JP6015270B2 - Manufacturing method of high Cr seamless steel pipe - Google Patents
Manufacturing method of high Cr seamless steel pipe Download PDFInfo
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- JP6015270B2 JP6015270B2 JP2012202875A JP2012202875A JP6015270B2 JP 6015270 B2 JP6015270 B2 JP 6015270B2 JP 2012202875 A JP2012202875 A JP 2012202875A JP 2012202875 A JP2012202875 A JP 2012202875A JP 6015270 B2 JP6015270 B2 JP 6015270B2
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Description
本発明は、高Cr継目無鋼管の製造方法に関し、詳しくは、Crを12質量%以上含有する継目無鋼管である高Cr継目無鋼管の製造方法に関する。 The present invention relates to a method for producing a high Cr seamless steel pipe, and more particularly to a method for producing a high Cr seamless steel pipe which is a seamless steel pipe containing 12 mass% or more of Cr.
継目無鋼管は、一般に、連続鋳造機で大断面角形状のブルーム鋳片を鋳造し、加熱後、分塊圧延機、ブルーミングミルおよびビレッティングミル等で熱間圧延して断面丸形状のビレットすなわち丸ビレットとなし、あるいは、連続鋳造機で丸ビレットを鋳造し、これらの丸ビレットを素形態とする被加工材に用い、製管工場にて前記被加工材に、穿孔圧延、およびこれに後続する延伸圧延、さらに定径圧延等を施すことにより製造される。 A seamless steel pipe is generally a billet having a round cross section, which is obtained by casting a bloom slab having a large cross section with a continuous caster, hot rolling with a lump mill, blooming mill, billeting mill, etc. Without or without round billets, or round billets are cast with a continuous casting machine, and these round billets are used as workpieces, and the workpieces are pierced and rolled, followed by this It is manufactured by subjecting it to stretching rolling and constant diameter rolling.
製管工場における継目無鋼管用の一般的な圧延設備列としては、図2に示す従来例が挙げられる。
従来例の圧延設備列は、図2に示される様に、丸ビレット10を高温(1100〜1300℃程度)に加熱する第1加熱を行う回転炉1等の第1加熱炉と、次いで前記加熱後の丸ビレット10を穿孔用プラグにて穿孔して管体11となすプラグ穿孔型のピアサー2Aと、次いで前記穿孔してなる管体11にプラグによる管内面拘束下で全3段階の延伸圧延を順次施す手段として、第1段階用のエロンゲータ3Aと、第2段階用のプラグミル3Bと、第3段階用のリーラー3Cと、次いで前記第3段階の延伸圧延後の管体11を再加熱(900〜1100℃程度)する再加熱炉4と、次いで前記再加熱後の管体11を定径圧延する一群の圧延機からなるサイザー5Aとを有する。
As a general rolling equipment line for seamless steel pipes in a pipe factory, a conventional example shown in FIG.
As shown in FIG. 2, the conventional rolling equipment row includes a first heating furnace such as a rotary furnace 1 that performs the first heating for heating the
尚、前記定径圧延後の管体11は、必要に応じて所定長さに切断後、クーリングベッド(図示省略した)へ搬送され、冷却される。
継目無鋼管の品質向上に関して、特許文献1には、中空素管(前記管体11に該当)の内面をプラグで拘束しつつ延伸圧延する時の材料温度(加工温度)が長手方向に不均一となり、そのため製品の長手方向品質ばらつきが大きくなるのを抑制するために、素形態が丸ビレットである被加工材を、加熱した後、穿孔圧延して中空素管となし、引き続き前記中空素管の内面をプラグで拘束しつつ延伸圧延し、次いで再加熱した後、定径圧延し、次いで冷却して継目無鋼管となす継目無鋼管の製造方法において、前記被加工材の延伸圧延前に、該延伸圧延(エロンゲータ圧延→プラグミル圧延→リーラー圧延の各々)の直前の被加工材の長手方向の先端が後端よりも30〜400℃高い温度となるように、(誘導加熱にて)加熱する旨記載されている。
The
Regarding the quality improvement of the seamless steel pipe, Patent Document 1 discloses that the material temperature (processing temperature) when the inner surface of the hollow shell (corresponding to the tubular body 11) is stretched and rolled while being constrained with a plug is not uniform in the longitudinal direction. Therefore, in order to suppress an increase in the longitudinal quality variation of the product, a workpiece whose raw form is a round billet is heated, then pierced and rolled to form a hollow shell, and then the hollow shell In the method for producing a seamless steel pipe, the inner surface of the workpiece is stretch-rolled while being constrained with a plug, then reheated, then subjected to constant diameter rolling, and then cooled to become a seamless steel pipe. Heat (by induction heating) so that the front end in the longitudinal direction of the workpiece immediately before the stretch rolling (longer rolling → plug mill rolling → reeler rolling) is 30 to 400 ° C. higher than the rear end. Stated That.
然しながら、上述の従来技術では、高Cr鋼(Cr:12質量%以上を含有する鋼)の丸ビレットを出発素材としたとき、回転炉加熱工程の加熱温度が高すぎる(1250℃超である)と、δフェライトが現れて、ピアサー穿孔工程で材料割れやヘゲ、カブレ疵が発生する。そこで、δフェライトを生成させないために前記加熱温度を下げる(1250℃以下とする)と、プラグミル圧延工程の圧延温度が下がり過ぎ、管体に圧延ロールや管案内工具(ガイド、シュー等)との焼付き疵が多発する。 However, in the above-described prior art, when a round billet of high Cr steel (Cr: steel containing 12% by mass or more) is used as a starting material, the heating temperature in the rotary furnace heating process is too high (over 1250 ° C.). Then, δ ferrite appears, and material cracks, lashes and fogging occur in the piercer drilling process. Therefore, if the heating temperature is lowered (1250 ° C. or less) so as not to generate δ ferrite, the rolling temperature in the plug mill rolling process is excessively lowered, and the rolls and tube guide tools (guides, shoes, etc.) Many seizure glazes occur.
即ち、従来技術では、被加工材(穿孔前は丸ビレットであり、穿孔後は管体である)が高Cr鋼である場合、ピアサー穿孔工程における材料割れやヘゲ、カブレ疵発生とプラグミル圧延工程における焼付き発生とを両方とも防止する事が困難であるという課題があった。 That is, in the prior art, when the work material (round billet before drilling and tube after drilling) is high Cr steel, material cracks and scabs and burrs are generated in the piercer drilling process and plug mill rolling. There was a problem that it was difficult to prevent both occurrence of seizure in the process.
発明者らは前記課題を解決する為に鋭意検討し、その結果、前記プラグミルの入側に、該入側を通過中の管体を全長に亘って誘導加熱する誘導加熱装置を設置し、特定の条件で運用すれば前記課題を解決できるという知見を得て、本発明を成した。
即ち本発明は以下の通りである。
(1)丸ビレットを加熱する第1加熱を行う回転炉等の第1加熱炉と、次いで前記加熱後の丸ビレットを穿孔して管体となすピアサーと、次いで前記穿孔してなる管体に全3段階の延伸圧延を順次施す手段として、第1段階用のエロンゲータと、第2段階用のプラグミルと、第3段階用のリーラーと、次いで前記第3段階の延伸圧延後の管体を再加熱する再加熱炉と、次いで前記再加熱後の管体を定径圧延する一群の圧延機からなるサイザーとを有し、さらに前記プラグミルの入側に、該入側を通過中の管体を全長に亘って誘導加熱する誘導加熱装置を設置してなる継目無鋼管用の圧延設備列を用いてCrを12質量%以上含有する継目無鋼管である高Cr継目無鋼管を製造する方法であって、
前記第1加熱によって前記丸ビレット全体を1100〜1180℃の範囲に加熱し、次いで前記丸ビレットを穿孔した前記管体を前記第1段階の延伸圧延した後、前記誘導加熱装置にて前記管体の温度を30〜180℃上昇させて、前記管体を全長にわたって1030℃以上として前記第2段階の延伸圧延を開始することを特徴とする高Cr継目無鋼管の製造方法。
The inventors have intensively studied to solve the above-mentioned problems, and as a result, an induction heating device is installed on the inlet side of the plug mill to inductively heat the tube passing through the inlet side over the entire length. The present invention has been achieved by obtaining the knowledge that the above-mentioned problems can be solved by operating under the above conditions.
That is, the present invention is as follows.
(1) A first heating furnace such as a rotary furnace that performs first heating for heating a round billet, a piercer that drills the round billet after heating to form a tubular body, and then a tubular body that is drilled. As means for sequentially performing all three stages of drawing and rolling, the first stage elongator, the second stage plug mill, the third stage reeler, and then the pipe after the third stage drawing and rolling are re-used. A reheating furnace for heating, and then a sizer comprising a group of rolling mills for rolling the reheated tube body at a constant diameter, and a tube body passing through the inlet side on the inlet side of the plug mill. This is a method for producing a high Cr seamless steel pipe, which is a seamless steel pipe containing 12 mass% or more of Cr, using a rolling equipment line for a seamless steel pipe provided with an induction heating device for induction heating over the entire length. And
After the by first heating to heat the entire round billet in the range of 1100-1 18 0 ° C., then that the tube body drilled the round billet and drawing and rolling of the first stage, the at the induction heating device the temperature of the tube is raised 30 to 180 ° C., a high Cr seamless steel pipe production method, characterized in that to start the elongation rolling of the second stage the pipe body as above 1030 ° C. over the entire length.
本発明によれば、被加工材(穿孔前は丸ビレットであり、穿孔後は管体である)が高Cr鋼であっても、ピアサー穿孔工程における材料割れやヘゲ、カブレ疵発生とプラグミル圧延工程における焼付き発生とを両方とも防止する事が容易にできるようになる。 According to the present invention, even when the work material (round billet before drilling and tube after drilling) is high Cr steel, material cracks, scabs, and fogging occur in the piercer drilling process, and the plug mill. It becomes possible to easily prevent both seizures in the rolling process.
図1は、本発明例に用いた圧延設備列を示す概略図である。図1において、8は誘導加熱装置であり、図2の従来例と同一又は相当部材には同じ符号を付し、説明を省略する。
本発明例における誘導加熱装置8はトンネル式であって、プラグミル3Bの入側に設置され、該入側を通過中の管体11を全長に亘って誘導加熱する。この誘導加熱により、プラグミル入側の管体温度を従来よりも高くする事ができる。従って、高Cr鋼の被圧延材に対し、プラグミル3Bにおいて、入側の管体温度を高める事で管体表面のスケール量を増す事ができ、又、圧延荷重を減らす事ができるので、高Cr鋼に特有なロールやガイド等の工具と管体とのメタルタッチによる焼付きを防止でき、以て製品表面疵の発生が減少する。
FIG. 1 is a schematic view showing a rolling equipment line used in the present invention example. In FIG. 1, 8 is an induction heating apparatus, and the same code | symbol is attached | subjected to the same or equivalent member as the prior art example of FIG. 2, and description is abbreviate | omitted.
The induction heating device 8 in the example of the present invention is a tunnel type, and is installed on the entry side of the
又、誘導加熱装置8の設置により、上述の通りプラグミル入側で管体温度を高めることができる為、高Cr鋼の被圧延材に対し、回転炉加熱工程での加熱温度を1180℃以下に下げてδフェライトの生成を抑制し、以てピアサー穿孔工程での材料割れやヘゲ、カブレ疵発生を減少させることができる。
従って、ピアサー穿孔工程における材料割れやヘゲ、カブレ疵発生とプラグミル圧延工程における焼付き発生とを両方とも防止する事が容易にできるようになる。
In addition, since the tube temperature can be increased on the plug mill entrance side by installing the induction heating device 8, the heating temperature in the rotary furnace heating process is set to 1 180 ° C. for the material to be rolled of high Cr steel. It can be lowered below to suppress the formation of δ ferrite, thereby reducing the occurrence of material cracks, lashes and fogging in the piercer drilling process.
Therefore, it is possible to easily prevent both material cracks, swells and fogging in the piercer drilling process and seizure in the plug mill rolling process.
発明者らの調査によると、回転炉1による高Cr鋼丸ビレットの加熱温度はδフェライト生成抑制のために1100〜1180℃の温度範囲が必要であるが、該温度範囲で加熱すると、従来ではプラグミル3B入側の管体温度は、前記焼付きが起こらない温度範囲の下限(Tcと記す。Tc≒1030℃)よりも30℃以上低くなる事が多い。よって、かかる温度低下を補償するために、誘導加熱装置8は、該誘導加熱による管体11の温度上昇量(ΔTと記す)が30℃以上となる誘導加熱能力を有するものである事が必要である。但し、前記誘導加熱能力に係るΔTは、これを180℃超としても焼付き防止効果が飽和し、設備費、電力費が嵩むだけとなるから、より好ましくは、30℃以上180℃以下である。
According to the inventors research, the heating temperature of the high Cr steel round billet by rotating furnace 1 is required the temperature range of 1,100-1 18 0 ° C. for δ ferrite suppression, when heated in a temperature range, Conventionally, the tube temperature on the
図1の圧延設備列を用い、被加工材=Cr:12.0質量%を含有する鋼、回転炉加熱温度=1180℃、誘導加熱装置による管体温度上昇量ΔT=100℃、第2段階の延伸圧延開始温度=1030℃、再加熱炉温度=1000℃として、継目無鋼管を160本製造し、ケースA(本発明例)とした。
又、図2の圧延設備列を用い、被加工材=同上、回転炉加熱温度=同上、第2段階の延伸圧延開始温度=1000℃、再加熱炉温度=同上として、継目無鋼管を210本製造し、ケースB(比較例)とした。
Using the rolling equipment row in FIG. 1, work material = Cr: steel containing 12.0% by mass, rotary furnace heating temperature = 1180 ° C., tube temperature increase ΔT = 100 ° C. by induction heating device, second stage The drawing and rolling start temperature was 1030 ° C., the reheating furnace temperature was 1000 ° C., 160 seamless steel pipes were produced, and Case A (invention example) was obtained.
In addition, using the rolling equipment row in FIG. 2, work piece = same as above, rotary furnace heating temperature = same as above, second stage drawing and rolling start temperature = 1000 ° C., reheating furnace temperature = same as above, 210 seamless steel pipes This was manufactured as Case B (Comparative Example).
ケースAとケースBとで、材料割れ、ヘゲ、カブレ疵発生本数率、及び、焼付き発生本数率を比較したところ、ケースAでは、材料割れ、ヘゲ、カブレ疵発生本数率はケースBと同程度に低い値であったが、焼付き発生本数率はケースBを100とした相対値で1.8と、ケースBに比べて格段に低い値であった。 In case A and case B, the rate of occurrence of material cracks, scabs and fogging and the number of seizures were compared. However, the rate of occurrence of seizure was 1.8, which is a relative value with the case B as 100, which is much lower than the case B.
1 回転炉(第1加熱炉)
2A ピアサー(プラグ穿孔型)
3A エロンゲータ
3B プラグミル
3C リーラー
4 再加熱炉
5A サイザー
8 誘導加熱装置
10 丸ビレット(穿孔前の被加工材)
11 管体(穿孔後の被加工材)
1 Rotary furnace (first heating furnace)
2A Piercer (plug perforated type)
3A Elongator
11 Tube (work material after drilling)
Claims (1)
前記第1加熱によって前記丸ビレット全体を1100〜1180℃の範囲に加熱し、次いで前記丸ビレットを穿孔した前記管体を前記第1段階の延伸圧延した後、前記誘導加熱装置にて前記管体の温度を30〜180℃上昇させて、前記管体を全長にわたって1030℃以上として前記第2段階の延伸圧延を開始することを特徴とする高Cr継目無鋼管の製造方法。 A first heating furnace such as a rotary furnace that performs the first heating for heating the round billet, then a piercer that drills the round billet after heating into a tubular body, and then the perforated tubular body in all three stages. As the means for sequentially performing the drawing and rolling, the first stage elongator, the second stage plug mill, the third stage reeler, and the second stage after the third stage drawing and rolling are reheated. A heating furnace and a sizer comprising a group of rolling mills for rolling the reheated pipe body at a constant diameter, and further, the pipe body passing through the inlet side is provided over the entire length on the inlet side of the plug mill. A method of manufacturing a high Cr seamless steel pipe, which is a seamless steel pipe containing 12 mass% or more of Cr using a rolling equipment row for a seamless steel pipe provided with an induction heating device for induction heating,
After the by first heating to heat the entire round billet in the range of 1100-1 18 0 ° C., then that the tube body drilled the round billet and drawing and rolling of the first stage, the at the induction heating device the temperature of the tube is raised 30 to 180 ° C., a high Cr seamless steel pipe production method, characterized in that to start the elongation rolling of the second stage the pipe body as above 1030 ° C. over the entire length.
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