JP6039749B2 - Fixing device - Google Patents

Description

The present invention relates to a fixing device mounted on an image forming apparatus such as an electrophotographic copying machine or a laser printer .

  For example, in an image forming apparatus such as an electrophotographic process or an electrostatic recording process, a fixing device that fixes an unfixed toner image formed and supported on a recording material (transfer paper, printing paper, photosensitive paper, electrostatic recording paper, etc.) There are known apparatuses of various systems and configurations such as a film heating system.

  However, since the fixing device transports the recording material between the pressure roller facing the fixing member and heats and presses the unfixed toner, fixing is possible when the heat capacity of the pressure roller is large. There is a problem that it takes time to reach the state.

  Therefore, a fixing device has been proposed that uses a belt-like member having a low heat capacity as a pressure device and shortens the time required for fixing (Patent Document 1). Such an apparatus has a heating means for heating the surface of a fixing member such as a fixing roller from the outside of the fixing member, so that only the surface of the fixing member necessary for fixing is rapidly heated to raise the temperature. be able to. Therefore, even if the fixing member is an elastic roller or the like having an elastic layer, the fixing device can be quickly raised to a fixable temperature.

JP 2002-236426 A

The present invention is a further development of the technique disclosed in Patent Document 1. An object of the invention is directed to the provision of elementary fast temperature rise and non-sheet passing portion Atsushi Nobori of relaxation possible fixing device.

In order to achieve the above object, a typical configuration of the fixing device according to the present invention is as follows.
A heating roller;
A cylindrical pressure film, a nip forming member for forming a nip with the heating roller in contact with the inner surface through the pressure film of the pressure film, said pressure film of the nip portion forming member A pressure unit having a support member that contacts the surface opposite to the surface that contacts the support member and supports the nip portion forming member;
With
While conveying the recording material bearing an unfixed toner image at the nip portion, the fixing device for fixing the record material the heating roller to heat the unfixed toner image while contacting the unfixed toner image,
Wherein the support member, in the rotating direction of the pressure film, the nip portion and upstream of the forming member, the downstream side and, in the heating roller than the surface contacting the pressure film of each of the nip forming member possess an upstream protrusion protruding toward the, the downstream-side projecting portion,
The nip portion forming member is made of metal, and the support member is made of resin .

According to the present invention, it is possible to provide a fixing device capable of containing fast temperature rise and non-sheet passing portion Atsushi Nobori relaxation.

FIG. 3 is a configuration explanatory diagram of the fixing device according to the first exemplary embodiment (first). FIG. 3 is a configuration explanatory diagram of the fixing device according to the first exemplary embodiment (No. 2). Explanatory drawing of the pressurization member contact width change by a projection part. FIG. 6 is a graph comparing the fixing roller longitudinal temperature distribution of Example 1 and Comparative Example 1 with the temporal change in fixing roller end temperature. Explanatory drawing when the fixing device configuration of Example 1 is used as a heating device FIG. 5 is a configuration explanatory diagram of a fixing device according to a second embodiment. FIG. 3 is a comparison diagram of fixing roller end portion temperatures of Example 1, Example 2, and Comparative Example 1; FIG. 4 is a comparison diagram of fixing roller end portion temperatures in Comparative Example 1; 1 is a cross-sectional configuration diagram illustrating an overall configuration of an image forming apparatus in an embodiment. FIG. 4 is a cross-sectional enlarged view of a conventional fixing nip portion used in Comparative Example 1 and Comparative Example 2.

[Example 1]
(1) Example of Image Forming Apparatus FIG. 9 is a schematic configuration diagram of an example of an image forming apparatus A in which the image heating apparatus according to the present invention is mounted as an image heating fixing apparatus D. This apparatus A is a tandem-intermediate transfer type electrophotographic full-color printer. A four-color full-color image can be formed on the recording material P based on an image signal input from the host device B such as a personal computer to the control circuit unit C.

  In the apparatus A, first to fourth image forming units U (UY, UM, UC, UK) are arranged in series in the horizontal direction from the left side to the right side in the drawing, and development of each color is performed by parallel processing. An agent image is formed. In each image forming unit U, the color of the developer (hereinafter referred to as toner) accommodated in the developing device is yellow (Y), magenta (M), cyan (C), and black (K) in the first embodiment. This is an electrophotographic image forming mechanism having the same configuration but different from each other. The configuration and operation of each image forming unit U are many in common.

  Therefore, in the following description, the subscripts Y, M, C, and K given to the reference numerals are omitted to indicate that the elements are provided for any color unless particularly distinguished. A general description.

  Each image forming unit U has a photosensitive drum 1 as a rotatable image carrier for forming an electrostatic latent image on the surface. The drum 1 is driven to rotate at a predetermined speed in the counterclockwise direction indicated by the arrow. Around the drum 1, a primary charging roller 2, a laser scanner unit 3, a developing device 4, a primary transfer device 5, and a cleaning device 6 are disposed along the rotation direction.

  The roller 2 uniformly charges the surface of the drum 1 to a predetermined polarity and potential. The unit 3 scans and exposes the charging surface of the drum 1 by outputting a laser beam L modulated according to image information input from the host apparatus B to the control circuit unit C. As a result, an electrostatic latent image corresponding to image exposure is formed on the surface of the drum 1. The electrostatic latent image is developed as a toner image by the developing device 4. By the above-described image forming process of charging, exposure, and development, the drums 1Y, 1M, 1C, and 1K have Y color toners corresponding to the Y, M, C, and K component images of the full color image, respectively. An image, an M color toner image, a C color toner image, and a K color toner image are formed.

  The intermediate transfer belt unit 7 disposed below the image forming units UY, UM, UC, UK circulates and moves, and sequentially receives the transfer of toner images from the drums 1 of the image forming units U. As an endless intermediate transfer belt 71 having flexibility. The belt 71 is stretched between two rollers, a driving roller 72 and a tension roller 73. The belt 71 is rotationally driven by a roller 72 in the clockwise direction indicated by an arrow at substantially the same speed as the drum 1.

  The primary transfer device 5 of each image forming unit U faces the lower surface of the drum 1 with the belt 71 interposed therebetween. A contact portion between the drum 1 and the belt 71 is a primary transfer nip portion. By applying a predetermined bias to the apparatus 5, the toner image on the drum 1 side is primarily transferred onto the surface of the belt 71 at the primary transfer nip portion. The residual toner on the drum 1 side is removed from the drum surface by the cleaning device 6. The toner image formation on the drum 1 of each image forming unit U is controlled so that the primary transfer of the toner image from the drum 1 of each image forming unit U to the belt 8 is sequentially superposed in a predetermined state. .

  Thus, on the surface of the belt 71 that has passed through the primary transfer nip portion of the image forming portion UK, a full-color unfixed toner image in which four colors of Y color + M color + C color + K color are superimposed is formed. A secondary transfer roller 74 is in pressure contact with the roller 72 with the belt 71 interposed therebetween. A contact portion between the roller 74 and the belt 71 is a secondary transfer nip portion. The toner image formed on the belt 71 is conveyed to the secondary transfer nip portion by the subsequent movement of the belt 71.

  On the other hand, at a predetermined control timing, the pickup roller 81 of the recording material cassette 8 is driven and the recording material P loaded and stored is separated and fed. The recording material P is introduced into the secondary transfer nip portion at a predetermined control timing. As a result, the recording material P is nipped and conveyed through the secondary transfer nip portion, and the toner image on the belt 71 side is sequentially and collectively transferred to the recording material P by a predetermined bias applied to the roller 74. Is done.

  The recording material P that has passed through the secondary transfer nip is separated from the belt 71, introduced into the fixing device D through the sheet path 75, and heated and pressurized. As a result, the unfixed toner image is fixed on the recording material P as a fixed image. The recording material P exiting the fixing device D is discharged to the paper discharge unit 9 as a color print (color copy). The secondary transfer residual toner on the belt 71 is charged by the cleaning member 76, is reversely transferred mainly onto the drum 1Y of the first image forming unit UY at the next primary transfer, and is collected by the cleaning device 6Y. Alternatively, each image forming unit U is reversely transferred to the drum 1 and collected by the cleaning device 6.

(2) Fixing device D
FIG. 1 shows a configuration of a fixing device D according to the first embodiment. FIG. 2A is a schematic perspective view of a main part of the fixing device D. FIG. (B) is an enlarged schematic cross-sectional view of the fixing device longitudinal direction central portion indicated by a dotted line in (A). (C) is an enlarged schematic view of a fixing nip portion in (B). (D) is a perspective schematic diagram of the principal part of the heater in a heating apparatus.

In the following description, the longitudinal direction of the fixing device D or a member constituting the fixing device D is a direction orthogonal to the recording material conveyance direction a in the axial direction (thrust direction, bus line direction) of the rotating body or the recording material conveyance path surface. Or the direction parallel to that direction. The short direction is a direction parallel to the recording material conveyance direction a. The width size of the recording material or the sheet passing width of the recording material is a recording material dimension in a direction orthogonal to the recording material conveyance direction a on the recording material surface.

  The fixing device D according to the first exemplary embodiment is an external heating type image heating device, and a heating rotating body (fixing member) that heats the recording material P carrying the image T by being nipped and conveyed by a heating nip portion (fixing nip portion) N2. ) As a fixing roller 10. Moreover, it has the pressurization apparatus (backup member) 20 which forms the roller 10 and the nip part N2. Moreover, it has the heating apparatus 30 as a heat supply means which heats the roller 10 from the outside.

a) Fixing roller 10
The roller 10 is an elastic roller in which an elastic layer 12 and a releasable layer 13 covering the surface of the elastic layer 12 are laminated concentrically with the outer peripheral surface of an aluminum or iron core 11 from the inside.

The elastic layer 12 is sponge rubber layer formed by foaming silicone over Ngomu order to provide a solid rubber layer or insulation effect, which is formed by silicone over Ngomu like. Alternatively silicone over Ngomu layer to disperse the hollow filler to have a bubble portion cured product within the like foam rubber layer having an increased thermal insulation effect.

  The releasable layer 13 may be coated with a fluorine resin tube, or may be coated with a fluorine resin by spraying or the like. Examples of the fluororesin include perfluoroalkoxy resin (hereinafter referred to as PFA), polytetrafluoroethylene resin (hereinafter referred to as PTFE), tetrafluoroethylene-hexafluoropropylene resin (hereinafter referred to as FEP), and the like. .

The roller 10 is disposed in an apparatus housing (not shown) with bearings rotatably supported at both ends of the cored bar 11. The roller 10 is rotationally driven in the clockwise direction indicated by the arrow Y1 at a predetermined speed by receiving a driving force from the driving mechanism (not shown) on the metal core 11 .

b) Pressurizing device 20
The pressure device 20 includes a pressure film 21 having a cylindrical shape and heat resistance as a belt-like rotating body having flexibility. The pressure member 22 is disposed inside the film 21 such that the longitudinal direction thereof is substantially parallel to the axial direction (bus line direction) of the film 21 and slides on the inner peripheral surface of the film 21 at the nip portion N2. . In addition, it has a support holder 24 as a holding member that holds the pressure member 22 along the longitudinal direction and contacts the inner peripheral surface of the film 21 to guide the rotation of the film 21.

The holder 24 is formed with a pressure member fitting groove 24a along the longitudinal direction. The pressure member 22 is fitted and held in the groove 24a. The film 21 is loosely fitted to the holder 24 holding the pressure member 22 as described above. The holder 24 is arranged substantially parallel to the roller 10 with the side holding the pressure member 22 facing the roller 10 through the film 22. The holder 24 is pressed and urged by a pressing means (not shown) so that the pressing member 22 is pressed against the roller 10 with a predetermined pressing force against the elasticity of the roller 10 with the film 21 interposed therebetween. ing.

  Thus, a fixing nip portion N2 having a predetermined width (length) is formed between the film 21 and the roller 10 in the recording material conveyance direction a (the rotation direction of the roller 10). When the roller 10 is driven to rotate, the film 21 rotates around the outer periphery of the holder 24 while the inner peripheral surface is in close contact with the surface of the pressure member 22 and slides due to the rotational moment caused by the frictional force with the roller 10 in the nip portion N2. Following the rotation of the roller 10, it rotates in the counterclockwise direction of the arrow Y2. At this time, the holder 24 also functions as a member for guiding the rotation of the film 21.

  As shown in the schematic diagram of FIG. 1C, a pressure member 22 is disposed at a position corresponding to the nip portion N2, and a contact portion N2-1 is formed by the inner surface of the film 21 and the pressure member 22. . Here, the area where the inner surface of the film 21 and the pressure member 22 are in contact with each other is defined as a sliding surface, and the length of the sliding surface of the sliding surface N2-1 in the recording material conveyance direction a is determined as the pressure member contact width. It is defined as

  The pressure member 22 has a width W22 wider than the pressure member contact width in the recording material conveyance direction a, and the material is slidable and heat resistant with the film 21, and withstands the pressure applied to the sliding surface N2-1. Materials that have the strength to obtain are suitable. The pressure member 22 of Example 1 has a width W22: 10 mm, a length of 230 mm, a thickness of 1 mm, a thermal conductivity of 0.7 (W / m · K), and a heat capacity of 6.5 (J / K). Was used.

  The film 21 is a resin film having a heat resistant resin as a base layer, or a metal film having SUS or the like as a base layer. Examples of the resin having heat resistance include PFA, PTFE, FEP, polyimide, and polyamideimide. Further, polyether ether ketone (hereinafter referred to as PEEK), polyether sulfone (hereinafter referred to as PES), polyphenylene sulfide resin (hereinafter referred to as PPS), and the like can be given. The surface layer of the film base layer is coated with a heat-resistant resin having good releasability such as PFA, PTFE, FEP, silicone resin or the like.

  The film 21 of Example 1 is a resin film made of polyimide having a Young's modulus of 6000 MPa as a base layer and having an inner diameter of 18 mm and a thickness of 60 μm, and further covered with a 30 μm PFA tube.

  The holder 24 is formed of a resin having heat resistance and slidability such as liquid crystal polymer, phenol resin, PEEK, PPS and the like. A liquid crystal polymer similar to the pressure member 22 is used for the holder 24 of the first embodiment.

  As shown in FIG. 1C, in the holder 24, the pressure member 22 is located along the length of the pressure member 22 on the upstream side and the downstream side in the film rotation direction with the pressure member 22 in the middle, respectively. There are protrusions 24 b and 24 c that protrude in the direction of the roller 10 from the surface of 22.

That is, the holder 24, Re et provided along the longitudinal direction in the portion in contact with the inner circumferential surface of the film 21 at the upstream side and the downstream side of the recording material conveyance direction a at the nip portion N2 in the in the pressure member 22 The protrusions 24b and 24c are provided. The protrusions 24 b and 24 c protrude toward the outside of the film 21 from the sliding surface of the pressure member 22 with the inner peripheral surface of the film 21.

  The definition of the protrusion amount h of the protrusions 24b and 24c is a distance from the surface of the pressure member 22 to the tip of the protrusion that is farthest as shown in FIG. The protrusions 24b and 24c of the holder 24 used in the first embodiment have a peak at the portion in contact with the side surface of the pressure member 22, and the distance between the upstream and downstream protrusions 24b and 24c is 10 mm. The protrusion amount h is 0.5 mm in the direction perpendicular to the surface of the pressure member 22 for both the protrusions 24b and 24c.

c) Heating device 30
The structure of the heating device 30 as a heat supply means for supplying heat from the outside to the surface of the roller 10 is an appropriate heating structure such as a film heating system, a heat roller system using a halogen lamp, a radiant heating system, an electromagnetic heating system, etc. Can be adopted. In Example 1, the heating apparatus 30 is a film heating system. The heating device 30 is arranged on the opposite side of the pressing device 20 with the roller 10 in the middle.

The heating device 30 includes a heating film 31 having a cylindrical shape and heat resistance as a flexible belt-shaped rotating body. Heating as a heating member that is arranged inside the film 31 so that the longitudinal direction is substantially parallel to the axial direction (bus line direction) of the film 31 and slides on the inner peripheral surface of the film 31 in the heating nip portion N1. A heater 32 is provided. In addition, it has a support holder 34 as a holding member that holds the heater 32 along the longitudinal direction and contacts the inner peripheral surface of the film 31 to guide the rotation of the film 31.

  A heater insertion groove 34a is formed in the holder 34 along the longitudinal direction. The heater 32 is held in the groove 34a. The film 31 is loosely fitted to the holder 34 holding the heater 32 as described above. The holder 34 is arranged substantially in parallel with the roller 10 with the side holding the heater 32 facing the roller 10 through the film 32. The holder 34 is pressed and urged by a pressurizing means (not shown) so that the heater 32 is pressed against the roller 10 with a predetermined pressing force against the elasticity of the roller 10 with the film 31 interposed therebetween. .

  Thereby, a heating nip portion N1 having a predetermined width (length) in the rotation direction of the roller 10 is formed between the film 31 and the roller 10. When the roller 10 is driven to rotate, the film 31 rotates around the outer side of the holder 34 while the inner surface is in close contact with the surface of the heater 32 and slides due to the rotational moment caused by the frictional force with the roller 10 in the nip portion N1. It follows and rotates in the counterclockwise direction of arrow Y3. At this time, the holder 34 also functions as a member for guiding the rotation of the film 31.

  The film 31 is a resin film based on PFA, PTFE, FEP, polyimide, polyamideimide, PEEK, PES, PPS or the like having heat resistance, or a metal film based on SUS or the like. The surface layer is coated with a heat-resistant resin having good releasability such as PFA, PTFE, FEP, silicone resin, or a single coating.

  The holder 34 is formed of a resin having heat resistance and slidability such as liquid crystal polymer, phenol resin, PEEK, PPS and the like.

  As shown in the schematic diagram of FIG. 1D, the heater 32 has an insulating ceramic substrate such as alumina or aluminum nitride, and a heat-resistant resin substrate 321 such as polyimide, PPS, or liquid crystal polymer. Then, an energization heating resistance layer 322 such as Ag / Pd (silver platinum) is formed on the surface of the substrate along the length of the substrate in a linear or thin strip shape having a thickness of about 10 μm and a width of about 1 to 5 mm by means of screen printing or the like. It is coated and baked. A feeding electrode portion 323 is provided at an end portion of the heater 32 and is electrically connected to the energization heating resistor layer 322.

  A voltage is applied to the power supply electrode portion 323 from a power supply circuit (not shown) via a power supply connector (not shown). As a result, the resistance layer 322 generates heat and the entire heater 32 is quickly heated. The surface of the rotating roller 10 is heated through the film 31 by the heat generated by the heater 32 at the nip portion N1.

  The surface temperature of the roller 10 required to fix the toner image T on the recording material P at the fixing nip portion N2 is set as the target temperature. And the control circuit part C (FIG. 9) is temperature detection means (not shown), such as the thermistor arrange | positioned in the arbitrary positions of the surface temperature of the roller 10, the back surface temperature of the heater 32, or the inner surface of the film 31. The energization amount to the heater 32 is controlled based on the detected temperature information.

d) Heat Fixing Operation of Fixing Device D The control circuit unit C starts the rotation of the roller 10 at a predetermined control timing for the fixing device D based on the input of the image formation start signal. By the rotation of the roller 10, the film 21 of the pressure device 20 and the film 31 of the heating device 30 are driven to rotate. In addition, the control circuit unit C starts power supply to the heater 32 of the heating device 30 to raise the temperature of the surface of the roller 10 to the fixing temperature and adjust the temperature.

  In a state in which the surface temperature of the roller 10 rises to the fixable temperature and the temperature is adjusted, the recording material P carrying the unfixed toner image (unfixed image) T from the image forming unit side enters the fixing nip N2 of the fixing device D. be introduced. In this case, the unfixed toner image carrying surface side of the recording material P faces the roller 10. The recording material P is nipped and conveyed by the roller 10 and the film 21 in the nip portion N2. In the conveyance process, the unfixed toner image T on the recording material P is heated and fixed as a fixed image on the recording material P by the heat of the roller 10 and the nip pressure.

(3) Countermeasure for temperature rise of non-sheet passing portion In the apparatus of the first embodiment, all the passing of recording materials P of various large and small width sizes is performed by so-called central reference conveyance with the recording material width center as a reference. In FIG. 1A, O is the central reference transport line (virtual line). Wmax is the width size (sheet passing area) of the maximum width recording material (large size recording material) that can pass through the apparatus D. E is a sheet passing area of a recording material (small size recording material) having a width smaller than Wmax. F is a non-sheet passing area in the roller 10 generated when a small size recording material is passed. This is a difference area ((Wmax−E) / 2) between the paper passing area Wmax of the large size recording material and the paper passing area F of the small size recording material that has passed, and is generated on both sides of the paper passing area E.

When continuously fed small size recording material, the non-sheet passing area F of the roller over 10 despite thermal energy for heating the recording material P is not consumed, heated like the portion corresponding to the sheet passing area E Since it is heated by the device 30, heat storage occurs. Therefore, a so-called non-sheet passing portion temperature rise phenomenon occurs in which the temperature of the portion of the roller 31 corresponding to the non-sheet passing area F is higher than that of the portion corresponding to the sheet passing area E.

  The temperature increase phenomenon of the non-sheet passing portion is particularly noticeable when the heat capacity of the pressure member is reduced in order to shorten the printing completion time of the first sheet. Since the roller 10 and the like reach the heat-resistant temperature due to the temperature rise of the non-sheet passing portion, the heating and the conveyance of the recording material are stopped, and the roller 10 is idly rotated, so that the conveyance area (sheet passing area) is not It is necessary to acclimate the temperature distribution in the transport area (non-sheet passing area) and suppress the temperature rise in the non-transport area. As a result, since the recording material is waited to be fed (hereinafter referred to as “between sheets”), the print output of the image forming apparatus is disadvantageously reduced.

  Alternatively, it is conceivable to increase the heat capacity of the pressure member in order to suppress the temperature rise of the non-sheet passing portion. However, if the heat capacity of the pressurizing member is increased, the temperature rise at the center of the roller 10 is delayed, and it takes time until the fixing is possible, so that the first print completion time (FPOT) becomes longer. End up.

  The countermeasure for raising the temperature of the non-sheet passing portion in the first embodiment will be described in detail below with reference to FIGS. 2A is a schematic perspective view of the main part of the fixing device D, similar to FIG. (B) is a schematic cross-sectional view of a state in which the recording material in the section (B) of the recording material non-transport region 40 mm from the end indicated by the dotted line in (A) does not exist in the fixing nip portion N2. Hereinafter, the position of 40 mm from the end in the longitudinal direction of the fixing device will be described as “end portion position”, and the protrusion amount and the like will be described using “end section”. (C) is an enlarged schematic view of the fixing nip portion N2 in (B).

  In the first embodiment, the elastic layer 12 and the releasable layer 13 of the roller 10, the film 31 of the heating device 30, and the film 21 of the pressure device 20 also have a length in the longitudinal direction of 230 mm. Further, the width size of the small size recording material to be passed is set to 105 mm, and the recording material center and the center of each member in the longitudinal direction of the fixing device are arranged to coincide.

  In Embodiment 1, when the recording material P is conveyed to the fixing nip portion N2 as shown in FIG. 1C, the recording material P has an original straight shape (at the nip portion N2 due to the rigidity of the recording material itself). Try to return to (shown by dotted line). Due to the rigidity of the recording material P, a force acts in the direction of the up and down arrows. In particular, the force in the vicinity of the sliding surface is an upward arrow in FIG. .

  That is, the recording material itself is supported by the projections 24b and 24c of the holder 24 through the film 21, and a force repelling in the direction of the roller 10 (upward direction in the figure) works. For this reason, the force which presses the film 21 and the pressurization member 22 becomes small, and it becomes difficult for the inner surface of the film 21 and the pressurization member 22 to adhere.

  However, in FIG. 2C in which the recording material P is not conveyed, the film 21 is in close contact with the pressure member 22 due to the curvature and elasticity of the roller 10 even if the protrusions 24b and 24c of the holder 24 are present. It becomes easy.

  Therefore, when the recording material P is not conveyed as shown in FIG. 2C, compared to the pressure member contact width N2-1 when the recording material P is conveyed as shown in FIG. The pressure member contact width N2-0 is increased.

  That is, in the area (sheet passing area) E where the recording material P is conveyed when a small size recording material is passed in the longitudinal direction of the fixing device and the area (non-sheet passing area) F where the recording material P is not conveyed, The pressure member contact width is different as described above. In the area where the recording material P is conveyed, heat transfer from the inner surface of the film 21 to the pressure member 22 is reduced, and a heat insulating effect is obtained.

  That is, necessary heat is transmitted to the surface of the recording material P, and heat escape from the back surface of the recording material P can be suppressed, so that fixing performance can be improved. On the contrary, in the region F where the recording material P is not conveyed, the heat transfer from the inner surface of the film 21 to the pressure member 22 is large, and the temperature rise of the non-sheet passing portion of the roller 10 or the like can be suppressed.

  FIG. 3 shows the relationship between the protruding amount h of the protrusions 24b and 24c and the pressing member contact width depending on the stiffness of the recording material P. This pressure member contact width is obtained by calculation. That is, the applied pressure, the cross-sectional shape data of the holder 24 and the pressure member 22, the outer diameter of the roller 10, the thickness and the JIS-A hardness of the elastic layer 12 and the release layer 13, the thickness and the Young's modulus of the pressure film 21 The result of the structural calculation based on the stiffness of the paper.

  The paper stiffness at this time conforms to JIS P 8111, and the recording material is cut into “1 in × 3.5 in” (standard sample) and measured with a Gurley stiffness meter. A general recording material has a value in the vicinity of 150 mgf for plain paper and 600 mgf for envelopes.

  As shown in FIG. 3, when the protruding amount h of the protrusions 24b and 24c is 0.5 mm, the pressing member contact width is about 5.0 mm when the recording material is not conveyed. When the plain paper (rigidity 150 mgf) is conveyed as the recording material to the fixing nip portion N2, it becomes about 4.0 mm. Further, when a thick and strong material (stiffness 600 mgf) such as an envelope is conveyed as the recording material, the recording material changes to about 3.0 mm. This is because the repulsive force against the roller 10 varies depending on the stiffness of the recording material.

  In this experiment, Canon Extras 80 g (A4) manufactured by Canon was used as plain paper, and ENVELOPE No582 (width 105 mm) manufactured by Mail-Well was used as an envelope.

  FIG. 10 shows an enlarged cross-sectional view of the fixing nip portion of the pressure device 202 used in the comparative example. When the holder 224 has no protrusion (0 mm) as in the comparative example shown in FIG. 10, the pressure member contact width N <b> 4-1 does not change depending on the stiffness of the recording material P.

  When the protrusion amount h of the protrusions 24b and 24c is 0.5 mm as in the first embodiment, the pressing member contact width varies from about 5 mm to about 3 mm depending on the rigidity of the recording material P. When the recording material P is not transported, that is, between the paper in the transport region and in the non-transport region F when the small-size recording material is passed, the pressure member contact width is about 5 mm, and when the plain paper is transported, about 4 mm. When the envelope is conveyed, it becomes about 3 mm. The rate of change differs depending on the protrusion amount h of the protrusions 24b and 24c. The larger the protrusion amount h, the larger the difference in the pressure member contact width between when there is no recording material P and when there is no recording material P.

  FIG. 4 shows a non-sheet passing portion temperature increase comparison between Comparative Example 1 and Example 1. 4A shows the temperature distribution of the roller 10 in the longitudinal direction of the fixing device before conveyance of the recording material and after conveyance of 8 sheets, and FIG. 4B shows the time change of the fixing roller end temperature.

  As the fixing roller 10 of the fixing device used in the comparative experiment 1, a fixing roller 10 having an outer diameter of 18 mm in which a 3 mm thick silicone rubber and a 30 μm PFA tube are coated on a Φ12 aluminum cored bar is used. The hardness of this roller 10 is 50 by reading a numerical value within 1 second after contact with a load of 500 gf from directly above in a room temperature environment of 25 ° C. with an Asker C-type hardness meter (manufactured by Kobunshi Keiki Co., Ltd.). Degree. The roller 10 is pressurized by 15 kgf to the heating device 30 and the pressure device 20 and rotates at a speed of 102 mm / sec.

  The film 31 of the heating device 30 is formed of a resin film based on polyimide having a thermal conductivity of 0.7 (W / m · K) with an inner diameter of 18 mm and a thickness of 60 μm, and further covered with a 30 μm PFA tube. Use things. A liquid crystal polymer is used for the holder 34 in the same manner as the holder 24 of the pressure device 20. Then, the heater 32 is controlled so that a maximum of 700 W is supplied to the heater 32 and the surface of the roller 10 becomes 175 ° C.

  As shown in FIGS. 1 and 2, the protrusions 24b and 24c of the holder 24 of Example 1 used for the comparative experiment 1 protrude from the sliding surface, and the protrusion amount h is set to 0.5 mm. Yes. Under these conditions, when the recording material P in the nip portion N2 is not conveyed, the inner surface of the film 21 moves in contact with the pressure member 22 with a width of about 5 mm.

  In contrast, in Comparative Example 1, as shown in FIG. 10, the holder 224 has no protrusion, and the inner surface of the film 221 moves in contact with the entire width (10 mm) of the pressure member 222. Since much heat escapes to the pressure member 222 through the film 221, control is performed so that a large amount of electric power is supplied to the heater of the heating device so that the surface of the roller 10 becomes 175 ° C.

  In the first embodiment, when the recording material P is not transported, the pressing member contact width at the time of start-up or between sheets is about 5.0 mm, and when plain paper (A4) is transported, it is about 4.0 mm. Narrow. Then, when a small-sized recording material having a narrow width such as an envelope or a postcard is conveyed, it is desired to release the heat at the end portion of the roller 10 to the pressure member 22 in order to suppress the temperature rise of the non-sheet passing portion. In Example 1, when the envelope is conveyed, the thermal insulation effect is exhibited with about 3.0 mm, and the pressure member contact width at the end position is about 5.0 mm, which is the same as that at the time of start-up or between papers. Since it is wide, heat can be sufficiently released from the end position of the roller 10 to the pressure member 22.

  The recording material used in this comparative experiment 1 is ENVELOPE No. 582 (width 105 mm) manufactured by Mail-Well, and the recording material P is conveyed to the fixing device D by setting the sheet interval so that 17 sheets are output per minute. .

  In FIG. 4, the temperature distribution in the longitudinal direction of the roller 10 is measured at a position rotated 90 degrees from the fixing nip portion N2 shown in FIGS. 1B and 2B. Among these, the end temperature of the roller 10 is measured at a position 40 mm from the end of the roller 10 shown in FIG.

  The roller longitudinal temperature shown in FIG. 4A was uniformly distributed at 175 ° C. before the conveyance, but the temperature of the recording material non-conveyance area rises after the conveyance of eight sheets. This temperature rise is larger in Comparative Example 1, and when compared at the end position (40 mm from the end) indicated by the dotted line in FIG. The roller end temperature gradually increases as the number of transported sheets increases, and after transporting 8 sheets, it reaches 270 ° C. in Comparative Example 1 and exceeds the heat resistance temperature 270 ° C. of the roller 201 (FIG. 10). On the other hand, in Example 1, it can be suppressed to 250 ° C. which does not exceed the heat resistant temperature of 270 ° C. even under the same conditions.

  When a heater is used instead of the pressurizing member 22 in the same configuration as the pressurizing device 20, that is, as shown in FIG. 5, the present configuration is used as the heating device 30 from the heater 32 through the film 31. In the case where the recording material P is directly heated, the following is performed.

  In the area (sheet passing area) where the recording material P is conveyed, the heat transfer from the heater 32 to the inner surface of the film 31 is reduced, and in the area where the recording material P is not conveyed (non-sheet passing area), the heater 32. Heat transfer to the inner surface of the film 31 increases. Therefore, the recording material P does not transmit the necessary heat, but conversely, the heat is transmitted to the pressure roller 100 and the like, and the temperature rise at the non-sheet passing portion becomes violent.

[Example 2]
In the second embodiment, as shown in FIG. 6A, the cross section of the fixing nip portion N2 in the recording material conveyance direction a is small in the protruding amount h of the protruding portion 24b on the upstream side, and the protruding portion 24c on the downstream side. Increase the protrusion amount h. Thereby, the heat transfer from the inner surface of the film 21 to the pressure member 22 is further optimized. Since the configuration of the fixing device D is the same as that described with reference to FIGS. 1 and 2 of the first embodiment, the same members and the same functions are denoted by the same reference numerals and the description thereof is omitted.

  The recording material P enters the nip portion N <b> 2 from room temperature and is supplied with heat from the roller 10, and at the same time, the back surface of the recording material P is also supplied with heat from the pressure member 22 through the film 21. The amount of heat supplied from the roller 10 penetrates from the surface of the recording material P into the recording material P as it is conveyed through the nip portion N2. For this reason, in the second half of the nip portion N2 (the second half in the recording material conveyance direction a), the temperature of the back surface of the recording material P becomes higher than that of the pressure member 22, so that the heat of the recording material P escapes to the pressure member 22. In order to prevent heat escape from the back surface of the recording material P, it is necessary to insulate the back surface of the recording material P from the pressure member 22 in the second half of the nip portion N2.

  Specifically, the temperature distribution of the recording material P and the pressure member 22 being conveyed in the nip portion N2 is shown in FIG. This temperature distribution is obtained by calculation, and heat transfer is calculated based on the thermal conductivity, specific heat and density of each member, and contact thermal resistance between the members. A recording material P having a length of 297 mm and a thickness of 0.1 mm was used, and the other numerical values were the same as those in Comparative Experiment 1.

  The temperature change of the front and back of the recording material P in the nip portion N2 and the surface of the pressure member 22 is shown with the position where the temperature of the recording material P starts to rise as 0 mm. The surface temperature of the pressure member 22 when 10 recording materials P are conveyed is about 55 ° C. The recording material P enters the fixing nip portion N2 at an ambient temperature of 25 ° C., is heated from the front by the roller 10, and the surface temperature of the recording material P rapidly increases. This amount of heat is gradually transmitted from the front to the back of the recording material P. The back surface of the recording material P immediately after entering the nip portion N 2 is at a lower temperature than the surface of the pressure member 22, but in the latter half of the fixing nip portion N 2, the back surface of the recording material P is from the surface of the pressure member 22. It becomes hot.

For this reason, if the film 21 and the pressure member 22 are in contact with each other (the pressure member contact width is wide), heat escapes from the back surface of the recording material P to the pressure member 22 through the film 21. Therefore, in the configuration of the second embodiment, the sliding surface N2-1 is moved to the upstream side of the nip portion N2 in the recording material conveyance direction, so that the contact between the film 21 and the pressure member 22 is achieved in the latter half of the nip portion N2. The heat insulation effect can be enhanced without it. This effect, with paper and between the non-conveyance regions on the pressure member against touch conveyance region width is wide, the amount of heat stored in the heat-pressing member 22 can be efficiently supplied from the recording material back surface when the recording material conveying Therefore, efficient heating is possible.

  In the second embodiment, a maximum of 700 W is supplied to the heater 31 of the heating device 30, and the heater 31 is controlled so that the surface of the roller 10 becomes 170 ° C. Under this condition, the fixing property is equivalent to that of the first embodiment. Here, the fixing property of the first sheet is that the recording material P on which a halftone image is printed is conveyed to the fixing device D after 7 seconds from turning on the power to the heating device 30.

  Then, a rubbing test is performed on the recording material P on which a halftone image has been printed, and an optical density difference before and after the rubbing test is measured under a certain condition. That is, a weight (200 g) of a predetermined weight (200 g) is placed on the image forming surface of the recording material, and the image forming surface is rubbed with the interposed paper while applying the weight, and the image density before and after the rubbing. The reduction rate was determined and evaluated. In addition, 9 points were measured for each recording material, and the worst value was used.

  A comparison of Comparative Example 1, Example 1, and Example 2 is shown in FIG. Comparative experiment 2 was performed under the same conditions as comparative experiment 1 except for the heater control. In Example 2, since the surface temperature of the roller 10 in the sheet passing area can satisfy the fixing property at 170 ° C., the edge temperature is low at the stage before passing one sheet. Furthermore, the end temperature of the roller 10 when the eight envelopes are passed is low, and can be suppressed to 230 ° C.

[Example 3]
The third embodiment is characterized in that a metal aluminum plate is used for the pressure member 22 of the fixing device D. Since the configuration of the fixing device D is the same as that described with reference to FIGS. 1 and 2 of the first embodiment, the same members and the same functions are denoted by the same reference numerals and the description thereof is omitted.

  In Comparative Examples 1 and 2, as shown in FIG. 10, the holder 224 has no protrusion, and a liquid crystal polymer plate is used for the pressure member 222 (Comparative Example 1), and a metal aluminum plate ( It is assumed that the thermal conductivity is 240 W / mK and the heat capacity is 6200 J / K (Comparative Example 2). In the third embodiment, the holder 24 has the same protrusions 24 b and 24 c as in the second embodiment, and the metal aluminum plate is used as the pressure member 22. These comparisons are shown in Table 1.

  In this comparative experiment 3, the heater control temperature was changed so that the fixability was equivalent (the surface of the fixing roller sheet passing area was about 175 ° C.), and other conditions were the same as in comparative experiment 1.

  As shown in Table 1, the end portion temperature of the roller 10 after passing 8 sheets reaches the heat resistant temperature 270 ° C. of the roller in Comparative Example 1. In Comparative Example 2 in which a metal aluminum plate is used even without a projection shape, the heat transfer in the longitudinal direction of the fixing device of the pressure member 222 itself is good, so that the temperature rise at the non-sheet passing portion is suppressed and the end temperature of the roller 10 is suppressed. Can be lowered to 220 ° C.

  However, after the heating and pressurizing operation is performed, pressurization is performed during the heating and pressurizing operation after a sufficient time has passed and the members constituting the fixing device D coincide with the ambient temperature (hereinafter referred to as a cold state). A lot of heat escapes to the member 222. That is, a large amount of heat escapes from the roller 201 through the film 221 to the pressure member 222 until one surface is conveyed (hereinafter referred to as starting up). Therefore, in Comparative Example 2, it is necessary to keep the heater temperature high because the heat supply amount to the first recording material is insufficient.

  In the third embodiment, the heat conduction in the longitudinal direction of the fixing device of the pressure member 22 is improved as in the second comparative example, so that excess heat in the non-transport region of the pressure member 22 itself is moved to the center, and the temperature distribution is increased. And the end temperature of the roller 10 can be suppressed to 200 ° C. Further, when the recording material is transported from the cold state, the pressure member contact width between the film 21 and the metal aluminum plate pressing member 22 is narrower than that of the comparative example, so that heat escapes from the roller 10 and the back surface of the recording material P. Can be prevented. Thereby, heater control temperature can be made low.

  Further, in order to make the first sheet fixability from the cold state equal in Comparative Example 2, the time until the heater control temperature (fixable temperature) is reached, that is, the time until the recording material P is conveyed to the fixing device D. Enough time must be secured to extend the printing end time of the first sheet.

  Table 2 shows a comparison between the image forming apparatus using the fixing device D of Example 3 and the image forming apparatus using the fixing device of Comparative Example 2. Here, the printing end time of the first sheet that equalizes the fixing performance of the first sheet and the average power at that time are shown. The configuration of the image forming apparatus is the same as that described with reference to FIG.

* Conditions for satisfying the fixing performance of the first sheet As shown in Table 2, in Comparative Example 2, about 900 W of power is required to print one sheet, and a time of about 16 seconds is required. On the other hand, in the third embodiment, the first printing can be completed in about 800 W for about 12 seconds. In the third embodiment, the pressurizing member 22 is made of metal, so that printing can be performed in a short time with power saving, and the temperature rise of the non-sheet passing portion can be suppressed.

  A comparison between Comparative Example 1 and Example 1-3 is shown in FIG. In this experiment, the temperature control to make the fixing property equal is performed, and the temperature change at the end of the fixing roller is shown when eight envelopes are passed under the same conditions as in Comparative Experiment 1. In Comparative Example 1, the non-sheet passing portion temperature rise can be suppressed to 270 ° C., Example 1 to 250 ° C., Example 2 to 230 ° C., and Example 3 to 210 ° C.

  Further, Table 3 shows the output performance of the image forming apparatus when the sheet interval is controlled so that the end temperature of the roller 10 is 270 ° C. or less.

  In Comparative Example 1, when the number of output sheets per minute (hereinafter referred to as ppm) is 16 ppm, the heat resistance temperature of the roller 201 is reached when eight sheets are passed. Therefore, heating and conveyance are stopped, and the fixing roller 201, the heating film 231, and the pressure film 221 shown in FIG. 10 are rotated to acclimatize the temperature distribution in the longitudinal direction of the fixing device and suppress the temperature rise of the non-sheet passing portion. There is a need. For this reason, the time between sheets increases and the output of the recording material decreases.

  Under this experimental condition, the print output is reduced to 12 ppm from the ninth sheet, and the heat resistance temperature of the fixing roller 201 is reached again at the fifteenth sheet. Therefore, the rotation that causes the temperature distribution in the longitudinal direction of the fixing device occurs. The fixing roller 201 cannot be kept below the heat resistant temperature unless the print output is finally reduced to 4 ppm.

  On the other hand, in Example 1-3, it is possible to output at 16 ppm up to the fifteenth sheet, and finally it is possible to suppress the print output down to 8 ppm. Further, the performance is improved in the second embodiment, and in the third embodiment, it is possible to always print out at 16 ppm.

  In Comparative Example 1, it took about 2 minutes to print 22 envelopes and 20 minutes or more to print 100 sheets. However, according to Example 1-3, printing of 22 envelopes was completed quickly. It can be completed in 7 minutes.

  As described above, according to the image heating apparatus of the present invention, it is possible to achieve both the suppression of the decrease in the number of printed sheets per unit time of a narrow recording material such as an envelope and the shortening of the print end time of the first sheet. .

[Other matters]
While various examples and embodiments of the present invention have been shown and described above, the spirit and scope of the present invention are not limited to the specific descriptions and figures in the present specification by those skilled in the art. It will be understood that various modifications and changes are fully described in the appended claims.

  1) The heat supply means for externally heating the heating rotator 10 is not limited to the film heating method of the embodiment. Contact-type or non-contact-type heating means such as a heat roller system using a halogen lamp, a radiation heating system, or an electromagnetic heating system can be employed. Moreover, it can also be set as the heat supply means which heats the heating rotary body 10 from the inside.

  2) The image heating apparatus according to the present invention is not limited to the use of the unfixed image of the embodiment as the fixing apparatus D. It can also be effectively used as a gloss increasing device (image modifying device) that increases the gloss of the image by heating the image fixed on the recording material.

  3) In the image forming apparatus, the image forming means for forming the unfixed image T on the recording material P is not limited to the transfer type electrophotographic process of the embodiment. It may be a direct electrophotographic process using photosensitive paper. Further, it may be a transfer type or direct type electrostatic recording process or magnetic recording process.

  D. Image heating device (fixing device) 10. Heating rotator (fixing roller), 20 Pressure device, 21 Rotating belt (pressure film), 22 Pressure member, 24 ..Holding member (support holder), 24b, 24c..Protrusion, P..Recording material, T..Image 30..Heat supply means (heating device), a..Recording material conveyance direction

Claims (5)

A heating roller;
A cylindrical pressure film, a nip forming member for forming a nip with the heating roller in contact with the inner surface through the pressure film of the pressure film, said pressure film of the nip portion forming member A pressure unit having a support member that contacts the surface opposite to the surface that contacts the support member and supports the nip portion forming member;
With
While conveying the recording material bearing an unfixed toner image at the nip portion, the fixing device for fixing the record material the heating roller to heat the unfixed toner image while contacting the unfixed toner image,
Wherein the support member, in the rotating direction of the pressure film, the nip portion and upstream of the forming member, the downstream side and, in the heating roller than the surface contacting the pressure film of each of the nip forming member possess an upstream protrusion protruding toward the, the downstream-side projecting portion,
The fixing device according to claim 1, wherein the nip portion forming member is made of metal and the support member is made of resin . The fixing device according to claim 1, wherein the pressure film has a base layer made of a resin . The fixing device according to claim 1 , wherein a surface of the nip portion forming member that contacts the pressure film is a flat surface . The said downstream protrusion part has larger protrusion amount with respect to the surface which contacts the said pressurization film of the said nip part formation member than the said upstream protrusion part , The any one of Claims 1-3 characterized by the above-mentioned. Fixing device. And characterized in that it has a heating unit comprising a heating film for heating said heating roller, and a heater for forming a heating contact portion with the heating roller via the heating film in contact with the inner surface of the heating film The fixing device according to any one of claims 1 to 4.