acid anhydride group-containing monomer (a) include α, β-unsaturated dicarboxylic acids such as maleic acid, fumaric acid, citraconic acid and itaconic acid, or anhydrides thereof, acrylic acid, methacrylic acid and furanic acid. , Unsaturated monocarboxylic acids such as crotonic acid, vinyl acetate and pentenoic acid. Examples of the ester group-containing monomer (b) include methyl (meth) acrylate, ethyl (meth) acrylate, (n-, iso-) propyl (meth) acrylate, (n-, iso-, tert-) butyl (meth) acrylate. Among them, methyl acrylate is particularly preferable. Examples of the hydroxyl group-containing monomer (c) include hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate. Examples of the amino group-containing monomer (d) include aminoethyl (meth) acrylate, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, cyclohexylaminoethyl (meth) acrylate, and the like. Examples of the silane group-containing monomer (e) include unsaturated silane compounds such as vinyltrimethoxysilane, vinyltriethoxysilane, vinyltriacetylsilane, and vinyltrichlorosilane.
(8)オレフィン系樹脂の製造方法
本発明に関わるオレフィン系樹脂(B)の製造方法は限定されないが、例えば、高圧ラジカル重合法や、チーグラー系、フィリップス型又はシングルサイト触媒を用い高中低圧法及びその他の公知の方法を例示する事ができる。オレフィン系樹脂(B)は、例えば、特公昭55−14084号公報、特公昭58−1708号公報、特開平08−301933号公報、特開平09−286820号公報、特開平11−228635号公報、特開2003−064187号公報、特開2000−109521号公報、特表2003−519496号公報、特表2003−504442号公報、特表2003−531233号、特開平8−325333号公報、特開平9−031263号公報、特開平9−087440号公報、特開2006−265387号公報、特開2006−265388号公報、特開2006−282927号公報、特表2001−525457号公報、特表2004−531629号公報、特開2005−120385号公報、特開昭58−19309号公報、特開昭59−95292号公報、特開昭60−35005号公報、特開昭60−35006号公報、特開昭60−35007号公報、特開昭60−35008号公報、特開昭60−35009号公報、特開昭61−130314号公報、特開平3−163088号公報の各公報、ヨーロッパ特許出願公開第420,436号明細書、米国特許第5,055,438号明細書、及び国際公開公報W091/04257号明細書等、に記載された各種の製造方法によって製造する事が可能である。
(8) Method for Producing Olefin Resin The method for producing the olefin resin (B) according to the present invention is not limited. For example, a high-pressure radical polymerization method, a high-medium-low pressure method using a Ziegler-type, Phillips type or single-site catalyst, and Other known methods can be exemplified. Examples of the olefin resin (B) include Japanese Patent Publication No. 55-14084, Japanese Patent Publication No. 58-1708, Japanese Patent Application Laid-Open No. 08-301933, Japanese Patent Application Laid-Open No. 09-286820, Japanese Patent Application Laid-Open No. 11-228635, JP 2003-064187, JP 2000-109521, JP 2003-51496, JP 2003-504442, JP 2003-53233, JP 8-325333, JP 9 -031263, JP-A-9-087440, JP-2006-265387, JP-2006-265388, JP-2006-282927, JP-A-2001-525457, JP-A-2004-531629. JP, 120-385, JP, 58-193, JP No. 9, No. 59-95292, No. 60-35005, No. 60-35006, No. 60-35007, No. 60-35008, Japanese Laid-Open Patent Publication No. 60-35209, Japanese Laid-Open Patent Publication No. 61-130314, Japanese Laid-Open Patent Publication No. 3-163088, European Patent Application Publication No. 420,436, US Pat. No. 5,055,438 And various manufacturing methods described in International Publication No. WO09 / 04257 and the like.
(9)オレフィン系樹脂(B)の密度
本発明に関わるオレフィン系樹脂(B)の密度は、JIS K7112に準拠して測定される。ポリエチレンを想定した場合、0.840〜0.932g/cm3が好ましく、0.840〜0.928g/cm3がより好ましく、0.840〜0.922g/cm3が更に好ましく、0.840〜0.915g/cm3が好適であり、0.840〜0.900g/cm3がより好適である。この範囲より高ければ接着性が劣るものとなる。本発明に関わるオレフィン系樹脂(B)は柔軟であるほど、すなわち密度が低いほど接着性が向上する。上記理由により、下限は特に制限されないがポリエチレンを想定した場合、密度が0.840g/cm3を下回るオレフィン系樹脂を製造することは困難である。
一方で、密度が0.890g/cm3〜0.932g/cm3のオレフィン系樹脂(B)を用いると、接着性だけではなく耐熱性も兼ね備えた樹脂組成物を得ることができる。
(9) Density of Olefin Resin (B) The density of the olefin resin (B) according to the present invention is measured according to JIS K7112. Assuming polyethylene, 0.840 to 0.932 g / cm 3 is preferable, 0.840 to 0.928 g / cm 3 is more preferable, 0.840 to 0.922 g / cm 3 is further preferable, and 0.840. ˜0.915 g / cm 3 is preferable, and 0.840 to 0.900 g / cm 3 is more preferable. If it is higher than this range, the adhesiveness is inferior. As the olefin resin (B) according to the present invention is more flexible, that is, the density is lower, the adhesion is improved. For the above reasons, the lower limit is not particularly limited. However, when polyethylene is assumed, it is difficult to produce an olefin resin having a density lower than 0.840 g / cm 3 .
On the other hand, density of the use of 0.890g / cm 3 ~0.932g / cm 3 of the olefin resin (B), it is possible to obtain a resin composition having both heat resistance as well as adhesion.
(10)オレフィン系樹脂(B)の融点
本発明に関わるオレフィン系樹脂(B)の融点は、示差走査型熱量計(DSC)により測定した吸熱曲線の最大ピーク温度によって示される。
本発明で用いるオレフィン系樹脂の融点は30〜124℃であることが必要であり、30〜120℃がより好ましく、40〜115℃が更に好ましく、40〜110℃が好適であり、40〜100℃がより好適である。この範囲より高い場合は接着性が劣るものとなる。本発明に用いるオレフィン系樹脂(B)は柔軟であるほど、すなわち融点が低いほど接着性が向上する。上記理由により、下限は特に制限されないがポリエチレンを想定した場合、融点30℃を下回るオレフィン系樹脂を製造することは困難である。
なお、融点が90℃〜124℃であるオレフィン系樹脂(B)を用いると、接着性だけではなく耐熱性も兼ね備えた樹脂組成物を得ることができる。
また、DSC測定の吸熱曲線のピーク面積から算出される融解熱量△H(J/g)はオレフィン系樹脂の結晶化度に依存するため、オレフィン系樹脂の結晶化度が低くなるにつれ、△Hは減少し、吸熱曲線のピークが観測されにくくなる。すなわち、結晶化度の低いオレフィン系樹脂では吸熱曲線の最大ピーク温度で定義される融点が測定できない場合がある。本発明の趣旨は柔軟なオレフィン系樹脂をブレンドすることであり、融点が定義できない場合であっても、結晶化度の低い柔軟な樹脂であれば、そのような樹脂を用いても差し支えない。(融解熱量△H(J/g)とはDSC測定において縦軸に熱流(mW)、横軸に温度(℃)をとった際に得られる吸熱曲線のピーク面積から算出される値であり、試料1g中に含まれる結晶が融解する際に吸収される総熱エネルギー量をJ単位で表したものである。)
(10) Melting point of olefin resin (B) The melting point of the olefin resin (B) according to the present invention is indicated by the maximum peak temperature of the endothermic curve measured by a differential scanning calorimeter (DSC).
The melting point of the olefin resin used in the present invention is required to be 30 to 124 ° C, more preferably 30 to 120 ° C, still more preferably 40 to 115 ° C, and preferably 40 to 110 ° C, 40 to 100 ° C is more preferred. When it is higher than this range, the adhesiveness is poor. As the olefin resin (B) used in the present invention is more flexible, that is, the melting point is lower, the adhesion is improved. For the above reasons, the lower limit is not particularly limited, but when polyethylene is assumed, it is difficult to produce an olefin resin having a melting point lower than 30 ° C.
In addition, when olefin resin (B) whose melting | fusing point is 90 to 124 degreeC is used, the resin composition which has not only adhesiveness but heat resistance can be obtained.
In addition, the amount of heat of fusion ΔH (J / g) calculated from the peak area of the endothermic curve of DSC measurement depends on the crystallinity of the olefin resin. Therefore, as the crystallinity of the olefin resin decreases, ΔH Decreases and the endothermic curve peak becomes difficult to observe. That is, the melting point defined by the maximum peak temperature of the endothermic curve may not be measured with an olefin resin having a low crystallinity. The gist of the present invention is to blend flexible olefinic resins, and even if the melting point cannot be defined, such a resin may be used as long as it is a flexible resin with low crystallinity. (The heat of fusion ΔH (J / g) is a value calculated from the peak area of the endothermic curve obtained when the heat flow (mW) on the vertical axis and the temperature (° C.) on the horizontal axis in DSC measurement, (The amount of total heat energy absorbed when the crystals contained in 1 g of the sample are melted is expressed in J units.)
〔III〕オレフィン系樹脂組成物(C)
(1)オレフィン系樹脂組成物(C)の基本的な特徴
本発明に関わるオレフィン系樹脂組成物(C)は、極性基含有オレフィン共重合体(A)100重量部に対してオレフィン系樹脂(B)を1〜99,900重量部、より好ましくは1〜99,000重量部、更に好ましくは1〜90,000重量部、いっそう好ましくは1〜50,000重量部、特に好適には1〜19,900重量部を配合したオレフィン系樹脂組成物である。オレフィン系樹脂(B)の配合量が1重量部より少なくても、また、99,900重量部より多くても、オレフィン系樹脂組成物(C)の接着性が劣るものとなる。
[III] Olefin resin composition (C)
(1) Basic features of olefin resin composition (C) The olefin resin composition (C) according to the present invention is an olefin resin (100 parts by weight) based on 100 parts by weight of the polar group-containing olefin copolymer (A). B) 1 to 99,900 parts by weight, more preferably 1 to 99,000 parts by weight, still more preferably 1 to 90,000 parts by weight, still more preferably 1 to 50,000 parts by weight, and particularly preferably 1 to It is an olefin resin composition containing 19,900 parts by weight. Even if the blending amount of the olefin resin (B) is less than 1 part by weight or more than 99,900 parts by weight, the adhesiveness of the olefin resin composition (C) becomes poor.
オレフィン系樹脂組成物(C)に含まれる極性基含有オレフィン共重合体(A)は単独であっても良く、複数を用いても良い。また、オレフィン系樹脂組成物(C)に含まれるオレフィン系樹脂(B)は単独であっても良く、複数を用いても良い。 The polar group-containing olefin copolymer (A) contained in the olefin resin composition (C) may be used alone or in combination. Moreover, the olefin resin (B) contained in an olefin resin composition (C) may be individual, and plural may be used.
(2)オレフィン系樹脂組成物(C)の製造方法
オレフィン系樹脂組成物(C)は公知の方法で製造することができ、例えば、極性基含有オレフィン共重合体(A)とオレフィン系樹脂(B)と、所望により添加される他成分を、単軸押出機、二軸押出機、ニーダー、バンバリーミキサー、往復式混練機(BUSS KNEADER)、ロール混練機等、などを用いて溶融混練する方法、極性基含有オレフィン共重合体(A)とオレフィン系樹脂(B)と、所望により添加される他成分を適当な良溶媒(例えば、へキサン、ヘプタン、デカン、シクロヘキサン、キシレンなどの炭化水素溶媒)に溶解し、次いで溶媒を除去する方法で製造することができる。
(2) Production method of olefin resin composition (C) The olefin resin composition (C) can be produced by a known method. For example, the polar group-containing olefin copolymer (A) and the olefin resin ( B) and a method of melt kneading the other components added as desired using a single screw extruder, a twin screw extruder, a kneader, a Banbury mixer, a reciprocating kneader (BUSS KNEADER), a roll kneader, etc. , Polar group-containing olefin copolymer (A), olefin-based resin (B), and other components to be added as required, suitable good solvents (for example, hydrocarbon solvents such as hexane, heptane, decane, cyclohexane, xylene, etc. ) And then the solvent is removed.
(3)添加剤
オレフィン系樹脂組成物(C)には、本発明の組成物の機能の主旨を逸脱しない範囲において、他の機能を付加するために、酸化防止剤、紫外線吸収剤、滑剤、帯電防止剤、着色剤、顔料、架橋剤、発泡剤、核剤、難燃剤、充填材、導電材などの添加剤を配合しても良い。
(3) Additives To add other functions to the olefin resin composition (C) without departing from the gist of the function of the composition of the present invention, antioxidants, ultraviolet absorbers, lubricants, You may mix | blend additives, such as an antistatic agent, a coloring agent, a pigment, a crosslinking agent, a foaming agent, a nucleating agent, a flame retardant, a filler, and a electrically conductive material.
(4)その他の成分
オレフィン系樹脂組成物(C)には、本発明の組成物の機能の主旨を逸脱しない範囲において、各種の樹脂改質材などを配合してもよい。その成分としては、ブタジエン系ゴム、イソブチレンゴム、イソプレン系ゴム、天然ゴム、ニトリルゴム、石油樹脂などが挙げられ、これらは単独でも混合物でもよい。
(4) Other components In the range which does not deviate from the main point of the function of the composition of this invention, you may mix | blend various resin modifiers etc. with an olefin resin composition (C). Examples of the component include butadiene rubber, isobutylene rubber, isoprene rubber, natural rubber, nitrile rubber, petroleum resin, and the like, and these may be used alone or as a mixture.
〔IV〕積層体
(1)積層体の材料
本発明に関わる積層体は、本発明に関わるオレフィン系樹脂組成物からなる層と基材層とを含む積層体であって、該基材層は、ポリエチレン、ポリプロピレンなどのポリオレフィン樹脂、ポリアミド樹脂、ポリエステル樹脂、エチレン−ビニルアルコール共重合体(EVOH)などの極性の高い熱可塑性樹脂、接着性を有するフッ素樹脂、アルミニウム、スチールなどの金属材料、などの基材を例示することができる。
[IV] Laminate (1) Material of Laminate The laminate according to the present invention is a laminate comprising a layer composed of an olefin resin composition according to the present invention and a substrate layer, and the substrate layer is , Polyolefin resin such as polyethylene and polypropylene, polyamide resin, polyester resin, thermoplastic resin with high polarity such as ethylene-vinyl alcohol copolymer (EVOH), metal material such as adhesive fluorine resin, aluminum and steel, etc. The base material can be illustrated.
本発明に関わる基材の具体例としては、高密度ポリエチレン、中密度ポリエチレン、低密度ポリエチレン、エチレン−酢酸ビニル共重合体、エチレン−アクリル酸エステル共重合体などのポリエチレン系樹脂、アイオノマー、ホモポリプロピレン樹脂、プロピレンと他のα−オレフィンとの共重合体などのポリプロピレン系樹脂、ポリ−1−ブテン、ポリ−4−メチル−1−ペンテンなどのオレフィン系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリスチレン、ポリアクリレート、ポリアクリロニトリルなどのビニル系重合体、ナイロン6、ナイロン66、ナイロン10、ナイロン11、ナイロン12、ナイロン610、ポリメタキシリレンアジパミドなどのポリアミド系樹脂、ポリエチレンテレフタレート、ポリエチレンテレフタレート/イソフタレート、ポリブチレンテレフタレート、ポリ乳酸、ポリブチレンサクシネート、芳香族ポリエステル類などのポリエステル系樹脂、ポリビニルアルコール、エチレン・ビニルアルコール共重合体、ポリカーボネート樹脂、接着性フッ素樹脂、セロハンなどセルロース系ポリマーのようなフィルム形成能を有する熱可塑性樹脂フィルム又はシート(及びこれらの延伸物、印刷物)、アルミニウム、鉄、銅、又はこれらを主成分とする合金などの金属箔又は金属板、シリカ蒸着プラスチックフィルム、アルミナ蒸着プラスチックフィルムなどの無機酸化物の蒸着フィルム、金、銀、アルミニウムなど金属、又はこれら金属の酸化物以外の化合物などの蒸着フィルム、上質紙、クラフト紙、板紙、グラシン紙、合成紙などの紙類、セロファン、織布、不織布などを挙げることができる。
Specific examples of the substrate according to the present invention include polyethylene resins such as high-density polyethylene, medium-density polyethylene, low-density polyethylene, ethylene-vinyl acetate copolymer, and ethylene-acrylic acid ester copolymer, ionomer, and homopolypropylene. Resins, polypropylene resins such as copolymers of propylene and other α-olefins, olefin resins such as poly-1-butene and poly-4-methyl-1-pentene, polyvinyl chloride, polyvinylidene chloride, polystyrene , Vinyl polymers such as polyacrylate and polyacrylonitrile, nylon resins such as
本発明に関わる基材層は、用途や被包装物の種類により適宜選択することができる。例えば、被包装物が腐敗し易い食品である場合には、ポリアミド、ポリ塩化ビニリデン、エチレン−ビニルアルコール共重合体(EVOH)、ポリビニルアルコール、ポリエステルの如く、透明性、剛性、ガス透過抵抗性の優れた樹脂を用いることができる。また、被包装物が菓子或いは繊維などである場合には、透明性、剛性、水透過抵抗性の良好なポリプロピレンなどを用いることが好ましい。自動車等の燃料タンクや、燃料が通過するチューブ・ホース・パイプ等に適応させる場合には、EVOH、ポリアミド類、フッ素樹脂のような燃料透過防止性能の優れた樹脂を用いる事が出来る。
バリア性樹脂としては、ポリアミド系樹脂、ポリエステル系樹脂、EVOH、ポリ塩化ビニリデン系樹脂、ポリカーボネート系樹脂、延伸ポリプロピレン(OPP)、延伸ポリエステル(OPET)、延伸ポリアミド、アルミナ蒸着フィルム、シリカ蒸着フィルムなどの金属、無機酸化物の蒸着フィルム、アルミ蒸着などの金属蒸着フィルム、金属箔などが挙げられる。
The base material layer related to the present invention can be appropriately selected depending on the application and the type of the package. For example, if the package is a perishable food, such as polyamide, polyvinylidene chloride, ethylene-vinyl alcohol copolymer (EVOH), polyvinyl alcohol, polyester, transparency, rigidity, gas permeation resistance An excellent resin can be used. Further, when the package is a confectionery or a fiber, it is preferable to use polypropylene having good transparency, rigidity and water permeation resistance. When adapting to fuel tanks of automobiles, tubes, hoses, pipes, etc. through which fuel passes, resins having excellent fuel permeation prevention performance such as EVOH, polyamides, and fluororesins can be used.
Examples of the barrier resin include polyamide resin, polyester resin, EVOH, polyvinylidene chloride resin, polycarbonate resin, stretched polypropylene (OPP), stretched polyester (OPET), stretched polyamide, alumina vapor deposition film, silica vapor deposition film, and the like. Examples include metal, inorganic oxide vapor deposition films, metal vapor deposition films such as aluminum vapor deposition, and metal foils.
(2)積層体の用途
本発明に関わる積層体は、例えば、食品の包装材として好適である。食品の具体例としては、ポテトチップなどのスナック菓子、ビスケット、煎餅、チョコレートなどの菓子類、粉スープなどの粉末調味料、削り節や薫製などの食品などが挙げられる。また、パウチ類の容器としては、上記積層体のエチレン系共重合体層面同士を向かい合わせ、その少なくとも一部をヒートシールすることにより形成することができる。具体的には、例えば、水物包装、一般袋、液体スープ包袋、液体紙器、ラミ原反、特殊形状液体包装袋(スタンディングパウチなど)、規格袋、重袋、セミ重袋、ラップフィルム、砂糖袋、油物包装袋、食品包装用などの各種包装容器、輸液バックなどに好適に使用される。
(2) Use of laminated body The laminated body concerning this invention is suitable as a packaging material of foodstuffs, for example. Specific examples of food include snacks such as potato chips, confectionery such as biscuits, rice crackers and chocolates, powder seasonings such as powdered soup, foods such as shavings and smoked foods, and the like. In addition, the pouch container can be formed by facing the ethylene copolymer layer surfaces of the laminate and heat-sealing at least a part thereof. Specifically, for example, water packaging, general bags, liquid soup bags, liquid paper containers, lami raw fabrics, special shaped liquid packaging bags (standing pouches, etc.), standard bags, heavy bags, semi heavy bags, wrap films, It is suitably used for sugar bags, oil packaging bags, various packaging containers for food packaging, infusion bags and the like.
(3)積層体の製造
本発明に関わる積層体の加工方法としては、通常のプレス成形、空冷インフレーション成形、空冷2段冷却インフレーション成形、高速インフレーション成形、フラットダイ成形(T−ダイ成形)、水冷インフレーション成形などの押出成形、押出ラミネート加工、サンドラミネート加工、ドライラミネート加工等のラミネート加工法、ブロー成形、圧空成形、射出成形、回転成形など、従来公知の方法が挙げられる。
(3) Manufacture of laminated body As a processing method of the laminated body related to the present invention, normal press molding, air-cooled inflation molding, air-cooled two-stage cooling inflation molding, high-speed inflation molding, flat die molding (T-die molding), water cooling Conventionally known methods such as extrusion molding such as inflation molding, laminating methods such as extrusion laminating processing, sand laminating processing, and dry laminating processing, blow molding, pressure forming, injection molding, and rotational molding may be mentioned.
(4)ラミネート積層体
本発明に関わるラミネート積層体とは、押出ラミネート加工、サンドラミネート加工、ドライラミネート加工等、公知のラミネート加工法で製造する事が出来る積層体であり、該ラミネート積層体は本発明のオレフィン系樹脂組成物を含有してなるラミネート材料と、少なくとも1層以上の基材層とラミネート加工することで製造する事ができる積層体である。本発明におけるラミネート材料とは、各種公知のラミネート加工法に供する事が可能な本発明のオレフィン系樹脂組成物を含む樹脂材料の事である。押出ラミネート加工は、Tダイより押出した溶融樹脂膜を基材上に連続的に被覆・圧着する方法で、被覆と接着を同時に行う成形加工法である。また、サンドラミネート加工は、紙と積層するフィルムの間に溶融した樹脂を流し込んで、この溶融した樹脂が接着剤のような働きをして接着・積層する方法であり、ドライラミネート加工は、基材と積層するフィルムを貼合する接着剤及び/又は接着剤の塗布ロール付近の雰囲気湿度を除湿するか、前記接着剤及び/又は接着剤の塗布ロールの温度を温熱するか、フィルムシートの貼合面を乾燥させる方法である。
サンドラミネート加工、ドライラミネート加工においては、本発明に用いる基材のオレフィン系樹脂組成物を含むが形成される側で、基材とオレフィン系樹脂組成物を含む層との間に、バリア性を向上させるため、上記アルミ箔、ポリエステル系フィルム、各種バリア性フィルムなどを積層させることが容易である。本発明に関わるラミネート用材料と積層する基材層としては、前述したような種々の各種材料を適宜用いる事ができる。
(4) Laminate Laminate The laminate laminate according to the present invention is a laminate that can be produced by a known laminating method such as extrusion laminating, sand laminating, and dry laminating. It is a laminate that can be produced by laminating a laminate material containing the olefinic resin composition of the present invention and at least one substrate layer. The laminate material in the present invention refers to a resin material containing the olefin resin composition of the present invention that can be used in various known laminating methods. Extrusion laminating is a molding method in which a molten resin film extruded from a T-die is continuously coated and pressure-bonded on a substrate, and coating and adhesion are performed simultaneously. Sand laminating is a method in which a molten resin is poured between paper and a film to be laminated, and the molten resin acts as an adhesive to bond and laminate. Dehumidify the ambient humidity in the vicinity of the adhesive and / or adhesive application roll for laminating the film to be laminated with the material, warm the temperature of the adhesive and / or adhesive application roll, or apply a film sheet This is a method of drying the mating surface.
In the sand laminating process and the dry laminating process, a barrier property is provided between the base material and the layer containing the olefin resin composition on the side on which the base material containing the olefin resin composition is formed. In order to improve, it is easy to laminate the aluminum foil, polyester film, various barrier films and the like. As the base material layer to be laminated with the laminating material according to the present invention, various kinds of materials as described above can be appropriately used.
(5)押出成形品
本発明に関わる押出成形品とは、本発明に関わるオレフィン系樹脂組成物を押出成形によって成形した押出成形品である。本発明に関わる押出成形品は、空冷インフレーション成形、空冷2段冷却インフレーション成形、高速インフレーション成形、水冷インフレーション成形といった各種インフレーション成形、フラットダイ成形、異形押出成形、管状品成形、カレンダー成形等、公知の押出成形によって製造する事ができる。また、押出成形によって得られた押出成形品が固化しきらない状態で、金型等に挟み込んだり、変形を加えたりといった、各種公知の方法によってさらに賦形してもかまわない。さらには、得られた押出成形品に曲げ、切削、再加熱後に賦形する等、各種公知の方法によって後加工を加えても構わない。
(5) Extrusion product The extrusion product according to the present invention is an extrusion product obtained by molding the olefin resin composition according to the present invention by extrusion molding. Extrusion products related to the present invention are known in various forms such as air-cooled inflation molding, air-cooled two-stage cooling inflation molding, high-speed inflation molding, water-cooled inflation molding, flat die molding, profile extrusion molding, tubular product molding, calendar molding, etc. It can be manufactured by extrusion. Further, it may be further shaped by various known methods such as sandwiching in a mold or the like, or applying deformation in a state where the extruded product obtained by extrusion molding is not completely solidified. Further, post-processing may be added by various known methods such as bending, cutting, and reheating after the obtained extrusion-molded product.
(6)多層共押出成形品
本発明に関わる多層共押出成形品とは、公知の多層共押出成形によって成形する事が可能な多層共押出成形品であり、本発明のオレフィン系樹脂組成物を含有してなる層を少なくとも含む多層共押出成形品である。また、多層共押出成形品とは、複数の熱可塑性材料を同時に押出成形することによって複数の材料を層状に複合化し、種々の賦形方法によって成形することにより製造する事が可能な、多層構造を持った成形品の事である。本発明に関わる多層共押出成形品の製造方法としては、多層空冷インフレーション成形、多層空冷2段冷却インフレーション成形、多層高速インフレーション成形、多層水冷インフレーション成形、多層フラットダイ成形(T−ダイ成形)、多層管状品成形、多層コルゲートパイプ成形等、公知の多層共押出成形を挙げる事ができる。本発明に関わる多層共押出成形品における基材層としては、前述したような種々の各種材料を適宜用いる事ができる。本発明に関わる多層共押出成形品は、本発明に関わるオレフィン系樹脂組成物を含む層と適当な基材とを、適当な成形方法によって加工することにより、多層フィルム、多層シート、多層パイプ、多層ホース、多層チューブ、多層コルゲートパイプ等の公知の多層共押出成形品として製造する事ができる。また、多層共押出成形によって得られた多層共押出成形品が固化しきらない状態で、金型等に挟み込んだり、変形を加えたりといった、各種公知の方法によってさらに賦形してもかまわない。さらには、得られた多層共押出成形品に曲げ、切削、再加熱後に賦形する等、各種公知の方法によって後加工を加えても構わない。
(6) Multilayer coextrusion molded product The multilayer coextrusion molded product related to the present invention is a multilayer coextrusion molded product that can be molded by a known multilayer coextrusion molding, and the olefin resin composition of the present invention is used. It is a multilayer coextrusion molded product including at least a layer formed. Multi-layer co-extrusion products are multi-layer structures that can be manufactured by simultaneously extruding a plurality of thermoplastic materials into a plurality of layers and molding them by various shaping methods. It is a molded product with The method for producing a multilayer coextrusion molded product according to the present invention includes multilayer air-cooled inflation molding, multilayer air-cooled two-stage cooling inflation molding, multilayer high-speed inflation molding, multilayer water-cooled inflation molding, multilayer flat die molding (T-die molding), multilayer Well-known multilayer coextrusion molding, such as tubular product molding and multilayer corrugated pipe molding, can be mentioned. As the base material layer in the multilayer coextrusion molded product according to the present invention, various various materials as described above can be appropriately used. The multilayer co-extrusion product according to the present invention is a multilayer film, a multilayer sheet, a multilayer pipe, a layer containing the olefin resin composition according to the present invention and an appropriate base material processed by an appropriate molding method. It can be produced as a known multilayer coextrusion molded product such as a multilayer hose, multilayer tube, multilayer corrugated pipe or the like. Further, the multilayer coextrusion molded product obtained by the multilayer coextrusion molding may be further shaped by various known methods such as being sandwiched in a mold or the like or being deformed in a state where it is not solidified. Further, post-processing may be added by various known methods such as bending, cutting, and re-heating after the obtained multilayer co-extruded product.
(7)多層フィルム
本発明に関わる多層フィルムとは、公知の多層フィルム成形法によって製造する事が可能な多層フィルムであり、本発明のオレフィン系樹脂組成物を含有してなる層と基材層とを少なくとも含む多層フィルムである。本発明に関わる多層フィルムの製造方法としては、多層空冷インフレーション成形、多層空冷2段冷却インフレーション成形、多層高速インフレーション成形、多層水冷インフレーション成形、多層フラットダイ成形(T−ダイ成形)等、公知の多層フィルム成形法を用いる事ができる。本発明に関わる多層フィルムの基材層としては、前述したような種々の各種材料を適宜用いる事ができる。
(7) Multilayer film The multilayer film according to the present invention is a multilayer film that can be produced by a known multilayer film molding method, and a layer comprising the olefinic resin composition of the present invention and a substrate layer Is a multilayer film containing at least. As a method for producing a multilayer film according to the present invention, a known multilayer such as multilayer air-cooled inflation molding, multilayer air-cooled two-stage cooling inflation molding, multilayer high-speed inflation molding, multilayer water-cooled inflation molding, multilayer flat die molding (T-die molding), etc. A film forming method can be used. As the base material layer of the multilayer film according to the present invention, various various materials as described above can be appropriately used.
(8)多層ブロー成形品
本発明に関わる多層ブロー成形品とは、公知の多層ブロー成形によって製造する事が可能な多層ブロー成形品であり、本発明のオレフィン系樹脂組成物を含有してなる層と基材層とを少なくとも含む多層ブロー成形品である。本発明に関わる多層ブロー成形品の製造方法としては、多層ダイレクトブロー成形、多次元多層ブロー成形、多層ロータリーブロー成形等、公知のブロー成形法を挙げる事ができる。本発明に関わる多層ブロー成形品の基材層としては、前述したような種々の各種材料を適宜用いる事ができる。
(8) Multilayer Blow Molded Product A multilayer blow molded product related to the present invention is a multilayer blow molded product that can be manufactured by a known multilayer blow molding, and contains the olefin resin composition of the present invention. A multilayer blow-molded product including at least a layer and a base material layer. Examples of the method for producing a multilayer blow molded product according to the present invention include known blow molding methods such as multilayer direct blow molding, multidimensional multilayer blow molding, multilayer rotary blow molding and the like. As the base material layer of the multilayer blow molded product according to the present invention, various kinds of materials as described above can be appropriately used.
(9)多層管状成形品
本発明に関わる多層管状成形品とは、公知の多層管状成形法によって成形する事が可能な多層管状成形品であり、本発明のオレフィン系樹脂組成物を含有してなる層と基材層とを少なくとも含む多層管状成形品である。本発明に関わる多層管状成形法は、例えば、複数の熱可塑性材料を同時に押出成形することによって複数の材料を層状に複合化し、円形もしくは異形の吐出口から吐出することによって連続的に吐出口形状に準じた形状の管状成形品が成形され、適当な賦形方法、および冷却方法によって成形、冷却固化することで管状の成形品を得る方法を挙げる事ができる。本発明に関わる多層管状成形法の吐出口形状は特に限定されず、円形、楕円、多角形、その他公知の吐出口形状を選択する事ができる。また、本発明に関わる多層管状成形法の成形方法は特に限定されず、サイジングプレート法、内圧サイジング法、内径サイジング法、真空サイジング法、押出した溶融材料を金型で挟み込み、マンドレル側からの圧空や金型側からの真空引き等で賦形しつつ冷却する方法等、公知の成形法を用いる事ができ、冷却方法も水冷、空冷、金型での挟み込み等、適宜使用することができる。さらに、一度冷却固化させた多層管状成形品を再加熱し、さらに別の形状へと後加工することもできる。本発明に関わる多層管状成形品の基材層としては、前述したような種々の各種材料を適宜用いる事ができる。
(9) Multilayer tubular molded article The multilayer tubular molded article related to the present invention is a multilayer tubular molded article that can be molded by a known multilayer tubular molding method, and contains the olefinic resin composition of the present invention. A multilayer tubular molded article including at least a layer and a base material layer. The multilayer tubular molding method according to the present invention is, for example, a composite of a plurality of materials in layers by simultaneously extruding a plurality of thermoplastic materials, and continuously discharging the shape from a circular or irregular discharge port. A tubular molded product having a shape conforming to the above can be molded, and a method of obtaining a tubular molded product by molding and cooling and solidifying by an appropriate shaping method and cooling method can be mentioned. The discharge port shape of the multilayer tubular molding method according to the present invention is not particularly limited, and a circular shape, an ellipse shape, a polygonal shape, and other known discharge port shapes can be selected. Further, the molding method of the multilayer tubular molding method according to the present invention is not particularly limited, and a sizing plate method, an internal pressure sizing method, an inner diameter sizing method, a vacuum sizing method, an extruded molten material is sandwiched between molds, and a compressed air from the mandrel side In addition, a known molding method such as a method of cooling while shaping by vacuuming from the mold side or the like can be used, and a cooling method can be appropriately used such as water cooling, air cooling, sandwiching in a mold, or the like. Furthermore, the multilayer tubular molded article once cooled and solidified can be reheated and further processed into another shape. As the base material layer of the multilayer tubular molded product according to the present invention, various kinds of materials as described above can be appropriately used.
(10)多層シート
本発明に関わる多層シートとは、公知の多層シート成形によって製造する事が可能な多層シートであり、本発明のオレフィン系樹脂組成物を含有してなる層と基材層とを少なくとも含む多層シートである。本発明に関わる多層シートの製造方法としては各種公知の方法を用いる事ができ、例えば、複数の熱可塑性材料を同時に押出成形することによって複数の材料を層状に複合化し、フラットダイやサーキュラーダイ等公知のダイから吐出させることでシート状に成形する方法を挙げる事ができる。また、これら方法において、必要に応じてシートの端部をスリットしたり、円形のシートを切り開く加工を加えたりしても良い。さらに、押出成形後に冷却固化していない状態、もしくは、冷却固化した多層シートを再加熱する事により再溶融させた状態で、真空成形、圧空成形、真空圧空成形、スタンピング成形、プレス成形等、各種公知の成形方法によってさらに賦形しても構わない。本発明に関わる多層シートの基材層としては、前述したような種々の各種材料を適宜用いる事ができる。
(10) Multilayer sheet The multilayer sheet according to the present invention is a multilayer sheet that can be produced by known multilayer sheet molding, and includes a layer comprising the olefin resin composition of the present invention and a base material layer. Is a multilayer sheet containing at least Various known methods can be used as a method for producing a multilayer sheet according to the present invention. For example, a plurality of thermoplastic materials are simultaneously extruded to form a composite of a plurality of materials into a flat die, a circular die, etc. A method of forming into a sheet by discharging from a known die can be mentioned. In these methods, if necessary, the edge of the sheet may be slit or a process of opening a circular sheet may be added. Furthermore, in a state where it is not cooled and solidified after extrusion molding, or is remelted by reheating the cooled and solidified multilayer sheet, various types such as vacuum forming, pressure forming, vacuum pressure forming, stamping forming, press forming, etc. It may be further shaped by a known molding method. As the base material layer of the multilayer sheet according to the present invention, various various materials as described above can be appropriately used.
(11)射出成形品
本発明に関わる射出成形品とは、本発明に関わるオレフィン系樹脂組成物を射出成形によって成形した射出成形品である。本発明に関わる射出成形品の製造には公知の方法を用いる事ができる。
(11) Injection-molded product The injection-molded product according to the present invention is an injection-molded product obtained by molding the olefin resin composition according to the present invention by injection molding. A well-known method can be used for manufacture of the injection molded product concerning this invention.
(12)多層射出成形品
本発明に関わる多層射出成形品とは、本発明のオレフィン系樹脂組成物を含有してなる層を少なくとも含み、射出成形を用いて複数の層を多層化することで製造できる多層射出成形品である。多層射出成形品は2種類以上の材料が多層化されていればよく、例えば、2種の異なる本発明のオレフィン系樹脂組成物を含有してなる層が多層化されていても良く、本発明のオレフィン系樹脂組成物を含有してなる層と基材からなる層が多層化されていても良い。さらに、3種以上の層が多層化されていても良い。本発明に関わる多層射出成形品は、公知の多層射出成形が可能な射出成形法によって成形する事ができる。本発明のオレフィン系樹脂組成物を含有してなる層の2種類以上を多層化してなる多層射出成形品であってもよいが、本発明の特徴である異種材料との高い接着性を有する点を考慮すると、異種材料からなる層と多層化させた多層射出成形品であるほうが好ましい。多層射出成形品の製造が可能な射出成形法としては、公知の方法を挙げる事ができる。例えば、あらかじめ射出成形や押出成形、プレス成形、切削加工等公知の方法により本発明のオレフィン系樹脂組成物を層へと加工し、該部材を射出金型内部にインサートした状態でさらに基材材料を射出することで多層化させる方法、あらかじめ基材を層へと加工し、基材の層を射出金型内にインサートした状態で本発明に関わるオレフィン系樹脂組成物を射出することで多層化させる方法、複数の射出ユニットを有する多色射出成形機を用い、本発明に関わるオレフィン系樹脂組成物と基材材料を適当な順序で順次、金型内に射出することによって多層化する方法などを挙げる事ができる。本発明に関わる多層射出成形品において、本発明に関わるオレフィン系樹脂組成物と多層化させる部材の種類としては、前述したような種々の各種基材を適宜使用する事ができる。
(12) Multilayer injection-molded article A multilayer injection-molded article according to the present invention includes at least a layer containing the olefin-based resin composition of the present invention, and a plurality of layers are multilayered using injection molding. It is a multilayer injection molded product that can be manufactured. The multilayer injection molded article only needs to be multilayered with two or more kinds of materials. For example, a layer containing two different types of the olefin resin composition of the present invention may be multilayered. The layer comprising the olefin resin composition and the layer comprising the substrate may be multilayered. Further, three or more layers may be multilayered. The multilayer injection molded product according to the present invention can be molded by a known injection molding method capable of multilayer injection molding. Although it may be a multi-layer injection-molded product formed by multilayering two or more layers containing the olefin-based resin composition of the present invention, it has a high adhesiveness to different materials that are the characteristics of the present invention. In view of the above, it is more preferable to use a multilayer injection molded product in which a layer made of different materials and a multilayer are formed. As an injection molding method capable of producing a multilayer injection molded product, a known method can be exemplified. For example, the olefin-based resin composition of the present invention is processed into a layer by a known method such as injection molding, extrusion molding, press molding, or cutting in advance, and the base material is further inserted in a state in which the member is inserted into the injection mold. Multi-layered by injecting the olefin-based resin composition according to the present invention in a state where the base material is processed into a layer in advance and the base material layer is inserted into the injection mold. A multi-color injection molding machine having a plurality of injection units, and a method of multilayering by sequentially injecting the olefin-based resin composition and the base material according to the present invention into a mold in an appropriate order, etc. Can be mentioned. In the multilayer injection-molded article according to the present invention, various kinds of base materials as described above can be appropriately used as the type of member to be multilayered with the olefin resin composition according to the present invention.
(13)被覆金属部材
本発明に関わる被覆金属部材とは、金属に本発明に関わるオレフィン系樹脂組成物を金属被覆材料として用い、金属被覆材料を金属に被覆することにより製造できる、被覆金属部材である。本発明に関わる被覆金属部材は公知の金属被覆方法によって製造する事ができる。被覆金属部材の例としては、例えば、鋼管の外面もしくは内面に、必要に応じてアンダーコート等を介して被覆材料を被覆させた被覆鋼管、金属被覆材料で被覆された被覆金属ワイヤー、金属被覆材料で被覆された電線、紛体性状の被覆金属材料を用いて流動浸漬法によって被覆された被覆金属、紛体性状の被覆金属材料を用いて静電塗装法によって被覆された被覆金属、あらかじめシートやフィルム等に加工した金属被覆材料を金属材用に熱溶着させる事で被覆された被覆金属、等を挙げる事ができる。
(13) Coated metal member The coated metal member according to the present invention is a coated metal member that can be produced by coating a metal with a metal coating material using the olefin resin composition according to the present invention as a metal coating material. It is. The coated metal member according to the present invention can be produced by a known metal coating method. Examples of the coated metal member include, for example, a coated steel pipe in which a coating material is coated on an outer surface or an inner surface of a steel pipe through an undercoat as necessary, a coated metal wire coated with a metal coating material, a metal coating material Electric wire coated with powder, Coated metal coated with powdered coated metal material by flow dipping method, Coated metal coated with electrostatic coated method using coated metal material with powdered property, sheet or film in advance Examples thereof include a coated metal coated by thermally welding a metal coating material processed into a metal material.
〔V〕その他の用途
本発明に関わるオレフィン系樹脂組成物(C)は、上記の接着性樹脂材料として好適に用いられるばかりでなく、ポリプロピレン樹脂などのポリオレフィン樹脂、ポリアミド樹脂、ポリエステル樹脂、ポリカーボネート樹脂、アクリル樹脂、ポリ塩化ビニル樹脂などの各種樹脂の改質材、或いは、ポリプロピレンなどのポリオレフィン樹脂とポリカーボネート樹脂、ポリフェニレンエーテル樹脂、ポリアミド樹脂、ポリエステル樹脂、ポリフェニレンサルファイド樹脂、液晶樹脂などのエンジニアリングプラスチックとの相溶化剤としても好適に適用される。
[V] Other uses The olefin-based resin composition (C) according to the present invention is not only suitably used as the adhesive resin material, but also polyolefin resins such as polypropylene resins, polyamide resins, polyester resins, polycarbonate resins. Various modifiers such as acrylic resin and polyvinyl chloride resin, or polyolefin resin such as polypropylene and engineering plastics such as polycarbonate resin, polyphenylene ether resin, polyamide resin, polyester resin, polyphenylene sulfide resin, and liquid crystal resin It is also suitably applied as a compatibilizer.
以下において、本発明を実施例及び比較例によって具体的に説明し、好適な各実施例のデータ及び各実施例と各比較例の対照により、本発明の構成の合理性と有意性及び従来技術に対する卓越性を実証する。 In the following, the present invention will be described in detail by way of examples and comparative examples, and the rationality and significance of the configuration of the present invention and the prior art by comparing the data of each preferred example and the comparison between each example and each comparative example. Demonstrate excellence against
(1)極性基含有オレフィン共重合体(A)中の極性基含有構造単位量
極性基含有オレフィン共重合体中の極性基含有構造単位量は、1H−NMRスペクトルを用いて求めた。詳しくは前述している。
(1) Polar group-containing structural unit amount in polar group-containing olefin copolymer (A) The polar group-containing structural unit amount in the polar group-containing olefin copolymer was determined using a 1H-NMR spectrum. Details are described above.
(2)重量平均分子量(Mw)及び分子量分布パラメーター(Mw/Mn)
重量平均分子量(Mw)はゲルパーミエイションクロマトグラフィー(GPC)によって求めた。また、分子量分布パラメーター(Mw/Mn)は、ゲルパーミエイションクロマトグラフィー(GPC)によって、更に数平均分子量(Mn)を求め、MwとMnの比、Mw/Mnによって算出した。詳しくは前述している。
(2) Weight average molecular weight (Mw) and molecular weight distribution parameter (Mw / Mn)
The weight average molecular weight (Mw) was determined by gel permeation chromatography (GPC). Further, the molecular weight distribution parameter (Mw / Mn) was further calculated by the number average molecular weight (Mn) by gel permeation chromatography (GPC), and calculated by the ratio of Mw to Mn, Mw / Mn. Details are described above.
(3)融点
融点は、示差走査型熱量計(DSC)により測定した吸熱曲線のピーク温度によって示される。測定にはエスアイアイ・ナノテクノロジー株式会社社製のDSC(DSC7020)を使用し、次の測定条件で実施した。
試料約5.0mgをアルミパンに詰め、10℃/分で200℃まで上昇し、200℃で5分間保持した後に10℃/分で30℃まで降温させた。30℃で5分間保持した後、再度、10℃/分で昇温させる際の吸収曲線のうち、最大ピーク温度を融点とした。
(3) Melting | fusing point Melting | fusing point is shown by the peak temperature of the endothermic curve measured with the differential scanning calorimeter (DSC). DSC (DSC7020) manufactured by SII Nano Technology Co., Ltd. was used for measurement, and the measurement was performed under the following measurement conditions.
About 5.0 mg of the sample was packed in an aluminum pan, increased to 200 ° C. at 10 ° C./min, held at 200 ° C. for 5 minutes, and then cooled to 30 ° C. at 10 ° C./min. After maintaining at 30 ° C. for 5 minutes, the maximum peak temperature in the absorption curve when the temperature was raised again at 10 ° C./min was taken as the melting point.
(4)接着強度
接着強度は、プレス板に加工した測定サンプルと各種基材フィルムをそれぞれ調製し、その2種を重ね合わせて熱プレスすることによって積層体を作製し、さらに、剥離試験を行うことによって測定した。各工程の調整方法/測定方法を順に説明する。
(4) Adhesive strength Adhesive strength is prepared by preparing a measurement sample processed into a pressed plate and various substrate films, respectively, and laminating the two by hot pressing, and further performing a peel test. Was measured. The adjustment method / measurement method of each process will be described in order.
(1)オレフィン系樹脂組成物樹脂板の測定サンプルプレス板調製方法
測定サンプルを、寸法:50mm×60mm、厚さ0.5mmの加熱プレス用モールドに入れ、表面温度180℃の熱プレス機中で5分間予熱後、加圧と減圧を繰り返すことで溶融樹脂中の残留気体を脱気し、更に4.9MPaで加圧し、5分間保持した。その後、表面温度25℃のプレス機に移し替え、4.9MPaの圧力で3分間保持することで冷却し、厚さが約0.5mmのオレフィン系樹脂組成物樹脂板を作製した。
(1) Measurement Sample of Olefin Resin Composition Resin Plate Press Plate Preparation Method A measurement sample is placed in a hot press mold having dimensions of 50 mm × 60 mm and a thickness of 0.5 mm in a hot press machine having a surface temperature of 180 ° C. After preheating for 5 minutes, pressurization and pressure reduction were repeated to degas the residual gas in the molten resin, and further pressurized at 4.9 MPa and held for 5 minutes. Then, it transferred to the press machine with a surface temperature of 25 degreeC, it cooled by hold | maintaining for 3 minutes with the pressure of 4.9 Mpa, and produced the olefin resin composition resin board about 0.5 mm thick.
(2)ポリアミドフィルムの調製方法
多層Tダイ成形機を用い、中央層がポリアミド、両外層がLLDPEの2種3層多層フィルムを成形後、外層のLLDPEを剥離することで、厚さ100μmのポリアミド単層フィルムを調製した。フィルム成形条件は以下の通りである。
成形機:2種3層Tダイ 成形温度:250℃ 層構成:LLDPE/EVOH/LLDPE 膜厚:300μm(100μm/100μm/100μm) 外層:LLDPE(日本ポリエチレン(株)社製 銘柄:ノバテック UF943)MFR=2.0g/10分、密度=0.937/cm3 中間層:ポリアミド(東レ(株)製 銘柄:アミラン CM1021FS)
(2) Preparation method of polyamide film Using a multi-layer T-die molding machine, after forming a two-layer three-layer multilayer film in which the center layer is polyamide and both outer layers are LLDPE, the outer layer LLDPE is peeled off to form a polyamide having a thickness of 100 μm. A single layer film was prepared. The film forming conditions are as follows.
Molding machine: 2 types, 3 layers T-die Molding temperature: 250 ° C. Layer structure: LLDPE / EVOH / LLDPE Film thickness: 300 μm (100 μm / 100 μm / 100 μm) Outer layer: LLDPE (manufactured by Nippon Polyethylene Co., Ltd. Brand: Novatec UF943) MFR = 2.0 g / 10 min, density = 0.937 / cm 3 Intermediate layer: Polyamide (made by Toray Industries, Inc. Brand: Amilan CM1021FS)
(3)フッ素樹脂フィルムの調整方法
多層Tダイ成形機を用い、中央層がフッ素樹脂、両外層がLLDPEの2種3層多層フィルムを成形後、外層のLLDPEを剥離することで、厚さ100μmのフッ素樹脂単層フィルムを調製した。フィルム成形条件は以下の通りである。
成形機:2種3層Tダイ 成形温度:230℃ 層構成:LLDPE/EVOH/LLDPE 膜厚:300μm(100μm/100μm/100μm) 外層:LLDPE(日本ポリエチレン(株)社製 銘柄:ノバテック UF943)MFR=2.0g/10分、密度=0.937/cm3 中間層:フッ素樹脂(ダイキン工業(株)製 銘柄:ネオフロンEFEP RP−5000)
(3) Fluorine resin film adjustment method Using a multi-layer T-die molding machine, after forming a two-layer, three-layer multilayer film in which the central layer is fluororesin and both outer layers are LLDPE, the outer layer LLDPE is peeled off to obtain a thickness of 100 μm A fluororesin single layer film was prepared. The film forming conditions are as follows.
Molding machine: 2 types, 3 layers T die Molding temperature: 230 ° C. Layer structure: LLDPE / EVOH / LLDPE Film thickness: 300 μm (100 μm / 100 μm / 100 μm) Outer layer: LLDPE (manufactured by Nippon Polyethylene Co., Ltd. Brand: Novatec UF943) MFR = 2.0 g / 10 min, density = 0.937 / cm 3 Intermediate layer: Fluororesin (Daikin Industries, Ltd. Brand: NEOFLON EFEP RP-5000)
(4)ポリアミドフィルムとオレフィン系樹脂組成物との積層体の調製方法
上記のプレス板調製方法によって得られた測定サンプルのプレス板と、上記ポリアミドフィルムの調製方法によって得られたポリアミドフィルムを50mm×60mmの寸法に切断したものを重ね合わせ、寸法:50mm×60mm、厚さ0.5mmの加熱プレス用モールドに入れ、表面温度250℃の熱プレス機を用いて4.9MPaで5分間加圧した。その後、表面温度25℃のプレス機に移し替え、4.9MPaの圧力で3分間保持することで冷却し、測定サンプルのプレス板とポリアミドの積層体を調製した。
(4) Preparation Method of Laminate of Polyamide Film and Olefin Resin Composition A measurement sample press plate obtained by the above press plate preparation method and a polyamide film obtained by the above polyamide film preparation method are 50 mm × The cut pieces of 60 mm were stacked, placed in a hot press mold with dimensions: 50 mm × 60 mm, thickness 0.5 mm, and pressed at 4.9 MPa for 5 minutes using a hot press machine with a surface temperature of 250 ° C. . Then, it transferred to the press machine with a surface temperature of 25 degreeC, it cooled by hold | maintaining for 3 minutes with the pressure of 4.9 Mpa, and the laminated body of the press board and polyamide of the measurement sample was prepared.
(5)フッ素樹脂フィルムとオレフィン系樹脂組成物との積層体の調製方法
上記のプレス板調製方法によって得られた測定サンプルのプレス板と、板と、上記フッ素樹脂フィルムの調製方法によって得られたフッ素樹脂フィルムを50mm×60mmの寸法に切断したものを重ね合わせ、寸法:50mm×60mm、厚さ0.5mmの加熱プレス用モールドに入れ、表面温度200℃の熱プレス機を用いて4.9MPaで3分間加圧した。その後、表面温度25℃のプレス機に移し替え、4.9MPaの圧力で3分間保持することで冷却し、測定サンプルのプレス板とフッ素樹脂の積層体を調製した。
(5) Preparation method of laminate of fluororesin film and olefin-based resin composition Obtained by the press plate of the measurement sample obtained by the press plate preparation method, the plate, and the preparation method of the fluororesin film A fluororesin film cut to a size of 50 mm x 60 mm is overlaid, put into a hot press mold having dimensions of 50 mm x 60 mm and a thickness of 0.5 mm, and 4.9 MPa using a hot press with a surface temperature of 200 ° C. For 3 minutes. Then, it transferred to the press machine with a surface temperature of 25 degreeC, it cooled by hold | maintaining for 3 minutes with the pressure of 4.9 MPa, and the laminated body of the press board of a measurement sample and a fluororesin was prepared.
(6)積層体の接着強度測定方法
積層体の調製方法によって得られた積層体を10mm幅に切断し、テンシロン(東洋精機(株)製)引張試験機を用いて、50mm/分の速さでT剥離することで接着強度を測定した。接着強度の単位はgf/10mmで示した。また、接着強度が非常に強い場合、剥離試験に際してオレフィン系樹脂組成物層、もしくは基材層が降伏し、さらには破断する。これは、積層体の接着強度が、オレフィン系樹脂組成物層又は基材層の引張破断強度のうち低い方と比較して高い強度を示す為に発生する現象であり、その接着性は非常に高いものと判断できる。該現象により接着強度が測定できない場合、各実施例の接着強度測定結果には「剥離不可」と記載し、接着強度の数値が測定されたものよりも、より高度に接着されたと判断する。
(6) Method for measuring adhesive strength of laminate The laminate obtained by the laminate preparation method was cut into a width of 10 mm, and the speed was 50 mm / min using a Tensilon (Toyo Seiki Co., Ltd.) tensile tester. The adhesive strength was measured by T-peeling. The unit of adhesive strength is indicated by gf / 10 mm. Further, when the adhesive strength is very strong, the olefin resin composition layer or the base material layer yields and breaks during the peel test. This is a phenomenon that occurs because the adhesive strength of the laminate is higher than the lower one of the tensile rupture strengths of the olefin resin composition layer or the base material layer, and the adhesiveness is very high. It can be judged that it is expensive. When the adhesive strength cannot be measured due to this phenomenon, the result of the adhesive strength measurement in each example is described as “non-peelable”, and it is determined that the adhesive strength is higher than that measured for the numerical value of the adhesive strength.
(5)接着強度比
接着強度測定方法によって、各実施例および比較例の樹脂組成物と、それら樹脂組成物に含まれる極性基含有オレフィン共重合体、それぞれの接着強度を測定し、樹脂組成物の接着強度をそれら樹脂組成物に含まれる極性基含有オレフィン共重合体の接着強度で除した値を接着強度比として算出した。
この値は、極性基含有オレフィン共重合体にオレフィン系樹脂をブレンドする事による接着性の向上効果の指標となっており、この値が「1」より大きければ、極性基含有オレフィン共重合体にオレフィン系樹脂をブレンドする事によって接着性が向上したことを示している。
(5) Adhesive strength ratio By the adhesive strength measurement method, the resin composition of each Example and Comparative Example, the polar group-containing olefin copolymer contained in these resin compositions, and the respective adhesive strengths were measured, and the resin composition The value obtained by dividing the adhesive strength by the adhesive strength of the polar group-containing olefin copolymer contained in these resin compositions was calculated as the adhesive strength ratio.
This value is an index of the effect of improving the adhesiveness by blending the olefin resin with the polar group-containing olefin copolymer. If this value is larger than “1”, the polar group-containing olefin copolymer has It shows that the adhesion was improved by blending olefin resin.
(6)複素弾性率の絶対値G*=0.1MPaにおける位相角δ(G*=0.1MPa)の測定
試料を厚さ1.0mmの加熱プレス用モールドに入れ、表面温度180℃の熱プレス機中で5分間予熱後、加圧と減圧を繰り返すことで溶融樹脂中の残留気体を脱気し、更に4.9MPaで加圧し、5分間保持した。その後、表面温度25℃のプレス機に移し替え、4.9MPaの圧力で3分間保持することで冷却し、厚さが約1.0mmの試料からなるプレス板を作成した。試料からなるプレス板を直径25mm円形に加工したものをサンプルとし、動的粘弾性特性の測定装置としてRheometrics社製ARES型回転式レオメータを用い、窒素雰囲気下において以下の条件で動的粘弾性を測定した。
・プレート:φ25mm パラレルプレート
・温度:160℃
・歪み量:10%
・測定角周波数範囲:1.0×10−2〜1.0×102 rad/s
・測定間隔:5点/decade
複素弾性率の絶対値G*(Pa)の常用対数logG*に対して位相角δをプロットし、logG*=5.0に相当する点のδ(度)の値をδ(G*=0.1MPa)とした。測定点の中にlogG*=5.0に相当する点がないときは、logG*=5.0前後の2点を用いて、logG*=5.0におけるδ値を線形補間で求めた。また、測定点がいずれもlogG*<5であるときは、logG*値が大きい方から3点の値を用いて2次曲線でlogG*=5.0におけるδ値を補外して求めた。
(6) Measurement of phase angle δ (G * = 0.1 MPa) at the absolute value G * = 0.1 MPa of the complex elastic modulus. After preheating in a press for 5 minutes, the residual gas in the molten resin was degassed by repeating pressurization and decompression, and further pressurized at 4.9 MPa and held for 5 minutes. Then, it transferred to the press machine with a surface temperature of 25 degreeC, it cooled by hold | maintaining for 3 minutes with the pressure of 4.9 MPa, and the press plate which consists of a sample about 1.0 mm thick was created. A press plate made of a sample processed into a circular shape with a diameter of 25 mm is used as a sample, and a dynamic viscoelasticity is measured by using an ARES rotary rheometer manufactured by Rheometrics as a measuring device for dynamic viscoelasticity. It was measured.
・ Plate: φ25mm parallel plate ・ Temperature: 160 ℃
・ Distortion amount: 10%
Measurement angular frequency range: 1.0 × 10 −2 to 1.0 × 10 2 rad / s
・ Measurement interval: 5 points / decade
The phase angle δ is plotted against the common logarithm log G * of the absolute value G * (Pa) of the complex elastic modulus, and the value of δ (degree) at a point corresponding to log G * = 5.0 is set to δ (G * = 0). .1 MPa). When there was no point corresponding to log G * = 5.0 among the measurement points, the δ value at log G * = 5.0 was obtained by linear interpolation using two points around log G * = 5.0. Further, when all of the measurement points were logG * <5, the values were obtained by extrapolating the δ value at logG * = 5.0 with a quadratic curve using three values from the larger logG * value.
(7)アルミニウム(Al)量
極性基含有オレフィン共重合体に含まれるアルミニウム(Al)量は、重合に供したアルキルアルミニウム中に含有されるアルミニウム(Al)量を、得られた極性基含有オレフィン共重合体の収量で除した値として算出する方法と蛍光X線分析により測定する方法により求めることができる。
(7) Aluminum (Al) amount The amount of aluminum (Al) contained in the polar group-containing olefin copolymer is the same as the amount of aluminum (Al) contained in the alkylaluminum subjected to the polymerization. It can be determined by a method of calculating as a value divided by the yield of the copolymer and a method of measuring by fluorescent X-ray analysis.
アルキルアルミニウム重合添加量より算出する方法
具体的には以下の計算式により算出した。
アルミニウム(Al)含有量の単位:μgAl/g
(μgAl/gとは極性基含有オレフィン共重合体の1g中に含まれるアルミニウム(Al)量をμg単位で表していることを意味する。)
μgAl=n×Mw(Al)×103(μg)
n:重合に供したアルキルアルミニウム添加量(mmol)
Mw(Al):アルミニウム(Al)元素の分子量(26.9g/mol)
Method of calculating from alkyl aluminum polymerization addition amount Specifically, the calculation was performed by the following calculation formula.
Unit of aluminum (Al) content: μg Al / g
(Μg Al / g means that the amount of aluminum (Al) contained in 1 g of the polar group-containing olefin copolymer is expressed in μg.)
μg Al = n × Mw (Al) × 10 3 (μg)
n: Amount of alkylaluminum used for polymerization (mmol)
Mw (Al): Molecular weight of aluminum (Al) element (26.9 g / mol)
蛍光X線分析により測定する方法
極性基含有オレフィン共重合体中に含まれるアルミニウム(Al)量は蛍光X線分析を用いて求めた。詳しくは前述している。
Method of measuring by fluorescent X-ray analysis The amount of aluminum (Al) contained in the polar group-containing olefin copolymer was determined using fluorescent X-ray analysis. Details are described above.
[製造例1]極性基含有オレフィン共重合体(A−1)の製造
Drent系配位子:(2−イソプロピル−フェニル)(2’−メトキシ−フェニル)(2’’−スルホニル−フェニル)ホスフィン(I)の合成
無水ベンゼンスルホン酸(2g,12.6mmol)のテトラヒドロフラン(20mL)溶液に、ノルマルブチルリチウムヘキサン溶液(2.5M,10mL,25.3mmol)を0℃でゆっくりと滴下し、室温まで温度を上昇させながら1時間撹拌した。反応液を−78℃まで冷却し、三塩化リン(1.0mL,12.6mmol)を加え、2時間撹拌した(反応液A)。
マグネシウムをテトラヒドロフラン(20mL)に分散させ、1−ブロモ−2−メトキシベンゼン(2.3g,12.6mmol)を加え、室温で3時間撹拌した。この溶液を、先ほどの反応液Aに−78℃で滴下し、1時間撹拌した(反応液B)。
1−ブロモ−2−イソプロピルベンゼン(2.5g,12.6mmol)のジエチルエーテル(20mL)溶液に、ノルマルブチルリチウムヘキサン溶液(2.5M,5.0mL,12.6mmol)を−30℃でゆっくりと滴下し、室温で2時間撹拌した。この溶液を、先ほどの反応液Bに−78℃で滴下し、室温で一晩撹拌した。LC−MS純度60%。
水(50mL)を加え、塩酸を加えて酸性にした(PH<3)後、塩化メチレン抽出し(100mL)、硫酸ナトリウムにより乾燥し、溶媒を留去した。メタノールで再結晶化することにより、白色の目的物(I)を1.1g得た。収率22%。
1H NMR (CDCl3, ppm): 8.34 (t, J = 6.0 Hz, 1 H), 7.7−7.6 (m, 3 H), 7.50 (t, J = 6.4 Hz, 1 H), 7.39 (m, 1 H), 7.23 (m, 1 H), 7.1−6.9 (m, 5 H), 3.75 (s, 3 H), 3.05,(m, 1 H), 1.15 (d, J = 6.8 Hz, 3 H), 1.04 (d, J = 6.4 Hz, 3 H). 31P NMR (CDCl3,ppm): −10.5.
[Production Example 1] Production of polar group-containing olefin copolymer (A-1)
Drent-based ligand: Synthesis of (2-isopropyl-phenyl) (2′-methoxy-phenyl) (2 ″ -sulfonyl-phenyl) phosphine (I) Tetrahydrofuran of benzenesulfonic anhydride (2 g, 12.6 mmol) 20 mL), normal butyllithium hexane solution (2.5 M, 10 mL, 25.3 mmol) was slowly added dropwise at 0 ° C., and the mixture was stirred for 1 hour while raising the temperature to room temperature. The reaction solution was cooled to −78 ° C., phosphorus trichloride (1.0 mL, 12.6 mmol) was added, and the mixture was stirred for 2 hours (reaction solution A).
Magnesium was dispersed in tetrahydrofuran (20 mL), 1-bromo-2-methoxybenzene (2.3 g, 12.6 mmol) was added, and the mixture was stirred at room temperature for 3 hours. This solution was added dropwise to the previous reaction solution A at −78 ° C. and stirred for 1 hour (reaction solution B).
To a solution of 1-bromo-2-isopropylbenzene (2.5 g, 12.6 mmol) in diethyl ether (20 mL), slowly add normal butyl lithium hexane solution (2.5 M, 5.0 mL, 12.6 mmol) at −30 ° C. And stirred at room temperature for 2 hours. This solution was added dropwise to the previous reaction solution B at −78 ° C. and stirred overnight at room temperature. LC-MS purity 60%.
Water (50 mL) was added, acidified with hydrochloric acid (PH <3), extracted with methylene chloride (100 mL), dried over sodium sulfate, and the solvent was evaporated. By recrystallization from methanol, 1.1 g of white target product (I) was obtained. Yield 22%.
1H NMR (CDCl 3 , ppm): 8.34 (t, J = 6.0 Hz, 1 H), 7.7-7.6 (m, 3 H), 7.50 (t, J = 6. 4 Hz, 1 H), 7.39 (m, 1 H), 7.23 (m, 1 H), 7.1-6.9 (m, 5 H), 3.75 (s, 3 H) , 3.05, (m, 1 H), 1.15 (d, J = 6.8 Hz, 3 H), 1.04 (d, J = 6.4 Hz, 3 H). 31P NMR (CDCl 3 , ppm): -10.5.
錯体の形成
充分に窒素置換した30mLフラスコに、100μmolのパラジウムビスジベンジリデンアセトンとリンスルホン酸配位子(I)をそれぞれ秤量し、脱水トルエン(10mL)を加えた後、これを超音波振動機にて10分間処理することで、触媒スラリーを調製した。
Formation of complex In a 30 mL flask thoroughly purged with nitrogen, 100 μmol of palladium bisdibenzylideneacetone and phosphorus sulfonic acid ligand (I) were weighed and dehydrated toluene (10 mL) was added. The catalyst slurry was prepared by processing for 10 minutes with an ultrasonic vibrator.
エチレンと4−ビニル―1,2−エポキシシクロへキセンとの共重合
内容積2.4リットルの攪拌翼付きオートクレーブを精製窒素で置換したのち、乾燥トルエン(1.0リットル)と、4−ビニル―1,2−エポキシシクロへキセンを20.9ml(0.2mol)仕込んだ。攪拌しながらオートクレーブを100℃に昇温し、窒素を0.3MPaまで供給した後、エチレン分圧が2MPaになるよう圧力が2.3MPaまでエチレンを供給した。圧力調整終了後、遷移金属錯体(I−Pd錯体)50μmolを窒素で圧入して共重合を開始させた。反応中は温度を100℃に保ち、圧力が保持されるように連続的にエチレンを供給し、240分間重合させた後、冷却、脱圧して反応を停止した。反応溶液は、1リットルのアセトンに投入してポリマーを析出させた後、ろ過洗浄を行い回収し、さらに減圧下60℃で恒量になるまで乾燥を行なった。
重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。なお、表2中の「ND」は未測定を意味する。表1において重合活性は、重合に用いた錯体1molあたりの共重合体収量(g)を表す。なお、重合活性は、配位子とパラジウムビスジベンジリデンアセトンが1対1で反応してパラジウム錯体を形成しているとして計算した。
Copolymerization of ethylene and 4-vinyl-1,2-epoxycyclohexene After substituting an autoclave with a stirring blade having an internal volume of 2.4 liter with a stirring blade with purified nitrogen, dry toluene (1.0 liter) and 4-vinyl 20.9 ml (0.2 mol) of -1,2-epoxycyclohexene was charged. The temperature of the autoclave was raised to 100 ° C. while stirring, nitrogen was supplied to 0.3 MPa, and then ethylene was supplied to a pressure of 2.3 MPa so that the ethylene partial pressure was 2 MPa. After completion of pressure adjustment, 50 μmol of a transition metal complex (I-Pd complex) was injected with nitrogen to initiate copolymerization. During the reaction, the temperature was kept at 100 ° C., and ethylene was continuously supplied so that the pressure was maintained. After 240 minutes of polymerization, the reaction was stopped by cooling and depressurization. The reaction solution was poured into 1 liter of acetone to precipitate a polymer, and then collected by filtration, washing, and further dried under reduced pressure at 60 ° C. until a constant weight was obtained.
The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2. In Table 2, “ND” means not measured. In Table 1, the polymerization activity represents the copolymer yield (g) per 1 mol of the complex used for the polymerization. The polymerization activity was calculated on the assumption that the ligand and palladium bisdibenzylideneacetone reacted 1: 1 to form a palladium complex.
[製造例2]極性基含有オレフィン共重合体(A−2)の製造
SHOP系配位子:2−(2,6−ジフェノキシフェニル)(2−フェノキシフェニル)ホスファニル−6−(ペンタフルオロフェニル)フェノール(B−114)の合成
(1)1,3−ジフェノキシベンゼン(B−114_1、2.62g,10mmol)の脱水テトラヒドロフラン(100mL)溶液に、n−ブチルリチウム(2.5M,4.0mL,10mmol)を0℃で添加した後、室温まで徐々に昇温した。その混合物を室温で1時間撹拌することで、2,6−ジフェノキシフェニルリチウム(B−114_2)のテトラヒドロフラン溶液を合成した。
(2)マグネシウム(1.0g,40mmol)と1,2−ジブロモエタン(0.2mL)の脱水(50mL)混合物に、2−フェノキシブロモベンゼン(B−114_3、7.5g,40mmol)の脱水テトラヒドロフラン(50mL)溶液を室温で滴下した。その混合物を室温で3時間撹拌し、それを三塩化リン(2.6mL,30mmol)の脱水テトラヒドロフラン(20mL)溶液に−78℃で添加した。添加後溶液温度を徐々に室温に昇温し、さらに室温で1時間撹拌した。溶媒と過剰な三塩化リンを減圧下で除去し、その残渣を脱水テトラヒドロフラン(50mL)に溶解させた。その溶液を−78℃まで冷却し、そこに(1)で合成したB−114_2のテトラヒドロフラン溶液を添加した。添加終了後、溶液温度を室温まで徐々に昇温し、室温で更に2時間撹拌することで、(2,6−ジフェノキシフェニル)(2−フェノキシフェニル)ホスファニルクロリド(B−114_5)のテトラヒドロフラン溶液を得た。
(3)メトキシメチルフェニルエーテル(B−114_6、4.2g、30mmol)の脱水テトラヒドロフラン(40mL)溶液に、0℃でn−ブチルリチウム(2.5M、12mL、30mmol)を滴下した。その混合物を室温まで徐々に昇温し、さらに1時間室温で撹拌した。その後、その混合物を−30℃まで冷却し、そこに(2)で得たB−114_5)のテトラヒドロフラン溶液を滴下した。滴下後、混合物を室温まで徐々に昇温して、室温で終夜撹拌した。その混合物に水(50mL)添加し、10分間撹拌した後、減圧下で有機溶媒を除去した。その後、酢酸エチル(50mLx3)で抽出した後、抽出液を濃縮し、得られた残渣をシリカゲルクロマトグラフィー(石油エーテル:酢酸エチル=50:1)で精製し、メトキシメチル(2−(2,6−ジフェノキシフェニル)(2−フェノキシフェニル)ホスファニルフェニル)エーテルを得た(B−114_7、2g、純度62%)。
そして、(3)を繰り返すことでB−114_7を8.1g(純度75%)得た。それをジエチルエーテルから再結晶することで、B−114_7を得た(5.5g、純度92%)。
(4)B−114_7(5.5g,9.2mmol)の脱水テトラヒドロフラン(50mL)溶液に、n−ブチルリチウム(2.5M,3.2mL,9.2mmol)を0℃で滴下した。混合物を室温まで徐々に昇温した後、さらに2時間室温で撹拌した。その後、その混合物を0℃まで冷却し、それにヘキサフルオロベンゼン(5.4mL,46mmol)をゆっくり滴下し、その混合物を室温まで徐々に昇温後、室温で終夜撹拌した。反応溶液にメタノール(20mL)添加し、10分間撹拌後、減圧下で有機溶媒を除去した。その後、酢酸エチル(50mLx3)で抽出した後、抽出液を濃縮し、得られた残渣をシリカゲルクロマトグラフィー(石油エーテル:酢酸エチル=100:1)で精製し、メトキシメチル(2−(2,6−ジフェノキシフェニル)(2−フェノキシフェニル)ホスファニル−6−(ペンタフルオロフェニル)フェニル)エーテルを得た(B−114_8、1.6g、純度94%)。
そして、(4)を繰り返すことB−114_8(10g,純度85%)を得、その後HPLC精製によってB−114_8を得た(6g,7.8mmol)。
(5)(4)で得られた化合物(B−114_8,6.0g,7.8mmol)を、塩化水素の酢酸エチル溶液(4M、100mL)に0℃で添加した。得られた混合物を徐々に室温まで昇温し、引き続き室温で2時間攪拌を行った。溶媒を除去し、残渣に酢酸エチル(50mL)と炭酸水素ナトリウム飽和水溶液(50mL)を加えた後、30分間攪拌した。その後、酢酸エチルで抽出操作を行い、有機層を飽和食塩水で洗浄した。硫酸ナトリウムで脱水させた後、硫酸ナトリウムを濾別し、減圧下に溶媒を留去して濃縮した。得られた粗生成物をシリカゲルクロマトグラフィー(石油エーテル:酢酸エチル=40:1)で精製し、2−(2,6−ジフェノキシフェニル)(2−フェノキシフェニル)ホスファニル−6−(ペンタフルオロフェニル)フェノールを得た(5.0g、6.9mmol、88%)
1H NMR(CDCl3、δ、ppm):6.55−6.65(m、2H),6.70−6.74(m,1H),6.75−6.82(m,4H),6.82−6.87(m,2H),6.87−6.95(m,1H),6.95−7.30(m,15)、7.65−7.77(m、1H);31P NMR(CDCl3、δ、ppm):−54.0(s)。
[Production Example 2] Production of polar group-containing olefin copolymer (A-2)
SHOP-based ligand: Synthesis of 2- (2,6-diphenoxyphenyl) (2-phenoxyphenyl) phosphanyl-6- (pentafluorophenyl) phenol (B-114) (1) 1,3-diphenoxybenzene N-Butyllithium (2.5 M, 4.0 mL, 10 mmol) was added to a dehydrated tetrahydrofuran (100 mL) solution of (B-114_1, 2.62 g, 10 mmol) at 0 ° C., and then the temperature was gradually raised to room temperature. . The mixture was stirred at room temperature for 1 hour to synthesize a tetrahydrofuran solution of 2,6-diphenoxyphenyllithium (B-114_2).
(2) Dehydrated tetrahydrofuran of 2-phenoxybromobenzene (B-114_3, 7.5 g, 40 mmol) to a dehydrated (50 mL) mixture of magnesium (1.0 g, 40 mmol) and 1,2-dibromoethane (0.2 mL) (50 mL) solution was added dropwise at room temperature. The mixture was stirred at room temperature for 3 hours and it was added to a solution of phosphorus trichloride (2.6 mL, 30 mmol) in dehydrated tetrahydrofuran (20 mL) at -78 ° C. After the addition, the solution temperature was gradually raised to room temperature, and further stirred at room temperature for 1 hour. The solvent and excess phosphorus trichloride were removed under reduced pressure and the residue was dissolved in dehydrated tetrahydrofuran (50 mL). The solution was cooled to −78 ° C., and a tetrahydrofuran solution of B-114_2 synthesized in (1) was added thereto. After completion of the addition, the solution temperature was gradually raised to room temperature, and the mixture was further stirred at room temperature for 2 hours, whereby (2,6-diphenoxyphenyl) (2-phenoxyphenyl) phosphanyl chloride (B-114_5) in tetrahydrofuran was added. A solution was obtained.
(3) n-Butyllithium (2.5 M, 12 mL, 30 mmol) was added dropwise at 0 ° C. to a dehydrated tetrahydrofuran (40 mL) solution of methoxymethyl phenyl ether (B-114 — 6, 4.2 g, 30 mmol). The mixture was gradually warmed to room temperature and stirred for an additional hour at room temperature. Thereafter, the mixture was cooled to −30 ° C., and a tetrahydrofuran solution of B-114 — 5) obtained in (2) was added dropwise thereto. After the addition, the mixture was gradually warmed to room temperature and stirred at room temperature overnight. Water (50 mL) was added to the mixture, stirred for 10 minutes, and then the organic solvent was removed under reduced pressure. Then, after extracting with ethyl acetate (50 mL × 3), the extract was concentrated, and the resulting residue was purified by silica gel chromatography (petroleum ether: ethyl acetate = 50: 1) to give methoxymethyl (2- (2,6 -Diphenoxyphenyl) (2-phenoxyphenyl) phosphanylphenyl) ether was obtained (B-114_7, 2 g, purity 62%).
And by repeating (3), 8.1g (purity 75%) of B-114_7 was obtained. By recrystallizing it from diethyl ether, B-114_7 was obtained (5.5 g, purity 92%).
(4) n-Butyllithium (2.5 M, 3.2 mL, 9.2 mmol) was added dropwise at 0 ° C. to a dehydrated tetrahydrofuran (50 mL) solution of B-114_7 (5.5 g, 9.2 mmol). The mixture was gradually warmed to room temperature, and further stirred at room temperature for 2 hours. Thereafter, the mixture was cooled to 0 ° C., hexafluorobenzene (5.4 mL, 46 mmol) was slowly added dropwise thereto, and the mixture was gradually warmed to room temperature and then stirred at room temperature overnight. Methanol (20 mL) was added to the reaction solution, and after stirring for 10 minutes, the organic solvent was removed under reduced pressure. Then, after extracting with ethyl acetate (50 mL × 3), the extract was concentrated, and the resulting residue was purified by silica gel chromatography (petroleum ether: ethyl acetate = 100: 1) to give methoxymethyl (2- (2,6 -Diphenoxyphenyl) (2-phenoxyphenyl) phosphanyl-6- (pentafluorophenyl) phenyl) ether was obtained (B-114_8, 1.6 g, purity 94%).
And by repeating (4), B-114_8 (10 g, purity 85%) was obtained, and then B-114_8 was obtained by HPLC purification (6 g, 7.8 mmol).
(5) The compound (B-114_8, 6.0 g, 7.8 mmol) obtained in (4) was added to an ethyl acetate solution of hydrogen chloride (4M, 100 mL) at 0 ° C. The resulting mixture was gradually warmed to room temperature and then stirred at room temperature for 2 hours. The solvent was removed, and ethyl acetate (50 mL) and saturated aqueous sodium hydrogencarbonate (50 mL) were added to the residue, followed by stirring for 30 minutes. Then, extraction operation was performed with ethyl acetate, and the organic layer was washed with saturated brine. After dehydration with sodium sulfate, sodium sulfate was filtered off, and the solvent was distilled off under reduced pressure and concentrated. The obtained crude product was purified by silica gel chromatography (petroleum ether: ethyl acetate = 40: 1) to give 2- (2,6-diphenoxyphenyl) (2-phenoxyphenyl) phosphanyl-6- (pentafluorophenyl). ) Phenol was obtained (5.0 g, 6.9 mmol, 88%)
1 H NMR (CDCl 3 , δ, ppm): 6.55-6.65 (m, 2H), 6.70-6.74 (m, 1H), 6.75-6.82 (m, 4H) 6.82-6.87 (m, 2H), 6.87-6.95 (m, 1H), 6.95-7.30 (m, 15), 7.65-7.77 (m, 1H); 31 P NMR (CDCl 3 , δ, ppm): −54.0 (s).
錯体の形成
充分に窒素置換した50mlのナス型フラスコに、下記B−114を145mg(200μmol)秤り取った。次に、ビス−1、5−シクロオクタジエンニッケル(0)(以下Ni(COD)2と称する)を50mlナス型フラスコに56mg(200μmol)秤り取り、20mlの乾燥トルエンに溶解させ10mmol/lのNi(COD)2トルエン溶液を調製した。ここで得られたNi(COD)2トルエン溶液全量(20ml)を、B−114の入ったナス型フラスコに加え、40℃の湯浴で30分攪拌することで、B−114とNi(COD)2の反応生成物の10mmol/l溶液を20ml得た。
Formation of complex 145 mg (200 μmol) of the following B-114 was weighed out into a 50 ml eggplant-shaped flask sufficiently purged with nitrogen. Next, 56 mg (200 μmol) of bis-1,5-cyclooctadiene nickel (0) (hereinafter referred to as Ni (COD) 2 ) was weighed into a 50 ml eggplant type flask, dissolved in 20 ml of dry toluene, and 10 mmol / l. A Ni (COD) 2 toluene solution was prepared. The total amount (20 ml) of Ni (COD) 2 toluene solution obtained here was added to an eggplant-shaped flask containing B-114, and stirred for 30 minutes in a hot water bath at 40 ° C., so that B-114 and Ni (COD ) 20 ml of a 10 mmol / l solution of reaction product 2 was obtained.
エチレンと4−ヒドロキシブチルアクリレートグリシジルエーテル(4−HBAGE)との共重合
内容積2.4リットルの攪拌翼付きオートクレーブに、乾燥トルエンを1000mlと、トリn−オクチルアルミニウム(TNOA)を36.6mg(0.10mmol)及び4−HBAGEを1.8ml(10mmol)仕込んだ。攪拌しながらオートクレーブを90℃に昇温し、窒素を0.3MPaまで供給した後、エチレン分圧が2.5MPaになるよう圧力が2.8MPaまでエチレンを供給した。温度と圧力が安定した後、先に調製したB−114‐Ni錯体溶液を2.0ml(20μmol)を窒素で圧入して共重合を開始させた。反応中は温度を90℃に保った。46分間重合させた後、冷却、脱圧して反応を停止した。反応溶液は、1リットルのアセトンに投入してポリマーを析出させた後、ろ過洗浄を行い回収し、さらに減圧下、60℃で恒量になるまで乾燥を行なうことで、極性基含有共重合体中に残存していた極性基含有モノマーを取り除き、最終的に極性基含有オレフィン共重合体を32g回収した。
重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。
なお、表2中の「ND」は未測定を意味する。表1において重合活性は、重合に用いた錯体1molあたりの共重合体収量(g)を表す。この重合方法においてはエチレンの補給を行わない為、重合終了時のエチレン分圧が、重合開始時と比較して低下する。表1中のエチレン分圧が、「2.5→1.5」のような表記になっているのは、重合開始時のエチレン分圧が2.5MPa、重合終了時のエチレン分圧が1.5MPaであったことを表している。
なお、重合活性は、B−114とNi(COD)2が1対1で反応してニッケル錯体を形成しているとして計算した。
また、共重合に用いた4−HBAGEは、モレキュラーシーブ3Aにより脱水したものを使用した。
Copolymerization of ethylene and 4-hydroxybutyl acrylate glycidyl ether (4-HBAGE) In an autoclave with a stirring blade having an internal volume of 2.4 liters, 1000 ml of dry toluene and tri-n-octylaluminum (TNOA) were added. 36.6 mg (0.10 mmol) and 4-HBAGE 1.8 ml (10 mmol) were charged. The temperature of the autoclave was raised to 90 ° C. while stirring and nitrogen was supplied to 0.3 MPa. Then, ethylene was supplied to a pressure of 2.8 MPa so that the ethylene partial pressure was 2.5 MPa. After the temperature and pressure were stabilized, 2.0 ml (20 μmol) of the previously prepared B-114-Ni complex solution was injected with nitrogen to initiate copolymerization. The temperature was kept at 90 ° C. during the reaction. After polymerization for 46 minutes, the reaction was stopped by cooling and depressurization. The reaction solution was poured into 1 liter of acetone to precipitate the polymer, and then collected by filtration, washing, and further dried under reduced pressure at 60 ° C. until a constant weight was obtained. The residual polar group-containing monomer was removed, and finally 32 g of the polar group-containing olefin copolymer was recovered.
The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2.
In Table 2, “ND” means not measured. In Table 1, the polymerization activity represents the copolymer yield (g) per 1 mol of the complex used for the polymerization. Since ethylene is not replenished in this polymerization method, the ethylene partial pressure at the end of the polymerization is lower than that at the start of the polymerization. The ethylene partial pressure in Table 1 is expressed as “2.5 → 1.5” because the ethylene partial pressure at the start of polymerization is 2.5 MPa and the ethylene partial pressure at the end of polymerization is 1. .5 MPa.
The polymerization activity was calculated on the assumption that B-114 and Ni (COD) 2 reacted one-on-one to form a nickel complex.
Further, 4-HBAGE used for copolymerization was dehydrated with molecular sieve 3A.
〔製造例3〕極性基含有オレフィン共重合体(A−3)の製造
SHOP系配位子:B−27DMの合成
WO2010−050256記載(合成例4)の方法に従い、下記の配位子B−27DMを得た。
[Production Example 3] Production of polar group-containing olefin copolymer (A-3)
Synthesis of SHOP type ligand: B-27DM The following ligand B-27DM was obtained according to the method described in WO2010-050256 (Synthesis Example 4).
錯体の形成
充分に窒素置換した50mlのナス型フラスコに、下記B−27DMを112mg(200μmol)秤り取った。次に、ビス−1、5−シクロオクタジエンニッケル(0)(以下Ni(COD)2と称する)を50mlナス型フラスコに56mg(200μmol)秤り取り、20mlの乾燥トルエンに溶解させ10mmol/lのNi(COD)2トルエン溶液を調製した。ここで得られたNi(COD)2トルエン溶液全量(20ml)を、B−27DMの入ったナス型フラスコに加え、40℃の湯浴で30分攪拌することで、B−27DMとNi(COD)2の反応生成物の10mmol/l溶液を20ml得た。
Formation of complex 112 mg (200 µmol) of the following B-27DM was weighed into a 50 ml eggplant-shaped flask sufficiently purged with nitrogen. Next, 56 mg (200 μmol) of bis-1,5-cyclooctadiene nickel (0) (hereinafter referred to as Ni (COD) 2) was weighed into a 50 ml eggplant type flask, dissolved in 20 ml of dry toluene, and 10 mmol / l. A Ni (COD) 2 toluene solution was prepared. The total amount (20 ml) of Ni (COD) 2 toluene solution obtained here was added to an eggplant-shaped flask containing B-27DM, and stirred in a hot water bath at 40 ° C. for 30 minutes, whereby B-27DM and Ni (COD 20 ml of a 10 mmol / l solution of the reaction product of 2) was obtained.
エチレンと4−ヒドロキシブチルアクリレートグリシジルエーテル(4−HBAGE)との共重合
内容積2.4リットルの攪拌翼付きオートクレーブに、乾燥トルエンを1000mlと、トリn−オクチルアルミニウム(TNOA)を36.6mg(0.10mmol)及び4−HBAGEを2.7ml(15mmol)仕込んだ。攪拌しながらオートクレーブを105℃に昇温し、窒素を0.3MPaまで供給した後、エチレン分圧が2.5MPaになるよう圧力が2.8MPaまでエチレンを供給した。温度と圧力が安定した後、先に調製したB−27DM‐Ni錯体溶液を2.5ml(25μmol)を窒素で圧入して共重合を開始させた。反応中は温度を105℃に保った。170分間重合させた後、冷却、脱圧して反応を停止した。反応溶液は、1リットルのアセトンに投入してポリマーを析出させた後、ろ過洗浄を行い回収し、さらに減圧下、60℃で恒量になるまで乾燥を行なうことで、極性基含有共重合体中に残存していた極性基含有モノマーを取り除き、最終的に極性基含有オレフィン共重合体を33g回収した。
重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。なお、表2中の「ND」は未測定を意味する。表1において重合活性は、重合に用いた錯体1molあたりの共重合体収量(g)を表す。この重合方法においてはエチレンの補給を行わない為、重合終了時のエチレン分圧が、重合開始時と比較して低下する。表1中のエチレン分圧が、「2.0→1.0」のような表記になっているのは、重合開始時のエチレン分圧が2.0MPa、重合終了時のエチレン分圧が1.0MPaであったことを表している。
なお、重合活性は、B−27DMとNi(COD)2が1対1で反応してニッケル錯体を形成しているとして計算した。
また、共重合に用いた4−HBAGEは、モレキュラーシーブ3Aにより脱水したものを使用した。
Copolymerization of ethylene and 4-hydroxybutyl acrylate glycidyl ether (4-HBAGE) In an autoclave with a stirring blade having an internal volume of 2.4 liters, 1000 ml of dry toluene and tri-n-octylaluminum (TNOA) were added. 36.6 mg (0.10 mmol) and 2.7 ml (15 mmol) of 4-HBAGE were charged. The temperature of the autoclave was raised to 105 ° C. while stirring, nitrogen was supplied to 0.3 MPa, and then ethylene was supplied to a pressure of 2.8 MPa so that the ethylene partial pressure was 2.5 MPa. After the temperature and pressure were stabilized, 2.5 ml (25 μmol) of the previously prepared B-27DM-Ni complex solution was injected with nitrogen to initiate copolymerization. The temperature was kept at 105 ° C. during the reaction. After polymerization for 170 minutes, the reaction was stopped by cooling and depressurization. The reaction solution was poured into 1 liter of acetone to precipitate the polymer, and then collected by filtration, washing, and further dried under reduced pressure at 60 ° C. until a constant weight was obtained. The residual polar group-containing monomer was removed, and finally 33 g of the polar group-containing olefin copolymer was recovered.
The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2. In Table 2, “ND” means not measured. In Table 1, the polymerization activity represents the copolymer yield (g) per 1 mol of the complex used for the polymerization. Since ethylene is not replenished in this polymerization method, the ethylene partial pressure at the end of the polymerization is lower than that at the start of the polymerization. The ethylene partial pressure in Table 1 is expressed as “2.0 → 1.0” because the ethylene partial pressure at the start of polymerization is 2.0 MPa, and the ethylene partial pressure at the end of polymerization is 1. This indicates that the pressure was 0.0 MPa.
The polymerization activity was calculated on the assumption that B-27DM and Ni (COD) 2 reacted one-on-one to form a nickel complex.
Further, 4-HBAGE used for copolymerization was dehydrated with molecular sieve 3A.
〔製造例4〕極性基含有オレフィン共重合体(A−4)の製造
エチレンと4−ヒドロキシブチルアクリレートグリシジルエーテル(4−HBAGE)との共重合
内容積2.4リットルの攪拌翼付きオートクレーブに、乾燥トルエンを1000mlと、トリn−オクチルアルミニウム(TNOA)を36.6mg(0.10mmol)及び4−HBAGEを2.7ml(15mmol)仕込んだ。攪拌しながらオートクレーブを50℃に昇温し、窒素を0.3MPaまで供給した後、エチレン分圧が2.5MPaになるよう圧力が2.8MPaまでエチレンを供給した。温度と圧力が安定した後、先に調製したB−27DM‐Ni錯体溶液を2.0ml(20μmol)を窒素で圧入して共重合を開始させた。反応中は温度を50℃に保ち、圧力が保持されるように連続的にエチレンを供給した。50分間重合させた後、冷却、脱圧して反応を停止した。反応溶液は、1リットルのアセトンに投入してポリマーを析出させた後、ろ過洗浄を行い回収し、さらに減圧下、60℃で恒量になるまで乾燥を行なうことで、極性基含有共重合体中に残存していた極性基含有モノマーを取り除き、最終的に極性基含有オレフィン共重合体を41g回収した。
重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。なお、表2中の「ND」は未測定を意味する。表1において重合活性は、重合に用いた錯体1molあたりの共重合体収量(g)を表す。
なお、重合活性は、B−27DMとNi(COD)2が1対1で反応してニッケル錯体を形成しているとして計算した。
また、共重合に用いた4−HBAGEは、モレキュラーシーブ3Aにより脱水したものを使用した。
[Production Example 4] Production of polar group-containing olefin copolymer (A-4)
Copolymerization of ethylene and 4-hydroxybutyl acrylate glycidyl ether (4-HBAGE) In an autoclave with a stirring blade having an internal volume of 2.4 liters, 1000 ml of dry toluene and tri-n-octylaluminum (TNOA) were added. 36.6 mg (0.10 mmol) and 2.7 ml (15 mmol) of 4-HBAGE were charged. The temperature of the autoclave was raised to 50 ° C. while stirring and nitrogen was supplied to 0.3 MPa, and then ethylene was supplied to a pressure of 2.8 MPa so that the ethylene partial pressure was 2.5 MPa. After the temperature and pressure were stabilized, 2.0 ml (20 μmol) of the previously prepared B-27DM-Ni complex solution was injected with nitrogen to initiate copolymerization. During the reaction, the temperature was maintained at 50 ° C., and ethylene was continuously supplied so that the pressure was maintained. After polymerization for 50 minutes, the reaction was stopped by cooling and depressurization. The reaction solution was poured into 1 liter of acetone to precipitate the polymer, and then collected by filtration, washing, and further dried under reduced pressure at 60 ° C. until a constant weight was obtained. The polar group-containing monomer remaining in was removed, and finally 41 g of the polar group-containing olefin copolymer was recovered.
The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2. In Table 2, “ND” means not measured. In Table 1, the polymerization activity represents the copolymer yield (g) per 1 mol of the complex used for the polymerization.
The polymerization activity was calculated on the assumption that B-27DM and Ni (COD) 2 reacted one-on-one to form a nickel complex.
Further, 4-HBAGE used for copolymerization was dehydrated with molecular sieve 3A.
〔製造例5〜製造例7〕極性基含有オレフィン共重合体(A−5〜A−7)の製造
製造例4に記載の方法のうち、配位子量、極性基含有モノマー濃度、重合温度、重合時間、をそれぞれ変更して重合することにより、製造例5〜製造例7の極性基含有オレフィン共重合体を調製した。重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。なお、表2中の「ND」は未測定を意味する。
[Production Example 5 to Production Example 7] Production of Polar Group-Containing Olefin Copolymer (A-5 to A-7) Among the methods described in Production Example 4, the amount of ligand, polar group-containing monomer concentration, polymerization temperature. The polar group-containing olefin copolymers of Production Examples 5 to 7 were prepared by changing the polymerization time and polymerization. The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2. In Table 2, “ND” means not measured.
〔製造例8〕極性基含有オレフィン共重合体(A−8)の製造
製造例3に記載の方法のうち、配位子量、極性基含有モノマー濃度、重合温度、重合時間、をそれぞれ変更して重合することにより、製造例8の極性基含有オレフィン共重合体を調製した。重合の条件及び重合結果を表1に、物性測定の結果を表2に記載した。なお、表2中の「ND」は未測定を意味する。
[Production Example 8] Production of Polar Group-Containing Olefin Copolymer (A-8) Among the methods described in Production Example 3, the ligand amount, the polar group-containing monomer concentration, the polymerization temperature, and the polymerization time were changed. Thus, the polar group-containing olefin copolymer of Production Example 8 was prepared. The polymerization conditions and polymerization results are shown in Table 1, and the physical property measurement results are shown in Table 2. In Table 2, “ND” means not measured.
極性基含有オレフィン共重合体(A−9)
エチレンとグルシジルメタクリレートの共重合体であって、高圧法プロセスによって製造された極性基含有オレフィン共重合体(住友化学(株)製 銘柄:ボンドファーストE)である。物性測定の結果を表2に記載した。
Polar group-containing olefin copolymer (A-9)
It is a copolymer of ethylene and glycidyl methacrylate, and is a polar group-containing olefin copolymer produced by a high-pressure process (Sumitomo Chemical Co., Ltd. brand: Bond First E). The results of physical property measurement are shown in Table 2.
〔実施例1〕
極性基含有オレフィン共重合体(A−1)7.0gとエチレン−ブテン共重合体(三井化学社製、商品名:タフマー(A−4085S))3.0gとをドライブレンドし、小型二軸混練機(DSM Xplore社製 型式:MC15)に投入し、5分間溶融混練した。その際のバレル温度は180℃、スクリュー回転数は100rpmとした。5分経過後、樹脂吐出口から棒状の樹脂組成物を押出し、ステンレス製トレーの上に載せ、室温で冷却して固化させた。冷却した樹脂組成物をペレット状に裁断して、オレフィン系樹脂組成物のペレットを製造し、得られたオレフィン系樹脂組成物を各種物性試験に供した。使用したオレフィン系樹脂のメーカー、グレード、商品名、樹脂分類、重合に供されたモノマー種、および樹脂物性を表3に、オレフィン系樹脂組成物中の配合比率を表4に、物性評価結果を表5に示す。
表3中の、「LDPE」は高圧法低密度ポリエチレン、「LLDPE」は線状低密度ポリエチレン、「EEA」はエチレン−エチルアクリレート共重合体、「EVA」はエチレン−酢酸ビニル共重合体、「EPR」はエチレンプロピレンゴムをそれぞれ表す。
[Example 1]
7.0 g of polar group-containing olefin copolymer (A-1) and 3.0 g of ethylene-butene copolymer (manufactured by Mitsui Chemicals, trade name: Toughmer (A-4085S)) are dry-blended. The mixture was put into a kneader (DSM Xplore Model: MC15) and melt-kneaded for 5 minutes. The barrel temperature at that time was 180 ° C., and the screw rotation speed was 100 rpm. After 5 minutes, the rod-shaped resin composition was extruded from the resin discharge port, placed on a stainless steel tray, and cooled and solidified at room temperature. The cooled resin composition was cut into pellets to produce pellets of the olefin resin composition, and the obtained olefin resin composition was subjected to various physical property tests. Table 3 shows the manufacturer, grade, product name, resin classification, monomer type used for polymerization, and physical properties of the resin used, Table 4 shows the blending ratio in the olefinic resin composition, and the physical property evaluation results. Table 5 shows.
In Table 3, “LDPE” is a high pressure method low density polyethylene, “LLDPE” is a linear low density polyethylene, “EEA” is an ethylene-ethyl acrylate copolymer, “EVA” is an ethylene-vinyl acetate copolymer, “ "EPR" represents ethylene propylene rubber, respectively.
〔実施例2〜実施例12、比較例1〜比較例3〕
実施例1に記載の方法のうち、極性基含有オレフィン共重合体、オレフィン系樹脂の種類、極性基含有オレフィン共重合体とオレフィン系樹脂の配合比率をそれぞれ変更して製造することにより実施例2〜実施例12、比較例1〜比較例3の樹脂組成物を製造した。使用したオレフィン系樹脂のメーカー、グレード、商品名、樹脂分類、重合に供されたモノマー種、および樹脂物性を表3に、オレフィン系樹脂組成物中の配合比率を表4に、物性評価結果を表5に示す。
[Examples 2 to 12, Comparative Examples 1 to 3]
Of the methods described in Example 1, the polar group-containing olefin copolymer, the type of the olefin resin, and the production ratio of the polar group-containing olefin copolymer and the olefin resin were changed to produce Example 2 -The resin composition of Example 12, Comparative Example 1- Comparative Example 3 was manufactured. Table 3 shows the manufacturer, grade, product name, resin classification, monomer type used for polymerization, and physical properties of the resin used, Table 4 shows the blending ratio in the olefinic resin composition, and the physical property evaluation results. Table 5 shows.
〔実施例と比較例の結果の考察〕
実施例1、実施例3〜実施例8、実施例10、実施例11は極性基含有オレフィン共重合体(A−1、A−3、A−4、A−6、A−7)各々100重量部に対し、融点が124℃以下のオレフィン系樹脂を1〜99,900重量部の配合比率で適宜ブレンドしたオレフィン系樹脂組成物であり、フッ素樹脂に対して十分に優れた接着性を示し、接着強度比も1.0以上と十分な接着性向上効果を示している。更に、融点が110℃以下のオレフィン系樹脂をブレンドした実施例1、実施例3〜実施例8、実施例11は、フッ素樹脂に対する接着強度比が2.0以上であり飛躍的な接着性向上効果を示した。
オレフィン系樹脂として融点が124℃を上回るものを用いた比較例1はフッ素樹脂に対する接着性が非常に弱く、また接着強度比も1.0を下回っており、接着性向上効果が見られなかった。
比較例2、比較例3は、同様に高圧ラジカル法プロセスによって製造された極性基含有オレフィン共重合体(A−9)100重量部に対し、特定範囲の融点であるオレフィン系樹脂を1〜99,900重量部の配合比率で適宜ブレンドしたオレフィン系樹脂組成物であるが、フッ素樹脂に対する接着強度は非常に低く、接着強度比も劣っていた。この事実より、本発明の極性基含有オレフィン共重合体は、高圧ラジカル重合法プロセスによって製造された極性基含有オレフィン共重合体と比較し、融点が124℃以下のオレフィン系樹脂を配合せしめた場合の接着性能の向上が大きく、本発明に関わる極性基含有オレフィン共重合体100重量部に対し、融点124℃以下のオレフィン系樹脂を1〜99,900重量部ブレンドしさえすれば、高い接着性向上効果が得られることが示された。
[Consideration of results of Examples and Comparative Examples]
Example 1, Example 3 to Example 8, Example 10, and Example 11 are polar group-containing olefin copolymers (A-1, A-3, A-4, A-6, A-7) each 100. It is an olefin resin composition in which an olefin resin having a melting point of 124 ° C. or less is appropriately blended at a blending ratio of 1 to 99,900 parts by weight with respect to parts by weight, and exhibits sufficiently excellent adhesion to fluororesins. In addition, the adhesive strength ratio is 1.0 or more, which shows a sufficient adhesive improvement effect. Further, Example 1, Example 3 to Example 8, and Example 11 in which an olefin resin having a melting point of 110 ° C. or less is blended, the adhesive strength ratio to the fluororesin is 2.0 or more, and the adhesiveness is dramatically improved. Showed the effect.
Comparative Example 1 using an olefin-based resin having a melting point exceeding 124 ° C. was very weak in adhesion to the fluororesin, and the adhesion strength ratio was less than 1.0, so that the effect of improving adhesion was not seen. .
In Comparative Example 2 and Comparative Example 3, 1 to 99 olefin resins having a melting point in a specific range with respect to 100 parts by weight of the polar group-containing olefin copolymer (A-9) produced by the high-pressure radical process. The olefin resin composition was blended appropriately at a blending ratio of 900 parts by weight, but the adhesive strength to the fluororesin was very low and the adhesive strength ratio was also inferior. From this fact, when the polar group-containing olefin copolymer of the present invention is blended with an olefin resin having a melting point of 124 ° C. or lower, compared with the polar group-containing olefin copolymer produced by the high-pressure radical polymerization process. The adhesion performance of the olefin copolymer having a melting point of 124 ° C. or lower is blended with 1 to 99,900 parts by weight with respect to 100 parts by weight of the polar group-containing olefin copolymer according to the present invention. It was shown that an improvement effect can be obtained.
直鎖構造を有する極性基含有オレフィン共重合体に融点が124℃以下のオレフィン系樹脂をブレンドしたオレフィン系樹脂組成物の接着性が、極性基含有オレフィン共重合体単体と比較して向上する理由は明確ではないが、おそらく、オレフィン系樹脂組成物中に含まれる極性基含有オレフィン共重合体の分子構造が直鎖構造であることが必要であると考えられる。極性の高い異種材料とオレフィン共重合体との接着性能は、JIS K6854−1〜4「接着材−はくり接着強さ試験法」で例示されるような剥離試験により測定される数値で評価されるが、この方法で測定される数値は、異種材料同士の界面での化学的、及び物理的な結合力と、材料の凝集力若しくは変形する際の応力との合算であると考えられる。高圧ラジカル重合法プロセスで製造された極性基含有オレフィン共重合体は、短鎖分岐と長鎖分岐を過多に含む、分岐の多い分子構造を有している。この様な構造を持ったオレフィン系樹脂は、直鎖構造を有するオレフィン系樹脂と比較して、その機械物性や凝集力、耐衝撃性等が劣ることが知られており、極性基含有オレフィン共重合体においても、その傾向を有する事が推察される。高圧ラジカル重合法プロセスで製造された極性基含有オレフィン共重合体が異種材料と十分な化学結合を有したとしても、凝集力は直鎖構造を有する極性基含有オレフィン共重合体よりも劣るものとなり、結果として接着性は低下すると考えられる。 Reason why the adhesiveness of an olefin resin composition obtained by blending an olefin resin having a melting point of 124 ° C. or less with a polar group-containing olefin copolymer having a linear structure is improved as compared with a polar group-containing olefin copolymer alone. Although it is not clear, it is considered that the molecular structure of the polar group-containing olefin copolymer contained in the olefin-based resin composition needs to be a linear structure. Adhesion performance between a highly polar dissimilar material and an olefin copolymer is evaluated by numerical values measured by a peel test as exemplified in JIS K6854-1-4 “Adhesive-Peel Adhesion Strength Test Method”. However, the numerical value measured by this method is considered to be the sum of the chemical and physical bonding forces at the interface between different materials and the cohesive force of the material or the stress at the time of deformation. The polar group-containing olefin copolymer produced by the high-pressure radical polymerization process has a highly branched molecular structure containing an excessive amount of short-chain branches and long-chain branches. Olefin resins having such a structure are known to have inferior mechanical properties, cohesive strength, impact resistance, etc., compared with olefin resins having a linear structure. It is inferred that the polymer also has this tendency. Even if the polar group-containing olefin copolymer produced by the high-pressure radical polymerization process has sufficient chemical bonds with different materials, the cohesive force is inferior to that of the polar group-containing olefin copolymer having a linear structure. As a result, the adhesiveness is considered to decrease.
実施例2、実施例9、実施例12は極性基含有オレフィン共重合体(A−2、A−5、A−8)各々に対し、融点が124℃以下のオレフィン系樹脂を特定範囲の配合比率でブレンドしたオレフィン系樹脂組成物であり、ポリアミドに対して十分な接着性を示し、接着強度比が2.0以上と飛躍的な接着性向上効果を示した。この事実より、直鎖構造を有する極性基含有オレフィン共重合体に融点が124℃以下のオレフィン系樹脂をブレンドすることで得られるオレフィン系樹脂組成物の接着性向上効果は、特定の基材に限定されないことを示した。 In Example 2, Example 9, and Example 12, each of the polar group-containing olefin copolymers (A-2, A-5, A-8) is blended with an olefin resin having a melting point of 124 ° C. or less in a specific range. It was an olefin resin composition blended at a ratio, exhibiting sufficient adhesiveness to polyamide, and showing a dramatic adhesive improvement effect with an adhesive strength ratio of 2.0 or more. From this fact, the adhesion improving effect of the olefin resin composition obtained by blending an olefin resin having a melting point of 124 ° C. or lower with a polar group-containing olefin copolymer having a linear structure is Shown not limited.
実施例1〜実施例12は極性基含有オレフィン共重合体に対し、融点が124℃以下のオレフィン系樹脂が配合されている。オレフィン系樹脂のMFR、重合に供されたモノマー種、配合割合がいずれであっても、オレフィン系樹脂組成物に対し、十分な接着性向上効果が得られる事を示した。 In Examples 1 to 12, an olefin resin having a melting point of 124 ° C. or lower is blended with the polar group-containing olefin copolymer. It was shown that a sufficient adhesive improvement effect can be obtained for the olefin resin composition regardless of the MFR of the olefin resin, the monomer type used for polymerization, and the blending ratio.
以上の各実施例の良好な結果、及び各比較例との対照により、本発明の構成(発明特定事項)の有意性と合理性及び従来技術に対する卓越性が明確にされている。 The significance and rationality of the configuration of the present invention (invention specific matter) and the superiority over the prior art are clarified by the good results of each of the above examples and the comparison with each comparative example.
本発明のポリオレフィン系樹脂組成物は、特定の分子構造及び樹脂物性を有する極性基含有オレフィン共重合体(A)とオレフィン系樹脂(B)とが特定範囲の配合比率でブレンドされたことにより他の基材との高い接着性を発現し、工業的に有用な積層体の製造を可能にした。本発明によって製造することが可能な樹脂組成物は、接着性だけでなく機械的かつ熱的な物性に優れ、有用な多層成形体として応用可能であり、各種の基材に積層されて、広く包装材、包装容器分野、繊維、パイプ、燃料タンク、中空容器、ドラム缶などの産業資材分野、止水材料などの土木分野、電子・家電部材などの電子分野、電線・ケーブルなどの電線分野などにおいて活用される。 The polyolefin resin composition of the present invention is obtained by blending a polar group-containing olefin copolymer (A) having a specific molecular structure and resin physical properties with an olefin resin (B) in a specific range. High adhesiveness with the base material was developed, and industrially useful laminates could be produced. The resin composition that can be produced according to the present invention is excellent not only in adhesiveness but also in mechanical and thermal properties, and can be applied as a useful multilayer molded article. In the field of packaging materials, packaging containers, industrial materials such as fibers, pipes, fuel tanks, hollow containers and drums, civil engineering such as water-stopping materials, electronics such as electronics and household appliances, and electric wires such as electric wires and cables Be utilized.
Claims (9)
一般式(I)
特定の官能基:エポキシ基を必須で含み、炭素原子、酸素原子、水素原子からなる分子構造を有した基)
構造式(II)
特定の官能基:エポキシ基を必須で含み、炭素原子、酸素原子、水素原子からなる分子構造を有した基) 2. The olefin system according to claim 1, wherein the polar group-containing monomer containing an epoxy group is a polar group-containing monomer containing an epoxy group represented by the following structural formula (I) or the following structural formula (II). Resin composition.
Formula (I)
Specific functional group: a group that contains an epoxy group as essential and has a molecular structure consisting of carbon, oxygen, and hydrogen)
Structural formula (II)
Specific functional group: a group that contains an epoxy group as essential and has a molecular structure consisting of carbon, oxygen, and hydrogen)
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