JP6027495B2 - Terminal block - Google Patents

Description

  The present invention relates to a terminal block attached to a fixed part such as a transaxle case or a transmission case of a vehicle such as an automobile.

  In recent years, for example, in a hybrid vehicle having both an engine and a motor / generator, further space saving of the arrangement space in a vehicle body such as a battery, an inverter, and a cable and a harness connecting them has been demanded. Further, with the demand for space saving, further downsizing of each component device is desired.

  In general, in a hybrid vehicle, for example, a power distribution mechanism, a motor / generator, a transmission mechanism, and the like are integrated into a case called a transaxle case or a transmission case and then mounted on a vehicle body. For this reason, a terminal block having a relay connector function is provided in the case, and a harness or the like is connected to the terminal block, so that the motor / generator and the inverter are electrically connected.

  The interior of the case is filled with a lubricating oil such as transmission oil or cooling oil having excellent lubricity even in a high temperature environment. Therefore, it is necessary to securely seal the terminal block with respect to the case by using a sealing material so that the lubricating oil does not leak to the outside from the mounting position of the terminal block provided in the case. The sealing material used here is required to have excellent heat resistance and sealing properties.

  As such a terminal block, for example, a signal connector and a power connector provided so as to penetrate the flat plate-like pedestal portion, and the bottom plate of the pedestal portion so as to be disposed inside in the plane of the pedestal portion. 2. Description of the Related Art A terminal block for a rotating electrical machine is known that is attached through a hole provided in a case via a rounded rectangular surface sealing material attached to (see, for example, Patent Document 1 below).

  Since this terminal block for a rotating electrical machine has a structure in which the surface sealing material is mounted in a plane with respect to the case, there are, for example, four screw connection portions with the case having the metal collar around each corner of the surface sealing material. Is provided. When mounting the terminal block, the screws are evenly tightened at the four screw joints to uniformly apply a flat pressure to the surface sealing material to uniformly deform the case and the base. The seal is improved by ensuring the close contact with the bottom plate.

JP 2011-160619 A

  However, in the conventional terminal block for a rotating electrical machine disclosed in Patent Document 1, a plane area necessary and sufficient to bring the surface sealing material provided with each connector inside into contact with the case must be secured at the mounting location. Don't be. In addition, in order to uniformly deform the rounded rectangular surface sealing material in a planar manner, four screw coupling portions must be provided around the surface sealing material as described above.

  For this reason, it is difficult not only to reduce the overall size by reducing the number of fixing points for the terminal block case, but also to manage the tightening torque at the screw joint to ensure the planar adhesion of the face seal material. There was a problem of becoming very complicated.

  An object of the present invention is to provide a terminal block that can solve the above-described problems of the prior art and improve the sealing performance.

  The terminal block according to the present invention includes a cylindrical mounting portion that is mounted in a circular hole formed in the fixed portion, an attachment portion that is formed around the cylindrical mounting portion and is fixed to the fixed portion, and the cylinder. A terminal block body having a plurality of conductive nut mounting portions provided on one side of the mounting portion, and a bus bar housing portion protruding from the other side of the cylindrical mounting portion, and the plurality of conductive portions of the terminal block main body A plurality of conductive nuts mounted on the nut mounting portion; a plurality of bus bars received in the bus bar storage portion, one end of which is connected to the conductive nut, and the other end connected to another harness as a terminal; and the terminal A first sealing body mounted on the cylindrical mounting portion of the base body and interposed between the circular hole portion of the fixed portion and the cylindrical mounting portion to seal between the two, and the plurality of conductive nuts Each attached to the terminal Characterized by comprising a plurality of second seal member for sealing interposed to between both between the conductive nut mounting portion of the main body and the conductive nut.

  According to the terminal block of the present invention, the cylindrical mounting portion of the terminal block body is mounted to the circular hole portion of the fixed portion via the first seal body, and the space between them is sealed, and each of the cylindrical mounting portions is sealed. Conductive nuts are respectively attached to the conductive nut mounting portions via the second seal body, and the space between them is sealed. For this reason, sealing performance is exhibited only by attaching the cylindrical mounting portion and the conductive nut to the circular hole portion and the conductive nut mounting portion, respectively, and the fixing portion of the terminal block has only to achieve the purpose of fixing. Moreover, the cylindrical seal has a uniform sealing surface and exhibits the best sealing performance.

  In one embodiment of the present invention, the plurality of conductive nut mounting portions are arranged in a stepped manner when viewed from one side of the cylindrical mounting portion. Thereby, the arrangement | positioning efficiency of the some conductive nut mounting part in the inner side area | region of a cylindrical mounting part can be raised, and the mounting space to the to-be-fixed part of a terminal block can be decreased.

  In another embodiment of the present invention, at least two of the attachment portions are formed around the cylindrical mounting portion. Thereby, since the fixing points with respect to the fixed part of the terminal block can be reduced as compared with the conventional one, it is possible to save the mounting space.

  In still another embodiment of the present invention, the conductive nuts are formed on one side of the cylindrical mounting portion so as to surround the ends of the conductive nuts, isolate the conductive nuts from each other, and are connected to the conductive nuts. Rotation of a terminal such as a cable is restricted, and a plurality of isolation wall portions having oil discharge slits formed below are provided.

  According to the present invention, the sealing performance can be improved.

It is a perspective view which shows the external appearance of the terminal block which concerns on one Embodiment of this invention. It is a top view which shows the external appearance of the terminal block which concerns on the same embodiment. It is A-A 'sectional drawing of FIG. It is the front view which looked at the terminal block concerning the embodiment from one side. It is the front view which looked at the terminal block concerning the embodiment from the other side. It is a side view which shows the external appearance of the terminal block which concerns on the same embodiment. It is a top view which shows the external appearance which decomposed | disassembled the bus-bar accommodating part of the terminal block which concerns on the same embodiment. It is a perspective view which shows the back side of the component of the bus-bar accommodating part of the terminal block which concerns on the same embodiment. It is a top view which shows the bus bar of the terminal block which concerns on the same embodiment. It is a top view which shows the bus bar of the terminal block which concerns on the same embodiment. It is a top view which shows the bus bar of the terminal block which concerns on the same embodiment.

  Hereinafter, a terminal block according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

  FIG. 1 is a perspective view showing an appearance of a terminal block according to an embodiment of the present invention. FIG. 2 is a plan view showing the appearance of the terminal block, and FIG. 3 is a cross-sectional view taken along the line A-A 'of FIG. 4 is a front view of the terminal block as viewed from one side, FIG. 5 is a front view of the terminal block as viewed from the other side, and FIG. 6 is a side view showing the appearance of the terminal block.

  FIG. 7 is a plan view showing the external appearance of the bus bar housing portion of the terminal block, and FIG. 8 is a perspective view showing the back side of the components of the bus bar housing portion of the terminal block. Further, FIGS. 9 to 11 are plan views each showing a bus bar of the terminal block.

  As shown in FIGS. 1-3, the terminal block 100 which concerns on this embodiment is the terminal block main body 101, several conductive nut 50, several bus-bar 61,62,63 (refer FIGS. 9-11), The first seal 70 and a plurality of second seals 80 are provided.

  The terminal block main body 101 is made of, for example, a resin molded member having heat resistance, and a part of the circular hole 111 formed in the case 110 (see FIG. 3) is a fixed portion to which the terminal block 100 is attached and fixed. It has a cylindrical mounting portion 10 to be fitted and mounted. The terminal block main body 101 has a flange portion 20 that is formed around the cylindrical mounting portion 10 and that is a mounting portion for fixing the cylindrical mounting portion 10 to the mounting surface 112 of the case 110.

  Further, as shown in FIGS. 4 and 6, the terminal block main body 101 is arranged on one side with a vertical plane perpendicular to the axis of the cylindrical mounting portion 10 and perpendicularly cutting the cylindrical mounting portion 10 in the central portion. A plurality of conductive nut mounting portions 30 provided in the. Further, as shown in FIGS. 5 and 6, the terminal block main body 101 protrudes from the other side opposite to the one side of the cylindrical mounting portion 10 and accommodates a plurality of bus bars 61 to 63 therein. A bus bar accommodating portion 40 is provided.

  The plurality of conductive nuts 50 are made of a metal member such as copper or aluminum, and each has a connection tip 51 formed in a cylindrical shape, and a connection base end formed in a flat plate shape extending from the connection tip 51 to the base end side. Part 52. Each of the conductive nuts 50 has a conductive base nut 52 extending toward the bus bar housing portion 40, and the conductive nut mounting portion 30 is exposed from the conductive nut mounting portion 30 to one side of the cylindrical mounting portion 10. It is fitted into the mounting portion 30 and attached to the cylindrical mounting portion 10.

  A connection terminal 121 attached to the front end of the internal cable 120 from the motor / generator on the inner side of the case 110 is connected to the connection front end 51 of the conductive nut 50 via the bolt 122. A screw hole 51a is provided. An annular second seal mounting groove 51b (see FIG. 3) is formed in the outer peripheral portion near the center of the connection tip 51, and a second seal 80 made of an O-ring is mounted in this seal mounting groove 51b. Has been.

  On the other hand, the connection base end portion 52 of the conductive nut 50 is provided with nut connection end portions 61a, 62a, 63a, which are one end of bus bars 61-63 as shown in FIGS. 9-11, respectively, by bolts 123 (see FIG. 3). The screw hole 52a for connecting to the connection base end part 52 via is provided. Each of the bus bars 61 to 63 has terminal portions 61b, 62b, and 63b, which are the other ends opposite to the nut connection end portions 61a to 63a connected to the connection base end portion 52, provided as terminals in the other harness 150. The connection terminal 151 and the terminal bolt 152 are connected.

  The connection terminal 121 of the internal cable 120 includes a disk-like connection part 121b having a screw insertion hole 121a formed at the center, and a plate-like connection piece part 121c extending from the connection part 121b. The connection terminal 121 includes a crimping part 121d that is crimped to the internal cable 120. Further, a screw insertion hole 151 a through which the terminal bolt 152 is inserted is formed at the distal end portion of the connection terminal 151 of the harness 150.

  The first seal 70 is made of, for example, an O-ring, and is mounted in an annular first seal mounting groove 11 (see FIG. 3) formed on the outer peripheral portion of the cylindrical mounting portion 10 of the terminal base body 101 on the bus bar housing portion 40 side. The As shown in FIG. 3, when the terminal block 100 is attached to the case 110, the first seal 70 is interposed between the inner peripheral surface 111a of the circular hole 111 of the case 110 and the cylindrical mounting portion 10, The space between the circular hole portion 111 and the cylindrical mounting portion 10 is sealed.

  As described above, the first seal 70 is formed of the O-ring as described above, and the cylindrical mounting portion 10 and the circular hole portion 111 are formed in a circular shape. Therefore, the cylindrical mounting portion 10 can be easily attached to the circular hole portion of the case 110. 111 can be inserted, and a necessary contact pressure can be obtained and sealed between the circular hole portion 111 and the cylindrical mounting portion 10.

  The plurality of second seals 80 are, for example, O-rings like the first seal 70. When the conductive nut 50 is mounted on the conductive nut mounting portion 30, the mounting hole inner peripheral surface 30a of the conductive nut mounting portion 30 (FIG. 3). Between the conductive nut mounting portion 30 and the conductive nut 50. Note that the first and second seals 70 and 80 are configured to have, for example, a sealing property that can withstand changes in ambient temperature, changes in the temperature of lubricating oil during traveling, and heat resistance.

  In addition, the conductive circuit including the conductive nut 50, the bus bars 61 to 63, the bolts, and the like of the terminal block 100 is configured such that the electricity flowing between the internal cable 120 and the harness 150 is, for example, a motor driving current during traveling and power generation during regenerative braking. It is designed to have electrical properties that can handle current.

  Here, as shown in FIG. 4, the plurality of conductive nut mounting portions 30 provided on one side of the cylindrical mounting portion 10 are, for example, viewed from one side of the cylindrical mounting portion 10. Are arranged and formed so as to be different from each other in the inner region of the cylindrical mounting portion 10. By arranging the conductive nut mounting portions 30 in this manner, the outer diameter of the cylindrical mounting portion 10 can be made as small as possible, and the inner region of the cylindrical mounting portion 10 can be used efficiently. Therefore, the arrangement efficiency of the conductive nut mounting portion 30 can be increased, and the entire terminal block main body 101 can be downsized.

  Further, since the conductive nut mounting portions 30 are arranged in steps, the outer diameter of the cylindrical mounting portion 10 can be reduced as described above, so that the size of the circular hole 111 in the case 110 is reduced. In addition, it is possible to reduce the space for mounting the terminal block 100 on the case 110.

  Note that one flange portion 20 is sufficient if a single fixing point is provided on condition that the mounting state of the cylindrical mounting portion 10 in the circular hole portion 111 is stable. However, in the terminal block 100 according to the present embodiment, the cylindrical mounting portion 10 has a circular shape, so that two cylindrical mounting portions 10 are provided around the cylindrical mounting portion 10 in order to securely fix the cylindrical mounting portion 10. In addition, two or more flange portions 20 may be provided.

  Even when the number of the flange portions 20 is two, the contact between the circular hole portion 111 and the cylindrical mounting portion 10 via the first seal 70 is not flat as in the conventional case, so that there is sufficient space between the two. Thus, it is possible to configure the fixing points of the cylindrical mounting portion 10 to the case 110 with a smaller number than the conventional one. Thereby, size reduction of the terminal block main body 101 can be achieved.

  Further, a metal collar 21 is inserted into each flange portion 20. By providing the collar 21, it is possible to prevent the flange portion 20 and the cylindrical mounting portion 10 from being deformed or damaged when screwing or the like is performed at the time of attachment to the attachment surface 112. Since the cylindrical mounting portion 10 and the flange portion 20 are configured in this way, the mounting area on the mounting surface 112 of the case 110 of the terminal block 100 can be reduced by about 30% compared to the conventional one. .

  Each conductive nut mounting portion 30 includes a plurality of isolation wall portions 31 formed so as to surround the distal end side of the connection distal end portion 51 of the conductive nut 50 on one side of the cylindrical mounting portion 10. Each isolation wall part 31 isolates the conductive nuts 50 mounted on the conductive nut mounting part 30 from each other.

  Moreover, each isolation wall part 31 is equipped with the regulation slit 33 which regulates rotation of the connection terminal 121 of the internal cable 120 connected to the connection front-end | tip part 51 of each electrically-conductive nut 50 above, and it is for the lubricating oil discharge | emission below it. It has a structure in which a discharge slit 32 is formed. For example, the restriction slit 33 is a slit having a width that allows the connection piece 121c of the connection terminal 121 to fit therein, and prevents the connection terminal 121 from rotating together when the bolt 122 is tightened.

  On the other hand, the bus bar accommodating portion 40 is made of a box-like member protruding from the other side of the cylindrical mounting portion 10 and has a structure in which an insulating cover 41 is attached to the upper portion. The insulating cover 41 is formed with an engaging hole 45 that engages with an engaging protrusion 44 formed in the bus bar accommodating portion 40, and has a structure that can be easily locked by engaging these. .

  Further, as shown in FIG. 8, the insulating cover 41 is formed with a nut accommodating portion 43 that accommodates a square nut 42, and these square nuts 42 are accommodated in the bus bar accommodating portion 40 when the insulating cover 41 is attached. The bus bars 61 to 63 are arranged on the terminal portions 61b to 63b.

  Accordingly, in the bus bar accommodating portion 40, the terminal portions 61b to 63b of the bus bars 61 to 63 are connected to the connection terminals 151 provided on the other harness 150 and below the bus bar accommodating portion 40, and the terminal bolts 152 are connected to the square nuts 42. Are connected to each other by screwing.

  As shown in FIG. 7, the bus bar accommodating portion 40 has a structure in which the bus bars 61 to 63 are accommodated while being insulated from each other. Each of the bus bars 61 to 63 is formed in a shape that maximizes the accommodation space efficiency within the bus bar accommodating portion 40. The nut connection end portions 61a to 63a of the bus bars 61 to 63 are arranged in cylindrical positions after their vertical positions are determined in accordance with the position of the connection base end portion 52 of the conductive nut 50 mounted to each conductive nut mounting portion 30. 10 are arranged in parallel so as to be parallel to the first seal 70. Further, the terminal portions 61 b to 63 b of the bus bars 61 to 63 are arranged in parallel along the axis of the cylindrical mounting portion 10.

  Note that a positioning convex portion 102 is formed at the front end portion of the bus bar accommodating portion 40 in the protruding direction. As shown in FIG. 3, the positioning convex portion 102 fits into a hole 113 formed in the wall portion 110 a farther than the circular hole portion 111 of the case 110, and the circular hole portion of the terminal base body 101. At the time of attachment to 111, the terminal block body 101 is formed so as to be fitted into the hole 113 when the attachment position of the terminal block main body 101 is the correct position.

  In the terminal block 100 configured as described above, the terminal block main body 101 has the cylindrical mounting portion 10 as described above, and the first seal 70 is provided between the cylindrical mounting portion 10 and the circular hole 111 of the case 110. Sealed. At the same time, the terminal block 100 has a structure in which the conductive nut mounting portions 30 are arranged in different steps in the inner region of the cylindrical mounting portion 10, and the conductive nut 50 is mounted on each conductive nut mounting portion 30 via the second seal 80. Is provided.

  For this reason, it is possible to secure the adhesiveness with a simple structure and enhance the sealing performance, and it is possible to reduce the size. That is, since the terminal block 100 according to the present invention seals between the cylindrical surfaces with the first and second seals 70 and 80 which are O-rings, the cylindrical mounting portion 10 and the conductive nut are mounted while maintaining their adhesion. The outer diameter of the portion 30 can be reduced, and the overall size can be reduced.

DESCRIPTION OF SYMBOLS 10 Cylindrical mounting part 11 1st seal mounting groove 20 Flange part 21 Collar 30 Conductive nut mounting part 31 Isolation wall part 32 Discharge slit 33 Restriction slit 40 Busbar accommodating part 41 Insulation cover 42 Square nut 43 Nut accommodating part 44 Engaging protrusion 45 Engagement Joint hole portion 50 Conductive nut 51 Connection tip portion 51a Screw hole 51b Second seal mounting groove 52 Connection base end portion 52a Screw hole 61 Bus bar 61a Nut connection end portion 61b Terminal portion 62 Bus bar 62a Nut connection end portion 62b Terminal portion 63 Bus bar 63a Nut connection end portion 63b Terminal portion 70 First seal 80 Second seal 100 Terminal block 101 Terminal block body 102 Positioning convex portion 110 Case 110a Wall portion 111 Circular hole portion 111a Inner peripheral surface 112 Mounting surface 113 Hole portion 120 Internal cable 121 Connection Terminal 1 2 volts 123 volts 150 harness 151 connecting terminal 152 terminal bolt

Claims (3)

A cylindrical mounting portion that is mounted in a circular hole formed in the fixed portion, an attachment portion that is formed around the cylindrical mounting portion and is fixed to the fixed portion, and provided on one side of the cylindrical mounting portion A plurality of conductive nut mounting portions, and a terminal block body having a bus bar housing portion protruding on the other side of the cylindrical mounting portion;
A plurality of conductive nuts mounted on the plurality of conductive nut mounting portions of the terminal block body; and
A plurality of bus bars housed in the bus bar housing portion, one end connected to the conductive nut, and the other end connected to another harness as a terminal;
A first seal body that is mounted on the cylindrical mounting portion of the terminal base body and is interposed between the circular hole portion of the fixed portion and the cylindrical mounting portion and seals between the two;
A plurality of second seal bodies that are respectively attached to the plurality of conductive nuts and are interposed between the conductive nut mounting portion of the terminal block main body and the conductive nut, and seal between the two .
Formed on one side of the cylindrical mounting portion so as to surround the end portions of the conductive nuts, isolates the conductive nuts from each other, restricts the rotation of the terminal of the cable connected to the conductive nut, and A terminal block having a plurality of isolation walls formed with slits for oil discharge . The terminal block according to claim 1, wherein the plurality of conductive nut mounting portions are arranged in a stepped manner when viewed from one side of the cylindrical mounting portion. The terminal block according to claim 1, wherein at least two of the attachment portions are formed around the cylindrical mounting portion.

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