JP6022363B2 - Mold for manufacturing metal parts with solid edges - Google Patents

Mold for manufacturing metal parts with solid edges Download PDF

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JP6022363B2
JP6022363B2 JP2013008001A JP2013008001A JP6022363B2 JP 6022363 B2 JP6022363 B2 JP 6022363B2 JP 2013008001 A JP2013008001 A JP 2013008001A JP 2013008001 A JP2013008001 A JP 2013008001A JP 6022363 B2 JP6022363 B2 JP 6022363B2
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edge
mold
metal
bent
dimensional
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JP2014138942A (en
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祐輔 藤井
祐輔 藤井
新宮 豊久
豊久 新宮
欣哉 中川
欣哉 中川
雄司 山▲崎▼
雄司 山▲崎▼
勝広 越智
勝広 越智
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NIPPRE CO., LTD.
JFE Steel Corp
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NIPPRE CO., LTD.
JFE Steel Corp
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Application filed by NIPPRE CO., LTD., JFE Steel Corp filed Critical NIPPRE CO., LTD.
Priority to EP14740576.5A priority patent/EP2946849B1/en
Priority to PCT/JP2014/000241 priority patent/WO2014112391A1/en
Priority to CN201480005381.0A priority patent/CN104936717B/en
Priority to US14/762,372 priority patent/US10029293B2/en
Priority to KR1020157017873A priority patent/KR101708581B1/en
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Priority to US16/002,267 priority patent/US10500625B2/en
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Description

本発明は、立体縁付き金属部品の製造用金型に関し、詳しくは、立体縁付き金属部品をプレス成形により製造するためのものであって、金属板(例えば引張強さ(TS)が590MPa以上の高強度鋼板)のブランクに設けた曲線状の縁部あるいはさらにこれに隣接するブランク部分を成形加工により立体化して立体縁付き金属部品となすに用いる、立体縁付き金属部品の製造用金型に関する。   The present invention relates to a metal mold for manufacturing a metal part with a three-dimensional edge, and more specifically, for manufacturing a metal part with a three-dimensional edge by press molding, and a metal plate (for example, a high tensile strength (TS) of 590 MPa or more. The present invention relates to a metal mold for manufacturing a metal part with a three-dimensional edge, which is used to form a three-dimensional edged metal part by forming a curved edge part provided on a blank of a high-strength steel plate or a blank part adjacent to the curved edge part.

ここで、前記立体縁における立体は、縦壁、山形、あるいはこれらの一方に他方が連なる立体である。又、ブランクとは、成形加工用の素材であって、原板から切り出され、該切り出しの際、前記成形加工後の立体形状に対応した平面輪郭形状を付与された単一平板である。   Here, the solid at the three-dimensional edge is a vertical wall, a mountain shape, or a solid in which one of them is connected to the other. The blank is a raw material for forming, and is a single flat plate cut out from an original plate and provided with a planar contour shape corresponding to the three-dimensional shape after the forming process.

曲がり縁に立体、例えば縦壁をもつ金属部品を得る手段として、従来、金属単板に曲げ、絞り、伸びフランジの各種成形様式を複合したプレス成形(以降、従来プレス成形という)が行われており、寸法精度を得るための方法として縦壁部に末広がり状の段差を設ける方法(特許文献1)や、フランジ部を二段階に分けて成形する方法(特許文献2)が提案され、ねじれを防止する方法として二段階に分けて曲げ成形を行う方法(特許文献3)や、縦壁部に応力を付与する方法(特許文献4)が提案されている。   Conventionally, as a means of obtaining a metal part with a three-dimensional shape, for example, a vertical wall, at the bent edge, press forming (hereinafter referred to as conventional press forming) in which various forms of bending, drawing, and stretch flange are combined with a single metal plate is performed. In addition, as a method for obtaining dimensional accuracy, a method of providing a divergent step in the vertical wall portion (Patent Document 1) and a method of forming the flange portion in two stages (Patent Document 2) have been proposed and twisted. As a method for preventing this, a method of performing bending molding in two stages (Patent Document 3) and a method of applying stress to a vertical wall (Patent Document 4) have been proposed.

特開2010−5651号公報JP 2010-5651 A 特開2006−289480号公報JP 2006-289480 A 特開2009−241109号公報JP 2009-241109 A 特開2006−305627号公報JP 2006-305627 A

軽量化の要請に応じた鋼板の高強度化は、同時に鋼板の絞り、張出し、伸びフランジ成形性の低下を招く。高強度鋼板のブランクを成形加工して、縁に立体例えば縦壁をもつ部品を製造する場合、縁部が直線状であれば曲げ加工にて縦壁に成形することが可能であるが、縁部が曲線状のときは、通常のプレス成形(伸びフランジ成形、あるいは絞り成形)にて縦壁に成形しようとすると、縦壁部にする縁部領域のブランク縁側境界曲線と被折り曲げ部側境界曲線とで線長が異なることから、伸びフランジ成形を行った場合にはわれが発生し、絞り成形を行った場合にはしわが発生してしまう。このとき、しわ押さえ等の成形条件の最適化あるいは部品形状変更により、ある程度までわれ、しわの発生抑制を図ることは可能であるが、そのような方法では、軽量化ニーズに応えるための、例えばTSで980MPa以上のさらなる高強度化に対応するには限界があると言える。   Increasing the strength of steel sheets in response to demands for weight reduction leads to a reduction in steel sheet drawing, overhanging, and stretch flangeability. When a high-strength steel sheet blank is formed and a part with a solid wall, for example a vertical wall, is produced, if the edge is straight, it can be formed into a vertical wall by bending. When the part is curved, if you try to form a vertical wall by normal press molding (stretch flange molding or draw molding), the blank edge side boundary curve and the bent part side boundary of the edge region to be the vertical wall part Since the line length differs from the curve, cracks occur when stretch flange molding is performed, and wrinkles occur when draw molding is performed. At this time, by optimizing the molding conditions such as wrinkle pressing or changing the part shape, it is possible to suppress the generation of wrinkles to a certain extent, but such a method can be used to meet the need for weight reduction, for example, It can be said that there is a limit to cope with further increase in strength of 980 MPa or more in TS.

また、二段階に分けて成形する、縦壁部に段差を設ける、縦壁部に応力を付与する等の方法ではいずれも工程が増える、歩留まりが落ちる等の問題があり、さらには前記縦壁部のわれ、しわは、縦壁部にする縁部領域のブランク縁側境界曲線と被折り曲げ部側境界曲線との線長差に起因しているため、われ、しわの対策にはなりえない。
すなわち、特にブランクが高強度鋼板である場合などにおいて、曲がり縁部を立体化する立体縁付き金属部品を従来のプレス成形金型で製造すると、単純な工程ではわれ、しわが生じて立体縁付き金属部品の目標形状を達成することができず、工程簡素化と製品軽量化との両立は極めて困難であるという課題があった。
In addition, there are problems such as forming in two stages, providing a step in the vertical wall portion, applying stress to the vertical wall portion, etc., and there are problems such as an increase in processes and a decrease in yield. Since the cracks and wrinkles are caused by the line length difference between the blank edge side boundary curve and the bent portion side boundary curve of the edge region to be the vertical wall, it cannot be a countermeasure against cracks and wrinkles.
That is, especially when the blank is a high-strength steel plate, when a solid metal part with a three-dimensional bent edge is manufactured with a conventional press mold, it is a simple process and wrinkles occur, resulting in a three-dimensional metal part with a solid edge. Therefore, there is a problem that it is extremely difficult to achieve both process simplification and product weight reduction.

本発明者らは上記課題を解決する手段を検討し、折り紙をヒントに、次の知見を得た。すなわち、紙は伸びも縮みもしない素材であるが、簡素な折り方によって紙ブランク縁部に曲がった稜線をもつ立体を形成することができる。その折り方を金属ブランクに適用することにより、被加工材は絞り、張出し、伸びフランジの各変形をほとんどすることなく曲げ変形するため、簡素な成形工程で高強度金属ブランクから、われ、しわのない立体縁付き金属部品を製造することが可能となる。   The inventors of the present invention have studied means for solving the above problems, and have obtained the following knowledge using origami as a hint. That is, although paper is a material that does not stretch or shrink, a solid body having a curved ridgeline at the edge of the paper blank can be formed by a simple folding method. By applying the folding method to the metal blank, the work material is bent and deformed with little deformation of the drawing, overhanging, and stretch flange. It is possible to produce metal parts with no solid edges.

本発明は上記知見に基づいてなされたものであり、その要旨は以下のとおりである。
(1) 金属板から切り出した、両端をもつ曲線状の曲がり縁部を有するブランクを素材とし、前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体に成形して立体縁付き金属部品を製造する際に用いる、立体縁付き金属部品の製造用金型であって、前記曲がり縁部に、該曲がり縁部の曲がりに沿った山折れ又は谷折れいずれかの折れ形線を付与する折れ形線付与工程に用いる1工程目金型と次いで、前記曲がり縁部の両端部を、該両端の間隔が狭まるかあるいは広がるように動かすことにより、前記折れ形線を起点として前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体化する立体成形工程に用いる2工程目金型とを有することを特徴とする立体縁付き金属部品の製造用金型。
(2) 前記1工程目金型を用いて付与する折れ形線が曲げ半径0.5mm以上30mm以下の折れ形線であることを特徴とする前記(1)に記載の立体縁付き金属部品の製造用金型。
(3) 前記1工程目金型は、平坦な挟持部、および該挟持部から前記ブランクの本体部分である一つ又は複数の中の少なくとも一つの折れ形線を付与される部分の両端あるいは中途部に繋がる中間部を前記ブランクに付与する構成とされたこと特徴とする前記(1)又は(2)に記載の立体縁付き金属部品の製造用金型。
(4) 前記折れ形線は、複数の曲線とされ、該複数のうちの少なくとも1つの曲線の一部が該一部の両側に連なる曲線部分よりも大きな曲率とされることを特徴とする前記(1)〜(3)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(5) 前記2工程目金型は、前記折れ線付与工程を経てなる成形品に対し、前記曲がり縁部の両端の間隔を狭めるかあるいは広げるように動かす構成とされたことを特徴とする前記(1)〜(4)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(6) 前記2工程目金型は、前記挟持部を押さえる構成とされたことを特徴とする前記(1)〜(5)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(7) 前記2工程目金型は、前記折れ線付与工程を経てなる成形品に対し、前記曲がり縁部の両側もしくは片側の端を動かす構成とされたことを特徴とする前記(1)〜(6)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(8) 前記2工程目金型は、円柱状のピンを用いて前記曲がり縁部の両端を動かす構成とされたことを特徴とする前記(7)に記載の立体縁付き金属部品の製造用金型。
(9) 前記2工程目金型は、前記ブランク、もしくは前記折れ線付与工程を経てなる成形品に設けられた円弧状の端部を押す構成とされたことを特徴とする前記(7)に記載の立体縁付き金属部品の製造用金型。
(10) 前記2工程目金型は、前記立体化する曲がり縁部に隣接する部位である縦壁部を押さえる構成とされたことを特徴とする前記(1)〜(9)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(11) 前記2工程目金型は、前記折れ形線の立体化を押さえる構成とされたことを特徴とする前記(1)〜(10)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
(12) 前記2工程目金型は、前記立体化する途中の、または前記立体化後の、曲がり縁部の形状を矯正する構成とされたことを特徴とする前記(1)〜(11)のいずれか1つに記載の立体縁付き金属部品の製造用金型。
The present invention has been made based on the above findings, and the gist thereof is as follows.
(1) A metal part with a three-dimensional edge formed from a blank cut out from a metal plate and having curved curved edges with both ends, and the bent edge part or further a blank part adjacent to the bent edge part into a three-dimensional shape A metal mold for manufacturing a metal part with a three-dimensional edge used for manufacturing a fold, and a bent line that gives either a fold or a valley fold along the bend of the bent edge is provided to the bent edge. The first-step mold used in the shape line applying step and then moving both end portions of the bent edge portion so that the distance between the both ends is narrowed or widened, whereby the bent edge portion or Furthermore, it has a 2nd process metal mold | die used for the three-dimensional shaping | molding process which solidifies the blank part adjacent to this bending edge part, The metal mold for manufacture of the metal component with a three-dimensional edge characterized by the above-mentioned.
(2) The manufacturing of the metal part with a three-dimensional edge according to (1), wherein the bent line to be applied using the first-step mold is a bent line having a bending radius of 0.5 mm to 30 mm. Mold.
(3) The first-step mold includes a flat clamping portion, and both ends or a middle of a portion to which at least one bent line is provided from one or a plurality of blank body portions from the clamping portion. The metal mold for manufacturing a metal part with a three-dimensional edge according to (1) or (2), wherein an intermediate part connected to the part is provided to the blank.
(4) The bent line is a plurality of curves, and a part of at least one of the plurality of curves has a larger curvature than a curved part connected to both sides of the part. The metal mold | die for manufacture of the metal component with a solid edge as described in any one of (1)-(3).
(5) The second-step mold is configured to move so as to narrow or widen the distance between both ends of the bent edge with respect to the molded product that has undergone the broken line applying step. The metal mold | die for manufacture of the metal component with a solid edge as described in any one of 1)-(4).
(6) The mold for manufacturing a metal part with a three-dimensional edge according to any one of (1) to (5), wherein the second process mold is configured to hold the clamping portion. .
(7) The above-mentioned (1) to (2), wherein the second step mold is configured to move both sides or one end of the bent edge with respect to the molded product that has undergone the broken line applying step. 6) A metal mold for manufacturing a metal part with a solid edge according to any one of the above.
(8) The mold for manufacturing a metal part with a three-dimensional edge according to (7), wherein the second-step mold is configured to move both ends of the bent edge using a cylindrical pin. Type.
(9) Said 2nd process metal mold | die was set as the structure which pushes the circular-arc-shaped edge part provided in the molded article formed through the said blank or the said broken line provision process, It describes to said (7) characterized by the above-mentioned. Mold for manufacturing metal parts with solid edges.
(10) Any one of the above (1) to (9), wherein the second step mold is configured to hold down a vertical wall portion that is a portion adjacent to the curved edge portion to be three-dimensionalized. Mold for manufacturing metal parts with three-dimensional edges described in 1.
(11) The metal mold with a three-dimensional edge according to any one of (1) to (10), wherein the second-step mold is configured to suppress the three-dimensionalization of the bent line. Production mold.
(12) The (2) to (11), wherein the second step mold is configured to correct a shape of a bent edge part during the three-dimensionalization or after the three-dimensionalization. The metal mold | die for manufacture of the metal component with a solid edge as described in any one of these.

本発明によれば、被加工材(材料)は、絞り、張出し、伸びフランジの各変形はほとんどせずに曲げ変形するため、曲がり縁部を、われ、しわの発生なく縦壁又は山形に立体成形できて、高強度鋼板の単板からでも、立体縁付き金属部品を製造することが可能となる。さらに、伸び、縮み変形をほとんどさせずに成形することが可能であるため、従来では前記立体成形ができなかった曲率半径Rの小さい曲がり縁部に対しても、前記立体成形が可能となる。   According to the present invention, the work material (material) is bent and deformed with little deformation of the drawing, overhanging, and extension flange, so that the bent edge is broken, and the three-dimensional shape is formed into a vertical wall or a chevron without wrinkles. It is possible to form a metal part with a three-dimensional edge even from a single sheet of high-strength steel sheet. Further, since the molding can be performed with almost no expansion and contraction, the three-dimensional molding can be performed even on a bent edge portion having a small radius of curvature R, which has been impossible in the conventional three-dimensional molding.

本発明の実施形態例(1)を示す概略図である。It is the schematic which shows embodiment example (1) of this invention. 本発明の実施形態例(2)を示す概略図である。It is the schematic which shows embodiment example (2) of this invention. 本発明の実施形態例(3)を示す概略図である。It is the schematic which shows embodiment example (3) of this invention. 本発明の実施形態例(4)を示す概略図である。It is the schematic which shows embodiment example (4) of this invention. 本発明の実施形態例(5)を示す概略図である。It is the schematic which shows embodiment example (5) of this invention. 本発明の実施形態例(6)を示す概略図である。It is the schematic which shows embodiment example (6) of this invention. 本発明の実施形態例(7)を示す概略図である。It is the schematic which shows embodiment example (7) of this invention. 本発明の実施形態例(8)を示す概略図である。It is the schematic which shows embodiment example (8) of this invention. 本発明の実施形態例(9)を示す概略図である。It is the schematic which shows embodiment example (9) of this invention. 本発明の実施形態例(10)を示す概略図である。It is the schematic which shows embodiment example (10) of this invention.

本発明は、(1)金属板から切り出した、両端をもつ曲線状の曲がり縁部を有するブランクを素材とし、前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体に成形して立体縁付き金属部品を製造する際に用いる、立体縁付き金属部品の製造用金型である。
前記製造用金型は、前記曲がり縁部に、該曲がり縁部の曲がりに沿った山折れ又は谷折れいずれかの折れ形線を付与する折れ形線付与工程に用いる1工程目金型と次いで、前記曲がり縁部の両端部を、該両端の間隔が狭まるかあるいは広がるように動かすことにより、前記折れ形線を起点として前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体化する立体成形工程に用いる2工程目金型とを有する[本発明(1)]。ここで、前記両端をもつ曲線は、両端をもつ折れ線をも含むものとする。
The present invention comprises (1) a blank having a curved curved edge having both ends cut out from a metal plate, and forming the curved edge or a blank part adjacent to the curved edge in three dimensions. It is a metal mold for manufacturing a metal part with a three-dimensional edge used when manufacturing a metal part with a three-dimensional edge.
The manufacturing mold is a first-step mold used in a bent line applying process in which a bent line of either a mountain fold or a valley fold along the bent edge is bent on the bent edge. By moving the both ends of the bent edge so that the interval between the ends is narrowed or widened, the bent edge or further the blank portion adjacent to the bent edge is made three-dimensional from the bent line. And a second-step mold used in the three-dimensional molding step [Invention (1)]. Here, the curve having both ends includes a broken line having both ends.

前記折れ形線付与工程において折れ形線を付与すると、次工程である立体成形工程において、前記曲がり縁部の両端部を、該両端の間隔が狭まるかあるいは広がるように動かすことにより前記折れ形線を境界とする両側の線長差から、これら両側の一方が他方に対し自然に起き上がり、若しくは沈み、それゆえ前記折れ形線を起点として前記曲がり縁部あるいはさらに、該曲がり縁部に隣接するブランク部分を立体化することが可能かつ容易となる。前記折れ形線付与工程なしでは、前記立体成形工程による立体化は極めて困難である。   When a bent line is applied in the bent line applying step, the bent line is moved by moving both ends of the bent edge portion so that the distance between the ends is narrowed or widened in the next three-dimensional forming step. From the difference in line length on both sides with the boundary as a boundary, one of these sides naturally rises or sinks with respect to the other, and therefore the bent edge or the blank adjacent to the bent edge starts from the bent line. It becomes possible and easy to make the portion three-dimensional. Three-dimensionalization by the three-dimensional molding process is extremely difficult without the bent line applying process.

なお、前記折れ形線付与工程に用いる1工程目金型は、ブランクに折れ形線を付与できるものである限りにおいて、ロール成形や逐次成形、液圧成形、ゴム成形、フォーム成形、絞り成形、張出し成形など如何なる成形に用いる金型であっても良い。尤も、折れ形線の位置精度や生産効率を考えれば、折れ形に対応する金型形状を有するプレス加工用金型が好ましい。   In addition, as long as the 1st process die used for the above-mentioned bent line giving process can give a bent line to a blank, roll forming, sequential forming, liquid pressure forming, rubber forming, foam forming, draw forming, A mold used for any molding such as stretch molding may be used. However, considering the positional accuracy and production efficiency of the bent line, a press working mold having a mold shape corresponding to the bent shape is preferable.

更に、折れ形線の形状は曲げ半径0.5mm以上かつ30mm以下であることが好ましい[本発明(2)]。高強度鋼板は曲げ加工性が軟鋼よりも劣るため、折れ形線の曲げ半径が0.5mm未満であると曲げ部で割れが生じる可能性がある。一方、30mmを超えると立体成形工程にて、立体化の起点となりにくい。なお、立体成形工程をより効率的なものとしかつ曲げ部での割れをより効果的に防ぐには、曲げ半径1mm以上10mm以下であることが好ましい。   Further, the shape of the bent line is preferably a bending radius of 0.5 mm or more and 30 mm or less [present invention (2)]. Since a high-strength steel plate is inferior in bending workability to mild steel, if the bending radius of the bent wire is less than 0.5 mm, cracks may occur in the bent portion. On the other hand, when it exceeds 30 mm, it is difficult to become a starting point for three-dimensionalization in the three-dimensional molding process. In addition, in order to make a three-dimensional shaping | molding process more efficient and to prevent the crack in a bending part more effectively, it is preferable that it is a bending radius 1 mm or more and 10 mm or less.

1工程目成形品(前記折れ線付与工程を経てなる成形品)に対し、2工程目金型は、曲がり縁部の両端の間隔を広げるか狭めるように動かす構成とされる[本発明(5)]。斯かる構成は、治具により両端側または片端側に力を加え、外方または内方に向かって動かす機構を有する。
立体成形工程では、曲がり縁部の両端部が移動するにつれて両端部自体も立体化するため、両端部が立体化しても力が加えられる機構が必要となると云う問題がある。更に、立体化の起点となる位置を中心に曲がり縁部の両端部は回転運動をするため、両端部が回転しても力が加えられる必要もある。しかしながら、そのような動きを金型で再現するには機構が複雑になると云う問題もある。
In contrast to the first-step molded product (molded product that has undergone the above-mentioned broken line application step), the second-step mold is configured to move so as to widen or narrow the distance between both ends of the bent edge [this invention (5). ]. Such a configuration has a mechanism that applies force to both ends or one end by a jig and moves the outer side or the inner side.
In the three-dimensional molding process, both ends themselves are three-dimensionalized as both ends of the bent edge move, so that there is a problem that a mechanism is required to apply force even if both ends are three-dimensional. Furthermore, since both ends of the bent edge portion rotate around the position that is the starting point of the three-dimensionalization, it is necessary to apply a force even if both ends rotate. However, there is a problem that the mechanism is complicated in order to reproduce such movement with a mold.

前記諸問題の解決策としては、力を加える部位を曲面形状にすることが好ましい。曲がり縁部の端部を、金型に設けた曲面形状で押す機構を用いれば、上記の立体化と回転運動に伴って、1工程目成形品と金型の接点が曲面上で順次その位置を変える。それにより、金型は簡単な動き、例えば直線運動をするだけで上記の問題を解決できる。具体的には、ブランクもしくは1工程目成形品に丸い穴を空け、円柱状のピンで穴を押す機構があればよい[本発明(8)]。また、別の手段としては、ブランクもしくは1工程目成形品の端部を円弧形状とする方法もある[本発明(9)]。   As a solution to the above problems, it is preferable that the portion to which force is applied has a curved shape. If a mechanism that pushes the end of the bent edge with a curved shape provided on the mold is used, the contact between the molded product of the first step and the mold is sequentially positioned on the curved surface with the above three-dimensionalization and rotational movement. change. As a result, the above-mentioned problem can be solved by simply moving the mold, for example, linearly. Specifically, it is sufficient if there is a mechanism for making a round hole in a blank or a first-step molded product and pressing the hole with a cylindrical pin [present invention (8)]. As another means, there is a method of making the end of the blank or the first-step molded product into an arc shape [present invention (9)].

より安定して成形を行うためには1工程目成形品が金型内から飛び出したりしないように両端部を挟持しつつ両端、もしくは片端を動かす機構がよい[本発明(6乃至7)]。挟持をする場合、単に上下の金型等で挟持して1工程目成形品の保持部を水平に保ったまま動かせるようにするのが好ましい。かといって単純に水平に保ったまま動かすと挟持されている部分が成形中立ち上がるのが阻害され、1工程目成形品に所望の立体縁付き金属部品形状を付与できなくなる部分が生じる。そこで、1工程目金型は、平坦な挟持部、および該挟持部から前記ブランクの本体部分である一つ又は複数の中の少なくとも一つの折れ形線を付与される部分の両端あるいは中途部に繋がる中間部を前記ブランクに付与する構成とされることが好ましい[本発明(3)]。成形中に水平に対する角度が連続的に変化する部分に中間部を当てることで、挟持部は水平に保ったまま容易に両端部を動かすことができるようになる。   In order to perform molding more stably, a mechanism for moving both ends or one end while holding both ends so that the first-step molded product does not jump out of the mold is good [present invention (6 to 7)]. In the case of clamping, it is preferable to simply hold it with upper and lower molds or the like so that the holding part of the first-step molded product can be moved while being kept horizontal. However, if it is moved while keeping it simply horizontal, the sandwiched portion is prevented from standing up during molding, and a portion where the desired three-dimensional edged metal part shape cannot be given to the first-step molded product is generated. Therefore, the first-step mold is formed between the flat clamping portion, and both ends or middle portions of the portion to which at least one bent line is provided from one or a plurality of the blank main body portions from the clamping portion. It is preferable that the intermediate part to be connected is provided to the blank [present invention (3)]. By applying the intermediate portion to a portion where the angle with respect to the horizontal continuously changes during molding, the both ends can be easily moved while the holding portion is kept horizontal.

更に、前記挟持部に2工程目金型との接点を曲面にする手法を適用することが好ましい。また、本発明(8)において1工程目成形品に設けた丸い穴と2工程目金型の円柱状のピンを同じ直径とすれば、曲がり縁部の端とピンは常に同じ距離を保ったまま同じ平面上を回転するため、挟持部の保持が容易に出来る。これは、ブランクもしくは1工程目成形品の端部を円弧形状とする本発明(9)の実施形態でも同様である。   Furthermore, it is preferable to apply a method of making the contact point with the second-step mold a curved surface in the clamping portion. In the present invention (8), if the round hole provided in the first-step molded product and the cylindrical pin of the second-step mold have the same diameter, the end of the bent edge and the pin always kept the same distance. Since it rotates on the same plane as it is, the holding part can be easily held. The same applies to the embodiment of the present invention (9) in which the end of the blank or the first-step molded product has an arc shape.

なお、1工程目成形品の曲がり縁部の両端部を動かす金型の機構は、プレス機械のスライドの上下運動をパンチなどの冶具を介して直接伝える機構以外にも、上記の上下運動の方向を変換して利用する方法として、カム機構に代表される傾斜面を利用した機構、リンク機構、てこを用いた機構でも良い。また、プレス機の駆動力以外にも、電気や空気圧、油圧を利用したシリンダを用いても良い。   The mold mechanism that moves both ends of the bent edge of the first-step molded product is not limited to the mechanism that directly transmits the vertical movement of the slide of the press machine via a jig such as a punch. As a method of converting and using, a mechanism using an inclined surface represented by a cam mechanism, a link mechanism, and a mechanism using a lever may be used. In addition to the driving force of the press machine, a cylinder using electricity, air pressure, or hydraulic pressure may be used.

立体成形工程においては、1工程目成形品が折れ形線を起点に立体化するよりも容易に変形する部位があれば、そちらが優先的に変形する事になる。折れ形線の座屈などの成形不良を防ぐためには、割れやしわの発生が懸念される1工程目成形品の曲がり縁部を優先的に立体化させることが有効である。そのためには、前記優先的に立体化させたい曲がり縁部の周囲において、折れ形線は、複数の曲線とされ、該複数のうちの少なくとも1つの曲線の一部が該一部の両側に連なる曲線部分よりも大きい曲率とされることが好ましい[本発明(4)]。折れ形線の曲率を大きくすると、曲がり縁部の両端部の移動量に対し、前記折れ形線を境界とする両側の線長差が大きくなる。そのため、曲がり縁部が容易に立体化するようになる。   In the three-dimensional molding process, if there is a part that deforms more easily than the three-dimensional molding of the first process is made three-dimensional from the bent line, that part is preferentially deformed. In order to prevent molding defects such as buckling of a bent line, it is effective to preferentially three-dimensionalize the bent edge of the first-step molded product, which is likely to be cracked or wrinkled. For this purpose, the bent line is formed into a plurality of curves around the bent edge portion to be preferentially three-dimensionalized, and at least one of the plurality of curves is connected to both sides of the part. It is preferable that the curvature be larger than that of the curved portion [present invention (4)]. When the curvature of the bent line is increased, the difference in line length between both sides with the bent line as a boundary increases with respect to the movement amount of both ends of the bent edge. For this reason, the bent edge is easily three-dimensionalized.

一方で、曲がり縁部の立体化が局所化すると、その他の曲がり縁部の立体化が不十分となる場合がある。その対策としては、曲がり縁部が立体化する途中で、局所的に立体化する曲がり縁部に隣接する部位である縦壁部を押さえるよう2工程目金型を構成することが有効である[本発明(10)]。立体化する曲がり縁部を押さえると、その周囲が立体化せざるをえない。そのため、要所要所に押さえ冶具を配置した構成の2工程目金型とすれば、広範囲を立体化することが出来る。   On the other hand, when the three-dimensionalization of the bent edge is localized, the three-dimensionalization of the other bent edge may be insufficient. As a countermeasure, it is effective to configure the second-step mold so as to hold down the vertical wall portion, which is a portion adjacent to the bent edge to be locally three-dimensionalized while the bent edge is three-dimensionalized [ Invention (10)]. If you hold down the bend edge that you want to make into a three-dimensional shape, you will be forced to make the surroundings three-dimensional. Therefore, a wide range can be made three-dimensionally by using a second-step mold having a configuration in which a pressing jig is arranged at a required place.

また、2工程目金型により曲がり縁部を立体化する途中、または立体化後に曲がり縁部の形状を矯正することで、曲がり縁部を所望の形状に成形することも出来る[本発明(12)]。矯正方法はフォーム成形やコイニング、しごき加工、リストライクによる再成形など、形状を矯正できる方法であればどのような方法でも良い。より好ましくは、カム機構を用いたリストライクにより、曲がり縁部を再成形するのが良い。フォーム成形やコイニング、しごき加工、リストライクなどの加工には、成形品を加工するためのオス型、メス型の一対の冶具、または成形品を固定するための冶具が必要となる。しかし、曲がり縁部を立体化する際には曲がり縁部周辺の形状が乱されやすいため、曲がり縁部の立体化が完了するまで冶具と完成品の形状が合わない場合や、冶具が成形品に干渉することで設置が困難となる場合がある。そこで、カム機構を用いて冶具を動かせば、曲がり縁部の形状を矯正する時以外は、成形品に干渉しない位置に冶具を退避しておくことが出来る。また、リストライク用の冶具を用いれば、局所的に立体化した曲がり縁部やしわの矯正をすることが出来る。   Further, the bent edge can be formed into a desired shape by correcting the shape of the bent edge during the three-dimensionalization of the bent edge by the second process die or after the three-dimensionalization [the present invention (12 ]]. The correction method may be any method as long as it can correct the shape, such as foam molding, coining, ironing, and re-molding by re-striking. More preferably, the bent edge portion may be reshaped by re-striking using a cam mechanism. For processing such as foam molding, coining, ironing, and restructuring, a pair of male and female jigs for processing a molded product, or a jig for fixing a molded product is required. However, since the shape of the periphery of the bent edge is easily disturbed when three-dimensionalizing the bent edge, the shape of the jig and the finished product do not match until the three-dimensional bending edge is completed, or the jig is a molded product. Installation may be difficult due to interference. Therefore, if the jig is moved using the cam mechanism, the jig can be retracted to a position where it does not interfere with the molded product except when correcting the shape of the bent edge. In addition, if a wrist-like jig is used, it is possible to correct locally bent edges and wrinkles.

1工程目成形品の折れ形線と曲がり縁部、もしくは折れ形線同士の間隔が等間隔でない場合、2工程目金型において、曲がり縁部の立体化に伴い、前記の起点を頂点として折れ形線が水平面から見て弓なり状に立体化しようとする。このとき、折れ形線を押さえると、1工程目成形品の変形が他の位置に分散されるため、折れ形線が弓なり状に立体化するのを防ぐことができる[本発明(11)]。押さえる位置は弓なり状の頂点の周囲のみが好ましく、押さえ方は金属板を折れ形線付近に設置するなど、どのような方法でも良い。また、折れ形線の立体化が進みすぎると起点付近で折れ形線が座屈を起こす恐れがあるため、座屈を防ぐ効果もある。さらに、座屈が防げることで、曲がり縁部の両端側の1工程目成形品部位をより円滑に動かすことができるため、曲がり縁部をより効果的に立体化することもできる。   If the bent line and the bent edge of the first process molded product or the distance between the bent lines are not equal, in the second process mold, it will be bent with the above starting point as the apex along with the three-dimensional bending edge. The shape line tries to be three-dimensional in a bow shape when seen from the horizontal plane. At this time, if the bent line is pressed, the deformation of the first-step molded product is dispersed to other positions, so that the bent line can be prevented from being three-dimensional in a bow shape [present invention (11)]. . The pressing position is preferably only around the apex of the bow, and the pressing method may be any method such as placing a metal plate near the folded line. Further, if the three-dimensional shape of the bent line is excessively advanced, the bent line may be buckled in the vicinity of the starting point, which also has an effect of preventing buckling. Furthermore, since the buckling can be prevented, the first-step molded product portions on both ends of the bent edge can be moved more smoothly, and the bent edge can be more effectively three-dimensionalized.

図1は、本発明の実施形態例(1)を示す概略図である。本例では、山折れ線(山折れの折れ形線)110をブランク10に付与し、V字断面を持つ部材を製造するための1工程目金型の構造を示している。この1工程目金型は前記製品のV字断面に対応する型断面形状とされたダイス1とパンチ2とを有する。尚、15は曲がり縁部、16は曲がり縁部の端である。又、SOA、COAは夫々、ブランク10から製造した製品のしわ発生有無の観察部位、われ発生有無の観察部位である(以下同じ)。   FIG. 1 is a schematic diagram showing an embodiment (1) of the present invention. In this example, a structure of a first-step mold for manufacturing a member having a V-shaped cross section by giving a mountain fold line (mountain fold line) 110 to the blank 10 is shown. This first-step mold has a die 1 and a punch 2 having a mold cross-sectional shape corresponding to the V-shaped cross section of the product. Reference numeral 15 denotes a bent edge, and 16 denotes an end of the bent edge. SOA and COA are observation sites for the occurrence of wrinkles and observation sites for occurrence of cracks in the product manufactured from the blank 10 (the same applies hereinafter).

図2は、本発明の実施形態例(2)を示す概略図である。本例では、実施形態例(1)においてブランク10に山折れ線111と谷折れ線(谷折れの折れ形線)120を追加することで中間部6と挟持部5(図1中の曲がり縁部の端16と対応する)とを付与する構成とした1工程目金型の構造を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。   FIG. 2 is a schematic view showing an embodiment (2) of the present invention. In this example, by adding a mountain fold line 111 and a valley fold line (valley fold line) 120 to the blank 10 in the embodiment example (1), the intermediate part 6 and the sandwiching part 5 (the bent edge in FIG. 1) A structure of a first-step mold having a configuration in which (corresponding to the end 16) is given is shown. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.

図3は、本発明の実施形態例(3)を示す概略図である。本例では、M字断面を持つ部材を製造するために、実施形態例(1)において山折れ線111,112と谷折れ線121,122を追加することで中間部6と挟持部5とを付与する構成とした1工程目金型の構造を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。
図4は、本発明の実施形態例(4)を示す概略図である。本例では、実施形態例(3)において、山折れ線111、谷折れ線121に代えて、夫々、他部分よりも曲率の大きい部分50をもつ山折れ線113、谷折れ線123とした場合の1工程目金型の構造を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。
FIG. 3 is a schematic view showing an embodiment (3) of the present invention. In this example, in order to manufacture a member having an M-shaped cross section, the intermediate portion 6 and the sandwiching portion 5 are provided by adding the mountain fold lines 111 and 112 and the valley fold lines 121 and 122 in the embodiment example (1). The structure of the 1st process metal mold | die made into the structure is shown. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.
FIG. 4 is a schematic view showing an embodiment (4) of the present invention. In this example, in the embodiment example (3), instead of the mountain fold line 111 and the valley fold line 121, the first process when the mountain fold line 113 and the valley fold line 123 each have a portion 50 having a larger curvature than the other part is used. The structure of the mold is shown. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.

図5は、本発明の実施形態例(5)を示す概略図である。本例では、2工程目金型の構造を示している。1工程目成形品11の曲がり縁部の端16を固定ブロック(下、上)21,22で保持し、これを押す機構として、カムスライダー24及びカムドライバー25を備えた。曲がり縁部の端16は固定ブロック(上)22の当接面で押されて対向端との間隔が狭まる。   FIG. 5 is a schematic view showing an embodiment (5) of the present invention. In this example, the structure of the second step mold is shown. A bent slider edge 16 of the first-step molded product 11 is held by fixed blocks (lower and upper) 21 and 22, and a cam slider 24 and a cam driver 25 are provided as a mechanism for pressing them. The edge 16 of the bent edge is pushed by the contact surface of the fixed block (upper) 22 and the distance from the opposite end is narrowed.

図6は、本発明の実施形態例(6)を示す概略図である。本例では、実施形態例(5)において、1工程目成形品11の保持機構として、円柱状のパイロットピン23を追加した2工程目金型の構造を示している。1工程目成形品11にはブランクの段階からパイロットピン23を通すための丸穴30が設けられている。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。   FIG. 6 is a schematic view showing an embodiment (6) of the present invention. This example shows a structure of a second-step mold in which a cylindrical pilot pin 23 is added as a holding mechanism for the first-step molded product 11 in the embodiment example (5). The first molded product 11 is provided with a round hole 30 for passing the pilot pin 23 from the blank stage. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.

図7は、本発明の実施形態例(7)を示す概略図である。本例では、実施形態例(5)において、1工程目成形品11の保持機構として、曲がり縁部の端を凸円弧状と固定ブロック(上)22の当接面を凹円弧状として、両者が円弧状接触部31を形成するようにした場合の2工程目金型の構造を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。   FIG. 7 is a schematic view showing an embodiment (7) of the present invention. In this example, in the embodiment example (5), as the holding mechanism of the first-step molded product 11, both ends of the bent edge are convex arcs and the contact surface of the fixed block (upper) 22 is concave arcs. Shows the structure of the second-step mold when the arc-shaped contact portion 31 is formed. In addition, the same code | symbol is attached | subjected to the same part as the previous figure, or an equivalent part, and description is abbreviate | omitted.

図8は、本発明の実施形態例(8)を示す概略図である。本例では、2工程目金型が、曲がり縁部の立ち上がり41の際に局所的に立体化する曲がり縁部を押さえる押さえ冶具40を備えた場合を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。
図9は、本発明の実施形態例(9)を示す概略図である。本例では、2工程目金型が、弓なり状に立体化する山折れ線110の円弧状の立ち上がり43を押さえる押さえブロック42を備えた場合を示している。尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。
FIG. 8 is a schematic view showing an embodiment (8) of the present invention. In this example, the case where the second-step mold includes a pressing jig 40 that presses the bent edge that is locally three-dimensionalized at the rising edge 41 of the bent edge is shown. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.
FIG. 9 is a schematic view showing an embodiment (9) of the present invention. In this example, a case is shown in which the second step mold includes a pressing block 42 that presses the arcuate rise 43 of the mountain fold line 110 that is three-dimensionally shaped like a bow. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.

図10は、本発明の実施形態例(10)を示す概略図である。本例では、2工程目金型が、2工程目後或いは途中の成形品12の局所的に立体化する曲がり縁部15を所望の形状に矯正するリストライク工具(凹型、凸形)60,61を備えた場合を示している。 尚、前掲図と同一部又は相当部には同じ符号を付し説明を省略する。   FIG. 10 is a schematic view showing an embodiment (10) of the present invention. In this example, the second-step mold is a wrist-like tool (concave, convex) 60 that corrects the bent edge 15 that is locally three-dimensionalized after the second step or in the middle of the molded product 12 to a desired shape. The case where 61 is provided is shown. In addition, the same code | symbol is attached | subjected to the part same as an above-mentioned figure, or an equivalent part, and description is abbreviate | omitted.

表1に示す機械的特性を有する鋼板から切り出したブランクを素材とし、表2(表2-1乃至表2-2)に示す成形方法で立体縁付き金属部品を製造し、得られた部品についてわれ、しわの発生有無を判定した。
さらに、目視により目標形状との一致具合を観察し、実施例No.5と比較して目標形状との一致具合が同等ならば○、さらに良好な場合には形状評価を◎とした。
Using a blank cut out from a steel sheet having the mechanical properties shown in Table 1 as a raw material, a solid edged metal part was manufactured by the forming method shown in Table 2 (Table 2-1 to Table 2-2), and the resulting part was broken. The presence or absence of wrinkles was determined.
Further, the degree of coincidence with the target shape was visually observed, and Example No. If the degree of coincidence with the target shape is equivalent to that of 5, the shape evaluation was evaluated as ◎.

ここで、本発明例において、山折れ形線、谷折れ形線の折れ角度は90度とした。比較例No.1〜4において、製造対象部品はそれぞれ本発明の実施形態例(1)〜(4)のそれと同じとした。われ発生有無は図1〜4の観察部位COAを目視観察して判定し、しわ発生有無は観察部位SOAを目視観察して判定した。その結果を表2に示す。
表2より、高強度鋼板を素材としたブランクの曲がり縁部を立体成形して立体縁付き金属部品を製造する際、従来プレス成形ではわれ、しわが発生したが、本発明では、われ、しわを発生させることなく、所望の部品を製造できた。
Here, in the example of the present invention, the fold angle of the mountain fold line and the valley fold line was 90 degrees. Comparative Example No. In 1-4, the parts to be manufactured were the same as those in the embodiments (1) to (4) of the present invention. The presence / absence of cracking was determined by visually observing the observation site COA in FIGS. 1 to 4, and the presence / absence of wrinkling was determined by visual observation of the observation site SOA. The results are shown in Table 2.
According to Table 2, when manufacturing a metal part with a three-dimensional edge by three-dimensionally forming the bent edge of a blank made of a high-strength steel plate, conventional press forming has caused wrinkles, but in the present invention, wrinkles and wrinkles have been generated. The desired part could be manufactured without generating it.

さらに、実施形態例(8)〜(9)を併用することで、目標形状との一致具合がさらに良好(形状評価が◎)である立体縁付き金属部品を製造できた。   Furthermore, by using the embodiment examples (8) to (9) in combination, it was possible to manufacture a solid-edged metal part having a better match with the target shape (shape evaluation is ◎).

Figure 0006022363
Figure 0006022363

Figure 0006022363
Figure 0006022363

Figure 0006022363
Figure 0006022363

1 ダイス
2 パンチ
5 挟持部
6 中間部
10 ブランク
11 1工程目成形品
12 2工程目後或いは途中の成形品
15 曲がり縁部
16 曲がり縁部の端
20 ホルダ
21 固定ブロック(下)
22 固定ブロック(上)
23 パイロットピン
24 カムスライダー
25 カムドライバー
30 丸穴
31 円弧状接触部
43 円弧状の立ち上がり
40 押さえ治具
41 曲がり縁部の立ち上がり
42 押さえブロック
43 円弧状の立ち上がり
50 他部分よりも曲率の大きい部分
60 リストライク工具(凹型)
61 リストライク工具(凸形)
110,111,112,113 山折れ線
120,121,122,123 谷折れ線
DESCRIPTION OF SYMBOLS 1 Die 2 Punch 5 Clamping part 6 Intermediate part 10 Blank 11 1st process molded product 12 Molded product 15 after the 2nd process or in the middle 15 Bend edge 16 Bend edge end 20 Holder 21 Fixed block (bottom)
22 Fixed block (top)
23 Pilot pin 24 Cam slider 25 Cam driver 30 Round hole 31 Arc-shaped contact portion 43 Arc-shaped rising portion 40 Holding jig 41 Bending edge rising portion 42 Holding block 43 Arc-shaped rising portion 50 A portion having a larger curvature than other portions 60 Wrist-like tool (concave type)
61 Wrist-like tool (convex)
110, 111, 112, 113 Mountain line 120, 121, 122, 123 Valley line

Claims (12)

金属板から切り出した、両端をもつ曲線状の曲がり縁部を有するブランクを素材とし、前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体に成形して立体縁付き金属部品を製造する際に用いる、立体縁付き金属部品の製造用金型であって、前記曲がり縁部に、該曲がり縁部の曲がりに沿った山折れ又は谷折れいずれかの折れ形線を付与する折れ形線付与工程に用いる1工程目金型と次いで、前記曲がり縁部の両端部を、該両端の間隔が狭まるかあるいは広がるように動かすことにより、前記折れ形線を起点として前記曲がり縁部あるいはさらに該曲がり縁部に隣接するブランク部分を立体化する立体成形工程に用いる2工程目金型とを有することを特徴とする立体縁付き金属部品の製造用金型。   A blank having a curved bent edge with both ends cut out from a metal plate is used as a material, and the bent edge or a blank part adjacent to the bent edge is formed in a three-dimensional shape to produce a metal part with a three-dimensional edge. A metal mold for manufacturing a metal part with a three-dimensional edge used in the case, wherein a bent line is applied to the bent edge to give a bent line of either a mountain or a valley along the bent edge Next to the first-step mold used in the process, and then moving the both ends of the bent edge so that the distance between the ends is narrowed or widened, the bent edge or further the bent from the bent line. A metal mold for manufacturing a metal part with a three-dimensional edge, comprising: a second-step metal mold used in a three-dimensional molding process for three-dimensionalizing a blank portion adjacent to an edge part. 前記1工程目金型を用いて付与する折れ形線が曲げ半径0.5mm以上30mm以下の折れ形線であることを特徴とする請求項1に記載の立体縁付き金属部品の製造用金型。   2. The mold for manufacturing a metal part with a three-dimensional edge according to claim 1, wherein the bent line provided using the first-step mold is a bent line having a bending radius of 0.5 mm to 30 mm. 前記1工程目金型は、平坦な挟持部、および該挟持部から前記ブランクの本体部分である一つ又は複数の中の少なくとも一つの折れ形線を付与される部分の両端あるいは中途部に繋がる中間部を前記ブランクに付与する構成とされたこと特徴とする請求項1又は2に記載の立体縁付き金属部品の製造用金型。   The first-step mold is connected to both ends or a middle portion of a flat clamping portion and a portion to which at least one bent line is provided from one or a plurality of blank body portions from the clamping portion. The metal mold for manufacturing a metal part with a three-dimensional edge according to claim 1 or 2, wherein an intermediate part is applied to the blank. 前記折れ形線は、複数の曲線とされ、該複数のうちの少なくとも1つの曲線の一部が該一部の両側に連なる曲線部分よりも大きな曲率とされることを特徴とする請求項1〜3のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The bent line is a plurality of curves, and a part of at least one of the plurality of curves has a larger curvature than a curved part connected to both sides of the part. 3. A mold for manufacturing a metal part with a solid edge according to any one of 3. 前記2工程目金型は、前記折れ線付与工程を経てなる成形品に対し、前記曲がり縁部の両端の間隔を狭めるかあるいは広げるように動かす構成とされたことを特徴とする請求項1〜4のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The said 2nd process metal mold | die was comprised by the structure which moved so that the space | interval of the both ends of the said bending edge part may be narrowed or expanded with respect to the molded article which passed through the said broken line provision process. The metal mold | die for manufacture of the metal component with a solid edge as described in any one of these. 前記2工程目金型は、前記挟持部を押さえる構成とされたことを特徴とする請求項1〜5のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The metal mold for manufacturing a metal part with a three-dimensional edge according to any one of claims 1 to 5, wherein the second process mold is configured to hold down the clamping portion. 前記2工程目金型は、前記折れ線付与工程を経てなる成形品に対し、前記曲がり縁部の両側もしくは片側の端を動かす構成とされたことを特徴とする請求項1〜6のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The said 2nd process metal mold | die was set as the structure which moves the both sides or the edge of one side of the said bending edge part with respect to the molded article which passed through the said broken line provision process, The any one of Claims 1-6 characterized by the above-mentioned. Mold for manufacturing metal parts with three-dimensional edges described in 1. 前記2工程目金型は、円柱状のピンを用いて前記曲がり縁部の両端を動かす構成とされたことを特徴とする請求項7に記載の立体縁付き金属部品の製造用金型。   The metal mold for manufacturing a metal part with a three-dimensional edge according to claim 7, wherein the second process mold is configured to move both ends of the bent edge using a cylindrical pin. 前記2工程目金型は、前記ブランク、もしくは前記折れ線付与工程を経てなる成形品に設けられた円弧状の端部を押す構成とされたことを特徴とする請求項7に記載の立体縁付き金属部品の製造用金型。   The solid metal with a three-dimensional edge according to claim 7, wherein the second step metal mold is configured to push an arc-shaped end portion provided in the blank or a molded product that has undergone the broken line applying step. Mold for manufacturing parts. 前記2工程目金型は、前記立体化する曲がり縁部に隣接する部位である縦壁部を押さえる構成とされたことを特徴とする請求項1〜9のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The said 2nd process metal mold | die was set as the structure which hold | suppresses the vertical wall part which is a site | part adjacent to the said bending | flexion edge part to make into a three-dimensional object, The solid edge with any one of Claim 1-9 characterized by the above-mentioned. Mold for manufacturing metal parts. 前記2工程目金型は、前記折れ形線の立体化を押さえる構成とされたことを特徴とする請求項1〜10のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The metal mold for manufacturing a metal part with a solid edge according to any one of claims 1 to 10, wherein the second process mold is configured to suppress the three-dimensionalization of the bent line. 前記2工程目金型は、前記立体化する途中の、または前記立体化後の、曲がり縁部の形状を矯正する構成とされたことを特徴とする請求項1〜11のいずれか1つに記載の立体縁付き金属部品の製造用金型。   The said 2nd process metal mold | die was set as the structure which correct | amends the shape of the bending edge part in the middle of the said three-dimensionalization, or after the said three-dimensionalization. A mold for manufacturing the metal part with the three-dimensional edge described.
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US14/762,372 US10029293B2 (en) 2013-01-21 2014-01-20 Method for manufacturing metal component with three-dimensional edge and die sets for manufacturing the same
EP14740576.5A EP2946849B1 (en) 2013-01-21 2014-01-20 Method for manufacturing metal component with three-dimensional edge and die sets for manufacturing the same
KR1020157017873A KR101708581B1 (en) 2013-01-21 2014-01-20 Method for manufacturing metal component with three-dimensional edge and die sets for manufacturing the same
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