JP6040267B2 - Paint waste liquid separator - Google Patents

Paint waste liquid separator Download PDF

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JP6040267B2
JP6040267B2 JP2015038101A JP2015038101A JP6040267B2 JP 6040267 B2 JP6040267 B2 JP 6040267B2 JP 2015038101 A JP2015038101 A JP 2015038101A JP 2015038101 A JP2015038101 A JP 2015038101A JP 6040267 B2 JP6040267 B2 JP 6040267B2
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circulating water
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flocculant
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JP2016159201A (en
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克規 畠山
克規 畠山
智秀 渡邉
智秀 渡邉
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Gunma University NUC
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本発明は、塗料廃液中の塗料成分を分離する塗料廃液分離装置に関し、特にブース循環水中の水性塗料ミストを効果的に固液分離する塗料廃液分離装置に関するものである。 The present invention relates to paint waste liquid separation device to separate the active coating components in the coating material waste, to a paint waste liquid separator you particularly effectively solid-liquid separation of the aqueous coating mist booth circulating water.

従来より、自動車、建築材、電化製品等の複雑な形状をした物品に対する塗装法として、塗装ブース内で塗料を噴霧して行う吹付塗装法が多く用いられる。この吹付塗装法では、実際の塗装に寄与する塗料の量は塗装の手法にもよるが噴霧した塗料の約30%〜70%程度であり、残りは余剰塗料となる。これらの余剰塗料は、塗装ブース内に設けられたウォーターカーテン等により捕捉され循環水中に捕集するのが一般的である。そして、この余剰塗料成分を含有する循環水は循環水ピットに集められるなどした後、所定の手法に則って循環水と塗料成分とが分離され、分離した塗料成分は回収廃棄される。また、塗料成分が除去された循環水は余剰塗料の捕集のため再利用される。   2. Description of the Related Art Conventionally, as a coating method for articles having complicated shapes such as automobiles, building materials, and electrical appliances, a spray coating method in which a paint is sprayed in a coating booth is often used. In this spray painting method, the amount of paint that contributes to actual painting is approximately 30% to 70% of the sprayed paint, although the amount depends on the technique of painting, and the remainder is surplus paint. These surplus paints are generally captured by a water curtain or the like provided in the painting booth and collected in circulating water. Then, after the circulating water containing the surplus paint component is collected in the circulating water pit, the circulating water and the paint component are separated according to a predetermined method, and the separated paint component is recovered and discarded. In addition, the circulating water from which the paint component has been removed is reused for collecting excess paint.

上記の余剰塗料の処理方法において、塗装に用いる塗料が油性塗料の場合には、捕集された塗料成分は循環水には溶け込まず、粘着力のある固形物として存在する。この為、一般にスプレーミスト処理剤と呼ばれる凝集剤を循環水に適量添加するなどすれば、これら塗料成分は粘着力の無い微細な固形物となり、容易に凝集して凝集体を形成する。そして、この凝集体を回収することで循環水と塗料成分とを比較的簡単に固液分離することができる。しかしながら、近年ではVOC(Volatile Organic Compounds:揮発性有機化合物)に対する排出規制が強化され、塗料の分野においても従来の油性塗料から非有機溶剤系の水性塗料への切り替えが急速に進んでいる。これら水性塗料は循環水中に分散してしまうため、循環水と塗料成分とを分離することが油性塗料に比べて難しい。   In the above surplus paint treatment method, when the paint used for painting is an oil-based paint, the collected paint component does not dissolve in the circulating water but exists as an adhesive solid. For this reason, if an appropriate amount of an aggregating agent generally called a spray mist treating agent is added to the circulating water, these coating components become a fine solid having no adhesive force and easily aggregate to form an aggregate. Then, by collecting the aggregate, the circulating water and the paint component can be solid-liquid separated relatively easily. However, in recent years, emission regulations for VOC (Volatile Organic Compounds) have been strengthened, and in the field of coatings, switching from conventional oil-based paints to non-organic solvent-based water-based paints has been rapidly progressing. Since these water-based paints are dispersed in the circulating water, it is difficult to separate the circulating water and the paint components compared to the oil-based paint.

上記の問題に対して、本願発明者は少量の凝集剤で塗料成分の固液分離が可能な分離効率の高い塗料廃液分離装置及び塗料廃液分離方法に関する[特許文献1]に記載の発明を行った。この[特許文献1]に記載の発明は、塗料成分を含有する循環水と、粉末状の凝集剤と、空気とを同時に混合し高速撹拌することで凝集剤の分散性を上げ、塗料成分と循環水との固液分離効率を向上させている。   In response to the above problems, the inventor of the present application performs the invention described in [Patent Document 1] relating to a paint waste liquid separation apparatus and a paint waste liquid separation method having a high separation efficiency capable of solid-liquid separation of paint components with a small amount of flocculant. It was. The invention described in [Patent Document 1] improves the dispersibility of the flocculant by simultaneously mixing circulating water containing a paint component, a powdery flocculant, and air and stirring at high speed. Improves solid-liquid separation efficiency with circulating water.

特許第4574640号公報Japanese Patent No. 4574640

上記の[特許文献1]に記載の発明により、特に水性塗料成分の固液分離を高い効率で行うことが可能となった。しかしながら、実際の塗装現場では循環水中の塗料成分の濃度が刻一刻と変化することに加え、洗浄用有機溶剤や殺虫剤、消泡剤、その他等の化学薬品が循環水中に流入し、固液分離処理に対する負荷が大きく変動する場合がある。   The invention described in [Patent Document 1] described above makes it possible to perform solid-liquid separation of water-based paint components with high efficiency. However, in actual painting sites, the concentration of paint components in the circulating water changes every moment, and organic chemicals for cleaning, insecticides, antifoaming agents, and other chemicals flow into the circulating water, causing solid liquid The load on the separation process may vary greatly.

本発明は上記事情に鑑みてなされたものであり、固液分離能力が高く負荷変動に対して安定した処理能力を有する塗料廃液分離装置を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a paint waste separator that having a stable processing capacity for the solid-liquid separation capacity is high load fluctuation.

本発明は、
(1)塗料成分を含有する循環水に粉末状の凝集剤を投入する凝集剤供給部52と、前記循環水と前記凝集剤供給部52で投入された凝集剤と空気とを吸引して高速で撹拌する凝集剤混合撹拌部54と、前記凝集剤混合撹拌部54の撹拌によって得られた混合液を前記凝集剤混合撹拌部54よりも遅い速度で撹拌する緩速撹拌部(凝集槽56)と、を有する塗料廃液分離装置において、
前記凝集剤供給部52の前段に循環水の前撹拌を行う前処理部70を有し、
前記前処理部70は、循環水が流入する前処理槽72と、前記前処理槽72内に設置され前記循環水と空気とを吸引する漏斗状の取水口75と、前記取水口75で吸引した循環水と空気とを高速で撹拌する撹拌部76と、前記撹拌部76の撹拌によって空気が混合した循環水を吐出する吐出口77と、を備え、前記凝集剤供給部52は前記前処理部70が吐出した循環水に凝集剤を投入し、前記凝集剤混合撹拌部54が混合撹拌を行うことを特徴とする塗料廃液分離装置80を提供することにより、上記課題を解決する。
(2)取水口75の上端の開口面積が、前処理槽72の液面の面積の10%〜30%であることを特徴とする上記(1)記載の塗料廃液分離装置80を提供することにより、上記課題を解決する。
(3)取水口75と撹拌部76と吐出口77とを備えた撹拌手段74が前処理槽72内に垂下して設置され、さらに上下方向への位置調整が可能であることを特徴とする上記(1)または(2)に記載の塗料廃液分離装置80を提供することにより、上記課題を解決する。
(4)取水口75の上端が前処理槽72内の循環水の水面下10mm〜80mmの位置にあることを特徴とする上記(3)記載の塗料廃液分離装置80を提供することにより、上記課題を解決する。
The present invention
(1) A flocculant supply unit 52 for introducing a powdery flocculant into circulating water containing a paint component, and a high speed by sucking the flocculant and air introduced in the circulating water, the flocculant supply unit 52 And a slow stirring unit (aggregation tank 56) for stirring the mixed liquid obtained by the stirring of the coagulant mixing stirring unit 54 at a speed slower than that of the coagulant mixing stirring unit 54. In a paint waste liquid separator having
A pre-treatment unit 70 that performs pre-stirring of circulating water in the previous stage of the flocculant supply unit 52;
The pretreatment unit 70 includes a pretreatment tank 72 into which circulating water flows, a funnel-shaped water intake port 75 that is installed in the pretreatment tank 72 and sucks the circulating water and air, and is sucked by the water intake port 75. The agitation unit 76 that stirs the circulated water and air at a high speed and a discharge port 77 that discharges the circulated water mixed with the air by the agitation of the agitation unit 76, and the flocculant supply unit 52 includes the pretreatment The above-mentioned problem is solved by providing a paint waste liquid separator 80 in which a flocculant is added to the circulating water discharged from the unit 70 and the flocculant mixing and stirring unit 54 performs mixing and stirring.
(2) The paint waste liquid separation device 80 according to (1) is provided, wherein the opening area of the upper end of the water intake port 75 is 10% to 30% of the liquid surface area of the pretreatment tank 72. Thus, the above problem is solved.
(3) The stirring means 74 provided with the water intake port 75, the stirring part 76, and the discharge port 77 is suspended and installed in the pretreatment tank 72, and the position can be adjusted in the vertical direction. By providing the paint waste liquid separation device 80 according to the above (1) or (2) , the above problem is solved.
(4) By providing the paint waste liquid separating device 80 according to (3) above, the upper end of the water intake port 75 is located at a position 10 mm to 80 mm below the surface of the circulating water in the pretreatment tank 72. Solve the problem.

本発明に係る塗料廃液分離装置は、凝集剤と循環水と空気とを吸引して高速撹拌する凝集剤混合撹拌部の前段に、循環水と空気とを前撹拌する前処理部を設けることで、固液分離能力が向上する。これにより、循環水にある程度の負荷変動が生じても安定的に塗料成分の固液分離を行うことができる。 Engaging Ru paint waste separation apparatus of the present invention, in front of the flocculant mixing agitation unit for agitating fast by sucking the coagulant and the circulating water and air, providing a pre-processing unit for stirring before the circulating water and air As a result, the solid-liquid separation ability is improved. Thereby, even if a certain load fluctuation arises in circulating water, the solid-liquid separation of a coating component can be performed stably.

本発明に係る塗料廃液分離装置を示す図である。It is a figure which shows the coating-material waste-liquid separator which concerns on this invention. 既存の塗料廃液処理装置を利用した本発明に係る塗料廃液分離装置を示す図である。It is a figure which shows the paint waste liquid separator which concerns on this invention using the existing paint waste liquid processing apparatus. 本発明に係る塗料廃液処理装置を備えた塗料廃液処理システムを示す図である。It is a figure which shows the paint waste liquid processing system provided with the paint waste liquid processing apparatus which concerns on this invention.

本発明に係る塗料廃液分離装置の実施の形態について図面に基づいて説明する。尚、本願における塗料成分とは、循環水に含まれる塗料成分のみならず、凝集剤により凝集し固液分離する他の化学薬品も含むものとする。 It is described with reference to the drawings showing a preferred embodiment of the paint waste liquid separation equipment according to the present invention. In addition, the coating component in this application shall contain not only the coating component contained in circulating water but the other chemicals which aggregate and solid-liquid-separate by a flocculant.

図1は本発明に係る塗料廃液分離装置を示す図である。また、図2は[特許文献1]に記載の塗料廃液分離装置に前処理部を増設し本発明に係る塗料廃液分離装置を構成した例を示す図である。尚、図2に示す構成によれば、既存の塗料廃液処理装置に前処理部を後付けして本発明を構成することが可能なため、その導入コストを大きく抑制することができる。   FIG. 1 is a view showing a paint waste liquid separating apparatus according to the present invention. FIG. 2 is a diagram showing an example in which a paint waste liquid separating apparatus according to the present invention is configured by adding a pretreatment unit to the paint waste liquid separating apparatus described in [Patent Document 1]. In addition, according to the structure shown in FIG. 2, since the present invention can be configured by adding a pretreatment unit to an existing paint waste liquid treatment apparatus, the introduction cost can be greatly suppressed.

図1、図2に示す本発明に係る塗料廃液分離装置80は、塗料成分を含有する循環水に粉末状の凝集剤を投入する凝集剤供給部52と、この凝集剤供給部52で投入された凝集剤と循環水と空気とを吸引して高速で撹拌し循環水中の塗料成分を凝集させる凝集剤混合撹拌部54と、この凝集剤混合撹拌部54の撹拌によって凝集した凝集物と循環水との混合液を凝集剤混合撹拌部54よりも遅い速度で撹拌し凝集物同士を凝集成長させる緩速撹拌部(凝集槽56)と、凝集剤供給部52の前段に位置し循環水の前撹拌を行う前処理部70と、を有している。   The paint waste liquid separation device 80 according to the present invention shown in FIG. 1 and FIG. 2 is fed by a flocculant supply unit 52 that feeds a powdery flocculant into circulating water containing paint components, and the flocculant supply unit 52. The flocculant, the circulating water, and the air are sucked and stirred at a high speed to agglomerate the paint components in the circulating water, and the aggregate and the circulating water aggregated by the stirring of the flocculant mixing and stirring section 54 And a slow stirring part (aggregation tank 56) for agglomerating and aggregating the agglomerates with each other at a speed slower than that of the aggregating agent mixing and agitation part 54, and in front of the circulating water. And a pretreatment unit 70 that performs stirring.

そして、この前処理部70は、循環水が流入する前処理槽72と、前処理槽72内に設置された撹拌手段74と、を有し、撹拌手段74は、循環水と空気とを吸引する漏斗状の取水口75と、この取水口75で吸引した循環水と空気とを高速で撹拌(前撹拌)する撹拌部76と、この撹拌部76の前撹拌により空気が混合した循環水を吐出する吐出口77と、を有している。   The pretreatment unit 70 includes a pretreatment tank 72 into which the circulating water flows, and a stirring means 74 installed in the pretreatment tank 72. The stirring means 74 sucks the circulating water and air. A funnel-shaped water intake 75, a stirring part 76 for stirring (pre-stirring) the circulating water and air sucked at the water intake 75 at a high speed, and circulating water mixed with air by the pre-stirring of the stirring part 76 And a discharge port 77 for discharging.

前処理部70を構成する前処理槽72は底部が略ドーム形状を呈しており、その底面にはドレン排出バルブ10aが設置されている。尚、撹拌手段74は前処理槽72の内部に吊りボルト40等により垂下して設置することが好ましい。また、吊りボルト40等によって上下方向への位置調整を可能とすることが好ましい。また、図1に示すように、循環水が撹拌手段74の取水口75に直接流入しない構成では、流入した循環水が撹拌手段74を経ずに凝集剤混合撹拌部54側に流下することを防止するため、前処理槽72内に仕切り板42を設けることが好ましい。また、図2に示すように、循環水を撹拌手段74の取水口75に直接供給する構成では、循環水を搬送する取水ホース24a等に流量調整バルブ8などを設け、取水口75に供給される循環水の量を調節可能とすることが好ましい。   The pretreatment tank 72 constituting the pretreatment unit 70 has a substantially dome shape at the bottom, and a drain discharge valve 10a is installed on the bottom surface. The stirring means 74 is preferably installed in the pretreatment tank 72 by being suspended by the suspension bolt 40 or the like. Moreover, it is preferable that the vertical position can be adjusted by the suspension bolt 40 or the like. Further, as shown in FIG. 1, in a configuration in which the circulating water does not directly flow into the water intake port 75 of the stirring means 74, the flowing circulating water flows down to the flocculant mixing and stirring unit 54 side without passing through the stirring means 74. In order to prevent this, it is preferable to provide the partition plate 42 in the pretreatment tank 72. Further, as shown in FIG. 2, in the configuration in which the circulating water is directly supplied to the intake port 75 of the stirring means 74, the flow rate adjusting valve 8 or the like is provided in the intake hose 24 a that conveys the circulating water and the supplied water is supplied to the intake port 75. It is preferable that the amount of circulating water to be adjusted is adjustable.

また、撹拌手段74の取水口75は、上端が広く下端が狭まった略円錐もしくは略角錐形状の漏斗状を呈しており、前処理槽72に流入した循環水はこの取水口75内を流下して撹拌部76に吸引される。このとき、取水口75の上端の位置を前処理槽72内の循環水の水面から10mm〜80mm下の位置とすることで、取水口75は循環水とともに空気(外気)を撹拌部76内に同時に吸引する。尚、取水口75の上端位置を循環水の水面から10mm未満とした場合、撹拌部76が吸引する空気の割合が過多となり、前撹拌の処理能力が悪化する。また、取水口75の上端位置が循環水の水面から80mmを超えた場合、吸引する循環水の割合が過多となり、空気との混合撹拌が不十分となって前処理部70による固液分離能力の向上効果が得られない虞がある。尚、循環水と空気とを好適な割合で吸引する取水口75の位置は、循環水の粘度や塗料成分の濃度等により変化するが、通常は循環水の水面から30mm〜40mmの位置であり、よってこの位置に取水口75の上端が来るように撹拌手段74の設置深度を調整することが好ましい。   The intake port 75 of the stirring means 74 has a substantially conical or substantially pyramidal funnel shape with a wide upper end and a narrow lower end, and the circulating water flowing into the pretreatment tank 72 flows down through the intake port 75. And sucked into the stirring unit 76. At this time, by setting the position of the upper end of the water intake port 75 at a position 10 mm to 80 mm below the surface of the circulating water in the pretreatment tank 72, the water intake port 75 brings air (outside air) into the stirring unit 76 together with the circulating water. Suction at the same time. In addition, when the upper end position of the water intake port 75 is less than 10 mm from the water surface of the circulating water, the ratio of the air sucked by the stirring unit 76 becomes excessive, and the pre-stirring processing capacity deteriorates. Moreover, when the upper end position of the water intake port 75 exceeds 80 mm from the water surface of the circulating water, the ratio of the circulating water to be sucked becomes excessive, the mixing and stirring with air becomes insufficient, and the solid-liquid separation capability by the pretreatment unit 70 There is a possibility that the improvement effect of the above cannot be obtained. The position of the intake port 75 for sucking the circulating water and air at a suitable ratio varies depending on the viscosity of the circulating water, the concentration of the paint component, etc., but is usually 30 mm to 40 mm from the surface of the circulating water. Therefore, it is preferable to adjust the installation depth of the stirring means 74 so that the upper end of the water intake port 75 comes to this position.

また、取水口75の上端の開口面積は、前処理槽72の循環水の液面の面積、即ち前処理槽72の内径の面積の10%〜30%であることが好ましく、特に15%〜20%が好ましい。尚、取水口75の開口面積が液面の10%未満の場合、取水口75の取水領域が狭く一部の循環水が停留するなどして循環水の前撹拌に偏りが生じる可能性が有る。また、取水口75の開口面積が液面の面積の30%を超えた場合、取水口75が前処理槽72内の液面を広範囲に亘って覆うため、この場合も循環水の前撹拌に偏りが生じる可能性が有る。   Further, the opening area of the upper end of the water intake port 75 is preferably 10% to 30% of the surface area of the circulating water in the pretreatment tank 72, that is, the inner diameter area of the pretreatment tank 72, particularly 15% to 20% is preferred. In addition, when the opening area of the intake port 75 is less than 10% of the liquid level, there is a possibility that the pre-stirring of the circulating water is biased due to the intake region of the intake port 75 being narrow and a part of the circulating water being stopped. . Further, when the opening area of the water intake port 75 exceeds 30% of the liquid surface area, the water intake port 75 covers the liquid surface in the pretreatment tank 72 over a wide range. There is a possibility of bias.

また、撹拌部76は取水口75で吸引した循環水と空気とを高速で撹拌するものであり、周知の水中ポンプを吸引口が上方を向くように逆さまに設置して使用する事が好ましい。この構成によれば、周知の水中ポンプを撹拌部76として利用することができるため、塗料廃液分離装置80、塗料廃液処理システム100の導入コストを低減することができる。尚、撹拌手段74に用いる水中ポンプは、回転数を1500rpm〜3600rpm程度の範囲で調整可能で、且つある程度のキャビテーション(空気を含んだ撹拌)動作を許容するものを用いることが好ましい。尚、これらのことは後述の凝集剤混合撹拌部54についても同様である。   The stirring unit 76 stirs the circulating water and air sucked at the water intake port 75 at high speed, and it is preferable to use a well-known submersible pump installed upside down so that the suction port faces upward. According to this configuration, since a known submersible pump can be used as the agitation unit 76, the introduction cost of the paint waste liquid separating device 80 and the paint waste liquid treatment system 100 can be reduced. The submersible pump used for the stirring means 74 is preferably one that can adjust the rotation speed in a range of about 1500 rpm to 3600 rpm and allows a certain amount of cavitation (stirring including air). The same applies to the coagulant mixing and stirring unit 54 described later.

また、撹拌手段74の吐出口77は、撹拌部76が前撹拌した循環水を吐出するものであり、前処理槽72の下方に向けて設置される。これにより、吐出口77から吐出された循環水は前処理槽72内の循環水を撹拌するとともに、一部が凝集剤供給部52側に流下する。   Further, the discharge port 77 of the stirring means 74 discharges the circulating water pre-stirred by the stirring unit 76, and is installed toward the lower side of the pretreatment tank 72. Thereby, the circulating water discharged from the discharge port 77 agitates the circulating water in the pretreatment tank 72 and partly flows down to the coagulant supply unit 52 side.

凝集剤供給部52は前処理部70と凝集剤混合撹拌部54との間に位置し、前処理部70で前撹拌された循環水に所定量の粉末凝集剤を断続的もしくは一定の速度で供給するものであり、供給量を制御可能なホッパなどを用いることが好ましい。尚、本例で示す凝集剤供給部52は、前処理槽72と凝集剤混合撹拌部54との間に設けられた凝集剤混合枡62上に凝集剤吐出口53を備え、この凝集剤吐出口53を介して凝集剤を循環水に投入する例を示している。ただし、凝集剤供給部52の設置位置は特にこの例に限定されるわけではなく、例えば凝集剤供給部52を凝集剤混合撹拌部54の取水口60の上方に設け、取水口60が吸引する前撹拌後の循環水に直接凝集剤を投入するようにしても良い。   The flocculant supply unit 52 is located between the pretreatment unit 70 and the flocculant mixing and stirring unit 54, and a predetermined amount of the powder flocculant is added to the circulating water prestirred in the pretreatment unit 70 intermittently or at a constant speed. It is preferable to use a hopper that supplies and can control the supply amount. Note that the flocculant supply unit 52 shown in this example includes a flocculant discharge port 53 on a flocculant mixing rod 62 provided between the pretreatment tank 72 and the flocculant mixing and stirring unit 54, and this flocculant discharge port. An example in which the flocculant is introduced into the circulating water through the outlet 53 is shown. However, the installation position of the coagulant supply unit 52 is not particularly limited to this example. For example, the coagulant supply unit 52 is provided above the water intake 60 of the coagulant mixing and stirring unit 54, and the water intake 60 sucks. The flocculant may be added directly to the circulating water after the pre-stirring.

凝集剤供給部52の後段に位置する凝集剤混合撹拌部54は、緩速撹拌部として機能する凝集槽56の内部に設置され、凝集剤供給部52で投入された凝集剤と、前処理部70で前撹拌された循環水と、空気とを漏斗状の取水口60から取り入れて高速で撹拌するものであり、前処理部70の撹拌手段74と同様、周知の水中ポンプを逆さまにして利用することが好ましい。そして、この凝集剤混合撹拌部54による混合撹拌により、循環水中の凝集剤は循環水中の塗料成分を取り込みながら膨張凝集し塗料成分の凝集物を形成する。これにより、塗料成分を含む循環水は、塗料成分の凝集物と循環水とに固液分離される。   The flocculant mixing and stirring unit 54 located at the subsequent stage of the flocculant supply unit 52 is installed inside the flocculant tank 56 that functions as a slow stirring unit, and the flocculant charged in the flocculant supply unit 52 and the pretreatment unit. The circulating water pre-stirred in 70 and the air are taken in from the funnel-shaped water intake 60 and stirred at a high speed. Like the stirring means 74 of the pretreatment unit 70, a known submersible pump is used upside down. It is preferable to do. Then, by the mixing and stirring by the flocculant mixing and stirring unit 54, the flocculant in the circulating water expands and aggregates while taking in the paint component in the circulating water to form an aggregate of the paint component. As a result, the circulating water containing the paint component is solid-liquid separated into an aggregate of the paint component and the circulating water.

凝集剤混合撹拌部54の吐出口55は、前処理部70と同様に凝集槽56の下方に向けて設置され、凝集槽56の底方向に向けて凝集物と循環水との混合水を吐出する。そして、この混合水の吐出により凝集槽56内の混合水は凝集剤混合撹拌部54よりも遅い速度で撹拌される。これにより、凝集剤混合撹拌部54で生成された凝集物は、緩速撹拌部としての凝集槽56で周囲の凝集物と互いに付着し合って更に大きな凝集物へと成長する。   The discharge port 55 of the flocculant mixing and stirring unit 54 is installed downward of the coagulation tank 56 similarly to the pretreatment unit 70, and discharges the mixed water of the aggregate and circulating water toward the bottom of the coagulation tank 56. To do. And the mixed water in the coagulation tank 56 is stirred at a slower speed than the coagulant mixing and stirring unit 54 by discharging the mixed water. Thereby, the aggregate produced | generated in the coagulant | mixing agent mixing stirring part 54 adheres to the surrounding aggregate in the aggregation tank 56 as a slow stirring part, and grows into a bigger aggregate.

次に、本発明に係る塗料廃液分離装置80の動作及び塗料廃液分離方法を図3に示す塗料廃液処理システム100の概略構成図を用いて説明する。尚、図3は図1の塗料廃液分離装置80を塗料廃液処理システム100に適用した図である。   Next, the operation of the paint waste liquid separating apparatus 80 and the paint waste liquid separating method according to the present invention will be described with reference to the schematic configuration diagram of the paint waste liquid treatment system 100 shown in FIG. FIG. 3 is a diagram in which the paint waste liquid separation device 80 of FIG. 1 is applied to the paint waste liquid treatment system 100.

先ず、図示しない塗装ブースで生じた余剰塗料はウォーターカーテン等により循環水に捕集され、戻り配管又は戻り水路20を通って循環水ピット22に流入する。循環水ピット22に流入した循環水はここで一旦貯水されるとともに、取水装置24によって塗料廃液分離装置80の前処理部70に供給される。尚、図3では取水装置24にフロート式取水ポンプを用い、循環水ピット22に貯水した循環水の上層部を取水する構成としているが、取水装置24はこの構成に限定されるわけではなく、周知の水中ポンプ等の液体搬送手段を用いることができる。また、図3では取水装置24で取水した循環水を、取水ホース24aを介して流量調整枡32に搬送し、この流量調整枡32を介して前処理槽72に流入する例を示している。尚、流量調整枡32に搬送された過剰な循環水は排水枡32aを介して循環水ピット22に還流する。   First, surplus paint generated in a painting booth (not shown) is collected in circulating water by a water curtain or the like, and flows into the circulating water pit 22 through the return pipe or the return water channel 20. The circulating water flowing into the circulating water pit 22 is temporarily stored here and supplied to the pretreatment unit 70 of the paint waste liquid separating device 80 by the water intake device 24. In FIG. 3, a float-type water intake pump is used for the water intake device 24 and the upper layer of the circulating water stored in the circulating water pit 22 is taken, but the water intake device 24 is not limited to this configuration. A well-known liquid conveying means such as a submersible pump can be used. FIG. 3 shows an example in which the circulating water taken by the water intake device 24 is conveyed to the flow rate adjusting rod 32 via the water intake hose 24 a and flows into the pretreatment tank 72 via the flow rate adjusting rod 32. The excess circulating water conveyed to the flow rate adjusting rod 32 is returned to the circulating water pit 22 via the drainage rod 32a.

そして、前処理槽72に流入した塗料成分を含む循環水は、撹拌手段74の取水口75から空気とともに撹拌部76内に吸引され、高速撹拌される。このときの撹拌部76の回転速度は1500rpm〜3000rpmとすることが好ましい。これにより、循環水中の塗料成分は再分散されるとともに、循環水に空気が混合する。撹拌部76によって前撹拌された循環水は吐出口77から吐出される。吐出された循環水は前処理槽72内の循環水を撹拌するとともに、一部が仕切り板42を越えて凝集剤混合枡62に流下する。また、吐出口77から吐出された循環水の一部は取水口75から再度、撹拌部76に取り込まれ再び前撹拌に付される。尚、撹拌部76は前処理槽72の有効水量をVとしたときに、5V/min以上の能力を備えることが好ましく、前処理槽72内の循環水の平均的な滞留時間(前撹拌時間)は、積算で1min〜10minの範囲でその能力を調整可能とすることが好ましい。これにより、前処理槽72は循環水に対し十分な前撹拌処理を行う。以上が塗料廃液分離方法の前処理工程に相当する。 Then, the circulating water containing the paint component flowing into the pretreatment tank 72 is sucked into the stirring unit 76 together with air from the water intake port 75 of the stirring means 74 and is stirred at a high speed. At this time, the rotation speed of the stirring unit 76 is preferably 1500 rpm to 3000 rpm. Thereby, the paint component in the circulating water is redispersed and air is mixed with the circulating water. The circulating water pre-stirred by the stirring unit 76 is discharged from the discharge port 77. The discharged circulating water agitates the circulating water in the pretreatment tank 72, and part of the circulating water flows down to the flocculant mixing rod 62 over the partition plate 42. A part of the circulating water discharged from the discharge port 77 is again taken into the stirring unit 76 from the water intake port 75 and again subjected to pre-stirring. The stirring unit 76 preferably has a capacity of 5 V / min or more when the effective amount of water in the pretreatment tank 72 is V, and the average residence time of the circulating water in the pretreatment tank 72 (pre-stirring time) ) Is preferably integrated so that its ability can be adjusted within a range of 1 min to 10 min. Thereby, the pretreatment tank 72 performs sufficient pre-stirring treatment on the circulating water. Or it corresponds to the pretreatment step paint waste separation process.

凝集剤混合枡62を流下する循環水には、凝集剤供給部52から粉末凝集剤が断続的もしくは一定の供給速度で投入される。このときの最適な凝集剤の投入量は、循環水中の塗料成分の種類、組成、濃度、凝集剤の種類等によって変化する。よって、凝集剤供給部52は凝集剤の投入量を調整可能なものを用いることが好ましい。   In the circulating water flowing down the coagulant mixing tank 62, the powder coagulant is supplied from the coagulant supply unit 52 intermittently or at a constant supply rate. At this time, the optimum amount of the flocculant varies depending on the type, composition, concentration, type of flocculant and the like of the paint component in the circulating water. Therefore, it is preferable to use a flocculant supply unit 52 that can adjust the amount of flocculant charged.

凝集剤が投入された循環水は凝集剤混合撹拌部54の取水口60に吐出され、空気とともに凝集剤混合撹拌部54内で高速撹拌される。高速撹拌された凝集剤は、吸引された空気を細かな気泡として巻き込みつつ、循環水中の塗料成分を取り込んで膨張凝集し塗料成分の凝集物を形成する。これにより、循環水中に溶け込んだ塗料成分と循環水とは固液分離される。そして、この凝集物と循環水との混合液は吐出口55から凝集槽56に吐出される。以上が塗料廃液分離方法の凝集剤混合撹拌工程に相当する。 The circulating water charged with the flocculant is discharged to the water intake 60 of the flocculant mixing and stirring unit 54 and is stirred at high speed in the flocculant mixing and stirring unit 54 together with air. The flocculant stirred at a high speed takes in the air drawn in as fine bubbles and takes in the paint component in the circulating water to expand and agglomerate to form an aggregate of the paint component. As a result, the paint component dissolved in the circulating water and the circulating water are separated into solid and liquid. The mixed liquid of the aggregate and circulating water is discharged from the discharge port 55 to the aggregation tank 56. Or it corresponds to coagulant mixing and stirring process of paint waste separation process.

凝集槽56に吐出された凝集物と循環水との混合液は、吐出で生じる流速によって凝集槽56中で緩やかに撹拌される。これにより、凝集剤混合撹拌部54で生成された凝集物は周囲の凝集物と互いに付着し合って図3中の「●印」に示す更に大きな凝集物へと成長する。そして、この成長した凝集物は内在する気泡の浮力によって凝集槽56の表層に浮上する。そして、循環水とともに浮上槽30に排出される。以上が塗料廃液分離方法の緩速撹拌工程に相当する。 The mixed liquid of the aggregate and circulating water discharged to the aggregation tank 56 is gently stirred in the aggregation tank 56 by the flow rate generated by the discharge. As a result, the aggregates generated in the flocculant mixing and stirring unit 54 adhere to the surrounding aggregates and grow into larger aggregates indicated by “●” in FIG. 3. The grown agglomerates float on the surface layer of the agglomeration tank 56 due to the buoyancy of the internal bubbles. And it is discharged | emitted by the floating tank 30 with circulating water. Or it corresponds to slow stirring step of paint waste separation process.

尚、凝集剤混合撹拌部54の吐出口55に所定の長さの円筒管を接続して、この円筒管内で混合水を凝集剤混合撹拌部54よりも遅く、且つ凝集槽56よりも速い速度で2次撹拌するようにしても良い。この構成によれば、凝集物は狭い円筒管内で、ある程度の大きさにまで成長し、緩速撹拌部において更に大きな凝集物へと成長させることができる。   A cylindrical tube having a predetermined length is connected to the discharge port 55 of the coagulant mixing and stirring unit 54, and the mixed water is fed into the cylindrical tube at a speed slower than that of the coagulant mixing and stirring unit 54 and faster than that of the coagulating tank 56. Secondary stirring may be used. According to this configuration, the aggregate can grow to a certain size in a narrow cylindrical tube, and can grow into a larger aggregate in the slow stirring portion.

浮上槽30に排出された凝集物は、浮上槽30の水面近傍を浮遊する。尚、浮上槽30内にエアレーション機能を設け、このエアレーション機能で発生した気泡を凝集物に付着させて凝集物の浮力を更に増大させるようにしても良い。そして、浮上槽30の水面近傍に浮遊する凝集物はスクレーパ等の掻取装置36によって掻き取られ、排出口38を経由して、例えば回収台車39に排出される。以上が塗料廃液分離方法の分離工程に相当する。 Aggregates discharged to the levitation tank 30 float near the water surface of the levitation tank 30. Note that an aeration function may be provided in the levitation tank 30, and bubbles generated by the aeration function may be attached to the aggregate to further increase the buoyancy of the aggregate. Then, the aggregate floating near the water surface of the levitation tank 30 is scraped off by a scraping device 36 such as a scraper, and is discharged to, for example, a collection carriage 39 via a discharge port 38. Or corresponding to the step of separating paint waste separation process.

尚、回収台車39には濾過用フレコン、パンチングメタル等の水切り機構を有する内籠が設置されており、この水切り機構を通過した水分は循環水として循環水ピット22に放流される。また、浮上槽30中の循環水は浮上槽30の低層に設けられた排水口30aを通して排水枡35に排出され循環水ピット22に還流する。回収台車39に集積した凝集物(塗料スラッジもしくは塗料カスと呼ばれる)は、所定の方法に則って廃棄処分される。   The recovery cart 39 is provided with an inner casing having a draining mechanism such as a filtration flexible container and a punching metal, and water passing through the draining mechanism is discharged to the circulating water pit 22 as circulating water. Further, the circulating water in the levitation tank 30 is discharged to the drainage basin 35 through the drainage port 30 a provided in the lower layer of the levitation tank 30 and returns to the circulation water pit 22. Aggregates (referred to as paint sludge or paint residue) accumulated on the collection carriage 39 are discarded according to a predetermined method.

そして、循環水ピット22には循環ポンプ28と接続した循環水取水口28aが設けられ、この循環ポンプ28により循環水ピット22の循環水は塗装ブースに供給される。そして、余剰塗料を捕集して再度、戻り配管又は戻り水路20を通って循環水ピット22に還流する。以上が塗料廃液処理システム100の概要である。   The circulating water pit 22 is provided with a circulating water intake port 28a connected to the circulating pump 28, and the circulating water in the circulating water pit 22 is supplied to the painting booth by the circulating pump 28. Then, the surplus paint is collected and returned to the circulating water pit 22 through the return pipe or the return water channel 20 again. The above is the outline of the paint waste liquid treatment system 100.

次に、前撹拌による固液分離能力向上の検証実験結果に関して説明を行う。先ず、容量1tのコンテナに濃度1.0%、1.2%、1.3%の水性塗料の水溶液をそれぞれ調製した。使用した水性塗料の塗料色は1.0%ではオレンジ及びブルーマイカメタリックを用いた。また、1.2%、1.3%ではオレンジのみを用いた。次に、これらの試料に対して前処理部70による前撹拌を0分(前撹拌無し)、1分、5分、10分、15分間施した。次に、前撹拌後の試料を1L採取して、直ちに粉末凝集剤を添加し、撹拌機により1500rpmで約1分間撹拌を行った。粉末凝集剤の添加量は濃度1.0%では水溶液1Lに対して7.0%(0.7g)及び8.5%(0.85g)とした。また、濃度1.2%、1.3%では7.0%(0.7g)とした。次に、撹拌後の各試料を静置した後、凝集した塗料スラッジを分離して、分離後の試料の懸濁物質(SS)量、濁度(NTU)を測定した。また、分離した塗料スラッジの含水率を測定した。尚、懸濁物質量は、試料を孔径1μmのガラス繊維濾紙で吸引濾過し、濾過残留物を105℃〜110℃で1時間乾燥させた後、残留物の重量を測定して評価した。また、濁度は濁度計によって測定し評価した。また、塗料スラッジの含水率は、採集した塗料スラッジの乾燥前後の重量を測定して評価した。   Next, the verification experiment result for improving the solid-liquid separation ability by pre-stirring will be described. First, aqueous solutions of water-based paints having a concentration of 1.0%, 1.2%, and 1.3% were prepared in a container having a capacity of 1 t, respectively. When the paint color of the water-based paint used was 1.0%, orange and blue mica metallic were used. Moreover, only 1.2% was used in 1.2% and 1.3%. Next, pre-stirring by the pretreatment unit 70 was performed on these samples for 0 minute (no pre-stirring), 1 minute, 5 minutes, 10 minutes, and 15 minutes. Next, 1 L of a sample after pre-stirring was collected, and a powder flocculant was immediately added, followed by stirring with a stirrer at 1500 rpm for about 1 minute. The addition amount of the powder flocculant was 7.0% (0.7 g) and 8.5% (0.85 g) with respect to 1 L of the aqueous solution at a concentration of 1.0%. The concentration was set to 7.0% (0.7 g) at 1.2% and 1.3%. Next, after each sample after stirring was allowed to stand, the agglomerated paint sludge was separated, and the amount of suspended matter (SS) and turbidity (NTU) of the separated sample were measured. Further, the water content of the separated paint sludge was measured. The amount of suspended solids was evaluated by subjecting the sample to suction filtration with a glass fiber filter having a pore size of 1 μm, drying the filtered residue at 105 ° C. to 110 ° C. for 1 hour, and then measuring the weight of the residue. Turbidity was measured and evaluated with a turbidimeter. The water content of the paint sludge was evaluated by measuring the weight of the collected paint sludge before and after drying.

ここで、表1に懸濁物質量の測定結果を、表2に濁度の測定結果を示す。

Figure 0006040267
Figure 0006040267
Here, Table 1 shows the measurement results of suspended solids, and Table 2 shows the measurement results of turbidity.
Figure 0006040267
Figure 0006040267

表1、表2より、前処理部70による前撹拌を行うことで懸濁物質量、濁度ともに減少傾向を示すことが判る。特に、前撹拌時間10分の条件では、前撹拌無しのものと比較して全ての試料で懸濁物質量、濁度とも顕著な減少が認められた。また、水性塗料濃度1.0%、前撹拌無しの条件下においては、粉末凝集剤の添加量7.0%では固液分離が不十分であり、添加量8.5%でも固液分離が不安定であるのに対し、前撹拌を10分間行ったものでは添加量7.0%で安定的に固液分離した。このことから、前撹拌を適切な時間行うことで粉末凝集剤の使用量を17.6%程度削減可能なことが判る。また、凝集剤の削減を行わない場合、固液分離能力に凝集剤17.6%分の余力を有することができる。   From Tables 1 and 2, it can be seen that the amount of suspended solids and the turbidity tend to decrease by pre-stirring by the pre-treatment unit 70. In particular, under the condition of a pre-stirring time of 10 minutes, a marked decrease in the amount of suspended matter and turbidity was observed in all samples compared to the case without pre-stirring. In addition, under the condition that the aqueous paint concentration is 1.0% and there is no pre-stirring, the solid-liquid separation is insufficient when the addition amount of the powder flocculant is 7.0%, and the solid-liquid separation is not possible even when the addition amount is 8.5%. In contrast to the instability, solid-liquid separation was stably performed at an addition amount of 7.0% when pre-stirring was performed for 10 minutes. From this, it can be seen that the amount of the powder flocculant used can be reduced by about 17.6% by performing pre-stirring for an appropriate time. Further, when the coagulant is not reduced, the solid-liquid separation ability can have a surplus of 17.6% of the coagulant.

また、前撹拌を10分間行ったものでは粉末凝集剤添加量7.0%の条件下で水性塗料濃度1.2%まで安定的に固液分離した。このことから、前撹拌を適切な時間行うことで、塗料成分の濃度(負荷)が約20%増加しても、安定的に固液分離可能なことが判る。   In the case of pre-stirring for 10 minutes, solid-liquid separation was stably carried out to a water-based paint concentration of 1.2% under the condition that the powder flocculant addition amount was 7.0%. From this, it can be seen that by performing pre-stirring for an appropriate time, solid-liquid separation can be performed stably even if the concentration (load) of the coating component increases by about 20%.

次に、表3に塗料スラッジの含水率の測定結果を示す。

Figure 0006040267
Next, Table 3 shows the measurement results of the moisture content of the paint sludge.
Figure 0006040267

表3から前撹拌無しの塗料スラッジの含水率の平均値は86.2%であるのに対し、前撹拌有の塗料スラッジの含水率の平均値は83.9%であり、含水率が約2.4%減少することが判る。このことから、前撹拌を行うことで塗料成分の凝集が比較的密に起こり、比較的硬い塗料スラッジが得られることが判る。これにより、本発明に係る塗料廃液分離装置80は、塗料スラッジのハンドリング性の向上と、廃棄コストの削減とを図ることができる。   From Table 3, the average moisture content of the paint sludge without pre-stirring is 86.2%, whereas the average moisture content of the paint sludge with pre-stirring is 83.9%. It can be seen that it decreases by 2.4%. From this, it can be seen that the pre-stirring causes the coating components to aggregate relatively densely, resulting in a relatively hard coating sludge. Thereby, the paint waste liquid separating apparatus 80 according to the present invention can improve the handleability of the paint sludge and reduce the disposal cost.

次に、塗料色オレンジ、水性塗料濃度1.0%、粉末凝集剤の添加量7.0%、前撹拌0分、10分の試料の循環水(塗料スラッジ分離後)のBOD(生物化学的酸素要求量)及びCOD(化学的酸素要求量)の測定結果を表4に示す。

Figure 0006040267
Next, BOD (biochemical) of paint color orange, aqueous paint concentration 1.0%, powder flocculant addition amount 7.0%, pre-stirring 0 minutes, 10 minutes of circulating water (after paint sludge separation) Table 4 shows the measurement results of oxygen demand) and COD (chemical oxygen demand).
Figure 0006040267

表4からBOD、CODともに前撹拌を行ったものの方が低く、固液分離能力の向上により循環水中の有機物の量が減少していることが判る。このことから、本発明に係る塗料廃液分離装置80は、循環水を廃水処理する際に処理設備の負荷を軽減することが判る。   It can be seen from Table 4 that both BOD and COD were pre-stirred and the amount of organic matter in the circulating water decreased due to the improved solid-liquid separation ability. From this, it can be seen that the paint waste liquid separation device 80 according to the present invention reduces the load on the treatment facility when the circulating water is treated as waste water.

尚、前撹拌による固液分離能力の向上は、凝集剤の投入前に循環水と空気とを撹拌することで塗料成分が予め分散し、この分散状態を維持したまま凝集剤を投入して空気と共に高速撹拌することで、凝集剤による塗料成分の取り込みが更に効率良く行われるためと考えられる。   In addition, the improvement of the solid-liquid separation capability by pre-stirring is that the paint components are dispersed in advance by stirring the circulating water and air before the flocculant is charged, and the flocculant is charged while maintaining this dispersed state. In addition, it is considered that the coating components are taken up more efficiently by the flocculant by stirring at a high speed.

以上のように、本発明に係る塗料廃液分離装置80は、凝集剤と循環水と空気とを吸引して高速で撹拌する凝集剤混合撹拌部54の前段に循環水と空気とを前撹拌する前処理部70を設けることで、固液分離能力が更に向上する。これにより、循環水にある程度の負荷変動が生じても安定的に塗料成分の固液分離を行うことができる。また、固液分離能力が向上するため、従来よりも凝集剤の使用量を削減することができる。これにより、塗料スラッジの排出量を低減することが可能となり、処理コストの削減と環境負荷の軽減を図ることができる。 As described above, Ru engages the present invention paint waste liquid separator 80, before the circulating water and air in front of the flocculant mixing and stirring 54 stirring at high speed by sucking the coagulant and the circulating water and air By providing the pre-processing part 70 to stir, solid-liquid separation capability further improves. Thereby, even if a certain load fluctuation arises in circulating water, the solid-liquid separation of a coating component can be performed stably. Moreover, since the solid-liquid separation capability is improved, the amount of the flocculant used can be reduced as compared with the conventional case. As a result, the amount of paint sludge discharged can be reduced, and the processing cost and the environmental load can be reduced.

また、本発明に係る塗料廃液分離装置80は、含水率の少ない塗料スラッジを得ることができるため、塗料スラッジのハンドリング性の向上と、廃棄コストの削減とを図ることができる。またさらに、本発明に係る塗料廃液分離装置80は、循環水中の有機物を減少させることができるため、循環水の長寿命化が可能なことに加え、循環水の廃水処理時に処理設備の負荷を軽減することができる。 Further, engagement Ru paint waste liquid separation device 80 in the present invention, it is possible to obtain a small paint sludge moisture content, it is possible to achieve the improvement in the handling property of the paint sludge, and reduce disposal costs. Furthermore, Ru engages the present invention paint waste liquid separation device 80, it is possible to reduce the organic matter in the circulating water, in addition to that can extend the life of circulating water, the treatment facility during wastewater treatment of the circulating water The load can be reduced.

尚、本例で示した塗料廃液分離方法及び塗料廃液分離装置80、塗料廃液処理システム100は本発明の好適な一例であるから、各工程の手順、各槽や仕切り板42を含む各部の形状や配置、凝集物の回収機構、各槽間の配管、枡の配置やその他の構成は、上記の例に限定されるものではなく、本発明は本発明の要旨を逸脱しない範囲で変更して実施することが可能である。   The paint waste liquid separation method, paint waste liquid separation device 80, and paint waste liquid treatment system 100 shown in this example are preferable examples of the present invention. Therefore, the procedure of each process and the shape of each part including each tank and partition plate 42 are shown. The arrangement, the agglomerate collection mechanism, the piping between the tanks, the arrangement of the baskets and other configurations are not limited to the above examples, and the present invention can be modified without departing from the scope of the present invention. It is possible to implement.

52 凝集剤供給部
54 凝集剤混合撹拌部
56 凝集槽(緩速撹拌部)
70 前処理部
72 前処理槽
74 撹拌手段
75 取水口
76 撹拌部
77 吐出口
80 塗料廃液分離装置
52 Flocculant supply section
54 Flocculant mixing and stirring unit
56 Coagulation tank (slow stirring section)
70 Pre-processing section
72 Pretreatment tank
74 Stirring means
75 Water intake
76 Stirrer
77 Discharge port
80 Paint waste liquid separator

Claims (4)

塗料成分を含有する循環水に粉末状の凝集剤を投入する凝集剤供給部と、
前記循環水と前記凝集剤供給部で投入された凝集剤と空気とを吸引して高速で撹拌する凝集剤混合撹拌部と、
前記凝集剤混合撹拌部の撹拌によって得られた混合液を前記凝集剤混合撹拌部よりも遅い速度で撹拌する緩速撹拌部と、を有する塗料廃液分離装置において、
前記凝集剤供給部の前段に循環水の前撹拌を行う前処理部を有し、
前記前処理部は、循環水が流入する前処理槽と、前記前処理槽内に設置され前記循環水と空気とを吸引する漏斗状の取水口と、前記取水口で吸引した循環水と空気とを高速で撹拌する撹拌部と、前記撹拌部の撹拌によって空気が混合した循環水を吐出する吐出口と、を備え、前記凝集剤供給部は前記前処理部が吐出した循環水に凝集剤を投入し、前記凝集剤混合撹拌部が混合撹拌を行うことを特徴とする塗料廃液分離装置。
A flocculant supply unit for introducing a powdery flocculant into circulating water containing a paint component;
A flocculant mixing and stirring unit that sucks the circulating water and the flocculant charged in the flocculant supply unit and stirs the air at a high speed;
In the paint waste liquid separating apparatus having a slow stirring unit that stirs the mixed liquid obtained by stirring in the flocculant mixing stirring unit at a speed slower than that of the flocculant mixing stirring unit,
Having a pretreatment unit for pre-stirring the circulating water in the previous stage of the flocculant supply unit,
The pretreatment unit includes a pretreatment tank into which circulating water flows, a funnel-shaped water intake port that is installed in the pretreatment tank and sucks the circulating water and air, and the circulating water and air sucked through the water intake port. And a discharge port for discharging circulating water mixed with air by stirring of the stirring unit, and the flocculant supply unit is added to the circulating water discharged by the pretreatment unit. And the flocculant mixing and stirring unit performs mixing and stirring.
取水口の上端の開口面積が、前処理槽の液面の面積の10%〜30%であることを特徴とする請求項記載の塗料廃液分離装置。 The opening area of the upper end of the intake port, the paint waste liquid separating apparatus according to claim 1, wherein the 10% to 30% of the area of the liquid surface of the pretreatment tank. 取水口と撹拌部と吐出口とを備えた撹拌手段が前処理槽内に垂下して設置され、さらに上下方向への位置調整が可能であることを特徴とする請求項または請求項に記載の塗料廃液分離装置。 A water inlet and stirring unit is stirring means having a discharge opening placed hanging down before processing tank, to claim 1 or claim 2, characterized in that it is possible further positioning of the vertical direction The paint waste liquid separator described. 取水口の上端が前処理槽内の循環水の水面下10mm〜80mmの位置にあることを特徴とする請求項記載の塗料廃液分離装置。 4. The paint waste liquid separator according to claim 3 , wherein the upper end of the water intake port is located at a position of 10 mm to 80 mm below the surface of the circulating water in the pretreatment tank.
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