JP5995781B2 - connector - Google Patents

Description

  The present invention relates to a connector.

  Conventionally, as a connector, a bus bar having a plurality of contact portions and a connection band as an insertion portion for integrally connecting the plurality of contact portions and a locking portion provided in the connection band of the bus bar are press-fitted inside. And a first housing having a terminal mounting groove serving as an insertion port and an opening serving as a first fitting portion communicating with the terminal mounting groove and having a contact portion disposed therein ( For example, see Patent Document 1).

  In such a connector, in addition to the above-described members, a plurality of terminals each having a contacted portion that comes into contact with a contact portion of a bus bar housed in the first housing can be fitted into the opening of the first housing. A second housing having a second fitting portion and a plurality of terminal accommodating chambers provided inside the second fitting portion and respectively accommodating a plurality of terminals is provided.

  And a contact part and a to-be-contacted part are contacted by fitting the opening part of a 1st housing, and the 2nd fitting part of a 2nd housing, and a bus bar and a some terminal are electrically connected. . In such a connector, the first housing and the second housing are made of an insulating material such as a synthetic resin, and the bus bar is made of a conductive material such as a copper alloy.

Japanese Patent Laid-Open No. 7-73938

  By the way, in the connector like the said patent document 1, in the state which the 1st fitting part of the 1st housing and the 2nd fitting part of the 2nd housing fitted, each member receives thermal shock by a remarkable temperature change etc. May be given.

  When this thermal shock is applied, the plurality of contact portions of the bus bar move in the first fitting portion of the first housing following the thermal expansion or contraction of the insertion portion of the bus bar, and the contacted portions of the plurality of terminals are the first contact portions. The second housing moves in the second fitting portion of the second housing following the thermal expansion or contraction of the terminal housing chamber.

  However, since the bus bar and the second housing are formed of different materials, their respective thermal expansion coefficients are different, resulting in differences in the amount of thermal expansion or contraction, and the bus bar contact portion and the terminal contacted portion. There will be a difference in the amount of movement. When such a thermal shock that causes a difference in the amount of movement is repeated, the contact portion and the contacted portion are worn, and the resistance may increase.

  Accordingly, an object of the present invention is to provide a connector that can suppress an increase in resistance between a contact portion of a bus bar and a contacted portion of a terminal due to thermal shock.

  According to the first aspect of the present invention, there is provided a bus bar having a plurality of contact portions and an insertion portion integrally connecting the plurality of contact portions, an insertion port into which the insertion portion of the bus bar is press-fitted, and a communication with the insertion port. A first housing having a first fitting portion in which the contact portion is disposed; a plurality of terminals each having a contacted portion to be brought into contact with the contact portion of the bus bar; and a first of the first housing. A connector comprising: a second fitting portion that can be fitted to the fitting portion; and a second housing that is provided inside the second fitting portion and has a plurality of terminal accommodating chambers that respectively accommodate the plurality of terminals. A plate having a plurality of insertion holes through which the plurality of contact portions of the bus bar are inserted is disposed between the first fitting portion of the first housing and the second fitting portion of the second housing. And the plate is made of the same material as the second housing. Characterized in that it is formed.

  In this connector, the plate having a plurality of insertion holes through which the plurality of contact portions of the bus bar are inserted is formed of the same material as the second housing having a plurality of terminal accommodating chambers for accommodating a plurality of terminals, respectively. The amount of thermal expansion or contraction between the plate and the second housing due to the impact can be made equal.

  For this reason, in the state which the 1st fitting part of the 1st housing and the 2nd fitting part of the 2nd housing fitted, the amount of movement of the contact part of the bus bar which moves following thermal expansion or thermal contraction of a plate, The amount of movement of the contacted portion of the terminal that moves following the thermal expansion or contraction of the second housing can be made equal.

  Therefore, in such a connector, wear between the contact portion of the bus bar and the contacted portion of the terminal due to repeated thermal shock can be suppressed, and the contact portion of the bus bar and the contacted portion of the terminal due to thermal shock can be suppressed. An increase in resistance can be suppressed.

  The invention according to claim 2 is the connector according to claim 1, wherein the contact portion of the bus bar is integrally connected to the insertion portion via a flexible portion.

  In this connector, since the contact portion of the bus bar is integrally connected to the insertion portion via the flexible portion, the flexible portion facilitates movement of the contact portion following the thermal expansion or contraction of the plate. Wear between the contact portion and the contacted portion of the terminal can be further suppressed.

  A third aspect of the present invention is the connector according to the first or second aspect, wherein the first housing is formed of the same material as the second housing, and the side surfaces of the first housing are the same as those of the first housing. One of the first fitting portion and the second fitting portion of the second housing is in contact with an inner wall surface.

  In this connector, the first housing, the second housing, and the plate are formed of the same material, and both side surfaces of the plate are either the first fitting portion of the first housing or the second fitting portion of the second housing. Since it is in contact with one inner wall surface, it becomes easy to synchronize the thermal expansion or contraction of the plate with the thermal expansion or contraction of the first housing or the second housing, and the contact portion of the bus bar and the contacted portion of the terminal During this, it is possible to further suppress wear.

  ADVANTAGE OF THE INVENTION According to this invention, there exists an effect that the connector which can suppress the resistance raise between the contact part of a bus bar and the to-be-contacted part of a terminal by a thermal shock can be provided.

It is a front view of the connector which concerns on embodiment of this invention. It is AA sectional drawing of FIG. It is BB sectional drawing of FIG. FIG. 3 is an enlarged view of a main part of FIG. 2. It is a principal part enlarged view of FIG. (A) is a perspective view of the bus bar of the connector which concerns on embodiment of this invention. (B) is a front view of the bus bar of the connector which concerns on embodiment of this invention. (C) is CC sectional drawing of FIG.6 (b). It is a perspective view of the 1st housing of the connector concerning an embodiment of the invention. It is a front view of the 1st housing of the connector concerning an embodiment of the invention. It is DD sectional drawing of FIG. It is EE sectional drawing of FIG. (A) is a perspective view of the terminal of the connector concerning an embodiment of the invention. (B) is a front view of the terminal of the connector which concerns on embodiment of this invention. (C) is FF sectional drawing of FIG.11 (b). It is a perspective view of the 2nd housing of the connector concerning an embodiment of the invention. It is a front view of the 2nd housing of the connector concerning an embodiment of the invention. It is GG sectional drawing of FIG. It is HH sectional drawing of FIG. It is a perspective view of the plate of the connector concerning an embodiment of the invention. It is a front view of the plate of the connector which concerns on embodiment of this invention. It is II sectional drawing of FIG. It is JJ sectional drawing of FIG.

  A connector according to an embodiment of the present invention will be described with reference to FIGS.

  In the connector 1 according to the present embodiment, a bus bar 7 having a plurality of contact portions 3 and an insertion portion 5 that integrally couples the plurality of contact portions 3 and the insertion portion 5 of the bus bar 7 are press-fitted inside. A first housing 13 having an insertion port 9 and a first fitting portion 11 that communicates with the insertion port 9 and has a contact portion 3 disposed therein, and a contacted portion 15 that is in contact with the contact portion 3 of the bus bar 7. A plurality of terminals 17, a second fitting part 19 that can be fitted into the first fitting part 11 of the first housing 13, and a plurality of terminals 17 that are provided inside the second fitting part 19, respectively. And a second housing 23 having a plurality of terminal accommodating chambers 21.

  And between the 1st fitting part 11 of the 1st housing 13, and the 2nd fitting part 19 of the 2nd housing 23, it has the some insertion hole 25 by which the some contact part 3 of the bus bar 7 is penetrated. A plate 27 is disposed, and the plate 27 is formed of the same material as that of the second housing 23.

  Further, the contact portion 3 of the bus bar 7 is integrally connected to the insertion portion 5 via the flexible portion 29.

  Further, the first housing 13 is made of the same material as the second housing 23, and both sides of the plate 27 are in contact with the inner wall surface of the first fitting portion 11 of the first housing 13.

  As shown in FIGS. 1 to 19, the bus bar 7 is made of a conductive material such as a copper alloy, and a plurality of contact portions 3 and insertion portions are formed by subjecting a base material formed in a thin plate shape to a notch processing or the like. 5 is formed of one continuous member.

  The plurality of contact portions 3 are arranged in parallel at equal intervals on one side of the bus bar 7, and each is formed in a tab shape. The plurality of contact portions 3 are formed integrally with the insertion portion 5 via the flexible portion 29. The flexible portion 29 is formed to be narrower than the contact portion 3 and enables the plurality of contact portions 3 to move in the width direction of the bus bar 7.

  The plurality of contact portions 3 are arranged in parallel inside the first fitting portion 11 of the first housing 13 in a state where the insertion portion 5 is press-fitted into the insertion port 9 of the first housing 13.

  The insertion portion 5 is formed in a thin plate shape with one member continuous to the other side of the bus bar 7. Further, the insertion portion 5 is provided with a plurality of locking holes 31 arranged in parallel at equal intervals. On both side surfaces of the insertion portion 5, two large and small locking projections 33, 35 are respectively projected.

  Such an insertion portion 5 is inserted into the insertion port 9 provided at the bottom of the first fitting portion 11 by inserting the bus bar 7 into the first fitting portion 11 of the first housing 13. . By inserting the insertion portion 5 into the insertion port 9, the locking projections 33 and 35 are press-fitted into the insertion port 9, and the bus bar 7 is fixed to the first housing 13.

  The first housing 13 is made of an insulating material such as synthetic resin, is formed in a housing shape, and includes an insertion port 9 and a first fitting portion 11.

  The insertion port 9 is provided inside one side of the first housing 13, and the bottom side of the first fitting portion 11 is opened. Further, a press-fit portion 37 and a locking projection 39 are provided on the bottom side of the insertion port 9.

  The press-fit portions 37 are respectively provided in steps on both side surfaces on the bottom side of the insertion port 9. In the press-fitting portion 37, the locking protrusions 33 and 35 of the bus bar 7 are press-fitted by inserting the insertion portion 5 of the bus bar 7 into the insertion port 9.

  A plurality of locking projections 39 are provided in parallel so as to correspond to the plurality of locking holes 31 of the bus bar 7 between the press-fit portions 37 on the bottom side of the insertion port 9. The plurality of locking projections 39 are respectively locked in the plurality of locking holes 31 of the bus bar 7 in a state where the locking protrusions 33 and 35 of the bus bar 7 are press-fitted into the press-fit portion 37, and the insertion portion 5 is inserted. The stopper 9 is prevented from coming off.

  In a state where the insertion portion 5 of the bus bar 7 is press-fitted into such an insertion port 9, the plurality of contact portions 3 of the bus bar 7 are arranged in parallel inside the first fitting portion 11.

  The first fitting portion 11 is formed in a hood shape so that the opening side of the insertion port 9 is a bottom portion and opens toward the other side of the first housing 13. Further, a groove portion 41 into which the lock portion 53 of the second housing 23 is inserted is provided on the upper surface of the first fitting portion 11, and the locked portion to which the lock portion 53 is locked at the end portion in the groove portion 41. A portion 43 is protruded.

  The second fitting portion 19 of the second housing 23 is fitted to the first fitting portion 11 on the inner peripheral side. By the fitting of the first fitting part 11 and the second fitting part 19, the plurality of contact parts 3 arranged in the first fitting part 11 and the plurality accommodated in the second fitting part 19. The contacted portion 15 of the terminal 17 is connected.

  The plurality of terminals 17 are made of a conductive material such as a copper alloy and are female terminals having a box-shaped contacted portion 15. Further, the plurality of terminals 17 are electrically connected by crimping a crimping portion 45 to the terminal portion of an electric wire (not shown) connected to a power source or a device.

  An elastic piece 47 is provided on each contacted portion 15 of the plurality of terminals 17. The elastic piece 47 is formed of one member whose base end side is continuous from the bottom wall of the contacted portion 15, and whose free end side is bent toward the upper wall of the contacted portion 15 so that it can be bent into the contacted portion 15. Is provided.

  On the free end side of the elastic piece 47, a contact portion 49 is provided that is bent so as to be a contact point with the contact portion 3 of the bus bar 7. The contact portion 49 is brought into contact with the contact portion 3 by the urging force of the elastic piece 47 when the contact portion 3 of the bus bar 7 is inserted from the opening of the contacted portion 15, and the bus bar 7 and the plurality of terminals 17 are electrically connected. Connected.

  A plurality of such terminals 17 are inserted into the inside of the second housing 23 on the contacted portion 15 side, and the plurality of terminals 17 in the second housing 23 are positioned on the second fitting portion 19 side. Are accommodated in the terminal accommodating chambers 21 respectively. At this time, the contacted portion 15 of the terminal 17 is locked with a locking lance 51 provided in the terminal accommodating chamber 21 so as to be able to be bent, and is prevented from coming off from the second housing 23.

  The second housing 23 is made of the same insulating material as the first housing 13 such as a synthetic resin, is formed in a casing shape, and includes a second fitting portion 19 and a plurality of terminal accommodating chambers 21.

  The second fitting portion 19 is a portion accommodated in the first fitting portion 11 of the first housing 13 in the outer shape portion of the second housing 23. On the upper surface of the second fitting portion 19, a lock portion 53 is provided so as to be able to bend.

  The lock portion 53 is inserted into the groove portion 41 of the first housing 13 by fitting the second fitting portion 19 into the first fitting portion 11 of the first housing 13. In a regular fitting state with the second fitting portion 19, the second fitting portion 19 is engaged with the locked portion 43 in the groove portion 41.

  It should be noted that the lock portion 53 is exposed to the outside of the groove portion 41 in a properly fitted state between the first fitting portion 11 and the second fitting portion 19 at the end of the lock portion 53 and is pressed. Is provided with an operation portion 55 that can release the lock between the lock portion 53 and the locked portion 43.

  A plurality of terminal accommodating chambers 21 are provided in the second fitting portion 19 that can be fitted into the first fitting portion 11 of the first housing 13.

  The plurality of terminal accommodating chambers 21 are provided in the second fitting portion 19 in parallel at equal intervals so as to correspond to the plurality of contact portions 3 of the bus bar 7 in the width direction of the second housing 23. The terminal accommodating chamber 21 is opened on one side so that the contacted part 15 of the terminal 17 can be inserted, and opened on the other side so that the contact part 3 of the bus bar 7 can be inserted. In such a plurality of terminal accommodating chambers 21, the contacted portions 15 of the terminals 17 are respectively inserted from the openings on one side, and the openings on the other side and the openings of the contacted portions 15 are accommodated and disposed. Is done.

  Thus, by fitting the second fitting part 19 of the second housing 23 in which the terminal 17 is accommodated in the terminal accommodating chamber 21 into the first fitting part 11 of the first housing 13, The contact portion 3 of the bus bar 7 is inserted from the opening, inserted into the contacted portion 15 of the terminal 17 and brought into contact with the contact portion 49, and the bus bar 7 and the plurality of terminals 17 are electrically connected.

  A plate 27 is disposed between the first fitting portion 11 of the first housing 13 and the second fitting portion 19 of the second housing 23 that can be fitted in this way.

  The plate 27 is made of the same insulating material as the first housing 13 and the second housing 23 such as synthetic resin, and is formed in a rectangular parallelepiped shape having an outer diameter equivalent to the inner diameter of the first fitting portion 11 of the first housing 13. ing.

  The plate 27 is provided with a plurality of insertion holes 25 that are through holes at positions corresponding to the plurality of contact portions 3 of the bus bar 7 disposed in the first fitting portion 11 of the first housing 13. The plurality of insertion holes 25 accommodates the plate 27 in the first fitting portion 11 of the first housing 13 into which the bus bar 7 is press-fitted, so that the plurality of contact portions 3 of the bus bar 7 are respectively inserted therethrough. The contact part 3 is held.

  The plate 27 contacts the positioning portion 57 that is the bottom wall surface of the first fitting portion 11 of the first housing 13, thereby positioning the insertion position in the first fitting portion 11. Further, both side surfaces of the plate 27 are brought into contact with the inner wall surface of the first fitting portion 11, and rattling in the first fitting portion 11 of the plate 27 is prevented.

  In this way, by holding the plurality of contact portions 3 of the bus bar 7 arranged in the first fitting portion 11 with the insertion holes 25 of the plate 27, the thermal expansion or contraction of the plate 27 due to thermal shock is followed. A plurality of contact portions 3 can be moved.

  Since the plurality of contact portions 3 are integrally connected to the insertion portion 5 via the flexible portion 29, the contact portions 3 are easy to move and can easily follow the thermal expansion or contraction of the plate 27. 3 can be moved.

  In the connector 1 configured as described above, when a thermal shock is applied in a state where the first fitting portion 11 of the first housing 13 and the second fitting portion 19 of the second housing 23 are fitted, the plate 27 The plurality of contact portions 3 of the bus bar 7 held in the insertion hole 25 move following the thermal expansion or contraction of the plate 27, and the terminals accommodated in the terminal housing chambers 21 of the second housing 23. The 17 contacted parts 15 move following the thermal expansion or contraction of the second housing 23.

  Here, since the second housing 23 and the plate 27 are formed of the same material, the movement amount of the plurality of contact portions 3 of the bus bar 7 and the movement amount of the contacted portions 15 of the plurality of terminals 17 due to thermal shock. Is equivalent.

  For this reason, it is possible to suppress wear between the plurality of contact portions 3 of the bus bar 7 and the contacted portions 15 of the plurality of terminals 17, specifically, the contact portions 49 in the contacted portions 15. 3 and the contacted portion 15 can be prevented from increasing in resistance.

  In such a connector 1, a plate 27 having a plurality of insertion holes 25 through which a plurality of contact portions 3 of the bus bar 7 are inserted has a second housing 23 having a plurality of terminal accommodating chambers 21 each accommodating a plurality of terminals 17. Since it is formed of the same material, the amount of thermal expansion or contraction between the plate 27 and the second housing 23 due to thermal shock can be made equal.

  For this reason, in the state where the first fitting portion 11 of the first housing 13 and the second fitting portion 19 of the second housing 23 are fitted, the bus bar 7 that moves following the thermal expansion or contraction of the plate 27 is moved. The amount of movement of the contact portion 3 can be made equal to the amount of movement of the contacted portion 15 of the terminal 17 that moves following the thermal expansion or contraction of the second housing 23.

  Therefore, in such a connector 1, wear between the contact portion 3 of the bus bar 7 and the contacted portion 15 of the terminal 17 due to repeated thermal shock can be suppressed, and the contact portion 3 of the bus bar 7 due to thermal shock An increase in resistance with the contacted portion 15 of the terminal 17 can be suppressed.

  Further, since the contact portion 3 of the bus bar 7 is integrally connected to the insertion portion 5 via the flexible portion 29, the contact portion 3 follows the thermal expansion or contraction of the plate 27 by the flexible portion 29. It becomes easy to move, and wear between the contact portion 3 of the bus bar 7 and the contacted portion 15 of the terminal 17 can be further suppressed.

  Further, the first housing 13, the second housing 23, and the plate 27 are formed of the same material, and both side surfaces of the plate 27 are in contact with the inner wall surface of the first fitting portion 11 of the first housing 13, It becomes easy to synchronize the thermal expansion or thermal contraction of the plate 27 with the thermal expansion or thermal contraction of the first housing 13, and further suppress the wear between the contact portion 3 of the bus bar 7 and the contacted portion 15 of the terminal 17. it can.

  In the connector according to the embodiment of the present invention, the plate is accommodated in the first fitting portion of the first housing. However, the present invention is not limited thereto, and the plate is accommodated in the second fitting portion of the second housing. It may be arranged.

  In this case, for example, a hood-like opening that can accommodate the plate inside is provided on the front side in the fitting direction of the second fitting portion of the second housing (the front side of the plurality of terminal housing chambers), and the plurality of terminals A plate insertion hole may be provided at a position corresponding to the opening of the storage chamber.

DESCRIPTION OF SYMBOLS 1 ... Connector 3 ... Contact part 5 ... Insertion part 7 ... Bus bar 9 ... Insertion port 11 ... 1st fitting part 13 ... 1st housing 15 ... Contacted part 17 ... Terminal 19 ... 2nd fitting part 21 ... Terminal accommodation chamber 23 ... 2nd housing 25 ... Insertion hole 27 ... Plate 29 ... Flexible part

Claims (3)

A bus bar having a plurality of contact portions and an insertion portion that integrally couples the plurality of contact portions, an insertion port into which the insertion portion of the bus bar is press-fitted, and the contact portion is disposed in the communication with the insertion port. A first housing having a first fitting portion, a plurality of terminals each having a contacted portion to be brought into contact with the contact portion of the bus bar, and a first fitting portion of the first housing. A connector including a second fitting portion and a second housing provided inside the second fitting portion and having a plurality of terminal accommodating chambers for accommodating the plurality of terminals,
Between the first fitting portion of the first housing and the second fitting portion of the second housing, a plate having a plurality of insertion holes through which the plurality of contact portions of the bus bar are inserted is disposed. The plate is formed of the same material as that of the second housing. The connector according to claim 1,
The contact part of the said bus bar is integrally connected with the said insertion part through the flexible part, The connector characterized by the above-mentioned. The connector according to claim 1 or 2,
The first housing is formed of the same material as the second housing,
The connector is characterized in that both sides of the plate are in contact with an inner wall surface of either the first fitting portion of the first housing or the second fitting portion of the second housing.

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